BATTERY FORKLIFT TRUCK MAINTENANCE RECORD CHECKLIST
CHECKER
CLIENT NAME ADDRESS VEHICLE ADMINISTRATOR DATE SIGNATURE
MODEL SERIAL NUMBER HR. METER TRAVEL DISTANCE
Hr Km
RESULT
CLASSIFICATION CHECK ITEM NO DESCRIPTION OF CHECK CHECK METHOD
GOOD
Visual check,
Looseness of each bolt, nut, lubrication fat and oil, crack, palpation, wrench
Truck Appearance General 1 distortion etc.
Overhead guard, Visual check,
backrest 2 Looseness of mounting bolt, crack, deformation, damage palpation, wrench
Operation,
Key Switch 3 Actuation confirmation auscultation
Display 4 Display condition Visual check
Contact's looseness, damage, wear, actuation,, looseness of Visual check,
Electric Device Contactor 5 mounting bolt palpation, wrench
Visual check,
Fuse 6 Looseness of mounting bolt & nut, capacity advisability palpation, wrench
Visual check,
Wiring 7 Looseness, damage, clamping condition palpation, wrench
Visual check, specific
Electrolyte 8 Liquid volume, electrolyte specific gravity meter
Battery Visual check,
Terminal plug 9 Looseness, damage palpation, wrench
Charging outlet, Visual check,
Battery Charger plug, cord 10 Damage, rough & looseness of terminal, cord damage palpation, wrench
Operation,
Magnet Switch 11 Actuating condition, abnormal noise auscultation
Operation, stop
Timer 12 Functional confirmation watch
Accelerator,
hydraulic lever, Operation,
Micro Switch brake 13 Actuation confirmation auscultation
Rotational state, brush wear, abnormal noise, abnormal odor,
Traction Motor 14 looseness of terminal Operational, visual
Rotational state, brush wear, abnormal noise, abnormal odor, check, palpation,
Motor
Hydraulic Motor 15 looseness of terminal smell diagnosis,
Power Steering Rotational state, brush wear, rough contact surface, wrench etc.
MotorCPU, 16 abnormal noise, abnormal odor
Travelling
Loading
Power CPU
Steering 17 Chopper function confirmation Operations
Controller
CPU 18 Chopper function confirmation Operations
Visual check, scale,
Steering Wheel 19 Wheel play, looseness, ricketiness palpation
Steering
Visual check,
Steering Linkage 20 Looseness, ricktiness palpation
Visual check, air
Rear Tire (drive Looseness of nut and bolt, air pressure, wear, crack, damage, gauge, scale, torque,
wheel) 21 pinching of metal piece, etc wrench
Rear Tire (caster
Tire wheel) Visual check, scale
22 Wear, crack, damage, pinching of metal piece, etc.
Visual check, air
Front Tire (Load Looseness of bolt and nut, air pressure, wear, crack, damage, gauge, scale, torque,
Wheel) 23 pinching of metal piece, etc. wrench
Operation, visual
Driving device Drive grear case 24 Oil quantity, abnormal noise, leakage check, auscultation
Visual check, scale,
Brake disc, pad 25 Pad wear, cam wear, drag operation
Deadman's Pedal height, actuation & wear, looseness of mounting bolt, Visual check, wrench,
brake 26 brake applying condition tape measure
Braking device Parking brake Operation, spring
lever 27 Pulling force, brake applying condition balancer
Brake oil 28 Oil level, uncleanliness, leakage Visual check
Rear Type Visual check, wrench,
suspension 29 Crack, damage, deformation, looseness of mounting bolt etc.
Visual check,
Control Linkage Rear Crack, damage, bending, ricketiness,boot's crack, looseness & palpation, wrench
Axle Rods, arms 30 drop out of bolt etc.
Wheel bearing, king pin's ricketiness, abnormal noise, crack,
Knuckle 31 damage ent for reach
Locking pin, portion's deformation, crack & wear, fork's wear,
Fork 32 step and bending. Fork up opening welded portion. visual check, scale
Mast, Straddle Mast's deformation, crack and damage, roller's wear & visual check,
leg 33 ricketiness, pin portion's crack palpation
visual check,
Mast support portion's ricketiness, looseness of cap mounting operation, wrench
Lift Bracket 34 bolt etc.
Loading Device
Bracket deformation, crack & damage, roller's wear & visual check,
35 ricketiness, pin portion's crack palpation
Chain's tension, stretching, crack, deformation & damage, visual check,
Chain, chain palpation, gauge
36 corrosion visual check,
wheel
37 Mounting
Wheel's deformation,
condition todamage & ricketiness
main unit, looseness crack, palpation
Attachment deformation, damage, wear, actuation abnormal noise of bolt visual check, wrench
device 38 & nut of each portion etc.
hydraulic Oil visual check,
tank, filter 39 Tank Oil, leakage, oil quantity, uncleaness & damage palpation
Visual check,
Piping / Main Crack, damage, aging, twisting, oil leakage, mounting palpation, wrench
unit, att. 40 condition, looseness of bolt and nut etc.
visual check,
operation,
Oil leakage, abnormal vibration, abnormal noise, abnormal auscultation,
Hydraulic pump 41 heat generation palpation.
visual check,
Actuation, oil leakage, dent, crack, bending, scratch, operation, wrench
hydraulic Power Unit
Cylinder / lift, tilt 42 looseness of mounting bolt etc.
visual check,
Cylinder / reach Actuation, oil leakage, dent, crack, bending, scratch, operation, wrench
att. 43 looseness of mounting bolt etc.
visual check,
Directional operation, wrench
Control Valve 44 Actuation, oil leakage, losse mounting bolt etc.
visual check,
operation,
Solenoid- Actuation, abnormal noise, abnormal heat generation, oil auscultation,
operated valve 45 leakage palpation.
Alarm unit
(horn), back Operation,
buzzer etc. 46 Signaling condition auscultation
Accessory
Headlight, Operation, visual
blinker 47 Actuation confirmation, mounting condition check, auscultation
Lubricating condition, actuation of automatic lubricating visual check,
Lubricating Oil 48 device operation
visual check,
Generalization operation,
Comprehensive auscultation,
exam 49 Function of each device (travelling and operation tests) palpation.
FAVORABLE REPLACEMENT REPAIR ADJUSTMENT TIGHTING CLEANING LUBRICATING OR WATER REFILL
V X Δ A T C L
SERVICE TECHNICIAN DATE CUSTOMER NAME DATE
SIGNATURE OVER PRINTED NAME SIGNATURE OVER PRINTED NAME
CHECKER
SIGNATURE
VEL DISTANCE
Km
RESULT
NO G00D
N/A
ˉ
DATE
ED NAME
