MARUTI INSPECTION STANDARD - PARTS
TYPE OF
VENDOR'S NAME VENDOR CODE ISSUE DATE PAGE
STANDARD
MIS AGRO ENGINEERING WORKS A 1 0 6 P ISSUE NO. 00 01 OF 05
MODEL XD PART
COVER BRAKE DISC DUST PART NUMBER 55321-65M10
BATCH CODE NO NAME
S. INSPECTION ITEM CRITERIA INSPECTION INSPECTION SAMPLING INSPECTION REMARKS
NO. METHOD TOOL PLAN STAGE
A APPEARANCE
BURR, CRACK, RUST, DAMAGE,
THINNING, WRINKLE, DUST,
Online Check /
a SCRATCHES, AIR BUBBLES, SHOULD NOT EXIST CHECK VISUAL 100%
PDI
BLUSTERS, LESS COATING
THICKNESS ETC
Online Check /
b "65M10" ID MARKING SHOULD BE VISIBLE CHECK VISUAL 100%
PDI
B DIMENSION
MEASURE VERNIER n = 1 per / Lot
D1 1ST DATUM HOLE Ø101.6 ± 0.15 FOA & LOA
PANEL n = 1 per Shift /
CHECK
CHECKER Lot
MEASURE VERNIER n = 1 per / Lot
1 DIMENSION 5.0 ± 0.50 FOA & LOA
PANEL n = 1 per Shift /
CHECK
CHECKER Lot
MEASURE VERNIER n = 1 per / Lot
DIMENSION
2 3.70 ± 0.30 FOA & LOA
(CONST)
PANEL n = 1 per Shift /
CHECK
CHECKER Lot
MEASURE VERNIER n = 1 per / Lot
3 DIMENSION 6.0 ± 0.5 FOA & LOA
PANEL n = 1 per Shift /
CHECK
CHECKER Lot
MEASURE VERNIER n = 1 per / Lot
4 DIMENSION 5.0 ± 0.50 FOA & LOA
PANEL n = 1 per Shift /
CHECK
CHECKER Lot
5 GAP POINTS (1-10) 3.0+0.5/-0.5 MEASURE
PANEL
CHECKER , n = 1 per Shift /
FOA & LOA
TAPER SCALE & Lot
SCALE
6 FLUSH POINTS (1-10) 0.0 ± 0.5 (1-10) MEASURE
C MATERIAL
SUPPLIER T.C. EACH LOT
COVER BRAKE DISC DUST
JSC270CC CHECK RAW
55321-65M10 3rd PARTY
a n=1 / YEAR MATERIAL
INSPECTION
RECEIPT
POINT
SHEET THICKNESS t=0.7±0.05 MEASURE n=1 / LOT
MICROMETER
MSIL DATE VENDOR DATE
APPROVED
CHECKED
PREPARED
REVISION MSIL VENDOR
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA 1
MARUTI INSPECTION STANDARD - PARTS
TYPE OF
VENDOR'S NAME VENDOR CODE ISSUE DATE PAGE
STANDARD
MIS AGRO ENGINEERING WORKS A 2 7 1 P ISSUE NO. 00 02 OF 07
MODEL X1 PART CROSSMEMBER COMP,
PART NUMBER 76510-79M00
BATCH CODE NO NAME PARTITION LWR
S. INSPECTION ITEM CRITERIA INSPECTION INSPECTION SAMPLING INSPECTION REMARKS
NO. METHOD TOOL PLAN STAGE
Ø 13.0 + 0.2 MEASURE VERNIER n = 1 per / Lot
BL=535.0±0.5 PANEL n = 1 per Shift /
H6 HOLE SIZE FOA & LOA
TL=3082.0±0.5 CHECK CHECKER Lot
WL=379.0±0.5 CMM n=1 / 6 month
12.0 X 13.0 + 0.2/-0.0 MEASURE VERNIER n = 1 per / Lot
BL=535.0±0.5 PANEL n = 1 per Shift /
S1 SLOT SIZE FOA & LOA
TL=3082.0±0.5 CHECK CHECKER Lot
WL=403.0±0.5 CMM n=1 / 6 month
12.0 X 13.0 + 0.2/-0.0 MEASURE VERNIER n = 1 per / Lot
S2 SLOT SIZE BL=535.0±0.5 PANEL n = 1 per Shift / FOA & LOA
TL=3082.0±0.5 CHECK CHECKER Lot
WL=403.0±0.5 CMM n=1 / 6 month
PANEL n = 1 per Shift /
1 C.D 24.0 ± 0.5 CHECK CHECKER Lot FOA & LOA
CMM n=1 / 6 month
PANEL n = 1 per Shift /
2 C.D 110.0 ± 0.5 CHECK CHECKER Lot FOA & LOA
CMM n=1 / 6 month
PANEL n = 1 per Shift /
3 C.D 139.0 ± 0.5 CHECK CHECKER Lot FOA & LOA
CMM n=1 / 6 month
PANEL n = 1 per Shift /
4 C.D 470.0 ± 0.5 CHECK CHECKER Lot FOA & LOA
CMM n=1 / 6 month
PANEL n = 1 per Shift /
5 C.D 18.3 ± 0.5 CHECK CHECKER Lot FOA & LOA
CMM n=1 / 6 month
GAP POINTS ON CROSS MEMBER
PARTITION LOWER(1-34), STAY,PARTITION
6 3.0+0.5/-0.5 MEASURE
MBR,R/L(1-14),
PATCH,PARTITION LWR X MBR NO.2(1-10)
PANEL
n = 1 per Shift /
CHECKER , TAPER FOA & LOA
Lot
SCALE & SCALE
FLUSH POINTS ON CROSS MEMBER
PARTITION LOWER(1-34), STAY,PARTITION 0.0 +1.0/-0.5 (1-34)
7 MEASURE
MBR,R/L(1-14), 0.0 ± 0.5 (1-14) (1-10)
PATCH,PARTITION LWR X MBR NO.2(1-10)
C MATERIAL
SUPPLIER T.C. EACH LOT
CROSSMEMBER PARTITION LWR
JSC590RN CHECK
PART NO. 76511-79M00
a 3rd PARTY INSPECTION n=1 / YEAR
POINT
SHEET THICKNESS t=1.2±0.07 MEASURE n=1 / LOT
MICROMETER
SUPPLIER T.C. EACH LOT
STAY, PARTITION MEMBER, R/L
JSC440WN CHECK
PART NO. 76512-79M00 / 76513-79M00
b 3rd PARTY INSPECTION n=1 / YEAR
POINT
SHEET THICKNESS t= 1.6 ± 0.11 MEASURE n=1 / LOT RAW
MICROMETER
MATERIAL
SUPPLIER T.C. EACH LOT RECEIPT
PATCH, PARTITION LWR X MBR
JSH270CN-P CHECK
PART NO.76514-79M00
c 3rd PARTY INSPECTION n=1 / YEAR
POINT
SHEET THICKNESS t= 2.0 ±0.17 MEASURE n=1 / LOT
MICROMETER
SUPPLIER T.C. EACH LOT
PATCH, PARTITION LWR X MBR NO.2
JSC270CN CHECK
PART NO.76515-79M00
d 3rd PARTY INSPECTION n=1 / YEAR
POINT
SHEET THICKNESS t= 1.6 ± 0.11 MEASURE n=1 / LOT
MICROMETER
MSIL DATE VENDOR DATE
APPROVED
CHECKED
MSIL VENDOR PREPARED
REVISION
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A QA/QA 1
MARUTI INSPECTION STANDARD - PARTS
TYPE OF
VENDOR'S NAME VENDOR CODE ISSUE DATE PAGE
STANDARD
MIS AGRO ENGINEERING WORKS A 1 0 6 P ISSUE NO. 00 02 OF 05
MODEL XD PART
COVER BRAKE DISC DUST PART NUMBER 55321-65M10
BATCH CODE NO NAME
S. INSPECTION ITEM CRITERIA INSPECTION INSPECTION SAMPLING INSPECTION REMARKS
NO. METHOD TOOL PLAN STAGE
D PERFORMANCE
MAX 20% OF THE POINT n=1 Online
1 THINNING MEASURE
SHEET THICKNESS MICROMETER SHIFT Check / PDI
COATING THICKNESS ONLINE
2
(0198C)
40 µ Min MEASURE THICKNESS TESTER n=5/lot CHECK
NO RED RUST IN 720
3 SALT SPRAY TEST
HRS
TEST OUT SIDE LAB n=1/6 MONTH FINAL
Pb,Cd,Hg,Cr6+,SIO4
SHOULD BE
4 ELV COMPLAINCE
PRESENT WITHIN
TEST OUT SIDE LAB n=1/6 MONTH FINAL
PERMISSIBLE LIMIT.
BOM
Raw Material
PART NAME PART NUMBER Raw Material Processed RAW MATERIAL SOURCE
Specification
COVER BRAKE JSC270CC T=0.7±
55321M65M10 0.5
JSC270CC T=0.7± 0.5 M/sTATA STEEL
DISC DUST
MSIL DATE VENDOR DATE
APPROVED
CHECKED
MSIL VENDOR PREPARED
REVISION
DATE DESCRIPTION MODIFIED BY
NUMBER APPROVED BY
FORM NO. : QA-001-A
QA/QA 1
