fiquid molten vmelal 4
Pesved inte tee casting cavity cohope phape (fh
Baws a, tual of shape ct Rajtiag fo be produced
pBlow
OUI AL in Boldly, af Fes Rolidificater tx caylmg coil
Capa t,o procou in cohich
tak
vee:
ee eet by breaking tn amou\ a
ase
| por Cope
|
2 of
A
enwily
at fe drag -
pattern making
mald & core waking i
3 pouring & solid fications) 4) Spi, Cast
| of
£ petting | ra
fr aurapeclion a
patlers ip He veplica of casbmg to be
means anot phope i te pari se wenioaKy
as Hk phope of calimy to be producid : Bab de
fem tp diftevamt from pine of Cay tag -
vo du cal
proce
pica
ri
eof pat
Sige £ Lowa
patton Sige coy ling Size F Aktowan ce,Se
perch ewe thing)
: \ shriniage able wore
2» Machining u
3. Drage
Aa Shales "
: 5. Orpborlion
¥+ Shrinkage allowance -
prev
p70 Bold Hin pols diticablsos of anortess metot WO
= qe fay
F magen, pouring Howes ot motte metal yn fe
? cavity must be greet’ thems qneliamg pent Hes
: f= MP 4 150 te 200C- poe
; aie per pat Ten
Per a 1694 + WS0be200} = too'e ,
pr = 60% (ise tooo) = Soo 7 AR .
Pororing kuu pe, (4) 4
4 oO i
ey |s Liqenis phankage
_ fretaing bane, (L)
-eoolim 4 Leu® 4
freeaing tau Co)
teokkeg te" calid shyiwtage
ati Zz
proces rmag eatet tm pli king
faky place in font @ ptagt yy
shrinkage [aking plat ™
ar Solid — phyvin tage~ Geraue Lequay ant abeoony: mea In leery A volume
\squrd phn ages oi’. aluca ey, Rechcdas 9° pes onto]
veluene,
~» The laud shai nkage av
provideng, ri peg Caxteong precy
Rs pv
[==]
FFL
- Y
AVE
+ out of au Hu wuital wed tm mamufarbacng,
Alam micn (As) ip +. Ove toh ch ip having hig heat liquid
__————__
thritbage. * during costimg of At, it op xvequexed fo ©©
Cavaent Bige of the viperwp-
— ———— ee ee
——
IPSS 35°C Laud Shrintage 3
1 : Seid sheontage !
1-4> ££
A= Co-efficiemt of Umea, thermos Crp ria
/. *
af Usp, Com eens ay 4 v
AT = me in lamer,
. solid
yeducteo
ths
tig ne
Tn room kemep |
» whakver Shrnkeges gu taking pee in solid phat
cual be comperralid by providivg Slrembage oars ess
mm pu pattern—— oun duct &
: ; crt Mee
\ Frowy 4c above Ahyinkage abhowam Cy pot nthe 0 {
J Fae Cam gy One
‘ yee gin 4
ae Pest om dimemiiay of Cam povewd fee { t
na it
Yovy, dtaupy, z é aslo wom
4 eye ghvinkog a
becacue « dh tt scully wy Cale “ rom [too ory
; ra wn
Yerolly provi ded a J. OEA dimes iow)
Se” whe ee
,
1, coytamg PrOCY
allows ce
tak r
die wie
=) Becacue Selid Abnnterg® o
Corres pom dimg me =
TR having Highest a;
at Solid phyin kage
Yeq uve lavgept Aan oul
n ! .
it highest for braxa! (= 28 pro [wre |
dy por # admigkali ty * Wied wees gers [urn rok C-
anna brane | Ini ghest sohd phi nieag® allLowanr
tee eee 8+ 00001 H%/ m°C.
plabnum ayridtom =) x=-0 pon] oe
hapncoutiings, ate Mesin RAE
mntage: PU
LAGE j
5 out of ath Me meta Grey CL ha, —Ve shrine #
‘ Ue
Coolmg & malaria from f€-r be RT iniplead of *e
ercounyg,
th dimumiong, HAL dimevuitom of Casimg coll be Bmer "a
S.-C 9s 2h Kies we, Gray cn | withy S- fre. ce ee
aéicex
Ratio = vol, of pattern
Vol et Cay Gu 5
@ = Oo L206 w OF K (00 KH O-OU KIO '
cn. = et eA a
= ogy
~y from te above phron bag TL, in alteewaner providd |
tov compensa ing phy yn tage faking place dum ng cooling,
ma kyjed
“+ a ST kT omy pod otal
shvin kage vt owy “solid chrinksa’
ad~) yh beth Lid ees lid slhyvin ba ys foge Hiss hug heart
Yor the alec t
() Mae hing Ng AMowow te
the etla dimewton provi did on cay lm
AAA iL whl be vomoved {rom the Ccaiiimg b machiming
after the casbyg proceu Com ple led 5 p Corks d jae hming¢
OU nw0. CL.
<5) Mee Ted oe Caled com ponem 4 ewit| have
~fini bh, but tn most 99 applic eve
ae makrial which if having good g-F-
TO gt good SF mach
el anu $ bx AVA
poor Kuvfat
to hava
ved
ry 1B com pula
\
To do machinima operation cron Wares uy
mm th Component
® lo
Volo te tn slhymkage Lakong plac due
3 To accomdel
Yanrakion iy TOOM lean pena Henk.
— Machining atlowan speci fied aA
—y Ap the Coevmnipriaacs' by of Cayley sh wares ng
atleoomca abio ha, to be mer ea ped
3 Oub of 5 eowamces Shrinkage os machining
ant “faleit 04 Meijer A Lecloun ts conic 18 Indluscing
;
™ mm | ade ‘
noe Kaavey
on WOM
cdemewjravy of pat levn,
eq~ ° cay eaten ip cay kd bg i=s00 ™™,
S-A-ap , MA sd mom ik
@) L = foxx 500 1 cen» 504 @
D> 300 my with
Di
‘ = = r Q& ~
ps with SA ue $00 7 ZB xsoo = 510 m9
0 = Tagg 4 B24 k300 = See O™)
(00
p.5 with SAt MA s
L + 5lo +a4Q © SIF
se 92306 taxa = 310’ EE
\ Dy nt Allow —
YAM Ce
t
boat pang ace a patho hte
alin e making ve
élimed heitedhiets 4 1
ay”) The > ey iK called © Ovatt akho aoam CL,
wadt
pa tle af AwLowamce iA provided for couy cammovot of
VN
from — the moud SA
down Bex ne 4
core
| ~
prage =| teat 5 Exlernat
—) without tte a be ae
ip comm previpion ot Acai aqnl fot pee Swine
d ee cer ayryouitid eet al a tmback (6 eatin
how Mineo ey covenge *T seal
bin et lew & Mould ,
ta high- ; '
a Wily tae provsion ot dratt atho, goon YU
ammount symnmedia ely ©
d, Umer i
pattern rR lidtd by Bowmen «ese
qce 1p doce bby pattern gw moult
no downags wort) be occeumg *
pothe py ROUTLA mond
ynould:
swe te pan nade by tte
cont, mente poly nhs path me
cate, glisczen 13 eibe provides ~
a oat ater nig kung
u be Neakd above too"
qu xegore exten ih
wring gna terials
wie, dann it ne
dan pate
Hae mocld
par mould,
so thet
sj Im oe
alon eoith tue pation wo,
comucy kd into iad COAKs
ps form A lequi'd
\B vequi red
coold bo frum P of
Lae mould At er
vn akm New he Fo
wat us
wemmoved — in
. Hence no dyatt
card f hg te Hg ip frxpt
ater omd make
rave tHe path)
"7
atlo Wom Ce
-Fote-8
2 m™
weit qa
|
maler9 ould ,.|
Oy” A errr oud a
‘2 ‘o thal My fp Cmvevlid any to lee
Jvowy load tend
, akin, eda
5 Ny whiny Poly plyren WA tuivd- ce patiern mnalewt ats CA
‘ was tad
at senate tlie Pattern +trn hot Liquid Mol hens
ta diveoh (.
yor
onl
{ Poured inte ts Cauily. So that cl yt
Re ™ Verk of Mnrorn h mouid
int Vapour amd ay ne
fy “ povonty prope ¥ 4
poly plow err ip wryed for MEN lange
° pup. ¥
(+) Shake allocworm ce
: a pha nanepllcesnn
; ; ; noi ding
~~ Becawe of Prepemce of adhesivenen Proper he oft Sayd, of
frome places moulding Samd 18 getting adhexi am to the
Patlern amd toy adhewd mouldrag Romd ip tovning ougr
a aoith pat levy duming yemoval gud produce mM ould
on ages . T averd Hy, beter yomovat ef patlom trom
Mould, i IK Rha teed amd Repagjat tur adhered Mou | dung ’
fomd, bine TO CHA aired mould dow age.
Bat der te Bhating pattern, He
Bige of Cavity Produad OU be came greater hon pattern ’
Cae of Cay ing Up De Ae aud Wh Ded forge
Ow our of machining to oa it dowdy ty duu novmet
dimemtigy ,
” TO avoid ty PYOHUM, Are dimwnyyary of
OVIIm OA pat Hon Cp we dyed by aU Own out RqMak
to Kat atlowan oe“SS The
ea
Pi Viren MAoudom cry art INCVEOM dirremsroms Hf fat Hay
\
FO Gy a dive attoerouce . cohsar as. phate atloeton ty
Re te dt a tae dinnenn yon of pat tery todd a4. Ne Ao we,
Sees NONGE cut basic any pawety depem és on tue mould makeng
Per Rov).
G\ Oiptoviioy wy) b DOM Ch |
(ow) he ato WOO! ”
Diptor hon atllowamts nok yequived In att
ee Coubongy peu tf guucvatly providad duvineg Coy Gus of
O ( diptort.om allocate ,
NY Bhaped caplungs .
es ery cay ling of u- ahaped
Caytimg, becatue of prema of
de Fferen trot Bhyentage wy the 4
Bolidditd maltiiot & liquid SS ;
ng fenicee Rhrnkage foreer actmg an “ere Dur to Hy
| begs Of SU" ane bending Out randy, Producing mmetmed A
te avond Hay probly and oblauy Verb cat ig n, corn te
original patterns Gags with be bend medards, Se Hret
deuing proce oa Cast. Regs aN bending auktasoanrd oma
becomine Like a Nevtiear Reqy,
Tht qumount by cohrck Lage on bead
ip Caled “a4 Diplorbion allowance. Ts cwnoen’
ie |
1
accutane nmnniemennaae”
IM wand a
of diptovfim attowance th madly depends on [¢ vatb-
5) ako et Gaagth “of heg : . sa
b= thickmey of Me a> a
pakyes 1 ee tar :
19 kB ayRa Ulery ma lemvaly Py rr
Properkien of patlery materials » {
'. No (ov) Low) moisture absox plies
Loco demaity for apy handling :
3. Gjood Purfacr finigh Cam be pro duced.
tien |
nq A Teproducd mM moulds SF P vo deer din Com pevuml ip
BOme af that of mould S+pe'con port a depemdy many
pe Bagmerp wy fabri cation:
= Cheap end Loc Copl
tohaktvues €-F Prodccced en pattern Rome
m™ SE of pattern
\- udeod .
cxeege
phe ood is falnting ath Ht properties
Mo ip buve ab Borpkow- ho Te wood, which absorv bmg Key
Mmorsferne cortt be ted pattem malarialas
ey Teale vood, moh og arty
a i Metal patlenp am ponnaing art tut Brapetley
ae eat amd fobricahion . Out of ditterent metale lowepes
dumuity meta taken ay AL, whik ynetot :
toluene, Catimg proced \p urbed for
producmg ometat patherna, OM the goeken gates double
JBhrbage attewome vnutt be provi ded.
‘er * (45 l#ey)
platen
proper hey wohicle art vequived
Tedayp menink, ynduiiy | mesh wed
au Her good
OAL ae sans
ay aaa ma lice - (
patron mag erial{ o@
ia
plesricr Eq: E fory YORI, fiat en, cellulose, poly ply rwsieve
4-00 the boyre pe pattern io,
of AG ey high goftney Momafackumg of
pecardt
of pa tern Tp very taty. Im elds lcoy fo
shops
cam pitxUATE pate Hue 4 { f
Ty addi tioy eqot Linenh pre is pat
YW Orce tt f ttleyy Co be et yd BE
o of Flayn Co
+ Secacte of Nery L igh cof neh, fur Many, Gize Of (A
\
Cayting ,
feuttGd thu « a ae
4p to ] g
J Lf War pat lew ip uged with Ge famd mould Ra
Gefect ip produced.
—) Wax pathyn ort cued for producws
eee
@) Gold & silver ovnawn &
G1) Fux bi ve blo des
Qr1 Surgicok 1 teheunn
(Y) wave be S65
WY shuttle
r
-
| q heat =100 ¢
’ ne Ladar as Lena
<4 for weaving.
6} Mertury :
oduung vert
m™ pen Woqon mieseeny ured 40%
wd as finih oth
omall Fiat componeny vith exealuut barf
machiming .
5 pri che
© Mold making :
ee ee
=, mo (ding found
cs tued fov ma Kava Mae wold
Bosic element ;
|
1, Chica Sond pores cned fer obtawmming skength ° ‘sical
mel ding pomd. ae- tot filled “on _
2. clay: sod 2K" pond & Somd po ated ege ae
2. wakr sodium slicat:
————— gegen sai econ pur bond don ena kno bw
Lae ford park cls egy.
- See sand +¢[ay + wal Gey Rand
ft 4 MU ¢ podium eilca& = ory Aaudgees ww) dey Nery Low Aawd
eal th FOR € tan }
helio i *
= Th AW ee nand! en es Clay Core
' a bt Cap liay
» mold
Hae Gufaee uch produced on ak
wold y fraud wil be ve duGa
Le Betieyn but fowl y prem
Asditiver 6
“2 én Compal savy wvraleatat,
1. Sato deat er) wood pocodes !
ky \y } ond Pore bi
amprover calla (ra Y
2. ceat Pow der ¥ Twproves Bare Refvacteriney
3+ Slareh cer) de : Trnproves Fhength Cav) Ved ip tans
a gaunt VE fora Lov
Prepertig of Moulding fay d
oe ee
W Povonity:
Aeeny: TE 1, te ability of eAca PING ay br) qa ka
thyoagh mMotding Barn a
Qa, Conn
ok
a
a for property ‘p dekv mined by Laing peomuabilily
te ne.
Ppevrn bil, tut .
Ap pew Amurt ay foun iatiny poutty,
+ fake a Civ calay dae sha pod. fam dS peel men and
placed Sf oma openly geet Ae ergo te P > fahy,
diame tu ef fo eye aut 4
ein leaa eee\ » 7 yy
: GM Te eh hue ‘aa f
i : totaal ‘
€ ¢ &
Po hiky dica by inkeema of
Permabil by Now bry = ral ) Late
fe ofed
Contain,
r
a
Ee
, 4
Yi ‘ Ewe abs |; by Yann ber — use
(N Vu
Tacs |
td Oa] cm) 5 standard ee
a
PN: But] i Plies mat qe atte
cl } ploumdard PTA wu,
penne of im preving porority ob melding Apo.d
. #4 uring large — pige ey itee zand com bicles
pb By weduemg fhe of of clay conlt
Be ee red ding fam m ing (or) Com premive force.
By adding coood powder Co Sato dupt
5 providing Phe venting (ov) Vent holea.
G) shength «
(Meta) Fo Tepe —-Slremgth
— Com prenive w Mea paving by LAiri a, OTM
she an "
my Colestvemensr(MaQe Shemgity of He moldimg bod
cam O46 be called AU oheniwenry propety
Cohesiumey ip abst : 4 formation of bend bry
powne makrial particle s.< bh fomd pay Freley
=“ the method of.
OTM va alo
CTisey beget.
Ww) Ad he pive ne ap property » CMA)
er «aad hth i
ad 3 age of Cheever proper ty th
GORUORS 57 Cleat Lomminan chia shromgth
—_——
Te if dat abr bby of formation a e
ely with other ynalerialp Wee
|
ey Aond
by Gane Rand port
patien,
bend {ai lave
; berleen place
) Refractorine as *
’
“ BN MR eee Ui ty ding ot highey |
“a Jew eas coi thout looring 7b
9 Retractori nen ip measured
Conbvolled chamber,
4 Temp,
ming Sshength = go M 0 ce
Miry Lagd DAGIP- Cre iG |
tle . Yi
~ Covres pon ting to Vas
the load ip Opplied
Chambu est
Bu Pr cyst |
or Ramd
be snewe
Mevean aad
-
bene, Thy st
vefaactoriney 4\laq on bli \y
\
WA Wy hit SER adi ability ej breaking mold colt
Soy load Apel cakoy , \ \
SES Ps bi bty Property cot be mcasuved by Oting Sema
Wye gh
Stlreag th cotla pyr bl by 4 F
Sheuagth + collapn bls by A vibra q
~j Col xe Ss Sess
By pla cing Ramd gpecimey ove :
Viva be wibealiong
y meah apply Fre vy i bralioy Be Aamesh F
me
Cv caue frequim cy ot vibva leo, alo coly
Gand
mati Som” APeeimeun cuit get farted:
ad\
OWWCUM Romd Fpeamen is geting fai ld, Hx cCovvupmtoy
U
e :
Frequency we Vvidica Gy da Colts paibility property
™ ol ding band.
—) Céllappiblty indicaty wien of fy frequency |
Ye wh nr alt a
Nu) flowa byl by .
i eames
ere Yewey Romd snto each amd even Comer
boxez. fice me kyr
Bs prosoaetey
| ant flew a bil My th tradi ca by
TE Ip Har ability of {Leng =
4a mold
= Time takim fer meld 1s 30-45 mine Wma tee
productioy vat, 6 leas
cage: eae oe
(4) Totty 9. ¢
ee
td mold iR Youed to Ce |
of height ko that 4 ip poaresiiny ¢-& Qmd alow |
fo gall {rectly on to dar Ground, He Pe PA corverter
into impact emir smd ampact toad cohich vA aclag
\ coy Qa oud
a
The pond till
onto fur grou: cOWeie a equal Gand oppon veaths,
impact Load Prodecee by Har groumd wom be ext hag
e
onto ths molding Samd fov rammimy pe ee
ee Amine ROMA) GO 4h
Ht lbag Aictig. ei of J
ea etHOM nd Rous ak te top: i+ Only yelling Mme
ey ANOAL Sy Mold Making : cs ON ‘|
ee ASCQING ‘ et ey -
eee ie
Be sae Squeeay & eS X <4 -
v Placene a plat ove the pond Pye e r
fi Wed : <
. Mold the force ip apoalied w=
d mk hudraulie &r) me chawr'cal " 4 7
PTCAR-» So thal vamming (or) Compyening 5
4 Molding pound wit) be bakes pla ce
ay mith
4 Because foru app litd Hough plab may nor be Was
“nts bottom et meld, Here top of wield 1A oy Foun)
ee plyreugth & havdnew, poltom of moldir at foumins
Lown the 4
math
qs : a rp postibat
& oy Combining joling amd Sq LaNG
¢ toe and better
Obt catny hig hex Bhrength and har dv ——e
hay do done fixpt one
aA yneld Alwar ‘yolting
Soueeary
Soe etn op
~ the yolting « SQuet ging
mu thodel ot
ro
on form plneig ht?
cacearmene a ee ak MA
drought dt rneld tar heig nam 200.99
2o0omm- Bat cohim harglt if grant ; :
poy shrengty
Midd& of Ha viol d ts ering Joumy wow
Wength frees
et CMY For" K q
Te 4 { aor
mld coha leven may be
wnotd Mmaleme ip
a) Samd slinging
for
dine bert f
We ight ,
famd abe ne 74
Tv) fom flinging Phe PMO Arnott upg di bed of 3
TNO] dim 9 Ramd evt || be Ayo wy ito Ate THO uni ’
Cartan aw bumt ef forct en AY) ot localy aed Famine
“tT Molding Bomd will be taking plu: pus to Hay tf
"Ah )
h POI bu fy get UM torn lve gly & nada
nold Mrought enhaltun Og be Wht of mold
Loy stale ons ‘ ,
aa ip v7 coptly Method and Cam t be Wed For
mei kum g +r mold eoith pattern a projec Gary ound
erhen pions,
(Do Core Making .
7 Cores ane wnred for producing hole a
Coptmg s.
Properlicp of Core malerial § F
1+ Cove Must be mak ba Cae Te
"ON - metallic malarial.
Core malatal thouid be free ,
f vam Moi pluve,
tah Shem ath
High Colla pai bi Ika,
+8
a Ory fond with Co, met ding will be ured for amnating
th Core Con at high promun for t-L my
) Cove bor
ey Bond
Ab, 1 Chremni corte veces Lait odin beli cal
A)
usruy co, at high prtewe in fugrled mto thy
chy sans, fk tf 0 tans Cody yractng ai hy bediew
Gilt nts and pro ducing piliey gel whieh ip 47
‘ 4
Ca
'
I ey ;
« is ' }
6b, Leos wid eho fo
7 % 4 Orr 4
| - am
Cove ¢ r 1 mats Py Ore Aina >
64 tno , f
4 Oh ON ta Qa y .
4H ot COMP Br vl
r 7 T
: fa
"es ral e
f fe A hy poor Wari
1 - ) Fae
L J ALLL LL ip
b- “ ~ Ae mg f 7 -
J — i 4 G68, ooht i IPH
pattern, , Uhhh %
4 EEE Fs FH bye
ee ; 4 bay
7. SOON 7052 Gans (a) cakontin p (* ji ted ory As P'* ws
tts Cy
vomovel of pation Ayan, Hen grould® Auswira ~
Cerratimn 4 : ;
f } be coy nq Nicust orad Te Avinstpx4 rea.
a
TS. agen Aig coaster (olyskx«ene +46
ya lt
ra ttsial, tom bt wed Furs afta yernoval of tH (72 Ace
JS
AQ tos Ronn wt) d trol, os Cove tn Hu Cor ig
t
the
viol
(RAs.
a Piteg-
Goge, smote pork ip (apt yy
Vous pattern oh
Ore pre oA parler
aw
bas casi
2
Ave
ound
wnat 71% wad $0 duet veynoval o4 pater
‘tf, €hIy , ehnalur ny oe gaan gattern anata ot
CC
dari dad
\ be kephenNe ip latent In Covepyint in ato POR bly just
by Lofting, Hat, cope bor. :
=) Let r s dempty + mol WE bat
= dem trhy cove
Vz volu ye ef core
Becoupann tog fore aching on tne Core =
net
werght of molm metal deh plaad = coerg ht of Cove-
= WSF. “9 AdxgwT we"
a a
voll
—)
—) cha ple & an acts ay addi tema Buppoxt
=
Ng py Cre fe
Load, be
ae Capac f of . ‘Reo A
COVE Print (Lcp) y ;
184 Pp ported Load, ‘ a si cove prt ms -
CA Bap Xe
STOVE iets de eet ae f —3504 oe &
oy
Cty) , Yan 4
0 add lronae ft ae —— (Or
“ »40 . | : | .
bueper + =| ) er Lee %
No failure af cove prink dew be amd No
QB dditiona Buppovy Mt vequived
A ddvigonag pupporG ht vequived becacue
homcte of failuve 4 core print in| high.
Kang
COhmever dir addiaona ALL pPOMG AAL wequired in Coy
Procey, thip ell be prowded by uring chaplet
vn Coy bm
Proce to support tu Umuuppoykd loa d fo avoid
thr forluve of Cove and Cove print
ehapleg OAR general yna de boy eying BML
Mariel ay that of Cajtmg be care ib Ps
im keqvad Pout of carting +
for —— In of OM KU ppor
CS are cha plet mest be provi ded.
To avoid tee weak jOmt forma ken bebeoeay Fe
poli dified makerial ond chaplek, tt chalet mut
bg Hhowrough ly Clamed before piacday rato Hee
cayting cavity
Id Load meanly 2g non
RoA
¢
ile PL ad
of providerg chap ;
dy dizecion?
Even Fyough beayic Parpope
ME a, a addilmat puppart, t alse provi
‘
add ional furctionatiby $
‘
¢g
Solids icalioy ah 9
——
PS Locakon of Riv; f
; bojed off Hu +wW0 following Condo
Ripe, mp locakd
CS Cartmy +4 vip (A
na) Dervring can bing of umrorm t
Provided at the top mot t pont of capimg Caviry
(i) During Caytng et Non- umyforw cs caplomay Har VI PUY
1p provided nean to 9 hic eee porto Laan Hag
Mm
innest portion forge
ae Hig itt cent}
me ant
void fr} phon nea
eausky-
a Dewing Cay bony of Umiform ¢.5 *f) sha ped verwds Caf CO bky
evem though +wo vipeys’ provided wy cybug POS,
rt ip nok pomible to Com pewiak fer (quid Rhvin tary
tapung plac im dur Comey pore of Cavity eee:
Producer open BPR my He cauity Racy void W)
Shinn kage Aen he de tkal eaitensbeh. (yee iT Riek knees nar ( te iby Melia
MHA Hin wy, an f Ks sd wh fi Hylan a
\\ 4 SAN Viol Ree AMM ie yey Whines qh
MNT VAL diay wie tad wer \labbe oy Vinee VE Th ped penihl ”
" TMRP NB Hi iy Ly Nuva Shih gt Ta ayy plate nm ie {
YOY We Wop ih de in
i) Valiowye "
hip wii @ gern, 7, awneume ef Peel
Mewveved oftavey tas yn tito vr tk yy Pig btgs oad
Prats difieat an if Wig hy
,
y
,
,
4
,
;
;
Malin metas prevent in ti Cerna ef ty Pasi Wy
Vf Wig hn {Wan
. HP laany fay
\)
oll BVM tas Pavilty Wort breing HATTA “e ir
ied ov 1D Weal framafin aohere ay ab Ye COTA nf
te a
Viwy
tea enuily tat tebauiiy au Bales pine dive Any aedime
a4 Tew oy vt
Via ld. Beene wey Wig hy Omid Mans Aiéfiy
VOTH Maha
» BOWIE Wedirtey doa wail am WA,
AP WE yA tA dunn dew latin Koy
pela FOAL od ceo Noe as hig h
\ At, & Te Tey \ “yaw
field
vain ‘ay hanya
A a oor
= To OvMteme Hho ahave Probie
G) TUL Volume +~ MM ein iw fovvien Por Cau by,
hay to be wedueds pote shape of ye vi
Hemem i IN woh . | be imevea]
ead 4 fuch & ay that dur ee. * ft MG |
' j a
RA Wed at praewt nary dtu cavity coil) be 4
a Ce aAcerding +s COUN vequry ewemt Called a 4
Atyeak ora Sols dify cation: ‘
a ae
aa High *K' metal prece proui ded th catled” * Gy ag ‘
> Chilip an gemerally made by ung ma ferro eohich §
high ‘eo ay possibu amd Wel Hag pont femme, of
chill wut be greats Mom Cabmg metal :
2 ae Capkng tur chill may get adhered to Ht es
Metat, but if wey a Unwombd maleniat. “ Tt ha
be xrewnoved by Machining ef hn Cay bung PTO CREA
@) pouring amd Solid ficatiey : an plep)
i etl ea
; ma Caytmg procem moltm melal mp |
OU \
Pourve ‘nh he Cag bg Gaol ~ a Gatun g |
Sys buy . |
> Gating Besta Conprpl af four bagic elememg. |
Thope ane,
I. pouring basin
a. Sprue
3 Runner,
4° Tu ga te
Samd
yn cleiHM Batwa
REE gelg inion ee
\. 9 HA »
THe tim ha fay ,
\y to ty A tow Poring (oy fii (ene eh nelle viele A
2 1 * Canbing Gruity mal be a mimiyoum of PORK bl —
. y
a 1 Fo em bure tat No pot of coping ratify
Reus a
cauily era soliddy — petort complete filling #44 —
r Ay
fouring hime Arta wvolouwe of cawikey | Ay Aven of
2 tt A # veloc ity Galang “eyib
: AVS ie
; flock ot Min myiK goles nytt mort be an high
lev) Porn; bL
3
Ar ta velocity of MIM, tp inereaxing, Hu flour of m4
aS dhs ga tng Bes term — will become turbulent om 4 it
-
I Creauey fomd CvORion ANd ChamCes A forrning of
bomd Incl eaton de fe ety increasing . “7 veloaty of
MM 4 Y Gratin 9
Flou,
Spy must ad come ONAL qn lowni nay
)
b vebexe
= OP ei £1060 »
ahal ‘i ae
flow T+ pre
Lar’
flow of MM im the Gp alegaw full: Mo Pay
ip Allowed became it Srads bo blow hol defect. (Ge cause
Oden
hrgh dimai ty fluid (mm) push hack low dima by
fluid (Cor) in hack Ward drveclkion
mM Kha, to be
into cavity
kal (low
The ton purrs hep prow jn Hae.
Aeoakd by G3 With out ambi ng
be denign puch hatego pond
S proud |
4 fating — place during cong process
evopioms ifGS,
: ynaqttd Wy tee
Vax to be elim we a , shia
' eo 5 pouring hasin
bes dempity ompunitry
High dewuily jenpurrs bree
wea 5p rar
a Vig CLIT
> on qae
QO
nee
Gi) powing barn ¢
PB Ip acting a4 O Yepervory Loy papelying
molitm metal mle Capbmg cavity
> Ppa ip sepaxjabmg both high amd Low dum aiby impunity
praumt im He molikny metal
> By placing a thin plat made by wring Rows ma triad
ay that of Cartng at the emd oF Pouxing borin, He
MM cp Collickd Oven Hee plat - So. Phat exten heat
available wy dae MM oll be eabsovbed by tre plag and
tolat plat ip melting at a me ;
The MMS produud duz & Hu meloug
real ot pak, MM collecktd oF she plae ail be ying
envough iene gimulsome ocu (tf cohich Wuce
flow
bee tall flow of MM through G-S
-) The phope amd Bige Of
pearing fime of MM ™ the &-S-
eB vill not have much effect
on mtbel ”" tp : di
. poortng Boxy Gand YENng a OF | " —_
LOM tree Ht Reered cciiaatdaiecteat
i Heegh | of tt spyces ip maim ly vesporrs whl for a
Pre de cing veloc ty of MM ig Ga. Height o{ _."
Peleckd puch that Velociky of MM ~Pr apart. We 6S
ages Alwar ony PUNE only {ur lamiman flow,
—) To
Maximize velocity ey minimige pouring tee , hevg ht
of Spree Mast pzelectd Qu high ou possi ble-
[ Yas Jagr, |
tne” ae Spree ip gelected by avoid anpivetioy
eflect Vy as 2) eens
+) Skraraht
hi 22 S04 of bottom of Spree .
@) Runner -
Pe Runner ip eomneckng pomiage bebwwem bottem
ef Sprue amd Ingak
a alwa ya horizontal «i th um form {vaphegor dal Cy
3 Oat of the difftevent flow pamagy tne coe Hi creme af
dipchanrge Ci) foil et ee tes tra phigordat a8
Oe: = @ theo,
horigoqt
> whmever He flow of flecid tf ba keen place mn ori zo
Jal
prage by chamging Jp a. pamaqe He values oF
Cy tk cer aie cohmern flow 'f
yeni tad Z of
Hivough*® eamaqe pecait ef pram
laking plac
dod oN nad ,
we €
due valuc of “cy yey oly conpt ant Vryu pect
; §
C{[p> Home cohichev™ Clip Fp goth 3) MOM AS,
uf
fu Corresponding © st) pe pelectd for monet
at sprit:24 Los |
At
. ere
. » P nein wow) CH
° aw gation tha last ( y f
fc ynte dun Caytong casibeh
D ‘aat
wet al th MVM woth Onn feveg gon We
Rik,
—~ Ty gal tp alto horigontal
ati
> 7 Mai mon d
Sip» Tt ha tu | esmm
ef tre
Axip of eR eis.
Arxip f rmgale 2
Cow dem
Imp ars heey
™ for Wegh dma bey (9) for low duvgity
were metals
Ping stile of highs duuity etal. tt ip Wei ay
to Repanak loco dung Fy LM purr tres present ivy Ee
Moltey Meloy Ohreh ay ~ ep teeing ae eee bop of molly
meta Cohn ib ip Pomimg tuv, Yanner. thue low if
Wher ity if blop
MN tev Fi ong me Cavit
above
is Made heerbeces anh of maak
Ity Dering con bmg ot Low ¢ metal, =
Bepaak
y¥ "yf Any cf TuMNEy
‘hop ey fo
high f TM eu bey
Yann , which
Gav,
co him thot & Powing AWwye ugh
ip Blopped eenteiting into Hx cobmg
by 5 hen the QO rat re m abs below ingae
Ag: CS. A eg Magak
Apt Ant Ag = Gating Rats
ACceporvies ef GS
sae eee
(1) strainer +, vert Wes
, —
F Pre pemt 9 dtu Wri ml dean wala
i}
') fnad) hy Chinn Chyawaie malearaly tol Hy A gh poten
& a Cone }
Aplanh ,
—) Splarh ese
Cove” \4 ida kn avoid 40. gsamd PALM halednng
Plree WY 4 adden of An SIV
“RE as ci, sient y didtine . Ceara wnalercaly ait (ovo
por OF Leg j
) bivn beb dob
—~) ps
poonicivartlar cul given Wy AM
Yunney dor te pavatting dtr wn punt bus PV Om
MOL” Mebkod CR Colled gletyy bole.
=)
folio mn wen
bottorn pact of plein bo ip home Avnep Called ay
Bottom aoett,
Clangi4: cabion' of Galng Syst
SL lsat
Ay “es 4h
. A ‘ail
Gard on MW prnuve above MM in pa: * wn B.
LT .
(0) Non - Pranic: ated QS. : ae
4
(oy prerias ea Zah > Cat <
preruripe 4 4 V4
vy the premure aheve Prive ¥¥ {4
the pouring basin d tenon phe vit | |
d
PTHure catid I isn PY Noviped as
Tk ‘p eany te Mat totn whe tu,’
(
ory pr muri ned
Beawe of p- Patm, Jub by Ketping Has ae ail “¢g
ere) te tty “monphet, if 18 PORRIBL fe mambo ¥
Won premunned GS. But daring caslamy of highly
tactiue melaty dn Cha cas of forrmatan of oxi ds
CO be Very high.
beghly reactive ‘meee 'p mol pr feo bt c er
Me talp Whe (Ay ng effete
for Non Prenariget Gs
Gating Rabe - ("O!q @r) [rely
premuriped 5
ee aS
7 54 Hee premure above molku metal 17
Hu pe s Aho pphevie Prenure jf
10 CAC premnurihed G6
Thiep tp Gred cohery
(1) During Cayima of highly reackve melo, bop 4 PB
d
if BG Cloned amd BPA Qhove M-m im AB iA
filled es ae iment in at @ premure >
(DY Some twits dae th fay Teayor if Hu fop of PBS)
Frmply chacd, Partial gles of mm frough &:-S 1% toll
60 dnot ah whieh ie getting Sere ang ny Hr ee
a grein m Hu bachevard diveclcoy amd coilecld
fp f MM in PBs
they coin have P7h. amd Corted
"Back premun 63"
Oe ae,
a -
,
7 «
+ -
re
— e
a o €
e =
s z Z 7 oad a
a z Ea , 4
€ 2 a
a + a Z z =
os . = Sg 2 a=
s = zs - r;
a = 2 “ -
$i = 21+ ¢€ oo
a he S
» $ “ >
a
- is *
«
=z 2 2 =
at oer =
= >
s
+
pb bbb PhD hrm DN NNN NAA AAD Anh beet |vol |
‘ vq Km igh 1 52
Feurivig timc Rae Va l ) for top 4
Feabure 4 TOP GS
a Iting ot Cour ke te het end
GJ) foy te Beye rin of fi 7 ‘
fillmg ot cauitey FUL veloc by re MM A @S Ip
yomaing Cini Cn and equak es CNA velocity,
PT of MM inte Casing eqvileg iB HAL ANT OIY)
MO Because ingots rp at top Mort Poimt of Carus ty
ene ry making A Top G&S 1p eayier
is top GS ip qoncratly uned for 4 Ming Cavs hes ha ume
thy heeght £200 mm. Because 4
woo Bamd erosion corny be stake plac from tn bolton
of the Cau ty.
Cv) the
herght yh Moye Hoy
OP 8-5 ost we) bewteeed tay filling Hr Cau Hey
Mace th madein dhe loope Yamd ynold
(6) Bottom @,¢ °
a eS
4
reson limet= Volume of cous bey
Ac x Vaug £
Vag s VEEN,
a
Wigs
aia ol agg,
Fea tures of Batters 6.8
V
Cai se, < Ca |
a) for Bame Conditron, of cay ting becarue Axg velo uby d
MM in bet tom G8
SS, 0a ae
Cac, fy ath Botta
th < the mar, Velocity iy bop
Ha for pouring qf Mm inte HX
™ &S tp alway > Top G8.
Bottow G.s cotll dif eu
CVO AOA vy ba hdrg Platt in bottert G.S, during
fillerg of cOhe Lower Yrouy ba tla Wugiet of Con by eund
at
(I Racin @ (r°) ma King
(4 J No foamdee, i ESS || .
{ }
>» tha, RE ein Ch) pape (RO De, ’
; Mit
; Lol. + Cauikp) pn, =tvely COOty Yo pap =
Ae} (Ac) gre
> top a) or
ta | CRI a
> } 9 !
ee uae : Fi ——
P vol uy
> ( Ac ¥ Vay ) bot if
eo! z
(“fer Vprae | op nF
= (Vimar) toe
F ; Vava }
; Woe BN vee) 16% (ava) Get
Warect = 6
, N Me
ee
Civ) i-t ber ng
oe
a Et ingat "R Provided om tre yniddte of
, 4 by it rp Kmocoyn oy por Gung G8
a
DUay
e a times TET,
= vol, 4 Vol
Ae ® Vina Ae ® Vag
> Bared m above PT of tones +h anbekwem Tor
pa.
quid bo thom GES @ Gee it ip grea les Ham Top &S Vout
ley thom bottm-G bine ieee
7 in Aaddiaay atl Hu Olu feghures of Co 9
inbebween bop. ayd- bottom 4-s
(iv) Skp G8?
for fallong of lavge cavibiy lige carbng of
machine fool beds fue tHtme tate toy fling of “—
at Liat 30-45 mins pit beat 7{ in almont a
solidfeation to wt plavled bafeve como tle A
vybict
+O ei,Hw by
“4
é +-Uxce pouring WV duving \ a J
SS Pering TO mem ovis ieee, Benne
MAVGS § Caslmga, if ip VOCoOMmemdid
- , hovigon tat plane Cotled ay
One t grees :
Ce
inga & IV @ a
Bleep gatng syitem,
= Skep GS tp futon dhwrded mle 3 tyes
i er Shep &. 5
vol ZZ
Poy tme = ——e Tee ;
Qi) 6G tomy B lep Ge 8
Pouring time : Volum z
; Ac¥ V, K
(uy parbmg plep Gs s ¢ og }
pearey beet ons q Nola
} WAG, ¥Vma Wx Ac ®V av
c iS 2 BBW pk ong made coven Cal, :
ae tare
logaey fa king ple darin >
throug hy Ht gating Syst Tee
frickoy , Budden
Bund losae;
Gi) the donne
neg lai bus
GC) Energy J flocomg of mm
loaR of head due fo
pbudden Con rar boy looses
to be negligible.
erpow toy locse,,
Cte. ARL aAmNume d
fa kexmy for ult
AB piva bon Cf feck wry Thhalaiion wr @
Se:
a) Deming fitting MM mto Cau he ,
CEng ae me SU benny Bome whee
oLong Ht G8 if PYM falls
below tux
atm, tee PYERB UK
a fuorency
1h expEmg bh outside
a i, gg
“1
“1
wl
A 4 MM santo vigen is g
'
e' The aw a, plartd J lotaing Frowy
ok pede fe mpide — through porodity Properly Of Moldingyohaled ai, cv (I
ash ngp Te ip wequived at
73 AL point 4 P= Paty * te IW
PY Musinede 6.37 > tam
iE ipa PYERBUNIRed GS, o
At pointy tue
Yien
PYeMaurcmp > fatnd
Hema No a4 Piva bony eect 1p
ian ace Li ate eee
faking
place ot pomt 4
ca yycGa FS ie carlng car by - "
Because pont 3 ip
mere
Pk ck vols
Preahare at point 3 Ba Paxeess Hower No _oaprrabon erie
be taleimg piace al Pome 3
= From Bernouls equation
N23 la cay = Ma 3 f
meet O OF
ot pont 3, P= %
Pz 20 Cgrvoe)
PSO
{tony Con Hew by £e/, A2¥o > A,VS ond Ara A;
SOc Nee= VS
riod bet 5 20 = Ps ~pghs.
prom te above be carne a ee a pivatioa eH
igh
Git be baking Plat 7-0 ewhamneWn fr °* plrarg
cylonds cou pprat ip Used ib tp promoting tak
a pira lant 2 fteces
a a eee
eee' Athair As
Ay
Au » Ay s
2a
me A Ve, oe
S gavel * Fi .
Wt
Meret et VWs RV 7 |
i vat Lephe |
| | trom bewneuhrs aun ’
We Oe 8. ue OS '
9 Th ke oe
A= Par oC gen) ;
Natv,y
a iy > hy
Neva gry oa
Ct-e*) » 29h. 2@hs S Oty |
Vy “lahat ) KER”: fe
a ne
(
Spee above to maim bai ‘a pegs Oven, act along |
se the ; |
i i F Rerues Hae Bprut cam be fakin ais
Parabelic tapered Vets es .
7 oe fs dR » regia + te pana bolic thi
SP TER Ge ay Yecommundid to Ube chaght tapered SP .
COM, Ahav gue fapeud Aprar at amy Cp ebony Hor berg ih
of Tat” ee tp OA ef preg fopered Spree >
Vee Petabolie topend tute Ulta sitine WING
Ted ke gen Pranurt. | thaol ntrteat eigae masi Hy cd
fA perd — Royee aed pent homds prO|
and in between He premsure n>
Homer ky amma tay then. et
eM alo,cw
oe SOW di 47 Catoy te 3 pepte). 7 ay gaa Poe by
ace ne
S
\ OO tool | d
5 Dering CAR bmg procey only | eye
= bag e 4 cooling coill be done lus
Bide tt mould
; Cool
wher ay 3% phage
= Sp bay BOM We done
Oub Bid, A
> Fac
MOU gd: “ whaleuen tHe dime fakuy Si [ow |
toy ht Sica ons Blage coolimy . Cap :
P¥Giceny i% meng but Sol de-feca Lion Tee ¥ a4 bee
Se ennai
Cor) \ dam
—) ol; defica troy dime Sp tavne ska ees Hy toe ef Bubp:
om PT of liquid to pT of solid.
s
Heat to be removed ee. CoH 4 bem) dae
PT (L) be F-T Cs),
sno c ER Tp) they “©
where
¥
L= Lakmt heat: ;
h
~ WYeat tram pfev from MM fo parrocundeng p onal
7% Dar. the would if baking plan baged on ee
| mckine
Atak heat Con deve tion cont Cmgan'ts ewall thie ;Hat a from Mm os te be frome
_ Hough mold.
He de f1cq how layne spe BS
Dee t Lecrpey ej
tna
Ag K+ ar
ig
ec Rigor
ae \? - ay [ ios cm reg
fe
an Al reek
Pat "PLAS Genet, pa”
aT
toheve ky = Soli di fication factor ter)
Mold Cong tombt
*) drop = lomm dvq -~» fopec
dtp =ae mm Aro 5) Pet ia por Sphericat caplimng
Ondew Bimilaw conditeoy g
(FA), 4 (Er) 5903 wis es aly sae tor Reclam
> Téa Mr Costing
-
>
>
:
= [ nd Wa tat}:
Ana vy,
= lo Me Am
“y A : ;
j = lo eo rleoklo _ & (*oxrt0e ticex90+ Jowe)
, zee X 100 ¥ Fo 2 Goo kreos tee ate a
}
;
‘
2 = 6.45 min ies
i
A car Castme of dianmel, _ 200 Tam Sir agg
” Ky = 0-47 10° Bel my - se
Pry 3 errs
©al canting /presese
F Slush Caplio g ®
iz A Lquid mno\HLws
Th plujh calkmg procey
Wie fot ip poured inte Ht casting caus ty
Cmryditiory, allow it to Boldify for Some Hyne
unite kG
ama Karak imi de
iN Ope™
amd invert
Hn mold imme djaltty ko that
vi falting down , having golrd fied
Tue mo|d- poo by breating +e mould , Cay tm3
GON) be tape etre
3 Slush Cay ng produces @ hemi-
Sphei Cat Compovw h
Th ip gemeraty wed for producing
tr deco vative perG tilee lame shade y
Tam” 5
for thin parg (Mee Yow a oo. ‘
Tat” 3
{
nn Reh 04 Gary
5 &, Ch wre du, Comptes nein
A
be delevmne d
through experi mem ta thoy
oe Thielkmem of polid $ kin fov ng
hot lquid MM i pouring Ar room temer
mold-
in pd oun townnost
42 Mt 4 Oo
eC Le +a" hLopec t 5 3 mm oda ae
oo ... ver tr = qs My
Te = Be See ie Y G16 mn
e feos
32 G Ja. 4% SS 0-53 a5 +O,
at > * Sie fe
a ; i
ey. << /
5 5 % (88-50) Es 0-5 ten. + ota,
Flats q rere
Cy O-g ee
b= 6 tame
26 Fy
(vy) Fetiling ‘ =
ibn ae S
The procem of breakimg the mold baking
Mut the cagtmg Ip called aw fretting operate
i
is carfing oe with He mold
GO|} be left over onto the vibratory ber
wmexrh amd apply tur vibrations:
Ouse wo vibrabona a) gla meld
fy os gary pro key plocoly Bo that tro keun pices
Ne ot ond
meld 13 eae se 4 gt ae
Caytimg OULA Fed
wae e
On a ip Gy hitting Hie Casting with acein, the Boomd rf obsertd,
baged On the Bound it Tp possible f idembty d12€ 4
defect, type amd presence ot defect. but it op mly
Gualstea bor. Cae Sy ede “Use er expememer of iru pectoris
Oltraponie Tub, ‘
- Through tromymtpioy technique
ulpe -echo technique (ry
@ Through alll technique s Tromiymid 4 |
2D FO tee through, dramynn, tak, OE Probe,
Prebe 1p ackmy a1 tram dion amd of
Probe 1p acim w Frcel oy Rvemiopy
Ce)
4» Why thar pe We Serpe ly “B gem tha,
froms mth) ip qemnvating Ula hound & TyNor and
Poing through tre Cajlme and veertved boy Thy: ar -/ >
. Keun d fa 6. ...:,
Riva Ye Ctoed by Ve Cees ow dim pared
* ROU a §,
ti fea
OAR” vf Round
Tf th
Wet hamamted by frasamdis tod
Rey al Gilt be dehavwniwn 4d = abt i
le
OAR of og _
presemau x detect
amd oO ay less o
& SY. yk ap amumed that al,
“igs Very met wm nakuve and wiegieg be
SS = Se. at 1A amumed that graeme
a4 defect iF Onn drab maze. ae
But cohereuey Hu defect ih prone
fue lose of SS iy Temes conatamt: 7. Threagh TT
any not reveal tur locate, of the defect prepemt wy Me 4
cashing:
&) palpe- echo kehnique =
or dig tam te tle 4
= ne
vy, = 2%: a [depiqn :
a Rigen on ackng % 2 sepenoiy for sug plying
compen na k the liquid shri neagep
F quid my te
tol) dficaton ,
ta ke 9 pir te dani "4
Condition undui which Ripe
—.
\ cam Uf 2.3
a= 7. Shrinkage oF me tat
Ve = volume of eocerky casting
& volume ot capling
experrmnen tabren ik if 4
equok lo 3 hme of Nec
Vee = shrinkeg
ound thak
G) Vy 2 3Vec: Through
Volume of VIR“ 'h at tay
nat MM cam be gupphed fo
liquid Rhvin karges, pe
() TO emyure Ha cay bug
cavky Lov Com puuiabg
Boliditicatton me + MM ™ Hee Nea Wak pe at Lat
equst to te pols def cation a Aime of MM cas tig >
Sufficient Com Aileen
con ditvos
4
Ne ers
wi) Locaken :
carimy Kiger hay to ‘
4
4
‘RLA Moy f
> for amiform Creap pectione |
be placed at top yno pt posites of cay long
For Note wate section d eeumy ¥
ak
toe plan © Harefeen put cay bmg
j
“7
v) Shape of iB *
the Bhape of Pe Vite) 1s aclecld BUCH
Hyak Cepmfau Ae of Yiny expored Weak brews Fy
Poami bu. $0 hak Solidi fr erro,
max, % Pods bo
mut be cy mine Qa
Lime od MM Wn VIB AE be
eeeaa’ Ee ll lll
Mr C cube Cutimder : sphere) = Ik Qemaa + 0:9)
The beat pre fer ble shape ot TIRE IY —_
s FSO CONTA Cy lend racat if nel apt Next praia te =
Shape of viper cubrcal,
&)
e Ayton gy
th Sphenricat: But neuen wwe Tut
Rectan gala shape of Viper \
ts He
— tv Cove of dataning + Cy lindricat vipen wmlerb ”
relation ghip belevery — downy, Be cytindar ent span om eo
ey | Possnib& b di leswmime Cui ov of POV
= opt for deter mming optimum nelotiouhip by fr
dame rows of cy indy can viper, there au to by pen e
Vi penp ont 1 eongi devakon ‘
per a
TE tre Tiger ip provided exactly
Clove the Captong Cau ky ip Catld a, Top cy Linder
IBA? H
A ae OnH
-
H- <4) —@
LH
Surface arta exrpoked to HST A, = DH est
a”
=> for mmimam furfan CAN
dAg 20 =
do
Aen
rt oo
fu? “cy len vice — 3
———__—— o ] W
Vo IT pH
ae
fpectvy 71)
EO
Surface QALa cx pened be H- Tfhy= OH ores
pee een
Dp
o
on ae As) dA
ee
ae
TH+ Mors = 6
ze
qe 90
OfH
H=-=0
as Mie Gy) he ee 3
ree Ae 2g eS
: Pp
4p 5 ve | Meo = Bb
7m ee aa ey
ed AS geil ge [r=2)
= i {1D tee py”
Side eylindy -‘SS TVGSA 6f vu depign
at
4 deteuseanth methada ane tued bo deqiqn Tipe, —
Ve Sinen method
Modular method
Novet Repearoh metyod
4. Shvinta g¢ VOlr, Conpiderateon method
Ca
ADMER method 4
Free ging Ratio - x = a rrbaA (140) sine “2
mM Caplio 9 (Y/44) wanton
reeaing yalio -
Freeaing ya ie Und ae @
y= b
coher A, eC arr Conplamn tn » ea hicve eat Le
ta keey from Canting data bool, Cory ey Poridemg to the metal
to be Capliag
gic le pO ie oe
canting
" equating ( ond ©
ba loany ¥ Pfe = 4 Oe
(YA-) carn tin CLA eatin we 7 ;
2 *2
anne H : g
2. Modulus method }
ao gai
Ty 246
(My)™ = (Mes
M, 2™e
My, ts 207%. higher thom Mo
ie oO TAGMa a (2 Me
& = .2Me
[O= 43 me |
Re Rearch method §
e Nove! -
—
Shape focter = Sf = |+2] capt
= Atk de ermnmg valeer of ahape fart tor
of cayhug, using the cate data bee &
Serverponding fe Hu vo lee of fhape factor,
ter veleume Wie rao ty") evil be ba bey
fem data book
ert Gekew mivy ¢ ;
% ming Hey vel. of rats, Armeniions 4 Tier Will
eCalertakd
and uns Thin volume of vigey
2)
ia sf shape fachy
D <:2.« Leoski 2200 100.890
Sp s sees s qa
fer solid spheres J =
Str epee
per - Solid cylmuas SF = L+p
Hollow “cylinda: sp =
=— SL Se = a a ee
en
>
ae fe
“at
TM 8.
a ce Q}>3
Winkage y
3° Vol wm e Compi denatiog wrietnea i
ttt
i
Let “a bic Sip a
Oey, Sh yn | kage of meta
Vas
eS Vol, oq caybmng
BCS “oh Wika vol, of Comtin
Vey = Sv ,
1 Se 3 I a
$
oo j check
ho foe Ty > 7
am d OM ume aed : -
7% =) Lecalenle & .
oe
Af ky deky mini ng dimenyiory af Tia, check Hu
Bu ffrcceme Condrbon of viners T4 it op Ral fying
Cohaleyen Aue @ dino, by wing Men ary Condition lr)
fin at dimusion .
q{ Bu ttrcront Cond ow th Mot
Bahadied Wolo. cuapedenevnon. © he by using.
Buftciemt conditioy, there dumurioy arc taken a
final dis i owy
ibm Concla did Hhat th He domunrey
q pared on te tudicimt condihon,
Condi
Prem dur above
ot yipen ip cotceetat
cheek Flu neceary
. i to
it 17 not required ate wel
he cars it ip oe ay automa ticaiiy
Con dil
NE CM A?
above it idee demennyt avy of Vib
Bayed ™m hr
dk
calcela tid diveckty by wing Kutticrem t CoH atoAwe
YE COUARALY Com di lion
Bebe it in fobetyn4
gz Vv) Cos +
By ny « ~ REA delkev mained vv) O { ‘ Y 4 o
‘ fot be
Base avs 4 visa. Hemet TE ra “weae yt
Follow above procedure
Es : ts eee ea TY for toe Tibet)
ren Ge Sf; F
‘i, ' dad
Vs 2 BY ae G4 Ca lertak dimen an oF Tbe aye
Ee Shrinkage voleume Cong? devakoy metnod -
@) Vn > 3. = — .
MAES On p>
Ne (=) TSaRiGR 16 ee Gs
V E02 iS XM oF Oo
Vy =3BVgc 2 663°
lolumed vine, = ST ey Ss Tn » D’s, 8
q ME:
J ox?
T 3
Meo 2. a9.
a &- + et
D 2 Cia 2 3 See ke
3-% an
Se et eeewes is not pabsty
One Me
D> lS om
Vt Se
oe fbi
ne
\ fimat dimuon
Q riper x i
Ast #50 mm
}
.
>
>
;
, aan ——
:
:
:
ge
be
soi
«
|
at a eA
with oad eth f 4st MN oat dea Bis et
r. @ithoul emd wall effect USB oc aeee
?
ti end coat effect &
or und ebitlg pb os, pe€xa cuall effect pein, rot
nd coats cf tect ! gol 1st as
Mert End chilly, b> 9s tof (oer)
© cor th €nd and Combrat chit, Ls 4txks oo rE
‘ sk feo”
SPeciat carlung frocerses +
(2) Shell motiid casting
Ala Hue Bige of Casting fo be produced 1A
pct oaivig., Mould Brae aloo increarer. + 4t IA becommg
Sfiealt to hand Hucombuid. Ta such Cates thin (oy hollow
Type of Wroulds witt be ued catted ay chett mould ae ‘
mouid is mack tee a phell |‘
9 TO mate Hae shell tree moulds, He phemalre Tern coi |
Pe Ged Shh ante Maleriat .
Phemolic rain tea very thret ynalntat Naving ,
NB Coarhy fu > soo to 2000 cp
OP Hee patiern in phumclic. rem for | be 2 Mn
: Ta ke out du patiem amd
Keep ib 1m @ furnace of
fun pratee aso te 400%, t 2
Take out Hu pattern {row
Jayna
y
b
4
ReMove te boo layer of
Pheroli
e Tein from patiorn.f OWHe nes lie Te gin bona
Med Seu Wha 4
“Pea a tis
meth Oatiy
OMG plaiey
Maley; at Buch a melding
Sh \e Place .
5 eee
aA Ce arya Mot dino operabkio, =
of Bheolt Mould ¢ “phng ’ >
@) Weight he tlt, Wald 44 Very len cohim cCenmpaned to gan 4 —_
ham dtm
q CHIL be very cauy
eae Fen Ma hong tHe
8 ‘} Wels high
ECR tty 6
;
Faleen
>
>
\ y Deicke,
ay a mold tn or News. produ
OK
CN He
oh Pua
Acta aie Actamdauvd ac hui hes |
FSCO Cae, be
Mechamraed ov automated Bo twat YO tet
d Cryvov; wry Boe
J
inimiged and prodcte lon vali %6 stevinel
Jerthey.
eel re
Gv) Thin i Gemeralty Preferrabls oly for Civerlan ow
SM Ine by cat
Bha per of jobs, only
Appl: catroy p ;
had
eo gleeera ei a
7) LTRin wed for pre ducing Cy lindes amd cyl, dey ead of
OG emgine, Bevo GW, bwam kahaf € ge Bonu ae eae
@) Tnveptmem! captimg »
TRE majow pera they
— the Major ie Peat of TE th @ax tp raed ava pa
mMalniar, <<
edith wat i y
GW) Makeng fu Com ple x shave of patkrn w&
oon liqetid 18 Coie
@) era tur pattern in Hu form of lige +
an
be ie bay face frniph preduced om patkm on
See oe (drat 4a]
) %f oe Soa wjed coil greem sand Me a
v ¥. CSE
1 Co4dong
Fype et defecg gm produced im tu
) Be ca nse Vey lhe: h Ro Min MAX |
a a
fh pro duced upto 5 kg Only.» Oust
eM ConeME bai be Cedar mard mecleaiar
ae —— ured for
called
fey emt Corel mold same mold Com be
; cing Q fe no- of Carbng s Hemce it tn alpo
Sern Bebo Mament motd coyting Procers»
> Cement Cmrcve mMoldiz having Aow Pops by 2 fo eacape
As (or) Grae the through Tipe mugt be Uped- a
Beca cere of Hrermat Condectuty of Cement concrek me
, oe higher Eham Ehe famd mold, fur heal tromnfy
vak 5 hegher amd Buyface hardening heat. treatments
fffect will
Produced by
—
be ta Ring place in the cagtmy ¢, Coit 4
mee procey wail( akeoamy have the hand
Evia Samd: Stor Meer
Be cCacue of
ih
food serface fminh amd close dimeuronay
no TASES ‘h Yaquived agky ter Catia 9
hema one post Cukmg proces,
ee
Application 4 Tc .
tolevan ce
cee weed toy producmng inkieak and Compler bhapey of
Com ponent ke geld, Siluer Ooynownen =
tuvbine pla fer,
implrumens , eoave gui
to 94 for Toller Sys Che,
Die Casting Proceng
In die Cobme mold in made by Using meteor +,
tHe Kame metd can be wed foy producmg infeny k
ee oe “tenet thes colt d Per Moamml mold cali
PTO cery
Mest commouly used Malaria or mown fackuin nq
of gt mold cp O1€ Skeet to) beat peel,
teh S 1i Be carn - ' ’
. ry Sf Meball pe Mold ‘v{are fiminh Preduad
\e Vv) ) ey
‘ OTe UR. BN Cae mt
AKe UlEn tile t> Hence Ce predated om Car’ing gael
> ft { yood Na machnmng ' VOquined athA Carling,
é. 1 1 f ’ wy
» ~ ROA RB 6 te en -
ek - e Mold, awd melting Pom of Mold ip And ae
) Ce en met TT MM ik poured at a tenpy, of faoo'e Hm mod el
‘ea ebty i
> ey q ny melting ro avoid thip only Low m.¢ meloly :
> Y be CaAled > t
i A by euing Die caylmg lilee lead (Pb)AH , Cd, AA
, ¢c
—) iy
; C et, Bolidefication of MM trevt ta a bond for ma bon ‘}
; Aon g plac by” Solvdfree. “wi beaek See aN To avoid
thy ‘
) Silkeo POWde4 WII he AKeprmed on tue mould tarda tee
, betoye
PotrinS MM ante Casting Cavity,
} > Becane of Hare Hnrecegl
no poroni ky of mektat mold,
TUB CTR must be Provided my Hur dee Caytimy
> Te FKL Mold ip Kept at oom Kemp. amd poor tu liquid My
avid AWtow it bo Boldly Aik A xcteelrn OU hes coutung in Omid
-_ Cold Chow) bey die Cajtims.
D> IMplead of filling Equrd MM inte Pua Cavity, He powdered
mold
form of rnetal ig filled inte the Cavity , heat +
\d
om | the poweses (RB Convcerkd ib ligerrd amd Cool ue moe
: 5 Led
Lo Mat liqued MM tp, Conuerled nto gpolid: Trig cp Corte
Oy Hot Chamber dre caying -
Thip 1h es
Coulbing of ee loco mp metals
—+ Ote Caybman an of hwo by pep
as Gravity Ove cobm 9
b» premare Ore coy Wag
nee Gracy De g
mevalhyy pre ferre bu hy
Carneyr9 cavity ‘pf
Lag
de
duc b& grav tabionas over cotid ot a ———
J Tt tHe flow & MM mb He—— 4
Bre bay bo howdy tay ib fp dtficet ek be gel eaey
pueiy Romer of & Complex bhape of caviby sa mea }
Ae , yen
PME Fr vabl Onty for produema fimnple shaper of Compe
Fi tee Waue ¥ i ;
° oO dt Cd ne HW alte Iptorn of TE emaine »
Jor fp 9 oy pl { wn
Bee eRbuA he ny tir 9
M{ the exlernae Premera ip cued oy fing ee
Ha C8 tons Cavsty Cautiid ay Premurn dee Caytmg .
= Oke id aeph Gor: od extemal pi emane je rp Poshi b&
ts, teres ie PM Mons SBR a Stoic Comer of a
Somplex khape of a Camky: bene Hy Gnetnad cam be
une a
d -foy Preducng Complex Kha pes of Caytmgs
Ey -
© Cembri fuga! Cagtng e
Caxburettoy of On ae Se
NN SN Ne
any ; ¥
Cem bi-fecgat fora Produced dew bo tHe vota kan of old
US ~ Ce -foy
dig bs bu lomg tar MM
“t mold
ahoum d tHe Corceumy feroute
Yotakoy of Mold rp Cortinerd com 5 | mt
coh aed Boli di feed, AeA BOli dit cakroy of MY
th fale Bey
ond
™ _ etd
Coy bug
> «p>
by breaking fur wold.
pooringe
=)
Thin ™ethod ip
Por ine |
Producing
manly wired for
Large holloce Cajlimay
tor Moc Core
Yes
Cye OF
ef Cen hfe geu foves fe =Ma =mMrwor
=> Por pro ducimg Rocuwyd Coy bong
ay
Com Pcs ot Caybug tly
ACC, of ynold
YRquired op ahoura= 659 Won # a
Neu
G 29-9 m| ywPia WY co}
ee
ECHL YY 9 Atos O82 G0" “
qityY
a Yani
s i :
BE p> eas to Produce N- Cong tom +
ty Wifuaal CaiGimg dD.
d
NSE oe Fea p, omy locd dusnar ty im pur hes prevent 11 ths mM 4
GOW Be colleckd ak the Gnbe of Han Cobia amd TE con)
be Wemoved aftr tu caytmg prot completed
~)
SA genevt Combi furg atey Coy bed Corn porem 4 coit{ have poor
Machimability , thia ip hecone of Seqvegaton Cr) Seperation ,
= During Cartmg ef atloy ynetats, becuse pe
variate, of ditferemt elamemtg. they ave being to pepana &,
due to the presemce of atemi c athyaction between atoms Of
mMakriat , thee ox not getting feponakd. Tm add how
Combe fugat toy actne om thHerimt akan ie oA Maleratia
: &
dittevemt .. atowy of dite ut chun ane lryeug te Sc pera
end produc layered plructure - coh th QiUimg Ine levogamouy
Material and mov wrwsform ynechamc at propevter. Thy
giver poov machina bits ty of ~& Cente, Caytng Comper |
7 IM Jemerat Comtvi frget carlong procey
IK yYecomwunded to Pei fem anty CEO
ovigm tar Gay of votaton
TG produc arta verhoar any ot Yoka Gon
acc, of Ynold vequired th Very igh
above iS00 “ROOST:
hut ereiucne Kuch cel )
high es oy Ui Cule, puey hip guadeaiel
co. high act, wold ‘3 gething preatin
oatar any of votation and aru of motd 1a Cornerdang
Hh proces ip Catled oy Tryte CC Procery , amd rb if
HAL
. Prodtong Uniform Fhic lene of Cay tong around
Cir cum fer em ce.
TYte ac Eccemtyic CC
=>
TE Hie Ax of volation amd AU ot Meld On not Comerdump
ee proces if catled a, ECambrrc RONG yeeGenq; ce OS
TE predic nen uncforyn trclemen af mold around HH
Cor Coy fe vemeu
DEFECTS im Cay bug;
G) GBloew @r) Blow hole ‘
The air ox gu babble praemt ingide 4
He car&mg i, called bloc er) blow hole. a
Arfas buthag
— Recron for Prodeeceng blows &) blow hole ac 4
«
©) Loe porogi ty of ynol ding Kaund .
(
1 Allowing partay flow m &-S
(CJ prepeme | of ay UWprraton in @.3
@ Scan i Se
The ai (gor bubbte present at
Bey face of Coyle vp cattd fear Taek7% Bley be e
Q ak Qiy | « gor bat preaem\ near = Oi ane
€ ef carting 1p called lig ler =
aT ie PYMemMee of Bean amd bhpks may E
Not be Cneyey. bs veyect tou Cee ace”
because of there defecy will he vemove 4 i
Seite mnaching Oprraba
=> Ora Cauened eth molec alg (erro a4 blip lev,
4- Potopiby ; :
(aes t Prepemte of BMaUL g1ae ay (HT Qu particly
In tide the Can ag Up Cattrd poronity
5: OFob,+ |e
ere Pprepemce of foreign portly
poe low/ nigh dui by melujteu sngide fue cajimg tA
» = Called Dron,
Ber imly b kn of
> YOSB 4h wmMalmly becarue of improper Beperia ton
> Wearitie preyemb iq te MM.
= Thip Cam be ecliminald by wing shraumey , Kon bob
OF factting any of ranner,and imgaé
6 Sand rinclugions 2
Prepemee of Rand par keler vnride
Hie , Costing th Catted famnd inclwionr-
~ Thip Maimly dur te gemd evotion dating plat during
>
?
>
P
: L
pocreng of MM inte Cavi y
' tae fo
Samad etopiom may be
alin uy tee {av ing
UBing Top gabng cys for fi to"
(a)
wy ,
aon cy apie gual domalleg 5 tool
(by BN Aa
i mold
wad
in, Loose Boe shit 4“ Cae Qs.
cy Allocumg fey bu lem tPMR yer) *
Non filling 0{ projec bed per lion of} Cay ting
Norby ey MM: (Tp Cotld oo Mik deer:
&
aoa Pty th due bo Rolidification Way beem flayled befor
b
Camptet filling of cu ling cawity THY og oveacame bY
U
Se tty
due’
BR ENCEN NS #niG degree ot BKupenheat ch MM Oo by WN zg
tt dime of MM,
g- Shrinkage Cavily ¢
ar The void (x) Open Peace produced
NAF de Hor Cay ting (B Called
rhrinteage cauiky,
TR oMomly “dee te Nona ateala bility ot MM foy
COM perwrsa tomy Gqud Shrintages la hing place Chi ring rob dife crt
Oe TOK tin Olena rata
a Thep
by Providing Chillp in Cartmy PYOCY
9- Rat tail defect.
Be ak es. one Pal asta eae producd in os
PurGOe et Casting $2 Called vat bail defect ioe
>. Tha t ynawmly produccd coke wax pattern ule
UO eNom wisi
The — Min malteh presvemt belwery
Hit Cavite ef Cope amd dye cor]
Produce Blep in Hue cou tum ip
Calked ay Shift defect
py FOR 1B elmneatd by evn docve| Pinp
Cold phat >
Ds com H nes bey Present om tu ea; Kg
ute Hindved Combyacton ip catied cold shut
Eh
(Un bar ow) )
hip ip aa by ie cold shat
vee cf ftPM ee View eT ff
9 Kechnolgy by Little
welding if 8 PO CEA of joining bev (er) more
@ br) diggmilay metat cvith er} without agpiceatio,
; with (rl) cwrithout appli colon ot prema, ‘pot th or)
oak appli cation of fille, metal.
- |
:
Vol
Wh hr oe
Lown
THD Woy y¥
tH be
Wwe) ul
>
4
aot"
; 4a
S 248A
a) i
&* \
et See ee eR ey
YE 2 rey
@ LPM -
bowed aonralord wrors jal)
SsFUsran we ldung ‘
By melting of parent malniol mf yom t
th
vod s
i VOLS Calud as furion cori ding PIOCHAS .
Ki
= FUpian @&) Pscapure wmetding
~ 4; ae
OT THe tur melting o4 prienl ma leniot it yore Th
vo de ‘
: At dead cg, Mone UATE toe laimg CS
te)
aith & pplicakien Of AP eATE joo if eg
Called A
ow PYeppuye cel ding Qa priate:
Sep Welding
By barning of * gus if Hae. heat ip general d
fo é
a pone of plats if called ge coelding -
Arc Goeiding *
ie
Cures tlechrreate ee ua Theat Ty get
Geneva led toy ie eng a{ plaler 16 corti d ane coetdimg
chemitah welding |
8 uarng exothey mic chum cor yeactroy if Ht
d q
heat tp getting gemerald -for mel Hing of pla bes cp Cotled
Chey car eoeld ing
oy -aceleleme welding ¢
akey till pe draw fromy
Torch edly
The o, and aceleleme ¢
fine «a pechve Cegtinder amd mined bo gether by
Mminbeuce™ po ssenang Cry boty higher Oren: chen +44 hegh
pre awe vietaye in Poming dyrough Converging “orak,
praomut emergy ih Com vew led santo veloely emer Fye os
Nattve th — GOHSAYAG Out from Par wozgtt ak hgh velot
He Hain ones fave wy gem iniha&en for harnay
be produced bo that hawk
continuous! flame itt
eelAlowre tot be teed fo mielbirg ON
plenble how pire
ge GOH, cyl , eql “
™ few a
Tiny F piece” | MONS: 6 ENE ved f ri e
Gu a
2
OS “) 00% A, thea
2COtO, 4 weit iar
. & > “6 4 hear
aw y
Comp late Combustion of one conist volume ot CH, 7
— But
Fetal annoumt Of O vequived 16 about 25 mG of volume.
b Woliueme of 0
volue '
—) Out of &s att 04 volume of O, , one wmi
obtained from oO Cylinder, amd 1-5 amit ¥
'p obtaimed = from re ’
-» Baxd On amount of 0, obtained from Or caplinben
Ht Plams prduad in Ory- cathe at a, ne
Avi ded into 2 types
(1) Neu brat flame: z4 egy
rx
“a, The flame , ful an ieee one oa
Inns Cone tp im
5 Red &) yellow Col
Combusbay and ’Ud OM sé "9
fom ple le Combuplton,
“ei Al Hue
|
mlevpection of inner amid uly Cone, iar), Hn sim
'h IMd wee
uted 1 the zlame 1-G% g260C
<5 —
Vetage e
pa “d temper. mM flame 1A ‘Tavg = = S000 te rice
—) wh
—
ey Covn pane d to nay, wang, Ht aU”gs. Hmng, Of £lasias
if Yedueing Nearly og ee thin tp becasse Of
Onn oem £ Of coankar tf brodacs 6 during tow basjhon + &!
And Hay toa hy ip grthng Waporald EY aa des ny
Proceu — Cua pownalio, , lowge amount of heak pp Cavrapng
Bea by Hu wate, hence temp 1, Fedueed
—> Thip fFlome tp Used For yorning and cubting of all ferrous
ons Von- ferrous melalp except bram
A brews wb
2 sahil jormng of bray coorepieces, Pe Z
+ only coppey
m Hae wetd lort coin getting evaperatimg » ©
ip lege ove which WH tk oiena Yequired ae
> ee ‘ , ne ai VY 1 .
PYopevhey of weld bil-
© Oxidiping flome
ns eer ee
OF ce jis tols
GH,
4 Whey trcexr amnoumt of % | LB
Rupplel from & Cy lender » Har Qmoum! 9 Bey
eof Oo, f& be faleem Erap'atmonphux for
ps ne
oe
<2
Comp kt Conbushen of GHy 1p vedueng
Se Sa 7 make esd give Mat hig heat
—> th slightly lam yirtuvre coll ato y
ham Co mart lew fh
effi cemey of Com has Gen
sore if highas Ham wneubol flome,
Tmac = 338°C
Tavq = gue te s200 © —
im HayBecouye of highw avg lem, of flome Mah imp metals
Com he carniley jomeds
« . ‘ : ca chive
) Thin Ahouldn't be ened fos jouning of hig hly weact
HAL 72
Ag, mg ete:. becanue in oxidenmng qlowme #
Me tats Ute
d this
an
oe PORRTONITE Dp ie Oe er eee
Tres 8 th abacdbed by reactive metat and producing metal oxide
coh veoh Vp giorrg loewer Rhromg Hy of Ont
Ea TNR PiemAe. "Cont Be Ged for joining of brows coork pre cet
Zn seid peel,
~ Deering gorning of byay Comore piece Soe
Oxrd eximg glame, tue drero, preaeml way thief Fa
Will Combined tHe ) pevhe quan h by ok 2a
Preemie rm +h etd peel amd products 2aqo,. whieh A OAD
ee Ura Femecus Oxide, thip Zmo, re 4loctung ovum Hx tveld pool,
BO that ik tn not allowing Hs yemnaunmng 21 pramt in ‘ee
mel Poel ts “evap
eee te oe 1
oo 2 0.85 te ONS
CH
> Became of ghort supply of % )
from o cy Condes, fur ¢lowme hey
fo Wavel for longer dinfance fo sn) = 4 an tosn
completely bay TP Aerie lung th ot inmen and ouler Coma
er({ be ineveayin 2
Tmax > 3040°¢
Taw g 2 (Soo by 1400°e
1 Pue bo longer Gmotn of flame, Hu beat lose by Comvec tioy
and vyadbation become Covsidenabe - Max and avg kup
af flamne Owe becomming < neha flome.
Becar4t of lower avg, temp of tlame, tHirp meinod
Com't be wed for joni ng of Aigh MP metal.
Tie Carbu TBtng flown Shocldy't be wacd fox yoneng of
ferrous mclalp becayewdhin ghort Scepy Jivey
o) aol & FSe oe.
EE iE
+.
{ ne im f
he ta nol be burning comiphe hp 078 bres
h { } 4 4 ring a fe trbtrass —"
‘ wre
© r at hy ad wt wy €@4 , er, -
tes p E
ahin om acl neveosed mn tus trefaly
‘. .
' nin (CC. which ga
And “useld b ¢ becoming *
"ilvlane t
¥ Dri ttleness 4 vedAuten touahnre
—“) Canh: Ly (oiring
atburipiang Alow @ nest Conenany We J
hirat é :
9 Caxt ce. t
3 avbar Plesta. Bering going of Wigh °C pleats
ym One of glerlp on Has Cavhon Conlemb if Inty264 ng i
MP cf pleel p weducdng ~ gh c plat hay lowe 9 om
J
TE Can
am be jwrd easily uolth Cosbunining seme
Cc aon
In Case of Wigh C pletta, Tron mp alrcady poluvaled citi’,
tur won Comet
euem though free C fp Ovailabis tr, Hu Flame
Gh. tf abferh Me & and hme no chamge Han NCCAA
Properties of weldbit tp Cccuring
v
Me
lade
+ Copper Herne Pipe, or tued for Connetimng =
Silene bi lety
became it Cam withplond 4ox eg ha prenum apr?
+
Coqnec Ung
ce ee
a4, Y 2
» Copper house piper phouldn't be tured fox
. uae
because them it ip expoped to Gly it tp chemi carry yea tang
lite malenias and pipe wilt fal:
Ad produces ponte
sy aed for trovusfoe hung
) OtNner than Copper omy other matkrial
of hose pige Connected fo tu GH, cqlenda, rip pretexe
ju inter Chamagabsl ky (Bh NOL Pornibl - Lupva | plouke harne fiet
or Cover Hd, fo trot Pung COI AI Omd toy [oerer pYeMUK*
amd cheaper alga ‘oss seal
1 By Miplae f te hose pipes om ikachamnge 4
pipy will get fail, auerd Huy Colov, Havent: Sa
Aphngasthiog axl! he urd befwom 0, and CM
+
cylinder
‘ —_e
4- \ i lem. Gavbide ay Hakvitl
Fhe Lsveh fled a8 FR Peete « by doing UNG
fo eworthaland fov higher feompr,
~S the omg le yd de by Torch bo dy to *eworh piece TR
Ka ocon a Torch ong te
a TA= 6 be Go'° : L ‘
Torch am gle 20° Torch ang U. = 90°
flame demai bey:
oF weld bit tp catered 4lome dempiky
Pplome duvuiky = es ee Oa
sf t Ex Poped area |
Bo 4f lawe dung bey,
The heat Reepplred by Flame pon Umit Wo
,
> Or a peTiAy expoped? Area ba ee
decreas ey 3 1
pactorz ingluem cing Torth ang t
® Me of metatp to be jomed: Ano M.pet mutat fo be Jorned
IR IMemeciing, hat required foy Har multng of plaby %
merecuing, tena it meedi high flame dumitig eohich
"B Pons bu increaimng torch owmglt
2 thecknerg of metals fp be joined. Apa tictemens of plates to ;
oe NS eG We cut required PW Unibaua ip mew eadtng ‘
ee Hegher torch omg les will be Uped ‘
) Thexmot conduchoity ‘kof ynetala to he qoieds sk 4
iA creasing. to Compemak hrat loss by Conduct , tu flame |
demar tive have, ite sbes ancreaied which ip achieved by teresting
borch amg e
) plac of welding Trvespective of Above factors, clase
large torch augue “hey! fevbe gacdirak begrnammy! + oxttins
>may ferch amg hoy f& be wed al amd of tweldangyI
Ab He Beqinneng of) wel dimg ys) Peco Parkes, - yt Foom, kame
. 4
TO Taine
tue plata dyom RT te Me. Wo necdp Narrge ounoun F
Range torch annals tf ined: ‘At Hus emd of the ae
i. alk pe
: ae coho ta vy EA tp cryed, thar force “4 fiaden 2 e puh
Out
A Nene Wwe
The Moltkm ynetal particle; and vo dita thaltow pphericar
de premrong Colled a, Cralew defects
1 Ff Baller £.A p ahed ak epderee of eoellimg. Has force of flame
— Obphect fk over{iou) of MM amd avoid forma liao of
Crvale defect.
—e-
fort bec hniqusa uped iy Sap eweideng ¢
'. Fore hamid? ory PH welding leehniqua
2+ Back hand ey) gH welding lechniqus.
. Fore hand :
i eg ie aon to Coble d
T{ flame ip tocured foward, Hux nen Paved por bon 16
ay fore homd qoel dime been face
2 Back hand; ait ae :
TL ftowne *h focured bowman dy akyeady
Coutid oy Back hand coe \dim9 leehniqur
pacha Backhomd
ir
u
forehom 4 Borrhow 4.
T tp Mow
b led
fect
jeu
<5 Mop af tt eweideya tuk thet fore hand &
tteckue and efticreml Fit tp dome trom & oe
devectim , Backhand wer if wore effective ami
eat tp sence 49m left fo right esPe aba. t, pe pamiie@e end Backhamd wT»
’
; ml Aboot Tt:
G) MH Coxe of ‘forehand tor becatue f{lawe
ih +t
NOM ewetded peyton preheatimg of welding edges
' : a) be be cot
AEM pla ce eohere ay incare of Backhamd cot
Flame ip cued Bedard already evelded pov Gan, ae pont
heatimns of Weld bead evill ta kung plact.
wn focused bowsanY
usith be
(a) Tm Cove of forehand Co.T Hu force of flownre carp! ip poy hing
Tee moltm plag particte; back into the eveld Pool
Slag Inclerton de fece may produad m cocld bebd cohith
Yeducey pleemag th of york amd nen umitorm lag layer tA
aglie | Gon the “yeue td » bead. eehrch may embtoming k
weld bead yar ben
Tncaye ot ue epee coe dng terhniqur Pre
erart asst
Fore of flame if pubing out fae molkm blag pavh clay nce,
a slag incluso ante preaemt in weld bead amd UM form
flag layer ip forming cue the weld bead.
Single P24 forehand CO-p
-~- £- Lg
f t 2¢-1syem
f<@ mm}
Seg PY Barchoud wr
es‘ nta = ‘.
Fiat te -f
VerGeal ea —
Wa s : — —
TOrigental —verlicat co-f
: Overhead wpe .
f oe
ns Views’ Torch ( SME
tsamm 4 6-H oe) 6-H with shraight momumi Terch (Sm) .
‘ th SMT
Horigontalé © 4-Crmm SS fH with Maen (Mmr) © 16H @
\ t = €-re 3, a8. ita
LU,
Nn) Vereat wp: —s pol
“
tSis mm os Muth pay
Ty verlicat we. welding iA alwary dows from
d
bettem ls bop with forehand cot ar er,
| |
cA RF |
| |
ey *f-v oft 7 ES et
oa Tr H-v w-p because pla ont ver ca, 11M
paytiely are bry ing f& falt down, f obshuct Hom back hou
GT 1A prefevabba
iv Overhead w-Ps sak
Pate barre mechowsm by eohreh MM pavhele
Hua
43 the parface banyi)en m He se area
a
-™M addilow i
used it
ak 1 backhand weld &
ve Neld m popioy ages seed ei
‘ets tu addi kon a. di ™M diclee -
' i at for for ol AG “ pe ai ,
er ai ae u TT ed iN ad ®& e
Cam be oduced- emCe BH-Go-T Tp U4 a ouy ne
oem
eal , 3e 1 eniodicatt4-
During gu welding operation Hur welder 4 2 all
vemoumg Hu filler vod fem eotiding gone amd A'pPig
caud os flax powder
choy {ie +
= 2 melt
aes Saas bi» eweld pooh
ee TR ape ES ie alnesphent
3° to fovm plage cur weld bead. for mini mang
Con tomy inane *it
Prepevlics, fete pemmensed by flun material , 4G
¢
’ Ft ~ be deoxidige te melt
©) ret fam absorb gates <€
t Tt ia = 1 layew €
(w : ey d ibu for ony
Omuily of glue mul be as min as Postibl ~
ep mali om ef “Slag
¥ I , ‘ donde
| with oben nat produ Ce haym fat Hote Ui fee sulpher al €
. al
W) Me of lux ment be len tom m:p of parent ue €
Aeplicalioy , <
~ - = frireve t
@) sii qoa wetdimg o{ Carbon ey nicicel atom
+ ¢
Mo flex sp Mecded become preaemcn of G amd Ai
Workpiece itpetq tp acting 04 deoridipm: :
in
@) Beror witt be iam Carn yn oly wed flue AV TNT
§~ eel dimg et oar otanr mMaleriat
oo
~Illey ved ! ;
ee filler rods ant wed fov supplyimg additron a2
MM fer Weld bead
\~ In jemning of plales of Hhrckmey 2 mm, ne joml pre pana bon
till be done i-e Squane jot ip ured for yomeng ot plates coith
out cuing addi Gamat 4 Me vod
> G4 weldimg speratn Cerjowm Without cue of Filler en
ONE Stay Sling lita
Fer Jommg platy et Hiceney 75mm, Same ly pe of jomt prego
‘
/
om DB a a aff of el a hh
=
fife Veovers Jjomt ip required To qi He Ge at Hu ‘yok
tH ip mecegzavy fo we tu additionat filler vod
Properties to be Possemd by filler vod 4
1 Oemity of filluvod malaiat met be 2 aw ly equal to
du 4 avemt ymalniatl
a is aud vod matyiat must be & MP of pavey tna lent
UV Tht mm of filler rod Com be eouily mix Cota Hue MM ef
Parent anatlrrialWY) The MM 6f filler vod Comple eanily Spread OVeAsbyeny BLT 4 vee Ofs
Paremt ma leral. “p a 4
= Se Iriopt Cammenly wred meta for eam y fa ee G oe
filler YOu, ane Lc glecla, M-G peta, brow etc.» Ss
o) oe ea cae © af
Oxygen produced for ovgraccielon Ger QE’ | s, becauee
+) ©, in alway pre fewa bts bo product from + io i
Ae Bhs cheaper amd paler methodology
BF
Abn ay < C7894) —> -1a58"C
ae Carr) 5. Sener
qomic C84.)
elamen§ = =(¢s.9°C
' ioe i 5 2
9 Alm ory portale gates eats ail 4aate he :
: & Hoel y
Lequid aiy Org: Elan
, Evaporation of Ny. Evaporak d Le
praent only lequid
(a, k org £)
(er)
- Alm aty
fe
~\ee'e -) Th combo quid o, + small aly of Liquid Wy
C some what impure). oat
\
— Te Me & produces from atm, ain drrectly by cooling 2 ay
of 02.
P to a temp of —I8a’c, tH % produced ip not tu paral form of O2
ray
Hemce it ip not prefuvabe methodology amd evemtnough 2
~ Hence t
-method ip longert one ek tt produc pox ut form of %
h pre ferrable-
2
=> The SPvoluume oF liquid O ib very loud ahem compane 4 fe gorsedy
of gousory 0, to tigers ©, iA
sina Hu pro aae ef Op
To intyveoe®
Boiling fume oF quid 2. "gt
ak a prem of abouk {2° Ksc,
coil} be int vonatly a
; id 0.
of Wquid 1p ayounmd 40 ~-50°C: Humce Te quid Os
O,- 1-e Hu vaho Sp. volo ut
lequid
mearly equet fo 1500: Lumen it Ip predewobt to ptove O2
+
pore at voor tumen erly:. ’ Wy Gay cocdew> i
Te kytoye preduend> fer —w - : tathi de
‘ : bg m x tae Ca leven
ye akevey ini ed
“2 Acelylhuce
q
BMRA nae ai 4, & (Ota Pee
+ + \
ah POR: wah een cam
=> thea method of pro duerng ey by ms eng
ix durdad wots eon methods
Q) waky te Carbide tyre pe
@) Carbrd& to waka type NO (tow P)
GO) Ss
Tw thin method UO ce attewed f fall
-S twaley
Newly ont G&G QTanulea , so hat
Hua Chemical veaction ra ba brng plate awd
Prosuciag Cpttod
“3 Thin method ra armple and Cheapeat
method of producing Guys Hee tt
Gpramulay form of Ca
ih aked by job Shop people: > Portable equipment
W) Carbide to waka type :
= T then methed pocwdur form of Cas,
tp allowed b fatttnt Wo Be mat He
Chomicat yeachkow ip falerng Place and
Produ ceag Qe,
4 Due to eyage of powder form of GG,
ths Surface area of partrely eupo sed
fer tu Chemicat veaction a Th 3. Hu
producto valk ig meveaiing.
> part from ty gp memt — Hare 1K
amottur vol ling mill py vequived for convey tng gramulay :
storm of CaG Inte powder form Beg Ap amd when Ha powddy
Ferm of GO th produced tt hay to be wed with m Khort
duals and no pomage iD alloc.
> To get high prean Qt, gay, Leto see —s =" *
Com prey ed 4 Com prem ovrey ps atcaays Aloved wi Hae form of .acetivie? asthe
> Eventhough abror bing Capa cby of Acetone th { a a
Mevea ting Preperhonatly with Pof PYMUrs , — BOT Gs) 4
re nae a es Raheny prtterrabG $5 = -Aatone vr
bore at a premtne 2 15 kse. Breeg ph ip xe Kame piorage pr emure
ef Acttone.
I tw dt Atrton +) as Wor ot Gait @ \«se
Ultr Atchnt +4 Reo KIS =395Ib GH @ IS KSC
Reine) Bes - > 85485 - 6151 Gy @ 45 Ese,
Avr = Acetalencgap evel ding 5
| Guy 4e5\3 266 +Ha4 heak
a
% co 2 2Co, 4heak
Va 4 3 Wo theat
From atm,
oe H
“1 cohalewe folat op ip requived for comp ete Combes tion F CH,
i op Called
rit ts Cbtcime b onty from altmosphenc OM“ Har pro ce ih
ge fre otyene gh ene!
: bin, AN, Har flonne
- Becane totol o ip taking drom tx atm, On, f ian
h
y Havel for longer diptam cen for Complete Combuplon, hence
huat losser ax becoming Very hegh amd
j
:
y Convecim amd yadiaqbon
Pegs avd femme, ef flome about 500-706 6
)
5 by whey
totor o& rp) taleam from atm; aly, Hex pence t
faleing plate mp Codlid a Bulson - Burne
femp of flame Ty method ip cued tory
Like P,2n, Sa, Ca ete--
ure for Bol derng apple cako
See printigl
) burning ot Gly .
Oni ny
~ Boz +t few2, avg
of verg loco mp metald only,
cs Tt oto Com be Uyjed a4 Meat RO
;
_ Uy drogem gos Wweldin
Org- My frogem gos welsings* 2 Hotiioey Mo heat
Me ya Ctheontrcally ),
Ce > QS ta 64 prachkeat,
~ Try practicatr Condileomyp of Oy Uy qe evel dimg, Tr a
My emit be Beipplied go that tae eambarnk te promt an
Thome ¢p Bmply Mheviris cuty from the welding aone oe -
% a hie \deng gu fox prokatmg the coed Pool trom aly -
emt owmnina tion. q
«
s thip ip UL Very forpt method invemled. tor yoming ef highly,
Feackve wnetatp
hee Ai, mg efe. - «
Tmax * #80"C ‘
Taxg = 100 te q00"C, ‘
oe Foemthough mary, tunp rp highe but Teaw, * 880°C ‘
avg Kmper of flame ip Coming out to be only about srlof
Mar, dome, tik ip beg of large quankity of WO eK produced
wn Har proce amd to evaperal ty Ho it if agate i fli
™ forint large aricuml se RERe
“Th Ip wred for jormng
of Low mp metal, highty reactive
we talp
amd ured as heal fgource foy braging (r) Rrxa32
eoel ding openatioy - oSethior +
Atom ic - Hadrogem oy welding 2 rl ae
2 TE ipa Combination of gu ond ave welding operakay,
_ aeEE | alc
“S coho Pocoe, Raupply Ih give to eleckoder amde ophm uy -
* Mamtbatrner bey electrode tien , Are Ave fanip produce 4 alge
dy electods, ~—
COh ey Molecular Ok supplied mo the orc gam , bcos of
“
Rw ,
| \dotherm:c reacho wmokmlan Hy ip Converted inte atomic Wy, none
Ond he at es
)
}
ay
requived for emdothermic veackon 1p abtoumed troy
arc 4am
i) Tha atemic 4, produad mm arc
fam _corl\ Come out amd
P becomen umplabli at atmeapherie Conditrows. . Tt tp vem hed
) form tHe molecular Hy. edhich iA exothermic reactio, amd
+ anh
eet GQaevated dur tte ty awit) be wed for wel ng amd joining
of Worle Prec, ‘ :
produced nearly 4 of Me
)
— In additon out of mokealar ty
4 4wy heat o4e
a bavynng by taking te 6 dyom atm ay on
corti be uped for nel tteig amd joining of Cdovlepicce
Fi From Hu above beat rvequived for wetting amd joining cf
Cosy pie Ip oblavyed from exofurmic xoace, and by,
) burning of coe of hydvog em - ’
es TL eMouming 2%4 o( molecular H, if arm}
pacucuy from Gtld pool actmg aya thielding gr es
y coeld pool from atm. Coy Fouminahoy,
~ COhen Companed to Oxy —Ha weidimg >
soy emetno
YOUN 7
prekee fm
Poa avg Lewy Pf. o
dd COM be wed
atomic UY, welding ib nigh
hi me tal A (tee
for gorng os ot high me amd highly xv eachiVe
pbaimur4 leg.Ave & el dime e
; ty -4
Whakeve, due Weet requtved foy mel Hong ae yorning of ple ff
\ +
rf et 1h) Obbcumed frow, eleowie arc Called ay are wel dang
Operation.
Flectrode
pcesp
oc ew
L Yy)
= fre of Bests) at
Heat gemera tion (Anode > Cathede) Leathat ]
i
t
qi
4
‘
e
dij =a
fe
L os
ade
4
=f ut
a e
= ai] &
pai
Anode |
4
— jhe powe Bupply jy qivem and
bin Cathode ound amode,
Clectrona will be
by amodt amd
ophiman Gee rR memlaned
fe erg high Velocet ey
Jemerated Ot Her eq thode
Mae tg Fouad amodi,
mvely charged
r Phrcoh ane attracted
So that chia tity high veloaky €&
Sng rg Ch tom eee, amo de,
na nan DAA A_ BA A BAB Af ff > DD D>
a
MEINERS ofS Ltp ataqwer aid? mak
heat EEG cient qemeralion if tating plan at
OMode . Sime How ously tely chowged voy Poasening Aeqh,
Weert worl be
gemerakd at te Anode, cohich ane atwacké |
os Cathode amd
mavian Foweay dy catnods and they ow" {
TP eG onto Ccathod,
leaf: mmergy -
OHO
But Hu Peloerty of © in much Wightv tam iow |.
gemerakd at amod
RE of Tonp coll pe Cmuevked tah |
o Heat gemera tron th tateung place at catno de
Heat
% hig hn twan Catyedy,
Rata ef LHeat gene ratiog of (Anode; Cathod) 2Qsy
imeSS Cm
eEaaeEeE
—> ocsp &) OcEN
SN eae Eee
=
=
~
&
m
a=a { Ocsp btog of higher Wont generating af coor k pre
T™ Cate
Kigh mp metals amd higher thick nen plate cam be wide
tayily amd high depth of pemetrahon ip poapibt.
® Bros of lower heat generating at electrode, melting wor l& of
CLectrode mp loco amd cepepiloy vak tp low amd only low
Welding QpecdaA ant poksible,
~ Th perp beoq of lower beat genera bow ak wort picce only,
lew mp mefat, lower Hicleney metals cam be coelded
pomd tow depty of penetration ip posribe,
Dor to highn heat gennvalon at electvode ,
melting vak of e@tectvode 1A high amd depopition yak IA
high amd high evel ding specdp ane poppibl.
;
;
p> Tn care of ACHE beeg heak gemeraliovy ave equak, ot
Hur Conditoy ae taken aj inbelweey Desp and OCFP.
Arc Recovery time : (Aer)
1 TE sp flu Rme tqteem fo eqtabligh tue are
betweem tur cathode amd amode- : :
=) EY Us shing ot arc means that atablahing flow of
€ amd iom in thety Yepective diyectiong .
3 Arc recovery tyme doen't lhave amy ¢ feck OM (AC
are welding frog fermrnalp are aleroty frru.d im 2
give oc ane’ ‘evel dimg .
But cog termina are ey
homamg in Ac mec ewerding , tre ART ip more
critical tm Ha AC) ane evel ding .
y hs
Sboerh 2)
odC—O EEE ———
> ™ .Ac anc cweldd . ;
- ma for pro duceng eftectiue arc, Pe
ah
ARt
Muyt be «2 hat of Ha Cyck ime,
Aer a Gt ¥
a
Agt 42 6Or[e
at op pregerra bG.
= :
For Increasing effective U4 Of Are evel ding
to reduce te ART:
3 the fet cay beveduad by vnjer Oa ig
) ho tnak tre veachon tme -for generating
iA seduce d-
of a hal4 ot cy cle faa
Beyond 20
pus volkage of Preuws
BE amd iowa of
Cathode amd anode
p ATO eatyeve Hack Ay
pe ymin Voltage ot ps Evan gy aug pled bear, om
covvemt of 9.6 Umit. FOr Kez ping bie
im plab& eq, Condican it IR wequired ‘0 delermine optn®
Ave Jam gth oane opkmum Voltage Qurd ‘Cervr ent getnnD .
A PS
4 centroid by vyollag* and
tae ding aque pram
Pigs
a_
Lor uy OPE —_ Ceveeut voltage
tor)
Acluat Cm{ gqenevakd in Re com dawn dhiwed
wind’maqy trang Jovman Pyne
Cer) L
Marl. PNOLtAge preaemt ty ‘nd S
Becaydayy wave iced
+ YU em ;
S 8 Shovt Creal! Cuvnent
Ree > => elethicar
A
Chim te five Ry minal ed 2° (8 Coructtd fo two € lomenl
Iles elechods amd wore pice FUL Curyent paming twvough
°
\W ob 5
2 w e taken on f, vel tage. in 2° Avi =~ Are
Veo ~ Vavop.
=Vo - £8 ‘
: A
a Neg= We 4 et
Th
Ls: Ave Lam qty a,
MSO -AyeLet, ond. Gam =o
L> barge > £50 amd Rages ee
Lo poery Gat
Va = Raf
Va= Qtrbe
ohn Q,b Aw Com Mom
> AP equilibrt cm Va = Ne
aaa ae ee ee ee eS ee |
a4 are pome
Pr gpomed tape yy
Qtht = Nom Me ar
Pevt ? Cast) » (Yera-be) &Por oph meu pote ig s)
46 co Lt mepe optima
oe, at comet ~bu) Ete raphe Ee
oh ak apeieNe 3 ae
opt ST
® = tov Tp = 2060A (ime fev are)
Moe the ast , us exe ung th in om tl
® e 2000
(so 20-46) ters
= (60-401) * OOS
80 -
2000 x (60-4oL))
yo PST = (s01aor) [5 a os)
i p= eer i es 4 1660 Lveoot)
foy Opt. pow ] “a
Re" : ag leon Ors emy
teoo - 31001 =O DOE Ga08 mm *)
muy ys pO tgoxO = 4by
sah
t > (60-40n0-5 DF 290° = (oon
; i age a
ie See. : a
aaa ener nae
© t= aS dea gto co tee
T= too bs SOOA
sed AeVa tio + 46x65
Duky Coyote + ‘ O
— fereembage of Lme duvmg cohich ave (s a ON
foithout over hratimy tue vitar elument fa
Deca p- Aor :
a Total weldimg kk
Aot 4 Arc on drm
Aot: Time duving whieh ara 4, p ON 3% actuaa Pee
Spejaton will be done.
Tota welding time +
Reptime:
AoT + dae bmean
lms Y Bp hein te Shas
Beewmea ts tH Rea org, fay accamnulaben cil be
Mevearing te Lemp, of Lramsformen .. Ab fome bi Ace 1
“Scldimg equipment eoitt atl: To averd thi, eokumeuer He
A cece la b oy aes hroamformer if ercerding Cox badly vous,
Biop + ewctidin, operation amd give te cut fey RO that du¥ing
YS Hime Whatever heat in gol accwmalaled con he Ginna |
BEY Ocumdingy oi thout amy Weak qeacratioy *
One sk tp foumd that, accamalaled m heat ra got
dig Bipalel , flop Hu coeldimg operaken onte agoun.
.
, vy) | . ood
OD Rake of accummatatio
-
| Gamax = Mary, atlowabk heat accumulation
@) LT=lsoo # Qgzto keo Gas © RY © Bamar = 200° FF
® Qa = 10-6 =qkw ie fo
spryy Avon me (Aot)? Samax =
@a
i} nt
i> ' Repl time 2 Saman of
144}
Rd
for= Gamax = ie Peas hee 2
@a ee |
( HE ye TUS : x
R.7 = Sa max *. tases? a3 pec. :
AoT tRT S00 4333 allel
he ‘
-
girs Ovee = abies 2 £200 [eon | ee.Simple equalin for duby cycle if
Pens]
Ty Oy = Rakd Curvvent amd duly cyt
Ty. Pa = DOetived Cuyyemt amd duty cy
Koatd... proburs :
whem TIA ehom ged T=2000A =Ty
Tx = soo" 0, * 607.
Ty" Oy = Ty Da
(S00 \"% 0-6 = (2000 +x Dg
0, = a
cohem ig looo 4 oFey
Tn = yoo 4 O,: 667. Z
17 Of ota DG 0.¢ > 1007 them R-T=-Yeo tw
= Te i 4 wF ,
xDomad! Woy. then R-T=0
~ Dunag cal. ot Duby ty cle Ohimeves 0.C! becems > 1007.
means thok epl tdesen See amd: ip impose bl.
“ Te wil made equar to too7 only be cohumewé Be ors
ert dene Wwithoul
Pept teme ch ‘oO amd continuces weld 3
qos ats reat Lime ia
_—Oo
clechi cal erveait
YP Sometimes ETA met hng amd sueplyng addtimar MM fo
ever weld bead: a) ace oe elichode +
> TE He dichod tn Ralipfyimg only apt = ins cakhabastalametenal.ly
1k ip Called a4 non-Comcmabk eleche de welding
The maleated of now —compamabue elects de
mer have Negh MOPS RaeS ool hegh elechical conduchvla,
4
Eq: Tu gpla, om meee S a '
; ss ;
Elechvede used in Are welding ¢ ;
Xt) Cu ctrode ip ethene aya eleckicat element for cloping¥ “Ape in,
Tung play, : au
i Ac He ocse Oca
Cav bon
Gyva phi & \ Des p.
“
ah
+ Non Conpnumabk eleehode, alway madt a bave wire f
tlechodey ap} trout omg Coating .
WY Cen pamable electrode ;
TE Hee elechods tp sab atying born af Hur feunre tory
WE iQ called ay Comermable electrode cori ding
> properties e{ Compumab&u electrode coll be remauy pant Y
the ‘
Be ogee ceteA Propertia of filley vod makriat orcd tn 9Y
cael ding
Conpemabh Ele bro da
Bare corre toaled
blectrods Electrode:
Flux Coalng
Advay tages of Coating :
t Tt ach oy deondrper
2. Tt abporbp gabe proent in, orld poo}
3. Tt provides Slag layer
the ore .
fox protecting eoeld pool-
prove mechamred
4 flax Coating plabilian
s Flux provides shielding Sa
6 ¢lax give alto ying elemimt to ™
: \
pro pera of weld bead. ‘ we Nave toadd a devent {0
7 E advam lage
— for geHing avHe em Sissi, atten above
alviala, those are
one ee => Ferro pilicon wx) Ferx© emaun geash® cs
39 Rakile 6 Tid
4? Ang Potayiom (k
57 Cellulose Coal
6» NL crv, Ma
) scanWeprgnation gy electro de
nde»
» Prttangkd by @ digit ec
x*® x *
ee
%
sted
Owe ty t
Per formamcer ot
Coa kings amd
SO of elechads
Each digit dimotex
w->y by pe of Coa timg Co-9)
x
Flectode
_
Mechay cat proper ties of
makryviar,
ce Welding positon (0-9)
x4 tuvvemt cdi (Co-q)
ye Strength EJ: tl» strength Ato
¥v 7= Oy af
—— oe
Design of cueld bead 7
ee
fe \Olo ™ Pp
omgakon Cot me 04 fracture duving
Hem te Hatin
ng 2g gt beh hhh A44444460
Crewing te)
Reon forcemeng
Roo t gaps
The gap prouded wt He bottom mo at Point of
weld bead be tou eny a plate to be joing 1B Cattyd
voot gap.
eet ts 1p provided bo Ud that ok Loy de, Mag
pt f tue bottom ef weld bead
Stow
rv Cone of“%
e s »° ~
Res an
~A™.. —— >
= — od
z t >: ~ ~ .
me =
> = tart sla fe
2 /~ Oo 5 . > . ><
. 2 nia 2 m
may at bicame wey d. HS & ro. to
a OU, Guang nak na fice a
— befhm + tte bead Ne bow
eak onic mribes ¢ Mele a Latiass
i
3 Merge Lam? preomdicd m Red
V- amwmole *
ee
EQhemeven PRICES OU
t tf vzd &
jormt. Ouf ee which Vzemt «2% Wea
2 J
cas it giwei Vavqat AOamourt! of Rewface
~ U es
t
tut amount of addikemn Ma aial.
=~ Most Commonly ued Wang al
Ne. cf Pardee} ©
Se — —
whmeun Hacked sot. plaka te \ ==
\ Lee
be jomed sy highs and Rights tow
~ » wae
met pe ayrbi to jom tt platy mm Arag® ¢*
vyequias fe lee curled mere Yan Ow eo), ve QCongle” POY
- Expt Te frbhet > cnet d ive Pal eothier Capen ipl q {
nin» wr be
Riding, afsdoh whe GA -NO-Bt, PMN yor ah api ble
Mes
6
S Bperwmeue ef T fillet melding use ay Mat NO f ¢*
: MA 4
1 POARIbLe ry if b& enpure thot dpkovliow fav q
a}
‘ 4 bt
PlQ ee IM tHe pla Ga muy t be a MN GA PosK D4
5 be
—> As, No.of te
PanRel increcau far pla be OAK Fang
bended. 80. diptorben taleep piace. So to mnrmnae
Mi ploy Gon , mImizge tat no-of pAABed-
AS
Ls
an Cr) Ren fovreewunt !
Exeesp materia provided oumamd above fre
Furface of plates ip called Crowning oy rein forcean emt!
> The crocwnmg 1p providid to emnoure
thet vewptome ana available at
Hr yoint
CrOLUNING,.
=e g mero Se = 10-154. Vo lemme of coetd bead
Spa thy is
= Dang welding operation he comm fovee
wero ~ Crayt equat Ip ter
eagle ajea of parent ma leriots
ef arc es flame Some ot MM parte
e
Arr jomping trom tur veld pool ond
Faltng on far oti area, of Hee
ati
ore ip bancauy baka ay loss of MM fe Fs esc al
and it tn dowwagng SF of plates
~- ™m qmeral patty Loece ba teum a4 Slop. Volume of
weld bead~, , ;
nt tet et A DARAAAAAARARAMmay \ vel \ we
! Al 7 re! A wy i
|
‘ | y 1 Beat
. \ \ \ "
( \4 ' |
(21a yy
* enn
\ eA
| { 4 (Atta) Very He at
Hex . br |
\divg |
Le
Wal tow { elec hvac MW ash
t
\ GELVING Morena wel doag spore toe bet by fan duct \| be
@enridered wend OG heat ream) Pgh” bering AEN
* heat Aue plied la evaeld bead w& Swk @,, * \ : w\\
} \
tale v4 aan a' Canduchuoity rf alalen * be |
ww vvel Owns pert fewnee 84 pial te ht
tas @ridth af itaeid bead
Ve melding aper \
A 3 thevvvvad a t(vwrrynty|
eo wetting &
healatriard fer ener
¢ mane nee
long MY
aw \a
vy OO OA
o> Heal Aupelied by welding ' tr #Y
4 \ A \
eiha flo Lang a4 plate Wr be yw AVA very
=) 4 \eyy\
ahs
\ ( hee awa WEN AVS
Can due (iow at evi? daovg IM a vec |
oly
ralaie eta )
¥\e jj {t 4 al
Het ip Cov dened
waver*
. aba vt
‘ var ye Wel wi
| 4 RKO | | ‘ ‘ ad jj ga
~) Aaped &% (hin
~~
MAR ddd dd dd ddd444 42Pe Les ¥ length nf cueld bead wetdamed by uping One
Mechode
* value pp baleen from eetd 1g data book, corres ponding
- St elechode wyed ond thitknen of plalep to be jouned
* | Noof electoder fpqss = length of coeld bead
| uM
| NO. 6 mS S:
eck Total no-o4 elechoden
No-of elechodenr | pasa
Arc on time (Aor) feanp = lemgth of weld bead
7 a
Aor = nO ag x No of Parnes
Duly cycle DB “= BOM ere ees
Totar Welding me (tw)
TOT = fot
Magnetic Ave blow + er) Are blow :
~ Magnet e forces by eclectic Current
ewill try to Puy Hua are cy Shovkeat
doddddddasaananiny ) ny
(me of achon ko that welding 'f
taking place at diftevemt plac Hem
He requi ved.
Reapon ‘
Stanton MAIDA weadmng ct highty reactive Mme tala
oa) Te will be fueplied Hyrough Coven Ouking a ahiet dong
pealrares woe
e2lucho
8B Coz ot continuous} come aC oe ek
ok caeitbun tats C00 Ee
ot) Hae CHAE
cae oe EMG
mom 5 an
uu Usclreda , great PR
oho: Goo’ be weided by Using mre, cweldre ‘
afakohemn elicYode op mors cm kmuowlly by ~ ya ber 097
fur pow bret which on Nacking echrodt
er bt Squazed ouk: fancy chome
ie BRS Me owe
£
yusd nol i cooled
coil! be elimimakd ond
omens platy
~(')B cep + cory wma
FakSN) B te { Abpemce of) Taw Wiim ebched md enolqe o¢ ce
plete = “nina tid .
wv txte, TG, , Mig welding a6 tam bou a4 Ba ning ot
h ghy reachue ehals ¢ftechvcly.
Lim takens
STOO Gita texi
Continucus tlecwea,
Combe womdeble on b dhs
Peel Marr. dea of electrode Uned 4-5 mn onl
fa) During twelding of lorge thick ney plate oe Fingle PABA coelding
“bing Amali gine elelods He weld 9 Reset cued mut be Veny,
loc . AE low weld NG Speed Ht hize of eeld pool produced
Coitl become larger. dus to, the force of arc mm Particle, 04
Cardy JUNpP fram te “L&ldpool amd falling en Ha other Qvear.
Une Spattera lo.sg
during cS reyg coi tt
(i) To keep Hu Spatky loss € lov. ,
cohich Gm be axidid
be come > loyx..
Par mar thicteneu of platy
ima ingle PARE ih 20 +n only
oe eee
TO overcame limi lation ot Mig eweldeng SAW
contairig will be upged-
ve
eeu
eed win
3 Sho ip pimjlar fo thet of Mit, Pe thre a a
byuods ly Corembe €hcbod Cece) Which & Voom
Con :
Spool, ted be OA g RAYU0 Com ko} \
in plac of ment go \avge quemhty et ut pods yp
~y iImpiar ne
supplied” Krwough Wepper, owt
flun powdy ip melting gud formng o slag ‘,
4
gy essa sss aa saatVe ee
WN Stoning {Cun POrdey 4 .
Gmured +1 AUB Svpply flocking ion te ts tote Caltes
Bc a 4k, whreh th Coke
~ Durma eeldi bh Coftecéed amd vemed through Hoppe
aun d oo NG operation ane produaud bry Hp -b elit hode
MA (elke C I
COVER. e811 be comple betes pu bynevged onaide Han 4 ter
oO)
poe du. Hem ex Name Cablid OW SA:
ent ny
» Peri ng ewel ding of large Hyiclem et plaky en Ang U. pou
= Udit Rally gige of elechwode, cocldimg = Sperd ured ynua} be
e
loco .
AE low welding Specdi PH atae ot wrld pool pre duced
Infremt of Arc ms very \avge amd tur force of ae ie ying
puih out te MM particly but Har prvrance of large qual by
q¢ Flav powder amd plaq ip mot allowing MM ear hcly to
weld pool. ume Reathy lossy minrmiged ,
Jome trom
ot above 30MM Hh clem
fo be ened tow (clei
ey well
ip preke va bG uplo 7
Shee Gets plata t
Conk coilt become
a5 TE
piacere on hing e
opto Hay methed
ceomamicettyy - B Cog
of flux powde tp pe wed if aio Sie
po high.
Electro Fla ewelding ¢
To join above 95 my thicknen pla kx im
ble
coct ding econornicatiy, +4 next bet pres
electro fla welding .
gs mm Hrelemud
Ha quan ht
=)
arngle PaKh
method iftie of elecWods
“4 then the PS 1p GIVE ANG fs produce d bly
\
Ay ¢ dor Rpt Ro Mak heat gene mhd dur 6 Pre ae
, Once moliem plag Pp formed, te he of tht elecha de
i wil t
Af
Ie
get IM MerAed ineide i.e aratloniteta g te the are «fF Aime f
. ‘ js ye Ce
Put offs Now cauvreml ip flowing troy Clachro dt be C907 FE
a
)
COU] Be ued toy meltong of Pla pocuder am d forming a
" 7
through elechicat Comduchut ty aA malien slaq-
Nolen plat,
=: (Gta e : 5 Cal repiagtamce o f
3 of yresemce of eleths Co BR
‘ cot bbe uped
the healt xg geen gemevalkd amd ths heat
U
toy melting of electtode amd plaka ama jornt formation ol a
t
€q tees place ey
> Ap the eleclvods ip mething, bcoz of higher duvui ty of MM. oF
TE ip Cellecimg at bottom, %0 that molly blag plowly, i
weung — wpedan dy. Accordingly cover olio moung up wood
Hem ce pom — mol en Slag \p cured for jong ct Complet
Gmagth of work prece
=i Thip
weldmg eperation ipodme en only on Vera cwel ding
ee ae
Positrey Boz mollan blag. tp ponsibl fowcolleet af one plate.
=~ The
aoe Met Coens wed elechycathy on duc bmg flue
Odden
cS i \p Silicon based 4 lux powtey
TMB Method tno Red for jorning ef above asmm thiclm
platy Eco om} cally yy Bing pau wel ding“hha #
4
*
a | 4 ye £
st te toda. 4 Z t.
‘ f s ¥ Ws
0 we r . = , a
deny —
,rom tt age fun at aida
9 €se 4
7 q he ty ‘ ‘ re all «
5 4 +
COV Ou), fOr, «4 ae wihed 10°"
Vikee
Crier tran Ite Lutian corided
Sistheg mags ai “ z ma « £
ap : fe LAS ueited
O+t ta
ating gaa fuss te Bee
(s) Gna ee 4430 «iticitn art to be
Oe tong to tat 4 wel Ere
oa)
wig be tueporold
£4: -0% 3 6S
-err4
&, AGP OEE 4s som Sgunn Commccmen *%
ae £ ner
c = teak tars 2
Orn pore t t= as bt 30
of Hom Compcrant 5 meine B08
ty je “ ™ aA wre z
) Sot welal, Cam over preédua
Cam orig te cared By Song nat
J
CF tugin
be) ne 4orecttm 4 pee % fon
wuechamucal grogestt: of oe
tougivan ph, hich ® wer a .
- a4
<2*" be poms % van ver
4
‘ o~
¥
J a yes A “ft &
tio, %
“A ot & Lf F a
at tia ty A
“40 # BEE OES
+
-
’
Ch the
A
annst ole View orm beeen
acme J
Bet igh, Ps
an% Set
2 penn ce
i eyes eee 6
at (ae oe
a © >
£ eae Li.
cunt Ieee teil Pr:
ras Gout
gone
gut OF Oe
rei
— Ata Ge
Sete Se 4
nities, (ara
4 ime gro as SOX eS
A Oi eee ng 6 ae
woe
2 “ fongo”
a ase Coseme Sat &&
a ; =<
o oe cag gz
tag inter “ee -Midering : ondes ray! Fopicn
Ci menriin ef jomt wetting O) Mec homi pen of yornt
(i) remep of yoint
and Bewrface allog in mec haniany hi Jf
4 ‘ Wid Heal powcr ce
avy ay
Filler sod
Ones pet melale (y-
Jor < MF : oe WwW) Appl catioma
“ean €
Fewhemn hienved Sere liad. motley in hegks ba lem p >
@) Tm fr of
927°C, the tin pre emt In Ltad- ty ee ao play &
evaporalimg at q2ac: emer Hat Fotnt fhoanld not be
heakd at a hum p > 924
wry Heal Bouvee ¢
— dy oldem day, air- ou, flame ip uped ay heal fource- Buk at
Praemt elec: cal resiptam a healing metinodology i ges, a
Heqt fource,
Gv) filler rod 25 50-50 Lead amd bin alloy - Tt ip uped for Boft Bol dering,
> 30-30-40, had, tin amd pilver ALoy. They uned for hard ao
Tt ip not Commer crates Gped. This cuped mn Sp
= ae
> ™ boty Bott amd hard foldening operation pinout quay h by
“+ bismuth exit be addtd to ineveaye tie cocbtabi lity ef
(
qed Mi cf fillew rod
ws" Applebees Sepak WS IAG Sarit ore ictal err Re
——
Joming of electic etre to Printed Crrceat board,
Braging ; & Brage wei ding ;
Mechominwn of Joint ;
; Wetting and burfacn qlloyin
Temp ctiemt ¢ : bie
S Mp of metal
ms > a
Piewed: Coprainieay "D ened a4 gslter Bhs: the of a
F20°C, Hema hemes % gort “meuk be > aro 4
ao nail eee C~y 265
B-) fro'e 55 tow I, Not brazedfe vmelat Ger ne eho
Any melar
Coble *
COE | MEH Wear MPs ¢ go4'e cam'b be br @ged or } brage
ded but cam only be foldeved aii
CO) te :
mh fouvce ¢ "3
ca) Ory Hy flomme ip used ay heat pourcs ae
(b) Furname healing er
Ce) Electrical aren PEM Ce heating
t Braging:
TE Hae two ela lea ore yomed eoithe ut jomt ere puation,
Called? ay Braging opnation
TH two plates Onn jomed coi Hn yomnt prepara kon Cottad OF
Byrage peg pena brow .
porte a, —— eS
i vY 2
rial ai ei =
~ In Bragmg flow of mm onto jomt th taleong plac qa tee
Capillary achon. hare Wiqaid mm of cy-an alloy will have hyghe
‘ ackeo -_ Es
Capillary: amd Vt wed as filler rod malevial in byaging
<> In brage welding beog ft jomt preparation flew mm minjomk
tp faking plac dut to gravitational for ce
fakrened force, ik i wequived be palect gh,
=) To get hrahut gqravi
J : : \ley vod.
dow iby vrya terials, - Cea-Sy wloy iB used ay Hi
~y IM Core of Cy-Sy alley 120 Hough heated, tag, rng?
ak 429°C.
gig’, Hee Ge ip not atlowing Gy. .08 evapora & 4
2 tree gible we brave
fF LOIRE,
gy eohereun joint preparstcny ip £0 a
i wed: olnn Be yr TaZinY aia
eile ba we gol devinng opanar”
ChevQun a not poshi
&¢? yoIning ot tev Cost iron pt Pes
Ae parring a crvack pum
ip done by P¥S
tm
cocldimy operator:
pipe iB done by Braging-
MAMAN da gM N UD U AMINO} Decveayn'y order of plhremg ot joml
; Brage el dawg
ByYAgING
Golde nNG
J Tomereare tue sheng eof RBraavng, Une tee Bearf jorn |
¢
fm Care of Brazing oparalion as fae your qr er) Tic lemey
mew eon , Strengtn of joint tp Mev taaing fir pt amd ved ecy UA
~)
wt St he ol, he i i it
se
”
ah emath T —
J
jf
i
pPOrsmM | g.062'5 my
\
jormt qae
+ . nae b
An Hit jomt Gar ip t, flow of MM whe bre joint coil, becowe
Cain 4, wetting qAea amd fuvface bbe Ying Ax *, wheeh
q
q
4
q
<
5
Mereares Has tlremgth—ed yomt Q
q
:
Ss
“D Aflea Cerkaen Mncemem thickmem of filler rod matevias 1a
a i
on at de va hte dur load Gepled mM He Com POEM & 1% bye afer
ba rt
fiver wed maleriot. bute filleayod wit) fail betove Suv fag &
ocLoyn
{°F Cowen, pom ce Sheen y Hy of yome esit| bel
Rept fom a evel dimg ‘
ae ee
ee RW tp a fupton premure evelding opevatea,
: f meth
4 “7 of pavemt malarak only Ha yorml os produces
Buk with appli cakion Of layge OM out of premuve.
~) whakun’ brat xequiced for mMeltmM9 and joining of
Pics «B ebtamed dar te elach cat TABLE of Crraik
2. ARF 1p Coed af Qu) SprakonRe
Rin tame «.. ” . | |
ci \ Ce Spot Soe din 9 «or
Nan Come ier}
~ elechedy = Y fern r pwn
C3 Ry ut | by
; tas Mel ae
FEAL Cy et
e Regge! eal
» hs
ih &
on -Cnesnm
’ ie ci force
i a generation = ver|
eS Se ate
ov)
Ooh one T ace ‘
Cy Oy ft Poin through Grcuy b
oc d
hp | Ras CR +e, 4es) ER | - 200 bo S00 pL
eohere
Ry = €lechiat Vey plone of clecho dy
Ry tp Oy wen at porsibl’ be avoid ty ue) heatwng ot elech
TTT OY Cty oda Mieke ee Wigh In now, if Hay omen OC prume foy a alighty long 4
duvaton , fee HT by Conductia tf tarrng place, cham ce of
mel Hing et Comele R Hiclemen ef plaka will be Ce Paty
TO QVOid thy 7 phould be ay mm a Pops br
2 Fer Conbolling puch a Short duration of pow aueply,
AC pP-S with velay wort be Weds
Reony how
= & sol Bee
Tle CH v 56
woe ie
eid
Syeeeget Weta 9 Hold
be) tome | tune 7
for ee
eat al ll al ll BNL RR BRR
tek me. tor) Spot time
Tee,
pe THE Pied east sche are pryamt tH join
Rurfan ty Squetged Cup ey drivem owe
?ddddddded
" — —— ee iy
— * Time dew nq which tae Cuvvemk op fei
Hrreugh ax CH yeas bs
_toela time
whieh farce apeked om Has
Hold time » rhtp Hme during
cede a
eons mMolkn mile
Plater tp Conk nuow ly Maw ten
Produce wrtl get polidered.
OFF tere. ook up ae re dumng ewbich to lou veyiptomce cvelding
equip mamt if pwikthed off
~) of¢ time ip tired to
G@\ Shift Hie electrode fom praent Po Bi kon bo Re newt
Posibon
7 fey Ceoum Lng reat Lerme Hme in Har daly
Mo diti aulen bugga kd to impwve eticremy ot Aww cycle 5 Are :
U) Ouving wed Hme He force applied om He platy ip ved Calag
Blight y + po Hat roughrans of coatackng pur {acu yegouming
cycle
Hae ovtanark Valuer and it ioe ori Har yeyiptamnce Bq 7s
Weot gemevaltan ineveayer cohich ineveard Val, of MM produad
omd fige of magge &
WW) Juat before ve dUcing Har force » ane or teve ¢
a awatt go Hat heat qunera ted due te thy will
oH pont healmg in weldmy, cohintp ied dey Wear Brit HAIG
» Eoughne of coed bead
ycler of PS coitt be
be ured
ok cotld bead amdiintreane duchl ty
& Heat Requived = man et qaag get a Heat required [9
= Nvotwne x f x Wel
Weg = MF of metal m Scyjoule
ent = [oO joula 4 Sect
= €60 jouly 4 4]. a
volume et tegger - Lah °° Ce_ ee
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ont
kam
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COP dy diamvelky dia, of hp of elecho de
hergnt . di pk ow ce beter beom ¢leebye de pla Gu
LAT
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t Avg ts thicenen of plabe ayy 72s?
h Qt QR Trdemy | ation
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ee ate He 6 eat bur ppled
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55 to 657, 9 Gas coel ling
> for Maximum ¢ fe emtey 1-¢
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Her = HR
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ak vol] {x feat vequived {4
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on on a_i S l t k ah al al eh eh oh hh Dr RAAAKAL444440Me. j
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—+
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fog agite VVC dG
_—_—
a)
=(RiAQ ae
@ 2 ee
Tee
s)isp = (Rs) te p
me CMG 6, of phi t ing of Major any ellipticar nag ger
may happy due ts wnbalanad vernptome& above and
below foe jornt
to
B=)
Pret embatom & ratphon & may happem duke Li tevente
Vahey Rz above and below Hie joint. ql with happend
dur to
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® Dacing jorming of ditttveme thick plaka mad hy powe tna beara
bq diHevwde
2) During joining of die Heremt thicte (ale, made bY
= ‘| : = Teno beng mat Lea 2)
a Bray
she
cu
above « below he
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23° te Galan co ee totes veriplom ee
by in ‘
ome , pre an Uy pomribi lily 4h ot chomgin ¥
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lwo du yma nia abpelt
2) By chamging er a. aa Ce elects a,
pre prde pen vrarghame Ra "3
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hgma
uae bhi Mig
q ; cot a tluicheds 1 tor ne
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gddddddaaaaaaas
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by M dea of elechode, mM Hut oan Side Her
Brae will be kept remawy AAmte
. nad oY equim F
“2 Th tay caye daris i MaAIenqg 64 2 and subp
amin
Mugge& turn ha pre blu ot phamling — byy 4
ef lech city ‘
7 Shun b ng yn Hat property of elea lie: bey Waka eo
ky b pay Hyyvough conknuowy makriay rela Mor
Aa Combi nue, it it 'p availabta Near by
=) One b Hy He heat quarry alvoy ae “Go Rae jon
KR awereeiing dha Hee Sige ot werd bead Vp tr
—> the dint befewerm two gucemmive maggch ig pe Spot
feos
— 64 mauntoinny tar Spot Sauna rat, hip pombu f
aeoid Ha shumlawing Gr} By paming 20 Complately
8g t ovulap belweem tue plaks @ fer malevrg Cent nuowy
awcld bead
=
dene phaged 7
2 electro P
om Making Cortinuow weld bead Calad a veg lourtre
Bean cw dung
ys me Unod con Be woes malkrvat ff availabe oy
neon byw Hae Bhamtong of elechrerky iA Very Seveve * ug
fk tp nok pomibk tp hemtnak at,
3 To Ovmcome fy problm, what amnean| St eaxteuk
hich ip by paring 4% fame amount m by Spel
Cordibay ibselsdese 4° TA ‘
Projection welding «
N At rr at
~
Me Hag o4 jorning baa PYo jecked Com powemt on fe a Jlae
- SOM Poren | by RS@ ip, corttid Remipfame Toy ec i
Wed g
a> Elecbed eg
ae C Some shape
= ay dat of platy)
CcBiptamce
fer CUMION ewe \dimg ’
>
flask TSMPof metal,
~ Non -fsuy10n pyemere ese ding
SS The ecanle, vurptamte cwetding dpuratiay OAL produc p
Lag jom& bak pavceyim cvelding th Wied for produtry
So
> Im peveeriom eoetd, firnk Hee Bseall givem TUCh
tot Neat
Juevak at JOME Gk Ka fticeemt bo rou) He Rm ey, of gork
MENG Mean fo Me» Stop toe PS amd Apply +e Percusively
CSud dimly)
co Cy Pe oi ah healed ot neon te tt Mm-P; He ater
PYYent om Gfat, an more ackve bo chav ny -
Oran ccftems tm addihow Jue lovga amount o) om
atomp will au toma hooky phan da Amt t9 4———————EE—E———_ — 4 ene ta ae
, fe eR Oa te dukitity 4 ™%
Mt 4g very leg h
: Meopt Common ly wracd iqnikns powdery or Bari am peroride,
Pow dey , Magner om pow dn ete-
qoil\ be arxyoumd
- May tne Wace 1 TO Proce
3150 ~4ooo'C -
~) They method com be cued for yoming oA Harcle Com pony F
IN Bing pom Cr) Single phot.
Arel:cotrory |
— ply method
cp barr courted developed Tor Joram “
: tran, HO
rola bracie vols in Will, remo te GAMung Oe
pre healung %
1 » hea f
Cdime era on p Called Pr g
d jal i ores ew fon Hue weld bead
TO remove faa dt or new eLA \ i ;
rd d toq lewnel. of albousl S00
by prehealng tue weld bead 4
SASaRAAANS
tapararaaracna a ddA hd dh A fh hhh Sh a4:
went m cocld bead cory
600% ie owen. Bi woul pre \
d ‘
Temove auto met Caty
ea ovatimg
T{ divect cocldimg ip deme for Cruap
mek
Hay div by ner hovne amoumt ef Neat corl| be \oap ;
. uling of play,
hiat BVA) lab voy not be puticient for melH 7
Some Vapouy o¢ dry ty nur You Vomawy
iy wid bead hr
and" produce de fect {gto
esi Longa g high M-e, high ‘te? metals Hur’ plales coll be.
prehealed bo leo, a Ahout Goo-408'C.
1) Cohwmever Cue ldimg speeds donve b& he rneveased, Rar orm can
be preheaqkd bo a
*equived bo be
Ved Cimg 1 heme
Croang Join
totay
(#)
feanen, of 500- 600° . Bo that Hua heat
Buppled during actual weldimg proce
worl dmg Sperd Com be increayed.
ne ot hy
ty
wy gh fuvmay Crpomiim Mma lnieaty Hu
Plakd com be Prleakd to @ fever, -4 a bout $00-Goo'c.
ne Thad ioe SON alle lof ei ayy bead 1h veduesd ound
shewnicy “4 forma key of
: racy in cuetd bead ip eliminate -
) Dering JOIN He ot ng Utley, Blrecekerves, Uoe’e
= 'B drehtakd ot a plac ratty,
SPS ts Hyak 9 0 agers be aa A a:
a on
BY pre LuskPon Se
\9 Weabwg Har cveld bead a4 tea “a theat wwe Ming
~
Oprr alioy ‘} Calid ay pest Lanka’ ay aE g” -
som fer pont lrcahinny 7 y
\
Q) Tht, '$ bo Temmove imleynal veqidual gheuvd prevent 1H acid bead, ie
(w)
‘ To veduce brittney and inoeveaie toughness ood: diet eke:
a
).to Convert mavlewik mo boone @&) Sorbik IM kets
MI cues by:
TR nm which welding et gi vem ema kurioly contebe dane
without Producing og defucy tp eetted wet dab key
Factorp of welda bility:
Ries ume aha hig h mp metalp ave consi dened os chttreule
fo Weld metal. medium mp metaty arr Conpideved of
yt aoeld mekoar
Gi) High ‘ke' melals ave cmpitered 4 dithicult to weld epee
becaupe, asa ‘ke increaga the heak loss by Cond uc hoy
‘KR Meveaimg :. Te tp ditticule fo vouje He metals to
(6) eg aid tp Naving Bot Wcgh me amd ee eit be
Commidered oF VENY diqicult bo weld Makyi
Eg: Caft ivon,
(w) Wighly el 5 metat tee Alm etc. Gms ae i
z le fie cela alee’ beey Hay ort pmduwmy i
Cayile, it vedas Me phon gth of ont
: bo
Ww) Hrgh ex posi (oo metat arc Conv i dO dy Heealt
aly blog after eweidimg cocld fead in Caomy ot ver
twwe\(d met
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ip taking plac amd if Mad to veyidrat Sheng cond
wees ,
w) Highiy afer bocotty aA tA FO UW mately ee Coun
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ee Ehe wrcidine TUT Fe ore hy,
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& Seattes ; eee Se
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vu .
oy flan Rome =f MM payviclu aujumenq fo
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é
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a I
by
&|\ Maw pula ton ef ferch synovemut
f . an of Large
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thickuey 4 psiqhy
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, ss \ < tec hae
vd Une of dommp cictrodk - Bigh cellulose Coakd <'€°"
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7
ow
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aot
WHLEOEGLE CCC Cd de dddddRiou few catemiver Covnvearbey defects ot
ae
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cn ¥
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ow
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Cre of bare edire elechodse
daw p elecwead ee
eye Sel dhaw 5 oe
oe a2 fre ha vfaces withoctl pre beabing, e
Q he of Rhee dimg GUA iW eae 4 e
&g Suyga fe Croce : u : Z I
2 otgiengg eae . crate e
ROOT ak en cam by Preduad a ee 7 ey €
—— “t Preece of inkynat ie a ©
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ose eee
Prepemee of ay PAbrely sas de
bead 1% Emown “Slag
Geld -
Inclusion
Cracte deck ay ©
G) WEL ding hrgh Ct PAArdi ovy maknial cha erchealims &
@) High rigrdity of joint: .
Gn in
; Je ing *t Ferrouy makrials coith Hay chiething q°p @
(iy) rg
Jem geet Fevreuy Malena } ming Covbuwiai ng tone ©
ier tak defect e
T ap ©
* Seq clearen : .
¢
e
p Sing imtlary
ESI Te thay rmtlesion titer! uae |
OC) Ope of fore hand wel diag fer hag, ———————>~L¢-
@) Im prop Cleamrng Ot Weld bead 14 mauler.
beet
pry ttl duay
peer,
(4) La correct feletioy et flan powdy,
,
sereneSSK oy Funton
{ a 75 —
Porcn, fev lace of fearon det On 3 ‘ }
te a
GC) ry, Otel loveh, angle
i) Legg Moun! of heat denen ction
() Hrgh ae ies.
q fee ding Spedy
wy Tau Ht cen Cur eme cond loom
( Jeiming of devt fac twithow pchiclm,
Piming + Wg h Fo amd hoh Mp mela wthout
= Tn Completiu, filled groeve :
Reason, fe vincempiek ty fiui ae. Ea SH)
CV Mbuticrent heat avai lab, akjoimt | QW
@) Excey ive land Ta comel ey
&) eed Neu Yoot qer {y
Gs) RiGiovs oft Lace rt fujtmMetal cutting
amd Booth Roud -
be .
: J by Redford
by Stem amd bathachany o
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a ( ;
Erpeyi men hat Tuer tigals org by ue Ve eelenh aq. O
at Metal
Cutting ip proce of umaly ping maching for) medat
fddddddce
SWENVNO Val fenge Ce f< v delermmg force iy machining opera tio
ieyee
MMP Indued dev ng machin mq boot Ife, pown coms pti oy,
ete Q
— By Kmocoing forcen in mac hin Hae ng dity vequivement op
machine tool Cam be epnimakd
ae, By lenccuing PecDer Covyuunplrony duwing ma ching iki Porribte &
2abmak Capacity 4 prime mov vequitved m Machine lool:
= By knowing Ramer induced duvine machining (es port ble bo 1am hetep
eutting fool materrat, hot havdmeu kwne, of fool mataral a> hg
induced Suring machining.
Hae Hecrdiexs Temmpexatuet?
Minimum lume, above cohich imcyeare try Loner
cate Comidivabl
veduction IN hardne of fosl maleviat
for High Carbon flee! » Lend we
at 30°C 2065
too°¢ ecey
200°C RCE
aso RCo: — Hot and weap Lume ¢.
. 26 0c aC6I
cating foo] maleated Hot Havdwiy lemme
pee Se eae
H 8s —) 60d'c
Conbidy 3 tooo'c
F Ceyami(A+ (200° ¢
CON >= 2 Yood0'? i
Ele to decide
oer Ba Emowing leo! (de in macuamge . ib ip POM
uk i)
dohetin Hu mackning eitl “be Con ten eth ieye p \ ‘
. } ige ip availabtenhy, yemave materi
‘ « me 2. Katuad \q le pombk cutting |
o a h ‘ \ v yriaae Wake
Lin rth eng, planing
2 ‘
‘ pe a bite too
mane
cite Rila hte © Vr
s More Han one athe edge tp Anerera
. smtyyt CULOAG Cel
Wataiar trom ewenesets qulcemame Maton :
foola Uped in Dri ling milling ©
PYA ormflauemceng amalyrp of machining © pera Lion
\
Proper hep of wovlcpreae ma teyia |
t- Mavdweay
— ouctitity
a dp MCTLEAAE of havdmey, Mm coorbpece, forces (YY WAC hming
t Powe Cova erry p Kexy be Bs lene 4. amd tool life \.
adh
VNevtaret af duck lity forces AL VYEdUCI NG, Power
Coma, cum pGey 4
Teane & Tool (ite a
»
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~
9
4
3
3
n
+
ie
Dace wk r
cK rake Qangk (x, ) OT forcu Lb, Power |
Tem @ J,
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? ‘
w
pe
nt tt dd t444444444444%
Th. hare puree sc of eying cettiag (urd A
FO Cary awar heat a emerak t Meee \
q 4 duving : echo guy
het om addifern tf alo ach ay
furley | Cory WVHA Machin:
Pri cluomoy ™Mevrgy- (O88, one dk, F
Ort T . Poor
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Cowy cen p Moy 459% kwe J,
amd tool lite q
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-
AA
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A. Proce panameters \ hil
am ¢ moth piece
Tniewaction betwem, fool ond f won”
Ex plaimed By pro C&M par amneleva
Emowmn a4 proceu parvownelt vy,
Avi nic
xc © ¢ .
C oo Hay th {c ,
~~) COTM imoveaye of Speed, ALoarve of no chomgs \ ’
toot Lite te
Speed, feed amd dept of Cub on
1 wh a
we chi wie Pow 24 Commun pla omy a, bone 4 am
a mayor cutting ed yd
ldddddddda
Tool a ome bray ; :
a ak Ral face
catty sonal
5 Ly te
aes r ide 8 TOP vreed
mMenoy Cute ng
edge
coheve Ky 2 back nate amgle
oy: Side wake angle
Oe 2 End relef Wrgt
Op,2 Side vele( ange
te” = “Ferd ening edge angle
Cy > Side cutiong edge omgte
“ YO fe yadiup.
—) for “eat idem biticakioy of geome nic proper het of amgte Porat
: n) hoy
cutting tool, Hire baie inde pemden t pe perbe of 2 bo
al
tobe duigna ted by aging plamdard method cats H Tool |
vy
dureg notion co, T9001 pig nelere
Amen com plo dard Anpocidlroy SH Hew
peer Ap- Oe- 8, -Ce~ Cp -«|
ON A-GH-8 [SF -AS - 002
=i
=
2
='
|
)
sgnndggaagaaaannnneen yy
wT ze
o om co rc M0 Fas Pa ion
“ye uting edges ef Hur Ok. feu & +t
fina ‘ of Machin ivy “ - -
os See z of coit{ Become cartes,
Rs <@ St? OAS com Gan l acdimsy et ameki m oes 4
BAL d.téicautt cs
a oe ad ‘ bavd om Me Cmvenies& A ynict-.!
iv “Guus ry - : Qsor, + o ree
: ’
AsA ig kent gs et ment Can my wed mm
descanialing became ts tony ro oth Flaud aud
—s be wit 4 Unt arnnlasTe
~, Due ko uy WVU QUA deyrquia 1 ovy of tool VR Giv Cray y tt ail
Notriy g ip Memhaned on aerqnation , ik rp ahewoads ayopumne dg
ror qivem dearer Hon inp ASA Sas HOM ot durqnake re
methods of
se ea given toel cam be dergnaled by URING both, the
bln angly
Se signa toy “ theve must be a velalcoyahip 1p ening
oe ASA and ore.
< oh Tom oe,
Gov fire : ‘| . we = oe =
eR |g Cos A SINA
es hones
tan t = Sind + fanny, — COSA +, Tam Xy
Tom & = CosA t Tamep + SNA: TAMA, ,
pa Sind —Cos x TAM j
[om Xb = +
=8SiNA CoS) ES
Jom 4A
¢ nasa ond Ah ore
Convers om 3% anda pavamctn tram Ot
ay |
Cot Op s Sina —Cosp a en |
oe t
cot Ge ; Cosa gna ee Tome
tot e,| ye C08 = S44
a SIE oa Senn Cot Ge
Tom Ge!
gas
conver pro et 5 oma ef parawne kt trom do
ai. OP Ba
fone ASA ® O88
Ce (484) = Ce Cons)
ds =to -*
aie
HC ASA) = 1 CORS).
Ay CASA) ax (ors)LYNRS Syl
* jovrnad Rarjee Syste
!
[=e]
cwohere oy Dormer vor [ee ong te
Ons Mormot _— Pegs
Ki > Tow! (Tame - cast)
oy = Tow! ( Tom @,!
= ces ¢
Thomb rule:
ey (ORS) BF Xu CAsA)
ee
Ef fect of tool fee mele on machining ¢
()Bace vale angle (%o) ? chip plod
x, T Skremg th v 7
Force @ | ae
Powe Me
Tool life: >
> Tatall tool 1p failuring beog of lace of plremgth, eo
Comsideved an abnormal failuve of tool, pach failures eae
be CM Erdered a bool falure Crikeria.
> On Hur other hand with mereare of Xb, 4 He fox ce)
oy Machning +, bol wean is 4, bool lepe is
=
[save evel
hace
—) -+ve rake 1p Hu je Puy pore
lacie Yones amg. Ax x,
fs es ees Res Be: We Ke Be: ez Pe oe: Nee: Yes pe WN Wen Wea We aa
» Sheng th . a —
d 5 Par reduckoy iy phyengin of too\ ip weg ‘gh.
jut abno tat foul ue of book cori) OCLUAs To avasd ty
maxp +ve back vate amgk tued
ip 4stae ti
me
]
ay
O* wake anale uw aped d
J RB wpe ay VAC hing of bray coor f prices ern
Algo
dering thread cat ting operation -
~)
Ty gene vet\
vq Ke onnglt ip wot pea 2s the par {aee finn h pre dutid
* Tnx work ertc. Ouvi ig mach) ing <2 bray evort precess Bere j
fhe omale froduad Survfat ne IK betty Our to
{ BEAL Lo graphic plucturne of broom.
ty During item cutting operation costh we ya ke amt, Have ta %
Fideward flow of chip from yalce places tatcung peace py WOH
tq fo pheor offp thrid eohiel euilt mater FU weaken ng
Tye ady
=| xy mq Myread cut ing eal h “O° Wate ang: chip tk direct Oy
l4hng Upword, evey home amount 4 Chips flowing quae wend,
t. 260
Huye ip no eweathio ng of Havead 1p Falevg plac: em
vot fee am gle \R wird dur "ng ny ead
beem ptavked Or
cot ny
th Hat Invemleay of
~) the Unag e of awe YQke amalas hou
weak rx WMAion-
te wsed ip upto ie only: be
st pecem e very
av2 Ver
yond bay
hgh
Carbide tool, because Hey
Sine mar —v bace rake Ong
Increase In force amd Pow
Bis) Side rate amgle > (%%
Ant Sheemg th L
| shi ght
eA Comm wn pm ee
forceK
powey
Tool life F
qe amocmt of chip beudimg im tortt
—3 wrth merece of Xp a
drvecho of ved AEE Cf.
w) (w) End amd he ely sags
ay cas = a4 an Wor) coutley Provide bo aveid
ce y feel ond works 4H wel@ > Cay erg
| i
€ heh A
g 5 \
f Tam Cn Cébte ny /
| 44
? A Cx bev ch oh HH £ / ¢ { é ¢
{ fae oll be amewud ay poor Serr ioe sh
ich whe s
f- feed on mmanfrey
4.6 Side amd aad ca Feng ed gi angle,
é a sow o
Cot > Reh «9 Suwfae frauen beth
Ce F 9 Ref 4 Sum hen Ge fricah tp POoY
Na Guey mach ning op rakioy bow qc ran 3
avrface trninh he varlecs of Gwmd cE amg le Wicat be ay
1 powmible Ad side GE amg Wiest Be G4 haus, poaachle
4) SOFC Fadiup 4 (n)
panneaiidddddddddddaaaaaananHie type of force applied onto Hur lager 1p Comnpresive
fore
in lager coor. ma lenial- 4
bool,
becauge it tp aching onto the layen it induces ghean shacy
Ey Oy Aumtur applicatumy of fore by Hing Lool amd mov ng fie
ling pheaa cheng maiuad Bry Hk layer of Wore ma karia\ tp iNCTE OA TA
Canty
Vb uoudly f that ab pome pommel fa bheay Slyremy induced will ¢
beco >
me Sb ule & Shea Skene of work malenial, Hae ‘
prea or pas 1h Phoawle 4 fa king plate gt the Hp of the ‘
pro pega ting fowoandy dre Aura ce Called ay :
Peas tig actos ' «
4 Due fb Raning action ib Produces Phean plane. Prom tu above |
tut mechani b which chip 4 u E ‘
‘ hy 'p format oy bakin tact hn it
RG tases ; a J plac ip t ANIM P
boo! amd ip
t Dawtng machining of decetile wna lerral bee, 54 hig be forig hne
tha Cracio cave fr pa gation (ov) Emayay eave propagating cui be
b
abtorbed S Wor bpice ma leriat and getting digappear aoe cohe ve
iY) tle ' { .
4 Middle So trot Conlmenty of chip CL be mau towed
2b te 1 \
é yp Bide Mena produta Conkmuocy chipr during macnning
of fo fe amd ductile cvoy epirtey
f ee machining of hand and bribtte coor le pie cy heog of low
toe ghiney, HAL marge wave oo Crack enue Can Pr pagak upho
dele peerface capi ly. Muace ar chip ip becoming dig Coy hnnory
and dip comtmuo ches au prodund during machining
of hard amd pwdtte Worb Ore Cot
a a a a ee a a ee a Y0 "Na y : ne :
J machonng operation aluony, mew chiph oF powdered parbely
BVT
t pred 1d, there panticler > Wis jon te Ht rath fc. of fous
Qad a ;
uy 4 cy get ear { te tu hiqn Pn eM\Vivon nom t rricro chi pp (om)
Po Wd eve
deved Parti ote Aun adweved Cows wel diag m bo Hu Yate foe of
du : :
tool caltsed mH 6ailt ap edge fovr atroy
a oH y ch
Thip Be € forma toy call) balcumg place oly Caleta Connors Migs
pala
d TO e : ~ipn \mnedia kl
uy Cone of dipconti, chip aj and coh chip tp ke cening \\- ih
: ; : A. pr ata
H>¥0 a9 NY al oay From 4x mae kining 2 ow fo Paab mere chips D
tHyvo & vs Away ond no odhuying yp ba ting plat
co ‘ a why
| P COWEVE GA Oot, chips, beay chip m moving Con WNUowly
tc
alee face of fool Contiyuocily, microchips Ae moving oy You
) ~ Pue to BveE For mation , ik ts not atloewing va es 4
; fo wean out, hema fool (te ih incveaatng, bat dur fe formalioy of
i nol ite Ih Incvecity
f€2Ce aud getting adhuyed Rome coheve om 0 en face
ace Of He. fool
which MUE4Y
Boe furfaa fenish 4 ate Jat of fool 1p damaging
ws fre & eoy tor ck iN Ma chron amd pe weA Cau plion
Pa Ye, eek, ee PeeYP oy
contd
DPA Gendyy, —
3 4OuA Chi ‘
en
cohen i . .
TNR OIIEN. ony ay Beg place af higher Speed, chy ve locity
TA al Yeah :
‘oY gh and chip ig getting Cewling wry lan ges vad ly
v
ewheve
ve oy col, mach ning va bq bg piace qth lew velautrey |
Specd ; es z
cas J Hee chip i¢ ako leo amd cher, geting curly
cout
A Amaltey kad. eohoy Ho ee 1K. taletng plat Remal by
Todi 4h
aM oom | of bem tng taking place ~ chip wh large,
Rick = eu? “hea,
Pa ahveady Pram om Chien Nay propagqa&
Y wad ecomeuwkd ml der Combinuoes Chi fhr
4 During mac hing covth Ematt vate amg, dun foyees mducad
rn Wigher, Hac Magn: tu de ef wey gy qoave Prope gating akong
ty
toe
Pheonssplanie, Vk TMovearing, [emcee Chameu ot propabmy
ANAM Gy GOAVe —etpls Fur Ruy fa Ce Waertehing.
As Hu met chip Harciemems in Imcreaaing, + fore cnducd
duving machining aM AN CVEAANNG, FO Haat wagqrtud. ef
mea Ty ewave tf MC veeuing eohich premo tu pu propagate
A omirgy cave upto fu Rurfau
— ouring machinin g operate colakuan energy buppleed 40%
machming of Bimoaly conver kd mte brat omar ©: youre
ener of Chip coil be Wighu, Due fe Sa’ Clrneay Hevmal vee
eWip vy getting expandung -
cohom Cutting fluid Suppltd inte machin 4
Zane , ewwhakum heat availabe ® chip cath be Cammed Quay be
Cutting flud 1 Chep fer oh veducing and chip ta gelling cahat
cow ™ Bhort duration of fme, Chip iy getting et ponding and
emtvackmy , 60 rat Daving erpowwian and Contverkey oy rach)
cohich an alweady projet in chie may get propaga kd and Conver
fur chip rate deacon kur,P
WEPEE EEE ERE rrr rrr rrr rere ree”
| .
4,tata befhes thes Wel atl al a°
| tis cutbrng ede a th met EM
Ty obl.que. Machining : i '
wn
Low
that {4 1 clouty vector the PEE d
|
W\dge Can be yesolued Ite ee een ee
I Fr Cop® = Fa 3 Antal com ponem |
1
Sine + Fm 3 Nadal Comporumt
a4 foray ane
» Frow thy, in oblique machin “it 5 Comnpernam oe
Achy i-e fc, fa amd es ’ it ao catkid ay BO moch MIN y
— Bea, Hive kK no drvect methods art available 4or tu ge
of Oblraut machining operqloy , Hu Oblique ma Aang pe (play
Om be converled
into orthogmat and amelyse Cee orthagenes
Ame lyaen of
bh a ov ogonat machining |
let 2 =
O¢> Rater omg le =
~E CASA) = Cons) ae
2 GM cut chi pthic Ry ey
\s
t, = chip thick nen (ov) &
1
Thickneny et chip aftey mach E
iddddddddt§dadadaaaaaan
ming oh ae
4: Chip thicken ey YaHO (ew) “e
cutting ~aHO (rd chip equiValun-
a] peace Ei Js
ah
Eee [<> & = chip veduchey
4 4 Co-ef fr ciemt
b,, b, = width of chip before amd af kn wre chive
Leja, = eg ee ee ee yevolution before amd afttry
t7 2
machina
—_ yeloaby (ov) nelabve veloc ky bee Lewenny
oF
tool amd coor lt pre cet ‘r Nip flow velocity (er) chip veloc bey cory Relative shed
Veloeite betwem thie amd tool e
Vac & hy wr) Relative as
% Sheay velocity (ry) shear plome veloaky
* Velocity belwemy chip oma wot pice lint
Hu Co-efficcemt of frichon be Fweem Chip es
a = Tom Bp
e . fricten amale: cr) Prog mo
¢ = shear amgle Gri shear plome omg Cr) Angle vrade by
Bhean Plome es-v.t catting velou ky ~vyector
Appurm pions tn ortnegenal Analyse :
Ky Every wrakriat cohith '% amdrrgoing machining oy evabro,
ip Compidered «4 incomeremibe malik
liens orfere avoleme aten
d
@) eid of Chip 1» auuwed te be yumainy Conptomt beforc om”
at hr chin:
4 machin mg, etc
A Com prenive force applied by Exp of tool ts actimy Alon
lumgin devection, Hu makarcad op geting com prearan m bmgth
divectcoy and volume Th ve ducing - whakuen Hu vol, 1% veduad
™ Grugty diyection hoy & be mcveatd ekhu in Hackenew
divectimn ov m Hu with dvection-
—! Bcoy Vrftaua ot ved by vrxleaiat mn wxdhr dereckion ts hughn
= Hrom Hu veattame of fered by fu makwat m thictme
divecteon dus to width op much high Fran Ku ticle,
, whakuma Hu vole is fo bemeviand ux incy coutny.
a tm Harctnen deveckow heme esidth of Chip 1p Yewsus
cary fou FeVal befove
6 ee
woheve ee lengtty of shea plome ae-$ ah .
4
A “Aas eee qo- Ed tt
Sin C10-Cgh-01) = TAG ee =q0-(¢4¢-«)
AS: Ly =
- Ces (4¢-«)
equabars © om 4)
uh z a
“Simp CesC q-n)
Sin
ch: thickmey Yah P= as =
P aa ty Cos (g-x)
durdd by Cos g
r- Sing [coed _ Tom¢
— 3 Min sien ieee ith,
fo s@-«) [cos¢ Cosa From 6 -S in
¥ Cosa tm boun g -Sinn = Tom $
> cas
Froud = 1 Eamp. Snr > 4 4al \ ee
SS Wear Omaglr + wf Cn )
ay ) mn Casa
we
ol T J
a, Aepljns Sin rut
Veo
we
{- 5 3in
enn
on
o
on
(rg -0 46° #44
Nomad
S11) (46 ‘ . -
; Cdq-ay sin e =
a) ) mi 4 Sem (16-6
Na Ve ae?
CosCq-n) ‘Sing Cost
Vo Vy
CosC get) Sin
Cos¢c g-a) Yo
Fortes inducd during machummng
chip
Let > prickena| force acimy ™
chip - tool mlexfae
(= Fora novmat to He
frichonal force
Fy ghea, force achng ahong
phean plawx to be pheaing talce plae
Fevce norma bo pheor force
=) F, My ei ine ackwal fForca + Thue ar Comite BE Wwuyunad
se Oring a iv bwuwunts So We ant dividim g every Fovcr
fot and ver bicad tome onun &
eon} (ow)
com ch ane athag in machininng operation
— an atime in dyn om €
omy ventoved
into Novi Zon
ay four athuet for Cer
Com't be Mitajurabte be cane
enuivenmunt . *% Fach and even attial force ©
tbo 2 compoumy fe horigented amd vert Cot Com porn T
A forensPenny
fol o
hor gpontor bs fers
\ ai con addons 4 ‘ ane be
t 4 alge bya ; set and thrust fow ee Us
me . te cuttine au
~ fora Bepavalt { a) of hoviar-
; \ yaic BUM
f Hori beat Com penem t force (or) A gs b
i" oviaom r* e
. Lo
> ackual Orcep g.
tat compo & a 4+ j
cabled 4
tThrujt fore - CFr)
aum ot yea cot
ve Sr lan bra
f= vermcet com porn t fore (ory Alot = ee
; 4 at tuo for cry, also Cantu j
Covn Panem Y of
force . (Che)
~) Gut Ff, amd Fe athng in mutuaky | plome- Wen ce ib
Com be merajuvake, +
cy)
1 prom Hurabove g achiot foreet whrch an acing mtu ma if
are uped for amalynp bat Com't be Meaiurabl. Whiye 4 tied
meawmaba fore Which ox Mmearund im machmny opuales
Com't be ced for amatungn ot machining - rh ip tequired
Dm Ulablsh relation belwoum meaurabk and ackuey fereu.
— So Hirt duving attuat mocking , Meourabi forcu Conn
Me aUre, By wing wirajsuvabu force, , achat ford Com
be Calcutated
ee ey Cun Hux ackrar fortes. Analyrrp ot meacthumng
Cam be done
for establis himg yv2lation bh —
+« Set = Sete Sea <=> Freie. 2 iam =
=~ =. =
za . = em, F>a=
eet Sele A er
en eine ei ese
— Ge 2 se See ape Hee ee, a > ~Y Boeck), -ter®
Bigotry fe cher Theatres -, Sew ys han
irene Tins Se cliew Ae roe a
vgn Add ggis ths ssbb saan \=
apePheekkeeenee reer kr cririiihy_
Se Eto Sz = Sx 7 xX
—— - ™~
= = «xx 4
_ y - . a
7" =
—_= &<«~. an ~ - 2 oe
= =e ~
Tas a =x Ve c as
st ¢ss—2
Ve i; :
orem (pet dew Gr} T= ty
=@
-
4
TA, Co s(hmpeWe t- StF FS CEOS
gatieneXp +6 - * qo° |
j». TOLK
ie ftp hE
»y - itlhteias. Shean amqle for ms) wy ow) wore done (oc)
« ghu 2
»y Mevaham! Crilerta fov mm epork for} merxcham e angle fil
~ p= Tie-f fe
ae
Dy Lee and phaffer : 04
© ¥
er Luc amd Ahatter Wied bo validalé 4
Py —) Af tw merchant, ep puccemoy 4 m
> dus mercham t'p shear ang ve lalioy Havoug h en peri mention,
: 4
ae tbe fated prooumy some OF/. amd tHury duvive OnoHr
Dy equats my tovough er pers mumtaliay ig
fap = 145" ea
Sltabley ‘ |
%
= Simul tomboughy plabbl ato Imed bo vabdak He wnerchamt'A
pheaa amgl. vtlabtion but he abo. Sarid prooved bus ament hola
yvelakin amd devived amotunr equstee
—o—
Cm = Mexvchoamt coutemt ov) machi ning
= (067. 2 9¢H OM
it Cm = 3G 5B =o ~ Tate 2 D ew
790 7 T42TU=) Neu? (007. 9 Tyneomwhe
240, 4 r7tu 2) Nev cloot 7 powriba
and achaal
> prom dx abover -macuming Coy tort Com) 10 bay Cott, uaed
for rtunhhyng magnitude af sleor plremg andu Cod dunia be
machin amd efticeemeng of emerg atitigetoay dare
mackuang
Contam
es
RAR
4A ; aaa 4 { -
~) SOW ey in e490" for SUNG 1° yedualan im’ Cm from 70%, Neatly
-
Ls, Ve derelron m ue e@ Hi cremey ot CMEV uh (ako)
d
fe ey plan
torhey Cm S85" 3 Oeduilien 1 Cy =TO-65 = 8S
ME = (00-a&5 2395
SPE Cr fic cee tng meray .
pe it
The energy Yeqtttred -foy on a UMW
Vo lene of makvial
from tua COOTR PIR Ce te Callid ay speci Fie
6 Rr. oe
f, 232 § Re age
Ss enn han
Fo 3 647 Fet, Eyl y nie oe
Fa — a7).
a ae #.
Wer) Gt:
Heat genera bon duning machnmg }
fecovdang to wt law of TD CO
cp mmmply Convenes
hakuen He UETAY
Bu poled for machining operation mt yuot
~ Im Hue primary to dewing
mach mg wpernkin Vedluny
Ehanng ackoo yp ba leimgs
t
- Pina bond bm sf = and UL ag gettie
= OF Rent Qemenatrd in
;
t Gated o way
ae
44444444440000 1,
( Meares 4-4, mary,
by thre amd Amath omen of one at
bro
Owubivred te COST prec,
pe ime eG Recon savy W2, tHe emengy tupplicd tp Cconvueviad inbo haak
Bere) Bios oh preyute f friction ab Hu chip- tool mlecfats
me. AbGut o- Soh of emiengy Bupplitd tp comverted m ko as
kmergy im He pecondany Was
“Y Out et Wiak Qmerakid in Secondary WZ, Mart um oumk
"K Cawned away by chip amd aman amouml th In ow ferred
to tool
—Hirerteary Wg , emavgy supplied tp convenid inte ole
Sway, bCo, ot PTUOMea at trichon ak Hu tol -—wor [e
Myler fa an
F About S-tok ot wring buepled ip Cmowtd (to Wage
me Kay i) Ter Hany Hea
~) OuE of fur heat generak on levhary Ha, man, amount y
pet AMY PY WOTkPILCE and aAmart amount \p \wow fore
tool,
pie
sk Under Ore machining eondibroy cwhaltun Hu heal eee
tn 3 dones will be Cavyied away by 3 elewumh Llitce chee,
PEE Ze
=
a... 4s hddad
Goorlepicce amd fool in tues or ovdur
Hops we COW 2 48-24 tur) G
meg af
Chip 4 wertprece ¢ rast’)
4 4 h
ae nae v-9y
e [kab cavred by (
Hee — C chee 4 tip)
~s cu hare ae erdé ny of heat gemeratd
eS0rle Piece,
ty Carried byt Weak Cavvred | chip WCtlea)
Mele XoT 3 a C\-a)
ar s Otte, eee A
m Cp fxVKCp s
Fev ye x Ct-a)
§% Ak YER Cp %
At = “Fexr€t-a)
fucp AT 4 Roowg lone = Tense !
~ 8y Eno wing tur tome, of chip, Lf sk 1p going Very Yvon to Pee
melting” emer of workpiece makaias, Haz Chomes of camaro: ol |
Chig 3 tool ip ineveasmng: Te avoid Hay introduc te, Fudtere |
Fluids during mathiming operatkeon (or) adyast proory para—
melera puch Hrat how: aA chip Ip wei blows bn enel ing porn
fewer. 4 work makria4
7 Beog at tir 2 buat gonry ore mettung at aneounetion costnd of HP
Of fxr tool, tue temp, of Hp of tool ail! pecovne. VEY high.
Ty Clay Lemp, goes beyond Hot awd nur bump, of tool roaleriaty
Hu plostic deformation failure of tool wilt be occuving
4 TO audid thay it requived to truosuve lemme, of Me ot ea
Omd Dade oy HARE T ETN Teemmmme me ty Ac taaky ft CGY
feel wnatevat, a : +
ib
tre 2 raed~~,
big \ LA | ‘
e oof
VE due ty thre \ , a ee =
q " {
4 \ ;
Mo Ce A plaad mirdk « Nok .
+ Wie :
: f a I a Ye - ¢ ¥
“ — '
Dany q rv ny PMetin me, ok He tool tn #® amd f «
dh te verre s é t ae ;
Rey x 3 Betweey OO Vumnroa — : «
Bo thet ens gemorate 1 Cireust Th & t& He tome. d i
Str Uli: ot. teal tuor tug MeCouple mute d art €
: ak ob tower
ee) wey OAR Gumivety wid for wuciuvermnentl Ff ¥
Acurya lely. ¥
a ; a rE of Lemp, of
eA aetnwa 'B toed for meayerememt of kumi 9
f oo |
ELationary pen my beat not for moving or yokatag toe a
; y Se \p omy eu oF ory q g
& Oph cat Pytomely, e ,
— @
seats aE
7D Pyromety m non —~Cconbact ty pe et Heaney, Mtasering &q Ure ey 5
, eG aecura ble :
hich oath be Cred for Mun\uNewut ct high kw Py), acanra bby ‘
~ Paring ANG + Tifamramn aklocs Romig y YORU Th 4
’
1 Ter roe 1$06 - goo’. HHemce tre pre YOYMEHAA Oe
8 Px «
Yequived fo, Wiaseremnent of highe TA c
3. Calerime ty; C Setup - «
2
tamen +t
FP Calorvrimgtearc Setup med fy mranuvmnt of ‘
: (
meving Cr) rotating type of Eaola
i td (
Too| failare : ’
—t
= conemenves fool) i, vol per
for Ming fas Mec hin
Aaks facts ily + it
( anumed that tre wel
The pmMowiky wed foy Hdembtying Har
mach
q Operatia
har hem, farled
Rats fatboy ney of
—
ng Onlime arr
9 She Sa
Daring ma chining
ef machming, Har machued
MNVOY pur fac,
optiak o ak Hy heqrncy
Gurd2e observed lire
Af kA gown time of ymach ning Huy Hau:
‘ oar obaaaved op fur fav will indi cake taak pura te
NMA A
) a)
fouph iy got reduced quar maolnrng (6 not satisfactory a
AMowmed Hrat fol Wor got Aarked.
a> Force 5
hy = ee Conneckmy deynamomel to mache, Hur forces 19
machineng ©
"Te
raced im force! AF
co tinuoaly amd chintve
bp omuwmtd Hack
atl be wmecyured
doumd to be > 15-20% from mittat valus it t
tool hey bem failed.
Be Pow Comumplo™ 8
eo oak ee
Ap tae pow, come plron 1g, carremt dawn
by motor ip ty, which ip meanured by comnectkemg ammulta to fr
Ynpat of elechrcat motor, ao Haak cluuue imcereaac mm Cuvee |
dy ace m by Metor ip > Is-s04+ of mnihal Valacik tp au umed Hak
fool har bem -farled.
¢- Color of Chip &
ae ae pocve, Comom plow
nt, eva gem evakion ia f,
ewheh mereares men of Chip and Color of chip coill be chang
~ . noymat mashing operation, Hu Colov of Chip 1p found fo
be metallic (1 light blur color, so Hrat coher color of
Fool ha, bem faild
rt Chip te found Het place ter) burnt Color itis amumed tat
S- Cp:
Dewi ng machining ot high Carbon eworlkprece, , bmw
coh. & Coley gue ont ebserved tkig ayumcd that tool >
fodluy .
— BCog due friluve of fool, luat qenerolioy ond tewate a
high: Ab high kwne 'C preaemb om He puafam of Work
piece tourly Cov lotr with op eT Ueat ry ot Sun,
produad ‘cd pie * Suey 4 whi & color gDl tee &
i _—
ao &
teres De oo
2 Miers =e ~ :
=
= < = 2D ates 2S
4
i
a
i
4
4
4
)
4
\
}
\
\
‘
\
” i ee ee
7
2
7
“Stee Layee = Sexi ae = See ee
eet: a fai pem qe ford swlisne, >
hs oe ctl odio — |
Dy chee of tee Foot Ulee 2 Crnlen ig called Crqhh coray :
ylee Yeorons fox forming Crab, GWlay art *
( preeme ct frictie af Bu chi p- tool rahe face 2
(b) Abranwe ack of mic Cimps Present ak He chig- tee! >
z
mirface 2
<) Abrayax ache, of fra Grane ct BCE proemt ak Mu chip- te]
inkerfac ae
CQ Some Grme beeg ef Presemce of atemic atwackom belaserm
atomapz }e Ceumive vreeann&h o
— The no-ef preas prodiitid bitweey two pucemtve reg :
cutting tool pestenrted toot lige Cm mam producio )
<5 Woulaee tal mete ol Gewiisudd bekwweany ROO AUCeHIVE vegquen dy +
tating fool Ag bosatyd tool Life. (IM vough machin yg )
fatoy, mflumerg toot {ige §
(@) preperties of coork piece +
et PR
~) WH atneveore ef Wordned, force in see Maddie
wt T. Tool aseo4 yt amd tool Lr feap 4
~ with meeae ty ductlby He for cepts
machng art veduUcing , HAR Heol wear ip redecerng ashes) Late #,
» Gut tree ip no quembbahve veiahonnhio ca tris limy
eu Chu dey Propertta 4 mad tool lit
7. Sack Ya ke any (op) ;
oi Sen os. weet
Upe of Oe laid «
> pees. si Ee ure of cutting 4uid doy Ces IN mathiming
l < Operabion antl be veducing , beck fool eoeorrp te amd Fool tee th 4
=) Due bo uxage o4 cutting (luid, TL iy by alouk 85-407.
Secale par cm elev rp . (vd a)
a Bea process paranne ay ave amiqut, OL
apes itative rela tiow hip bebuwenn He proc pavounse VA amd Fool Mite
eplabliphed. out of ux proce paroun cle Taylor han curcumed Moe “a
ae udloaty pe Majer grreme™ eohech 1p inflarmeing Ma tL-
_vE + Uc eatabliphed t+ xela Howrhip bebe enn eatking vcloce bey amd
fool lft cated 04 Taylors fool ite equation z
coheve Wie cutting velenertey ro[ min
Tool Ute im awn er\ 10 of Pieced wr)
volume of makntal yennovcd
Cr Taylors Conptame ee) cutting veloc by
for Vm kool i fe-
expowem & which depen tol
ne: taylors
makriat-
Nz 005 to Ol 9 High cav hon plet fol
= @ | 0 6-1 =) USP
=02 to OF 4 Conbider
= oq 9-6 3 Ceramry
4 op. to 04 > Dramend | CON—
hey on
Fag loy Was found frat aut 3 promy Carawekr
M¢ttun ems thee toot te be utablalal dua quanti tative vec halons hp
be tevenny
_
PPP PPE PEr rr EErEraaas)
NRA 3 proceer PMomete am d tool (fe Cotted oy meds fred
tay levy tool he equations
Rs 1 2 z
vrr4d = Conplam t
wheve { a feat rong | YO?
d= dept of tub mmm
%V= Cornptant
Oa <4
Pr YL
te Seoveouing order of mmg(uemce of Proce parancts fool Life
ats Speed
feed am d
dept et cut
ae
Machtna bility of
Se
The eaue with which machining fags
ove ptece Cam be done ip caliid of machina bility,
eohem move Man me cworleprece cx givem Conduct machining
exp, on He Work precy amd Atmilour Condition amd Meare Wf
é ; é ce
me of following paromelr payed og Hy machinability of “ala
Cam be Compound
oar ease ahaa oy Onder similar Cond ovy ot mackuamg oir
edorepece om cOhich bebten scrfacye fmiah coil produce ls cots dexed
ao bebe machina bility evork piece.
(b) Tool (ite.
Und pemlor coud, ewore prea ~ whyre lh
high fool = [te ip obtawmed yp eompideved © hetrer senactamnetta ob
ov prece-
(ce) Powe & forces & OnE (ler. cond: tw, ot; wrachning 1 WY Pree
onwhich fora omd posed commtumploy i ley ik (A emu
Piok it op oo bebe enachinabrlity wWorh pit ce.me * baat a | een g YY 5
ta. boas
amdn (len cndiliay ot avs cegyinty 1 lnwen
Tee wilt wmdicate better machi na bility, ‘
si x :
— ois [tan conditioy of machining hig he, flo
machina bili by
My | em ot cred an Hu qvovle picce p Trdy Ca be prt ia
aby Prim ATE cumoval ral % wm hy ten Condit nigh Hat MER,
,
mIP>y indicaly bebo machinabi |i Hy.
ay 2 ~— — ait, : During machining, vt Dip Cmte ehie4 product, ee
kb yndicales better machinabili ky
cable only eohun- mere thas me ©
pe Machinalalsby ef give
um dn
+ the above method rp pel Horie Picer
me worle pte & 8 geen:
re ip, tt only
Wor le prece defined 4 SONI machinail: ty Aden
Machinability ind = —t
achi ma bility et Va
Va : catRng veloc ty tery Go min tool tem lee wet
Vy = GV for 6o min tool hte ™M plamndard Gok prea.
f the free machintng peel @) {vex cu teing gal fF falom
flamdand workprece.
er Ab He Hw ditindion A ME,
vp OMe colnich hos Hee tight machina bili ty
ar gkamdevd wovlepice
4 Any plex vit up te
Haak {vet Cabling piel
lrumce ik hoy kale
stern found
O-0S}. - sulphuw
0-oS!. = 0 No4 porto
gwqt —lead ip cathhd ¥
free Cubing qleel.
+ rom Hr above 2
aot kh mmeveans tus ee ee
sulehar, Pheitrore
—) qe addibey of Gate . beyond pws, coll eo imereorty Hn
machinabi lity, ck intr conty, byktw vad of worle ere and Cont
Cento te pheel
ddtioy 4 Sulphur, plesporoy , lea
be ured 4oy wg Len appl ccliny-
abs Petia,
~ Addiim ef lad? EY CUO Incready senachinab ibe:
mMep of phecl dy-oy Ft COMA,a
eS
Ada,
roy of Bilteey allo rmprover thu mache bili Fy par rae
Q
iw
ek a ;
nen Ee Wyeretamia by Lhy coi neweane of S 14 Leys
—y A
Ap On foday , Valeur of
MT = amu value , becaie frie Om
NOW mate —____ } a
4 ARAIQU ax aquala bee,
which War amachma hi li by
betig anam
free cutting f feet
~ To define due maceli ne bility asa abroluk valur, fe UM umivero et
Mee Wma bility iy dex) % aped +
= Fe
Cos Ch +p) Fp
—p—
neath St machine 7
Dekrminchion of Oplimum proau paronulip
for a GPM ecmomie Crilevia of “machining ip Called 4
SEO OVNI et machrming-
~~) Out of tre 3 proc prramely k, cutting welooilty vb eo
Gohech Hak night inploum ce m te machining Condi ovy oe
ky requived to dektrmime optimem, cutting uclocily Toes
GUM comanie eviktvia A MACIMn 4.
@) Minimew Copt Crilevia %
) Marimam preduckoy wat ewilevia®
©) Mawmeuy profil Cvikeviat
e) optr. Cuthiong veloc ty for Mim cost Crrberia y
r
Totof . C HC GC
: us £C
Cont Wes trompat « lea Ly & creel Ces te hg :
Mata 4 dum to vf Suppor!
=
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at
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La ting velouity amd of ce ity willl be Complered af Yemainy
Camtomt trv pective ef Gy
ie Ky + Om + Cy
chert "Coy
Hackneng cont Cw = aa 1 bwy
yyfr
»y coh eve i Ling tr Com pomeme ly be wae himed
»y f= tad
\oooNn
a. 8 d ae
Dp % ee (Tp
Py Cry = OE aim
Py (000 tV
I , Con of
Se 2 Cory
Toaling copt an Tin x Cq ie
pe ‘
Vip t
Cg: copt of vegrin ding the tool — Vv
one Hyme (er) cont of one cutting edg ¢ dit ‘pa throw
awor type of HP of Hu teol»
tol
~ Kteoeg v } x Cq
cay Ping
fobx Wie ey
a 4
Iboof (cym
x |
7 ¢ Total cope = ty + S06 yi + SOE? «4
F (ooo £ V 1000 ¢ co”
7 ON mevtose of cating veloc ty, Tot gt cose 4 Compournl bo
Breduced ip Yeducing fer t ond Incw toring, whereun Tofat gut
TR Wientmunr tr Corres, cating yeloaly wh taLud ” optimauy
Pa a
e7 velor ty ”
4 for ap hmeam cutting velou hy
d Cte).
iy s Machme Labouy Ch ary ge in Yapey [mivy
“9 Ea SKE ot Te arn Limy tur foo! wu Hmt
= c * (s YY vs sa) time
ay > Mies. | ek ° AANA
ols a ) La ee ee tefe.
() opti ae oT veloc
Z an toy Mary, Pre ductoy Cri levia?
Total time - ay 4 cre ei¥
Pee Tr + Te
T zp fet
Re es) ee
Gre
moun” -T
—
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"
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Toteat Hw = Need G0 a oe mite.
loo ¢ v (Ooe4 ov
> for mim tetet Hme
dct |\
Ca
jung Brrecg Cedi, & A ripper de am ot OE
}
ea wt ud COAL io ¢ Ste, tre the 2 amet Cl
COR pO ORE EO AGIOS Fe, eel %
Virw “g errs fo Ot ty va ¢ a “
tint x ttn te Sexi
omenrtaraeaaatettn —_—- ™
\x
:=e
& ‘ a ( tha
ghey Ark Venmatuny *S tec hruety are amg 4 ha changing Aint
_ ehtecktue vale amd veleq angle
ie yee {ed
Due to the bettmg of Hur lool ahove (tu ambre bus of coor? (ta
CAS. ¢ Heotive alee omg p moveasing , due bo te forces mi na clung
\p reducing, Powe Comim pow ip and fool (Life tp (ceo
8B i
YR U€deotimg tala amgiz, due bo fy, He ehomcys ot vuhbmq
eH tool cotth asvlepicce if MeO a,
“I from diag youn
3n Oy a: 0, 2 Sint (ey
Gea =O.- 6
> Duwing pawting Ct operation covth acting ot tool above He
Com bye Line of workpiece , ay the tool ip procerdeng foewan ds Hu Gm bre
¢
4
«
«
%
Ke = Xp Sy 5
toenthon gl of pel th remainy forme bat off pet amg uth increuny Ay
due to tity effective relict ange ip veducing conbnuou Ly go Mat
at fome pont, effective rvelreg oungle aol become gino. and too |
‘p Bimoly Oo, ont Hu eoorbhpiece wothoug doing ai mathusim
Comerponding vadien ip tae ay el
Cee RO) Oe 8s
Gc = 04
Sin ey Sm 6¢ = Sf
R
4s gh.) 208 + p'-22'
ey * Sine
o 6
© Kyoto, Be 276 , D=Somm, 4 ssmm Cabove) mm Parting oy
@) eftective xqter amd velres omg t at vegriming.
) whet iB Ht diameun eotere tool 'p subbing om bo
COOYE Plece wi Mhouk doing mach ang:
Cy) (a4 an @, «enlts “rus
7 2 = 6 =< Sin
a5 aaa ( Fe
“be * to" 4 os
Ca. =£ bre
xAt Vubbi veg Oce 8 O * Oe a
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=) tohew fae fool ip ME beloc He comlve Line of
COOr Ke prcee
(a) Effective rater amg ls Ip veducing, dur todky force ond pour
Consuwm ptm ip tb amd tool (fe pd. he the tool rp becommg Blom
Nery fant:
th) FHeckive ree om gt pH IMevearing, det to Hy tot vabbing atkow
beleweem tool omd workpiece ip Complrkly ehminaled
—
> Bagre povoume levp vequaved foy Hr omalnin at orthegmal Machin,
———— “ ———— on
() Ralee amgle ce) =
(2) umcet chip farcemey (t,)
(s\ width of curt Cb)
(4) cutting force C.F)
(©) dhwut foree CF)
Saddaddd dtd.
£25 ;
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4
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. . " 4A 4
“eco there tp Ho divect methods aac avai lable foy ;
| | wo hla 2
Wralynin ; obtgue enacting operalen , ObLIGELA Maahining prohle
CU be Nhe OV 99 omar Wa chiniyy awd omMotuse th ay orthag ovvar =
Machin probuay ,
S fer tu Comverprony il ip vequived bo dekewrmine tae above § paranilys
oO Shaping a plaming ¥ ont
Shaping v Phong * Single Porn « athng hoo |
Ob Loe machining operation, iF ip to be Conver led ivy by Big rome
Suttivig too| orthog erat mac huMing opejaton ,
\
WS Xb CASA) = lors)
» (= feosa , i
Sin Cy
»(b): a a) .
COSA Sin Cx
= TM) Chas of ob que machining Ope ration ra TR Por bi to meayuve
Hn 3 Companum ot fore WW 3 matecaleyy tan planes,
q (Fe)= lavg ent Joven = Remco
Fas Merk largest Fr COSA
Fre pmo «
Fy sma
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Fos a 2 fA
(Fy) Cosa Sim)
I Makwiat yvemoval yat men 2 bh bh Ve by ebxVy
{xd xVo,
(a) Teerming and Boring opera bon
Tarning @ Gov ng abo tateem as 8.0 culing
tool oblique machining Opera bon wohe oh 1p to be converd mo ¢ re fing
tool ovthogenat machiming op nation:
‘ @: Ap CASA) =o Cors)
> G)> JcosCr-ay = 4 SINA < { Con Cp
3 d ita
COS Cy SA
+ (.) slargul over
ah
fa * Next Lorqet dovex = a
fr > pwralum gre = Sr SO
rnnrnnnnan raf ifiitit ss sagasRR eal as
~ Maaac 2 ao s : z .
> t A+
x = * a a
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m~, GAB Wve a “ na, WEA
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~ whaitoen Pelrs quel: wanna ca vem Ak «i ee fee YD
— Pow amg SC she enna
x | med ‘
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2 WRT -. fer wre Bek
7 a> Perntq eackwing gf Band woo hon Beg of fox?
- baghew to aves Ra BEteto2 gas ag gag Bt, Conn Reno
ef BE ment Be ama. Fe HG lavgn, perwel ang GS
Rnceecsed by. lavge stenoungt. fox TY Levgey Genreal Lage ©
[7 a pet
=> Davey machining tert mations ee te IES
Re
SS % aca lrnucts fer touy Gapoad of Cork chaps, rel RARE WOWot ‘ Poca te t A a pee:
ve ot d b A aud
m9 method
mun wears Ft
i =¥ A
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a
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Cyl nawoat poy Gen of driil b A
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= variation
eltx anoal* 0447 bt A °
g& f ec Aiba o& y ity ms Car
4 Aastl bebop attaskad f& chant ec bey by
3 e)= £ Sink
SP
oe
are 2 Sin’
where 9 - deametr 4 dell bit
= Fue theegh deyltmg yp oblique Machining opera iow \ & not gous bG
to wuajane 3 Comporumt of foray, bub Het mranvabi quowh -
™m dviting oprratiny ort
@ eter trust foree aching om dvill bit
© aS binen ck cequuaced for wo fa Bug Ba dyritt bit
— Jotar thywt< § FF. SnB
ae ee Haregt
¢ (ed. Tee
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Tov que St 6 ORD
eft Torqgur
§ c\ ein
Nad oé P
~+ (Makyra rvemeval mG Cmée) os by be
> $ 0%
+. * Milli g
Milteng ipa muth pornt cutting tool oblique machining
sperabon eoheeh Ip bo be conven kd mto SP cat hg =) ov Hhogent |
of
machin ing openabon: f
D>: Tt pe no- of Sp: Gubing boo | bh YA ant A
Mounmkd around the Pryce fc YEM CL of
Civeutan dpe aril! form a mills ng cab ea. J
“tT “Bt, S.p. cutting tool tippy at ponsering Hu 6a kee amga, (A) 4
talem ox ral angus '
te ® rake ama 1 mone
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®
by EL max meen ee
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ooheve eae atl Cat
D> Diary, ot enil eng cubty
fins tabu fed mm [set min
Cane & tm Ea
Nz D
ba
D
fm = fp. ZN
ty = Tabu feud mmlrey
tps rable fered mr tooth
% = no- of feoty
Ne RPM of roillon g exter |]
8 © - mn (width of worl pice , width of tool)
a (Fi) a langent
ue Nent long ent cr Fr. Cosa
Fu = Smallest = fy Swa
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CsA Taina; EEE
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dnenn O{ tool rwyaleial Mmuyt he abliosk 90-60% higher Hou Hy
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arb ma kwial
shength
4 High hol haved meap horn p
q High Locghneds
6 Ave A
rah te!
6 High Cwean Yes p Loma
1 low cp « f4icremb of triclion
g Low Ww
{> Paainen in {abv calion k chice
& High Cavhen Bleel tool ;
land vy ext ~ RCOS
Ho | havdyeap lmp = Q50'¢
> rh he hrgh Foughne na
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bs
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‘
ret ba
CAR ng hee Maliat, pa Maral whumacucy tool fair lure accurs it 1A
ve shawpemed ey qvin dim g operation.
uy toot:
~ Maw, Cut tang veloc by Ve may 5 [nv aatd by {iy toe
\ \
~) Th ip tured foy machining of & very poqt malevials (yve at,
Cu, Ma Bram ele ‘
“ Fu to deny Wee. steel ip tool up tare ad fov mamupachymg ¢ \gel,
femift, SCrntow eke
© High Spud elee| (uss)? (ov) High alloy shat
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stor a Uriah able see]
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ddd LALTAT IY.
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cut pome
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7 Cvem ty dau
fomete, Slizpor etc.
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th
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ty J Venidiam.
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ma len iat , po Hal Whiuwvertoo| farlure occurs ib iL
Many, cutting veloc ty Meomey. 5% |eny waitd by fir foots
~) TE ip tued for machining of @ very pott malevials lite Al,
Hee. lel ‘gp bol yp cacd tov mamuf at korng Chigel,
© High Specd Sher} CHS8) 2 Cory High eto skeet
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wey Hot fh ‘ . <1
ardneu temp = 100°C
NG Wigan . Disibes 350 | enn "I
— Cowbnds tool an very weak in kmpim. To avoid thy —ve valee TE
amgles will be uged ~a
=) Toughney of carbide ‘p less tham HS8- _
- Ty Cavbides, cobalt antl be wed wo toon dig agent, b fon)
Pur loondimg
competi ken
bey Tomas ton pavict Boyed om pematt varia ting of
SENG Et Carbide an divided into
(HY p-type 3 Used tov machinng ot pero anefenial 4 slerly
) ke -Eyee 5 Nom frrow . Hen ~ metal 4 ct
GC) M-type + General PUY pone
heli Piee Pye) Vesa Pes
ce Bie; Kye e o) 2L kro
M~ Me, Mio a = ERS
ay Lower tau numbe will ndeeat ghey He hardnen aud brit ire
A tool welerialh, such malarial Cam be Wied for {ing machining
Appl rcalen
pe 45 { d bough
4 Soi ahs earnanbubin iW radios. Ruane f° owe 2
puch fool O% cued for rough machining applrcatiny> Carben g Majer Guuk huent thanumt -9 Dae d
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= CermeG : ss ew),
Cerme§ = Ceramics ¢mctals
= @ Te wedue buttimed ef Covamit, and meveae fought Reo
Guamtibe ef metel poodess all be added ‘Mm He Cerrasug c'"H,
— prepefra cf CowmeG ave THayy pomt on CevOun tf bat budhnes
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ot igh and briftleny . leew
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2. Oiamend :a | ; ;
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TE CR very high Chiu mokriat
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a 1
I Com'{ be wied 4 mochining of ferrous ork pices ‘,
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Cin ay Ortho gov at Machming vp mot indices cheat hen tu.
Probar below gn to
ot opera ion ees
PO b Gn OAL nol. Probiuy
Broachmg optratin fe) Sawing (99 pow bins
T{ fo pfolve GiLM Problum ay or thogmor
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@d Ty ortMogmat machining ip nol ndecak t
Probury belongs fo fool lite lo
checte eghtler Re
& Comow icy ef smachunt ng OY
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about
TE PO need nol Loorty
Orting onal rv) ablique and solve & ip a Ortrogaacy
Cw) TY fs Prob. doen't belengs to above 3 Crd, aun that
given PY blew, 'p obliqte macloning probit, Penrext Wik
orrogonal and omalyse tk ip a or tnegonat,Luory *
Machining ond Macshne tool conprntamns
Somm oy
0. Bed >
ta Fam clrons £ rl phoatd be ngid enough to withplamd fovtey
ach,
povl m machine feo] ¢
daring een ie and Self Cotight oF mac hing
Cost heats ‘have high dow pq quality to absorb vibra tiny
; mda cd duwning machining se Hee
C@) Th phouid ack a hoe for ee png, Seve of Hu elm emG ™
Glee Prime move, gear box, Coolant tame elc--
& makvial ‘
Srey cayt ivon har high vegidily amd hgh down ping qual by
Pruemkt of Comembe jn gramulan form give Ku Wigh dow ping
qa ty,
Ce) Mamufachuring :
a Machine bool bed ip mamujac tured by
sea cantuag .
—~ caskd Component coil Ware highest ean png Qualiby cohen
Covn pane d f otney method
@) shape»
iss Ass sd ddddddd
Shape ot bed of Mit 18 beleckd due te hotlecy shape cI
bed we ducliey pn et
rach cp min Ong
m amount
Mut be provided, d ~~ a.
SF et, ie
@ Guide coaus : =
G) Geridr coays are guding Har mourng pay preacud
mH Hu machine tool.
| (i) Thy aclimg 4@ load bramfeening media for from tering load
&) forer actmg M He tool to bed ot Machine boo |.
w) Dering one ee ot ges de tomy it yp required & ene
Haat Cota, veiptama of gridt Coat phoutd be bh
ish d
hy Hictemt tourghw eu Bhould — he Rare ee
fe Frowy fy loa dycot Hout Cvackimg . Duving fram tr of (ood, | dif tee tater place
VW
Vth gerd eeu should be mean Bared on Haute gue quays
wee mak b ting high Cavbon pheet ewrttry pun fa te han dont
heat heatment prowy ree t=
~) RCog localraed surface Nardoaing of quiet WoL Qre Yequtve dy only,
fleme havdeming cam be ured ar furfat harduning heok brea bru F
Proce xx.
sh Te te Ps
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v-phaee Rectamgaloy
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fae bearing ota availabk 1s mmtmow chu o yeckom gula4
geri dt.cocuyy reg oneg availabi iy Max, bat He akdomml wrt]
become a Hicetld:
qrorefore BF bereee of Vand & shape »
Dove tai\ guide WOOLY, OAL toad
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4
rp ane unsed oy Prime TMoverp in Hu Convem hen ag ™ kr
becgy of 1& lowept Copt = Tarnduction motor COMMU PS 1K Jiver be r
Motor, if alway plow tolabmg at or \y om pax ticylon vem te de ned
rem {
3 Euogthough prima move 1p rolabing ak on ly ons pavheulav Tpm,
tp get variable +pm of machine for madening 4 diHevent fiser of
Com pat sr
a : yen
7 Inbm prime mouy and mir a mechomital bavuwinion CHM jw
Oped
© Mecho) Cos rons engin Cusleny ;
> opt Commonly used We Mts 15 belt drive osith a Ske pped pulley
b(ng omg puddin Inteveose IM Har forces during Marcum
Causy to the H+ belt but no failurr cotll Often,
wy wn) NO of Spak « q to 12
me
a um od)
wy Got4|0: Pirin Owen.
a Vv
. Nee, _ WOO Vain FY = 000 Vimar
ery eee conde Manx
TO man & Dmin,
rT
BE cre = eaeoe
N Vig Ona
as Spacd rom ge ratio (See) = a = Se
EE) m™ mn * Dmin ‘
Mopt ~ [doo Vept
ue
* For determining spindte Speedy ina lt,
> 18a rem
mn
tur Gop awit be Hed, with cohakuy nde
may he He prog veision, He vyequived
ltr rem
Vopt *
Ophmum Spindle speed may not he avalabe
tr Mit, .. Wear by Spind& Speed 1p peleckds
Dae to Hee geleckow of VNeay by ppd Spud tueve muyt be
attsd o4 loss
ay) morc.
WW Cost or veducktoo in pyoducton yak may baler plaw ¢ :
Produchody. Ty LO.p dur bo grliclion of rus by Spindk cpecdy
K Mmmm, Wh GP yp aned for durgn of spindi Spada.
@ Ny Crim) 23 and Noro4 Sperdp =6 amt find He
Noe gn, == “
N haces YOM ALM Spatn.
ke -
ee
Ne (Wyar) =353
® : te = ioe or nq x bs a tae
‘ oy es Pt ere
; = Ae wenry enh
az 6fJRe 2 nif ee. 5 [5e8
co V min oe
NF 34
p= wy Nae W407
_—?
®se wasn Dee Vateal all al eal call sella al al el a dM ON Nt
Cam,
Be eee Pavoryety~, cucd inn machry mgs
® Ane
Speed
“ 1600 'V,
Speed = N= eer ope
4 Oum aa)
n ae
ng Machinin apa abies bp ala
Ye
Beet te tat Mar, diame aohich 7
“fool i, Ch
2 1POA Inq -tov
\ Machiming operakon
a given Cub.
© feed : Cmmmivev)
Linear diplamce fravettrd by Fis toot dor one rene exten ee
Har COore piece iK Called fud
4 velocl é Ar 2) roy , Tee = myo | min
= ia t rT omen
aA Tht Leneay velocity atehreh fool ta rravellrng along Hat lung ty ct
CO:P cE Calerd ted veloc: bey
G depth st cuts depth b eohich Hpet He tool hay get pene Wok to
fia stove tp calld . depth. ef cul Crna).
==)
t
Lathe : ‘:
Si Joc\ °°
20M
chuck t hide WO
| A Gerds OH
/ n
| / /
Head
plouic—
Feed geai
pot ¢
Lead Coveeo
@) Ikad stock ;
and Suppovimy fe spmdi amd chuta
“2 ap Ch) Spindly
Sprndu iy a dwice Ued for hroamayni HH ng Hua ha
fram frows mission Suslum fo ae Woovk pie - Some thw ib alto
act as a buppext toy longer work prea f be machwud
)MV OChaEK |
ehace sp a coorb hol ing Avie eyed for Molding fur Grp yy
ate ac /
lathe wa hine ( R-jau Serg com leving ehutk
Y WI) & jaw indap emdamtk chuck P
y Cj) a PS:C.C 1p aaed fev hol dow, crplind vi cart COOY RP IEC
, +
y CY GT Re ip eed fov hollorg None Coculay BDO PISO
» (4) peed Qeay bon *
a J vt tp aned for obtaining yas pialyle Speed af a lead Seve es
bo get Har vaniable feed of thu tool Fr
om
C*) Thread ¢ haging aial : ~
TCD 1p etped efor Hrvead Cuttrng fov producing
wmetlbiple cu and maltiol Skavt of the Chveadp-
ee : :
’ Spit na Th ip tared efor obtaiming lmeay moment ef Carwvage tf
Wor natin beat in opem condition CUO Mrerigh Load fp Crew ip yotalung | oer
‘A Rol moving colhow mat tp placed om cloged Condition ar and co hey
Lead pevew ip yotabug nat vp moved:
a) Cary vege : Tt h-wdiere Order duvymg meving park on lath mach,
PE giver qle bat yrovermant of bool my lathe
©) Side mays germ aT BEER Giatme SR Ea uemee en corer gy OARS
Alide cone, Ov SUde eoay, , AMAL Brye CavVaee 1p moamkd called
an Saddle, cohreh corll be aarcd fow lo calrged movement of tool
U) compoomd Follow ev Yeat ¢ Ocineng machining of long Com porum & beos ct forced aclms “1
by Hu tool ip, tue defleckan or ben ding of wp
Hary Srporite & bool a Bbup port
otong awith tool cals oy
taking plac te mmnnz%,
‘f Provided aud it has bo be favelled
Follower rept
RABE
5 Mom dre | Perk dine puaed for QVOI ding Firing bem dimg of Hain
hollow "job 3 turning opera lion -
Machining operliony :
(@plame taming»
PE ork prea
The leering operator wed for redudumg ch of
Be Calud plows Fuvning operalien
P) = 022d
PjaLa
Ds = H-ad %
7 : |
The Leteg. ) Peflone havelld Pa
fad Melo ley
| ,
APP roach
C Ae)
Onan YO
Ls uy gin of Foo} havel (ot)
COmiwe¢
= f+ ORs Ap
wheve pg - Pu gtr ef work piece,
e (000 Vee
a)
mcmama=) lawge Gout of feed colt be gives ow vough machiuang amt Avion,
«
; Bomoaml ef ferd ctl be given fox Srasphining :
Poe Tnikial drawiky OF fanat drow bay -
Roof cule = Tolat dia reduced
Bia. “educed (Cue wd
een ewe % Do by
ad
¥ Proye Fate, total time = Tat, ameter
= ae eo ae
Fry Ais {ps
=e Ht (04 0, +P 405 re)o [ns]
(ooo fv
for on7s 4
Totat Time Fete = Teg ORO cul
= ab yng. of Cu
{Naug
Novg ~ 1 000 opt
aug
Doug ta >, +0,
&
(2) ace lurning ; :
fe scretiee Hee the bavning operatron cued for veduceny Lungts
Sf Err Com ponml 12 Catted face tu wang cperatens
— dumaty veduad [cut od
e
Q,- Q,-d
Comg th of too | Wavel
See
a velocily
Time per Cate
; es -
t* ate A eef ‘
6. of f ul
"7 | Fall
j
a
/ Ons
4¥ ¢ iis bi looc
mm Ma Ch ‘ 41
We Conshoy
feed wes { fi Cov Jf
¢ '
i A Lhe J Oty ‘
Cake c PAETOME fang mnath 4 oo)
7 Ped maetdacing
J
7 Fy ovry tens Speed
t
TT;
i [ exss 4 « Navy
a 4 joo0
Dang
Pong , 4D,
a
7 “ 2
va Pe — selsd coorkpuc, | 6, re]
i ’
Gc { Dowvsay « Pod Oy +4 Hollow aor be ‘cay
3) Te io
if! 5 Pow ening e
Toning operation uned fo prod
On Uns lathe
Time fous sae
iN : :
Pnelime d Dame by of bool braves
“cing Ha lopers4
ma his 'B Cottsd ay ba per huni ne operating
j 4
b>
f 2 iy TAP toe
Tope Gang le o baa! pe al Do- 9 mt hy
Sing . 4 Ly =
ary 4 cece
Res = 2d CScp
on og A Daf heh eh eh ehh eh oh A AA AAA ed
Qig 2 Bd gee
feed Wen Avery
2 * (mov
We Ne ys > - 1
Diawmeln veduad = odWeep Cal
XC Ate Na tar tarty
des (landse “)
{N
| Velal tone d ceed oy cml
(w idl
Metheda of Taper larning § ’
a CeMpoond reyt method Ns i
& Tort atock of (aed eee }
oe Taper alfachkme yy Ere Chet
a> Form teol method
(q compound veil me (hod §
graced rol
o ’ t 7
\ 7 7 “ a comer and
x o =— veate
‘ alee bt
J ny tew |
Tor peat 7 vai
Tap ev turning fae lung Plane [ormnge
oy TH Cory af lap buming, Compound vert in rotated ‘
angle = fa pey ong #{ Componmr
fea cateva A,
te Thip method tp ced for bob wlernal nd a
J
erlevnac tape, bavning AS
as Accuracy a am gle produced p ple o8'
eer
Pevimeky © 1p ( May), dayeley © (og mm)
FAR langloo « 81g wy
t
amg» ah soy?
sy ae omy amg com be Preduad by sing fey cy(0) yal Stock wielhod +
_ 50
~~
flock dead com bre tA offpct Bo thak axy of
> Ty thy method tail
Wor kpicce ip ge ting
offpe ting @ vem though too|
shay “ing
(p wou ng live plam
oper aleen it Produ co bo pened COM Ponty
oftoels tape, = Poy
2 ape) i
Tam o- fapy
=
Po Oy
Taper © fF Het 4 tome
oe pax bralty tapered Com poruml }
0 Of
rc aly
SF FACE = Totat bare,
TAPE Emm
. suuadendannenenneae
OfEpet= Dri- Dre aoe a Reta b
a Sh ate G. .Di- Po-O5
eS) oe
Offack = L tame
fea berm ey ‘
C) IE ip wed oy
only eRe en ley nos taper herwing opera Go
bcoz; boty He em 4 Com povwy + ‘p oceupy ead by A Cumlery
(Vy They method coum fhe cud foy
(vi) fines Com Pore | which
by ing Hey method.
Produ cen g upte ou
vequivg offpzet 2 lomm Can be producdfac Sadd&, compound vat feol post and
aubame# call e Hien “1 > (
na Hi Calley qe Hing thd om ay Hu faddle «a mewne
an ts Be . tund
Ride way bapered CompPrrnbon preduad
ped husage 6 = tam! ( 225")
@) Then methed cam be used fey bel miemat amd erlerar ager
: _ Fcrng operate
V4 & pombe amg preduad yw uel o.)°.
0) Max tapa angk p produad ip 8° fer) Max mcludd amgk preduad wiles
“) Jn ene Retting mate Length ef He Compmunt eohich Cons be toperel
‘Rk 235 mm ont
tool cared 1a remaly
1S —s
whemeevet Shape c
be producad calles
poe a} that of Shape of to chemponemt a
ay form tool mmethed f tmnchnanng gph:
feakuvea :
a) ma method wp ened only for
erkeynat taper hemning
G) whakus #4 aarmy 4 ang =a
preduad digemds op accuracy + bapy
angh pramt in He bal.
CY) Tap amg produad ™ H+ Compent E—————_
Ligenk ay Fapey Aaglt preaemt mtu fool.
(H) mary aoidtrer feel sued f fowm..s Mart pl aia
hich cam be faper tarncd og ZO e* be requtyed
for eng Sng tage Hest re a—
,
con sree
Br Lt too mw | pe toomm <> fap tuwned be \ ir ©
IAN GL otf <
) ©: Bois “7
Ofiaee = 300 !OM ier 2 3.9 mm 2lomwm <
‘4 \, 293
* oss } 7
© Thread cubling ; |
ps The fuming opera bon ened fox produ cing thvea ly f |
F oy Com parm F ip caid tread cutting oprration oT
my - Time ¥ cut ee f 1
ms pe u 7 ‘ 1
. L=L +AP+t0R TT
7 re feed e —
. = pitch — > Single slavt
| sae DL
-lad S Mult fplort oJ
=
dad 5 Pitch s No: of Stav§ =
ee east wel sheet 5
: (1) coherevey fe ake proof jon § Ou, {, be produced for Eq
se Standard wakw bo Hler:” i r
(i) whivever high wmechamicat advam lage +» yequrre
Ma load “racked e
Re ec
load applred
COT mereare CHHiceemery of — Ce g locteiumg :
f for thread cutting operation tov tay Amqaqemnt oud
deem quart ot uy *yolo ‘p alwam yolatd at
lows Ypm we
S to (0 Yew.
ae
# Te obtaim very Ee vpn vyequrved For tHiwead cubhing, fu
back fel evan quik Wi be Uaed The bac Qten ONT ome.
Coll be fatam umby vevuts gam Wom,
= Eves though max). depth { cut
POMbG in givmmir in > be lar de pty
et thread f be Produced
rt i. treme,
eleva re Comprum id bo ¥&Mfovry
Frey:
3 mmnq
Fivead ey eperaloy ey Mul lrp le wulLonty be avo
1 coeghuung of
we gd tf
fad
[=
ve
iM care of
Baad cating operdian neo manuel Lid alfoued oma
onl. t
“iy automatic 4ud:p, allowed.
t
P ( . S
fabswche feed vecee ved -ev thread Cutting ot oa Lor np onto ~Y
;
CHING (rad Kyeca wrth Spt nat
Dee, fe
4
wi, a4 2407
i 3
Wee
PACNOMAM alona &
nine feeds ze by Ppredua de asd, on Job Uh feds
pu adlokwied,, oles ‘
‘ hich 'h posh By vane a broush ay S40
Tor bor : i
1
The 147 lertned geay ip ered for mihre thycady oy emalah
1 2 ;
ate or eng Irah rea mm metric lat,
Th tt a ., . i 7
Tt a ten of Havead indicakd milexwy of Inch A yp Cothed ;
“gl th Haven amd pilth «p madcaabug iH Oma mm Gihed
tne hic thveady
Tt Hu pitch of Wad screw Hyread of lathe machiva tndecated
rilewwy ef omches ip Cotled Erglinn lotiz oud pitch of eed
Sevew tread imdicaksd in Riau
fer pel
Om coMed mebic tote
eclin, of uo gen traim in feed Fos bet
Geax raho - Train value
Spud o follewe, = Ny
—See Ss a
Spad of drive; Na
2 ad Scweem
nn
Ni0b |
TF assees sid Py
_ ——
=
Foilie ce F
lead 4 He Job thready - a
> ‘de
lead 4 Lad Creep ?
fit
fas
th Cad®) Depign Q qeay tray {ow cutting lomm pikch a, start Mveead
MM Late marhkiu hat ng Pitch of Haveady on (eq d CCve of
GaAs myn,
—~ : ;
@) G. R= trotm value - Ne 0 «tk. es Sinn p &
Nd Gas F Qe (cs
Compo c :
wa, poamd os. ic ee a BD ‘ 20 sn by 6c
gore Gas. F ( Zo as 1D
eNO ect el AT EEO rT ae
Guar et \ § a5 Be
bret eye on HYPE my
au Seting
4444444444464
— Daring derrgining of gean fray
hot
@) Buen Feay leet) mest be QUVlabte m feed GA box
(a) Donte CAS fame Neemberrd Geon feet) more Haay anccin
me Setting
fer CUErY pro bln ck 1A RoAt
bet: Simple G.T sp fomrb& only tov Aart Cores amd OMe ik ta nok
pe yi We =
© Design @ gear fat for pro du ung Lar mm fate pitch Mavead
bee ts duqm Compound gtar brary,
ON Oo macinu cohich Nar lead acween with 6 TPL Cthreats per ment
(®) GR = -9y Gam) . 96 Comm)
See 2a
Se Crch) (Prisqa
= Lae Pay a
3 ' 9 ( ae =&5 +)
(e* re
a ye WO saya ieds. eae
(aa Gane ara 7
= to. eit nto 4 kes gro
12> ae 1x9 «48
7i Ou.
& Pind hen Chong colrecta vequrved {ov p ve du cung sm pith,
ow emg lialy fats Waving tat Comtamt '¢! » PK GaN
PYOGreMion IB 4 amd Hw geay4y avai Nohle oe 24/08; 30 106 (0%
a ;
a @) Lathe Conptomb = Threats pear neh (ter) ~ @ngho lata
= thyeads py wm CtPe) > mulvie (a tig
Geer VARS sya, value s 7% nplaaora
+ neh Ly 1&9
§ 25° :
- 340 = 40%
(R24 ay
= FO | 3.24
oe ae
= GO x» I
a+ 24
Right hand reads
Ry cH
“> To produce Qu tate with tee et ef Veer
sotaleoy of JOP 4 Coamly ctoct wine direction, tre diveckory + eee
TE % fool requived ip vege to Lt divecteon.
— for Hy divecton of volobon Be Bead Seve
aE vequived sp Ce wue diveclion. +€ fov productmg & UH Hare ly
for Hu divectim 4 volakon of job omd Lad pcre rg Fe Bow,
To obtaty thy
G7 it ra dugned gear bain armp&
odd namby of idk gears
© tt tw duyued qe fyalm ‘A Compomd 9 ee"
ern al q tle gee
gen brody “pe 1,3)6.- ~
rod, 18 CE”
a
ai)uM thread :
wu)
~ i C e &
fey Productng Cu thread corth the a aren Mo 4 dp recta of
eS obabon t Jobtp Cowwe divettion, He diveetion of MEveMnUAs
qa
Wweetiay of ve talxon ie Baad Rete vequived \f cloc\ece He Ave (lan
+ bool VeaGwel wp (att. fe roht devection ote abba Harp be ™
VQ Hae divecty of votatvan at yoh amd fead-
Rewew
wrest be oppome . for Huy TT
CORY! oe
durqvad ger in Smpl G7 cue a 0,2,q -- evem Ne . A 7
Om we deqred got 1h Gmpound GTere Ua, pa— edd moog idle geal
7 th. Ciwcad cating opera lion pathy felto coed
by toot deving sand cubpequmt culty ae
TH
7
TH
Met be yemaivy damt ay Hat 4 1h eat ibnetp. if “s
To eure 4c above condition oe 7
SA shoing dean (reo) soit be aed ot
+ fer thread ng firva t bring tre tol “a
Away drom He wor eprece and Cot He =
dept ot cart of th! cul amd amgh ge Fae
—Vdrucd woah
Cron of Split Nat mechamiam colo Sseleckd
Posen ot Hep tA Commeideimp with fixed mark
7D AR tee end of Lemgth +. Hrreads paoduad dinemgaae I
Spht nut mechaminm: fate tre tool backed, falr he ‘pas
ne len
aeoay tron ©-¢ fo initrat Ponitoy
cotinur Koy proadure amli| fe voquived
de ph ot tyvea di tp produced
gfe eta gth tay 40
ee i atten —) (86
J
co" oY
grt . Pe uw ito
aT a hoe oe
4
3” 1 og 4 ee
ere ey) TAR
fo Umda bpsty 7 3 alt tool t wd of nets oie pes
q "cove an be be Preduad “ He Comperemlt catlud preewing 4 Meum
ev) Cans €24 Cc bing « So that Cstiencuhs Wureed cutting iain 7
4
+ Gaba” Wel ck ne deibeak Gennes «ee bcp
: é jreeve, Opevaby coill get ,
$
fH me & for Cany 3 BR egayrnent ot too|.
¥
“> Prev divg frowe ™ Com powent toill give an advantage Het iF
g
meveaue thay Cnanhbaha fachy and matiug 7Zreove Jon coeg bel,
Amy Sudésen meveaidy m dovexs duwing uaage of Com ponent qwitt make
Ru fajlewe —t
Can pon emt only ab He qroove gore - SO Hyak vVewmovel
4H failuved part aill becaet Courta Feo, He Shea chuee
Te da
Havead cutteng eorll be Fe laut operation ~The only eon
3 ™ generat
which 1, alreoed fo perform afiey tnveod Cutteng yp chom Fermg optra Ga
aohc C
3 Marg ynelmation at edge of thread; tn (GA fo gay ome bly
at weak mito Ht bolt «ap Cattied o4 Ghawn fering Z
Aaa a a Pte
— the tsere ee Correct ovder fer below cpualion
© oadycatieg
. pl ’
z pian farang Ane: 2- 4-1-5
3: thred cutting
a+ Tapa tuys mg
Shap:ng & planing
operation ad como eg ea makriat trom
Barlacm ef Wwoerlkcerece by CAINg a veaprocaliny Sugk oe cue
fool ip Catind a Shaping ‘operatioy na es,
> [vevely tag of Cram k
= (F-s4 tes
=| cutteng shoke Et rd. Shela
a+) During F-3 ee-s fool hay
dusing R-S becog rh ep Bae idle B
3 fomba velocity
> to Jet vanabe velocy FRAM In FS «RS, eumtreugh Cranley
Yetatimg ak wmiferm neloaty, 2 whittwort quick velar wathorus
ip ed bm crate Ot FAM cohen ip me eatmvedion F
Shida cre RSet ttOM ;re . t c we umm 1 D
N \
RS .
> Chie tin . row be all Octo af
2 wv wrrait 4 @AwN woe feeb V }
Wr ddte ¢ i Y vy AhoRe and vee ‘int Po Aar Vv cr Fey
Po Oa at end et vetawn thee aud teawak veletr \, ect
ae Shaating of fic
oe 8” Wwwatentse tos © jeay end CAevensdrng’ teal fee duving re fery
FNeke fory har fe be lykd eptoardy and bring hace ao Mat af bey
NS Fs ahould taqtte Rex fe‘ Gea, fev rem ou “a Ran Maltiat
bh toel aud 2 AN
ri be ured
~ = > . , 2 :
“A Gemence eae, feed ta Qeem te fad ug
a A se .
& Canditiay Hae Haveut foree Qthma ™
ie t i¢
veduty Thee Tol wear and mevdare Tool [. fe.
x
: °.> -
dine & Cvbaiy duvalion cohlue Herve ane
“ Aluo te ahaping ope
themeag st faltime plate, duving Hat Rme facd coll be grey
i I
Ly |
— Hee m rho hw vecamwended f give unkvmd kot
dad my Ayo feel amd RAM alway mounq & a fixed quik ey
— “ whaken Mmhrymitirut tad Vequive 4 ” AAPM apeaatiny wil
be glue, =a feo fa coorFpice.
‘ggdgddddddddddddddddean:
Pied tk
—) The imkrmiHey Feed Vequived for quert fable oo.
Crtne Rathkeb ond Paul mwechamianm
> eeu}
{ +2 Velaliog ot lead-Stvew =
L vrevelqgim st Ratelit
Patekot
viqght te le¢t divection, ib votaty the arm m clect eine diveclion,
— Daring frent Katy vevelulroy evam le, euey, in Moung fron,
eog of prumer of inclmabo, at me Side ot paul, ai Mout
Ny A Rledocag Ratelut, Hu paul tp moving upe unde Cg aunt te spring and
a fatting down whey Hu aap bm two ¢@ feet ip foomd
: {
=) Daring ont halt vevolu tim 4 Cram, He (ve, if moun frou Lage ay
to right dive ction, it Yokaler Hu arm mm CO carpe duveckiey cor t Hes
Pivet- Dureng $4 tome, beoy Har ye ip no noly nate, ip pram ot
“SL oth emd of paul, pon ‘f phavied yotatimg H+ vakehts
~ AR tHe vatelut yotaky, tad poreed ip rotating which move Me
to.p amd Split nut. By matching firak hata revolute 4 Crom rh
cotth fs ond 0” haty vevolution earth vretum pote, Hex feed
iB Obtaimed only duving yeluwn — plyvoleen
er:
® ~ Ratchet = 20 keth
Pus 2 TMM
Pal ip indexing Hur va tehet by \ Heth
t 5 26 bath ho to be indexed
daxing avery FSC) RS- For
tL ven of alche
=) 20 RS an vequired
6 1 vev fis
> sme C lemean dntom ce
LORS + SMM
ee ne (lead)
38
® Let L= Shore Umgth ct RAM
Mr Cutting velociby,
Plmis (eRe ES ee oa
Ves es
= Z
lime balerm for cutting shoe (Cr) F-S Tas ay
Tes 7 MX TEs
pe tala doy Oouble Sota os 2 Pes iti
ky
~ + MR (4)
%.3 : y crim)
eit