EC-Lab – Application Note #22
2010
                                     Corrosion of reinforced concrete
I – INTRODUCTION
During its lifetime, the metallic structure of a                      H 2 O + e − → HO − + 1 H 2                         (1)
building is attacked by the environment,                                                    2
especially by CO2. Indeed, the iron is stable in
basic media inside the concrete (pH = 12-14),
but carbonates, dissolved in water, migrate
through the concrete to the metallic sub-
structure. This phenomenon implies a
decrease of the pH localized around the
metallic structure. This pH shift is represented
by an arrow in the Pourbaix diagram [1] in
Figure 1. Consequently, at this acidic pH, the
iron is no longer passivebut is actively
corroding. This means that the strength of the
building is affected. For instance, the “Tour
Perret” in Grenoble (Figure 2), which is the
first building to be made of reinforced
concrete in Europe in 1924, is currently falling
apart because of this process.
                                                                     Figure 2: The first building to be made of reinforced
                                                                     concrete: the “Tour Perret” in Grenoble.
       Figure 1: Pourbaix diagram of iron [1].
In this context, an electrochemical process
was developed to keep the vicinity of the
metallic rods used in reinforced concrete in
basic conditions [2-7]. In order to achieve this,
the metal to preserve, which in this
experiment is a cathode, is immersed into a                                 Figure 3: Scheme of realkalisation method.
basic electrolytic paste (K2CO3 or Na2CO3) with
an electrode inserted into it (Figure 3). The                        In this note, the corrosion process of the
reduction of the water carried out through                           metallic rod in a concrete block is
electrolysis at the electrode in the basic media                     investigated. Realkalisation (electrolysis in
produces OH--. Hydroxide ions migrate to the                         basic media) is performed, and the benefits of
reinforced concrete, creating a basic                                the treatment are checked by Cyclic
environment around the metallic rod.(Eq. 1).                         Potentiodynamic Polarization (CPP).
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                                Tel: +33 476 98 68 31 – Fax: +33 476 98 69 09 www.bio-logic.net
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                                                                                             EC-Lab – Application Note #22
                                                                                                                     2010
II – EXPERIMENTAL CONDITIONS
Investigations are carried out with the VMP3
instrument driven by EC-Lab® software in NaCl
(3%) or NaOH solution (0.4 mol.L-1). The
concrete block is immersed for two days into
the solution before the measurements take
place.
A three-electrode set-up is used:
- steel rod inside the concrete block as a
  working electrode with a surface area:
  A = 10 cm2 (Figure 4),
- Ag/AgCl electrode as reference electrode,
- alloy wire as the counter electrode.
                                                                      Figure 5: “Parameters Settings” window of
    Figure 4: Scheme of concrete reinforced block.                    potentiostatic    electrochemical      impedance
                                                                      spectroscopy measurements (PEIS) performed in NaCl
                                                                      (3%).
III – RESULTS
III - 1 CALCULATION OF POLARIZATION
                                                                                                           PEIS_concrete_in_NaCl.m pr
                                                                                                               -Im(Z) vs. Re(Z)
RESISTANCE
                                                                                   6
First of all, we have to check if the ohmic drop
(RΩ) is negligible compared to the polarization
                                                                                   4
resistance (Rp) of the system such that Tafel
                                                                     -Im(Z)/kOhm
relatioships can be applied [8,9]. These two
characteristics can be determined by                                               2
                                                                                                                                        Rp > 12.8 kOhm
electrochemical impedance spectroscopy                                                                                                  Fq = 1 mHz
                                                                                            Z = 202 Ohm
(EIS) measurement (Figure 5). RΩ = 202 Ω is                                        0        Fq = 0.3 MHz
negligible versus Rp > 12,800 Ω (Fig. 6).
Consequently, the conditions of « Tafel Fit »                                      -2
are respected.
                                                                                        0                        5                        10
                                                                                                                     Re(Z)/kOhm
Rp determination is also possible using
                                                                                    Figure 6: Nyquist diagram of concrete block.
voltamperometric measurements under a
steady-state condition (very slow scan rate,
i.e. 2.5 mV.min-1) and in a narrow potential
range (± 10 mV around the Open Circuit
Voltage, i.e. -547 mV vs. Ag/AgCl). The
voltamperogramm and the « Rp Fit » are
displayed in Figure 7 and give Rp = 11,744 Ω.
                     Bio-Logic Science Instruments, 4 Rue de Vaucanson, 38170 Seyssinet-Pariset, FRANCE
                                Tel: +33 476 98 68 31 – Fax: +33 476 98 69 09 www.bio-logic.net
                                                                                                                                                         2
                                                                                                       EC-Lab – Application Note #22
                                                                                                                               2010
                                                                                                                CP_realkalisation_NaOH.m pr
                                                                                                                  Ew e vs. time   dQ vs. time #
                                                                                            -1.5                                                       -0.5
                                                                        Ewe/V vs. Ag/AgCl
                                                                                                                                                       -1
                                                                                                                                                              dQ/kC
                                                                                             -2
                                                                                                                                                       -1.5
                                                                                            -2.5
                                                                                                                                                       -2
                                                                                                   0       20                       40            60
                                                                                                                         time/h
                                                                    Figure 9: Plot of potential (blue curve) and charge (red
                                                                    curve) during the electrolysis.
Figure 7: Voltamperogramm and “Rp Fit”of the block
in NaCl (3%).                                                       III - 3 CHARACTERIZATIONS OF THE METALLIC
                                                                    ROD.
III - 2 REALKALISATION                                              In order to check the efficiency of the
Realkalisation treatment is performed with                          realkalisation, CPP experiments are carried
the chronopotentiometric (CP) techniques in                         out before and after the treatment. The
NaOH (0.4 mol.L-1; pH = 13) for 66 h (Figure 8)                     parameters of these experiments are given in
at Is = -10 mA. Potential and charge during the                     Figure 10.
electrolysis are plotted in Figure 9. At the end
of the electrolysis, a stable potential of -2.4 V
vs. Ag/AgCl is reached.
Figure 8: “Parameters Settings”           Window        of
chronopotentiometry (CP).
                                                                    Figure 10: “Parameters Settings” Window of CPP
                                                                    experiments.
                    Bio-Logic Science Instruments, 4 Rue de Vaucanson, 38170 Seyssinet-Pariset, FRANCE
                               Tel: +33 476 98 68 31 – Fax: +33 476 98 69 09 www.bio-logic.net
                                                                                                                                                                 3
                                                                                          EC-Lab – Application Note #22
                                                                                                                  2010
A comparison between CPP before and after                                             Table I: Data from CPP investigations.
realkalisation (Figure 11) displays a cathodic                                                          Before         After
shift due to steel rod reduction. “Tafel Fit”                                 Ecorr/mV vs. Ag/AgCl      -616           -1097
                                                                              Icorr/µA                  404            272
analysis is performed for both curves and
                                                                              βc/mV vs. Ag/AgCl         646            240
gives Ecorr = -616 and -1077 mV vs. Ag/AgCl for                               βa/mV vs. Ag/AgCl         670            325
the CPP measurement performed before and                                      Corrosion rate/mmpy* 0.315               0.213
after treatment, respectively.                                              *mmpy: mm per year
Other parameters (Icorr, βc, βa, and corrosion
rate) are computed (Figure 11 and Table ). The                              IV – CONCLUSION
corrosion rate is given by Eq. 2:                                           This note demonstrates that electrochemical
                 EW                                                         techniques are able to recondition (electro-
 CR = I corr K                               (2)
               ( d ⋅ A)                                                     lysis) and characterize (CPP, impe-dance, and
in which K is a constant, EW is the equivalent                              their corresponding analysis) the metallic
weight, d is the density, and A is the surface                              structure of buildings.
area of the electrode. In the case of steel, EW                             It is a good example of the contribution of
and d are 18.616 g/eq. and 7.8, respectively.                               electrochemistry to the field of civil engi-
These fits show that corrosion rate is 50%                                  neering.
higher before than after realkalisation. This
decrease of the corrosion rate demonstrates                                 Data files can be found in :
the efficiency of the realkalisation process.                               C:\Users\xxx\Documents\EC-
                                                                            Lab\Data\Samples\Corrosion\
                                                                            PEIS_concrete_in_NaCl,
                  1
                                                                            MP_concrete_in_NaCl,
                  0
                                                                            CP_Realkalisation_NaOH,
                                                                            CPP_Before_Realkalisation and
 log ( <I>/mA )
                  -1
                                                                            CPP_After_Realkalisation
                  -2
                  -3                                                        REFERENCES
                                                                            1) M. Pourbaix, in : Gauthier-Villars (Ed.) Atlas
                  -4
                       -1       0                 1                         d'équilibre électrochimiques, Paris (1963).
                              Ewe/V
                                                                            2) E. Cailleux, E. Marie-Victoire, in : L'actualité
 Before                               After                                 chimique, n°312-313 (2007) 22.
                                                                            3) http://www.novbeton.com/html/index5.htm
                                                                            l
                                                                            4) N. Davison, G. Glass, A. Roberts,
                                                                            Transportation Research Board, 87th Annual
                                                                            Meeting (2008).
                                                                            5) D. A. Koleva, K. van Breugel, J. H. W. de Wit,
                                                                            E. van Westing, N. Boshkov, A. L. A. Fraaij, J.
                                                                            Electrochem. Soc., 154 (2007) E45.
                                                                            6) D. A. Koleva, J. H. W. de Wit, K. van Breugel,
                                                                            Z. F. Lodhi, E. van Westing, J. Electrochem.
Figure 11: Evans diagram of the reinforced concrete
before (in red) and after (in blue) realkalisation (top)                    Soc., 154 (2007) P52.
and “Tafel Fit” results (bottom).                                           7) D. A. Koleva, J. H. W. de Wit, K. van Breugel,
                                                                            Z. F. Lodhi, G. Ye, J. Electrochem. Soc., 154
                                                                            (2007), C261.
                            Bio-Logic Science Instruments, 4 Rue de Vaucanson, 38170 Seyssinet-Pariset, FRANCE
                                       Tel: +33 476 98 68 31 – Fax: +33 476 98 69 09 www.bio-logic.net
                                                                                                                               4
                                                                                EC-Lab – Application Note #22
                                                                                                        2010
8) M. Stern, A. L. Geary, J. Electrochem. Soc.,
104 (1957) 56.
9) D. Landolt, Traité des Matériaux, Vol. 12,
Presses Polytechniques et Universitaires
Romandes, Lausanne (2003).
Revised in 08/2019
                  Bio-Logic Science Instruments, 4 Rue de Vaucanson, 38170 Seyssinet-Pariset, FRANCE
                             Tel: +33 476 98 68 31 – Fax: +33 476 98 69 09 www.bio-logic.net
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