Fuel Pump Manual for Technicians
Fuel Pump Manual for Technicians
1
DIRECT MOUNTING TO UNDERGROUND ASSEMBLY/DISASSEMBLY
TANK Remove power to pump before removing cover. Drain liquid from
1. Cut and thread both ends of a 2" pipe that will extend about system before loosening any fittings to prevent excessive spillage.
31" (79 cm) above the ground when installed in tank flange.
2. Install this pipe in tank flange. Screw 2" standard pipe coupling Pump Cabinet (see FR702VR cabinet drawing)
onto top of pipe. Disassembly
3. Cut a 1-1/4" pipe that will extend to at least 3" (8 cm) above 1. Pull off reset knob (item 26)
bottom of tank when screwed into tank adapter and tank 2. Turn switch handle (item 2) to vertical position.
adapter is screwed into 2" coupling. 3. Remove six screws (item 38) from cabinet top (item 7/7A).
4. Screw this pipe into tank adapter, then screw tank adapter into 4. Remove top and set aside to expose pump and meter.
2" coupling.
5. Mount pump on tank adapter. Assembly
1. Replace cabinet top, making sure it slips over the meter and
ISLAND INSTALLATION the outside edges of the cabinet base (item 6/6A).
1. Install tank and piping per illustration. 2. Replace screws in cabinet top. Install the two screws in back
2. The threaded 1-1/4" suction pipe is to extend 32-1/2" (83 cm) of cabinet before replacing side screws. Position top squarely
above island. before tightening screws.
3. Remove coupler from pedestal pipe by loosening set screws. 3. Attach reset knob.
4. Slip pedestal pipe/pump base assembly over suction pipe.
5. Loosen screws in pump base to allow pedestal pipe to slide
down exposing end of suction pipe.
REPAIR
6. Screw coupler onto suction pipe. Motors needing repair should be taken to an authorized repair shop.
7. Slide pedestal pipe into coupler, tighten set screws. Tighten Pumps must be thoroughly flushed and drained before being taken
screws in pump base. in for service.
8. Mount pump on coupler. If pump was used for a fluid other than a petroleum product, it must
be triple-rinsed and accompanied by an MSDS sheet indicating the
ELECTRICAL chemicals which have been pumped with the unit. Pumps not
1. Install pump. Read and understand all the electrical wiring adhering to these specifications may be refused service at the
instructions before proceeding. repair shop.
2. Remove cabinet top to expose FR700V pump for electrical
hookup. Cabinet can be disassembled by following the steps MAINTENANCE
outlined in “ASSEMBLY/DISASSEMBLY” section of this To keep pump running at its best, remove cabinet cover and
manual. periodically perform the following procedures to the FR700V pump
3. Remove pump’s electrical junction box cover and straighten (see FR700V pump drawing).
the wires to make the stripped wire ends accessible outside of 1. Check pump strainer for dirt accumulation. To clean strainer,
the junction box. remove strainer cover (item 58) and pull out screen (item 48).
WARNING: AUX. WIRE IS LIVE WIRE! The AUX. lead wire is 2. Remove pump rotor cover (item 64) and inspect vanes (item
insulated and enclosed when shipped. Do not connect this wire 51) for nicks, burrs or wear. Vane height should be no less
without first verifying the ‘ON’ line voltage of the wire for than .40" (10 mm) or damage to pump could result.
compatibility to the equipment to be installed. Maximum amperage 3. Meter should operate maintenance free. However, certain
on wire is 1 ampere. The wire must be insulated and enclosed in liquids can dry out while in meter housing, causing meter to
the junction box if not used. stop. If this happens, meter should be thoroughly cleaned (see
4. Power to the unit should be supplied from a dedicated 20 amp cleaning instructions below).
circuit breaker. No other equipment should be powered from 4. Check hose (item 17) and nozzle (item 18) for wear or
this breaker. Threaded rigid conduit, seal fittings and damage. Defective hoses or nozzles are potential safety
conductor seal should be used. Provisions must be made to hazards.
break both legs of any AC circuit. Connect like colored pump
wires to supply wires. Ground wire must be connected.
5. Fold wires into junction box and replace cover making sure CLEANING INSTRUCTIONS
that gasket is in place. Make sure screws are seated so there
is no space between the cover and the junction box. METER
6. Route wiring and rigid conduit through opening at base of Run a flushing fluid through meter. For a more thorough cleaning,
cabinet. Pump has 1/2" NPT threaded conduit port. disassemble meter according to the “ASSEMBLY/DISASSEMBLY”
section, “Meter Chamber Assembly” subsection of the 800 C
manual. Rinse all meter components. Recalibrate meter following
OPERATION INSTRUCTIONS calibration instructions in the 800C manual.
1. Reset meter to 0 (if applicable).
2. Remove nozzle from nozzle boot and move switch handle up. PUMP
This will turn the pump on. Cleaning Seal (item 45):
3. Insert nozzle into container to be filled. To minimize static Due to the precise method of this procedure, only attempt to clean
electricity buildup, keep nozzle in contact with container being seal if all other troubleshooting solutions fail.
filled while filling container. 1. Remove any oil or particulate material from optically flat metal
4. Operate nozzle lever to dispense fluid. and carbon mating surfaces using a lint free cloth and methyl
5. When desired amount of fluid has been dispensed, release alcohol.
nozzle lever, remove nozzle from container, move switch 2. Visually check surfaces for damage such as nicks or wear.
handle to down position to turn off pump, replace nozzle in 3. Replace seal if any damage is noted.
boot.
NOTE: Do not allow body oil or any grease to coat mating seal
surfaces as these surfaces must be clean and dry to properly seal.
2
SKID TANK INSTALLATION RECOMMENDED ISLAND INSTALLATION
18.4
13.0
17.8 17.2
TANK LINE
1-7/16"
1/2" BOLTS
ELECTRICAL
CONDUIT
1-7/16"
7-25/32"
4" DIA.
CLEARANCE HOLE
PUMP
FRONT
7-25/32"
700F0651 ADAPTER
3
STD
D.
NOZZLE
COVEER
OPTIO
ON
UNIVER
RSAL.
NOZZZLE
COVEER
OPTIO
ON
DATE OF
O MANUFAC
CTURE
8825 Avviation Drive
Fort Wayne, Indiana USA 458
809
Tel: 260-747-7524 Fax: 260-7
747-3159
www.tuthill.com
m
4
F
FR702VR P
PUMP PAR
RTS LIST
ITM
M. ITM.
PART NO. DESCRIPTION QT
TY. PAR
RT NO. DESCR
RIPTION QTY.
NOO. NO.
1 702F1023 BRACKET 1 39 704FF3640 SCREW 5/16-18 x 1-1/4" HHCS 4
2 702F1024 SWITCH HANDL LE 1 40 704FF3680 HEX NUT 5/16-18 (STD. NOZZZLE COVER) 2
3 702F1027 ROD SWITCH 1 41 704FF3690 WASHER 5/16" LOCK (STD. NOZZLE COVER) 2
4 702F1031 LEVER SWITCH STEEL 1 42 704FF3811 WASHER 1/4" FLAT (STD. NOZ ZZLE COVER) 4
5 702F1042 LEVER SWITCH STEEL (J-SHAPED) 1 43 35F11397 SCREW #4 X 3/8" PHTS (FACEPLATE)
( 2
6 MF000146-000 CABINET BASE (RED) 1 44 700HH0676 O-RING FLUOROCARBO ON (-030) 1
6A MF000146-001 CABINET BASE (WHITE) OP
PT. 45 300KTH0034 SEAL AS SSEMBLY 1
7 SA000149-000 CABINET TOP (R RED) 1 46 700GG8380 ROTOR 1
7A SA000149-001 CABINET TOP (W WHITE) OP
PT. 47 700FF2661 CHECK VALVE
V ASSEMBLY 1
8 702H0760 CABINET FRONT T (RED) 1 48 700FF2665 STRAINE ER 1
8A 702H0763 CABINET FRONT T (WHITE) OP
PT. 49 700FF2668 INLET HOUSING 1
9 702F1103 STOP HANDLE STD. S BOOT 1 50 700HH0126 PUMP HOUSING
H (700V SERIES)
S 1
9A 702F1104 STOP HANDLE UNIVERSAL
U BOOOT 1 51 700HH0534 VANE 8
10 700F0651 TANK ADAPTER R 1 52 700FF2754 SLINGER R SEAL 1
11 702F2450 GROMMET MOU UNTING 8 53 700FF2762 POPPET T 1
12 702F2460 CUP WASHER 8 54 700FF2775 BYPASS S SPRING 1
13 700KTH0931 ANTI-SIPHON VA ALVE KIT ASSEM MBLY 1 55 700FF2800 O-RING GASKET (BUNA--218) 1
14 702F2600 GROMMET (PIPE NIPPLE) 1 56 700GG9000 JUNCTIO ON BOX COVER 1
15 702F2620 SPACER 1 57 700FF3131 ROTOR KEY 1
16 702F3579 CLIP HAIRPIN 2 58 800FF4360 STRAINE ER COVER 1
17 700F3135 12' UL LISTED HOSE
H 1 59 800FF4380 O-RING GASKET (BUNA--131) 1
18 6U075 NOLE MANUAL 3/4" 3 INLET 1 60 12000F6455 O-RING GASKET (BUNA--121) 1
19 702F3250 COUPLING RESET 1 61 12000F6464 BYPASS S CAP 1
20 702F3260 SHAFT RESET 1 62 300FF7743 GASKET T CUSTOM BUNA A N 70 1
21 702H0996 PUMP SUB FR70 02VR 115V 1 63 300FF7744 O-RING GASKET (BUNA--224) 1
21AA 702H1000 PUMP SUB FR70 02VER 230V OP
PT. 64 700GG7063 ROTOR COVER 1
22 702F6684 POP RIVET 1/4 SHANK
S 2 65 300GG7296 SCREW 3//8-16 X 3/4" HHCS (R
ROTOR COVER) 2
23 LB000238-000 FACEPLATE FR7 702VR 1 66 800GG1178 METER ASSY
A GALLONS 1
23AA LB000239-000 FACEPLATE FR7 702VRU OP
PT. 66A 702FF4183 METER ASSY
A LITER OPT.
23BB LB000240-000 FACEPLATE FR7 702VRGU OP
PT. 67 700HH0640 SCREW 1//4-20 X 5/8" HWHMSS (COVER JUNCTION
N BOX) 4
23CC LB000241-000 FACEPLATE FR7 702VLRU OP
PT. 68 704FF3700 SCREW 3/8-16 X 1" HHCS (HOUSING) 2
24 LB000242-000 FACEPLATE FR7 702VELRU OP
PT. 69 704FF3640 SCREW 5//16-18 X 1-1/4" HHCS
S (FLANGE-METER) 2
25 700F3375 NIPPLE 3/4" X 7"" GALV 2 70 700GG9066 JUNCTIO ON BOX GASKET T 1
26 800G8870 RESET KNOB 1 71 712FF3489 UNIVERSAL NOZZLE CO OVER (RED) 1
27 700F6673 STD. NOZZLE COVER (700 RED)) 1 71A 712FF3572 UNIVERSAL NOZZLE CO OVER (WHITE) OPT.
28 100F0830 SCREW 3/16-24 X 3/8" PHMS (CABINET FRONT) 4 72 52000F1470 SCREW 1//4-20 X 1/2" HHCS (U
UNIVERSAL NOZZLE
E COVER) 2
29 MOTOR NAMEPLATE 73 712FF7338 SCREW 1//4-20 X 3/4" PHMS (U
UNIVERSAL NOZZLE
E COVER) 2
30 600F2220 SCREW 5/16-18 X 5/8" HHCS (STD. NOZZZLE COVER) 2 74 702FF3519 UNIVERSAL NOZZLE RE ETAINER 1
31 700F2950 NUT LOCK 5/16-18 X 0.27" (SWITCH LEV
VER) 1 75 702FF3390 ELBOW 3/4" F X F 1
32 702F2610 BOLT ‘U’ 1 76 702FF3400 STREET T ELBOW 3/4" M X F 1
33 702F3300 1/4" EXTERNAL LOCK WASHER 3 77 702FF3340 3/4" CLO
OSE NIPPLE 1
34 702F3310 HEX NUT 1/4-20 3 78 800GG1132 METER GALLON 1
35 702F3430 NUT #10-24 TYP PE ‘U’ (CABINET TOP)
T 4 78A 800GG1677 METER LITER OPT.
36 702F3440 SCREW #10-32 X 1//4" SHSC (COUPLINGG RESET) 2 79 704FF3700 3/8-16 X 1" HHCS (FLANG GE-HOUSING) 2
37 702F3555 NUT 1/4-20 TINNERMAN ‘U’ TYPE (CABINET BASE) 6 80 700HH0131 METER FLANGE 1
38 702F8643 SCREW 1/4-20 X 1/2" PHMS 7
ACC
CESSORIES
TH13 PEDESTAL KIT
1200KTF7018 FILTERR KIT (PARTICULA
ATE)
1210KTF7019 FILTERR KIT (HYDROSORB)
KIT702VRFP KIT, FR
R702VR FACEPLA ATE
KIT702VRUFP KIT, FR
R702VRU FACEPL LATE
KIT702VRGUFFP KIT, FR
R702VRGU FACEPLATE
KIT702VLRUFPP KIT, FR
R702VLRU FACEP PLATE
KIT702VELRUFFP KIT, FR
R702VELRU FACE EPLATE
KIT902CC KIT, CLEAR COVER
702KTF3518 KIT, UN
NIVERSAL NOZZL LE BOOT, SWITC
CH
8825 Av
viation Drive
Fort Wayyne, Indiana USA 458
809
Tel: 260-747-7524 Fax: 260-7
747-3159
www.tuthill.com
m
5
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Pump won’t prime 1. Suction line problem Check for leaks in suction line
2. Bypass valve open Remove and inspect valve; must move freely & be free of debris
3. Vanes sticking Check vanes and slots for nicks, burrs and wear
4. Gasket leakage Tighten covers and joints
5. Excessive rotor or vane wear Check rotor & vanes for excessive wear or damage
6. Outlet blocked Check pump outlet, hose, nozzle & filter for blockage
7. Vapor Lock Reduce vertical and horizontal distance from pump to liquid;
Remove automatic nozzle
Pump hums but will 1. Dirt in pump cavity Clean out pump cavity
not operate 2. Broken key Remove all debris & replace key
3. Motor failure Return to place of purchase
Low capacity 1. Excessive dirt in screen Remove and clean screen
2. Suction line problem Check suction line for leaks or restrictions; it may be too small, too long or not airtight
3. Bypass valve sticking Remove and inspect valve, must move freely & be free of debris
4. Vanes sticking Check vanes and slots for wear
5. Excessive rotor or vane wear Check rotor & vanes for excessive wear or damage
6. Hose or nozzle damage Replace hose or nozzle
7. Plugged filter Replace filter
8. Low fluid level Fill tank
Pump runs slowly 1. Incorrect voltage Check incoming line voltage while pump is running
2. Vanes sticking Check vanes and slots for nicks, burrs and wear
3. Wiring problem Check for loose connections
4. Motor problem Return to place of purchase
Motor stalls 1. Bypass valve sticking Remove and inspect valve; must move freely & be free of debris
2. Low voltage Check incoming line voltage while pump is running
3. Excessive rotor or vane wear Check rotor & vanes for excessive wear or damage
4. Debris in pump cavity Clean pump cavity
Motor overheats 1. Pumping high viscosity fluids These fluids can only be pumped for short periods of time (less than 30 minutes duty cycle)
2. Clogged screen Remove and clean screen
3. Restricted suction pipe Remove and clean pipe
4. Pump rotor lock-up Clean and check pump rotor and vanes
5. Motor failure Return to place of purchase
Motor will not turn on 1. No power Check incoming power
2. Incorrect/loose wiring Check wiring
3. Switch failure Return to place of purchase
4. Motor failure Return to place of purchase
5. Thermal protector failure Return to place of purchase
Fluid leakage 1. Bad o-ring gasket Check all o-ring gaskets
2. Dirty shaft seal Clean seal & seal cavity
3. Bad shaft seal Replace seal
4. Incompatible fluid Refer wetted parts list to fluid manufacturer
5. Loose fasteners Tighten fasteners
ORANGE
AUX.* IF UNSURE OF THE MOTOR VOLTAGE, PLEASE REFER TO THE VOLTAGE
BLACK RATING ON THE MOTOR NAMEPLATE (ITEM 29 ON PARTS LIST).
115V/230V
BLACK/WHITE
115V/NEU MOTOR
GREEN
GROUND
6
VACUU
UM BREAK
KER
Thee pumps are ship pped with a threa
aded vacuum bre eaker (#13 on 1/4" NPT
N opening in the vacuum breaker and tank ada apter to plumb
the
e Pump Parts list) installed. The vacuum
v breaker isi used to break the va
acuum breaker back
b to the tank. The 1/4" NPT ho
ole in the tank
a siphon
s should an open nozzle or a leaking hose be b below the fluid
d adaptter has a plug insstalled at the facttory.
level in the tank with the pump turne
ed off. Fill-Rite has provided a
VACUUM
M BREAKER
R TUBING INSTALLA
ATION
The e following illustrration shows a method
m of installin
ng tubing for the vacuu um breaker by ussing a minimum of o 1/4" tubing thaat is
vaccuum breaker tha at terminates in the
t vapor space at the top of the comp patible with the liq
quid being pumped. Alternately, if the tank
tannk. Install tank addapter per instrucctions found in th his manual. adaptter is not used, tuubing can be piped to any availab ble opening
Beffore installing tub bing, remove thee plug from the ta ank adapter. It is on topp of tank. Use reducer bushings as a required. The e tubing must
verry important that there are no liqu uid traps in the tu ubing. The tubing g terminnate in the vaporr space: if the tub
bing terminates below
b the
mu ust have a continuous slope from the pump down to the tank. A liquid level of the tankk, the vacuum breeaker will not pre
event
liqu
uid tight connectiion must be mad de from the tank adapter
a to the siphoning.
CABINET
ANT
TI-SIPHON LINE
(N
NOT INCLUDED)
SKID
D TANK
PRODUC
CT WARRA
ANTY
Tutthill Transfer Sysstems (“Manufactturer”) warrants tot each constitute the sole reccourse of the Buyyer against Manu ufacturer for
con nsumer buyer of its Fill-Rite produucts (the “Buyer””), from the date breacch of warranty. IN N NO EVENT SH HALL MANUFAC CTURER’S
of invoice or sales receipt,
r that goodds of its manufaccture (“Goods”) LIABILITY ON ANY CLAIM C FOR DAM MAGES ARISING G OUT OF
willl be free from defects of material and workmansh hip. Duration of THE MANUFACTURE
M E, SALE, DELIVE ERY, OR USE OF O THE
thiss warranty is as follows:
f GOODS EXCEED TH HE PURCHASE PRICE P OF THE GOODS. The
• Heavy Duty Products – Tw wo years foregooing warranties will
w not extend to o Goods subjecte ed to misuse,
• Standard Duty Products – One year negleect, accident or immproper installatiion or maintenan nce, or which
• Economy Duty Products – One year have been altered or repaired
r by anyo one other than Manufacturer or
• Cabinet pu umps, Parts, and d Accessories – One
O year its authorized represe entative. THE FO OREGOING WAR RRANTIES
Ma anufacturer’s solee obligation unde er the foregoing warranties
w will ARE EXCLUSIVE AND IN LIEU OF ALL A OTHER WAR RRANTIES
be limited to either, at Manufacturerrs’ option, replacing or repairing OF MERCHANTABIL
M ITY, FITNESS FOR PURPOSE OF O ANY
deffective Goods (su ubject to limitatio
ons hereinafter provided) of OTHE ER TYPE, WHET THER EXPRESS S OR IMPLIED. No N person
refuunding the purchhase price for suc ch Goods thereto ofore paid by thee may vary
v the foregoin ng warranties and d remedies except in writing
Buyyer, and Buyer’s exclusive remed dy for breach of any
a such signed by a duly autho orized officer of Manufacturer.
M W
Warranties or
warranties will be enforcement
e of su
uch obligations of
o Manufacturer. remed dies that differ fro
om the foregoing g shall not otherw
wise be
If Manufacturer
M so requests
r the retu
urn of the Goods, the Goods will bindinng on Manufacturer. The Buyer’s acceptance or delivery
d of the
be redelivered to Manufacturer
M in ac
ccordance with Manufacturer’s
M Goods constitutes accceptance of the foregoing
f warrannties and
instructions F.O.B. Factory. The rem medies contained d herein shall remed dies, and all conditions and limita ations thereof.
8825 Avviation Drive
Fort Wayyne, Indiana USA 458
809
Tel: 260-747-7524 Fax: 260-7
747-3159
www.tuthill.com
m
7
8825 Aviation
A Drive
Fort Wayne,
W Indiana USA 45
5809
Tel: 26
60-747-7524 Fax: 260
0-747-3159
www.tuthill.co
om
8
702H0752 rev1