Man Inst Cpa295
Man Inst Cpa295
CPA- 295
                                                                86785219
                                                             November 2017
TABLE OF CONTENTS
        OPERATION & MAINTENANCE MANUAL
        Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
        Safety
            Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 17
            Safety alert symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
            Identification And Machine Signs (Decals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
            Dangerous area localization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
            Unauthorized Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
            Personal Protective Equipment (PPE) in the workplace . . . . . . . . . . . . . . . . . . 27
            General Hazard Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27- 33
            Before Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
            Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35- 36
            Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37- 42
        Specifications
            CPA 295 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
            Fixing Cap Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
            Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
            Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
            General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
            Interaction diagram of the drilling machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
            Functional Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
            Hydraulic Valve Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
            Hole Flushing (Air / Water) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
            Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
            Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
        Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
            Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
            Auxiliary Hydraulic Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
            Radio Control Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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           Key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
           Switch position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
           Klaxon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
           Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
           Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
           Right Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60- 63
           Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
           Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
       Start - up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
           Check Before Start- up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69- 70
           Machine Start- up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Traveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
       Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
           Start- up Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
           Position For Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
           Drilling Using Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75- 77
           Drilling Using Collaring Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78- 80
           Drilling Using Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81- 83
           Repositioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
           Drilling Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85- 90
           Rotating the CPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
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        Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
        Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
            Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
            Adjustment counter balance valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
            Drain pressure limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
        Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127- 128
            USB And “Ground Loops” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
            IQANrun 2 Operator Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130- 140
            Adjust group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141- 148
        Radio Operating And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
            General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
            Operation And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150- 151
            Display Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152- 153
            Module Specification MC- LI- ION Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
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         Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
         Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
         Controller Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
         Base Unit - Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
         Base Unit - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
         Terminal Unit - Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
         Terminal Unit - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
         Terminal Unit - Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164- 165
DUST COLLECTOR
         Dust Collector Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
             Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
             Dust Collector Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177- 179
         Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
         Hydraulic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
         Inspection, Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
             Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
             Dust Collector Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
             Dust Collector Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185- 187
             Lower Filter Housing Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
         Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189- 190
         Lubricants Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
INSTALLATION MANUAL
         Connecting The Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193- 194
         Flushing The Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
         Auxiliary Circuit Pressure Relief Valve Setting . . . . . . . . . . . . . . . . . . . . . . . . 196
         Auxiliary Circuit Oil Flow Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
         Auxiliary Circuit Oil Flow Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
         Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
         Fixing Cap Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
         Checking For Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
         Connecting The Hydraulic Hoses To CPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
         Check The Hose Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
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FOREWORD
                                                          TRAINING
This Operation and Maintenance Manual was                 Montabert proposes a training to the staffs using the
written to give owner or operator instructions on         machine.
safe operation and maintenance of the
MONTABERT attachment. READ AND                            An evaluation of the experiences is realized further to this
UNDERSTAND THIS OPERATION AND                             training and a result upper to 70 % is necessary.
MAINTENANCE MANUAL BEFORE OPERATING
YOUR MONTABERT ATTACHMENT. Keep this                      The experiences must be also validated by the owner
manual in the cabin so it is always available. If it is   and/or the user (renter for example) of the machine.
lost, order another one from your MONTABERT
distributor.
                                                          WORK PLACE SAFETY FORM
If there are any questions, contact your          The owner and/or the user (renter for example) of the
MONTABERT distributor. This manual may illustrate machine has to realize a work place safety form of the
options and accessories not installed on your
                                                  equipment so that the operations of maintenance,
attachment.
                                                  production and cleaning come true in quite describing
                                                  safety(security):
                                                               - The bans.
Any modification made without written                          - The dangers.
authorization or approval from MONTABERT can                   - The compulsory individual protection equipment
create a safety hazard.                                         (EAR).
                                                               - Hot lines phone numbers.
                                                               - The operating procedures of starting up, stop and
Always replace parts with genuine MONTABERT
parts or MONTABERT authorized replacement                       remove from service.
parts.
INTENDED USE
The attachment is intended to be used under               The operators of the machine have to sign the work place
normal conditions for applications described in this      safety form as well as the operating procedures so that
manual. If it is used for other purposes, or in
                                                          they become aware of operating procedures and of risks
potentially hazardous environments, special
precautions must be followed and the attachment           of use of the equipment.
must be equipped for such use. Examples include,
but are not limited to: falling object guards, work
lights, etc. Do not engage in prohibited uses as
described in this manual. Contact your
MONTABERT distributor for further information.
ATTACHMENT MAINTENANCE
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                                   Symbols and pictograms
ISO 7000
0434 Caution
1321 Mass
1309 Grease
0034 Temperature
0870 Accumulator
0537 Air
0430 Weight
0259 Advance
                             Combiné
                                             Vertical feed
                            0259 / 0262
W001 Danger
Closing centralizer
Strike
Dust collector
Air flushing
Right swinging
Left swinging
                                             Prohibited access to
                                             unauthorized persons
SAFETY
                IMPORTANT
This notice identifies procedures which must be followed
to avoid damage to the attachment.
                       CAUTION
The signal word CAUTION on the attachment and in the
manuals indicates a hazardous situation, if not avoided,
may result in minor or moderate injury.
                       WARNING
The signal word WARNING on the attachment and in the
manuals indicates a potentially hazardous situation
which, if not avoided could result in death or serious in-
jury.
                       DANGER
The signal word DANGER on the attachment and in the
manuals indicates a hazardous situation, if not avoided,
will result in death or serious injury.
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10
                                    8
                                                                            8
                                 7
                                                                            6
                                5
                                                                            3
                                                                      10
    1 (bottom of control panel)
                                                                      4 (located on lubricator)
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                     WARNING
            ELECTROCUTION CAN CAUSE
             DEATH OR SERIOUS INJURY
Keep machine and attachment a safe distance from
electrical power lines.
   Line Voltage                 Safe Distance
         6.6 kw              At least 10 ft (3 m)
        66.0 kw              At least 16 ft (5 m)
       275.0 kw              At least 33 ft (10 m)
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3. Falling or Moving Components (7219962/86752003)
  This decal is located on the tilt cylinder.
                      WARNING
    FALLING OR MOVING COMPONENTS CAN
      CAUSE DEATH OR SERIOUS INJURY
 Support the feed rail and frame of the CPA before
 servicing or removing the CPA tilt cylinder.
                      WARNING
       PRESSURIZED AIR CAN CAUSE DEATH
             OR SERIOUS INJURY
Open air flushing valve to release remaining air pres-
sure prior to removing oil fill plug.
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                    DANGER
     ROTATING OR FALLING DRILL ROD WILL
       CAUSE DEATH OR SERIOUS INJURY
• Stay away from rotating drill rod.
• Ensure drill rod is supported by couplings or
 rod adder.
• While coupling drill rods, stay 8 m (26 ft) away.
                    IMPORTANT
                    AVOID CPA DAMAGE
• Never adjust CPA position while drilling.
• Never use CPA to lift excavator or assist with slewing.
• While drilling, always maintain even foot contact with drill
 surface.
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7. Operation (7219958/86751963)
     This decal is located on the control panel on the CPA.
                     WARNING
          AVOID DEATH OR SERIOUS INJURY
 • Operator and bystanders must wear goggles,
  hard hat, noise protection and respirator when
   CPA is in operation.
 • Additional cab protection must be used when
  CPA is used in applications where falling debris
  is present.
 • Read and understand the Operation &
  Maintenance Manual before operating or
  servicing. Wear goggles when servicing.
                    WARNING
       AVOID DEATH OR SERIOUS INJURY
Keep 8 m (26 ft) away from machine and attachment
when in use.
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1 2
                                       4                                  7
                                                             3
                                                                              5
                                                                  4   6
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UNAUTHORIZED MODIFICATIONS
Replace all OEM parts with the correct authorized or genuine
MONTABERT part(s). Contact your MONTABERT distributor
for repair or replacement parts.
Safety Rules
Only the trained and authorized staff can run and maintain the accessory.
A work place safety form must be established.
The operator must have acquainted with it and have validated the contents
by his signature.
During the use and during the maintenance of the accessory, respect
safety regulations, precautions and instructions.
Respect always strictly all rules relative to the safety.
During the work of the machine, and as soon as that this is in functioning,
no person has to approach the machine.
Only the operator is authorized to stay in a sufficient distance (at least,
more than 3 meters).
Safety Features
Be sure that all guards and covers are installed in their proper position.
Have guards and covers repaired immediately if damaged.
Never remove any safety features. Always keep safety features in good oper-
ating condition.
Failure to use safety features according to the instructions in the Operation
and Maintenance Manual could result in serious bodily injury.
Contraindications
Do not operate the machine and attachment if you are not feeling well, have
consumed drugs or alcohol, or if you are suffering from emotional problems.
These will interfere with your sense of judgment and impair alertness and
coordination. An operator who is taking prescription drugs must get medical
advice to determine if he or she can safely operate a machine and attachment.
Are strictly prohibited:
• the carriers of pacemaker are not authorized to use this equipment.
• the lifting of people or loads with the machine.
• the use of the machine for different operations than described in this
  manual.
• Any manual manipulations of the equipment of drilling when the machine
  is operating (addition of additional rods, change of drill bit for example).
• Any uses susceptible to bring an operator to approach near the machine
  (unless 3 m).
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Personal Protective Equipment (PPE) in the workplace
Clothing and Personal Protective Items
Secure long hair, and avoid loose clothing and jewelry.
These items have the tendency to catch on controls or
protrude into parts and cause death or serious injury.
Do not wear oily clothes. They are highly flammable. Full eye
protection, a hard hat, safety shoes and gloves may be
required at the work site.
While working on the machine or attachment, never use
inadequate tools. They could break or slip, causing injury, or
they may not adequately perform intended functions.
The wear of closeness detection badge is compulsory for
the operator of the machine to prevent the risks of being
                                                                     Figure 2
caught or crushed by the mobile parts.
The operator has to watch the good state and charge of the
badge.
The carriers of pacemaker are not authorized to use this
equipment.
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OPTIONAL
5M
The pre alert zone allows the operator to be warned of its closeness with the zone of alert activating the blocking
of the functions of the machine.
Once the blocking mode is activated, the return in the normal mode can only be made if the operator proceeds
to a restart according to the procedure of starting up.
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Figure 10
                       WARNING
          AVOID DEATH OR SERIOUS INJURY
Some attachment applications can cause flying debris
or objects to enter front, top or rear cab openings. Install
protective structures required for work site conditions to
provide added operator protection in these applica-
tions.
Figure 11
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Indoor Ventilation
Engine exhaust gases can cause fatal accidents, uncon-
sciousness, loss of alertness, judgment and motor control
and serious injury.
Make sure there is adequate ventilation before starting the
engine in any enclosed area.
You should also be aware of open windows, doors or duct -
work where exhaust may be carried, or blown by the wind,
exposing others to danger.
                                                              Figure 12
                     WARNING
      CALIFORNIA PROPOSITION 65 WARNING
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                      WARNING
                AVOID DEATH OR INJURY
Check work site for overhead or underground lines such
as electrical, gas, oil, water, etc. DIAL 811 (USA Only) or
1- 888- 258- 0808 (USA & Canada) and consult local
utilities before working. Extreme caution must be used
in areas where utility lines are present.
Any object in vicinity of boom could represent a potential
hazard, or cause the operator to react suddenly and cause
an accident. Use a spotter or signal person when working
near bridges, phone lines, work site scaffolds, or other
obstructions.
                                                         34                                MONTABERT
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MACHINE OPERATION
Prohibited Operations
Do not work under face of an overhang. This may cause the
overhang to collapse and fall on top of the machine.
Working heavy loads over loose, soft ground or uneven, bro-
ken terrain can cause dangerous side load conditions and
possible tip over and injury. Travel without a load or a bal-
anced load may also be hazardous.
To prevent accidents, do not use the machine in excess of
its ability (in terms of the maximum load and stability
determined by the structure of the machine).
When working at the edge of an excavation or on a road
shoulder, the machine could tip over, possibly resulting in
death or serious injury. Investigate the configuration and
ground conditions of the work site beforehand to prevent the
machine from falling and to prevent the ground, stockpiles,
or banks from collapsing.
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                                                                                 86785219
                                                                                   2017
                                                         36                   MONTABERT
  86785219
   2017
MAINTENANCE
Warning Tag
Alert others that service or maintenance is being performed
and tag operator’s cabin controls – and other machine areas
if required – with a warning notice. OSHA mandated control                       WARNING
lever lockout can be made with any OSHA certified lockout
device and a length of chain or cable to keep the safety lever           DO NOT OPERATE
in the fully lowered, nonactive position.
                                                                        when performing inspection
Warning tags, for controls are available from your machine’s
                                                                             or maintenance
distributor.                                                                               950205- 01451
Figure 16
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                                                                                                    86785219
                                                                                    2017
Proper Tools
Use only tools suited to the task. Using damaged, low
quality, faulty, or makeshift tools could cause personal
injury.
                      WARNING
                                                                   Figure 18
          AVOID DEATH OR SERIOUS INJURY
Wear safety glasses to prevent eye injury when any of
the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
                                                          38                   MONTABERT
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Burn Prevention
Hot oil and hot components can cause personal injury. Do
not allow hot oil or hot components to contact the skin.
Remove hydraulic tank filter plug only after the engine has
been stopped. Make sure that hydraulic tank filter plug is
cool before you remove it with your bare hand. Remove hy-
draulic tank filter plug slowly to relieve pressure.
Relieve all pressure in the hydraulic oil system before you
disconnect any lines, fittings, or related items.
Always wear protective glasses when working with hydraul-
ics.
Figure 19
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                                                                          86785219
                                                                                   2017
                      WARNING
         AVOID DEATH OR SERIOUS INJURY
Securely block up the attachment before working under-
neath.
                                                       40                     MONTABERT
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Accumulator
The CPA is equipped with an accumulator. After engine has
been stopped, the accumulator will store a pressure charge
that allow hydraulic controls to be activated. Activation of
any controls will allow selected functions to operate under
force of gravity.
The accumulator is charged with high- pressure nitrogen
gas. If it is improperly handled it can explode causing death
or serious injury. Always observe the following precautions:
• Do not drill or punch holes in accumulator or expose it to
  any flames, fire or external heat source.
• Do not weld on an accumulator.
• When performing disassembly or maintenance of
  accumulator, or when disposing of accumulator, charged
  nitrogen gas must be properly released. Contact your
  MONTABERT distributor for assistance.
                                                                   Figure 22
• Wear safety goggles and leather gloves when working on
  an accumulator. Hydraulic oil under pressure can
  penetrate skin and result in death or serious injury. If fluid
  enters skin or eyes, get immediate medical attention from
  a physician familiar with this injury.
Compressed Air
Compressed air can be dangerous.
Never point an air hose at yourself or co- workers.
Be sure all hoses and fittings are securely tightened.
A loose hose not only leaks but can come completely off and
whip while under pressure, injuring the operator and others
in the work area.
Never disconnect a pressurized air hose.
• When cleaning filters or other components with
  compressed air, there is a hazard of flying particles that
  can result in serious injury.
• Always wear safety goggles, dust mask, leather gloves
  and other protective devices.
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                                                          42                  MONTABERT
  86785219
                   PRESENTATION OF THE MACHINE
   2017
Parts identification / Terminology
Hose Reel
Foot
Horn
Gauges
                                                 Closeness access
                             Foot                     beacon
                                         Swing Cylinder
                                         (± 47° from vertical axis)
   Hydraulic Centralizer
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                                                                      86785219
            PRESENTATION OF THE MACHINE        2017
Serial Number Location
                         44               MONTABERT
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             PRESENTATION OF THE MACHINE
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Specifications
CPA 295 Dimensions
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                                           86785219
              PRESENTATION OF THE MACHINE                                                     2017
Specifications
Fixing Cap Dimensions
                                                      IMPORTANT
                                   Avoid rotation cylinder damage. Fixing cap base
                                   plate must not extend beyond this edge.
                                                          16.14
                                                          (410)
                                       0.98    3.93       6.29    3.93
                                       (25)    (100)      (160)   (100)
                                                                               0.98
                                                                                      (25)
                                                                                      (120)
                                                                               4.72
                                                                                              20.86
                                                                                                      (530)
                                                                                      (240)
                                                                               9.45
                                                                                      (120)
                                                                               4.72
                                                                              12 x Ø 0.83
                         1.18
                                              Boom axis
                                (30)
                                                                               (12 x Ø 21)
                                                                  Ensure a minimum Ø 1.58 (40)
                                                                  area around the holes.
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  Specifications (Cont’d)
    CARRIER REQUIREMENTS
    *(options need to be considered for excavator rated operating capacity)
    Excavator weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 to 35 tons
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55115 to 77161 lbs
    Min. power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 HP
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (59 kW)
    Hydraulic flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 U.S. gpm
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (190 l/min)
    Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3190 psi (22 Mpa)
    Back pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 psi (1 MPa)
    HC 95 DRIFTER
    Power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 kW
    Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2870 Blow/min.
    FEED
    Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 / 168 / 192 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3660 / 4270 / 4880 mm)
                                                                                                                                                                  Aluminum
    Rod diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.77 / 2.0 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (45 / 51 mm)
    Rod length
         Starter rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 / 168 in
         . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4880 / 4270 mm)
         Extension rod (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 in
         . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3660 mm)
    Drill depth (first rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 / 141 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4190 / 3580 mm)
    Bit diamete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 to 4.0 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (76 to 102 mm)
    GENERAL SPECIFICATIONS
    Weight (without fixing cap or drill rods) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5401 Lbs
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2450 Kg)
    Maximum estimated weight with dust collector, drill rods and fixing cap . . . . . . . . . . . . . . . . . . . . . 6034 Lbs
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2737 Kg)
    Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6896 mm)
    Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1978 mm)
    Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 in
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1301 mm)
    Oscillation from vertical axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 x 94°
    ROD HANDLING
    Single rod loader
    CONTROLS
    Radio control
    DUST COLLECTION
    Pre- equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
    Dust collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional
    AIR REQUIREMENT
    Compressor recommandation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 cfm ved 115 psi
    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6000 l/min ved 8 bar
*Note : Weights are without options and do not include fixing cap or quick coupler. It is important not to exceed
the rated operating capacity of your excavator. Include the weight of the CPA with all optional equipment and
evaluate the excavator at all operating positions to ensure the rated operating capacity is not exceeded.
  MONTABERT                                                                               47
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AE
THE OPERATOR
CPA 295
       STANDARDS
                                                                    ROCKS
        AND LAW
Main function
FP1 = allow operator to drill hole in rock.
Functions constraints
FC1 = adaptable to excavator.
FC2 = not dangerous for user.
FC3 = weather resistant.
FC4 = resistant to excavator forces.
FC5 = the user must be able to control the system remotely.
FC6 = the drill must be in accordance with machine regulations
FC7 = the system must adapt to excavator energy.
FC8 = maintenance must be easy.
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Specifications (Cont’d)
Functional Hydraulic Schematic
Case Drain
A D G E F
     B
                                                                 HP         LP
C F
     (Other
      uses)
    A-   Hydraulic Tank
    B-   Hydraulic Pump
    C-   Control Valve
    D-   Filter
    E-   Relief Valve
    F-   Shut off valves on end of stick
    G-   Excavator Cooler - some machine back
         pressure is too high due to cooler. When this
         happens, oil is returned directly to tank.
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Specifications (Cont’d)
Hydraulic Valve Connections
Case drain Ø 1/2” - M8- JIC 3/4” < 87 psi (0,6 Mpa)
Air must remain connected to supply drifter pressurization even when using water flushing.
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Specifications (Cont’d)
Electrical System
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Tooling
Typical tooling
      T45 - T45 L = 4880 mm (~ 54 kg) eller 4265 mm (~ 50 kg) eller 3660 mm (~ 43 kg)
      d = 64 mm
      T51 - T51 L = 4880 mm (~ 68 kg) eller 4265 mm (~ 61 kg) eller 3660 mm (~ 53 kg)
      d = 72 mm
                                                                                          D (mm)/in
                                                                                           76 / 3”
                                                                                          89 / 3”1/2
                                                                                           102 / 4”
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Control Functions
Auxiliary Hydraulics
Place auxiliary hydraulic switch in the detent position, allowing
for both hands to be used for CPA radio control transmitter oper-
ation. See your machine’s Operation & Maintenance Manual.
If auxiliary hydraulic switch does not have detent position, an
auxiliary hydraulic pedal will have to be installed. See your
machine dealer for an available kit for your machine.
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Radio Control Transmitter
                                                  Mode Auto
                         Mode Rod Adder            Collaring           O1,O2 / P1,P2
    M1,M2 / N1,N2
                         Position                     Manual
                    M2                                             O2
             N2            N1                              P1              P2
                    M1                                             O1
                                            B
             I           J                            K            L
                    C        D          E         F        G           H
    Switch                   Function
     A           Key Switch (OFF/ON)
     B           Emergency Stop Switch                         A                       Q
     C           Manual/Collaring/Auto Mode
     D           Position/Rod Adder Mode
     E           Drifter
     F           Dust Collector
     G           Hydraulic Centralizer
     H           Air Flushing
     I           Thrust Adjustment
     J           Anti- Jam Adjustment
     K           Drill Power Adjustment
     L           Feed Speed Adjustment
    M&N          Position / Rod Adder Functions
    O&P          Manual/Collaring/Auto Mode Functions
      Q          Startup
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Key Switch
             IMPORTANT
All switches must be in neutral or off position to turn
on the radio control transmitter: switch “C” must be
in collaring (center) position, switch “G” must be in
neutral position.
OK
C G
                                    To turn ON the radio control transmitter, turn the key switch (A) clockwise
                                    (1/4 turn) to the ON position then press the button (Q).
                                    To turn off radio control transmitter, turn the key switch (A) counter clock-
                                    wise (1/4 turn) to the OFF position.
                                    NOTE: If the emergency stop button has been pressed, turn the key switch
                                    off and back on, push the reset button on the control box located in the cab.
         A             Q
                                            A short audible tone will be heard when the radio control transmitter
                                            has been turned ON.
                                            Verify the condition (flashing or on) of the status light.
                                            •Light flashing - switch(es) not in off/neutral position.
                                            •Light on - switches are in off/neutral position.
                                            NOTE: Place radio control key switch and control box power in OFF
                                                position when the CPA is not being used.
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Switch Position
C3 D2 E2 F2 G3 H2
                                                                            G2
        C2
C1 D1 E1 F1 G1 H1
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M3
                                                                            M1
                  K
                                   L
                                                                   M2
R1 R2
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Adjustments
I J K L
Thrust (I)
Used to adjust the feed pressure.
If feed pressure is too low, contact with rock surface is not properly maintained. This will result in vibration, wear,
excessive heat and drifter damage.
If feed pressure is too high, excessive contact with rock surface will occur. This will result in drill rod deflection,
high wear and damage to drill rods, bits and drifter.
Anti- Jam (J)
Limits the rotation pressure during drilling.
If pressure exceeds the setting, the drill forward feed automatically stops to prevent the drill bit from sticking in
the hole. When rotation is back to normal, forward feed resumes.
Drill (K)
Used to adjust drifter pressure.
When drilling in soft ground, too much drifter pressure is not necessary and may reduce tool life span.
High drifter pressure is necessary in hard ground.
Speed (L)
Limits the maximum feed speed.
If the feed speed exceeds the setting, the feed speed automatically decreases to prevent the drill rod/bit from stick-
ing in the hole.
NOTE: Start with lower settings when drilling into softer materials/rocks (clay, shale, etc).
          Start with higher settings when drilling into harder materials/rocks (granite, concrete, etc).
                                                         58                                         MONTABERT
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Left Joystick
                              Rod Adder
                              Position
                       M2
               N2                N1
                       M1
D2
D1
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Right Joystick
Switch C in Manual mode (C1)
Manual Mode
                                                                         O2
                                                                    P1        P2
                                                                         O1
C1 D1
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Right Joystick (Cont’d)
Switch C in Collaring mode (C2)
                                                                              O2
                                                                      P1           P2
                                                                              O1
C2
D1
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Right Joystick (Cont’d)
Switch C in Auto mode (C3)
                                                                               O2
                                                                      P1                P2
                                                                                O1
C3
D1
                                                     62                                     MONTABERT
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Right Joystick (Cont’d)
Threading and Un - Threading
O2
O1
C3 D2
C2
C1
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Control Box
1 2
Power Switch
Switch (Item 1) turns the CPA main power ON/OFF.
Start Button
Press the Start button (Item 2) and hold for 3 seconds after turning the power switch ON.
NOTE: Restarting after using Emergency Stop see Page 65.
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Emergency Stops
Radio Control Transmitter
The CPA incorporates two emergency stops.
                                                                                   2
                          1
A second emergency stop switch is located near the feed rail on the CPA.
Pull the emergency stop wire (Item 1) to stop all CPA functions.
Push the reset button (Item 2) on the CPA to reset the emergency stop wire.
Emergency stop restarting procedure.
Ensure all bystanders are clear of the operating area before restarting the CPA.
Place all radio control transmitter switches in the off or neutral position.
Reset all emergency stop devices.
Turn the radio control transmitter key switch off and back on.
Press the Start button on the control box.
Engage the excavator auxiliary hydraulics.
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Approved Models and Requirements
When a CPA is installed, consider equipment’s stability, auxiliary hydraulic capacity and hydraulic cooler
performance for such modification. Contact MONTABERT for authorization and approval of attachments and their
compatibility.
                 IMPORTANT
 If an attachment is installed without authorization, it
 may create a serious malfunction which will not be
 covered under the machine’s warranty or the
 attachment warranty.
                 IMPORTANT
 If equipped, disable the two way auxiliary hydraulic
 flow as immediate and catastrophic valve and drifter
 damage will occur.
Optional piping / valving and auxiliary control kits are available through your MONTABERT distributor. Because the
machine manufacturer cannot anticipate, identify or test all attachments that owners may want to install on their
machines, contact for written authorization and approval of attachments, and their compatibility with optional kits.
                      WARNING
         AVOID DEATH OR SERIOUS INJURY
Some attachment applications can cause flying
debris or objects to enter front, top or rear cab open-
ing. Install protective structures required for work
site conditions to provide added operator protection
in these applications.
                      WARNING
         AVOID DEATH OR SERIOUS INJURY
Never modify or alter protective structure(s) by weld-
ing, grinding, drilling holes or adding attachments.
Modifying a protective structure can cause loss of
operator protection and result in injury or death.
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Mounting CPA to Excavator
The operator must be informed of the technical specifications given by the manufacturer such as:
carrier rated operating capacity, working pressure, flow rate, hose dimension and connection to carrier’s hydraulic
circuit.
                      WARNING
         AVOID DEATH OR SERIOUS INJURY
Operator must have instructions before operating the
machine. Untrained operators can cause death or
serious injury.
Installing Attachment
When someone helps install the CPA, make sure any hand signals that are being used are understood.
Enter the machine and start the engine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)
Unexpected boom movements when installing or removing the CPA could result in serious injury:
- Be sure the excavator and CPA are on a firm level surface.
- Keep your hands clear when positioning boom end between fixing cap side plates.
- Do not use your fingers to “feel” pin alignment.
See your machine’s Operation and Maintenance Manual for specific instructions on installing an attachment.
                      WARNING
                   AVOID CPA DAMAGE
 Check that case drain line is correctly connected to
 tank with pressure less than 87 psi (0,6 Mpa). Drain
 pressure over 300 psi (2,0 Mpa) may result in immedi-
 ate damage of the CPA valves.
For first time installation, remove dust caps / plugs from CPA hydraulic valve block and install hydraulic hoses,
see Page 50.
                 IMPORTANT
 Contain and dispose of any oil leakage in an
 environmentally safe manner.
When connecting the hydraulic hoses to the machine, be sure to identify the pressure and return lines before
connecting, contact your machine’s distributor for the correct information or procedure.
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                 IMPORTANT
    Reverse oil flow will result in immediate and cat-
    astrophic CPA damage.
Connect hydraulic hoses and open hydraulic shut off valves (if equipped) in the following order:
1. Case Drain 2.Low Pressure 3. High Pressure.
Electrical Connector
Route electrical harness from CPA to connector mounted on machine. When routing electric harness be sure to avoid
sharp edges and pinch points.
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START- UP
Check Before Start- up
  - Operator is wearing appropriate safety equipment.
  - Do a walk - around inspection before entering the machine and starting the engine.
  - Look around and under the machine for loose bolts, broken or worn parts. Have the machine repaired
    before starting.
  - Check engine oil and coolant, hydraulic and compressor oil levels. Refill if necessary.
  - Check all electric cables for damage and are properly connected.
  - Check that all hydraulic connections are properly connected.
  - Check that compressor is off.
  - Check drifter lubrication oil level. Refill as needed.
  - Start engine and warm- up as described in the machine’s Operation and Maintenance Manual.
  - Check engine RPM and hydraulic flow settings to ensure correct hydraulic flow (42 U.S. gpm [160 l/min]).
A Q
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1 2
Control Box
L1
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Machine Start- up
Never operate a machine without carrying out the check list detailed below. This check should be carried out at least
once a day or at each change of shift.
Before operating CPA:
- Check that the dust collection system is working properly (if equipped).
- Check the emergency stop circuit by pushing the red emergency stop button on the radio control transmitter and
  verify the CPA functions are disabled.
                       WARNING
          AVOID DEATH OR SERIOUS INJURY
Never operate an attachment if the emergency stop
circuit does not work correctly.
If the emergency stop is working correctly, reset the emergency stop button and activate the controls on the radio
control transmitter. A brief alarm will be activated and a orange LED (light emitting diode) status light on transmitter
control panel will turn ON when active, see Page 55. The radio control transmitter is now ready to operate.
Refer to Page 69 for CPA start - up process.
With the machine running but with no functions on the CPA activated, have a second person pull the emergency stop
wire on the CPA. Activate the control switches on the radio control transmitter and verify that the CPA functions are
disabled.
If the emergency stop wire is functioning correctly, press the reset button on the CPA.
If the emergency stop wire is out of adjustment, see Page 110 for adjustment procedure.
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Traveling
                            WARNING
                AVOID DEATH OR SERIOUS INJURY
• Keep boom centered and attachment approximately 12 -
 18 inches (305 - 457 mm) above the ground when
  traveling. Look in the direction of travel.
• Always fasten seat belt.
-   Raise the CPA into the vertical position and keep approximately 12- 18 inches (305- 457 mm) above the ground.
-   Avoid CPA contract with objects or ground.
-   Extend the arm cylinder to keep the base of CPA close to the machine but clear of tracks.
-   Travel at a speed suitable to ground conditions.
-   Avoid travel over objects such as rocks, trees, stumps, etc.
-   Never use CPA to assist with slewing.
-   Never travel with excavator boom extended.
                            WARNING
                AVOID DEATH OR SERIOUS INJURY
• Do not travel across slopes or up slopes that are over 15° .
• Do not travel down or back up slopes that exceed 25° .
• Look in the direction of travel.
When traveling down slopes, position the attachment and work group on the downhill side with the attachment close
to the ground.
When traveling up slopes, position the attachment and work group on the uphill side with the attachment close to the
ground.
                        12 - 18 in
                     (305 - 457 mm)
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Operation
                      WARNING
         AVOID DEATH OR SERIOUS INJURY
Never permit personnel to stand in the maximum
swing area while operating the CPA and
excavator.
                      WARNING
               AVOID SERIOUS INJURY
Always be aware of previously drilled holes and
where they are located. Any open hole can cause
serious injury to the operator or other personnel.
Always have the cabin door closed and the dust collector running when drilling to prevent respiratory damage.
Keep all work areas clean and orderly.
                      WARNING
         AVOID DEATH OR SERIOUS INJURY
During the work of the machine, and as soon as that
this is in functioning, no person has to approach the
machine.
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Drilling
                        WARNING
           AVOID DEATH OR SERIOUS INJURY
• Check area to be excavated for overhead and
  underground power lines and utilities before
  operating.
                        WARNING
           AVOID DEATH OR SERIOUS INJURY
Intersecting blasting holes that contain misfired or
live blasting agents can cause an explosion. Be
aware of the locations of previously drilled blasting
holes and do not drill in this area.
Start- up Drilling
- Connect air hose(s) and start the compressor.
- Enter the machine and start the engine. (See the machine’s Operation and Maintenance Manual for the correct
procedure.)
- Check engine RPM and hydraulic flow settings to ensure correct hydraulic flow (37- 48 U.S. gpm [140- 180 l/min]).
Position For Drilling
-   Fully raise position/anchoring, see Page 84.
-   Do not extend arm to full length to reach hole, control and stability will be affected.
-   Position base of mast over top of desired hole location.
-   Slowly place mast base on ground.
-   Do not raise machine off ground.
-   Lower position/anchoring to drilling surface, see Page 84.
-   Adjust (open/close) centralizer to steady the drill rod, see Page 76.
-   Use Manual (Page 75), Collaring (Page 78) or Auto mode (Page 81) to drill hole(s).
                    IMPORTANT
         AVOID DAMAGE TO ROTATION SYSTEM
Do not re- position boom or mast until desired depth
has been reached and drill rod(s) have been removed.
This can result in serious damage to the rotation sys-
tem.
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Drilling Using Manual Mode
P2
O1
C E F H
When drilling in Manual mode, anti- jamming and feed speed controls do not work. Thrust and drill (percussion) are
at maximum (100%).
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Adjust centralizer using switch (G) to steady the drill rod without contact.
Open the centralizer to allow coupling to pass through without contacting centralizers.
When coupler is clear of centralizer, slightly close centralizer to steady the drill rod without contact.
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O2
P2
E F H
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Drilling Using Collaring Mode
O1
C F
50 %                       60 %                 +       70 %          +      +           100 %            +       + +
               50%                      50% 50%                  50% 50%                             50%             50%
Watch for drill rod deflection.
After drilling hole 12 inches (305 mm) deep and the bit is traveling straight in the desired direction, drilling process can
be switched to Auto mode, see Page 81 for instruction on changing to Auto mode..
                        WARNING
In Auto mode, the operator must supervise the
drilling operation at all times and be ready to stop
drilling if necessary. To stop operation of the drill,
pull the right hand joystick down again.
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Adjust centralizer using switch (G) to steady the drill rod without contact.
Open the centralizer to allow coupling to pass through without contacting centralizers.
When coupler is clear of centralizer, slightly close centralizer to steady the drill rod without contact.
                                                                                                              2
                                                 G
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O2
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Drilling Using Auto Mode
O1
C F
                       WARNING
In Auto mode, the operator must supervise the
drilling operation at all times and be ready to stop
drilling if necessary. To stop operation of the drill,
push the right hand joystick down again.
Use the following steps:
- Place switch (C) in Auto mode (top position).
- Place dust collector switch (F) in ON position.
- Place right joystick in down (O1) position.
       NOTE: Drilling functions will vary depending on the joystick positioning (See illustration below).
                                                                                        Feed down (100%),
                                                         Feed down (100%),              Counter Clockwise Rotation,
                            Feed Down (100%),
                                                         Percussion (100%)              Percussion (100%),
   Air Flushing             Air Flushing
                                                         Air Flushing                   Air Flushing
                                        AUCUN LIEN
 5%                          50 %              60 %                                   100 %
                                        1+                           +       +                        +      + +
                                     100 %                  100 % 100 %                        100 %          100 %
Watch for drill rod deflection.
After drilling hole 12 inches (305 mm) deep and the bit is traveling straight, place right joystick in fully down (O1)
position, hold for 3 seconds and place joystick back in the center position, this will place the system into the auto
drilling operation.
To stop the drilling process, place right joystick in down (O1) position and release.
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Adjust centralizer using switch (G) to steady the drill rod without contact.
Open the centralizer to allow coupling to pass through without contacting centralizers.
When coupler is clear of centralizer, slightly close centralizer to steady the drill rod without contact.
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O2
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Repositioning
M2
M1
          12 - 18 inches
          (305 - 457 mm)
- Raise the CPA and keep approximately 12 - 18 inches [305 - 457 mm] above the ground.
- Reposition machine or boom. Do not extend arm to full length to reach hole, stability and control will be affected.
-   Position base of mast over top of desired hole location.
-   Slowly place mast base on ground.
-   Do not raise machine off ground.
-   Place left joystick in down (M1) position and lower position/anchor to drilling surface.
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Drilling Adjustments
NOTE: Conduct adjustments when oil is at operating temperature.
Thrust Adjustments
 Use lower thrust setting to prevent drill rod deflection or drill bit/rod from
 sticking.
 NOTE: Adjust thrust setting while drilling to optimize drilling performance.
                                                                                              < 0.2 in
                                                                                             (< 5 mm)
 Coupler vibration will cause wear and heat build up.
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Thrust Adjustment In Manual Drilling Mode
                                                                       100 %
 2. Set switch to Manual mode.
4. Turn ON dust collector, air flushing, feed down, counter clockwise rotation and percussion (see Page 59).
                                                                                < 0.2 in
                                                                                < 5 mm
 6. Read thrust pressure on gauge on CPA housing. Increase thrust pressure by 10%.
+10 %
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Drilling Power Adjustment
NOTE: Adjustment can only be made in Auto drilling mode.
                                                               < 0,2 in
                                                               < 5 mm
 If drilling in soft material and high coupling temperature or vibration is noted, reduce drill percussion setting.
 NOTE: Adjust drill percussion setting at the same time as thrust setting (see Page 85) to optimize performance.
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Feed Speed Adjustment
NOTE: Adjustment can only be made in Auto drilling mode.
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Drill Rotation Speed Adjustment In Auto Mode
NOTE: This procedure can only be performed in Auto mode.
100 %
ON
                                                     OFF
 To activate rotation speed adjustment, place switch in ON (Drill) then OFF position.
                                                                     RPM
                                                                                     0%                    100 %
 Move the right hand joystick to the right until the correct rotation speed is
 achieved.
RPM
ON
 Maintain the joystick position and place switch in Drill (ON) position to retain the rotation speed setting. This
 rotation speed setting is stored to the onboard computer until rotation speed setting is reset.
NOTE: Rotation speed setting remains stored even if power is turned OFF.
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Anti - Jamming Adjustment In Auto Mode
NOTE: This adjustment can only be performed in Auto drilling mode.
Before adjusting the Anti- Jam setting, set the Drill Rotation Speed (see Page 89).
Rotation pressure for normal drilling will be 1600 - 1900 psi (70 - 110 bar).
 Drill down to maximum depth with all required drill rods installed and largest bit diameter to adjust when torque
 requirements will be maximum.
 Anti- Jam setting will be higher in soft material (higher rotation pressure).
 Anti- Jam setting will be lower in hard material (lower rotation pressure).
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Rotating The CPA
                                                               1
                                                    2
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Drilling rods loading
CAUTION: Absolute prohibition of manipulating tools while the machine is running.
Positioning
Position the CPA horizontally with the storage foot flat on the ground.
Loading of the drill rods requires the presence of two persons given the weight of a rod (approximately 37 kg).
3 2
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Align drill rod with drill axis, at dust hood end.
Put the male end (9) in centralizer jaws.
Screw in female end (8) on drill shank (7) (warning, coupling in counter clock direction).
7 9
 Back the drifter (1) until the rod bottom end (9) is
 100 mm above of the centralizer (6).                                           3
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First drill rod loading
Drifter (1) completely reversed and the swing arms (2) to the drilling position.
Stop the machine: stop the carrier engine, turn off the radiocontrol and put the power box to the off position.
Align drill rod (9) with drill axis, at dust hood end.
Put the male end (9) in centralizer jaws.
Screw in female end (8) on drill shank (7) (warning, coupling in counter clock direction).
Screw in drill bit on rod end (9).
                             7                                                                  6
                                                                                   9
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Place air flushing switch (H) in OFF position (if still ON).
Place switch (C) in MANUAL mode.
Place switch (D) in ROD ADDER mode.
                                                                                 O2
Move right joystick (position O2) to retract drill rod from hole.
Place right joystick in center (neutral) position when drill rod
coupling is just above centralizer.
Move switch (G) down to clamp (close) centralizer on drill rod.
To un- thread and reverse feed, move right joystick (position
O2) to 50% of vertical travel.
When drifter shank is un- threaded from drill rod coupling,
move right joystick (position O2) to 100% of vertical travel until
drifter is fully reversed.
Place right joystick in center (neutral) position.                   C D        G H
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                                                                                    O2
Place air flushing switch (H) in OFF position (if still ON).
Place switch (E) in ROD ADDER mode.
Move switch (G) up to open centralizer.
Move right joystick (position O2) to retract drill rod from hole.
Place right joystick in center (neutral) position when coupling
between drill rods is just above centralizer.
Move switch (G) down to clamp (close) centralizer on lower drill
rod.
E G H
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                                                                            M2
Move left joystick (position M2) to ensure rod adder clamps are
fully open.
Place left joystick in center (neutral) position.                 N1
Move left joystick (position N1) to place rod adder into cou-
pling position.
Place left joystick in center (neutral) position.
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Move right joystick (position O1) to lower drifter shank above drill
rod coupling.
Place right joystick in center (neutral) position.
Move right joystick (position O1) to 50% of vertical travel, fully
threading drifter shank into drill rod coupling.
Place right joystick in center (neutral) position.                             O1
Place switch (D) in POSITION mode.
                                                                               O2
Move switch (G) up to open centralizer.
Move right joystick (position O2) for reverse feed to remove drill
rod from hole.
When drill bit is above dust hood, place right joystick in center
(neutral) position.
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Shut Down
 - Shut off auxiliary hydraulic flow to CPA.
 - Turn off compressor. If trailer type compressor is being used, turn off, relieve air pressure and disconnect the
   air line(s) to allow travel to parking site.
- Place the CPA in the horizontal position with the storage feet flat on the ground.
- Allow engine to run at low idle for a minimum of five minutes to allow engine to cool to avoid damage.
 - Check that all radio control transmitter switches are in off or neutral position and place the key switch in the OFF
   position.
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                       WARNING
Improper lifting can allow load to shift and cause injury
or damage.
Transporting
Attachment
Make sure to secure the attachment onto the trailer or trans-
port vehicle before transporting. Use chain or cable tie
downs as required by local transportation laws.
                  IMPORTANT
 Place chains or cable tie downs through tie down
 locations near parking feet to avoid bending the
 feed rail during transport.
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Lift Points and Weights
                                2800 kg
                                6173 lb
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Equipment cleaning procedure
To clean equipment,
Positionning
Lay down the machine on its feet on a flat, smooth and clean dedicated cleaning area(washing area).
Disconnect hydraulic and electrical power supplies.
The wastewater must be collected and processed in accordance with environmental regulations.
All hydraulic connections must be plugged with steel caps.
All electrical connections must be plugged with their respective covers.
Cleaning equipment
After cleaning
Visually inspect the machine to check that cleaning did not damage it.
Check that the safety stickers are all present and in good condition.
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Storage
When the attachment is taken out of service and stored, steps must be taken to protect the attachment. Leaving the
attachment outdoors exposed to the elements will shorten the attachment’s life.
An enclosure will protect the attachment from rapid temperature changes and lessen the amount of condensation
that forms in hydraulic components, air filled voids, etc. If it is not possible to put the attachment in an enclosure, cover
it with a tarp.
Before Storage
• Remove rod from rod adder.
• Make sure CPA hydraulic hoses are full of oil and install caps/plugs to hydraulic connections.
• Remove the shank, refer to shank replacement procedure (Page 114) in this manual.
• Store the attachment indoors, in a stable place. If stored outside, cover with a waterproof tarp.
After Storage
• Lubricate the attachment.
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Inspection, Maintenance and Adjustments
These maintenance intervals only cover the routine operation and scheduled maintenance tasks to be
completed by the operator or maintenance staff. Major overhauls are outside the scope of this section and
should be completed by an authorized MONTABERT service department.
Lubrication
Washing
Visual inspection
Level
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Maintenance Safety
                                                  WARNING
                                        AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing machine. Read and understand the Operation
& Maintenance Manual and signs (decals) on machine and attachment. Follow warnings and instruc-
tions in the manuals when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury
or death.
The personnel involved in the drilling machines (mechanics, electricians, etc.) must have received training
tailored to the tasks to perform. If necessary, staff must have a qualification or
specific authorization.
His knowledge must be updated to take account of technical developments of machines.
In addition, employees who are required to drive drilling machines, for example to perform testing during
maintenance or repairs, must hold a driving license issued by their employer.
Before working:
•     Consult operation and maintenance manual provided and accompanying this machine.
•     Equip yourself with appropriate PPE, such as: safety shoes, gloves for handling sharp parts, glasses for
      drilling, grinding or cutting, etc.
•     Because interventions require no energy, remove from service the machine to prevent accidental startup
      (drilling machine and accessories). It consists of :
      ∗     Separating equipment from energy sources (electric, hydraulic, pneumatic);
      ∗     Make inaccessible and report this separation;
      ∗     Dissipate the accumulated energy
      ∗     Verify there is no remaining energy in the equipment.
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Mechanical hazards
Equipment wedging
When working, observe the following rules:
•     Place the machine on firm ground, plane and adapted to its mass.
•     Block the wheels or tracks.
•     Lay the hydraulic equipment in a safe position (drifter in bottom stop position, etc.).
      If you need to keep one of the pieces of equipment in a high position, wedge it carefully.
Hydraulics
The high pressure hydraulic fluids pose a risk of accidental injection into the fluid body tissues. For example, the
product injection in a finger can result as extrem in amputated finger or atrophy.
•     Observe the following rules:
•     Stop the engine for driving the hydraulic pump.
•     Take down the hydraulic system pressure before servicing.
•     Never locate a hydraulic leak with your hand.
•     Wear gloves and goggles, an oil jet (even cold) can be very dangerous.
•     Place the oil recovery system flowing from the leak.
•     Do not modify hydraulic calibration of safety valves for working pressure more high, this will seriously
      damage the machine and cause an accident.
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Service Schedule
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures.
The service schedule is a guide for correct maintenance of the MONTABERT product.
These maintenance intervals only cover the routine operation and scheduled maintenance tasks to be
completed by the operator or maintenance staff. Major overhauls are outside the scope of this section and
should be completed by an authorized MONTABERT service department.
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10 Hour / Daily
Rotate the CPA to horizontal position and lower onto a firm level surface.
Stop the engine and remove the key.
Attachment to Carrier
Inspect all mounting pins are secured.
Checking of cables
Examine the cables for any signs of wear or corrosion. Replace if required.
                        WARNING
        PRESSURIZED AIR CAN CAUSE DEATH
              OR SERIOUS INJURY
Open air flushing valve to release remaining air
pressure prior to removing oil fill plug.
Shut off air compressor and open the air flushing valve to release remaining air pressure.
Clean area around oil plug, unscrew and remove the oil plug (Item 1).
Fill the lubricator with pneumatic tool oil to the bottom of the fill plug threaded hole.
(Maximum capacity - 23.6 U.S. fl oz [700 cm3]). See Page 191 for pneumatic tool oil specifications..
Install and tighten the oil plug.
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Charging Battery
                                                1
                                                                                                      12/24 VDC
                                                    4
                                                                                                  6
Step 1: Turn the cylinder (Item 4) so the pin is in the middle of cylinder groove (Item 5).
        NOTE: The pin must not touch the groove lateral slopes.
Step 2: Adjust cable tension (Item 6) so the groove on the cylinder is inline with the arrow on the plate (Item 7).
Step 3: Check that pin is in middle of cylinder groove (see Step 1).
Install emergency stop cover plate.
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50 Hour / Weekly
                                              3
             5        5
                 10
                                      2
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50 Hour / Weekly
Wash the machine.
Check fixing cap bolts are tight.
Inspect all hoses for damage or leaks. Replace if damaged.
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                                                                                                                     7
                                                                                                                 E
                                                                                            B
F B
1. The forward rope is adjusted with bolt A and the return rope with nut B.
2. The cradle position on the feed beam should be adjusted when it is in its rear position and when the drill steel
with bit is fitted on the drilling machine.
         M1
Tension of return rope
1. hold the rod in the centralizer (closed).
2. In manual mode, use forward feed until it stops. Keep the feed force applied to load the forward cable.
3. Tension the return rope so there is no risk of it jumping out of the cable drum. Do not tension the cable too tightly.
There should be a couple of centimetre’s of slack remaining when the cable is correctly tensioned.
Hoses Tension
All the hoses should be tightened with the exception of the drifter hoses (P12 and P22) which should sag slightly
when they are not under pressure (the pressure tightens these hoses when in operation).
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DRIFTER MAINTENANCE HC 95
Ø8
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29
             42 Kg
            92.6 lbs
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                      7,5 Kg          7,13 Kg
           5         16.5 lbs         15.7 lbs
T51 T45
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EM22
                 7,5 Kg                               7,13 Kg
            2   16.5 lbs                              15.7 lbs
T45
T51
EM22
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                   42 Kg
                  92.6 lbs
EM10
                                 118   MONTABERT
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29
        300 Nm
        221 lb.ft
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LUBRICATING PUMP - see enclosed leaflet
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HYDRAULIC
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ELECTRICAL
FUSES
NOTE: When fuse is burned, the fuse support red LED light is on.
To check if 24 VDC is available before the fuse, remove the fuse and check that the LED light is on.
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ADJUSTMENT OF COUNTER BALANCE VALVES
standard procedure : this adjustment cannot be done on the machine, but must be done on a hydraulic test
bench which can deliver 24 Mpa (240 bar/3480 psi) at 5 L/min (1.3 gpm).
1- Connect pressure source to port U1 and port D1 to tank. Ports U2 and D2 must remain open .
Please note that a small amount of oil can slightly leak from the U2 and D2 ports during adjustment :
          * work on special dedicated workbench to recover oil and avoid pollution.
          * put rag on ports to absorb oil.
2- Fully tight up both valves.
3- Set pressure at 24 Mpa (240 bar/3480 psi) on ports U1 .
4- Unscrew valve which is on ports U1 and port D1 side, until pressure drops a little bit and flow is 5 L/min (1.3
gpm).
5- Lock all locknut.
6- Repeat the procedure with the opposite valve (U2 and D2 ports).
Quick breakdown procedure : this adjustment can be done on the machine, but only if the standard procedure
cannot be applied.
Check that the boom stops and doesn’t move when switch is off on radio control.
If boom moves, slightly tight up the valve (maximum 2/6 turn) or reset the valves.
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DRAIN PRESSURE LIMITER
If drain pressure is higher than 20 bar (290 psi), oil can leak outside the drain pressure limiting valve, informing
the operator that the drain pressure is too high. It prevents solenoid valves breakage.
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SOFTWARE
                                               WARNING
                                  AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing machine. Read and understand the Operation
& Maintenance Manual and signs (decals) on machine and attachment. Follow warnings and instruc-
tions in the manuals when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury
or death.
                    WARNING
 Damaged product may not be used. If the control
 system shows error functions or if electronic
 modules, cabling or connectors are damaged, the
 system shall not be used.
                    WARNING
 Electronic control systems installed incorrectly,
 combined with strong electromagnetic interference
 fields can, in extreme cases, cause an unintentional
 change of speed of the output function.
                 IMPORTANT
 Complete welding work on the CPA frame before
 the installation of the CPA electrical system. If
 welding has to be done after installation, the elec-
 trical connections on the CPA electrical must be
 disconnected from other equipment. The negative
 cable must always be disconnected from the bat-
 tery before disconnecting the positive cable. The
 ground wire of the welder shall be positioned as
 close as possible to the area of welding. The
 cables on the welding unit shall never be placed
 near the electrical wires of the control system.
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SAFETY DURING START - UP
                     WARNING
 The machine’s engine must not be started before
 the control system is mounted and its electrical
 functions have been verified.
 Keep bystanders away when starting the machine.
 Follow the instructions for function control in the
 Start- up section.
                         CAUTION
Ensure that the following requirements are fulfilled before any
work is carried out on the hydraulic control electronics.
In all cases,
• The machine and attachment are parked on a flat level surface.
• The hydraulic system is relieved of any residual hydraulic
 pressure.
When changing or disconnecting any electrical related parts.
• Functions are in the neutral or off position.
• The machine is turned off.
• Supply voltage to the control electronics is disconnected.
When maintaining / diagnosing the system.
• Supply voltage is connected.
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USB AND ”GROUND LOOPS” (DIFFERENCES IN GROUND POTENTIAL)
When systems consisting of machines, modules, computers and other devices with different ground potentials are
connected by a USB cable, a ground loop may be created. The grounds may only differ by a few millivolts. This can be
significant when compared to the low level voltage signals that are used in USB data transmission.
                   IMPORTANT
Protect the PC and unit from damage due to ground
loops and surges.
Ground loops can cause problems in communicating and in extreme cases the amount of current flow can damage
the USB transceiver in the PC or the module.
Isolation protects your PC from damage and preserves the integrity of your data by physically separating the electrical
connections between the PC and the unit.
Using a battery powered laptop can prevent the formation of accidental ground loops and short circuits. This
protection only holds true as long as the laptop is not connected to self powered devices such as printers.
Isolation can also be provided by adding an isolated USB hub between the PC and the unit.
USB connector
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IQANrun 2 OPERATOR MANUAL
                   Launch IQANrun 2.
The IQANrun 2 window opens.
For customer, the login is ”customer” and the password is” customer”.
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If this error window is shown, the connection is not ok.
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MAIN TOOL BAR
The main tool bar contains buttons for navigation and file operations.
ONLINE
The side tool bar tab Online contains buttons for all operations IQANrun 2 can perform on a connected IQAN system.
The buttons are grouped in different categories.
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Tools
                              Script
                              Run Script      Open a script and run it.
Continue Script Continue script execution from where you left off.
                              Security
                              Login           Log in to master module
                              File operations
                              Update          Update master module with new application
NOTE: Refer to CPA 295 Electronic Adjustment for explanation about adjustments.
      See page 85.
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Select requested adjust group
Note:
Channel value shows the current value and status (green) of the parameter.
Reference value shows a useful parameter that can help for this adjustment.
Default is the default value defined in the program.
Original is the value set before entering the adjustment window.
Current is the value adjusted (same as Channel Value)
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MEASURE TOOL
Select system measure groups/double
Single click on group expand the group and the list of values can be read (real time)
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In tab ”Measure”, select the requested Time depth : recording time in second : 60 s
Max update rate must be set to 20 Hz (or value given by Montabert Support).
Validate the setting by clicking on the OK button.
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LOGS TOOL
Some information about the CPA is saved in log files.
Click Logs on the side tool bar or press <Alt+L> to see a list of all available logs in the connected master module.
View log
Select a log in the list and click Select in the lower right corner to continue.
You can also double click on a log in the list, or use the arrow keys on the keyboard and press <Enter> to continue.
Add record
Click Add Record to add some text to the system log. A dialog box is presented.
Enter the text you want to add in the system log and click OK. The maximum number of characters is 250.
The text record is added with the description External record and the text you entered as its value. It is of course
stamped with current date and time.
The latest log records are recalled from the connected master module and displayed in a list. By default, 50 records
are recalled. This can be changed in Tools > Options under the tab Other. If you would like to see more records, click
more in the bottom tool bar and you will get 50 more.
Save
Click Save in the main tool bar or press <Ctrl + S> to save all recalled log records to a file. A save file dialog box is
shown. The logs can be saved in different file formats.
MODULE TOOL
Some information about computer modules can be read here.
VRef 5.01       => this internal voltage for electronic sensors: 4.95 V < VRef < 5.05 V
VBB 23.90       => this is the supply voltage: 22 V < VBB < 26 V
SYSTEM TOOL
FILE OPERATIONS
This section describes the machine data management operations. These are Update, Get Settings, Send Settings,
Get Clone and Send Clone.
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UPDATE
Use the system tool to note your current file version: i.e. 1.1.0.
Always save the current software before updating to new version (see CLONE file operation below).
Use the Update button              to send a new application to the connected master module.
An open file dialog is shown. Select the application file you want to send: file extension .ida.
NOTE: Revision number includes 3 numbers separated by dots ex. 1.2.3
1st digit refers to major evolutions of the program due to hardware changes: new sensor, new valve, etc...
Z.n.m version must always use Z.n+1.m+1 version: the program should not be updated with any later version (i.e.
2.0.0 version must not be updated to a 3.0.0 version).
2nd digit refers to significant changes of the program due to functionality changes: new operator functions, changes
in maintenance menus.
It is recommended to update to latest available version, as new functionalities improve the product ergonomic and
reliability.
3rd digit refers to minor changes in the program without functionality changes: coding improvement and repair.
It is recommended to update to latest available version.
A confirmation dialog box, showing you information about the application you selected, is displayed.
Click Yes to continue. A warning message is displayed to remind you that the machine has to be stopped to proceed.
Verify that the engine has been shut down and click OK to continue.
GET SETTINGS
Use this button            to get all settings from the connected master module and save them in a settings file. The
settings file can later be used to send these settings to another master module. Shortcut key is <Shift+F12>.
A settings file contains adjustable, factory default and stored values. File format is serial number.irs.
SEND SETTINGS
Use this button           to send the settings from a previously saved settings file to a master module. See previous
section for more information on settings files. Shortcut key is <F12>.
Only settings that you have access rights to change will be updated. All other settings are left unchanged. Make sure
that you are logged in with sufficient access rights before you perform this operation.
There will be no notification if your access level is too low for some settings.
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GET CLONE
Use this button           to get all clone data from the connected master module and save them in a clone file. The
clone file can later be sent to another master module or viewed in IQANrun 2.
Clone files are used to make a complete copy of a master module. They include application, firmware, users, settings,
machine id and logs.
It is strongly recommended that you save a clone file of your application before and after making any modification.
There are mainly two scenarios where you would like to use clone files. The first one is when you for some reason need
to replace a master module out in the field. To guarantee that you get exactly the same function with the new master
module, you must copy all information from the old one to the new.
The second scenario is when you have a problem with a machine that you need assistance to solve. Make a clone file
of your machine and send that file to your support contact.
Logs can be very large and are therefore optional. When you click Get Clone a confirmation dialog pops up asking
whether you would like to get logs or not.
File format is serial number.irc.
SEND CLONE
Use this button         to send all clone data from a previously saved clone file to a master module. Before the data is
sent, IQANrun checks that your access level is high enough for this operation. If you need higher access level, you will
be given the option to log in as a different user.
HELP
More information can be found in the help menu.
SYSTEM DIAGNOSTICS
The yellow blinking LED on the top of the module indicates normal status. If there is an error detected, the master will
present a message on the display. The MC2 module also indicates error status through the red blinking LED.
This gives an immediate diagnosis as to the nature of the error that has occurred.
The green LED indicates power on. The yellow/red LED, will be blinking red when an error has been detected.
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                       WARNING
 Don’t use the machine or CPA if an error message
 or error code is activated.
The following sections will present what measures to take for different error situations.
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ADJUST GROUP
ADJUST TOOL
Adjust tool is only available with dealer access and above.
Current adjustments of drilling parameters can be done by the operator using the potentiometer on the radio control.
LOGIN DEALER
THRUST
Minimum Feed Pressure               Feed pressure when the potentiometer is set to 0% (bar).
                                    Feed pressure range when the potentiometer is
Feed Pressure Range
                                    set at 100% (bar).
55
90
55
30
20
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ANTI- JAM
Torque Range A             Rotation pressure increase which stops the feed forward.
Torque Range B             Rotation pressure increase which reverses the feed.
Anti-Jamming Rev           Reverse feed speed when anti-jamming is activated.
Speed
                           Pressure range of anti-jamming adjustment: when adjustment is set to 100%, the
Anti-Jam Range
                           rotation triggering value equal to free rotation + Anti--jam range (bar).
DRILL
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SPEED
SYNCHRONIZATION
COLLARING
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FEED PRESSURE CALIBRATION
FEED PRESSURE VALVE Z7 CALIBRATION.
Minimum Feed Pressure           Minimum feed pressure adjustable by the operator when the
(bar)                           potentiometer is set at 0% (bar).
Feed Pressure Range (bar) Feed pressure variation from minimum to maximum.
                                Signal to be adjusted to reach the minimum feed pressure when
Feed P. 40 bar (%)
                                calibrating the Z7 feed pressure proportional valve.
                                Signal to be adjusted to reach the maximum feed pressure when
Feed P. 110 bar (%)
                                calibrating the Z7 feed pressure proportional valve.
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BIT RELEASE
-5
30 % -5
30 % 30 % -5
30 % 30 % 30 % -5
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AIR SAFETY
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DRILL SEQUENCE
Fwd Start Drilling Pos             Right joystick stroke (in %) to activate drilling.
Fwd Start Feed Pos                 Right joystick stroke (in %) to activate feed forward.
Fwd Start Rot Pos.1                Right joystick stroke (in %) to activate rotation.
Fwd Collaring Flushing Trigger %   Right joystick stroke (in %) to activate flushing (only in collaring mode).
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VALVE CURRENTS
This adjustment group must not be altered unless Montabert technical representative are asking you to do so.
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RADIO OPERATION AND MAINTENANCE
GENERAL INFORMATION
SECURITY / SAFETY
The MC- 3- series system is produced to ensure safe control of machines. The following security functions are built
each:
• A unique serial number for each system means one system cannot operate another.
• A check - sum in the data transmission ensures that the system only recognizes valid data.
• Double monitoring of joysticks.
• An activity check during startup prevents the transmitter from starting if a switch or joystick is faulty, or if a critical
  function is active.
• Self- checks and continuous monitoring.
MC- 3- series is designed in accordance with the Low Voltage Directive (73/23/EEC), the EMC- Directive
(89/336/EEC), and the Machinery Directive (89/392/EEC, 91/368, 93/44/EEC). Further standards and certificates
may be included depending on the application.
The system is certified according to the Federal Communications Commission rules Part 90 sub clause 217. To main-
tain the distance of 7.87 in (20cm) from the body to the antenna as required in the rules the transmitter should only be
used with the carrying belt.
ENVIRONMENT
Transmitter and Base Unit are designed for use with ambient temperatures between - 13° F and +122° F (- 25° C and
+50° C). The housings are also tested against dust and water ingress to IP- 65 (optionally the transmitter can have an
IP- 66 classification).
The battery charger is IP40, install in a clean and dry area, temperature between +50° F and +104° F (+10° C and
+40° C).
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OPERATION AND MAINTENANCE
MAINTENANCE
If the transmitter is dirty it must be cleaned with a damp cloth to ensure that:
• Symbols and text can be read.
• Corrosive chemicals cannot deteriorate the rubber boots of joysticks and switches.
If the rubber boots of the joysticks are damaged, see your Montabert dealer for repair.
• Ensure dirt and debris does not accumulate around the switches and joysticks.
The transmitter contains advanced electronic equipment and should be treated accordingly.
DISPLAY CODES
A yellow LED is used to indicate the status of the system. The most common indications are:
• Steady light - normal operation, no errors are detected and the battery voltage is OK.
• Flashing light (1 flash per second)- battery voltage is low. Change the battery.
• 2 short flashes per second – One or more of the joysticks or switches are active when the transmitter is turned on.
Deactivate the functions and the transmitter will start normally.
Further indications are listed in the enclosed table, see page 121.
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BATTERY CHARGER INSTALLATION AND USE
• Install the battery charger in a clean and dry environment with temperature +50° F to +104° F (+10° C to +40° C).
• Connect the charger to the correct supply voltage.
• Place the battery into charger.
• Wait to see the indication that charging is normal.
• Leave the battery in the charger until it is required for use.
• Use only the battery charger supplied with the system.
• Batteries not in constant use should be charged at least once every 2 months.
BASE UNIT
MAINTENANCE
• The base unit does not need any maintenance, but should be inspected periodically for physical damage and
corrosion.
DISPLAY CODES
If the base unit does not operate correctly, check the LED indication and display for messages. Use the enclosed table
for fault identification, see page 153.
All repairs must be carried out by a representative from Montabert.
CARRYING BELT
A carrying belt or neck strap is available for the transmitter. It should be used whenever the transmitter is being oper-
ated for your safety and comfort.
Failure to use the belt or strap may cause injury as you will not have proper control of the transmitter.
ANTENNA
External antenna is mounted on the outside of the housing with an extension cable supplied by Montabert.
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DISPLAY CODES
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RADIO MODULE DISPLAY CODES
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MODULE SPECIFICATION MC- LI- ION CHARGER
IMPORTANT
The charger is designed for indoor use only. Key holes on the bottom of the unit support wall mounting in two direc-
tions.
OPERATING INSTRUCTIONS
Normal charge cycle.
To charge a MC- Li- Ion BATTERY, simply place it into the MC- Li- Ion charger. Charging will start automatically
when the battery is inserted.
The charger is equipped with one tri- color LED at the front displaying charge status. The LED will be red indicating
charging. If the charger/battery is outside temperature limits, charging will not take place and the LED will indicate
yellow. Green LED indicates a fully charged battery.
DC POWER CORD
Connection of the DC power is on the ROCA connector on the left side of the charger. The center lead is +. This is also
marked on the cord. The – lead is the ribbed cord, + lead is at the smooth cord.
INDICATORS
The charger is equipped with one LED, placed on front, close to the battery compartment. Charger status is indicated
by the following LED colors:
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                                                                                                              P11        P28                                                                                                     4
                                                                                                                                                                                                                 1/4I
                                                                   BP                                         1/2I       1/4I                                                                                                   0.2- 16.6 Mpa               ROTATION DRILL                FEED                                                             DUST COLLECTOR
                                                                                                                                                    P22              P24
                                                                                                                                                                                                        P28
                                                                                                                                                                                                        1/4I
                                                                               T6                                                                                    3/4I                                                                                                                                                                                        5000 rpm
                                                                                                             P12             P19                    3/4I                                                      0.1 MPa
                DRIFTER                                                        3/4I                                                                                                                                                                                                                             ppDust
                                                                                                             5/8I            5/8I                                                                                       3                2 P29
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  2017
                                                                                                                                                                   R2                                                                                                                                                                                   16 Mpa
                HC 95                                                                                                                                                                 S5                                                   1/4I                                                                                                                  B      A
                                                                                                                                 R1                                                                                                                                                                                                      P32                                    T7
                                                                       HP
                                                                                P22                                                                                 P                                                                                                                                                                    1/2I                                   1/2I               D1
                                                                                                                                                                                                                                                           ppR1
                                                                                                                                                                                                                                                                            ppR2
                                                                                                                                                                                                                                                                                          ppA1
                                                                                3/4I                                             P                                    V         5 MPa                                                                                                                                                                                                              1/4I
                                                                                                                                                                                                                                                                                                                                                                 5 cm3/rev
                                                                       ROT R                                                         V                             150 b                                                                                                                                                                                                                                             FEED
                                                                        (CW)                                                                                                                                                         1
                                                                                                                                                                                                               P27                                                                                                                                                                                                   CYLINDER                          P
                                                                                            P13                                 150 b
                                               BP      HP                                                                                                                                                      1/4I                                                                                                                                                                                                                                        V
                                                                                            5/8I
                                                                                                                                                                                                                                                                                                                                                                                                                P17
                                                                                                                                                                                                                                                                                                                                                                                                                              P15
                                                                                                                                                                                                                                                                                                                                                                                                                3/8I
                                                                                                                                                                                                                                                                                                                                                                                                                              1/2I
                                                                                                                                                                                                                                                                                                                              FEED
    MONTABERT
                                                                       DRAIN                                                                                                                                                                                                                                                  FORWARD                                                                                                                  A1
                                                                               D2                                                                                                                                                                        DUST                                                                 FEED
                                                                                                                                                                                                                                                                                                                                                                                                   P16
                                                                                                                                                                                                                                                                                                                                                                                                   3/8I
                                                                               1/2I                                                                                                                                                                      COLLECTOR                                                            REVERSE
                                                                                                                                                                                                                                                                                                                                                                                                                                         P14
                                                                                                   P12    DRILLING                                                              ROTATION                                                                                                                                                                                                                                                 1/2I
                                                                                                   5/8I                                                                                                                                                                                                                                                                                        C2                                            C1
                                                                    ROT L                                 HP      Z2                                                                    Z4                                                                        Z6                                                               Z8
                                                                    (CCW)
                                                                                                                                                                                                                                P13
                                                                                                                                                                                                                                5/8I
                                                                                                                                                                                                                                                                                                                                                                                                                      3/1
                                                                                                                                                                                                                                                                                                                                                                                    4 MPa
                                                                                                                                                                                                                                                                                                                                                                                                                                                       4 MPa
                                                                                P11
                                                                                1/2I                                                                                                                                                                                                                                                                                                           V2                                            V1
                                                                        HPext
                                                                                                                    Z1                                                                  Z3                                                                        Z5                                                               Z7                                                       P7
                                                                                                                                                                                                                                P18
                                                                                                                                                                                                                                                  P19
                                                                                                                                                                                                                                5/8I
                                                                                                                                                                                                                                                  5/8I
                                                                                                                                                                                                                                                                                                                                                                                            1/2I
                                                                                                                                                                                                                                                                                                                       P30
                                                                                                                                                                                                                                                                                                                       1/2I
                R = 29/46                                                                                                                                                                                                                                                                                                                                                                                      P6                                               P9
                                                                                                                                                                        P24
                                                                                                                                                                        3/4I
                                                                                                                                                                                                                                                                                                                                                                                                               1/2I                                             1/2I
                                                                                                                                                                                                                                                                                                                                                                                                                               P8        TO BOOM VALVES
                                                                                                                                                           B1        A1                                                       B2             A2                                                       B3 A3                                                                         B4                A4                                 SEE SHEET 3
                                                                                                                                                                                                                                                                                                                                                                                                                               3/8I
                                                                                                                                                                                                                                                                                                                                                                                                                     P2                                    TP D3
                                                                                                                                                                                                                                                                                                                                                                                                                                                              1/4I
                                                                                                                                                                                                                                                                                                                                                                                                                                                                            Hydraulic Schematic
                                                       D2
                                                       1/2I
                                                                                                                                                                                                                                                                                                                                                                                                                                                           PS
                                                                                                                                                                                      ROTATION
                                                                                                                                                                                                                                                                       DUST COL.                                                               FEED
                                                       D5
                                                                                                                                DRIFTER
                                                       1/2I
                                                                                                                                                                                                                                                                       25 L/min                                                                30 L/min
                                                                                                                        110 L/min- 17 Mpa                                             50 L/min
                                                                                                                                                                                                                                                                       15 Mpa                                                                  20 Mpa
                                                                                                                                                                                      14 Mpa
                                                                                                                        (125 L/min max)                                                                                                                                (30 L/min max)                                                       (30 L/min max)
                                                                                                                                                                                      (65 L/min max)
                                                                                                                                                           20 MPa                                                           14 MPa         14 MPa                                                      25 MPa
                                                              T4
                                                                   T
                                                              1I
     155
                                                                                       22 MPa
1.2 Mpa
ppLP
T2
                                                                   P        PX            PL       LS                                                       (**)                                                                                                                                                                                                                                               LSP                                T3
                                                                                                                                                                               D7
                                                                                                                                                                        D5     1/4I                                                                                                                                                                                                                            TO BOOM VALVES
                                                                                                                                                                                                                                                                                                                                                                                                                                                                T1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                3/4I
                                                                                                                                                                                           Drain                                                                                                                                                                                                                                           T5
                                                                                                                                                                        1/2I                                                                                                                                                                                                                                   SEE SHEET 3
                                       T                                                                                                                    0.1 MPa                                                                                                                                                                                                                                                                        1/2I
                                                                                                                          P1 P HP S1                                                                   D1
                                           V
                                                                                                                          1I      1/4I                                                         TP      1/4I
                                                                                                                                                       2 MPa                                                    D3
                        T6
                                      LP                                                                          P29                                                                          LP2              1/4I
                        3/4I                                                                                                                        ppDR                                               D4
                                                                                                          RET 1/4I                                                                                     1/4I
                                                                                                                                                                                                                                                                                                                                                                        (T7)
                                      T3                                                               T3   LPT2
                                                                                                                                                                                                                                                                                                                                                                        1/2I
                                      1I                                                               1I      1/2I
                                                                                                    T4    T T2    T1                                                                                                                                                                                                                                                                                      2
                                                                                                                                                                                                                                                                                                                                                          T2                 T8                                                  P9
                                                                                                    1I            3/4I
                                                                                                                                                                                                                                                                                                                                                          1/2I               1/2I                                     1          1/2I
                                                                                                                                                                                                                                                                                                      1 l/min                                                                                        0.7 MPa
                                                                                                                                                                                                                                                                                   S1                                                   S2                                                                                  185 - 195 L/min nominal at 19 Mpa
                                                    ppPX
                                                                                                                                                                                                                                                                                   1/4I                                                 1/4I                                                              3                 20 Mpa maximum
                                                                                                                                                                                                                                                                                                 BF
                                                                                                                                                                                                                                                                                                                                                                                                                            Flushing 6000 NL/min at 1 Mpa
                                                                                                          BP
                                                                                                                                HP
                                                                                                                                1I
                                                                                                          1I1/4
                                                                                                                                            DRAIN
                                                                                                                                            1/2I
                                                                                                                                                                                                                                                                                                                                               1                                                                            Drifter pressurization : 300 NL/min
                                                    ppLS                                                                                               HP = Ø 1I - n°16 - 1I5/16 JIC                                                                                                                                                                                                                                        All hoses 1/4I if not specified.
                                                                                                                                                       LP = Ø 1I1/4 - n°20 - 1I 5/8 JIC                                                                                                                                                                                                                                     Electrical power 24 VDC - 10 Amps.
                                                                                                              EXCAVAT OR                               Drain line = Ø 1/2I- n°8 - 3/4I JIC                                                                                                                                                                                                                                  Hydraulic oil viscosity 12 to 75 cST at 40°C.
                                                                                                                                                       Flushing = Ø 3/4I- n°12 - 1I1/16 JIC                                                                                                                                                                                                                                 Temperature 30°C to 70°C
                                                                                                                                                                                                                                                                                                                                Z9 Feed
                                                    ppHP                                                                                                                                                                                                                                                                        Pressure            2
                                                                                                                                                                                                                                                                                                                                                                                                                            Maximum return pressure 1 Mpa at CPA
                                                                                                                                                                                                                                                                                                                                5- 12 Mpa                                                                                   Maximum drain pressure 0.6 Mpa at CPA
                                                                                                                                                                                                                                                                                                                D4                                                                                                          Contamination 18/16/13 according
                                                                                                                                                                                                                                                                                                                1/4I                                                                                                        to ISO4406 : 10 microns filters.
86785219
86785219
                                      CENTRALIZER                                                                                                                                                                         FEED
                                                                                                                                                                                                                          ANCHORING
                                                                                                                                       ROD RACK                                   ROD RACK
                                                                                                                                       CLAMPS                                     SWING
                                                                                   FEED
                                                  Y2          Y1                   SWING                                                                                                                                            Y10                     Y9
                                                       Ø1
                                                                                                                                             Y6                       Y5                    Y8                Y7                                                            ROD RACK ROTATION
                                                                                           Y4                    Y3                                                                                                                                                                Y12                   Y11
                                                                                                Ø1
                                                                                                                                                                                                                                                                                          Ø1
                                                                                                                                                                                                                                                                                                                                Hydraulic Schematic
                               P60     P                                                                                                                                                                                                                                P                                             P8
                               1/4I                                                                                                                                                                                                                                                                                   3/8I
                                                                                                                                                                                                                                                                                                                             TO DRIFTER
                TO LUB VALVE                                                                                                                                                                                                                                                                                                 VALVE
                SEE SHEET 3                                                                                                                                                                                                                                                                                                  SEE SHEET 1
                                       T                                                                                                                                                                                                                                T                                             T5
                                                                                                                                                                                                                                                                                                                      1/2I
                                              A                    B                       A                          B                      A                             B            A                          B            A                                B
                                                                                                                                                                                             Ø 0,8            Ø 0,8                 Ø1
                                                                                                                                                                                                                                                                            P58
                                                                                                                                                                                                                                                                            1/4I
                                                                                                                                                                                                                                                                                                               P59
                                                                                                                                                                                                                                                                                                               1/4I
                                           P40
                                           1/4I
                                                                   P42
                                                                   1/4I
                                                                                      P44
                                                                                      1/4I
                                                                                                                       P46
                                                                                                                       1/4I
                                                                                                                                          P48
                                                                                                                                          1/4I
                                                                                                                                                                           P50
                                                                                                                                                                           1/4I
                                                                                                                                                                                     P52
                                                                                                                                                                                     1/4I
                                                                                                                                                                                                                   P54
                                                                                                                                                                                                                   1/4I
                                                                                                                                                                                                                             P56
                                                                                                                                                                                                                             1/4I
                                                                                                                                                                                                                                                                 P57
                                                                                                                                                                                                                                                                 1/4I
      156
                                                                                                                                                                                      P4
                                                                                                                                                                                                                    P5
                                                                                      P45
                                                                                      3/8I
                                                                                                                       P47
                                                                                                                       3/8I
                                                                                                                                                                                     1/4I
                                                                                                                                                                                                                   1/4I
                                                                                                                                                                                                                             P20
                                                                                                                                                                                                                             1/4I
                                                                                                                                                                                                                                                                 P21
                                                                                                                                                                                                                                                                 1/4I
                                                                                                                                                                                                                                                                            P25
                                                                                                                                                                                                                                                                            1/4I
                                                                                                                                                                                                                                                                                                               P26
                                                                                                                                                                                                                                                                                                               1/4I
                                                                                                                                           P2
                                                                                                                                                                            P3
                                                                                                                                          1/4I
                                                                                                                                                                           1/4I
                                                                                                                                             UPPER                                      UPPER
                                                                                                                                             CLAMP CYLINDER                             SWING CYLINDER
Ø1 Ø1 Ø1 Ø1
D1 D2
                                                                                                                                          P49
                                                                                                                                                                           P51
                                                                                                                                                                                     P53
                                                                                                                                                                                                                   P55
                                                                                                                                          1/4I
                                                                                                                                                                           1/4I
                                                                                                                                                                                     1/4I
                                                                                                                                                                                                                   1/4I
                                           P41
                                                       P43
                                           1/4I
                                                       1/4I
                                                                                                                                                  Ø1             Ø1                              Ø1      Ø1
                                                                          24 MPa
                                                                                                                              24 MPa
                                                                                                 3/1
                                                                                                                                                                                                                                                                                         ROD RACK ROTATION
                                                                                                                                                                                                                                          FEED ANCHORING                                 IN           OUT
                                                                                           U1                         U2
                                                                                                                                                                                                                                          RETRACT     FWD
                                                                                                                                           LOWER
                                                                                                                                           CLAMP CYLINDER
                                                                                                                                           Close              Open
                                                                                                TILT
                                                                                                CYLINDER
                                      HYDRAULIC CENTRALIZER
                                                                                                Positive   Negative
                                      Open         Close
                                                                                                                                                                                                                                                                                                                                                      2017
    MONTABERT
                                                                                                                  Y14
                                                  CENTRALE DE GRAISSAGE
                                                  LUBRICATION STATION
                                                                                                                                                                                                                                                                                                                         2017
                                                                                                              2   3
                                                                                                  L5                            T9
                                                                                                                                        TO BOOM VALVES
                                                                                                  1/4I                   P60    1/4I
                                                                           IN                                                           SEE SHEET 3
                                                                                                                         1/4I
                                                                                                                  1
    MONTABERT
                                                                          OUT    L4
                                                                                 1/4I
                                                                                                           L2
                                                                                                          1/4I
                                                                                     L3           L6
                                                                                     1/4I         1/4I
                                                                                                           L1
                                                                                                          1/4I
                                                 GRAISSAGE FILETAGE
                                                 THREAD GREASING
EXT INT
                                                                                                                                                                                                                       AIR
                                                                                                                                                                                                                                                                                                   Hydraulic Schematic
                                                                                                                                                          P
                                                                                                                                                                        P
                                                                                                                                                               V
                                                                                                                                                                              V
                                                                                                     To drifter
                                                                                                     flushing
                                                                                                                  F1                   F2                                              F5                                                                                   G2            G1     To drifter
                                                                                                                  3/4I                 3/4I                                            3/4I                                                                                 1/2I          1/2I   pressurization
                                                                                                                                                         OUT                      IN
                                                                                                                                                                   0.05 MPa
                                                                                                                                                                                                                                                              0.3 MPa
                                                                                                                                                                                                                                   DRIFTER LUBRICATOR
     157
                                                                                                                                                                                          Y13                                       OIL CAPACITY = 700 cm3
                                                                                                                                                                                              injection air Flushing                                                    ppLUB
                    5000 rpm
                B          A
5 cm3/rev
YA
                                                           F4
                                                           1I
                                                                                F3
                                                                                1I
YB
                                                                                                                                                    OPERATOR                                                                                                                       HYDRAULIC
                                                                                                                                                    DETECTION                                                                                                                      BOX
                                                                                                                                                    RECEIVER                                                                      X2
                                                                                                                                                                                                                                  5/8I
                                                                                                                                                    FEED                                                                                                                           HYDRAULIC
                                                                                                                                                    EMERGENCY                                                                                                                      BOX
                                                                                                                                                    STOP                                                                          X1
                                                                                                                                                                                                                                  5/8I
86785219
                                                                                                                                                                                                                                                           38 x 0,75@                                                                    38 x 0,75@
                                                                                                                                                                                                                                                            4 x 2,5@                                                                      4 x 2,5@                                                                                                                                                                                                                                                     RADIO CONTROL
                                                                                                                                                                                                                                                           HO5- RNF                                                                      HO5- RNF                                                                                                                                                                                                                                                      RECEIVER
                                                                                                                                                                                                                                                           0,4 m                                                                         1m                                                        ID TAG 0T
                                                                                                                                                                                                                                                                                                                                                                                                                          - BAT
                                                                                                                                                                                                                                                                                                                                                                                                                                                                         +BAT
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            S3 (E/S)
                                                                                                                                               MC 2                                                                                                        wires12- 13, 26- 40 et 27- 41
                                                                                                                                                                                                                                                                                                                                                                                                                                      XS 2                                                                                                                   LS1                               LS2
                                                             +RTC
                                                                                                                - BAT
                                                                                                                                                                          CAN B- H
                                                                                                                                                                          CAN A- H
                                                                                                                                                                          +BAT
                                                                                                                                                                          - VREF
                                                                                                                                                                                                                                      CAN B- L
                                                                                                                                                                                                                                      CAN A- L
                                                                                                                                                                                                                                      +VREF
                                                                                                                                                                                                                                                                                                                                                                                                                                                            CAN B- H
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      CAN B- L
                                                                                                                                                                                                                                                                                                                                         wires 26- 40
                                                                                                                                                                                                                                                           twisted by pair                                                               twisted by pair
                      1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42                                                                                                                                                                                                                                     1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
                                                                                                                                                                                                                                                           15 twists/m                                                                   15 twists/m
                                                                                                                                                                                                                                                           Labeled 1 to 42                                                               Labeled 1 to 42                                                                                                                                                                                                FU7
86785219
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        5A
                                                                                                                                                                                                                                                                                             H1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 IN_1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        OUT_1
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                IN_2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       OUT_2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              CAN- A- L
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          CAN- A- GND
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        CAN- A- H
                      1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42                                                                                                                                                                                                                                     1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42                                                     + -
                                                                                                                                                                                                                                                                                                                108
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            1 2 3 4 5 6 7 8 9 10 11 12 13 14
                                                                                                                                                                    GY
                                                                                                                                                                                                                                           PK
                                                                                                                                                                                                                                                                                                              15
                                                                                                                                                                                                                                                                                                  2 x 1@
                         2
                         3
                         4
                         5
                         6
                                                                                   9
                                                                                   10
                                                                                   11
                                                                                                                15
                                                                                                                16
                                                                                                                17
                                                                                                                18
                                                                                                                19
                                                                                                                20
                                                                                                                21
                                                                                                                22
                                                                                                                23
                                                                                                                24
                                                                                                                                                                         28
                                                                                                                                                                         29
                                                                                                                                                                         30
                                                                                                                                                                         31
                                                                                                                                                                         32
                                                                                                                                                                                                      34
                                                                                                                                                                                                      35
                                                                                                                                                                                                      36
                                                                                                                                                                                                      37
                                                                                                                                                                                                      38
                                                                                                                                                                                                      39
                                                                                                                                                                                                                                                42
                                                                                                                                                                                                                                                                                                  HO7- RNF
                                                                                                                                                                                                                                                                                                                                                                                 110
                                                                                                                                                                                                                                                                                                                                                                                 111
                                                                                                                                                                                                                                                                                                                                                                                 112
                                                                                                                                                                                                                                                                                                                                                                                 113
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       WH
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            BN
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 GN
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       YE
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              PK
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          BN
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        GY
                                                                                                                                                                                                                                                                                                                                                                                 102
                                                                                                                                                                                                                                                                                                                                                                                 103
                                                                                                                                                                                                                                                                                                                                                                                 104
                                                                                                                                                                                                                                                                                                                                                                                 105
                                                                                                                                                                                                                                                                                                                                                                                 106
                                                                                                                                                                                                                                                                                                                                                                                 107
                                                                                                                                                                                                                                                                                                                                                                                 108
                                                                                                                                                                                                                                                                                                                                                                                 109
                                                                                                                                                                                                                                                                                                                                                                                                                          115
                                                                                                                                                                                                                                                                                                                                                                                                                                                  122
                                                                                                                                                                                                                                                                                                                                                                                                                                                  123
                                                                                                                                                                                                                                                                                                                                                                                                                                                                        128
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     136
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     137
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                44                                                                  3x 2x 0,25@
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      29
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    LIYCY- CY twisted by pair
                                                                                                                                                                                                                                                                                 CAN B                                                                                                                                                        CAN B                                                                                                                                                                                                 shielded
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           27
                                                                                                                                                                                                                                                                                 CAN A                                                                                                                                                                                                                                     CAN A           41
                                                                                                                                                                    DETECTOR
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         50
                                                                                                                                                                    RECEIVER
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       +/-               15
                                                                                                                                                                    VX, VY, VT, ALIM
                                                  WH 13
                                                          BN 12
                                                                  GN 29
                8      15                                                                                            2 x 1@                                                                                                                                                                       86754074                                                                                                                                                                                                                               43
                                                                                                                     HO7- RNF                                                                                                                                                                                                                                                                                                                                                                                          AU                51
                                                                                              (+)                                    59        15                                                110                                        111                 112                                10/25°C
                                                                                                                                                                           A1              14              A1            14                                                             T1
                                                                                            11
                                                                                         A1             14                 12
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         24
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        39
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    11
                         3x 2x 0,25@
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               10
K6 K7
                                                                                                                                                                                                                                                                                                                                                                                             122
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           109
                                                  WH 13
                                                          GN 12
                                                                  BK 29
                        shielded
                                                                                                                                                                                                                                                                                                                                                                                                                   136
                                                                                                                                                                                                                                                                                                                                                                                                                                            102
                                                                                                                                                                                                                                                                                                                                                                                                                                                                              104
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           106
                                                                                                                                                                                                                                                                                              THERMOS.
ALERT
                                                                                                                                                                                 WARNING
                                                                                      25 (- )                                                                                                                                                                                                                FU6
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                Electrical Schematic
                                                                                                                                                                                       57                                              UC                                                                                HO7- RNF
                                                                                                                                                                          58
                                                                                                                                                                                                                                                               FILTER                                                       BN       1                 45
                                                                                                                                                                                                                                                                                        15                                  YE- GN2                    15
                                                                                                                                                                                                                              RJ45
                        2 x 1@                                                                                                                                                                                                                                                                                              GY       3                                                             Y1                     Y3                       Y5                                 Y7                              Y9                               Y13                                            Y11                                                     Y14
                                                                                                                              Dust Collector                                                      DIGITS                                                                                                                                                110
                        HO7- RNF                            SUPPRESSION DIODE                                                                                                                                                                                                                                               BK       4
                                                                                                                                                                                                                                                                                                                                                        111
                                                            86731403                                                    KT1                                                                                                                                                                                                          5
                                                                                                                                                                                                                                                                                                                            BU
                                                           (must be installed on YA)                                                                                                                                                                                                                                                                    112
                                  BU                              1
                                  BN                                                                                                                                                                                                                                                                                                                                                 Feed Anchoring         Feed Tilting              Rod Adder                        Rod Adder                    Centralizer                     Air Flushing                           Carousel
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Thread
                                                                  23                                                                                                                                      2 x 1@                                                                                                                                                                     Retract                out                       Clamp Closing                    swing in                     Opening                                                                Rotation In
                                                                                                                                                                                                          HO7- RNF                                                                                                                                                                                                                                                                                                                                                                                                                      Greasing
                                                                  GND                                                                                                                                                                                                                                         3/BN                   4/BU
                                                                                                                                                                                                                                                                                                                          DT1                                                                                                                                                                                                                                                                                                           Pump
                                                                                                                                                                                                                                                                                 113
                                                                                                                                                                                                                                                           73                                                 - /+                   +/-
                                                                               YA- CYLINDER                      YB- CLEANING                                                                                                                                                                                                                                                                                                                                                                                                                                    Y1 to Y14
                                                                                                                                                                                                                6                     43
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   38
                                                                                                                                                                                                                                                          A1                14
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           10
                                                                                                                                                                                                                                                                                                                                                                                             123
                                                                                                                                                                                                                                                                                                                                                                                                                   137
                                                                                                                                                                                                                                                                                                                                                                                                                                             103
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                105
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           107
                                                                                                                                                                                           6
                                                                                                                                                                                                                                                                K9                     K9                                                                                                                                                                                                                                           (- )         (+)
                                                                                                                                         HO7- RNF     YE/GN                                                         S2 (Feed E/S)                                                                                                                                                                                                                                                                                                                                led and suppression.
                                                                                                                     GND                                                                                                                                                                                                                                                               15
                                                  CAN C                                                                                               BU                                                                                                  A2                11
                                                                                      L2                               15
                                                                                                                                                                                                                                                               15           28                                       73             28
      158
                                                  70 71 72                                                             6                              BN
                                                                                                                       45                             BK
                                          70               71 72
                                                                                                                                                                                                                    BN
                                                                                                                                                                                                              (2,5@)
                                                                                      Q1                                             CPA box                                                                                                                                                                                                                                                                                                           Y6                              Y8                             Y10                              Y12
                                                                                                                                                                                                                                                                                                                                                                                                   Y2                     Y4
                                                                                                                                     connector
29
                                                                                                                                                                                                          15
                                                                                                                                                                                                          115
                                                                                                                                                                                                                                                                                                                     28
                                                                                                                                                                                                                                                                                                                                                  128
                                                                                                                                                                                                                              YE
                                                                                                                                                                                                                                                                                                                                                                       50/51                                                          Rod Adder
                                                                                                                                7 G 1,5@                                                                                                                                                                                                                               WH/GN                                                                                            Rod Adder                     Centralizer                  Carousel
                                                                                                                                HO7- RNF                                                        0 6 15 15 15                 29 43 45                                                                                      28                                 128                      Feed Anchoring        Feed Tilting in          Clamp Opening
                                                                                                                                                                                                                                                                                                                                                                                                                                                                        swing out                     Closing                      Rotation Out
                                                                                                                                                                                                                                                                                                                                              (2,5@)
                                                                                                                                                                                                                                                                                                                           FU3                          FU4            FU5
                                                                                                                                                                                                                                                                                                                (2,5@)
                                                                                                                                                                                                                                                                                                                                                                                       Fwd
                                                  6                       5          4              3           2               1
                GND
                                                                                                                                     boom
                                                                                                                                     connector                                                                                                                                                               5A                          5A                     5A
                                                                                                                            7 G 1,5@
                                                                                                                                                                                                                                                                                                                                     45
                                                                                                                            HO7- RNF
                                                                                                                                                                                                                                                                                                                                                                                                                                                                          9
                                                                                                                                                                                                                                                                                                                                                                                                                         30
                                                                                                                                                                                                                                                                                                                                                                                                                                  2
                                                                                                                                                                                                                                                                                                                                                                                                                                       16
                                                                                                                                                                                                                                                                                                                                                                                                                                                              37
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           23
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 32
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          4
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    18
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  31
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 3
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      17
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    5
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              19
                GND
                                                                                           E/S
                                                                                                        - BAT
                                                                                                                    +BAT
                                                                                                                                                                                                                                                          42
                                  70                              71          72           6            15           45
                                                                                                                                                                                                                                                                                        29
                                                                                                                                                                                                                                                (2,5@)
                                                                                                                                                                          For Worshop
                                                                                                                                                                          Service
                                              6                                                                                                                           Only
                                                                                                                                                      48                                                                                                                                                                                                                                                   3 x 0,34@
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    Z9
                                                                                                                                                                                                                          20
                                                                                                                                                                                                                                                                    21
                                                                                                                                                                                                                                                                                                     34
                                                                                                                                                                                                                                                                                                                                          35
                                                                                                                                                                                                                                                                                                                                                                         22
                                                                                                                                                                                                                                                                                                                                                                                                   36
                        BP1                                                                                                                                          Ra                                                                                                                                                                                                                                    LIYCY
                                                                       A1                                                     14          14
                                                                                                                                                                                                                                                                                                                                                                                                           Shielded
                                                                              KS1        KS2                                  KS1               KS2                                                         GN                    BN              WH                                                                                                                                                       2,7 m
                                                                                                                                                                                                                                                                                                                                                                                                                                                       Z1                                            Z3                                                Z5                                                                    Z7
                                                                       A2                           15                        11          11
                                                                                                                                                      49
                                                                                                                                                                     Rb                                                                                                                                                                                                                                                                                                                                                                                                                                                                              FEED
                                            60                                                                       60                                                                                      +           S        0                                                                                                                                                                                                           DRILL                                             CCW                                      DUST                                                                                                        PRESSURE
                                                                                                                                                      2 x 1@
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                ROTATION                                                                                                   FWD
                                                                                                                                                      HO7- RNF                                               3           2        1                                                                                                                                                                                                                                                                                                      COLLECTOR                                                                                                    Z9 solenoid connector
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           FEED
                                                                                            S1                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        without led
                                                                                                                                                           R1 - R2                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    without suppression
                                                                                                                                                           See Excavator control
                                                                                    47 1,5@                                                                adaptation leaflet                                            P                                          P                                P                                    T                              P                         P
                                                                                            FU1                                                            Switch used to pilot                                               U                                         U                                U                                    U                              U                         U
                                                                                                                                                           excavator hydraulic.
                                                                                              10 A                                                                                                                      A1                                       R1                                  R2                              LP                              AIR FLOW SAFETY        AIR FLOW SAFETY                                            Z2                                            Z4                                                Z6                                                                    Z8
                                                                                                                                                                                                                       FEED                                    ROTATION                           PERCUSSION                     TEMPERATURE                               IN                    OUT
                        3 G 1,5@                                          15        46
                        HO7- RNF
                                                                                                                                                                                                                                                                                                                                                                                                                                                  HP                                            CW                                         NOT USED                                                        REV
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                ROTATION                                                                                                   FEED
                                                                                                                                                                                                                                                                                                                                                        All cables section = 0,75 @ otherwise specified.
                                                                      BU
                                                                                BN
                                                      GND
                                                                                                                                                                                                                                                                                                                                                        USB cables 12- 13, CAN- B- H and CAN- B- L cables crossed and shielded
                                                                                                                                                                                                                                                                                                                                                        Sensors cables shielded
                                                                                                 24 V and 0V to be connected as close as possible
                                                                                                 with the excavator battery.
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Controller Kit
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Table of contents
II Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
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5M
The pre alert zone allows the operator to be warned of its closeness with the zone of alert activating the blocking
of the functions of the machine.
Once the blocking mode is activated, the return in the normal mode can only be made if the operator proceeds
to a restart according to the procedure of starting up.
The machine comes with 2 badges = 1 for the operator and 1 for spare.
WARNING: Each badge is identified with his frequency No. (8 or 40). Do not use 2 badges with same
frequency on the same machine.
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  II Warning
  READ ALL INSTRUCTIONS carefully and completely before using the handheld SA- TX1.
III Precautions
  WARNING ! NEVER use battery packs or chargers not recommended by PST which may cause
  poor performance and void the warranty of the handheld.
  NOTE: Keep the battery terminals clean. It is recommended to clean the battery terminals
  once a week.
  AVOID using or exposing the handheld in direct sunlight or in a place where the temperature is
  below - 20 ° C or above 55 ° C.
  NEVER modify the handheld for whatever reason. The warranty does not cover problems due to
  portable unauthorized modification.
  WARNING ! The housing of the portable SA- TX1 is waterproof IP67 (immersion in 1 meter deep for
  30 minutes). However, the sealing of the portable can not be guaranteed after a fall due, among
  others, cracking of the housing or damage to the seal which may result.
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        Misuse of Lithium- Ion has the following risks: smoke, fire or bursting of the battery.
        Improper use can also damage the battery or degrade performance.
  WARNING: There is a risk of explosion ifn the battery is replaced by an incorrect battery
  type.
Use exclusively charge the battery pack specified by PST with portable chargers or PST
  DANGER ! NEVER charge the battery pack in a place where the temperature is extremely high,
  for example near a fire or stove, in direct sunlight or in a car in summer. In such an environment,
  the load is automatically interrupted by the internal circuit safety or battery protection.
  DANGER ! NEVER load or leave the battery in the battery charger beyond the period specified
  load. If the battery is not fully charged at the end of the specified time, discontinue charging
  and remove the battery from the charger. Continued charging beyond the time indicated may
  cause fire, overheating or bursting battery.
  DANGER ! NEVER insert a wet or dry portable (battery attached to the camera) into the
  charger to corrode the battery charger terminals or damage the charger. The charger is not
  waterproof.
  CAUTION: DO NOT charge the battery outside the specified temperature range:
  BC- BC- 119NSA and 121NSA (10 ° C to 40 ° C). PST recommends charging the battery at
  + 20 ° C. The battery may heat up or explode if charged in an ambient temperature outside
  the range indicated. In addition, battery performance and lifespan can find reduced.
  SURE to place the portable charger in the socket in the right direction.
  The LED light ”Charging” should light.
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           Function: a receiver continuously transmits the destination radio signal to calculate the
           distance from the machine.
           Main Specifications:
           D Battery life > 12 h
           D Waterproofing and water IP- 67 dust
           D ”inhibition driver”
           D Vibration and LED light Information
           D Permanent Autotest
           D Power supply: Li- ion battery 3.7 V / 2.6 Ah
           D Compact size: 130 x 60 x 30 mm / Weight: 230 g
           D Charging system: individual portable charger or charger 6
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Statusindikasjoner Beskrivelse
Full
         Charge
                         4 to 6 hours are necessary to reload the battery (depending on
                         battery level at load start). Autotest function operative.
         Full
Full
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   Full
                                                              - If the problem persists, contact
                                                              your certified distributor.
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                                                                              45°
                                                                              maxi
 4. Check that the electronic card is well positioned inside the housing.
 5. Check that the openings on the yellow cover allow to see the 4 led
on the electronic card.
 6. Put back the yellow cover on the housing.
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1 DUST COLLECTOR
                                                                           6              1      Pick Up Hood
                                                                                          2      Suction Hose
                                                                                          3      Rubber Dump Valve
                                                                           5              4      Bottom Housing
                                                                                          5      Filter Elements
                                                                                          6      Fan
                                                                            4             7      Hydraulic Motor
                          3
                                                                           1
Fig.1
A. - FILTER ELEMENTS
If you are drilling in a type of rock that produces dust instead of larger chips, the filters need to be cleaned at
shorter intervals. If there is water in the drill hole, the dust will turn into mud that sticks to the filter surface and the
automatic cleaning cycle is not sufficient.
                     IMPORTANT
         AVOID DAMAGE TO DUST COLLECTOR
 Water within the dust collector can cause the filters
 to become clogged with mud reducing the dust
 suction efficiency to zero. Dry and clean the filters
 if they become clogged.
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The solution is to dry out the filters by disconnecting the suction hose from the pick up hood and let the fan work
for 5- 10 min. After drying, the filters can be cleaned using the automatic cleaning cycle.
Even with regular cleaning, the filter elements will need to be replaced over time. This time interval will vary
depending on the type of rock that is being drilled.
                   IMPORTANT
                  AVOID FAN DAMAGE
  Change filter element(s) immediately if dust is
  exiting through the dust collector fan. Dust exiting
  through the fan indicates a damaged filter ele-
  ment(s). Continuing to operate with a damaged
  filter element(s) will cause decreased fan life.
                       WARNING
            PRESSURIZED AIR CAN CAUSE
             DEATH OR SERIOUS INJURY
Shut off air compressor and release any remaining
pressure in the air lines prior to service.
An assistant may be required when removing or installing the dust collector bottom housing.
Remove retaining pin (Item 1) and release mounting latches (Item 2).
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                       WARNING
          AVOID DEATH OR SERIOUS INJURY
Be careful when removing or installing parts which
have spring tension. Wear safety glasses or goggles.
Failure to obey warnings can cause death or injury.
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Use special tool (Item 1) included with dust collector to unscrew filter(s) from the housing.
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1      MOUNTING
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Hydraulic Connections
1 2
                                                    3
                                                        Motor Ports:
                                                        A is Out (Return)
                                                        B is In (Pressure)
                                                        NOTE: If hydraulic hoses are reversed
                                                        the dust collector will not work properly.
                                     4
                                                        1     Pump
                                                        2     Safety Valve / On- Off Valve
                                                        3     Fan Motor
                                     5
                                         Fig.2          4     Excavator Hydraulic Filter
                                                        5     Tank
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Inspection, Maintenance and Adjustments
These maintenance intervals only cover the routine operation and scheduled maintenance tasks to be
completed by the operator or maintenance staff. Major overhauls are outside the scope of this section and
should be completed by an authorized MONTABERT service department.
Lubrication
Washing
Visual inspection
Level
Check torque
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Maintenance Safety
                                                WARNING
                                   AVOID DEATH OR SERIOUS INJURY
Instructions are necessary before operating or servicing machine. Read and understand the Operation
& Maintenance Manual and signs (decals) on machine and attachment. Follow warnings and instruc-
tions in the manuals when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury
or death.
Some maintenance procedures will require the need of a second person to make adjustments on the CPA with the
machine and CPA operating.
                IMPORTANT
 Make sure any hand signals being used are
 understood.
When it is required to have a second person near the CPA during maintenance, do the following:
•Always have an operator in the operator’s seat.
•Maintain visual contact between the operator and the service person.
•Establish a communication plan such as hand signals and ensure both clearly understand the signals.
•Advise the service person on the use and operation of the emergency stop wire on the CPA.
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DUST COLLECTOR DAILY MAINTE-
NANCE
1.     Start air compressor and open valves to supply air to
       dust collector.
IMPORTANT 2
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DUST COLLECTOR
TROUBLESHOOTING
If the dust collector performance is inadequate, check the
following:
WARNING
The access to the top is possible only after removal of 2 safety padlocks.
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4.      SOLENOID VALVES FOR FILTER CLEANING
                     IMPORTANT
     When opening filter housing from bottom section,
            follow instructions on page 177.
        Inspect the clean air chamber and clean any dust which
        can fall down inside the clean filters. If necessary, clean fil-
        ter housing and bottom section.
        6.1. Inspect if filters are clogged. If filters will not clean
               out, replace.
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7. FAN
8. HYDRAULIC MOTOR
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LOWER FILTER HOUSING SEAL
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Torque Specifications
Be very careful not to mix metric with US fasteners.
Metric threads
Tightening torque depends of the grade of the screw. All the hexagonal head screws are of 8.8 class; most of socket
head screw are of 12.9 class.
The screw class is stamped on the head.
Class 8.8
  Dia              Wrench (mm)                         Allen key (mm)                  Torque ft- lb (N.m)
     M5                   8                                   4                               4.4 (6)
     M6                  10                                   5                              7.4 (10)
     M8                  13                                   6                             17.7 (24)
  M10                    17                                   8                             34.7 (47)
  M12                    19                                  10                             59.7 (81)
  M16                    24                                  14                            143.8 (195)
  M20                    30                                  17                            272.9 (370)
  M24                    36                                  19                            472.0 (640)
  M30                    46                                  22                           936.7 (1270)
  M36                    55                                  27                           1666.9 (2260)
Class 12.9
  Dia              Wrench (mm)                         Allen key (mm)                  Torque ft- lb (N.m)
     M5                   8                                   4                              7.4 (10)
     M6                  10                                   5                             12.5 (17)
     M8                  13                                   6                             29.5 (40)
  M10                    17                                   8                             59.0 (80)
  M12                    19                                  10                             99.6 (135)
  M16                    24                                  14                            243.4 (330)
  M20                    30                                  17                            457.3 (620)
  M24                    36                                  19                           811.3 (1100)
  M30                    46                                  22                           1475.1 (2000)
  M36                    55                                  27                           2802.7 (3800)
UNC threads
  Dia               Wrench (in)                        Allen key (in)                  Torque ft- lb (N.m)
1/2“                     3/4”                                3/8”                           47.9 (65)
5/8”                   15/16”                                1/2”                          110.6 (150)
3/4”                    1 1/8”                             9/16”                           206.5 (280)
1”                     1 5/16”                               7/8”                          479.4 (650)
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UNF threads
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Lubricants Specifications
The warranty will apply only if high quality lubricants are used according to the following specifications and under the
responsibility of your supplier.
HYDRAULIC CIRCUIT
    Oil ISO VG 46 with stabilized anti- wear additive
   Specifications :
         Viscosity at 104° F (40° C): 32 cSt (28.8 < viscosity < 35.2)
PNEUMATIC CIRCUIT
   Anti wear oils for pneumatic equipment
         ISO VG 46
   Performances :
         film resistance
         reinforced anti- wear
         anti- corrosion
         adhesiveness
   Specifications :
         Viscosity index > 100
GREASE
   Lithium complex soap, NLGI Grade 2, temp range - 22 to +320° F (- 30 to +160° C) based multipurpose
   lubricating grease for long term lubrication.
GREASE FOR ROD THREAD
   86617222 - Grease (EM25) 12 cartridges.
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                    WARNING
         AVOID DEATH OR SERIOUS INJURY
Relieve hydraulic pressure in the auxiliary system, see
the machine’s Operation and Maintenance Manual.
Always wear proper eye protection and safety equip-
ment when working with hydraulic systems.
HP (Pressure line)
LP (Return line)
close
close
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 2. FLUSHING THE HYDRAULIC LINES
HP (Pressure line)
LP (Return line)
                                            open
open
Flow meter
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3. AUXILIARY CIRCUIT PRESSURE RELIEF VALVE SETTING
       L
        3480 psi
    (240 bar, 24 Mpa)
                        HP (Pressure line)
open
close
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  4. AUXILIARY CIRCUIT OIL FLOW SETTING
NOTE:      Identify and mark auxiliary hydraulic pressure
           and return lines before connecting, contact your
           machine’s distributor for the correct information
           or procedure.
Connect the hydraulic hoses using a flow meter (Figure 1).
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 5. AUXILIARY CIRCUIT OIL FLOW MEASUREMENT
HP (Pressure line)
LP (Return line)
                                                                            IMPORTANT
                                              open
                                                             Exceeding the maximum allowable flow
                                                             of 190 l/min (50 U.S. Gallon pr.min) will
                                                             damage internal components.
                   open
Flow meter
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6. HYDRAULIC SCHEMATIC
DRAIN
                       LP
                     (Return)
            HP
        (Pressure)
                                3480 psi
                            (240 bar, 24 Mpa)
T P
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7. FIXING CAP MOUNTING
                                      1 3/16 in
                                      (30 mm)
                                       273 ft lb
                                      (370 Nm)
                           15/16 in
                         (23,6 mm)
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8. CHECKING FOR INTERFERENCE
Swing the CPA through the entire working range, check there is no interference with any parts of the boom end.
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9. CONNECTING THE HYDRAULIC HOSES TO CPA
                                                                              3
                                                                              2
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10. CHECK THE HOSE LENGTH
Hoses must not be caught, tight or rub against the carrier boom in any position.
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USA
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                               Copyright 2017 Montabert. Any unauthorized use or copying of the contents or any part thereof is prohibited. Illustrations and photos in this brochure
                              may show equipment with optional extras. Nothing contained in this brochure is intended to extend any warranty or representation expressed or implied,
                              regarding the products described herein. Any such warranties or other terms and conditions of sale products shall be in accordance with Montabert’s
                              standard terms and conditions of sale for such products, which are available upon request. Specifications and machines can be modified at any time
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