Treinamento Manutenção

DX-680
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training COMPONENTS

Accumulator,
high pressure
Stabilizer
Rotation motor pressure
accumulator
Rear--end
Gear cover
housing
Flushing
housing

Accumulator,
low pressure
Spacer
Body cylinder
Front--end cover
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training TIGHTENING TORQUES

150 Nm
(100 Nm)
x
400 Nm
(200 Nm)
x
200 Nm
(100 Nm)

200 Nm

200 Nm
(100 Nm)
400 Nm
(200 Nm) x
600 Nm x
(300 Nm)
x

x = use cross--tightening
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training HOSE CONNECTIONS

Rotation, return (L.P.)

Rotation, case drain line

Rotation, pressure (L.P.)
Flushing

Shank lubrication R1/2” Percussion mechanism

pressure side (H.P.)

Shank lubrication collector Percussion mechanism

return side (L.P.),
(orifice 4 8 mm)
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training SHANK LUBRICATION / OPERATING PRINCIPLE

Air

Rock
drill

Oil Collecting
piece

Water
Air separator
Pressure valve
switch

Air

H93 Oil

Shank lubrication
working indicator light
Tank Pressure
Shank lubrication
disturbance
indicator light
Hydraulic oil Pump
H94 tank line operating
pressure
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training LUBRICATION
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training FLUSHING HOUSING SEALS

90°

Drain Drain
hole hole
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training INSTALLATION OF SEALS

 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training SPECIAL TOOLS

1 4 888
2
41
9 5
16

6
3
12 10

43 25

13
42
50

51 24
52

54 53 21
56
15 58

58 55
57 18
14 37

17

22 46 38

35
34 40 33 40 59
26 44
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training FRONT END

Flushing housing Rotation bushing

Shank Coupling

Chuck
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training FLUSHING DEVICE

Bushing bearing
Seal housing

Shank bushing
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training PRESSURE ACCUMULATORS

Before removing the accumulator from the rock drill,

release the pressure by opening the filling valve

CAUTION
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training ROTATION MOTOR

Shaft

Cover
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training ROTATION MOTOR TIMING

Center
line

Tooth
gear

Channel
plate
Drain
hole

Shaft

Disc
valve
Through
hole
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training GEAR HOUSING 1

Removing intermediate
gear needle bearing

Shaft

Intermediate
gear
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training PRESSURE ACCUMULATORS / FILLING

Filling
valve

Locking
nut Cap
N2 Accumulator
body

High pressure (HP) accumulator filling pressure

compared to percussion pressure
100

90
MAX.
80

70
MIN.
60
Filling pressure

50

40

30

20

10

0
100 120 140 160 180 200 220

Percussion pressure
Filling pressures:
Filling pressure HP: 30%--50% of drilling percussion pressure; 80 bar max.
~ 3--5 bars
Filling pressure LP: 50% of percussion return (tank) line pressure;
Stabilizer: 30 bar
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training WEAR LIMITS

I G

N O

M K

D
E

S
B

F
 T/T/Ranger800--2/T/2 ROCK DRILL HL 800T

training WEAR LIMITS / REAR END

A -- B > C
 T/T/Ranger800--2/T/3 CHAIN FEED

training COMPONENTS

Hose
reel
Chain
tensioner

Feed
mechanism

Rock drill
carriage
Feed
beam

Rod
handler
 T/T/Ranger800--2/T/3 CHAIN FEED

training SLIDING CLEARANCES ADJUSTMENT

260 Nm

Shims

0,5...1,0 mm for drill

carriage

Slide piece
A
Shim

for
hose reel
 T/T/Ranger800--2/T/3 CHAIN FEED

training SHOCK ABSORBER

Spring Ring
Shaft Chain mounting
piece

214
pretighten 11+1 mm
 T/T/Ranger800--2/T/3 CHAIN FEED

training FEED CHAIN TIGHTENING

Adjusting screw

Locking nut

Sprocket wheel

Pin locking
 T/T/Ranger800--2/T/3 CHAIN FEED

training HOSE REEL (OPTION) MOVEMENT ADJUSTEMENT

a2 a1

a1 = a2

Adjusting
plates

Slide piece
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training COMPONENTS 1

Top cover
Rod handler
upper part
14’ sleeved rods Gripper transfer
cylinder
Rod gripping
upper part
12’ sleeved rods Slide gate cylinder
14’ MF rods

upper part
10’ sleeved rods
12’ MF rods

Valve block

Rod handler
lower part
Rod feed
Valve block
cylinder

Lower support Flow divider valve

 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training COMPONENTS 2
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training SYSTEM

236 237

215 216 210

211 212 213 214

208

199 207 207 207 207 207 207

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8

b down b close b close b in b b open b

close

200 263
a a a a a a a
open up open open out close

T2 T2

P2 P2

Y205 Y204 Y203 Y202 Y201 Y217 Y219 Y243

pito suction upper lower rod rod release centralizer
head jaw jaw transfer lifting lower (option)
jaw

P
173
218

209
Pump 50
T LS
a

206
Controls
left hand panel
T b

P
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training ADDING / DISASSEMBLING DRILL RODS

ADDING DISASSEMBLING
DRILL RODS DRILL RODS

Gripper jaw
Inclined edge
Slide gate

Sliding surface Slide gate

Rods
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training RODS IN CASSETTE

236 237

215 216 210

211 212 213 214

208

199 207 207 207 207 207 207

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8

b down b close b close b in b b open b

close

200

263
a a a a a a a
open up open open out close

T2 T2

P2 P2

Y205 Y204 Y203 Y202 Y201 Y217 Y219 Y243

pito suction upper lower rod rod release centralizer
head jaw jaw transfer lifting lower (option)
jaw

P
173
218

209

T LS
a

206

T b

P
80 50 1 90
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training ROD TRANSFER IN

236 237

215 216 210

211 212 213 214

208

199 207 207 207 207 207 207

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8

b down b close b close b in b b open b

close

200

263
a a a a a a a
open up open open out close

T2 T2

P2 P2

Y205 Y204 Y203 Y202 Y201 Y217 Y219 Y243

pito suction upper lower rod rod release centralizer
head jaw jaw transfer lifting lower (option)
jaw

P
173
218

209

T LS
a

206

T b

P
80 50 1 90
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training UPPER JAW OPEN

236 237

215 216 210

211 212 213 214

208

199 207 207 207 207 207 207

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8

b down b close b close b in b b open b

close

200

263
a a a a a a a
open up open open out close

T2 T2

P2 P2

Y205 Y204 Y203 Y202 Y201 Y217 Y219 Y243

pito suction upper lower rod rod release centralizer
head jaw jaw transfer lifting lower (option)
jaw

P
173
218

209

T LS
a

206

T b

P
80 50 1 90
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training ADJUSTEMENTS

Adjusting
screw

Adjusting
screw

Adjusting
screw

Bolts
 T/T/Ranger800--2/T/4 ROD HANDLER RH714

training GREASING POINTS

Gripper jaw cylinder

2 pcs
Gripper transfer cylinder
2 pcs

Sliding body
2 pcs
 T/T/Ranger800--2/T/5 BOOM DB 800

training COMPONENTS 1

Feed extension
cylinder
Feed swing Boom
cylinder arm

Cradle

Boom knee
cylinder

Cross piece Rear

Feed tilt boom
cylinder
Boom lift
cylinder
 T/T/Ranger800--2/T/5 BOOM DB 800

training COMPONENTS 2

feed boom boom feed feed

extension lift knee swing tilt
cylinder cylinder cylinder cylinder cylinder
188 186 185 184 183

170

175

upper
structure
300
swing
cylinder

176 181 177 178 179 180 171

50 pump
50
172

Right hand panel

in cabin
 T/T/Ranger800--2/T/5 BOOM DB 800

training CYLINDER MOUNTINGS

Sleeve Pin Sleeve

Washer Washer

Screw
Screw

Slot

Note!
90º

Tightening torque 290 Nm

 T/T/Ranger800--2/T/5 BOOM DB 800

training TURNING TO HORIZONTAL DRILLING

Swing
cylinder

Sleeve

Pin

Sleeve
Mounting for
horizontal drilling
Washer

Screw
 T/T/Ranger800--2/T/5 BOOM DB 800

training BOOM HYDRAULICS / BOOM LIFT CYLINDER

feed boom boom feed feed

extension lift knee swing tilt
cylinder cylinder cylinder cylinder cylinder
188 186 185 184 183

53
170

56 61
60

175 52
55

upper
structure
swing 300
rotation
cylinder valve

176 181 177 178 179 180 171

172

from
winch
valve

from
rod handler
valve

173

80 50 1 90
 T/T/Ranger800--2/T/5 BOOM DB 800

training MAINTENANCE / GREASING POINTS

Feed extension
cylinder Boom knee
cylinder
Feed swing
cylinder

2X

2X

Boom lift
Feed tilt
cylinder
cylinder

2X
 T/T/Ranger800--2/T/6 CARRIER

training LOWER FRAME

Upper frame
swing cylinder
Oscillation
cylinders

Upper frame extra

swing cylinder
(option)

Final
drive

Track tensioning
cylinder

Track
rollers Idler
wheel
 T/T/Ranger800--2/T/6 CARRIER

training CHAIN TENSIONING / OIL LEVEL

15--35 mm

Tensioning Grease Adapter

cylinder nipple (special)

Oil checking
Oil filling plug and
drainage plug

Oil level
 T/T/Ranger800--2/T/6 CARRIER

training TRACK CHAIN / FINAL DRIVE REMOVING

Track chain removing / assembling

Master pin
marked

Removing final drive

 T/T/Ranger800--2/T/6 CARRIER

training FINAL DRIVE

Brake discs
Hydraulic
motor Planet gear

Valve group

Motor adjustment
Release for
towing
 T/T/Ranger800--2/T/6 CARRIER

training HYDRAULIC MOTOR

Cylinder Displacement
block control piston

Swashplate

Shaft
seal

Drive
shaft

Piston Piston
shoe
Valve
block Displacement
adjustment
screw
 T/T/Ranger800--2/T/6 CARRIER

training SWING PIECE

Upper frame
swing piece
 T/T/Ranger800--2/T/6 CARRIER

training UPPER FRAME SWING / EXTRA SWING CYLINDERS

182
upper
structure
swing
cylinder

170

193 cylinder upper

structure
extra swing
195 cylinder

tank

194 control valve

feed boom boom feed feed 198

extension lift knee swing tilt
cylinder cylinder cylinder cylinder cylinder

rear
176 181 177 178 179 180 171 jack

172
197

b b

a a
174 196

Y369

80 50 1 90
 T/T/Ranger800--2/T/6 CARRIER

training ENGINE

Crankcase
breather

Engine oil
dipstick

Compressor
Oil filter Fuel Water
filter separator
ECM

Transfer
gearbox

Hydraulic
pumps
 T/T/Ranger800--2/T/6 CARRIER

training FUEL AND COOLING SYSTEM

290L

Water drain
valve
 T/T/Ranger800--2/T/6 CARRIER

training ENGINE / ECM

J2/P2 J1/P1
ECM connectors

Disconnect the battery cables or

turn the main switch off and dis-
connect connectors from the ECM
before welding the rig.
 T/T/Ranger800--2/T/6 CARRIER

training TRANSFER GEARBOX

 T/T/Ranger800--2/T/6 CARRIER

training HYDRAULIC PUMPS

Gear
pump

Gear
pump

Pump 50 Pump1

Maw
pressure
regulators

Variable
displacement
pumps
Pump 50
Pump1

Oil flow
regulators
 T/T/Ranger800--2/T/6 CARRIER

training WATER SEPARATOR / FUEL FILTER

20
15 Vacuum
60 40 10 gauge
25 80
20 5
100
30 0
15
20
10
60 40

25 80
20 5
100
30 0
Filter
element

O--Ring
Bowl

Drain
valve
 T/T/Ranger800--2/T/6 CARRIER

training ENGINE / RADIATOR

OK
 T/T/Ranger800--2/T/6 CARRIER

training TRAMMING HYDRAULICS / DIAGRAM

146 145

151 148 150 147

144 143

149

X5
153 152

137 136
133
135

138

140 320 139

130
154

134 131
132

80 50 1 90

TRAMMING HYDRAULICS OLD (->2004)

 T/T/Ranger800--2/T/6 CARRIER

training ENGINE AND COMPRESSOR AIR FILTERS

Intake holes

Safety filter element

Service indicator Filter element

Intake
holes
Ejector Ejector tube
tube

Filters

Service indicators
 T/T/Ranger800--2/T/6 CARRIER

training HYDRAULIC OIL RECEIVER

Hydraulic oil
return pressure
gauge

Thermostat
element
Hydraulic oil
Hydraulic oil return pressure
return filter to / from Hydraulic oil
oil--cooler temperature

Breather filter

Oil level Collector piece

sight glass
 T/T/Ranger800--2/T/6 CARRIER

training COLLECTOR

Return oil

To oil cooler

From oil cooler

Thermostat

To tank

2,4 (by pass)

2,1
(indicator
light)
 T/T/Ranger800--2/T/6 CARRIER

training HYDRAULIC OIL RETURN FILTER

Warning light at 2,1 bar

by--pass opens at 2,4 bar

By--pass
 T/T/Ranger800--2/T/6 CARRIER

training OIL COOLERS

Thermostat

Fan speed
regulator

Cooler
by--pass
valve

Hydraulic
motor

Compressor
Hydraulic oil--cooler
oil--cooler
 T/T/Ranger800--2/T/6 CARRIER

training TRAMMING HYDRAULICS / COMPONENTS

146 145

151 148 150 147

Drive motor
valve group
144 143

149

Tramming
153 152
X5
controls in
137 136
cabin
133
135

138

140 320 139

130
154

134 131
132
80 50 1 90

TRAMMING HYDRAULICS OLD (->2004)

 T/T/Ranger800--2/T/6 CARRIER

training TRAMMING HYDRAULICS / SLOW SPEED

146 145

151 148 150 147

144 143

149

X5
153 152

137 136
133

135

138

140 320 139

130
154

134 131
132

80 50 1 90
 T/T/Ranger800--2/T/6 CARRIER

training TRAMMING HYDRAULICS / HIGH SPEED

146 145

151 148 150 147

144 143

149

X5
153 152

137 136
133

135

138

140 320 139

130
154

134 131
132

80 50 1 90
 T/T/Ranger800--2/T/6 CARRIER

training PRESSURE REDUCING VALVE

Drive motor
valve group

146

151 148

144

149
 T/T/Ranger800--2/T/6 CARRIER

training HYDROSTATIC BRAKE

146

151 148

144

149 Drive motor

valve group
 T/T/Ranger800--2/T/6 CARRIER

training ANTI--CAVITATION / CHECK VALVE

146

151 148

144

Drive motor
149
valve group
 T/T/Ranger800--2/T/6 CARRIER

training PRESSURE RELIEF VALVE

Drive motor
valve group
 T/T/Ranger800--2/T/6 CARRIER

training OSCILLATION
 T/T/Ranger800--2/T/6 CARRIER

training OSCILLATION / LOCKED

168

165

162 164
246 159
166
169
167
X5

160
163
161

80 50 1 90
 T/T/Ranger800--2/T/6 CARRIER

training OSCILLATION / LEFT CYLINDER MOVED

168

165

162 164
246 159
166
169
167
X5

160
163
161

80 50 1 90
 T/T/Ranger800--2/T/6 CARRIER

training OSCILLATION / BOTH CYLINDERS MOVED

168

165

162 164
246 159
166
169
167
X5

160
163
161

80 50 1 90
 T/T/Ranger800--2/T/6 CARRIER

training OSCILLATION / OPEN CIRCUIT

168

165

162 164
246 159
166
169
167
X5

160
163
161

80 50 1 90
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training CONTROLS AND INSTRUMENTS

Percussion Rotation Feed Flushing Stabilator

Pressure
gauges

Drilling
joystick
Threading
Feed pressure
control lever
adjusting
S29

Rotation speed
adjusting
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training LEFT HAND PANEL

S23 feed--percussion
H42 follow--up off
= max. percussion,
indicator light goes on
feed--percussion
follow--up on
forced flushing
if S18 is on

blow--down automatics
S18 if dust collector (S46) is on,
max. flushing
blow--down
automatics off and
flushing off

blow--down automatics
if dust collector (S46) is on,
half flushing

S24
H17
S17
flushing control
anti--jamming
automatics on
automatics on
(rotation pressure)
flushing control
anti--jamming automatics off
automatics off
power extractor on
(indicator light on)
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training DRILLING JOYSTICK

Push button 1 (S21), fast feed

Push button 2 (S22), maximum percussion pressure

Push button 3 (S19), percussion off / on

Push button 4 (S20), release of joystick locking

Operating
lever
Rubber
grommet

Plunger

Return
Actuation
spring
ports
Control
spring
Housing
3
4
P

2
T
1
Drilling
Inlet Regulating Tank (T) Inlet (P)
(P) spool
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training FEED DIRECTIONAL VALVE

Pressure relief
c valve LsA for port B
B (30)
Pressure
d A relief valve
(25)

Pressure
relief valve
(24)
Pressure relief
valve LsA for port A
(29)
Max. feed
speed
Pressure compensator (22) setscrews:
inside basic module upwards
downwards

24

25
d

c
23

27

29

30
22

26

PVG basic
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training FEED PRESSURE REGULATING VALVE

Feed pressure
regulating valve
(20)

20
T1
T2

Tank line
control valve
32 (32)

T1 T2 P
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training ROTATION DIRECTIONAL VALVE

Pressure relief valve

LsB for port B (61)
LX
c B A
T Pressure relief valve
LsA for port A (60)
d
Pressure relief
valve (55)

LS
M
P

Pressure relief valve (56)

inside pump side module
Pressure compensator (52)
inside basic module
A B

c 53

M
56 60 61
55
52
LS
LX

T P

PVG basic
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training ROTATION SPEED ADJUSTMENT BLOCK

Rotation speed
adjusting valve
(59)

Directional valves for

pilot control circuit
T2 (40) (41)
X4 X6

X5
X8

Fast rotation
valve (58)

Shuttle
valve (42) X3 Pilot control
X7 circuit pressure
X1 relief valve (39)
X2 X9 T1
T1 T2 X8 X6 X5 X4

42
39

58
59
40 41 X9

X3 X7 X2 X1
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training DUST COLLECTOR PUMP VALVE

82

Selector
valve (81)
M Check valve
81 (83)
84
Pressure relief
valve (84)

83

A D B

80
Dust collector
motor (82)

1
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training JOYSTICK FUNCTION

1 2
3

4
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training FEED--PERCUSSION / ANTI--JAMMING CONTROLS

feed--percussion
follow--up off
= max. percussion,
indicator light goes on
S23
H42
feed--percussion
follow--up on
forced flushing
if S18 is on

anti--jamming
automatics on
S24 (rotation pressure)

anti--jamming
automatics off

anti--jamming automatics
(rotation pressure) and
flushing control on
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training THREAD OPEN/CLOSE CONTROL

S29
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP

Maw
pressure
regulators

Pump 50 Pump1

Oil flow
regulators
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP STRUCTURE

Oil flow
regulator
Drain port Suction port Maw pressure
regulator

Pressure port

Regulating unit Oil flow

regulator

Max. pressure
regulator
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP FUNCTION

Counter piston Pistons Spring

Swashplate Adjusting Regulators

cylinder
Stroke Stroke Stroke = 0

Maximum angle/flow Decreased angle/flow Zero angle/flow

 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP / FLOW CHART

Device
BEFORE STARTING max. pressure
Shuttle
valve

Directional
valve

Load
sensing
line
Driven motor
or cylinder Main pressure
relief valve

Pressure
controller
Flow
controller

Cooler
Thermostat

Pump Controller
Filter
Pressure line
Oil tank Return line
Load sensing line
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP / STAND BY

STAND BY
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP / DELIVERY

DELIVERY
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training VARIABLE DISPLACEMENT PUMP / MAX. PRESSURE

MAX. PRESSURE
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training ADJUSTMENTS OF HYDRAULIC COMPONENTS

The hydraulic oil temperature must be 40--50_C

before any adjustments are made
Adjust the diesel engine rotation speed:
CAUTION
idling 1500 rpm and full speed 2200 rpm
variable displacement pump 1
variable displacement pump 50
pilot control pressure adjusting valve 43
rotation pressure relief valve 55
LSA pressure of the A line pressure relief valve 60
LSB pressure of the B line pressure relief valve 61
anti--jamming valve 34
percussion main valve 3 spring
percussion max. pressure relief valve 7
feed--percussion monitoring valve 8
feed pressure regulating valve 20
maximum pressure for fast forward feed valve 29
maximum pressure for fast reverse feed valve 30
fast feed maximum speed backwards/forwards
maximum feed speed for drilling valve 39
rock drill rotation speed valve 59
rock pilot valves 303 and 307

feed-- and rotation speed for threading

valves 94 and 96; Ranger 780--2, 800--2

cooler pump (90) pressure relief valve (91)

pressure relief valve (84) of dust collector pump (80)
percussion pressure switch (12) and the rotation pressure switch (66)
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS THC 700

training FACTORY SETTINGS AND MEASURING POINTS

OF PRESSURES

NO FUNCTION setting, BAR MEASURING POINT

1 PRESSURE REGULATOR; PERCUSSION AND FEED PUMP 280 M1
1 FLOW REGULATOR; PERCUSSION AND FEED PUMP 25 M1
3 PERCUSSION MAIN VALVE CLOSED M3
4 PERCUSSION SELECTOR VALVE FIXED 9 M9
5 PERCUSSION PRESSURE SELECTOR VALVE FIXED 14 M10
6 1/2--POWER PERCUSSION REGULATING VALVE
RANGER 500--2, RANGER 600--2 90 M1
RANGER 700--2, RANGER 780--2, RANGER 800--2 100 M1
7 MAX. PERCUSSION PRESSURE REGULATING VALVE
RANGER 500--2, RANGER 600--2 150 M1
RANGER 700--2 170 M1
RANGER 780--2 180 M1
RANGER 800--2 190 M1
8 FEED--PERCUSSION MONITORING VALVE
RANGER 500--2 VARIATION 50--90 BAR 60 M1
RANGER 600--2 VARIATION 50--80 BAR 60 M1
RANGER 700--2 VARIATION 35--80 BAR 70 M1
RANGER 780--2, 800--2 VARIATION 35--70 BAR 50 M1
12 PRESSURE SWITCH FOR PERCUSSION 8--9 M9
20 FEED PRESSURE REGULATING VALVE VARIES M6
24 B--LINE SHOCK VALVE FIXED 230 --
25 A--LINE SHOCK VALVE FIXED 175 --
29 FAST FEED MAX. PRESSURE DOWNWARDS 150 M6
30 FAST FEED MAX. PRESSURE UPWARDS 180 M6
34 CONTROL VALVE FOR ANTI--JAMMING AUTOMATICS 80 M
39 MAXIMUM VALUE OF FEED SPEED
RANGER 500--2 19 M10
RANGER 600--2, 700--2, 780--2, 800--2 17 M10
43 ADJUSTMENT OF PILOT CONTROL PRESSURES 30 M8
50 MAIN PRESSURE REGULATOR OF ROTATION PUMP 260 M (at rotation dir. valve 53)
50 FLOW REGULATOR OF ROTATION PUMP 25 M (at rotation dir. valve 53)
55 ROTATION MAIN PRESSURE RELIEF VALVE 260 M (at rotation dir. valve 53)
59 ROTATION SPEED REGULATING VALVE VARIES
60 MAX.ROTATION PRESSURE; DRILLING DIRECTION 150 M (at rotation dir. valve 53)
61 MAX.ROTATION PRESSURE; THREAD OPENING DIRECTION 195 M (at rotation dir. valve 53)
66 PRESSURE SWITCH FOR SLU CONTROL 8--9 (M9)
84 PRESSURE RELIEF VALVE FOR DUST COLLECTOR FIXED 210 M (at dust collector block)
91 PRESSURE RELIEF VALVE FOR COOLER 150 M (at cooler relief valve )
STABILIZER
(1) STABILIZER MAX. PRESSURE 170 max. pressure
(2) STABILIZER SET PRESSURE 60 set pressure
 T/T/Ranger800--2/T/7 DRILLING HYDRAULICS

training COMPONENTS

3
Pressure
2
reducing 1
valve

3
Pressure 2

reducing 1
Y126
valve 3
4 2
2
1
3 1

Selector
valve Selector
valve
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPONENTS 1

Oil&air receiver Oil regeneration line:

Oil separator elements Strainer, orifice and
Minimum pressure valve non--return valve
Safety relief valve (14,15,16)
(7,8,9,10)
Thermostat Oil
Flushing valve (26)
filter
Half--flushing valve (27) Oil
cooler Flushing
control (38)

Dust
collector

SLU
Compressor temperature gauge (17) (35--37) Air
Flushing regulating valve (28) output
Pressure gauge (29)
Oil filling Suction
pump (40--42) cut--off
valve (31)
Dust collector
solenoid valve Valve block
(32) (18--25)
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPONENTS 2

Intake
valve

Air end
Screw compressor

Ejector
Air pre--cleaner
Air filter
Air filter
service indicator

Valve block
(18--25)
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training PNEUMATIC CIRCUIT DIAGRAM

 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR / GEARBOX

 T/T/Ranger800 --2/T/8 COMPRESSOR AND AIR CIRCUIT

training AIR END MAIN COMPONENTS

Rotors Bearing housing cover

Housing Outlet cover

Compressing principle:
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR AIR INTAKE VALVE

Air in

Regulator
valve

Compressor
unit
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training OPERATING PRINCIPLE OF COMPRESSOR CIRCUIT

Air pre--cleaner
Air filter
Ejector
Intake
valve

Air
end
Blow--down
valve

Oil
filter
Oil
Thermostat separator

Oil/air
receiver

Oil Oil filling

cooler pump
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 1

BEFORE STARTING,
ignition key position 0

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 2

BEFORE STARTING,
ignition key position 1

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 3

STARTING,
load relief 30 s;
ignition key position 2

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 4

30 SECONDS AFTER
STARTING

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 5

DELIVERY

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 6

REDUCED CONSUMPTION

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 7

NO CONSUMPTION

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR CIRCUIT REGULATING SYSTEM 8

STOPPING

Intake valve

Air end
Oil/air receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training COMPRESSOR THERMAL SWITCH

Compressor
temperature

65°C
80°C

Compressor
temperature
indicator light
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training OIL CIRCUIT CONTROL INSTRUMENTS

Oil temperature
below 45_C thermostat fully open
above 48_C thermostat fully closed

From Thermostat
cooler
To
cooler

Mechanical
service indicator

Oil
filter

Filter element
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training AIR FILTER SERVICE INDICATOR

Air filter
service indicator
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training ADJUSTING PRESSURE

Adjusting:
Use valve (18) to
Non--return adjust the pressure to
valve (22) 8 bar

(23)
Magnetic
valves
(24)

Pressure
regulating
valve (18)

Breather
Non--return hole
valve (21)

Blow--down
valve (20)

Pressure
gauge
(26)
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training VALVE BLOCK CONNECTIONS

2 to pressure
accumulator

3 to
inlet
valve

5 to
air end

6 out--blow
from the
air receiver

1 from air
receiver
 T/T/Ranger800--2/T/8 COMPRESSOR AND AIR CIRCUIT

training FLUSHING VALVES

from oil/air
receiver
YA9

YA10 to
cabin
suction
shut--down
(option)

Oil/air
receiver YA9
from
cabin
YA10
to
rockdrill
 Shank lubrication
DP and DX series

A = Air

O = Shank lubrication oil

P = Hydraulic oil (pressure side)
− From cooler pump (DP)
− Either from rotation pump main line or percussion main
line (DX)

T = Hydraulic oil (tank side)
1 Sandvik Mining and Construction
 Shank lubrication components
Pump unit

Displacement 0,85 cm3/stroke

Output range 80 – 1200 g/h

Max. hydraulic pressure (pilot control)
− 210 bar

Min. hydraulic pressure (pilot control)
− 25 bar

2 Sandvik Mining and Construction

 Shank lubrication components
Control unit SLCU 1/2

Controls valve Y277

according to adjustments
− Range (is selected according to rock drill)
− Fine (is selected according to rock
conditions)

Reads the state of flow

switch S94
− No ground connection
alarm output
− On the ground all the time
alarm
output
− Incorrect grounding cycles when
comparing to pumping
alarm output

Alarm output
− 24VDC when no fault
− Supplies voltage to the holding magnets of the
joystick

Boost switch
− Max. output (1200g/h) by activating the switch

3 Sandvik Mining and Construction

 Shank lubrication components
Pressure switch S305 in the air line

Monitors the pressure in the air line after

directional valve Y127

Controls supply voltage to the holding magnets
of the drilling joystick

Controls indicator lights H93 and H94 in the
ceiling panel

5 Sandvik Mining and Construction

 Shank lubrication components
Directional valve Y127 in the air line

Controls the air flow to the rock drill

Is controlled by relay K303

6 Sandvik Mining and Construction

 Shank lubrication components
Oil level switch (S93)

Monitors oil level in the container

Gives signal to indicator light H94 when oil level
drops under the limit

7 Sandvik Mining and Construction

 Shank lubrication components
Rotation and percussion pressure switches

Percussion (S64) and rotation (S77)

pressure switches control the relay
K303, which controls the supply
voltage to SLCU and air valve Y127

8 Sandvik Mining and Construction

 Shank lubrication
Pump block flow chart

13 Sandvik Mining and Construction

 Shank lubrication
pump unit picture 1

14 Sandvik Mining and Construction

 Shank lubrication
Output settings

A circuit board delivered as a spare part is set to maximum values
needs

to be adjusted according to rock drill

16 Sandvik Mining and Construction

 Shank lubrication
Example of output settings

17 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Before activating 1/3

19 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Before activating 2/3

20 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Before activating 3/3

21 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
No fault 1/3

23 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
No fault 2/3

24 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
No fault 3/3

25 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Fault in oil flow phase 1 1/3

27 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Fault in oil flow phase 1 2/3

28 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Fault in oil flow phase 1 3/3

29 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Fault in oil flow phase 2

30 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Fault in oil flow phase 3

31 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Oil level 1/2

34 Sandvik Mining and Construction

 Shank lubrication system in electrical diagrams
Oil level 2/2

35 Sandvik Mining and Construction

 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 CONTENTS AND INDEX LIST
2 SWITCH MOUNTING POSITION
3 BLOCK DIAGRAM
4 BLOCK DIAGRAM
5 C ENGINE CONTROL 2010-10-08 JPA S700 removed
6 B EMERGENCY STOP CIRCUIT 2010-09-07 JPA S5 connections updated
7 D CIRCUIT BREAKERS 2011-01-10 JPA S700 connections updated
8 DISPLAY/CONTROL UNIT MFA10
9 INDICATOR LAMPS
10 B FREE CIRCULATION 2010-09-07 JPA Grinding machine connections updated
11 WASHER+WIPER AND CABINLIGHTS
12 B AIR CONDITIONING AND WORKING LIGHTS RTA WH22 connection changed
13 JACK CONTROL,WATER INJECTION
14 DUST COLLECTOR, FLUSHING SYSTEM
15 DRILLING SYSTEM
16 D DRILLING VALVES 2011-02-02 JPA K305 removed
17 ANTI JAMMING,SAFETY TRIP DEVICE
18 OSCILLATION CONTROL
19 ROD CONTROL
20 ROD CONTROL
21 ROD GREASING
22 REMOTE CONTR.DRIVE (TRAMM.) SYSTEM
23 A WINCH CONTR.,OSC.,REAR JACK 2010-03-24 RTA Changed winch control
24 P1/J1 ECM CONNECTOR
25 EMS DISPLAY UNIT
26 ENGINE SPEED CONTROL
27 SHANK LUBRICATION UNIT
28 SHANK LUBRICATION UNIT
29 EBERSPACHER
30 SAFEMATIC/LINCOLN LUBRICATION UNIT

NOTICE! This document is the exclusive

DATE NAME 1 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
CONTENTS AND INDEX LIST DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

KYTKIMEN(SWF) ASENNUSASENTO(1)PANEELIIN
SWITCH(SWF) MOUNTING POSITION(1)
SWITCH MOUNTING POSITION LIST

MOUNTING POSITION 1 MOUNTING POSITION 2

S5 S17
S6 S46
S7
S8
S9
SM6-7
S10
S13
S14
S15
S16
S18
S23
KYTKIMEN(SWF) ASENNUSASENTO (2) PANEELIIN S24
SWITCH(SWF) MOUNTING POSITION (2) S25
S26
S35
S45
S92
S94
S97
S104
S108
S243
S700

NOTICE! This document is the exclusive

DATE NAME 2 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
SWITCH MOUNTING POSITION DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 3-55184118-D

TELAVALO OIK. 3x0,75

4/11

4/11

2x1,5 STABILAATTORIN PAINE ON/OFF

TRACK LIGHT R.H31 Y126
30

WH31 WY126 STABILATOR PRESSURE 0N/OFF

X9

X8

TELAVALO VAS. 3x0,75 YLÖSVETONISKA VENTTIILI

TRACK LIGHT L.H30
2x1,5
WY248 Y248 POWER EXTRACTOR SOL.VALVE
WH30
SLU:N VALV. 3x0,75 OIKEA TELAKETJU AJO TAAKSE VENTTIILI
ILMAVIRTA 5x1,5 WY134B Y134B RIGHT TRACK TRAMMING BACKW.SOL.VALVE
S305
p

SLU COTROL
29

WS305 3x0,75 OIKEA TELAKETJU AJO ETEEN VENTTIILI

55184118

AIR FLOW 2x1,5 WY134A Y134A RIGHT TRACK TRAMMING FORW.SOL.VALVE

X52
24x1,5
12x1,5

3 / 30

12VDC RASIA WX52 3x0,75 VASEN TELAKETJU AJO ETEEN VENTTIILI

12VDC SOCKET WY131B Y131B LEFT TRACK TRAMMING FORW.SOL.VALVE
KRUUNUNTEROITUSLAITE

3x0,75 VASEN TELAKETJU AJO TAAKSE VENTTIILI

OPTION

WY131A Y131A LEFT TRACK TRAMMING BACKW.SOL.VALVE

28

3x0,75 OSKILLAATIO KONTR. TAAKSE VENTTIILI

Y165B
WES2 12x1,5
GRINDING MACHINE

ID-CODE
5x1,5

WY165B OSCILL.CONTR.BACKWARD SOL.VALVE

DWG NR
SHEET
W9

W8

3x0,75 OSKILLAATIO KONTR. ETEEN VENTTIILI

Y165A
A

WY165A OSCILL.CONTR.FORWARD SOL.VALVE

3x0,75 OSKILLAATIO OIKEA VENTTIILI
S5

Y160
W70
27

X12

WY160 OSCILLATION RIGHT SOL.VALVE

3x0,75 OSKILLAATIO VASEN VENTTIILI
WY159 Y159 OSCILLATION LEFT SOL.VALVE
3x0,75 VAUNUN LIIKE ON/OFF VENTTIILI
WY133 Y133 TRAMMING ON/OFF SOL.VALVE
26

3x0,75
SANDVIK DX500/680/700/780/800

NOPEA-AJO VENTTIILI
Y149
OPTION

WY149 FAST TRAMMING SOL.VALVE

3x0,75 LUSTA-VENTTIILI
WY57 Y57 ANTI JAMMING SOL.VALVE
CONTROL UNIT

W6 24x1,5

3x0,75 HUUHTELUN VALVONTA

Y240
D 24

WY240 FLUSHING CONTROL

25

REMOTE

24

3x0,75 PORAUKSEN TURVAPYSÄYTYKSEN VENTT.

A

WY241 Y241 DRILL SAFETY STOP SOL.VALVE

X6
B

3x0,75
X6

PIKALIIKKEIDEN VENTTIILI
X6

WY62 Y62 FAST MOVEMENTS SOL.VALVE

3x0,75 SYÖTTÖ-ISKU VENTTIILI
Y15
24

WY15 FEED-PERCUSSION SOL.VALVE

3x0,75 ISKUN OFF-VENTTIILI BLOCK DIAGRAM
WY242 Y242 PERCUSSION OFF-SOL.VALVE
SLCU

3x0,75 KIERTEYTYKSEN VENTTIILI

WY93B Y93B THREADING SOL.VALVE
23

3x0,75 KIERTEYTYKSEN VENTTIILI

WY93A Y93A THREADING SOL.VALVE
WB9

3x0,75 KIERTEYTYKSEN VENTTIILI

5x1,5+C

WY92B Y92B THREADING SOL.VALVE

3x0,75 KIERTEYTYKSEN VENTTIILI
HYTTI
CABIN

WY92A Y92A THREADING SOL.VALVE

22

3x0,75 ÖLJYN LÄMMITYS VENTTIILI

Y206A
X1

WY206A OIL WARMING SOL.VALVE

W11

3x0,75 PUMPUN PAINEISTUSVENTTIILI

WY206B Y206B PUMP PRESSURESING SOL.VALVE
5x1,5 POLTTOAINEEN PINNANKORKEUS
S68
21

WS68 FUEL AMOUNT

W4 50x1,0

2x1,5 PERUUTUSVAROITTIMEN PAINEKYTKIN

S60
p

WS60 REVERSE ALARM PRESSURE SWITCH

ENGINE SERVICE
TOOL CONNECTOR
J66

ELECTRICAL DRAWINGS
72

POSITION
2x1,5 PYÖRITYKSEN PAINEKYTKIN
S77
p

WS77 ROTATION PRESSURE SWITCH

20

2x1,5 ISKUN PAINEKYTKIN

X4

S64
p

WS64 PERCUSSION PRESSURE SWITCH

3x1,5 HUUHTELUN PAINE-EROKYTKIN
WS65 S65 FLUSHING PRESS.DIFF.SWITCH
4/11

4x0,75+C HUUHTELU PÄÄLLE/POIS VENTTIILI

YA10

RANGER-2
WYA10 FLUSHING ON/OFF SOL.VALVE
X7
19

4x0,75+C HUUHTELUN PAINEEN TASO VENTTIILI

YA9
X5

WYA9 FLUSHING PRESSURE LEVEL SOL.VALVE

X2
W7 36x1,0

2x1,5 HYDR.ÖLJ.PINTAKYTK.
WS55 S55 HYDR.OIL.LEVEL SWITCH
MESSENGER

2x1,5 HYDR.ÖLJ.PALUUSUOD.PAINEKYTK.
18

S54
p
WS54 HYDR.OIL RETURN FILTER PRESS.SW.
W3 50x1,0

3x1,5 2x1,5 HYDR.ÖLJ.PAINESUOD.PAINEKYTK.

NAME
p
S53 HYDR.OIL PRESSURE FILTER PRESS.SW.
42

WS53
XM2

WXM2
72

RTA

MRA

ARP
2x1,5 HYDR.ÖLJ.LÄMPÖKYTK.+SENSORI
WS52
S52 HYDR.OIL.TEMP. SWITCH+SENSOR
X71
17

DRAWN BY 2008-04-21
2008-04-21
APPROVED 2008-04-21
X3

2x1,5 ILMASTOINTI PAINEKYTKIN

S62

p
WS62 AIR CONDITIONING PRESSURE SWITCH

DATE
3x0,75 JÄÄHDYTTIMEN VAPAAKIERTOVENT.
WY276 Y276 COOLANT BY PASS VALVE
3x0,75 ISKUN MINIMI PAINE
Y305

CHECKED
16

WY305 PERCUSSION MIN. PRESSURE

X51

2x1,5 TAKATYÖVALO (oikea)

WH22 H22 WORKINGLIGHT REAR (right)

NOTICE! This document is the exclusive

returned on request. The document must

not be copied, reproduced, disclosed to
any third party or used in manufacture
of subject matter thereof without the
POLTTOAINEENTÄYTTÖPUMPPU

property of Sandvik and it must be

M2

prior written consent of Sandvik.

15

FUEL FILLING PUMP

MOOTTORI
WM2

ENGINE
PÄÄKAAPPI 6,0 2 STARTTIMOOTTORI
M1 START MOTOR
MAIN BOX

X10

W10
1,5 12 ILMASTOINTI VENTTIILI
YA4 AIR CONDITIONING SOLENOID
14

WT100

2,5 3

-
-
16,0 15 WB11
ILMAN ESILÄMMITYS

100A
F103
16,0 1 INLET AIR HEATER

Copyright © Sandvik Mining and Construction

13

+
+
TIM

BATTERY 1 BATTERY 2

S1
P2/J2

M1
WB5

WB7
F102

SANDVIK
50A
ECM
W40 2x16AWG

G1
P1/J1
18x1.5

WB6
F101
50A
12

P61/J61
OPTION

W200

GROUND
STUD
ECM

WB8
W43 JÄÄHDYTTIMEN PINTAKYTKIN
11
3x1,5 S501 ENGINE COOLANT LEVEL SENSOR
 3-55184118-D
30

3x0,75 YLÄRUNGON LISÄKÄÄNTÖ OIKEALLE

WY369 Y369 UPPER FRAME EXTRA SWING TO RIGHT
OPTION -----

3x0,34 YLÄRUNGON LISÄKÄÄNTÖ VASEMMALLE

WY368 Y368 UPPER FRAME EXTRA SWING TO LEFT
3x0,75 VINTTURI KONTR.KÄSIKÄYTTÖ VENTTIILI
Y227B
29

WY227B WINCH CONTR.MANUAL SOL.VALVE

55184118

3x0,75 VINTTURI KONTR.KÄSIKÄYTTÖ VENTTIILI

4 / 30

WY227A Y227A WINCH CONTR.MANUAL SOL.VALVE

X9

3x0,75 VINTTURI KONTR.AUTOM.VENTTIILI

WY221B Y221B WINCH CONTR.AUTOM.SOL.VALVE
3x0,75
28

VINTTURI KONTR.AUTOM.VENTTIILI
WY221A Y221A WINCH CONTR.AUTOM.SOL.VALVE
ID-CODE
DWG NR

3x0,75 TAKAMAATUKI VENTTIILI

SHEET

WY174B Y174B REAR JACK SOL.VALVE

3x0,75 TAKAMAATUKI VENTTIILI
WY174A Y174A REAR JACK SOL.VALVE
27

3x0,34 TAKAMAATUKI IND.LÄHESTYMISKYTKIN

WS63 S63 REAR JACK IND.SWITCH
4x0,75+C NOLLAPÖLYN ILMA
WY313 Y313 ZERO DUST AIR
X12
26

SANDVIK DX500/680/700/780/800

4x0,75+C NOLLAPÖLYN NESTE

WY312 Y312 ZERO DUST LIQUID
3x0,75 VESISÄILIÖN PAINEENTASAUSVENTTIILI
WY998 Y998 WATER CONTAINER PRESSURE RELEASE VALVE
25

W12 3x1,5

3x0,75 KOMPRESSORIN VENTTIILI

WYA22 YA22 COMPRESSOR UNLOADING VALVE
3x0,75 KOMPRESSORIN VENTTIILI
WYA12 YA12 COMPRESSOR UNLOADING VALVE
2x1,5 TAKATYÖVALO (vasen)
24

WH23 H23 WORKINGLIGHT REAR (left)

BLOCK DIAGRAM
4x0,75+C DUCO VENTTIILI
WYA8 YA8 DUCO SOL.VALVE
4x0,75+C DUCO VENTTIILI
23

WYA7 YA7 DUCO SOL.VALVE

3x0,75 IMU VENTTIILI
WYA6 YA6 SUCTION SOL.VALVE
3x0,75 VESISUIHKUTUS VENTTIILI
WYA5 YA5
X8

WATER INJECTION SOL.VALVE

22

3x0,75 JÄÄTYMISENESTO
WY500 Y500 ANTIFREEZE
2x1,5 12VDC PISTORASIA MOOT.TILA
WX53
X53 12VDC SOCKET IN ENGINE AREA
2x1,5 KOMPRESSORIN LÄMPÖKYTK. + SENSORI
S58 COMPRESSOR TEMP. SWITCH + SENSOR
21

WS58
3x1,5 HÄTÄPYSÄYTYS PAINIKE
WS4 S4 EMERGENCY STOP BUTTON

ELECTRICAL DRAWINGS
2x1,5

POSITION
HÄLYTYSTORVI
WHS2 HS2 ALARM HORN
4x0,75+C DUCO VENTTIILI
20

WY81 Y81 DUCO SOL.VALVE

3x0,34 PORAUS SEIS

RANGER-2
S106
19

WS106 DRILL STOP

3x0,34 PIKASYÖTTÖ SEIS
WS105 S105 RAPID FEED STOP
3x0,75 MELUNVAIMENNIN KIINNI
WY351 Y351 NOISE KILLER CLOSE
3x0,75 MELUNVAIMENNIN AUKI
18

WY350 Y350 NOISE KILLER OPEN

3x0,75 KESKITIN KIINNI
Y243A

NAME
WY243A CENTRALIZER CLOSE

RTA

MRA

ARP
3x0,75 KESKITIN AUKI
WY243B Y243B CENTRALIZER OPEN
3x0,75 ETUTUKI VENTTIILI
Y251B
17

DRAWN BY 2008-04-21
2008-04-21
APPROVED 2008-04-21
WY251B FRONT JACK SOL.VALVE
3x0,75 ETUTUKI VENTTIILI
Y251A

DATE
WY251A FRONT JACK SOL.VALVE
3x0,75 ALEMPIEN LEUKOJEN VAPAUTUS
WY219 Y219 LOWER JAW RELEASE
3x0,75 KANGEN KÄSITTELYVENTTIILI
Y217

CHECKED
16

WY217 ROD LIFTING

3x0,75 SYLINTERI SISÄÄN
WY295B
Y295B SWING IN
X7

3x0,75 SYLINTERI ULOS

Y295A SWING OUT

NOTICE! This document is the exclusive

returned on request. The document must

WY295A

not be copied, reproduced, disclosed to

any third party or used in manufacture
of subject matter thereof without the
3x0,75 TARTUNTALEUAT KIINNI VENTTIILI

property of Sandvik and it must be

Y205B

prior written consent of Sandvik.

15

WY205B GRIPPER JAWS CLOSE SOL.VALVE

3x0,75 TARTUNTALEUAT AUKI VENTIILI
WY205A Y205A GRIPPER JAWS OPEN SOL.VALVE
3x0,75 IMUKOPPA ALAS VENTTIILI
WY204B Y204B SUCTION HEAD DOWN SOL.VALVE
3x0,75 IMUKOPPA YLÖS VENTTIILI
14

WY204A Y204A SUCTION HEAD UP SOL.VALVE

12x1,5
24x1,5
36x1,0
3x0,75 ALEMMAT LEUAT KIINNI VENTTIILI
WY202B Y202B LOWER JAW CLOSE SOL.VALVE
3x0,75 ALEMMAT LEUAT AUKI VENTTIILI

Copyright © Sandvik Mining and Construction

WY202A Y202A LOWER JAW OPEN SOL.VALVE
13

3x0,75 YLEMMÄT LEUAT KIINNI VENTTIILI

Y203B
W9
W8
W7
WY203B UPPER JAW CLOSE SOL.VALVE
3x0,75 YLEMMÄT LEUAT AUKI VENTTIILI
Y203A

SANDVIK
WY203A UPPER JAW OPEN SOL.VALVE
3x0,75 KANGEN KÄSITTELY VENTTIILI
WY201B Y201B ROD TRANSFER SOL.VALVE
12

3x0,75 KANGEN KÄSITTELY VENTTIILI

WY201A Y201A ROD TRANSFER SOL.VALVE
5x1,5 TURVAKYTKIN
WS66 S66 SAFETY TRIP DEVICE

X9
X8
X7
3x0,75 KANGEN RASVAUS
WY349 Y349 ROD GREASING
11

3/30

3/30

3/19
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

S1
MAIN SWITCH
PÄÄKYTKIN

START MOTOR M1
STARTTIMOOTTORI

ALTERNATOR G1
LATURI

HEATER R20
INLET AIR
ESILÄMMITYS
ILMAN

H1
INLET HEATER
H1
INLET HEATER
MERKKIVALO

YA12, YA22
FOR COMPRESSOR
UNLOADING VALVES
VENTTIILIT
KOMPRESSORIN

COOLING FAN Y276

HYDRAULIC OIL
BY- PASS VALVE FOR
VENTTIILI
VAPAAKIERTO-
JÄÄHDYTTIMEN

K3
START TIMER 30 SEC
STARTTIAJASTIN

CHARGING
LATAUS H7
RELAY K3
- TIME SETTING 30 SEC.
X5:4/F2.1 - FUNCTION SWITCHES
24/12 TO THE POSITION C
K7/30a
7/12
01S X5 8 S3.1/21
6/12
X5 3
15 50
30 30
4F3a
0 S2 7/22

1 X 30
ST X
XX
X5 4 X5 6 15 50 X5 2
X5/2 K3/16 H7
11/23 13/27
S67/11
17/24
4 6 2 3 8
X3 X3 X3 X5 - X3 X3 MFA/3
4 6 2 3 8 8/11

X2 4 X2 6 X2 2 X2 8

2 F2.1 2 2 H1 ECM
15A F2 10A F1 10A
1 1 1 P2
X5 26 X2 3
F2.2 P2 P2
29/11 79 5
26 15 30
X10 1 X3
K101/85 30 87 26 K3 K2
6/12 27 6/26
X10/15 K1 X2 26 16 18 87 87A
W10 1 W10 3
21/23 25
KM6
28
87 30
F101

F102

F103

50A 50A 100A X1 X1

F20 X10 10 67 66
X10 2
W10 2 WB6 WB11 2A W10 10
W8 10 W8 9 WY276 1 J501/ 2
WB 4 B S
B1+B2 + - 10 X8 X8
9 P501 2
24V B+ W D+ WYA22 1 WYA12 1 86 Y1 A1
S1 YA22 BN YA12 BN Y276 BN
MTR
K1 K3 KM6
+ -

SYSTEM IS USED
YA22 IF TWO VALVE
WB 3 85 A2
M1 G1 1 1 1
+ J501/ 1
-
12V G R20 P501
M 2 2 2 1
WB 2 WB 8
+ BU BU BU
12V
- B-
G WYA22 2 WYA12 2 WY276 2
WB 1
WB 7 GNDFa
7/12
GNDX1a
6/12
GNDX8a
7/12

K1 K3 KM6
87 30 18 15 23 87 30
15 18
16

NOTICE! This document is the exclusive

DATE NAME 5 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
ENGINE CONTROL DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

S3.1
OF THE CABIN FRONT
EMERG.-STOP BUTTON
HÄTÄ-PYS. PAINIKE
HYTIN (ETUOSA)

THE CABIN RIGHT S3

EMERG.-STOP BUTTON OF
HÄTÄ-PYS. PAINIKE
HYTIN (OIKEALLA)

THE REAR CARRIER S4

EMERG.STOP BUTTON OF
HÄTÄ-PYS. PAINIKE
ALUSTAN (TAKA-OSA)

S5
THE GRINDING MACHINE
EMERG.-STOP BUTTON OF
PAINIKE
HIOMAKONEEN HÄTÄ-PYS.

S611 (OPTION)
THE REMOTE CONTR.UNIT
EMERG.-STOP BUTTON OF

(LISÄVAR.)
HÄTÄ-PYS. PAINIKE
KAUKOKÄYTTÖPANEELIN

MAIN RELAY K7
PÄÄRELE
S3.1/21 BY-PASS CONNECTOR BY-PASS CONNECTOR
5/30
X2 11 X1 3 W6 3 X6 3 X6 4

11
X3 4 5 3 4
11 X12 X12 X6 X6
4 5 3 4
X5 11 X1 1 X1 2
W8 1 W8 2 WES2 4 WES2 5 W6 4
X8 1 X8 2
WS4 1

13 21 13 21 13 21 13 21 13 21
WS4 2
S3.1 S3 S4 S5 S611
14 22 14 22 14 22 14 22 14 22
WS4 3
X8 3 6 5
X12 X6
6 5
W8 3
WES2 6
X5/10 X5 10 10 10 X2 10 X1 4 W6 5 X6 5 X1 5
10/14

X3

VMC41
X5/219
17/18
1 2

86 86 86
H4 K7 K2 K101
85 85 85

K101/85 X10 3
5/14

GNDX1a GNDX1b
5/30 7/12

GNDX5
7/18
K7 K2 K101
87 30 87 30 5/25 87 30 26/20
7/14
87A 87A

NOTICE! This document is the exclusive

DATE NAME 6 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
EMERGENCY STOP CIRCUIT DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
X1 22 F9.1

ELECTRIC BOX
MINUS RAIL IN MAIN
PÄÄSÄHKÖKAAPISSA
MIINUSKISKO

MAIN RELAY
PÄÄRELE

SELECT. RALAY
CABIN / REMOTE
VALINTARELE
OHJAUSPAIKAN

CONTROL FUSES
OHJAUSSULAKKEET
F3-F23

24-28VDC OUTPUT
F9.1 X11
1 2 F9.1/K3017/22
12/19 1
10A
F9
1 2 2
6A
3
F8
1 2 X2 64 X4 14 14 X5 64 X5:64/F8a
11/11 4
10A
F7
1 2 X2 65 X4 15 15 X5 65 X5:65/F7
30/12
K7 10A X1/37
14/25
6/24 F6
K7/30a 1 2 X2 15 X3 15 15 X5 15 X5:15/F6
5/30 12/17
30 87 15A
TIM (optio) F5a
F5 X2 93 X4 43 43 X5 93
CAN,PE552 29/11
TIM (optio) 1 2
15A X2 14 X3 14 14 X5 14 X5/14
3D master 12/12
30 X2/94 X4
TIM (optio) F4 29/11
X2 94 44 44 X5 94
K8
PE552 output power
10/25 1 2 X2 13 X3 13 13 X5 13 X5:13/F4
X5 106 X5 119 87 87A 15A
12/20

S700 X4 X2 7 7 7 X5 7
X2 95 45 45 X5 95
X3
0 1 1 7 2 8 F3.1
1 2 X2 5 5 5 X5 5 X5:5/F3.1
24/12
5 6 15A X3
TIM (optio)
1F3a X5 12 X5:12/2F3e
X5 1 X5 19 3D master SPS 9/11 29/11
F3
1 2 X2 12 X3 12 12 X5 12 X5:12/2F3a
X3 1 X3 19
15A
8/11

1 19 X2 92 X4 42 42 X5 92
F21 X2 4F3a X1/94
1 X2 19
F10
5/30
10/13
1 2
2A 1 2 F10/X12:1
10/11
10A

F24 F22
1 2 1 2 Data coll. unitTIM (optio)
6A 6A
F23
1 2 Data coll. unit SPSTIM (optio)
2A 1F15
13/15
GNDFa GNDFb X1 29 2F15
5/30 8/11 16/12
F15
1 2 X1 7 3F15
GNDX1b GNDX1c 10A
14/16
6/30 8/11
X2 98 X4 48 48 X5 98 X2 72 X4 22 22 X5 72 X5:72/F15 17/18
X2 99 X4 49 49 X5 99
X2 100 X4 50 50 X5 100 GNDX5a F14 K66
8/11
1 2 17/19 X2 96 X4 46 46 X5 96 X5:96/1F14a
13/21
GNDX5 15A 87 30
6/30 X5 96 X5:96/2F14a
X5 223 X71 23 23 X7 23 87A 19/11

X5 224 X71 24 24 X7 24 GNDX7a X2 86 X4 36 36 X5 86

13/11
X8 23 X1 38 4F14a 14/24
GNDX8a X8 24 GNDX8b
5/30 9/11
X9 11
F13
1 2 X2 97 X4 47 47 X5 97 X5:97/F13a
X9 12 GNDX9b 15A
13/11
13/11
F11 X2 91 X4 41 41 X5 91
1 2 F11/X6:1
22/12
10A
NOTICE! This document is the exclusive
DATE NAME 7 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
CIRCUIT BREAKERS DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

(ALARM)
FUEL AMOUNT
POLTTOAINEEN MÄÄRÄ
S68

(STOP)
COMPRESSOR TEMPERATURE
KOMPRESSORIN LÄMPÖTILA
S58

(ALARM)
TEMPERATURE
HYDRAULIC OIL
LÄMPÖTILA
HYDRAULIÖLJYN
S52
MFA 10

INST. LIGHT
BATTERY +

IGN.KEY +

INPUT 4 S

INPUT 3 S

BATTERY -

INPUT 2 S

INPUT 1 S
OUTPUT 1

OUTPUT 2

INPUT 4-

INPUT 3-

OUT 7.5V

OUT 7.5V

INPUT 2-

INPUT 1-
INPUT 7

INPUT 5

INPUT 3

232 RSD

232 TXD

INPUT 6

INPUT 4

INPUT 2
INPUT 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

MFA/3
5/30

X5:12/2F3a X5:12/2F3b
7/29 9/11

X1/15
21/26

X5 18 K68/86 X5 17 X5 16
21/26

W3 17 W3 16
86
18 17 16
X3 K68 X3 X3
18 85 17 16

X2 17 X2 16
X2 18

X1 15 X1 18 X1 19 X1 10 X1 8

WS68 1 WS68 4 W8 6
WS68 3
1 3 4
X8 6 X8 4 W8 4 X1/17 WS52 1 X1/9
9/24 9/19
1 3 4 WS52 2
WS58 1
WS58 2
S68 G W G W
FUEL LEVEL
SENSOR t t
115oC

S52

80 C
o
2

2
S58
GNDX1c WS68 2 GNDX1d
7/18 9/11

GNDX5a GNDX5b
7/18 9/11

GNDFb GNDFc
7/18 10/11

NOTICE! This document is the exclusive

DATE NAME 8 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
DISPLAY/CONTROL UNIT MFA10 DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ALARM
HÄLYTYS

ALARM RELAY
HÄLYTYSRELE

HYDR.OIL TEMP. H8
HYDR. ÖLJ. LÄMPÖTILA

HYDR.OIL PRESSURE FILTER H5

HYDR. ÖLJ. PAINESUOD.

HYDR.OIL RETURN FILTER H10

HYDR. ÖLJ. PALUUSUOD.

HYDR.OIL LEVEL H9
HYDR. ÖLJ. PINNANTASO

COMPR. TEMP. H3
KOMPRESSORIN LÄMPÖTILA
(page9) (page5)
(page9) (page9) (page24)
H10 H9 H8 H7 H6

MFA 10
INDIC.LIGHTS

H5 H4 H3 H2 H1
(page9) (page9) (page5)
(page6) (page24)

X5:12/2F3b X5:12/2F3c
8/30 10/11

K208/1
1F3a 1F3b 24/12
7/25 18/17
30 86 1
K9 K9 H8 H5 H10 H9 H3 K208
15 85
87 87A 2

X51 230

X2 20 X5 21 X5 22 X5 23 X5 24 X5 28 X5 90

20 21 22 23 24 28 40
X3 X3 X3 X3 X3 X3 X4
20 21 22 23 24 28 40
X5 20 X2 21 X2 22 X2 23 X2 24 X2 28 X2 90

2 4 6 8 16
VM11 VM12 VM13 VM14 VM18
1 3 5 7 15

2 4 6 8 16
VM21 VM22 VM23 VM24 VM28
1 3 5 7 15

X1 9 X1 12 X1 13 X1 14 X1 17

WS53 1 WS54 1 WS55 1

1
2 NO 1
X1/9 X1/17
H51 HS1 8/30 p p 8/21

S53 3 1 S54 C S55

2

WS53 2 WS54 2 WS55 2

GNDX5b GNDX5c
8/30 10/11
GNDX1d GNDX1e
8/30 10/11

GNDX8b GNDX8c
7/18 10/11
K9 5 3 26/21
87 30 13 K208 4
87A
NOTICE! This document is the exclusive
DATE NAME 9 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
INDICATOR LAMPS DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

S60
FOR TRAMMING
PRESSURE SWITCH
AJON PAINEKYTKIN

ALARM SWITCH S5
HÄLYTYSKYTKIN

ALARM HORN HS2

HÄLYTYSTORVI

OIL WARMING S6
ÖLJYN LÄMMITYS

PUMP PRESSURISING
PUMPUN PAINEISTUS

FAST TRAMMING S7
NOPEA-AJO

S7, H43
REMOTE CONTROL SELECTION
VALINTA
KAUKOKÄYTTÖPANEELIN

(OPTION)
GRINDING MACHINE
KRUUNUN TEROITUSLAITE
F10/X12:1
7/29
X5:12/2F3c
9/30

1 0 2 3 4 1 0 2 3 4 1 0 2 3 4
10 10
S5 S6 H41 S7 H43
1 7 2 8 1 7 2 8 9 1 7 2 8 9

VMC38 16 X1 101
VMC11
13/18
15
VMC13 X1 102
X5/10 14 13 19/11
6/12
X5 X5 VMC27
VMC37 X5 X5 X5
29 31 32 33 34 X12 X12
X1/94 20/11
7/29 2 1 3
X1 94 VMC31 X12
21/14 2 1 3
29 31 32 33 34
WS60 1 X3 X3 X3 VMC35 X3 X3
31 32 17/11 WES2 2 WES2 3
29 33 34
X5 87
13
X2 X2 X2 37 X2 33 X2 34 WES2 1
29 31 32
S60 p X4
37 VM32
14 13/11
WS60 2 X2 87 VM41
21/18
30
VM42 EMERG. STOP BOX
21/18
X1 96
K41
VM35 21
X1 21 X10 14 87 87A X1 25
10 9 SPARE X1
23 X1 24
W8 5 WY206A 1 WY206B 1 WY149 1
X8 5
1.1 1.2 2.2 JUNCTION BOX
WHS2 1 Y206-A BN BN
Y206-B Y149 BN
1

1 1 1 1 86
RED + 86
K41 K8
HS2 2 2 2 85
BLACK - 85 CONTROL PANEL
2 ELECTRONICS
BU BU BU
2 WY206B 2
GNDFc WHS2 2 WY206A 2 WY149 2 GNDFd
8/30 12/12
GNDX1e GNDX1f
9/30 12/12
GNDX8c GNDX8d
9/30 12/12
GNDX5c GNDX5d
9/30 11/11
87 30 19 87 30 7/19
K41 87A K8 87A
NOTICE! This document is the exclusive
DATE NAME 10 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
FREE CIRCULATION DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

WASHERTIMER PS8
PYYHKIJÄN AJASTIN

WASHER M6
FRONT SCREEN
LASINPESUPUMPPU
ETULASIN

FRONT SCREEN WIPER M4

MOTOR FOR
MOOTTORI
ETULASIN PYYHKIJÄN

WASHERTIMER PS9
PYYHKIJÄN AJASTIN

WASHER M7
ROOF SCREEN
LASINPESUPUMPPU
KATTOLASIN

ROOF SCREEN WIPER M5

MOTOR FOR
MOOTTORI
KATTOLASIN PYYHKIJÄN

LIGHTING X52
FOR ENGINE
12VDC SOCKET
X52
MOOT.TILAN VALOLLE
12VDC PISTORASIA

TRANSFORMER 24/12VDC
MUUNTAJA 24/12VDC

VOLTAGE OUYPUTS
JÄNNITEULOSTULOT
LIGHTING X53
FOR ENGINE
12VDC SOCKET
X53
MOOT.TILAN VALOLLE
12VDC PISTORASIA

CABIN SPOTLIGHT H14

HYTIN KOHDEVALO

CABIN DOMELIGHT H15

HYTIN KATTOVALO
X5:64/F8a
7/27

PLUG 12 VDC S10

SM6-7
1 0 2 6,3 A 1 0 2
3 4 3 4
+
1 7 2 8 1 7 2 8

1 2 6 7 1 2 6 7 Light not connected

2 0 2 0 Valoa ei kytketä

14
M6 +12 X5 109
S8 S9
19
M7
X5 100
X5/2
3 5 3 5 5/17
15 30/31 15 30/31 VS+

+12 VDC
24 12
PS8 PS9 Vout+ S67/12
G G
17/27
VS

4 5

X5 67 K202
17/28
RADIO 3
31 53M 53S 31 53M 53S

17
M6 M7 X4 17
XM6 +
23 XM4 XM4 XM4 XM7 +
23 XM5 XM5 XM5
5 2 3 2 3 1
SP2 SP1
X2 67
M6 M4 M7 M5
M M M M X1 61
W8 14 X8 14
+ + H14 H15
WX52 1 WX53 1
XM6 - XM4 1 XM7 - XM5 4
X52 X53

WX52 2 WX53 2
GNDX5d GNDX5e
10/29 12/12
X1 - X8 -

Connector XM4 AMP163006 Connector XM5 AMP180900

from the wires side 4 5 6 from the wires side 4 3
1 2 3 2 1

NOTICE! This document is the exclusive

DATE NAME 11 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
WASHER+WIPER AND CABINLIGHTS DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SYSTEM
AIR CONDITIONING
ILMASTOINTILAITE

H16
WORKING LIGHT LOWER
ALATYÖVALO

H17
WORKING LIGHT LOWER
ALATYÖVALO

H18
WORKING LIGHT TOP
YLÄTYÖVALO

H19
WORKING LIGHT TOP
YLÄTYÖVALO

TRACK LIGHT LEFT

TELAVALO VASEN H30

TRACK LIGHT RIGHT

TELAVALO OIKEA H31

H20
WORKING LIGHT TOP
YLÄTYÖVALO
H21
WORKING LIGHT TOP
YLÄTYÖVALO

H23
WORKING LIGHT REAR
TAKATYÖVALO
H22
WORKING LIGHT REAR
TAKATYÖVALO
X5/14 X5:15/F6
7/29 7/29

5 X5:13/F4
7/29
0 12 3
1 0 2 1 0 2
THERMOSTAT 3 4 3 4
S11 L M H C S13 S14
1 7 2 8 1 7 2 8
4 3 2
o
t

F9.1/K30 X5 36
7/27
M

30
1 6 36
K30 X3
X5 35 26 36
87 87A

35
X2 36
X3
35
X1 20 X1 26
X2 35
S62 86
W8 17
X1 87 K30
WS62 1
Under 2,3 bar X8 17
85

S62 p 2,3 bar - 27 bar

WH30 1 WH31 1 WH23 1 WH22 1
WS62 2 Over 27 bar
X1 88
X10 12 1 1 1 1 1 1 1 1 1 1
W10 12 H16 1 H17 1 H18 1 H19 1 H30 1 H31 1 H20 1 H21 1 H23 1 H22 1
1
VM34

7
YA4
2 8
2 2 2 2 2 2 2 2 2 2

X1 - 2 2 2 2 2 2 2 2 2 2
GNDFd
10/29 WH30 2 WH31 2 WH23 2 WH22 2
GNDX1f GNDX1g
10/29 13/11

GNDX5e GNDX5f
11/30 15/11

GNDX8d GNDX8e
10/29 13/11
87 30 21
K30 87A
NOTICE! This document is the exclusive
DATE NAME 12 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
AIR CONDITIONING AND WORKING LIGHTS DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

S15 (POSITION 1)
REAR JACK UP
TAKATUKI YLÖS
S15 (POSITION 2)
REAR JACK DOWN
TAKATUKI ALAS

FOR REAR JACK S63

PROXIMITY SWITCH
TAKAMAATUELLE
LÄHESTYMISKYTKIN

FRONT JACK UP
ETUTUKI YLÖS

FRONT JACK DOWN

ETUTUKI ALAS

S16
WATER INJECTION
VESIHUUHTELU

S45
LIQUID ZERO DUST
PÖLYNSIDONTA
S45
AIR SYSTEM
PÖLYNSIDONTA

S46 (POSITION2)
SUCTION OFF
IMUPAINE POIS

(POSITION 1)
S46
DUCO ON/OFF
DUCO PÄÄLLÄ/POIS
SWITCH MOUNTING
POSITION 2
X5:97/F13a X5:97/F13b X5:96/1F14a X5:96/1F14b
7/29 17/24 14/11
7/29

S18/3
H23 14/19
1 0 2 1 0 2 1 0 2 1 0 2 1 0 2
3 4 10 3 4 3 4 3 4 3 4 10
S15 LIGHT OFF S35 S16 S45 S46
1 7 2 8 9 =JACK IN UPPER 1 7 2 8 1 7 2 8 1 7 2 8 1 7 2 8 9
POSITION

X5 37 X5 38 X5 39 X5 221 X5 222 X5 40 X5 88 X5 89 X5 41 X5 42 NOTE! X5 27

Duco is possible
VM62/4 to switch on, only after 27
37 38 39 40 38 39 41 42 30s from engine starting X3
23/19 X3 X3 X3 X3 X4 X4 X3 X3 27
37 38 39 40 38 39 41 42
VM63/6
23/19 X2 37 X2 38 X2 39 X2 40 X2 88 X2 89 X2 41 X2 42 X2 27

VMC11

VMC12
8 10 12 K3/16
VM62

VM63

VM64

VM65

4 6 2 4
5/24
K12 15
3 5 7 9 1 3 14/26
11 10
X1 89 X1 32 K46
28
VMC11 18 16
10/21
W8 20 W8 8
K46 A1
21 22 X8 20 X8 8 Y1
X1 27 X1 28 1F15 X1 30 X1 83 X71 X71 X1 31 X1 33
7/29 21 22 W12 2
VM32

VM33

4 6 3 A2
W9 3 W9 4 W9 1 W9 2 W7 21 W7 22 W8 7 +
1 ZD/01 RELAY K46 W8 11
3 5 POFF
X1/83 14/18 -SETTING
16/19 ZD TIMER TL/Tt-0,1-1 X8 11
IF CONNECTED: +
VM32 X9 3 X9 4 X9 1 X9 2 TRAMMING FROM
CABIN IS PREVENTED
X7 21 X7 22 X8 7 5 7 6 4 8 WYA6 1 WY81 1
10/21 WY174A 1 WHEN JACK IS DOWN WY251A 1
WY174B 1 WS63 1 WS63 2 WY251B 1 WYA5 1 WY312 1 WY313 1
Y174-B BN BN Y174-A Y251-B BN BN Y251-A YA5 BN Y312 BN Y313 BN YA6 BN Y81 BN

BN BK W12 3
1 1 1 1 1 1 1 1 1
NPN
S63 (NC)
2 2 2 2 2 2 2 2 2
BU
WS63 3
BU BU X9 11 BU BU BU X8 - BU BU BU BU
WY174A 2 WY312 2 WY313 2 WY81 2
GNDX1g WY174B 2 WY251B 2 WYA6 2 GNDX1h
12/30 14/11
GNDX7a GNDX7b
7/18 15/11
GNDX8e GNDX8f
12/30 14/11
18 15 29
GNDX9b GNDX9c K46
7/18 21/11 16
NOTICE! This document is the exclusive
DATE NAME 13 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
JACK CONTROL,WATER INJECTION DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

S17 (POSITION 1)
(OPTION)
POWER EXTRACTOR
YLÖSVETONISKA (OPTIO)

S17 (POSITION 2)
(OPTION)
FLUSHING CONTROL
(OPTIO)
HUUHTELUN VALVONTA

DUCO FILTER CLEANING

TIMER FOR
PUSSAUTUSAJASTIN

S18 (POSITION 1)
AIR PRESSURE
MAX. FLUSHING
ILMANPAINE
MAKS.HUUHTELU-

S18 (POSITION 2)
ADJUSTABLE FLUSHING
SÄÄDETTÄVÄ HUUHTELU

PRESSURE SWITCH S64

PERCUSSION
ISKUN PAINEKYTKIN

PRESSURE SWITCH S77

ROTATION
PAINEKYTKIN
PYÖRITYKSEN

PERCUSSION HOURS P7
ISKUTUNNIT
X5:96/1F14b X5:96/1F14c 4F14a 4F14b
13/30 15/13 7/29 15/20
WS64 1 WS77 1
Switch mounting position 2 S18/3
13/30

1 0 2 1 0 2 13 11 13 11
3 4 3 4
S17 S18 S64 p S77 p
1 7 2 8 3F15 1 7 2 8
7/29 14 12 14 12

WS77 2
30 VM67/14
X5 77 X5 53 X5 43 X5 44 X5 45 28/12
K17
27 3 W8 22 25
X4 X4 87 87A VM66/12
27 3 43 44 45 WS64 2 28/12
X3 X3 X3
X2 77 X2 53 43 44 45
30 X2/55
X8 22
ZD/01 X2 43 X2 44 X2 45 X1 37 26/11
K16 13/26
28 X1/37
87 87A W12 1 3 6 9 7/29
VM68/16
15/29
X1 43
K12 K12 K12 2 16
WS65 1
26
2 1
26
5 4
26
8 7
VM31 VM68
3 1 15
1 POFF
2
DUCO-TIMER
1 X8 21 X1 34 X1 35 X1 36 X1 53
S65 p W8 21
X1 69 PDSW 3 2 6 5 7 4 8
30
WY248 1 WS65 2
X8 - X8 25 K57
15/18
Y248 X1
44 87 87A
BN WYA7 1 WYA8 1 WYA10 1 WYA9 1
WY240 1

1
Y240 BN YA7 BN YA8 BN YA10 BN YA9 BN

1 1 1 1 1 K17 86 +
13 86 86
2 P7
K12 K15 K16 h
2 2 2 2 2 85 14 85 85
BU X8 26 -
X8 27
WY248 2 BU BU BU BU BU
WYA7 2 WYA8 2 WYA10 2 WYA9 2
GNDX1h WY240 2 GNDX1i
13/30 15/11
K12
SUODATTIMEN PUHDISTUS PORAUKSEN AIKANA: 2 3
JOHDOTA DUCO-TIMERIN LIITTIMET 1
20 K15 K16
GNDX8f GNDX8g 2 JA 3 YHTEEN 87 30 26 5 6 87 30 17/16 87 30 14
13/30 17/21 K17 87A 4
22
87A 87A
FILTER CLEANING DURING DRILLIN: 8 9 24
CONNECT TERMINALS 2 AND 3 TOGETHER 7
IN DUCO-TIMER 11 12 13/22
10
NOTICE! This document is the exclusive
DATE NAME 14 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
DUST COLLECTOR, FLUSHING SYSTEM DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

S106
IN LOWER POSITION
DRILLING MACHINE
ALARAJALLA
PORAKONE

RELEASE S20
HOLDING MAGNETS
VAPAUTUS
PITOMAGNEETTIEN

PERCUSSION OFF
ISKU POIS S19

RAPID MOVEMENTS
PIKALIIKKEET S21

PRESSURE S22
MAX PERCUSSION
PAINE
ISKUN MAKSIMI

S23
FOLLOW-UP
FEED/PERCUSSION
SEURANTA
SYÖTTÖ/ISKU

(OPTION)
FLUSH. SWITCH S32
HUUHT.KYTKIN
NOTE! S21 S22
IF CONNECTED, PUSH BUTTON S20
SWITCHES OFF ANTI JAMMING
AUTOMATICS

S20
S19
XC4/3
28/25

PAINONAPIT JOYSTICKISSA
PUSH BUTTONS IN
X5:96/1F14c DRILLING JOYSTICK X5:96/1F14d
14/22 17/11
3 2 1
XC4 XC4 XC4
3 2 1

WHITE WHITE YELLOW BLACK GREY H42 13 21

1 0 2
3 4 10
S32
YS201 S20 S19 S21 S22 S23
1 7 2 8 9
14 22
BLACK BROWN GREEN RED BLUE
NOTE!
5 6 7 8
XC4 XC4 XC4 XC4
5 6 7 8
VM68/16
X5 229 X5 230 X5 105 X5 68 X5 46 X5 227 X5 228 X5 47 X5 48 X5 50 X5 51 14/28
NOT TO BE RELEASED WHEN

X4
CAUSES HOLDING MAGNETS

1 1 X2 51
CONNECTING THIS WIRE
THE DOOR IS OPENED

29 30 27 28
VMC93/3
18 46 47 48 50 26/11
XC4 4 X71 X4 X3 X3 X3 X3
X71 X71 X71
4 29 30 18 46 27 28 47 48 50
W7 27 W7 28
W7 29
X5 104 X7 29 X7 30 X2 68 X2 46 X7 27 X7 28 X2 47 X2 48 X2 50
VMC34

8
TIM (option)

4F14b LINKED IF

VM45

VM46
10 12
14/30 NOT S105
7
3 S106 BN BU S105 BN BU 9 11

K201 15
17
5 4 BK WH
Drill.stop K242 18 16
X5 101 H104 20
17/11 X1 39
WY242 1
3 BN
K203
17/24 K201 1 K57 86 K242 A1 1 K13 86 K126 86 K14 86
5 4 Y1
Y242
2 85 A2 2 85 85 85
X5 100 RELAY K242
-SETTING
TL/Tt-0,1-1 BU
GNDX1i WY242 2 GNDX1j
14/30 16/12
GNDX5f GNDX5g
12/30 16/12
GNDX7b GNDX7c
13/30 17/11

K201 K57 K242 K13 K126 K14

5 3 12 87 30 18 15 21 87 30 87 30 87 30
14/27 16/17 16/13 16/18
4 87A 16 87A 87A 87A

NOTICE! This document is the exclusive

DATE NAME 15 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
DRILLING SYSTEM DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ISKUN MINIMIPAINE
ON/OFF Y126
STAB. PRESSURE
PÄÄLLÄ/POIS
PAINE
STABILAATTORIN

PRESSURE Y305
MIN. PRECUSSION

RAPID MOVEMENT
PIKALIIKE Y62

Y15
FOLLOW-UP
FEED/PERCUSSION
SEURANTA
SYÖTTÖ/ISKU

Y40, Y41, Y58

RAPID MOVEMENTS
PIKALIIKKEET
2F15
7/29

30 30 30 86
K126 K13 K14 K20
15/25 15/24 15/26 85
87 87A 87 87A 87 87A
X1/83
13/18

X2 49
49
X4 X3
X2 69 19 19 X5 69 6 5 X5 111 49

VMC103
X5 49

VMC104
X1 97 X1 40 X1 41 7 8

WY126 1 WY305 1 WY62 1 WY15 1 WY41 1 WY58 1 WY40 1

Y126 BN Y305 BN Y62 BN Y15 BN Y41 BN Y58 BN Y40 BN

1 1 1 1 1 1 1

2 2 2 2 2 2 2

BU BU BU BU BU BU BU

WY126 2 WY305 2 WY62 2 WY15 2

WY41 2 WY58 2 WY40 2
GNDX5g GNDX5h
15/30 17/11

GNDX1j GNDX1k
15/30 17/11

87 30 17/25
K20 87A

NOTICE! This document is the exclusive

DATE NAME 16 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
DRILLING VALVES DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CLOSE
NOISE KILLER
KIINNI
MELUNVAIMENNIN

NOISE KILLER OPEN

AUKI
MELUNVAIMENNIN
H104
IN LOWER POSITION
DRILLING MACHINE
ALARAJALLA
PORAKONE

MONITORING ON/OFF
ROTATION
VALVONTA ON/OFF
PYÖRITYKSEN

SAFETY TRIP DEVICE

TURVAVAIJERI

RELEASE VALVE (option)

WATER CONTAINER PRESSURE
VAPAUTUSVENTTIILI (optio)
VESISÄILIÖN PAINEEN-

TRAMMING ON/OFF
AJO OHJAAMOSTA ON/OFF
X5:96/1F14d X5:96/1F14e X5:72/F15 X5 201 S67/11
15/30 21/11 7/29 5/17
H104 1
15/16
X71 X5:97/F13b X5:97/F13c
1 0 2 1 0 2
1 F9.1 13/20 18/11
3 10 3 4 W7 1 7/27
4
S104 S24 X7 1
1 7 2 8 9 1 7 2 8
H104 13 11
WS66 1 DOOR SWITCH
S67 (DOOR CLOSED)
X5 225 X5 226 X5 52 14 12
21 13

2
S66 X5 54
X4 22 14
2 W8 13 X5:54
21/19
4
X2 52 X4
WS66 2 WS66 3
VMC101

VMC102

X7 2 X7 19 X2 54
2 4 W7 2 W7 19
2 19
1 3 X71 X71
2 19
VMC35 X5 202 X5 219
X8 13
10/21
X5 73 WS60
30 29/11 30
23
25 26 K15 X4 K20
X71 X71 14/27 23 16/23
S67/12
25 26 87 87A X2 87 87A
73 11/30
WY998 1
W7 25 W7 26 X5/219
6/18
X7 25 X7 26 X1 42
WY350 1 X1 45 X1 46
WY351 1 WY57 1 WY241 1 WY133 1
Y351 BN BN
Y350 Y57 BN Y241 BN Y998 BN Y133 BN

1 1 1 86 1 1 1 1 1
K66 K203 K202
2 2 2 85 2 2 2 2 2

BU BU BU BU BU BU
WY351 2 WY350 2 WY57 2 WY241 2 WY133 2
GNDX1k WY998 2 GNDX1l
16/29 18/11

GNDX5h GNDX5i
16/29 28/12

GNDX7c GNDX7d GNDX8g

15/30 19/11 14/17
87 30 7/21 5 3 5 3
K66 K203 15/13 K202 11/29
87A 4 4

NOTICE! This document is the exclusive

DATE NAME 17 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
ANTI JAMMING,SAFETY TRIP DEVICE DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

LEFT
OSC. LOCK/RELEASE
VASEN
OSKIL.LUKITTU/VAPAA

RIGHT
OSC. LOCK/RELEASE
OIKEA
OSKIL.LUKITTU/VAPAA

OSCILL. CONTR. FORW.

OSKIL.KONTR. ETEENPÄIN

OSCILL. CONTR. BACKW.

OSKIL.KONTR. TAAKSEPÄIN
X5:97/F13c
17/27

1F3b
9/16
1 0 2 1 0 2
3 4 3 4

GREEN

GREEN
S25 S26
1 7 2 8 H27 H26 1 7 2 8

VMC32

VMC33
4 6

3 5

X5 56 X5 57 X5 58 X5 59 X5 60 X5 61

6 7 8 9 10 11
X4 X4 X4 X4 X4 X4
6 7 8 9 10 11
30
X2 56 X2 57 X2 58 X2 59 X2 60 X2 61
K18
VM51/2 VM54/8 12 X1/47 X1/48 VM55/10 VM58/16
23/25 23/25 87 87A 23/25 23/25 23/19 23/19
VM51

VM52

VM53

VM54

VM37

VM38

VM55

VM56

VM57

VM58
2 4 6 8 14 16 10 12 14 16

1 3 5 7 13 15 9 11 13 15

X1 47 X1 48 X1 49 X1 50
WY159 1 WY160 1 WY165A 1 WY165B 1
Y159 BN Y160 BN Y165-A BN BN
Y165-B

86 1 1 1 1
K18
85 2 2 2 2

BU BU BU BU
WY159 2 WY160 2 WY165A 2 WY165B 2
GNDX1l GNDX1m
17/30 20/11

K18
87 30 18
87A

NOTICE! This document is the exclusive

DATE NAME 18 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
OSCILLATION CONTROL DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ROD LIFTING
KANGEN KÄSITTELY

FROM CASSETTE
ROD TRANSF.
KASETISTA
VARRET
TO CASSETTE
ROD TRANSF.
KASETTIIN
VARRET

UPPER JAW CLOSE

KIINNI
YLEMMÄT LEUAT

UPPER JAW OPEN

AUKI
YLEMMÄT LEUAT

LOWER JAW RELEASE

VAPAUTUS
ALEMMAT LEUAT

SUCTION HEAD UP
IMUPÄÄ YLÖS

SUCTION HEAD DOWN

IMUPÄÄ ALAS

LOWER JAW CLOSE

KIINNI
ALEMMAT LEUAT
LOWER JAW OPEN
AUKI
ALEMMAT LEUAT
X5:96/2F14a X5:96/2F14b
7/29 20/11

S27 33 13 43 23 S28 33 13 43 23

34 14 44 24 34 14 44 24

Rod fr. cass. L.jaw close

TIM (option) TIM (option)

Rod to cass. L.jaw open

TIM (option) TIM (option)

X5 204 X5 205 X5 206 X5 207 X5 208 X5 209 X5 210 X5 211

VMC13

VMC14

VMC15

VMC16

VMC17

VMC18

VMC21

VMC22
6 8 10 12 14 16 2 4

VMC13 5 7 9 11 13 15 1 3
10/21
VMC23

VMC24

VMC25

VMC26
6 8 10 12

X5 203 5 7 9 11

3 4 5 6 7 8 9 10 11
X71 X71 X71 X71 X71 X71 X71 X71 X71
3 4 5 6 7 8 9 10 11
W7 3 W7 4 W7 5 W7 6 W7 7 W7 8 W7 9 W7 10 W7 11
X7 3 X7 4 X7 5 X7 6 X7 7 X7 8 X7 9 X7 10 X7 11
WY217 1 WY201B 1 WY201A 1 WY203B 1 WY203A 1 WY219 1 WY204A 1 WY204B 1 WY202B 1 WY202A 1
Y217 BN Y201-B BN BN Y201-A Y203-B BN BN Y203-A Y219 BN Y204-A BN BN Y204-B Y202-B BN BN Y202-A

1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2

BU BU BU BU BU BU BU BU BU BU
WY217 2 WY201B 2 WY201A 2 WY203B 2 WY203A 2 WY219 2 WY204A 2 WY204B 2 WY202B 2 WY202A 2
GNDX7d GNDX7e
17/14 20/11

NOTICE! This document is the exclusive

DATE NAME 19 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
ROD CONTROL DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

THREADING OUT
AUKI
KIERTEYTYS

THREADING IN
KIINNI
KIERTEYTYS

FEED BACKWARD
THREADING
SYÖTTÖ TAAKSE
KIERTEYTYS
FEED FORWARD
THREADING
SYÖTTÖ ETEEN
KIERTEYTYS

PITO CLOSE
PITO KIINNI

PITO OPEN
PITO AUKI

CLOSE
CENTRALIZER
KIINNI
KESKITIN
OPEN
CENTRALIZER
AUKI
KESKITIN
X5:96/2F14b
19/30

S243
S29 33 13 43 23 1 0 2
3 4

1 7 2 8
34 14 44 24

X5 70 X5 71 X5 212 X5 213
X5 214 X5 215

X4
20
X4
21 VMC105
20 21
10 9
TIM (option) Thread. out
X2 70 X2 71
VM47

VM48

14 16

VMC27

VMC28

VMC35

VMC36
13 15 VM48/15 14 16 10 12
28/12

13 15 9 11
VMC27
10/21

12 13 14 15
X71 X71 X71 X71
12 13 14 15
W7 12 W7 13 W7 14 W7 15
X1 64 X1 65 X1 62 X1 63 X7
12 X7 13 X714 X7 15
WY93B 1 WY93A 1 WY92A 1 WY92B 1 WY205A 1 WY243B 1
WY205B 1 WY243A 1
Y93-B BN BN Y93-A Y92-A BN BN Y92-B Y205-B BN BN Y205-A Y243-A BN BN Y243-B

1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2

BU BU BU BU BU BU BU BU
WY93B 2 WY93A 2 WY92A 2 WY92B 2 WY205B 2 WY243A 2
GNDX1m WY205A 2 WY243B 2 GNDX1n
18/30 21/11

GNDX7e GNDX7f
19/30 21/11

NOTICE! This document is the exclusive

DATE NAME 20 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
ROD CONTROL DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

(OPTION)
FUEL FILLING PUMP
TÄYTTÖPUMPPU (OPTIO)
POLTTOAINEEN-
ROD GREASING
KANGEN RASVAUS

ANTIFREEZE (OPTION)
JÄÄTYMISENESTO (OPTIO)

TO LEFT
EXTRA SWING
UPPER FRAME

VASEMMALLE
LISÄKÄÄNTÖ
YLÄRUNGON
TO RIGHT
EXTRA SWING
UPPER FRAME
OIKEALLE
LISÄKÄÄNTÖ
YLÄRUNGON
X5:54
17/27

X5:96/1F14e X5:96/1F14f
17/17 28/12

X10/15 W10 15 X10 15

S30.1 13 21
5/14
1 0 2 1
S108 3 4
F16 6A
1 7 2 8
14 22 X1/15 2
8/14
K68/86
8/18

X5 220 X5 82 X5 62 X5 63
30
1
VM61 K68
VMC31

2
8/17
2 87 87A
1
VMC31 X4 32 X4 12 X4 13
10/21
32 13 F16.1 X1 6
12
2A
WXM2 1 WXM2 3
X2 82
VM41 X2 62 X2 63
VM41 1 2 30 13 XM2
10/21 1 0 2 21
VM42 KS2 SM2
VM42 3 4 27
10/21 87 22 14
20 X1 X1 X1
82 78 79
X71
20 X10 16 X1
W8 12
W9 9 W9 10
W7 20 HM2 GREEN
X8 12
X7 20 X9 9 X9 10 X2
WM2 +
WYA11 1 WY349 1 WY500 1
WY368 1 WY369 1
YA11 BN Y349 BN
Y500 BN
Y368 BN BN
Y369 WXM2 2

1 1 1
X1 11
1 1

2 2 2 86
2 2 M 25A
KS2
BU BU BU
BU BU M2 85
WY500 2
WYA11 2 WY349 2 X8 -
GNDX7f WY368 2 WY369 2
20/30
WM2 -
GNDX9c GNDX9d
13/26 23/11

GNDX1n GNDX1o
20/30 22/12

KS2
87 30
25
NOTICE! This document is the exclusive
DATE NAME 21 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
ROD GREASING DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

FORWARD
RIGHT TRACK
ETEENPÄIN
OIKEA TELAKETJU
BACKWARD
RIGHT TRACK
TAAKSEPÄIN
OIKEA TELAKETJU

BACKWARD
LEFT TRACK
TAAKSEPÄIN
VASEN TELAKETJU
FORWARD
LEFT TRACK
ETEENPÄIN
VASEN TELAKETJU
87A
F11/X6:1 W6 1 X6 1 1 1 30 87 S605/43
7/29 23/11

X6 K601
16 1 S613/43
DRIVE ON/OFF 23/11
BUTTON TO WINCH CONTROL
2
START
STOP

21 13 1 2 5 6
1 2
0 S604
S601 1 2
01 02 05 06 OPTIO
22 14
OPTION
1 2
S604
4 3
H601 3
4

4 3
JOYSTICKIN ASENTO KÄÄNNETTY
9 10 7 8 45 ASTETTA VASTAPÄIVÄÄN
X6 X6 X6 X6
9 10 7 8

X6 9 X6 10 X6 7 X6 8

86 W6 9 W6 10 W6 7 W6 8
K601
85 X1 72 X1 73 X1 70 X1 71
WY134B 1 WY131B 1
WY134A 1 WY131A 1
Y134-A BN BN Y134-B Y131-A BN BN Y131-B

24 1 1 1 1
X6
24
2 2 2 2

X6 24 BU BU BU BU
WY134A 2 WY131A 2
W6 24 WY134B 2 WY131B 2
GNDX1o GNDX1p
21/30 26/16

K601
87 30 17
87A

NOTICE! This document is the exclusive

DATE NAME 22 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
REMOTE CONTR.DRIVE (TRAMM.) SYSTEM DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ROPE TENSION
KEEPING OF
VAIJERIN KIREÄLLÄPITO

ROPE OUT
MANUAL
VAIJERI ULOS
KÄSIKÄYTTÖ
ROPE IN
MANUAL
VAIJERI SISÄÄN
KÄSIKÄYTTÖ

OSCILLATION FORW.
OSKIL.ETEENPÄIN

OSCILLATION BACKW.
OSKIL.TAAKSEPÄIN

REAR JACK DOWN

TAKATUKI ALAS

REAR JACK UP
TAKATUKI YLÖS

LOCKED/OPEN
OSCILLATION
LUKITTU/VAPAUTETTU
OSKILAATIO
S605/43
22/30

S613/43
22/30

23(43) 43(23) 33(33) 13(13) 33(43) 13(23) 43(33) 23(13) 10 2 23(13) 13(23) 53(33) 43(43)
S613 S605 S620
24(44) 44(24) 34(34) 14(14) 34(44) 14(24) 44(34) 24(14) 24(14) 14(24) 54(34) 44(44)
VM71

VM73

VM74
2 6 8

1 5 7

11 12 13 14 15 16 17 18 19 20 21 22
X6 X6 X6 X6 X6 X6 X6 X6 X6 X6 X6 X6
11 12 13 14 15 16 17 18 19 20 21 22

X6 11 X6 12 X6 13 X6 14 X6 15 X6 16 X6 17 X6 18 X6 19 X6 20 X6 21 X6 22
W6 11 W6 12 W6 13 W6 14 W6 15 W6 16 W6 17 W6 18 W6 19 W6 20 W6 21 W6 22
X1 74 X1 75 X1 76 X1 77

W9 5 W9 6 W9 7 W9 8 VM55/10 VM51/2
X9 5 X9 6 X9 7 X9 8 18/26 18/12

WY227A 1 VM58/16 VM54/8

WY221B 1 18/29 18/16
WY221A 1
Y227-A BN Y221-B BN BN Y221-A VM62/4 X1/48
13/13 18/23

1 1 1
VM63/6 X1/47
13/13 18/20
2 2 2

BU BU BU
WY221B 2
WY227A 2
GNDX9d WY221A 2
21/30
Note!
WINCH CONTROL Marking in braces according to Telemecanique/Square D joysticks/switches
Y227-A, Y221-A, Y221-B Marking without braces according to Moeller joysticks/switches

NOTICE! This document is the exclusive

DATE NAME 23 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
WINCH CONTR.,OSC.,REAR JACK DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

K208/1
9/30 P61/J61 ECM
MSG/1
25/11
P1
H2 X51 211 W200 11 25 25
A 29 WARNING LAMP
B
X51 212 W200 12 24 24
28 DIAGNOSTIC LAMP
Engine service H6 X51 213 W200 13 13 13
tool connector F 30 MAINTENANCE LAMP

G
X51 214 W200 14 12 12
6 MAINTENANCE CLEAR

W200 3.2 32 32 UNSWITCHED BATTERY (+)

53
W200 3.1 31 31 UNSWITCHED BATTERY (+)
52
X5:4/F2.1 X51 203 W200 3 1 1 UNSWITCHED BATTERY (+)
5/11 48
SHIELD W40 X51 233

MSG/7 X51 232 W40 (+) 17 17 J1939(+)

25/11 50
MSG/8 X51 231 W40 (-) 18 18 J1939(-)
25/11 34
X5:5/F3.1 X51 201 W200 1 26 26 BATTERY (+)
7/29 70
MSG/2 X51 202 W200 2 BATTERY (-)
25/11 65
S92/5 NOTICE! ECM BATTERY (-)
26/16 63
Only the other end of Ground Stud
MSG/3 the shield is grounded in Engine BATTERY (-)
25/11 61

W200 10 7 7
8 CAT DATA LINK (+)
W200 5 6 6
9 CAT DATA LINK (-)
S500 BLACK X42 X51 215 W200 15 22 22 ETHER CONTROL
B 10
Throttle
Position
RED
A
X51 216 W200 16 38 38
22 STARTING AID OVERRIDE
Sensor
WHITE
C
X51 218 W200 18 10 10
66 THROTTLE POSITION

S501 C RED X43 W43 1 8 8 (+)8V

A 4
Coolant
B BLACK W43 2 15 15 SENSOR COMMON
Level B 3
Sensor
A GREEN W43 3 36 36 COOLANT LEVEL LOW
C 49

NOTICE! This document is the exclusive

DATE NAME 24 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
P1/J1 ECM CONNECTOR DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

J1939(-)

J1939(+)

+24VDC

- BAT

KEYSWITCH
MESSENGER
DISPLAY UNIT

8 7 1 2 3
8-PIN CONNECTOR

WT110
WT110

1 3 4 2 5

1 3 4 2 5

MSG/8
24/12

MSG/7
24/12
SHIELD W40

MSG/1
24/12

MSG/2
24/12

MSG/3
24/12

Removed when TIM-upgrade

connected

NOTICE! This document is the exclusive

DATE NAME 25 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
EMS DISPLAY UNIT DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

VMC93/3
15/30

X2/55 X2 55
14/30

P61/J61
5 P1 EMC CONNECTOR
X4 PERC.PRES.SWITCH
5 TIM (option)
X5 55 X51 217 W200 17 28 28
45 INTERMEDIATE SPEED

X51 209 W200 9 29 29

56 PTO ENABLE
VMC91

VMC92

VMC93

VMC94
1 2 3 4 X51 207 W200 7 30 30
58 PTO RAMP UP

X51 208 W200 8 39 39

60 PTO RAMP DOWN
P
X5 25 X51 204 W200 4 27 27
44 REMOTE SHUTDOWN

X51 206 W200 6 19 19

41 PTO INTERRUPT
25
X3
25

X2 25

11 1 30 3 6
K206 K206 K101 K208 K206
12 12 6/27 9/26 12
9 8 3 4 87 87A 5 4 7 5
AUTOMATIC
MANUAL

7 1 8 2
S92
2 5 6
K206
10

S92/5
24/12
3 1 18
K206 4 GNDX1p
22/29
7 6 22
5
9 11 17
8

NOTICE! This document is the exclusive

DATE NAME 26 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
ENGINE SPEED CONTROL DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

AJASTIN / VALVONTAYKSIKKÖ
TIMER / CONTROL UNIT

13 14 W11 5 X5:96/1F14g
S93 1 28/29
PINTAKYTKIN
LEVEL SWITCH
2 15 16 W11 4 X5/103
28/12
GND

1 2 VALVONTALOGIIKKA 10 W11 3 X5/102

S94 CONTROL LOGIC
28/12
VIRTAUKSEN VALVONTA
FLOW SENSOR
1.0A

GND
3 VALVONTALOGIIKKA 11
NOT IN USE CONTROL LOGIC

AUTO
RESET
FUSE 650mA

4 VALVONTALOGIIKKA 12
NOT IN USE CONTROL LOGIC

GND 8 7 W11 2 X5 -
GND GND

1 6 +24VDC 5 W11 1 X5/110

28/12

1 ALUE HIENOSÄÄTÖ
NISKANVOITELU RANGE FINE S1_SLU
13 23
MAGNEETTIVENTTIILI 7 ALUETTA 16 ASKELTA
SHANK LUBRICATION 7 RANGES 16 STEPS
14 24
SOL.VALVE
1
Y277 AJASTIN
2 TIMER
2 9 ON= 1s
OFF= 1...30s GND

NOTICE! This document is the exclusive

DATE NAME 27 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
SHANK LUBRICATION UNIT DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

VOLTAGE
SLU CONTROL
OHJAUSJÄNNITE
SLU:N

AIR VALVE
ILMAVENTTIILI

SLU AKTIIVINEN
SLU ACTIVE H93

SLU:N HÄIRIÖ
SLU FAULT H94
X5/103
27/28

X5:96/1F14f X5:96/1F14g
21/30 27/28

X5/110 3 3 X5 78
27/28
K303 K150
14 18 28
X5/102 5 4 5 4 X4
27/28 X5 66 28

VM48/15 X2 78 X5 103
20/18 X4 16
16
X2 66 X1 58
VM67/14 X1 52
14/30 X1
85
WS305 1 WS305 3
VM66/12 S305 13 12
14/30 X5 110
P
X5 102
14 11
WS305 2 WS305 4
X1 84 X1 59
X2 81
31 X2 79
X4 29
31
12 14 X4 29
VM66 VM67 X5 81 X5 79
11 13 15 K301
X5 112
function W
K301 3
X2 83 X2 74 X2 75 20 1 sec.
18 16 K302
21
VMC45 5 4

9 10
33 24 25 8 12
X4 X4 X4 VMC44 VMC46
33 24 25
7 11

X5 83 X5 74 X5 75
XC4/3
15/13
Y127 BN

1 1 1 A1 1
Y1
K303 K150 K302 H93 GREEN H94 RED
2 2 2 A2 2
K301
BU
X5 - X5 -

GNDX5i GNDX5j
17/30 30/12

K303 K150 K301 K302

5 3 23 5 3 24 18 15 21 5 3 26
4 4 16 4

NOTICE! This document is the exclusive

DATE NAME 28 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
SHANK LUBRICATION UNIT DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

X2/94
7/21

F5a
7/21

1
TIMER
X5:12/2F3e 10
7/29

X5 11 8 2 4 12
X1 100 X1 99
30

X3 30 X5 100
30

F2.2 F2.2 X1 60 X2 30
6mm2 1 2
5/13
6A

F2.3
1 2
WS60 WS60 1
17/23 15A
X5 85 X5 76
F2.4
1 2 35 26 86 87 87A
15A
X4 X4 K2.5.7
35 26
85 30

X2 85 X2 76

+X60
AUXLIARY TEMPERATURE X1 93 X1 95 X1 68 X1 91 X1 90
SENSOR ASSEMBLY WITH
EBERSPACHER VAC-6 1 1

brown

red

bluewhite

yellow

redyellow

brown
AC-6a
VAC-6 2 2
AC-6a

VAC-6 3 1
AC-6b
VAC-6 4 2
AC-6b

SEE MORE DETAILED EBERSPÄCHER

EBERSPACHER CONNECTIONS FROM EBERSPÄCHER
HEATING UNIT INSTRUCTION MANUAL
X8 - WS60 2

NOTICE! This document is the exclusive

DATE NAME 29 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
EBERSPACHER DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SAFEMATIC
CENTRAL LUBRICATION
KESKUSVOITELU

LINCOLN
CENTRAL LUBRICATION
KESKUSVOITELU
10
CONTROL 5 10
X5:65/F7 S99 BUTTON S99
7/27 1 9

JB103 CONTROL UNIT

J3-1 J3-2 J2-1 J2-2 J2-3 J2-4 J2-5 J2-6 J2-7
11 12 1 2 3 4 5 6 7

X99
8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7

8 9 1 2 3 4 5 6 7 X5 80 X5 84 X5 9

X5 X5 X5 X5 X5 X5 X5 X5
100 107 108 114 115 116 117 118 30 34 9
X4 X4 X3
30 34 9
X2 80 X2 84 X2 9

X1 92 X1 56 WHITE X1 81 X1 -

YELLOW
BLACK
WHITE
BLUE
GREEN
BROWN
YELLOW
RED
RED BROWN

1 2 3 4 5

1 2 3 4 5 6 7

LUBRICATION UNIT
15 30 Z 31 -

LUBRICATION UNIT
+
1 - 2
M

1 2 3 4
GNDX5j
28/29

NOTICE! This document is the exclusive

DATE NAME 30 / 30
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2008-04-21 RTA ELECTRICAL DRAWINGS
SANDVIK DX500/680/700/780/800 SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2008-04-21 MRA
SAFEMATIC/LINCOLN LUBRICATION UNIT DWG NR 3-55184118-D
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2008-04-21 ARP RANGER-2 POSITION ID-CODE 55184118
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training COMPONENTS

Suction--off flap Hydraulic motor

and air cylinder

Filter cleaning
valves
Air receiver

Timer unit

Dust
collector

Primary
cyclone

Dust collector S46

Suction selection switch
head (control panel)
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training AIR RECEIVER / FILTER CLEANING VALVES

Air receiver

Filter cleaning
valve
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training TIMER UNIT

Timer unit
adjusting
screws

Lenght of impulses Interval between Interval between

for filter cleaning impulses impulses during
valves drilling
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training AIR CYLINDER / SUCTION--OFF FLAP / AIR OUTLET

Air cylinder

min. 222 / max. 262

10 stroke 40

Suction--off
flap and
air cylinder

Air outlet
adapter
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training IMPELLER

Motor
Setscrews shaft ¦10mm
Hub

Extraction
hole

Slot
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training OPERATION / SUCTION

Rock drill
Suction--off
valve (option)

Flow control
valve
Flushing
valves

Filter cleaning Filter

Timer
valves elements
unit

Air/oil
receiver
Air
receiver
Air
end
Dust collector Air
hydraulic motor cylinder
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training OPERATION / FILTER CLEANING

Rock drill
Suction--off
valve (option)

Flow control
valve
Flushing
valves

Filter cleaning Filter

Timer
valves elements
unit

Air/oil
receiver
Air
receiver
Air
end
Dust collector Air
hydraulic motor cylinder
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC COMPONENTS

82 Dust collector
82
hydraulic motor

81 Dust collector
selection valve
on/off

81

84 84 Pressure relief
valve

83 Check valve

83

80 Gear pump;
output for
the dust collector
80 50 1 90
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR / HOSING

A F11--05
B

R1/8” X X
R1/4”

Dust collector
on/off valve

A D B
R1/2” R1/4” R1/2”
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR / CARTRIDGE VALVE

Dust collector
on/off valve

F11--05

R1/8” X X
R1/4”

A D B
R1/2” R1/4” R1/2”
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR / PRESSURE RELIEF VALVE

F11--05

R1/8” X X
R1/4”

A D B
R1/2” R1/4” R1/2”
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR

Port plate
Cylinder barrel

Piston rings

Spherical pistons

Gear wheel Drive shaft

Roller
bearings

Condition check:
Check for leaking
l/min
Normal Max.
F11--5 0,2 1,0
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR COMPONENTS

Cylinder barrel

Piston rings
Spherical pistons

Drive shaft
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR DISASSEMBLY 1

35

T~ 3
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training CHECKING HYDRAULIC MOTOR PARTS

50% Max
 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR ASSEMBLY 1

 T/T/Ranger800--2/T/6 DUST COLLECTOR DC 700 H

training HYDRAULIC MOTOR ASSEMBLY 2

TIM 5000-6000
The Goal

New alignment and depth measuring system for DP, DX and DI550 rigs
(factory installation only, no retrofit kits designed so far)

Simplified user interface

Lower hardware costs

Architecture based on CAN bus

Same old and some new features…

Sandvik Mining and Construction

 TIM 6300
Inclined holes, depth measuring

Display

Aiming unit

(Engine link to support SanRemo option)

Signals from percussion pressure I/O-module Carrier inclination Boom/carrier Feed inclination Rock drill
switch and rod handling controls (RHC module with DI rigs) sensor rotation sensor sensor position sensor

Sandvik Mining and Construction

 TIM 6500
Inclined holes, depth measuring, laser level

Display

Aiming unit

(Engine link to support SanRemo option)

Laser sensor

Signals from percussion pressure I/O-module Carrier inclination Boom/carrier Feed inclination Rock drill
switch and rod handling controls (RHC module with DI rigs) sensor rotation sensor sensor position sensor

Sandvik Mining and Construction

TIM 5000-6000
Components

Two-axis inclinometer (feed, carrier)

− For measuring feed and carrier inclinations

Absolute rotary encoder (drifter, boom/carrier)

− For measuring the drifter position and boom or carrier

turn

Sandvik Mining and Construction

TIM 5000-6000
Components

Aiming unit

− Used also with the GPS compass option as a

backup and to point blast direction once

Sandvik Mining and Construction

TIM 5000-6000
Components

I/O module (Due to DI550 control system architecture this component is not needed with DI550 rigs)

− Needed for reading certain rod handling controls for depth measuring
− Laser sensor connection
− Output for stopping the drilling when the hole is finished
− Percussion switch status and J1939 engine link gateway for SanRemo

Sandvik Mining and Construction

TIM 5000-6000
User interface
Alignment Drilling
H xxx.x P x.xx COUNTR SETTGS DIAGNS
T\ xx.x D x.xx START START START

Three arrow buttons and one ”Enter” X

Y
xx.x
xx.x B x.xx

button for navigation T xx.x

D x.xx

Only a few views needed for normal B INCL

HOLE D
BENCH.Z
x.x
operation LASER.L
x.xx
B SIDE

Switches automatically from Alignment \ x.x D MODE
HOLE D
to Drilling and vice versa BLASTD
x.x
BENCH.Z
LASER.L
R DIFF
x.x PERC. H
x.xx

HOLES
xxxxx

DEPTH.M
x.x

DRILL.H
x.xx

P. AVE
x.xx

Sandvik Mining and Construction

TIM 5000-6000
Troubleshooting

Sandvik Mining and Construction

TIM 5000-6000
Troubleshooting

Sandvik Mining and Construction

 T/T/Ranger800--2/T/12 ROD GREASING DEVICE

training LOCATION

Nozzle

Pneumatic
valve
air from (YA11)
flushing Tank
valve
Rod greasing
valve (Y349)

Pressure

Pedal

Pressure
relief
valve
 T/T/Ranger800--2/T/12 ROD GREASING DEVICE

training COMPONENTS / ADJUSTMENT

Filling:
Dispenser --coupling
adjustment Bleed
screw --filter
nut (1r=1mm)

Dispensers
Dispenser

L max. 5 mm
1 r = 1 mm

L / mm
5 Pump
unit
4
3
2
1
250
300

350
200

400

450

500

mm3
 T/T/Ranger800--2/T/12 ROD GREASING DEVICE

training OPERATION 1

4
Pedal

Flushing valve
Nozzle
Dispensers
Pneumatic
valve

Pedal
YAII (4)
Rod changer valve

Pump
Y349 unit

Pressure Rod greasing

50 relief valve
valve
 T/T/Ranger800--2/T/12 ROD GREASING DEVICE

training OPERATION 2

Nozzle
Dispensers

Pedal Pump
unit

Pressure
relief
valve

Pneumatic
valve
Rod greasing
valve

Flushing valve

Rod changer valve

 T/T/Ranger800--2/T/12 ROD GREASING DEVICE

training FILLING

Finishing/removing
filling hose

µ30˚

Filling
µ90˚

11600352
XXXXX
Filling
hose
SER.NO.
TYPE

Pump
unit

Filter

Bleed
screw

Pump
unit

Tank
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training GENERAL

Rotation Rotation

Flushing Feed
Flushing Feed

Sticky layer
in rock

Rotation Rotation

Flushing Feed
Flushing Feed
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training COMPONENTS

Feed motor

Rock drill 28

31

Flushing
control 44
Pressure
difference Flushing control
1 switch valve
S65
Anti--jamming valve
Feed pilot 34
pressure

240
Rotation d
pressure
23

Feed pressure
Flushing
valves Feed
directional
YA10 YA9 valve
c

Compressor
Air receiver
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training CONTROLS

S18 Blow--down automatics,

if dust collector (S17) is on,
max. flushing

Blow--down
automatics off and flushing off
Blow--down automatics,
if dust collector (S17) is on,
half flushing

S24 S17 S18

S24 S17 Flushing control

Antijamming
automatics on
automatics on
(rotation pressure)
Flushing control
automatics off
Antijamming
automatics off Power extractor on
(indicator light on)
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training COMPONENT LOCATIONS 2

Half--flushing
valve (cabin)

Pressure
difference
switch (S65)

Flushing valves
(YA10, YA9)

Venturi (1)
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training FLUSHING CONTROL / DRILL BIT OPEN

Feed motor

Rock drill
28

Pressure
31
difference
switch
Flushing
setting 0,1bar
control 44
Flushing control
1 valve
S65
Anti--jamming valve
Feed pilot 34
pressure

240
d
Rotation
pressure
23
Feed
pressure
Flushing
valves c Feed
directional
YA10 YA9 valve

Compressor
Air receiver
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training FLUSHING CONTROL / DRILL BIT BLOCKED

Feed motor

Rock drill
28

Pressure
difference 31
switch
Flushing
setting 0,1bar
control
44
Flushing control
1 valve
S65

Anti--jamming valve
Feed pilot 34
pressure

240 Rotation
pressure
d 23
Feed
pressure
Flushing
valves Feed
directional
YA10 YA9 valve

Compressor
Air receiver
 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training FLUSHING CONTROL ADJUSTMENT

S65
Adjustment
nut

Pressure
difference
switch
(S65)

Remove the flushing hose from

the rock drill.
Plug the hose by a cap which has
a ∅ 6 mm hole drilled through.

S24 S17 S18

 T/T/Ranger800--2/T/12 FLUSHING CONTROL AUTOMATICS

training ELECTRIC CIRCUIT DIAGRAM

+24 VDC

from percussion
pressure switch

Extractor Flushing control

 T/T/Ranger800--2/T/12 WATER INJECTION SYSTEM

training WATER INJECTION SYSTEM

Rock drill

Flushing
valve

Water
regulating
valve

Water
Compressor tank Solenoid
valve
 T/T/Ranger800--2/T/12 WATER INJECTION SYSTEM

training LOCATION OF COMPONENTS

Pressure gauge/
safety valve

Water
tank
unpressurization

in cabin
 T/T/Ranger800--2/T/12 WATER INJECTION SYSTEM

training CONTROLS

S46
Suction off

Suction on

Dust collector
on

Water regulating
valve

Water injection or
S16 zero dust liquid
mixed with flushing
air

Off

Water injection or
zero dust liquid
mixed with flushing
air during percussion
on
S17 Flushing control Blow--down automatics,
S18
automatics on if dust collector (S46) is
on, max. flushing
Flushing control Blow--down
automatics off automatics off
and flushing off
Power extractor on Blow--down automatics,
(indicator light on) if dust collector (S46) is
on, half flushing
 T/T/Ranger800--2/T/12 WATER INJECTION SYSTEM

training COMPONENTS

Check
valves
Flushing
valves
YA10 YA9 Flushing
control

Operation and
Check releasing pressure
valve control valve

Water tank
valve
Safety
valve

Water
tank
Compressor
Water injection
solenoid valve
(switch S16 in cabin)

Air Draining
valve
Water
Water amount
regulating
valve (in cabin)
 T/T/Ranger800--2/T/12 WATER INJECTION SYSTEM

training WATER INJECTION / DRILLING

Check
valves
Flushing
valves
YA10 YA9 Flushing
control

Operation and
Check releasing pressure
valve control valve

Water tank
valve
Safety
valve

Water
tank
Compressor
Water injection
solenoid valve
(switch S16 in cabin)

Air Draining
valve
Water
Water amount
regulating
valve (in cabin)
 T/T/Ranger800--2/T/12 ZERO DUST

training ZERO DUST SYSTEM

Rock drill

Compressor
Dust collector

Dust
control
agent
tank
 T/T/Ranger800--2/T/12 ZERO DUST

training ZERO DUST AGENT INTO THE FLUSHING AIR,

DRILLING

Filling valve
Dust collector
Control valve;
operation /
air pressure
exhaust
Dust control
agent tank

Magnetic valve; 3--way

Drain
agent spray control valve
valve

Mud separator

Magnetic Magnetic valve;

valve; Regulator; agent/flushing air
agent line agent spray mixing control
cleaning adjustment

Agent flow meter

and regulator

Flushing Rock drill

valves

Check Air
valve
Liquid
Air receiver
Air / liquid mist

Compressor
 T/T/Ranger800--2/T/12 ZERO DUST

training ZERO DUST AGENT INTO THE DUST COLLECTOR,

FILTER CLEANING

Filling valve
Dust collector
Control valve;
operation /
air pressure
exhaust
Dust control
agent tank

Magnetic valve; 3--way

Drain
agent spray control valve
valve

Mud separator

Magnetic Magnetic valve;

valve; Regulator; agent/flushing air
agent line agent spray mixing control
cleaning adjustment

Agent flow meter

and regulator

Flushing Rock drill

valves

Check Air
valve
Liquid
Air receiver
Air / liquid mist

Compressor
 T/T/Ranger800--2/T/12 ZERO DUST

training LOCATION OF COMPONENTS 1

Timer unit

Agent flow meter

and regulator
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training SYSTEM 1

User
Control interface
unit (in cabin)

Pumping
unit

Dosers

Piping
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training SYSTEM 2
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training PUMPING UNIT

Lubricant
Follower piston
receiver

HELP?

Level
indicator

Pump
Low level element
switch

Line valve

Heating element

Electric motor
Filling
Control circuit board connector
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training DOSERS

Spring

Dosing
chamber

Dosing
piston

Charging
valve

Doser

Mounting
rail
HELP?
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training DISTRIBUTORS 1

G1

G4
G5

G2
G3
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training DISTRIBUTORS 2 / BOOM

G7

G8
 T/T/Ranger800-2/T/12 CENTRAL LUBRICATION SYSTEM
training DISTRIBUTORS 3 / BOOM

G11

G10 G9

G6