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Serial Number Range: From SN 4551

This document provides part numbers and diagrams for components of a Z60/34 scissor lift. It includes overviews and exploded views of the drive chassis, turntable, boom, platform, engine, hydraulic and electrical systems with part numbers. The document is a service manual intended to help identify parts.

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Святослав Воронов

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0% found this document useful (0 votes)

357 views250 pages

Serial Number Range: From SN 4551

Uploaded by

Святослав Воронов

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Serial Number Range

Z60/34 from SN 4551

Part No. 102499

Rev G3
April 2012
April 2012

2 Z60/34 Part No. 102499

April 2012

How to Read Your Serial Number

Notes

6 Z60/34 Part No. 102499

April 2012

Parts Stocking List

Part No. 102499 Z60/34 7

April 2012

How To Order Parts

8 Z60/34 Part No. 102499

April 2012

Fax Order Form

Part No. 102499 Z60/34 9

100 Decals April 2012

101.1 Decals with Words

10 Z60/34 Part No. 102499

April 2012 100 Decals

101.1 Decals with Words

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102500 DECAL KIT,WORDS, Z60/34 -- 114258 DECAL,DANGER,NO SMOKING

includes items 1-9, 12-14, 16-20, 22, from SN 8877
24-31, 38, 39, 41-49; to SN 5709 15 28174 DECAL,POWER TO PLATFORM
-- 111321 DECAL KIT,WORDS, Z60/34 230V................................................2
includes items 1-9, 12-14, 16-20, 22, 16 28175 DECAL,WARNING-COMPART
24-31, 38, 39, 41-49; from SN 5710 ACCESS..........................................1
to 10160
17 28176 DECAL,LABEL,MANUAL NOT
-- 226102 DECAL KIT,WORDS, Z60/34 HERE...............................................1
includes items 1-9, 12-14, 16-20, 22,
24-31, 38, 39, 41-49; from SN 10161 18 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
-- 97884 DECAL,SOFTWARE,Z-60
19 28178 DECAL,WARN,SHEAR
1 25994 DECAL,NOTICE,SHUTOFF TURNTABLE....................................2
VALVES...........................................1
20 28181 DECAL,WARN,NO STEP OR
2 27204 DECAL,ARROW BLUE....................1 RIDE................................................1
3 27205 DECAL,ARROW YELLOW LRG 21 28235 DECAL,POWER TO PLATFORM
9".....................................................1 115V................................................2
4 27206 DECAL,TRIANGLE,BLUE...............2 22 28236 DECAL,WARN,IMPROPER
5 27207 DECAL,TRIANGLE,YELLOW..........2 OPERATION....................................1
6 27564 DECAL,DANGER,ELEC.HAZ.STAY 23 30080 DECAL,NOTICE,MAX LOAD 500
CLR.................................................2 LBS..................................................1
-- 114390 DECAL,DANGER,ELECT 24 31059 DECAL,WARNING COLLISION
HAZARD***......................................2 HAZARD..........................................2
from SN 8877 25 31060 DECAL,DANGER DO NOT ALTER
7 28158 DECAL,LABEL,UNLEADED GAS SWTC..............................................2
ONLY...............................................1 26 97890 DECAL,DANGER,GEN SAFETY
8 28159 DECAL,LABEL,DIESEL FUEL........1 RULES.............................................2
9 28160 DECAL,LABEL,LIQUID to SN 8876
PROPANE.......................................2 -- 114389 DECAL,DANGER,GENERAL
10 28161 DECAL,WARN,CRUSH HAZARD SAFETY***......................................2
HAND..............................................3 from SN 8877

11 97887 DECAL,INSTR,MAX SIDE 27 133518 DECAL,PATCH,GEN,ALC500.........1

FRC,ANSI........................................1 28 33952 DECAL,DANGER,TILT ALARM***....1
USA / Canada models to SN 8876
-- 44986 DECAL,INSTR,SIDE -- 114397 DECAL,DANGER,TILT ALARM
FRC/WIND,AUS...............................1 from SN 8877
Australia models 29 33986 DECAL,NOTICE,DEUTZ ENG
12 28164 DECAL,NOTICE,HAZARDOUS SPEC...............................................1
MAT'LS*...........................................1 to SN 4607
to SN 8876 -- 97548 DECAL,ENGINE SPEC,DEUTZ
-- 31788 DECAL,DANGER,BATTERY 2011.................................................1
SAFETY*** from SN 4608
from SN 8877 30 35599 DECAL,NOTICE,AIR INLET***........1
13 28165 DECAL,INSTRUCT,FOOTSWITCH 31 40434 DECAL,LANYARD ANCHORAGE
OPER..............................................1 POINT..............................................2
14 28171 DECAL,DANGER,NO 32 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
SMOKING***...................................1

Part No. 102499 Z60/34 11

100 Decals April 2012

101.1 Decals with Words

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

33 52965 DECAL,COSMETIC,GENIE -- 114169 DECAL,FORD ENGINE SPEC

Z-60/34............................................1 DSG423
34 52966 DECAL,COSMETIC,4 X 2...............1 from SN 6321

35 52967 DECAL,COSMETIC,4 X 4...............1 -- 114277 DECAL,LABEL,BELT ROUTING DSG

36 52968 DECAL,COSMETIC,GENIE 48 97602 DECAL,WARNING,EXPLOSION,ETHER.1

BOOM,VERT...................................1 49 97815 DECAL,LABEL,LOWER MIDRAIL....1
37 77046 SERIAL # LABEL,MYLAR 4X8***.....1 50 114166 DECAL,LABEL,TRANSPORT
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75 DIAGRAM........................................2

38 82229 DECAL,NOTICE,HI FLOAT 51 T112773 TAPE, PROTECTIVE MASK............2

TIRES..............................................4 from SN 10484
to SN 10160 52 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
-- T114620 DECAL,NOTICE,HI FLOAT TIRES Australia models
from SN 10161 53 226516 DECAL,INST,OPER
39 82238 DECAL,PLATFORM CONTROL INST,Z60,AUS.................................1
PANEL.............................................1 Australia models

-- 82244 DECAL,PROTECTOR,CLEAR*** 54 29104 DECAL,TOWING INSTRUCTIONS

Tow option
40 82243 DECAL FAULT CODE......................1
55 47041 DECAL,CAUTION,TOWING SPEED
41 82283 DECAL,NOTICE,OPER Tow option
INST.IC***........................................2
to SN 5709 56 46468 DECAL,FUNCTION OVERRIDE.....1
Aircraft Protection Package
-- 1000210 DECAL,NOTICE,OPER INST.IC......2
from SN 5710
42 82316 DECAL,NOTICE TIRE
PRESSURE.....................................4
to SN 10160
-- 133464 DECAL,NOTICE TIRE
PRESSURE.....................................4
from SN 10161
43 82366 DECAL,LABEL-CHEVRON
RANDO............................................1
44 114244 DECAL,LABEL,WHEEL LOAD
Z60..................................................4
to SN 10160
-- 133474 DECAL,LABLE WHEEL LOAD
Z60..................................................3
from SN 10161
45 82644 DECAL, ENGINE SPEC,
PERKINS.........................................1
Perkins Models; to SN 9339
-- 133238 DECAL,ENGINE SPEC,PERKINS***
Perkins Models; from SN 9340
-- 133278 DECAL,LOW/ULTRA LOW SULFR
FUEL
Perkins Models; from SN 9340
46 82673 DECAL,GND CONT PNL,Z60.........1
47 97571 DECAL,NOTICE,FORD ENG SPECS
T2....................................................1
to SN 6320

12 Z60/34 Part No. 102499

April 2012 100 Decals

101.1 Decals with Words

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 13

100 Decals April 2012

Part No. 102499 Z60/34 17

200 Drive Chassis Components April 2012

201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)

18 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2

includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT CYLINDER (63189)
2 119619 BEARING,1.5 ID X 1.75 ODX1.5L....8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,0.5 X 3.75***...................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
8 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25...............4
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 102152 YOKE PIVOT ASSEMBLY,L.H.........1
includes items 3 and 10 (Tank side)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 25436 WASHER,THRUST,2.56 X 4.0 X.18
to SN 9810
-- 101504 SHIM,AXLE,2.56
(refer to 203.1); from SN 9811
17 27698 BEARING,2.50IDX2.75ODX2.00L
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 6175 SCREW,HHC,3/8-16 X 1
20 6021 WASHER,LOCK,.375
21 45226 ROD END,.375 X 3.69.....................2
22 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
23 102153 YOKE PIVOT ASSEMBLY,R.H.........1
includes items 3 and 10 (Engine side)
24 74389 RUE RING 1.00...............................6
25 63155 WELDMENT,TIE ROD.....................1
26 6097 WASHER,FLAT,USS,3/8",Y
27 53387 GUARD, HOSE PROTECTOR.........2

Part No. 102499 Z60/34 19

200 Drive Chassis Components April 2012

202.1 2WD Steer Axle Linkage, No-oscillate Models

20 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

202.1 2WD Steer Axle Linkage, No-oscillate Models

Item Part No. Description Qty.

1 8177 SCREW,HHC,1/2-13 X 1.5

2 6033 WASHER,LOCK,0.5"
3 30418 ROD END,0.5 X 3.75***...................1
4 73766 PIN,2.5 DIA X 23.88 LG..................1
5 74389 RUE RING 1.00...............................6
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
8 53452 BEARING,1.00IDX1.50ODX1.00L....6
9 14815 PIN,ROLL,SST,.25 X 2.25...............4
10 53081 PIN,1.50DIAX4.76LG,2HOLE..........4
11 119619 BEARING,1.5 ID X 1.75 ODX1.5L....4
12 102152 YOKE PIVOT ASSEMBLY,L.H.........1
includes items 8 and 11 (Tank side)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................4
16 25436 WASHER,THRUST,2.56 X 4.0 X.18
to SN 9810
-- 101504 SHIM,AXLE,2.56
(refer to 203.1); from SN 9811
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
includes items 8 and 17
19 102153 YOKE PIVOT ASSEMBLY,R.H.........1
includes items 3 and 10 (Engine side)
20 29746 WASHER,FLAT,2.5 X 4 X .062
21 63155 WELDMENT,TIE ROD.....................1
22 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....14
23 73449 WELDMENT,NON-OSCILLATE.......1
24 6175 SCREW,HHC,3/8-16 X 1
25 6021 WASHER,LOCK,.375
26 73476 SHIM,FRONT AXLE NON-OSC, 22
GA...................................................2
27 73475 SHIM,FRONT AXLE NON-OSC, 12
GA...................................................2
28 6024 NUT,NYLOCK,5/8-11

Part No. 102499 Z60/34 21

200 Drive Chassis Components April 2012

203.1 Non-steer Axle (to SN 10160)

22 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

203.1 Non-steer Axle (to SN 10160)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Oscillate Control Valve (refer to 14 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2

707.1 or 707.2) -- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
2 8255 SCREW,HHC,3/8-16 X .75 High-flotation tire
from SN 9811 -- 73210 TIRE,385 19.5,16PLY,NON-MARKI
3 6021 WASHER,LOCK,.375 Non-marking tire
4 29746 WASHER,FLAT,2.5 X 4 X .062 -- 75579 TIRE & WHEEL ASSY.: AIR............1
to SN 9810 Tire and Wheel Assembly; Air Filled,
-- 101504 SHIM,AXLE,2.56 right side
from SN 9811 -- 75578 TIRE & WHEEL ASSY.: AIR
5 9145 SCREW,HHC,1/2-13 X 2.5,GR5 Tire and Wheel Assembly; Air Filled,
left side
6 13066 WASHER,FLAT,.5 HARDENED.......4
-- 75581 TIRE & WHEEL ASSY.:FOAM.........1
7 6033 WASHER,LOCK,0.5" Foam Filled, left side
8 Ref. 2WD Traction Manifold (refer to -- 75580 TIRE & WHEEL ASSY.:FOAM
701.1) Foam Filled, right side
-- Ref. 4WD Traction Manifold (refer to -- 89033 TIRE & WHEEL ASSY.:TURF..........2
702.1) High-flotation
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5 -- 89702 TIRE/WHEEL
10 89331 NON-STEER AXLE ASSEMBLY.....1 ASSY:AIR,NONMARK.....................1
includes item 11 Air-filled, Non-marking, right side
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 89703 TIRE/WHEEL ASSY:AIR,NONMARK
Air-filled, Non-marking, left side
12 122346 WHEEL,22.5 X 14.00, Z60..............2
used with High-flotation only -- 89704 TIRE/WHEEL
ASSY:FOAM,NONMARK................1
-- 122347 WHEEL,19.5 X 11.75, Z60
Foam-filled, Non-marking, right side
13 54627 NUT,LUG,5/8-18 X 90
-- 89705 TIRE/WHEEL
DEGREE,Z45................................18
ASSY:FOAM,NONMARK
to SN 8199
Foam-filled, Non-marking, left side
-- 111366 LUGFL&RING ASSY KIT HI FLO
-- 111466 ASSY,TIRE/WHEEL,RH,RT,W/SEALAN.1
Z60..................................................1
includes decal; Air Filled with Sealant,
lug nut replacment kit for HI FL tires,
right side
includes parts 122313P and 77674;
from SN 8200 -- 111467 ASSY,TIRE/WHEEL,LH,RT,W/SEALAN
includes decal; Air Filled with Sealant,
-- 111367 LUG FL & RING ASSY KIT AIR
left side
Z60..................................................1
lug nut replacment kit for air filled tires, -- 111333 ASSY W/4 WHEEL/TIRES
includes parts 122313P and 77674; ; W/SEALANT....................................1
from SN 8200 includes decal; Air Filled with Sealant
-- 111370 LUGFL&RING ASSY KIT CE -- 111472 OPTION,TIRES,HF,W/SEALANT.....1
S40/Z60...........................................1 includes decal; High-flotation with
lug nut replacment kit for CE and foam Sealant
filled tires, includes parts 122313P and -- 111468 ASSY,TIRE/WHEEL,HF,W/SEALANT.1
77674; from SN 8200 includes decal; High-flotation with
-- 122313P WHEEL RING WASHER,PTD.........1 Sealant
requires lug nut p/n 77674, from SN 15 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
8200 to SN 4568
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 -- 102255 SCREW,HHC,M16 X 50, GR 10.9
ZI.....................................................9 from SN 4569 to SN 5572
from SN 8200

Part No. 102499 Z60/34 23

200 Drive Chassis Components April 2012

203.1 Non-steer Axle (to SN 10160)

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8 26 6090 SCREW,HHC,1/4-20 X .7

from SN 5573 27 6356 WASHER,LOCK,.25
16 89682 WASHER,FLAT,HARDENED.656X1.313.12 28 6638 WASHER,FLAT,USS,1/4"Y
to SN 5572
29 89362P BAR,AXLE ROTATION
17 Ref. Drive Hub (refer to 207.1) STOP,OSC.......................................2
2WD and 4WD models oscillate models
18 102158 O-RING,.103 X 4.737,VITON, 75D...1 -- 89361P BAR,AXLE ROTATION
19 106117 O-RING,2-010,VITON......................2 STOP,NON-OSC
20 88885 MOTOR,PISTON,35CC,2WD***......2 non-oscillate models
(shown) 2WD models 30 34216 SHIM,AXLE ROTATION STOP,22GA
-- 102155 BEARING,BALL DRIVE SHAFT 31 73766 PIN,2.5 DIA X 23.88 LG..................1
for 88885 32 30418 ROD END,0.5 X 3.75***...................1
-- 102159 SHAFT,15 TOOTH 33 8177 SCREW,HHC,1/2-13 X 1.5
for 88885
34 89332 COVER ASSEMBLY
-- 102160 RING, RETAINING W/DECALS-NONSTE......................1
for 88885
-- 102161 RING, PISTON
for 88885
-- 106098 SEAL KIT,MOTOR,LC/KC***
for 88885
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88885
-- 72290 SNAP RING(M46 UNITS)*
for 88885
20A 88884 MOTOR,PISTON,30CC,4WD***......2
4WD models
-- 102155 BEARING,BALL DRIVE SHAFT
for 88884
-- 102159 SHAFT,15 TOOTH
for 88884
-- 102160 RING, RETAINING
for 88884
-- 102161 RING, PISTON
for 88884
-- 106098 SEAL KIT,MOTOR,LC/KC***
for 88884
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88884
-- 72290 SNAP RING(M46 UNITS)*
for 88884
21 88296 SCREW,HHC,7/16-14 X 1.25
22 119988 WASHER,.469 X .781,HRD.............4
23 56912 SPRING CLIP,1/4-20,MAGNI 565
24 29746 WASHER,FLAT,2.5 X 4 X .062
25 63630P COVER, REAR AXLE, PAINTED.....2

24 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

203.1 Non-steer Axle (to SN 10160)

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 25

200 Drive Chassis Components April 2012

203.2 Non-steer Axle (from SN 10161)

26 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

203.2 Non-steer Axle (from SN 10161)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Oscillate Control Valve (refer to -- 106648 TIRE-WHEEL

707.1 or 707.2) ASSY,LH,FOAM,N-MARK
2 8255 SCREW,HHC,3/8-16 X .75 RT, Foam-filled, Non-marking, left

3 6021 WASHER,LOCK,.375 -- 94534 WHEEL & TIRE ASSY,RH,NM

RT, Air-filled, Non-marking, right
4 101504 SHIM,AXLE,2.56
-- 94535 WHEEL & TIRE ASSY,LH NM
5 9145 SCREW,HHC,1/2-13 X 2.5,GR5 RT, Air-filled, Non-marking, left
6 13066 WASHER,FLAT,.5 HARDENED.......4 -- 110730 TIRE/WHEEL ASSY,LP NM
7 6033 WASHER,LOCK,0.5" W/SEALAN
RT, Air-filled, Non-marking, with
8 Ref. 2WD Traction Manifold (refer to
sealant, right (includes decal)
701.1)
-- 110731 TIRE/WHEEL ASSY,LP NM
-- Ref. 4WD Traction Manifold (refer to
W/SEALAN
702.2)
RT, Air-filled, Non-marking, with
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5 sealant, left (includes decal)
10 89331 NON-STEER AXLE ASSEMBLY.....1 -- 111468 ASSY,TIRE/WHEEL,HF,W/SEALANT
includes item 11 High-flotation with Sealant, left or right
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 (includes decal)
12 88727 WHEEL 24.5X11.75-9 HOLE..........1 -- 89033 TIRE & WHEEL ASSY.:TURF
High-flotation, left or right
-- 122346 WHEEL,22.5 X 14.00, Z60
used only with High-flotation -- 227810 TIRE & WHEEL ASSY,FOAM,RH,RT
RT, Foam RNU, right
-- 122347 WHEEL,19.5 X 11.75, Z60
used only with Foam RNU assy -- 227811 TIRE & WHEEL ASSY,FOAM,LH,RT
227810 or 227811 RT, Foam RNU, left
13 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 -- 227813 TIRE & WHEEL ASSY RH,FF
ZI.....................................................9 RT, LP Foam RNU, right
-- 122313P WHEEL RING WASHER,PTD -- 227814 TIRE & WHEEL ASSY,LH FF
used only with High-flotation RT, LP Foam RNU, left
14 88729 TIRE & WHEEL ASSY,AIR,RH........1 -- 227816 TIRE & WHEEL ASSY,RH,FOAM,NM
RT, Air-filled, right RT, LP Foam RNU, Non-marking, right
-- 88730 TIRE & WHEEL ASSY,AIR,LH -- 227817 TIRE & WHEEL ASSY,LH,FOAM,NM
RT, Air-filled, left RT, LP Foam RNU, Non-marking, left
-- 110727 TIRE/WHEEL ASSY,LP RT -- 88728 TIRE,355/55D625,OUTRIGGER,LP
W/SEALAN -- 94536 TIRE,355/55D625,14 PLY,NM
RT, Air-filled, with sealant, right Non-marking tire
(includes decal)
-- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
-- 110728 TIRE/WHEEL ASSY,LP RT High-flotation tire
W/SEALAN
-- 73185 TIRE,385-19.5,16PLY,OUTRIGGER
RT, Air-filled, with sealant, left
used only with Foam RNU assy
(includes decal)
227810 or 227811
-- 77790 WHEEL & TIRE ASSY RH,FF
15 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
RT, Foam-filled, right
16 Ref. Drive Hub (refer to 207.1)
-- 77791 WHEEL & TIRE ASSY,LH FF
2WD and 4WD models
RT, Foam-filled, left
17 102158 O-RING,.103 X 4.737,VITON, 75D...1
-- 106647 TIRE-WHEEL
ASSY,RH,FOAM,N-MARK 18 106117 O-RING,2-010,VITON......................1
RT, Foam-filled, Non-marking, right 19 88885 MOTOR,PISTON,35CC,2WD***......1
(shown) 2WD models

Part No. 102499 Z60/34 27

200 Drive Chassis Components April 2012

203.2 Non-steer Axle (from SN 10161)

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102155 BEARING,BALL DRIVE SHAFT 30 73766 PIN,2.5 DIA X 23.88 LG..................1

for 88885 31 30418 ROD END,0.5 X 3.75***...................1
-- 102159 SHAFT,15 TOOTH 32 8177 SCREW,HHC,1/2-13 X 1.5
for 88885
33 89332 COVER ASSEMBLY
-- 102160 RING, RETAINING W/DECALS-NONSTE......................1
for 88885
-- 102161 RING, PISTON
for 88885
-- 106098 SEAL KIT,MOTOR,LC/KC***
for 88885
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88885
-- 72290 SNAP RING(M46 UNITS)*
for 88885
19A 88884 MOTOR,PISTON,30CC,4WD***......1
4WD models
-- 102155 BEARING,BALL DRIVE SHAFT
for 88884
-- 102159 SHAFT,15 TOOTH
for 88884
-- 102160 RING, RETAINING
for 88884
-- 102161 RING, PISTON
for 88884
-- 106098 SEAL KIT,MOTOR,LC/KC***
for 88884
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88884
-- 72290 SNAP RING(M46 UNITS)*
for 88884
20 88296 SCREW,HHC,7/16-14 X 1.25..........2
21 119988 WASHER,.469 X .781,HRD.............2
22 56912 SPRING CLIP,1/4-20,MAGNI 565
23 29746 WASHER,FLAT,2.5 X 4 X .062
24 63630P COVER, REAR AXLE, PAINTED.....2
25 6090 SCREW,HHC,1/4-20 X .7
26 6356 WASHER,LOCK,.25
27 6638 WASHER,FLAT,USS,1/4"Y
28 89362P BAR,AXLE ROTATION
STOP,OSC.......................................2
oscillate models
-- 89361P BAR,AXLE ROTATION
STOP,NON-OSC
non-oscillate models
29 34216 SHIM,AXLE ROTATION STOP,22GA

28 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

203.2 Non-steer Axle (from SN 10161)

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 29

200 Drive Chassis Components April 2012

204.1 2WD Steer Axle - Wheels and Hubs

30 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

204.1 2WD Steer Axle - Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7 -- 111366 LUGFL&RING ASSY KIT HI FLO Z60

2 6356 WASHER,LOCK,.25 lug nut replacment kit for HI FL tires,
includes parts 122313P and 77674;
3 6638 WASHER,FLAT,USS,1/4"Y from SN 8200
4 75863 COVER ASSEMBLY -- 111367 LUG FL & RING ASSY KIT AIR Z60
W/DECALS-STEER.........................1 lug nut replacment kit for air filled tires,
5 56912 SPRING CLIP,1/4-20,MAGNI 565 includes parts 122313P and 77674; ;
from SN 8200
6 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
to SN 4568 -- 111370 LUGFL&RING ASSY KIT CE S40/Z60
lug nut replacment kit for CE and foam
-- 102255 SCREW,HHC,M16 X 50, GR 10.9
filled tires, includes parts 122313P and
from SN 4569 to SN 5572
77674; from SN 8200
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
-- 122313P WHEEL RING WASHER,PTD
from SN 5573
requires lug nut p/n 77674, from SN
7 89682 WASHER,FLAT,HARDENED.656X1.313.12 8200
to SN 5572
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 ZI
8 Ref. Wheel (refer to 203.1) from SN 8200
9 Ref. Rough Terrain Tire (refer to 11 Ref. 2WD Hub (refer to 206.1)
203.1) Foam-filled, Non-marking
Tire and Wheel Assembly; Air-filled
-- 73257 TIRE & WHEEL ASSY: AIR
Tire and Wheel Assembly; Air-filled,
left side
-- 73258 TIRE & WHEEL ASSY: AIR.............1
Tire and Wheel Assembly; Air-filled,
right side
-- 73260 TIRE & WHEEL ASSY,FOAM***
left side; Foam-filled
-- 73261 TIRE & WHEEL ASSY,FOAM***......1
right side; Foam-filled
-- 75722 TIRE & WHEEL ASSY.:TURF..........2
High-flotation
-- 89698 TIRE/WHEEL ASSY: AIR,
NONMARK......................................1
Air-filled, Non-marking, left side
-- 89699 TIRE/WHEEL ASSY:AIR,NONMARK
Air-filled, Non-marking, right side
-- 89700 TIRE/WHEEL ASSY: FOAM,
NONMARK......................................1
Foam-filled, Non-marking, left side
-- 89701 TIRE/WHEEL
ASSY:FOAM,NONMARK
Foam-filled, Non-marking, right side
10 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................16
to SN 8199

Part No. 102499 Z60/34 31

200 Drive Chassis Components April 2012

205.1 4WD Steer Axle - Wheels and Hubs

32 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

205.1 4WD Steer Axle - Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7 17 6021 WASHER,LOCK,.375

2 6356 WASHER,LOCK,.25 18 57201 WASHER,FLAT, 313,
3 6638 WASHER,FLAT,USS,1/4"Y HARDENED....................................2

4 75863 COVER ASSEMBLY

W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20,MAGNI 565
6 Ref. WHEEL (refer to 203.1)
7 Ref. Tire (refer to 203.1)
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
to SN 8199
-- 111366 LUGFL&RING ASSY KIT HI FLO
Z60..................................................1
lug nut replacment kit for HI FL tires,
includes parts 122313P and 77674;
from SN 8200
-- 111367 LUG FL & RING ASSY KIT AIR
Z60..................................................1
lug nut replacment kit for air filled tires,
includes parts 122313P and 77674; ;
from SN 8200
-- 111370 LUGFL&RING ASSY KIT CE
S40/Z60...........................................1
lug nut replacment kit for CE and foam
filled tires, includes parts 122313P and
77674; from SN 8200
-- 122313P WHEEL RING WASHER,PTD.........1
requires lug nut p/n 77674, from SN
8200
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8
ZI.....................................................9
from SN 8200
9 Ref. Drive Hub (refer to 207.1)
10 102158 O-RING,.103 X 4.737,VITON, 75D...2
11 102157 O-RING,.070 X .239,VITON 75D.....2
12 Ref. Drive Motor (refer to 203.1)
13 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
to SN 4568
-- 102255 SCREW,HHC,M16 X 50, GR 10.9
from SN 4569 to SN 5572
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
from SN 5573
14 89682 WASHER,FLAT,HARDENED.656X1.313.12
to SN 5572
15 89237 WELDMENT,GUIDE BRACKET......2
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

Part No. 102499 Z60/34 33

200 Drive Chassis Components April 2012

206.1 2WD Hub - Steer Axle

34 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

206.1 2WD Hub - Steer Axle

Item Part No. Description Qty.

-- 88883 HUB,2WD,FRONT***
-- 227986 V-RING 100, RUBBER SEAL
-- 227987 RING,OIL SEAL, 95 X 120 X 12
-- 102126 SEAL KIT,DRIVE HUB (88887)***
1 102162 LUG,STUD/WHEEL (88887)...........9
2 94894 BEARING,INNER (88883)...............1
3 102126 SEAL KIT,DRIVE HUB (88887)***....1
4 94891 COVER,HUB (88883)......................1
5 102126 SEAL KIT,DRIVE HUB (88887)***....1
6 94892 SHIM,HUB (88883)..........................2
7 94893 BEARING,OUTER (88883).............1

Part No. 102499 Z60/34 35

200 Drive Chassis Components April 2012

207.1 2WD and 4WD Drive Hub

36 Z60/34 Part No. 102499

April 2012 200 Drive Chassis Components

207.1 2WD and 4WD Drive Hub

Item Part No. Description Qty.

-- 88886 WHEEL DRIVE 56:1 4WD***

-- 88887 WHEEL DRIVE 56:1 2WD***
-- 58484 SEAL,LIP (88886)***
1 102131 DISCONNECT KIT (88887).............1
2 102126 SEAL KIT,DRIVE HUB (88887)***....1
3 102506 Thrust Bearing Plate........................1
4 102507 Pinion Gear......................................1
5 102508 Thrust Bearing.................................1
6 102503 External Retaining Ring...................1
7 102504 Internal Retaining Ring....................1
8 102505 Pinion, Half Shaft.............................1
9 102509 Half Shaft.........................................1
10 102510 External Retaining Ring...................4
11 102511 Cylindrical Roller Bearing................4
12 102512 O-ring, Casting................................1
13 102167 SHAFT,INPUT DRIVE HUB
(88887)............................................1
14 102514 Ball Bearing.....................................1
15 102513 Wire Seal Retaining Ring................1
16 102515 Tapered Roller Bearing....................2
17 102516 RING,RETAINING,INTERNAL***.....1
18 102517 Shaft Bearing Spacer......................1
19 102518 Brake Kit, 4WD................................1
4WD
-- 102168 BRAKE KIT (88886)***....................1
2WD
20 102165 RING NUT (88887)..........................1
21 102162 LUG,STUD/WHEEL (88887)...........9

Part No. 102499 Z60/34 37

300 Turntable Components April 2012

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

38 Z60/34 Part No. 102499

April 2012 300 Turntable Components

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2 13 6090 SCREW,HHC,1/4-20 X .75

-- 31658 EXTRUSION,RUBBER BUMPER 14 6638 WASHER,FLAT,USS,1/4"Y
STRIP 15 6889 NUT,LP NYLOCK,1/4-20
2 5397 WASHER,FLAT,USS,5/16",Y 16 45455 CLAMP,2.75,#44 X 1/4,RUB
3 4828 NUT,NYLOCK,3/8-16 CUSH..............................................1
4 102980 HYDRAULIC TANK ASSY W/WORD to SN 7923
DEC.................................................1 -- 6653 CLAMP,1.88,#30 X 1/4,RUB CUSH
includes items 5-7, 10 and 33 from SN 7924
-- 102981 HYDRAULIC TANK ASSY W/SYMB 17 52179 FILTER, FUEL LRG 425/423 EFI.....1
DEC to SN 7923
includes items 5-7, 10 and 33 -- 119984 FILTER,FUEL
5 21141 GAUGE-SIGHT,LHA-LGTB***.........1 from SN 7924
6 31506 STRAINER,FILLER NECK..............1 18 21465 CLAMP,HOSE,SIZE .25 TO .63.......6
to SN 4832 to SN 7923
7 53527 CAP,FILLER BREATHER,3 19 27089 HOSE,5/16 FUEL,SAE 30R7
MICRON**.......................................1 to SN 7923
includes filler neck strainer -- 111817-3150 HOSE ASSY,SAE J2260/J2044
8 48470 FILTER ASSEMBLY W/IND from SN 7924
L,PAPER..........................................1 20 77219 PUMP, FUEL, LRG425, WALBRO....1
to SN 10376 to SN 7923
-- 46014 FILTER,ELEMENT,BETA(6)=200 -- 119168 FUEL PUMP,DSG-423
use with 48470; to SN 10376 from SN 7924
-- 227770 KIT HYDRO FILTER Z60 21 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
includes filter assy 60508 and fittings to SN 7923
(refer to 712.1); to SN 10376
-- 111817-4525 HOSE ASSY,SAE J2260/J2044
-- 60508 FILTER,RETURN,ASSY 10 MICRON from SN 7924
from SN 10377
22 65892 CONN. ASSY,7.9 TUBE X6.35
-- 61326 FILTER ELEMENT,10 MICRON,60508 HOSE..............................................2
use with 60508; from SN 10377
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 89616 FILTER ELEMENT,3 MICRON***
use with 60508; from SN 10377 24 6021 WASHER,LOCK,.375
9 48922 CONN,520102-6-6...........................1 25 111817-525 HOSE ASSY,SAE J2260/J2044
to SN 4832 from SN 7924 to 10046
-- 48916 FITTING,CONN,520120-6 -- 111817-2775 HOSE ASSY,SAE J2260/J2044
from SN 4833 from SN 10047
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2 26 53023 FITTING,1/4 MPT 5/16 BARB.........2
to SN 4832 to SN 7923
-- 101490 STRAINER,16 SAE F/24 SAE M -- 111818 FITTING,1/4 NPT X SAE J2044
from SN 4833 from SN 7924
11 48994 VALVE,BALL,16 MPT-16 FPT***......2 27 19487 VALVE,FUEL LOCK.........................1
to SN 4832 28 27089 HOSE,5/16 FUEL,SAE 30R7
-- 48996 VALVE,BALL,16 MSAE-16 FSAE to SN 7923
from SN 4833 -- 111817-5725 HOSE ASSY,SAE J2260/J2044
12 48986 CONN,520102-16............................2 from SN 7924
to SN 4832 29 71383 ELBOW,45D,140339-4....................2
-- 48984 CONN,520120-16
from SN 4833

Part No. 102499 Z60/34 39

300 Turntable Components April 2012

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

(continued)

Item Part No. Description Qty.

30 146413 GAUGE, FUEL LEVEL, 20/30 GAL

part of fuel tank 146416; from SN
10047
-- 146550 GASKET, FUEL LEVEL GAUGE, GAS
31 65610-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 32; to SN 7923
-- 122277 FUEL TANK ASSY W/CAP, 20 GAL
(complete) required for first time
replacment. Includes items 23 - 25,
30, 32 and fuel tank part 146416; from
SN 7924 to 10046
-- 146416 TANK ASSY, GAS, 20 GAL.
from SN 10047
32 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
to SN 7923
-- 119918 CAP,FUEL,GASOLINE 3.5PSI
from SN 7924
33 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
to SN 4832
-- 94612 PLUG,MAGNETIC,SAE-6***
from SN 4833
34 7713 NUT,LP NYLOCK,3/8-16
35 6175 SCREW,HHC,3/8-16 X 1
36 30256-S L.P. TANK BRACKET
WELDMENT....................................1
37 30275 HOSE ASSEMBLY,LP. 137".............1

40 Z60/34 Part No. 102499

April 2012 300 Turntable Components

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 41

300 Turntable Components April 2012

302.1 Hydraulic and Fuel Tanks - Diesel Models

42 Z60/34 Part No. 102499

April 2012 300 Turntable Components

302.1 Hydraulic and Fuel Tanks - Diesel Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2 11 27089 HOSE,5/16 FUEL,SAE

-- 31658 EXTRUSION,RUBBER BUMPER 30R7..................................81-inches
STRIP to SN 6229

2 21141 GAUGE-SIGHT,LHA-LGTB***.........1 -- 27089 HOSE,5/16 FUEL,SAE

30R7................................109-inches
3 102980 HYDRAULIC TANK ASSY W/WORD Perkins models; from SN 6230
DEC.................................................1
includes items 5-7, 10 and 30 12 21465 CLAMP,HOSE,SIZE .25 TO .63.......2

-- 102981 HYDRAULIC TANK ASSY W/SYMB 13 53023 FITTING,1/4 MPT 5/16 BARB.........1
DEC 14 19487 VALVE,FUEL LOCK.........................1
includes items 5-7, 10 and 30 15 30490 HOSE,1/4 FUEL LINE,SAE
4 31506 STRAINER,FILLER NECK..............1 30R7..................................62-inches
to SN 4832 Deutz models; to SN 6229
-- 53527 CAP,FILLER BREATHER,3 -- 30490 HOSE,1/4 FUEL LINE,SAE
MICRON** 30R7..................................80-inches
from SN 4833 Deutz models; from SN 6230
5 53527 CAP,FILLER BREATHER,3 -- 35418 HOSE,FUEL,3/16,SAE
MICRON**.......................................1 30R7..................................88-inches
6 48470 FILTER ASSEMBLY W/IND Perkins models; to SN 6229
L,PAPER..........................................1 16 29137 HOSE END,MALE.25 X .25 MPT.....1
to SN 10376 17 8178 SCREW,HHC,3/8-16 X 2.5
-- 46014 FILTER,ELEMENT,BETA(6)=200 18 6097 WASHER,FLAT,USS,3/8",Y
use with 48470; to SN 10376
19 5397 WASHER,FLAT,USS,5/16",Y
-- 22770 FILTER ASSEMBLY W/IND L,PAPER
includes filter assy 60508 and fittings 20 4828 NUT,NYLOCK,3/8-16
(refer to 712.1); to SN 10376 21 54325 FITTING,BULKHEAD,1/4NPT,FUELTK
-- 60508 FILTER,RETURN,ASSY 10 MICRON 21 65611-S FUEL TANK ASSY W/CAP, 20
from SN 10377 GAL.................................................1
-- 61326 FILTER ELEMENT,10 MICRON,60508 includes item 22
use with 60508; from SN 10377 22 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
-- 89616 use with 60508; from SN 10377 23 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
7 48922 CONN,520102-6-6...........................1 to SN 4832
to SN 4832 -- 94612 PLUG,MAGNETIC,SAE-6***
-- 48916 FITTING,CONN,520120-6 from SN 4833
from SN 4833
8 45161 STRAINER ASSEMBLY,1.5" NPT.....1
to SN 4832
-- 101490 STRAINER,16 SAE F/24 SAE M
from SN 4833
9 48994 VALVE,BALL,16 MPT-16 FPT***......2
to SN 4832
-- 48996 VALVE,BALL,16 MSAE-16 FSAE
from SN 4833
10 48986 CONN,520102-16............................2
to SN 4832
-- 48984 CONN,520120-16
from SN 4833

Part No. 102499 Z60/34 43

300 Turntable Components April 2012

303.1 Function Manifold and Auxiliary Power Unit Installation

44 Z60/34 Part No. 102499

April 2012 300 Turntable Components

303.1 Function Manifold and Auxiliary Power Unit Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 89620 POWER UNIT,AUX PUMP 23 7713 NUT,LP NYLOCK,3/8-16

12VDC.............................................1 24 75649 WLDMNT,HYDRAULIC TANK
-- 122754 CABLE,#4GA,POS.AUX,RED,108" MODULE.........................................1
-- 37192 COUPLER, PUMP / MOTOR (36179) 25 29883 SCREW,HHC,5/8-11 X 1.75
-- 62268 PUMP, AUX. POWER UNIT GRD.8..............................................3

-- 75858 VALVE,CHECK ASSEMBLY 26 Ref. Ground Controls (refer to 306.1

and 307.1)
-- 77069 MOTOR,12VDC,77066
27 6889 NUT,LP NYLOCK,1/4-20
2 13082 WELDING CABLE,#4
EXCELENE/BLK................61-inches 28 6886 WASHER,LOCK,.313

3 8910 BOOT,CABLE 29 6090 SCREW,HHC,1/4-20 X .7

TERM,MED.RED,4/0.......................1 30 94077 SENSOR,LEVEL,4.5 DEG..............1
4 65612 CABLE ASSEMBLY 31 25855P BRACKET,AUX PUMP
5 6175 SCREW,HHC,3/8-16 X 1 MOUNT,PAINT.................................1

6 6021 WASHER,LOCK,.375
7 5397 WASHER,FLAT,USS,5/16",Y
8 29868 SPRING CLIP,3/8-16
9 6097 WASHER,FLAT,USS,3/8",Y
10 Ref. Function Manifold (refer to 704.1)
11 4828 NUT,NYLOCK,3/8-16
12 75988P BRACKET,FILTER
MOUNT,PAINTED............................1
13 81578 HORN,12VDC,SPADE
TERMINALS***................................1
14 6888 SCREW,HHC,1/4-20 X 1
15 6356 WASHER,LOCK,.25
16 6638 WASHER,FLAT,USS,1/4"Y
17 43955-104400 WIRE CABLE,12GA/3 CON.TPE
JKT*...............................1044-inches
18 6935 LOCKNUT,ELEC,1/2"......................1
19 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
20 111987 CONN,8 POS PLUG 120 AC/15A....1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
-- 119404 CONN,RECEP 120AC/15A
DOMESTIC
-- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
21 6024 NUT,NYLOCK,5/8-11
22 13064 WASHER,FLAT,.625 HARDENED....8

Part No. 102499 Z60/34 45

300 Turntable Components April 2012

304.1 Turntable Rotation and Hydraulic Rotary coupler Installation

46 Z60/34 Part No. 102499

April 2012 300 Turntable Components

304.1 Turntable Rotation and Hydraulic Rotary coupler Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 56843 SCREW,SHC,1/2-13 X 1.50, A574 21 61223 PIN,TRANSPORT STORAGE

2 81110 SCREW,HHC,5/8-11 X 2 GRD.8.....4 HANDLE..........................................1

3 13064 WASHER,FLAT,.625 22 61222 PIN,TRANSPORT STORAGE

HARDENED..................................44 LOCK...............................................1

4 13918 SCREW,HHC,3/8-16 X 23 89885 SWING DRIVE

1.75,GRD.8......................................6 ASSEMBLY,S40/Z60........................1
includes items 24-26
5 5397 WASHER,FLAT,USS,5/16",Y
-- 75677 SHAFT,OUTPUT,PINION,TURNTABLE
6 4828 NUT,NYLOCK,3/8-16
-- 75678 SEAL-KIT REDUCER DRIVE
7 89571 SWIVEL,HYD 8 PORT.....................1 TURNTAB
-- 94937 SEAL KIT 8-PORT SWIVEL -- 75681 BEARING KIT DRIVE TURN AND
-- T106954 SEAL, O-RING LIP HUB.................................................2
-- T106955 SEAL, POLY, CHAMFER 24 75686 BRAKE ASSEMBLY,TURNTABLE
ROT.................................................1
-- T106957 SEAL, CAP, NOTCHED
-- 62466 SEAL KIT,BRAKE,TURNTABLE ROT
-- T106961 SEAL, O-RING ENERGIZER
-- 75682 DISC KIT DRIVE TURNTABLE Z-60*
-- T106962 SEAL, CAP, NOTCHED
-- 75683 SPRING,DRIVE TURNTABLE.......12
8 45066 SCREW,SHC,5/8-11 X 2.25..........20
to SN 8278 25 75684 MOTOR,TURNTABLE
ROTATION***...................................1
-- 111646 SCREW,SHC,5/8-11 X 2.5" GR8....20
from SN 8279 -- 22811 O-RING,MOTOR TO BRAKE
9 7339 SCREW,HHC,1/4-20 X .5 -- 75685 SEAL KIT,MOTOR TURNTABLE***
10 6356 WASHER,LOCK,.25 26 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
11 22541 SCREW,RHM,10-32 X 1.5
-- 75119 SEAL KIT,CB VALVE MANIFOLD
12 6146 WASHER,FLAT,MS,#10,Y
for 89800
13 102176 HARNESS,DRIVE ENABLE,Z60.....1
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC**
-- 89756 NECK/HEAD-LIMIT SWITCH (88356)
-- 97128 ROLLER ARM,LIMIT SWITCH***
14 111647P FORMING,DRIVE ENABLE
BRACKET........................................1
15 6178 NUT,NYLOCK,10-32
16 111648 BEARING,SERIES 3000.................1
17 89098P PLATE,HYD. SWIVEL
LOCK,PAINTED...............................1
18 21175 SCREW,SHC,5/8-11 X 4,A574......20
to SN 8278
18 61250 SCREW,SHC,5/8-11 X
3.75,A574......................................20
from SN 8279
19 49189-5438-S HOSE ASSEMBLY,1/4.....................2
20 48887 ELBOW,90D, 070202-4...................1
-- 30297 ZERK,GREASE,1/8 NPT,90DEG.

Part No. 102499 Z60/34 47

300 Turntable Components April 2012

305.1 Ground Controls - View 1

48 Z60/34 Part No. 102499

April 2012 300 Turntable Components

305.1 Ground Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Platform Overload Module (refer 16 128202 SWITCH TOGGLE ASSY DPDT 3P
to 804.1) MOM................................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MOM................................................1

1 81900 PLUG,NYLON 2.093 BLACK 18 128204-S SWITCH TOGGLE ASSY SPDT 2P

DOMED...........................................3 MNT.................................................1
Ford models
2 96008-S KEYSWITCH,3 POS.W/KEYS***.....1
includes 1 pair of keys 19 56298 LIGHT,INDICATOR,RED,14V***......1

-- 37947 KEYS,10 PACK*** -- 229567 PLUG, SANTOPRENE .5 BLACK

DOME
-- 83093 KEY SINGLE***
-- 56848 WASHER,LOCK,IND,LAMP
-- 88827 GASKET,KEYSWITCH,PLASTIC*** RETAINER
3 66812 E-STOP BUTTON............................1 20 128203 SWITCH TOGGLE ASSY SPDT 2P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
Ford models
-- 66818 CONTACT,NC
-- 229567 PLUG, SANTOPRENE .5 BLACK
-- 73805 BASE,W/2 NC CONTACTS***
DOME
includes 2 each N.C. contacts
21 42781 PLUG,DOWEL,1/4 PLASTIC...........2
4 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket 22 128201 SWITCH TOGGLE ASSY DPDT 2P
MOM................................................1
5 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1 23 119870 LIGHT,INDICATOR,AMB.,12V,ENG..1
Ford models
6 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1 -- 229567 PLUG, SANTOPRENE .5 BLACK
diesel models DOME
diesel models
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME -- 56848 WASHER,LOCK,IND,LAMP
Ford models RETAINER
7 128200 SWITCH TOGGLE ASSY SPDT 3P 24 6090 SCREW,HHC,1/4-20 X .7
MOM................................................1 25 6356 WASHER,LOCK,.25
8 128200 SWITCH TOGGLE ASSY SPDT 3P 26 6638 WASHER,FLAT,USS,1/4"Y
MOM................................................1
27 102154 CONTROL BOX W/LID & DECAL
9 147095 ASSY, CIRCUIT BREAKER 20A.....1 GRND..............................................1
-- 42288 PLUG,NYLON .188 BLACK DOMED to SN 5175
USE IF THERE IS NO CIRCUIT -- 111334 GRND CNTRL BOX W/LID
BREAKER INSTALLED WORD/LPG
10 147094 ASSY, CIRCUIT BREAKER 15A.....1 Gasoline/LPG Models; from SN 5176
11 147094 ASSY, CIRCUIT BREAKER 15A.....1 -- 111345 GRND CNTRL BX W/LID
WORD/DIESE
12 128200 SWITCH TOGGLE ASSY SPDT 3P
Diesel Models; from SN 5176
MOM................................................1
-- 111346 GRND CNTRL BOX W/SYMBOL
13 128200 SWITCH TOGGLE ASSY SPDT 3P
DECALS
MOM................................................1
from SN 5176
14 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 122028 BRACKET,RESISTOR
MOM................................................1
-- 122975 WELDMENT, GROUND CONTROL
15 128202 SWITCH TOGGLE ASSY DPDT 3P
BOX
MOM................................................1
from SN 5176

Part No. 102499 Z60/34 49

300 Turntable Components April 2012

305.1 Ground Controls - View 1

(continued)

Item Part No. Description Qty.

-- 122978 WELDMENT,LID,GBOX,Z60
use with control box item 122975,
does not include decals, from SN 5176
-- 30782 GASKET,GROUND CONTROL BOX
-- 30997 CORROSION INHIBITOR,FOAM
28 42288 PLUG,NYLON .188 BLACK
DOMED...........................................4
29 88315 SCREW,SHS,1/4-20 X .25 ZINC
use with control box item 122975, from
SN 5176

50 Z60/34 Part No. 102499

April 2012 300 Turntable Components

305.1 Ground Controls - View 1

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 51

300 Turntable Components April 2012

306.1 Ground Controls - View 2

52 Z60/34 Part No. 102499

April 2012 300 Turntable Components

306.1 Ground Controls - View 2

Item Part No. Description Qty.

-- 53967 SOLENOID,12V CONTINOUS

1 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
-- 6935 LOCKNUT,ELEC,1/2"
2 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
3 73736 CONN,RECEP 48 WAY,4 X 12........1
4 20776 CABLE SQUEEZE CONN...............1
-- 18665 LOCKNUT,ELECTRIC,1" NPT
5 73753 CONN,RECEP 24
WAY,W/FLANGE..............................1
6 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1

Part No. 102499 Z60/34 53

300 Turntable Components April 2012

307.1 Ground Controls - View 3

54 Z60/34 Part No. 102499

April 2012 300 Turntable Components

307.1 Ground Controls - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

-- 88832 HARNESS,PLUG,NON-LOAD 10 54534 ANGLE,RELAY

WEIGHING MNT,W/NUTSERTS,PNT................1
-- 128935 CIRCUIT BKR 10A TYPE 2 METAL -- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
Diesel models; from SN 9645 11 6090 SCREW,HHC,1/4-20 X .7
-- 139331 KIT CB 10A T2 RPM SOLENOID 2W
includes item 128935; to SN 9644
-- 33784 CLAMP,1.31,#21 X 1/4,RUB CUSH
-- 106637 MODULE,TIME DELAY ON BREAK
4S
welder option
1 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................2
2 33608 RELAY,SOCKET,OMRON................1
(welder option)
3 33607 RELAY,OMRON,DPDT,12V.............1
(welder option)
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 6178 NUT,NYLOCK,10-32
6 89172 TERMINAL RAIL
ASSEMBLY,GBOX...........................1
includes item 1
-- 33422 DIN RAIL,17"
-- 74911 TERMINAL BLOCK, WIELAND***
-- 74912 TERMINAL BLOCK END PLATE
-- 74920 MARKING TAGS,# 1-10,WIELAND
-- 74921 MARKING TAGS,# 11-20,WIELAND
-- 74922 MARKING TAGS,# 21-30,WIELAND
-- 74923 MARKING TAGS,# 31-40,WIELAND
-- 74924 MARKING TAGS,# 41-50,WIELAND
7 56057 MODULE,IGNITION/START,12/24V.1
Diesel models
8 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
9 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................5
Ford models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................6
Diesel models
-- 34053 ASSY,RELAY SOCKET,AUTO***
-- 34054 TERM,RELAY N-INSULATED 10-12
G
-- 34055 TERM RELAY,N-INSULATE 14-16
GA
-- 34056 TERM,RELAY,N-INSULATE 18-20
GA

Part No. 102499 Z60/34 55

300 Turntable Components April 2012

308.1 Turntable Covers

56 Z60/34 Part No. 102499

April 2012 300 Turntable Components

308.1 Turntable Covers

Item Part No. Description Qty. Item Part No. Description Qty.

1 102519 TURNTABLE COVER ASSY 12 53903 LATCH,T-HANDLE,5 SIDED

W/DECALS......................................1 W/KEYS*.........................................1
(assy with word decals) includes items includes mounting fasteners
13; to SN 4709 -- 29314 KEY,LATCH, 1 PAIR (28125)
-- 111356 LH COVER ASSY W/ WORD 13 75073 HINGE,.375X.120THK.,SLOTTED...4
DECALS
(assy with word decals) includes items 14 53707 HINGE SPACER..............................4
13; from SN 4710 to 8876 15 53523-S COVER REINFORCEMENT, R.H.....1
-- 122883 DECAL,WORD,LH,TT,COVER ASSY 16 30391 GAS STRUT,200 LBS.FORCE........2
(assy with word decals) includes items
-- 27377 RETAINER,GAS SPRING***
13; from SN 8877
17 33555 BALL STUD**..................................4
-- 102520 TURNTABLE COVER ASSY
W/DECALS 18 6002 NUT,LP NYLOCK,5/16-18
(assy with symbol decals) includes 19 49535P PLATE,LATCH,BLUE,PAINTED.......2
items 13; to SN 8876
20 89625 WELDMENT,BULKHEAD,RT
-- 122885 DECAL,SYM,LH,TT,COVER ASSY SIDE................................................1
(assy with symbol decals) includes
items 13; from SN 8877 21 6145 SCREW,HHC,1/4-20 X 1.5

2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 Ref Bearing Lubrication Hose

Assembly (refer to 304.1)
3 5397 WASHER,FLAT,USS,5/16",Y
23 6021 WASHER,LOCK,.375
4 4828 NUT,NYLOCK,3/8-16
24 29868 SPRING CLIP,3/8-16
5 6888 SCREW,HHC,1/4-20 X 1
25 28646 ZERK,GREASE,1/8 NPT.................1
6 12906 WASHER,FENDER,.25 X 1.25 X.062
-- 30430 BULKHEAD,FEMALE X 4
7 6638 WASHER,FLAT,USS,1/4"Y
26 34619 BUMPER,RUBBER***.....................6
8 6091 NUT,NYLOCK,1/4-20
27 6097 WASHER,FLAT,USS,3/8",Y
9 58139 COVER ASSY, RH, ENGINE,..........1 gasoline/LPG models; from SN 10138
(assy with word decals) Ford and
Perkins models; includes items 2, 28 146382 WELDMENT,EXT LP TANK BRKT
11-13 gasoline/LPG models; from SN 10138

-- 102151 TURNTABLE COVER 29 7713 NUT,LP NYLOCK,3/8-16

ASSY,W/DECALS gasoline/LPG models; from SN 10138
(assy with word decals) Deutz models; 30 6175 SCREW,HHC,3/8-16 X 1
includes items 2, 11-13 gasoline/LPG models; from SN 10138
-- 102522 TURNTABLE COVER ASSY 31 30256 WELDMENT,LP TANK BRACKET
W/SYMBOLS gasoline/LPG models; from SN 10138
(assy with symbol decals) Ford and 32 53605 TANK, LP, 7 GAL
Perkins models; includes items 2, gasoline/LPG models; from SN 10138
11-13
33 146438 HOSE ASSY,LP,106" LG
-- 102523 TURNTABLE COVER ASSY gasoline/LPG models; from SN 10138
W/SYMBOLS
(assy with symbol decals) Deutz 34 13002 SCREW,HHC,5/16-18 X 1 GR5
models; includes items 2, 11-13 35 89629 WELDMENT,BULKHEAD,LEFT
10 53189 RIVET,ALUM,ALUM,P,.25X.375.....23 SIDE................................................1
11 89904P PLATE,AIR INTAKE PAINT 36 45462 ALARM,CHIME TONE
Deutz models 5-25VDC***......................................1
from SN 7270
-- 49618-S AIR INTAKE FRAME.GRAY
Ford and Perkins models -- 72326 NUT - PLASTIC,RING FOR ALARMS

Part No. 102499 Z60/34 57

300 Turntable Components April 2012

308.1 Turntable Covers

(continued)

Item Part No. Description Qty.

37 53524-S COVER REINFORCEMENT, L.H.....1

58 Z60/34 Part No. 102499

April 2012 300 Turntable Components

308.1 Turntable Covers

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 59

300 Turntable Components April 2012

309.1 Turntable Counterweight

60 Z60/34 Part No. 102499

April 2012 300 Turntable Components

309.1 Turntable Counterweight

Item Part No. Description Qty.

1 111371 Z60 CW ASSY W/WORD

DECALS..........................................1
to SN 8876
-- 111372 Z60 CW ASSY W/SYMBOL DECALS
to SN 8876
-- 146049 Z60 CW ASSY W/WORD DECALS
from SN 8877
-- 146050 Z60 CW ASSY W/SYMBOL DECALS
from SN 8877
2 228842 SCREW,HHC,1-8 X 16, GRD 2
3 13775 WASHER,FLAT,1.063 X 2 X .134
4 38859 WASHER,FLAT,USS,1",Y
5 29605 WASHER,LOCK,1"
6 33265 NUT,HEX,1-8

Part No. 102499 Z60/34 61

400 Engine Components April 2012

401.1 Perkins 404D-22 Engine - View 1

62 Z60/34 Part No. 102499

April 2012 400 Engine Components

401.1 Perkins 404D-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 147348 SEAL-VALVE SYSTEM (A) -- 628455 Flanged Nut, M8

to SN 9339 -- 72343 GASKET,EXH
-- 147349 SEAL-VALVE SYSTEM (B) FLANGE-PERKINS54555
to SN 9339 -- 72344 BOLT,EXHAUST,PERKINS(54555)
-- 147350 GASKET-CYLINDER HEAD -- 94888 EXHAUST MANIFOLD
to SN 9339
11 REF. Engine Tray......................................1
-- 147351 SEAL-ROCKER BOX (REFER TO 415.1)
to SN 9339
12 13014 CLAMP,HOSE,2.25" DIA.................2
-- 147355 GASKET-THERMOSTAT HSG
to SN 9339 13 54578 HOSE,UPPER
RADIATOR,PERKINS......................1
-- 147352 SEAL-INJECTOR
to SN 9339 14 88990P SHROUD,FAN PAINTED.................1
-- 147353 SEAL-INJECTOR 15 122377 FAN GUARD W/WORD DECAL PERK
to SN 9339 T2....................................................1
-- 89942 HARNESS,ENGINE,PERKINS,404-22 -- 54487P GUARD,FAN,FORD/PERKINS,PAINTED
to SN 5623 16 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 111026 HARNESS,ENG.PERKINS,404-22 17 6146 WASHER,FLAT,MS,#10,Y
ALT
18 54579 HOSE,LOWER,RADIATOR,PERKINS.1
from SN 5624
19 54687 SCREW,HHC,M14 X
-- 111141 HARNESS, GND BOX, DIESEL,Z60
1.5X40MM,GR8.8
to SN 9339
20 37505 WASHER,LOCK,M14
-- 122715 HARNESS,GBOX,PERKINS,Z60
from SN 9340 21 49411 WASHER,FLAT,M14
-- 70356 OPT,SCRUBBER 22 89759 DIPSTICK, OIL (PERKINS 404)......1
MUFFLER,PERKINS 404C-22; to SN 9339
1 54071 COOLANT RETURN -- 128984 DIPSTICK, STRAIGHT SHORT
SYSTEM,Z45***..............................1 404D-22; from SN 9340
-- 21465 CLAMP,HOSE,SIZE .25 TO .63 -- 128985 DIPSTICK TUBE, STRAIGHT SHORT
404D-22; from SN 9340
2 72327 CAP, COOLANT RET
SYS(54071).....................................1 -- 97461 DIPSTICK TUBE,PERKINS(403C-11)
404C-22; to SN 9339
3 6888 SCREW,HHC,1/4-20 X 1
23 6198 NUT,NYLOCK,1/2-13
4 6638 WASHER,FLAT,USS,1/4"Y
24 39479 SCREW,HHC,1/2-13 X 2.75
5 6091 NUT,NYLOCK,1/4-20
25 70251 ISOLATOR,ENGINE VIBRATION.....4
6 63463 AIR CLEANER,NELSON***.............1
26 80150 WASHER-FLAT, 1/2" (80056)
-- 5397 WASHER,FLAT,USS,5/16",Y
27 102066P CASTING,WASHER,REBOUND,PAINTED
-- 62420 FILTER,AIR
28 4828 NUT,NYLOCK,3/8-16
-- 6782 NUT,NYLOCK,5/16-18
29 6175 SCREW,HHC,3/8-16 X 1
-- 6888 SCREW,HHC,1/4-20 X 1
30 5397 WASHER,FLAT,USS,5/16",Y
7 53952P-S BRACKET,AIR CLEANER
MTG.PAINT*....................................1 31 102749 FORMING,ENGINE
MOUNT,RH,PERK...........................1
8 45435 CLAMP,HOSE,2.50"***....................2
-- 102748 FORMING,ENGINE
9 88847 HOSE,AIR CLEANER TO
MOUNT,LH,PERK
INTAKE............................................1
32 REF. Ref. Function Pump
10 111390 WELDMENT,EXHAUST PIPE.........1
(REFER TO 706.1)

Part No. 102499 Z60/34 63

400 Engine Components April 2012

401.1 Perkins 404D-22 Engine - View 1

(continued)

Item Part No. Description Qty.

-- REF. Ref. Drive Pump

(REFER TO 706.1)
33 6021 WASHER,LOCK,.375
34 94889 FUEL FILTER ASSEMBLY..............1
-- 62421 FILTER,FUEL,PERKINS
35 72348 PUMP,LIFT(FUEL)
PERKINS(54555)............................1
404C-22; to SN 9339
-- 77990 KIT,SEAL,3CC PUMP***
36 REF. Battery
(REFER TO 415.1)
37 60584 GROMMET,RUBBER .75 X .19 X
1**....................................................3
38 102112P FORMING,ENGINE
BAFFLE,PERKINS..........................1
39 88846 HOSE,AIR INLET............................1
40 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
41 88989P FORMING,UPPER RAD SUPPORT
PAIN.................................................1

64 Z60/34 Part No. 102499

April 2012 400 Engine Components

401.1 Perkins 404D-22 Engine - View 1

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 65

400 Engine Components April 2012

402.1 Perkins 404D-22 Engine - View 2

66 Z60/34 Part No. 102499

April 2012 400 Engine Components

402.1 Perkins 404D-22 Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 60585 ISOLATOR,VIBRATION,M8 21 5397 WASHER,FLAT,USS,5/16",Y

MALE/FEM......................................1 22 77483 FAN, ENGINE (104-22)(404-22)......1
2 65636 CAP, OIL FILLER.............................1 -- 94886 FAN SPACER
-- 65638 SEAL, OIL FILLER CAP 23 236426 SOLENOID KIT, SHUT DN,
3 77478 THERMOSTAT (PERKINS PERKINS.........................................1
104-22)............................................1 404C-22; from SN 4551 to 5623
404C-22; to SN 9339 -- 106663 SOLENOID,SHUT DOWN
-- 128986 WATER OUTLET, VERTICAL PERKIN40422
404D-22; from SN 9340 404D-22; from SN 9340
-- 128991 THERMOSTAT -- 97404 SOLENOID,SHUT
404D-22; from SN 9340 DN,PERKNS403C-11
-- 77476 HOUSING,THERMOSTAT,PERKINS 404C-22; from SN 5624 to 9339
104 24 111027 SWITCH,OIL PRESS-PERKINS
404C-22; to SN 9339 404...................................................1
4 89901 TAILPIPE,EXHAUST.......................1 to SN 5623

5 88991P FORMING,MUFFLER MOUNT -- 119809 SWITCH, OIL PRESSURE

PAINTED.........................................1 from 5624

6 88841 MUFFLER,6"...................................1 25 13002 SCREW,HHC,5/16-18 X 1 GR5

-- 111418 SCRUBBER,SPARK 26 5397 WASHER,FLAT,USS,5/16",Y

ARRESTER,PERKIN 27 6002 NUT,LP NYLOCK,5/16-18
-- 70385 CLAMP,EXHAUST,2.00 PLATED 28 89953 FLATBAR,ALUM,THROTTLE
7 88933 HARNESS,12/3,12V TO PLAT,JIB....2 LINKAGE.........................................1

8 Ref. SOLENOID,STARTER, (72335).......1 29 21130 CLEVIS YOKE-1/4-28,PLTD

no longer available, must order part W/PIN..............................................1
228457 (comes with integrated 30 21496 NUT,HEX,1/4-28
solenoid) 31 94762 OIL FILTER - PERKINS...................1
9 228457 STARTER, PERKINS, 404D............1 32 6888 SCREW,HHC,1/4-20 X 1
(comes with integrated solenoid)
33 6638 WASHER,FLAT,USS,1/4"Y
10 89762 LEVER, ALTERNATOR (PERKINS
404...................................................1 34 6091 NUT,NYLOCK,1/4-20
11 72342 ALTERNATOR, PERKINS 35 77402 SOLENOID,THROTTLE ACTUATOR
(54555)............................................1 DSL..................................................1
to SN 5623 36 8915 SCREW,HHC,1/4-20 X 1.25
-- 111029 ALTERNATOR,65 AMP,PERKINS 404 37 94378P FORMING,SOLENOID MOUNT
from 5624 PAINTED.........................................1
12 54687 SCREW,HHC,M14 X to SN 9339
1.5X40MM,GR8.8 -- 128588 FORMING,SOLENOID MOUNT
13 37505 WASHER,LOCK,M14 from 9340
14 49411 WASHER,FLAT,M14 38 75020 SEPRTR/FLTR,FUEL
DSL,15GPH,.30...............................1
15 6198 NUT,NYLOCK,1/2-13
-- 62433 FILTER,ELEMENT,30 MIC,75020
16 39479 SCREW,HHC,1/2-13 X 2.75
39 Ref. Medium Pressure Filter Assembly
17 70251 ISOLATOR,ENGINE VIBRATION.....4 (refer to 415.1)
18 102066P CASTING,WASHER,REBOUND,PAINTED.4 40 54573 PUMP MOUNT KIT,PERKINS
19 4828 NUT,NYLOCK,3/8-16 DSL..................................................1
20 6175 SCREW,HHC,3/8-16 X 1 (complete) includes kit 128022 and
housing pump 89771

Part No. 102499 Z60/34 67

400 Engine Components April 2012

402.1 Perkins 404D-22 Engine - View 2

(continued)

Item Part No. Description Qty.

-- 128022 KIT,FBA STYLE COUPLER,PERKINS

replaces flex plate and coupler with
one part
-- 89771 HOUSING,PUMP MOUNT (54573)
-- 128024 SCREW, HHC, M8 X 1.25 X 12
included in kit 128022
-- 29749 COUPLER,SMALL METAL,15T,**
to SN 8049
-- 128003 COUPLER,15
TOOTH,FBA,PERKINS**
from 8050, included in kit 128022
41 23057 SCREW,HHC,M8 X 20MM
42 49408 WASHER,LOCK,M8
43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
44 6097 WASHER,FLAT,USS,3/8",Y
45 88992P FORMING,MUFFLER SUPPORT
PAINTE............................................1
46 24038 SHOCK MOUNT,SMALL.................4
47 6653 CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................1
48 89765 BELT, V (PERKINS 404)..................1
49 89763 PUMP WATER (PERKINS 404)***....1
404C-22; to SN 9339
-- 128987 WATER PUMP
404D-22; from SN 9340
-- 58354 GASKET,WATER PUMP
-- 77482 PULLEY, WATER PUMP
49A 58354 GASKET,WATER PUMP
for 89763, 128987
50 89764 HOSE, WATER PUMP (PERKINS
404).................................................1
51 111028 SWITCH,WATER
TEMP,PRKNS,404***.......................1
to SN 5623
-- 97473 SENSOR,WATER TEMPERATURE
from 5624

68 Z60/34 Part No. 102499

April 2012 400 Engine Components

402.1 Perkins 404D-22 Engine - View 2

(continued)

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Part No. 102499 Z60/34 69

400 Engine Components April 2012

403.1 Deutz F4L 1011F Engine - View 1 (to SN 4607)

70 Z60/34 Part No. 102499

April 2012 400 Engine Components

403.1 Deutz F4L 1011F Engine - View 1 (to SN 4607)

Item Part No. Description Qty.

-- 52229 MANUAL,DEUTZ WORKSHOP 1011F

-- 89453 HARNESS,ENGINE,DEUTZ,Z60,2002
1 53715 FOAM GASKET,AIR INTAKE...........1
2 33060P WELDMENT,AIR INTAKE
TUBE,BLUE.....................................1
3 32309 SCREW,HHC,M8 X 60MM X 1.25
4 33277 WASHER,FLAT,M8,YELLOW ZINC
5 23057 SCREW,HHC,M8 X 20MM
6 29555 COVER,FRONT DEUTZ ENGINE....1
includes 2 each index number 4, 5 and
22
7 32698 BELT,V, DEUTZ DIESEL ENGINE....1
8 35586 ALTERNATOR, DEUTZ F3L10/F4L10*
9 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
10 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1
11 tooth; inspect old starter before
ordering (includes item 9)
-- 139709 STARTER, 12V
9 tooth; inspect old starter before
ordering (includes item 9)
11 34265 SCREW,HHC,M14 X 55
12 37505 WASHER,LOCK,M14
13 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
15 33418 WASHER,FLAT,.625 X 2.25 X.15
16 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
17 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
18 Ref. Engine Tray (refer to 415.1)
19 Ref. Battery (refer to 415.1)
20 32748 WELMENT,DEUTZ ENGINE
MOUNT...........................................1
21 32749 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
22 49401 SCREW,HHC,M8 X 100

Part No. 102499 Z60/34 71

400 Engine Components April 2012

404.1 Deutz F4L 1011F Engine - View 2 (to SN 4607)

72 Z60/34 Part No. 102499

April 2012 400 Engine Components

404.1 Deutz F4L 1011F Engine - View 2 (to SN 4607)

Item Part No. Description Qty.

1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1
2 44064 SCREW,HHC,M10 X 30MM,ARSE
3 22700 WASHER,LOCK,M10
4 6097 WASHER,FLAT,USS,3/8",Y
5 6037 NUT,HEX,5/16-18
6 6886 WASHER,LOCK,.313
7 6638 WASHER,FLAT,USS,1/4"Y
8 16584 U-BOLT, KIT 5/16-18 X 2.5
9 27329P BRACKET,EXHAUST
SUPPRT,PAINT...............................1
10 30438 CLAMP,MUFFLER,2 1/4" ID............1
11 29558 MUFFLER**.....................................1
12 29559 GASKET,EXHAUST.........................4
13 49916 COVER - DEUTZ F4L1011F...........1
includes mounting fasteners
14 49919 INJECTOR - DEUTZ F4L1011F......4
Non-EPA models
-- 65458 INJRCTOR-FUEL(F4L 1011F-EPA)
EPA models
15 49921 FUEL LINE INJ. DEUTZ
F4L1011F........................................4
16 49929 INJECTOR PUMP - DEUTZ
F4L1011F........................................4
Non-EPA models
-- 65459 PUMP-INJECTOR (F4L 1011F-EPA)
EPA models
17 48916 FITTING,CONN,520120-6...............2
18 49135-3389-S HOSE ASSY 3/8".............................1
19 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
20 49917 RING GEAR,DEUTZ F3 &
F4L1011F........................................1
21 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
22 30806 FLYWHEEL COVER,CASTING***....1
23 8177 SCREW,HHC,1/2-13 X 1.5
24 6033 WASHER,LOCK,0.5"
25 Ref. O-ring (refer to 706.1)...............1
26 6175 SCREW,HHC,3/8-16 X 1
27 6021 WASHER,LOCK,.375
28 Ref. Function Pump (refer to 706.1)
-- Ref. Drive Pump (refer to 706.1)

Part No. 102499 Z60/34 73

400 Engine Components April 2012

405.1 Deutz F4L 1011F Engine - View 3 (to SN 4607)

74 Z60/34 Part No. 102499

April 2012 400 Engine Components

405.1 Deutz F4L 1011F Engine - View 3 (to SN 4607)

Item Part No. Description Qty. Item Part No. Description Qty.

1 34162-1900 HOSE,AIR 30 29073 SOLENOID,THROTTLE,.................1

INTAKE,2.50IDX19.00"....................1 -- 52537 BOOT,SOLENOID,29073
to SN 4607
31 33241P BRACKET,SOLENOID
2 45435 CLAMP,HOSE,2.50"***....................5 MTG,PAINTED................................1
3 35067-200 TUBE,RD,ALUM 2.5 X .083 X 32 Ref. Medium Pressure Filter Assembly
2.00..................................................1 (refer to 415.1)
4 34164 ELBOW,90 33 Ref. Black Battery Cable (refer to
DEGR,RUBBER,2.5"I.D.*................1 415.1)
5 63463 AIR CLEANER,NELSON***.............1 34 44064 SCREW,HHC,M10 X 30MM,ARSE
includes items 40-42
35 22700 WASHER,LOCK,M10
6 6175 SCREW,HHC,3/8-16 X 1
36 6097 WASHER,FLAT,USS,3/8",Y
7 6097 WASHER,FLAT,USS,3/8",Y
37 30230P FILTER MOUNT BRACKET.............1
8 7713 NUT,LP NYLOCK,3/8-16
38 END CAP.........................................1
9 53952P-S BRACKET,AIR CLEANER not available separately; included with
MTG.PAINT*....................................1 item 5
10 30967 HOSE,AIR INTAKE 2.75" I.D...........1 39 62420 FILTER,AIR......................................1
11 29557 CAP,OIL
FILLER,DEUTZ,DIESEL***.............2
12 49923 PUMP, FUEL LIFT, F4L1011F.........1
13 49922 DIPSTICK - DEUTZ F4L1011F.......1
14 32752 SOLENOID,FUEL SHUT OFF
SWITCH*.........................................1
-- 72255 CONNECTOR, DEUTZ FUEL
SHUTOFF
15 102686 OIL TEMP SENSOR, DEUTZ
F4L2011..........................................1
16 49924 FILTER,OIL,DEUTZ F4L1011F.......1
17 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1
18 23057 SCREW,HHC,M8 X 20MM
19 6886 WASHER,LOCK,.313
20 33240P BRACKET,ACTUATOR ARM
MTG,PTD........................................1
21 22578 SCREW,HHC,M6 X 20MM,GR8.8
22 6356 WASHER,LOCK,.25
23 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
24 21496 NUT,HEX,1/4-28
25 30785-1500 THREADED ROD,1/4-28 X 15
IN***.................................................1
26 6888 SCREW,HHC,1/4-20 X 1
27 6638 WASHER,FLAT,USS,1/4"Y
28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
29 6091 NUT,NYLOCK,1/4-20

Part No. 102499 Z60/34 75

400 Engine Components April 2012

406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN 4608)

76 Z60/34 Part No. 102499

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406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN 4608)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 89999 HARNESS,DEUTZ ENGINE 26 89893P FORMING,AIR CLEANER

(F3L2011) MOUNT,PNTD.................................1
from SN 4608 to SN 5827 27 53952P-S BRACKET,AIR CLEANER
-- 111672 HARNESS,DEUTZ ENGINE MTG.PAINT*....................................1
(F3L2011) 28 147525 FITTING,BARBED,STRT,FUEL LINE
from SN 5827
-- 147526 FITTING,BARBED,TEE,FUEL LINE
-- 111141 HARNESS, GND BOX, DIESEL,Z60
from SN 4608 to SN 9339
-- 122710 HARNESS,GRND BOX,DEUTZ,Z60
from SN 9340
1 89902 GASKET,FOAM,AIR
INTAKE,DEUTZ...............................1
2 89895P WELDMENT,AIR INTAKE,PAINT.....1
3 89888 TAILPIPE,EXHAUST.......................1
4 63463 AIR CLEANER,NELSON***.............1
-- 62420 FILTER,AIR
5 30971 CLAMP,HOSE,3.00"........................4
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2
7 32695 MUFFLER,DEUTZ...........................1
-- 119117 MUFFLER,CAT/SPARK,DEUTZ
8 89775 CLAMP, MUFFLER..........................1
9 89903P FORMING,ENGINE MOUNT
DEUTZ.............................................1
10 89776 COVER, ENGINE, DEUTZ F3L
2011F..............................................1
11 6888 SCREW,HHC,1/4-20 X 1
12 6638 WASHER,FLAT,USS,1/4"Y
13 6889 NUT,LP NYLOCK,1/4-20
14 89889P FORMING,ENGINE MOUNT OUT
PAINT..............................................1
15 6198 NUT,NYLOCK,1/2-13
16 39479 SCREW,HHC,1/2-13 X 2.75
17 70452 ISOLATOR,ENGINE VIBRATION.....4
18 80150 WASHER-FLAT, 1/2" (80056)
19 102066P CASTING,WASHER,REBOUND,PAINTED
20 4828 NUT,NYLOCK,3/8-16
21 6175 SCREW,HHC,3/8-16 X 1
22 5397 WASHER,FLAT,USS,5/16",Y
23 102180 BRACKET,SOLENOID MOUNT......1
24 89259 SCREW,HHC,M14 X 50
25 37505 WASHER,LOCK,M14

Part No. 102499 Z60/34 77

400 Engine Components April 2012

407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN 4608)

78 Z60/34 Part No. 102499

April 2012 400 Engine Components

407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN 4608)

Item Part No. Description Qty. Item Part No. Description Qty.

-- HEAT SHIELD,DEUTZ STARTER 16 94485 THROTTLE LINKAGE,DIESEL***....1

-- 48884 FITTING, M18 X 8, 52MO187 17 21130 CLEVIS YOKE-1/4-28,PLTD
-- 94464-1986 HOSE ASSY,1/2,90 FEM,STR FEM W/PIN..............................................1

-- 53538 PLUG,520109-8,ORFS 18 21496 NUT,HEX,1/4-28

-- 70496 STRAINER,FUEL 40 MICRON 19 6888 SCREW,HHC,1/4-20 X 1

from SN 4608 to 6229 20 6638 WASHER,FLAT,USS,1/4"Y
-- 119344 KIT,PRIMER BULB 21 6095 WASHER,FLAT,USS,1/2",Y
from SN 4608 to 6229 22 77402 SOLENOID,THROTTLE ACTUATOR
1 139709 STARTER, 12V................................1 DSL..................................................1
-- 139621 KIT, HEAT GUARD, DEUTZ 23 29560 FILTER,FUEL/WTR SEP, DTZ
STARTER 1008.................................................1
-- 139622 HEAT SHIELD,DEUTZ STARTER 24 49924 FILTER,OIL,DEUTZ F4L1011F.......1
from SN 10022 25 REF. Function Pump
2 49915 SOLENOID-STARTR REFER TO 706.1
DEUTZF4L1011F*...........................1 -- REF. Drive Pump
3 22558 SCREW,HHC,M14 X 40MM,GR 8.8 REFER TO 706.1
4 37505 WASHER,LOCK,M14 26 6175 SCREW,HHC,3/8-16 X 1
5 89890P FORMING,ENGINE MOUNT,INBOA 27 6021 WASHER,LOCK,.375
PNT.................................................1 28 6096 SCREW,HHC,1/2-13 X 2 GR5
6 89780 FUEL LINE, DEUTZ F3L 2011F......3 29 6033 WASHER,LOCK,0.5"
7 89791 PUMP,INJECTION,DEUTZ 30 70381 COVER,FLYWHEEL CASTING.......1
F3L2011F........................................3
31 37003 COUPLER,HUB,15 TOOTH
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F) 7/16BOLT*.......................................1
8 111445 SENDING UNIT,OIL TEMP to SN 7924
SWCH,DTZ......................................1 32 33024 FLYWHEEL FLANGE,GREEN
9 29557 CAP,OIL PLASTIC..........................................1
FILLER,DEUTZ,DIESEL***.............1 to SN 7924
10 139624 SWITCH,OIL PRESSURE 1.5 -- 128004 COUPLER,15 TOOTH,FBA,SAE8***
BAR.................................................1 from SN 7925
11 22578 SCREW,HHC,M6 X 20MM,GR8.8 -- 128023 KIT,FBA STYLE COUPLER,SAE8
12 6356 WASHER,LOCK,.25 from SN 7925

13 52352 DIPSTICK-F3L1011F (DEUTZ).......1 -- 22700 WASHER,LOCK,M10

to SN 7384 -- 44064 SCREW,HHC,M10 X 30MM,ARSE
-- 147243 DIPSTICK,OIL,D2011 -- 62476 SCREW,SHC,M10X1.5X20MM
from SN 7385 (75090)
14 102497 PUMP,FUEL F3L 2011F DEUTZ*** use for part 128004
from SN 4551 to 6229 33 89785 RING GEAR,DEUTZ F3L2011F......1
-- 111402 O-RING, FUEL LIFT PUMP 34 61110 SCREW,SHC,M10X1.5X30 GR 12.9
-- 111668 PUMP,FUEL 2011 DEUTZ ** 35 22700 WASHER,LOCK,M10
(includes hand priming pump); from 36 89786 COVER, PULLEY (DEUTZ F3L
SN 6230 2011)...............................................1
15 32752 SOLENOID,FUEL SHUT OFF -- 89787 SCREW,M8X20-8.8
SWITCH*.........................................1
-- 89788 WASHER, 9MM I.D.
-- 58256 SOLENOID CABLE ASSY***

Part No. 102499 Z60/34 79

400 Engine Components April 2012

407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN 4608)

(continued)

Item Part No. Description Qty.

37 32698 BELT,V, DEUTZ DIESEL ENGINE....1

38 35586 ALTERNATOR, DEUTZ
F3L10/F4L10*..................................1

80 Z60/34 Part No. 102499

April 2012 400 Engine Components

407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN 4608)

(continued)

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Part No. 102499 Z60/34 81

400 Engine Components April 2012

408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315)

82 Z60/34 Part No. 102499

April 2012 400 Engine Components

408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102107 HARNESS,FORD EFI 2004*** 20 6146 WASHER,FLAT,MS,#10,Y

-- 57767 SCRUBBER,EXHAUST,FORD,EFI 21 102010P FORMING,FAN
-- 27412 PIVOT STOP BRACKET,AWP2 30/36 GUARD,FORD,PAINTED.................1

-- 35817 STUD,EXHAUST 22 6090 SCREW,HHC,1/4-20 X .7

MANIFOLD-FORD,LRG 23 6638 WASHER,FLAT,USS,1/4"Y
-- 35818 NUT,EXHAUST 24 6091 NUT,NYLOCK,1/4-20
MANIFOLD-FORD,LRG 25 88450 SENSOR,OXYGEN LRG425EFI.....1
1 54071 COOLANT RETURN 26 77170 HOSE,LOWER RADIATOR,Z45......1
SYSTEM,Z45***..............................1
-- 13014 CLAMP,HOSE,2.25" DIA.
-- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
27 1702 HOSE-HEATER,5/8 ID-BLACK
-- 72327 CAP, COOLANT RET SYS(54071)
28 102074 ELBOW,90DEG, .63 HS X.375
2 88847 HOSE,AIR CLEANER TO MPT.................................................1
INTAKE............................................1
29 19363 ELBOW,130239-4-4.........................1
3 45435 CLAMP,HOSE,2.50"***....................3
30 70525 REGULATOR,LPG...........................1
4 111634 AIR CLEANER,FORD,T3................1
31 88757 VALVE,LP LOCKOUT W/CONN......1
-- 227988 VACUATOR VALVE
-- 19358 CONNECTOR,010102-6-4
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
32 102072 FITTING, STR 1/2 NPT X 3/4 HS.....1
-- 58247 AIR CLEANER CAP/ FORD/NOLFF
33 102073 ELBOW,90 DEG,3/8NPT X 1/2
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG FNPT...............................................1
5 77296 MOUNTING BAND,NOLFF 34 81778 HOSE,3/4" COOLANT.....................1
AIRCLEANR*...................................1
35 102118 FORMING,HEAT SHIELD,FORD.....1
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2 36 32064 CLAMP,MUFFLER,1.75 INCH.........2
7 6782 NUT,NYLOCK,5/16-18 37 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
8 10107 SCREW,HHC,5/16-18 X .75
-- 60857 FILTER,ELEMENT,BETA(5)=1000
9 102121 CLAMP,MUFFLER,1-7/8 IN.............2
38 70419 DIP STICK TUBE,FORD GAS.........1
10 102109P FORMING,MUFFLER
SUPPORT,PNTD.............................1 -- 52566 DIPSTICK, OIL LEVEL,LRG425 EFI
11 102009 TAILPIPE,FORD LRG 425, 39 89973 EXHAUST PIPE ASSEMBLY,
S40/S45...........................................1 FORD..............................................1
12 106486 SENSOR,AIR,CAT MONITOR***.....1 -- 102134 GASKET,EXHAUST FORD TIER II
13 106178 WELDMENT,MUFFLER,FORD -- 72343 GASKET,EXH
TIER2..............................................1 FLANGE-PERKINS54555
-- 55030 MUFFLER,PURIS40,S&Z60,S80 40 102779P FORMING,HEAT SHLD
FORD SUPPORT,PTD................................1
14 Ref. Engine Tray (refer to 415.1) -- 4828 NUT,NYLOCK,3/8-16
15 102104 TUBE,INTAKE,2.50 OD X 15.63".....1 -- 6021 WASHER,LOCK,.375
16 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 8255 SCREW,HHC,3/8-16 X .75
17 102977 HOSE FITITNG,BRASS,AIR 41 49898 MAP SENSOR, EFI.........................1
CLEANER........................................1 42 Ref. Battery (refer to 415.1)
18 54598P SHROUD,RADIATOR,FORD 43 102103 TUBE,INTAKE,2.50 OD X 13".........1
LGR425,PA......................................1
44 110304 RADIATOR,FORD/PERKINS***......1
19 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 65473 CAP,RADIATOR,PERKINS/FORD

Part No. 102499 Z60/34 83

400 Engine Components April 2012

408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315)

(continued)

Item Part No. Description Qty.

45 8255 SCREW,HHC,3/8-16 X .75

46 6021 WASHER,LOCK,.375
47 102350P FORMING,RAD.SHROUD,FORDZ60,PTD.1

84 Z60/34 Part No. 102499

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408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315)

(continued)

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Part No. 102499 Z60/34 85

400 Engine Components April 2012

409.1 Ford LRG-425 EFL Engine - View 2 (to SN 6315)

86 Z60/34 Part No. 102499

April 2012 400 Engine Components

409.1 Ford LRG-425 EFL Engine - View 2 (to SN 6315)

Item Part No. Description Qty. Item Part No. Description Qty.

1 89921 WELDMENT,COOLANT BOTTLE 32 4828 NUT,NYLOCK,3/8-16

MOUNT...........................................1 33 6021 WASHER,LOCK,.375
2 67537 SCREW,HHC,M5 X 12MM 34 6175 SCREW,HHC,3/8-16 X 1
3 49413 WASHER,FLAT, M5 YELLOW ZINC 35 Ref. Drive Pump (refer to 706.1)
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 36 Ref. Function Pump (refer to 706.1)
5 106485 MIXER,AIR VALVE,TIER II 37 106487 ENGINE PERFORMANCE MODULE
FORD**............................................1 T2....................................................1
6 35434 CLAMP,HOSE,2.00***.....................2 -- 106605 HARNESS,ENGINE W/RELAY BOX
7 102117 HOSE,2.0 ID X 2.0" LG...................1 T2
8 102128 HOSE,VAC 3/16 FORD TIER II.......1 -- 128903 JUMPER,THROTTLE BODY,FORD
9 102119 HOSE,3/4,LP***...................8-inches 2.5L
from regulator to mixer 38 6145 SCREW,HHC,1/4-20 X 1.5
10 102065P BAR,HARNESS CONNECTOR 39 6356 WASHER,LOCK,.25
MOUNT...........................................1 40 6090 SCREW,HHC,1/4-20 X .7
11 65892 CONN. ASSY,7.9 TUBE X6.35 41 56912 SPRING CLIP,1/4-20,MAGNI 565
HOSE..............................................1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1 43 101127P FORMING,LH MUFFLER SUPPORT
PNT.................................................1
13 65453 BRACKET-FUEL FILTER (52567)....1
44 101128P FORMING,MUFFLER CLAMP,
14 58967 FUEL PRESSURE PAINTED.........................................1
REG,425EFI***................................1
45 6888 SCREW,HHC,1/4-20 X 1
15 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
46 6091 NUT,NYLOCK,1/4-20
16 6146 WASHER,FLAT,MS,#10,Y
47 102068P FORMING,MEGAJECTOR
17 6178 NUT,NYLOCK,10-32 MOUNT,PNTD.................................1
18 23057 SCREW,HHC,M8 X 20MM 48 49375 SCREW,HHC,M6 X 16
19 49408 WASHER,LOCK,M8 49 49407 WASHER,LOCK,M6
20 53821P BRACKET,MAP 50 70527 MEGAJECTOR,FUEL KIT...............1
SENSOR,PAINTED.........................1
-- 106491 HARNESS,JUMPER,MEGAJECTOR
21 49407 WASHER,LOCK,M6
51 102013P FORMING,RADIATOR
22 33960 ALTERNATOR,LRG-423 SUPPORT,LH..................................1
RE-BUILT*.......................................1
52 75185 SCREW,HHC,M8X1.25X
23 89917P PLATE,AIR FILTER 70MM,GR8.8
MOUNT,FORD.................................1
53 48498 ISOLATOR,AIR FILTER MOUNT.....2
24 10107 SCREW,HHC,5/16-18 X .75
54 52076 FAN, LSG423/LRG425....................1
25 6782 NUT,NYLOCK,5/16-18
-- 70489 SPACER,FAN TO WATERPUMP
26 106271P CLAMP,FORD LRG425
MUFFLER,PAINTED.......................1
27 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
28 25548 SCREW,HHC,M10 X 40MM,GRD8
29 22700 WASHER,LOCK,M10
30 14033 SCREW,HHC,3/8-16 X 2.75
31 6097 WASHER,FLAT,USS,3/8",Y

Part No. 102499 Z60/34 87

400 Engine Components April 2012

410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)

88 Z60/34 Part No. 102499

April 2012 400 Engine Components

410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)

Item Part No. Description Qty. Item Part No. Description Qty.

1 33965 HOSE, UPPER RADIATOR.............1 -- 37003 COUPLER,HUB,15 TOOTH

2 22672 CLAMP,HOSE,1.75..........................1 7/16BOLT*

3 33966 THERMOSTAT, FORD LRG.............1 -- 89811 HOUSING,PUMP MOUNT (64079)

4 52575 GASKET,THERM.HSNG O-RING....1 -- 89813 FLEX PLATE,COUPLER (64079)

5 33970 COIL, ELECTRONIC IGN., FORD...1 33 24038 SHOCK MOUNT,SMALL.................4

6 49881 OIL FILLER CAP FOR LRG -- 15086 WASHER,FLAT,.375 X 1.5 X .125
ENGINE...........................................1 -- 4828 NUT,NYLOCK,3/8-16
7 52570 SPARK PLUG WIRE SET, 34 101121P FORMING,RADIATOR SUP
LRG425EFI......................................1 PNTD...............................................1
8 106490 SPARK PLUG..................................4 35 33963 PUMP, WATER, WITH GASKET......1
9 33957 VALVE,PCV-FORD LRG***..............1 -- 33964 GASKET, WATER PUMP
10 89812 SWITCH,OIL PRESSURE ASSY.....1 -- 52078 PULLEY,FORD ENGINE,LRG-423***
11 28656 FILTER,OIL,FORD...........................1 36 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
12 70423P REAR ENGINE 37 33277 WASHER,FLAT,M8,YELLOW ZINC
MOUNT,PAINTED............................1 38 52580 BELT,SERPENTINE,LRG425
13 6198 NUT,NYLOCK,1/2-13 EFI***...............................................1
14 70452 ISOLATOR,ENGINE VIBRATION.....4 -- 65770 BELT,TIMING,FORD LRG423/425EFI
15 102066P CASTING,WASHER,REBOUND,PAINTED 39 65454 BOLT-FLANGE,M6 X 22MM(52573)
16 6095 WASHER,FLAT,USS,1/2",Y 40 13014 CLAMP,HOSE,2.25" DIA.................1
17 39479 SCREW,HHC,1/2-13 X 2.75 41 72358 WATER INLET TUBE, FORD..........1
18 44064 SCREW,HHC,M10 X 30MM,ARSE 42 33972 SENSOR,COOLANT TEMP*...........1
19 22700 WASHER,LOCK,M10 43 65456 SENDING UNIT-H20TMP
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8 LRG425EFI*....................................1

21 49408 WASHER,LOCK,M8
22 101118P ENGINE MOUNT FOOT,LH
PNTD...............................................1
23 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1
24 8516 SCREW,HHC,3/8-16 X 1.50
25 6097 WASHER,FLAT,USS,3/8",Y
26 4828 NUT,NYLOCK,3/8-16
27 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
28 6175 SCREW,HHC,3/8-16 X 1
29 27920 RELAY, STARTER, Z45GP91..........1
30 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
31 70423P REAR ENGINE
MOUNT,PAINTED............................1
32 64079 BELL HOUSING KIT, FORD
425EFI.............................................1
-- 102136 SCREW,SHC,7/16-14 X 1.25

Part No. 102499 Z60/34 89

400 Engine Components April 2012

411.1 Ford DSG-423 EFI Engine - View 1 (from SN 6316)

90 Z60/34 Part No. 102499

April 2012 400 Engine Components

411.1 Ford DSG-423 EFI Engine - View 1 (from SN 6316)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 119472 HARNESS,ENGINE FORD DSG-423 -- 119568 CLAMP,SPRING,1/2"

1 119135 MIXER,LPG,DSG-423.....................1 for vac cap no 147016

-- 119500 GASKET,MIXER, FORD DSG423 -- 147015 CLAMP,SPRING,7/16"

-- 119547 O-RING,MIXER,SMOOTHED,DSG-423 -- 147016 CAP,EPDM,5/16"

for initial vacuum cap replacement
-- 119548 O-RING,MIXER,RIBBED,DSG-423 order vacuum cap replacement kit no
2 119142 ADAPTER,MIXER/THROTTLE 147115
BODY...............................................1 -- 147115 KIT, VAC CAP REPLC, DSG-423
-- 119466 GASKET,ACTUATOR PLATE (includes caps, clamps and
instructions)
3 119498 SENSOR,KNOCK DSG-423
FORD..............................................1 17 119475 MAP SENSOR, DSG-423................1
4 119551 THERMOSTAT,FORD DSG423.......1 18 119960 THROTTLE,ELECT,FORD
DSG423...........................................1
-- 119462 GASKET,COOLING FITTING
-- 88452 GASKET,THROTTLE ACTUATOR
5 119479 FUEL INJECTOR FORD
DSG423,YL.....................................4
yellow injector (use with control
module 119169)
-- 233365 FUEL INJECTOR FORD DSG423, BK
black injector (use with control module
T112018)
6 119478 COIL ASSEMBLY............................4
7 119495 SPARK PLUG, FORD DSG-423......4
8 234005 SENSOR KIT, TEMPERATURE.......1
Required for first time replacement of
older temperature sensor part 119480
(kit includes sensor part 233437 and
wire harness part 234006); to SN
10015
-- 233437 SENSOR, FORD TEMPERATURE
from SN 10016
-- 234006 WIRE HARNESS, SENSOR, TEMP
from SN 10016
9 119497 SENSOR,CAM POSITION
DSG-423..........................................1
10 119461 ADAPTER,WATER
CONNECTOR..................................1
11 139870 HOSE, COOLANT BYPASS............1
12 119465 FLYWHEEL ASSEMBLY,DSG-423
FORD..............................................1
13 119481 SWITCH,OIL PRESSURE...............1
14 119139 OIL FILTER,DSG-423......................1
15 119137 STARTER,DSG-423........................1
-- 147428 HARNESS,FORD STARTER
from SN 9917
16 119545 MANIFOLD,INTAKE FORD
DSG-423..........................................1

Part No. 102499 Z60/34 91

400 Engine Components April 2012

412.1 Ford DSG-423 EFI Engine - View 2 (from SN 6316)

92 Z60/34 Part No. 102499

April 2012 400 Engine Components

412.1 Ford DSG-423 EFI Engine - View 2 (from SN 6316)

Item Part No. Description Qty.

1 13000 SCREW,HHC,5/16-18 X 1.25

2 5397 WASHER,FLAT,USS,5/16",Y
3 18503 NUT,LOCKING-LG.FLANGE,5/16-18
4 119474 VALVE,PCV FORD DSG-432..........1
-- 75631 HOSE,AIR 3/8
5 119964 PLATE,BLANKING,FORD
DSG423...........................................1
6 119476 PULLEY,UPPER IDLER..................1
-- 119477 IDLER BRACKET
7 119468 WATER PUMP, W/PULLEY.............1
8 32309 SCREW,HHC,M8 X 60MM X 1.25
9 49408 WASHER,LOCK,M8
10 119153 FAN (FORD TIER 3)........................1
11 119138 BELT,SERPENTINE,DSG-423........1
12 PULLEY, TENSIONER....................1
component no longer available
separately; refer to item 13
13 119469 PULLEY AND
TENSIONER,DSG423.....................1
14 119496 SENSOR,CRANK POSITION
DSG-423..........................................1
15 119471 BRACKET,TENSIONER..................1
16 119544 LOWER IDLER FORD DSG-423.....1
17 119473 DIPSTICK, FORD DSG 423............1
18 111744 Screw - SHC, M10 x 1.5 x 55 mm GR
8.8
19 22699 WASHER,FLAT,M10,ZINC PLTD.
20 13002 SCREW,HHC,5/16-18 X 1 GR5
21 111608 WELDMENT,HEADER PIPE,FORD
2.3L..................................................1
22 58632 CAP,OIL FILLER,FORD DSG 423

Part No. 102499 Z60/34 93

400 Engine Components April 2012

413.1 Ford DSG-423 EFI Engine - View 3 (from SN 6316)

94 Z60/34 Part No. 102499

April 2012 400 Engine Components

413.1 Ford DSG-423 EFI Engine - View 3 (from SN 6316)

Item Part No. Description Qty. Item Part No. Description Qty.

1 6708 SCREW,HHC,3/8-16 X 2.25 24 56912 SPRING CLIP,1/4-20,MAGNI 565

2 6022 NUT,HEX,3/8-16 25 111615 FORMING,HEAT SHLD,HEADER
3 88450 SENSOR,OXYGEN LRG425EFI.....1 PIPE................................................1
from SN 6316 to SN 7923
4 139610 SENSOR,AIR,CAT MONITOR.........1
-- 122230 FORMING,HEAT SHIELD,HEADER
5 71911 CLAMP,MUFFLER, 2.50 INCH........2 from SN 7924
6 111633 FORMING,HEAT SHIELD,EXH 26 119463 MANIFOLD,EXHAUST TURBO.......1
PIPE................................................1
-- 119464 GASKET,MANIFOLD EXHAUST
7 111609P BRACKET,RELAY BLOCK
MOUNT,PTD....................................1 27 112285 PIPE,COOLANT RETURN,FORD
from SN 6316 to SN 7923 2.3L..................................................1
from SN 6316 to SN 7923
8 67537 SCREW,HHC,M5 X 12MM
-- 122221 PIPE,COOLANT RETURN,FORD 2.3L
9 49413 WASHER,FLAT, M5 YELLOW ZINC from SN 7924
10 6090 SCREW,HHC,1/4-20 X .7 28 OIL DRAIN PLUG............................1
11 6638 WASHER,FLAT,USS,1/4"Y 29 89813 FLEX PLATE,COUPLER (64079).....1
12 6091 NUT,NYLOCK,1/4-20 30 55014 SCREW,SHC,M8 X 1.25 X 25.......12
13 94324-950 TUBE,RD,STL,ALUMIZD,2.5X.065...1 31 33277 WASHER,FLAT,M8,YELLOW ZINC
-- 45435 CLAMP,HOSE,2.50"*** 32 37003 COUPLER,HUB,15 TOOTH
14 45435 CLAMP,HOSE,2.50"***....................2 7/16BOLT*.......................................1
15 111603 ASSEMBLY,HOSE,AIR INTAKE......1 33 22788 SCREW,HHC,1/2-13 X 1.75
-- 45435 CLAMP,HOSE,2.50"*** 34 6095 WASHER,FLAT,USS,1/2",Y
16 110422 HOSE,AIR,MIXER...........................1 35 6198 NUT,NYLOCK,1/2-13
-- 45435 CLAMP,HOSE,2.50"*** 36 110415 PLATE,REAR ENGINE MOUNT......1
17 111634 AIR CLEANER,FORD,T3................1 37 110405 BELL HOUSING KIT,FORD
DSG423...........................................1
-- 227988 VACUATOR VALVE
-- 119052 PUMP MOUNT,FORD DSG423
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
-- 119054 HARDWARE KIT,PUMP MOUNT
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG
DSG423
-- 77296 MOUNTING BAND,NOLFF
38 6175 SCREW,HHC,3/8-16 X 1
AIRCLEANR*
from SN 6316 to SN 7923
sold separately
39 5397 WASHER,FLAT,USS,5/16",Y
18 6888 SCREW,HHC,1/4-20 X 1
from SN 6316 to SN 7923
19 119394 CLAMP,1.38,#212X3/8,RUB
40 4828 NUT,NYLOCK,3/8-16
CUSH..............................................3
from SN 6316 to SN 7923
20 111655P WELDMENT,AIR CLEANER
41 10597 SCREW,HHC,1/2-13 X 1.25 GR5
MOUNT,PTD....................................1
from SN 6316 to SN 7923
from SN 6316 to SN 7923
42 6033 WASHER,LOCK,0.5"
-- 122077P AIR CLEANER MOUNTING
from SN 6316 to SN 7923
BRKT,PTD
from SN 7924 43 13066 WASHER,FLAT,.5 HARDENED
from SN 6316 to SN 7923
21 110758 HOSE,UPPER RADIATOR..............1
44 111605 WELDMENT,CAT MUFFLER
22 45171 CLAMP,HOSE,1.75,LINED..............3
MOUNT...........................................1
23 119140 ALTERNATOR,DSG-423.................1
-- 111604P FORMING,CAT MUFFLER
-- 227309 HEAT SHIELD,ALTERNATOR,FORD MOUNT,PTD
from SN 10368 from SN 6316 to SN 7923

Part No. 102499 Z60/34 95

400 Engine Components April 2012

413.1 Ford DSG-423 EFI Engine - View 3 (from SN 6316)

(continued)

Item Part No. Description Qty.

-- 111611P FORMING,CAT MUFFLER MNT,LOW

PT
from SN 6316 to SN 7923
-- 122234P WELDMENT,CAT MUFFLER
SPPT,PTD
from SN 7924
45 119484 CAP,COOLANT 3/4.........................1
46 46131 CLAMP,HOSE,.63............................1
47 147016 CAP,EPDM,5/16".............................1
48 147015 CLAMP,SPRING,7/16".....................1
49 110424 HOSE,RETURN,ENGINE................1
50 25548 SCREW,HHC,M10 X 40MM,GRD8
51 22699 WASHER,FLAT,M10,ZINC PLTD.
52 22700 WASHER,LOCK,M10
53 102121 CLAMP,MUFFLER,1-7/8 IN.............1
54 119051 MOUNTING
BAND,MUFFLER,8.0"......................2
55 111666 WELDMENT,MUFFLER,DSG423.....1
56 111697 TUBE,EXHAUST PIPE 2.3L FORD
T3....................................................1
57 237856 FUSE BOX COVER
-- 237857 FUSE BOX RELAY STICKER
-- 237858 FUSE BOX MOUNTING, LEFT
-- 237859 FUSE BOX MOUNTING, RIGHT

96 Z60/34 Part No. 102499

April 2012 400 Engine Components

413.1 Ford DSG-423 EFI Engine - View 3 (from SN 6316)

(continued)

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Part No. 102499 Z60/34 97

400 Engine Components April 2012

414.1 Ford DSG-423 EFI Engine - View 4 (from SN 6316)

98 Z60/34 Part No. 102499

April 2012 400 Engine Components

414.1 Ford DSG-423 EFI Engine - View 4 (from SN 6316)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 30143 BATTERY,12V,1000 CCA GRP 31 26 25927 SCREW,HHC,M10 X 55MM,GRD 8.8

-- 89651 BATTERY CABLE,2/0,POS.RED,45" 27 6198 NUT,NYLOCK,1/2-13
-- 81563 BATT.CABLE,2/0,BLACK,48" 28 39479 SCREW,HHC,1/2-13 X 2.75
-- 49869 CORROSION INHIBITOR COATING 29 70452 ISOLATOR,ENGINE VIBRATION.....4
1 110892 BRACKET,REGULATOR 30 6095 WASHER,FLAT,USS,1/2",Y
SUPPORT.......................................1 31 102066P CASTING,WASHER,REBOUND,PAINTED.2
2 110919 ISOLATOR,VIBRATION,M8 M/M.....4 32 110423 HOSE,LOWER RADIATOR.............1
3 33277 WASHER,FLAT,M8,YELLOW ZINC -- 119053 CLAMP,HOSE,1.50
4 25368 NUT,NYLOCK,M8X1.25 33 110416P FORMING,LEFT ENGN
5 119826 REGULATOR,LPG,DSG-423...........1 SUPPORT,PNTD.............................1
-- 119546 KIT,FITTING,REGULATOR DSG-423 34 111339 FORD T3 ENG MT.OUTBOARD
5A 102119 HOSE,3/4,LP***...................8-inches W/DECA..........................................1
from regulator to mixer 35 110413P FORMING,FAN SHROUD,PNTD.....1
6 119232 LOCKOFF,LP,FORD DSG-423........1 36 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
7 119824 ELBOW,90DEG,5502-04-04-B........1 37 25926 WASHER,FLAT,M6 PLTD.
8 110890P FORMING,REGULATOR 38 110417P FORMING,RADIATOR
MOUNT,PTD....................................1 SUPPORT,PNTD.............................1
9 67349 SCREW,HHC,M8 X 50 39 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
10 6638 WASHER,FLAT,USS,1/4"Y 40 15086 WASHER,FLAT,.375 X 1.5 X .125
11 6091 NUT,NYLOCK,1/4-20 41 24038 SHOCK MOUNT,SMALL.................4
12 8255 SCREW,HHC,3/8-16 X .75 42 8516 SCREW,HHC,3/8-16 X 1.50
13 49408 WASHER,LOCK,M8 43 111337 Z60 FORD T3 BAFFLE
14 122106 DSG423 FORD WELDER HEAT W/DECALS......................................1
SHIELD............................................1 -- 111631P FORMING,RADIATOR
part of welder option (refer to 813.1) SHROUD,Z60,PD
15 6175 SCREW,HHC,3/8-16 X 1 44 60584 GROMMET,RUBBER .75 X .19 X
16 6097 WASHER,FLAT,USS,3/8",Y 1**....................................................4

17 4828 NUT,NYLOCK,3/8-16 45 6090 SCREW,HHC,1/4-20 X .7

18 119170 FUEL SENSOR ASSY.....................1 46 54071 COOLANT RETURN

SYSTEM,Z45***..............................1
19 111699P FORMING,FUEL PRES.REG
MNT,PTD.........................................1 -- 19018 TRIMLOCK,BLACK,5/32".....8-inches

20 REF. Engine Tray -- 21465 CLAMP,HOSE,SIZE .25 TO .63

(refer to 415.1) -- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
21 4266 SCREW,HHC,1/4-20 X 2 -- 72327 CAP, COOLANT RET SYS(54071)
22 112283 FORMING,FORD GCP MOUNT.....1 47 110406 RADIATOR,FORD DSG423.............1
23A 119169 CONTROL MODULE,DSG-423.......1 47 131589 HOSE,OVERFLOW,RADIATOR
to SN 9182 (models with YELLOW 48 122017P FORMING, FAN GUARD, PTD........1
fuel injectors)
49 6146 WASHER,FLAT,MS,#10,Y
23B T112018 CONTROL MODULE,DSG-423
from SN 9183 (models with BLACK 50 110419P FORMING,RADIATOR BRACE
fuel injectors) LFT,PTD..........................................1
24 6145 SCREW,HHC,1/4-20 X 1.5 -- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
25 56912 SPRING CLIP,1/4-20,MAGNI 565 -- 48498 ISOLATOR,AIR FILTER MOUNT

Part No. 102499 Z60/34 99

400 Engine Components April 2012

414.1 Ford DSG-423 EFI Engine - View 4 (from SN 6316)

(continued)

Item Part No. Description Qty.

51 113073 Upper Coolant Intake Hose.............1

-- 119053 CLAMP,HOSE,1.50
52 70257 CLAMP,3.0,#48 X 1/4,RUB CUSH....1

100 Z60/34 Part No. 102499

April 2012 400 Engine Components

414.1 Ford DSG-423 EFI Engine - View 4 (from SN 6316)

(continued)

This Page Intentionally Left Blank

Part No. 102499 Z60/34 101

400 Engine Components April 2012

415.1 Engine Tray and Battery

102 Z60/34 Part No. 102499

April 2012 400 Engine Components

415.1 Engine Tray and Battery

Item Part No. Description Qty. Item Part No. Description Qty.

-- 60334 FILTER ASSY,HIGH PRESS SAE-12* -- 89651 BATTERY CABLE,2/0,POS.RED,45"

-- 60857 FILTER,ELEMENT,BETA(5)=1000 Deutz Models; from SN 4608

-- 58222 O-RING,FILTER ASSY (60334)*** 18 30271 PAD,ENGINE SLIDE........................2

to SN 4607
-- 58223 SEAL,FILTER ASSY (60334)***
-- 45209 WEAR PAD,4X2X.5 W/INSERT***....4
-- 58380 FILTER INDICATOR-(60334) from SN 4608
1 6090 SCREW,HHC,1/4-20 X .7 19 30230P FILTER MOUNT BRACKET.............1
2 6356 WASHER,LOCK,.25 to SN 4607
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 102100P FORMING,FILTER
BRACKET,PAINTED
4 5397 WASHER,FLAT,USS,5/16",Y
from SN 4608
5 4828 NUT,NYLOCK,3/8-16
20 77139 FILTER ASY,M
6 29883 SCREW,HHC,5/8-11 X 1.75 PRESS,SAE8,WOIND*....................1
GRD.8..............................................3
-- 60857 FILTER,ELEMENT,BETA(5)=1000
7 6036 WASHER,LOCK,.625 PLTD
8 13064 WASHER,FLAT,.625 HARDENED....3
9 6888 SCREW,HHC,1/4-20 X 1
10 6638 WASHER,FLAT,USS,1/4"Y
11 6091 NUT,NYLOCK,1/4-20
12 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
13 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
Deutz and Perkins Models; to SN 4607
-- 102352 WELDMENT,ENGINE TRAY,Z60
Deutz and Perkins Models; from SN
4608
-- 89954 WELDMENT,ENGINE TRAY,Z60
Ford Models; to SN 4555
14 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
15 30784-975 THREADED ROD,(1/4-20),9.75.......2
16 8170 NUT,WING,1/4-20
17 122754 CABLE,#4GA,POS.AUX,RED,108"
-- 122056 BATTERY CABLE,1/0 GA,RED 45"
Perkins Models
-- 122057 BATTERY CABLE,1/0 GA,BLK 48"
Perkins Models
-- 122058 BATTERY CABLE,1/0 GA,BLK 30"
Deutz Models; from SN 4608
-- 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
-- 81563 BATT.CABLE,2/0,BLACK,48"
Ford Models

Part No. 102499 Z60/34 103

500 Boom Components April 2012

501.1 Secondary Boom - View 1

104 Z60/34 Part No. 102499

April 2012 500 Boom Components

501.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 5387 SCREW,HHC,3/8-16 X 4 -- 102985 LOWER SEC BM ASSY W/SYM

2 7713 NUT,LP NYLOCK,3/8-16 DECALS
includes items 25 and 31
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
25 18722 BEARING,2.25ID X 2.5OD X
4 30050-S LOWER TENSION MEMBER 1.5L*................................................6
WELDMENT....................................2
26 102174 HARNESS,SECONDRY BOOM
5 12981 SCREW,HHC,3/8-16 X 4.5 STOW,Z60.......................................2
6 102982 SECONDARY BOOM CYL W/ WORD -- 110650 CONN. SQZ PG11 .30-.40 W/ORING
DEC
includes items 7 and 8 -- 19491 CONTACTOR,LIMIT SWITCH

-- 102983 SECONDARY BOOM CYL W/SYM -- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM

DECAL.............................................1 27 226419 BRKT.,LWR LIMIT SWITCH............1
includes items 7 and 8 28 8914 SCREW,HHC,1/4-20 X .625
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000** 29 22541 SCREW,RHM,10-32 X 1.5
(not shown) use with cylinder part
63208; to SN 10876 30 6178 NUT,NYLOCK,10-32
-- 31310 BEARING,GARLOCK,28DU24 31 27695 BEARING,FL,1.75IDX1.94ODX1.50L.2
-- 63348 SEAL KIT CYL.Z60(63208) 32 30199 PIN,1.75DIAX4.50LG,THREADED...2
(not shown) use with cylinder part 33 102776P CABLE COVER CLIP,PNTD..........14
63208; to SN 10876
34 102774P COVER,CABLE,TANK
7 40405 VALVE,CNTERBAL.CBBB-LHN@3000** SIDE,LH,PNTD................................1
use with cylinder 121854 (part of
35 102775P COVER,CABLE,ENGINE
102982 and 102983); from SN 10877
SIDE,RH,PTD..................................1
8 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
36 6091 NUT,NYLOCK,1/4-20
use with cylinder 121854 (part of
102982 and 102983); from SN 10877
9 31306 CONNECTING LINK ASSY
includes item 10
10 30222 BEARING,FL,1.25IDX1.41ODX1.50L.1
11 6326 SCREW,HHC,3/8-16 X 3.................4
12 5397 WASHER,FLAT,USS,5/16",Y
13 45226 ROD END,.375 X 3.69
14 4828 NUT,NYLOCK,3/8-16.......................1
15 30202 PIN,1.25DIAX14.12LG,1HOLE........2
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 6033 WASHER,LOCK,0.5"
18 30418 ROD END,0.5 X 3.75***...................2
19 30201 PIN,2.25DIAX24.63LG,1HOLE........2
20 46005 LOWER LIMIT SWITCH CAM.........1
21 6888 SCREW,HHC,1/4-20 X 1
22 6356 WASHER,LOCK,.25
23 6638 WASHER,FLAT,USS,1/4"Y
24 102984 LOWER SEC. BM ASSY W/ WORD
DEC.................................................1
includes items 25 and 31

Part No. 102499 Z60/34 105

500 Boom Components April 2012

502.1 Secondary Boom - View 2

106 Z60/34 Part No. 102499

April 2012 500 Boom Components

502.1 Secondary Boom - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 30418 ROD END,0.5 X 3.75***...................5 30 102773P COVER,CABLE,UPR TNSN

2 10597 SCREW,HHC,1/2-13 X 1.25 GR5 ARM,PTND......................................2

3 6033 WASHER,LOCK,0.5" 31 6091 NUT,NYLOCK,1/4-20

4 30193 PIN,1.75DIAX8.50LG,1HOLE..........5 32 6638 WASHER,FLAT,USS,1/4"Y

5 119620 BEARING,1.75IDX2.00ODX1.50L..12 33 30052P UPPER PIVOT

WELDMENT,PAINTED....................1
6 111373 Z60 UPPER SECONDARY BOOM
ASSY 34 46004 UPPER LIMIT SWITCH CAM..........1
(includes items 5 and 16) 35 6888 SCREW,HHC,1/4-20 X 1
7 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8 36 6356 WASHER,LOCK,.25
to SN 9874
-- 81110 SCREW,HHC,5/8-11 X 2 GRD.8
from SN 9875
8 6024 NUT,NYLOCK,5/8-11
9 30050-S LOWER TENSION MEMBER
WELDMENT....................................2
10 Ref. Primary Boom Rest (refer to 504.1)
11 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8
12 13064 WASHER,FLAT,.625 HARDENED....2
13 5387 SCREW,HHC,3/8-16 X 4
14 7713 NUT,LP NYLOCK,3/8-16
15 30198 PIN,2.25DIAX31.75LG,2HOLE........2
16 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................4
17 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
18 4828 NUT,NYLOCK,3/8-16
19 45226 ROD END,.375 X 3.69.....................1
20 30202 PIN,1.25DIAX14.12LG,1HOLE........1
21 31309 LOWER MIDPIVOT ASSY,Z60........1
(includes item 16)
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 31306 CONNECTING LINK ASSY.............1
(includes item 22)
24 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
25 Ref. Secondary Boom Lift Cylinder (refer
to 501.1)
26 30180-S WELDMENT, CYLINDER
MOUNTING.....................................1
27 119620 BEARING,1.75IDX2.00ODX1.50L..12
28 102776P CABLE COVER CLIP,PNTD..........14
29 31307 UPPER LEVELING LINK ASSY......2
(includes item 5)

Part No. 102499 Z60/34 107

500 Boom Components April 2012

503.1 Upper Pivot

108 Z60/34 Part No. 102499

April 2012 500 Boom Components

503.1 Upper Pivot

Item Part No. Description Qty. Item Part No. Description Qty.

1 119620 BEARING,1.75IDX2.00ODX1.50L....2 -- 63351 SEAL KIT CYL.Z60(63211)

2 12906 WASHER,FENDER,.25 X 1.25 X.062
3 7339 SCREW,HHC,1/4-20 X .5
4 6356 WASHER,LOCK,.25
5 30192 PIN,MASTER CYLINDER...............1
6 REF. Primary Boom Tube Assembly
(refer to 505.1)
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,0.5 X 3.75***...................3
9 6096 SCREW,HHC,1/2-13 X 2 GR5
10 6198 NUT,NYLOCK,1/2-13
11 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part
63207; to SN 11070
-- 40405 VALVE,CNTERBAL.CBBB-LHN@3000**
use with cylinder part 121853; from
SN 11071
12 31310 BEARING,GARLOCK,28DU24........4
13 REF. CYLINDER, LIFT.............................1
Previous cylinder part 63207 is no
longer available. For replacement
order cylinder part 121853; to SN
11070
-- 121853 CYLINDER, PRIMARY LIFT Z60
includes items 11, 12 and 14; from SN
11071
-- 63347 SEAL KIT CYL.Z60(63207)
(not shown) use with cylinder part
63207; to SN 11070
14 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
use with cylinder part 121853; from
SN 11071
15 30195 PIN,1.75DIAX18.13LG,1HOLE........1
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 6033 WASHER,LOCK,0.5"
18 30196 PIN,1.25DIAX11.50LG,1HOLE........1
19 45226 ROD END,.375 X 3.69.....................1
20 8516 SCREW,HHC,3/8-16 X 1.50
21 4828 NUT,NYLOCK,3/8-16
22 30191 PIN,1.75DIAX13.50LG,1HOLE........1
23 30052P UPPER PIVOT
WELDMENT,PAINTED....................1
24 65463 BEARING,GARLOCK 20DU12........4
25 63211 CYLINDER, MASTER.....................1
includes item 24

Part No. 102499 Z60/34 109

500 Boom Components April 2012

504.1 Upper Pivot and Primary Boom Rests

110 Z60/34 Part No. 102499

April 2012 500 Boom Components

504.1 Upper Pivot and Primary Boom Rests

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7
2 6356 WASHER,LOCK,.25
3 45209 WEAR PAD,4X2X.5 W/INSERT***....4
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....1
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
6 13064 WASHER,FLAT,.625 HARDENED....2
7 6024 NUT,NYLOCK,5/8-11
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1
10 6021 WASHER,LOCK,.375
11 17712 SCREW,FHS,3/8-16 X 1.75
12 63374 WEAR PAD, BOOM REST..............1
13 4828 NUT,NYLOCK,3/8-16

Part No. 102499 Z60/34 111

500 Boom Components April 2012

505.1 Primary and Extension Booms

112 Z60/34 Part No. 102499

April 2012 500 Boom Components

505.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 102986 PRI BOOM TUBE ASSY W/WORD -- 74872 VALVE,COUNTERBALANCE 3000

DECA...............................................1 PSI*
-- 102987 PRI BOOM TUBE ASSY W/SYM use with cylinder 111177 (retract);
DECAL from SN 5938

2 122200 SCREW,FLANGE,HHC,3/8-16X 7/8 -- 75849 VALVE,COUNTERBALANCE 2500PSI

use with cylinder 89060 (extend); to
3 29080 SHIM,WEAR PAD,5X 1.5 16GA SN 5937
4 38620 SHIM,WEAR PAD,5 X 1.5,14GA -- 31082 VALVE,COUNTERBALANCE 2500
5 30138 WEAR PAD,5 X 1.5 X .625 PSI*
W/NUTS..........................................8 use with cylinder 89060 (retract); to
SN 5937
6 30139 WEAR PAD,6.5 X 5 X.625
W/INSER.........................................2 27 Ref. Hydraulic Hoses and Fittings
(refer to 713.1)
7 30472 SHIM,PRIMARY BOOM,.064 THK.
28 19440 PIN,CLEVIS,1 X 2.5 LG...................1
8 122201 SCREW,FLANGE,HHC,3/8-16X1.00
29 74389 RUE RING 1.00...............................1
9 8179 SCREW,HHC,1/4-20 X 2.25
30 102175 HARNESS,BOOM RETRACT,
10 6638 WASHER,FLAT,USS,1/4"Y
Z60..................................................1
11 6091 NUT,NYLOCK,1/4-20
-- 19491 CONTACTOR,LIMIT SWITCH
12 30255 WASHER,SHIM,1.27 X 2.13 X .062
-- 88356-11105 SWITCH,LIMIT,W/RLLR ARM,NO/NC
13 30116 CYLINDER MOUNT BAR................1
-- 97128 ROLLER ARM,LIMIT SWITCH
14 45303 NUT,NYLOCK,1.125-12
31 22541 SCREW,RHM,10-32 X 1.5
15 30272 PAD,EXTENSION CYLINDER.........1
32 6178 NUT,NYLOCK,10-32
16 30021 EXTENSION TUBE END CAP........1
33 6090 SCREW,HHC,1/4-20 X .75
17 6888 SCREW,HHC,1/4-20 X 1 from SN 10116
18 6356 WASHER,LOCK,.25 34 62876 WASHER,LOCK,INTERNAL
19 25969 CLIP,SPRING,1/4-20 BLACK TOOTH,1/4
from SN 10116
20 31086 EXTENSION BOOM TUBE
ASSY,Z60........................................1 35 121421 NUT,FLG,1/4-20
from SN 10116
-- 30434 BEARING,1.25ID X 1.5"OD X .875
36 T111450 COVER,CB
21 30186 PIN,1.25DIAX6.67LG,2RING..........2 VALVE,Z60,PRIMARYBOOM..........1
22 30217 SNAP RING,EXTERNAL,1.25 from SN 10116
DIA.**...............................................4 -- T111451 KIT,CB VALVE,ACCESSPORT,Z60
23 30137 WEAR PAD,5 X 1.5 X .50................3 to SN 10115 (includes items 33 - 36)
24 63376 WEAR PAD, LIMIT SWITCH CAM....1
25 122198 SCREW,FLANGE,HHC,3/8-16X 5/8
26 111177 CYL,EXT,2.5 X 112.25,Z60.............1
replaces older cylinder 89060; from
SN 5938
-- 89296 SEAL KIT,CYLINDER (89060)
use with cylinders 89060 and 111177
-- 36648 VALVE,COUNTERBALANCE 2500
PSI
use with cylinder 111177 (extend);
from SN 5938

Part No. 102499 Z60/34 113

500 Boom Components April 2012

506.1 Cable Track (to SN 5541)

114 Z60/34 Part No. 102499

April 2012 500 Boom Components

506.1 Cable Track (to SN 5541)

Item Part No. Description Qty.

1 22541 SCREW,RHM,10-32 X 1.5

2 6178 NUT,NYLOCK,10-32
3 102173 HARNESS,PRIMARY BOOM
STOW,Z60.......................................1
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
6 6356 WASHER,LOCK,.25
7 6638 WASHER,FLAT,USS,1/4"Y
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13
11 6095 WASHER,FLAT,USS,1/2",Y
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
13 5397 WASHER,FLAT,USS,5/16",Y
14 7713 NUT,LP NYLOCK,3/8-16
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20
17 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
18 102703 COVER,DRILLED***........................1
19 6889 NUT,LP NYLOCK,1/4-20
20 8255 SCREW,HHC,3/8-16 X .75
21 6021 WASHER,LOCK,.375
22 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 58919 REPAIR LINK,7 LINKS (42763)
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
-- 58927 LINK,NYLATRAC KS6-5.4
23 30315 TRACK TUBE WELDMENT.............1
24 6888 SCREW,HHC,1/4-20 X 1

Part No. 102499 Z60/34 115

500 Boom Components April 2012

506.2 Cable Track (from SN 5542)

116 Z60/34 Part No. 102499

April 2012 500 Boom Components

506.2 Cable Track (from SN 5542)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102234 ACCESSORY,ARCTIC HOSE,Z60 27 102964 CABLE TRACK,PLASTIC................1

includes items 16 and 17; includes -- 111051 REPAIR LINK,7 LINKS NP400-7
serial number 5351
-- 111052 REPAIR LINK,NP400-7
1 22541 SCREW,RHM,10-32 X 1.5
-- 111053 REPAIR END BRKT SET,NP400-7
2 6178 NUT,NYLOCK,10-32
28 102918 WELDMENT,TRACK TUBE.............1
3 102173 HARNESS,PRIMARY BOOM
STOW,Z60.......................................1 29 36294 SCREW,HHC,1/4-20 X 2.75
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
6 6356 WASHER,LOCK,.25
7 6638 WASHER,FLAT,USS,1/4"Y
8 49816 SCREW,PHILLIPS,PHM,10-32 X .75
9 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....1
10 30388 PIVOT TUBE/SPACER Z60.............2
11 102922 TRACK TUBE GUIDE......................1
12 6198 NUT,NYLOCK,1/2-13
13 6095 WASHER,FLAT,USS,1/2",Y
14 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
15 5397 WASHER,FLAT,USS,5/16",Y
16 7713 NUT,LP NYLOCK,3/8-16
17 102920 TRACK TUBE GUIDE......................1
18 102928P PLATE,HOSE CLAMP,PTD.............2
19 102927 CLAMP,PLASTIC HOSE..................2
to SN 9798
-- 102935 CLAMP,PLASTIC HOSE
to SN 9798
-- 122685 CLAMP, PLASTIC, CABLE TRACK
from SN 9799
20 6091 NUT,NYLOCK,1/4-20
21 8179 SCREW,HHC,1/4-20 X 2.25
22 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
23 102703 COVER,DRILLED***........................1
24 6889 NUT,LP NYLOCK,1/4-20
25 8255 SCREW,HHC,3/8-16 X .75
26 6021 WASHER,LOCK,.375

Part No. 102499 Z60/34 117

500 Boom Components April 2012

507.1 Jib Boom and Platform Rotator

118 Z60/34 Part No. 102499

April 2012 500 Boom Components

507.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Extension Boom Tube Assembly 21 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1

(refer to 505.1) 22 65463 BEARING,GARLOCK 20DU12........8
2 45226 ROD END,.375 X 3.69.....................9 23 226537 CYLINDER,SLAVE..........................1
3 8516 SCREW,HHC,3/8-16 X 1.50 replaces previous cylinder 63212 (no
4 4828 NUT,NYLOCK,3/8-16 longer available), includes item 22

5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2 -- 29083 VALVE,COUNTERBALANCE,2500

PSI*
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2 use with cylinder 63212
7 53258 COMPRESSION MEMBER -- 63352 SEAL KIT CYL.Z60(63212)
WELD,MACH...................................2 use with cylinder 63212 or 226537
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2 -- 74872 VALVE,COUNTERBALANCE 3000
9 13918 SCREW,HHC,3/8-16 X PSI*
1.75,GRD.8......................................2 use with cylinder 226537
10 102991 JIB ASSY WITH WORD DECALS....1 24 5397 WASHER,FLAT,USS,5/16",Y
includes item 11 25 21604 SCREW,HHC,3/8-16 X 3.25
-- 102532 Z60 JIB ASSY WITH SYM DECALS 26 Ref. Jib Boom/Platform Rotate
11 30219 BEARING,FL,1.25ID X 1.41OD X Manifold (refer to 705.1)
1.......................................................4 27 63214 CYLINDER,JIB,Z60.........................1
12 30220 BEARING,1.25ID X 1.5OD X includes item 22
0.69L................................................4 -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 63354 SEAL KIT CYL.Z60(63214)
14 31095 PLATFORM LEVELING 28 30255 WASHER,SHIM,1.27 X 2.13 X
ASSEMBLY......................................1 .062...................................as needed
includes item 12
29 6091 NUT,NYLOCK,1/4-20
15 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1 30 30411-S COVER,CABLE,JIB PAINTED.........1

16 30370 BEARING,1.25IDX1.5ODX1.00L.....2 31 18666 CLAMP,1.00,#16 X 1/4,RUB

CUSH..............................................2
17 94399 ROTATOR ASSMBLY.......................1
includes item 16, previous rotator part
63509 is no longer available; units with
SN 4551 to 4884 must order rotator
94399 for replacement.
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
use with rotator 63509; or to SN 4884
-- 122944 SEAL KIT,8K ROTATOR***
use with rotator 94399; or from SN
4885
-- 62417 SEAL KIT,PLAT ROTATE***
use with rotator 63509; or to SN 4884
-- 75395 BEARING KIT,PLAT
ROTATOR,SUPER
use with rotator 63509; or to SN 4884
18 6145 SCREW,HHC,1/4-20 X 1.5
19 6638 WASHER,FLAT,USS,1/4"Y
20 Ref. Counterbalance Valve Manifold
(refer to 705.1)

Part No. 102499 Z60/34 119

600 Platform Components April 2012

601.1 Platform Installation - View 1

120 Z60/34 Part No. 102499

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601.1 Platform Installation - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A >>>>>> Platform Assemblies with Decals -- 111247 PLAT ASSY, 5FT, SERV, Z60, AUS
========================= from SN 5710
-- >>> {USA and Canadian models, to SN -- 111248 PLAT ASSY, 6FT, SERV, Z60 AUS
5709} from SN 5710
========================= -- 111249 PLAT ASSY, 8FT, SERV, Z60 AUS
-- 89335 PLATFORM ASSY 6FT W/DECALS from SN 5710
ANS E >>> {European models}
to SN 5709 =========================
-- 89337 PLATFORM ASSY 8FT W/DECALS -- 89336 PLATFORM ASSY 6FT W/DECALS
ANS EUR
to SN 5709
-- 89338 PLATFORM ASSY 8FT W/DECALS
-- 89742 PLATFORM ASSY 4FT W/DECALS EUR
ANS
to SN 5709 -- 89744 PLATFORM ASSY 4FT W/DECALS
EUR
-- 89743 PLATFORM ASSY 5FT W/DECALS
ANS -- 89745 PLATFORM ASSY 5FT W/DECALS
to SN 5709 EUR
B >>> {Australian models, to SN 5709} F >>> {Asian and South American models}
========================= =========================
-- 89746 PLATFORM ASSY 4FT W/DECALS -- 89750 PLATFORM ASSY 4FT W/DECAL
AUS A/SO
to SN 5709 -- 89751 PLATFORM ASSY 5FT W/DECALS
-- 89747 PLATFORM ASSY 5FT W/DECALS ASA
AUS -- 89752 PLATFORM ASSY 6FT W/DECALS
to SN 5709 ASA
-- 89748 PLATFORM ASSY 6FT W/DECALS -- 89753 PLATFORM ASSY 8FT W/DECALS
AUS ASA
to SN 5709
1 6888 SCREW,HHC,1/4-20 X 1
-- 89749 PLATFORM ASSY 8FT W/DECALS
2 6356 WASHER,LOCK,.25
AUS
to SN 5709 3 6638 WASHER,FLAT,USS,1/4"Y
C >>> {USA and Canadian models, from SN 4 56912 SPRING CLIP,1/4-20,MAGNI 565
5710} 5 73610P-S STEP PLATFORM ENTRY
========================= PAINTED.........................................1
-- 111242 PLATFORM ASSY 4FT W/DECALS 6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
ANS
from SN 5710 7 6097 WASHER,FLAT,USS,3/8",Y

-- 111243 PLAT ASSY 5FT, SERV Z60 ANSI 8 4828 NUT,NYLOCK,3/8-16

from SN 5710 9 102495 DECAL PLATE ASSY W/WORD
-- 111244 PLAT.ASSY, 6FT, SERV,Z-60 ANSI DECALS..........................................1
from SN 5710 Assemblies with Word Decals; USA
and Canada models; to SN 5709
-- 111245 PLAT.ASSY, 8FT,SERV, Z-60 ANSI
from SN 5710 -- 111274 DECAL PLATE ASSY W/WORD
DECALS
D >>> {Australian models, from SN 5710} Assemblies with Word Decals; USA
========================= and Canada models; from SN 5710
-- 111246 PLAT ASSY, 4FT, SERV, Z60 AUS -- 89768 DECAL PLATE ASSY W/SYM
from SN 5710 DECALS
Assemblies with Symbol Decals

Part No. 102499 Z60/34 121

600 Platform Components April 2012

601.1 Platform Installation - View 1

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

10 6090 SCREW,HHC,1/4-20 X .7 26B >>> {USA and Canadian models, from SN

11 75067 SCREW,6-32 X 7/8 PPMS ZINC 5710}
=========================
12 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
includes mounting fasteners -- 111250 PLAT RAILW/DECALS,4FT,500LB
AN....................................................1
13 102679 OPTION,PLAT SUPPORT,4/5FT from SN 5710
SRV.................................................1
-- 111251 PLAT RAILW/DECALS,5FT,500LB
-- 94390-S OPTION,PLAT SUPPORT,STD,LRG AN
BM from SN 5710
14 Ref. Platform Rotator (refer to 507.1) -- 111252 PLAT RAILW/DECALS 6FT 500LB
15 13585 OUTLET,110V GFCI***....................1 AN
from SN 5710
-- 33629 PLATE,UK POWER TO PLATFORM
-- 111253 PLAT RAILW/DECALS 8FT 500 ANSI
-- 33724 KIT,GASKET,UK POWER TO PLAT.
from SN 5710
-- T112563 SVC KIT,UK
26C >>> {Australian models}
RECEPT.REPLACEMENT
=========================
16 10775 T-BOX,2.75 X 4.5 X 2.0....................1
-- 101374 PLAT
17 7056 CONN,SQUEEZE,1/2NPT ASSEMBLY,4FT,AUSTRALIA..........1
.38-.50,SM.......................................1
-- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
18 43955 WIRE CABLE,12GA/3 CON.TPE
-- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
JKT*.............................................996
inches -- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA
19 4828 NUT,NYLOCK,3/8-16 26D >>> {European models}
=========================
20 57201 WASHER,FLAT, 313, HARDENED
-- 101373 PLATFORM
21 122755 UBOLT,FLATTENED,1.5DIAX3/8
ASSEMBLY,4FT,CE/UK...................1
UNC.................................................2
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
22 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
to SN 7409 -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
-- 49857 SCREW,HHC,3/8-16 X .88,GRD 8 -- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
from SN 7410 26E >>> {Asian and South American models}
23 73928 SCREW,HHC,1-8 X 11,GRD 5*** =========================
24 122079 WASHER,FLAT,1.000,HARDENED..1 -- 101375 PLAT ASSEMBLY,4FT,ASIA/S
AM...................................................1
25 29764 NUT,NYLOCK,1-8
-- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
26 >>>>>> Railing Assemblies with Decals
========================= -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM
26A >>> {USA and Canadian models, to SN -- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM
5709} 27 60160P FLOORING,4 FT
========================= PLATFORM,PAINTED.....................1
-- 73975 PLATFORM RAIL ASSY, 6FT ANSI -- 54247P FLOORING,5 FT
to SN 5709 PLATFORM,PAINTED
-- 73976 PLATFORM RAIL ASSY, 8FT, ANSI -- 73477P FLOORING, 6'FT PLATFORM
to SN 5709
-- 73478P FLOORING, 8'FT PLATFORM
-- 77838 WELDMENT W/DECALS,4FT,500LB
AN....................................................1 28 54274 SCREW,STEP BOLT,1/4-20 X .75
to SN 5709
-- 77840 WELDMENT W/DECALS,5FT,500LB
AN
to SN 5709

122 Z60/34 Part No. 102499

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601.1 Platform Installation - View 1

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602.1 Platform Installation - View 2

124 Z60/34 Part No. 102499

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602.1 Platform Installation - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7 15 49219 SLEEVE,NYLON,2.19 ID,BULK

2 6638 WASHER,FLAT,USS,1/4"Y 16 28443 CABLE TIE,11.5" BLACK................2
3 6091 NUT,NYLOCK,1/4-20 17 7713 NUT,LP NYLOCK,3/8-16
4 229768 GROMMET,RUBBER,1.0X0.094X1.375.2 18 5397 WASHER,FLAT,USS,5/16",Y
5 8915 SCREW,HHC,1/4-20 X 1.25 19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
6 6356 WASHER,LOCK,.25 20 Ref. Platform Control Box Assembly
7 73931 GUARD,FOOTSWITCH,W/DECAL (refer to 603.1)
ALUM...............................................1 21 56424 CLAMP,1.25X.5
USA, Canada, Australia, to SN 9879 RUBBER-CUSHION........................1
-- 147221 GUARD,FOOTSWITCH,W/DECAL
ALUM
USA/Canada/Australia; from SN 9880
-- 63766 COVER,FOOT SWITCH
Europe, Asia, South America, to SN
9879
-- 147121 COVER, FOOT SWITCH, LARGE
Europe/Asia/South America; from SN
9880
8 73587 SCREW,PHIL,10-24 X .75
9 6607 WASHER,LOCK,#10 PLTD
10 73575 SPRING CLIP,10-24,ZINC
11 228466 KIT, FOOTSWITCH, S40/S60/S80...1
Pervious foot switch is no longer
available. Order kit 228466 for first
time replacement (kit includes foot
switch 227516); to SN 10657
-- 227516 ASSEMBLY,FOOT SWITCH
from SN 10657
-- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
12 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6888 SCREW,HHC,1/4-20 X 1
-- 97815 DECAL,LABEL,LOWER MIDRAIL
13 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
14 44743 MANUAL BOX W/DECALS***..........1
USA, Canada, Australia
-- 24514 BOX,INSTRUCTION STORAGE
Europe, Asia, South America

Part No. 102499 Z60/34 125

600 Platform Components April 2012

603.1 Platform Controls - View 1

126 Z60/34 Part No. 102499

April 2012 600 Platform Components

603.1 Platform Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110388 PLAT. CONTROL BOX W/DECAL*** 14 73723 CONN RECEPT,FLANGED.............1

includes items 6 and 11 -- 60443 LOCK,RECEP 4 WAY,14-18GA
-- 102724 WIRE,MOUNT ADHESIVE BACK 15 Ref. ASSEMBLY,FOOT SWITCH
-- 89666 HARNESS,JIB KIT refer to 602.1
-- 89673 HARNESS,PBOX*** -- 73739 BOOT,PLUG 4 WAY
-- 89925 HARNESS,PBOX,LOAD SENSE -- 75640 WIRE LOOM,3/4 DIA.
-- 122215 HARNESS,SERVICE,PBOX J1 16 229567 SWITCH TOGGLE ASSY SPDT 2P
requires qty 3 of adapter 122125 for MNT.................................................4
units before SN 7227 17 73717 CONN,RECEP 4 WAY,12-14GA
-- 122125 ADAPTER CABLE, JS100 JOYSTICK FL***................................................1
to SN 7226 -- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 122124 SERVICE KIT,S80 PBOX J1 HARN -- 73711 TERM,DEUTSCH, PIN #12-14
required for first time replacement,
contains PBOX J1 harness and qty 3 18 102907 HARNESS,12/3, 12V TO PLAT,Z60
of adapter 122125; to SN 7226 -- 73725 BOOT,DTSCH,DTP4-BT
-- 122216 HARNESS,SERVICE,PBOX J2 -- 75640 WIRE LOOM,3/4 DIA.
from SN 7227
19 89177 HARNESS,18/19,BOOM CABLE
-- 122217 HARNESS,SERVICE,PBOX J3 2.......................................................1
from SN 7227 to SN 5715
-- 128125 SERVICE KIT JIB TIME DLY IC -- 102906 HARNESS,18/19,BOOM CABLE
-- 119867 WIRING KIT,JIB TIME DELAY IC 2,Z60
from SN 5716
-- 19274 RELAY,SPDT,12V(AUTO)**
-- 75640 WIRE LOOM,3/4 DIA.
-- 43181 CAPACITOR,TIME DELAY
-- 77432 BOOT,2 X 12 WAY
1 49816 SCREW,PHILLIPS,PHM,10-32 X .75
20 89176 HARNESS,18/19,BOOM CABLE.....1
2 81484P PLATFORM CONTROL BOX to SN 5715
LID,PAINT........................................1
-- 102905 HARNESS,18/19,BOOM CABLE
3 8914 SCREW,HHC,1/4-20 X .625 1,Z60
4 6356 WASHER,LOCK,.25 from SN 5716
5 6638 WASHER,FLAT,USS,1/4"Y -- 28131 WIRE LOOM,1.25 DIA.
6 23404 NUTSERT,1/4-20,STEEL CAD -- 77432 BOOT,2 X 12 WAY
PLTD................................................6 21 73736 CONN,RECEP 48 WAY,4 X 12........1
7 77047 SCREW,PHM,10-32X.50,ST TYPE F -- 54255 LOCK,RECEP 12 WAY, 14-18GA
to SN 9587
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL
-- 139338 SCREW PH M5-0.8X20 DIN 7500CE
from SN 9588 22 102033 HARNESS,JIB BOOM.....................1
8 JOYSTICK -- 77432 BOOT,2 X 12 WAY
refer to 605.1 or 605.2 23 73803 SCREW,SHM,PHP, #12 X .75
9 81488 GASKET,PLATFORM CONTROL 24 81487P PLATFORM CONTROL
BOX.................................................1 BOX,PAINTED.................................1
10 6935 LOCKNUT,ELEC,1/2"......................1 25 42781 PLUG,DOWEL,1/4 PLASTIC...........1
11 7056 CONN,SQUEEZE,1/2NPT 26 30997 CORROSION INHIBITOR,FOAM.....1
.38-.50,SM.......................................1
27 77351 LANYARD,PLATFORM CONTROL
12 12344 NUT,NYLOCK,6-32 BOX.................................................2
13 49820 SCREW,PHILLIPS,PHM,6-32 X .5 28 6178 NUT,NYLOCK,10-32

Part No. 102499 Z60/34 127

600 Platform Components April 2012

603.1 Platform Controls - View 1

(continued)

Item Part No. Description Qty.

29 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS

30 235476 ASSY,PCB ALC500 Z60 LEG
V200................................................1
Machine model and serial number
required when ordering. Please
contact Genie Service Parts for
assistance
-- 119250 BRACKET,PLATFORM HEATER
OPT.................................................1
-- 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................1
-- 119560 WIRING KIT,CONTROL BOX
HEATER..........................................1
-- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 119662 ACCESS PBOX HEATER
ALC500/1000
(option)
-- 128204-S SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1
-- 235475 DECAL LBL ALC500 Z60 LEG V200
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
31 81550 STANDOFF,6-32 X 3/8L X 1/4
HEX...............................................10

128 Z60/34 Part No. 102499

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130 Z60/34 Part No. 102499

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604.1 Platform Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 27246 BOOT,TOGGLE SWITCH,SHORT* 14 8914 SCREW,HHC,1/4-20 X .625

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 15 6356 WASHER,LOCK,.25
1 56298 LIGHT,INDICATOR,RED,14V*** 16 6638 WASHER,FLAT,USS,1/4"Y
-- 56848 WASHER,LOCK,IND,LAMP 17 JOYSTICK
RETAINER refer to 605.1 or 605.2
2 128200 SWITCH TOGGLE ASSY SPDT 3P 18 66813 BUTTON,PUSH,BLACK
MOM................................................1 W/SEAL***.......................................1
3 128204-S SWITCH TOGGLE ASSY SPDT 2P -- 66815 BASE, W/1 N.O. CONTACTS***
MNT.................................................1 includes N.O. contact
(Engine Idle; includes boot and -- 66816 CONTACT,N.O.***
hardware)
19 128200 SWITCH TOGGLE ASSY SPDT 3P
4 128204-S SWITCH TOGGLE ASSY SPDT 2P MOM................................................1
MNT.................................................1
Gasoline/LPG; Ford models 20 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
-- 229567 PLUG,NYLON .50 BLACK DOMED
21 128200 SWITCH TOGGLE ASSY SPDT 3P
5 66812 E-STOP BUTTON MOM................................................1
5 66818 CONTACT,NC 22 128203 SWITCH TOGGLE ASSY SPDT 2P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
-- 94506 BASE,W/3 NC CONTACTS 23 128204-S SWITCH TOGGLE ASSY SPDT 2P
6 JOYSTICK MNT.................................................1
refer to 605.1 or 605.2 24 128200 SWITCH TOGGLE ASSY SPDT 3P
7 56298 LIGHT,INDICATOR,RED,14V***......1 MOM................................................1
diesel models
-- 225967 PLUG, SANTOPRENE .5 BLACK
DOME -- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
-- 56848 WASHER,LOCK,IND,LAMP Ford models
RETAINER
8 56298 LIGHT,INDICATOR,RED,14V***......1
-- 225967 PLUG, SANTOPRENE .5 BLACK
DOME
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER
9 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
10 JOYSTICK
refer to 605.1 or 605.2
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1
-- 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
12 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
13 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS

Part No. 102499 Z60/34 131

600 Platform Components April 2012

605.1 Joysticks (to SN 7226)

132 Z60/34 Part No. 102499

April 2012 600 Platform Components

605.1 Joysticks (to SN 7226)

Item Part No. Description Qty.

-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS

this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 62395 SPRING,JOYSTK
CENTR,62390/91............................1
6 62397 O-RING,JOYSTICK, 62390/62391...1
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

Part No. 102499 Z60/34 133

600 Platform Components April 2012

605.2 Joysticks (from SN 7227)

134 Z60/34 Part No. 102499

April 2012 600 Platform Components

605.2 Joysticks (from SN 7227)

Item Part No. Description Qty.

-- 101174 JOYSTICK,2 AXIS,DEUTSCH

OEM joystick (calibration required after
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick (calibration
required after replacement)
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 7227
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

Part No. 102499 Z60/34 135

700 Hydraulic Components April 2012

701.1 2WD Traction Manifold

136 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

701.1 2WD Traction Manifold

Item Part No. Description Qty.

-- 88783 MANIFOLD,TRACTION,2WD
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 94758 VALVE,RELIEF,280PSI
TT, Charge pressure circuit
-- 110194 SEAL KIT, VALVE, #10
2 52726 VALVE,FLOW DIVIDER/COMBINER
WW, Controls flow to drive motors in
forward and reverse
-- 84135 SEAL KIT, VALVE
3 27836 VALVE,CHECK,5 PSI
SS, Drive circuit
-- 110194 SEAL KIT, VALVE, #10
4 27836 VALVE,CHECK,5 PSI
XX, Drive circuit
-- 110194 SEAL KIT, VALVE, #10
5 27761 VALVE,SHUTTLE
UU, Controls flow to drive motors in
forward and reverse
-- 84134 SEAL KIT, VALVE
6 101440 ORIFICE PLUG, 0.070"
VV, Equalizes flow across flow
divider/combiner valve WW

Part No. 102499 Z60/34 137

700 Hydraulic Components April 2012

702.1 4WD Traction Manifold (to SN 10153)

138 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

702.1 4WD Traction Manifold (to SN 10153)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. 4WD traction manifold part 81055 is 13 52723 VALVE-FLOW REGULATOR 2 GPM
no longer available; for its complete GL, Equalizes pressure on both sides
replacement customer must order part of flow divider / combiner valve GD
139712 -- 89310 SEAL KIT, SOLENOID VALVE
(refer to 702.2)
14 52723 VALVE-FLOW REGULATOR 2 GPM
-- 28750 O-RING KIT,FIELD SVC,ALL PROD GM, Equalizes pressure on both sides
-- 49612 O-RING KIT (ORFS FITTINGS) of flow divider / combiner valve GO
-- 33994 PLUG AND CAP KIT-SERVICE,37°** -- 89310 SEAL KIT, SOLENOID VALVE
-- 49613 PLUG AND CAP 15 69873 VALVE, CHECK
KIT-SERVICE,ORFS* GN, Drive motor anti-cavitation
1 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 16 62252 VALVE, FLOW DIVIDER COMBINER
GA, Testing GO, Controls flow to non-steer end
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT drive motors in forward and reverse

2 48880 CAP,DIAGNOSTIC NIPPLE -- 84135 SEAL KIT, VALVE

3 62253 VALVE,RELIEF,250 PSI

GB, Change pressure circuit
4 69873 VALVE, CHECK
GC, Drive motor anti-cavitation
5 52726 VALVE,FLOW DIVIDER/COMBINER
GD, Controls flow to flow
divider/combiner valves GI and GO
circuit
-- 84135 SEAL KIT, VALVE
6 69873 VALVE, CHECK
GE, Drive motor anti-cavitation
7 27836 VALVE,CHECK,5 PSI
GF, Drive motor anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
8 27761 VALVE,SHUTTLE
GG, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
-- 84134 SEAL KIT, VALVE
9 27836 VALVE,CHECK,5 PSI
GH, Drive motor anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
10 62252 VALVE, FLOW DIVIDER COMBINER
GI, Controls flow to steer end drive
motors in forward and reverse
-- 84135 SEAL KIT, VALVE
11 69873 VALVE, CHECK
GJ, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
GK, Equalizes pressure on both sides
of flow divider / combiner valve GI

Part No. 102499 Z60/34 139

700 Hydraulic Components April 2012

702.2 4WD Traction Manifold (from SN 10154)

140 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

702.2 4WD Traction Manifold (from SN 10154)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139712 MANIFOLD,TRACTION,4WD -- 139727 SEAL KIT, VALVE

(complete) 13 139717 VALVE, FLOW DIVIDE/COMB,24GPM
-- 28750 O-RING KIT,FIELD SVC,ALL PROD HM, Controls flow to steer end drive
-- 49612 O-RING KIT (ORFS FITTINGS) motors in forward and reverse

-- 33994 PLUG AND CAP KIT-SERVICE,37°** -- 139512 SEAL KIT, VALVE

-- 49613 PLUG AND CAP 14 139527 VALVE, CHECK, 5PSI

KIT-SERVICE,ORFS* HN, Non-steer end drive motor circuit

1 139718 VALVE, RELIEF, 280PSI -- 139528 SEAL KIT, VALVE

HA, Charge pressure circuit
-- 139512 SEAL KIT, VALVE
2 139717 VALVE, FLOW DIVIDE/COMB,24GPM
HB, Controls flow to non-steer end
drive motors in forward and reverse
-- 139512 SEAL KIT, VALVE
3 139527 VALVE, CHECK, 5PSI
HC, Steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
4 139527 VALVE, CHECK, 5PSI
HD, Non-steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
5 139716 VALVE, CHECK
HE, Controls flow to flow
divider/combiner valves 2 and 3
-- 139727 SEAL KIT, VALVE
6 139508 VALVE, FLOW DIVIDE/COMBINE 1:1
HF, Non-steer end drive motor circuit
-- 139512 SEAL KIT, VALVE
7 139719 ORFICE, 0.040"
HG, Equalizes pressure on both sides
of flow divider/combiner valve 6
8 139719 ORFICE, 0.040"
HH, Equalizes pressure on both sides
of flow divider/combiner valve 2
9 139719 ORFICE, 0.040"
HI, Equalizes pressure on both sides
of flow divider/combiner valve 13
10 139715 VALVE, SHUTTLE, FIXED
HJ, Steer end drive motor circuit
-- 139726 SEAL KIT, VALVE
11 139527 VALVE, CHECK, 5PSI
HK, Steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
12 139716 VALVE, CHECK
HL, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump

Part No. 102499 Z60/34 141

700 Hydraulic Components April 2012

703.1 Two-Speed/Brake Manifold

142 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

703.1 Two-Speed/Brake Manifold

Item Part No. Description Qty.

-- 102030 MANIFOLD,BRAKE/MOTOR SHIFT***

-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 89769 VALVE - SOLENOID 2 POS 2 WAY
EA, Brake
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
2 89769 VALVE - SOLENOID 2 POS 2 WAY
EB, Two Speed motor shift
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
3 27807 VALVE,CHECK***
EC, Pressure circuit
-- 110200 SEAL KIT, VALVE, #4
4 89300 PLUG ORIFICE, .042
ED, Tank circuit

Part No. 102499 Z60/34 143

700 Hydraulic Components April 2012

704.1 Function Manifold

700 Hydraulic Components April 2012

705.1 Jib Select and Platform Rotate Manifolds

148 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

705.1 Jib Select and Platform Rotate Manifolds

Item Part No. Description Qty. Item Part No. Description Qty.

1 89769 VALVE - SOLENOID 2 POS 2 WAY 11 233995 MANIFOLD,JIB,Z60,FIXED FLOW

BE, Jib boom/platform rotate select; replaces previous manifolds T112471
to SN 10425 and 102029; from SN 11004
-- 89733 COIL,SOLENOID VALVE*** 12 233994 VALVE,FLOW REG 0.8GPM FIXED
to SN 10425 BR, Platform rotate; from SN 11004
-- 89735 NUT ASSY (89769)*** 13 52897 VALVE,SOLENOID, 2POS/3WAY***
includes coil nut; to SN 10425 BP, Jib boom up/down; from SN
-- 89770 SEAL KIT, SOLENOID VALVE 11004
to SN 10425 -- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
2 MANIFOLD,JIB,Z60 from SN 11004
previous manifold 102029 is no longer -- 44174 NUT-COIL SHORT
available, order newer manifold part from SN 11004
233995 -- 52371 SEAL KIT, VALVE
3 102496 ORIFICE,PLUG 0.030 from SN 11004
BF, Platform rotate circuit; to SN 14 62506 VALVE - COUNTERBALANCE**
10425 BJ, Platform rotate right
4 102496 ORIFICE,PLUG 0.030 -- 43018 SEAL KIT (39345)
BG, Platform rotate circuit; to SN
10425 15 73807 MANIFOLD,ROTATOR,CB***
5 89862 VALVE-SOLENOID,2POS -- 62507 O-RING, ROTATOR MANIFOLD
3WAY,JIB** 16 62506 VALVE - COUNTERBALANCE**
BN, Jib boom/platform rotate select; BH, Platform rotate left
from SN 10426 to 11003
-- 43018 SEAL KIT (39345)
-- 228866 Coil 10VDC Deutsch w Zener Diode
IP69K
from SN 10426 to 11003
-- 44174 NUT-COIL SHORT
from SN 10426 to 11003
-- 89864 SEAL KIT,SOLENOID VALVE, SV07
from SN 10426 to 11003
6 JIB MANIFOLD COMBINATION
VALVE
previous manifold T112471 (from SN
10426 to SN 11003) is no longer
available, order newer manifold part
233995
7 T112464 VALVE FLOW REGULATOR0.4GPM
ADJ
BM, Platform rotate regulator; from SN
10426 to 11003
-- 62337 SEAL KIT, VALVE
from SN 10426 to 11003
8 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BS, One way flow; from SN 11004
9 52370 VALVE,SHUTTLE,GS68
BT, Controls direction of flow; from SN
11004
10 52907 VALVE-CHECK, #4 SAE, 5 PSI*
BU, One way flow; from SN 11004

Part No. 102499 Z60/34 149

700 Hydraulic Components April 2012

706.1 Hydraulic Pumps

150 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

706.1 Hydraulic Pumps

Item Part No. Description Qty.

-- 89932 PUMP ASSY,M46 + 17CC + 6CC

Oscillate models; 4WD models;
includes items 1-3
-- 89933 PUMP ASSY,M46 + 17CC
Non-oscillate models; 2WD models;
includes items 2-4
1 89858 FUNCTION GEAR
PUMP,OSCILLATE..........................1
Oscillating models
-- 89859 SEAL KIT,GEAR PUMP,89858
2 83141 O-RING***.......................................1
3 89934 PUMP M46 VAR PISTON 2.8 CIU....1
-- 29739 SEAL KIT,SAUER-DANFOSS M46***
-- 58290 VALVE,EDC,PILOT,SAUER,M46
-- 77819 EDC ASSY,SAUER M46
4 53961 PUMP,LIFT 1.025 C.I.***..................1
Non-oscillate models
-- 77990 KIT,SEAL,3CC PUMP***

Part No. 102499 Z60/34 151

700 Hydraulic Components April 2012

707.1 Oscillate Control Valve (to SN 5819)

152 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

707.1 Oscillate Control Valve (to SN 5819)

Item Part No. Description Qty.

-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
-- 49612 O-RING KIT (ORFS FITTINGS)
1 89520 VALVE,MANUAL,700 PSI................1
-- 32681 SEAL KIT,CONTROL VALVE
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
4 6146 WASHER,FLAT,MS,#10,Y
5 30884 OSCILLATE VALVE LINKAGE.........2
6 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
7 6584 SCREW,SHS,10-24 X .625
8 89431 ROD END,1/4-28 SPHERICAL........1
9 20980 WASHER,NYLON,.410 X.257X.045
10 6178 NUT,NYLOCK,10-32
11 30785-275 THREADED ROD,1/4-28 X
2.75IN**...........................................1
12 21496 NUT,HEX,1/4-28

Part No. 102499 Z60/34 153

700 Hydraulic Components April 2012

707.2 Oscillate Control Valve (from SN 5820)

154 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

707.2 Oscillate Control Valve (from SN 5820)

Item Part No. Description Qty.

-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
-- 49612 O-RING KIT (ORFS FITTINGS)
1 89520 VALVE,MANUAL,700 PSI................1
-- 32681 SEAL KIT,CONTROL VALVE
2 6091 NUT,NYLOCK,1/4-20
3 4266 SCREW,HHC,1/4-20 X 2
4 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
5 21496 NUT,HEX,1/4-28
6 30785-400 THREADED ROD,1/4-28 X 4
IN***.................................................1
7 89431 ROD END,1/4-28 SPHERICAL........1
8 6584 SCREW,SHS,10-24 X .625
9 5365 NUT,NYLOCK,10-24

Part No. 102499 Z60/34 155

700 Hydraulic Components April 2012

708.1 2WD Drive System

156 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

708.1 2WD Drive System

Item Part No. Description Qty.

-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
-- 49612 O-RING KIT (ORFS FITTINGS)
1 48915 ELBOW,90D,520220-6....................2
2 48918 TEE,RUN,520428-6.........................2
3 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
4 49130-4982 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
5 48920 ELBOW,45D,520320-6....................2
6 49117-3891 HOSE ASSY,1/4,90 FEM,STR
FEMM..............................................1
7 48904 ELBOW,90D,520220-4-4.................2
8 48963 FITTING,ELBOW,45D,520320-12***.3
9 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1
10 61074-2372 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
11 49119-3878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
12 48960 FITTING,CONN,520120-12***.......11
13 48933 CONN,520120-8***..........................4
14 48909 TEE,BULKHEAD,RUN,520958-4.....2
15 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
16 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
17 49143-4829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
18 94374-4930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................4
19 48905 CONN,520120-4***..........................2
20 48911 ELBOW,90D,520220-4-6***.............2
21 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
22 94374-2630 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1

Part No. 102499 Z60/34 157

700 Hydraulic Components April 2012

709.1 2WD Drive Oscillate System (to SN 5819)

158 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

709.1 2WD Drive Oscillate System (to SN 5819)

Item Part No. Description Qty.

-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
-- 49612 O-RING KIT (ORFS FITTINGS)
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-11113 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
8 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
9 48904 ELBOW,90D,520220-4-4.................1
10 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48891 FITTING,TEE,BRANCH,520433-4...1
13 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
14 48880 CAP,DIAGNOSTIC NIPPLE.............1
15 54132 ELBOW,SWIVEL 90D, 520221-4.....1

Part No. 102499 Z60/34 159

700 Hydraulic Components April 2012

709.2 2WD Drive Oscillate System (from SN 5820)

160 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

709.2 2WD Drive Oscillate System (from SN 5820)

Item Part No. Description Qty.

-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
-- 49612 O-RING KIT (ORFS FITTINGS)
1 48912 CONN,520120-4-6***......................6
2 49117-2991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
3 48891 FITTING,TEE,BRANCH,520433-4...2
4 88636-9273 HOSE ASSY 1/4,STR FEM,STR
BULK...............................................2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
8 49117-2991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
9 48904 ELBOW,90D,520220-4-4.................1
10 49119-6078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
13 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
14 48880 CAP,DIAGNOSTIC NIPPLE.............1
15 54132 ELBOW,SWIVEL 90D, 520221-4.....1

Part No. 102499 Z60/34 161

700 Hydraulic Components April 2012

710.1 4WD Drive System

162 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

710.1 4WD Drive System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49613 PLUG AND CAP 28 49117-9819 HOSE ASSY,1/4,90 FEM,STR

KIT-SERVICE,ORFS* FEM.................................................2
-- 49612 O-RING KIT (ORFS FITTINGS) -- 101790-9819 HOSE ASSY,1/4,90 FEM,STR FEM
1 48905 CONN,520120-4***..........................4 (arctic hose option); from SN 8610

2 48948 CONN,520120-8-12.........................8 29 94374-2630 HOSE ASSY,3/4,90 FEM,STR

FEM.................................................1
3 48911 ELBOW,90D,520220-4-6***.............4
30 49143-4829 HOSE ASSY,1/2,90 FEM,STR
4 49183-5863 HOSE ASSY,1/2,STR FEM,STR FEM.................................................2
FEM.................................................2
31 49109-5129 HOSE ASSY,1/2,90 FEM,STR
-- 101797-5863 HOSE ASSY,1/2,STR FEM,STR FEM FEM.................................................1
(arctic hose option); from SN 8610
32 49119-9878 HOSE ASSY,1/4,STR FEM,STR
5 48939 TEE,BRANCH,520433-8.................1 FEM.................................................2
6 48909 TEE,BULKHEAD,RUN,520958-4.....2 -- 101792-9878 HOSE ASSY,1/2,STR FEM,STR FEM
7 48915 ELBOW,90D,520220-6....................2 (arctic hose option); from SN 8610
8 48918 TEE,RUN,520428-6.........................2
9 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
10 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
11 49130-4982 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
12 48920 ELBOW,45D,520320-6....................2
13 48960 FITTING,CONN,520120-12***.........3
14 48963 FITTING,ELBOW,45D,520320-12***.3
15 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1
16 48933 CONN,520120-8***........................16
17 49110-11192 HOSE ASSEMBLY,1/2"....................4
18 61074-2372 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
19 48937 ELBOW,45D,520320-8....................2
20 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
21 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
22 49109-4829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
23 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
24 49119-3878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
25 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
26 48904 ELBOW,90D,520220-4-4.................3
27 48907 ELBOW,45D,520320-4....................1

Part No. 102499 Z60/34 163

700 Hydraulic Components April 2012

711.1 4WD Drive Osillate System

164 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

711.1 4WD Drive Osillate System

Item Part No. Description Qty.

-- 49613 PLUG AND CAP

KIT-SERVICE,ORFS*
-- 49612 O-RING KIT (ORFS FITTINGS)
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-11113 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
9 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
10 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1

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712.1 Hydraulic Hoses and Fittings - Turntable

166 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

712.1 Hydraulic Hoses and Fittings - Turntable

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49613 PLUG AND CAP 16 48926 FITTING,ELBOW,90D,520220-6-4...1

KIT-SERVICE,ORFS* 1
1
17 48904 ELBOW,90D,520220-4-4.................4
-- 49612 O-RING KIT (ORFS FITTINGS) 1
1
18 49118-5408 HOSE ASSY,1/4",90 FEM,STR
1 48915 ELBOW,90D,520220-6....................5 FEM.................................................1
1 1

2 49114-4346 HOSE ASSY,1/4",90 FEM,STR 19 48875 TEE,RUN,SWIVEL,520432-6..........1

FEM.................................................2 1
1
20 49119-3778 HOSE ASSY,1/4,STR FEM,STR
3 48917 CONN,LONG,520122-6...................3 FEM.................................................1
1 1

4 48984 CONN,520120-16............................1 21 49126-1933 HOSE ASSY,3/8,45 FEM,STR

1 FEM.................................................1
1
5 48916 FITTING,CONN,520120-6...............3
1 22 94374-6930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR 1
FEM.................................................1
1 23 94374-6630 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
7 49128-2109 HOSE ASSEMBLY,3/8"....................1 1
1
24 49129-2125 HOSE ASSY,3/8,90 FEM,STR
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR FEM.................................................1
FEM.................................................2 1
1
25 49513 ADAPTER,PIPE NIPPLE.................2
9 48976 ELBOW,90D,520220-12-16.............2 1
1 to SN 10376
-- 226495 REDUCR BUSH 20 ORB - 1"NPT
10 48963 FITTING,ELBOW,45D,520320-12***.2 from SN 10377
1
26 49512 ELBOW,90DEG,FEM,1"NPT...........1
11 61073-4930 HOSE ASSY,3/4,90 FEM,STR 1
FEM.................................................1
27 49183-1792 HOSE ASSY,1/2,STR FEM STR
1
FEM.................................................1
12 102335-6150 HOSE ASSY,1",90 FEM STR 1
FEM.................................................1
28 48935 TEE,RUN,520428-8.........................1
1
1
13 49150-7030 HOSE ASSY,3/4,90 FEM,STR
29 49201 ELBOW,45D,520320-10..................1
FEM.................................................1
1
1
30 48959 FITTING,ELBOW,90D,520220-12....6
14 48960 FITTING,CONN,520120-12***.........5
1
1
31 48922 CONN,520102-6-6...........................1
15 48905 CONN,520120-4***..........................4
1
1

Part No. 102499 Z60/34 167

700 Hydraulic Components April 2012

712.1 Hydraulic Hoses and Fittings - Turntable

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

32 48946 CONN,520120-8-10.........................1 47 48998 NIPPLE,DIAGNOSTIC,#6

1 PORT***..........................................1
1
33 49143-1829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1 48 48997 NIPPLE,DIAGNOSTIC,#4
1 PORT***..........................................1
1
34 102336-5014 HOSE ASSY,1",90 FEM STR
FEM.................................................1 49 48994 VALVE,BALL,16 MPT-16 FPT***......2
1 1
to SN 4832
35 45161 STRAINER ASSEMBLY,1.5" NPT.....1 -- 48996 VALVE,BALL,16 MSAE-16 FSAE
1 1
to SN 4832 from SN 4833
-- 101490 STRAINER,16 SAE F/24 SAE M 50 48986 CONN,520102-16............................2
1 1
from SN 4833 to SN 4832
36 48937 ELBOW,45D,520320-8....................1 -- 48984 CONN,520120-16
1 1
from SN 4833
37 102336-5714 HOSE ASSY,1",90 FEM STR 51 48986 CONN,520102-16............................1
FEM.................................................1 to SN 10376
1 -- 226498 ADAPTER 20 ORB X 16 ORFS
from SN 10377
38 49151-8648 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1 52 49515 ELBOW,90D,520202-12-16.............1
1 (generator option)
Footnotes
39 49151-10448 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1
1: On the high pressure filter option, hose
1 assembly 42 and 43 replaces hose assembly
12
40 49117-5991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
1

41 49117-1291 HOSE ASSY,1/4,90 FEM,STR

FEM.................................................1
1

42 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1

43 89871-6348 HOSE ASSY,3/4" STR-STR............1

44 49119-3478 HOSE ASSY,1/4,STR FEM,STR

FEM.................................................1
1

45 48912 CONN,520120-4-6***......................1
1

46 48892 ELBOW,SWIVEL 90D, 520221-6.....1

168 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

712.1 Hydraulic Hoses and Fittings - Turntable

(continued)

This Page Intentionally Left Blank

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713.1 Hydraulic Hoses and Fittings - Boom

170 Z60/34 Part No. 102499

April 2012 700 Hydraulic Components

713.1 Hydraulic Hoses and Fittings - Boom

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49117-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
4 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 49119-41078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
8 49121-42388 HOSE ASSY,1/4,STR FEM,STR
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
17 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2

Part No. 102499 Z60/34 171

800 Accessories April 2012

801.1 Alarm and Beacon Package, Driving Lights

172 Z60/34 Part No. 102499

April 2012 800 Accessories

801.1 Alarm and Beacon Package, Driving Lights

Item Part No. Description Qty.

-- 89463 OPT,BEACON,TRAVEL ALARM,Z60

includes items 3-6 and 8
-- 122227 HARNESS,BEACON,Z60
-- 89466 OPTION,DRIVE LIGHTS,Z60
includes item 1
1 35958 HOUSING,WORKLIGHT***.............2
-- 111153 HARNESS,DRIVE LIGHT OPT,Z60
-- 35960 BULB,WORKLIGHT,12V 35W
2 229375 FORMING, Z60 DRIVE LIGHT
MOUNT
from SN 10630
3 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
from SN 6498
-- 1505 WIRE CABLE,16/2
SJO,BULK........................124-inches
engine side
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
4 6147 SCREW,RHM,10-32 X 1
5 6146 WASHER,FLAT,MS,#10,Y
6 6178 NUT,NYLOCK,10-32
7 45462 ALARM,CHIME TONE
5-25VDC***......................................1
to SN 7269 (does not include 72326
nut)
-- Ref. Chine Tone Alarm, 5-25V DC
(descent) (refer to 308.1)
from SN 7270 (does not include 72326
nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
8 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
9 7713 NUT,LP NYLOCK,3/8-16
10 6036 WASHER,LOCK,.625 PLTD
11 8255 SCREW,HHC,3/8-16 X .75

Part No. 102499 Z60/34 173

800 Accessories April 2012

802.1 Platform Options

174 Z60/34 Part No. 102499

April 2012 800 Accessories

802.1 Platform Options

Item Part No. Description Qty. Item Part No. Description Qty.

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE 2 53804P RAILING,PINCH GUARD,6' BLUE...1

-- 122278 AUX TOP RAIL,6',SWG GT, SRV -- 111485P AUX TOP RAIL,6FT,PTD.................2
-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE for use with swing gate

-- 122279 AUX TOP RAIL,8',SWG GT, SRV -- 111486P AUX TOP RAIL,8FT,PTD.................2
for use with swing gate
-- 119950 KIT, FIELD INSTALL, SWING GATE
to SN 7849; includes items 8, 10-12 -- 52661 PINCH GUARD RAIL,8'
PLATFORM**...................................1
-- 119295 OPTION,TALL SWING GATE
Complete from SN 7850 3 139958 KIT, AUX TOP RAIL SUPPORT.....10
to SN 8021
-- 34321 WORKLIGHT,12 VOLT
to SN 10387 -- 122073 SUPPORT, RAILING.....................20
from SN 8022
-- 73480 HARNESS,WORKLIGHT ACC
part of worklight option 34321; to SN 4 6091 NUT,NYLOCK,1/4-20
10387 to SN 8021

-- 228864 OPTION,12V WORK LIGHTS,Z60 -- 6889 NUT,LP NYLOCK,1/4-20

from SN 10388 from SN 8022

-- 229340 HARNESS,WORKLIGHT RELAY Z60 5 4266 SCREW,HHC,1/4-20 X 2

part of worklight option 228864; from to SN 8021
SN 10388 -- 122231 SCREW,BHSC,1/4-20 X 1
-- 102720 OPT.,TOEBOARD,8'TRI ENTRY from SN 8022
includes items 5, 13-16 6 55753 BUMPER, PLASTIC, 1.25 O.D........4
-- 139453 OPT.,TOEBOARD,6' TRI ENTRY 7 7265 RIVET,STEEL,P, .25 X .375...........14
includes items 5, 13-16 8 128368 KIT,SWING GATE W/SPRING.........1
-- 102433 6' TRI-ENT ASSY W/DECALS ANSI 9 43392 BUMPER,BATTERY BOX &
USA and Canada models; to SN 5709 RAILS..............................................1
-- 102437 8' TRI-ENT ASSY W/DECALS ANSI 10 1487 GATE LATCH
USA and Canada models; to SN 5709 CASTING--DRILLED.......................1
-- 111306 6' TRI-ENT ASSY W/DECALS ANSI 11 33674 PIN,LOCK,SHORT***......................1
from SN 5710
12 1488 RAILING CATCH
-- 111307 8' TRI-ENT ASSY W/DECALS ANSI CASTING--DRILLED.......................1
from SN 5710
13 102721P TOEBOARD,8'TRI ENTRY..............2
-- 102439 8' TRI-ENT ASSY W/DECALS CE
European models -- 139438 TOEBOARD, TRI ENTRY 6', EURO
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR 14 94745P TOEBOARD,ENTRY EUROPEAN
Australian models; to SN 5709 PNTD**............................................1
-- 102438 8' TRI-ENT ASSY W/DECALS AUSTR 15 6090 SCREW,HHC,1/4-20 X .7
Australian models; to SN 5709 16 6638 WASHER,FLAT,USS,1/4"Y
-- 111308 6' TRI-ENT ASSY W/DECALS AUSTR 17 107704 6' TRI-ENT RAIL W/DECALS ANSI
from SN 5710 USA and Canada; to SN 5709
-- 111309 8' TRI-ENT ASSY W/DECALS AUSTR -- 107705 8' TRI-ENT RAIL W/DECALS ANSI
from SN 5710 USA and Canada; to SN 5709
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
Asia and South American models Europe
-- 102443 WORD DECAL KIT SERV S80/85 -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR
Asia and South American models Australia
1 9599-S TOOL TRAY ACCESSORY***.........1 -- 107708 8' TRI-ENT RAIL W/DECALS AUSTR
Australia

Part No. 102499 Z60/34 175

800 Accessories April 2012

802.1 Platform Options

(continued)

Item Part No. Description Qty.

-- 107709 6' TRI-ENT RAIL W/DECALS A/SOA

Asia and South America
-- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
Asia and South America
-- 111319 6' TRI-ENT RAIL W/DECALS ANSI
from SN 5710
-- 111320 8' TRI-ENT RAIL W/DECALS ANSI
from SN 5710
-- 35958 HOUSING,WORKLIGHT***.............2
part of worklight option 34321; to SN
10387
-- 35960 BULB,WORKLIGHT,12V 35W
part of worklight option 34321; to SN
10387
-- 88904 WORKLIGHT,110V,150WATT,HALOGEN
part of worklight option 34321; to SN
10387
-- 71498 WORKLIGHT, 12V, DEUTSCH
RECEPT
part of worklight option 228864; from
SN 10388
19 6036 WASHER,LOCK,.625 PLTD
20 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
21 6145 SCREW,HHC,1/4-20 X 1.5
22 6356 WASHER,LOCK,.25

176 Z60/34 Part No. 102499

April 2012 800 Accessories

802.1 Platform Options

(continued)

-- 147240 CAPACITOR 16æF, GEN 28 13000 SCREW,HHC,5/16-18 X 1.25
1 57075 SCREW,PHIL,8-32X.50,SELF TAP 29 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
2 10775 T-BOX,2.75 X 4.5 X 2.0
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF
3 63375 SCREW,FHM,6-32 X .75
4 T112560 RECEPTACLE,UK,110V
5 10777 COVER,BLANK
6 146351 FORMING,GEN MOUNTING BRKT
7 27246 BOOT,TOGGLE SWITCH,SHORT*
8 133518 DECAL, PATCH, GEN,ALC-500
9 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
includes item 7
10 147229 MANIFOLD ASSEMBLY, GEN
(complete) includes items 11 and 12
11 147232 12VDC PROPORTIONAL VALVE
12 147233 VALVE, RELIEF, GEN, 3.0kW
13 147230 207 HYD MOTOR ASSY, GEN
-- 147231 SEAL KIT, HYD MOTOR, GEN
14 147242 SCREW, GEN ROTOR
15 147279 CONTROLLER BOX, 120/240V, 50H
-- 147228 CONTROLLER BOX, 120/240V, 60H
16A 139952 GENERATOR, 3kW, 120V/50Hz......1
(complete) includes items 10-17
16B 139953 GENERATOR, 3kW, 120V/60Hz
(complete) includes items 10-17
16C 139954 GENERATOR, 3kW, 240V/50Hz
(complete) includes items 10-17
17 147239 BREAKER, 25 AMP, GEN...............1
part of generators 139952 and 139953
-- 147258 BREAKER,15 AMP,GEN
part of generator 139954
18 4828 NUT,NYLOCK,3/8-16
19 6097 WASHER,FLAT,USS,3/8",Y
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
21 6595 PLUG,ELECTRICAL,DOMESTIC
22 19020 CONNECTOR,FEMALE,RECPTCLE,110V
23 61278 CONN. SQZ,1/2NPT .56-.63.
24 6935 LOCKNUT,ELEC,1/2"
25 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
26 6782 NUT,NYLOCK,5/16-18

Part No. 102499 Z60/34 193

800 Accessories April 2012

809.2 Hydraulic Generator Option (MTE) - View 2 (from SN 10283)

194 Z60/34 Part No. 102499

April 2012 800 Accessories

809.2 Hydraulic Generator Option (MTE) - View 2 (from SN 10283)

#1,P.................................................1 -- T114022 SPIDER (106113)
14 101516 MANIFOLD,DRIVE OIL -- T114023 COUPLING (106113)
DIVERTER***..................................1 29 106477 GFI/CIRCUIT BREAKER
-- 102746 VALVE,PILOT OPER ASSEMBLY......................................1
DIRECTIONAL** -- 106374 CIRCUIT BREAKER,50A,3P
-- 106394 ORIFICE DISC,.030,CONE -- 106375 GFCI,50A, 3PH
-- 122302 RELIEF,VALVE 270 PSI 30 106140 BRACKET,1K OHM 10-TURN
-- 128416 SEAL KIT POT.................................................1
use with part 94757 -- 102357 RESISTOR ASSY, LINCOLN
-- 128419 SEAL KIT WELDER
use with part 94760
-- 94757 VALVE,CHECK,3 PSI***

Part No. 102499 Z60/34 203

800 Accessories April 2012

814.1 Welder Option, Platform Components

204 Z60/34 Part No. 102499

April 2012 800 Accessories

April 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

Part Number Page Part Number Page Part Number Page Part Number Page

81551 ........................128 88883 ........................35 89728 ........................145–146 9145 ..........................23–24, 27–28

81563 ........................99–100, 103 88884 ........................24, 28 89729 ........................146 94077 ........................45
81578 ........................45 88885 ........................24, 27–28 89730 ........................146 94324-1900 ...............215
8170 ..........................103 88886 ........................37 89732 ........................146 94324-950 .................95–96
8177 ..........................19, 21, 24, 28, 73 88887 ........................37 89733 ........................143, 145–146, 94374-1980 ...............191
81778 ........................83–84 88904 ........................176 149 94374-2130 ...............191
8178 ..........................43 88933 ........................67–68 89734 ........................145–146 94374-2630 ...............157, 163
8179 ..........................113, 117 88989P ......................64 89735 ........................143, 149 94374-4830 ...............207
81900 ........................49–50 88990P ......................63–64 89737 ........................145–146 94374-4930 ...............157, 207
8220 ..........................19, 21 88991P ......................67–68 89738 ........................145–146 94374-6330 ...............207
82229 ........................12 88992P ......................68 89742 ........................121–122 94374-6630 ...............167–168
82237 ........................203, 205 89033 ........................23–24, 27–28 89743 ........................121–122 94374-6930 ...............167–168
82238 ........................12, 15–16 89098P ......................47 89744 ........................121–122 94378P ......................67–68
82240 ........................15–16 8910 ..........................45 89745 ........................121–122 94390-S .....................122, 181
82243 ........................12 8914 ..........................105, 115, 117, 89746 ........................121–122 94399 ........................119
82244 ........................12, 15–16 127–128, 131, 89747 ........................121–122 94420 ........................219
82283 ........................12 201 89748 ........................121–122 94464-1986 ...............79–80
82316 ........................12 8915 ..........................67–68, 125 89749 ........................121–122 94485 ........................79–80
82366 ........................12 89172 ........................55 89750 ........................121–122 94493-S .....................201
82472 ........................15–16 89176 ........................127–128 89751 ........................121–122 94506 ........................131
82473 ........................15–16 89177 ........................127–128 89752 ........................121–122 94534 ........................27–28
82481 ........................15–16 89179 ........................197 89753 ........................121–122 94535 ........................27–28
82487 ........................15–16 89237 ........................33 89755 ........................181 94536 ........................27–28
82544 ........................15–16 89259 ........................77 89756 ........................47 94549 ........................181
82545 ........................15–16 89294 ........................19, 21 89759 ........................63–64 94612 ........................40, 43
82548 ........................15–16 89295 ........................19 89762 ........................67–68 94643 ........................181
8255 ..........................23–24, 27–28, 89296 ........................113 89763 ........................68 94745P ......................125, 175–176
83–84, 99–100, 89300 ........................143 89764 ........................68 94757 ........................203
115, 117, 173, 89309 ........................146 89765 ........................68 94758 ........................137
217 89310 ........................139, 146 89768 ........................121–122 94759 ........................203
82589 ........................15–16 89312 ........................145–146 89769 ........................143, 149 94760 ........................203
82601 ........................15–16 89329 ........................19, 21 89770 ........................143, 149 94762 ........................67–68
82602 ........................15–16 89331 ........................23–24, 27–28 89771 ........................68 94765 ........................203
82604 ........................15–16 89332 ........................24, 28 89775 ........................77 94886 ........................67–68
82605 ........................15–16 89335 ........................121–122 89776 ........................77 94888 ........................63–64
82606 ........................15–16 89336 ........................121–122 89780 ........................79–80 94889 ........................64
82644 ........................12 89337 ........................121–122 89785 ........................79–80 94891 ........................35
82646 ........................15–16 89338 ........................121–122 89786 ........................79–80 94892 ........................35
82673 ........................12, 15–16 89361P ......................24, 28 89787 ........................79–80 94893 ........................35
82862 ........................205 89362P ......................24, 28 89788 ........................79–80 94894 ........................35
82924 ........................15–16 89405-S .....................199 89791 ........................79–80 94937 ........................47
83093 ........................49–50 89431 ........................153, 155 89792 ........................79–80 9599-S .......................175–176
83098 ........................133, 135 89441 ........................197 89800 ........................47 96008-S .....................49–50
83141 ........................151 89453 ........................71 89811 ........................89 97128 ........................47, 113
84134 ........................137, 139 89463 ........................173 89812 ........................89 97404 ........................67–68
84135 ........................137, 139 89464 ........................187 89813 ........................89, 95–96 97461 ........................63–64
8516 ..........................89, 99–100, 109, 89466 ........................173 89858 ........................151 97473 ........................68
119, 215 89469 ........................217 89859 ........................151 97548 ........................11–12
85300 ........................183 89520 ........................153, 155 89862 ........................149 97571 ........................12
88296 ........................24, 28 89554-11113 .............159, 165 89864 ........................149 97579 ........................205
88315 ........................50 89555-3708 ...............163 89871-4848 ...............207 97602 ........................12
88356-11103 .............47 89571 ........................47 89871-6348 ...............168 97815 ........................12, 15–16, 125
88356-11105 .............113 89616 ........................39–40, 43 89871-9048 ...............191 97884 ........................11–12, 15–16
88356-146R3 .............105, 115, 117 89620 ........................45 89883-S .....................179 97887 ........................11–12
88377-1400 ...............201 89625 ........................57–58 89885 ........................47 97890 ........................11–12
88384 ........................221 89629 ........................57–58 89888 ........................77 >>> ............................121–122
88385 ........................221 89651 ........................99–100, 103 89889P ......................77 >>>>>> ......................121–122
88390 ........................221 89666 ........................127–128 89890P ......................79–80 REF. ...........................63–64, 79–80,
88406 ........................205 89672P ......................71, 103 89893P ......................77 99–100, 109
88450 ........................83–84, 95–96 89673 ........................127–128 89895P ......................77 Ref. ............................67–68, 107, 127–
88452 ........................91 89675 ........................19 89901 ........................67–68 128, 139, 215
88606P ......................179 89682 ........................24, 31, 33 89902 ........................77 T106652 ....................193
88607P ......................179 89698 ........................31 89903P ......................77 T106954 ....................47
88609-S .....................179 89699 ........................31 89904P ......................57–58 T106955 ....................47
88636-9273 ...............161 89700 ........................31 89917P ......................87 T106957 ....................47
88727 ........................27–28 89701 ........................31 89921 ........................87 T106961 ....................47
88728 ........................27–28 89702 ........................23–24 89925 ........................127–128 T106962 ....................47
88729 ........................27–28 89703 ........................23–24 89932 ........................151 T108075 ....................119
88730 ........................27–28 89704 ........................23–24 89933 ........................151 T111450 ....................113
88757 ........................83–84 89705 ........................23–24 89934 ........................151 T111451 ....................113
88783 ........................137 89707P ......................213 89942 ........................63–64 T111608 ....................189
88827 ........................49–50 89719 ........................189 89953 ........................67–68 T111609 ....................189
88832 ........................55 89722 ........................145–146 89954 ........................103 T111610 ....................189
88841 ........................67–68 89723 ........................179 89959 ........................215 T111611 ....................189
88846 ........................64 89724 ........................201 89973 ........................83–84 T111612 ....................189
88847 ........................63–64, 83–84 89726 ........................145–146 89999 ........................77 T111613 ....................189

228 Z60/34 Part No. 102499

April 2012

Part Number Index (continued)

Part Number Page

T112018 ....................99–100
T112464 ....................149
T112560 ....................193
T112563 ....................122
T112626 ....................133, 135
T112773 ....................12, 16
T113655 ....................203
T114022 ....................203
T114023 ....................203
T114620 ....................12

Part No. 102499 Z60/34 229

Part No.

Rev G3
102499
Z60/34 from SN 4551

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