0% found this document useful (0 votes)
679 views208 pages

Man Inst Cpa295

Uploaded by

roland
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
679 views208 pages

Man Inst Cpa295

Uploaded by

roland
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 208

Operation and Maintenance Manual

CPA- 295

Serial Number 211842 and Up

86785219
November 2017

Operation and Maintenance Manual Copyright Doosan 2011


2017

TABLE OF CONTENTS
OPERATION & MAINTENANCE MANUAL
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 17
Safety alert symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Identification And Machine Signs (Decals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dangerous area localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Unauthorized Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Personal Protective Equipment (PPE) in the workplace . . . . . . . . . . . . . . . . . . 27
General Hazard Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27- 33
Before Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35- 36
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37- 42

Parts identification / Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Specifications
CPA 295 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fixing Cap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Interaction diagram of the drilling machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Functional Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Hydraulic Valve Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Hole Flushing (Air / Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Auxiliary Hydraulic Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Radio Control Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

MONTABERT 3
86785219
2017
Key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Switch position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Klaxon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Right Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60- 63
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Approved Models and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66


Attachment Requirements and Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Mounting CPA to Excavator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


Installing Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Installing Auxiliary Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Start - up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Check Before Start- up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69- 70
Machine Start- up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Start- up Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Position For Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Drilling Using Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75- 77
Drilling Using Collaring Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78- 80
Drilling Using Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81- 83
Repositioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Drilling Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85- 90
Rotating the CPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Drilling rods loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92


Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Second drill rod loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
First drill rod loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Adding Drill Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95- 96
Removing Drill Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97- 99

4 MONTABERT
86785219
2017
Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Lift and Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101


Lifting the Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Lift Points and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Equipment cleaning procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Inspection, Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105


Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106- 107
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
10 Hour / Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109- 110
50 Hour / Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111- 112
Tension of the drifter feed cables (As required) . . . . . . . . . . . . . . . . . . . . . . . . 113
Drifter Maintenance HC 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114- 119
Lubricating pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Main Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Feed Counterbalance Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Adjustment counter balance valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Drain pressure limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127- 128
USB And “Ground Loops” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
IQANrun 2 Operator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130- 140
Adjust group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141- 148
Radio Operating And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Operation And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150- 151
Display Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152- 153
Module Specification MC- LI- ION Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

MONTABERT 5
86785219
2017
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Controller Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Base Unit - Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Base Unit - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Terminal Unit - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Terminal Unit - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Terminal Unit - Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164- 165

OPTIONAL - Pedestrian detection system manual . . . . . . . . . . . . . . . . . . 166- 173

DUST COLLECTOR
Dust Collector Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Dust Collector Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177- 179
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Hydraulic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Inspection, Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Dust Collector Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Dust Collector Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185- 187
Lower Filter Housing Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189- 190
Lubricants Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
INSTALLATION MANUAL
Connecting The Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193- 194
Flushing The Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Auxiliary Circuit Pressure Relief Valve Setting . . . . . . . . . . . . . . . . . . . . . . . . 196
Auxiliary Circuit Oil Flow Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Auxiliary Circuit Oil Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Fixing Cap Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Checking For Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Connecting The Hydraulic Hoses To CPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Check The Hose Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

6 MONTABERT
86785219
2017

FOREWORD
TRAINING
This Operation and Maintenance Manual was Montabert proposes a training to the staffs using the
written to give owner or operator instructions on machine.
safe operation and maintenance of the
MONTABERT attachment. READ AND An evaluation of the experiences is realized further to this
UNDERSTAND THIS OPERATION AND training and a result upper to 70 % is necessary.
MAINTENANCE MANUAL BEFORE OPERATING
YOUR MONTABERT ATTACHMENT. Keep this The experiences must be also validated by the owner
manual in the cabin so it is always available. If it is and/or the user (renter for example) of the machine.
lost, order another one from your MONTABERT
distributor.
WORK PLACE SAFETY FORM
If there are any questions, contact your The owner and/or the user (renter for example) of the
MONTABERT distributor. This manual may illustrate machine has to realize a work place safety form of the
options and accessories not installed on your
equipment so that the operations of maintenance,
attachment.
production and cleaning come true in quite describing
safety(security):
- The bans.
Any modification made without written - The dangers.
authorization or approval from MONTABERT can - The compulsory individual protection equipment
create a safety hazard. (EAR).
- Hot lines phone numbers.
- The operating procedures of starting up, stop and
Always replace parts with genuine MONTABERT
parts or MONTABERT authorized replacement remove from service.
parts.

INTENDED USE

The attachment is intended to be used under The operators of the machine have to sign the work place
normal conditions for applications described in this safety form as well as the operating procedures so that
manual. If it is used for other purposes, or in
they become aware of operating procedures and of risks
potentially hazardous environments, special
precautions must be followed and the attachment of use of the equipment.
must be equipped for such use. Examples include,
but are not limited to: falling object guards, work
lights, etc. Do not engage in prohibited uses as
described in this manual. Contact your
MONTABERT distributor for further information.

ATTACHMENT MAINTENANCE

Proper inspection, maintenance and repair is


essential to keeping the attachment properly
operating.

As the attachment owner, you are responsible for


performing required maintenance. The required
maintenance procedures are outlined in this
Operation and Maintenance Manual, or Shop
Manual.

MONTABERT 7
86785219
Symbols and pictograms
ISO 7000

0434 Caution

0790 Read operator’s manual

1659 Read maintenance manual

1659 Examine; check

0391 Lubricating oil

1366 Hour meter; elapsed operating


hours

0018 Lock; tighten

1321 Mass

0019 Unlock; unclamp

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7000

1309 Grease

0918 Nominal dimensions

1640 Handbook; manual for operations

2498 Serial number

0034 Temperature

1411 Hydraulic oil

1413 Hydraulic oil pressure

0787 Lubricant grease

2497 Date of manufacture

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7000

1368 Lift point

1641 Operator’s manual; operating


instructions

1682 Load- lifting attachment, lift

1683 Load- lifting attachment, lower

0258 Clockwise rotation

0937 Anticlockwise rotation

1011 Reference position

1103 Rotating brush

1104 Cross- brush

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7000

0461 MIG/MAG welding

0423 Manual cleaning

0870 Accumulator

2810 Fast operation

2811 Slow operation

0262 Vertical feed

0093 Remote control

0536 Water; fluid

0537 Air

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7000

1569 Remote hydraulic cylinder

2632 State of charge, propulsion


battery

0944 Fast run; high speed

0430 Weight

2069 Tie down point

0259 Advance

1316 Lubrication station for grease

1317 Lubrication station for oil

0360 Lubricating pump

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7000

1552 Air pressure

0536+1701 Water pressure

Combiné
Vertical feed
0259 / 0262

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7010

W001 Danger

W017 Danger; heating surface

W005 Danger; Non- ionizing radiations

W012 Danger; Electricity

W024 Danger; Crushing hands

X000 Danger; risk of entrapment in the


mechanical parts

P001 General prohibition signal

P007 Entry prohibited for persons with


a pacemaker

M002 Refer to manual / instructions


manual

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
ISO 7010

M003 Headphones required

M004 Protective glasses required

M008 Safety footwear required

M009 Protective gloves required

M010 Protective clothing Required

M013 Protective visor required

M014 Mandatory protective helmet

M015 Mandatory high visibility safety


vest

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
EN 16228
Opening centralizer

Closing centralizer

Strike

Dust collector

Air flushing

Right swinging

Left swinging

An exhaustive list of ISO symbols used in whole or in part in this manual.


Symbols and pictograms
EN 16228
MONTABERT

Compulsory badge “SAVEX”

Prohibited access to
unauthorized persons

An exhaustive list of ISO symbols used in whole or in part in this manual.


2017

SAFETY

SAFETY ALERT SYMBOL

Be Prepared - Get to Know All Operating and Safety


Instructions.
This is the Safety Alert Symbol. Whenever it appears -
in this manual or on safety signs on the attachment or
machine - you must be alert to potential for personal
injury or accidents. Always observe safety precau-
tions and follow recommended procedures.

Learn Signal Words Used With Safety


Alert Symbol
The words “IMPORTANT”, “CAUTION”, “WARNING” and
“DANGER” used throughout this manual and on decals on
the attachment indicate degree of risk of hazards or unsafe
practices. All three degrees of risk indicate that safety is in-
volved. Observe precautions indicated whenever you see
the Safety Alert “Triangle,” no matter which signal word ap-
pears next to the “Exclamation Point” symbol.

IMPORTANT
This notice identifies procedures which must be followed
to avoid damage to the attachment.

CAUTION
The signal word CAUTION on the attachment and in the
manuals indicates a hazardous situation, if not avoided,
may result in minor or moderate injury.

WARNING
The signal word WARNING on the attachment and in the
manuals indicates a potentially hazardous situation
which, if not avoided could result in death or serious in-
jury.

DANGER
The signal word DANGER on the attachment and in the
manuals indicates a hazardous situation, if not avoided,
will result in death or serious injury.

18 MONTABERT
86785219
2017

IDENTIFICATION AND MACHINE SIGNS (DECALS)

9 (next to tie down lug)

10

8
8
7
6
5
3

10
1 (bottom of control panel)
4 (located on lubricator)

Figure 1 2 9 (next to tie down lug)

There are machine signs (Figure 1) on this attachment. The location


of the machine signs and descriptions are reviewed in this section.
Please become familiarized with all machine signs.
Make sure that all the machine signs are legible. Clean the machine
signs or replace the machine signs if you cannot read the words.
When you clean the machine signs, use a cloth, water and soap. Do
not use solvent, gasoline, or other harsh chemicals to clean the
machine signs. Solvents, gasoline, or other harsh chemicals could
loosen the adhesive that secures the machine sign. Loose adhesive
will allow the machine sign to fall off.
Replace any machine sign that is damaged, or missing. If a machine
sign is attached to a part that is replaced, install a replacement
machine sign on the replacement part.

MONTABERT 19
86785219
2017

1. Decibel Level (86602273)


This decal is located on the bottom of the control panel.

2. Overhead Electrical Lines (7219961/86751997)


This decal is located on the lower frame of the CPA.

WARNING
ELECTROCUTION CAN CAUSE
DEATH OR SERIOUS INJURY
Keep machine and attachment a safe distance from
electrical power lines.
Line Voltage Safe Distance
6.6 kw At least 10 ft (3 m)
66.0 kw At least 16 ft (5 m)
275.0 kw At least 33 ft (10 m)

20 MONTABERT
86785219
2017
3. Falling or Moving Components (7219962/86752003)
This decal is located on the tilt cylinder.

WARNING
FALLING OR MOVING COMPONENTS CAN
CAUSE DEATH OR SERIOUS INJURY
Support the feed rail and frame of the CPA before
servicing or removing the CPA tilt cylinder.

4. Contents Under Pressure (7219960/86751989))


This decal is located on the air oiler of the CPA.

WARNING
PRESSURIZED AIR CAN CAUSE DEATH
OR SERIOUS INJURY
Open air flushing valve to release remaining air pres-
sure prior to removing oil fill plug.

MONTABERT 21
86785219
2017

5. Falling or Rotating Objects (7219963/86752011)


This decal is located on the control panel on the CPA.

DANGER
ROTATING OR FALLING DRILL ROD WILL
CAUSE DEATH OR SERIOUS INJURY
• Stay away from rotating drill rod.
• Ensure drill rod is supported by couplings or
rod adder.
• While coupling drill rods, stay 8 m (26 ft) away.

6. Drilling Operation (7219965/86752037)


This decal is located in cab.

IMPORTANT
AVOID CPA DAMAGE
• Never adjust CPA position while drilling.
• Never use CPA to lift excavator or assist with slewing.
• While drilling, always maintain even foot contact with drill
surface.

22 MONTABERT
86785219
2017
7. Operation (7219958/86751963)
This decal is located on the control panel on the CPA.

WARNING
AVOID DEATH OR SERIOUS INJURY
• Operator and bystanders must wear goggles,
hard hat, noise protection and respirator when
CPA is in operation.
• Additional cab protection must be used when
CPA is used in applications where falling debris
is present.
• Read and understand the Operation &
Maintenance Manual before operating or
servicing. Wear goggles when servicing.

8. Keep Away (7219959/86751971)


This decal is located on the cradle on the CPA.

WARNING
AVOID DEATH OR SERIOUS INJURY
Keep 8 m (26 ft) away from machine and attachment
when in use.

MONTABERT 23
86785219
2017

9. Tie Down Location (6727595/86752193)


This decal is located near the lift point / tie down locations.

10. Lift Point (6809609/86752201)


This decal is located near the lift point / tie down locations.

24 MONTABERT
86785219
2017

Dangerous area localization H


Recall : Prohibition to approach the machine when operating

1 2

4 7
3
5
4 6

MONTABERT 25
86785219
2017

UNAUTHORIZED MODIFICATIONS
Replace all OEM parts with the correct authorized or genuine
MONTABERT part(s). Contact your MONTABERT distributor
for repair or replacement parts.

GENERAL HAZARD INFORMATION

Safety Rules
Only the trained and authorized staff can run and maintain the accessory.
A work place safety form must be established.
The operator must have acquainted with it and have validated the contents
by his signature.
During the use and during the maintenance of the accessory, respect
safety regulations, precautions and instructions.
Respect always strictly all rules relative to the safety.
During the work of the machine, and as soon as that this is in functioning,
no person has to approach the machine.
Only the operator is authorized to stay in a sufficient distance (at least,
more than 3 meters).

Safety Features
Be sure that all guards and covers are installed in their proper position.
Have guards and covers repaired immediately if damaged.
Never remove any safety features. Always keep safety features in good oper-
ating condition.
Failure to use safety features according to the instructions in the Operation
and Maintenance Manual could result in serious bodily injury.

Contraindications
Do not operate the machine and attachment if you are not feeling well, have
consumed drugs or alcohol, or if you are suffering from emotional problems.
These will interfere with your sense of judgment and impair alertness and
coordination. An operator who is taking prescription drugs must get medical
advice to determine if he or she can safely operate a machine and attachment.
Are strictly prohibited:
• the carriers of pacemaker are not authorized to use this equipment.
• the lifting of people or loads with the machine.
• the use of the machine for different operations than described in this
manual.
• Any manual manipulations of the equipment of drilling when the machine
is operating (addition of additional rods, change of drill bit for example).
• Any uses susceptible to bring an operator to approach near the machine
(unless 3 m).

26 MONTABERT
86785219
2017
Personal Protective Equipment (PPE) in the workplace
Clothing and Personal Protective Items
Secure long hair, and avoid loose clothing and jewelry.
These items have the tendency to catch on controls or
protrude into parts and cause death or serious injury.
Do not wear oily clothes. They are highly flammable. Full eye
protection, a hard hat, safety shoes and gloves may be
required at the work site.
While working on the machine or attachment, never use
inadequate tools. They could break or slip, causing injury, or
they may not adequately perform intended functions.
The wear of closeness detection badge is compulsory for
the operator of the machine to prevent the risks of being
Figure 2
caught or crushed by the mobile parts.
The operator has to watch the good state and charge of the
badge.
The carriers of pacemaker are not authorized to use this
equipment.

Breathing Masks, Ear Protection May Be


Required
Do not forget that some risks to your health may not be
immediately apparent. Exhaust gases and noise pollution
may not be visible, but these hazards can cause disabling
or permanent injuries.

Fuel, Oil and Hydraulic Fluid Fire


Hazards
Fuel, oil and antifreeze will catch fire if it is brought close to
a flame. Fuel is particularly flammable and can be
hazardous.
Always strictly observe the following:
• Add fuel, oil, antifreeze and hydraulic fluid to the machine
only in a well ventilated area. The machine must be
parked with controls, lights and switches turned ”OFF.”
The engine must be ”OFF” and any flames, glowing Figure 3
embers, auxiliary heating units or spark causing
equipment must be extinguished, turned ”OFF” and / or
kept well clear of the machine.
• Static electricity can produce dangerous sparks at the
fuel filling nozzle. Very cold, dry weather or other
conditions could produce a static discharge. Keep the tip
of the fuel nozzle in constant contact with the neck of the
fuel filling nozzle, to provide a ground.
• Keep fuel and other fluid reservoir caps tight and do not
start the engine until caps have been secured. Figure 4

MONTABERT 27
86785219
2017

Risk to be caught /crushed by the mobile


parts of the machine.
The systems of hydraulic jaws of the machine (centralizer,
rod handling clamps, oscillation movement, anchoring,
feed) present a risk of important crushing.
The rotating part of the drill presents a risk to be caught by
the mobile parts (clothes, ample or hanging jewels, gloves).
The working team on the machine has to consist to only one
driller.
The driller is in charge of the drilling and commands all the
movements of the machine (by radio control).

ATTENTION: the intervention of a 2nd operator is


formally forbidden when the machine is in functioning.

ATTENTION: during the work of the machine, the


operator has to stay in at least 8 meters of distance.

ATTENTION: the operator must be equipped with the


detection badge supplied with the machine.

Keep a constant and complete visibility on the machine


during the travels and the operations of drilling.
Be sure that the necessary movements of the equipment
can be made without risk.
Remain at a distance from parts in rotation or in movement.
Enforced a sufficient safe distance to all person who may
enter the working zone.
If the operator penetrates into the danger zone, the
detection of the badge will block all the functions of the
machine.
The return in normal way of functioning can be made only by
a procedure of restart.

28 MONTABERT
86785219
2017

OPTIONAL

5M

NO DETECTION PRE ALERT ALERT


ZONE ZONE 2 M ZONE 3 M

FIXED GREEN FLASHING GREEN BEACON


BEACON GREEN BEACON SHUT OFF
(blocked functions)

The pre alert zone allows the operator to be warned of its closeness with the zone of alert activating the blocking
of the functions of the machine.
Once the blocking mode is activated, the return in the normal mode can only be made if the operator proceeds
to a restart according to the procedure of starting up.

MONTABERT 29
86785219
2017

Precautions When Handling Fluids at


High Temperature
Immediately after operations are stopped, the coolant, en-
gine oil, and hydraulic oil are at highest temperatures and
the radiator and hydraulic tank are still under pressure. At-
tempting to remove cap, drain the oil or coolant, or replace
the filters may lead to serious burns. Always wait for the tem-
perature to go down, and follow the specified procedures
when carrying out these operations.
To prevent hot coolant from being expelled out, shut down
engine, wait for the coolant to cool, then loosen the cap
slowly to relieve the pressure.
Figure 5
To prevent hot oil from being expelled out, shut down engine,
wait for the oil to cool, then loosen the cap slowly to relieve
the pressure.

Avoid Silica Dust


Cutting or drilling concrete containing sand or rock contain-
ing quartz may result in exposure to silica dust. Do not ex-
ceed Permissible Exposure Limits (PEL) to silica dust as de-
termined by OSHA or other job site Rules and Regulations.
Use a respirator, water spray or other means to control dust.
Silica dust can cause lung disease and is known to the state
of California to cause cancer.
When working in an enclosed working environment, it is
highly recommended to install and utilize the optional dust
collection system.
Dust coming out from dust collector fan indicates that one
or several filter elements are damaged. Replace the dam- Figure 6
aged filter elements immediately.
Always dismount all filter elements to check the automatic
filter cleaning sequence is functioning correctly.

30 MONTABERT
86785219
2017

Fire Extinguisher and First Aid Kit


As a precaution if any injury or fire should occur, always do
the following.
• Be sure that fire extinguishers have been provided and
read the labels to ensure that you know how to use them.
It is recommended that an appropriately sized (5 lb [2.27
kg] or larger) multipurpose ”A/B/C” fire extinguisher be
mounted in the cabin. Check and service the fire
extinguisher at regular intervals and make sure that all
work site crew members are adequately trained in its use.
• Provide a first aid kit in the storage compartment and
keep another at the work site. Check the kit periodically Figure 7
and make any additions if necessary.
• Know what to do in case of injury from fire.

Protection from Falling or Flying Objects


On work sites there is a danger that falling or flying objects
may hit the operator’s cabin. Select a guard to match the op-
erating conditions to protect the operator.
Working in mines, tunnels, deep pits or on loose or wet sur-
faces could produce danger of falling rock or hazardous fly-
ing objects. Additional protection for the operator’s cabin
could be required in the form of a FOPS (Falling Object Pro-
tective Structure) or window guards.
Never attempt to alter or modify any protective structure rein-
forcement system, by drilling holes, welding, remounting or
relocating fasteners. Any serious impact or damage to the Figure 8
system requires a complete integrity reevaluation. Reinstall-
ation, recertification and / or replacement of the system may
be necessary.
Contact your machine’s distributor for available safety
guards and / or recommendations to prevent danger of get-
ting hit by objects that could strike the operator’s cabin.
Make sure that all other work site crew members are kept
well away from the excavator and safe from possible haz-
ards.
If any glass on the machine is broken, replace it with new
glass immediately.
Figure 9

MONTABERT 31
86785219
2017

Protecting Cabin From Falling Object

In a work site where falling objects or flying objects are ex-


pected, be sure to install adequate protective devices for
covering the cabin, such as applying a laminate coating
sheet to the front glass and a front guard (Figure 10).

Figure 10

In a work site where falling objects are present, or in a min-


ing operation, be sure to install the falling object protective
structure (Figure 11).

Be sure to install any other additional protective structures


required for work site conditions.

When the falling object protective structure is installed, and


the front window needs to be cleaned, loosen the bolts
marked with an arrow. Be sure to tighten bolts when done.

WARNING
AVOID DEATH OR SERIOUS INJURY
Some attachment applications can cause flying debris
or objects to enter front, top or rear cab openings. Install
protective structures required for work site conditions to
provide added operator protection in these applica-
tions.

Figure 11

32 MONTABERT
86785219
2017

Indoor Ventilation
Engine exhaust gases can cause fatal accidents, uncon-
sciousness, loss of alertness, judgment and motor control
and serious injury.
Make sure there is adequate ventilation before starting the
engine in any enclosed area.
You should also be aware of open windows, doors or duct -
work where exhaust may be carried, or blown by the wind,
exposing others to danger.
Figure 12

WARNING
CALIFORNIA PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents are


known to the state of California to cause cancer, birth de-
fects and other reproductive harm.

MONTABERT 33
86785219
2017

BEFORE STARTING ENGINE


Work Site Precautions
Before starting operations, thoroughly check the area for any
unusual conditions that could be dangerous.
Check the terrain and condition of the ground at the work site, and
determine the best and safest method of operation.
Make sure the ground surface is as hard and horizontal as possible
before carrying out operations. If there is a lot of dust and sand on
the work site, spray water before starting operations.
Erect fences, post ”No Entry” signs, and take other steps to pre-
vent people from coming close to or entering the work site. If peo- DANGER
No Entry
ple come close to a moving machine, they may be hit or caught by
the machine or attachment, and this may lead to death or serious
Figure 13
personal injury.

Authorized operators to use the machine


The drilling machines can only be used by operators having
received an adequate training which must be completed and
updated as necessary.
The operators must have read and understood the operating
instructions.
The operators must have formally been informed about the
obligation of the permanent wearing of the closeness detection
badge.
This obligation applies to all the so usual drivers as occasional
(maintenance staffs).
Waterlines, gas lines, phone lines and high- voltage electrical lines
may be buried under the work site. Contact each utility and identify
their locations. Be careful not to damage or cut any of these lines.

WARNING
AVOID DEATH OR INJURY
Check work site for overhead or underground lines such
as electrical, gas, oil, water, etc. DIAL 811 (USA Only) or
1- 888- 258- 0808 (USA & Canada) and consult local
utilities before working. Extreme caution must be used
in areas where utility lines are present.
Any object in vicinity of boom could represent a potential
hazard, or cause the operator to react suddenly and cause
an accident. Use a spotter or signal person when working
near bridges, phone lines, work site scaffolds, or other
obstructions.

34 MONTABERT
86785219
2017

Avoid entering soft ground. It will be difficult for the machine


to escape.
Avoid operating your machine too close to the edge of cliffs,
overhangs, and deep ditches. The ground may be weak in
such areas. If the ground collapses, the machine could fall
or tip over resulting in death or serious injury.
Remember that soil after heavy rain, blasting or after earth-
quakes, is weakened.
Newly laid earth and the soil near ditches is typically loose.
It can collapse under the weight or vibration of your machine
and cause your machine to tip over.
Install a falling object protective structure (FOPS) if working
in areas where there is a danger of falling rocks.

MACHINE OPERATION
Prohibited Operations
Do not work under face of an overhang. This may cause the
overhang to collapse and fall on top of the machine.
Working heavy loads over loose, soft ground or uneven, bro-
ken terrain can cause dangerous side load conditions and
possible tip over and injury. Travel without a load or a bal-
anced load may also be hazardous.
To prevent accidents, do not use the machine in excess of
its ability (in terms of the maximum load and stability
determined by the structure of the machine).
When working at the edge of an excavation or on a road
shoulder, the machine could tip over, possibly resulting in
death or serious injury. Investigate the configuration and
ground conditions of the work site beforehand to prevent the
machine from falling and to prevent the ground, stockpiles,
or banks from collapsing.

Never Let Anyone Ride on Attachment


Never let anyone ride on any work attachment. There is a
danger of the person falling and suffering serious injury.

Never let another person that the operators closer to the


machine
Figure 14

Intersecting Blasting Holes


Intersecting blasting holes that contain misfired or live blasting
agents can cause an explosion resulting in death or serious
injury.
Be aware of the location(s) of previously drilled blasting holes
and do not drill in this area. Follow all local, state and federal
regulations regarding the drilling of blasting holes.

MONTABERT 35
86785219
2017

Precautions for Operation


Use the machine only for its main purpose. Using it for other
purposes will cause failures.
To ensure a good view, always do the following:
• When working in dark areas, attach working lights and
front lights to the machine. If necessary, set up lighting at
the work site.
• Stop operations when the visibility is poor. Wait for the
visibility to improve to a level which causes no problems
for the operation.
To avoid hitting the work equipment, always do the following:
• When working in tunnels, on bridges, under electrical
wires, or when parking the machine or carrying out other
operations in places with limited height, be careful not to
hit the attachment or other parts.
• To prevent collisions, operate the machine at a safe
speed when working in confined spaces, indoors, or in
crowded areas.
• Do not pass the attachment over the heads of workers.

Avoid High- voltage Cables


Death or serious injury can result from contact or proximity
to high voltage electrical lines. The attachment does not
have to make physical contact with power lines for current
to be transmitted.
Use a spotter and hand signals to stay away from power
lines not clearly visible to the operator.
Voltage Minimum Safe Distance
6.6 kV 9’ 10” (3 m)
33.0 kV 13’ 1” (4 m)
66.0 kV 16’ 5” (5 m)
154.0 kV 26’ 3” (8 m) Figure 15
275.0 kV 32’ 10” (10 m)
Use these minimum distances as a guideline only. Depend-
ing upon the voltage in the line and atmospheric conditions,
strong current shocks can occur with the boom or bucket /
attachment as faraway as 9.8 - 32.8 ft (3 - 10 m) from the
power line. Very high voltage and rainy weather could further
decrease that safety margin.
NOTE: Before starting any operation near power lines (either
above ground or buried cable type), you should always
contact the power utility company directly and work out
a safety plan with them.

36 MONTABERT
86785219
2017

MAINTENANCE

Warning Tag
Alert others that service or maintenance is being performed
and tag operator’s cabin controls – and other machine areas
if required – with a warning notice. OSHA mandated control WARNING
lever lockout can be made with any OSHA certified lockout
device and a length of chain or cable to keep the safety lever DO NOT OPERATE
in the fully lowered, nonactive position.
when performing inspection
Warning tags, for controls are available from your machine’s
or maintenance
distributor. 950205- 01451

Figure 16

Clean Before Inspection or Maintenance


Clean the machine / attachment before carrying out inspec-
tion and maintenance. This prevents dirt from getting into
the machine / attachment and ensures safety during main-
tenance.
If inspection and maintenance are carried out when the ma-
chine / attachment is dirty, it will become more difficult to loc-
ate the problems, and there is a danger that you may get dirt
or mud in your eyes or that you may slip and injure yourself.
When washing the machine / attachment, do the following:
• Wear shoes with nonslip soles to prevent yourself from
slipping and falling on wet places.
• Wear safety glasses and protective clothing when wash
ing the machine / attachment with high- pressure water.
• Take action to prevent touching high- pressure water
and cutting your skin or having mud fly into your eyes.
Figure 17
• Do not spray water directly on electrical components
(sensors, connector). Excessive moisture can damage
the electrical system.
Pick up any tools or hammers that are laying in the work-
place, wipe up any grease or oil or any other slippery sub-
stances, and clean the area to make it possible to carry out
the operation safely. If the workplace is left untidy, you may
trip or slip and suffer injury.

MONTABERT 37
86785219
2017

Proper Tools
Use only tools suited to the task. Using damaged, low
quality, faulty, or makeshift tools could cause personal
injury.

WARNING
Figure 18
AVOID DEATH OR SERIOUS INJURY
Wear safety glasses to prevent eye injury when any of
the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.

Fire Prevention and Explosion


Prevention
All fuels, most lubricants and some coolant mixtures are
flammable. Leaking fuel or fuel that is spilled onto hot sur-
faces or onto electrical components can cause a fire.
Store all fuels and all lubricants in properly marked contain-
ers and away from all unauthorized persons.
Store oily rags and other flammable material in a protective
container.
Do not smoke while you refuel the machine or while you are
in a refueling area.
Do not smoke in battery charging areas or in areas that con-
tain flammable material.
Clean all electrical connections and tighten all electrical con-
nections. Check the electrical wires daily for wires that are
loose or frayed. Tighten all lose electrical wires before you
operate the machine. Repair all frayed electrical wires before
you operate the machine.
Remove all flammable materials before they accumulate on
the machine.
Do not weld on pipes or on tubes that contain flammable flu-
ids. Do not flame cut on pipes or on tubes that contain
flammable fluids. Before you weld on pipes or on tubes or
before you flame cut on pipes or on tubes, clean the pipes
or tubes thoroughly with a nonflammable solvent.

38 MONTABERT
86785219
2017

Burn Prevention
Hot oil and hot components can cause personal injury. Do
not allow hot oil or hot components to contact the skin.
Remove hydraulic tank filter plug only after the engine has
been stopped. Make sure that hydraulic tank filter plug is
cool before you remove it with your bare hand. Remove hy-
draulic tank filter plug slowly to relieve pressure.
Relieve all pressure in the hydraulic oil system before you
disconnect any lines, fittings, or related items.
Always wear protective glasses when working with hydraul-
ics.

Figure 19

Precautions for Removal, Installation,


and Storage of Attachments
Before starting removal and installation of attachments,
decide on the team leader.
Do not allow anyone except the authorized workers close to
the machine or attachment.
Place attachments that have been removed from the
machine in a safe place so they do not fall. Put up a fence
around the attachments and take other measures to prevent
unauthorized persons from entering.

MONTABERT 39
86785219
2017

Prevention of Crushing and Cutting


You should always have at least two people working togeth-
er if the engine must be run during service. One person
needs to remain in the operator’s seat, ready to work the
controls or stop the machine and shut off the engine.
Unless you are instructed otherwise, never attempt adjust-
ments while the machine is moving or while the engine is
running.
Figure 20
Stay clear of all rotating parts and moving parts.
Keep objects away from moving fan blades. The fan blades
will throw objects and the fan blades can cut objects.
Do not use a wire rope cable that is kinked or frayed. Wear
gloves when you handle a wire rope cable.
To avoid eye injury, always wear protective glasses when
working on equipment. Make sure the area is clear of all per-
sonnel before striking a retaining pin. The retainer pin may
fly out, causing injury to personnel.

Supports and Blocking for Work


Equipment
Do not allow weight or equipment loads to remain suspen-
ded.
Lower everything to the ground before leaving the operator’s
seat.
Do not use hollow, cracked or unsteady supports.
Do not work under any equipment supported only by a lifting
jack.
Figure 21

WARNING
AVOID DEATH OR SERIOUS INJURY
Securely block up the attachment before working under-
neath.

40 MONTABERT
86785219
2017

Action When Abnormality Is Found


During Inspection
If any abnormality is found during inspection, always carry
out repairs. If the attachment is used before repairs can be
made, it may lead to serious injury.
If necessary depending on the type of failure, please contact
your MONTABERT distributor for repairs.

Accumulator
The CPA is equipped with an accumulator. After engine has
been stopped, the accumulator will store a pressure charge
that allow hydraulic controls to be activated. Activation of
any controls will allow selected functions to operate under
force of gravity.
The accumulator is charged with high- pressure nitrogen
gas. If it is improperly handled it can explode causing death
or serious injury. Always observe the following precautions:
• Do not drill or punch holes in accumulator or expose it to
any flames, fire or external heat source.
• Do not weld on an accumulator.
• When performing disassembly or maintenance of
accumulator, or when disposing of accumulator, charged
nitrogen gas must be properly released. Contact your
MONTABERT distributor for assistance.
Figure 22
• Wear safety goggles and leather gloves when working on
an accumulator. Hydraulic oil under pressure can
penetrate skin and result in death or serious injury. If fluid
enters skin or eyes, get immediate medical attention from
a physician familiar with this injury.

Compressed Air
Compressed air can be dangerous.
Never point an air hose at yourself or co- workers.
Be sure all hoses and fittings are securely tightened.
A loose hose not only leaks but can come completely off and
whip while under pressure, injuring the operator and others
in the work area.
Never disconnect a pressurized air hose.
• When cleaning filters or other components with
compressed air, there is a hazard of flying particles that
can result in serious injury.
• Always wear safety goggles, dust mask, leather gloves
and other protective devices.

MONTABERT 41
86785219
2017

Precautions with High- pressure Lines,


Tubes and Hoses
When inspecting or replacing high- pressure piping or
hoses, check to verify that pressure has been released from
the circuit. Failure to release the pressure may lead to seri-
ous injury. Always do the following:
• Wear protective glasses and leather gloves.
• Hydraulic fluid under pressure can penetrate skin or
eyes, causing death or serious injury. Fluid leaks under
pressure my not be visible. Always use a piece of wood
or cardboard to check for suspected hydraulic leaks.
Never use your bare hands.
• Do not bend high- pressure lines. Do not strike high-
pressure lines. Do not install lines, tubes or hoses that are
bent or damaged.
• Make sure that all clamps, guards and heat shields are
installed correctly to prevent vibration, rubbing against
other parts, and excessive heat during operation.
• If any of the following conditions are found, replace the
part:
• Damage or leakage from hose end.
• Wear, damage, cutting of covering, or exposure of
strengthening wire layer. Figure 23

• Swollen or bulging hoses.


• Twisting or crushing at movable parts of hose.
• Foreign material is embedded in the covering.
• Hose end is deformed.

42 MONTABERT
86785219
PRESENTATION OF THE MACHINE
2017
Parts identification / Terminology

Hose Reel

Drifter Serial Number

Foot

Single Rod Loader


(Upper jaw)

Horn

Cradle Box Containing


Drill Control System Fixing Cap
Mounting Plate

Gauges

Emergency Stop Cable

Closeness access
Foot beacon

Single Rod Loader


(Lower jaw)

Swing Cylinder
(± 47° from vertical axis)
Hydraulic Centralizer

Dust Hood Foot

MONTABERT 43
86785219
PRESENTATION OF THE MACHINE 2017
Serial Number Location

44 MONTABERT
86785219
PRESENTATION OF THE MACHINE
2017
Specifications
CPA 295 Dimensions

MONTABERT 45
86785219
PRESENTATION OF THE MACHINE 2017
Specifications
Fixing Cap Dimensions

IMPORTANT
Avoid rotation cylinder damage. Fixing cap base
plate must not extend beyond this edge.

16.14
(410)
0.98 3.93 6.29 3.93
(25) (100) (160) (100)
0.98
(25)
(120)
4.72

20.86
(530)
(240)
9.45
(120)
4.72

12 x Ø 0.83
1.18

Boom axis
(30)

(12 x Ø 21)
Ensure a minimum Ø 1.58 (40)
area around the holes.

46 MONTABERT
86785219
2017
Specifications (Cont’d)
CARRIER REQUIREMENTS
*(options need to be considered for excavator rated operating capacity)
Excavator weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 to 35 tons
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55115 to 77161 lbs
Min. power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 HP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (59 kW)
Hydraulic flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 U.S. gpm
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (190 l/min)
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3190 psi (22 Mpa)
Back pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 psi (1 MPa)
HC 95 DRIFTER
Power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 kW
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2870 Blow/min.
FEED
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 / 168 / 192 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3660 / 4270 / 4880 mm)
Aluminum
Rod diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.77 / 2.0 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (45 / 51 mm)
Rod length
Starter rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 / 168 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4880 / 4270 mm)
Extension rod (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3660 mm)
Drill depth (first rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 / 141 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4190 / 3580 mm)
Bit diamete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 to 4.0 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (76 to 102 mm)
GENERAL SPECIFICATIONS
Weight (without fixing cap or drill rods) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5401 Lbs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2450 Kg)
Maximum estimated weight with dust collector, drill rods and fixing cap . . . . . . . . . . . . . . . . . . . . . 6034 Lbs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2737 Kg)
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6896 mm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1978 mm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 in
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1301 mm)
Oscillation from vertical axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 x 94°
ROD HANDLING
Single rod loader
CONTROLS
Radio control
DUST COLLECTION
Pre- equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Dust collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional
AIR REQUIREMENT
Compressor recommandation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 cfm ved 115 psi
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6000 l/min ved 8 bar
*Note : Weights are without options and do not include fixing cap or quick coupler. It is important not to exceed
the rated operating capacity of your excavator. Include the weight of the CPA with all optional equipment and
evaluate the excavator at all operating positions to ensure the rated operating capacity is not exceeded.

MONTABERT 47
86785219
2017

Interaction diagram of the drilling machine CPA:

AE

THE OPERATOR

AMBIENT MACHINE CARRIER


ENVIRONMENT (HYD. EXCAVATOR)

CPA 295

STANDARDS
ROCKS
AND LAW

Main function
FP1 = allow operator to drill hole in rock.

Functions constraints
FC1 = adaptable to excavator.
FC2 = not dangerous for user.
FC3 = weather resistant.
FC4 = resistant to excavator forces.
FC5 = the user must be able to control the system remotely.
FC6 = the drill must be in accordance with machine regulations
FC7 = the system must adapt to excavator energy.
FC8 = maintenance must be easy.

48 MONTABERT
86785219
2017
Specifications (Cont’d)
Functional Hydraulic Schematic

Case Drain

A D G E F

B
HP LP

C F

(Other
uses)

A- Hydraulic Tank
B- Hydraulic Pump
C- Control Valve
D- Filter
E- Relief Valve
F- Shut off valves on end of stick
G- Excavator Cooler - some machine back
pressure is too high due to cooler. When this
happens, oil is returned directly to tank.

MONTABERT 49
86785219
2017
Specifications (Cont’d)
Hydraulic Valve Connections

Case drain Ø 1/2” - M8- JIC 3/4” < 87 psi (0,6 Mpa)

HP Ø 1” - M16- JIC 1”5/16


3190 psi (22Mpa) - 50gpm (190 l/min)
LP Ø 1”1/4 - M20- JIC 1”5/8  145 psi (1 Mpa)

NOTE: To avoid drifter seal / damage, connect in the following


order: case drain, return line then pressure line.

Hole Flushing (Air / Water)

Max. 196 cfm (5,6 Nm3/min)


To dust collector cleaning air supply. < 116 psi (0,8 Mpa)
Air Ø 3/4”- M12- JIC 1”1/16

Air must remain connected to supply drifter pressurization even when using water flushing.

50 MONTABERT
86785219
2017
Specifications (Cont’d)
Electrical System

MONTABERT 51
86785219
2017

Tooling

Total stroke = 4290 mm

length of the first rod


Depth drilled 4,88 (16 ’) 4,27 (14 ’)
1st rod = 4190 mm 3580 mm

2nd rod 3,66 (12 ’) = 7850 mm 7240 mm


3rd rod 11510 mm 10900 mm
4th rod 15170 mm 14560 mm
5th rod 18830 mm 18220 mm
6th rod 22490 mm 21880 mm

Typical tooling

T45 - T45 L = 4880 mm (~ 54 kg) eller 4265 mm (~ 50 kg) eller 3660 mm (~ 43 kg)
d = 64 mm

T51 - T51 L = 4880 mm (~ 68 kg) eller 4265 mm (~ 61 kg) eller 3660 mm (~ 53 kg)
d = 72 mm

D (mm)/in
76 / 3”
89 / 3”1/2
102 / 4”

52 MONTABERT
86785219
2017
Control Functions
Auxiliary Hydraulics
Place auxiliary hydraulic switch in the detent position, allowing
for both hands to be used for CPA radio control transmitter oper-
ation. See your machine’s Operation & Maintenance Manual.
If auxiliary hydraulic switch does not have detent position, an
auxiliary hydraulic pedal will have to be installed. See your
machine dealer for an available kit for your machine.

Auxiliary Hydraulic Pedal


Some model excavators are equipped with a foot activated
auxiliary hydraulic pedal (Item 1).
To activate the auxiliary hydraulics, press and hold the pedal
down. When the pedal is released, hydraulic flow will stop.

MONTABERT 53
86785219
2017
Radio Control Transmitter

Mode Auto
Mode Rod Adder Collaring O1,O2 / P1,P2
M1,M2 / N1,N2
Position Manual

M2 O2
N2 N1 P1 P2
M1 O1

B
I J K L

C D E F G H
Switch Function
A Key Switch (OFF/ON)
B Emergency Stop Switch A Q
C Manual/Collaring/Auto Mode
D Position/Rod Adder Mode
E Drifter
F Dust Collector
G Hydraulic Centralizer
H Air Flushing
I Thrust Adjustment
J Anti- Jam Adjustment
K Drill Power Adjustment
L Feed Speed Adjustment
M&N Position / Rod Adder Functions
O&P Manual/Collaring/Auto Mode Functions
Q Startup

54 MONTABERT
86785219
2017

Key Switch

IMPORTANT
All switches must be in neutral or off position to turn
on the radio control transmitter: switch “C” must be
in collaring (center) position, switch “G” must be in
neutral position.

OK

C G

To turn ON the radio control transmitter, turn the key switch (A) clockwise
(1/4 turn) to the ON position then press the button (Q).
To turn off radio control transmitter, turn the key switch (A) counter clock-
wise (1/4 turn) to the OFF position.
NOTE: If the emergency stop button has been pressed, turn the key switch
off and back on, push the reset button on the control box located in the cab.
A Q

A short audible tone will be heard when the radio control transmitter
has been turned ON.
Verify the condition (flashing or on) of the status light.
•Light flashing - switch(es) not in off/neutral position.
•Light on - switches are in off/neutral position.
NOTE: Place radio control key switch and control box power in OFF
position when the CPA is not being used.

Radio control key switch must be removed to avoid


unauthorized operator to operate the machine.

MONTABERT 55
86785219
2017
Switch Position

C3 D2 E2 F2 G3 H2

G2
C2

C1 D1 E1 F1 G1 H1

Switch Position Function


C1 Manual
C2 Collaring
C3 Auto mode

D1 Position/Anchoring (see Page 43 for additional information)


D2 Rod adder (see Page 43 for additional information)

Ex Switch E function will vary with switch C position


E1 Drifter off (switch C in any position)
E2 Drifter percussion on (C1 + E2)
Rotation Speed (C3 + E2)

F1 Dust collector off


F2 Dust collector on

G1 Hydraulic centralizer close


G2 Hydraulic centralizer hold
G3 Hydraulic centralizer open

H1 Air flushing off (has no functionality in Collaring or Auto mode)


H2 Air flushing on (override automatic / force flushing in Collaring / Auto mode)

56 MONTABERT
86785219
2017

M3

M1
K
L
M2

Switch Position Function


K Horn
L Drilling rod thread greasing pump
M1 Neutral position for rod rack rotation
M2 Rod rack rotation to drill axis
M3 Rod rack rotation to storage position
R1 Not used
R2 Not used

R1 R2

MONTABERT 57
86785219
2017

Adjustments

I J K L

Thrust (I)
Used to adjust the feed pressure.
If feed pressure is too low, contact with rock surface is not properly maintained. This will result in vibration, wear,
excessive heat and drifter damage.
If feed pressure is too high, excessive contact with rock surface will occur. This will result in drill rod deflection,
high wear and damage to drill rods, bits and drifter.
Anti- Jam (J)
Limits the rotation pressure during drilling.
If pressure exceeds the setting, the drill forward feed automatically stops to prevent the drill bit from sticking in
the hole. When rotation is back to normal, forward feed resumes.
Drill (K)
Used to adjust drifter pressure.
When drilling in soft ground, too much drifter pressure is not necessary and may reduce tool life span.
High drifter pressure is necessary in hard ground.
Speed (L)
Limits the maximum feed speed.
If the feed speed exceeds the setting, the feed speed automatically decreases to prevent the drill rod/bit from stick-
ing in the hole.
NOTE: Start with lower settings when drilling into softer materials/rocks (clay, shale, etc).
Start with higher settings when drilling into harder materials/rocks (granite, concrete, etc).

58 MONTABERT
86785219
2017
Left Joystick
Rod Adder
Position

M2
N2 N1
M1

D2

D1

Switch D in Position mode (D1)

Joystick Position Function


M1 Lowers position/anchoring
M2 Raises position/anchoring
N1 Rotates CPA clockwise
N2 Rotates CPA counter clockwise

Switch D in Rod Adder mode (D2)

Joystick Position Function


M1 Closes the clamps
M2 Opens the clamps
N1 Swing arms away from drifter
N2 Swing arms towards drifter

MONTABERT 59
86785219
2017
Right Joystick
Switch C in Manual mode (C1)

Manual Mode

O2
P1 P2
O1

C1 D1

Ensure switch D is in Position mode (D1)


NOTE: In manual mode this controls feed only.

Joystick Position Function


O1 Feed down (0 - 100%)
O2 Feed up (0 - 100%)
P1 Clockwise drill rotation (0 - 100%)
P2 Counter clockwise drill rotation (0 - 100%)

60 MONTABERT
86785219
2017
Right Joystick (Cont’d)
Switch C in Collaring mode (C2)

O2
P1 P2
O1

C2

D1

Ensure switch D is in Position mode (D1)

Joystick Position % of Joystick Movement - Function


O1 0% to 50% - Reduced Feed down (0 to 100%)
50% to 100% - Reduced Feed down, rotation 0% to 100%.
60% to 100% - Reduced Feed down, rotation 0% to 100%, reduced percussion.
70% to 100% - Reduced Feed down, rotation, reduced percussion, air flushing.
O2 30%- Feed up
60% - Feed up, counter clockwise rotation
100% - Feed up, counter clockwise rotation, percussion
P1 Clockwise drill rotation (variable from 0 - 100 %)
P2 Counter clockwise drill rotation (variable from 0 - 100 %)

MONTABERT 61
86785219
2017
Right Joystick (Cont’d)
Switch C in Auto mode (C3)

O2
P1 P2
O1

C3

D1

Ensure switch D is in Position mode (D1)

Joystick Position % of Joystick Movement - Function


O1 25% - Feed down (100%), air flushing
50% - Feed down (100%), counter clockwise rotation, air flushing
75% - Feed down (100%),counter clockwise rotation, percussion (100%), air flushing
100% - Feed down (100%), counter clockwise rotation, percussion (100%), air flushing
O2 25%- Feed up, air flushing
50% - Feed up, counter clockwise rotation, air flushing
75% - Feed up, counter clockwise rotation, air flushing
100% - Feed up, counter clockwise rotation, air flushing
P1 BIT release function (operates air flushing, feed down, percussion and slight clockwise
rotation sequentialy)
P2 Override automatic rotation speed / force lower rotation speed if necessary

62 MONTABERT
86785219
2017
Right Joystick (Cont’d)
Threading and Un - Threading

O2

O1

C3 D2

C2

C1

Ensure switch D is in Rod Adder mode (D2)


NOTE: Switch C can be in Manual (C1), Collaring (C2) or Auto mode (C3)

Joystick Position % of Joystick Movement - Function


O1 75% - Feed down and counter clockwise rotation
100% - Feed down fast and counter clockwise rotation
O2 75% - Feed up and clockwise rotation
100% - Feed up fast and clockwise rotation

MONTABERT 63
86785219
2017

Control Box

1 2

Power Switch
Switch (Item 1) turns the CPA main power ON/OFF.

Start Button
Press the Start button (Item 2) and hold for 3 seconds after turning the power switch ON.
NOTE: Restarting after using Emergency Stop see Page 65.

64 MONTABERT
86785219
2017

Emergency Stops
Radio Control Transmitter
The CPA incorporates two emergency stops.

An emergency stop switch (Item B) is located on the radio control transmitter.


Push the emergency stop switch down to stop all CPA functions.
Turn the emergency stop switch clockwise to reset the switch.

2
1

A second emergency stop switch is located near the feed rail on the CPA.
Pull the emergency stop wire (Item 1) to stop all CPA functions.
Push the reset button (Item 2) on the CPA to reset the emergency stop wire.
Emergency stop restarting procedure.
Ensure all bystanders are clear of the operating area before restarting the CPA.
Place all radio control transmitter switches in the off or neutral position.
Reset all emergency stop devices.
Turn the radio control transmitter key switch off and back on.
Press the Start button on the control box.
Engage the excavator auxiliary hydraulics.

MONTABERT 65
86785219
2017
Approved Models and Requirements
When a CPA is installed, consider equipment’s stability, auxiliary hydraulic capacity and hydraulic cooler
performance for such modification. Contact MONTABERT for authorization and approval of attachments and their
compatibility.

IMPORTANT
If an attachment is installed without authorization, it
may create a serious malfunction which will not be
covered under the machine’s warranty or the
attachment warranty.

The CPA 295 is approved for use on 25 - 35 tons machines.


See your MONTABERT distributor for an updated list of available CPAs and fixing caps for your machine model.

Attachment Requirements and Precautions


The machine must be equipped with one way flow auxiliary hydraulics. See the machines Operation and
Maintenance Manual for information on auxiliary operation.

IMPORTANT
If equipped, disable the two way auxiliary hydraulic
flow as immediate and catastrophic valve and drifter
damage will occur.

Optional piping / valving and auxiliary control kits are available through your MONTABERT distributor. Because the
machine manufacturer cannot anticipate, identify or test all attachments that owners may want to install on their
machines, contact for written authorization and approval of attachments, and their compatibility with optional kits.

WARNING
AVOID DEATH OR SERIOUS INJURY
Some attachment applications can cause flying
debris or objects to enter front, top or rear cab open-
ing. Install protective structures required for work
site conditions to provide added operator protection
in these applications.

Never attempt to alter or modify any protective structure reinforcement system.

WARNING
AVOID DEATH OR SERIOUS INJURY
Never modify or alter protective structure(s) by weld-
ing, grinding, drilling holes or adding attachments.
Modifying a protective structure can cause loss of
operator protection and result in injury or death.

66 MONTABERT
86785219
2017
Mounting CPA to Excavator
The operator must be informed of the technical specifications given by the manufacturer such as:
carrier rated operating capacity, working pressure, flow rate, hose dimension and connection to carrier’s hydraulic
circuit.

WARNING
AVOID DEATH OR SERIOUS INJURY
Operator must have instructions before operating the
machine. Untrained operators can cause death or
serious injury.

Installing Attachment
When someone helps install the CPA, make sure any hand signals that are being used are understood.
Enter the machine and start the engine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)
Unexpected boom movements when installing or removing the CPA could result in serious injury:
- Be sure the excavator and CPA are on a firm level surface.
- Keep your hands clear when positioning boom end between fixing cap side plates.
- Do not use your fingers to “feel” pin alignment.
See your machine’s Operation and Maintenance Manual for specific instructions on installing an attachment.

Installing Auxiliary Hydraulic Hoses


Relieve any residual auxiliary hydraulic pressure. (See the machine’s Operation and Maintenance Manual for the
correct procedure.)
Stop the engine and exit the machine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)

WARNING
AVOID CPA DAMAGE
Check that case drain line is correctly connected to
tank with pressure less than 87 psi (0,6 Mpa). Drain
pressure over 300 psi (2,0 Mpa) may result in immedi-
ate damage of the CPA valves.

For first time installation, remove dust caps / plugs from CPA hydraulic valve block and install hydraulic hoses,
see Page 50.

IMPORTANT
Contain and dispose of any oil leakage in an
environmentally safe manner.

When connecting the hydraulic hoses to the machine, be sure to identify the pressure and return lines before
connecting, contact your machine’s distributor for the correct information or procedure.

MONTABERT 67
86785219
2017

IMPORTANT
Reverse oil flow will result in immediate and cat-
astrophic CPA damage.

Connect hydraulic hoses and open hydraulic shut off valves (if equipped) in the following order:
1. Case Drain 2.Low Pressure 3. High Pressure.

Electrical Connector
Route electrical harness from CPA to connector mounted on machine. When routing electric harness be sure to avoid
sharp edges and pinch points.

Remove the CPA electrical connection cap(s).

Connect the electrical connectors (Item 1).


Enter the machine and start the engine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)
Engage auxiliary hydraulics. (See the machine’s Operation and Maintenance Manual for the correct procedure.)
Stop the engine and exit the machine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)
Inspect connections and hoses for leaks.

68 MONTABERT
86785219
2017
START- UP
Check Before Start- up
- Operator is wearing appropriate safety equipment.
- Do a walk - around inspection before entering the machine and starting the engine.
- Look around and under the machine for loose bolts, broken or worn parts. Have the machine repaired
before starting.
- Check engine oil and coolant, hydraulic and compressor oil levels. Refill if necessary.
- Check all electric cables for damage and are properly connected.
- Check that all hydraulic connections are properly connected.
- Check that compressor is off.
- Check drifter lubrication oil level. Refill as needed.
- Start engine and warm- up as described in the machine’s Operation and Maintenance Manual.
- Check engine RPM and hydraulic flow settings to ensure correct hydraulic flow (42 U.S. gpm [160 l/min]).

A Q

Radio Control Transmitter


- Install a charged battery in the radio control transmitter.
- Switch the radio control transmitter ON by turning the key (Item A) clockwise.

MONTABERT 69
86785219
2017

1 2

Control Box

Switch ON power switch (Item 1) on control box mounted in cab.


Check that you are wearing the badge and detection thereof is operational (the blue LED ”on” flashes).
Check that you are more than 5 meters from the machine and that no person is present around the machine
within 8 meters.
Press the POWER button (Item 2) of the cab control limping and hold it for 5 seconds and before
releasing, press the button (Item Q) on the radio control.
Check that the L1 green beacon lights with fast flashing (2 lights/second).
Note: if the blinking is slow (1 ignition/second), the detection electronics temperature did not reach its temper-
ature of nominal functioning. The green beacon L1 goes out at the end of 30 seconds. Leave the system
under tension and wait for the preheating 10 minutes; resume the procedure of starting up.
CAUTION: If the green tag is off, a fault has occurred on the closeness detection system : Do not drill
with the machine, contact the maintenance department for troubleshooting.
Within 30 seconds following the power supply approach the machine to 4 meters.
As soon as the badge is detected, the blinking passes in slow mode ( 1 ignition / second ).
Press the horn button.
Away from the machine more than 5 meters.
Check that the L1 tag is on steady green.
The detection of the presence of the badge is achieved and the machine can switch to normal work mode.
Place the CPA horizontally to inspect the guide cable. (*)
(*) Refer to maintenance section for more information.

L1

70 MONTABERT
86785219
2017
Machine Start- up
Never operate a machine without carrying out the check list detailed below. This check should be carried out at least
once a day or at each change of shift.
Before operating CPA:
- Check that the dust collection system is working properly (if equipped).
- Check the emergency stop circuit by pushing the red emergency stop button on the radio control transmitter and
verify the CPA functions are disabled.

WARNING
AVOID DEATH OR SERIOUS INJURY
Never operate an attachment if the emergency stop
circuit does not work correctly.

If the emergency stop is working correctly, reset the emergency stop button and activate the controls on the radio
control transmitter. A brief alarm will be activated and a orange LED (light emitting diode) status light on transmitter
control panel will turn ON when active, see Page 55. The radio control transmitter is now ready to operate.
Refer to Page 69 for CPA start - up process.
With the machine running but with no functions on the CPA activated, have a second person pull the emergency stop
wire on the CPA. Activate the control switches on the radio control transmitter and verify that the CPA functions are
disabled.
If the emergency stop wire is functioning correctly, press the reset button on the CPA.
If the emergency stop wire is out of adjustment, see Page 110 for adjustment procedure.

MONTABERT 71
86785219
2017
Traveling

WARNING
AVOID DEATH OR SERIOUS INJURY
• Keep boom centered and attachment approximately 12 -
18 inches (305 - 457 mm) above the ground when
traveling. Look in the direction of travel.
• Always fasten seat belt.
- Raise the CPA into the vertical position and keep approximately 12- 18 inches (305- 457 mm) above the ground.
- Avoid CPA contract with objects or ground.
- Extend the arm cylinder to keep the base of CPA close to the machine but clear of tracks.
- Travel at a speed suitable to ground conditions.
- Avoid travel over objects such as rocks, trees, stumps, etc.
- Never use CPA to assist with slewing.
- Never travel with excavator boom extended.

WARNING
AVOID DEATH OR SERIOUS INJURY
• Do not travel across slopes or up slopes that are over 15° .
• Do not travel down or back up slopes that exceed 25° .
• Look in the direction of travel.

When traveling down slopes, position the attachment and work group on the downhill side with the attachment close
to the ground.
When traveling up slopes, position the attachment and work group on the uphill side with the attachment close to the
ground.

12 - 18 in
(305 - 457 mm)

72 MONTABERT
86785219
2017
Operation

WARNING
AVOID DEATH OR SERIOUS INJURY
Never permit personnel to stand in the maximum
swing area while operating the CPA and
excavator.

WARNING
AVOID SERIOUS INJURY
Always be aware of previously drilled holes and
where they are located. Any open hole can cause
serious injury to the operator or other personnel.

Always have the cabin door closed and the dust collector running when drilling to prevent respiratory damage.
Keep all work areas clean and orderly.

WARNING
AVOID DEATH OR SERIOUS INJURY
During the work of the machine, and as soon as that
this is in functioning, no person has to approach the
machine.

MONTABERT 73
86785219
2017
Drilling
WARNING
AVOID DEATH OR SERIOUS INJURY
• Check area to be excavated for overhead and
underground power lines and utilities before
operating.

WARNING
AVOID DEATH OR SERIOUS INJURY
Intersecting blasting holes that contain misfired or
live blasting agents can cause an explosion. Be
aware of the locations of previously drilled blasting
holes and do not drill in this area.

Start- up Drilling
- Connect air hose(s) and start the compressor.
- Enter the machine and start the engine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)
- Check engine RPM and hydraulic flow settings to ensure correct hydraulic flow (37- 48 U.S. gpm [140- 180 l/min]).
Position For Drilling
- Fully raise position/anchoring, see Page 84.
- Do not extend arm to full length to reach hole, control and stability will be affected.
- Position base of mast over top of desired hole location.
- Slowly place mast base on ground.
- Do not raise machine off ground.
- Lower position/anchoring to drilling surface, see Page 84.
- Adjust (open/close) centralizer to steady the drill rod, see Page 76.
- Use Manual (Page 75), Collaring (Page 78) or Auto mode (Page 81) to drill hole(s).

IMPORTANT
AVOID DAMAGE TO ROTATION SYSTEM
Do not re- position boom or mast until desired depth
has been reached and drill rod(s) have been removed.
This can result in serious damage to the rotation sys-
tem.

74 MONTABERT
86785219
2017
Drilling Using Manual Mode

P2

O1

C E F H

Use the following steps:


- Place switch (C) in Manual mode (bottom position).
- Place dust collector switch (F) in ON position.
- Place air flushing switch (H) in ON position.
- Place right joystick in down (O1) position to start feed down.
- Place right joystick in right (P2) position for counter clockwise rotation.
- Place drill (percussion) switch (E) in ON position.

When drilling in Manual mode, anti- jamming and feed speed controls do not work. Thrust and drill (percussion) are
at maximum (100%).

Watch for drill rod deflection and bit jamming.

MONTABERT 75
86785219
2017

Adjust centralizer using switch (G) to steady the drill rod without contact.
Open the centralizer to allow coupling to pass through without contacting centralizers.
When coupler is clear of centralizer, slightly close centralizer to steady the drill rod without contact.

76 MONTABERT
86785219
2017

O2

P2

E F H

When the desired depth is achieved, follow the steps below.


- Place drill (percussion) switch (E) in OFF position.
- Place right joystick in up (O2) position to start feed up, keeping right joystick in right (P2) position for counter
clockwise rotation and air flushing switch (H) in ON position.
- When drill bit is 12 inches (305 mm) from exiting hole, place air flushing switch (H) in OFF position and place right
joystick from counter clockwise rotation (P2) to center position to stop rotation, keeping right joystick in up (O2)
position for feed up.
- Continue to fully raise the drifter. When drill bit is above the ground, place right joystick from feed up (O2) position to
center position to stop feed up.
- Place dust collector switch (F) in OFF position.

MONTABERT 77
86785219
2017
Drilling Using Collaring Mode

O1

C F

Use the following steps:


- Place switch (C) in Collaring mode (center position).
- Place dust collector switch (F) in ON position.
- Place right joystick in down (O1) position.
NOTE: Drilling functions will vary depending on the joystick positioning (See illustration below).
Feed down (50%),
Feed down (50%), Counter Clockwise Rotation,
Feed down (50%), Percussion (50%), Percussion (50%),
Feed Down (50%) Percussion (50%) Air Flushing Air Flushing

50 % 60 % + 70 % + + 100 % + + +
50% 50% 50% 50% 50% 50% 50%
Watch for drill rod deflection.
After drilling hole 12 inches (305 mm) deep and the bit is traveling straight in the desired direction, drilling process can
be switched to Auto mode, see Page 81 for instruction on changing to Auto mode..

WARNING
In Auto mode, the operator must supervise the
drilling operation at all times and be ready to stop
drilling if necessary. To stop operation of the drill,
pull the right hand joystick down again.

78 MONTABERT
86785219
2017

Adjust centralizer using switch (G) to steady the drill rod without contact.
Open the centralizer to allow coupling to pass through without contacting centralizers.
When coupler is clear of centralizer, slightly close centralizer to steady the drill rod without contact.

2
G

MONTABERT 79
86785219
2017

O2

When the desired depth is achieved, follow the steps below.


- Place the right joystick to 50% of up (O2) position. This will raise the drifter along with keeping counter clockwise
rotation on.
- When drill bit is 12 inches (305 mm) from exiting hole, reposition right joystick to 25% of up (O2) position. This will
turn OFF counter clockwise rotation while continuing to raise the drifter.
- Continue to fully raise the drifter. When drill bit is above the ground, place right joystick from feed up (O2) position to
center position to stop feed up.
- Place dust collector switch (F) in OFF position.

80 MONTABERT
86785219
2017
Drilling Using Auto Mode

O1

C F

WARNING
In Auto mode, the operator must supervise the
drilling operation at all times and be ready to stop
drilling if necessary. To stop operation of the drill,
push the right hand joystick down again.
Use the following steps:
- Place switch (C) in Auto mode (top position).
- Place dust collector switch (F) in ON position.
- Place right joystick in down (O1) position.
NOTE: Drilling functions will vary depending on the joystick positioning (See illustration below).
Feed down (100%),
Feed down (100%), Counter Clockwise Rotation,
Feed Down (100%),
Percussion (100%) Percussion (100%),
Air Flushing Air Flushing
Air Flushing Air Flushing

AUCUN LIEN
5% 50 % 60 % 100 %
1+ + + + + +
100 % 100 % 100 % 100 % 100 %
Watch for drill rod deflection.
After drilling hole 12 inches (305 mm) deep and the bit is traveling straight, place right joystick in fully down (O1)
position, hold for 3 seconds and place joystick back in the center position, this will place the system into the auto
drilling operation.
To stop the drilling process, place right joystick in down (O1) position and release.

MONTABERT 81
86785219
2017

Adjust centralizer using switch (G) to steady the drill rod without contact.
Open the centralizer to allow coupling to pass through without contacting centralizers.
When coupler is clear of centralizer, slightly close centralizer to steady the drill rod without contact.

82 MONTABERT
86785219
2017

O2

When the desired depth is achieved, follow the steps below.


- Place the right joystick to 50% of up (O2) position. This will raise the drifter along with keeping air flushing and
counter clockwise rotation on.
- When drill bit is 12 inches (305 mm) from exiting hole, reposition right joystick to 25% of up (O2) position. This will
turn OFF counter clockwise rotation while continuing to raise the drifter.
- Continue to fully raise the drifter. When drill bit is above the ground, place right joystick from feed up (O2) position to
center position to stop feed up.
- Place dust collector switch (F) in OFF position.

MONTABERT 83
86785219
2017
Repositioning

M2

M1

When repositioning use the following steps:


- Place switch (D) in Position mode.
- Place left joystick in up (M2) position and fully raise position/anchor.

12 - 18 inches
(305 - 457 mm)
- Raise the CPA and keep approximately 12 - 18 inches [305 - 457 mm] above the ground.
- Reposition machine or boom. Do not extend arm to full length to reach hole, stability and control will be affected.
- Position base of mast over top of desired hole location.
- Slowly place mast base on ground.
- Do not raise machine off ground.
- Place left joystick in down (M1) position and lower position/anchor to drilling surface.

84 MONTABERT
86785219
2017
Drilling Adjustments
NOTE: Conduct adjustments when oil is at operating temperature.

Thrust Adjustments

When drilling shale, clay, etc.

Use lower thrust setting to prevent drill rod deflection or drill bit/rod from
sticking.
NOTE: Adjust thrust setting while drilling to optimize drilling performance.

When drilling granite, concrete, etc.

Low thrust can cause the couplers to loosen and vibrate.

< 0.2 in
(< 5 mm)
Coupler vibration will cause wear and heat build up.

< 212 ° F (100° C).


Use higher thrust setting to prevent loosening of drill rods / couplings.
NOTE: Adjust thrust setting while drilling to optimize drilling performance.

MONTABERT 85
86785219
2017
Thrust Adjustment In Manual Drilling Mode

1. Set thrust pressure to 100%.

100 %
2. Set switch to Manual mode.

3. For best results, perform thrust adjustments on homogeneous rock.

4. Turn ON dust collector, air flushing, feed down, counter clockwise rotation and percussion (see Page 59).

5. Back off thrust pressure until coupler vibration is noted.

< 0.2 in
< 5 mm
6. Read thrust pressure on gauge on CPA housing. Increase thrust pressure by 10%.

+10 %

86 MONTABERT
86785219
2017
Drilling Power Adjustment
NOTE: Adjustment can only be made in Auto drilling mode.

< 212° F (100° C)

< 0,2 in
< 5 mm
If drilling in soft material and high coupling temperature or vibration is noted, reduce drill percussion setting.
NOTE: Adjust drill percussion setting at the same time as thrust setting (see Page 85) to optimize performance.

MONTABERT 87
86785219
2017
Feed Speed Adjustment
NOTE: Adjustment can only be made in Auto drilling mode.

If drilling in soft material.


In soft material, drill slow but watch for coupler vibration. Drilling to slow will generate heat and drill rod/coupler
wear. Drilling too fast can result in plugging of air flushing or bit and/or jamming rod rotation.
NOTE: Do not use the excavator to extract jammed drill rod(s), CPA damage will occur.
NOTE: Avoid moving or rotating the CPA while drilling. If any inadvertent movement is noticed, remove drill rod(s)
and drill a new hole as realignment is not possible.

If drilling in hard material.


In hard material, drill fast but watch for coupler vibration. Drilling to slow will generate heat and drill rod/coupler
wear. Drilling too fast can result in drill rod deflection.

88 MONTABERT
86785219
2017
Drill Rotation Speed Adjustment In Auto Mode
NOTE: This procedure can only be performed in Auto mode.

100 %

Rotation speed is variable from 0 - 100% by position of right hand joystick.

ON

OFF
To activate rotation speed adjustment, place switch in ON (Drill) then OFF position.

RPM
0% 100 %

Move the right hand joystick to the right until the correct rotation speed is
achieved.

RPM

ON

Maintain the joystick position and place switch in Drill (ON) position to retain the rotation speed setting. This
rotation speed setting is stored to the onboard computer until rotation speed setting is reset.

NOTE: Rotation speed setting remains stored even if power is turned OFF.

MONTABERT 89
86785219
2017
Anti - Jamming Adjustment In Auto Mode
NOTE: This adjustment can only be performed in Auto drilling mode.

Before adjusting the Anti- Jam setting, set the Drill Rotation Speed (see Page 89).

Turn Anti- Jam fully counter clockwise (most sensitive).


Start drilling and turn Anti- Jam clockwise (decreasing sensitivity) step by step.
Check rotation pressure gauge. If pressure is at 870 psi (60 bar) and there is not any notable stress continue to
turn Anti- Jam clockwise (decreasing sensitivity) step by step. Do not exceed 2180 psi (130 bar).
If Anti- Jam sensitivity is set to low, the drill rod will be hard to remove from hole.

Rotation pressure for normal drilling will be 1600 - 1900 psi (70 - 110 bar).

Drill down to maximum depth with all required drill rods installed and largest bit diameter to adjust when torque
requirements will be maximum.
Anti- Jam setting will be higher in soft material (higher rotation pressure).
Anti- Jam setting will be lower in hard material (lower rotation pressure).

90 MONTABERT
86785219
2017
Rotating The CPA

Shut off auxiliary hydraulic flow to CPA.


Turn off compressor and disconnect the air line.
Park the machine on a flat level surface.
Position CPA horizontally and lower arm, keeping the CPA about 12 inches (305 mm) above the ground.
Check that all radio control transmitter switches are in off or neutral position and place the key switch in the OFF
position.
Put the radio control receiver switch in the OFF position.
Shut off engine and exit the machine.

1
2

Remove retaining pin (Item 1).


Remove cylinder mounting pin (Item 2).
Rotate CPA frame to desired position by pushing or pulling the frame.
Align and install cylinder mounting pin and retaining pin.

MONTABERT 91
86785219
2017
Drilling rods loading
CAUTION: Absolute prohibition of manipulating tools while the machine is running.

Positioning
Position the CPA horizontally with the storage foot flat on the ground.
Loading of the drill rods requires the presence of two persons given the weight of a rod (approximately 37 kg).

Second drill rod loading


Swing arms (2) to drilling position.
Fully open rod adder clamps (3).
Fully open centralizer jaws (6).
Set drifter (1) position so as the shank end (7) is at 200 mm from the upper jaw.
Stop the machine: stop the carrier engine, turn off the radiocontrol and put the power box to the off position.

3 2

92 MONTABERT
86785219
2017
Align drill rod with drill axis, at dust hood end.
Put the male end (9) in centralizer jaws.
Screw in female end (8) on drill shank (7) (warning, coupling in counter clock direction).

7 9

Make everyone move at least 8 meters from the machine.


Proceed to restart.

Swing arms (2) to coupling position. 7


Close clamps (3).
Screw the shank (7) on the rod.
Slightly open the clamps (3) to set them in guiding 2 3
position.

Back the drifter (1) until the rod bottom end (9) is
100 mm above of the centralizer (6). 3

Close the clamps (3).


Unscrew the shank (7) of the rod.
Swing clamps (2) to the drilling position.

Open the clamps (3).


Rotate rod rack (10) to position the rod to the next
storage slot.
Restart in point 1 for the following rods.
10

MONTABERT 93
86785219
2017
First drill rod loading
Drifter (1) completely reversed and the swing arms (2) to the drilling position.
Stop the machine: stop the carrier engine, turn off the radiocontrol and put the power box to the off position.
Align drill rod (9) with drill axis, at dust hood end.
Put the male end (9) in centralizer jaws.
Screw in female end (8) on drill shank (7) (warning, coupling in counter clock direction).
Screw in drill bit on rod end (9).

7 6
9

Make everyone move at least 8 meters from the machine.


Proceed to restart.

94 MONTABERT
86785219
2017

Adding Drill Rod OK

Ensure the first drill rod depth is sufficient to allow


clearance and coupling engagement of secondary
drill rod.
Uncoupling of drill rod from drifter using percussion
must be done while pushing drill rod and bit against
bottom of hole.
Do not use centralizer to uncouple drill rod from
drifter. Damage to centralizer may occur.

To uncouple drill rod from drifter shank:


NOTE: Air flushing can remain ON during this procedure.
Place switch (C) in AUTO mode. P1
Place switch (D) in POSITION mode.
Move right joystick to left (position P1), this will automatically
engage percussion, clockwise rotation and feed down to
unseat coupling.
NOTE: When coupling is unseated, a distinct rattling sound
will be heard and air will escape from coupling.
Place right joystick in center (neutral) position.
C D

Place air flushing switch (H) in OFF position (if still ON).
Place switch (C) in MANUAL mode.
Place switch (D) in ROD ADDER mode.
O2
Move right joystick (position O2) to retract drill rod from hole.
Place right joystick in center (neutral) position when drill rod
coupling is just above centralizer.
Move switch (G) down to clamp (close) centralizer on drill rod.
To un- thread and reverse feed, move right joystick (position
O2) to 50% of vertical travel.
When drifter shank is un- threaded from drill rod coupling,
move right joystick (position O2) to 100% of vertical travel until
drifter is fully reversed.
Place right joystick in center (neutral) position. C D G H

MONTABERT 95
86785219
2017

Move left joystick (position M1) to ensure drill rod is securely


clamped.
Place left joystick in center (neutral) position.
N1
Move left joystick (position N1) to place rod adder into cou-
pling position.
M1 O1
Place left joystick in center (neutral) position.
Move right joystick (position O1) to 50% of vertical travel, fully
thread drifter shank into drill rod coupling.
Place right joystick in center (neutral) position.

NOTE: Ensure centralizer is clamped (closed) onto first M2


drill rod. M2
Move left joystick (position M2) to slightly open rod adder
clamps to guide drill rod into first drill rod.
Place left joystick in center (neutral) position.
Move right joystick (position O1) to 50% of vertical travel, O1
fully thread second drill rod shank into first drill rod coup-
ling.
Place right joystick in center (neutral) position.

Move left joystick (position M2) to fully open rod adder M2


clamps.
Place left joystick in center (neutral) position.
N2
Move left joystick (position N2) to place rod adder into
drilling position.
Place left joystick in center (neutral) position.
Move switch (G) up to slightly open centralizer.
Place switch (D) in POSITION mode.
NOTE: It is recommended to restart drilling with addi-
tional rod using collaring mode for the first 12 inches [305
mm], see Page 78 in this manual. D G

96 MONTABERT
86785219
2017

Removing Drill Rods


OK
Ensure the drill rod(s) in the hole is set to a depth
sufficient to allow clearance for disengagement of
upper drill rod coupling for removal.

To uncouple drill rod from drifter shank:


NOTE: Air flushing can remain ON during this procedure.
Place switch (C) in AUTO mode. P1
Place switch (D) in POSITION mode.
Move right joystick to left (position P1), this will automatically
engage percussion, clockwise rotation and feed down to unseat
coupling.
NOTE: When coupling is unseated, a distinct rattling sound will
be heard and air will escape from coupling.
Place right joystick in center (neutral) position.
C D

O2
Place air flushing switch (H) in OFF position (if still ON).
Place switch (E) in ROD ADDER mode.
Move switch (G) up to open centralizer.
Move right joystick (position O2) to retract drill rod from hole.
Place right joystick in center (neutral) position when coupling
between drill rods is just above centralizer.
Move switch (G) down to clamp (close) centralizer on lower drill
rod.

E G H

MONTABERT 97
86785219
2017

M2
Move left joystick (position M2) to ensure rod adder clamps are
fully open.
Place left joystick in center (neutral) position. N1
Move left joystick (position N1) to place rod adder into cou-
pling position.
Place left joystick in center (neutral) position.

NOTE: Ensure centralizer is clamped (closed) on first drill


rod.
Move left joystick (position M1) to fully close rod adder
clamps on drill rod.
Place left joystick in center (neutral) position.
M1 O1
Move right joystick (position O1) to 50% of vertical travel,
threading drifter shank into drill rod coupling.
Place right joystick in center (neutral) position.

Move left joystick (position M2) to slightly open rod adder


clamps.
Place left joystick in center (neutral) position.
Move right joystick (position O2) to 50% of vertical travel
to un- thread drill rod coupling and reverse drifter to allow M2 O2
full coupling disengagement and rod removal.
M2
Place right joystick in center (neutral) position.
N2
Move left joystick (position M1) to fully close rod adder
clamps on drill rod.
Place left joystick in center (neutral) position.
M1
Move right joystick (position O2) to 50% of vertical travel
to un- thread drifter shank from drill rod coupling and re-
verse drifter to allow full coupling disengagement and rod
removal.
Place right joystick in center (neutral) position.
Move left joystick (position N2) to place rod adder into
drilling position.
Place left joystick in center (neutral) position.

98 MONTABERT
86785219
2017

Move right joystick (position O1) to lower drifter shank above drill
rod coupling.
Place right joystick in center (neutral) position.
Move right joystick (position O1) to 50% of vertical travel, fully
threading drifter shank into drill rod coupling.
Place right joystick in center (neutral) position. O1
Place switch (D) in POSITION mode.

O2
Move switch (G) up to open centralizer.
Move right joystick (position O2) for reverse feed to remove drill
rod from hole.
When drill bit is above dust hood, place right joystick in center
(neutral) position.

MONTABERT 99
86785219
2017
Shut Down
- Shut off auxiliary hydraulic flow to CPA.

- Turn off compressor. If trailer type compressor is being used, turn off, relieve air pressure and disconnect the
air line(s) to allow travel to parking site.

- Move machine and attachment to work area park site.

- Place the CPA in the horizontal position with the storage feet flat on the ground.

- Allow engine to run at low idle for a minimum of five minutes to allow engine to cool to avoid damage.

- Check that all radio control transmitter switches are in off or neutral position and place the key switch in the OFF
position.

- Put the radio control receiver switch in the OFF position.

- Remove the key.

- Shut off engine and exit the machine.

100 MONTABERT
86785219
2017

Lift and Transport

Lifting the Attachment

WARNING
Improper lifting can allow load to shift and cause injury
or damage.

1. Refer to “Specification” on page 45- 49 of this manual for


information on weight and dimensions.
2. Use properly rated chains, cables or slings for lifting.

NOTE: Use chains, cables or slings in good condition


and of adequate size to lift the attachment.

3. Position chains, cables or slings on attachment for a level


lift.

Transporting
Attachment
Make sure to secure the attachment onto the trailer or trans-
port vehicle before transporting. Use chain or cable tie
downs as required by local transportation laws.

IMPORTANT
Place chains or cable tie downs through tie down
locations near parking feet to avoid bending the
feed rail during transport.

Excavator and Attachment


Obey all local state or federal regulations for the transporta-
tion of the excavator. If unsure of regulations check with loc-
al authorities.

Obey the intended route for road width, overhead clear-


ances, weight restrictions, and traffic control regulations.
Special approval or permits may be required.
See the excavator’s Operation and Maintenance Manual for
the correct procedure.

MONTABERT 101
86785219
2017
Lift Points and Weights

2800 kg
6173 lb

102 MONTABERT
86785219
2017
Equipment cleaning procedure
To clean equipment,
Positionning

Lay down the machine on its feet on a flat, smooth and clean dedicated cleaning area(washing area).
Disconnect hydraulic and electrical power supplies.
The wastewater must be collected and processed in accordance with environmental regulations.
All hydraulic connections must be plugged with steel caps.
All electrical connections must be plugged with their respective covers.

Protect the power switch.


When cleaning for the interior of the hydraulic cabinet, the following precautions should be taken:
Electrical parts can not be cleaned under pressure and must be protected from projections water.

Cleaning equipment

Check the condition of correct operation of the pressure washer.


Maximum cleaner pressure = 20 MPa (200 bar / 3000 psi).
Maximum cleaner hot water temperature = 60 ° C (140 ° F).

After cleaning
Visually inspect the machine to check that cleaning did not damage it.
Check that the safety stickers are all present and in good condition.

Connect electrical and hydraulic connections.

MONTABERT 103
86785219
2017
Storage
When the attachment is taken out of service and stored, steps must be taken to protect the attachment. Leaving the
attachment outdoors exposed to the elements will shorten the attachment’s life.

An enclosure will protect the attachment from rapid temperature changes and lessen the amount of condensation
that forms in hydraulic components, air filled voids, etc. If it is not possible to put the attachment in an enclosure, cover
it with a tarp.

Perform the following operations to the attachment:

Before Storage
• Remove rod from rod adder.

• Make sure CPA hydraulic hoses are full of oil and install caps/plugs to hydraulic connections.

• Disconnect electrical connections and install plugs.

• Wash attachment, removing all dirt, mud and debris.

• Inspect and replace damaged, loose or missing parts.

• Check for damaged or missing decals. Replace as necessary.

• Repaint necessary area(s) to prevent corrosion.

• Remove the shank, refer to shank replacement procedure (Page 114) in this manual.

• Lubricate the inside of the front guide with hydraulic oil.

• Place supports under the rod adder.

• Store the attachment indoors, in a stable place. If stored outside, cover with a waterproof tarp.

After Storage
• Lubricate the attachment.

• Install and operate attachment, check for correct function.

• Check for leaks. Repair as needed.

104 MONTABERT
86785219
2017
Inspection, Maintenance and Adjustments
These maintenance intervals only cover the routine operation and scheduled maintenance tasks to be
completed by the operator or maintenance staff. Major overhauls are outside the scope of this section and
should be completed by an authorized MONTABERT service department.

Lubrication

Washing

Visual inspection

Level

Checking the tightening torque

MONTABERT 105
86785219
2017
Maintenance Safety

WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing machine. Read and understand the Operation
& Maintenance Manual and signs (decals) on machine and attachment. Follow warnings and instruc-
tions in the manuals when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury
or death.

Specific safety instructions for maintenance

All maintenance operations must be done with the machine stopped.


Cut absolutely all sources of energy:
- Hydraulic = stop the carrier engine
- Electric = turn off the power at the main switch
- Control = switch off radio remote control
- Pneumatic = stop the compressor

The personnel involved in the drilling machines (mechanics, electricians, etc.) must have received training
tailored to the tasks to perform. If necessary, staff must have a qualification or
specific authorization.
His knowledge must be updated to take account of technical developments of machines.
In addition, employees who are required to drive drilling machines, for example to perform testing during
maintenance or repairs, must hold a driving license issued by their employer.
Before working:
• Consult operation and maintenance manual provided and accompanying this machine.
• Equip yourself with appropriate PPE, such as: safety shoes, gloves for handling sharp parts, glasses for
drilling, grinding or cutting, etc.
• Because interventions require no energy, remove from service the machine to prevent accidental startup
(drilling machine and accessories). It consists of :
∗ Separating equipment from energy sources (electric, hydraulic, pneumatic);
∗ Make inaccessible and report this separation;
∗ Dissipate the accumulated energy
∗ Verify there is no remaining energy in the equipment.

106 MONTABERT
86785219
2017

Mechanical hazards
Equipment wedging
When working, observe the following rules:
• Place the machine on firm ground, plane and adapted to its mass.
• Block the wheels or tracks.
• Lay the hydraulic equipment in a safe position (drifter in bottom stop position, etc.).
If you need to keep one of the pieces of equipment in a high position, wedge it carefully.

Hydraulics
The high pressure hydraulic fluids pose a risk of accidental injection into the fluid body tissues. For example, the
product injection in a finger can result as extrem in amputated finger or atrophy.
• Observe the following rules:
• Stop the engine for driving the hydraulic pump.
• Take down the hydraulic system pressure before servicing.
• Never locate a hydraulic leak with your hand.
• Wear gloves and goggles, an oil jet (even cold) can be very dangerous.
• Place the oil recovery system flowing from the leak.
• Do not modify hydraulic calibration of safety valves for working pressure more high, this will seriously
damage the machine and cause an accident.

Risk of burn shock, fire or explosion


Do not smoke.
Never clean the parts with gasoline or diesel that are harmful to health. Use of solvents suitable and the
corresponding PPE.
Let cool the hydraulic oil before purging or drain the circuits.

Risk of falling or slipping


Do not ride on the machine: use work platforms or ladders.
All maintenance operations must be done with the machine disconnected from its energy sources (electric,
hydraulic, pneumatic);
Hydraulic energy: stop the engine of the carrier; close the inlet valves and oil return line on the carrier. Remove
the ignition key to prevent starting.
Electric energy: turn off the power at the starter housing and remove from service main power switch on
machine.
Pneumatic Energy: stop the air compressor; close and remove from service the supply valve on the compressor.
Command: Stop the radio and remove from service the equipment by removing the key from the transmitter.

MONTABERT 107
86785219
2017
Service Schedule
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures.
The service schedule is a guide for correct maintenance of the MONTABERT product.

These maintenance intervals only cover the routine operation and scheduled maintenance tasks to be
completed by the operator or maintenance staff. Major overhauls are outside the scope of this section and
should be completed by an authorized MONTABERT service department.

SERVICE SCHEDULE FREQUENCY


10 Hours 50 Hours
ITEM SERVICE REQUIRED
/ Daily / Weekly
Emergency Stops Inspect for proper function.
Pressurization Air Oiler Remove cap and add oil.
Chain Guide Inspection Inspect chain for signs of wear or corrosion.
Replace chain if needed.
Attachment to Carrier Inspect fixing cap for cracks, broken welds and
damage. Repair or replace as required.
Inspect all mounting pins are secure.
Cleaning CPA Wash CPA.
Lubrication Lubricate the hose reel, cylinder pin pivots and
rotation system. Clean zerks before lubricating.
Inspect Hoses Inspect hoses for damage and leaks. Replace
hoses if damaged.
Fixing Cap Mounting Hardware Tighten fixing cap bolts to 273 ft - lb (370 Nm)
torque.
Drifter Check the tightening torque of the drifter
mounting bolts.
Check the wear of the thread of the shank.

108 MONTABERT
86785219
2017
10 Hour / Daily
Rotate the CPA to horizontal position and lower onto a firm level surface.
Stop the engine and remove the key.

Attachment to Carrier
Inspect all mounting pins are secured.

Checking of cables
Examine the cables for any signs of wear or corrosion. Replace if required.

Pressurization Air Oiler


The oiler is located on the side of the CPA cradle, close to the oscillation cylinder.
Filling should be done with CPA in the vertical position.

WARNING
PRESSURIZED AIR CAN CAUSE DEATH
OR SERIOUS INJURY
Open air flushing valve to release remaining air
pressure prior to removing oil fill plug.

Shut off air compressor and open the air flushing valve to release remaining air pressure.
Clean area around oil plug, unscrew and remove the oil plug (Item 1).
Fill the lubricator with pneumatic tool oil to the bottom of the fill plug threaded hole.
(Maximum capacity - 23.6 U.S. fl oz [700 cm3]). See Page 191 for pneumatic tool oil specifications..
Install and tighten the oil plug.

MONTABERT 109
86785219
2017
Charging Battery

1
12/24 VDC

IMPORTANT: Charge battery every 8 hours.


Connect the battery charger (Item 1) to 12 VDC or 24VDC source (Item 2). (Blue wire = 0 V, Brown wire = +12 / 24
VDC)
Install the radio control transmitter battery to the battery charger.

Emergency Stop Adjustment Procedure

Remove emergency stop cover plate (Item 3).

4
6

Step 1: Turn the cylinder (Item 4) so the pin is in the middle of cylinder groove (Item 5).
NOTE: The pin must not touch the groove lateral slopes.
Step 2: Adjust cable tension (Item 6) so the groove on the cylinder is inline with the arrow on the plate (Item 7).
Step 3: Check that pin is in middle of cylinder groove (see Step 1).
Install emergency stop cover plate.

110 MONTABERT
86785219
2017

50 Hour / Weekly

3
5 5

10
2

MONTABERT 111
86785219
2017

50 Hour / Weekly
Wash the machine.
Check fixing cap bolts are tight.
Inspect all hoses for damage or leaks. Replace if damaged.

Lubricate the following items:


•Tilt cylinder rod end (Item 1).
•Tilt cylinder base end (Item 2).
•Tilt pivot joint (Item 3).
•Upper hose pulley (Item 4).
•Rod adder (Item 5).
•Centralizer (Item 6).
•Spherical bearing (Item 7).
• Pulley (Item 8).
• Rotating cylinder (Item 9).
• Bottom bearing (Item 10).

112 MONTABERT
86785219
2017

Tension of the drifter feed cables (if necessary)


A A

A. Adjustment for feed forward rope


B. Adjustment for feed return rope
C. Scraper plate D
D. forward rope tensioner
F
E. Holder for intermediate drill-steel support
F. forward rope attachment in drifter cradle.

7
E
B

F B

Adjusting forward and return ropes

1. The forward rope is adjusted with bolt A and the return rope with nut B.

2. The cradle position on the feed beam should be adjusted when it is in its rear position and when the drill steel
with bit is fitted on the drilling machine.

3. Adjust the ropes so that the measurement M1 is 395 mm.

M1
Tension of return rope
1. hold the rod in the centralizer (closed).
2. In manual mode, use forward feed until it stops. Keep the feed force applied to load the forward cable.

3. Tension the return rope so there is no risk of it jumping out of the cable drum. Do not tension the cable too tightly.
There should be a couple of centimetre’s of slack remaining when the cable is correctly tensioned.

Hoses Tension
All the hoses should be tightened with the exception of the drifter hoses (P12 and P22) which should sag slightly
when they are not under pressure (the pressure tightens these hoses when in operation).

MONTABERT 113
86785219
2017
DRIFTER MAINTENANCE HC 95

Ø8

114 MONTABERT
86785219
2017

29

42 Kg
92.6 lbs

MONTABERT 115
86785219
2017

7,5 Kg 7,13 Kg
5 16.5 lbs 15.7 lbs

T51 T45

116 MONTABERT
86785219
2017

EM22

7,5 Kg 7,13 Kg
2 16.5 lbs 15.7 lbs

T45

T51

EM22

MONTABERT 117
86785219
2017

42 Kg
92.6 lbs

EM10

118 MONTABERT
86785219
2017

29

300 Nm
221 lb.ft

MONTABERT 119
86785219
2017
LUBRICATING PUMP - see enclosed leaflet

120 MONTABERT
86785219
2017

MONTABERT 121
86785219
2017

122 MONTABERT
86785219
2017
HYDRAULIC

MAIN RELIEF VALVE

FEED COUNTERBALANCE VALVE


FEED DOWN FEED UP
CONTROL CONTROL

In vertical position to drill down:


IMPORTANT: The pressure setting decreases when the screw is tightened.
If the drill goes down when feed control is in neutral position, turn the feed down control valve ¼ turn counterclockwise
(increase setting).
If the drill moves down erratically when feed control is in forward position, turn the feed down control valve ¼ turn
clockwise (decrease setting).
Use the same adjustment for the feed up control valve with the drifter placed horizontally to drill vertically.

MONTABERT 123
86785219
2017
ELECTRICAL
FUSES
NOTE: When fuse is burned, the fuse support red LED light is on.
To check if 24 VDC is available before the fuse, remove the fuse and check that the LED light is on.

FU1: Inside the emergency stop box: 10 A.

FU3 to FU5: Inside the Electric box: 5 A–sikringer (3 places)

124 MONTABERT
86785219
2017
ADJUSTMENT OF COUNTER BALANCE VALVES

Standard setting is 24 Mpa (240 bar/3480 psi) at 5 L/min (1.3 gpm).


New valve is delivered pre-set from Montabert.

standard procedure : this adjustment cannot be done on the machine, but must be done on a hydraulic test
bench which can deliver 24 Mpa (240 bar/3480 psi) at 5 L/min (1.3 gpm).
1- Connect pressure source to port U1 and port D1 to tank. Ports U2 and D2 must remain open .
Please note that a small amount of oil can slightly leak from the U2 and D2 ports during adjustment :
* work on special dedicated workbench to recover oil and avoid pollution.
* put rag on ports to absorb oil.
2- Fully tight up both valves.
3- Set pressure at 24 Mpa (240 bar/3480 psi) on ports U1 .
4- Unscrew valve which is on ports U1 and port D1 side, until pressure drops a little bit and flow is 5 L/min (1.3
gpm).
5- Lock all locknut.
6- Repeat the procedure with the opposite valve (U2 and D2 ports).

Quick breakdown procedure : this adjustment can be done on the machine, but only if the standard procedure
cannot be applied.

1- Fully untighten both valves (adjusted to minimum pressure).


2- tight up both valves 1.5 (1 and 1/2) to 1.6 (1 and 4/6) turns.
In all case, after adjustment, the valve must be checked before
using the machine.
In horizontal position, lift up the cpa slightly from ground.
Check that there is no oil leak from the valves or connections
when using Boom Rotation in both directions.
In vertical position, rotate boom 30° alternatively to right and left .

Check that the boom stops and doesn’t move when switch is off on radio control.
If boom moves, slightly tight up the valve (maximum 2/6 turn) or reset the valves.

3- Lock all locknut.

MONTABERT 125
86785219
2017
DRAIN PRESSURE LIMITER

If drain pressure is higher than 20 bar (290 psi), oil can leak outside the drain pressure limiting valve, informing
the operator that the drain pressure is too high. It prevents solenoid valves breakage.

System automatically reset when conditions are back to normal.

If oil is leaking outside, immediately stop operating the CPA .


Stop the excavator.
Check that hydraulic lines are correctly connected (especially drain line).
Check that drain hose back to the excavator is not pinched.
Restart CPA, if oil is still leaking, contact maintenance operator for repair.

126 MONTABERT
86785219
2017
SOFTWARE

WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing machine. Read and understand the Operation
& Maintenance Manual and signs (decals) on machine and attachment. Follow warnings and instruc-
tions in the manuals when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury
or death.

WARNING
Damaged product may not be used. If the control
system shows error functions or if electronic
modules, cabling or connectors are damaged, the
system shall not be used.

WARNING
Electronic control systems installed incorrectly,
combined with strong electromagnetic interference
fields can, in extreme cases, cause an unintentional
change of speed of the output function.

IMPORTANT
Complete welding work on the CPA frame before
the installation of the CPA electrical system. If
welding has to be done after installation, the elec-
trical connections on the CPA electrical must be
disconnected from other equipment. The negative
cable must always be disconnected from the bat-
tery before disconnecting the positive cable. The
ground wire of the welder shall be positioned as
close as possible to the area of welding. The
cables on the welding unit shall never be placed
near the electrical wires of the control system.

MONTABERT 127
86785219
2017
SAFETY DURING START - UP

WARNING
The machine’s engine must not be started before
the control system is mounted and its electrical
functions have been verified.
Keep bystanders away when starting the machine.
Follow the instructions for function control in the
Start- up section.

SAFETY DURING MAINTENANCE AND FAULT DIAGNOSIS

CAUTION
Ensure that the following requirements are fulfilled before any
work is carried out on the hydraulic control electronics.
In all cases,
• The machine and attachment are parked on a flat level surface.
• The hydraulic system is relieved of any residual hydraulic
pressure.
When changing or disconnecting any electrical related parts.
• Functions are in the neutral or off position.
• The machine is turned off.
• Supply voltage to the control electronics is disconnected.
When maintaining / diagnosing the system.
• Supply voltage is connected.

128 MONTABERT
86785219
2017
USB AND ”GROUND LOOPS” (DIFFERENCES IN GROUND POTENTIAL)
When systems consisting of machines, modules, computers and other devices with different ground potentials are
connected by a USB cable, a ground loop may be created. The grounds may only differ by a few millivolts. This can be
significant when compared to the low level voltage signals that are used in USB data transmission.

IMPORTANT
Protect the PC and unit from damage due to ground
loops and surges.

Ground loops can cause problems in communicating and in extreme cases the amount of current flow can damage
the USB transceiver in the PC or the module.
Isolation protects your PC from damage and preserves the integrity of your data by physically separating the electrical
connections between the PC and the unit.
Using a battery powered laptop can prevent the formation of accidental ground loops and short circuits. This
protection only holds true as long as the laptop is not connected to self powered devices such as printers.
Isolation can also be provided by adding an isolated USB hub between the PC and the unit.

Connect the usb cable on the CPA and on the laptop.


Connect the USB cable on the CPA and on the laptop.

USB connector

MONTABERT 129
86785219
2017
IQANrun 2 OPERATOR MANUAL

Launch IQANrun 2.
The IQANrun 2 window opens.

Click on LOGIN and log in with your access level.

For customer, the login is ”customer” and the password is” customer”.

130 MONTABERT
86785219
2017
If this error window is shown, the connection is not ok.

1 - Check that in the Communication menu that USB is selected.

2- Check cable connections.


3 - Disconnect and re connect your USB cable.
4 - Be sure that all solenoids on the CPA have electrical surge filters (particularly the dust collector system if not
supplied by Montabert). Note that all genuine solenoids are protected on the CPA.
5 – Reboot your laptop.

On the bottom of the screen, some useful information can be read.

Model type : i.e. CPA 295


Program version : i.e. 1.1.0
Machine serial number: i.e. (211842)
Current users’ level: i.e. Customer
Connection status: online or offline (connected or disconnected from the calculator).

MONTABERT 131
86785219
2017
MAIN TOOL BAR
The main tool bar contains buttons for navigation and file operations.

Tool bar buttons (from left to right)


Back Go back to previous page.
Forward Go forward to next page.
Stop Stop current operation.
Home Go to main window.
Open Open and view a file.
Save Save current view in IQANrun or an external format.
Print Print current view on paper.
Start Start to measure.
Pause Pause an ongoing measurement.
Stop Stop an ongoing measurement.

SIDE TOOL BAR


The side tool bar contains two tabs, Online and View. The Online tab contains operations that require a connection to
a master module to be performed. On the View tab you can instead work with files on your hard disk.

ONLINE
The side tool bar tab Online contains buttons for all operations IQANrun 2 can perform on a connected IQAN system.
The buttons are grouped in different categories.

132 MONTABERT
86785219
2017
Tools

Adjust View adjust groups (Only for Dealer access)

Measure View measure groups

Logs View logs

Modules View modules

System System information and settings

Script
Run Script Open a script and run it.

Continue Script Continue script execution from where you left off.

Security
Login Log in to master module

Logout Log out from master module

Users Add, edit or delete users in master module

File operations
Update Update master module with new application

Get Settings Get settings from master module

Send Settings Send settings to master module

Get Clone Get clone file from master module

Send Clone Send clone file to master module

NOTE: Refer to CPA 295 Electronic Adjustment for explanation about adjustments.
See page 85.

MONTABERT 133
86785219
2017
Select requested adjust group

Select parameter to adjust: double click or >>SELECT

Use the buttons up/down to adjust the parameter.

Note:
Channel value shows the current value and status (green) of the parameter.
Reference value shows a useful parameter that can help for this adjustment.
Default is the default value defined in the program.
Original is the value set before entering the adjustment window.
Current is the value adjusted (same as Channel Value)

Validate the change by clicking on <<DONE

134 MONTABERT
86785219
2017
MEASURE TOOL
Select system measure groups/double
Single click on group expand the group and the list of values can be read (real time)

Double click on group or >>GRAPH to start measurement of parameters.

The measurement can be stopped or paused .

Adjustment of measurement size.

Stop the measurement .


Right click to open pop up menu and select options.

MONTABERT 135
86785219
2017
In tab ”Measure”, select the requested Time depth : recording time in second : 60 s
Max update rate must be set to 20 Hz (or value given by Montabert Support).
Validate the setting by clicking on the OK button.

Start measure by clicking on

Use tool menu File/save to save the measurement to a file.


This file can be sent to Montabert for analysis and troubleshooting.

136 MONTABERT
86785219
2017
LOGS TOOL
Some information about the CPA is saved in log files.
Click Logs on the side tool bar or press <Alt+L> to see a list of all available logs in the connected master module.
View log
Select a log in the list and click Select in the lower right corner to continue.
You can also double click on a log in the list, or use the arrow keys on the keyboard and press <Enter> to continue.

Add record
Click Add Record to add some text to the system log. A dialog box is presented.
Enter the text you want to add in the system log and click OK. The maximum number of characters is 250.
The text record is added with the description External record and the text you entered as its value. It is of course
stamped with current date and time.

The latest log records are recalled from the connected master module and displayed in a list. By default, 50 records
are recalled. This can be changed in Tools > Options under the tab Other. If you would like to see more records, click
more in the bottom tool bar and you will get 50 more.

Save
Click Save in the main tool bar or press <Ctrl + S> to save all recalled log records to a file. A save file dialog box is
shown. The logs can be saved in different file formats.

MODULE TOOL
Some information about computer modules can be read here.

Production date 17/06/11


SW Version 2.50.40.1767
Bios Version 0.01
Serial number 124010001
Temperature 41 ° C

VRef 5.01 => this internal voltage for electronic sensors: 4.95 V < VRef < 5.05 V
VBB 23.90 => this is the supply voltage: 22 V < VBB < 26 V

SYSTEM TOOL

Some information about the machine can be read here.

Program revision (i.e. 1.1.0)


CPA 295 Serial number (i.e. 211842)

FILE OPERATIONS
This section describes the machine data management operations. These are Update, Get Settings, Send Settings,
Get Clone and Send Clone.

MONTABERT 137
86785219
2017
UPDATE
Use the system tool to note your current file version: i.e. 1.1.0.

Always save the current software before updating to new version (see CLONE file operation below).

Use the Update button to send a new application to the connected master module.
An open file dialog is shown. Select the application file you want to send: file extension .ida.
NOTE: Revision number includes 3 numbers separated by dots ex. 1.2.3
1st digit refers to major evolutions of the program due to hardware changes: new sensor, new valve, etc...
Z.n.m version must always use Z.n+1.m+1 version: the program should not be updated with any later version (i.e.
2.0.0 version must not be updated to a 3.0.0 version).

2nd digit refers to significant changes of the program due to functionality changes: new operator functions, changes
in maintenance menus.
It is recommended to update to latest available version, as new functionalities improve the product ergonomic and
reliability.

3rd digit refers to minor changes in the program without functionality changes: coding improvement and repair.
It is recommended to update to latest available version.

A confirmation dialog box, showing you information about the application you selected, is displayed.

Click Yes to continue. A warning message is displayed to remind you that the machine has to be stopped to proceed.
Verify that the engine has been shut down and click OK to continue.

GET SETTINGS

Use this button to get all settings from the connected master module and save them in a settings file. The
settings file can later be used to send these settings to another master module. Shortcut key is <Shift+F12>.
A settings file contains adjustable, factory default and stored values. File format is serial number.irs.

SEND SETTINGS

Use this button to send the settings from a previously saved settings file to a master module. See previous
section for more information on settings files. Shortcut key is <F12>.
Only settings that you have access rights to change will be updated. All other settings are left unchanged. Make sure
that you are logged in with sufficient access rights before you perform this operation.
There will be no notification if your access level is too low for some settings.

138 MONTABERT
86785219
2017
GET CLONE

Use this button to get all clone data from the connected master module and save them in a clone file. The
clone file can later be sent to another master module or viewed in IQANrun 2.

Clone files are used to make a complete copy of a master module. They include application, firmware, users, settings,
machine id and logs.

It is strongly recommended that you save a clone file of your application before and after making any modification.

There are mainly two scenarios where you would like to use clone files. The first one is when you for some reason need
to replace a master module out in the field. To guarantee that you get exactly the same function with the new master
module, you must copy all information from the old one to the new.

The second scenario is when you have a problem with a machine that you need assistance to solve. Make a clone file
of your machine and send that file to your support contact.

Logs can be very large and are therefore optional. When you click Get Clone a confirmation dialog pops up asking
whether you would like to get logs or not.
File format is serial number.irc.

SEND CLONE

Use this button to send all clone data from a previously saved clone file to a master module. Before the data is
sent, IQANrun checks that your access level is high enough for this operation. If you need higher access level, you will
be given the option to log in as a different user.

HELP
More information can be found in the help menu.

SYSTEM DIAGNOSTICS
The yellow blinking LED on the top of the module indicates normal status. If there is an error detected, the master will
present a message on the display. The MC2 module also indicates error status through the red blinking LED.
This gives an immediate diagnosis as to the nature of the error that has occurred.

The green LED indicates power on. The yellow/red LED, will be blinking red when an error has been detected.

ERROR CODES, MESSAGES AND ACTIONS


If one of the following errors is detected, a message will be presented on the display together with an error code on the
module. In some cases, the module will turn off or at least shut down the outputs, to increase safety.

MONTABERT 139
86785219
2017

WARNING
Don’t use the machine or CPA if an error message
or error code is activated.

The following sections will present what measures to take for different error situations.

140 MONTABERT
86785219
2017
ADJUST GROUP

ADJUST TOOL
Adjust tool is only available with dealer access and above.
Current adjustments of drilling parameters can be done by the operator using the potentiometer on the radio control.

LOGIN DEALER

THRUST

Minimum Feed Pressure Feed pressure when the potentiometer is set to 0% (bar).
Feed pressure range when the potentiometer is
Feed Pressure Range
set at 100% (bar).

55

90

55

30

20

MONTABERT 141
86785219
2017
ANTI- JAM

Torque Range A Rotation pressure increase which stops the feed forward.
Torque Range B Rotation pressure increase which reverses the feed.
Anti-Jamming Rev Reverse feed speed when anti-jamming is activated.
Speed
Pressure range of anti-jamming adjustment: when adjustment is set to 100%, the
Anti-Jam Range
rotation triggering value equal to free rotation + Anti--jam range (bar).

DRILL

Minimum Drill Pressure Adjust Minimum Drill pressure (bar).


Collaring Drill Pressure Adjust Collaring Drill pressure (bar).
Max Drill Pressure Adjust Maximum Drill pressure (bar).
Deactivated = Rotation Speed can be set at any time.
Rotation Speed Timer
Activated = Rotation Speed can only be set during 5 min after start up.

142 MONTABERT
86785219
2017
SPEED

MINIMUM DRILLING FEED SPEED (CM/MIN) ADJUSTABLE BY THE OPERATOR


MIN FEED SPEED
WHEN THE POTENTIOMETER IS SET TO 0%.
MAXIMUM DRILLING FEED SPEED (CM/MIN) ADJUSTABLE BY THE OPERATOR
MAX FEED SPEED
WHEN THE POTENTIOMETER IS SET TO 100%.

SYNCHRONIZATION

SYNCH REVERSE SPEED FEED SPEED IN THE COLLARING MODE(CM/MIN)


SYNCH FORWARD SPEED PERCUSSION PRESSURE IN THE COLLARING MODE(BAR)

DUST COLLECTOR SPEED

DUST COLLECTOR FLOW DUST COLLECTOR FLOW (L/MIN)

COLLARING

Collaring Feed Pressure Feed pressure in the collaring mode (bar).


Collaring Drill Pressure Drill pressure in the collaring mode (bar).
Fwd Collaring Flushing Trigger % Right joystick stroke % before flushing is activated (only in collaring mode).

MONTABERT 143
86785219
2017
FEED PRESSURE CALIBRATION
FEED PRESSURE VALVE Z7 CALIBRATION.

Minimum Feed Pressure Minimum feed pressure adjustable by the operator when the
(bar) potentiometer is set at 0% (bar).
Feed Pressure Range (bar) Feed pressure variation from minimum to maximum.
Signal to be adjusted to reach the minimum feed pressure when
Feed P. 40 bar (%)
calibrating the Z7 feed pressure proportional valve.
Signal to be adjusted to reach the maximum feed pressure when
Feed P. 110 bar (%)
calibrating the Z7 feed pressure proportional valve.

1 - Adjust Minimum Feed Pressure to 40 bar (minimum).


2 - Turn THRUST adjustment to left.
3- Adjust Feed P. 40 bar to set feed pressure to 40 bar.
4- Adjust Minimum Feed Pressure to 90 bar (maximum).
5- Turn THRUST adjustment to Right.
6- Adjust Feed P. 110 bar to set feed pressure to 110 bar.
7 - Adjust Minimum Feed Pressure to 70 bar (nominal).

144 MONTABERT
86785219
2017
BIT RELEASE

Bit Release Rev rot 0 to - 100%:definie the


Allow adjustment of sequential reverse rotation spool stroke.
bit release functions
Bit Release Flushing Definie the absolute joystick
Trigger Position stroke (%) when flushing start.

Bit Release Definie the joystick stroke (%)


Percussion Stroke for percussion to start.

Bit Release Feed Definie the joystick stroke (%)


Stroke for feed down to start.

Bit Release Rev Definie the joystick stroke (%)


Rotation Stroke for reverse rotation to start.

-5

30 % -5

30 % 30 % -5

30 % 30 % 30 % -5

MONTABERT 145
86785219
2017
AIR SAFETY

Disabled Air safety disabled


Flow Sensing Safety activated

146 MONTABERT
86785219
2017
DRILL SEQUENCE

Fwd Start Drilling Pos Right joystick stroke (in %) to activate drilling.
Fwd Start Feed Pos Right joystick stroke (in %) to activate feed forward.
Fwd Start Rot Pos.1 Right joystick stroke (in %) to activate rotation.
Fwd Collaring Flushing Trigger % Right joystick stroke (in %) to activate flushing (only in collaring mode).

MONTABERT 147
86785219
2017
VALVE CURRENTS

This adjustment group must not be altered unless Montabert technical representative are asking you to do so.

In this case, please follow carefully their indications.

148 MONTABERT
86785219
2017
RADIO OPERATION AND MAINTENANCE

GENERAL INFORMATION

THE MAIN PARTS OF THE SYSTEM


An MC- 3- series system mainly consists of the following parts:
• Radio control transmitter - contains the pushbuttons, joysticks and etc. that the operator carries.
• Carrying belt/strap - belt or strap to carry the transmitter safely.
• Rechargeable Batteries - placed in the transmitter to provide it with power.
• Battery charger - recharges the battery from a permanent supply.
• Base unit - the main part of the system connected to the machine or PLC.
• Antenna - located on or connected to the base unit with a coaxial cable.

SECURITY / SAFETY
The MC- 3- series system is produced to ensure safe control of machines. The following security functions are built
each:
• A unique serial number for each system means one system cannot operate another.
• A check - sum in the data transmission ensures that the system only recognizes valid data.
• Double monitoring of joysticks.
• An activity check during startup prevents the transmitter from starting if a switch or joystick is faulty, or if a critical
function is active.
• Self- checks and continuous monitoring.
MC- 3- series is designed in accordance with the Low Voltage Directive (73/23/EEC), the EMC- Directive
(89/336/EEC), and the Machinery Directive (89/392/EEC, 91/368, 93/44/EEC). Further standards and certificates
may be included depending on the application.
The system is certified according to the Federal Communications Commission rules Part 90 sub clause 217. To main-
tain the distance of 7.87 in (20cm) from the body to the antenna as required in the rules the transmitter should only be
used with the carrying belt.

ENVIRONMENT
Transmitter and Base Unit are designed for use with ambient temperatures between - 13° F and +122° F (- 25° C and
+50° C). The housings are also tested against dust and water ingress to IP- 65 (optionally the transmitter can have an
IP- 66 classification).
The battery charger is IP40, install in a clean and dry area, temperature between +50° F and +104° F (+10° C and
+40° C).

MONTABERT 149
86785219
2017
OPERATION AND MAINTENANCE

RADIO CONTROL TRANSMITTER


It is important that the operator is familiar with the machine being controlled and has been given the necessary
training.

OPERATING THE TRANSMITTER


Check that a fully charged battery is in the transmitter. Pull/twist the Emergency Stop pushbutton out and turn the
transmitter ON. Press the start pushbutton. After a self test (approx 3 second) the transmitter will establish contact
with the base unit.

MAINTENANCE
If the transmitter is dirty it must be cleaned with a damp cloth to ensure that:
• Symbols and text can be read.
• Corrosive chemicals cannot deteriorate the rubber boots of joysticks and switches.
If the rubber boots of the joysticks are damaged, see your Montabert dealer for repair.
• Ensure dirt and debris does not accumulate around the switches and joysticks.
The transmitter contains advanced electronic equipment and should be treated accordingly.

DISPLAY CODES
A yellow LED is used to indicate the status of the system. The most common indications are:
• Steady light - normal operation, no errors are detected and the battery voltage is OK.
• Flashing light (1 flash per second)- battery voltage is low. Change the battery.
• 2 short flashes per second – One or more of the joysticks or switches are active when the transmitter is turned on.
Deactivate the functions and the transmitter will start normally.
Further indications are listed in the enclosed table, see page 121.

BATTERY CHARGER AND BATTERIES


The operating time for a fully charged battery is 8 hours. This time will vary depending on the system specifications
and different operating times may be caused by:
• Low ambient temperatures.
• A worn out battery.
• The battery is not fully charged.
• If the transmitter is equipped with additional displays or lamps.
The rechargeable battery should have a lifetime of approx 1000 charging cycles or 2- 3yrs. Lifetime will
vary according to usage.

CHANGING THE BATTERY


• Park the CPA on a flat level surface.
• Turn the transmitter OFF.
• Remove the battery and insert a fully charged one.
• Turn the transmitter ON.

150 MONTABERT
86785219
2017
BATTERY CHARGER INSTALLATION AND USE
• Install the battery charger in a clean and dry environment with temperature +50° F to +104° F (+10° C to +40° C).
• Connect the charger to the correct supply voltage.
• Place the battery into charger.
• Wait to see the indication that charging is normal.
• Leave the battery in the charger until it is required for use.
• Use only the battery charger supplied with the system.
• Batteries not in constant use should be charged at least once every 2 months.

DISPOSING OF THE BATTERIES


Batteries are hazardous waste and must not be disposed of with normal garbage. You should dispose of the
batteries according to local laws and rules.

BASE UNIT

MAINTENANCE
• The base unit does not need any maintenance, but should be inspected periodically for physical damage and
corrosion.

DISPLAY CODES
If the base unit does not operate correctly, check the LED indication and display for messages. Use the enclosed table
for fault identification, see page 153.
All repairs must be carried out by a representative from Montabert.

CARRYING BELT
A carrying belt or neck strap is available for the transmitter. It should be used whenever the transmitter is being oper-
ated for your safety and comfort.
Failure to use the belt or strap may cause injury as you will not have proper control of the transmitter.

ANTENNA
External antenna is mounted on the outside of the housing with an extension cable supplied by Montabert.

MONTABERT 151
86785219
2017
DISPLAY CODES

RADIO CONTROL TRANSMITTER DISPLAY CODES


TABLE 1: STATUS INDICATIONS
ON THE TRANSMITTER DESCRIPTION ACTION
FLASHING PATTERN
NORMAL CONDITION. THE TRANSMITTER
STEADY LIGHT. IS TURNED ON, THE BATTERY VOLTAGE IS NONE
OK, AND NO FAULT IS DETECTED.
SLOW FLASHING LIGHT WITHOUT STOP
LOW BATTERY VOLTAGE. REPLACE WITH FULLY CHARGED BATTERY.
(1 FLASH PER SECOND).
SHORT FLASHES (2 FLASHES PER SEC- TURN THE TRANSMITTER OFF AND ON
PROGRAMMING MODE.
OND). AGAIN TO START NORMAL OPERATION.
ENSURE THAT THE PROCESSOR MODULE
1 FLASH WITH A LONG STOP (EVERY 2 INDICATES A PROCESSOR MODULE FAULT BOOT- JUMPER IS NOT TURNED ON.
SECOND). AND/OR A PROCESSOR FAULT. REPLACE THE PROCESSOR MODULE AND/
OR THE PROCESSOR.
ACTIVITY AT STARTUP. A JOYSTICK IS OUT
SET ALL SWITCHES/JOYSTICKS TO OFF
2 FLASHES WITH A STOP. OF CENTER POSITION, OR A SWITCH IS IN
POSITION AND/OR NEUTRAL POSITION.
ON POSITION.
3 FLASHES WITH A STOP. RADIO FAULT. CHANGE/REPLACE THE RADIO MODULE.
SHUTDOWN BECAUSE OF LOW BATTERY
4 FLASHES WITH A STOP. REPLACE WITH FULLY CHARGED BATTERY.
VOLTAGE.
KEYBOARD FAULT. THE TRANSMITTER IS
5 FLASHES WITH A STOP. NOT ABLE TO ”READ” SWITCHES, JOY- THERE IS A FAULT AT THE INPUT MODULE.
STICKS ETC.
SHUTDOWN BECAUSE OF INACTIVITY. THE
TRANSMITTER WILL DEACTIVATE SINCE TURN THE TRANSMITTER OFF AND ON
6 FLASHES WITH A STOP.
NO SWITCHES, JOYSTICKS ETC. HAS BEEN AGAIN TO START NORMAL OPERATION.
ACTIVATED.
ENSURE THE EMERCENCY STOP HAS
THE EMERGENCY STOP HAS BEEN
7 FLASHES WITH A STOP. BEEN RESET TO START NORMAL
ACTIVATED.
OPERATION.
ENSURE THAT THERE IS A CHARGED
BATTERY IN THE TRANSMITTER AND THAT
THE TRANSMITTER IS TURNED ON. IF THE
THE ”BAT” LED DOES NOT ILLUMINATE. NO LED
TRANSMITTER HAS DEACTIVATED
BECAUSE OF INACTIVITY, TURN IT OFF AND
ON AGAIN TO START NORMAL OPERATION.

152 MONTABERT
86785219
2017
RADIO MODULE DISPLAY CODES

Green LED Red LED DESCRIPTION ACTIONS


On Off Operative, Fieldbus operational. none
On 3 Hz Bus off / Bus passive / Bus overload. contact service department
X=1 Setup file download error
Error present, where X is the error number. If
X=3 Radio error or no radio present
On X flash more than one error is present, the LED’s will
X = 10 No communication on CAN BUS
indicate only the lowest error number.
contact service department
X=1 Setup file download error
X=3 Radio error or no radio present
3 Hz X flash Fatal error, where X is the fatal error number.
X = 10 No communication on CAN BUS
contact service department
3 Hz 3 Hz SP programming in progress. contact service department
3 Hz Off Programming completed. contact service department

MONTABERT 153
86785219
2017
MODULE SPECIFICATION MC- LI- ION CHARGER

This module specification refers to


MC - Li- Ion charger for MC - 3xxx products.

IMPORTANT
The charger is designed for indoor use only. Key holes on the bottom of the unit support wall mounting in two direc-
tions.

DESCRIPTION AND FUNCTIONALITY


The MC- Li- Ion charger is designed for CPA radio battery packs. CPA radio battery packs contain two 3,7V Lithium
Ion batteries connected in series. The charger should not be used to charge other batteries than CPA radio batteries.
Charge end voltage is 8.4V.
The charger may be used for both 110- 230 VAC/50 and 60Hz and for 12VDC/24VDC. Typical charge time for MC-
BAT3 is 2.5 hours.

OPERATING INSTRUCTIONS
Normal charge cycle.
To charge a MC- Li- Ion BATTERY, simply place it into the MC- Li- Ion charger. Charging will start automatically
when the battery is inserted.
The charger is equipped with one tri- color LED at the front displaying charge status. The LED will be red indicating
charging. If the charger/battery is outside temperature limits, charging will not take place and the LED will indicate
yellow. Green LED indicates a fully charged battery.

DC POWER CORD
Connection of the DC power is on the ROCA connector on the left side of the charger. The center lead is +. This is also
marked on the cord. The – lead is the ribbed cord, + lead is at the smooth cord.

INDICATORS
The charger is equipped with one LED, placed on front, close to the battery compartment. Charger status is indicated
by the following LED colors:

Charge status LED


Battery absent Green
Temperature charge cutoff Yellow
Battery inserted with no supply voltage Yellow
Fast charging Red
Charge complete Green

154 MONTABERT
86785219
D7
P11 P28 4
1/4I
BP 1/2I 1/4I 0.2- 16.6 Mpa ROTATION DRILL FEED DUST COLLECTOR
P22 P24

P28
1/4I
T6 3/4I 5000 rpm
P12 P19 3/4I 0.1 MPa
DRIFTER 3/4I ppDust
5/8I 5/8I 3 2 P29
2017

R2 16 Mpa
HC 95 S5 1/4I B A
R1 P32 T7
HP
P22 P 1/2I 1/2I D1

ppR1
ppR2
ppA1
3/4I P V 5 MPa 1/4I
5 cm3/rev
ROT R V 150 b FEED
(CW) 1
P27 CYLINDER P
P13 150 b
BP HP 1/4I V
5/8I

P17
P15

3/8I
1/2I
FEED

MONTABERT
DRAIN FORWARD A1
D2 DUST FEED

P16
3/8I
1/2I COLLECTOR REVERSE

P14
P12 DRILLING ROTATION 1/2I
5/8I C2 C1
ROT L HP Z2 Z4 Z6 Z8
(CCW)

P13
5/8I
3/1

4 MPa
4 MPa

P11
1/2I V2 V1
HPext
Z1 Z3 Z5 Z7 P7

P18
P19

5/8I
5/8I
1/2I

P30
1/2I
R = 29/46 P6 P9

P24
3/4I
1/2I 1/2I

P8 TO BOOM VALVES
B1 A1 B2 A2 B3 A3 B4 A4 SEE SHEET 3
3/8I
P2 TP D3
1/4I
Hydraulic Schematic

D2
1/2I
PS
ROTATION
DUST COL. FEED

D5
DRIFTER

1/2I
25 L/min 30 L/min
110 L/min- 17 Mpa 50 L/min
15 Mpa 20 Mpa
14 Mpa
(125 L/min max) (30 L/min max) (30 L/min max)
(65 L/min max)
20 MPa 14 MPa 14 MPa 25 MPa

T4
T
1I

0.7 Mpa 0.7 Mpa 0.7 Mpa

155
22 MPa

1.2 Mpa

ppLP

T2

P PX PL LS (**) LSP T3
D7
D5 1/4I TO BOOM VALVES
T1
3/4I

Drain T5
1/2I SEE SHEET 3
T 0.1 MPa 1/2I
P1 P HP S1 D1
V
1I 1/4I TP 1/4I
2 MPa D3
T6
LP P29 LP2 1/4I
3/4I ppDR D4
RET 1/4I 1/4I
(T7)
T3 T3 LPT2
1/2I
1I 1I 1/2I
T4 T T2 T1 2
T2 T8 P9
1I 3/4I
1/2I 1/2I 1 1/2I
1 l/min 0.7 MPa
S1 S2 185 - 195 L/min nominal at 19 Mpa
ppPX
1/4I 1/4I 3 20 Mpa maximum
BF
Flushing 6000 NL/min at 1 Mpa

BP
HP
1I

1I1/4
DRAIN
1/2I
1 Drifter pressurization : 300 NL/min
ppLS HP = Ø 1I - n°16 - 1I5/16 JIC All hoses 1/4I if not specified.
LP = Ø 1I1/4 - n°20 - 1I 5/8 JIC Electrical power 24 VDC - 10 Amps.
EXCAVAT OR Drain line = Ø 1/2I- n°8 - 3/4I JIC Hydraulic oil viscosity 12 to 75 cST at 40°C.
Flushing = Ø 3/4I- n°12 - 1I1/16 JIC Temperature 30°C to 70°C
Z9 Feed
ppHP Pressure 2
Maximum return pressure 1 Mpa at CPA
5- 12 Mpa Maximum drain pressure 0.6 Mpa at CPA
D4 Contamination 18/16/13 according
1/4I to ISO4406 : 10 microns filters.

86785219
86785219
CENTRALIZER FEED
ANCHORING
ROD RACK ROD RACK
CLAMPS SWING

FEED
Y2 Y1 SWING Y10 Y9
Ø1
Y6 Y5 Y8 Y7 ROD RACK ROTATION

Y4 Y3 Y12 Y11
Ø1
Ø1
Hydraulic Schematic

P60 P P P8
1/4I 3/8I
TO DRIFTER
TO LUB VALVE VALVE
SEE SHEET 3 SEE SHEET 1
T T T5
1/2I
A B A B A B A B A B

Ø 0,8 Ø 0,8 Ø1
P58
1/4I
P59
1/4I

P40
1/4I
P42
1/4I
P44
1/4I
P46
1/4I
P48
1/4I
P50
1/4I
P52
1/4I
P54
1/4I
P56
1/4I
P57
1/4I

156
P4
P5

P45
3/8I
P47
3/8I
1/4I
1/4I
P20
1/4I
P21
1/4I
P25
1/4I
P26
1/4I

P2
P3

1/4I
1/4I
UPPER UPPER
CLAMP CYLINDER SWING CYLINDER

Ø1 Ø1 Ø1 Ø1

D1 D2

P49
P51
P53
P55

1/4I
1/4I
1/4I
1/4I

P41
P43

1/4I
1/4I
Ø1 Ø1 Ø1 Ø1

24 MPa
24 MPa
3/1
ROD RACK ROTATION
FEED ANCHORING IN OUT
U1 U2
RETRACT FWD
LOWER
CLAMP CYLINDER
Close Open

TILT
CYLINDER
HYDRAULIC CENTRALIZER
Positive Negative
Open Close
2017

MONTABERT
Y14
CENTRALE DE GRAISSAGE
LUBRICATION STATION
2017

2 3
L5 T9
TO BOOM VALVES
1/4I P60 1/4I
IN SEE SHEET 3
1/4I
1

MONTABERT
OUT L4
1/4I

L2
1/4I
L3 L6
1/4I 1/4I

L1
1/4I
GRAISSAGE FILETAGE
THREAD GREASING

EXT INT

AIR
Hydraulic Schematic

HC 95 = 6 Nm3/min at 0.7 to 1 Mpa


F2 F1 Porting = 1I- M16- 1I5/16 JIC

P
P
V
V

To drifter
flushing
F1 F2 F5 G2 G1 To drifter
3/4I 3/4I 3/4I 1/2I 1/2I pressurization
OUT IN
0.05 MPa

0.3 MPa
DRIFTER LUBRICATOR

157
Y13 OIL CAPACITY = 700 cm3
injection air Flushing ppLUB
5000 rpm
B A

5 cm3/rev

YA

F4
1I

F3
1I

YB

OPERATOR HYDRAULIC
DETECTION BOX
RECEIVER X2
5/8I

FEED HYDRAULIC
EMERGENCY BOX
STOP X1
5/8I

86785219
38 x 0,75@ 38 x 0,75@
4 x 2,5@ 4 x 2,5@ RADIO CONTROL
HO5- RNF HO5- RNF RECEIVER
0,4 m 1m ID TAG 0T

- BAT
+BAT
S3 (E/S)
MC 2 wires12- 13, 26- 40 et 27- 41
XS 2 LS1 LS2

+RTC
- BAT
CAN B- H
CAN A- H
+BAT
- VREF
CAN B- L
CAN A- L
+VREF
CAN B- H
CAN B- L
wires 26- 40
twisted by pair twisted by pair
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
15 twists/m 15 twists/m
Labeled 1 to 42 Labeled 1 to 42 FU7

86785219
5A
H1

IN_1
OUT_1
IN_2
OUT_2
CAN- A- L
CAN- A- GND
CAN- A- H
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 + -
108
1 2 3 4 5 6 7 8 9 10 11 12 13 14

GY
PK
15
2 x 1@

2
3
4
5
6
9
10
11
15
16
17
18
19
20
21
22
23
24
28
29
30
31
32
34
35
36
37
38
39
42
HO7- RNF

110
111
112
113
WH
BN
GN
YE
PK
BN
GY

102
103
104
105
106
107
108
109
115
122
123
128
136
137
44 3x 2x 0,25@
29
LIYCY- CY twisted by pair
CAN B CAN B shielded

27
CAN A CAN A 41
DETECTOR
50
RECEIVER
+/- 15
VX, VY, VT, ALIM

WH 13
BN 12
GN 29
8 15 2 x 1@ 86754074 43
HO7- RNF AU 51
(+) 59 15 110 111 112 10/25°C
A1 14 A1 14 T1

11
A1 14 12
24
39
11

3x 2x 0,25@
10

K6 K7

122
109

WH 13
GN 12
BK 29

shielded
136
102
104
106
THERMOS.

ALERT

LIYCY- CY twisted by pair


HEATER
USB Port K8 K8 A2 11 A2 11
A2 11 54 54 15 (- ) (+) (-(+)
)
L1 55 10 A
45 56 5 x 1,5@

WARNING
25 (- ) FU6
Electrical Schematic

57 UC HO7- RNF
58
FILTER BN 1 45
15 YE- GN2 15
RJ45
2 x 1@ GY 3 Y1 Y3 Y5 Y7 Y9 Y13 Y11 Y14
Dust Collector DIGITS 110
HO7- RNF SUPPRESSION DIODE BK 4
111
86731403 KT1 5
BU
(must be installed on YA) 112
BU 1
BN Feed Anchoring Feed Tilting Rod Adder Rod Adder Centralizer Air Flushing Carousel
Thread
23 2 x 1@ Retract out Clamp Closing swing in Opening Rotation In
HO7- RNF Greasing
GND 3/BN 4/BU
DT1 Pump

113
73 - /+ +/-
YA- CYLINDER YB- CLEANING Y1 to Y14
6 43
38

A1 14
10

123
137
103
105
107

All solenoids connectors with


5 G 1,5@

6
K9 K9 (- ) (+)
HO7- RNF YE/GN S2 (Feed E/S) led and suppression.
GND 15
CAN C BU A2 11
L2 15
15 28 73 28

158
70 71 72 6 BN
45 BK
70 71 72

BN
(2,5@)
Q1 CPA box Y6 Y8 Y10 Y12
Y2 Y4
connector

29

15
115
28
128

YE
50/51 Rod Adder
7 G 1,5@ WH/GN Rod Adder Centralizer Carousel
HO7- RNF 0 6 15 15 15 29 43 45 28 128 Feed Anchoring Feed Tilting in Clamp Opening
swing out Closing Rotation Out

(2,5@)
FU3 FU4 FU5

(2,5@)
Fwd
6 5 4 3 2 1

GND
boom
connector 5A 5A 5A

7 G 1,5@
45
HO7- RNF
9

30
2
16
37
23
32
4
18
31
3
17
5
19

GND
E/S
- BAT
+BAT
42
70 71 72 6 15 45
29

(2,5@)
For Worshop
Service
6 Only
48 3 x 0,34@
Z9

20
21
34
35
22
36

BP1 Ra LIYCY
A1 14 14
Shielded
KS1 KS2 KS1 KS2 GN BN WH 2,7 m
Z1 Z3 Z5 Z7
A2 15 11 11
49
Rb FEED
60 60 + S 0 DRILL CCW DUST PRESSURE
2 x 1@
ROTATION FWD
HO7- RNF 3 2 1 COLLECTOR Z9 solenoid connector
FEED
S1 without led
R1 - R2 without suppression
See Excavator control
47 1,5@ adaptation leaflet P P P T P P
FU1 Switch used to pilot U U U U U U
excavator hydraulic.
10 A A1 R1 R2 LP AIR FLOW SAFETY AIR FLOW SAFETY Z2 Z4 Z6 Z8
FEED ROTATION PERCUSSION TEMPERATURE IN OUT
3 G 1,5@ 15 46
HO7- RNF
HP CW NOT USED REV
ROTATION FEED
All cables section = 0,75 @ otherwise specified.

BU
BN

GND
USB cables 12- 13, CAN- B- H and CAN- B- L cables crossed and shielded
Sensors cables shielded
24 V and 0V to be connected as close as possible
with the excavator battery.
2017

MONTABERT
2017

Controller Kit

MONTABERT 159
86785219
2017

Base Unit - Controller

160 MONTABERT
86785219
2017

Base Unit - Electrical Schematic

MONTABERT 161
86785219
2017

Terminal Unit - Controls

162 MONTABERT
86785219
2017

Terminal Unit - Assembly

MONTABERT 163
86785219
2017

Terminal Unit - Switch Connections

164 MONTABERT
86785219
2017

Terminal Unit - Switch Connections

MONTABERT 165
86785219
OPTIONAL
INSTRUCTION MANUAL
SA- TX1 2017

OPTIONAL

Table of contents

I Presentation of the device SAVEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Operating principle (2 detection zones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

II Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

III Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

IV Precaution for battery of SA- TX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

V Caution for charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

VI Technical specification of SA- TX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

1. Reading the Display LEDs portable SA- TX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171


2. Detected defaults of the portable SA- TX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

VII Start up of operator transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

166 MONTABERT
86785219
OPTIONAL
INSTRUCTION MANUAL
2017 SA- TX1

5M

NO DETECTION PRE ALERT ALERT


ZONE ZONE 2 M ZONE 3 M

FIXED GREEN FLASHING GREEN BEACON


BEACON GREEN BEACON SHUT OFF
(blocked functions)

The pre alert zone allows the operator to be warned of its closeness with the zone of alert activating the blocking
of the functions of the machine.
Once the blocking mode is activated, the return in the normal mode can only be made if the operator proceeds
to a restart according to the procedure of starting up.
The machine comes with 2 badges = 1 for the operator and 1 for spare.

WARNING: Each badge is identified with his frequency No. (8 or 40). Do not use 2 badges with same
frequency on the same machine.

MONTABERT 167
86785219
OPTIONAL
INSTRUCTION MANUAL
SA- TX1 2017

II Warning
READ ALL INSTRUCTIONS carefully and completely before using the handheld SA- TX1.

KEEP THIS INSTRUCTION MANUAL.

III Precautions

WARNING ! NEVER fit a portable SA- TX1 a pacemaker carrier.

WARNING ! NEVER use battery packs or chargers not recommended by PST which may cause
poor performance and void the warranty of the handheld.

NOTE: Keep the battery terminals clean. It is recommended to clean the battery terminals
once a week.

AVOID using or exposing the handheld in direct sunlight or in a place where the temperature is
below - 20 ° C or above 55 ° C.

NEVER modify the handheld for whatever reason. The warranty does not cover problems due to
portable unauthorized modification.

WARNING ! The housing of the portable SA- TX1 is waterproof IP67 (immersion in 1 meter deep for
30 minutes). However, the sealing of the portable can not be guaranteed after a fall due, among
others, cracking of the housing or damage to the seal which may result.

168 MONTABERT
86785219
OPTIONAL
INSTRUCTION MANUAL
2017 SA- TX1

IV Precaution for battery of SA- TX1

Misuse of Lithium- Ion has the following risks: smoke, fire or bursting of the battery.
Improper use can also damage the battery or degrade performance.

WARNING: There is a risk of explosion ifn the battery is replaced by an incorrect battery
type.

Dispose of used batteries according to instructions.

The batteries of portable SA- TX1 can only be changed


c by a PST
q technician after-
sales service or an authorized distributor.

Use exclusively charge the battery pack specified by PST with portable chargers or PST

It is recommended to charge any pack unused at six months intervals battery.

V Caution for charging

DANGER ! NEVER charge the battery pack in a place where the temperature is extremely high,
for example near a fire or stove, in direct sunlight or in a car in summer. In such an environment,
the load is automatically interrupted by the internal circuit safety or battery protection.

DANGER ! NEVER load or leave the battery in the battery charger beyond the period specified
load. If the battery is not fully charged at the end of the specified time, discontinue charging
and remove the battery from the charger. Continued charging beyond the time indicated may
cause fire, overheating or bursting battery.

DANGER ! NEVER insert a wet or dry portable (battery attached to the camera) into the
charger to corrode the battery charger terminals or damage the charger. The charger is not
waterproof.

CAUTION: DO NOT charge the battery outside the specified temperature range:
BC- BC- 119NSA and 121NSA (10 ° C to 40 ° C). PST recommends charging the battery at
+ 20 ° C. The battery may heat up or explode if charged in an ambient temperature outside
the range indicated. In addition, battery performance and lifespan can find reduced.

SURE to place the portable charger in the socket in the right direction.
The LED light ”Charging” should light.

MONTABERT 169
86785219
OPTIONAL
INSTRUCTION MANUAL
SA- TX1 2017

VI Technical specification of SA- TX1

Portable pedestrian: SA- TX1 (Equipment for each pedestrian)

Function: a receiver continuously transmits the destination radio signal to calculate the
distance from the machine.

Location: carried by each pedestrian

Main Specifications:
D Battery life > 12 h
D Waterproofing and water IP- 67 dust
D ”inhibition driver”
D Vibration and LED light Information
D Permanent Autotest
D Power supply: Li- ion battery 3.7 V / 2.6 Ah
D Compact size: 130 x 60 x 30 mm / Weight: 230 g
D Charging system: individual portable charger or charger 6

Frequency : 447 KHz à 453 Khz.

170 MONTABERT
86785219
OPTIONAL
INSTRUCTION MANUAL
2017 SA- TX1

1. Reading the Display LEDs portable SA- TX1L

Statusindikasjoner Beskrivelse

On When the portable is took of the charging cradle, LEDs ”On”


and ”Default” are continuously displayed:
Default
- Portable initialization phase of about three seconds.
Charge
- The buzzer is activated from the start for 2 seconds.
Full

On LED ”On” flashes :

Default - Standard operating mode of the portable.

Charge - Autotest function operative.

Full

On LED ”FULL” alight :

Default - Portable battery fully loaded.

Charge
4 to 6 hours are necessary to reload the battery (depending on
battery level at load start). Autotest function operative.
Full

On LED ”Charge” alight :


Default
- Portable battery is currently charging (positioned in its
Charge charging cradle).

Full

MONTABERT 171
86785219
OPTIONAL
INSTRUCTION MANUAL
SA- TX1 2017

2. Detected defaults of the portable SA- TX1

Statusindikasjoner Beskrivelse Tiltak

On The LEDs are off - Check your battery level by


positioning your portable in the
Default charging cradle. If the led
The portable battery power is low. ”charge” appears, keep the
portable in its support to fully rec-
Charge harge battery.

Full
- If the problem persists, contact
your certified distributor.

On The LED ”Default” is alight:

Default - Voltage anomaly detected on - If the problem persists, contact


the antennas terminals. your certified distributor.
Charge
- The buzzer is activated by bursts
Full to alert the operator.

On The LED ”default” is flashing: - Put in charge the portable in


its base BC- 119 BC- NOS or
Default 121NSA
- The battery of the phone is low
(less than an hour autonomy).
Charge
- The buzzer is activated by bursts
Full to alert the operator.

172 MONTABERT
86785219
OPTIONAL
INSTRUCTION MANUAL
2017 SA- TX1

VII Start up of operator transmitter


IMPORTANT INFORMATION

• The internal battery must be connected before use.


• The transmitter must be fully charged.
• Internal components must be carefully handle to avoid any breakages.
• 4 screws are delivered with each transmitter.

1. Remove the yellow cover.


2. Carefully Lift the electronic card to access the battery connector.
• do not exceed 45° inclination.
• don’t twist or pull the electronic card.
3. Connect the battery with the 2 connectors.
Take care of the very thin copper wires which connect the electronic card to
the antenna.

45°
maxi
4. Check that the electronic card is well positioned inside the housing.
5. Check that the openings on the yellow cover allow to see the 4 led
on the electronic card.
6. Put back the yellow cover on the housing.

7. Hold the housing and the cover together.


8. Flip the transmitter to fit the assembly screws.
9. Screw - in the 4 screws on each corner : do not use the central hole.
10. Put the front panel sticker.
11. Charge the transmitter for operation.

MONTABERT 173
86785219
2017

174 MONTABERT
86785219
Dust collector
CPA- 295

Serial Number 211842 and Up

86785219
November 2017

Operation and Maintenance Manual Copyright Doosan 2011


2017
DUST COLLECTOR

1 DUST COLLECTOR

Dust Collector Operation


Flushing air and drill chips enter the filter housing through the rubber hose. Inside the dust collector, air and
chips hit a steel wear plate forcing the heavier chips downward into the lower housing (Item 4), air and fine dust
move upwards towards the filter elements (Item 5). The fine dust settles on the filter surface while the fan (Item
6) pulls the filtered air out the top of the dust collector.

6 1 Pick Up Hood
2 Suction Hose
3 Rubber Dump Valve
5 4 Bottom Housing
5 Filter Elements
6 Fan
4 7 Hydraulic Motor

3
1

Fig.1

A. - FILTER ELEMENTS
If you are drilling in a type of rock that produces dust instead of larger chips, the filters need to be cleaned at
shorter intervals. If there is water in the drill hole, the dust will turn into mud that sticks to the filter surface and the
automatic cleaning cycle is not sufficient.

IMPORTANT
AVOID DAMAGE TO DUST COLLECTOR
Water within the dust collector can cause the filters
to become clogged with mud reducing the dust
suction efficiency to zero. Dry and clean the filters
if they become clogged.

176 MONTABERT
86785219
2017
The solution is to dry out the filters by disconnecting the suction hose from the pick up hood and let the fan work
for 5- 10 min. After drying, the filters can be cleaned using the automatic cleaning cycle.
Even with regular cleaning, the filter elements will need to be replaced over time. This time interval will vary
depending on the type of rock that is being drilled.

IMPORTANT
AVOID FAN DAMAGE
Change filter element(s) immediately if dust is
exiting through the dust collector fan. Dust exiting
through the fan indicates a damaged filter ele-
ment(s). Continuing to operate with a damaged
filter element(s) will cause decreased fan life.

B. - DUST COLLECTOR FILTER REPLACEMENT

WARNING
PRESSURIZED AIR CAN CAUSE
DEATH OR SERIOUS INJURY
Shut off air compressor and release any remaining
pressure in the air lines prior to service.

An assistant may be required when removing or installing the dust collector bottom housing.

Remove retaining pin (Item 1) and release mounting latches (Item 2).

Remove the lower housing (Item 1) to access the filters.

MONTABERT 177
86785219
2017

WARNING
AVOID DEATH OR SERIOUS INJURY
Be careful when removing or installing parts which
have spring tension. Wear safety glasses or goggles.
Failure to obey warnings can cause death or injury.

Release filter support (Item 2) by removing spring (Item 3).

Lower filter support to access filters.

178 MONTABERT
86785219
2017

Use special tool (Item 1) included with dust collector to unscrew filter(s) from the housing.

Reverse the procedure to install new filter(s).

MONTABERT 179
86785219
2017
1 MOUNTING

CLEANING AIR from


air flushing inlet
(see page 50)

180 MONTABERT
86785219
2017
Hydraulic Connections

1 2

3
Motor Ports:
A is Out (Return)
B is In (Pressure)
NOTE: If hydraulic hoses are reversed
the dust collector will not work properly.
4
1 Pump
2 Safety Valve / On- Off Valve
3 Fan Motor
5
Fig.2 4 Excavator Hydraulic Filter
5 Tank

Dimension of Hydraulic Hoses for Fan Motor Connection

Necessary oil volume


Motor Hose in and out Case drain
for fan RPM 5000
6.6 US GPM
F11- 5 1/2” 3/8”- 1/4”
(25 l/min)

MONTABERT 181
86785219
2017
Inspection, Maintenance and Adjustments
These maintenance intervals only cover the routine operation and scheduled maintenance tasks to be
completed by the operator or maintenance staff. Major overhauls are outside the scope of this section and
should be completed by an authorized MONTABERT service department.

Lubrication

Washing

Visual inspection

Level

Check torque

182 MONTABERT
86785219
2017
Maintenance Safety

WARNING
AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing machine. Read and understand the Operation
& Maintenance Manual and signs (decals) on machine and attachment. Follow warnings and instruc-
tions in the manuals when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury
or death.

Some maintenance procedures will require the need of a second person to make adjustments on the CPA with the
machine and CPA operating.

IMPORTANT
Make sure any hand signals being used are
understood.

When it is required to have a second person near the CPA during maintenance, do the following:
•Always have an operator in the operator’s seat.
•Maintain visual contact between the operator and the service person.
•Establish a communication plan such as hand signals and ensure both clearly understand the signals.
•Advise the service person on the use and operation of the emergency stop wire on the CPA.

MONTABERT 183
86785219
2017
DUST COLLECTOR DAILY MAINTE-
NANCE
1. Start air compressor and open valves to supply air to
dust collector.

2. With oil at correct operating temperature, start the dust


collector.

3. Allow dust collector to perform two automatic cleaning


cycles.

4. Check that the dust collector sucks properly by


looking at the rubber dump valve (Item 1) which shall 1
QUICKLY AND FIRMLY be sucked up against dust col-
lector bottom.

5. Check that gasket and the rubber dump cover (Items 2


and 3) in pick up hood is not worn out.

6. Check that suction hose (Item 4) is not damaged or


bent.

IMPORTANT 2

AVOID DAMGE TO DUST COLLECTOR


Prior to machine shut down and at end of day, en-
sure filters are cleaned. 3 4

184 MONTABERT
86785219
2017
DUST COLLECTOR
TROUBLESHOOTING
If the dust collector performance is inadequate, check the
following:

1. Check suction hose for blockage or damage. Clean


any water, or dirt from hose.
2. Check rubber dump valve. If worn or otherwise
damaged, replace.
3. Check that compressor provides OIL FREE AIR at
recommended pressure I00- 150 psi (7- 10 bar -
0,7- 1 MPa) for the filter cleaning.

WARNING

The CPA must imperatively be stopped to perform maintenance operations.

The access to the top is possible only after removal of 2 safety padlocks.

MONTABERT 185
86785219
2017
4. SOLENOID VALVES FOR FILTER CLEANING

4.1 If solenoid valves allow air to blow


continuously, the diaphragm in valve is broken, 2
replace diaphragm 1
4.2 If solenoid valves do not open and no air
is allowed into the cleaning system, check hole
(Item 1) in diaphragm (Item 2). If clogged, blow
clean and refit diaphragm into solenoid valve. If
valves still do not open, change the solenoid.
5. AIR CYLINDER
5.1. If air cylinder puts the fan closer plate in closed
position during drilling, the dust collector will not
work.
Check diaphragm (Item 2) and the “V2” solenoid
valve that controls air cylinder movements. If dia-
phragm is broken, replace. If hole is clogged,
blow clean.
5.2. Check solenoid by simulating a cleaning cycle.
5.3. Check and clean the adjustable relief valves.
NOTE: After refitting adjustable relief valves
you must adjust them to achieve correct
movements of air cylinder.
How to adjust :
Open relief valve by turning 2.5 turns from
closed.
5.4. Check and clean the bleed filter.
5.5. If air cylinder still is not working, replace.
5.6. Check fan closer plate. Ensure that assembly is
secure and seals against bottom plate. This Is
very important for filter cleaning and full suction
capacity.
6. If dust escapes through fan top, one or more filters are
damaged. STOP DRILLING IMMEDIATELY and check
which filters are damaged. Replace damaged filters.

IMPORTANT
When opening filter housing from bottom section,
follow instructions on page 177.

Inspect the clean air chamber and clean any dust which
can fall down inside the clean filters. If necessary, clean fil-
ter housing and bottom section.
6.1. Inspect if filters are clogged. If filters will not clean
out, replace.

6.2. Inspect wear plate inside dust collector inlet.


If plate is worn out, high- speed dust will blow
directly into the filters and destroy them in a very
short time.

186 MONTABERT
86785219
2017

7. FAN

If damaged filter elements have caused dust to blow up


through the fan, this will cause the fan to become unbal-
anced.
Fan has to be removed immediately, cleaned and
checked. If still not in balance, fan has to be replaced with
a new one.
If the fan is used while unbalanced, the hydraulic motor
bearing will be affected and can lead to motor failure.

8. HYDRAULIC MOTOR

If dust collection performance is inadequate, validate that


the fan is running at 5000 rpm. If not, there is a probably
blockage or internal motor leakage.

8.1 Check wear plate inside dust collector inlet.


Volume at correct working pressure = 140 to 180
bar (14 to 18 Mpa - 2030 to 2610psi).

The motor should be returned to your nearest Montabert


distributor or representative for repair or replacement.

MONTABERT 187
86785219
2017
LOWER FILTER HOUSING SEAL

1. Inspect seal and remove if damaged.

2. Thoroughly clean mounting surface.

3. Apply new self adhesive seal.

188 MONTABERT
86785219
2017
Torque Specifications
Be very careful not to mix metric with US fasteners.

Metric threads
Tightening torque depends of the grade of the screw. All the hexagonal head screws are of 8.8 class; most of socket
head screw are of 12.9 class.
The screw class is stamped on the head.

Class 8.8
Dia Wrench (mm) Allen key (mm) Torque ft- lb (N.m)
M5 8 4 4.4 (6)
M6 10 5 7.4 (10)
M8 13 6 17.7 (24)
M10 17 8 34.7 (47)
M12 19 10 59.7 (81)
M16 24 14 143.8 (195)
M20 30 17 272.9 (370)
M24 36 19 472.0 (640)
M30 46 22 936.7 (1270)
M36 55 27 1666.9 (2260)

Class 12.9
Dia Wrench (mm) Allen key (mm) Torque ft- lb (N.m)
M5 8 4 7.4 (10)
M6 10 5 12.5 (17)
M8 13 6 29.5 (40)
M10 17 8 59.0 (80)
M12 19 10 99.6 (135)
M16 24 14 243.4 (330)
M20 30 17 457.3 (620)
M24 36 19 811.3 (1100)
M30 46 22 1475.1 (2000)
M36 55 27 2802.7 (3800)

UNC threads
Dia Wrench (in) Allen key (in) Torque ft- lb (N.m)
1/2“ 3/4” 3/8” 47.9 (65)
5/8” 15/16” 1/2” 110.6 (150)
3/4” 1 1/8” 9/16” 206.5 (280)
1” 1 5/16” 7/8” 479.4 (650)

MONTABERT 189
86785219
2017
UNF threads

Dia Wrench (in) Allen key (in) Torque ft- lb (N.m)


1/2“ 3/4” 3/8” 59.0 (80)
5/8” 15/16” 1/2” 110.6 (150)
3/4” 1 1/8” 9/16” 221.3 (300)
1” 1 5/16” 7/8” 553.2 (750)

190 MONTABERT
86785219
2017
Lubricants Specifications
The warranty will apply only if high quality lubricants are used according to the following specifications and under the
responsibility of your supplier.

HYDRAULIC CIRCUIT
Oil ISO VG 46 with stabilized anti- wear additive
Specifications :
Viscosity at 104° F (40° C): 32 cSt (28.8 < viscosity < 35.2)

PNEUMATIC CIRCUIT
Anti wear oils for pneumatic equipment
ISO VG 46

Performances :
film resistance
reinforced anti- wear
anti- corrosion
adhesiveness
Specifications :
Viscosity index > 100
GREASE
Lithium complex soap, NLGI Grade 2, temp range - 22 to +320° F (- 30 to +160° C) based multipurpose
lubricating grease for long term lubrication.
GREASE FOR ROD THREAD
86617222 - Grease (EM25) 12 cartridges.

MONTABERT 191
86785219
Installation Manual
CPA- 295

Serial Number 211842 and Up

86785219
November 2017

Operation and Maintenance Manual


2017
1. CONNECTING THE HYDRAULIC HOSES

WARNING
AVOID DEATH OR SERIOUS INJURY
Relieve hydraulic pressure in the auxiliary system, see
the machine’s Operation and Maintenance Manual.
Always wear proper eye protection and safety equip-
ment when working with hydraulic systems.

HP (Pressure line)

LP (Return line)

close

close

194 MONTABERT
86785219
2017
2. FLUSHING THE HYDRAULIC LINES

Connect the hydraulic hoses using a flow meter.


Open the shut off valves (if equipped).
Enter the machine, see the machine’s Operation and Main-
tenance Manual. Start the engine.
Engage the auxiliary hydraulics and flush the lines for
10- 15 minutes.
Stop the engine and relieve residual auxiliary hydraulic sys-
tem pressure, see the machine’s Operation and Mainten-
ance Manual.

HP (Pressure line)

LP (Return line)
open

open

Flow meter

Flow and Temperature


LP pressure gauge
HP pressure gauge

MONTABERT 195
86785219
2017
3. AUXILIARY CIRCUIT PRESSURE RELIEF VALVE SETTING

L
3480 psi
(240 bar, 24 Mpa)
HP (Pressure line)

open

close

Flow and Temperature


LP pressure gauge
HP pressure gauge
3480 psi
(240 bar, 24 Mpa)

196 MONTABERT
86785219
2017
4. AUXILIARY CIRCUIT OIL FLOW SETTING
NOTE: Identify and mark auxiliary hydraulic pressure
and return lines before connecting, contact your
machine’s distributor for the correct information
or procedure.
Connect the hydraulic hoses using a flow meter (Figure 1).

Open the hydraulic shut off valves (if equipped).


Engage the auxiliary hydraulics until the hydraulic oil tem-
perature reaches 104- 140° F (40- 60° C) before testing.
Adjust auxiliary flow as required for operating the CPA. Use
the flow meter to check the auxiliary hydraulic settings. Con-
tact your machine’s distributor or see the machine’s Opera-
tion and Maintenance Manual for setting auxiliary flow.
Figure 1
Stop the engine and relieve residual auxiliary hydraulic sys-
tem pressure, see the machine’s Operation and Mainten-
ance Manual.
Close the hydraulic shut off valves (if equipped) and remove
the flow meter.

MONTABERT 197
86785219
2017
5. AUXILIARY CIRCUIT OIL FLOW MEASUREMENT

HP (Pressure line)

LP (Return line)
IMPORTANT
open
Exceeding the maximum allowable flow
of 190 l/min (50 U.S. Gallon pr.min) will
damage internal components.
open

Flow meter

Flow and Temperature


LP pressure gauge
HP pressure gauge

Excavators with adjustable auxiliary flow:


1. Set engine speed to high idle.
2. Set auxiliary flow until flow rises to 190 l/min (50 U.S. Gallon pr.min). Never exceed this value.

Excavators without adjustable auxiliary flow:


1. Set engine RPM until flow rises to 190 l/min (50 U.S. Gallon pr.min). Never exceed this value.

198 MONTABERT
86785219
2017
6. HYDRAULIC SCHEMATIC

DRAIN

LP
(Return)

HP
(Pressure)

3480 psi
(240 bar, 24 Mpa)

T P

MONTABERT 199
86785219
2017
7. FIXING CAP MOUNTING

1 3/16 in
(30 mm)

273 ft lb
(370 Nm)

15/16 in
(23,6 mm)

200 MONTABERT
86785219
2017
8. CHECKING FOR INTERFERENCE
Swing the CPA through the entire working range, check there is no interference with any parts of the boom end.

MONTABERT 201
86785219
2017
9. CONNECTING THE HYDRAULIC HOSES TO CPA

3
2

Remove the dust caps/plugs from the fittings.


Install the case drain hydraulic hose (Item 1) to CPA.
Install the low pressure / return auxiliary hydraulic hose (Item 2) to CPA.
Install the high pressure auxiliary hydraulic hose (Item 3) to CPA.

202 MONTABERT
86785219
2017
10. CHECK THE HOSE LENGTH
Hoses must not be caught, tight or rub against the carrier boom in any position.

MONTABERT 203
86785219
USA

 866 472 4373


Suwanee, GA 30024
2905 Shawnee Industrial Way

ususales@montabertusa.com
MONTABERT ®

 Copyright 2017 Montabert. Any unauthorized use or copying of the contents or any part thereof is prohibited. Illustrations and photos in this brochure
may show equipment with optional extras. Nothing contained in this brochure is intended to extend any warranty or representation expressed or implied,
regarding the products described herein. Any such warranties or other terms and conditions of sale products shall be in accordance with Montabert’s
standard terms and conditions of sale for such products, which are available upon request. Specifications and machines can be modified at any time

www.montabertusa.com
and without notice. Montabert Société par Actions Simplifiée (SAS) au capital de 8,459,359 € - 397 482 647 RCS LYON

You might also like