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Transformer Production Process Overview

The document provides information on the production processes and capacities of different sections of a transformer manufacturing plant. It lists the number of machines and workers, production times and outputs for each step, including paper slitting, winding, core assembly, insulation, baking, testing and more. Overall it aims to convey the manufacturing workflow and capacities across the various sections involved in transformer production.

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nabeel
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92 views5 pages

Transformer Production Process Overview

The document provides information on the production processes and capacities of different sections of a transformer manufacturing plant. It lists the number of machines and workers, production times and outputs for each step, including paper slitting, winding, core assembly, insulation, baking, testing and more. Overall it aims to convey the manufacturing workflow and capacities across the various sections involved in transformer production.

Uploaded by

nabeel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Winding Section

 Paper Slitting:
No of Machine No Of Workers Production
3- Automatic 2 As per demand
1- Manual 1 As per demand

 L.V Winding:
No of machine No of workers Production
13 2 per machine 7 L.V per machine

 H.V Winding:
No of machine No of Workers Production
35 1 per machine 7 H.V per machine

 BCT(L.V,H.V):
No of machines No of worker Production
6 3-4 Depend on the production of
L.V and H.V.

 Storage Area:
Storage is depent on the production of L.V and H.V winding.
Core Section

 Silicon Steel Sheet:


Sipply of silicon steel sheet is from store and as per demand.

 Slitting of coils:
No of machine No of worker Production
1-automatic 3 4 sheets

 Laminated Cutting 1 degree:


NO of machine No of worker Production
20-Manual 20 6000 per shift of 1 machine
2-Automatic 3-per machine 8000-20000 per machine or
per shift depend on demand.

 Laminated Cutting 2 degree:


No of machine No of worker Production
9 9 3500-4000 per machine.

 Nothing:
No of machine No of worker Production
9 9 5000 per machine
Assembly Section
 Stack:
Stack from windind and core section.

 Core Coil Assembly:


No of worker Time taken
2 630 kva (8 hour)
50 (1 hour)
Production 2.5 per worker
5 total

 Insulating Cutting:
2 worker.

 Tap Changer Assembly:


Production Time taken
100kva (7 pcs) 30 min

 H.T/L.V Connection:
No of worker Time Taken Production
1 80min 4 pcs
25kva 6pcs
 BCT:
Production: 40-50 average.

 Copper Plate Cutting:


No of Workers Time taken Production
1 1 hour 50-60

 Baking:
No of Worker Time taken Production
2 45 min 80

 Pre Tanking:
No Worker Time Taken Production
1 30min 12-14

 ACT:
No of Worker Production
2 Depend on demand.

 Tanking:
No of Worker Time Taken Production
3 15-20min (1pcs) 100
 Oil Filling:
Time Taken Production
1 hour 100kva (6pcs)
200kva (6pcs)
25kva (8pcs)
50kva (8pcs)
10kva (8pcs)

 Resting:
5 workers.

 Electric Testing:
No of Worker Time Taken
18 30 min

 IR & PD section:
Time Taken: 10-12 hours.

 Dispatch:
Depends on demand.

Thanks

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