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Calculation Notes HV & MV Cables

This document provides information on cable sizing calculations for medium voltage cables. It includes calculations for cable current carrying capacity based on transformer size, as well as short circuit ratings. Tables show derating factors and cable nomenclature codes. Guidelines are provided on routine and sample tests performed on cables during manufacturing.

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0% found this document useful (0 votes)
397 views49 pages

Calculation Notes HV & MV Cables

This document provides information on cable sizing calculations for medium voltage cables. It includes calculations for cable current carrying capacity based on transformer size, as well as short circuit ratings. Tables show derating factors and cable nomenclature codes. Guidelines are provided on routine and sample tests performed on cables during manufacturing.

Uploaded by

harrysaputra24
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CALCULATION NOTES

HV & MV CABLES
1. CABLE CURRENT CARRYING CAPACITY
• Misalkan 20/3.3 kV, 12.5 MVA transformer, direct
buried, 3 core XLPE, SWA, PVC, copper conductor cable.
• Arus pada 20 kV?
• Ifull-load = 12.5 × 106 / 1.73 × 20 × 103
• = 361 A >>>
• Kabel dipasang flat pada trench dengan jarak 0.45 m center
to center dengan ground temperature 20oC.
Flat pada trench dengan jarak 0.45 m – C2C
Ground temperature 20oC.
DAYA TR TEGANGAN (KV)
(MVA) 20 150 500
30 866.03 115.47
40 1154.70 153.96
60 230.94
500 1924.50 577.35
600
KABEL NOMENKLATUR
CODE DESCRIPTION
N MV cable according to DIN VDE 0276
A Aluminium (Al) conductor
[blank] Copper (Cu) conductor
2X Cross-linked polyethylene (XLPE) insulation
S Screen of copper wires and copper tape, helically wound
Screen of copper wires and copper tape over each individual core,
SE
helically wound
Y Polyvinyl Chloride (PVC) sheath
2Y Polyethylene (PE) sheath
(F)2Y Longitudinal water tightness with PE sheath
(FL)2Y Longitudinal and transversal water tightness with Al/PE sheath
0.97
DERATING FACTORS BASED ON IEC 60287

Flat pada trench dengan jarak 0.45 m – C2C


Ground temperature 20oC.
0.97
Flat pada trench dengan jarak 0.45 m – C2C
0.97
Flat pada trench dengan jarak 0.45 m – C2C
0.97
Flat pada trench dengan jarak 0.45 m – C2C
0.97
Flat pada trench dengan jarak 0.45 m – C2C
0.97
Flat pada trench dengan jarak 0.45 m – C2C
0.97
Flat pada trench dengan jarak 0.45 m – C2C
0.97 & 0.87
Flat pada trench dengan jarak 0.45 m – C2C
0.97 & 0.87
0.97 & 0.87

• Rating kabel setelah DERATING adalah:


• = 361/(0.97 x 0.87)
• = 427.78 A
2. SHORT CIRCUIT RATING
• Isc = K × A / √t
• Di mana:
• K – constant:
Value of k
Temperature
Material Conductor Material
Initial (°C) Final (°C) Copper Aluminium Steel
Thermoplastic 70°C (PVC)  70 160/140 115/103 76/78 42/37
Thermoplastic 90°C (PVC) 90 160/140 100/86 66/57 36/31
Thermosetting, 90°C (XLPE, EDR) 90 250 143 94 52
Thermosetting, 60°C (rubber) 60 200 141 93 51
Thermosetting, 85°C (rubber) 85 220 134 89 48
Thermosetting, 185°C (silicone rubber) 180 350 132 87 47
• A – Penampang kabel, 240 mm2 based on current carrying
capacity
• t – short circuit duration, untuk MV cable menggunakan 1
second
•Isc = 240 × 143 / √1 = 34.32 kA
PERHITUNGAN PENAMPANG KABEL
ISC x √t
S=
K
• S = Luas penampang dalam mm2
• ISC = Arus Hubung-Singkat dalam kA
• T = Fault clearing time (1 detik atau 3 detik)
Contoh
• Arus Hubung-Singkat (ISC) = 50 kA.
• Tripping time sistem 1 detik.
• Berapa ukuran kabel XLPE Aluminium dan XLPE Copper?
XLPE ALUMINIUM CABLE
• Dari formula di atas:
• S= (50× √1)/0.094
• = 531.91
• = 532 mm2.
• Dipilih kabel 3 core 630 mm2.
XLPE COPPER CABLE
• Dari formula di atas:
• S = (50× √1)/0.143
• = 349.65
• = 350 mm2.
• Dipilih kabel 3 core 350 mm2.
SHORT CIRCUIT CURRENT FOR XLPE CABLES
(COPPER CONDUCTOR)
SHORT CIRCUIT CURRENT FOR ALUMINIUM
CABLES (ALUMINIUM CONDUCTOR)
• https://www.ecmweb.com/nec/nec-guidelines-transformer-and-
transformer-feeder-protection
• 0.094 for XLPE insulated Aluminium cables, 0.143 for
XLPE insulated Copper cables
and 0.076 for PVC Insulated Aluminium cables.
Routine tests
• These non-destructive tests are normally carried out on all
lengths manufactured.
• Conductor resistivity
• Spark test on oversheath
• Voltage tests on sheath
• D.C. voltage test on oversheath
Sample tests
• These potentially destructive tests are normally carried out
on every production run.
• Examination of conductor and dimensions
• Hot set test for XLPE insulation
• Insulation and oversheath thickness
• Four hour voltage test
TYPE TESTS
• These destructive tests are normally carried out in addition
to the above tests on commencement of a particular cable
supply to validate its design.
• Electrical type tests including bending and heat cycle
• Non-electrical type tests including mechanical properties
after ageing and tests under fire conditions.
• Number of cores: generally one or three
Solid or stranded aluminium conductors: for applications requiring a lighter cable weight, also often more
economical due to lower aluminium prices.
Stranded copper conductors: for applications requiring a smaller overall diameter and higher transmitting
properties.
Bedding
Bonded or strippable out semi-conducting layer
Water tightness: longitudinal, longitudinal + quasi-radial, longitudinal + radial
Insulation layers (conductor screen, insulation and insulation screen): XLPE, which is more commonly used
for MV cables, or EPR which is more flexible and often better suited to marine and offshore applications.
Metallic screen: to nullify the electric field outside the MV cable. Concentric copper wire screens,
Aluminium foil laminate, or extruded lead alloy sheath.
Twisted three-core cable or triplex
Armouring: for mechanical protection. Aluminium wire armoured for single-core cables, Galvanised steel
wire armour, strip or tape.
Tapes: Separator tapes to facilitate peeling, water-swellable tapes to prevent water ingress, Conductive tape
for core binding.
Outer Sheath: compounds with various properties, tailored to the specific application's requirements,
including resistance to oils, greases, rodents, termites, UV and flame, as well as zero halogen emissions.
• https://electrical-engineering-portal.com/cable-sizing-transformer-
feeder#table-derating-factors

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