Demag Standard Cranes

Performance and efficiency at the highest level

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 Demag Cranes & Components sets standards for industrial cranes

Standard crane solutions made by Demag offer outstand- The C shape of the Demag DR rope hoist design is ideally
ing quality, efficiency and reliability at the highest level. suited to crane applications. Thanks to the many benefits
Every crane and every crane component reflects our offered by the rope hoist, the entire crane operates much
decades of crane expertise and reliability as a partner more efficiently.
for the industry.
Demag DR rope hoist benefits:
Innovation for greater efficiency ■■ Reproducible connection geometry and effective spare

With the Demag DR rope hoist, for example, we present parts management provide the basis for optimum
you an extended state-of-the-art for Standard Cranes in planning and the certainty of a reliable investment
applications for loads weighing up to 50 t and have again ■■ Proven crane geometry with welded crane girders

set the standard for crane engineering. guarantees high design rigidity, optimum travel charac-
teristics and minimum wear
■■ Longer hook paths, improved utilization of the available

space and lower construction and running costs thanks

to possible raised crane girders, designs tailored to
match the roof structure and compact crabs with
minimum approach dimensions
■■ Highly convenient operation and safe load handling

thanks to ergonomic operating elements and bi-direc-

tional radio control; the standard display provides
complete transparency for control of the installation
and enables operating status data to be read out, for
example
■■ Infinitely variable speed control in all motion axes

thanks to frequency inverter-fed drives eliminates load

sway, facilitates exact and gentle positioning and re-
duces the mechanical load on the crane installation
■■ Faster handling rates and improved efficiency thanks to

high lifting and cross-travel speeds

38926-2

Single-girder overhead travelling Double-girder overhead travelling

Crane type Suspension cranes (EPDE/EKDE)
cranes (EPKE/EKKE) cranes (ZKKE)

Load capacity* up to 8t 12.5 t 50 t

Span dimension* up to 24 m 35 m

Long-travel speed* up to 40 m/min

Cross-travel speeds* up to 30 m/min 25 m/min

Hoist speed* up to 12.5 m/min

Stepless motions 3 axes

* Other specifications on request

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 39343-2

Infinitely variable speed control facilitates particularly gentle handling of the load

Single-girder overhead
travelling crane
Suspension crane
with rolled-profile girder (EPKE)
(EPDE / EKDE)

Single-girder overhead Double-girder over-

head travelling crane
travelling crane with
box-section girder (EKKE) (ZKKE)

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 Attention to detail for total quality

39559 40242-6 37371-1

Crane end carriage Power supply line

■■ Rigid box-section design with a reinforced connection ■■ Demag DCL compact conductor line for 4 to 7 poles
area featuring welded diaphragm plates as well as and screw-type connections ensures long-term power
engineering tolerances in the crane girder connection supply and minimises unplanned downtime
guarantee high stability and inherent rigidity as well as ■■ Pre-assembled elements for simple assembly or replace-

optimum travel characteristics with minimum wear on ment of current collector trolleys or complete straight
the crane runway and travel wheels sections provide optimum serviceability
■■ The precise travel wheel arrangement and exact adjust- ■■ IP 23 or IP 24 high protection against accidental

ment of the crane span dimension thanks to inter- contact with sealing lip and integrated expansion
changeable spacer elements ensure optimum travel compensation for optimum safety
characteristics and high adaptability to possible crane
runway tolerances
■■ Crane travel unit design with the aid of in-house static

design programs and simple assembly thanks to good

accessibility offer safety and efficiency, which reduces
maintenance costs

Travel unit
■■ Maintenance-free drives with anti-friction bearings
lubricated for life, generous bearing arrangement to
accommodate horizontal forces and travel wheels made
of spheroidal graphite cast iron provide for favourable
travel characteristics and minimum wear on the crane
runway and travel wheels
■■ Infinitely variable travel speeds thanks to frequency

inverter-fed drives with speeds up to 80 m/min without

the need for any additional cabling and wiring ensure
low-vibration travel as well as precise positioning and
reduce the load on the overall installation

37427-4

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 38972-2-1 39589-4 39030-1 39330-1

Crab Control
■■ DR rope hoist of C-shaped design optimised for crane Ergonomically designed control units for safe, fatigue-
applications with increased hoist and cross-travel free handling. The standard display provides complete
speeds offers higher handling rates and efficiency transparency for control of the installation. The CAN Bus
for cranes with load capacities up to 50 t control system corresponds to Category 3 to
■■ Compact designs with minimum approach dimensions DIN / EN 954.
and long hook path ensure optimum utilization of the ■■ Demag DLC line control

available space and height and reduce construction and Height-adjustable control pendant suspended for
running costs separate travel on the crane girder
■■ Infinitely variable hoist and travel motions ensure low- ■■ Demag DRC radio control

sway handling. Precise and gentle positioning provides Radio controls with proportional pushbuttons for
for greater safety and convenient operation wireless control with variable radio frequency operation
■■ CAN Bus technology to meet tomorrow's demands for for unimpeded radio transmission
high data transmission reliability, corresponding to ■■ Demag DRC-J joystick transmitter

Category 3 to DIN / EN 954, ensures optimum monitor- Radio control with a practical belt that can be carried
ing for greater efficiency thanks to preventive mainte- comfortably
nance

Bottom block
■■ Perfect bottom block design with standard load hook

for ease of load connection

■■ Rope lead-in guard eliminates the risk of being caught

between the rope and sheave

■■ Handle recesses on both sides simplify handling of the

bottom block and increase operating safety

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 Single-girder overhead travelling cranes with box-section girders

EKKE single-girder overhead travelling cranes provide you Your benefits:

with Demag technology at a particularly attractive price. ■■ Computer-optimised box section as the crane girder

These cranes feature maximum rigidity for a minimum ■■ End carriages of torsionally rigid, welded box-section

deadweight. This keeps the load on the crane runway design

low, and a cost-effective design can be selected for the ■■ Travel wheels of highly wear-resistant GGG 70 spheroidal

building. They also offer the benefits of outstanding cast iron with self-lubricating properties
crane geometry, resulting in exceptional travel character- ■■ Connections between the main girder and end carriages

istics. The Demag DR rope hoist, for example, is of opti- manufactured to mechanical engineering tolerances for
mum design for crane applications. Therefore, the entire minimum wear
crane meets your demands for greater efficiency. ■■ Crab of low-headroom design with chain hoist or rope

hoist, offering particularly favourable hook approach

dimensions to serve the largest possible area
■■ Power supply to the crab by means of highly flexible flat

cable with protective earth conductor

■■ Control pendant suspended for separate travel on the

crane girder, with display for installation monitoring

■■ Optional: radio control with display and proportional

pushbuttons
■■ Optimum anti-corrosion protection of all parts thanks to

pre-treatment of steel components to industry standard

■■ Paint finish in semi-matt golden yellow. Travel drives in

azure blue. Crab powder-coated in azure blue and silver

grey

EKKE single-girder overhead travelling crane Optimum adaptation to the building design
Technical data

Load capacity up to 10 t

Span up to 30 m

Long-travel speed up to 40 m/min

Cross-travel speed up to 30 m/min

Hoist speed up to 12.5 m/min

Other specifications on request

Type 1 Type 2

Options
See additional equipment, page 14

Technical data sheet

ident. no. 203 529 44

Type 3 Type 4/5

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 38972-1

Your benefits with the Demag DR rope hoist ■■ Monitoring for improved installation transparency
­optimised for crane applications ■■ Improved utilisation of your production area thanks to

■■ Increased efficiency thanks to extended Demag minimum approach dimensions

service life (1,900-hour full-load service life)
■■ Improved load handling thanks to increased lifting and

cross-travel speeds
■■ Low-sway load motions thanks to infinitely variable

cross-travel speeds

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 Single-girder overhead travelling cranes with rolled-profile girders

EPKE single-girder overhead travelling cranes with a control pendants. When fitted with features such as
rolled-profile girder as the load bearing structure offer infinitely variable-speed cross-travel drives, they also
outstanding value for money. The use of rolled-steel make it possible to achieve low-sway travel motions
sections for the crane girder and specially designed for gentle handling and precise positioning of loads.
travelling rope hoists or chain hoists make these cranes In addition, they also offer high reliability and safety
the optimum solution for light loads and relatively small as well as a long service life combined with high levels
spans. of operating efficiency by all components.

As a particularly inexpensive entry-level model offering Benefits and features

the usual high level of Demag quality, single-girder over- ■■ Available with Demag DR rope hoists and Demag DC

head travelling cranes with rolled-section girders can be chain hoists

integrated into existing workshops or new buildings as ■■ You benefit from the proven advantages of single-

workshop cranes, for example. EPKE standard cranes girder overhead travelling cranes
ensure efficient and fatigue-free load handling thanks to
the higher cross-travel speed and optimised ergonomic

Optimum adaptation to the

building design

EPKE single-girder overhead travelling crane

Technical data

Load capacity up to 12.5 t

Span up to 18 m

Long-travel speed up to 40 m/min

Cross-travel speed up to 30 m/min Type 1

Hoist speed up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14

Technical data sheet

Ident. no. 203 728 44 (with DR)
Type 2
Ident. no. 203 729 44 (with DC)

Type 3

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 40227-7

EPKE single-girder overhead travelling cranes are optionally fitted with DR rope hoists or DC chain hoists

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 Suspension cranes – the column-free alternative

Demag suspension cranes operate on crane runways that Your benefits

are attached to the existing roof structure. This design ■■ Consistently high quality with all the advantages

eliminates the need to install crane runway columns. In offered by overhead travelling cranes (pages 6/7)
this way, the entire workshop area is available for pro- ■■ Optimised end carriage design

duction. In addition, any sections of the workshop can ■■ Rigid I-beam girders or welded box-section girders

be served. The overhangs on either side can be used to for optimum load distribution
extend the travel path of the travelling hoist beyond the ■■ Loads can be handled immediately adjacent to the

span dimension. Optional latching devices make it pos- building wall by means of girder ends tailored to meet
sible to transfer the travelling hoist from the crane girder application requirements
to a branch track and backagain without having to
deposit the load.

EPDE / EKDE suspension crane

Technical data
Optimum adaptation to the
Load capacity up to 8 t
building design
Span up to 24 m

Long-travel speed up to 40 m/min

Cross-travel speed up to 30 m/min

Hoist speed up to 12.5 m/min

Other specifications on request

Options
Type 1
See additional equipment, page 14

Technical data sheet

Ident. no. 203 719 44,
203 722 44,
203 725 44

Type 2

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 39437-3

Radio control systems enable your cranes to be controlled from any position

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 Double-girder overhead travelling cranes –
high load capacities combined with wide spans

Demag double-girder overhead travelling cranes offer you Your benefits

a virtually unmatched load capacity for their deadweight. ■■ Consistently high quality with all the advantages

They are also characterised by their outstanding crane offered by overhead travelling cranes (pages 6/7)
geometry, which ensures extremely favourable travel ■■ Particularly high performance thanks to the double-

characteristics and, therefore, minimises wear. The particu- girder design for high long and cross-travel speeds
larly large lifting height results from the ability to raise the ■■ Low deadweight reduces investment layout

load hook between the two crane girders. ■■ Possible fittings

■■ Optional maintenance platform for building repairs

Depending on requirements, our double-girder overhead ■■ Operator cab control as a crane control variant

travelling cranes can also be fitted with radio or operator

cab controls. Optional maintenance platforms and acces-
sible crabs not only make it easier for you to maintain the
crane, but also ensure that your hall fittings such as lamps,
heating elements or supply lines can be reached quickly
and easily.
Optimum adaptation to the
building design

ZKKE double-girder overhead travelling crane

Technical data

Load capacity up to 50 t

Span up to 30 m Type 1

Long-travel speed up to 40 m/min

Cross-travel speed up to 25 m/min

Hoist speed up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14

Technical data sheet

Type 2
Ident. no. 203 561 44 (up to 16 t)
Ident. no. 203 660 44 (over 16 t)

Type 2

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 39343-5

The double-girder design provides for particularly high load capacities and sensitive load handling
thanks to infinitely variable speed control

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 Demag crane accessories and additional equipment

39343-3 39294-2 39008-2

With our wide range of accessories and additional equip- ■■ Cranes fitted with two crabs make it easy to handle
ment, we are able to adapt our standard cranes to the long and awkward loads
individual requirements of your application. ■■ A comprehensive range of load handling attachments

satisfies the most varied requirements

■■ Height adjustment of the control pendant switch
makes it easier for you to attach the load Planners and plant designers are provided with a full
■■ Control by means of a pendant switch or, if required, range of technical documentation for each crane type,
bi-directional radio control with proportional push- either as a conventional document or in electronic form
buttons on CD-ROM (order no. 227 049 44). Send order via
■■ Variable-speed motors with frequency inverters help e-mail to: standardcranes@demagcranes.com, subject:
to avoid load sway “TIP-CD”. This will enable you to incorporate Demag
Standard Crane solutions in your plant design right from
the start, thus providing you with reliable planning infor-
mation to save time and money.

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 37970-1

Double-girder overhead travelling crane with tandem end carriages for transporting and turning engine blocks

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 Demag Service – always ready to help

Demag Cranes & Components offers you comprehensive Monitoring reduces downtime
and reliable service with its global network of Demag Our monitoring system keeps track of the performance
expert service teams and Demag partners. They ensure and safety status of your installation. A diagnostics tool
maximum possible availability and safety in your installation. constantly shows the operator or maintenance engineer
the relevant status information and any unusual operat-
Rapid and reliable spare part supply ing status, if applicable. This enables any necessary main-
Customers all over the world are supplied with the tenance and repair work to be identified and carried out
required spare parts quickly and flexibly by Demag in good time. Regular monitoring reduces downtime and
Cranes & Components and its service network. cuts maintenance and operating costs in the long term.

Efficient training of your employees Your individual service package

Your employees learn all they need to know about hoists Demag Service offers a comprehensive portfolio of
and crane installations in Demag training courses lasting services to ensure the lasting availability of your
one or more days. Operator and product training courses installation throughout its entire life-cycle:
increase productivity, familiarisation with the relevant ■■ Recurring inspections according to relevant accident

regulations contributes towards maximum safety at the prevention regulations and general overhauls
workplace. Training courses can be held at our training ■■ Inspection and maintenance according to contract

centres or at your company. schedules

■■ Fault elimination both with and without an on-call

standby agreement
■■ Crane and crane runway surveys

■■ Service training for operators and maintenance

engineers
On this basis, we can assemble a package tailored to
meet your individual production and operating needs.

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 39022

Crane system data can be read out for predictive and scheduled service

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 Crane Designer – precise planning saves time, space and money

Demag Cranes & Components is not only a strong part- Only a few parameters have to be entered – the rest is
ner for perfect technical solutions to meet your in-house done by the Crane Designer system. From the compre-
logistics requirements. We also provide you with support hensive Demag product range, it selects a crane with the
during the planning phase for overhead transport logistics. specifications and features that precisely match your
needs. Demag Crane Designer completes planning tasks
One of the first steps towards efficient planning is selec- in a minimum of time, for both single and double-girder
tion of a crane tailored to meet your needs at the click cranes.
of a mouse. With the Demag Crane Designer system, a
crane installation designed to meet individual customer
needs can be configured in just a few minutes using
purely interactive on-screen features at:
www.demag-cranedesigner.com

Dimensions

Welcome to Crane Designer for standard cranes

Your configurator for universal Demag standard cranes.

n Improved handling rates,

n Higher availability,
n Extended service life,
are only some of the highlights of the latest Demag development. We are pleased to support
you, also in the planning phase. Fill in the enquiry form so that we can help you quickly and
efficiently.

Interactive online planning tool – configure your crane Crane Designer calculates all relevant dimensions for your
installations to meet your needs. specific application.

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 Your benefits Visit our virtual planning consultant at
■■ Requires no installation and no hard disk space www.demag-cranedesigner.com
■■ Fast and individual selection ■■ Application examples with text and illustration

■■ The latest online technical data and dimensions for ■■ “How to speak Demag” crane glossary explains

your specified crane configuration technical terms

■■ The latest documentation in various languages ■■ Online configuration of cranes

■■ All information available 24/7 worldwide ■■ Quotation texts

■■ Fast and reliable transmission of your enquiry ■■ Technical information

■■ Connection to our online order system ■■ Static design information

(www.demag-shop.com) ■■ Individual CAD file

Loads/forces

You are provided with information on loads and forces You can download the drawing file generated for your
for further planning, e.g. to calculate your factory build- application to process all relevant data offline.
ing dimensions.

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 MHE-Demag Network
SINGAPORE Perak Service centre PHILIPPINES
No 605, Kawasan Komersial Cilandak,
Head office & factory Jalan Sultan Azlan Shah Utara, 108-S Head office & factory
MHE-Demag (S) Pte Ltd Taman Tasik Baru, 31400 Ipoh Jl. KKO Raya, Jakarta 12560 MHE-Demag (P) Inc.
33 Gul Circle, Singapore 629570 Tel: (60-5) 546 3761 Tel: (62-21) 2753 7250 Main Avenue, Severina Diamond
Tel: (65) 6305 3500 Fax: (60-5) 547 3357 Fax: (62-21) 2753 7251 Industrial Estate, Km. 16 West Service
Fax: (65) 6862 1933 Road, South Expressway,
Service Hotline: (65) 6862 1123 Sabah Branch office & factory Parañaque City, 1700
Ground Floor, Lot 4, Surabaya Tel: (63-2) 786 7500
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Taman Iramanis, Jalan Lintas, Jl. Rungkut Industri I/3 Service Hotline: (63-2) 821 5149
Head office and factory 88450 Kota Kinabalu. Surabaya 60292
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Malaysia Sdn Bhd Fax: (62-31) 843 9287 Door 1, Annex, Rozen Building,
PT 79, Jalan 26/6, Sec 26 Sarawak Service Hotline: (62-31) 843 9001 A. C. Cortes Avenue,
Kawasan Perindustrian Hicom, No. E1-3, 16 Jalan Petanak, Mandaue City 6014
40000 Shah Alam, Selangor Wisma Horizon, 93100 Kuching Branch offices Tel: (63-32) 346 1672, 346 1959
Tel: (60-3) 5517 0888 Tel: (60-82) 233163 / 234163 Medan Fax: (63-32) 3461967
Fax: (60-3) 5517 0998/9 Fax: (60-82) 254163 Komplek Graha Niaga, Blok C-16
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Factory Tel: (62-61) 4551460 / 4557411 Head office
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Plot 5, Jalan Simpang Renggam MHE-Demag (T) Ltd Company Limited
No. 12 Kaw Perindustrian 23/110-117 Sorachai Bldg., Pekanbaru Unit 1204 – 12th Floor
Simpang Renggam, 25-29th Fl., Komplek Riau Business Center, Blok Sailing Tower, 111A Pasteur,
86200, Simpang Renggam Sukhumvit 63 (Ekamai), B-9 Ben Nghe Ward, District 1, HCMC.
Tel: (60-7) 7558833 Sukhumvit Rd., Jl. Riau, Pekanbaru 28292, Riau Tel: (84-8) 3823 6540
Fax: (60-7) 7558822 Klongton Nua, Wattana, Tel: (62-0761) 860890 Fax: (84-8) 3823 6776
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Branch Offices Tel: (66-2) 7878 500
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Taman Perindustrian Merdeka, Factory Jl. Laksamana Bintan, Sei Panas Industrial Park,
75350 Melaka 64 Moo 2, Hi-Tech I.E., Batam 29432, Kepulauan Riau Thuan An District,
Tel: (60-6) 3174 900 T.Banpho, A. Bang Pa In Tel: (62-0778) 430 469 Binh Duong Province
Fax: (60-6) 3174 500 Ayutthaya 13160 Fax: (62-0778) 430 471 Tel: (84-650) 3784 080-1
Tel: (66-2) 787 8540 Fax: (84-650) 3784 082
Penang Fax: (66-3) 535 0376-7 Balikpapan
No. 2712 (Ground floor) Block H1 No. 5 Branch Offices
Jalan Chain Ferry, Service centre Balikpapan Permai Complex Ha Noi
Taman Kimsar, 13700 Perai, 294/1 Soi Soonvijai 4, Jl. Jend. Sudirman 5th Floor, Kinh Do Building
Province Wellesley Rama IX Rd, Huay Kwang Balikpapan 76114 292 Tay Son Street
Tel: (60-4) 399 7222 Bangkok, 10320 Tel: (62-542) 749459 Dong Da District, Hanoi City
Fax: (60-4) 390 8444 Tel: (66-2) 7878 555 Fax: (62-542) 744925 Tel: (84-4) 3514 6697
Service Hotline: (60-4) 399 7222 Fax: (66-2) 716 8028 - 9 Fax: (84-4) 3514 6698
Timika
Johor Branch office Jl. C. Heatubun / Jl. Baru Affiliate
11, Jalan Canggih 8, Chonburi Branch / Borwin Timika 99910, Mimika, Papua Katrolin Co. Ltd
Taman Perindustrian Cemerlang, 331/73 Moo. 6 331 Rd., Borwin, Tel: (62-901) 3302063 Unit 1204A – 12th Floor
81800 Ulu Tiram Sriracha, Chonburi 20230 Fax: (62-901) 3302063 Sailing Tower, 111A Pasteur,
Tel: (60-7) 863 1748 Tel: (66-38) 346057-9 Ben Nghe Ward, District 1, HCMC.
Fax: (60-7) 863 1753 Fax: (66-38) 346060 Service depot Tel: (84-8) 3823 6727
Karawang Fax: (84-8) 3823 6728
No 20, Jalan Bistari 4/8, INDONESIA Komplek Bumi Karawang Baru Blok A3
Taman Yayasan, No. 5
85000 Segamat Head office Desa Teluk Jambe, TAIWAN
Tel: (60-7) 944 4788 PT MHE-Demag Indonesia Kecamatan Teluk Jambe
0210 EN/MHE 208 557 44 MHE 701 IS 100

Fax: (60-7) 944 4789 Graha Inti Fauzi Building, Lantai 7 Karawang 41361, Jawa Barat Head office
No liability for errors or omissions. Subject to change.

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Pahang Jakarta 12510 Company Limited
B-378 Jalan Air Puteh, Tel: (62-21) 2753 7200 Batu Hijau 62 Min Chuan 2nd Road
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Tel: (60-9) 567 6129 Maluk, Sumbawa Barat Tel: (866-7) 3335185
Printed in Germany S+S/300810/5T

Fax: (60-9) 567 6143 Nusa Tenggara Barat Fax: (866-7) 3327927
Tel: (62-372) 635643
Branch Offices
Taipei
6F-1, No. 18, Lane 321
Yang Guang Street
Taipei 114, Taiwan R.O.C.
www.mhe-demag.com
Tel: (886-2) 87976501
E-mail: sales_mhe@mhe-demag.com Fax: (886-2) 87976602
A Joint Venture between Jebsen & Jebsen (SEA) Pte Ltd and Demag Cranes & Components GmbH

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