AIS-007 (Rev.

5):2014

AUTOMOTIVE INDUSTRY STANDARD

Information on Technical Specifications

to be submitted by
the Vehicle Manufacturer

(Revision 5)

PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004

ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE

UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE

SET-UP BY
MINISTRY OF ROAD TRANSPORT and HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT and HIGHWAYS)
GOVERNMENT OF INDIA

June 2014

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 AIS-007 (Rev.5):2014

Status chart of the Standard to be used by the purchaser for updating the
record

Sr. Corrigenda Amendment Revision Date Remark Misc.

No. .

General remarks:

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 AIS-007 (Rev.5):2014

Information on Technical Specifications to be submitted

by the Vehicle Manufacturer
1. INTRODUCTION:

This document consolidates the information to be provided by the motor

vehicle manufacturer, construction equipment vehicle manufacturer and
agricultural tractor manufacturer while applying for a certificate of
Compliance to CMVR. Subsequent to the decisions of the CMVR –
Technical Standing Committee, this standard was revised to take care of the
new regulations and requirements in CMVR and to simplify the existing
procedure. The panel constituting the testing agencies and the manufacturers
discussed and decided upon the technical details that are required to be
provided by the vehicle manufacturers at the time of applying for the type
approval. The AIS-007 (Revision 5) documents were finalized in the
month of March 2014, taking into consideration the new standards that were
decided to be implemented under CMVR, by Automotive Industry
Standards Committee and CMVR-Technical Standing Committee. The
revision of 2, 3 and 4 wheeler automotive vehicle specifications have been
carried out considering the introduction of the following new standards
which are under the process of getting notified under CMVR, namely,
a) AIS-004(Part 3) – EMC
b) AIS-091 – Mechanical Coupling Devices
c) AIS-092 – Close Coupling Devices
d) AIS-047 – Interior fittings for other than M1 vehicles.
e) AIS-071(Part 1 & 2) – Controls , Tell tales & Symbols
f) AIS-075 – Vehicle Alarm Systems
g) AIS-076 – Anti-theft devices
h) AIS-072 – Child Restraint Systems
i) AIS-096 – Head –On Collision
j) AIS-098 – Offset frontal Collision
k) AIS-099 – Lateral Collision
l) AIS-100 – Pedestrian Protection
m) AIS-102 (Part 1 & 2) – Hybrid vehicles
n) AIS-110 –Temporary Use Spare Wheel
o) AIS-084 (Part 1 & 2) – Defrost / Demist Systems
p) AIS-083 – Headlamp Cleaning Devices
q) AIS-052 (Rev. 1) – Bus Body Code
r) AIS-093 – Truck Body Code
s) AIS-063 – School Bus Code
t) AIS-068 – Window Frames for buses

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 u) OBD- II requirements for BS-IV Emission norms
v) IS 14664- Brake 2 & 3 Wheeler with ABS
The technical specifications for the 2 & 3 wheelers (L1, L2 and L5
category) have been aligned to 2002/24/EC of 18th march 2002 repealing
Council Directive 92/61/EEC, to the fullest extent possible. The Automotive
Industry Standards Committee responsible for preparation of this standard is
given in Annex I

2. APPLICATION FOR TYPE APPROVAL:

2.1 Application for Type Approval of Automotive Vehicles:

While applying for the Type Approval, the application shall be accompanied
by the following documents, as applicable to the provisions for which such
compliance is sought:
a) List of provisions for which compliance is sought to be established.
b) The Technical Specifications as per formats given in Table 1 to 13 as
applicable.
c) Details of location of Chassis number and code for month and year of
manufacture as per Rule 122 of CMVR, in Table –11.
d) Copies of certificates or test reports of compliance to various
provisions, which may have already been obtained from authorized
Testing Agencies. This may be attached along with Table–8.
d) Information indicated in Table-10, regarding the Criteria for
Extension of Approval (CEA) for selecting the model/(s) to be tested,
in case variant/(s) are to be approved.
e) Copies of previous certificates or test reports for other models, if any,
which can be used for establishing compliance of the model to be type
approved, with a note explaining the details. (Refer Table-9)
f) The details of CNG components for CNG OE vehicles as per Table-20.
g) The details of LPG components for LPG OE vehicles as per Table-21.
h) Publications available (Owner's Manual and service manual)

2.2 Application for Type Approval of Construction Equipment Vehicles:

While applying for the Type Approval, the application shall be

accompanied by the following documents, as applicable to the provisions
for which such compliance is sought:
a) List of provisions for which compliance is sought to be established.
b) The Technical Specifications as per formats given in Table 14 & 15.
c) Details of location of Chassis number and code for month and year of
manufacture as per Rule 122 of CMVR, in Table –11.
d) Copies of certificates or test reports of compliance to various provisions,
which may have already been obtained from authorized Testing

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 Agencies. This may be attached along with the Table-18. (Refer Table –
18).
e) Copies of previous certificates or test reports for other models, if any,
which can be used for establishing compliance of the model to be type
approved, with a note explaining the details.(Refer Table - 19).
f) Publications available (Owner’s Manual and service manual)
Note: In case these publications are not available at the time of submitting
the prototype vehicle, they shall be submitted by the manufacturer as
and when they are ready but not later than beginning of commercial
production. In case these publications are not available at the time of
prototype testing, the relevant information required by the test
agency, shall be provided by the manufacturer.
2.3 Application for Type Approval of Agricultural Tractors:

While applying for the Type Approval, the application shall be

accompanied by the following documents, as applicable to the provisions
for which such compliance is sought:
a) List of provisions for which compliance is sought to be established.
b) The Technical Specifications of the agricultural tractor are as per
formats given in Table-16 & 17
c) The technical details of the engine fitted to agricultural tractors shall be
as per Table -4D.
d) Details of location of Chassis number and code for month and year of
manufacture as per Rule 122 of CMVR, in Table-11.
e) Copies of certificates or test reports of compliance to various provisions,
which may have already been obtained from authorized Testing
Agencies. This may be attached along with the Table-18. (Refer
Table -18 )
f) Copies of previous certificates or test reports for other models, if any,
which can be used for establishing compliance of the model to be type
approved, with a note explaining the details. (Refer Table- 9).
g) Publications available (Owner’s Manual and service manual)

Note: In case these publications are not available at the time of submitting
the prototype vehicle, they shall be submitted by the manufacturer as
and when they are ready but not later than beginning of commercial
production. In case these publications are not available at the time of
prototype testing, the relevant information required by the test
agency, shall be provided by the manufacturer.

3. BRIEF TECHNICAL SPECIFICATION :

3.1. Motor Vehicles: The format for brief technical specifications to be submitted
by the manufacturer is given in Table - 7, which is essentially an enclosure to
the certificate of CMVR compliance. The details of all the variant to be

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 covered in one certificate shall be included in one document. In case more
information is to be provided separate Tables and Annexures could be
included.

3.2. Construction Equipment Vehicles: The format for brief technical

specifications to be submitted by the construction equipment vehicle
manufacturer is given in Table -14, which is essentially an enclosure to the
certificate of CMVR compliance. The details of all the variant to be covered
in one certificate shall be included in one document. In case more
information is to be provided separate Tables and Annexures could be
included.
3.3. Agricultural Tractors: The format for brief technical specifications to be
submitted by the manufacturer is given in Table-16, which is essentially an
enclosure to the certificate of CMVR compliance. The details of all the
variant to be covered in one certificate shall be included in one document. In
case more information is to be provided separate Tables and Annexures could
be included.

4. DETAILED TECHNICAL SPECIFICATIONS :

4.1. Motor vehicles: The format for detailed technical specifications for two and
three wheelers is given in Table-1. The formats for detailed specifications for
four wheelers and above are given in Tables-2 to 6. In case the application is
being made for establishing conformity against specific provision, the details
specified in the standard/document for that provision shall be submitted. This
may be in the format specified in the applicable standard or a combination of
Tables -2 and Tables - 3 to 6, as appropriate by which the information needed
is complete.

4.2. Construction Equipment Vehicles: The format for detailed technical

specifications for construction equipment vehicles are given in Table-15. In
case the application is being made for establishing conformity against
specific provision, like engine testing / type approval, the details specified as
per this format shall be submitted to the testing agencies.

4.3. Agricultural Tractors: The format for detailed technical specifications for
agricultural tractors is given in Table - 17. In case the application is being
made for establishing conformity against specific provision, like engine
testing / type approval, the details specified as per this format shall be
submitted to the testing agencies. The details of the test reports of the safety
critical components shall be submitted in Table -18 format to the testing
agencies.

4.4. Application for approval of Bus bodies as per AIS-052 (Rev. 1) : The
format of technical specifications to be submitted by the Bus Body Builder or
the Bus Manufacturer for approval of the bus body are as given in Table - 22
and Table - 22A. The Original Equipment Manufacturers who have already
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 submitted the component or system approval details during the certification
of their Chassis variants (Drive Away Chassis / Cowl and Chassis/ Cabin and
Chassis/ Chassis with Front End Structure etc.,) in Table - 8 need not
submit the information in Table - 22A format.

4.5. Additional specifications for approval for Electric / Hybrid vehicles :

The format of technical specifications to be submitted by the vehicle
manufacturer for specific details of electric / hybrid vehicles are as given in
Table - 23.

5. GENERAL INFORMATION :

5.1 The above said technical information is to be submitted in sheets of A4 size

or should be foldable in A4 size. The letter and figures shall be legible and
in a minimum font size not less than 10.

5.2 Each of these documents should have a unique identification number,

indicated on each sheet. Appropriate numbering scheme shall be used by the
manufacturer to indicate the revision status also.

5.3 Information, for which the space provided in the format is not sufficient,
may be submitted in a separate document. Such a document should have a
unique identification number, indicating the modification status, and this
number should be referred in the Technical Specifications appropriately.

5.4 The technical specification shall be submitted in the number of copies as

desired by the testing agency. One set of the technical specifications shall be
the original with the original signatures of the authorized person of the
company and the other sets may be the Photostat copies of the original.

5. If the item in any clause is not applicable, for any particular model, the
manufacturer should indicate “Not Applicable” or “NA” against the main
heading and sub-clauses need not be answered in such cases. The serial
numbers indicated against each entry shall not be changed.

6. The technical specifications of CNG and LPG kits shall be provided to the
testing agencies as per the format specified in the relevant AIS-024 and
AIS-025 standards respectively.

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6. OTHER INFORMATION :

6.1. The details of information to be submitted by the automotive vehicle

manufacturer regarding test reports/certificates, already obtained, for
establishing compliance of the model, sought to be type approved, are given
in Table - 8 and Table - 8A. For construction equipment vehicles and
agricultural tractors, the same information is given in Table -18.

6.2 The details of information to be submitted by the automotive vehicle

manufacturer regarding test reports / certificates for other models which can
be used as proof of compliance of the model which is sought to be type
approved, are listed in Table - 9. For construction equipment vehicles and
agricultural tractors, the same information is given in Table - 19.

6.3 Information regarding the Worst Case Criteria for selecting the model/(s) to
be tested, in case variant/(s) are to be approved, is given in Table -10. This
would apply to the category of vehicles for which the worst case criteria is
available as per the respective standards.

6.4 The format for declaring the location of chassis number and code for the
year and month of manufacture is given in Table-11. This would apply to
motor vehicles, construction equipment vehicles and agricultural tractors.

5. The changes in the technical specifications for the already certified models or
new variants with slight engineering changes shall be intimated in the format
given in Table -12 and Table -12 A.

6. The additional technical information to be submitted for the Battery Operated

Vehicles is given in Table-13. This shall be given in addition to the other
specifications wherever applicable.

6.7 The agricultural tractor manufacturer or the engine manufacturer shall submit
their application to the test agency for testing or approval of the agricultural
tractor engine, as per Table-4D format.

7. TRANSITORY PROVISIONS :

1. For all items, for which the compliance is to be established to the notified
standard, the requirement of “Identification Number” has been called for.
This may be filled up to the extent possible.

2. This revised format takes into account all the requisite technical parameters
for the respective standards that were finalized by AISC and decided to be
implemented by CMVR-Technical Standing Committee after April 2011.
The vehicle manufacturer may not fill the data for those technical
requirements which are not notified, as applicable at the time of submitting
their application to the testing agencies.

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 Table 1 AIS-007 (Revision 5)
DETAILED TECHNICAL SPECIFICATIONS
INFORMATION RELATING JOINTLY TO L1, L2 AND L5 CATEGORY VEHICLES
( 2 and 3 Wheelers)
0.0 General
0.1 Make :
0.2 Type (state any possible variants :
and versions: each variant and
each version must be identified
by a code consisting of numbers
or a combination of letters and
numbers)
0.2.1 Commercial name (s) :
0.3 Means of type identification if :
stated on vehicle
0.3.1 Location of that means of :
identification
0.4 Vehicle category (AIS-053) :
0.5 Name and address of :
manufacturer with contact
persons’ name, designation, e-
mail, phone nos. etc.
Provide details of importer, if
applicable.
0.5.1 Name(s) and address (es) of :
assembly plants
0.5.2 Name and address of the vehicle
importer
0.6 Name and address of :
manufacturer's authorized
representative. if any
0.7 Method of inscription of VIN on :
the chassis
0.7.1 The serial numbering (of :
production vehicles) of the type
begins with No
0.8 Position and method of affixing :
the component type-approval
mark for components and
separate technical units
1.0 General arrangement of the vehicle
1.1 Photos and/or drawings of a :
typical vehicle
Manufacturer : Document No : Test Agency : Cert No :
Table 1 AIS-007 (Revision 5)
Signature Signature

Name

Name Sheet No Designation !

Designation Date 7!Date

/227of Issue Page No of
1.2 Drawing of the complete vehicle :
indicating overall length, width,
track and height.
1.2.1 Wheelbase :
1.3 Number of axles and wheels :
(where appropriate. number of
crawler tracks or belts):
1.4 Position and arrangement of :
engine
1.5 Number of seating positions :
2.0 Weights (in kg)
2.1 Vehicle kerb weight(9) :
2.1.1 Distribution of that weight :
between the axles
2.2 Vehicle kerb weight together with :
rider (reference weight)
2.3 Gross Vehicle Weight :
2.3.1 Division of that weight between :
the axles
2.3.2 Maximum technically permissible
weight (maximum permissible
axle weight) on each of the axles
2.3.2.1 Front Axle :
2.3.2.2 Rear Axle :
2.4 Maximum hill-starting ability :
(Gradeability) at the maximum
technically permissible mass
declared by the manufacturer
2.5 Maximum towable weight (where :
applicable)
2.6 Maximum weight of the :
combination.
3.0 Engine(10)
3.1 Manufacturer :
3.1.1 Make :
3.1.2 Type (stated on the engine. or :
other means of identification):
3.1.3 Location of engine number :
(if applicable):

Manufacturer : Document No : Test Agency : Cert No :

Table 1 AIS-007 (Revision 5)
Signature Signature

Name
3.2 Spark- or compression-ignition
Name
engine Sheet No Designation !

Designation Date Date of Issue Page No of

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3.2.1 Specific characteristics of the
engine
3.2.1.1 Operating cycle (four or two- :
stroke. spark or compression
ignition)
3.2.1.2 Number. arrangement and firing :
order of cylinders
3.2.1.2.1 Bore: mm(6) :
3.2.1.2.2 Stroke: mm(6) :
3.2.1.3 Cylinder capacity(7): cm3 :
3.2.1.4 Compression ratio :
3.2.1.5 Drawings of cylinder head. :
piston(s). piston rings and
cylinder(s)
3.2.1.6 Idling speed , min-1 (specify :
tolerance)
3.2.1.7 Maximum net power output: :
kW at min-1
(specify standard and tolerance)
3.2.1.8 Net maximum torque: :
Nm at min-1
(specify standard)
3.2.1.9 In case of compression ignition :
engines, the max power and max
torque shall also be specified as
per conditions given in MST/
CMVR/TAP 115/116
3.2.2 Fuel: diesel/petrol/mixture/LPG/ :
other (1)
3.2.3 Fuel tank
3.2.3.1 Capacity (Nominal in liters) :
3.2.3.2 Material used (Metallic/ :
Nonmetallic)
3.2.3.3 Diagram clearly indicating the :
position of the tank on the vehicle
3.2.3.4 Type Approval number or BIS :
license no of the fuel tank fitted

Table 1 AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

3.2.4 Fuel supply
Signature Signature
3.2.4.1 Via carburettor(s): yes/no :
Name
3.2.4.1.1 Make(s): :
Name Sheet No Designation !
3.2.4.1.2 Type(s) and Identification mark: :

Designation Date Date of Issue Page No of

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3.2.4.1.3 Number fitted :
3.2.4.1.4 Settings :
3.2.4.1.4.1 Jets (indicate venture dia, main :
jet, pilot jet)
3.2.4.1.4.2 Maximum Level in float chamber :
3.2.4.1.4.3 Mass of float :
OR :
3.2.4.1.4.4 Fuel curve as a function of the air :
flow and setting required in order
to maintain that curve
3.2.4.1.5 Cold-starting system: manual/ :
automatic
3.2.4.1.5.1 Operating principle(s): :
3.2.4.2 By fuel injection : yes/no (For CI :
engines)
3.2.4.2.1 Description of system :
3.2.4.2.2 Operating principle: direct/ :
indirect/turbulence chamber
injection
3.2.4.2.3 Injection pump :
Either :
3.2.4.2.3.1 Make(s): :
3.2.4.2.3.2 Type(s): :
or :
3.2.4.2.3.3 Maximum fuel flow rate, mm3 :
per stroke or cycle(1) at a pump
rotational speed of:
min–l or characteristic diagram
3.2.4.2.3.4 Injection advance :
3.2.4.2.3.5 Injection advance curve :
3.2.4.2.3.6 Calibration procedure: test bench/ :
engine

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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 Table 1 AIS-007 (Revision 5)

3.2.4.2.4 Regulator
3.2.4.2.4.1 Type :
3.2.4.2.4.2 Cut-off point
3.2.4.2.4.2.1 Cut-off point under load: .......... :
min-
3.2.4.2.4.2.2 Cut-off point under no load: ..... :
min-1
3.2.4.2.4.3 Idling speed: min-1 :
3.2.4.2.5 Injection pipe work
3.2.4.2.5.1 Length: ...................................... :
mm
3.2.4.2.5.2 Internal diameter: ...................... :
mm
3.2.4.2.6 Injector(s)
either :
3.2.4.2.6.1 Make: :
3.2.4.2.6.2 Type: :
or :
3.2.4.2.6.3 Description of system :
3.2.4.3 By fuel injection (solely in the :
case of spark-ignition): yes/no
either: :
3.2.4.3.1 Description of system :
3.2.4.3.2 Operating principle: injection
into induction manifold (single/
multiple point) (1) /
direct injection/other
(state which)
or :
3.2.4.3.2.1 Make(s) of the injection pump :
3.2.4.3.2.2 Type(s) of the injection pump :
3.2.4.3.3 Injectors: opening pressure :
(state tolerance) kPa
or characteristic diagram :
(state tolerance)
3.2.4.3.4 :
Manufacturer Injection advance
Document No : : Test Agency : Cert No :

Signature Table 1 AIS-007 (Revision

Signature 5)
Name
3.2.4.3.5 Cold-starting system
Name Sheet No Designation !
3.2.4.3.5.1 Operating principle(s): :

Designation Date Date of Issue Page No of

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11
3.2.4.3.5.2. Operating/setting limits (1) :
(state tolerance)
3.2.4.4. Fuel pump: yes/no(1) :
3.2.5. Electrical equipment
3.2.5.1. Nominal voltage: ........ V, :
positive/negative earth(1)
3.2.5.2. Generator :
3.2.5.2.1. Type :
3.2.5.2.2. Nominal power: ........ W :
3.2.6. Ignition :
3.2.6.1. Make(s) :
3.2.6.2. Type(s) :
3.2.6.3. Operating principle :
3.2.6.4. Ignition advance curve or :
operating set point (state
tolerance)
3.2.6.5. Static timing (state :
tolerance): ........ before TDC
3.2.6.6. Points gap (state tolerance): ....... :
mm
3.2.6.7. Dwell angle (state :
tolerance) : ....... degrees
3.2.6.8 Spark plug :
3.2.6.8.1 Make :
3.2.6.8.2 Type and designation :
3.2.6.8.3 Number of Spark Plug in each :
cylinder
3.2.6.8.4 Spark-gap setting :
3.2.6.8.5 Nominal resistance (kilo ohm) (if :
resistive type)
3.2.6.9 Anti-radio interference system
3.2.6.9.1. Terminology and drawing of anti- :
radio interference equipment
3.2.6.9.2. Indication of the nominal DC :
resistance value and, in the case
of resistive ignition leads,
statement of nominal resistance
per meter
Manufacturer : Document No : Test Agency : Cert No :
Table 1 AIS-007 (Revision 5)
Signature Signature

3.2.6.10 Ignition coil(if resistive) Name

3.2.6.10.1
Name
Make Sheet No Designation !

Designation Date Date of Issue Page No of

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12
3.2.6.10.2 Type
3.2.6.10.3 Type/Part no./Identification :
number(ID)/Drawing No.
3.2.6.11 Ignition condenser(If fitted) :
3.2.6.11.1 Make :
3.2.6.11.2 Type :
3.2.6.11.3 Type/Part no./Identification :
number(ID)/Drawing No.
3.2.6.12 HT cable(if resistive) :
3.2.6.12.1 Type/Part no./Identification :
number(ID)/Drawing No.
3.2.6.12.2 Nominal resistance per unit :
length
3.2.6.12.3 Nominal length with tolerance :
3.2.6.13 Alternator/ Generator :
3.2.6.13.1 Identification number(ID), if :
resistive type
3.2.7. Cooling system (liquid/air)(1) :
3.2.7.1. Nominal setting for the engine- :
temperature control device
3.2.7.2 Cooling system temperatures
permitted by the manufacturer
3.2.7.3. Liquid
3.2.7.3.1. Nature of liquid :
3.2.7.3.2. Circulating pump(s): yes/no(1) :
3.2.7.3.3 Maximum temperature at
outlet: .... °C
3.2.7.4. Air
3.2.7.4.1. Blower: yes/no (1) :
3.2.7.4.2 Reference point :
3.2.7.4.3 Maximum temperature at :
reference point: …...°C

3.2.7.4.4 Max. Exhaust temperature :

( Except Engine <200 cc)
3.2.7.5 Cooling Fan (if provided) :

3.2.7.5.1 No of blades :
Manufacturer :
3.2.7.5.2 Diameter Document
of fan No : : Test Agency : Cert No :

Signature Signature
Table 1 AIS-007 (Revision 5)
Name

3.2.7.5.3 RPM of fan : !

Name Sheet No Designation

Designation Date Date of Issue Page No of

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13
3.2.7.5.4 Material of fan :

3.2.8. Induction system

3.2.8.1. Supercharging: yes/no(1) :
3.2.8.1.1. Make(s) :
3.2.8.1.2. Type(s) :
3.2.8.1.3. Description of system [example: :
maximum boost pressure ….....
kPa, waste gate
(where appropriate)]
3.2.8.2. Intercooler: with/without(1) :
3.2.8.3. Description and drawings of :
induction pipe work and
accessories (plenum chamber,
heating device, additional air
intakes, etc.):
3.2.8.3.1. Description of induction manifold :
(with drawings and/or photos):
3.2.8.3.2. Air filter, :
3.2.8.3.2.1. Make :
3.2.8.3.2.2. Type :
3.2.8.3.2.3 Part no./Identification :
number(ID)/Drawing No.
3.2.8.3.2.4 Schematic dimensional drawing :
3.2.8.3.3. Inlet silencer, drawings :
or :
3.2.8.3.3.1. Make(s) :
3.2.8.3.3.2. Type(s) :
3.2.9. Exhaust system
3.2.9.1. Drawing of complete exhaust :
system with identification
(if proprietary) or part no
(if non-proprietary)
3.2.9.2 Silencer (if proprietary) :
3.2.9.2.1 Make :
3.2.9.2.2 Type :
3.2.9.2.3 Number :
3.2.9.2.4 Part no./Identification number
(ID)/Drawing No.
Manufacturer : Document No : Test Agency : Cert No :

Signature Table 1 AIS-007 Signature

(Revision 5)

Name
3.2.10. Minimum cross-section of the :
Name inlet and exhaust
Sheet No ports Designation !

Designation Date Date of Issue Page No of

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14
3.2.11. Induction system or equivalent
data
3.2.11.1. Maximum valve lift, opening and :
closing angles in relation to the
dead centers, or data concerning
the settings of other possible
systems
3.2.11.2. Reference and/or setting ranges(1) :
3.2.12. Anti-air pollution measures
adopted
3.2.12.1. Crankcase-gas recycling device, :
solely in the case of four-stroke
engines description and
drawings):
3.2.12.2. Additional anti-pollution devices, :
if any (where present and not
included under another heading)
3.2.12.2.1. Catalytic converter make and :
identification
3.2.12.2.1.1 Type :
3.2.12.2.1.2 Number of catalytic converters :
and elements
3.2.12.2.1.3 Dimensions, shape and volume of :
the catalytic converter(s)
3.2.12.2.1.4 Substrate(structure and material ) :
3.2.12.2.1.5 Cell density :
3.2.12.2.1.6 Type of casing for the catalytic :
converter(s)
3.2.12.2.3 Total charge of precious metal g/ :
vehicle.
3.2.12.2.4 Relative concentration (%) of Pt : :
Rh : Pd
3.2.12.2.5 Diagram indicating the :
arrangement and position of
catalyst w.r.t. exhaust manifold.
3.2.13 Secondary Air Injection (yes/ :
no) (1)
3.2.13.1 Make and identification :

Manufacturer : Document No : Test Agency : Cert No :

Table 1 AIS-007 (Revision 5)
Signature Signature
3.2.14 Fuel temperature 0C: (for :
diesel engines at the injection Name
pump inlet) !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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15
3.2.14.1 Minimum :
3.2.14.2 Maximum :
3.2.15 Lubricant Temperature 0C :
(Location of measurement be
specified )
3.2.15.1 Minimum :
3.2.15.2 Maximum :
3.3. Electric traction motor (yes / no) :
3.4. Lubrication system
3.4.1. Description of system :
3.4.1.1 Location of oil reservoir (if any) :
3.4.1.2 Feed system (pump/injection into :
induction system/mixed with the
fuel, etc.)(1)
3.4.1.3 Lubrication oil grade :
3.4.2. Lubricant mixed with the fuel :
3.4.2.1. Percentage :
3.4.3. Oil cooler: yes/no(1) :
3.4.3.1. Drawing(s): :
Or :
3.4.3.1.1. Make(s) :
3.4.3.1.2. Type(s): :
3.5 Electronic Control Unit (ECU) :
3.5.1 Make :
3.5.2 Type/Part no./Identification :
number(ID)/Drawing No.
3.5.3 Calibration Identification :
number(ID) (If applicable)
3.5.4 Adjustment possibilities ,( Yes / :
No )
3.6 Exhaust Gas Re-circulating :
System
3.6.1 Brief description of the system :
3.6.2 Type ( Cooled / Non-cooled/ :
Progressive/ On-Off/ Any Other )

Table 1 AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

3.6.3
Signature EGR Valve : Signature

3.6.3.1 Make : Name

: !
3.6.3.2
Name
Type Sheet No Designation

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16
3.6.3.3 Type/Part no./Identification :
number(ID)/Drawing No.
3.7 Canister :

3.7.1 Working capacity :

3.7.2 Make :

3.7.3 Identification number(ID) / :

Part No./Drawing No
3.7.4 Schematic diagram :

3.7.5 Canister bed volume (1) :

3.8 Lambda Sensor (If provided) :

3.8.1 Make :

3.8.2 Identification number(ID) / :

Part No./Drawing No.
3.8.3 Location :

4.0 Transmission(8)
4.1. Diagram of transmission system :
4.2. Type (mechanical, hydraulic, :
electrical, etc.) (1):
4.3. Clutch (type) :
4.4. Gearbox
4.4.1. Type: automatic/manual(1) :
4.4.2. Method of selection: by hand/ :
foot(1)
4.4.2.1 Gear shifting pattern :
4.4.3. Gear ratios

4.4.3.1 Primary ratio :

4.4.3.2 Secondary ratio :
4.4.3.3 Individual and Overall ratios
4.4.3.3.1 First gear :
4.4.3.3.2 Second gear :
4.4.3.3.3 Third gear :
4.4.3.3.4 Fourth gear :
4.4.3.3.5 Fifth gear :
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Table 1 AIS-007 (Revision 5)

Name

4.4.3.3.6
Name Sixth gear Sheet No : Designation !

Designation Date Date of Issue Page No of

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17
4.4.3.4 Minimum continuously :
Variable transmission
4.4.3.5 Maximum continuously :
Variable transmission
4.4.3.6 Reverse Gear :
4.5. Brief description of the ECUs :
used in the transmission
4.6. Maximum speed of vehicle and :
gear in which it is reached
(in km/h)(9)
4.7. Speedometer
4.7.1 Make(s) :
4.7.2. Type(s) :
4.7.3. Photographs and/or drawings of :
the complete system
4.7.4. Speed range displayed :
4.7.5. Tolerance of the measuring :
mechanism of the speedometer
4.7.6. Technical constant of the :
speedometer
4.7.7. Method of operation and :
description of the drive
mechanism
4.7.8. Overall transmission ratio of the :
drive mechanism or pulse / wheel
revolution (in case of digital
speedometer)
5.0 Suspension
5.1 Drawing of suspension :
arrangement
5.1.1. Brief description of the ECUs :
used in the suspension
5.1.2 Springs front and rear :
5.1.3 Anti-roll bar :
5.1.4 Shock Absorbers front and rear :

Table 1 AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

5.2.
Signature Tyres (standard type): (Enclose Signature

annexure, if required) Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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18
Tyre Variant / version Type Size designation with speed category symbol and load capacity
index Make (s) Type Approval Number or BIS license number or identification Dynamic
Rolling
Radius
Front
Rear
Any other

5.2.1 Tyre pressures recommended by the :

manufacturer:
5.2.1.1 Laden ( kg/cm2 / kPa) :
5.2.1.2 Unladen (with driver) :
( kg/cm2 / kPa)
5.2.2 Tyre/wheel (rim) combinations :
5.2. 3 Minimum-speed category symbol :
compatible with the theoretical
maximum design speed of the
vehicle
5.2.4 Minimum load-capacity index with :
the maximum load on each tyre:
5.2.5 Categories of use compatible for the :
vehicle
5.3 Wheel rims
5.3.1 Designation (front and rear) :
5.3.2 Type (Alloy / Sheet metal / spoke) :
5.3.3 Maximum design loading capacity :
6.0 Steering
6.1 Steering gear and control :
6.1.1 Type of steering control(handle bar/
wheel)
6.1.2 Location of Steering Wheel
( centre / offset )
6.1.3 Type of gear :
6.1.4 Brief description of the ECUs used :
in the steering system

Manufacturer : Document No :
Table 1 AIS-007 Test Agency :
(Revision 5) Cert No :

Signature Signature
7.0 Braking
Name
7.1 Diagram of braking devices : !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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19
7.2 Front and rear brakes, disc and/or :
drum (1) and their numbers
7.2.1. Make(s) :
7.2.2. Type(s) ( Hydraulic / Mechanical / :
Other)
7.3 Drawing of parts of the brake :
system
7.3.1 Shoes and/or pads (1) :
7.3.2 Linings and/or pads (Indicate make, :
grade of material or identification
mark) (1)
7.3.3 Brake levers and/or pedals(1) :
7.3.4 Hydraulic reservoirs (where :
applicable)
7.3.5 Front and rear pad/liner dimensions :
7.3.6 Front and rear braking area :
7.3.7 Diameter of front and rear disc or :
drum
7.3.8 ABS (Yes/No) :
7.3.8.1 Directly controlled wheels (Front or :
rear)
7.3.8.2 Sensors (Make )(front /Rear) :
7.3.8.2.1 Identification number(ID) / Part :
No./Drawing No.
7.3.8.3 Make of modulator(front /rear) :
7.3.8.3.1 Identification number(ID) / Part :
No./Drawing No.
7.3.8.4 Make of ABS ECU :
7.3.8.4.1 Make of controller :
7.3.8.5 Identification number(ID) / Part :
No./Drawing No.
7.4 Other devices (parking brake, etc.) :
(where applicable): drawing and
description
7.5 Brief description of the ECUs used :
in the braking system
7.6 Brake hose – make(s) and Type :
Approval Number or BIS license
Manufacturer : number or identification:
Document No : Test Agency : Cert No :

7.7
Signature Brake fluid – make(s) : Signature

7.8 Control cables (in case of Name

2 wheelers below 50cc)
Name Sheet No Designation !
7.8.1 Make
Designation Date Date of Issue Page No of
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20
7.8.2 Cable Diameter
8.0 Lighting and light-signaling devices
8.1 List of all devices (Enclose :
annexure, if required)

Device Variant / Version Number make Type Approval Number Lens

Colour Tell-tale
Colour
Head Lamp High beam
Head Lamp dipped beam
Front position light
Tail / stop light
Number plate illumination light
Direction indicator lights, front and rear
Parking lights
Reversing light(s)
Reflex reflector rear
Reflex reflector side(if provided)
Hazard warning lamp (wherever applicable)

8.1.1 Maximum intensity of Head lamp :

8.2 Diagram showing the location of the :
lighting and light-signaling devices
on vehicle with relevant dimensions
(see AIS-009)
8.3 Additional requirements relating to :
special vehicles
8.4 Brief description of the ECUs used :
in the lighting system and in the
light-signaling system

Table 1 AIS-007 (Revision 5)

8.5 List of all bulbs (Enclose annexure,

if required.)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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21
Bulb used for Variant / Version number make Type Approval Number colour Designation
as per AIS-034
Head lamp high beam / low beam
Front position light
Tail / stop light
Number plate illumination light
Direction indicator lights
Parking light
Reversing light (s)
Hazard warning lamp

9.0 Equipment
9.1 Coupling devices
(where applicable)
9.1.1 Type: hook/ring/other(1) :
9.1.2 Photograph and/or drawings :
showing the position and the
construction of the coupling devices
9.2 Arrangement and identification of
controls, tell-tales and indicators
(as per AIS-071as applicable)
9.2.1 Photographs and/or drawings of the :
arrangement of the symbols,
controls, tell-tales and indicators
9.3 Statutory inscriptions
9.3.1 Photographs and/or drawings :
showing the location of VIN.
9.3.2 Height of VIN characters. :
9.4 Device(s) to protect against
unauthorized use
9.4.1 Type of device(s) as per AIS-074 :
9.4.1.1 Make(s)

Table 1 AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :
9.4.2 Summary description of device(s) :
Signature Signature
used
Name
9.5 Audible warning device(s) :
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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22
9.5.1 Summary description of device(s) :
used such as horn and their purpose
9.5.2 Make(s) :
9.5.3 Type(s) :
9.5.3.1 Operating voltage :
9.5.3.2 Nos of audible warning devices :
installed
9.5.4 TAC No. / BIS license number/ "E" :
marking
9.5.5 Drawing(s) showing the location of :
the audible warning device(s) in
relation to the structure of the
vehicle
9.5.6 Dimensional & material Details of :
the part in front of the Horn(s)
which may obstruct audibility
10.0 Rear-view mirrors (please provide
the following information for each
rear-view mirror)
10.1 Make (s) :
10.1.1 Type Approval Number / E-
marking / BIS License No.
10.2 Class of the Mirror as per AIS-002 :
10.3 Drawing(s) showing the location & :
Installation Dimension Details of
the rear-view mirror(s) in relation to
the structure of the vehicle
10.4 Precise information concerning the :
type of attachment, including that
part of the vehicle structure to which
the rear-view mirror is attached
11.0 Provision for Devices for pillion
rider and/or passenger(s)
11.1 Nos of Handholds for pillion Rider :
in case of 2 Wheeler
11.1.1 Type: strap and/or handle(1) :

Table 1 AIS-007 (Revision 5)

11.1.2 Drawings showing dimensional and :

Manufacturer : Document No : Test Agency : Cert No :
material details of strap /
Signature
handhold(s) and its fixing / bolting Signature
details
Name
11.1.3 Nos. of Handholds for passenger(s)
Name in case of 3 Wheeler
Sheet No Designation !

Designation Date Date of Issue Page No of

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23
11.2 Foot rest for rider and pillion :
11.3 Protective device covering half of :
the rear wheel.(as applicable) along
with Schematic drawing.
12.0 Spray suppression device (as :
applicable)
12.1 Diagram showing general
arrangement of spray suppression
system, Angle θ and relevant
dimensions as specified in AIS-103 :
2009
12.2 Tyre Overall Width (Maximum of
variants and tyre makes)
13.0 List of Electrical/Electronic
Systems which are not previously
listed
13.1 List of all subassemblies, which
includes an electronic oscillator or
switching frequency greater than
9kHz (like ECU, instrument
Cluster, Body Control Module
etc.)
13.1.1 Device Name
13.1.2 Make
13.1.3 Identification number(ID) / Part
No./Drawing No.
13.2 List of all Electrical components,
which include Broadband EMI
sources (like HAVC Motor, Wiper
Motor and Horn etc.)
13.2.1 Device Name
13.2.2 Make
13.2.3 Identification number(ID) / Part
No./Drawing No.
14.0 Any other features manufacturer
desires to declare

Table 1 AIS-007 (Revision 5)

INFORMATION RELATING SOLELY TO L5 CATEGORY VEHICLES

1.0 Dimensions and weights (in mm and kg) (where necessary, refer to drawings)
Manufacturer : Document No : Test Agency : Cert No :
1.1. Dimensions to be complied with :
Signature Signature
when building un-bodied chassis
Name
1.1.1. Length :
Name Sheet No Designation !
1.1.2. Width :

Designation Date Date of Issue Page No of

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24
 1.1.3. Unladen height :
1.1.4. Front overhang :
1.1.5. Rear overhang :
1.2. Weights
1.2.1. Maximum payload declared by :
manufacturer
2.0 Equipment
2.1 Windscreen and other glazing :
2.1.1. Windscreen :
2.1.1.1 Make and Materials used :
2.1.1.2 Type Approval Number/E-marking / :
BIS license number:
2.1.2 Other glazing :
2.1.2.1 Make and Materials used :
2.1.2.2 Type Approval Number/E-marking / :
BIS license number:
2.2 Windscreen wiper(s) :
2.2.1 Detailed technical description : :
Layout including location of "R"
Point, "H' Point and related
dimensions of wiping area and
related dimensions of wiper arm(s)
and co-ordinates of mounting (see
AIS-045)
2.3 Seats :
2.3.1 Number :
2.3.2 Location :
2.3.3 Coordinates or drawing of the R :
point declared by manufacturer
2.3.3.1 Driving seat :

Table 1 AIS-007 (Revision 5)

2.3.4 Intended seat-back inclination :

2.3.4.1 Driving seat :

Footnotes: -
1) State as appropriate
Manufacturer : Document No : Test Agency : Cert No :
2) Where a device has been component type-approved, the description may be replaced by a reference to that component type-
approval. Likewise, no description is needed where a component's
Signature structure is clear from the diagrams or drawings attached to
Signature
the certificate. State the numbers of the corresponding Annexes for each heading where photographs and drawings must be
attached. Name
Where used, means of identification may appear only on vehicles, separate technical units or components falling within the scope
of the AIS / IS governing components
Name type-approval.
Sheet No Designation !
3) Classification in accordance with AIS-053.

Designation Date Date of Issue Page No of

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25
4) Maximum payload declared by the manufacturer: - load obtained by subtracting the weight defined in 2.2, from the mass defined
in 2.3.
5) The mass of the rider is taken to be a round figure of 75 kg.
6) This figure should be to the nearest tenth of a millimeter.
7) This value should be calculated with pi = 3,1416 to the nearest cm3
8) The information requested should be supplied for a possible variant.
9) A tolerance of 5 % is permitted provided that the limit values pursuant to AIS-017 are not exceeded.
10) Where unconventional engines and systems are fitted, information equivalent to that referred under this heading must be
supplied by their manufacturer.
11) In case of CNG / LPG vehicles the additional details in Table 21 format shall be applicable. In case BOV, additional details as
per table 13 shall be applicable.

Table 2 of AIS-007 (Revision 5) 


TECHNICAL SPECIFICATION – M & N CATEGORY OF VEHICLES
(FOUR WHEELERS AND ABOVE) 

PART A – GENERAL
Clause Description
No.
A1.0 Details of Vehicle manufacturer :
A1.1 Name & address of the manufacturer
A1.2 Telephone No
A1.3 Fax No.
A1.4 E-mail address
A1.5 Contact Person
A1.6 Name of model and variants (Features differentiating the model and its variants to be given in
Manufacturer :
a separate table)Document No : Test Agency : Cert No :

Signature Signature
A1.7 Plant/(s) of manufacture
A1.7.1 Name and address of vehicle manufacturingName
plant
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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26
A1.7.2 Name and address of engine manufacturing plant In case of imported vehicles, above details
shall be supplied for importer also.
A1.8 Importer’s Name and address
A1.8.1 Telephone No.
A1.8.2 Fax. No.
A1.8.3 E mail address
A1.8.4 Contact person
A2.0 Vehicle type:
A2.1 Type of vehicle (Rigid / articulated / Tractor- Trailer combination / others
A2.1.1 Usage (goods / passenger / others)
A2.1.2 Control (Forward / semi-forward / normal / others)
A2.1.3 Drive (4x2 or 4x4 or 6x2 or 6x4 or others)
A2.1.4 Cab type (Fully built cab (Tiltable / Non-Tiltable) / sleeper cab / Front end structure / Cowl
with wind shield / Cowl without wind shield)
A2.1.5 Load body (fitted / not fitted)
A2.2 Category of vehicle as per AIS-053
A3.0 Vehicle Performance:
A3.1 Max. recommended gradeability (Stand-start) – in degrees
A3.2 Max. design speed (km/h)

Table 3 of AIS-007 (Revision 5)


TECHNICAL SPECIFICATION – FOUR WHEELERS AND ABOVE

PART B – VEHICLE OVERALL

Clause Description
No.
B1.0 Vehicle Dimensions :
B1.1 Length mm
B1.1.1 Total length (mm) (for articulated/combination vehicles)
B1.2 Width mm
B1.3 Height (Unladen) (mm)
B1.4 Wheel base (mm)
B1.4.1 Axle spacing in case of multi axle vehicles.
B1.5 Wheel track (mm)
B1.5.1 Front
B1.5.2 Rear
Manufacturer : Document No : Test Agency : Cert No :
B1.5.3 Other axles (for articulated/combination vehicles)
Signature Signature
B1.6 Body overhang (mm)
Name
B1.6.1 Front end !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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27
B1.6.2 Rear end
B1.7 Frame overhang mm (in case of vehicles without complete body)
B1.7.1 Front end
B1.7.2 Rear end
B1.8 Inner dimensions of room or platform (For goods carriage vehicles only)
B1.8.1 Length
B1.8.2 Width
B1.8.3 Height
B1.9 Lateral projection
B2.0 Weights :
B2.1 Vehicle kerb weight kg
B2.1.1 Front axle 1
B2.1.2 Front axle 2
B2.1.3 Rear axle
B2.1.4 Trailer axle (applicable for articulated/combination vehicles)
B2.1.5 Total
B2.2 Gross vehicle weight kg ( for rigid vehicles )
B2.2.1 Maximum permissible axle weights (kg)
B2.2.2 Front axle
B2.2.3 Rear axle

B2.2.4 Other axle

Table 3 of AIS-007 (Revision 5)

B2.3 Gross combination weight kg (applicable for articulated / Tractor Trailer

combination vehicles)
B2.3.1 Front axle
B2.3.2 Rear axle
B2.3.3 Trailer axle / other axles
B2.4 Reference mass (for vehicles with GVW less than or equal to 3.5 ton) (kg.)
B2.5 Seating capacity
B2.5.1 Maximum (Including driver) for completely built vehicles
B3.0 Tyres :
Manufacturer : Document No : Test Agency : Cert No :
B3.1 Make
Signature Signature
B3.2 No. and arrangement of wheels
Name
B3.2.1 Front !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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28
B3.2.2 Rear
B3.2.3 Spare wheel
B3.2.4 Others (for articulated/combination vehicles)
B3.3 Tyre type (Radial/cross ply) (with Tube / Tube less), size designation including
ply rating, speed rating, Load rating or Load index. Use symbols as per
IS 15633 / IS 15636 as may be applicable.
B3.3.1 Front wheel
B3.3.2 Rear wheel
B3.3.3 Spare wheel (Other than temporary use spare wheel)
B3.3.4 Other (for articulated/combination vehicles)
B3.4 Dynamic rolling radius, mm, as per IS 15633 / IS 15636
B3.5 Inflation pressure – Unladen (kg/cm2 / kPa)
B3.5.1 Front
B3.5.2 Rear
B3.5.3 Other
B3.6 Inflation pressure – Laden (kg/cm2 / kPa)
B3.6.1 Front
B3.6.2 Rear
B3.6.3 Other
B3.7 Tyre Pressure Monitoring System (TPMS) / Run Flat Warning System as applicable
for Run-Flat tyres - as per AIS-110 (If Provided)
B3.7.1 Make (If Applicable)
B3.7.2 Brief Description of the system

Table 3 of AIS-007 (Revision 5)

B3.8 Temporary Spare Wheel / RFT- as per AIS-110 (If Provided)

B3.8.1 Type as per AIS-110
B3.8.2 Make
B3.8.3 Size
B3.8.4 Load and speed rating
Manufacturer : Document No : Test Agency : Cert No :
B3.8.5 Recommended max speed
Signature Signature
B4.0 Transmission :
Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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29
B4.1 Type (Manual/Automatic/semi-automatic)
(Note: If automatic give all pertinent data)
B4.2 Clutch Type (wet/Dry/Single plate/ Multi plate / Hydraulic)
B4.3 Gear box
B4.3.1 Type
B4.3.2 Model name (if any)
B4.3.3 Gear shifting control system (Sketch showing gear shifting arrangement)
B4.3.4 No. of gears
B4.4 Stall ratio of torque converter
B4.5 Sub transmission
B4.5.1 Type
B4.5.2 Control system
B4.5.3 Gear ratio

High

Low
B4.6 Final Drive Front / Rear / Both
B4.6.1 Type
B4.6.2 Reduction ratio
B4.6.3 Differential type
B4.6.4 Final Drive ratio
B4.7 Gear ratio Gear box ratio Overall ratio

1st

2nd

3rd

4th

5th

6th

Over drive

Reverse

Table 3 of AIS-007 (Revision 5)

B4.8 Hydraulic transmission

B4.8.1 Type
Manufacturer : Document No : Test Agency : Cert No :
B5.0 Number of axles :

Signature Signature
Steered Non-steered

Driven Non-driven Name

!
B6.0
Name
Front axle : Sheet No Designation

Designation Date Date of Issue Page No of

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30
B6.1 Type ( Single / Multi / Retractable )
B6.2 Toe-in / Toe out (mm)
B6.3 Camber angle
B6.4 Caster angle
B6.5 King pin angle
B7.0 Rear axle :
B7.1 Type ( Single / Tandem / Tridem / Multi/ Retractable )
B7.2 Toe-in/ Toe out mm, if applicable
B7.3 Camber angle, if applicable
B7.4 Caster angle, if applicable
B7.5 King pin angle, if applicable
B8.0 Steering system :
B8.1 Make
B8.1.1 Type (Manual / Power assisted – Hydraulic / Power assisted – Electric / Other)
B8.2 Steering wheel
B8.2.1 Identification Mark / Part No./Drawing No.
B8.2.2 Position (center/offset)
B8.2.3 Outside dia. (mm)
B8.2.4 Steering column
B8.2.4.1 Make
B8.2.4.2 Type / Model
B8.2.4.3 Detailed drawing with material specifications
B8.2.5 Intermediate shaft
B8.2.5.1 Make
B8.2.5.2 Type / Model
B8.2.5.3 Detailed drawing with material specifications
B8.3 Maximum No. of rotation of steering wheel from lock to lock

Table 3 of AIS-007 (Revision 5)

Manufacturer : Document No :
B8.4 Details of single / multiple combinationsTesttoAgency :
be given in the form of an Cert No :
Annexure with
Signature reference to IS 11939:1996 Signature

B8.5 Detailed drawing of the mounting arrangement

Name of Steering control assembly showing
Name vertical / tilt / actual
Sheet No angle. Designation !

Designation Date Date of Issue Page No of

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31
B8.6 Offset of the steering column with respect to the seat
B8.7 Steering Gear
B8.7.1 Type of steering gear (Re-circulating ball / Worm & Roller / Rack & Pinion / Others)
B8.7.2 Make
B8.7.3 Steering gear ratio
B8.8 Wheel lock angle (deg.) Inner Outer
B8.8.1 Left
B8.8.2 Right
B8.9 Power Assistance
B8.9.1 Type of assistance
B8.9.2 Make
B8.9.3 Identification No./ Part No.
B8.9.4 Pressure setting (kg/cm2 / bar / kPa)
B8.10 Min turning circle diameter (mm) (as per IS 12222)
B8.11 Min. turning circle clearance diameter (mm)
B8.12 Coordinates of point defining test turning circle. (Applicable in case of vehicles
without complete body which does not cover this point)
B9.0 Clearance (Requirement as per AIS-053, If applicable):
B9.1 Minimum road clearance
B9.2 Road clearance from floor (for buses)
B9.3 Approach angle
B9.4 Departure angle
B9.5 Ramp-over angle
B9.6 Minimum Ground Clearance as per IS 9435:2004
B10.0 Max. stable inclination (For buses as per AIS-031) :
B10.1 Left
B10.2 Right
B11.0 Suspension :
B11.1 Type and description (Leaf / Coil / Air / Semi-pneumatic / Torsion bar)
B11.1.1
Manufacturer :
Front Document No : Test Agency : Cert No :

Signature Signature
B11.1.2 Rear
Name

Name Sheet No Table 3 of AIS-007Designation

(Revision 5) !

Designation Date Date of Issue Page No of

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32
B11.2 Make
B11.2.1 Front
B11.2.2 Rear
B11.3 Type of spring
B11.4 If leaf spring
B11.4.1 Main spring
B11.4.1.1 Stack height, at center
B11.4.1.2 Width at the center point / stack point
B11.4.1.3 Flat length
B11.4.1.4 Free camber
B11.4.1.5 No. of leaves Left Right

No. of leaves

No. of spacers
B11.4.2 Auxiliary Spring
B11.4.2.1 Stack height at, at center
B11.4.2.2 Width at the center point / stack point
B11.4.2.3 Flat length
B11.4.2.4 Free camber
B11.4.2.5 No. of leaves Left Right

No. of leaves

No. of spacers
B12.0 Suspension- Shock absorber :
B12.1 Type and Number
B12.1.1 Front
B12.1.2 Rear
B13.0 Suspension- Stabilizer :
B13.1 Front
B13.2 Rear
B14.0 Chassis frame :
B14.1 Type
B15.0
Manufacturer :
Displays and Document
tell tales
No :
☹Indicate the type and if the tell talesCertprovided
Test Agency : No :
and
Signature whether they are symbols or letter.Signature
(AIS-071 part 1 and 2 or corresponding
Indian Standard))
Name

B15.1
Name
Head lamp – upper / lower control
Sheet No Designation !

Designation Date Date of Issue Page No of

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33
B15.2 Ignition cut-off
B15.3 Turn signal

Table 3 of AIS-007 (Revision 5)

B15.4 Fuel Gauge

B15.5 Engine coolant temperature
B15.6 Engine low oil pressure
B15.7 High beam indicator
B15.8 Electrical charge indicator (Battery charge)
B15.9 Brake failure
B15.10 Front fog light
B15.11 Rear fog light
B15.12 Horn
B15.13 Others (such as ABS failure, Airbag, HVAC, Seat belt, Content gauge, LPG / CNG
changeover switch etc.,)
B16.0 Hood latch :
B16.1 Make
B16.2 Type
B16.3 Identification No. / Part No.
B17.0 Wheel guard (IS 13943 for passenger cars)
B17.1 Dimension C
B17.2 Dimension p
B17.3 Dimension q
B18.0 External Projections
B18.1 Ornaments
B18.2 Projection for head light
B18.3 Radiator grills (Applicable of on external surface)
B18.3.1 Gap between individual elements
B 18.3.2 Radius of curvature of individual element
B18.4
Manufacturer : Body Panel ( InDocument
case ofNo :radius of curvature of folds
Test Agency : in body panels areCert
lessNo than
:

Signature
2.5mm the scaled drawing of folds contour and H value as per IS 13942 is required to
Signature
be submitted)
Name
B18.5 Radius of curvature of lateral Rain/Air deflector !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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34
B19.0 Speedometer:
B19.1 Type
B19.2 Make, and Identification No. / Part No./ Drawing No.
B19.3 Range
B19.4 Major marking
B19.5 Minor marking
B19.6 Speedometer ratio
B19.7 Ratio of Speedo drive
Table 3 of AIS-007 (Revision 5)

B20.0 Odometer : (only in case of CNG buses)

B20.1 Make
B20.2 Type and Identification No. / Part No.
B21.0 Safety belt anchorages – specifications
B21.1 Design of the type of belts and retractors authorized for fit to the anchorages with
which vehicle is equipped :
B21.2 Section views of all the seat belt anchorages.

Anchorage Position Anchorage on (*)

Vehicle Structure Seat

Structure

Front Right-hand seat

Lower anchorage
Outboard Inboard

Upper anchorage

Middle seat Lower

anchorage
Right Left
Lower anchorage

Left-hand seat
Lower anchorage
Outboard Inboard

Upper anchorage

Manufacturer : Document No : Test Agency : Cert No :

Rear
Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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35
B21.3 Reference point on body used for vehicle and seat co-ordinate measurement, X, Y, Z
co-ordinates of all the seat belt anchorage points.
B21.4 Weight of seats
B21.5 C.G. of seats (Sketch, showing the C.G. location form reference point or from seat
anchorage point).
B22.0 Seats, their anchorages and head restraints
B22.1 Seats, their anchorages and head restraints-specifications for M1 category.
B22.1.1 Description of seats
B22.1.1.1 Make
B22.1.1.2 Number of seats fitted or capable of being fitted with head restraints, adjustable or not
adjustable.
B22.1.1.3 Description of the adjustment, displacement and locking systems of the seat or of its parts
and a description of occupant protection system against displacement of luggage.
B22.1.2 Description of seat anchorage
B22.1.2.1 Longitudinal position of the seats during the tests.

Table 3 of AIS-007 (Revision 5)

B22.1.2.2 Drawings, diagrams and plans of the seats, their anchorages on the vehicle, the
adjustment and displacement system of the seats and their parts, and their locking devices
and of additional occupant protection system against displacement of luggage.
B22.1.2.3 In the case of seats fitted with head restraints, the head restraint shall be shown on all
drawings, diagrams and photographs.
B22.1.3 Seat Drawings showing ‘H point co-ordinates with respect to reference point on body
shell
B22.1.4 All designed positions i.e. Slider, Height Adjuster, Manikin settings, Torso Angle etc.
B22.1.5 Seat Identification No. / Part No.
B22.2 Seats, their anchorages and head restrains (for passenger vehicles of categories other
than M1 and goods vehicles of category N).
B22.2.1 Make
B22.2.2 Brief description of the seat type, its attachment fittings and its adjustment,

displacement and locking systems including the minimum distance between fitting points.
B22.2.3 Position and arrangement of seats including seat layout.
B22.2.4 Seats if any which incorporate a safety belt anchorage.
B22.2.5 Seat Identification No./ Part No.
B23.0 Rear Under run Protective device
B23.1 Height of lower edge of the device from the ground (mm).
B23.2 Width of the device (mm).
Manufacturer : Document No : Test Agency : Cert No :
B23.3 Drawing of the rear under-run protective device with dimensions.
Signature Signature
B23.4 Installation drawing showing rear extremity of vehicle, chassis rear overhang, chassis
cross section details etc. Name

B23.5
Name Material (MetalSheet
/ Fibre
No / etc.) Designation !

Designation Date Date of Issue Page No of

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36
B24.0 Lateral Protection (Side Guards)
B24.1 Height of the lower edge of the Side Guard.
B24.2 Drawing of the lateral protection device with dimensions.
B24.3 Installation drawing of the lateral protective device with dimensions.
B24.4 Material (Metal / Fiber / etc.)
B25.0 Controls - Specify method of operation, hand operated - left / right, foot operated -
left / right Ref. SS 12.1 or corresponding Indian Standard).
B25.1 Ignition
B25.2 Horn
B25.3 Lamps (Head lamp, Tail lamp, Parking lamp and Number plate lamp)
B25.4 Turn signal
B25.5 Transmission shift lever

Table 3 of AIS-007 (Revision 5)

B25.6 Wind shield wiper

B25.7 High beam/low beam
B25.8 Parking brake
B25.9 Master switch for electrical
B25.10 Hazard warning signal
B25.11 Service Brake
B25.12 Accelerator Pedal (Floor hinged/hanging type)
B25.13 Others
B26.0 Safety glass
B26.1 Front wind shield (laminated)
B26.1.1 Make
B26.1.2 Identification: TAC No. / BIS License No. / E- Marking
B26.1.3 Type (flat/curved, clear/tinted)
B26.1.4 Thickness (mm)
B26.1.5 No. of pieces
B26.1.6 Radius of curvature (if curved)
B26.1.7 Method of fixing (for approval of Demisting / Defrosting system)
B26.2 Side Windows (Left & Right)
B26.2.1 Make
Manufacturer : Document No : Test Agency : Cert No :

B26.2.2 Identification: TAC No. / BIS License No. / E- Marking

Signature Signature

B26.2.3 Type(flat/curved, clear/tinted, toughened/laminated)

Name

B26.2.4
Name Thickness mm Sheet No Designation !

Designation Date Date of Issue Page No of

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37
B26.3 Rear Window
B26.3.1 Make
B26.3.2 Identification: TAC No. / BIS License No. / E- Marking
B26.3.3 Type(flat/curved, clear/tinted, toughened/laminated)
B26.3.4 Thickness mm
B26.3.5 Radius of curvature (if curved)
B27.0 Rear view mirror : [ As applicable to the category of vehicle ]
B27.1 Interior mirror (Class-I)
B27.1.1 Make
B27.1.2 Identification: TAC No. / BIS License No. / E- Marking
B27.1.3 Area of mirror and radius of curvature of reflecting surface

Table 3 of AIS-007 (Revision 5)

B27.2 Main mirror (Large) (Class-II)

B27.2.1 Make
B27.2.2 Identification: TAC No. / BIS License No. / E- Marking
B27.2.3 Area and radius of curvature of the mirror glass reflecting surface
B27.3 Main mirror (Small) (Class-III)
B27.3.1 Make
B27.3.2 Identification: TAC No. / BIS License No. / E- Marking
B27.3.3 Area and radius of curvature of the mirror glass reflecting surface
B27.4 Wide angle mirror (Class-IV)
B27.4.1 Make
B27.4.2 Identification: TAC No. / BIS License No. / E- Marking
B27.4.3 Area and radius of curvature of the mirror glass reflecting surface
B27.5 Close proximity mirror (Class-V)
B27.5.1 Make
B27.5.2 Identification: TAC No. / BIS License No. / E- Marking
Manufacturer : Document No : Test Agency : Cert No :

B27.5.3
Signature
Area and radius of curvature of the mirror glass reflecting surface
Signature

B27.6 Front mirror (Class-VI) Name

B27.6.1
Name Make Sheet No Designation !

Designation Date Date of Issue Page No of

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38
B27.6.2 Identification: TAC No. / BIS License No. / E- Marking
B27.6.3 Area and radius of curvature of the mirror glass reflecting surface
B27.7 Devices for indirect vision other than mirrors:
B27.7.1 Make
B27.7.2 Identification: TAC No. / BIS License No. / E- Marking
B27.7.3 Area and radius of curvature of the mirror glass reflecting surface
B27.8 Brief drawing showing installation dimensions of all mirrors provided on the vehicle
and drivers ocular point angle with RH mirror
B28.0 Information on safety belt / restraint system :
B28.1 Safety belt
B28.1.1 Make of seat belt
B28.1.2 Type and configuration
B28.1.3 Identification No. / Part No.
B28.2 Restraint system
B28.2.1 Make
B28.2.2 Type and configuration
B28.2.3 Identification No. / Part No.

Table 3 of AIS-007 (Revision 5)

B28.2.4 Drawings of the relevant parts of the vehicle structure and any seat anchorage
reinforcements
B28.2.5 Drawings of the seat, showing its structure, adjustment system and fixing
components, with an indication of the materials used.
B28.2.6 Drawing or photograph of the restraint system as installed.
B28.2.7 Drawing showing the installation of belts on the vehicle.
B28.3 Safety belts and / or other restraint systems :

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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39
B28.3.1 Number and position of safety belts and restraint systems and seats on which they
can be used

Row of Seat Location* Type of seat belt Variant

(if applicable) Belt adjustment device for height
(indicate yes/no/optional)
First row of seats L
C
R
Second row of seats L
C
R
The table may be extended as necessary for vehicles with more than two rows of seats there are
more than three seats across the width of the vehicle.
*(L = left-hand side, R= right-hand side, C = centre)

B28.4 Emergency exit

B28.4.1 Position
B28.4.2 Size
29.0 Fuel tank :
B29.1 Make
B29.2 Material (Metallic / Plastic etc.)
B29.3 Nominal thickness mm
B29.4 Capacity, litre
B29.5 Detailed drawing of the fuel tank assembly with material specifications
B29.6 Detailed drawing indicating the position / location of the fuel tank (s) in the vehicle.
B29.7 Identification No. / Part No.
B30.0 Wheel rim
B30.1 Size
B30.1.1 Front
B30.1.1.1 Make
B30.1.2 Rear
B30.1.2.1 Make

Table 3 of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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40
B30.1.3 Others
B30.2 Make
B30.3 Identification No. / Part No.
B31.0 Door, Door locks and hinges :
B31.1 Doors
B31.1.1 No. of doors
B31.1.2 Position and type of door
B31.1.3 Detailed drawing of the door including location of the door strengthening bars, cross
section of the bars, material specification of the bar and door sheet metal, number of
reinforcements and details of welding / bolting etc.,( for side door impact test )
B31.2 Door lock / latch
B31.2.1 Front
B31.2.1.1 Make
B31.2.1.2 Identification No. / Part No.
B31.2.2 Rear
B31.2.2.1 Make
B31.2.2.2 Identification No. / Part No.
B31.3 Door hinge
B31.3.1 Front
B31.3.1.1 Make
B31.3.1.2 Identification No. / Part No.
B31.3.2 Rear
B31.3.2.1 Make
B31.3.2.2 Identification No. / Part No.
B32.0 Wheel Fastener(s) and Hub cap :
B32.1 Wheel Nut (s) / Bolt (s)
B32.1.1 Make
B32.1.2 Size
B32.1.3 No. per wheel
B32.1.4
Manufacturer :
Tightening torque on vehicle ( recommended
Document No :
by Vehicle Manufacturer
Test Agency :
)
Cert No :

B32.1.5
Signature Detailed dimensional drawing along with material specifications
Signature

B32.2 Wheel cap ( if provided ) Name

!
B32.2.1
Name
Detailed dimensional
Sheet No
drawing along with press fit diameter as applicable
Designation

Designation Date Date of Issue Page No of

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41
 Table 3 of AIS-007 (Revision 5)

B32.3 Hub cap

B32.3.1 Make
B32.3.2 Method of fitment (Press/bolted/others)
B32.3.3 Brief dimensional drawing along with pressfit diameter as applicable
B33.0 Towing devices :
B33.1 Type
B33.2 Make
B33.3 Capacity
B34.0 Coupling devices (for trailers) :
B34.1 Make
B34.2 Identification mark
B34.3 Type of coupling device for mechanical
B34.4 Type of coupling device for electrical
B34.5 Type of coupling device for brake
B34.6 Dia. Of king pin (mm)
B35.0 Spray Suppression System
B35.1 Make
B35.2 Type (Water separator / Pulveriser)
B35.3 Identification No. / Part
B35.4 Size
B35.5 Detailed engineering drawing as specified in AIS-013 or photographs showing the
mounting details with dimensions.
B36.0 Interior Fittings as per IS 15223 or AIS-047, as applicable
B36.1 Instrument Panel (Dash Board)
B36.2 Make
Manufacturer : Document No : Test Agency : Cert No :
B36.3 Identification No. / Part No.
Signature Signature
B36.4 Drawing showing the mounting details, overall size and all control switches with
dimensions Name

B36.5
Name Additional details for interior fitting tests
Sheet No !
to be given (if test is already conducted,
Designation this
information need not be submitted).
Designation Date Date of Issue Page No of
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42
B36.5.1 Instrument Panel Variants with photographs (With / without Airbag, Music system, AC)
B36.5.2 Material used for instrument Panel
B36.5.3 Drawings
B36.5.3.1 Instrument Panel mounting (With hardware details)
B36.5.3.2 ‘H’ point co-ordinates for each seating position
B36.5.3.3 Cross sectional drawings for each projection more than 3.2

Table 3 of AIS-007 (Revision 5)

B36.5.3.4 Cross sectional Drawing of Gear shift lever
B36.5.3.5 Drawing of Grab handle with cross section
B36.5.3.6 Drawing of Sun visor with details of metal wire used
B36.5.3.7 Drawing of lamp assembly mounted at roof
B37.0 Bumper (for M1 category vehicle) :
B37.1 Make
B37.2 Identification No. / Part No./Drawing No.
B37.3 Installation drawing showing location of Bumper in the front and rear, fitment of the
Bumper, dimensions of Bumper, mounting points, details of mounting fasteners and
additional fitments on it.
B37.4 Material of Bumper with details (metallic / non-metallic)
B37.5 Test method to be adopted by the test agency (Pendulum impact test, Component level
vibration test, or Vehicle level four poster test )
B 38.0 Flammability requirements of interior materials as per IS 15061, as applicable.
B 38.1 Seat Upholstery
B 38.1.1 Make
B 38.1.2 Material and Composition
B 38.1.3 Identification No. / Part No./Drawing No.
B 38.2 Roof lining
B 38.2.1 Make
B 38.2.2 Material and Composition
B 38.2.3 Identification No. / Part No./Drawing No.
B 38.3 Floor lining
B 38.3.1 Make
B 38.3.2 Material and Composition
B 38.3.3 Identification No. / Part No./Drawing No.
B 38.4
Manufacturer : Side wall lining
Document No : Test Agency : Cert No :

B 38.4.1
Signature Make. Signature

B 38.4.2 Material and Composition Name

B 38.4.3
Name
Identification No. / Part No./Drawing No.
Sheet No Designation !

Designation Date Date of Issue Page No of

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43
B 38.5 Rear wall lining
B 38.5.1 Make
B 38.5.2 Material and Composition
B 38.5.3 Identification No. / Part No./Drawing No.
B 38.6 Interior lining of luggage racks
B 38.6.1 Make
B 38.6.2 Material and Composition
B 38.6.3 Identification No. / Part No./Drawing No.
Table 3 of AIS-007 (Revision 5)

B 38.7 Heating and ventilation pipe

B 38.7.1 Make
B 38.7.2 Material and Composition
B 38.7.3 Identification No. / Part No./Drawing No.
B 38.8 Curtain / Blinds / Hanging material
B 38.8.1 Make
B 38.8.2 Material and Composition
B 38.8.3 Identification No. / Part No./Drawing No.
B 38.9 Material for Luminaries
B 38.9.1 Make
B 38.9.2 Material and Composition
B 38.9.3 Identification No. / Part No./Drawing No.
B 38.10 Separation wall
B 38.10.1 Make
B 38.10.2 Material and Composition
B 38.10.3 Identification No. / Part No./Drawing No.
B39.0 Hand holds (as per AIS-046)
B39.1 No. of hand holds
B39.2 Details and dimension of hand hold indicating length, clearance between the hand hold
and body and cross sectional area. Of every hand hold (if required , details may be
provided as a separate Annexure)
B39.2.1 Make
B39.2.2 Identification No. / Part No./Drawing No.
B39.2.3 Type (Grab handle / Strap / Hand Rail)
B39.2.4
Manufacturer : Material Document No : Test Agency : Cert No :

B39.2.5
Signature Size Signature

B39.3 Installation drawing of hand hold, showing

Name location of mounting for every seating
position, passengers details of mounting fasteners and additional fitments on it
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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44
B 40.0 Arrangement of foot controls ( For M1 category as per AIS-035 )
B 40.1 Distance between the contour points of the orthogonal projections on to plane “P” of the
accelerator pedal and service brake pedal bearing surfaces, “E” in mm.
B 40.2 Distance between the projection of the service brake pedal on to the reference plane “P”,
to the right, “H” in mm.
B 40.3 Distance between the projection of the service brake pedal on to the reference plane “P”,
to the left, “J” in mm.
B 40.4 Drawing showing the parts and arrangement of the foot controls along with dimensions
“E”, “H” and “J”

Table 3 of AIS-007 (Revision 5)

B41.0 Statutory Plates – Vehicle Identification Number (As per AIS-065)

B41.1 Drawings and/or photographs of the locations of the statutory plates and inscriptions and
of the vehicle identification number
B41.2 Drawings and / or photographs of the official part of the plates and inscriptions
(completed example with dimensions)
B41.3 Drawings and / or photographs of the Body Builder’s Plates and its location on the
vehicle
B41.4 World Manufacturer’s Identifier (WMI) code and its location in Vehicle Identification
Number (VIN)
B41.5 Location of Vehicle Descriptor Section (VDS) in Vehicle Identification Number (VIN)
B41.6 Location of Vehicle Indicator Section (VIS) in Vehicle Identification Number (VIN)
B41.7 Height of characters in VIN (mm)
B42.0 Window retention and release for Buses as per IS 13944
B42.1 Window safety glass
B42.1.1 Method of Window Fixing (sliding or sealed or opening outside etc.)
B42.1.2 Brief description of the Provision for emergency exit provided in case of sealed windows
B42.1.3 Name of the Window Manufacturer
B42.2 Drawing (including Drawing no. & Revision no.) including Plan view, Elevation, LH,
RH view of Vehicle showing the dimensions of all windows, seating layout and location
of emergency exit.

B42.3 Detailed Brief dimensional drawing of emergency exit indicating its location(s)
B42.4 Number of passenger compartment doors provided in addition to driver’s door.
B42.5 Dimensions Emergency exit identification
B42.5.1 Number(s) and Dimensions of Roof Exit (if provided)
B42.6
Manufacturer : Dimensions ofDocument
the instructions
No : describing
Testeach
Agencymotion
: necessary to unlatch and
Cert No : open the
exit are provided from the release mechanism.
Signature Signature
B 43.0 Front Under run Protective devices as per AIS-069
Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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45
B 43.1 Drawing of the vehicle parts relevant to the front under run protection, i.e, drawing of
the vehicle and/or chassis with position and mounting and/or fitting of the front under
run protective device. If the under run protection is by no special device, the drawing
should clearly show as how the required dimensions are met.
B 43.2 In the case of special device, full description and/or drawing of the front under run
protection (including mountings and fittings).

Table 3 of AIS-007 (Revision 5)

B 44.0 Coupling Device (for T Category)

B 44.1 Trade name or mark / approval No(s):
B 44.2 Type (Mechanical / Close):
B 44.3 Class of coupling device
B 44.4 Maximum permissible static mass on coupling ball (kg)
B 44.5 Maximum permissible static vertical load on coupling ball (kgf)
B 44.6 Drawing showing details of mounting points on the vehicle
B 44.7 D.............. kN 

Dc................ kN 

S............... kg 

U...............tonnes 

V.............. …kN
B 45.0 Make of the rear marking plate:
B 45.1 Rear marking plate type:
B 45.2 Rear marking plate class:
B 45.3 Position and nature of the marking:
B 46.0 Anti-theft devices ( Mechanical / Retro-mechanical devices as per AIS-075 )
B 46.1 Make
B 46.2 Identification No. / Part No./Drawing No.
B 46.3 Type of protective device (s) ( Ref. Clause No. 10.3 of AIS-075)
B 46.4 No. of combinations used in the protective device
B 46.5 Description of device or sketch drawing location, relevant dimension of protective
device, material and physical property of the locking element of the device which
engages with the steering / transmission / gearshift (as the case may be)
B 46.6 Any device specific information ( As per Clause 13.0 )
B 46.7
Manufacturer : Devices provided additionally,
Document No : acoustic or
Testvisual
Agency : ( if visual, duration and type
Cert No : of optical
signal be specified )
Signature Signature
B 47.0 Vehicle Alarm Systems and Immobilisers (as per AIS-076, for M1 & N1 Category
Name
Vehicles )
Name Sheet No Designation !
B 47.1 Make

Designation Date Date of Issue Page No of

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46
B 47.2 Type
B 47.3 Identification No. / Part No./Drawing No.
B 47.4 A detailed description of the alarm system and of the vehicle parts related to alarm
system installed.
B 47.5 A list of main components comprising the alarm system
B 47.6 Measures against false alarm
B 47.7 Range of protection offered by the device

Table 3 of AIS-007 (Revision 5)

B 47.8 Method of setting / unsetting the device

B 47.9 Number of interchangeable codes, if applicable
B 47.10 List of main components comprising the device
B 47.11 Description of the method of installation illustrated by photographs and / or drawings.
B 48.0 Child Restraint system (CRS) ;
B 48.1 Seating Positions for Child restraint system (As per AIS-072)

Manufacturer : ! Document No : Test Agency : Cert No :

B 48.2
Signature Details of CRS (To be provided if the CRS is not of Universal category (U/UF))
Signature

B 48.3 Category of CRS(Semi Universal, Restricted

Name or specific vehicle)

B 48.4
Name Belt type: (adult)
Sheetthree-point
No lap belt/ special type belt/retractor;!
belt (adult)Designation

Designation Date Date of Issue Page No of

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47
B 48.5 Trade name or mark
B 48.6 Drawings, Diagrams and plans of the child restraint, including any retractor, chair
assembly, impact shield fitted
B 48.7 Drawings, Diagrams and plans of the child restraint, including any retractor, chair
assembly, impact shield fitted;
B 48.8 Drawings, Diagrams and plans of the vehicle structure and the seat structure, as well as
of the adjustment system and the attachments, including any energy absorber fitted;
B 48.9 Photographs of the child restraint and/or vehicle structure and seat structure;
Table 3 of AIS-007 (Revision 5)

B 49.0 Head-On Collision as per AIS-096 and Off-set frontal collision as per AIS-098
B 49.1 Brief description of the vehicle type as regards its structure, dimensions, lines and
constituent materials:
B 49.2 Description of the protective system installed in the vehicle:
B 49.3 Description of interior arrangements or fittings that might affect the tests:
B 49.4 (Photographs and/or diagrams and drawings permitting the basic identification of the
type(s) of vehicle and its possible variants which are covered by the approval)
B 50.0 Side-Impact resistance as per AIS-099
B 50.1 A detailed description, including photographs and/or drawings, of the vehicle type with
respect to the structure, the dimensions, the design and the constituent materials, the side
walls of the passenger compartment (exterior and interior), including specific details of
the protection system, where applicable:
B 51.0 Pedestrian protection as per AIS-100 :
B 51.1 A detailed description, including photographs and/or drawings, of the vehicle with
respect to the structure, the dimensions, the relevant reference lines and the constituent
materials of the frontal part of the vehicle (interior and exterior) shall be provided. This
description should include detail of any active protection system installed.

B 52.0 Speed Governor (As applicable)

B 52.1 Type of Speed Governer (SLD / SLF)
B 52.2 Speed Limiting Device (SLD) [ For vehicles with max. speed above 80 kmph in unladen
condition as per AIS-018 ]
B 52.3 Make
B 52.4 Model
B 52.5 Identification: TAC No. / BIS License No.
B 52.6 SLD approved for speed/s ( Annexure to be provided including information for every
Vehicle Model / Variants indicating various SLD approved speeds contributed due to
declared transmission options )
B 53.0 Temporary Cabin for drive away chassis :
B 53.1 Width of the temporary cabin (mm)
Manufacturer : Document No : Test Agency : Cert No :
B 53.2 Height of the temporary cabin (from seat top surface to canopy) (mm)
Signature Signature
B 53.3 Depth or Length of the temporary cabin (Clearance from the rear most back rest when
the seat is taken at the rear-most position) (mm)
Name

B 53.4
Name Windshield type
Sheet No Designation !

Designation Date Date of Issue Page No of

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48
B 53.5 Drawing showing the mounting and relevant dimensions

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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49
 Table 4 of AIS-007 (Revision 5)

TECHNICAL SPECIFICATION – FOUR WHEELERS AND ABOVE

PART C - ENGINE
Clause No. Description
C1.0 Description of Engine:
C1.1 Type (Compression Ignition / Positive Ignition)
C1.1.1 Compliance sought for emission norms (BS-III /BS -IV /Any other)
C1.2 Make
C1.3 Name and address of the engine manufacturing plant
C1.4 Working principle: (Four / two stroke), (DI / IDI ) (NA/TC/TCIC/ Any other )
C1.5 Model name and identification
C1.6 Type of fuel used
C1.7 No.& Layout of cylinders & firing order
C1.8 Swept volume cc
C1.9 Bore (mm)
C1.10 Stroke (mm)
C1.11 Compression ratio (specify tolerance)
C1.12 Engine performance (declared by the manufacturer):
C1.12.1 Max. Net power of engine on bench (kW @ rpm)(Specify standard and tolerance)
C1.12.2 Maximum net torque on bench (Nm @ rpm)
Note : In case of diesel engines the max. Power and max. Torque shall be specified as
per conditions given in Chapter 6 of Part IV of Doc. MoRTH / CMVR /
TAP-115 / 116 Issue No.3
C1.13 Location of engine (Front / Rear)
C2.0 Combustion System:
C2.1 Type of combustion chamber (Hemispherical/ squish/others)
Drawing(s) of combustion chamber and piston crown (Enclose the

C2.2 drawing & Mention the drawing no. & Part no.)
C2.3 Minimum cross section area of ports
C2.3.1 Inlet (cm2)
C2.3.2 Outlet (cm2)
C3.0 Ignition System (Spark Ignition engines only):
C3.1 Type
C3.2 Nominal Voltage
C3.3
Manufacturer : Operating Principle
Document No : Test Agency : Cert No :

C3.4
Signature CDI Signature

C3.5 Table of Combination for EMI test Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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 Table 4 of AIS-007 (Revision 5)

C3.6 Ignition advance curve (specify tolerance) & enclose the curve
C3.7 Ignition timing (specify tolerance)
C3.8 Contact point gap and dwell angle (specify tolerance)
C3.9 Type and make of distributor
C3.10 Sparking plugs
C3.10.1 Make
C3.10.2 Type and designation
C3.10.3 Spark-gap setting
C3.10.4 Nominal resistance (kilo ohm) (if resistive type)
C3.11 Ignition coil
C3.11.1 Make
C3.11.2 Type
C3.11.3 Identification
C3.12 Ignition condenser
C3.12.1 Make
C3.12.2 Type
C3.12.3 Identification
C3.13 EMI suppressor cap / Device / Electronic unit
C3.13.1 Make
C3.13.2 Type (Resistive/Capacitive)
C3.13.3 identification
C3.13.4 Nominal resistance (kilo ohm)
C3.13.5 Terminology and Drawing of interference Suppression equipment
C3.14 H.T. Cable
C3.14.1 Make and Place
C3.14.2 Type (Resistive/Non-resistive)
C3.14.3 Length mm (if resistive type)
C3.14.4 Outside dia. mm (if resistive type)
Manufacturer : Document No : Test Agency : Cert No :

C3.14.5
Signature
Nominal resistance kilo ohm, (if resistive type)
Signature

C4.0 Cooling system : Name

C4.1
Name Liquid cooling system
Sheet No Designation !

Designation Date Date of Issue Page No of

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51
C4.1.1 Nature of liquid
C4.1.2 Circulating pump yes/no

Table 4 of AIS-007 (Revision 5)

C4.1.3 Characteristics of Circulating pump or make(s) & type(s)

C4.1.3.1 Drive ratio
C4.1.4 Nominal temperature setting of the engine temperature control mechanism
C4.1.5 Radiator drawing(s)
C4.1.5.1 Make(s)
C4.1.5.2 Type(s)
C4.1.5.3 Relief valve pressure setting
C4.1.6 Fan characteristics (Fan power, kW) Enclose the fan power curve corresponding to
full load (v/s engine speed) of viscous fan.
C4.1.6.1 Make(s)
C4.1.6.1.1 No. of blades
C4.1.6.1.2 Material of blades ( metal / plastic )
C4.1.6.2 Type(s) [Fixed / Viscous / Electrical driven]
C4.1.6.3 Drive ratio
C4.1.6.4 Fan diameter (mm)
C4.1.6.5 Max. Speed of fan (in rev/min)
C4.1.7 Radiator core open area (cm²)
C4.2 Air Cooling system
C4.2.1 Blower characteristics
C4.2.1.1 Make
C4.2.1.2 Type(s)
C4.2.1.3 Drive ratio(s)
C4.2.2 Air ducting (std production)
C5.0 Temperature permitted by manufacturer in 0C for liquid cooling

(Location of measurement be specified)
Manufacturer : Document No : Test Agency : Cert No :

C5.1
Signature
Max. temp. at engine outlet Signature

C6.0 Temperature permitted by manufacturer

Name in 0C for Air cooling

(Location of measurement be specified ) !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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52
C6.1 Reference point
C6.2 Max. temperature at reference point
C6.3 Max. Temperature of the intercooled-air

(Location of measurement be specified)
C6.4 Max. Exhaust temperature
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet
flange(s) of exhaust manifolds), Specify the distance from the outlet flange.

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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53
 Table 4 of AIS-007 (Revision 5)

C7.0 Fuel temperature 0C:


(for diesel engines at the injection pump inlet)
C7.1 Minimum
C7.2 Maximum
C8.0 Lubricant Temperature 0C (Location of measurement be specified )
C8.1 Minimum
C8.2 Maximum
C9.0 Intake system : (Attach drawing, mention Drawing No. & Part No.)
C9.1 Supercharger / Turbocharger - yes/no
C9.1.1 Description of system
C9.1.2 Make(s)
C9.1.3 Type(s)
C9.1.4 Description of system (e.g. Charge pressure @ max. power and torque

speed, waste gate, if applicable)
C9.2 Intake manifold (Enclose drawing with drawing No. & Part No.)
C9.2.1 Description
C9.2.2 Identification No / Part No./ Drawing No.
C9.2.3 Schematic dimensional drawing
C9.3 Air filter
C9.3.1 Make
C9.3.2 Type
C9.3.3 Identification No / Part No./ Drawing No.
C9.3.4 Schematic dimensional drawing
C9.4 Intake silencer
C9.4.1 Make
C9.4.2 Type / Description
C9.4.3 Identification No / Part No./ Drawing No.
C9.4.4 Schematic dimensional drawing of inlet pipe and their accessories (dash pot,
heating devices, additional air intake etc.)
Manufacturer : Document No : Test Agency : Cert No :

C9.5
Signature
Inter cooler Signature

C9.5.1 Make Name

C9.5.2
Name Identification No
Sheet No / Part No./ DrawingDesignation
No. !

Designation Date Date of Issue Page No of

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54
C9.5.3 Air pressure drop across the inter-cooler
C10.0 Fuel feed: (By carburetor)
C10.1 Number
C10.2 Make
C10.3 Type

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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55
 Table 4 of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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56
C10.4 Adjustments (specify tolerance)
C10.4.1 Jets
C10.4.2 Venturies

C10.4.3 Float-chamber level

C10.4.4 Mass of float
C10.4.5 Float needle
C10.5 Dimensions of mixture duct
C10.6 Choke: Type (Manual/automatic) and closure setting
C10.7 Feed pump
C10.7.1 Pressure (specify tolerance) or characteristic diagrams
C10.7.2 Type of fuel feed pump
C11.0 Fuel feed: {By fuel injection}
C11.1 Injection system description
C11.2 Working principle: intake manifold/ direct injection / indirect injection / swirl
chamber/others
C11.3 Fuel Pump
C11.3.1 Make(s)
C11.3.2 Type(s)
C11.3.3 Pressure / characteristic diagram
C11.4 Delivery mm3/ per stroke at max net power speed in case of Diesel Engine& specify
delivery in kg/h at max net power speed in case of gas engines(specify tolerance) and
enclose characteristic diagram (specify tolerance).If boost control is supplied, state the
characteristics fuel delivery andboost pressure versus engine speed.

C11.5 Calibration Method (on engine/pump bench)

C11.6 Static Injection timing
C11.7 Injection advance curve (Diagram be enclosed)
C11.8 Injection advance (specify the tolerance)
C11.9 Injector (s)

C11.9.1 Type (s) (mention holder, nozzle and assembly no(s))

C11.9.2 Make (s)
C11.9.3 Opening pressure (specify tolerance) or characteristic diagram
C11.9.4 Injection piping
Manufacturer : Document No : Test Agency : Cert No :
C11.9.4.1 Length mm
Signature Signature
C11.9.4.2 Internal diameter mm
Name
C 12.0 Device for recycling crank-case gases
Name Sheet No Designation !
C12.1 Description & drawings
Designation Date Date of Issue Page No of
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57
 Table 4 of AIS-007 (Revision 5)

C13.0 Governor
C13.1 Type(s)
C13.2 Speed at which Cut off starts under load (rev/min)
C13.3 Max. speed without load (rev/min)
C13.4 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
C15.0 Starting System :
C15.1 Type(s)
C15.2 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges
Manufacturer : Document No : Test Agency : Cert No :
C16.7 Valve gap (Hot or Cold as applicable)
Signature Signature
C16.7.1 Inlet
Name
C16.7.2 Exhaust !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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58
C16.8 Distribution by ports
C16.8.1 Volume of crank-case cavity with piston at TDC
C16.8.2 Reed valve fitted ( Yes / No )
C16.8.3 Description of inlet ports, scavenging and exhaust ports with corresponding timing.

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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59
 Table 4 of AIS-007 (Revision 5)

C17.0 Lubrication system

C17.1 Description of system
C17.2 Position of lubricant reservoir
C17.3 Feed system (pump, injection in to intake mixing with fuel etc.,)
C17.4 Lubricating pump
C17.4.1 Type
C17.5 Mixture with fuel: yes/no, and if yes % ( for 2 stroke engines )
C17.6 Oil cooler : yes/no, and if yes Enclose dimensional drawings, make(s) & type(s)
C18.0 Electrical equipment
C18.1 Generator/alternator characteristics (specify tolerance) or
C18.1.1 Make
C18.1.2 Identification No / Part No./ Drawing No.
C19.0 Other engine driven auxiliaries
C19.1 Enumeration & brief description, if necessary
C20.0 Idling System:
C20.1 Idling speed (rpm) (specify the tolerance)
C20.2 Description of settings and relevant requirements
C20.3 Carbon monoxide and HC content by volume in the exhaust gas with the engine
idling, per cent (for SI engines only) (manufacturer’s standard)
C20.4 High Idle (2500 ± 200 rpm) Lambda value(For petrol driven four wheeled vehicles
only) (1± 0.03 or as specified by the vehicle manufacturer)
C 21.0 Requirements for engine test
C21.1 Maximum permitted depression of air intake at characteristic place in kPa

(Specify location of measurement))
C21.2 Exhaust back pressure at maximum net power and location of

measurement (kPa)
C21.3 Effective volume of exhaust-system (specify the tolerance & range) in

liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the

exhaust system dimensional drawing and indicate the volume of each

parts clearly.
C21.4
Manufacturer : Moment of Document
inertia No
of: combined flywheel & transmission
Test Agency : at condition

Cert No :

Signature
when no gear is engaged Signature

C21.5 Maximum rated speed (Specify the tolerance)

Name

C21.6
Name Minimum rated speed (Specify the tolerance)
Sheet No Designation !

Designation Date Date of Issue Page No of

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60
C21.7 Max. Net Torque on bench ……. Nm at ……..rpm ( specify tolerance )
C21.8 Max. net Power on bench, ……. Nm at ……..rpm ( specify tolerance )

Table 4 of AIS-007 (Revision 5)

C21.9 Engine Performance 

Declared speed and powers of the engine submitted for type approval) (Speeds to
be agreed with the testing agency)
C21.9.1 Engine Speeds (For ESC & ELR cycles)
C21.9.2 Low Speed (nlo) (rpm)
C21.9.3 High Speed (nhi) (rpm)
C21.9.4 Speed A (rpm)
C21.9.5 Speed B (rpm)
C21.9.6 Speed C (rpm)
C21.9.7 Engine Power Table

Measurement point* Engine speed
rpm New Power
kW**
(1)
(2)
(3)
(4)
(5)
(6)

* See Chapter 3 of Part IV of Doc.MoRTH/CMVR/TAP115/116 Issue No.4


** Net power according to Chapter 6 of Part IV of Doc.
MoRTH/CMVR/TAP115/116 Issue No.4.


Note: In case, if data regarding the Moment of Inertia, is required by the test agency for
carrying out the Full Throttle performance test for both the CI / SI engines, the
same shall be provided by the manufacturer.
C22.0 Exhaust system
C22.1 Silencer
C22.1.1 Type
C22.1.2 Make
C22.1.3 Number
C22.1.4 Silencer identification No. / Part No.
C22.2 Internal diameter of exhaust pipe (mm)
C22.3 Description with general arrangement of exhaust system along with its routing

Manufacturer :
indicating theDocument
lengths of exhaust pipe, Test
No :
tailAgency
pipe: and exhaust outlet location, indicated in
Cert No :
a Schematic dimensional drawing.
Signature Signature
C22.4 Minimum distance between exhaust pipe(s) and the fuel line
C22.5 Auxiliary Noise shields for complianceName
to IS 3028 and / OR AIS-020 (If Provided)
Name Sheet No Designation !
C22.5.1 Material

Designation Date Date of Issue Page No of

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61
C22.5.2 Layout of noise shield / Photographs / Diagram Showing arrangements indicating
fitment on vehicle.

Table 4 of AIS-007 (Revision 5)

C23.0 Additional emission control devices, such as catalytic converter etc.

(if any & if not covered by another heading)
C23.1 Catalyser make, number
C23.2 Identification No / Part No./ Drawing No.
C23.3 Type of catalytic action (One/two/three way)
C23.4 Total charge of precious metal (g/vehicle)
C23.5 Relative concentration (%)
C23.5.1 Platinum
C23.5.2 Rhodium
C23.5.3 Palladium
C23.6 Substrate (Monolithic metal/ Ceramic/ honeycomb)
C23.6.1 Cell density (cells per sq. inch / cm)
C23.7 Type of casing for catalyser
C23.8 Diagram indicating the arrangement and position of catalytic converter w.r.t.
exhaust manifold)
C23.9 Lambda Sensor
C23.9.1 Make
C23.9.2 Type / Part No.
C23.9.3 Identification No / Part No./ Drawing No.
C23.9.4 Location
C 23.10 Regeneration systems/method of exhaust after-treatment systems, description:
C 23.10.1 The number of Type I operating cycles, or equivalent engine test bench cycles,
between two cycles where regenerative phases occur under the conditions equivalent to
Type I test (Distance "D" in figure 1 in Chapter 15 of TAP Document) :
C 23.10.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C23.10.3 Parameters to determine the level of loading required before regeneration occurs (i.e.
temperature, pressure etc.):
C23.10.4 Description of method used to load system in the test procedure described in paragraph
3.1., ( Refer Chapter 15 of TAP Document) :
C 23.11 Oxygen sensor: type
C 23.11.1 Location of oxygen sensor:
C23.11.2 Control range of oxygen sensor:
Manufacturer : Document No : Test Agency : Cert No :
C 23.11.3 Regeneration system/method - Description and drawing:
Signature Signature
C23.12 Electronic Control Unit (ECU)
Name
C23.12.1 Make !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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62
C23.12.2 Identification mark
C23.12.3 Calibration Identification No.
C23.12.4 Adjustment possibilities ( Yes / No )

Table 4 of AIS-007 (Revision 5)

C23.13 Secondary Air Injection

C23.13.1 Make
C23.13.2 Identification mark
C23.14 Exhaust Gas Re-circulating System
C23.14.1 Brief description of the system
C23.14.2 Type ( Cooled / Non-cooled/Progressive/ On-Off/ Any Other )
C23.14.3 EGR Valve
C23.14.3.1 Make
C23.14.3.2 Type
C23.14.3.3 Identification No / Part No./ Drawing No.
C23.14.4 EGR Electronic Control Unit
C23.14.4.1 Make
C23.14.4.2 Identification No / Part No./ Drawing No.
C24.0 Additional information for evaporative emission
C24.1 Evaporative emission control system
C24.2 Type
C24.3 Make
C24.4 Complete detailed description of devices and their state of tune
C24.5 Drawing of the evaporative control system
C24.6 Drawing of the fuel tank with indication of capacity and material
C24.7 Canister
C24.7.1 Working capacity
C24.7.2 Make
C24.7.3 Identification No / Part No./ Drawing No.
C24.7.4 Schematic diagram
C24.7.5 Canister bed volume (1)
C 25.0 On Board Diagnosis (OBD )
C 25.1 Written description and/or drawing of the Malfunction Indicator(MI).
C 25.2 :
Manufacturer List and purpose of No
Document all: components monitored
Test Agency by
: the OBD system. Cert No :

C 25.3
Signature Written description (general working principles)
Signature for ;
C 25.3.1 Positive-ignition engines. Name

Name Catalyst monitoring

Sheet No Designation !

Designation Date Date of Issue Page No of

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63
C 25.3.1.1 Misfire detection
C 25.3.1.2 Oxygen sensor monitoring
C 25.3.1.3 Other components monitored by the OBD system

Table 4 of AIS-007 (Revision 5)

25.3.2 Compression-ignition engines

Catalyst Monitoring
C 25.3.2.1 Particulate trap monitoring
C 25.3.2.2 Electronic fuelling system monitoring
C 25.3.2.3 deNox system monitoring
C 25.3.2.4 Other components monitored by the OBD system
C 25.4 Criteria for MI activation (fixed number of driving cycles or statistical method)
C 25.5 List of all OBD output codes and formats used (with explanation of each).
C 25.6 The following additional information shall be provided by the vehicle manufacturer
for the purposes of enabling the manufacture of OBD-compatible replacement or
service parts and diagnostic tools and test equipment, unless such information is
covered by intellectual property rights or constitutes specific know-how of the
manufacturer or the OEM supplier(s).
C 25.6.1 A description of the type and number of the pre-conditioning cycles used for the
original type approval of the vehicle.
C 25.6.2 A description of the type of the OBD demonstration cycle used for the original type-
approval of the vehicle for the component monitored by the OBD system.
C 25.6.3 A comprehensive document describing all sensed components with the strategy for
fault detection and MI activation (fixed number of driving cycles or statistical
method), including a list of relevant secondary sensed parameters for each component
monitored by the OBD system. A list of all OBD output codes and format used (with
an explanation of each) associated with individual emission related power-train
components and individual non-emission related components, where monitoring of
the component is used to determine MI activation. In particular, a comprehensive
explanation for the data given in service $05 Test ID $21 to FF and the data given in
service $06 must be provided. In the case of vehicle types that use a communication
link in accordance with ISO 15765-4 “Road vehicles, diagnostics on controller area
network (CAN) – part 4: requirements for emissions-related systems”, a
comprehensive explanation for the data given in service $06 Test ID $00 to FF, for
each OBD monitor ID supported, must be provided.
This information may be defined in the form of a table, as follows:

Component Fault code Monitoring strategy MI activation criteria

Secondary parameters Pre-conditioning Demon-stration test

Catalyst P0420 Oxygen sensor 1 and 2 signals 3rd cycle Engine speed, engine load,
A/F mode, catalyst temperature Two type 1 cycles Type 1’
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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64
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! /227
65
 Table 4 of AIS-007 (Revision 5)

C 25.7 Torque limiter (yes/No) (for vehicles with GVW above 3500 kg)
C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation
C 26.0 Particulate trap ( Yes / No)
C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions
equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP
Document) :
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs
(i.e. temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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66
 Table 4A of AIS-007 (Revision 5)

Essential Characteristics of the Engine family–For Engines fitted on vehicles with GVW
greater than 3500 kg specifically for BS-IV compliance

C 1.0 Common parameters

C 1.1 Combustion Cycle
C 1.2 Cooling Medium
C 1.3 Number of cylinders
C 1.4 Individual cylinder displacement
C 1.5 Method of air aspiration
C 1.6 Combustion chamber type /design
C 1.7 Valve and Porting – Configuration, size and number
C 1.8 Fuel System
C 1.9 Ignition System ( gas engines)
C 1.10 Miscellaneous features
C 1.10.1 Charge Cooling System
C 1.10.2 Exhaust gas Recirculation
C 1.10.3 Water Injection Emulsion
C 1.10.4 Air Injection
C 1.11 Exhaust After treatment – Proof of identical (or lowest for the
parent engine) ratio: system capacity/fuel delivery per stroke,
pursuant to diagram number
C 2.0 Engine family listing
C 2.1 Name of diesel engine family

Table 4A of AIS-007 (Revision 5)

C 2.1.1
Manufacturer : Specifications of engines
Document No : within the family
Test Agency : Cert No :

Signature Signature Parent engine

Engine type Name

Name Number of cylinders

Sheet No Designation !

Designation Date Date of Issue Page No of

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67
 Rated speed (rpm)
Fuel delivery per
stroke(mm3)
Rated net Power(kW)
Maximum torque
speed(rpm)
Fuel delivery per stroke
(mm3)
Max torque (Nm)
Low idle speed(rpm)
Cylinder displacement (in
% of parent engine)
C 2.2 Name of gas engine family
C 2.2.1 Specifications of engine within the family
Parent engine
Engine type
Number of cylinders
Rated speed (rpm)
Fuel delivery per
stroke(mm3)
Rated net Power(kW)
Maximum torque
speed(rpm)
Fuel delivery per stroke
(mm3)
Max torque (Nm)
Low idle speed(rpm)
Cylinder displacement
(in % of parent engine)
Spark timing
EGR flow
Air pump (yes/ no)
Air pump actual flow

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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68
 Table 4B of AIS-007 (Revision 5)


TECHNICAL SPECIFICATION – FOUR WHEELERS AND ABOVE

PART C - Technical specification of the Parent Engine fitted on vehicles
with GVW greater than 3500 kg

Clause No. Description

C1.0 Description of Engine:
C1.1 Type (Compression Ignition / Positive Ignition)
C1.2 Make
C1.3 Name and address of the engine manufacturing plant
C1.4 Working principle: (Four / two stroke), (DI / IDI ) (NA/TC/TCIC/ Any other )
C1.5 Model name and identification
C1.6 Type of fuel used
C1.7 No.& Layout of cylinders & firing order
C1.8 Swept volume cc
C1.9 Bore (mm)
C1.10 Stroke (mm)
C1.11 Compression ratio (specify tolerance)
C1.12 Engine performance (declared by the manufacturer):
C1.12.1 Max. Net power of engine on bench (kW @ rpm)(Specify standard and tolerance)
C1.12.2 Maximum net torque on bench (Nm @ rpm)
Note : In case of diesel engines the max. Power and max. Torque shall be specified as
per conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR /
TAP-115 / 116 Issue No.3
C1.13 Location of engine (Front / Rear)
C2.0 Combustion System:
C2.1 Type of combustion chamber (Hemispherical/ squish/others)
C2.2 Drawing(s) of combustion chamber and piston crown (Enclose the drawing & Mention
the drawing no. & Part no.)
C2.3 Minimum cross section area of ports
C2.3.1 Inlet (cm2)
C2.3.2 Outlet (cm2)
C3.0 Ignition System (Spark Ignition engines only):
C3.1 Make
C3.2 Type
C3.3
Manufacturer : Nominal Voltage
Document No : Test Agency : Cert No :

C3.4
Signature Operating Principle Signature

Name

Name Sheet No Designation !

Table 4B of AIS-007 (Revision 5)
Designation Date Date of Issue Page No of
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69
C3.5 CDI
C3.6 Table of Combination for EMI test
C3.7 Ignition advance curve (specify tolerance) & enclose the curve
C3.8 Ignition timing (specify tolerance)
C3.9 Contact point gap and dwell angle (specify tolerance)
C3.10 Type and make of distributor
C3.11 Sparking plugs
C3.11.1 Make
C3.11.2 Type and designation
C3.11.3 Spark-gap setting
C3.11.4 Nominal resistance (kilo ohm) (if resistive type)
C3.12 Ignition coil
C3.12.1 Make
C3.12.2 Type
C3.12.3 Identification
C3.13 Ignition condenser
C3.13.1 Make
C3.13.2 Type
C3.13.3 Identification
C3.14 EMI suppressor cap / Device / Electronic unit
C3.14.1 Make
C3.14.2 Type (Resistive/Capacitive)
C3.14.3 identification
C3.14.4 Nominal resistance (kilo ohm)
C3.14.5 Terminology and Drawing of interference Suppression equipment
C3.15 H.T.Cable
C3.15.1 Make and Place
C3.15.2 Type (Resistive/Non-resistive)
C3.15.3 Length mm (if resistive type)
C3.15.4 Outside dia. mm (if resistive type)
C3.15.5 Nominal resistance kilo ohm, (if resistive type)
C3.16 Systems incorporating electronic oscillator with an operating frequency greater
than 9 kHz
Manufacturer : Document No : Test Agency : Cert No :
Table 4B of AIS-007 (Revision 5)
Signature Signature
C4.0 Cooling system :
Name
C4.1 Liquid cooling system
Name Sheet No Designation !
C4.1.1 Nature of liquid and capacity
Designation Date Date of Issue Page No of
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70
C4.1.2 Circulating pump yes/no
C4.1.3 Characteristics of Circulating pump or make(s) & type(s)
C4.1.3.1 Drive ratio
C4.1.4 Thermostat type and setting
C4.1.5 Radiator drawing(s)
C4.1.5.1 Make(s) and Place
C4.1.5.2 Type(s)
C4.1.5.3 Relief valve pressure setting
C4.1.6 Fan characteristics (Fan power, kW) Enclose the fan power curve corresponding to full
load (v/s engine speed) of viscous fan.
C4.1.6.1 Make(s)
C4.1.6.1.1 No. of blades
C4.1.6.1.2 Material of blades ( metal / plastic )
C4.1.6.2 Type(s) [Fixed / Viscous / Electrical driven]
C4.1.6.3 Fan drive system
C4.1.6.4 Drive ratio
C4.1.6.5 Fan cowl
C4.1.6.6 Fan diameter (mm)
C4.1.6.7 Max. Speed of fan (in rev/min)
C4.1.7 Radiator core open area (cm²)
C4.2 Air Cooling system
C4.2.1 Blower characteristics
C4.2.1.1 Make
C4.2.1.2 Type(s)
C4.2.1.3 Drive ratio(s)
C4.2.2 Air ducting (std production)
C5.0 Temperature permitted by manufacturer in 0C for liquid cooling

(Location of measurement be specified)
C5.1 Max. temp. at engine outlet
C6.0 Temperature permitted by manufacturer in 0C for Air cooling

(Location of measurement be specified )
C6.1 Reference point
C6.2 Max. temperature at reference point
C6.3 Max. Temperature of the intercooled-air (Location of measurement be specified)
C6.4
Manufacturer : Max. Exhaust temperature
Document No : Test Agency : Cert No :
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet flange(s)
Signature Signature
of exhaust manifolds), Specify the distance from the outlet flange.
Name
Table 4B of AIS-007 (Revision 5)
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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71
C7.0 Fuel temperature 0C:

(for diesel engines at the injection pump inlet)
C7.1 Minimum
C7.2 Maximum
C8.0 Lubricant Temperature 0C (Location of measurement be specified )
C8.1 Minimum
C8.2 Maximum
C9.0 Intake system : (Attach drawing, mention Drawing No. & Part No.)
C9.1 Supercharger / Turbocharger - yes/no
C9.1.1 Description of system
C9.1.2 Make(s) ,
C9.1.3 Type(s) and part no.
C9.1.4 Description of system (e.g. Charge pressure @ max. power and torque

speed, waste gate, if applicable)
C9.2 Intake manifold (Enclose drawing with drawing No. & Part No.)
C9.2.1 Description
C9.2.2 Identification No / Part No./ Drawing No.
C9.2.3 Schematic dimensional drawing
C9.3 Air filter
C9.3.1 Make
C9.3.2 Type
C9.3.3 Identification No / Part No./ Drawing No.
C9.3.4 Schematic dimensional drawing
C9.4 Intake silencer
C9.4.1 Make
C9.4.2 Type / Description
C9.4.3 Identification No / Part No./ Drawing No.
C9.4.4 Schematic dimensional drawing of inlet pipe and their accessories (dash pot, heating
devices, additional air intake etc.)
C9.5 Inter cooler
C9.5.1 Make
C9.5.2 Identification No / Part No./ Drawing No.
C9.5.3 Air pressure drop across the inter-cooler
C10.0 Fuel feed: (By carburetor)
Manufacturer : Document No : Test Agency : Cert No :
C10.1 Number
Signature Signature
C10.2 Make
Name
C10.3 Type
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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 Table 4B of AIS-007 (Revision 5)

C10.4 Adjustments (specify tolerance)

C10.4.1 Jets
C10.4.2 Venturies

C10.4.3 Float-chamber level

C10.4.4 Mass of float
C10.4.5 Float needle
C10.5 Dimensions of mixture duct
C10.6 Choke: Type (Manual/automatic) and closure setting
C10.7 Feed pump
C10.7.1 Pressure (specify tolerance) or characteristic diagrams
C10.7.2 Type of fuel feed pump
C11.0 Fuel feed: {By fuel injection}
C11.1 Injection system description
C11.2 Working principle: intake manifold/ direct injection / indirect injection / swirl chamber/
others
C11.3 Fuel Pump
C11.3.1 Make(s)
C11.3.2 Type(s)
C11.3.3 Pressure / characteristic diagram
C11.4 Delivery mm3/ per stroke at max net power speed in case of Diesel Engine& specify
delivery in kg/h at max net power speed in case of gas engines(specify tolerance) and
enclose characteristic diagram (specify tolerance).If boost control is supplied, state the
characteristics fuel delivery andboost pressure versus engine speed.
C11.5 Calibration Method (on engine/pump bench)
C11.6 Static Injection timing
C11.7 Injection advance curve (Diagram be enclosed)
C11.8 Injection advance (specify the tolerance)
C11.9 Injector (s)
C11.9.1 Type (s) (mention holder, nozzle and assembly no(s))
C11.9.2 Make (s)
C11.9.3 Opening pressure (specify tolerance) or characteristic diagram
C11.9.4 Injection piping
C11.9.4.1 Length mm
Manufacturer : Document No : Test Agency : Cert No :
C11.9.4.2 Internal diameter mm
Signature Signature
C 12.0 Device for recycling crank-case gases
Name
C 12.1 Description & drawings
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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 Table 4B of AIS-007 (Revision 5)

C13.0 Governor
C13.1 Make(s)
C13.2 Type(s)
C13.3 Speed at which Cut off starts under load (rev/min)
C13.4 Max. speed without load (rev/min)
C13.5 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
C15.0 Starting System :
C15.1 Make
C15.2 Type(s)
C15.3 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges
C16.7 Valve gap (Hot or Cold as applicable)
C16.7.1 Inlet
C16.7.2
Manufacturer : Exhaust Document No : Test Agency : Cert No :

C16.8
Signature Distribution by ports Signature

C16.8.1 Volume of crank-case cavity with piston at TDC

Name

C16.8.2
Name Reed valve fitted ( Yes / No )
Sheet No Designation !

Designation Date Date of Issue Page No of

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C16.8.3 Description of inlet ports, scavenging and exhaust ports with corresponding timing.

Table 4B of AIS-007 (Revision 5)

C17.0 Lubrication system
C17.1 Description of system
C17.2 Lubrication oil capacity lit
C17.3 Position of lubricant reservoir
C17.4 Lubricating oil grade
C17.5 Feed system (pump, injection in to intake mixing with fuel etc.,)
C17.6 Lubricating pump
C17.6.1 Make
C17.6.2 Type
C17.7 Mixture with fuel: yes/no, and if yes % ( for 2 stroke engines )
C17.8 Oil cooler : yes/no, and if yes Enclose dimensional drawings, make(s) & type(s)
C18.0 Electrical equipment
C18.1 Generator/alternator characteristics (specify tolerance) or
C18.1.1 Make
C18.1.2 Type
C18.1.3 Identification No / Part No./ Drawing No.
C19.0 Other engine driven auxiliaries
C19.1 Enumeration & brief description, if necessary
C20.0 Idling System:
C20.1 Idling speed (rpm) (specify the tolerance)
C20.2 Description of settings and relevant requirements
C20.3 Carbon monoxide and HC content by volume in the exhaust gas with the engine idling,
per cent (for SI engines only) (manufacturer’s standard)
C20.4 High Idle (2500 ± 200 rpm) Lambda value(For petrol driven four wheeled vehicles only)
(1± 0.03 or as specified by the vehicle manufacturer)
C 21.0 Requirements for engine test
C21.1 Maximum permitted depression of air intake at characteristic place in kPa

(Specify location of measurement))
C21.2 Exhaust back pressure at maximum net power and location of measurement (kPa)
C21.3 Effective volume of exhaust-system (specify the tolerance & range) in

liters (from exhaust manifold / TC outlet to tail pipe end), Enclose the

exhaust system dimensional drawing and indicate the volume of each

Manufacturer :
parts clearly. Document No : Test Agency : Cert No :

C21.4
Signature
Moment of inertia of combined flywheel & transmission at condition

Signature
when no gear is engaged
Name
C21.5 Maximum rated speed (Specify the tolerance)
Name Sheet No Designation !
C21.6 Minimum rated speed (Specify the tolerance)

Designation Date Date of Issue Page No of

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75
C21.7 Max. Net Torque on bench ……. Nm at ……..rpm ( specify tolerance )
C21.8 Max. net Power on bench, ……. Nm at ……..rpm ( specify tolerance )

Table 4B of AIS-007 (Revision 5)

C21.9 Engine Performance


Declared speed and powers of the engine submitted for type approval) (Speeds to
be agreed with the testing agency)

C21.9.1 Engine Speeds (For ESC & ELR cycles)

C21.9.2 Low Speed (nlo) (rpm)
C21.9.3 High Speed (nhi) (rpm)
C21.9.4 Speed A (rpm)
C21.9.5 Speed B (rpm)
C21.9.6 Speed C (rpm)
C21.9.7 Engine Power Table


Measurement point* Engine speed

rpm New Power kW**
(1)
(2)
(3)
(4)
(5)
(6)



* See Chapter 3 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4

** Net power according to Chapter 6 of Part IV of Doc
MoRTH/CMVR/TAP115/116 Issue No.4.

Note: In case, if data regarding the Moment of Inertia, is required by the test agency for
carrying out the Full Throttle performance test for both the CI / SI engines, the
same shall be provided by the manufacturer.

C22.0 Exhaust system

C22.1 Silencer
C22.1.1 Type
C22.1.2 Make
C22.1.3 Number
C22.1.4 Silencer identification No. (if proprietary) / Part No. (if not proprietary)
C22.2 Internal diameter of exhaust pipe (mm)
C22.3
Manufacturer : Description with general
Document No : arrangementTest
ofAgency
exhaust
: system along with Cert
its No
routing
:

Signature indicating the lengths of exhaust pipe,Signature

tail pipe and exhaust outlet location, indicated
in a Schematic dimensional drawing.
Name

C22.4
Name
Minimum distance
Sheet No
between exhaust pipe(s)

Designation !
and the fuel line
Designation Date Date of Issue Page No of
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76
 Table 4B of AIS-007 (Revision 5)

C23.0 Additional emission control devices, such as catalytic converter etc.

(if any & if not covered by another heading)
C23.1 Catalyser make, number
C23.2 Identification Mark / Part No. / Drawing No.
C23.3 Type of catalytic action (One/two/three way)
C23.4 Total charge of precious metal (g/vehicle)
C23.5 Relative concentration (%)
C23.5.1 Platinum
C23.5.2 Rhodium
C23.5.3 Palladium
C23.6 Substrate (Monolythic metal/ Ceramic/ honeycomb)
C23.6.1 Cell density (cells per sq. inch / cm)
C23.7 Type of casing for catalyser
C23.8 Diagram indicating the arrangement and position of catalytic converter w.r.t.
exhaust manifold)
C23.9 Lamda Sensor
C23.9.1 Make
C23.9.2 Type / Part No.
C23.9.3 Identification No. / Part No. / Drawing No.
C23.9.4 Location
C 23.10 Regeneration systems/method of exhaust after-treatment systems, description:
C 23.10.1 The number of Type I operating cycles, or equivalent engine test bench cycles,
between two cycles where regenerative phases occur under the conditions
equivalent to Type I test (Distance "D" in figure 1 in Chapter 15 of TAP
Document) :
C 23.10.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C23.10.3 Parameters to determine the level of loading required before regeneration occurs
Manufacturer :
(i.e. temperature, pressure etc.):
Document No : Test Agency : Cert No :

C23.10.4
Signature Description of method used to load system
Signature in the test procedure described in
paragraph 3.1., ( Refer Chapter 15 of TAP Document) :
Name
C 23.11 Oxygen sensor: type !
Name Sheet No Designation

Designation Date Date of Issue Page No of

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C 23.11.1 Location of oxygen sensor:
C23.11.2 Control range of oxygen sensor:
C 23.11.3 Regeneration system/method - Description and drawing:

Table 4B of AIS-007 (Revision 5)

C23.12 Electronic Control Unit (ECU)

C23.12.1 Make
C23.12.2 Identification mark
C23.12.3 Calibration Identification No.
C23.12.4 Adjustment possibilities ( Yes / No )
C23.13 Secondary Air Injection
C23.13.1 Make
C23.13.2 Identification mark
C23.14 Exhaust Gas Re-circulating System
C23.14.1 Brief description of the system
C23.14.2 Type ( Cooled / Non-cooled/Progressive/ On-Off/ Any Other )
C23.14.3 EGR Valve
C23.14.3.1 Make
C23.14.3.2 Type
C23.14.3.3 Identification No / Part No. / Drawing No.
C23.14.4 EGR Electronic Control Unit
C23.14.4.1 Make
C23.14.4.2 Identification No. / Part No. / Drawing No.
C24.0 Additional information for evaporative emission
C24.1 Evaporative emission control system
C24.2 Type
C24.3 Make
C24.4 Complete detailed description of devices and their state of tune
Manufacturer : Document No : Test Agency : Cert No :
C24.5 Drawing of the evaporative control system
Signature Signature
C24.6 Drawing of the fuel tank with indication of

capacity and material Name

Name Sheet No Designation !

C24.7 Canister
Designation Date Date of Issue Page No of
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C24.7.1 Working capacity
C24.7.2 Make
C24.7.3 Identification No. / Part No. / Drawing No.
C24.7.4 Schematic diagram
C24.7.5 Canister bed volume (1)

Table 4B of AIS-007 (Revision 5)

C 25.0 On Board Diagnosis (OBD )

C 25.1 Written description and/or drawing of the Malfunction Indicator (MI).
C 25.2 List and purpose of all components monitored by the OBD system.
C 25.3 Written description (general working principles) for ;
C 25.3.1 Positive-ignition engines.
C 25.3.1.1 Catalyst monitoring
C 25.3.1.2 Misfire detection
C 25.3.1.3 Oxygen sensor monitoring
C 25.3.1.4 Other components monitored by the OBD system
C 25.3.2 Compression-ignition engines
C 25.3.2.1 Catalyst monitoring
C 25.3.2.2 Particulate trap monitoring
C 25.3.2.3 Electronic fuelling system monitoring
C 25.3.2.4 deNox system monitoring
C 25.3.2.5 Other components monitored by the OBD system
C 25.4 Criteria for MI activation (fixed number of driving cycles or statistical method)
C 25.5 List of all OBD output codes and formats used (with explanation of each).
C 25.6 The following additional information shall be provided by the vehicle
manufacturer for the purposes of enabling the manufacture of OBD-compatible
replacement or service parts and diagnostic tools and test equipment, unless
such information is covered by intellectual property rights or constitutes specific
know-how of the manufacturer or the OEM supplier(s).
C 25.6.1 A description of the type and number of the pre-conditioning cycles used for the
Manufacturer : original type approval
Document No : of the vehicle.
Test Agency : Cert No :

C 25.6.2
Signature
A description of the type of the OBD demonstration cycle used for the original
Signature

type-approval of the vehicle for the Name

component monitored by the OBD system.
Name Sheet No Designation !

Designation Date Date of Issue Page No of

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79
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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80
 Table 4B of AIS-007 (Revision 5)
C 25.6.3 A comprehensive document describing all sensed components with the strategy for
fault detection and MI activation (fixed number of driving cycles or statistical
method), including a list of relevant secondary sensed parameters for each component
monitored by the OBD system. A list of all OBD output codes and format used (with
an explanation of each) associated with individual emission related power-train
components and individual non-emission related components, where monitoring of
the component is used to determine MI activation. In particular, a comprehensive
explanation for the data given in service $05 Test ID $21 to FF and the data given in
service $06 must be provided. In the case of vehicle types that use a communication
link in accordance with ISO 15765-4 “Road vehicles, diagnostics on controller area
network (CAN) – part 4: requirements for emissions-related systems”, a
comprehensive explanation for the data given in service $06 Test ID $00 to FF, for
each OBD monitor ID supported, must be provided.
This information may be defined in the form of a table, as follows:
Component Fault code Monitoring strategy MI activation criteria
Secondary parameters Pre-condit-ioning Demonstr- ation test
Catalyst P0420 Oxygen sensor 1 and 2 signals 3rd cycle Engine speed, engine load, A/F
mode, catalyst temperature Two type 1 cycles Type 1’

C 25.7 Torque limiter (yes/No) (for vehicles with GVW above 3500 kg)
C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation
C 26.0 Particulate trap ( Yes / No)
C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions equivalent
to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document) :
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs (i.e.
temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :

Table 4C of AIS-007 (Revision 5)


TECHNICAL SPECIFICATION-FOUR WHEELERS AND ABOVE


Manufacturer : Document No : Test Agency : Cert No :
PART C - Technical Specification for the individual Engine of the Engine family fitted on
Signature vehicles with GVW greater Signaturethan 3500 kg

Clause No. Description

Name

Name !
C1.0 DescriptionSheet No
of Engine: Designation

Designation Date Date of Issue Page No of

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81
C1.1 Type (Compression Ignition / Positive Ignition)
C1.2 Make
C1.3 Name and address of the engine manufacturing plant
C1.4 Working principle: (Four / two stroke), (DI / IDI ) (NA/TC/TCIC/ Any other )
C1.5 Model name and identification
C1.6 Type of fuel used
C1.7 No.& Layout of cylinders & firing order
C1.8 Swept volume cc
C1.9 Bore (mm)
C1.10 Stroke (mm)
C1.11 Compression ratio (specify tolerance)
C1.12 Engine performance (declared by the manufacturer):
C1.12.1 Max. Net power of engine on bench (kW @ rpm)(Specify standard and tolerance)
C1.12.2 Maximum net torque on bench (Nm @ rpm)
Note : In case of diesel engines the max. Power and max. Torque shall be specified
as per conditions given in Chapter 6 of Part IV of Doc. MoRTH / CMVR /
TAP-115 / 116 Issue No.3
C1.13 Location of engine (Front / Rear)
C2.0 Combustion System:
C2.1 Type of combustion chamber (Hemispherical/ squish/others)
C2.2 Drawing(s) of combustion chamber and piston crown (Enclose the

drawing & Mention the drawing no. & Part no.)
C2.3 Minimum cross section area of ports
C2.3.1 Inlet (cm2)
C2.3.2 Outlet (cm2)
C3.0 Ignition System (Spark Ignition engines only):
C3.1 Make
C3.2 Type
C3.3 Nominal Voltage
C3.4 Operating Principle
Manufacturer : Document No : Test Agency : Cert No :
C3.5 CDI
Signature Signature

Table 4C of AIS-007 (Revision 5)

Name

Name Sheet No Designation !

C3.6 Table of Combination for EMI test
Designation Date Date of Issue Page No of
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82
C3.7 Ignition advance curve (specify tolerance) & enclose the curve
C3.8 Ignition timing (specify tolerance)
C3.9 Contact point gap and dwell angle (specify tolerance)
C3.10 Type and make of distributor
C3.11 Sparking plugs
C3.11.1 Make
C3.11.2 Type and designation
C3.11.3 Spark-gap setting
C3.11.4 Nominal resistance (kilo ohm) (if resistive type)
C3.12 Ignition coil
C3.12.1 Make
C3.12.2 Type
C3.12.3 Identification
C3.13 Ignition condenser
C3.13.1 Make
C3.13.2 Type
C3.13.3 Identification
C3.14 EMI suppressor cap / Device / Electronic unit
C3.14.1 Make
C3.14.2 Type (Resistive/Capacitive)
C3.14.3 identification
C3.14.4 Nominal resistance (kilo ohm)
C3.14.5 Terminology and Drawing of interference Suppression equipment
C3.15 H.T.Cable
C3.15.1 Make and Place /
C3.15.2 Type (Resistive/Non-resistive)
C3.15.3 Length mm (if resistive type)
C3.15.4 Outside dia. mm (if resistive type)
C3.15.5 Nominal resistance kilo ohm, (if resistive type)
Manufacturer : Document No : Test Agency : Cert No :
C3.16 Systems incorporating electronic oscillator with an operating frequency greater
Signature Signature
than 9 kHz
Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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83
 Table 4C of AIS-007 (Revision 5)

C4.0 Cooling system :

C4.1 Liquid cooling system
C4.1.1 Nature of liquid and capacity
C4.1.2 Circulating pump yes/no
C4.1.3 Characteristics of Circulating pump or make(s) & type(s)
C4.1.3.1 Drive ratio
C4.1.4 Thermostat type and setting
C4.1.5 Radiator drawing(s)
C4.1.5.1 Make(s) and Place
C4.1.5.2 Type(s)
C4.1.5.3 Relief valve pressure setting
C4.1.6 Fan characteristics (Fan power, kW) Enclose the fan power curve
corresponding to full load (v/s engine speed) of viscous fan.
C4.1.6.1 Make(s)
C4.1.6.1.1 No. of blades
C4.1.6.1.2 Material of blades ( metal / plastic )
C4.1.6.2 Type(s) [Fixed / Viscous / Electrical driven]
C4.1.6.3 Fan drive system
C4.1.6.4 Drive ratio
C4.1.6.5 Fan cowl
C4.1.6.6 Fan diameter (mm)
C4.1.6.7 Max. Speed of fan (in rev/min)
C4.1.7 Radiator core open area (cm²)
C4.2 Air Cooling system
C4.2.1 Blower characteristics
C4.2.1.1 Make
C4.2.1.2 Type(s)
C4.2.1.3 Drive ratio(s)
C4.2.2
Manufacturer : Air ductingDocument
(std production)
No : Test Agency : Cert No :

Signature Signature
C5.0 Temperature permitted by manufacturer in 0C for liquid cooling

(Location of measurement be specified)
Name

C5.1
Name Max. temp.Sheet
at engine
No outlet Designation !

Designation Date Date of Issue Page No of

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84
 C6.0 Temperature permitted by manufacturer in 0C for Air cooling

(Location of measurement be specified )
C6.1 Reference point

Table 4C of AIS-007 (Revision 5)

C6.2 Max. temperature at reference point

C6.3 Max. Temperature of the intercooled-air

(Location of measurement be specified)
C6.4 Max. Exhaust temperature 

(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet
flange(s) of exhaust manifolds), Specify the distance from the outlet flange.
C7.0 Fuel temperature 0C: (for diesel engines at the injection pump inlet)
C7.1 Minimum
C7.2 Maximum
C8.0 Lubricant Temperature 0C (Location of measurement be specified )
C8.1 Minimum
C8.2 Maximum
C9.0 Intake system : (Attach drawing, mention Drawing No. & Part No.)
C9.1 Supercharger / Turbocharger - yes/no
C9.1.1 Description of system
C9.1.2 Make(s)
C9.1.3 Type(s) and Part no.
C9.1.4 Description of system (e.g. Charge pressure @ max. power and torque

speed, waste gate, if applicable)
C9.2 Intake manifold (Enclose drawing with drawing No. & Part No.)
C9.2.1 Description
C9.2.2 Identification No / Part No.
C9.2.3 Schematic dimensional drawing
C9.3 Air filter
C9.3.1 Make
Manufacturer : Document No : Test Agency : Cert No :
C9.3.2 Type
Signature Signature
C9.3.3 Identification No / Part No./ Drawing No.
Name

C9.3.4
Name
Schematic dimensional
Sheet No
drawing Designation !

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C9.4 Intake silencer
C9.4.1 Make
C9.4.2 Type / Description
C9.4.3 Identification No / Part No./ Drawing No.
C9.4.4 Schematic dimensional drawing of inlet pipe and their accessories (dash pot,
heating devices, additional air intake etc.)

Table 4C of AIS-007 (Revision 5)

C9.5 Inter cooler

C9.5.1 Make
C9.5.2 Identification No / Part No./ Drawing No.
C9.5.3 Air pressure drop across the inter-cooler
C10.0 Fuel feed: (By carburetor)
C10.1 Number
C10.2 Make
C10.3 Type
C10.4 Adjustments (specify tolerance)
C10.4.1 Jets
C10.4.2 Venturies
C10.4.3 Float-chamber level
C10.4.4 Mass of float
C10.4.5 Float needle
C10.5 Dimensions of mixture duct
C10.6 Choke: Type (Manual/automatic) and closure setting
C10.7 Feed pump
C10.7.1 Pressure (specify tolerance) or characteristic diagrams
C10.7.2 Type of fuel feed pump
C11.0 Fuel feed: {By fuel injection}
C11.1 Injection system description
Manufacturer : Document No : Test Agency : Cert No :

C11.2
Signature
Working principle: intake manifold/ direct
Signature
injection / indirect injection / swirl
chamber/others
Name
C11.3 Fuel Pump !
Name Sheet No Designation

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C11.3.1 Make(s)
C11.3.2 Type(s) and Part no.
C11.3.3 Pressure / characteristic diagram
C11.4 Delivery mm3/ per stroke at max net power speed in case of Diesel Engine&
specify delivery in kg/h at max net power speed in case of gas engines(specify
tolerance) and enclose characteristic diagram (specify tolerance).If boost
control is supplied, state the characteristics fuel delivery andboost pressure
versus engine speed.
C11.5 Calibration Method (on engine/pump bench)
C11.6 Static Injection timing
C11.7 Injection advance curve (Diagram be enclosed)
C11.8 Injection advance (specify the tolerance)

Table 4C of AIS-007 (Revision 5)

C11.9 Injector (s)
C11.9.1 Type (s) (mention holder, nozzle and assembly no(s))
C11.9.2 Make (s)
C11.9.3 Opening pressure (specify tolerance) or characteristic diagram
C11.9.4 Injection piping
C11.9.4.1 Length mm
C11.9.4.2 Internal diameter mm
C 12.0 Device for recycling crank-case gases
C12.1 Description & drawings
C13.0 Governor
C13.1 Make(s)
C13.2 Type(s)
C13.3 Speed at which Cut off starts under load (rev/min)
C13.4 Max. speed without load (rev/min)
C13.5 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
Manufacturer : Document No : Test Agency : Cert No :
C15.0 Starting System :
Signature Signature
C15.1 Make
Name
C15.2 Type(s)
Name Sheet No Designation !

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C15.3 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

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 Table 4C of AIS-007 (Revision 5)
C16.7 Valve gap (Hot or Cold as applicable)
C16.7.1 Inlet
C16.7.2 Exhaust
C16.8 Distribution by ports
C16.8.1 Volume of crank-case cavity with piston at TDC
C16.8.2 Reed valve fitted ( Yes / No )
C16.8.3 Description of inlet ports, scavenging and exhaust ports with corresponding timing.
C17.0 Lubrication system
C17.1 Description of system
C17.2 Lubrication oil capacity lit
C17.3 Position of lubricant reservoir
C17.4 Lubricating oil grade
C17.5 Feed system (pump, injection in to intake mixing with fuel etc.,)
C17.6 Lubricating pump
C17.6.1 Make
C17.6.2 Type
C17.7 Mixture with fuel: yes/no, and if yes % ( for 2 stroke engines )
C17.8 Oil cooler : yes/no, and if yes Enclose dimensional drawings, make(s) & type(s)
C18.0 Electrical equipment
C18.1 Generator/alternator characteristics (specify tolerance) or
C18.1.1 Make
C18.1.2 Type
C18.1.3 Identification No / Part No./ Drawing No.
C19.0 Other engine driven auxiliaries
C19.1 Enumeration & brief description, if necessary
C20.0 Idling System:
C20.1 Idling speed (rpm) (specify the tolerance)
C20.2 Description of settings and relevant requirements
C20.3 Carbon monoxide and HC content by volume in the exhaust gas with the engine
idling, per cent (for SI engines only) (manufacturer’s standard)
C20.4 High Idle (2500 ± 200 rpm) Lambda value(For petrol driven four wheeled vehicles
only) (1± 0.03 or as specified by the vehicle manufacturer)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature
Table 4C of AIS-007 (Revision 5)
Name

Name Sheet No Designation !

C21.0 Requirements for engine test

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C21.1 Maximum permitted depression of air intake at characteristic place in kPa

(Specify location of measurement))
C21.2 Exhaust back pressure at maximum net power and location of measurement (kPa)
C21.3 Effective volume of exhaust-system (specify the tolerance & range) in liters (from
exhaust manifold / TC outlet to tail pipe end), Enclose the exhaust system
dimensional drawing and indicate the volume of each parts clearly.
C21.4 Moment of inertia of combined flywheel & transmission at condition when no gear is
engaged
C21.5 Maximum rated speed (Specify the tolerance)
C21.6 Minimum rated speed (Specify the tolerance)
C21.7 Max. Net Torque on bench ……. Nm at ……..rpm ( specify tolerance )
C21.8 Max. net Power on bench, ……. Nm at ……..rpm ( specify tolerance )
C21.9 Engine Performance

Declared speed and powers of the engine submitted for type approval) (Speeds to
be agreed with the testing agency)
C21.9.1 Engine Speeds (For ESC & ELR cycles)
C21.9.2 Low Speed (nlo) (rpm)
C21.9.3 High Speed (nhi) (rpm)
C21.9.4 Speed A (rpm)
C21.9.5 Speed B (rpm)
C21.9.6 Speed C (rpm)
C21.9.7 Engine Power Table

Measurement point* Engine speed
rpm New Power kW**
(1)
(2)
(3)
(4)
(5)
(6)

* See Chapter 3 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4


** Net power according to Chapter 6 of Part IV of Doc.
MoRTH/CMVR/TAP115/116 Issue No.4.


Note: In case, if data regarding the Moment of Inertia, is required by the test agency
for carrying out the Full Throttle performance test for both the CI / SI engines,
the same shall be provided by the manufacturer.

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

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 Table 4C of AIS-007 (Revision 5)

C22.0 Exhaust system

C22.1 Silencer
C22.1.1 Type
C22.1.2 Make
C22.1.3 Number
C22.1.4 Silencer identification No. (if proprietary) / Part No. (if not proprietary)
C22.2 Internal diameter of exhaust pipe (mm)
C22.3 Description with general arrangement of exhaust system along with its routing
indicating the lengths of exhaust pipe, tail pipe and exhaust outlet location, indicated in
a Schematic dimensional drawing.
C22.4 Minimum distance between exhaust pipe(s) and the fuel line
C23.0 Additional emission control devices, such as catalytic converter etc. (if any & if
not covered by another heading)
C23.1 Catalyser make, number
C23.2 Identification Mark / Part No.
C23.3 Type of catalytic action (One/two/three way)
C23.4 Total charge of precious metal (g/vehicle)
C23.5 Relative concentration (%)
C23.5.1 Platinum
C23.5.2 Rhodium
C23.5.3 Palladium
C23.6 Substrate (Monolythic metal/ Ceramic/ honeycomb)
C23.6.1 Cell density (cells per sq. inch / cm)
C23.7 Type of casing for catalyser
C23.8 Diagram indicating the arrangement and position of catalytic converter w.r.t.
exhaust manifold)
C23.9 Lamda Sensor
C23.9.1 Make
C23.9.2 Type / Part No.
C23.9.3 Identification No. / Part No.
C23.9.4 Location

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Table 4C of AIS-007 (Revision 5)

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

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C 23.10 Regeneration systems/method of exhaust after-treatment systems,
description:
C 23.10.1 The number of Type I operating cycles, or equivalent engine test bench cycles,
between two cycles where regenerative phases occur under the conditions
equivalent to Type I test (Distance "D" in figure 1 in Chapter 15 of TAP
Document) :
C 23.10.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C23.10.3 Parameters to determine the level of loading required before regeneration occurs
(i.e. temperature, pressure etc.):
C23.10.4 Description of method used to load system in the test procedure described in
paragraph 3.1., ( Refer Chapter 15 of TAP Document) :
C 23.11 Oxygen sensor: type
C 23.11.1 Location of oxygen sensor:
C23.11.2 Control range of oxygen sensor:
C 23.11.3 Regeneration system/method - Description and drawing:
C23.12 Electronic Control Unit (ECU)
C23.12.1 Make
C23.12.2 Identification mark
C23.12.3 Calibration Identification No.
C23.12.4 Adjustment possibilities ( Yes / No )
C23.13 Secondary Air Injection
C23.13.1 Make
C23.13.2 Identification mark
C23.14 Exhaust Gas Recirculating System
C23.14.1 Brief description of the system
C23.14.2 Type ( Cooled / Non-cooled/Progressive/ On-Off/ Any Other )
C23.14.3 EGR Valve
C23.14.3.1 Make
C23.14.3.2 Type
C23.14.3.3 Identification No / Part No./ Drawing No.
C23.14.4
Manufacturer : EGR Electronic Control
Document No : Unit Test Agency : Cert No :

Signature Signature
C23.14.4.1 Make
Name
C23.14.4.2 Identification No / Part No./ Drawing No.
Name Sheet No Designation !
Table 4C of AIS-007 (Revision 5)
Designation Date Date of Issue Page No of
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C24.0 Additional information for evaporative emission
C24.1 Evaporative emission control system
C24.2 Type
C24.3 Make
C24.4 Complete detailed description of devices and their state of tune
C24.5 Drawing of the evaporative control system
C24.6 Drawing of the fuel tank with indication of capacity and material
C24.7 Canister
C24.7.1 Working capacity
C24.7.2 Make
C24.7.3 Identification No / Part No./ Drawing No.
C24.7.4 Schematic diagram
C24.7.5 Canister bed volume (1)
C 25.0 On Board Diagnosis (OBD )
C 25.1 Written description and/or drawing of the Malfunction Indicator(MI).
C 25.2 List and purpose of all components monitored by the OBD system.
C 25.3 Written description (general working principles) for ;
C 25.3.1 Positive-ignition engines.
C 25.3.1.1 Catalyst monitoring
C 25.3.1.2 Misfire detection
C 25.3.1.3 Oxygen sensor monitoring
C 25.3.1.4 Other components monitored by the OBD system
C 25.3.2 Compression-ignition engines
C 25.3.2.1 (Catalyst monitoring)
C 25.3.2.2 Particulate trap monitoring
C 25.3.2.3 Electronic fuelling system monitoring
C 25.3.2.4 deNox system monitoring
C 25.3.2.5 Other components monitored by the OBD system
C 25.4
Manufacturer : Criteria for MI activation
Document No : (fixed number of driving
Test Agency : cycles or statistical method)
Cert No :

Signature Signature

Name

Name Sheet No Designation !

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 Table 4C of AIS-007 (Revision 5)

C 25.5 List of all OBD output codes and formats used (with explanation of each).
C 25.6 The following additional information shall be provided by the vehicle manufacturer
for the purposes of enabling the manufacture of OBD-compatible replacement or
service parts and diagnostic tools and test equipment, unless such information is
covered by intellectual property rights or constitutes specific know-how of the
manufacturer or the OEM supplier(s).
C 25.6.1 A description of the type and number of the pre-conditioning cycles used for the
original type approval of the vehicle.
C 25.6.2 A description of the type of the OBD demonstration cycle used for the original type-
approval of the vehicle for the component monitored by the OBD system.
C 25.6.3 A comprehensive document describing all sensed components with the strategy for
fault detection and MI activation (fixed number of driving cycles or statistical
method), including a list of relevant secondary sensed parameters for each component
monitored by the OBD system. A list of all OBD output codes and format used (with
an explanation of each) associated with individual emission related power-train
components and individual non-emission related components, where monitoring of
the component is used to determine MI activation. In particular, a comprehensive
explanation for the data given in service $05 Test ID $21 to FF and the data given in
service $06 must be provided. In the case of vehicle types that use a communication
link in accordance with ISO 15765-4 “Road vehicles, diagnostics on controller area
network (CAN) – part 4: requirements for emissions-related systems”, a
comprehensive explanation for the data given in service $06 Test ID $00 to FF, for
each OBD monitor ID supported, must be provided.


This information may be defined in the form of a table, as follows:
Component Fault code Monitoring strategy MI activation criteria Secondary
parameters Pre-condit-ioning Demonstr- ation test
Catalyst P0420 Oxygen sensor 1 and 2 signals 3rd cycle Engine speed, engine load, A/F
mode, catalyst temperature Two type 1 cycles Type 1’

C 25.7 Torque limiter (yes/No)

C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

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 Table 4C of AIS-007 (Revision 5)

C 26.0 Particulate trap ( Yes / No)

C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions
equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document)
:
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs
(i.e. temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Table-4D of AIS-007 Name

(Revision 5)

Name Technical Specifications
Sheet No of the EnginesDesignation !
fitted on Agricultural Tractors

Designation Date Date of Issue Page No of

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95
1.0 Description of Vehicle
1.1 Trade Name or mark of the Vehicle
1.2 Vehicle Type
1.3 Declared maximum PTO Power (kW)
1.4 Declared Rated PTO power (kW)
1.5 CFMTTI Test report no.
2.0 Manufacturer’s name and address
2.1 Telephone No.
2.2 Fax No.
2.3 Email
3.0 Brief Details of Agricultural Tractor
3.1 Unladen mass of vehicle (kN)
3.2 Reference mass of the vehicle
3.3 Gross vehicle Weight
3.4 Gear Box
3.5 Manual or Automatic
(If it is automatic, give all the pertinent data)
3.6 Number of Gears
3.7 Transmission Ratio
3.7.1 First Gear
3.7.2 Second Gear
3.7.3 Third Gear
3.7.4 Fourth Gear
3.7.5 Overdrive
3.8 Gear Shifting Pattern
3.9 Final Drive Ratio
3.10 Tyre
3.10.1 Dimensions
3.10.2 Dynamic Rolling Circumference
3.10.3 Type
3.10.4 Ply Rating
3.10.5 Tyre Pressure
Manufacturer : Document No : Test Agency : Cert No :
3.10.5.1 Front
Signature Signature

Name

Name Table-4D of AIS-007Designation

Sheet No (Revision 5) !

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3.10.5.2 Rear
3.11 Wheel Drive
3.11.1 Front
3.11.2 Rear
3.12 Vehicle Performance (Declared by Manufacturer)
3.13 Vehicle Max Speed
3.14 Acceleration (Max.)
4.0 Essential Characteristics of Engine Family
4.1 Common Parameters
4.2 Combustion Cycle
4.3 Cooling Medium
4.4 Method of Air Aspiration
4.5 Combustion chamber type / Design
4.6 Valve and porting – Configuration, size and
number
4.7 Fuel System
4.8 Engine Management Systems
4.9 Proof of Identity pursuant to drawing number(s):
4.9.1 Charge cooling system
4.9.2 Exhaust gas Recirculation
4.9.3 Water Injection / Emulsion
4.9.4 Air Injection
4.9.5 Exhaust gas after treatment system
4.10 Proof of Identical (or lowest for the parent engine)
ratio
4.11 System capacity / fuel delivery per stroke, pursuant
to diagram number(s)
5.0 Engine Family Listing
5.1 Name of Engine family

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature
Table-4D of AIS-007 (Revision 5)
Name

5.2
Name SpecificationsSheet
of Engine
No within this family
Designation !

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97
Engine Type Parent
Engine
No. of Cylinders
Rated Speed (rpm)
Rated gross power (kW)
Max torque speed (rpm)
Fuel delivery per stroke at rated
speed (mm3)
Fuel delivery per stroke at Max
Torque Speed (mm3)
Max Torque (Nm)
Low idle speed (rpm)
Cylinder displacement ( in % of 100
parent engine)
6.0 (A) Engine (Type within the Family)
6.1 Type (NA/TC/TCIC, DI/IDI)
6.2 Manufacturer's name & Manufacturing Plant
address.
6.3 Working principle (four / two stroke)
6.4 Model name and identification
6.5 Type of fuel used
6.6 No.& Layout of cylinders & firing order
6.7 Swept volume cc
6.8 Bore(mm)
6.9 Stroke (mm)
6.10 Compression ratio (specify tolerance)
6.11 Engine performance (declared by the manufacturer,)
6.11.1 Max. Gross power of engine on bench kW (Specify
standard and tolerance)
6.11.2 Maximum Gross torque on bench Nm @ rpm
6.11.3 Engine RPM at max. Power (specify tolerance)
Note: In case of diesel engines the max. Power and max. Torque shall be specified as per
conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR / TAP-115 / 116 Issue
No 3. 4

6.12 Location of engine (Front / Rear)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature
Table-4D of AIS-007 (Revision 5)
Name

7.0
Name Combustion : Sheet No Designation !

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98
7.1 Type of combustion chamber (Hemispherical /
squish/others)
7.2 Drawings of combustion chamber and piston
crown (mention drawing no)
7.3 Minimum cross section area of ports
7.3.1 Inlet mm2
7.3.2 Outlet mm2
8.0 Cooling system :
8.1 Liquid cooling system
8.1.1 Nature of liquid and capacity
8.1.2 Circulating pump yes/no
8.1.3 Characteristics of Circulating pump or make(s) &
type(s)
8.1.3.1 Drive ratio
8.1.4 Thermostat type and setting
8.2 Air Cooling system
8.2.1 Blower characteristics
8.2.1.1 Make(s)
8.2.1.2 Type(s)
8.2.1.3 Drive ratio(s)
8.2.2 Air ducting(std production)
9.0 Temperature regulating system (yes/no)
9.1 Brief description
10.0 Temperature permitted by manufacturer °C
10.1 Liquid cooling:-
10.1.1 Max. Temp. at engine Outlet
10.2 Air cooling:-
10.2.1 Reference point
10.2.2 Max. temperature at reference point
10.3 Max. outlet temperature of the intercooled-air
10.4 Maximum exhaust temperature °C
10.4.1 Max. exhaust temperature
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet
flange(s) of exhaust manifolds)
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Table-4D of AIS-007Name
(Revision 5)
Name Sheet No Designation !

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99
11.0 Fuel temperature °C :
11.1 Minimum
11.2 Maximum
12.0 Lubricant Temperature °C :
12.1 Minimum
12.2 Maximum
13.0 Intake system :
13.1 Supercharger / Turbocharger - yes/no
13.1.1 Description of system
13.1.2 Make(s)
13.1.3 Type(s) & Part No.
13.2 Intake manifold
13.2.1 Description & Drawings
13.3 Air filter
13.3.1 Make
13.3.2 Type & Part No.
13.4 Intake silencer
13.4.1 Make
13.4.2 Type
13.5 Description & diagrams of inlet pipe & their
accessories (dash pot, heating device, additional air
intake etc.)
13.6 Inter cooler
13.6.1 Make
13.6.2 Identification mark / & Part No.
14.0 Fuel feed:
14.1 Injection system description
14.2 Working principle: intake manifold/ direct injection/
indirect injection/swirl chamber/others
14.3 Fuel Pump
14.3.1 Make(s) &
14.3.2 Type(s) & Part No.

Manufacturer : Document No :
Table-4D of AIS-007Test Agency :
(Revision 5) Cert No :

Signature Signature

14.4 Delivery mm3/per stroke at Rated speed and

Nameat Max
Torque speed (specify tolerance) Or characteristic
Name diagram (specify tolerance)
Sheet No Designation !

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14.5 Calibration procedure on engine/pump bench
14.6 Injection timing deg BTDC (specify tolerance)
14.7 Injection advance curve (attach the same)
14.8 Injection advance (specify the tolerance)
14.9 Injectors
14.9.1 Type, (mention Holder & Nozzle no(s))
14.9.2 Make
14.9.3 Opening pressure (specify tolerance) or
characteristic diagram
14.9.4 Injection piping
14.9.5 Length mm
14.9.6 Internal diameter mm
15.0 Device for recycling crank-case gases :
15.1 Description & diagrams
16.0 Governor :
16.1 Make(s) &
16.2 Type(s)
16.3 Cut off point under load (rpm)
16.4 Max. Speed without load (rpm)
16.5 Idle Speed (rpm)
17.0 Cold start device (starting aid):
17.1 Make(s)
17.2 Type(s)
17.3 System description
18.0 Starting System :
18.1 Make(s)
18.2 Type(s)
18.3 System description
19.0 Valve timing / Port timing or equivalent data :
19.1 Max. lift of valves
19.1.1 Inlet mm

Table-4D of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

19.1.2
Signature Exhaust mm Signature

19.2 Angle of valves / port (w.r.t. top dead center)

Name

19.3
Name Inlet Sheet No Designation !

Designation Date Date of Issue Page No of

! 101 /227
19.3.1 Opening
19.3.2 Closing
19.4 Exhaust
19.4.1 Opening
19.4.2 Closing
19.5 Transfer
19.5.1 Opening
19.5.2 Closing
19.6 Reference or setting ranges
19.7 Valve gap (Hot & Cold)
19.7.1 Inlet
19.7.2 Exhaust
19.8 Distribution by ports
19.8.1 Volume of crank-case cavity with piston at TDC
19.8.2 Description of reed valve if any with drawing
19.8.3 Description (with drawing) of inlet ports,
scavenging and exhaust ports with corresponding
timing. (The drawing should include one
representing the inner surface of the cylinder)
20.0 Lubrication system :
20.1 Description of system
20.2 Lubrication oil capacity lit
20.3 Position of lubricant reservoir
20.4 Lubricating oil grade
20.5 Feed system(pump, injection in to intake mixing
with fuel etc.,)
20.6 Lubricating pump
20.6.1 Make
20.6.2 Type
20.7 Mixture with fuel : yes/no, and if yes %
20.8 Oil cooler : yes/no, and if yes Drawings/ makes &
types

Manufacturer : Document No : Test Agency : Cert No :

Signature Table-4D of AIS-007 Signature

(Revision 5)
21.0 Electrical equipment : Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 102 /227
21.1 Generator/alternator characteristics (specify
tolerance) or
21.1.1 Make
21.1.2 Type
22.0 Other engine driven auxiliaries:
22.1 Enumeration & brief description, if necessary
23.0 Idling System :
23.1 Idling speed (rpm) (specify the tolerance)
23.2 Description of settings and relevant requirements
24.0 Additional requirements for diesel engines:
24.1 Maximum permitted depression of air intake at
characteristic place (Specify location of
measurement) (kPa)
24.2 Exhaust back pressure at maximum Gross power
and location of measurement (kPa)
24.3 Effective volume of exhaust-System (specify the
tolerance & range) in liters (from exhaust manifold /
TC outlet to tail pipe end), Enclose the exhaust
system drawing and indicate the volume of each
parts clearly.
24.4 Moment of inertia of combined flywheel &
transmission at condition when no gear is engaged
24.5 Maximum rated speed (Specify the tolerance)
24.6 Minimum rated speed (Specify the tolerance)
24.7 Power absorbed by fan kW (specify the tolerance)
24.8 Max. Gross torque on bench, Nm@ rpm
24.9 Declared speed and powers of the engine/ submitted
for type approval)
(Speeds to be agreed with the testing agency)
Measurement Engine speed rpm Gross Power
point* kW**

* See Chapter 3 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3. 4

**
Manufacturer :Gross power according to Chapter
Document No : 6 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116
Test Agency : Issue
Cert No : No 3. 4

Signature Signature
Table-4D of AIS-007 (Revision 5)
Name

Name Sheet No Designation !

25.0 Exhaust system :

Designation Date Date of Issue Page No of

! 103 /227
25.1 Silencer, Number, Type and make
25.2 Identification mark (If proprietary) / Part No.
25.3 Internal dia of exhaust pipe
25.4 Description (with a general arrangement drawing of
exhaust system along with its routing indicating the
lengths of exhaust pipe, tail pipe and exhaust outlet
location)
25.5 Minimum distance between exhaust pipe(s) and the
fuel line
26.0 Additional emission control devices, such as
catalytic converter etc. (if any & if not covered
by another heading)
26.1 Catalyser make, Number
26.2 Identification Mark / Part No
26.3 Type of catalytic action (One/two/three way)
26.4 Total charge of precious metal (g/vehicle)
26.5 Relative concentration (%)
26.5.1 Platinum
26.5.2 Rhodium
26.5.3 Palladium
26.6 Substrate (Monolythic metal/ Ceramic/ honeycomb)
26.7 Cell density (cells per sq.inch)
26.8 Type of casing for catalyser
26.9 Diagram indicating the arrangement and position of
catalytic converter w.r.t exhaust manifold)
26.10 Electronic Control Unit (ECU)
26.10.1 Make
26.10.2 Identification mark
26.10.3 Calibration Identification No.
26.11 Secondary Air Injection
26.11.1 Make
26.11.2 Identification mark
26.12 Exhaust Gas Recirculation System
26.12.1 Make
26.12.2 Type
26.12.3
Manufacturer : Identification mark
Document No : Test Agency : Cert No :

Signature Signature
Table 5 of AIS-007 (Revision 5)

TECHNICAL SPECIFICATION – FOUR Name
WHEELERS AND ABOVE

Name Sheet No
PART D – BRAKES
Designation !

Designation Date Date of Issue Page No of

! 104 /227
 Clause No. Description
D1.0 Service brakes :
D1.1 Make
D1.2 Type (Mechanical/hydraulic/air/air assisted/vacuum assisted/others)
D1.3 Control system & braking wheel
D1.4 Schematic layout indicating method of split of brake system, location of valves,
reservoirs, ABS components etc. (Attach drawing and indicate the drawing number)
D1.5 Anti-Lock braking system Provided (Yes/No/Optional)
D1.5.1 If yes, details of ABS
D1.5.2 Make
D1.5.3 Category of ABS
D1.5.4 Nos. of directly controlled wheel(s)
D1.5.5 Brief description of failure warning tell–tale
D1.5.6 Wheel Speed Sensors
D1.5.6.1 No. of sensors
D1.5.6.2 Make of sensors
D1.5.6.3 Type of sensors
D1.5.7 Modulator
D1.5.7.1 Nos. of Modulators
D1.5.7.2 Make of Modulators
D1.5.7.3 Identification No. / Part No. of Modulator
D1.5.7.4 Brief description and features
D1.5.8 Controller
D1.5.8.1 Nos. of Controller
D1.5.8.2 Make of Controller
D1.5.8.3 Identification No. / Part No. of Controller
D1.5.8.4 Brief description and features
D1.5.9 Height of Center of Gravity (mm)
D1.5.9.1 Un laden condition
D1.5.9.2 Laden condition
D 1.5.10 Slack adjuster
D 1.5.10.1 Front ( Automatic / Manual )
D 1.5.10.1.1 Type

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 105 /227
 Table 5 of AIS-007 (Revision 5)

D 1.5.10.2 Rear ( Automatic / Manual )

D 1.5.10.2.1 Type
D2.0 Brake lining or pad
D2.1 Nominal Dimensions, (mm) (Length x Width x thickness)
D2.1.1 Front wheel
D2.1.2 Rear wheel
D2.1.3 Others
D2.1.4 Type of liner wear indicator (window/ acoustic/ optical/ any other)
D2.2 Effective area per axle (cm²)
D2.2.1 Front
D2.2.2 Rear
D2.2.3 Others
D2.3 Make
D2.3.1 Front wheel / axle
D2.3.2 Rear wheel / axle
D2.3.3 Others
D2.3.4 Whether asbestos or asbestos-free
D3.0 Brake drum or disc
D3.1 Front axle ( Disc / Drum )
D3.1.1 Effective Diameter (mm)
D3.2 Rear axle ( Disc / drum )
D3.2.1 Effective Diameter (mm)
D3.3 Other axle ( Disc / Drum )
D3.3.1 Effective diameter (mm)
D4.0 Master cylinder or brake valve
D4.1 Make
D4.2 Inner diameter of the master cylinder (mm)
D4.3 Operating stroke (mm)
Manufacturer : Document No : Test Agency : Cert No :
D5.0 Wheel cylinder / Wheel Chamber
Signature Signature
D5.1 Diameter (mm)
Name

D5.1.1
Name
Front Sheet No Designation !

Designation Date Date of Issue Page No of

! 106 /227
D5.1.2 Rear
D5.1.3 Others
D5.2 Type (single acting/double acting)
D5.2.1 Front
D5.2.2 Rear
D5.2.3 Others
D5.2.4 Make of wheel cylinder / slave cylinder

Table 5 of AIS-007 (Revision 5)

D6.0 Booster :
D6.1 Make
D6.2 Type
D6.3 Boost ratio
D6.4 Size of the booster (mm) (diameter)
D7.0 Vacuum or air assistance
D7.1 Pressure
D7.1.1 Nominal (P2 as per IS 11852)
D7.1.2 Cut in
D7.1.3 Cut out
D7.2 Type of vacuum pump or air compressor
D 7.2.1 Air compressor cubic capacity (cc)
D7.3 Type of pressure regulator
D7.4 No. of tanks
D7.5 Tank Capacity (l) Description Capacity
D7.5.1 Tank 1
D7.5.2 Tank 2
D7.5.3 Tank 3
D7.5.4 Tank 4
D7.6 Brake Chamber Front Rear Parking
D7.6.1 Make and type
Size mm
D7.6.2
Inner diameter mm
D7.6.3 Stroke mm
Manufacturer : Document No : Test Agency : Cert No :
D7.6.4
Signature Signature

D8.0 Brake hose (if Hydraulic) Name

D8.1
Name
Make, and Identification
Sheet No
No. Designation !

Designation Date Date of Issue Page No of

! 107 /227
D8.1.1 Type of expansion (HL / HR)
D8.2 Free Length of hoses
D8.3 Thickness of lining (mm)
D8.4 Nominal bore dia. (mm)
D9.0 Failure Warning device for braking
D9.1 Type (Visual display/ audible/others)
D9.2 Operation pressure (kg/cm2 / bar / kPa)
D9.3 Type of safety device

Table 5 of AIS-007 (Revision 5)

D10.0 Parking brake

D10.1 Make
D10.2 Type (mechanical/spring brake)
D10.3 Acting on Transmission/wheel
D10.4 Control System & Braking wheel
D10.5 Lining/pad
D10.6 Name of producer
D10.7 Dimension (mm)
D10.8 Area (cm 2)
D10.9 Material
D10.10 Diameter of brake drum/disc (mm)
D11.0 Secondary brake
D11.1 Type
D11.2 Description
D12.0 Additional retarding devices
D12.1 Type
D12.2 Description
D12.3 Deceleration at 30 km/h, m/s2
D13.0 Brake fluid
D13.1 Make
D13.2 Trade name
D13.3
Manufacturer : Specification/ gradeNoas: per Indian standard
Document Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 108 /227
D14.0 Load distribution :

Laden kg Unladen kg Unladen F/R

Ratio
Front axle
Rear axle
Other axle
Total

D15.0 Proportioning valve

D15.1 Make
D15.2 Characteristics
D15.3 Identification

Table 5 of AIS-007 (Revision 5)

D16.0 Apportioning valve

D16.1 Make
D16.2 Characteristics
D16.3 Identification
D17.0 Load sensing valve
D17.1 Make
D17.2 Characteristics
D17.3 Identification
D18.0 valve
D18.1 Make
D18.2 Characteristics
D18.3 Identification
Manufacturer :
D19.0 Other valvesDocument No : Test Agency : Cert No :

Signature Signature
D19.1 Function
Name
D19.2 Make
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 109 /227
D19.3 Characteristics
D19.4 Identification

Table 6 of AIS-007 (Revision 5)


TECHNICAL SPECIFICATION – FOUR WHEELERS AND ABOVE

PART E – ELECTRICAL
Clause No. Description
E1.0 Battery
E1.1 Type & number
E1.2 Voltage
E2.0 Wind Screen Wiper
E2.1 Type (Manual/power)
E2.2 No. of wipers
E2.3 Wiper motor
E2.3.1 Make
E2.3.2 Type
E2.3.3 Identification mark
E2.3.4 Rated voltage
Manufacturer : Document No : Test Agency : Cert No :
E2.3.5 Number of sweep Frequencies
Signature
E2.3.6 Highest sweep frequency (Cycles/min) Signature
E2.3.7 Lowest sweep frequency (Cycles/min) Name
!
E2.4
Name
Wiper arm Sheet No Designation

Designation Date Date of Issue Page No of

! /227
110
E2.4.1 Length
E2.4.2 Make
E2.5 Wiper blade
E2.5.1 Length
E2.5.2 Make
E2.5.3 Identification
E2.6 H Point
E2.7 Washer tank
E2.7.1 Type
E2.7.2 Make
E2.7.3 Identification No. / Part No
E2.7.4 Capacity l
E2.7.5 Material
E2.7.6 Washer tank motor / Washer Pump
E2.7.6.1 Make
E2.7.6.2 Model
E2.7.7 Nozzle(s)
E2.7.7.1 No. Of Nozzles

Table 6 of AIS-007 (Revision 5)

E2.8 Defroster / Demist

E2.8.1 Make
E2.8.2 Details of Demisting and / or Defrosting system
E2.8.2.1 Schematic Diagram of Engine cooling system
E2.8.2.2 Schematic Diagram of Heating system
E2.8.2.3 Cross sectional view of complete air handling system including position of louvers
(vents) on dash board
E2.8.2.4 Blower identification
E2.8.2.4.1 Blower Voltage and capacity (Watts)
E2.8.2.5 If defrost system is fitted, specify defrost test temprature (-8 +/- 2 deg C / -18 +/- 3 deg
C)
E2.9 Drawing indicating the seat back angle, seat travel, H point, Rake angle, F point,
steering wheel position, Driver’s vision points, Angle obstruction of the ‘A’ pillar and
the related dimensions as per related standards.
E3.0
Manufacturer : Horn Document No : Test Agency : Cert No :

E3.1
Signature Make Signature

E3.2 Type (As per IS 1884:1993) Name

E3.3
Name Operating voltage
Sheet No Designation !

Designation Date Date of Issue Page No of

! /227
111
E3.4 Identification: TAC No. / BIS License No. / E- Marking
E3.5 Number
E3.6 Sketch showing mounting of horn
E3.7 Brief Dimensional Drawing indicating the shape and material of the body work at the
front of the horn, which might affect the level of the sound, emitted by the horn and
have a masking effect
E3.8 Maximum vehicle speed for continuous operation (km/h) (Only for AC horns)
E4.0 Lighting Installation requirements
E4.1 Brief Dimensional Drawing indicating installation details of all light & light signalling
devices of the vehicle as per AIS-008
E4.2 Head lamp leveling system ( manual / automatic )
E4.2.1 Stop position ( if manual )
E4.2.2 Initial inclination
E4.2.3 Drawing showing initial inclination angle on the head lamp
E4.2.4 Drawing showing type and controls of dipped beam leveling device with table showing
positions of switch for various vehicle loading condition
E4.3 Tell-Tale for leveling switch
E4.3.1 Description and sketch showing the detail positions of Tell-Tale and seating layout
(for M category vehicles)

Table 6 of AIS-007 (Revision 5)

E5.0 Head lamp
E5.1 Main beam
E5.1.1 Make
E5.1.2 Type of lens (Glass / Plastic)
E5.1.3 Identification: TAC No. / BIS License No. / E- Marking
E5.1.4 Number and Colour of Lens
E5.2 Dipped beam
E5.2.1 Make
E5.2.2 Type of lens (Glass / Plastic)
E5.2.3 Identification: TAC No. / BIS License No. / E- Marking
E5.2.4 Number and Colour of Lens
E5.3 Head Lamp cleaning device provided (Yes / No) ( For Headlamps having intensity
more than 2000 lumen)
E5.3.1 Cleaner Type as per AIS-083
E5.3.1.1
Manufacturer : Make Document No : Test Agency : Cert No :

E5.3.2
Signature A list, specifying the parts which constitute the headlamp cleaner and drawings thereof,
Signature

(e.g. pumps, nozzles, valves, motors and wipers);

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! /227
112
E5.3.3 A brief technical description indicating the length of the cleaning period, the
consumption of cleaning fluid during the cleaning period and the minimum capacity of
the container provided;
E5.3.4 Capacity class of the fluid container: 25/50
E5.3.5 Drawings showing the installation to a vehicle
E5.3.6 Drawings showing the relative attachment between the headlamp(s) and the wiper(s),
nozzle(s), or corresponding parts,
E5.3.7 Drawings showing the cleaning principle employed
E5.3.8 where appropriate, the part of the illuminating surface of the headlamp relevant to the
cleaner shall also be shown
E5.4 Bend Lighting , provided (Yes / No)
E5.4.1 Cornering Lamp (if provided)
E5.4.2 Make
E5.4.3 Identification: TAC No. / BIS License No. / E- Marking
E5.4.4 Type of lens (Glass / Plastic)
E5.4.5 Number and Colour of Lens
E5.5 Day Time Running Lamp (if provided)
E5.5.1 Make
E5.5.2 Identification: TAC No. / BIS License No. / E- Marking
E5.5.3 Type of lens (Glass / Plastic)
E5.5.4 Number and Colour of Lens
Table 6 of AIS-007 (Revision 5)

E6.0 Front Fog Lamp

E6.1 Make
E6.2 Type of lens (Glass / Plastic)
E6.3 Identification: TAC No. / BIS License No. / E- Marking
E6.4 Number and Colour of Lens
E7.0 Rear Fog Lamp
E7.1 Make
E7.2 Identification: TAC No. / BIS License No. / E- Marking
E7.3 Number and Colour of Lens
E8.0 Side Marker lamps
E8.1 Make
E8.2 Identification: TAC No. / BIS License No. / E- Marking
E8.3
Manufacturer :
Number and Colour of Lens
Document No : Test Agency : Cert No :

E9.0
Signature Registration Plate lamp Signature

E9.1 Make Name

E9.2
Name Identification:Sheet
TAC No No. / BIS License No. / E- Marking
Designation !

Designation Date Date of Issue Page No of

! /227
113
 E9.3 Number and Colour of Lens
E10.0 Position lamp / Parking Lamp – Front
E10.1 Front Position Lamp
E10.1.1 Make
E10.1.2 Identification: TAC No. / BIS License No. / E- Marking
E10.1.3 Number and Colour of Lens
E10.2 Front Parking Lamp
E10.2.1 Make
E10.2.2 Identification: TAC No. / BIS License No. / E- Marking
E10.2.3 Number and Colour of Lens
E11.0 Position lamp / Parking Lamp – Rear
E11.1 Rear Position Lamp
E11.1.1 Make
E11.1.2 Identification: TAC No. / BIS License No. / E- Marking
E11.1.3 Number and Colour of Lens
E11.2 Rear Parking Lamp
E11.2.1 Make
E11.2.2 Identification: TAC No. / BIS License No. / E- Marking
E11.2.3 Number and Colour of Lens

Table 6 of AIS-007 (Revision 5)

E12.0 Stop lamp (S1 / S2)
E12.1 Make
E12.2 Identification: TAC No. / BIS License No. / E- Marking
E12.3 Number and Colour of Lens
E13.0 Stop lamp ( S3) for M1 category & N category as applicable
E13.1 Make
E13.2 Identification: TAC No. / BIS License No. / E- Marking
E13.3 Number and Colour of Lens
E14.0 Reversing lamp
E14.1 Make
E14.2 Identification: TAC No. / BIS License No. / E- Marking
E14.3 Number and Colour of Lens
E15.0
Manufacturer : Direction indicator Lamp
Document No : Test Agency : Cert No :

E15.1
Signature Front Signature

E15.1.1 Make Name

E15.1.2
Name Identification:Sheet
TAC No No. / BIS License No. / E- Marking
Designation !

Designation Date Date of Issue Page No of

! /227
114
 E15.1.3 Number and Colour of Lens
E15.2 Rear
E15.2.1 Make
E15.2.2 Identification: TAC No. / BIS License No. / E- Marking
E15.2.3 Number and Colour of Lens
E15.3 Side
E15.3.1 Make
E15.3.2 Identification: TAC No. / BIS License No. / E- Marking
E15.3.3 Number and Colour of Lens
E15.4 Flasher for Direction Indicators
E15.4.1 Flashing Frequency ( No of flashes / minute )
E16.0 Hazard warning signal
E16.1 Front
E16.1.1 Make
E16.1.2 Identification: TAC No. / BIS License No. / E- Marking
E16.1.3 Number and Colour of Lens

E16.2 Rear
E16.2.1 Make
E16.2.2 Identification: TAC No. / BIS License No. / E- Marking
E16.2.3 Number and Colour of Lens

Table 6 of AIS-007 (Revision 5)

E16.3 Side
E16.3.1 Make
E16.3.2 Identification: TAC No. / BIS License No. / E- Marking
E16.3.3 Number and Colour of Lens
E17.0 Reflector
E17.1 Front
E17.1.1 Make
E17.1.2 Type
E17.1.3 Identification: TAC No. / BIS License No. / E- Marking
E17.1.4 Number and Colour of Lens
Manufacturer : Document No : Test Agency : Cert No :
E17.1.5 Reflective surface Area
Signature Signature
E17.1.6 Shape (Square / rectangular / circular / elliptical /other)
Name
E17.2 Rear
Name Sheet No Designation !
E17.2.1 Make

Designation Date Date of Issue Page No of

! /227
115
E17.2.2 Type
E17.2.3 Identification: TAC No. / BIS License No. / E- Marking
E17.2.4 Number and Colour of Lens
E17.2.5 Reflective surface Area
E17.2.6 Shape (Square / rectangular / circular / elliptical /other)
E17.3 Side
E17.3.1 Make
E17.3.2 Type
E17.3.3 Identification: TAC No. / BIS License No. / E- Marking
E17.3.4 Number and Colour of Lens
E17.3.5 Reflective surface Area
E17.3.6 Shape (Square / rectangular / circular / elliptical /other)
E18.0 End-outline marker lamp (Top light)
E18.1 Front
E18.1.1 Make
E18.1.2 Type of lens (Glass / Plastic)
E18.1.3 Identification: TAC No. / BIS License No. / E- Marking
E18.1.4 Number and colour of Lens
E18.2 Rear
E18.2.1 Make

Table 6 of AIS-007 (Revision 5)

E18.2.2 Type of lens (Glass / Plastic)

E18.2.3 Identification: TAC No. / BIS License No. / E- Marking
E18.2.4 Number and colour of Lens
E 5.0 to
 Diagram of vehicle indicating location, reference axis, mark of apparent surface,
E 18.0 -
 contour of vehicle parts limiting geometric visibility of all lights and light signaling
Installation
 devices, location of extreme outer edges and longitudinal median plane of vehicle
details. including following dimensions in mm. Along width of vehicle-horizontal distance
between inner illuminating surfaces, distance between inner illuminating surfaces and
outer most part of vehicle and distance between nearest point of illuminating surfaces
of indicators and dipped-beam head lamp. Along length of vehicle (where applicable) –
distance between the transverse plane corresponding to the longitudinal rearmost
extremity to center of reference of rear indicators. Heights of highest and lowest point
of illuminating surfaces.
Manufacturer : Document No : Test Agency : Cert No :
E19.0 Automotive bulbs
Signature
E19.1 Head lamp bulb (main beam and dip)Signature
Name
E19.1.1 Make
Name Sheet No Designation !
E19.1.2 Category as per AIS-034

Designation Date Date of Issue Page No of

! /227
116
E19.1.3 Identification: TAC No. / BIS License No. / E- Marking
E19.1.4 Head lamp bulb (Dipped beam)
E19.1.5 Make
E19.1.6 Category as per AIS-034
E19.1.7 Identification: TAC No. / BIS License No. / E- Marking
E19.2 Parking Lamp bulb – Front
E19.2.1 Make
E19.2.2 Category as per AIS-034
E19.2.3 Identification: TAC No. / BIS License No. / E- Marking
E19.3 Parking Lamp bulb – Rear
E19.3.1 Make
E19.3.2 Category as per AIS-034
E19.3.3 Identification: TAC No. / BIS License No. / E- Marking
E19.4 Direction indicator lamp bulb - front
E19.4.1 Make
E19.4.2 Category as per AIS-034
E19.4.3 Identification: TAC No. / BIS License No. / E- Marking
E19.5 Direction indicator lamp bulb - rear
E19.5.1 Make
E19.5.2 Category as per AIS-034
E19.5.3 Identification: TAC No. / BIS License No. / E- Marking

Table 6 of AIS-007 (Revision 5)

E19.6 Direction indicator lamp bulb - side
E19.6.1 Make
E19.6.2 Category as per AIS-034
E19.6.3 Identification: TAC No. / BIS License No. / E- Marking
E 19.7 Front Position Lamp bulb
E 19.7.1 Make
E 19.7.2 Category as per AIS-034
E 19.7.3 Identification: TAC No. / BIS License No. / E- Marking
E19.8 Rear Position Lamp ( tail lamp )Bulb
E19.8.1 Make
E19.8.2
Manufacturer : Category as per AIS-034
Document No : Test Agency : Cert No :

E19.8.3
Signature Identification: TAC No. / BIS License No. / E- Marking
Signature

E19.9 Stop lamp bulb Name

E19.9.1
Name Make Sheet No Designation !

Designation Date Date of Issue Page No of

! /227
117
E19.9.2 Category as per AIS-034
E19.9.3 Identification: TAC No. / BIS License No. / E- Marking
E19.10 Number plate lamp bulb
E19.10.1 Make
E19.10.2 Category as per AIS-034
E19.10.3 Identification: TAC No. / BIS License No. / E- Marking
E19.11 End out Marker bulb
E19.11.1 Make
E19.11.2 Category as per AIS-034
E19.11.3 Identification: TAC No. / BIS License No. / E- Marking
E19.12 Reversing lamp bulb
E19.12.1 Make
E19.12.2 Category as per AIS-034
E19.12.3 Identification: TAC No. / BIS License No. / E- Marking
E19.13 Stop Lamp Bulb (S3)
E19.13.1 Make
E19.13.2 Category as per AIS-034
E19.13.3 Identification: TAC No. / BIS License No. / E- Marking
E19.14 Front Fog Lamp Bulb
E19.14.1 Make
E19.14.2 Category as per AIS-034
E19.14.3 Identification: TAC No. / BIS License No. / E- Marking
Table 6 of AIS-007 (Revision 5)

E19.15 Rear Fog Lamp Bulb

E19.15.1 Make
E19.15.2 Category as per AIS-034
E19.15.3 Identification: TAC No. / BIS License No. / E- Marking
E19.16 Side Marker Lamp Bulb
E19.16.1 Make
E19.16.2 Category as per AIS-034
E19.16.3
Manufacturer : Identification:Document
TAC No. No : / BIS License No. / E- Marking
Test Agency : Cert No :

E19.17
Signature Cornering lamp bulb (if provided) Signature

E19.17.1 Make Name

E19.17.2
Name
Designation Category
Sheet No
as per AIS-034 Designation !

Designation Date Date of Issue Page No of

! /227
118
E19.17.3 Identification: TAC No. / BIS License No. / E- Marking
E19.18 Day time Running lamp bulb (if provided)
E19.18.1 Make
E19.18.2 Designation Category as per AIS-034
E19.18.3 Identification: TAC No. / BIS License No. / E- Marking
E19.19 Bending lamp bulb (if provided)
E19.19.1 Make
E19.19.2 Designation Category as per AIS-034
E19.19.3 Identification: TAC No. / BIS License No. / E- Marking
E20.0 Warning Triangle
E20.1 Make
E20.2 Identification: TAC No. / BIS License No. / E- Marking
E21.0 Reflective tape (AIS-090)
E 21.1 Make
E 21.2 Width of tape(s) in mm
E 21.3 Identification: TAC No. / BIS License No. / E- Marking
E 21.4 Dimensional Drawing indicating installation details of reflective Tapes at front, Rear &
side of the vehicle / load body / container / Tanker etc., as per AIS-090
E 22.0 Electromagnetic Compatibility as per AIS-004 (Part 3)
E 22.1 Description and drawings/photographs of the shapes and constituent materials of the
part of the body forming the engine compartment and the part of the passenger
compartment nearest to it:
E 22.2 Drawings or photographs of the position of the metal components housed in the engine
compartment (e.g. heating appliances, spare wheel, air filter, steering mechanism, etc.):

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! /227
119
 Table 6 of AIS-007 (Revision 5)

E 22.3 List of Electrical/Electronic Systems which are not previously listed

E 22.4 List of all subassemblies, which includes an electronic oscillator or switching
frequency greater than 9kHz (like ECU,steering, suspension,Body Control Module,
etc.). The list shall include Device name, Make and Part No./Type ID/Drawing No
E 22.4.1 List of all Electrical components, which include Broadband EMI sources (like HAVC
Motor, Wiper Motor, Window motor and Horn etc.)The list shall include Device name,
Make and Part No./Type ID/Drawing No.
E 22.5 Table of installation and use of RF transmitters in the vehicle(s), if applicable (see
paragraph 3.1.8. of this standard):

!
E 22.6 Vehicle equipped with 24 GHz short-range radar equipment: yes/no/optional
E 23.0 Any other features (As declared by the vehicle manufacturer)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 120 /227
 Table 7 of AIS-007 (Revision 5)
BRIEF TECHNICAL SPECIFICATIONS FOR MOTOR VEHICLES

A. Manufacturer’s name and address

Importer’s name and address (in case of CBU)

Vehicle data
Basic model
Type / Description
Category of the vehicle
Variant(s)
Type / Description
Category of variant(s)
Engine
Make
Model
Type
Bore x stroke (mm)
No. of cylinders
Displacement
Compression ratio
Max. Engine output (kW @ rpm)
Max. Torque (Nm @ rpm)
Air cleaner type
Clutch
Type
Gear box
Make model
Type
No. of gears
Gear ratio
1st
2nd
3rd
4th
Manufacturer : Document No : Test Agency : Cert No :
5th
Signature 6th Signature

Reverse Name

Drive Axle (Front / Rear / All)

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 121 /227
Front axle ratio

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 122 /227
 Table 7 of AIS-007 (Revision 5)

Rear axle ratio

Steering
Type / Description
Steering wheel diameter mm
Ratio
Frame
Long member size (mm)
Number of cross members
Suspension
Type / Description
Spring
Anti-roll bar
Shock absorbers
Brake
Service brake (Brief description)
Auto Slack Adjuster Fitted ( Yes / No / Optional )
ABS Fitted (Yes / No / Optional )
Front (Disc / Drum)
Rear (Disc / Drum)
Total braking area (cm²)
Parking brake
Secondary brake
Wheels and tyres
Wheel rim size
Tyre size designation including ply rating
Speed index
Load index / Load rating
Manufacturer : Document No : Test Agency : Cert No :
Tyre Type (Radial / Cross / Tube / Tubeless)
Signature Signature
Laden Tyre pressure (front & rear) (kg/cm2)
Name
Electrical system !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 123 /227
System voltage (V)
Battery rating (Ah)
Wiper motor
Wiping system (Brief description)
Fuel tank
Material
Capacity (l)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 124 /227
 Table 7 of AIS-007 (Revision 5)

Dimensions
Wheel base (mm)
Overall width (mm)
Overall length (mm)
Overall height (mm)
Front track (mm)
Rear track (mm)
Min. ground clearance (mm)
Cargo box dimensions (mm)
Load body platform area
Weights
Maximum GVW kg (for rigid vehicles)
Maximum GCW kg (for articulated / combination
vehicles)
Maximum FAW (kg)
Maximum RAW (kg)
Kerb weight with 90% fuel
(with spare wheel , tools, etc.) (kg)
Maximum gradeability in 1st gear
Seating
Seating capacity
Sketch showing seating layout with dimensions

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 125 /227
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 126 /227
 Table 8 of AIS-007 (Revision 5)

Rule Subject Name of the TAC No. / BIS Possible date CoP Cert
No. Manufacturer License No / of submission No. with
( Please give Te s t R e p o r t of required validity
information for No. as approval, if d a t e
every supplier / applicable. the same is in (where
vendor under (indicate process e v e r
the same para, validity date ) applicable
separate lines ) (Application )
Ref No.
allotted by
concerned Test
Agency, If
approval is in
the process )
95 Tyres
(Compliance to IS 15633 /
IS 15627/IS 15636)
Front
Rear
Spare wheel (as applicable)
100 Safety Glass
a) Windscreen
b) Side
c) Rear
(For 3 & 4 Wheeler)
101 Windscreen Wiping
System
a) Wiping System
b) Washing System
c) Wiper Blade
(For 3 & 4 Wheelers)
104 Reflex Reflector
a) Front, White
b) Rear, Red
c) Side, Amber
CNG / LPG Kit
Components
Cylinder (as per Gas
Cylinder Rule, 2004)
Cylinder Valve / Multi
Function Valve (as per Gas
Cylinder Rule, 2004)
CNG / LPG Pressure
Manufacturer : Document No : Test Agency : Cert No :
Regulator
Signature Signature
CNG / LPG Gas Solenoid
Valve Name

Name
CNG / LPG Gas Air Mixer
Sheet No Designation !

Designation Date Date of Issue Page No of

! 127 /227
 Table 8 of AIS-007 (Revision 5)

Petrol Solenoid valve

CNG/LPG Rigid Pipe
CNG/ LPG High Pressure
Flexible Hose
CNG/ LPG Low Pressure
Flexible Hose
Electrical Fuses
Ventilation Hose/ Conduit
Electrical Wiring Harness
Seat Upholstery, Roof, Side
linings
Non-moisture retaining Hard
rubber for cylinder mounting
(as applicable)
118 Speed Limiter Installation
Test Report as per AIS-018
(SLD / SLF)
119 Horns(s)
Horn Installation
(For all vehicles)
123 Pillion Hand Holds
(For all vehicles)
124/ Automotive Bulbs
1 ( Mention category of bulb/s
as per AIS-034 )

Main Beam head Lamp

Dipped Beam Head Lamp

Daytime Running Lamp

Cornering Lamp

Front Position / parking lamp

Front Fog Lamp

Front Direction Indicator

Lamp
Front End-out Marker Lamp

Side Direction Indicator

Manufacturer : lamp
Document No : Test Agency : Cert No :

Signature
Side Marker lamp Signature

Name
Stop Lamp
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 128 /227
 Rear Direction indicator
Lamp
Rear Position / Parking Lamp

Table 8 of AIS-007 (Revision 5)

Reversing Lamp

Rear Fog Lamp

Rear Registration Plate

Lamp
Rear End-out Marker Lamp

High Mounted Stop Lamp

124/2 Hydraulic Brake Hose

(For all vehicles – as
applicable)
124/3 Hydraulic Brake Fluid
(For all vehicles – as
applicable)
124/5 Steering Impact
a) Head Form Test
b) Body Block Test
c) Crash Test
(For M1 category having
GVW not more than 1500
kg)
124/6 Side Door Impact Test
(For passenger cars)
124/7 Fuel Tank (Provide details
in case of multiple
capacities / suppliers)
i) Fuel Tank (metallic) or
ii) Fuel Tank (plastic)
(For Four Wheelers)
124/8 Wheel Rims
(For Four wheelers)
124/9 Control Cables (For two
wheelers below 50 CC)
124/10 Pneumatic Coupling
(For N category of
vehicles)
Manufacturer : Document No : Test Agency : Cert No :
124/12 Bus Window Retention
Signature (Only for Buses) Signature

124/14 Wheel Nuts /Bolts, Wheel Name

Caps / Hub Caps !
Name (Only for Four Wheelers)
Sheet No Designation

Designation Date Date of Issue Page No of

! 129 /227
124/15 Accelerator Control
Systems
(Only for Four Wheelers)

Table 8 of AIS-007 (Revision 5)

124/16 Door Locks & Hinges

(Only for Four Wheelers)
Door Hinges
Front Door Hinges
Rear Door Hinges
Door Locks
Front Door Lock
Rear Door Lock
124/17 Hood Latch
(For passenger cars)
124/20 i) Lighting Signalling &
Indicating Systems (For
4 Wheelers)
Head Lamp (Main Beam)
Head Lamp (Dipped Beam)
Front Position / Parking
Lamp
Cornering Lamp (if
provided)
Front Direction Indicator
Front Fog lamp
Day-Time Running Lamp
(if provided)
Front end-out marker Lamp
/ Top Lights
Rear end-out marker
Lamp / Top Lights
Stop Lamp
Rear Position / Parking
Lamp
Rear Direction Indicator
Manufacturer : Document No : Test Agency : Cert No :
Reversing lamp
Signature Signature
Rear Fog lamp
Name
High mounted stop Lamp
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 130 /227
 Rear Registration Plate
Lamp
Side Direction Indicator
Lamp
Side Marker lamp
Head Lam Cleaning Device

Table 8 of AIS-007 (Revision 5)

ii) Lighting and Signalling

Installation
Requirements (for 4
wheelers)
Report No(s). for Base
Model / Variants (if already
issued)
124/21 Electromagnetic Radiation
(EMI) (for all combinations
of spark plug, ignition coil,
HT cable, Ignition System,
ECU and suppress cap)
(For all vehicles)
124/22 Towing Devices (For 4
wheelers) as applicable
124/24 Lighting and Signaling
installation requirements
for 2 & 3wheelers,
including Trailers, semi-
Trailers
Report No(s). for Base
Model / Variants
(if already issued)
124/25 Fuel Tank for 2 &
3wheelers
(metallic or Non-Metallic)
(Indicate Nominal capacity)
124/32 Lighting and light signaling
devices for 2
wheelers, 3 wheelers and
their trailers and semi
trailers.
Head Lamp
Manufacturer : Document No : Test Agency : Cert No :

Front Position / Parking

Signature Signature
Lamp
Name
Front Direction Indicator
Name Sheet No Designation !
Stop Lamp

Designation Date Date of Issue Page No of

! 131 /227
 Rear Position / Parking
Lamp
Rear Direction Indicator
Reversing lamp for 3
Wheeler
Rear Registration Plate
Lamp
Side Direction Indicator
Lamp

Table 8 of AIS-007 (Revision 5)

124/33 Spray Suppression System

Installation test report as
per AIS-013
124/34 Drivers field of vision for
M1 category of vehicles.
124/35 Survival space for
protection of occupants in a
cab.
124/36 Strength of superstructure
of passenger vehicles.
124/37 Flammability requirements
for M3 category vehicles
with more than 22
passengers.
124/38 Interior fittings for M1
category
124/39 Windscreen wiping system
requirements for 3 wheelers
Handholds for L5, M & N
124/42
category vehicles
Wheel Rims for L category
124/43
vehicles
Protective Devices for L
124/44
category vehicles
Defrost & Demist Systems
124/46
for M1 category vehicles
Spray Suppression test for
124/48
2-Wheelers
Manufacturer : Document No : Test Agency : Cert No :

Traction Battery used in

124/49
Signature Signature
Battery Operated Vehicles
Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 132 /227
 124/1 Vehicle Rear Under run
A Protection And Lateral
Protection (For four
wheelers)
125/1 Safety Belt and Safety Belt
A Anchorages (For four
wheelers)

Table 8 of AIS-007 (Revision 5)

125/ Rear View Mirror and

(2) Rear View Mirror Installation
Requirements as per AIS-002
( For all vehicles as referred in
AIS-001 )
Interior Mirror (Class-I )
Main Mirror large ( Class-II )
Main Mirror small ( Class-III )
Wide Angle Mirror ( Class-IV )
Close proximity Mirror ( Class-
V)
Front Mirror ( Class-VI )
Mirrors for L category vehicle
with bodywork (Class-VII )
125/1 Seat Size, Anchorages and Head
C Restraints
( For four wheelers )
138 Warning Triangles

Note :
1) Please enclose copies for TAC / CoP / BIS License / ECE Certificate / Test Reports wherever required by
the testing agency.
2) Fill all the columns. If any clause is not applicable, mention “NA” in corresponding column. Do not keep it
blank.
3) In case samples are submitted to testing agency, please provide Reference No. if the approval is in process.)
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 133 /227
 Table 9 of AIS-007 (Revision 5)

INFORMATION ON TEST REPORTS FOR VEHICLE LEVEL AND

SYSTEM LEVEL COMPLIANCE

Rule Subject Model No. of test report / Issued Justification for

No. certificate * by applicability as per
CEA for the model
under consideration

* Xerox copies of the certificates to be submitted in case if it is from another testing agency or whenever necessary.

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 134 /227
 Table 10 of AIS-007 (Revision 5)

INFORMATION NEEDED FOR APPLYING CRITERIA FOR

EXTENSION OF APPROVAL

Rule No: Subject: Notified Standard CEA as per doc. no.

Value for each variant

Variants
(1) (2) (3) (4) (5) (6) (7) (8) (9)
CEA Parameters
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Manufacturer : Document No : Test Agency : Cert No :
(11)
Signature Signature
(12)
Name

Name
(13) Sheet No Designation !

Designation Date Date of Issue Page No of

! 135 /227
 (14)

Additional information required in the case of application for extension based on an already
tested model:
1. Test report No:
2. Specification No.
3. Detailed justification and logic for applicability of CEA.
4. Copies of Test report and specification should be enclosed in case they are not already
available with the Test Agency.
5. Column (1) should indicate the parameters for the tested model.

Note: Where practically not possible to provide the information in the above form, it may be
given in separate sheets / tables with designated sheet nos.

Table 11 of AIS-007 (Revision 5)

DETAILS OF LOCATION OF CHASSIS NUMBER AND CODE FOR MONTH AND

YEAR OF MANUFACTURE AS PER RULE 122 OF CMVR

Name of the Vehicle Manufacturer & Address :

Name of the basic model :

Name of Variants, if any :

Place of Embossing or etching the Chassis Number
(Vehicle Identification Number). Supporting details
by drawing or pictures may be provided if
necessary.

Code for month and year of production:

Manufacturer : Document No : Test Agency : Cert No :

Code for month of production: Code for year of production:
Signature Signature
Month Code Year Code
Name

January
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 136 /227
February
March
April
May
June
July
August
September
October
November
December

Position of the code for month of production in

the Chassis number :
Position of the code for year of production in the
Chassis number :
Height of the Chassis number
(Vehicle Identification Number) :

Example of Engine/Motor No. :-

Example of Chassis No. (Vehicle Identification Number) with Month & Year of Manufacture:-

Table 12 of AIS-007 (Revision 5)

DETAILS OF CHANGE IN TECHNICAL SPECIFICATION

Manufacturers name and address :

Name of the model and variants:

CMVR Certificate No. Date Specification No.

3.1
Manufacturer : Document No : Test Agency : Cert No :

3.2
Signature Signature

Valid Extension Name

!
Name
4.1 Dated Sheet No Designation

Designation Date Date of Issue Page No of

! 137 /227
 4.2 Specifications Revision
Nature of Change:
Changes in the Specifications

Sr. Specifications No. Parameter Parameter

Description
No. and Clause No. (Earlier) (New Extension)
6.1
6.2
6.3
6.4

Table 13 of AIS-007 (Revision 5)

TECHNICAL SPECIFICATIONS - BATTERY OPERATED VEHICLES
1.0 General description of vehicle
1.1 Vehicle Model
1.2 Vehicle Type
1.3 Drawing and /or photographs of the vehicle
2.0 Description of The Traction Battery
Manufacturer : 2.1 Trade Name
Document No : and Mark of the Test
Battery
Agency : Cert No :

Signature 2.2 Kind of Electro – Chemical Couple

Signature

2.3 Nominal Voltage (V) Name

Name 2.4 Battery Maximum Thirty Minutes

Sheet No !
Power (Constant Power Discharge)
Designation (kW)

Designation Date Date of Issue Page No of

! 138 /227
 2.5 Battery Performance in 2 h Discharge (Constant Power or Constant Current )
2.5.1 Battery Energy (kWh)
2.5.2 Battery Capacity , Ah in 2 h
2.6 End of Discharge Voltage Value (V)
2.7 Provision of ventilation for battery Yes / No
2.7.1 Brief description of the ventilation system adopted in the vehicle. (Refer
AIS-038/2003 Clause 3.1.1). Provide drawing if necessary.
2.7.2 Brief description of the ventilation system adopted in the battery
compartment. (Refer AIS-038/2003, Clause 3.1.2). Provide drawing if
necessary.
2.8 On-board Indication of battery state of charge
2.8.1 Details of indication when state of charge of the battery reaches a level when
the manufacturer recommends re-charging.
2.8.1.1 Indication format.
2.8.1.2 Relationship of state of charge indicator and the indication.
2.8.1.3 Make
2.8.1.4 Model
2.8.2 Indication of state of charge of battery reaches a level at which driving vehicle
further may cause damage to batteries
2.8.2.1 Indication format.
2.8.2.2 Relationship of state of charge indicator and the indication.
2.9 Battery Mass (kg)
2.10 Brief description of maintenance procedure, if any
3.0 Description of The Drive Train
3.1 General
3.1.1 Make
3.1.2 Type
3.1.3 Use : Mono motor / multi motors (number)

Table 13 of AIS-007 (Revision 5)

3.1.4 Transmission Arrangement parallel / transaxial / others to precise

3.1.5 Test Voltage (V)
3.1.6 Motor Nominal Speed (Min -1)
3.1.7 Motor Maximum Speed, Min –1 or by default reducer outlet shaft / gear box speed
(specify gear engaged)
3.1.8
Manufacturer : Maximum Power Speed
Document No : (Min
–1) and (km/h)
Test Agency : Cert No :

3.1.9
Signature Maximum Power (kW) Signature

3.1.10 Maximum Thirty Minutes Power (kW) Name

3.1.11
Name Maximum Thirty Minutes
Sheet No speed km/h (Reference !
Designation in AIS-039/2003 and AIS-040/2003)

Designation Date Date of Issue Page No of

! 139 /227
3.1.12 Flexible Range (where P>90% of Max. Power )
3.1.13 Speed at the beginning of the range (Min –1)
3.1.14 Speed at the end of the range (Min –1 )
3.2 Traction Motor
3.2.1 Make
3.2.2 Working Principle
3.2.2.1 Direct current / alternating current / number of phases
3.2.2.2 Separate excitation / series / compound
3.2.2.3 Synchron / asynchron
3.2.2.4 Coiled rotor / with permanent magnets / with housing
3.2.2.5 Number of Poles of the Motor
3.2.3 Motor power curve (kW) with motor RPM (min-1) / vehicle speed in (km/h)
3.3 Power Controller
3.3.1 Make
3.3.2 Type
3.3.3 Control Principle : vectorial / open loop / closed / other (to be specified )

3.3.4 Maximum effective current supplied to the Motor (A)

3.3.5 Voltage range use (V to V)
3.4 Cooling System
motor : liquid / air
controller : liquid / air
3.4.1 Liquid cooling equipment characteristics
3.4.1.1 Nature of the liquid ,
circulating pumps, yes / no
3.4.1.2 Characteristics or make(s) and type(s) of the pump
3.4.1.3 Thermostat : setting
3.4.1.4 Radiator : drawing(s) or make(s) and type(s)

Table 13 of AIS-007 (Revision 5)

3.4.1.5 Relief valve : pressure setting

3.4.1.6 Fan : Characteristics or make(s) and type(s)
3.4.1.7 Fan : duct
3.4.2 Air-cooling equipment characteristics
Manufacturer : Document No : Test Agency : Cert No :
3.4.2.1 Blower : Characteristics or make(s) and type(s)
Signature Signature
3.4.2.2 Standard air ducting
Name
3.4.2.3 Temperature regulating system yes / no
Name Sheet No Designation !
3.4.2.4 Brief description
Designation Date Date of Issue Page No of
! 140 /227
3.4.2.5 Air filter : make(s)
type(s)
3.4.3 Maximum temperatures recommended by the manufacturer:
3.4.3.1 Motor Outlet : oC

3.4.3.2 Controller inlet : oC

3.4.3.3 At motor reference point(s) oC

3.4.3.4 At controller reference point(s) oC

3.5 Insulating Category :

3.5.1 International Protection (IP)-Code :
3.6 Lubrication System Principle
Bearings : friction / ball
Lubricant : grease / oil
Seal : yes / no
Circulation : with / without
4.0 Charger :
4.1 Charger : on board / external
4.1.1 Trademark , model, rating
4.2 Description of the normal profile of charging system :
4.3 Specifications of mains
4.3.1 mains : single phase/ three phase :
4.3.2 Nominal Voltage (V) & frequency (Hz) with tolerances:
4.4 Reset period recommended between the end of the discharge and the start of the charge
4.5 Recommended duration of a complete charge
4.6 In case of on-board charger
4.6.1 Continuous rating of charger socket (A) :
4.6.2 Time rating (h) of charger socket, if any :
4.6.3 Whether soft-start facility Yes / No :
4.6.4 Maximum initial in-rush current (A)

Table 13 of AIS-007 (Revision 5)

5.0 Electrical details of vehicle for functional safety

5.1 Schematic diagram showing the electrical layout giving all major electrical items
along with their physical location in the vehicle. It shall include batteries, power-
train components, protection fuses, circuit breakers etc. (Reference in AIS-038/2003
Clause 3.1.3)
Manufacturer : Document No : Test Agency : Cert No :

5.2
Signature
Specifications of circuit breakers/ fusesSignature
used for protection of batteries / power-train
(Reference in AIS-038/ 2003 Clause 3.1.3)
Name
5.2.1 IS / IEC specifications !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 141 /227
5.2.2 Rating (A)
5.2.3 Opening time (ms)
5.3 Working voltage V (Reference in AIS-038/ 2003 Clause 3.2)
5.4 Schematic highlighting physical location of live parts having working voltage greater
than 60 V DC or 25 V AC (Reference in AIS-038/ 2003 Clause 3.2.1.2)
5.5 Electric cables / connectors / wiring harness (Reference in AIS-038/ 2003 Clause
3.2.2.2)
5.5.1 IEC protection class
5.5.2 Insulation material used
5.5.3 Conduits provided Yes / No
5.6 List of exposed conductive parts of on-board equipment. (Reference in AIS-038/
2003 Clause 3.2.2.3)
5.6.1 Any potential equalization resistance used to electrically connect these parts Yes/ No
5.6.2 If yes, give details
5.7 List of failures due to which the vehicle will come to standstill (Reference in
AIS-038/ 2003 Clause 3.3.6)
5.8 List of conditions under which the performance of vehicle is limited and how.
(Reference in AIS-038/ 2003 Clause 3.3.13 )
5.9 Declaration regarding Design guidelines followed with respect to various
requirements.
6.0 Electrical energy consumption of Vehicle in W-h/km, as per Clause 5.5.1 of
AIS-039

Table 14 of AIS-007 (Revision 5)

BRIEF TECHNICAL SPECIFICATIONS FOR CONSTRUCTION EQUIPMENT VEHICLE

Details of the manufacturer

Name and address
Telephone No.
Fax No. / E-mail ID
Vehicle data
Manufacturer : Document No : Test Agency : Cert No :

Basic model
Signature Signature

Name
Type (Brief description)
Name Sheet No Designation !
Variant(s)
Designation Date Date of Issue Page No of
! 142 /227
 Type (Brief description)
Implements / Attachments (Brief description)
Engine No.
Chassis No.
Engine
Make
Model and identification
Type
Bore x stroke (mm)
No. of cylinders
Displacement
Compression ratio
Max. Engine output (kW@rpm)
Max. Torque (Nm@rpm)
Air cleaner
Oil filter
Fuel filter
Capacity of cooling system
Oil sump capacity (l)
Weight of engine (kg) (complete)
Radiator frontal area (core area)
Catalytic converter details, if fitted
Clutch
Type
Outside diameter
Gear box
Make
Model & identification
Type
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature
No. of gears
Name

Name Table 14 of AIS-007Designation

Sheet No (Revision 5) !

Designation Date Date of Issue Page No of

! 143 /227
 Gear ratio 1st
2nd
3rd
4th
5th
6th
Reverse
Front axle ratio
Rear axle ratio
Steering
Type
Steering wheel diameter (mm)
Ratio
No. of rotation of the wheel (Lock to lock)
Steered axle
Frame
Long member size (mm)
Number of cross members
Suspension
Type (Brief description)
Spring
Anti-roll bar
Shock absorbers
Brake
Service brake (Brief description)
Front
Rear
Total braking area (cm2)
Secondary brake (Brief description)
Parking brake (Brief description)
Wheels and tyres
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature
Wheel rim size
Name
Tyre size and ply rating
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 144 /227
 Dynamic rolling radius of tyre
Tyre pressure (front & rear) (kg/cm2)
Electrical system
System voltage (V)
Battery rating
Alternator type
Max. output
Wiping system (Brief description)
Wiper motor

Table 14 of AIS-007 (Revision 5)

Fuel tank
Material
Capacity (l)
Dimensions in travel mode
Wheel base (mm)
Overall width (mm)
Overall length (mm)
Overall height (mm)
Front track (mm)
Rear track (mm)
Min. ground clearance (mm)
Min. turning circle diameter (m)
Max. clearance circle diameter (m)
Weights
Unladen FAW, kg (FAW1, FAW2 etc.)
Unladen RAW, kg (RAW1, RAW2 etc.)
Unladen weight, kg (weight in travel mode with
90% fuel, accessoriesDocument
Manufacturer : and tools)
No : Test Agency : Cert No :

Maximum gradeability (laden)

Signature Signature

Name
Maximum speed (kmph)
Name Sheet No Designation !
Seating capacity and layout
Designation Date Date of Issue Page No of
! 145 /227
 Table 15 of AIS-007 (Revision 5)

DETAILED TECHNICAL SPECIFICATIONS FOR

CONSTRUCTION EQUIPMENT VEHICLES

1.0 Details of Manufacturer

1.1 Manufacturer's name and address
1.2 Telephone No.
1.3 Fax No.
1.4 E-mail ID
1.5 Contact person
2.0 Vehicle Data
2.1 Basic model
2.2 Variant(s)
2.3 Type
2.4 Engine No.
2.5 Chassis No.
2.6 Publications available (Owner's manual,
service manual, spare parts list)
3.0 Performance
3.1 Max. speed (kmph)
Manufacturer : Document No : Test Agency : Cert No :

Signature
3.2 Stopping distance (m) (From initial speed
Signature
kmph)
Name
3.3 Parking brake performance !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 146 /227
 3.4 Climbing performance (start & stop)
3.5 Min. turning circle diameter (m)
4.0 Weights
4.1 Vehicle kerb weight (kg)
4.1.1 Front axle (FAW1, FAW2 etc.)
4.1.2 Rear axle (RAW1, RAW2 etc.)
4.1.3 Total
5.0 Dimensions
5.1 Overall length (m)
5.2 Overall width (m)
5.3 Overall height (m)
5.4 Wheel base (m)
5.5 Tread (m)
5.5.1 Front wheel
5.5.2 Rear wheel
5.6 Min. road clearance (m)
5.7 Road clearance from floor (m)

Table 15 of AIS-007 (Revision 5)

5.8 Body overhang (m)

5.8.1 Front end
5.8.2 Rear end
5.9 Gravity height (m)
5.10 Max. stable inclination angle
5.10.1 Left
5.10.2 Right
5.11 Riding capacity
Note :
(i) The essential characteristics of the Parent engine and the Engines falling in
Manufacturer : the sameDocument
familyNo are
: as given in Test
theAgency
enclosed
: Annexure - 1. Clause
Cert No : 6.0 to
Clause 27.0 are related to the characteristics of the parent engine.
Signature Signature

(ii) Clause A 6.0 to A 27.0 are relatedName

to the characteristics of every engine that
falls within the same family. This may be filled separately for each engine.
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 147 /227
6.0 Engine (Parent)
6.1 Type (NA/TC/TCIC, DI/IDI)
6.2 Manufacturer's name & Address of the
Manufacturing Plant.
6.3 Working principle (four / two stroke)
6.4 Model name and identification
6.5 Type of fuel used
6.6 No.& Layout of cylinders & firing order
6.7 Swept volume (cc)
6.8 Bore (mm)
6.9 Stroke (mm)
6.10 Compression ratio (specify tolerance)
6.11 Engine performance (declared by the
manufacturer)
6.11.1 Max. Gross power of engine on bench kW
(Specify standard and tolerance)
6.11.2 Maximum Gross torque on bench Nm @ rpm
6.11.3 Engine RPM at max. Power (specify tolerance)
Note: In case of diesel engines the max. power and max. torque shall be specified as per
conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR / TAP-115 /
116 Issue No 3.
6.12 Location of engine (Front / Rear)

Table 15 of AIS-007 (Revision 5)

7.0 Combustion
7.1 Type of combustion chamber (Hemispherical /
squish/others)
7.2 Drawings of combustion chamber and piston
crown (mention drawing no)
7.3 Minimum cross section area of ports
7.3.1 Inlet (mm2)
7.3.2
Manufacturer : Outlet (mm2) Document No : Test Agency : Cert No :

8.0
Signature Liquid cooling system Signature

Name
8.1 Nature of liquid and capacity
Name Sheet No Designation !
8.2 Circulating pump yes/no
Designation Date Date of Issue Page No of
! 148 /227
8.3 Characteristics of Circulating pump or make(s) &
type(s)
8.3.1 Drive ratio
8.4 Thermostat type and setting
8.5 Air ducting (std production)
9.0 Air Cooling system
9.1 Blower characteristics
9.1.1 Make(s)
9.1.2 Type(s)
9.1.3 Drive ratio(s)
10.0 Temperature regulating system (yes/no)
10.1 Brief description
11.0 Temperature permitted by manufacturer (0C)
11.1 Liquid cooling :-
11.1.1 Max. temp. at engine Outlet
11.2 Air cooling:-
11.2.1 Reference point
11.2.2 Max. temperature at reference point
11.3 Max. outlet temperature of the intercooled-air
( Location of measurement be specified )
11.4 Max. exhaust temperature
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet
flange(s) of exhaust manifolds)

Table 15 of AIS-007 (Revision 5)

12.0 Fuel temperature (0C) :

12.1 Minimum
12.2 Maximum
13.0
Manufacturer : Lubricant Temperature
Document No : (0C) Test Agency : Cert No :

Signature ( Location of measurement be specifiedSignature

)
13.1 Minimum Name

13.2
Name Maximum Sheet No Designation !

Designation Date Date of Issue Page No of

! 149 /227
14.0 Intake system
14.1 Supercharger / Turbocharger – yes/no
14.1.1 Description of system
14.1.2 Make(s)
14.1.3 Type(s) & Part No.
14.2 Intake manifold
14.2.1 Description & Drawings
14.3 Air filter
14.3.1 Make
14.3.2 Type & Part No.
14.3.3 Dimensional drawing, with drawing number and
part number
14.4 Intake silencer
14.4.1 Make
14.4.2 Type
14.5 Description & dimensional drawing of inlet pipe
& their accessories (dash pot, heating device,
additional air intake etc.)
14.6 Inter cooler
14.6.1 Make
14.6.2 Identification mark / & Part No.
15.0 Fuel feed
15.1 Injection system description
15.2 Working principle: intake manifold/ direct
injection/ indirect injection/swirl chamber/others
15.3 Fuel Pump
15.3.1 Make(s) & Place /

Table 15 of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

15.3.2 Type(s) & Part No.
Signature Signature
15.4 Delivery mm3/per stroke at Rated speed and at
Name
Max Torque speed (specify tolerance) or
Name characteristic diagram
Sheet No (specify tolerance)
Designation !

Designation Date Date of Issue Page No of

! 150 /227
15.5 Calibration procedure on engine/pump bench
15.6 Injection timing deg BTDC (specify tolerance)
15.7 Injection advance curve (attach the same)
15.8 Injection advance (specify the tolerance)
15.9 Injectors
15.9.1 Type, (mention holder, nozzle and assembly no(s))
15.9.2 Make
15.9.3 Opening pressure (specify tolerance) or
characteristic diagram
15.9.4 Injection piping
15.9.5 Length (mm)
15.9.6 Internal diameter (mm)
16.0 Device for recycling crank-case gases
16.1 Description & diagrams
17.0 Governor
17.1 Make(s) &
17.2 Type(s)
17.3 Cut off point under load (rpm)
17.4 Max. Speed without load (rpm)
17.5 Idle Speed (rpm)
18.0 Cold start device (starting aid)
18.1 Make(s)
18.2 Type(s)
18.3 System description
19.0 Starting System
19.1 Make(s)
19.2 Type(s)
19.3 System description

Manufacturer : Document No : Test Agency : Cert No :

Signature Table 15 of AIS-007 (Revision 5)

Signature

Name
20.0 Valve timing / Port timing or equivalent data !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 151 /227
20.1 Max. lift of valves
20.1.1 Inlet (mm)
20.1.2 Exhaust (mm)
20.2 Angle of valves / port (w.r.t. top dead center)
20.3 Inlet
20.3.1 Opening
20.3.2 Closing
20.4 Exhaust
20.4.1 Opening
20.4.2 Closing
20.5 Transfer
20.5.1 Opening
20.5.2 Closing
20.6 Reference or setting ranges
20.7 Valve gap (Hot & Cold)
20.7.1 Inlet
20.7.2 Exhaust
20.8 Distribution by ports
20.8.1 Volume of crank-case cavity with piston at TDC
20.8.2 Description of reed valve if any with drawing
20.8.3 Description (with drawing) of inlet ports,
scavenging and exhaust ports with
corresponding timing. (The drawing should
include one representing the inner surface of the
cylinder)
21.0 Lubrication system
21.1 Description of system
21.2 Lubrication oil capacity lit
21.3 Position of lubricant reservoir
21.4 Lubricating oil grade
Manufacturer : Document No : Test Agency : Cert No :

21.5
Signature
Feed system (pump, injection in to intake
Signature
mixing with fuel etc.)
Name
21.6 Lubricating pump !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 152 /227
21.6.1 Make
21.6.2 Type

Table 15 of AIS-007 (Revision 5)

21.7 Mixture with fuel : yes/no, and if yes %

21.8 Oil cooler : yes/no, and if yes Drawings/ makes
& types
22.0 Electrical equipment
22.1 Generator/alternator characteristics
(specify tolerance) or
22.1.1 Make
22.1.2 Type
23.0 Other engine driven auxiliaries:
23.1 Enumeration & brief description, if necessary
24.0 Idling System
24.1 Idling speed (rpm) (specify the tolerance)
24.2 Description of settings and relevant requirements
25.0 Additional requirements
25.1 Maximum permitted depression of air intake at
characteristic place (Specify location of
measurement) (kPa)
25.2 Exhaust back pressure at maximum Gross power
and location of measurement (kPa)
25.3 Effective volume of exhaust -System (specify the
tolerance & range) in liters (from exhaust
manifold / TC outlet to tail pipe end), Enclose
the exhaust system drawing and indicate the
volume of each parts clearly.
25.4 Moment of inertia of combined flywheel &
transmission at condition when no gear is
engaged
25.5 Maximum rated speed (Specify the tolerance)
25.6 Minimum rated speed (Specify the tolerance)
Manufacturer : Document No : Test Agency : Cert No :

25.7
Signature Power absorbed by fan kW (specify theSignature
tolerance)
Name

25.8 Max. Gross torque on bench, Nm@ rpm !

Name Sheet No Designation

Designation Date Date of Issue Page No of

! 153 /227
25.9 Declared speed and powers of the engine
submitted for type approval
(Speeds to be agreed with the testing agency)

Table 15 of AIS-007 (Revision 5)

Measurement Engine speed Gross Power

point* rpm kW**

* See Chapter 3 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3.

** Gross power according to Chapter 6 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue
No 3.

26.0 Exhaust system :

26.1 Silencer, Number, Type and make
26.2 Identification mark (If proprietary) / Part No.
26.3 Internal dia. of exhaust pipe
26.4 Description (with a general arrangement ,
dimensional drawing of exhaust system along
with its routing indicating the lengths of exhaust
pipe, tail pipe and exhaust outlet location)
26.5 Minimum distance between exhaust pipe(s) and
the fuel line
27.0 Additional emission control devices, such as
catalytic converter etc. (if any & if not covered
by another heading)
27.1 Catalyser make, Number
Manufacturer : Document No : Test Agency : Cert No :
27.2 Identification Mark / Part No
Signature Signature
27.3 Type of catalytic action (One/two/three way)
Name
27.4 Total charge of precious metal (g/vehicle) !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 154 /227
27.5 Relative concentration (%)
27.5.1 Platinum
27.5.2 Rhodium
27.5.3 Palladium
27.6 Substrate (Monolythic metal/ Ceramic/
honeycomb)
27.7 Cell density (cells per sq. inch)
27.8 Type of casing for catalyser
27.9 Diagram indicating the arrangement and position
of catalytic converter w.r.t. exhaust manifold)
Table 15 of AIS-007 (Revision 5)

27.10 Electronic Control Unit (ECU)

27.10.1 Make
27.10.2 Identification mark
27.10.3 Calibration Identification No.
27.11 Secondary Air Injection
27.11.1 Make
27.11.2 Identification mark
27.12 Exhaust Gas Recirculating System
27.12.1 Make
27.12.2 Type
27.12.3 Identification mark
Note : The following Clause A 6.0 to A 27.0 are to be filled separately for each of
the engines that fall within the same family :

A6.0 Engine (Type within the Family)

A6.1 Type (NA/TC/TCIC, DI/IDI)
A6.2 Manufacturer's name & Manufacturing Plant
address.
A6.3 Working principle (four / two stroke)
Manufacturer : Document No : Test Agency : Cert No :
A6.4 Model name and identification
Signature Signature

A6.5 Type of fuel used

Name

A6.6
Name No.& Layout of cylinders
Sheet No & firing orderDesignation !

Designation Date Date of Issue Page No of

! 155 /227
A6.7 Swept volume (cc)
A6.8 Bore(mm)
A6.9 Stroke (mm)
A6.10 Compression ratio (specify tolerance)
A6.11 Engine performance (declared by the
manufacturer,)
A6.11.1 Max. Gross power of engine on bench (kW)
(Specify standard and tolerance)
A6.11.2 Maximum Gross torque on bench (Nm @ rpm)
A6.11.3 Engine RPM at max. Power (specify tolerance)
Note: In case of diesel engines the max. power and max. torque shall be specified as
per conditions given in Chapter 6 of Part IV of Doc. MoSRTH / CMVR /
TAP-115 / 116 Issue No 3.
A6.12 Location of engine (Front / Rear)

Table 15 of AIS-007 (Revision 5)

A7.0 Combustion :
A7.1 Type of combustion chamber (Hemispherical /
squish/others)
A7.2 Drawings of combustion chamber and piston
crown (mention drawing no)
A7.3 Minimum cross section area of ports
A7.3.1 Inlet mm2
A7.3.2 Outlet mm2
A8.0 Liquid cooling system
A8.1 Nature of liquid and capacity
A8.2 Circulating pump yes/no
A8.3 Characteristics of Circulating pump or make(s) &
type(s)
A8.3.1 Drive ratio
A8.4 Thermostat type and setting
Manufacturer : Document No : Test Agency : Cert No :
A9.0 Air Cooling system
Signature Signature

A9.1 Blower characteristics Name

A9.1.1
Name Make(s) Sheet No Designation !

Designation Date Date of Issue Page No of

! 156 /227
A9.1.2 Type(s)
A9.1.3 Drive ratio(s)
A9.2 Air ducting(std production)
A10.0 Temperature regulating system (yes/no)
A11.0 Temperature permitted by manufacturer (0C)
A11.1 Liquid cooling:-
A11.1.1 Max. temp. at engine Outlet
A11.2 Air cooling:-
A11.2.1 Reference point
A11.2.2 Max. temperature at reference point
A11.3 Max. outlet temperature of the intercooled - air
(Location of measurement to be specified)
A11.4 Maximum exhaust temperature (0C)
A11.4.1 Max. exhaust temperature
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet
flange(s) of exhaust manifolds)
A12.0 Fuel temperature (0C)
A12.1 Minimum
A12.2 Maximum

Table 15 of AIS-007 (Revision 5)

A13.0 Lubricant Temperature (0C)
(Location of measurement to be specified)
A13.1 Minimum
A13.2 Maximum
A14.0 Intake system
A14.1 Supercharger / Turbocharger - yes/no
A14.1.1 Description of system
A14.1.2 Make(s)
A14.1.3 Type(s) & Part No.
A14.2 Intake manifold
A14.2.1
Manufacturer : Description & Document
Drawings No : Test Agency : Cert No :

A14.3
Signature Air filter Signature

A14.3.1 Make Name

A14.3.2
Name Type & Part No.
Sheet No Designation !

Designation Date Date of Issue Page No of

! 157 /227
A14.3.3 Dimensional drawing, with drawing number and
part number
A14.4 Intake silencer
A14.4.1 Make
A14.4.2 Type
A14.5 Description & diagrams of inlet pipe & their
accessories (dash pot, heating device, additional air
intake etc.)
A14.6 Inter cooler
A14.6.1 Make
A14.6.2 Identification mark / & Part No.
A15.0 Fuel feed
A15.1 Injection system description
A15.2 Working principle: intake manifold/ direct injection
/ indirect injection / swirl chamber/others
A15.3 Fuel Pump
A15.3.1 Make(s) & ( if imported)
A15.3.2 Type(s) & Part No.
A15.4 Delivery mm3/per stroke at Rated speed and at Max
Torque speed (specify tolerance) or characteristic
diagram (specify tolerance)
A15.5 Calibration procedure on engine/pump bench
A15.6 Injection timing deg BTDC (specify tolerance)
A15.7 Injection advance curve (attach the same)
A15.8 Injection advance (specify the tolerance)

Table 15 of AIS-007 (Revision 5)

A15.9 Injectors
A15.9.1 Type, (mention Holder, Nozzle & assembly no(s))
A15.9.2 Make
A15.9.3 Opening pressure (specify tolerance) or
characteristic diagram
A15.9.4 Injection piping
A15.9.5 Length mm
A15.9.6 Internal diameter (mm)
A16.0 Device for recycling crank-case gases
Manufacturer : Document No : Test Agency : Cert No :
A16.1 Description & diagrams
Signature Signature
A17.0 Governor
Name
A17.1 Make(s) &
Name Sheet No Designation !
A17.2 Type(s)
Designation Date Date of Issue Page No of
! 158 /227
A17.3 Cut off point under load (rpm)
A17.4 Max. Speed without load (rpm)
A17.5 Idle Speed (rpm)
A18.0 Cold start device (starting aid)
A18.1 Make(s)
A18.2 Type(s)
A18.3 System description
A19.0 Starting System
A19.1 Make(s)
A19.2 Type(s)
A19.3 System description
A20.0 Valve timing / Port timing or equivalent data
A20.1 Max. lift of valves
A20.1.1 Inlet (mm)
A20.1.2 Exhaust (mm)
A20.2 Angle of valves / port (w.r.t. top dead center)
A20.3 Inlet
A20.3.1 Opening
A20.3.2 Closing
A20.4 Exhaust
A20.4.1 Opening
A20.4.2 Closing
A20.5 Transfer
A20.5.1 Opening
A20.5.2 Closing
A20.6 Reference or setting ranges
Table 15 of AIS-007 (Revision 5)

A20.7 Valve gap (Hot & Cold)

A20.7.1 Inlet
A20.7.2 Exhaust
A20.8 Distribution by ports
A20.8.1
Manufacturer :
Volume of crank-case cavity with piston
Document No :
at TDC
Test Agency : Cert No :

A20.8.2
Signature Description of reed valve if any with drawing
Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 159 /227
A20.8.3 Description (with drawing) of inlet ports,
scavenging and exhaust ports with corresponding
timing. (The drawing should include one
representing the inner surface of the cylinder)
A21.0 Lubrication system
A21.1 Description of system
A21.2 Lubrication oil capacity lit
A21.3 Position of lubricant reservoir
A21.4 Lubricating oil grade
A21.5 Feed system(pump, injection in to intake mixing
with fuel etc.,)
A21.6 Lubricating pump
A21.6.1 Make
A21.6.2 Type
A21.7 Mixture with fuel : yes/no, and if yes %
A21.8 Oil cooler : yes/no, and if yes Drawings/ makes
& types
A22.0 Electrical equipment
A22.1 Generator/alternator characteristics (specify
tolerance) or
A22.1.1 Make
A22.1.2 Type
A23.0 Other engine driven auxiliaries
A23.1 Enumeration & brief description,
if necessary
A24.0 Idling System
A24.1 Idling speed (rpm) (specify the tolerance)
A24.2 Description of settings and relevant requirements
A25.0 Additional requirements
A25.1 Maximum permitted depression of air intake at
characteristic place, in kPa (Specify the location
Manufacturer : of measurement)Document No : Test Agency : Cert No :

Signature Table 15 of AIS-007 (Revision 5)

Signature

Name
A25.2 Exhaust back pressure at maximum Gross power
Name and location of measurement
Sheet No (kPa) Designation
!

Designation Date Date of Issue Page No of

! 160 /227
A25.3 Effective volume of exhaust-System (specify the
tolerance & range) in liters (from exhaust
manifold / TC outlet to tail pipe end), Enclose
the exhaust system drawing and indicate the
volume of each parts clearly.
A25.4 Moment of inertia of combined flywheel &
transmission at condition when no gear is
engaged
A25.5 Maximum rated speed (Specify the tolerance)
A25.6 Minimum rated speed (Specify the tolerance)
A25.7 Power absorbed by fan (kW) (specify the
tolerance)
A25.8 Max. Gross torque on bench (Nm@ rpm)
A25.9 Declared speed and powers of the engine
submitted for type approval (Speeds to be agreed
with the testing agency)
Measurement Engine speed Gross Power
point* rpm kW**

* See Chapter 3 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3.

** Gross power according to Chapter 6 of Part IV of Doc.MoSRTHST/CMVR/TAP115/116 Issue No 3.

A26.0 Exhaust system

A26.1 Silencer, Number, Type and make
A26.2 Identification mark (If proprietary) / Part No.
A26.3 Internal dia. of exhaust pipe
A26.4 Description (with a general arrangement dimensional
drawing of exhaust system along with its routing
indicating the lengths of exhaust pipe, tail pipe and
Manufacturer : exhaust outlet location)
Document No : Test Agency : Cert No :

A26.5
Signature Minimum distance between exhaust pipe(s)
Signatureand the

fuel line Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 161 /227
 Table 15 of AIS-007 (Revision 5)

A27.0 Additional emission control devices, such as

catalytic converter etc. (if any & if not covered
by another heading)
A27.1 Catalyser make, Number
A27.2 Identification Mark / Part No.
A27.3 Type of catalytic action (One/two/three way)
A27.4 Total charge of precious metal (g/vehicle)
A27.5 Relative concentration (%)
A27.5.1 Platinum
A27.5.2 Rhodium
A27.5.3 Palladium
A27.6 Substrate (Monolythic metal/ Ceramic/ honeycomb)
A27.7 Cell density (cells per sq. inch)
A27.8 Type of casing for catalyser
A27.9 Diagram indicating the arrangement and position of
catalytic converter w.r.t. exhaust manifold)
A27.10 Electronic Control Unit (ECU)
A27.10.1 Make
A27.10.2 Identification mark
A27.10.3 Calibration Identification No.
A27.11 Secondary Air Injection
A27.11.1 Make
A27.11.2 Identification mark
A27.12 Exhaust Gas Recirculating System
A27.12.1 Make
A27.12.2 Type
A27.12.3 Identification mark
28.0 Fuel tank
Manufacturer : Document No : Test Agency : Cert No :

28.1
Signature
Name of producer Signature

28.2 Material Name

28.3
Name Capacity Sheet No Designation !

Designation Date Date of Issue Page No of

! 162 /227
28.4 Position
29.0 Transmission system
29.1 Mechanism from engine to transmission
Table 15 of AIS-007 (Revision 5)

29.2 Reduction ratio from engine to transmission

29.3 Clutch
29.3.1 Name of producer
29.3.2 Type
29.3.3 Control system
29.4 Facing
29.4.1 Name of producer
29.4.2 Dimension (mm)
29.4.3 Area (cm2)
29.4.4 Number of operating faces
29.4.5 Material
29.5 Transmission clutch fluid capacity
29.6 Booster type
29.6.1 Name of producer
29.6.2 Type
30.0 Control system
30.1 Gear ratio
30.1.1 1st
30.1.2 2nd
30.1.3 3rd
30.1.4 4th
30.1.5 5th
30.1.6 6th
30.1.7 Reverse 1st
Manufacturer : Document No : Test Agency : Cert No :
30.2 Sub transmission
Signature Signature
30.2.1 Type
Name
30.3 Gear ratio !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 163 /227
30.3.1 High
30.3.2 Low
30.4 Propeller shaft
30.5 Length inside & outside diameter, mm
30.5.1 1st
30.5.2 2nd
30.5.3 3rd
30.5.4 4th
30.6 Universal joint

Table 15 of AIS-007 (Revision 5)

30.6.1 Type
30.6.2 Number
30.7 Crown wheel
30.7.1 Type
30.7.2 Reduction ratio
30.8 Differential
30.8.1 Type
30.9 Running system
30.9.1 Front axle
30.9.1.1 Type
30.9.1.2 Toe-in (mm)
30.9.1.3 Camber angle
30.9.1.4 Caster angle
30.9.1.5 King pin angle
30.9.1.6 Trial (mm)
30.9.2 Rear axle
30.9.2.1 Type
Manufacturer : Document No : Test Agency : Cert No :
30.9.2.2 Toe-in (mm)
Signature Signature

30.9.2.3 Camber angle Name

30.9.2.4
Name Caster angle Sheet No Designation !

Designation Date Date of Issue Page No of

! 164 /227
30.9.2.5 King pin angle
30.9.2.6 Trial (mm)
31.0 Steering system
31.1 Type
31.2 Steering wheel Position
31.3 Outside diameter mm
31.4 Maximum number of rotations of steering wheel
from lock to lock
31.5 Type of axis & joint
31.6 Steering gear type
31.7 Steering gear ratio
31.8 Steering angle
31.8.1 Inside
31.8.2 Outside
31.9 Booster
31.9.1 Name of producer
31.9.2 Type

Table 15 of AIS-007 (Revision 5)

31.9.3 Kind of oil

31.9.4 Oil capacity (l)
31.10 Locking device
31.10.1 Name of producer
31.10.2 Type
31.10.3 Mounting position
32.0 Tyres
32.1 No. and arrangement of wheels
32.1.1 Front
32.1.2 Rear
Manufacturer : Document No : Test Agency : Cert No :
32.1.3 Others
Signature Signature

32.2 Tyre type (Radial/cross ply), size & ply

Name
rating
32.2.1
Name Front wheel Sheet No Designation !

Designation Date Date of Issue Page No of

! 165 /227
32.2.2 Rear wheel
32.2.3 Other
32.3 Rolling radius (mm)
32.3.1 Static
32.3.2 Dynamic (if data is available)
32.4 Inflation pressure – Unladen (kg/cm2 / kPa)
32.4.1 Front
32.4.2 Rear
32.4.3 Other
32.5 Inflation pressure – Laden (kg/cm2 / kPa )
32.5.1 Front
32.5.2 Rear
32.5.3 Other
32.6 Makes:
32.7 Tread Wear Indicator, Provided (Yes/No)
32.8 Month & Year code of manufacture, Provided
(Yes/No)
32.9 Maximum loading capacity, Provided (Yes/No)
33.0 Wheel rim
33.1 Size
33.1.1 Front

Table 15 of AIS-007 (Revision 5)

33.1.2 Rear
33.1.3 Others
33.2 Name of manufacturer
33.3 Identification mark
33.4
Manufacturer :
Pitch circle dia. of mounting bolts (mm)
Document No : Test Agency : Cert No :

33.5
Signature Number of mounting bolts Signature

33.6 Material (Steel/ Aluminum alloy etc.) Name

Name Sheet No Designation !

34.0 Braking system

Designation Date Date of Issue Page No of

! 166 /227
34.1 Service brake (Description)
34.1.1 Name of producer
34.1.2 Type
34.2 Secondary brake (Description)
34.2.1 Name of producer
34.2.2 Type
34.3 Control system & braking wheel
34.4 Dimensions of lining or pad,
(LxWxt)
34.4.1 Front wheels (mm)
34.4.2 Rear wheels (mm)
34.5 Area of lining or pad (cm2 )
34.5.1 Front wheels (cm2)
34.5.2 Rear wheels (cm2)
34.6 Brake drum or disc effective diameter (mm)
34.6.1 Front wheel
34.6.2 Rear wheel
34.7 Lining or pad
34.7.1 Name of producer
34.7.2 Material (Asbestos / Asbestos free)
34.8 Master cylinder or brake valve
34.8.1 Name of producer
34.8.2 Type
34.9 Inner diameter of master cylinder (mm)
34.10 Type of supply tank
34.11 Inner diameter of wheel cylinder or brake piston
cap
34.11.1 Front wheel
34.11.2 Rear wheel
Manufacturer : Document No : Test Agency : Cert No :
34.12 Booster
Signature Signature
34.12.1 Name of producer
Name

Name Sheet No Designation !

Table 15 of AIS-007 (Revision 5)
Designation Date Date of Issue Page No of
! 167 /227
34.12.2 Type
34.12.3 Magnification
34.13 Air compressor & others
34.14 Vacuum or air
34.15 Air pressure (kg/cm2)
34.16 Type of vacuum pump or air compressor
34.17 Type of pressure regulator
34.18 Tank
34.18.1 Position
34.18.2 Capacity (l)
34.19 Brake pipe
34.19.1 Name of producer
34.19.2 Material
34.19.3 Rust proof treatment
34.20 Brake hose (Hydraulic)
34.20.1 Make
34.20.2 Identification mark / Part Number
34.30.3 Length of hose (mm)
34.20.4 Nominal bore diameter (mm)
34.20.5 End fitting type
34.20.6 Material
34.21 Brake fluid
34.21.1 Name of manufacturer
34.21.2 Trade name
34.21.3 Specification / grade as per Indian standard
34.22 Braking force (stepping force kg)
34.23 Type of braking force control system
34.24 Warning device for braking
Manufacturer : Document No : Test Agency : Cert No :

34.24.1
Signature
Type Signature

34.25 Operation pressure (kg./cm2 ) Name

34.26
Name Type of safetySheet
device
No Designation !

Designation Date Date of Issue Page No of

! 168 /227
34.27 Parking brake
34.27.1 Name of producer
34.27.2 Type
34.27.3 Braking wheel
34.28 Lining
34.28.1 Name of producer
34.28.2 Dimension of lining or pad (L x W x t)
34.28.2.1 Front wheel (mm)

Table 15 of AIS-007 (Revision 5)

34.28.2.2 Rear wheel (mm)

34.28.3 Area of lining pad
34.28.3.1 Front
34.28.3.2 Rear
34.28.4 Material
34.29 Diameter of brake drum, mm
34.30 Braking force (Operation force kg.)
34.31 Auxiliary brake
34.31.1 Type
34.31.2 Performance
34.32 Emergency brake
34.32.1 Type
34.32.2 Performance
34.33 Separate brake
34.33.1 Type
34.33.2 Performance
35.0 Suspension system
35.1 Front axle
35.1.1 Type of suspension
Manufacturer : Document No : Test Agency : Cert No :
35.1.2 Type of spring
Signature Signature

35.1.3 Dimension of main spring (mm) Name

35.1.3.1
Name Stack Sheet No Designation !

Designation Date Date of Issue Page No of

! 169 /227
35.1.3.2 Flat length
35.1.3.3 Free camber
35.1.3.4 Dimension of auxiliary spring
35.2 Rear axle
35.2.1 Type of suspension
35.2.2 Type of spring
35.2.3 Dimension of main spring
35.2.3.1 Stack
35.2.3.2 Flat length
35.2.3.3 Free camber
35.2.3.4 Dimension of auxiliary spring
35.3 Type of shock absorber
35.3.1 Front wheel
35.3.2 Rear wheel
35.4 Type of stabilizer
35.4.1 Front wheel
35.4.2 Rear wheel

Table 15 of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 170 /227
36.0 Chassis frame
36.1 Type
36.2 Cross sectional view
36.3 Dimension, mm
36.4 Type of side protection device
37.0 Windscreen wiping system
37.1 Wind screen wiper
37.1.1 Type (manual/power)
37.1.2 No. of wipers
37.2 Wiper motor
37.2.1 Name of manufacturer
37.2.2 Type and identification
37.2.3 Rated voltage
37.2.4 Number of sweep Frequencies
37.2.5 Highest sweep frequency (cycles/min)
37.2.6 Lowest sweep frequency (cycles/min)
37.3 Wiper arm
37.3.1 Length
37.3.2 Manufacturer and Identification
37.4 Wiper blade
37.4.1 Length
37.4.2 Manufacturer and Identification
37.4.3 Rubber material
37.5 Type of fixing (as per IS 7827)
37.6 H point
37.7 Windscreen washing system
37.8 Type
37.9 Make
37.10
Manufacturer :
Defroster Document No : Test Agency : Cert No :

Signature Signature
37.11 Type
Name
37.12 Make
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 171 /227
37.13 Drawing indicating the seat back angle, seat travel,
H point, Rake angle ,F point, steering wheel
position and the related dimensions (Ref : Figure 1
and Figure 2 of AIS-011)

Table 15 of AIS-007 (Revision 5)

38.0 Equipment for safety

38.1 Seat belt anchorages

38.1.1 Name of producer

38.1.2 Type

38.1.3 Number

38.2 Seat belt

38.2.1 Name of producer

38.2.2 Type

38.2.3 Number

38.3 Head restraint

38.3.1 Name of producer

38.3.2 Type

38.3.3 Number

38.4 Type of room safety device

38.5 Type of air conditioner

38.6 Position of emergency exit

38.7 Type of device preventing vehicle starting with

door opened
39.0 Safety Glass

39.1 Front wind shield

39.1.1 Name of producer

39.1.2 Type

39.1.3 Thickness, mm

39.1.4
Manufacturer :
Radius of curvature if curved
Document No : Test Agency : Cert No :

Signature Signature
39.2 Glasses other than front wind shield
Name
39.2.1 Name of producer
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 172 /227
39.2.2 Type

39.2.3 Thickness

39.2.4 Radius of curvature if curved

40.0 Rear view mirror

40.1 Left

40.1.1 Name of producer

40.1.2 Type

40.1.3 Dimension & radius of curvature (mm)

40.2 Right

40.2.1 Name of producer

40.2.2 Type

40.2.3 Dimension & radius of curvature (mm)

40.3 Inside

40.3.1 Name of producer

Table 15 of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 173 /227
40.3.2 Type
40.3.3 Dimension & radius of curvature (mm)
41.0 Horn
41.1 Name of producer
41.2 Type
41.3 Operating voltage
41.4 Identification No. / Part No.
43.5 Number
42.0 Controls (Specify method of operation)
42.1 Ignition
42.2 Horn
42.3 Lamps (Head lamp, Tail lamp, Parking lamp
and Number plate lamp)
42.4 Turn signal
42.5 Transmission shift lever
42.6 Wind shield wiper
42.7 High beam/low beam
42.8 Parking brake
42.9 Master switch for electrical
42.10 Hazard warning signal
42.11 Service Brake
42.12 Accelerator Pedal (Floor hinged/hanging type)
42.13 Others
43.0 Displays and tell tales
(Indicate the type of tell tales provided and whether they are symbols or letters)
43.1 Head lamp – upper / lower control
43.2 Ignition cut-off
43.3 Turn signal
43.4 Fuel Gauge
43.5 Engine coolant temperature
43.6 Low oil pressure
43.7 High beam indicator
43.8 Electrical charge indicator
Manufacturer : Document No : Test Agency : Cert No :
43.9 Brake failure
Signature Signature
43.10 Battery Charging
Name
43.11 Engine oil
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 174 /227
43.12 Horn
43.13 Speedometer

43.14 Odometer
Table 15 of AIS-007 (Revision 5)

44.0 Auto lamps (bulbs)

44.1 Head lamp bulb (main and dip)
44.1.1 Make
44.1 Designation as per AIS-034
44.2 Parking Lamp bulb – Front
44.2.1 Make
44.3 Designation as per AIS-034
44.4 Parking Lamp bulb – Rear
44.4.1 Make
44.4.2 Designation as per AIS-034
44.5 Direction indicator lamp bulb - front
44.5.1 Make
44.5.2 Designation as per AIS-034
44.6 Direction indicator lamp bulb - rear
44.6.1 Make
44.6.2 Designation as per AIS-034
44.7 Direction indicator lamp bulb - side
44.7.1 Make
44.7.2 Designation as per AIS-034
44.8 Front Position Lamp bulb
44.8.1 Make
44.8.2 Designation as per AIS-034
44.9 Rear Position Lamp ( tail lamp )Bulb
44.9.1 Make
Manufacturer : Document No : Test Agency : Cert No :
44.9.2 Designation as per AIS-034
Signature Signature
44.10 Stop lamp bulb
Name
44.10.1 Make !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 175 /227
44.10.2 Designation as per AIS-034
44.11 Number plate lamp bulb
44.11.1 Make
44.11.2 Designation as per AIS-034
44.12 End out Marker bulb
44.12.1 Make

Table 15 of AIS-007 (Revision 5)

44.12.2 Designation as per AIS-034

44.13 Reversing lamp bulb
44.13.1 Make
44.13.2 Designation as per AIS-034
44.14 Stop Lamp Bulb (S3)
44.14.1 Make
44.14.2 Designation as per AIS-034
44.15 Front Fog Lamp Bulb
44.15.1 Make
44.15.2 Designation as per AIS-034
44.16 Rear Fog Lamp Bulb
44.16.1 Make
44.16.2 Designation as per AIS-034
44.17 Side Marker Lamp Bulb
44.17.1 Make
44.17.2 Designation as per AIS-034
45.0 Lighting equipment
45.1 Head lamp
45.1.1 Main beam
Manufacturer : Document No : Test Agency : Cert No :
45.1.1.1 Make
Signature Signature
45.1.1.2 Type of lens (Glass / Plastic)
Name

45.1.1.3
Name
Identification Sheet
No.No/ Part No. Designation !

Designation Date Date of Issue Page No of

! 176 /227
45.1.1.4 Number and Colour of Lens
45.1.2 Dipped beam
45.1.2.1 Make
45.1.2.2 Type of lens (Glass / Plastic)
45.1.2.3 Identification No. / Part No.
45.1.2.4 Number and Colour of Lens
45.2 Front Fog Lamp
45.2.1 Make
45.2.2 Type of lens (Glass / Plastic)
45.2.3 Identification No. / Part No.
45.2.4 Number and Colour of Lens

Table 15 of AIS-007 (Revision 5)

45.3 Rear Fog Lamp

45.3.1 Make
45.3.2 Type of lens (Glass / Plastic)
45.3.3 Identification No. / Part No.
45.3.4 Number and Colour of Lens
45.4 Side Marker lamps
45.4.1 Make
45.4.2 Type of lens (Glass / Plastic)
45.4.3 Identification No. / Part No.
45.4.4 Number and colour of Lens
45.5 Registration Plate lamp
45.5.1 Make
45.5.2 Type of lens (Glass / Plastic)
45.5.3 Identification No. / Part No.
45.5.4
Manufacturer : Number and colour
Documentof
No :Lens Test Agency : Cert No :

45.6
Signature Position lamp / Parking Lamp - Front
Signature

Name
45.6.1 Front Position Lamp
Name Sheet No Designation !
45.6.1.1 Make
Designation Date Date of Issue Page No of
! 177 /227
45.6.1.2 Type of lens (Glass / Plastic)
45.6.1.3 Identification No. / Part No.
45.6.1.4 Number and colour of Lens
45.6.2 Front Parking Lamp
45.6.2.1 Make
45.6.2.2 Type of lens (Glass / Plastic)
45.6.2.3 Identification No. / Part No.
45.6.2.4 Number and colour of Lens
45.7 Position lamp / Parking Lamp - Rear
45.7.1 Rear Position Lamp
45.7.1.1 Make
45.7.1.2 Type of lens (Glass / Plastic)
45.7.1.3 Identification No. / Part No.
45.7.1.4 Number and colour of Lens
45.7.2 Rear Parking Lamp
45.7.2.1 Make
45.7.2.2 Type of lens (Glass / Plastic)
45.7.2.3 Identification No. / Part No.
45.7.2.4 Number and colour of Lens
Table 15 of AIS-007 (Revision 5)

45.8 Stop lamp (S1 / S2)

45.8.1 Make
45.8.2 Type of lens (Glass / Plastic)
45.8.3 Identification No. / Part No.
45.8.4 Number and colour of Lens
45.9 Stop lamp (S3) for M1 category
45.9.1 Make
45.9.2 Type of lens ( Glass / Plastic )
45.9.3
Manufacturer : Identification Document
No. / Part
No : No. Test Agency : Cert No :

Signature Signature
45.9.4 Number and colour of lens
Name
45.10 Reversing lamp
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 178 /227
45.10.1 Make
45.10.2 Type of lens (Glass / Plastic)
45.10.3 Identification No. / Part No.
45.10.4 Number and colour of Lens
45.11 Direction indicator Lamp
45.11.1 Front
45.11.1.1 Make
45.11.1.2 Type of lens (Glass / Plastic)
45.11.1.3 Identification No. / Part No.
45.11.1.4 Number and colour of Lens
45.11.2 Rear
45.11.2.1 Make
45.11.2.2 Type of lens (Glass / Plastic)
45.11.2.3 Identification No. / Part No.
45.11.2.4 Number and colour of Lens
45.11.3 Side
45.11.3.1 Make
45.11.3.2 Type of lens (Glass / Plastic)
45.11.3.3 Identification No. / Part No.
45.11.3.4 Number and colour of Lens
45.11.4 Type of flasher
45.12 Hazard warning signal
45.12.1 Front
45.12.1.2 Make
45.12.1.3 Type of lens ( Glass / Plastic )
45.12.1.4 Identification No. / Part No.
45.12.1.5 Number and Colour of lens
45.12.2 Rear
Manufacturer : Document No : Test Agency : Cert No :

Signature
Table 15 of AIS-007Signature
(Revision 5)

45.12.2.1 Make Name

Name Sheet No Designation !

45.12.2.2 Type of lens ( Glass / Plastic )
Designation Date Date of Issue Page No of
! 179 /227
45.12.2.3 Identification No. / Part No.
45.12.2.4 Number and Colour of lens
45.12.3 Side
45.12.3.1 Make
45.12.3.2 Type of lens ( Glass / Plastic )
45.12.3.3 Identification No. / Part No.
45.12.3.4 Number and Colour of lens
46.0 Reflector
46.1 Front
46.1.1 Name of producer
46.1.2 Type & identification
46.1.3 Number and colour
46.1.4 Performance
46.2 Rear
46.2.1 Name of producer
46.2.2 Type & identification
46.2.3 Number and colour
46.2.4 Performance
46.3 Side
46.3.1 Name of producer
46.3.2 Type & identification
46.3.3 Number and colour
46.3.4 Performance
46.4 Yellow flasher
46.4.1 Name of producer
46.4.2 Type & identification
46.4.3 Number and colour
46.4.4 Performance
46.5
Manufacturer :
Warning device horn
Document No : Test Agency : Cert No :

Signature Signature
46.5.1 Name of producer
Name
46.5.2 Type & identification
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 180 /227
46.5.3 Number
46.5.4 Performance
46.6 Visibility ensuring device
47.0 Meters
47.1 Speedometer
47.1.1 Name of producer

Table 15 of AIS-007 (Revision 5)

47.1.2 Model
47.1.3 Type
47.1.4 Performance & error
47.2 Odometer
47.2.1 Name of producer
47.2.2 Model
47.2.3 Type
47.2.4 Performance & error
47.3 Tachograph
47.3.1 Name of producer
47.3.2 Model
47.3.3 Type
47.3.4 Performance & error
47.4 Pressure gauge
47.4.1 Name of producer
47.4.2 Model
47.4.3 Type
47.4.4 Performance
47.5 Engine speed indicator
47.5.1 Name of producer
47.5.2 Model
Manufacturer : Document No : Test Agency : Cert No :

47.5.3
Signature
Type Signature

47.5.4 Performance Name

47.6
Name Fire extinguisher
Sheet No Designation !

Designation Date Date of Issue Page No of

! 181 /227
47.6.1 Name of producer
47.6.2 Model
47.6.3 Type
47.6.4 Performance
47.7 Pressure container
47.7.1 Name of producer
47.7.2 Capacity of producer
47.7.3 Max. Pressure for use (kg/cm2)
47.7.4 Material
47.8 List of spare tools normally given with the
vehicle
48.0 Additional information, if any

Annexure I

ESSENTIAL CHARACTERISTICS OF THE ENGINE FAMILY

1.0 Common Parameters (1)

1.1. Combustion cycle: .
1.2. Cooling medium: .
1.3. Method of air aspiration: .
1.4. Combustion chamber type/design: .
1.5. Valve and porting - configuration, size and number:
1.6. Fuel system: .
1.7. Engine management systems:
Proof of identity pursuant to drawing number(s):
- charge cooling system: .
- exhaust gas recirculation (2): .
- water injection/emulsion (2): .
- air injection (2): .
1.8. Exhaust after-treatment system (2): .
Proof of identical (or lowest
Manufacturer : for
Document No :the parent engine) ratio:: system capacity/fuel delivery
Test Agency Cert No : per
stroke, pursuant to diagram number(s):
Signature Signature
2.0 Engine Family Listing
Name
2.1. Name of engine family: .
Name Sheet No Designation !
2.2. Specification of engines within this family:
Designation Date Date of Issue Page No of
! 182 /227
 Parent
engine
Engine Type
No of cylinders
Rated speed (rpm)
Rated Gross power (kW)
Maximum torque speed (rpm)
Fuel delivery per stroke at Rated
Speed (mm3)
Fuel delivery per stroke at Max
Torque Speed (mm3)
Maximum torque (Nm)
Low idle speed (rpm)
Cylinder displacement (in % of 100
parent engine)

(1) To be completed in conjunction with the specifications given in Annexure II

(2) If not applicable mark n.a.

Table 16 of AIS-007 (Revision 5)

BRIEF TECHNICAL SPECIFICATIONS FOR AGRICULTURAL / OTHER TRACTORS
(To be submitted by the Applicant/ Manufacturer to testing Agency in quadruplicate)

1.0 General description about manufacturer

1.1 Details of tractor Manufacturer
1.1.1 Name & Address of Manufacturer / Applicant
1.1.2 Telephone Number (s)
1.1.3 Fax Number (s)
1.1.4 E mail Address
1.1.5 Website
1.2 Details of Applicant, if other than
manufacturer
Manufacturer : Document No : Test Agency : Cert No :
1.2.1 Address of applicants
Signature Signature

1.2.2 Telephone number(s) Name

1.2.3
Name Fax number(s) Sheet No Designation !

Designation Date Date of Issue Page No of

! 183 /227
1.2.4 E mail address
1.2.5 Website
2.0 Brief technical specification of tractor
2.1 Agricultural Tractor
2.1.1 Make
2.1.2 Model
2.1.3 Type
2.1.4 Chassis No.
2.1.5 Variant(s) if any – give Annexure
2.1.6 Max. PTO power, kW @ rpm (declared value)
2.1.7 Rated PTO power, kW @ rpm (declared value)
3.0 Prime Mover for the Tractor (ENGINE)
3.1 Make
3. 2 Model
3. 3 Type
3. 4 Engine No.
3. 5 Bore / stroke, mm
3. 6 Capacity (cc)
3. 7 No. of cylinders
3. 8 Rated engine speed (rpm)
3. 9 Max engine out put (kW @ rpm) (declared
value)
3.10 Rated engine out put (kW @ rpm) (declared
value)
Table 16 of AIS-007 (Revision 5)

3.11 Fuel Injection Pump:

3.11.1 Make
3.11.2 Model
3.12
Manufacturer :
Governor: Document No : Test Agency : Cert No :

3.12.1
Signature Make Signature

3.12.2 Model Name

!
3.13
Name
Turbocharger (if fitted):
Sheet No Designation

Designation Date Date of Issue Page No of

! 184 /227
3.13.1 Make
3.13.2 Model
3.14 Air Cleaner Type
3.15 Cooling System : Liquid / Air Cooled
3.15.1 Type
4.0 Clutch :
4.1 Type : Main / PTO
5.0 Gear box :
5.1 Make
5.2 Model
5.3 Type
6.0 No. of speeds
6.1 - Forward
6.2 - Reverse
7.0 Maximum design speed ( as per AIS-116) kmph
7.1 Range of speeds (kmph) (at Rated Engine RPM)
7.1.1 - Forward
7.1.2 - Reverse
8.0 Steering
8.1 Type & Description
8.2 TCD
8.3 Steering wheel dia. (mm)
9.0 Wheel equipment & tyres
9.1 Front :
9.1.1 Tyre size & ply rating
9.1.2 Recommended tyre pressure, kPa (kgf/cm2)
9.2 Rear :
9.2.1 Tyre size & ply rating
9.2.2
Manufacturer :
Recommended tyre pressure, kPa (kgf/cm2)
Document No : Test Agency : Cert No :

Signature Signature
10 .0 Brakes :
Name
10.1 Service brake
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 185 /227
 Table 16 of AIS-007 (Revision 5)

10.2 Type, Mechanical/Hydraulic /Any other(describe

briefly)
10.3 Hand / Parking brake
10.4 Type and brief description
11.0 Electrical system of tractor
11.1 System voltage,( V)
11.2 Battery
11.2.1 - Capacity and rating :--------Ah at 20hours discharge
rate
12.0 Mass (kg) Front Rear Total
12.1 Unballasted
12.2 Max permissible Ballasted
13.0 Seat (s) Seat (s)
13.1 Operator’s seat
13.2 - Location
14.0 Overall Dimension, (mm)
14.1 Overall length
14.2 Overall width
14.3 Overall height
14.4 Wheel Base
14.5 Min. ground clearance
14.6 Front Track width
14.7 Rear Track width
15.0 Fuel system
15.1 Type
16.0 Maximum Gradeability in degrees

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 186 /227
I, ---------------------------------------------------------- of M/s -----------------------------------------
hereby declare that information given above in page no. 1 to 3 is as per design / drawings of the
prototype / commercial model of tractor ------------------------------------------------ submitted for
inspection / test and is complete and correct to the best of my knowledge and belief. I also
understand that in case of any information furnished above is found to be not correct or
incomplete, then among other actions, the certificate is liable to be cancelled. It is further declared
that this machine has never been tested by any of the test agency as referred in Rule 126 of CMVR
1989. It is further declared that no application has been submitted to any other agencies as referred
in Rule 126 of CMVR 1989.

Applicant / Manufacturer :

Signature of Authorised Signatory :

Name :

Designation :

Place:
Date:

Countersigned:

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 187 /227
 Table 17 of AIS-007 (Revision 5)
DETAILED TECHNICAL SPECIFICATIONS FOR AGRICULTURAL TRACTORS

1.1 General
1.1.1 Name of Manufacturer / Importer
1.1.2 Address
1.1.3 Name of the contact Person
1.1.4 Telephone Numbers
1.1.5 Fax No.
1.1.6 Email
1.2 List of Imported components (% By value)
(Attach list separately indicating Name and Part
Number)
1.3 Method of selection (by Testing Authority or by
the manufacturer / applicant)
1.4 Recommended duration and Schedule of
Running-In by manufacturer
1.4.1 Engine
1.4.2 Transmission
2.0 Tractor
2.1 Type
2.1.1 Make
2.1.2 Model No.
2.1.3 Brand name, if any
2.1.4. Indian Trade name
2.1.5 Chassis Number and its place of location on the
tractor
2.1.6 Serial No.
2.1.7
2.1.8
Manufacturer : Year of Manufacture
Document No : Test Agency : Cert No :

2.1.9
Signature
Variant(s), if any (Variant name andSignature
variant
features, also Include a model wise Name
separate
sheet for necessary details) !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 188 /227
2.1.10 Maximum PTO Power, kW (Declared value)
2.1.11 Rated PTO Power, kW (Declared value)
2.1.12 CFMTTI Test Report Number
2.1.13 Assembly identification Identificatio Location
n mark
2.1.13.1 Engine identification / Sl. Number
2.1.13.2 Chassis identification / Sl. Number

Table 17 of AIS-007 (Revision 5)

2.1.13.3 Gearbox/Transmission housing identification

Mark / No.
2.1.13.4 Hydraulic System identification Mark/No.
2.1.13.5 Other major assemblies, if any
3.0 Description of engine
3.1 Name and address of engine manufacturer:
3.1.1 Telephone Number(s)
3.1.2 Fax Number(s)
3.1.3 E-mail Address
3.1.4 Website
3.1.5 Make
3.1.6 Model
3.1.6.1 Place of embossing / punching of the engine
model on the engine
3.1.7 Type
3.1.8 Serial No./ Identification Number and its place of
location on engine
3.1.9 Year of manufacture
3.1.10
3.1.11 Engine speed (Manufacturer’s recommended
production settings), (rpm)
3.1.11.1 Max speed at no load i.e. high idling speed and
Manufacturer : Document No : Test Agency : Cert No :
tolerance
Signature Signature
3.1.11.2 Low idling speed and tolerance
Name
3.1.11.3 Speed at maximum torque and tolerance
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 189 /227
3.1.12 Rated speed, (rpm):
3.1.12.1 - For PTO work
3.1.12.2 - For drawbar work
3.1.13 Type of suction, [Naturally aspirated / super
charged / turbo charged (Please specify)]
3.1.14 Working principle (Four / Two stroke)
3.1.15 Bore, mm
3.1.16 Stroke, mm
3.1.17 Number and layout of cylinders and firing order
3.1.18 Type of cylinder liners [Dry/wet, replaceable/
Non replaceable (please specify)]
3.1.19 Cylinder capacity, cc
3.1.20 Compression ratio (Specify the tolerance)

Table 17 of AIS-007 (Revision 5)

3.1.21 Drawing of combustion chamber and piston

crown
3.1.22 Number of valves per cylinder, ( inlet and
exhaust)
3.1.23 Arrangement of valves
3.1.24 Minimum cross-sectional area of ports
3.1.25 Inlet, mm2
3.1.26 Outlet, mm2
3.1.27 Valve clearance in cold/Hot condition (mm)
Inlet Valve
Exhaust Valve
3.1.28 No. of valve springs /valve
3.1.29 Valve lift, (Inlet and Exhaust)
3.1.30 Free length of valve springs when new Inner /
Outer (mm)
3.1.31 Compressed (assembled) length of valve springs
Manufacturer : Document No : Test Agency : Cert No :
(mm)
Signature Signature
3.2 Cooling System
Name
3.2.1 liquid / air cooling !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 190 /227
3.2.2 Characteristics of liquid-cooling system
3.2.3 Nature of liquid circulating pump: Yes / No
3.2.4 Drive ratio
3.2.5 Means of Temp control :
3.2.5.1 - Type
3.2.5.2 - Location
3.2.5.3 - Opening temp. of thermostat valve
( °C )
3.2.5.4 - Temp. of fully open thermostat
valve ( °C)
3.2.6 Radiator : make(s) and Model / type(s)
3.2.6.1 - Outer dimensions (mm)
3.2.6.2 - Size of frontal area, (cm2)
3.2.7 - Recommended Pressure of cap, kPa/
(kgf/cm2)
3.2.8 - Name & or brand name of coolant
3.2.9 - Coolant water ratio (as applicable)
3.2.10 - Bare radiator capacity (l)
3.2.11 - Capacity of expansion tank (l)

Table 17 of AIS-007 (Revision 5)

3.2.12 - Total capacity of cooling system (l)

3.2.13 Fan : characteristics or make(s) and type(s)
3.2.13.1 - Number of fan blades
3.2.13.2 - Outer diameter of fan, (mm)
3.2.13.3 - Inner diameter of cowl, (mm)
3.2.13.4 Fan cowl
3.2.13.5 Fan drive system
3.2.14 Coolant pump:
Manufacturer : Document No : Test Agency : Cert No :

3.2.14.1
Signature
- Make and Type Signature

3.2.14.2 - Type of impeller, Name

3.2.14.3
Name - Diameter ofSheet
impeller
No (mm) Designation !

Designation Date Date of Issue Page No of

! 191 /227
3.2.14.4 - Number of vanes
3.2.14.5 - Number and Type of bearings
3.2.14.6 - Arrangement for Lubrication
3.2.14.7 - Period/Frequency of lubrication
3.2.14.8 - Method of drive
3.2.14.9 - Size of drive belt and No.(s)
3.2.15 Characteristics of air-cooling system
3.2.16 Blower : characteristics or make(s) and type(s)
3.2.17 Drive ratio(s)
3.2.18 Air ducting (standard production)
3.2.19 Temperature regulating system : yes/no
(Brief description)
3.2.20 Temperature permitted by the manufacturer
3.2.21 Liquid cooling: Reference point
3.2.22 Air cooling: Reference point
3.2.23 Max. temperature at reference point
3.2.24 Max. Temperature of the inlet intercooler
3.2.25 Max. exhaust temperature at the point in the
exhaust pipe(s) adjacent in outlet flange(s) of the
exhaust manifolds
3.2.26 Fuel temperature
3.2.27 Lubricant temperature

Table 17 of AIS-007 (Revision 5)

3.3 Supercharger : yes/no (Description of the system)

3.4 Turbocharger/Supercharger/EGR (If fitted):

3.4.1 -Make

3.4.2 -Model

3.4.3 -Type

3.4.4 -Boost (Pressure ratio)

Manufacturer : Document No : Test Agency : Cert No :
3.4.5 -Speed at rated engine speed (rpm)
Signature Signature
3.4.6 -Method of lubrication
Name
3.4.7 -Location !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 192 /227
3.5 Pre-cleaner:

3.5.1 Make

3.5.2 Type

3.5.3 Location

3.6 Air Cleaner:

3.6.1 - Make

3.6.2 - Type

3.6.3 - Location

3.6.4 - Suction pressure at Maximum power, (kPa)/

(mm of Hg)
3.7 If dry type:

3.7.1 Air filter (Make / Type/ No.)

3.7.2 - Vacuum indicator and its range (mm of water/mm

of Hg)
3.7.3 - Whether dust unloading valve has been provided

3.7.4 - Servicing/maintenance schedule

3.8 Air intake and fuel feed

3.8.1 Description and diagrams of inlet pipes and their

accessories (dash pot, heating device, additional air
intake, etc.)
3.8.2 Maximum permitted depression of air intake at
characteristic place (Specify location of
measurement) kPa (Specify the tolerance) (Specify
range if applicable)
3.9 Fuel supply system type

3.9.1 Fuel tank:

3.9.1.1 - Make

3.9.1.2 - Material

3.9.1.3 - Capacity, ( l )

Table 17 of AIS-007 (Revision 5)

3.9.1.4
Manufacturer : - Location Document No : Test Agency : Cert No :

Signature Signature
3.9.1.5 - Type of mounting
Name
3.9.1.6 - Provision for draining of sediments/water
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 193 /227
3.9.1.7 - Type of strainer at filling mouth
3.9.2 Water Separator (if provided):
3.9.2.1 Make
3.9.2.2 Type
3.9.2.3 Location
3.9.3 Primary Pump (Fuel transfer pump/ Feed
pump):
3.9.3.1 - Make
3.9.3.2 - Model/Group combination No.
3.9.3.3 - Type
3.9.3.4 - Location
3.9.3.5 Method of drive
3.9.3.6 - Whether sediment bowl has been provided
3.9.4 Fuel Filters:
3.9.4.1 - Make
3.9.4.2 - Type
3.9.4.3 - Number
3.9.4.4 - Model / Group Combination No
3.9.5 Type of filter element(s):
3.9.5.1 - Primary
3.9.5.2 - Secondary
3.9.5.3 - Capacity of Secondary filter bowl with filter
elements,( l )
3.9.6 Additional filter(s), if any:
3.9.6.1 - Make
3.9.6.2 - Type
3.10 Injection System
3.11 Working principle : intake manifold/direct
injection/ Injection pre-chamber / swirl chamber
3.12
Manufacturer : Fuel Injection Pump
Document No : Test Agency : Cert No :

3.12.1
Signature Make(s), Signature

Name
3.12.2 Type(s)
Name Sheet No Designation !
3.12.3 Model and Identification No.
Designation Date Date of Issue Page No of
! 194 /227
3.12.4 Fuel Delivery : mm3/stroke at a pump speed
of_____ rpm

Table 17 of AIS-007 (Revision 5)

3.12.5 Injection or characteristics diagram

3.12.6 (Specify the tolerance)
3.12.7 Calibration procedure: On engine / on pump
bench. If boost pump is supplied, state the
characteristics fuel delivery and boost pressure
versus engine speed.
3.12.8 Injection timing
3.12.9 Injection advance curve
3.12.10 Injection advance (specify the tolerance)
3.13 Injectors
3.13.1 Make
3.13.2 Type
3.13.3 Model and Identification (Holder Number and
Nozzle Number)
3.13.4 No. of holes in each injector
3.13.5 Diameter of holes (mm)
3.13.6 Opening pressure or characteristics diagram
(specify the tolerance)
3.13.7 Injection Piping Length
3.13.8 Internal diameter of injection piping
3.14 Governor
3.14.1 Make(s)
3.14.2 Type(s)
3.14.3 Cut off point under load (rpm)
3.14.4 Max. speed without load
3.14.5
Manufacturer :
Range of Speed (rpm)
Document No : Test Agency : Cert No :

3.14.6
Signature Rated speed Signature

3.14.7 Idle speed Name

!
3.15
Name
Cold start device
Sheet No Designation

Designation Date Date of Issue Page No of

! 195 /227
3.15.1 Make(s)
3.15.2 Type(s)
3.15.3 System description
3.16 Exhaust System
3.16.1 Make ,Type of silencer, Position of silencer
3.16.2 - Provision of spark arresting device, (Yes / No)
3.16.3 -Make and Type of spark arresting device, if
provided
3.16.4 Specify the back pressure at maximum Gross
power and the location of measurement (kPa)
(Specify the tolerance and range)

Table 17 of AIS-007 (Revision 5)

3.16.5 Device for recycling crank-case gases

Description and diagrams
3.17 Lubrication system
3.17.1 - Type
3.17.2 - Minimum permissible lubricating oil pressure,
kPa (kgf /cm2)
3.18 Lubricating pump
3.18.1 Make
3.18.2 Model
3.18.3 Method of drive
3.18.4 Type
3.18.5 Discharge of pump at rated (Engine/pump) rpm
(l/min)
3.18.6 Pressure release seating Kpa (kgf/cm2)
3.18.7 Oil sump capacity (l)
3.18.8 Total Lub. Oil capacity (l)
3.18.9 Lub. Oil Grade
3.18.10 Oil changing period (hr)
Manufacturer : Document No : Test Agency : Cert No :
3.19 Oil cooler (Yes / No)
Signature Signature

3.19.1 make(s) and type(s)

Name

3.20
Name Lub. oil filterSheet
(s):No Designation !

Designation Date Date of Issue Page No of

! 196 /227
3.20.1 - Make /model identification
3.20.2 - Number(s)
3.20.3 - Type
3.21 Starting System:
3.21.1 - Type
3.21.2 - Aid for cold starting
3.21.3 - Any other device for easy starting
3.22 Electrical System:
3.22.1 Batteries:
3.22.1.1 - Make
3.22.1.2 - Model, if any
3.22.1.3 - Type
3.22.1.4 - Capacity and rating
3.22.1.5 - Location
3.22.1.6 - Ground polarity

Table 17 of AIS-007 (Revision 5)

3.22.2 Self Starter:

3.22.2.1 - Make
3.22.2.2 - Model
3.22.2.3 - Capacity & Power rating
3.22.2.4 - Serial Number
3.22.3 Generator (Alternator/Dynamo):
3.22.3.1 - Make
3.22.3.2 - Model
3.22.3.3 - Type
3.22.3.4 - Out put rating
3.22.3.5 - Power rating
3.22.3.6
Manufacturer : - Serial Number
Document No : Test Agency : Cert No :

3.22.4
Signature Details of Instruments panel: Signature

Name
3.22.4.1 Engine speed –cum-cumulative run hour meter.
Name Sheet No Designation !
3.22.4.2 Lubricant oil pressure gauge/ indicator lamp
Designation Date Date of Issue Page No of
! 197 /227
3.22.4.3 Coolant (water) temperature gauge (with colour
zones).
3.22.4.4 Fuel level gauge (with colour zones).
3.22.4.5 Main switch (key-turn type).
3.22.4.6 Light switch (rotary type).
3.22.4.7 Turn indicator light switch
3.22.4.8 Hazard light switch
3.22.4.9 Head light (long beam) indicator lamp.
3.22.4.10 Battery charging indicator lamp.
3.22.4.11 Turn indicator-cum-hazard indicator tell-tale
3.22.4.12 Fuel shut-off knob
3.22.4.13 Horn push button.
3.22.4.14 Specify other if any
3.22.5 Lighting Installation requirements

Table 17 of AIS-007 (Revision 5)

Positio
n in
Identi-
width Geo
No. Arra fication
(from m-
Produc and - Orienta Tell Mark
Description Type outer etric
er colou ngem tion tale (if
edge), visib
r ent availab
height, ility
le)
Length
(mm)
1 2 3 4 5 6 7 8 9 10
Head lamps:
Manufacturer : Document No : Test Agency : Cert No :
- Main beam
(optional)
Signature Signature

- Dipped beam Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 198 /227
Front fog lamp
(optional)
Front Position lamp
(Parking lamp)
Side Marker lamps
(optional)
Tail lamp
Rear Position lamp
(Parking lamp)
Stop lamp (Brake
lights)
Registration plate
lamp
Reversing lamp
(Optional)
Direction indicator lamps
- Front
- Rear
- Side (optional)
Hazard warning
signal lamps
- Front
- Rear
- Side (optional)
Reflectors, Non-
Triangular:
- Front
- Rear
- Side (optional)
Additional lamps if
any ( Plough lamp)
- Purpose : To
illuminate
Manufacturer : Document No : Test Agency : Cert No :
implement working
Signature Signature
area
Name

Name Sheet No Table 17 of AIS-007 (Revision 5)

Designation !

Designation Date Date of Issue Page No of

! 199 /227
 4.0 Transmission
4.1 - Make
4.2 - Model
4.3 - Type
4.4 Transmission ratio Please enclose line
diagram of complete
transmission system as
Annexure-III
4.5 Arrangement of power transmission 2WD / 4WD
4.6 Clutch
4.6.1 Make
4.6.2 Type
4.6.2.1 - No. of friction plate(s)
4.6.3 Transmission/PTO
4.6.3.1 - Outer diameter (mm)
4.6.3.2 - Inner diameter (mm)
4.6.3.3 - Material of lining
4.6.4 - Method of operation
4.7 Gear Box
4.7.1 Make
4.7.2 Model/identification mark
4.7.3 Type
4.7.4 Number of speeds
4.7.5 - Forward
4.7.6 - Reverse
4.7.7 Location of main gear shifting levers
4.7.8 Location of speed range selector (L/M/H) lever

4.7.9 - Gear shifting pattern

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 200 /227
Nominal Speeds
Movement Gear Number of Engine Nominal speed at rated engine
Revs. for one speed when fitted with------------
Rev. of driving wheel size tyres of ____ mm radius
index, (kmph)
LOW HIGH LOW HIGH
Forward 1
Forward 2
Forward 3
Forward 4
Reverse 1

Table 17 of AIS-007 (Revision 5)

5.0 Wheel rim

5.1 Size
5.2 Front
5.3 Rear
5.4 Others
5.5 Name of manufacturer
5.6 Identification mark for front and rear rims
5.7 Pitch circle dia of mounting bolts mm
5.8 Number of mounting bolts
5.9 Material (Steel/ Aluminum alloy etc.)
6.0 Wheel nut and Wheel disc
6.1 Wheel Nut
6.1.1 Name of manufacturer
6.1.2 Size
6.1.3 No. per wheel
6.1.4 Tightening torques for front and rear
6.2
Manufacturer : Wheel disc Document No : Test Agency : Cert No :

6.2.1
Signature Name of manufacturer Signature

6.2.2 Size Name

Name Sheet No Designation !

6.2.3 Material
Designation Date Date of Issue Page No of
! 201 /227
6.2.4 Method of fitment (Press/bolted/others)
7.0 List of tools normally provided with tractor
8.0 Power take-off shaft
8.1 Location
8.2 Height above Ground Level (mm)
8.3 No. of Splines
8.4 Direction of Rotation
(Viewed from Driving End)
8.5 Size (mm)
8.6 Name of Standard to which it conforms
8.7 Rated Speed (rpm)
8.8 Proportional Erpm at Std. 540 PTO rpm
8.9 PTO Speed at Rated Engine Speed (rpm)
8.10 Details of Other PTO Shaft, if any
9.0 Belt pulley
Table 17 of AIS-007 (Revision 5)

10.0 Power lift

10.1 Make
10.2 Type of Pump
10.3 Oil Capacity
10.4 Pump Capacity at Rated Erpm and
10.5 Minimum Pressure, (Ipm)
10.6 Rated Speed of Pump corresponding
To Rated Erpm (rpm)
10.7 Relief Valve Opening Pressure, kPa (kgf/cm2)
10.8 Pressure Sustained by Open Relief Valve.
10.9 Hydraulic Power at 90% of Min. Relief Valve
10.10 Setting (Crack-Off setting), kW
10.11 Lifting Capacity, kN (kgf)
Manufacturer : Document No : Test Agency : Cert No :
(Max. Force exerted through full range &
Signature Signature
Corrected to those values corresponding to
Hydraulic Power) Name

10.12
Name At Hitch Points
Sheet No Designation !

Designation Date Date of Issue Page No of

! 202 /227
10.13 On Standard Frame
10.14 Means of Position and Response Control
10.15 Means of Draft Control
11.0 Drawbar (s)
11.1 Swinging drawbar :
11.2 Linkage drawbar :
12.0 Hitch
12.1 Front :
12.2 Type & Location
12.3 Height above Ground level (mm)
12.4 Type of adjustment
12.5 Width (mm)
12.6 Diameter of pinhole (mm)
12.7 Rear
12.8 Type
12.9 Location
12.10 Height above Ground level (mm)
12.11 Type of adjustment
13.0 Steering
13.1 Make
13.2 Type
Table 17 of AIS-007 (Revision 5)

13.3 Location
13.4 Method of Operation
13.5 Diameter of Steering Wheel (mm)
13.6 Steering Housing Oil Capacity (I)
14.0 Brakes
14.1 Service Brake
14.1.1
Manufacturer :
Make Type Document No : Test Agency : Cert No :

Signature Signature
14.1.2 Location
Name
14.1.3 Thickness of Brake Lining (mm)
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 203 /227
14.1.4 Area of Liner (sq. cm)
14.1.5 Material of Lining (Asbestos/Non-asbestos)
14.1.6 Method of Operation
14.2 Parking brake
14.2.1 Make
14.2.2 Type
14.2.3 Size
14.2.4 Method of Operation
15.0 Wheel Equipment
15.1 Steering Wheels
15.1.1 Make
15.1.2 No., Size and Ply Rating
15.1.3 Arrangement
15.1.4 Type of Tyres
15.1.5 Max. Permissible Load of each Tyre (kgf)
15.1.6 Recommended inflation pressure, kPa (kgf/cm2)
15.1.7 For Field (Including Wet land) kpa(kgf/cm2)
15.1.8 For Road
15.1.9 Track Width (mm)
15.1.10 Method of Changing Track Width
15.2 Driving Wheels
15.2.1 Make
15.2.2 No., Size and Ply Rating
15.2.3 Type of Tyres
15.2.4 Max. Permissible Load of each tyre, kg
15.2.5 Pressure
15.2.6 Recommended inflation pressure, kPa (kgf/cm2)

Manufacturer : Document No : Test Agency : Cert No :

Table 17 of AIS-007 (Revision 5)
Signature Signature

15.2.7 different conditions Name

15.2.8
Name For Field Sheet No Designation !

Designation Date Date of Issue Page No of

! 204 /227
15.2.9 Track Widths (mm)
15.2.10 Method of changing Track Width
16.0 Wheel base (mm)
16.1 Method of changing Wheelbase, if any
Range of adjustment (mm)
17.0 Minimum ground clearance (mm)
17.1 Method of changing Ground
Clearance, if any
17.2 Clearance Limiting part
18.0 Seat
18.1 Make
18.2 Type
18.3 Type of Suspension /Type of Damping
18.4 Range of Adjustment
19.0 Lubricants/Coolant Capacity, liters
19.1 Lubricants:
S. No. Particulars Recommended Capacity Change Filter
grade (l) period change
(h) period (h)
19.1.1 Air cleaner oil

19.1.2 Bare engine sump

19.1.3 Total lub. oil of engine

19.1.4 Steering housing

19.1.5 Gearbox housing oil

19.1.6 Differential housing oil

19.1.7 Front axle

19.1.8 Rear axle

19.1.9 Final drive (front)

19.1.10 Final drive (rear)

19.1.11 Hydraulic system (*)

Manufacturer : Document No : Test Agency : Cert No :

19.1.12
Signature
Other (Brake etc ) Signature

19.1.13 Grease Name

19.2
Name Number of lubricating
Sheet No points: Designation !

Designation Date Date of Issue Page No of

! 205 /227
19.2.1 Oiling
19.2.2 Grease nipples
19.2.3 Grease cups

Table 17 of AIS-007 (Revision 5)

20.0 Tightening torque (kgm / Nm):

20.1 Cylinder head nut & bolts
20.2 Main bearings nut & bolts
20.3 Big end bearings nut & bolts
20.4 Flywheel bolts
21.0 Mass and Ballast: Front Rear Total
21.1 Unballasted Tractor: Mass of
the tractor in working order
with full tanks & radiators.
[Optional front & rear weights
(ballast), tyre ballast, the
tractor operator, mounted
implements, mounted
equipments or any specialized
components are not included].
21.2 Tractor with standard
ballast: Mass of the tractor in
working order with standard
ballast of -------- kgf at front
and ------- kgf at rear, full tanks
& radiators. [Tyre ballast, the
tractor operator, mounted
implements, mounted
equipments or any specialized
components are not included].
22.0 Recommended ballast for different test:
22.1 Ballast mass For drawbar For field test For road test
test
22.1.1 Front - C.I. Ballast (kg)
22.1.2
- Water ballast (kg )
22.1.3
Manufacturer : Rear - C.I. Ballast (kg)
Document No : Test Agency : Cert No :
22.1.4
22.1.5
Signature
- Water ballast (kg)
Signature

Name
Front - Location of C.I. ballast
22.1.6
Name
weights Sheet No Designation !

Designation Date Date of Issue Page No of

! 206 /227
 Rear - Location of C.I. ballast
weights
23.0 Mass of tractor in Ballasted condition (kg):
S. No Test Front Rear Total
23.1 For drawbar
23.2 For Field tests
23.3 For Puddling
23.4 For Haulage

Table 17 of AIS-007 (Revision 5)

24.0 Overall Dimension of Tractor (mm):

24.1 - Length
24.2 - Width
24.3 - Height
24.4 - Ground clearance(mm) ------- (Specify the limiting part)
25.0 Colour of tractor:
25.1 - Chassis & Engine
25.2
- Sheet metal
25.3
25.4 - Bonnet
25.5 - Mudguards
- Wheel rims
26.0 Performance Characteristics:
(Please refer IS 12207:2008 for the declarations and tolerances)
Characteristics Requirements or Tolerance Values
as per IS 12207:2008 declared by
the applicant
2 3 4
26.1 PTO Performance :
26.1.1 - Max. power under 2 h test, (kW) Declared value to be achieved
(Natural ambient condition) with a tolerance of: -5 / +10%
for PTO power >35hp. –
Manufacturer : Document No : 7.5/+10%
Test Agency : for PTO power ≤ 35 Cert No :

Signature
hpSignature
26.1.2 Power at rated engine speed, (kW) --do--
Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 207 /227
26.1.3 Specific fuel consumption ± 5%
corresponding to maximum power,
(g/kWh)
26.1.4 Maximum equivalent crankshaft ± 8%
torque, (Nm)
26.1.5 Equivalent crankshaft torque at --
maximum power, Nm (kgf-m)
26.1.6 Back-up torque, percent 7 percent, min.
26.1.7 Maximum operating temperature ( °C)
26.1.7.1 - Engine oil To b e d e c l a r e d b y t h e
manufacturer under high
26.1.7.2 ambient conditions.
- Coolant (water) -- do--
26.1.8 Engine oil consumption, (g/kWh) Not exceeding 1% of SFC at
max. power under High
ambient conditions

Table 17 of AIS-007 (Revision 5)

26.1.9 Smoke level Maximum light absorption
coefficient of 3.25 / m or
equivalent BOSCH No. 5.2
or 75 Hatridge value (As per
CMVR)
26.2 Belt pulley performance (if desired by the manufacturer)
26.2.1 Power at rated engine speed Declared value to be
achieved with a
tolerance of: -5 / +10% for
PTO power >35hp. –
7.5/+10% for PTO power ≤
35 hp
26.2.2 Power at standard linear belt speed --do--
[(15.75±0.25) m/s]
26.2.3 Maximum operating temperature of oil Nil
in the belt pulley, °C
26.3 Drawbar Performance :
26.3.1
Manufacturer : Max. drawbar pull withNoballast
Document : Minimum
Test Agency : 65% of static mass Cert No :

corresponding to 15 percent wheel slip with ballast

Signature Signature
or 7 percent track slip, (kN)
Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 208 /227
26.3.2 Max. drawbar pull without ballast or Minimum 65% of static mass
with standard ballast corresponding to of tractor without ballast or
15 percent wheel slip or 7 percent with standard ballast
track slip, (kN)
26.3.3 Maximum drawbar power without Minimum 80% of PTO
ballast or with standard ballast, (kW). power as referred in 13.1(a)
above of PTO performance
26.3.4 Max. transmission oil temperature To b e d e c l a r e d b y t h e
( °C) manufacturer
26.4 Power lift and hydraulic pump performance:
26.4.1 Maximum lifting capacity throughout the range of lift, (kN):
26.4.1.1 - At hitch points To b e d e c l a r e d b y t h e
manufacturer
26.4.1.2 - With the standard frame The lift capacity should at
least be 18 kg/PTO hp and it
should be 16 kg/engine hp
where the tractor is not
provided with a PTO shaft.
26.4.2 Maximum drop in the height of the To b e d e c l a r e d b y t h e
point of application of the force after manufacturer
each 5 minutes interval for a total
duration of 30 minute, (mm)
Table 17 of AIS-007 (Revision 5)

26.5 Brake performance at 25 kmph:

26.5.1 Maximum stopping distance at a force equal to or less than 600 N on
brake pedal with ballast, (m):
26.5.1.1 -Cold brake 10 m

26.5.1.2 -Hot brake 10 m

26.5.2 Maximum force exerted on the brake 600 N
pedal to achieve a deceleration of 2.5
m/s2
26.5.3 Whether parking brake is effective at a
force of 600 N at foot pedal(s) or 400 Yes / No
N at hand lever
26.6 Noise measurement :
Manufacturer : Document No : Test Agency : Cert No :
26.6.1 Maximum ambient noise emitted by As per CMVR
Signature Signature
the tractor dB(A)
Name
26.6.2 Maximum noise at operator’s ear level As per CMVR
Name dB(A) Sheet No Designation !

Designation Date Date of Issue Page No of

! 209 /227
 26.7 Amplitude of mechanical vibrations
at:
26.7.1 -Foot rest (left / right) 100 microns, max
26.7.2
-Seat (with driver seated) 100 microns, max
26.7.3
-Steering wheel 100 microns, max
26.8 Air Cleaner Oil Pull Over:
Max. percentage of oil pull over 0.25 % Maximum
26.9 Haulage requirements :
26.9.1 - Gross mass of the trailers, (tones):
26.9.2
(1) Two wheel To be specified by the
26.9.3 manufacturer
26.9.3.1
(2) Four wheel --do--
26.9.4 - Distance travelled / litre of fuel
26.9.5 consumption, (km/l)
(1) Two wheel To be specified by the
26.9.5.1 manufacturer
(2) Four wheel --do--
- Fuel consumption (ml/km/gross mass
tonne)
26.9.6 (1) Two wheel To be specified by the
manufacturer
26.9.7 (2) Four wheel --do--

Table 17 of AIS-007 (Revision 5)

26.10 Wetland cultivation :

Sealing for the following assemblies: The identified assemblies
26.10.1 Clutch assembly should essentially meet the
26.10.2 Brake assembly requirement of IS 11082. No
26.10.3 water ingress in the
Front axle hubs
identified assemblies given
Manufacturer : Document No : Testin column
Agency : 2. Note – WaterCert No :
Signature
droplets due to condensation
Signature
not to be considered as
water ingress.
Name

Name Sheet No Designation !

26.11 Safety features:
Designation Date Date of Issue Page No of
! 210 /227
26.11.1 Guards against moving and hot parts As per CMVR
26.11.2 Lighting arrangement As per CMVR
26.12 Labelling of Tractors:
26.12.1 Provision of labelling plate Should conform to the
requirements of CMVR
along with declared value of
PTO HP
26.13 Discard limits for:
26.13.1 Cylinder bore diameter, (mm)
26.13.2 Cylinder ovality and taperness, (mm)
26.13.3 Piston diameter, (mm)
26.13.4 Clearance between piston and cylinder
liner at the skirt, (mm)
26.14 Piston ring end gap (mm):
26.14.1
- Compression rings
26.14.2
- Oil rings
26.15 Piston ring groove clearance (mm):
26.15.1
- Compression rings
26.15.2
- Oil rings
26.16 Clearance of main bearings (mm):
26.16.1
Diametrical clearance
26.16.2
Crankshaft end float
26.17 Clearance of big or small end
bearings, (mm):
26.17.1 Diametrical
26.17.2
Axial
26.18 Clearance between king pin and bush,
(mm)
26.19 Clearance between center pin and
bush, (mm)

Manufacturer : Table 17 of AIS-007

Document No : Test(Revision
Agency : 5) Cert No :

Signature Signature

26.20 Clearance between valve guide and Name

stem (mm)
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! /227
211
26.21 Spring index of valve springs N/mm/
(kgf/mm)
26.21.1 Inner spring
26.21.2
Outer spring
26.22 Backlash of timing gears (mm)
26.22.1 Overall thickness of clutch plate (mm)
26.22.1.1 - Transmission clutch
26.22.1.2
- PTO shaft
26.23 Height of lining over rivet head of
clutch lining (mm)
26.23.1 - Transmission clutch
26.23.2
- PTO shaft
26.24 -Thickness of brake lining (mm)
26.24.1 Height of lining over rivet head of
brake lining (mm)
26.24.2
Depth of oil groove of brake disc in
case of oil immerse brake
26.25 Backlash of transmission gears
(mm):
26.25.1 - Transmission gears
26.25.2 - Crown wheel and pinion
26.25.3 - Final drive gear
26.25.4 - Safety features, if any
26.26 Optional requirements : Requirements Declaration
26.26.1 Seating requirements Should meet the
requirements of
IS 12343:1998
26.26.2 Fitment of ROPS With a provision for fitment
of ROPS. If ROPS fitted it
should meet the requirement
of IS 11821:1992
26.26.3 Technical requirements for PTO shaft Should meet the
Manufacturer : Document No : r Agency
Test e q u: i r e m e n t s o fCert No :
Signature
IS 4931:1995
Signature

26.26.4 Dimensions of three point linkage Should meet the

Name
requirements of IS 4468 !
Name Sheet No Designation
(Part-I):1997
Designation Date Date of Issue Page No of
! 212 /227
 Table 17 of AIS-007 (Revision 5)

26.26.5 Specifications of linkage and Should meet the

swinging drawbars requirements of IS
12953:1990 and IS 12362
Part 3:1994.
26.26.6 Accessories Trailer hitch, front tow hook,
linkage drawbar may be
provided.

I,…………………………………………………….of M/s
……………………………………………… hereby declare that information given above in page
no. 1 to 21 is as per design / drawings of the prototype/commercial model of tractor submitted for
Confidential/Commercial test and is correct to the best of my knowledge and belief.

Applicant / Manufacturer :
Signature of Authorised Signatory :
Name :
Designation :
Place:
Date:

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

PRE-TEST CONDITION
NameCERTIFICATE

!
Name
FOR COMMERCIAL
Sheet No
TEST (I.C.T./VARIANT/SUPPLIMENTARY)
Designation

Designation Date Date of Issue Page No of

! 213 /227
Make of tractor :
Model of tractor :
Nature of test :

(a) The selection procedure followed for submitting the tractor meets the requirement of
clause 4.3 of Indian Standard 5994-1998.
(b) It is certify that the specification of machine submitted for test conforms to the
production model, which we propose to introduce.
(c) It is also understood that the test will be carried out on the machine as it stands together
with accessories and attachments essential to the satisfactory performance of the
machine. We will not be allowed to introduce alternations or modifications on the
machine which should affect its normal performance during the progress of tests. If any
major modifications or alterations are considered necessary, we shall withdraw the
machine from tests and submit another machine of same make and model with fresh
application for testing.
I / We do hereby abide by the above preconditions referred to at (a), (b) & (c) above in
respect of the test sample submitted for confidential / commercial Test at this Institute and in
case of any violation we shall withdraw the tractor from test.
Signature of Applicant/Authorized :
signatory
Name & Designation :
Address: :
Telephone No.
Fax No. :
Date :

Manufacturer : Document No : Test Agency : Cert No :

Signature
Table 18 of AIS-007 (Revision 5)
Signature

LIST OF COMPONENT TEST REPORTS

Name
/ CERTIFICATES FOR
AGRICULTURAL TRACTORS / CONSTRUCTION EQUIPMENT VEHICLES
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 214 /227
Rule Subject Test Report Nos. If certificate is not
No. available likely date of
submission of test report
100 Safety Glass
d) Windscreen
e) Side
f) Rear
(For Construction Equipment
Vehicles)
104 A Reflex Reflector

a) White, Front
b) Amber, side
c) Red, Rear
Retro Reflective Tape or Paint
104B(2) Reflex Reflector
d) Rear, Red
119 Horns
Horn Installation
124(A)1 Automotive Lamps
Bulbs used for:
a) Head light main & dip.
b) Parking light
c) Direction indicator lamp
d) Tail lamp
e) Reversing lamp
f) Stop lamp
g) Rear registration mark
indicating lamp
h) Top light
124A(2) Lighting Signalling & Indicating
Systems:
Head Light:
Fog Light:
Rear Licence Plate Light:
Rear Position Light:
Tail Light:
Stop Light:
Directional Indicator Light:
Front :
Rear :
Side :

Manufacturer : Table 18 of AIS-007

Document No : Test(Revision
Agency : 5) Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 215 /227
 Rule No. Subject Test Report Nos. If certificate is not
available likely date of
submission of test
report
Parking Light:
Reversing Light:
High Mounted Stop Light:
Rear Warning Triangle
( Slow moving emblem)

124A(3) Hydraulic Brake Hose

124A(4) Hydraulic Brake Fluid
124A(5) Tow Hook
124A(6) Fuel Tank
124A(7) Wheel Nuts & Hub Caps
Note :
4) Please enclose test report copies wherever required.
5) In case samples are submitted to the testing agency for testing, please provide reference
docket no.

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 216 /227
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 217 /227
 Table 19 of AIS-007 (Revision 5)
List of Test Report / Certificates of other models
for Agricultural Tractors / Construction Equipment Vehicles

Rule Subject Model No. of test report/ Issued Justification for

No. certificate * by applicability for the
model under
consideration

* Xerox copies of the certificates to be submitted in case if it is from another testing agency or
whenever necessary.

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name
Table 20 of AIS-007 (Revision 5)
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 218 /227
 TECHNICAL SPECIFICATION OF CNG RELATED PARTS
TO BE SUBMITTED BY VEHICLE MANUFACTURER
(To be used for approval of OE CNG vehicles in lieu of Annex I of AIS-024)

1.0 Name of Vehicle Manufacturer

2.0 CNG Cylinder (DOE approved/endorsed)
2.1 Name of manufacturer
2.2 Identification No.
2.3 Working pressure (kg/cm2 )
2.4 Max. test pressure (kg/cm2 )
2.5 Cylinder capacity (water equivalent)
2.6 Approval reference from DOE
3.0 Cylinder Valve(s) (DOE approved/
endorsed)
3.1 Name of manufacturer
3.2 Model name/Identification No.
3.3 Type
3.4 Working pressure (kg/cm2 )
3.5 Max. test pressure (kg/cm2 )
3.6 Approval reference from DOE
4.0 CNG Solenoid Valve
4.1 Name of manufacturer
4.2 Model Name/Identification No
4.3 Type
4.4 Working pressure (kg/cm2 )
4.5 Max test pressure (kg/cm2 )
5.0 Petrol Solenoid Valve
5.1 Name of manufacturer
5.2 Model Name/Identification No.
5.3 Type
Manufacturer : Document No : Test Agency : Cert No :
5.4 Working pressure (kg/cm2 )
Signature Signature
5.5 Max test pressure (kg/cm2 )
Name

6.0
Name
Refilling valve Sheet No Designation !

Designation Date Date of Issue Page No of

! 219 /227
6.1 Name of manufacturer
6.2 Model Name/Identification No.
6.3 Type

Table 20 of AIS-007 (Revision 5)

6.4 Working pressure (kg/cm2 )

6.5 Max test pressure (kg/cm2 )
7.0 Pressure Regulator
7.1 Name of manufacturer
7.2 Model name/Identification No.
7.3 Type
7.4 Inlet pressure (kg/cm2 )
7.5 Outlet pressure (kg/cm2 )
7.6 No. of stages
8.0 CNG Filter
8.1 Name of manufacturer
8.2 Model name/Identification No.
8.3 Type
8.4 Inlet pressure (kg/cm2 )
8.5 Outlet pressure (kg/cm2 )
9.0 High Pressure Tubing
9.1 Name of manufacturer
9.2 Model name/Identification No.
9.3 Type
9.4 Working pressure (kg/cm2 )
9.5 Max. test pressure (kg/cm2 )
9.6 Outer diameter/Inner Diameter
9.7 Protection quality (material used)

Manufacturer : Document No : Test Agency : Cert No :

10.0 Low Pressure Tubing
Signature Signature
10.1 Name of manufacturer
Name
10.2 Model name/Identification No. !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 220 /227
10.3 Type
10.4 Working pressure (kg/cm2 )
10.5 Max test pressure (kg/cm2 )
10.6 Outer diameter/Inner Diameter
10.7 Protection quality (material used)

11.0 Gas-Air Mixer

11.1 Name of manufacturer
11.2 Model name/Identification No
11.3 Type & drawing
11.4 Venturi Size

12.0 Selector Switch

12.1 Name of manufacturer
12.2 Model name/Identification No
12.3 Type

Table 20 of AIS-007 (Revision 5)

13.0 Wiring Harness (for CNG system) (Ref.
Clause A11 of Table 2 of AIS-007)
13.1 Name of manufacturer
14.0 Interfacing Unit (for closed loop engines)
14.1 Name of manufacturer
14.2 Model name/Identification No.
14.3 Type

15.0 Ignition Timing Advancer

15.1 Name of manufacturer
15.2 Type
15.3 Timing on CNG mode
Manufacturer : Document No : Test Agency : Cert No :
15.4 Timing on baseline fuel.
Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 221 /227
16.0 Brief Description of System Including
Dimensional Layout for Cylinder and other
CNG components installation, ventilation
details etc.
17.0 Refilling valve interlocking switch
17.1 Name of manufacturer
17.2 Identification No.
17.3 T y p e

18.0 Current limiting Device (Fuse)

18.1 Name of manufacturer
18.2 Identification No.
18.3 Voltage/current rating
18.4 Type

19.0 Pressure Indicator

19.1 Name of manufacturer
19.2 Identification No.
19.3 Type

20.0 Service shut off valve

20.1 Name of manufacturer
20.2 Identification No.
20.3 Type

21.0 Compartment/Sub-compartment/Gas tight

housing
21.1 Name of manufacturer
21.2 Identification No.
21.3 Type

22.0
Manufacturer :
Conduit Document No : Test Agency : Cert No :

22.1
Signature Name of manufacturer Signature

22.2 Identification No. Name

22.3
Name Inner & outer diameter
Sheet No Designation !

Designation Date Date of Issue Page No of

! 222 /227
22.4 Type

Table 20 of AIS-007 (Revision 5)

23.0 Details of Seat/Upholstery/roof and side

lining
23.1 Name of manufacturer
23.2 Model name/Identification No.
23.3 Type

24.0 Details of non-moisture retaining hard

rubber/equivalent material padding/lining
provided for inner side of the cylinder
mounting band(s)
24.1 Name of manufacturer
24.2 Identification No.
24.3 Type

25.0 Any other information

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 223 /227
 Table 21 of AIS-007 (Revision 5)
TECHNICAL SPECIFICATION OF LPG RELATED PARTS
TO BE SUBMITTED BY VEHICLE MANUFACTURERS
(To be used for approval of LPG OE vehicles in lieu of Annex I of AIS-025)

1.0 Name of Vehicle Manufacturer

2.0 LPG Cylinder (DOE approved/endorsed)
2.1 Name of manufacturer
2.2 Identification No.
2.3 Type
2.4 Max. test pressure (kg/cm2 )
2.5 Working pressure (kg/cm2 )
2.6 Cylinder capacity (water equivalent)
2.7 Approval reference from DOE
3.0 Cylinder Valve/Multi-Function Valve
assembly (DOE approved/endorsed)
3.1 Multi-Function Valve shall have following
- Automatic fill limiter
- Service valve
- Excess flow check valve
- Pressure relief device
- Fusible plug
- Content gauge
- Inlet connected to the fill connector having
non-return valve
3.2 Name of manufacturer
3.3 Model name/Identification No.
3.4 Vapor/Liquid withdrawal
3.4.1 Type
3.4.2 Max. test pressure (kg/cm2 )
3.4.3 Working pressure (kg/cm2 )
Manufacturer : Document No : Test Agency : Cert No :
3.4.4 Approval reference from DOE
Signature Signature

Name
4.0 LPG Solenoid Valve
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 224 /227
4.1 Name of manufacturer
4.2 Model Name/Identification No.
4.3 Type
4.4 Working pressure (kg/cm2 )
4.5 Max test pressure (kg/cm2 )

Table 21 of AIS-007 (Revision 5)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 225 /227
5.0 Petrol Solenoid Valve (if fitted)
5.1 Name of manufacturer
5.2 Model Name/Identification No.
5.3 Type
5.4 Working pressure (kg/cm2 )
5.5 Max test pressure (kg/cm2 )

6.0 Refilling valve

6.1 Name of the manufacturer
6.2 Model name/Identification No.
6.3 Type
6.4 Working pressure (kg/cm2 )
6.5 Max test pressure (kg/cm2 )

7.0 Pressure Regulator/Vaporizer

7.1 Name of manufacturer
7.2 Model name/Identification No.
7.3 Type
7.4 Inlet pressure (kg/cm2 )
7.5 Outlet pressure (kg/cm2 )
7.6 No. of stages

8.0 LPG Filter

8.1 Name of manufacturer
8.2 Model name/Identification
8.3 Type
8.4 Inlet pressure (kg/cm2 )
8.5 Outlet pressure (kg/cm2 )

9.0 High Pressure Tubing

Manufacturer : Document No : Test Agency : Cert No :

9.1
Signature
Name of manufacturer Signature

9.2 Model name/Identification No. Name

9.3
Name Type Sheet No Designation !

Designation Date Date of Issue Page No of

! 226 /227
9.4 Working pressure (kg/cm2 )
9.5 Max. test pressure (kg/cm2 )
9.6 Outer diameter/Inner Diameter
9.7 Protection quality (material used)

10.0 Low Pressure Tubing

10.1 Name of manufacturer
10.2 Model name/Identification No.
10.3 Type
10.4 Working pressure (kg/cm2 )
10.5 Max test pressure (kg/cm2 )
10.6 Outer diameter/Inner Diameter
10.7 Protection diameter

Table 21 of AIS-007 (Revision 5)

11.0 Gas-Air Mixer

11.1 Name of manufacturer
11.2 Type and Drawing
11.3 Venturi Size

12.0 Selector Switch

12.1 Name of manufacturer
12.2 Model name/Identification No.
12.3 Type

13.0 Wiring Harness (for LPG System)

13.1 Name of manufacturer
14.0 Interfacing Unit (for closed loop engines)
14.1 Name of manufacturer
14.2 Model name/Identification No.
Manufacturer : Document No : Test Agency : Cert No :

14.3
Signature
Type Signature

Name
15.0 Timing advancer !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 227 /227
15.1 Name of manufacturer
15.2 Model name / Identification No.
15.3 Type
16.0 Brief Description of System Including
Dimensional Layout for Cylinder and
other kit component installations,
ventilation details etc.
17.0 Current limiting Device (Fuse)
17.1 Name of manufacturer
17.2 Identification No.
17.3 Voltage/current rating
17.4 Type

18.0 Compartment/Sub-compartment/Gas
tight housing
18.1 Name of manufacturer
18.2 Identification No.
18.3 Type

19.0 Conduit
19.1 Name of manufacturer
19.2 Identification No.
19.3 Inner & outer diameter
19.4 Type

20.0 Details of Seat/Upholstery/roof and side

lining
20.1 Name of manufacturer
20.2 Identification No.
20.3 Type

Manufacturer : Table 21 of AIS-007

Document No : Test(Revision
Agency : 5) Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 228 /227
21.0 Details of non-moisture retaining hard
rubber/equivalent material padding/
lining provided for inner side of the
cylinder mounting band(s)
21.1 Name of manufacturer
21.2 Identification No.
21.3 Type

22.0 Battery cut off switch (if applicable)

Provided Y/N
22.1 Name of the manufacturer
22.2 Identification No.
22.3 Type
23.0 Any other information (not covered)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Table 22 of AIS-007 (Revision 5)

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 229 /227
 TECHNICAL SPECIFICATION OF BUS CODE RELATED PARAMETERS 

TO BE SUBMITTED BY BUS MANUFACTURER OR BUS BODY BUILDER 

(To be used for approval of BUS BODY in lieu of Annex I of AIS-052 (Rev. 1))

1.0 Details of Bus manufacturer / Bus Body

Builder
1.1 Name & Address :
1.2 Telephone No :
1.3 Fax. No. :
1.4 E mail address :
1.5 Contact person :
1.6 Name of model :
1.7 Name of variants, if any:
1.8 Type and General commercial description
(s) :
1.9 Plant/(s)of manufacture :
1.10 Details of Bus Manufacturing facility
Accreditation
1.10.1 Category of Bus Body Builder
1.10.2 Details of provisional certificate issued by
the Zonal Accreditation Board(ZAB),
( Certificate Number and date )
1.10.3 Details of final certificate issued by the
National Accreditation Board (ZAB),
( Certificate Number and date )
1.11 Details of the base CMVR Compliance
Certificate issued to the Chassis
( Certificate Number and date )
2 .0 Vehicle Chassis Characteristics
2.1 Chassis types approved for Body
installation :
2.2 Type of Control (normal control/Full
forward control etc.) :
2.3 Number of Axles and wheels :
2.4 Chassis (overall drawing) :
2.5 Frame Type :
2.6 Cross sectional view :
2.7 Position and arrangement of engine:
2.8
Manufacturer : Dimension (in Document
mm) (Specify
No : drawing Test Agency : Cert No :
reference) :
Signature Signature
2.8.1 Length mm :
Name
2.8.2 Width mm :
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 230 /227
2.8.3 Height (Unladen) mm :
2.8.4 Wheel base mm :

Table 22 of AIS-007 (Revision 5)

2.8.5 Wheel track mm :

Front :
Rear :
2.8.6 Body overhang mm :
Front end :
Rear end :
2.9 Category of vehicle :
2.9.1 As per IS 14272 Part 1 :
2.9.2 As per IS 11852 Part 2 :
3.0 Body :
3.1 Type of Body :
(Type I, Type II, Type III & Type IV)
3.2 Comfort Category :
(NDX, SDX, DLX & ACX)
3.3 Dimension drawing and photograph of the
vehicle with representative body :
3.4 Range of vehicle dimension (overall) :
3.5 Dimension drawing of the body depicting
chassis connecting members :
3.6 Material used for construction :
3.6.1 Structural Material :
3.6.2 Size of sections :
3.7 Method of construction :
(Brief construction method)
3.8 Area for Passenger (m2) :
For seated passengers:
For standing passengers:
3.9 Number of passengers :
Seated :
Standing :
3.10 Number of Passenger seats :

Manufacturer :
(As per Seat Layout)
Document No : Test Agency : Cert No :

3.11
Signature
Passenger capacity : Signature
Maximum (Including driver) :
Name
Crew (Including driver) :
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 231 /227
3.12 Number of Service doors :

Table 22 of AIS-007 (Revision 5)

3.13 Number of emergency exits :
3.14 Number of escape hatches :
3.15 Volume of luggage compartments (m3):
3.16 Area of luggage Transportation on roof (m2)
:
4.0 Clearance
4.1 Minimum road clearance :
4.2 Road clearance from floor (for buses) :
4.3 Approach angle :
4.4 Departure Angle :
4.5 Ramp-over Angle :
5.0 Weights
5.1 Vehicle kerb weight kg :
Front axle :
Rear axle :
Total :
5.2 Gross vehicle weight kg :
5.3 Maximum permissible axle weights kg
Front axle:
Rear axle:
5.4 Reference mass kg :
6.0 Vehicle Stability & Roll Over
6.1 Max. stable inclination ( Laden Condition )
Left ° deg :
Right ° deg :

6.2 Superstructure Strength / Roll Over

Strength compliance established
(Yes / No )
6.2.1 Center of Gravity of the bus in vehicle
unladen condition (X-Y-Z, mm)
6.2.2 Drawings of superstructure ( LH, RH, Front,
Rear, Roof )
6.2.3 Drawing indicating details of residual space
Manufacturer : Document No : Test Agency : Cert No :
7.0 Tyres
Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 232 /227
1. No. and arrangement of wheels :
Front :
Rear :
Other :

Table 22 of AIS-007 (Revision 5)

Inflation pressure – Unladen :

Front :
Rear :
Other
Inflation pressure – Laden :
Front :
Rear :
Other :
8.0 Body Panels
8.1 Outer Panels :
8.1.1 Material :
8.1.2 Thickness :
8.2 Inner Panels :
8.2.1 Material :
8.2.2 Thickness :
8.3 Roof Panels :
8.3.1 Material :
8.3.2 Thickness :
8.4 Floor Panels :
8.4.1 Material :
8.4.2 Thickness :
8.4.3 Type of anti-slip coating :
9.0 Service Doors
9.1 No. of Service Doors :
9.2 Position of Service Doors :
Dimension of Service Door :
- Front Height :
Width :
- Rear Height :
Manufacturer : Document No : Test Agency : Cert No :
Width :
Signature - Middle Height : Signature

Width : Name

10.0
Name
Emergency Exit
Sheet No Designation !

Designation Date Date of Issue Page No of

! 233 /227
10.1 No. of Emergency Doors :
10.2 Position of Emergency Doors :

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 234 /227
 Table 22 of AIS-007 (Revision 5)

10 3 Dimension of Emergency Door :

- Ist Height :
Width :
- IInd Height :
Width
11.0 Window
11.1 Window (other than Emergency exit)
11.1.1 Dimension of Window aperture along with
the detailed drawing showing the
dimensions
11.1.2 Height of upper edge of window aperture
from gangway floor (mm)
11.1.3 Type of window
11.1.4 Compliance to AIS-068 (Yes/No):
11.2 Emergency Windows
11.2.1 No. of Emergency Windows :
11.2.2 Position of Emergency Windows :
11.2.3 Area (HxW in sq. m) :
12.0 Escape Hatch
12.1 No. of Emergency Hatches :
12.2 Position of Emergency Hatches :
12 3 Area (HxW in sq. m)
13.0 Steps
13.1 Height of Ist Step :
13.2 Height of Other Steps :
13.3 Depth of steps :
14.0 Floor :
14.1 Floor Height from the ground (unladen):
14.2 Slope of floor :
15.0 Gangway
15.1 Height :
15.2 Width (diameter of gauging device – lower
cylinder) :
15.3 Width (diameter of gauging device – upper
Manufacturer : cylinder) : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 235 /227
 Table 22 of AIS-007 (Revision 5)

16.0 Handrails & Handholds :

16.1 Position (attach dimension layout) :
16.2 No. of Handholds :
16.3 Diameter of Handholds :
16.4 Type of anti-slip coating / covering :
17.0 Stepwell Guard :
17.1 Height from the floor :
17.2 Projection from the side wall :
18.0 Seats

18.1 Driver/Co-driver or Front Passenger Seat

18.1.1 Make

18.1.2 Type

18.1.3 Identification Number

18.1.4 Seat Drawing no.

18.2 Passenger Seats :
18.2.1 Make
18.2.2 Type
18.2.3 Identification Number (S)
18.2.4 Seat Drawing no.
18.2.5 Seat Layout(S) :
Enclose the Layout Drawings
18.2.6 Seat width :
18.2.7 Width of available space for one seating
position :
18.2.8 Height of backrest :
18.2.9 Width of Armrest :
18.2.10 Depth of Seat cushion (base) :
Manufacturer : Document No : Test Agency : Cert No :
18.2.11 Seat Pitch :
Signature Signature
18.2.12 Seat base height :
Name
18.2.13 Torso angle :
Name Sheet No Designation !
18.2.14 Seat base thickness :

Designation Date Date of Issue Page No of

! 236 /227
18.2.15 Seat back thickness :
18.2.16 Clearance space for seated passengers facing
partition :
18.2.17 Free Height over seating position :
18.2.18 Seat anchorage layout drawing ( with
anchorage cross section and hardware used
details)

Table 22 of AIS-007 (Revision 5)

19.0 Cabin Luggage Rack :

19.1 Width from side wall :
19.2 Height from Roof :
20 .0 Driver Partition :
20.1 Dimension of partition with respect to rear
edge of driver seat : (rear most position of
driver seat)
21.0 Driver’s Work Area :
21.1 Width from the right side wall :
Distance of driver partition from the driver
seat back :
Distance from H-point to Roof Top :
Distance between Heel Point and H-Point :
Distance of H-Point from Floor :
Distance of lower end of steering wheel
from driver seat back :
Thigh clearance of Steering Wheel
22.0 External Projections
22.1 Ornaments :
22.2 Projection for head light :
22.3 Radiator grills (Applicable of on external
surface) :
22.4 Gap between individual elements :
22.5 Radius of curvature of individual element :
22.6 Body Panel ( In case of radius of curvature
of folds in body panels are less than 2.5mm
the scaled drawing of folds contour and H
value as per Annex A of SS29/IS 13942 is
Manufacturer : required (to be Document
submitted)
No : : Test Agency : Cert No :

22.7
Signature Radius of curvature of lateral Rain/Air Signature

deflector:
Name
Hinges : !
Name Sheet No Designation
Handles :
Designation Date Date of Issue Page No of
! 237 /227
23.0 Power Operated Service door
23.1 Name of the Manufacturer :
23.2 Identification :
23.3 Position of control :

Table 22 of AIS-007 (Revision 5)

24 0 Automatic Service door

24.1 Name of the Manufacturer :
24.2 Identification :
24.3 Position of controls :
24.4 Control Circuit (schematic diagram) :
25.0 Emergency Door – Warning Device
25.1 Name of the Manufacturer :
25.2 Identification :
25.3 Position of device :
26.0 Door locks and hinges
26.1 Door lock :
26.1.1 Name of Manufacturer :
26.1.2 Identification mark :
26.2 Door hinge :
26.2.1 Name of Manufacturer :
26.2.2 Identification mark :
27.0 Safety glass

27.1 Front wind shield (laminated) :

27.1.1 Make
27.1.2 Identification :
27.1.3 Type (flat/curved, clear/tinted) :
27.1.4 Thickness mm :
27.1.5 No. of pieces :
27.1.6 Radius of curvature (If curved) :
27.2 Side Windows:
27.2.1
Manufacturer :
Make Document No : Test Agency : Cert No :

27.2.2
Signature
Identification Signature

27.2.3 Type (flat/curved, clear/tinted, toughened)Name

:
27.2.4
Name
Thickness mmSheet
: No Designation !

Designation Date Date of Issue Page No of

! 238 /227
27.2.5 Radius of curvature (If curved) :
27.3 Rear Window:
27.3.1 Make
27.3.2 Identification
27.3.3 Type (flat/curved, clear/tinted, toughened) :
27.3.4 Thickness mm :
27.3.5 Radius of curvature (If curved) :
Table 22 of AIS-007 (Revision 5)
28.0 Rear view mirror
28.1 Left :
28.1.1 Name of Manufacturer :
28.1.2 Type :
28.1.3 Dimension & radius of curvature :
28.1.4 Identification Mark:
28.2 Right :
28.2.1 Name of Manufacturer :
28.2.2 Type :
28.2.3 Dimension & radius of curvature :
28.2.4 Identification Mark:
28.3 Inside :
28.3.1 Name of Manufacturer :
28.3.2 Type :
28.3.3 Dimension & radius of curvature :
28.3.4 Identification Mark:
28.4 Sketch showing mounting arrangement of
mirrors
29.0 Wind Screen Wiper
29.1 Type :
29.2 No. of wipers :
29.3 Wiper motor :
29.3.1 Name of Manufacturer :
29.3.2 Type and identification :
29.3.3 Rated voltage :
Manufacturer : Document No : Test Agency : Cert No :
29.3.4 Frequency of wiping :
Signature Signature
29.4 Wiper arm :
Name
29.4.1 Length : !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 239 /227
29.4.2 Name of Manufacturer :
29.4.3 Identification Mark:
29.5 Wiper blade :
Length :
29.5.2 Name of Manufacturer :
29.5.3 Identification Mark:
Rubber material :
29.6.1 Type of fixing (As per IS 7827) :
29.6.2 Drawing indicating the seat back angle, seat
travel, H point, Rake angle ,F dimension
And steering wheel position as per AIS-011
Table 22 of AIS-007 (Revision 5)

30.0 Wind Screen Washer

30.1 Name of Manufacture: :
30.2 Type :
30.3 Number of nozzles :
30.4 Spray Area :
30.5 Identification Number:
31.0 Equipment for occupant's safety
31.1 Driver Seat belt :
31.1.1 Name of Manufacture: :
31.1.2 Type :
31.1.3 Number :
31.1.4 Identification Number:
31.2 Driver Seat belt anchorage :
31.2.1 Name of Manufacturer :
31.2.2 Type :
31.2.3 Number :
31.3 Head restraint :
31.3.1 Name of Manufacturer :
31.3.2 Type :
31.4 Passenger Seat :
31.4.1 Name of Manufacturer :
Manufacturer : Document No : Test Agency : Cert No :
31.4.2 Type :
Signature Signature
31.4.3 Frame structure Material :
Name
31.4.4 Section size: !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 240 /227
31.4.5 Pad material:
31.4.6 Upholstery :
31.4.7 Identification Number:
32.0 Bumper
32.1 Front Size:
32.2 Rear Size:
32.3 Clearance between bumper & body :
33.0 Fuel filler
33.1 Aperture :
33.2 Position :

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 241 /227
 Table 22 of AIS-007 (Revision 5)

34.0 Fire Extinguisher

34.1 Number :
34.2 Type :
34.3 Capacity :
34.4 Name of Manufacture: :
35.0 First Aid Equipment
35.1 Number :
35.2 Contents :
36.0 Towing devices

36.1 Type :
36.2 Name of manufacturer :
36.3 Capacity :
36.4 Identification Number
37.0 Automotive bulbs :
37.1 Head lamp bulb (main and dip)
37.1.1 Make
37.1.2 Designation as per AIS-034
37.2 Parking Lamp bulb – Front
37.2.1 Make
37.2.2 Designation as per AIS-034
37.3 Parking Lamp bulb - Rear
37.3.1 Make
37.3.2 Designation as per AIS-034
37.4 Direction indicator lamp bulb - front
37.4.1 Make
37.4.2 Designation as per AIS-034
37.5 Direction indicator lamp bulb – rear
37.5.1 Make
37.5.2 Designation as per AIS-034
37.6 Direction indicator lamp bulb – side
37.6.1
Manufacturer : Make Document No : Test Agency : Cert No :

37.6.2
Signature Designation as per AIS-034 Signature

37.7 Front Position Lamp bulb Name

37.7.1
Name Make Sheet No Designation !

Designation Date Date of Issue Page No of

! 242 /227
37.7.2 Designation as per AIS-034

Table 22 of AIS-007 (Revision 5)

37.8 Rear Position Lamp ( tail lamp )Bulb

37.8.1 Make
37.8.2 Designation as per AIS-034
37.9 Stop lamp bulb
37.9.1 Make
37.9.2 Designation as per AIS-034
37.10 Number plate lamp bulb
37.10.1 Make
37.10.2 Designation as per AIS-034
37.11 End out Marker bulb
37.11.1 Make
37.11.2 Designation as per AIS-034
37.12 Reversing lamp bulb
37.12.1 Make
37.12.2 Designation as per AIS-034
37.13 Stop Lamp Bulb (S3)
37.13.1 Make
37.13.2 Designation as per AIS-034
37.14 Front Fog Lamp Bulb
37.14.1 Make
37.14.2 Designation as per AIS-034
37.15 Rear Fog Lamp Bulb
37.15.1 Designation as per AIS-034
37.16 Side Marker Lamp Bulb
37.16.1 Make
37.16.2 Designation as per AIS-034
38.0 Head Lamp
38.1 Name of Manufacturer :
38.2 Type and Identification :
Manufacturer : Document No : Test Agency : Cert No :
38.3 Number and colour :
Signature Signature
39.0 Tail lamp
Name
39.1 Name of Manufacturer :
Name Sheet No Designation !
39.2 Type and Identification :

Designation Date Date of Issue Page No of

! 243 /227
39.3 Number and colour :

Table 22 of AIS-007 (Revision 5)

40.0 Parking lamp

40.1 Front :
40.1.1 Name of Manufacturer :
40.1.2 Type and Identification :
40.1.3 Number and colour :
40.2 Rear :
40.2.1 Name of Manufacturer :
40.2.2 Type and Identification :
40.2.3 Number and colour
41.0 Stop lamp
41.1 Name of Manufacturer :
41.2 Type and Identification :
41.3 Number and colour :
42.0 Reversing lamp
42.1 Name of Manufacturer :
42.2 Type and Identification :
42.3 Number and colour :
43.0 Direction indicator lamp
43.1 Front :
43.1.1 Name of Manufacturer :
43.1.2 Type and Identification :
43.1.3 Number and colour :
43.2 Rear :
43.2.1 Name of Manufacturer :
43.2.2 Type and Identification :
43.2.3 Number and colour :
43.3 Side :
43.3.1 Name of Manufacturer :
Manufacturer : Document No : Test Agency : Cert No :

43.3.2 Type and Identification :

Signature Signature

43.3.3 Number and colour :

Name

43.4 Type of flasher : !

Name Sheet No Designation

Designation Date Date of Issue Page No of

! 244 /227
44.0 Number Plate Lamp
44.1 Name of Manufacturer :
44.2 Type and Identification :
44.3 Number and colour :

Table 22 of AIS-007 (Revision 5)

45.0 Emergency signaling equipment

45.1 Front :
45.1.1 Name of Manufacturer :
45.1.2 Type and Identification :
45.1.3 Number and colour :
45.2 Rear :
45.2.1 Name of Manufacturer :
45.2.2 Type and Identification :
45.2.3 Number and colour :
45.3 Side :
45.3.1 Name of Manufacturer :
45.3.2 Type and Identification :
45.3.3 Number and colour
46.0 Reflector
46.1 Rear :
46.1.1 Name of Manufacturer :
46.1.2 Type and Identification :
46.1.3 Number and colour :
46.1.4 Area :
46.2 Side :
46.2.1 Name of Manufacturer :
46.2.2 Type and Identification :
46.2.3 Number and colour :
46.2.4 Area :
47.0 Top light
47.1 Name of Manufacturer: :
Manufacturer : Document No : Test Agency : Cert No :
47.2 Type and Identification :
Signature Signature
47.3 Number and colour :
Name
48.0 Internal Lighting & Illumination
Name Sheet No Designation !
48.1 Driver Cab lighting :

Designation Date Date of Issue Page No of

! 245 /227
48.1.1 Type :
48.1.2 Name of Manufacturer :
48.1.3 Number :
48.1.4 illumination intensity :

Table 22 of AIS-007 (Revision 5)

48 .2 Passenger Compartment Lighting

48.2.1 Type :
48.2.2 Name of Manufacturer :
48.2.3 Number :
48.2.4 Illumination intensity :
48.3 Other Area Lighting
48.3.1 Type :
48.3.2 Name of Manufacturer :
48.3.3 Number :
48.3.4 Illumination intensity :
49.0 Electrical Circuit
49.1 Circuit Diagram (attach details):
50.0 Electrical Cables
50.1 Name of Manufacturer :
50.2 Conductor Cross section :
50.3 Insulation Class :
51.0 Fuse
51.1 Type & Make :
51.2 Name of Manufacturer :
52.0 Master switch for electrical :
52.1 Type & Make :
52.2 Name of Manufacturer :
53.0 Flammability Test as per IS 15061:2002
(as applicable )
53.1 Seat and its accessories
53.1.1
Manufacturer : Name of Manufacturer
Document No: : Test Agency : Cert No :

53.1.2
Signature Material Grade Signature

53.1.3 Material Type Name

53.1.4
Name Component PartSheet
No. No and Batch No. Designation !

Designation Date Date of Issue Page No of

! 246 /227
53.1.5 Identification Code
53.1.6 Drawing No.
53.2 Interior lining of the roof
53.2.1 Name of Manufacturer :
53.2.2 Material Grade
53.2.3 Material Type
53.2.4 Component Part No. and Batch No.

Table 22 of AIS-007 (Revision 5)

53.2.5 Identification Code

53.2.6 Drawing No.
53.3 Interior lining of side walls
53.3.1 Name of Manufacturer :
53.3.2 Material Grade
53.3.3 Material Type
53.3.4 Component Part No. and Batch No.
53.3.5 Identification Code
53.3.6 Drawing No.
53.4 Interior lining of rear walls
53.4.1 Name of Manufacturer :
53.4.2 Material Grade
53.4.3 Material Type
53.4.4 Component Part No. and Batch No.
53.4.5 Identification Code
53.4.6 Drawing No.
53.5 Separation walls
53.5.1 Name of Manufacturer :
53.5.2 Material Grade
53.5.3 Material Type
53.5.4 Component Part No. and Batch No.
53.5.5 Identification Code
53.5.6 Drawing No.
Manufacturer : Document No : Test Agency : Cert No :
53.6 Floor
Signature Signature
53.6.1 Name of Manufacturer :
Name
53.6.2 Material Grade
Name Sheet No Designation !
53.6.3 Material Type

Designation Date Date of Issue Page No of

! 247 /227
53.6.4 Component Part No. and Batch No.
53.6.5 Identification Code
53.6.6 Drawing No.
53.7 Luggage racks
53.7.1 Name of Manufacturer :
53.7.2 Material Grade
53.7.3 Material Type
53.7.4 Component Part No. and Batch No.
53.7.5 Identification Code
Table 22 of AIS-007 (Revision 5)
53.7.6 Drawing No.
53.8 Heating and ventilation pipe
53.8.1 Name of Manufacturer :
53.8.2 Material Grade
53.8.3 Material Type
53.8.4 Component Part No. and Batch No.
53.8.5 Identification Code
53.8.6 Drawing No.
53.9 Thermal and or acoustic function
53.9.1 Name of Manufacturer :
53.9.2 Material Grade
53.9.3 Material Type
53.9.4 Component Part No. and Batch No.
53.9.5 Identification Code
53.9.6 Drawing No.
53.10 Luminaries.
53.10.1 Name of Manufacturer :
53.10.2 Material Grade
53.10.3 Material Type
53.10.4 Component Part No. and Batch No.
53.10.5 Identification Code
53.10.6 Drawing No.
54.0
Manufacturer : Rear Under run protective
Document No : Device Test Agency : Cert No :
(RUPD) fitment as per IS 14812:2000
Signature Signature
54.1 Height of lower edge from ground (mm)
Name
54.2 Width of the device (mm) !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 248 /227
54.3 Location of Point P1 and P2 (mm)
54.4 Overall width of rear axle
54.5 Material
54.6 Drawing of the RUPD with dimensions
54.7 Installation drawing showing rear extremity
of bus , chassis ROH (mm) and chassis cross
section details
55.0 Lateral Protective Device (LPD) fitment
as per IS 14682:1999
55.1 Drawing of the LPD with dimensions
55.2 Installation drawing of the LPD with
installation dimensions
55.3 Material
Table 22 of AIS-007 (Revision 5)

56.0 Interior fitting compliance as per

AIS-047 established - Yes/No
57.0 Interior Fittings as per AIS-047, as
applicable
57.1 Instrument Panel (Dash Board)
57.2 Make
57.3 Identification No. / Part No.
57.4 Material
57.5 Drawing showing the mounting details, over
all size and all control switches with
dimensions
57.6 Additional details for interior fitting tests to
be given (if test is already conducted, this
information need not be submitted).
57.6.1 Instrument Panel Variants with photographs
(With / without Airbag, Music system, AC )
57.6.2 Material used for instrument Panel
57.6.3 Drawings
57.6.3.1 Instrument Panel mounting (With hardware
details)
57.6.3.2 ‘H’ point co-ordinates for each seating
position
57.6.3.3 Cross sectional drawings for each projection
more than 3.2
57.6.3.4
Manufacturer : Cross sectionalDocument
Drawing No : of Gear shift lever
Test Agency : Cert No :

57.6.3.5
Signature Drawing of Grab handle with cross section
Signature

57.6.3.6 Drawing of Sunvisor with details of metalName

wire used !
Name Sheet No Designation

Designation Date Date of Issue Page No of

! 249 /227
57.6.3.7 Drawing of lamp assembly mounted at roof
57.6.4 Name of manufacturer of the Interior fitting
components
57.6.4.1 Instrument Panel
57.6.4.2 Sun Visor
57.6.4.3 Roof Light
57.6.4.4 Grab Handle
57.6.4.5 Gear Lever
57.6.4.6 Hand Brake Lever
57.6.4.7 Seats (Need not be specified if done already)
57.6.4.8 Seat Belts (Need not be specified if done
already)
57.6.4.9 Music System (if provided)
57.6.4.10 Cigarette lighter (if provided)
58.0 Any other additional information the Bus
manufacturer /Bus body builder would
like to declare

Foot Note:- The technical specification details for Sr. Nos.7.0 ( tyres ) , 28.0 ( RVM), 29.0 ( Wiper),
31.0 ( seat belt and seat belt anchorages), 37.0 (automotive bulbs),38.0 (head lamp),
39.0 (tail lamp), 40.0 (parking lamp), 41.0 (stop lamp) , 42.0 (reversing lamp), 43.0
(indicator lamp), 44.0 (number plate lamp), 45.0 (emergency signaling equipment), 46.0
(reflector), 47.0 (top light), 53.0 (Flammability), 54.0 (RUPD), 55.0 (LPD), and 56.0
(Interior fittings ) need not be filled by the applicant, if there is no change in basically
approved specification issued during the certification of chassis (Drive away chassis/
Cowl & chassis/Cab & Chassis/Chassis with FES)

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 250 /227
 Table 22A of AIS-007 (Revision 5)
(To be submitted by the Bus manufacturer or the Bus Body Builder along with Table 22)

Rule Subject Name of the TAC No. / BIS Possible date of

No. Manufacturer License No / Test submission of
( Please give Report No. as required
information applicable. approval, if the
for every (indicate validity same is in
supplier / date ) process
vendor under ( Application Ref
the same para, No. allotted by
separate concerned Test
lines ) Agency, If
approval is in the
process )
100 Safety Glass
1. Windscreen
2. Side
3. Rear
101 Windscreen Wiping System
1. Wiping Syste
2. Washing System
3. Wiper Blade
104 Reflex Reflector
1. Rear, Red
2. Side, Amber
119(1) Horns
119(1) Horn installation
124/ 1 Automotive Bulbs
Bulbs for Headlamp (main/
dipped )
Bulbs for Front position lamp
Bulbs for Front parking lamp
Bulbs for Rear position lamp
Bulbs for rear parking lamp
Bulbs for Stop lamp
Bulbs for Reversing lamp
Bulbs for Front Direction
indicator lamp
Manufacturer : Document No : Test Agency : Cert No :

Signature
Bulbs for Rear direction Signature
indicator lamp
Name
Bulbs for Side repeater lamp
Name Sheet No Designation !
Bulbs for Hazard warning lamp

Designation Date Date of Issue Page No of

! 220 /227
 Bulbs for High mount stop lamp
Bulbs for Top light lamp

Table 22A of AIS-007 (Revision 5)

Bulbs for Number plate

lamp
Bulbs for Front fog lamp
Bulbs for Rear fog lamp
Bulbs for Side marker lamps
124(2 Installation of Lighting and
0) Light Signaling devices
124/2 Hydraulic Brake Hose, if
applicable
124/3 Hydraulic Brake Fluid, if
applicable
124/7 iii) Fuel Tank (metallic) or
iv) Fuel Tank (plastic)
124/8 Wheel Rims
124/1 Bus Window Retention test
2
124/1 Wheel fastener(s), Hub
4 Caps
124/1 Door Locks & Hinges
6
Door Locks
Passenger Door(s)
Driver door
Emergency exit (if
provided)
Door Hinges
Passenger Door(s)
Driver door
Emergency exit (if
provided)
124/1 Hood Latch
7
124/2 Lighting, Signaling &
0 Indicating
Manufacturer : Systems : No :
Document Test Agency : Cert No :

Signature 1. Head Light : Signature

2. Fog Light : Name

Name Sheet No Designation !

Designation Date ! Date

221 /227
of Issue Page No of
 3. Rear License Plate
Light :
4. Rear Position Light
5. Tail Light :
6. Stop Light :
7. Directional Indicator
Light:
Front :
Rear :
Side :
8. Parking Light :
9. Reversing Light :
10. High Mounted Stop
Light :

Table 22A of AIS-007 (Revision 5)

124/20 Installation of Lighting and

Signaling systems
124/36 Strength of superstructure of
passenger vehicles.
124/37 Flammability requirements for
M3 category vehicles.
1. Seat and its accessories
2. Interior lining of the roof
3. Interior lining of side walls
4. Interior lining of rear walls
5. Separation walls
6. Floor
7. Luggage racks
8. Heating and ventilation pipe
9. Thermal and or acoustic
function
10. Luminaries
124/1A Vehicle Rear Under run
Protective device & Lateral
Manufacturer : Protective Document
DeviceNo : Test Agency : Cert No :

125/1A Safety Belt and Safety Belt

Signature Signature
Anchorages
Name
125(1) Rear View Mirror
Name Sheet No Designation !

Designation Date ! Date

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of Issue Page No of
 Main Mirror large ( Class-II )
Main Mirror small ( Class-III )
Close proximity Mirror ( Class-
V)
Close proximity Mirror ( Class-
V)
125/(2) Installation of Rear View Mirror
125/1C Seats ( Driver seat, Co-driver
seat and passenger seat )
125(6) Seat Anchorages ( Driver seat,
Co-driver seat and Passenger
seat )
138 Warning Triangles

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date ! Date

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 Table 23 of AIS-007 (Revision 5)
ADDITIONAL TECHNICAL SPECIFICATION OF
HYBRID / ELECTRIC VEHICLES TO BE SUBMITTED BY VEHICLE
MANUFACTURER

(To be used for approval of Hybrid / Electric Vehicles in lieu of Annex G of AIS-102 (Part 1)
and Annex B of AIS-102 (Part 2)
1.0 General Description of Vehicle
1.1 Vehicle Model
1.2 Vehicle Type
1.3 Drawing and /or photographs of the vehicle
1.4 Type of hybrid vehicle (Externally chargeable/Not externally chargeable)
1.5 Mode selection switch provided: Yes/No
1.5.1 If yes the modes available
1.5.2 In the case of Externally Chargeable HEV’s
1.5.2.1 The hybrid mode which can be proven to have the highest electricity consumption
1.5.2.2 The hybrid mode which can be proven to have the highest fuel consumption
1.5.3 In the case of Not Externally Chargeable HEV’s, the mode which is automatically
set after turn on of the ignition key (normal mode)
2.0 Description of the Traction Battery
2.1 Trade Name and Mark of the Battery
2.2 Kind of Electro – Chemical Couple
2.3 Nominal Voltage , V
2.4 Battery Maximum Thirty Minutes Power (Constant Power Discharge), kW
2.5 Battery Performance in 2 h Discharge (Constant Power or Constant Current )
2.5.1 Battery Energy , kWh
2.5.2 Battery Capacity , Ah in 2 h
2.6 End of Discharge Voltage Value , V
2.7 Provision of ventilation for battery Yes / No
2.7.1 Brief description of the ventilation system adopted in the vehicle. (Refer AIS-038
clause 3.1.1). Provide drawing if necessary.
2.7.2 Brief description of the ventilation system adopted in the battery compartment.
(Refer AIS-038 clause 3.1.2). Provide drawing if necessary.
2.8 On-board Indication of battery state of charge (Applicable if there is a “pure electric
mode”
2.8.1 Details of indication when state of charge of the battery reaches a level when the
manufacturer recommends re-charging.
Manufacturer : Document No : Test Agency : Cert No :
2.8.1.1 Indication format.
Signature Signature
2.8.1.2 Relationship of state of charge indicator and the indication.
Name
2.8.1.3 Make
Name Sheet No Designation !

Designation Date Date of Issue Page No of

! 223 /227
Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date ! Date/227

224 of Issue Page No of
 Table 23 of AIS-007 (Revision 5)

2.8.1.4 Model
2.8.2 Indication of state of charge of battery reaches a level at which driving vehicle further
may cause damage to batteries
2.8.2.1 Indication format.
2.8.2.2 Relationship of state of charge indicator and the indication.
2.9 Battery Mass, kg
2.10 Brief description of maintenance procedure, if any
3.0 Description of the Drive Train
3.1 General
3.1.1 Make
3.1.2 Type
3.1.3 Use : Mono motor / multi motors (number)
3.1.4 Transmission Arrangement parallel / transaxial / others
3.1.5 Test Voltage , V
3.1.6 Motor Nominal Speed , Min -1
3.1.7 Motor Maximum Speed, Min –1 or by default reducer outlet shaft / gear box speed
(specify gear engaged )
3.1.8 Maximum Power Speed , Min –1 and km/h
3.1.9 Maximum Power , kW
3.1.10 Maximum Thirty Minutes Power, kW
3.1.11 Maximum Thirty Minutes speed km/h
3.1.12 Range
3.1.13 Speed at the beginning of the range, Min –1
3.1.14 Speed at the end of the range , Min –1
3.2 Traction Motor
3.2.1 Make
3.2.2 Working Principle
3.2.2.1 Direct current / alternating current / number of phases
3.2.2.2 Separate excitation / series / compound
3.2.2.3 Synchron / asynchron
3.2.2.4 Coiled rotor / with permanent magnets / with housing
3.2.2.5 Number of Poles of the Motor
3.2.3 Motor power curve (kW) with motor RPM (min-1) / vehicle speed in km/h
Manufacturer : Document No : Test Agency : Cert No :
3.3 Power Controller
Signature Signature
3.3.1 Make
Name
3.3.2 Type
Name Sheet No Designation !

Designation Date ! Date/227

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 3.3.3 Control Principle : vectorial / open loop / closed / other (to be specified )

Table 23 of AIS-007 (Revision 5)

3.3.4 Maximum effective current supplied to the Motor, A

3.3.5 Voltage range use , V to V
3.4 Cooling System motor : liquid / air controller : liquid / air
3.4.1 Liquid cooling equipment characteristics
3.4.1.1 Nature of the liquid ,

circulating pumps , yes / no
3.4.1.2 Characteristics or make(s) and type(s) of the pump
3.4.1.3 Thermostat : setting
3.4.1.4 Radiator : drawing(s) or make(s) and type(s)
3.4.1.5 Relief valve : pressure setting
3.4.1.6 Fan : Characteristics or make(s) and type(s)
3.4.1.7 Fan : duct
3.4.2 Air-cooling equipment characteristics
3.4.2.1 Blower : Characteristics or make(s) and type(s)
3.4.2.2 Standard air ducting
3.4.2.3 Temperature regulating system yes / no
3.4.2.4 Brief description
3.4.2.5 Air filter : make(s) 

type(s)
3.4.3 Maximum temperatures recommended by the manufacturer:
3.4.3.1 Motor Outlet: oC
3.4.3.2 Controller inlet : oC
3.4.3.3 At motor reference point(s) oC
3.4.3.4 At controller reference point(s) oC
3.5 Insulating Category :
3.5.1 International Protection (IP)-Code :
3.6 Lubrication System Principle:

Bearings : friction / ball

Lubricant : grease / oil

Seal : yes / no

Circulation : with / without
Manufacturer : Document No : Test Agency : Cert No :
4.0 Charger (Applicable only for Externally Chargeable HEV’s )
Signature Signature
4.1 Charger : on board / external
4.1.1 Trademark , model, rating Name

Name Sheet No Designation !

Designation Date ! Date/227

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 4.2 Description of the normal profile of charging system:
4.3 Specifications of mains:
4.3.1 mains : single phase/ three phase
4.3.2 Nominal Voltage (V) & frequency (Hz) with tolerances :

Table 23 of AIS-007 (Revision 5)

4.4 Reset period recommended between the end of the discharge and the start of the
charge
4.5 Recommended duration of a complete charge
4.6 In case of on-board charger
4.6.1 Continuous rating of charger socket (A) :
4.6.2 Time rating (h) of charger socket, if any :
4.6.3 Whether soft-start facility Yes / No :
4.6.4 Maximum initial in-rush current (A)
5.0 Electrical Details of Vehicle for Functional Safety
5.1 Schematic diagram showing the electrical layout giving all major electrical items along
with their physical location in the vehicle. It shall include batteries, power-train
components, protection fuses, circuit breakers etc. (Reference in AIS-038 clause 3.1.3)
5.2 Specifications of circuit breakers/ fuses used for protection of batteries / power-train
(Reference in AIS-038 clause 3.1.3)
5.2.1 IS / IEC specifications
5.2.2 Rating (A)
5.2.3 Opening time (ms)
5.3 Working voltage V (Reference in AIS-038 clause 3.2)
5.4 Schematic highlighting physical location of live parts having working voltage greater
than 60 V DC or 25 V AC (Reference in AIS-038 clause 3.2.1.2)
5.5 Electric cables / connectors / wiring harness (Reference in AIS-038 clause 3.2.2.2)
5.5.1 IEC protection class
5.5.2 Insulation material used
5.5.3 Conduits provided Yes / No
5.6 List of exposed conductive parts of on-board equipment. (Reference in AIS-038
clause 3.2.2.3)
5.6.1 Any potential equalization resistance used to electrically connect these parts Yes/ No
5.6.2 If yes, give details
5.7 List of failures due to which the vehicle will come to standstill (Reference in AIS-038
Manufacturer :
clause 3.3.6) Document No : Test Agency : Cert No :

5.8
Signature
List of conditions under which the performance
Signature
of vehicle is limited and how.
(Reference in AIS-038 clause 3.3.13 )
Name
5.9 Declaration regarding Design guidelines followed with respect to various requirements
Name Sheet No Designation !

Designation Date ! Date/227

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 6.0 Electrical energy consumption of Vehicle in W-h/km, as per clause 5.5.1 of AIS-039
7.0 Special gear shifting pattern if any

Manufacturer : Document No : Test Agency : Cert No :

Signature Signature

Name

Name Sheet No Designation !

Designation Date ! Date/227

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 ANNEX I

(See introduction)

COMMITTEE COMPOSITION *
Automotive Industry Standards Committee

Chairman
Shri Shrikant R. Marathe Director,
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Road Transport & Highways
(Dept. of Road Transport & Highways), New Delhi
Representative from Ministry of Heavy Industries & Public Enterprises
(Department of Heavy Industry), New Delhi

Shri S. M. Ahuja Office of the Development Commissioner, MSME

Ministry of Micro, Small & Medium Enterprises, New Delhi
Shri P. C. Joshi Bureau of Indian Standards, New Delhi
Director/ Director , Central Institute of Road Transport, Pune
Shri D. P. Saste (Alternate)
Director Indian Institute of Petroleum, Dehra Dun
Director International Centre for Automotive Technology
Director Vehicles Research & Development Establishment,
Ahmednagar
Representatives from Society of Indian Automobile Manufacturers (SIAM)
Shri T. C. Gopalan Tractor Manufacturers Association, New Delhi
Shri U. S. Harite Automotive Components Manufacturers Association of India,
New Delhi

Member Secretary
Mrs. Rashmi Urdhwareshe
Sr. Deputy Director
The Automotive Research Association of India, Pune

* At the time of approval of this Automotive Industry Standard (AIS)

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