Cylinder
Cylinder
CONTENTS
1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. LIFTING POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6. OPERATING PRINCIPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.1 Adjusting feed cylinder overcenter valve (248) and sequence
valve (249) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.2 Approach stop device (safety wire) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.3 Adjusting of the approach stop device (safety wire) . . . . . . . . . . . . . . . . . 8
7. CHECKING, SERVICING, ADJUSTING, AND REPLACING WIRE ROPES . . 9
7.1 Checking and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.2 Adjusting wire ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.3 Replacing wire ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8. FEED RAIL AND CARRIAGE SLIDE PIECES . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.2 Adjusting slide piece clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
19. REPLACING RETURN WHEEL BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10. FEED CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.1 Removing the feed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2 Cylinder structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.3 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.4 Installing the feed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10.5 Bleeding the feed cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11. PITO 15 H – RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11.1 Replacing jaw pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11.2 Retainer maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11.3 Retainer alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1. GENERAL
The LF 1514 feeds are designed for the HL 700, HL 1000 and HL 1500 rock drills.
The engineering of the feed aims at simple structure and easy maintenance. The main
components and the operating principle of the feed are presented later in these
instructions.
These instructions also describe the usual maintenance procedures of the cylinder feed.
Tamrock Service is always ready to offer advice and help in all service problems. The
trained maintenance personnel of your Tamrock Dealer use the proper tools and modern
measuring instruments, and they install original Tamrock spare parts when necessary.
2. SAFETY
Do not use the cylinder feed until you have received proper training. Read
the operating instructions before using the equipment. The operator
must also know the operating, maintenance, and safety instructions of
CAUTION
the cylinder feed.
The wire ropes, their anchoring, return wheels, and other components
under load must be checked at least once a week.
CAUTION
Beware of moving machine parts, especially the rotating drill rod. Carry
out maintenance and repair work when the rig is stopped. Make also sure
that the rig cannot be accidentally started during repair work.
WARNING
3. TECHNICAL DATA
4. LIFTING POINTS
5. MAIN COMPONENTS
1. Feed rail
2. Rock drill
3. Drill carriage
4. Feed cylinder
5. Return wheel, upper
6. Return wheel, lower
7. Pito
8. Movable suction head
9. Ground jack
10. Hose reel
10
2 1
6. OPERATING PRINCIPLE
The construction of the cylinder feed is such that the cylinder tube (14) moves during feed
operation, while the piston rod (13) is fixed to the rear end of the feed rail. The oil flows
to the cylinder through the piston rod to both sides of the piston. The movement speed
of the cylinder tube is doubled for the rock drill (2) by means of wire ropes (11) and (12)
and return wheel assemblies (4) and (5) at both ends of the cylinder tube. Hose reel (10)
is fixed to the cylinder tube (14).
13
10
A B
M
C1 C2
248
M M1 M2
14 4 249
11
V1 V2
2
12
M2
V2
249
248
V1
M1
C1 C2
248
M1 M2
249
V1 V2
1. Open the locking nut the of the overcenter valve (248) clockwise because the
screw has a left–hand thread.
2. Open the adjusting screw of the overcenter valve (248) fully by turning it clockwise
because the screw has a left–hand thread.
3. Tighten the adjusting screw of the overcenter valve (248) 2 turns
(=counterclockwise).
4. Open the locking nut of the sequence valve (249) (ccw).
5. Open the adjusting screw of the sequence valve (249) fully (ccw).
6. Tighten the adjusting screw of the sequence valve 2.5 turns (clockwise).
7. Tighten the locking nuts.
E 2001 SANDVIK TAMROCK CORP., Tampere Plant,
P.O.Box 100
FIN–33311 TAMPERE, Finland
Tel. +358 205 44 121, Telex 22335 parts fi
Telefax +358 205 44 4771
8 (25) C 33500 – 3 en 0101 / PIR
Approach stop device is located in front end of the feed. If the safety wire is pulled hard
enough, or if it loosens, drilling and rod handling functions stop, as well as the dust
collector and the light in the switch box comes on The engine remains running. Resetting
is done by pushing the safety wire reset button. Check the function of the switch and light
every day.
Before resetting the device, check that the rod handling and drilling
controls are not in any operating position.
WARNING
Always check the wire ropes if something has happened that may have
damaged them.
WARNING
Daily
D Check the wire rope mountings and tightness.
D Check the general condition and wear of the wire ropes, especially at the joint and
in the stretch that runs over the return wheel.
D Check that the wire ropes run straight (especially under the carriage), and that the
bottom of the feed is clean (remove rocks, etc.).
Weekly
D Clean the wire ropes and lubricate them.
D Check the wire ropes observing the following:
– broken wires (max. 15 / 350 mm)
– broken strands
– wire rope diameter (min. 11 mm)
– rust over the whole length of the wire rope
– strand or wire deformations
– IF ANY OF THE ABOVE DEFECTS ARE DETECTED, THE WIRE
ROPES MUST BE REPLACED (BOTH PULLING OR RETURNING
WIRE ROPES).
– More detailed information on checking and discarding wire ropes is given
in the ISO–4309 standard.
15
11
12
15
L3
3. Check the carriage position on the chart and locate the carriage to position D + 5
mm by adjusting the return wire rope (12). While tightening nuts hold the
connecting rod to prevent twisting the wire rope. Tighten the wire ropes equally.
4. Tighten the pulling wire rope (11) so that the carriage moves approx. 5 mm toward
Pito. Carriage position is now as shown on the chart. Tighten the wire ropes
equally and prevent them from twisting.
In the feed with hose reel the location of the carriage with respect to the
hose reel must not change. The change of the distance between carriage
and hose reel causes change in the tightness of the hoses. This can break
CAUTION
the hoses or the hose reel.
15, 16
4
11
12
5
15, 16
1. Insert the wire rope under the carriage with the threaded rod first.
2. Install the wire rope on the return wheel.
3. Push the threaded rod through the mounting plate and install the tightening nut.
4. Check that the wire ropes run straight under the carriage, and over the plastic
plate.
5. Because the new wire ropes stretch a little at the beginning, their tightness have
to be checked in during the first days of use.
The feed rail of LF 1514 is made of a steel profile beam with stainless steel angle bars
welded to the slide surfaces.
The rock drill carriage runs along the feed rail on slide pieces. Each slide piece is mounted
to the carriage with three bolts through the slide piece body. These bolts lock the slide
pieces to the body in the lengthwise direction. Locking in crosswise direction is achieved
through the form of the slide piece and the body.
2
1
clearance = 0
Replacing bearings
– Open the locking nuts of the cover.
– Remove the covers from the axle ends.
– Pull the return wheels off the axle (use a puller).
– Knock the outer bearing off the return wheel.
– Remove the securing ring from between the bearings.
– Press the inner bearings (2 pcs) out of the return wheel.
– Install the securing ring.
– Install the new bearings into the return wheel bearing housing (if necessary, warm
up the wheel to max. 200_C).
– Install the return wheel with its bearings on the axle.
– Install the covers with their mounting screws (observe the correct mounting
direction of the return wheels, see picture).
– Press grease on the greasing nipples so that it comes out from between the return
wheel and the cover.
If the wire rope groove has sharp edges, remove them by grinding. The return wheel must
be replaced if its outer diameter has worn below 150 mm or, measured at the bottom of
the wire rope groove, below 122 mm.
Greasing
1. Greasing the return wheels.
2. Greasing the joint between the return wheel body and the cylinder.
1 1
2 2
Return wheel assembly for pulling wire Return wheel assembly for returning
rope (front end) wire rope (rear end)
1. Turn the boom and the feed in line with the rig middle line.
2. Drive the tilt cylinder extreme out position.
3. Drive the feed to the extreme forward position and rock drill forward but not over
the return wheel.
4. Lower the feed stinger against the ground.
2 1 4 3
6 5
1. Cylinder tube
2. Piston rod
3. Mounting piece (fixed)
4. Pressure oil connection (cylinder extends = feed movement)
5. Pressure oil connection (cylinder retracts = return movement)
6. Cylinder limit bushing
Disassembling cylinder
3 4 5 2 1
3. After installing, the seal is seated into its groove using, for instance, the cylinder
tube. Oil the seal before seating.
2. After installing, the sealing rings are seated into their grooves. The wiper is
threaded into its groove. Seating can be done with an oiled piston rod.
Assembling cylinder
1. Replace the O–rings (5) of the cover (2). Check that the O–rings are not left
twisted.
2. Push the cover (2) and the possible cylinder limit bushing (8) on the piston rod (4).
3. Replace the O–ring (6) of the piston (3) and install the piston.
4. Push the piston (3) and the piston rod (4) and the possible cylinder limit bushing
(8) to the cylinder tube (7) and thread the cover (2) closed. NOTE! The cylinder
tube is different in versions with hose reel and without hose reel.
5. Install the fittings (1) to the piston rod (4). Use new seals on the fittings.
3 6 4 7 2 5
8 1
A
B
0.5 –1mm A
Feed without hose reel: Install the rear end guide pieces (B) to the guide plate and adjust
the clearance to 0.5 – 1 mm while cylinder is in minimum position.
B
0.5 –1mm
7. Install the wire ropes into the slots on the carriage and check that the wire ropes
run straight underneath the carriage, and over the plastic plate.
8. Adjust the wire ropes.
1. Turn the boom and feed parallel with the rig middle line.
2. Drive the tilt cylinder out in extreme position.
3. Drive the feed forwards to the extreme position.
4. Lower the feed stinger against the ground.
5. Drive the feed cylinder so that there is about 1meter piston rod out of the cylinder.
A
M1 B
M2 A B
M1
M2
6. Connect hoses long enough to measuring points M1 and M 2 and direct them to
waste oil cans.
7. Drive the feed cylinder in to minimum position. Keep driving the cylinder against
stopper until air has come out. Bleeding is properly done when there is no air in
the oil, oil is clear.
8. Disconnect hoses and fit protecting covers to measuring points.
A
B
M2
M1 A B
M1
M2
The engine must be stopped during the jaw pieces replacement work.
CAUTION
1
The retainer jaw must be aligned with the rock drill shank.
Loosen the four bolts (1) and align the Pito retainer (2) so that the rock drill shank is
centered in a sleeve held in the retainer jaw. Tighten the four bolts.