Fire Systems
TM
                CO2 Low Pressure
                                                                                          Fire Systems                TM
                                                                 Hazard-Engineered Protection
                                                                   You can measure our experience by the diversity
                                                                 of applications, the technical sophistication, and
                                                                 system performance represented by a range of
                                                                 commercial and industrial special hazard applications.
                                                                 CO2 is used in the extinguishment of fires involving
               Would your business                               flammable liquids, electrical hazards, engines
             survive a fire?                                     utilizing gasoline and other fuels, ordinary com-
                                                                 bustibles such as paper and wood, and hazardous
                                                                 solids, as well as in the extinguishment and
          While it seems that everything in our world            prevention (inerting) of fires in applications that
                                                                 include cement plants, coal pulverizers, coal storage
      is changing, Chemetron Fire Systems remains                silos and bunkers, and coal handling, grinding
    constant in our commitment to provide the highest            and storage systems.
   standard of fire protection safety, service and value.         Systems can be specifically engineered to fit the
  As the nation’s oldest Low Pressure CO2 systems                unique fire protection requirements of these
 manufacturer, Chemetron has led the way in estab-               applications:
                                                                   • Coal handling, grinding, and storage systems
lishing industry standards.                                        • Data processing centers
                                                                   • Food processing
   Today we understand the challenge you face in this              • Flammable materials storage
just-in-time business environment. If a fire occurs, a             • Manufacturing/industrial processes
                                                                   • Shipboard machinery spaces and cargo holds
company simply cannot afford a major interruption to               • Automotive industry
 its operations and financial future. Your ability to              • Power generation
  prevent or recover from a business disruption is critical        • Printing plants
                                                                   • Rolling mills and metal processing
   and will depend on selecting the best fire protection           • Telecommunications
    system and agent.                                              • Cement plants
                                                                   • Offshore platforms
      With our worldwide reach, Chemetron Fire                   Large Scale and Multiple Hazard Protection
     Systems is your single source solution for standard           An automatic, fixed-installation low pressure
      or custom designed multiple hazard fire protection . . .   carbon dioxide fire protection system consists of a
        that protect our resources for future generations.       single insulated refrigerated pressure vessel with
                                                                 performance engineered controls to protect
                                                       experience
                                                                 multiple hazards or afford frequent discharges for
                                                                 high risk hazards.
 C O N T I N U O U S                               P R O T E C T I O N
Maximum Protection, Minimal Disruption            ■ Economical. When a hazard requires         A Low Pressure CO2 system consists of:
  When it comes to protecting critical            multiple discharges or when CO2 require-     ■ Storage, valve & discharge components
environments, even the smallest fire can          ments exceed 4000 lbs. (1818 kg) of agent     Components consist of a storage unit,
result in devastating damage. Early               [2000 lbs. (909 kg) for main discharge       valve assemblies, piping, and discharge
warning and fast response are essential.          and 2000 lbs. (909 kg) for reserve], the     nozzles. All equipment meets exacting
Chemetron low pressure systems deliver            overall system cost is less than a high      specification and quality standards.
unprecedented levels of safety...stability        pressure CO2 system.
...sensitivity...and early warning reliability.                                                ■ Control panels, detection and alarms
                                                  ■ Compact. Storage units are compact and      The control panel is used to monitor the
No Net Environmental Impact                       often installed outdoors to conserve floor   detection and accessories, as well as
                                                  space. Capacities range from 1-1/4 tons      control the audible and visual alarms and
  The carbon dioxide used in fire protection      (1.13 MT) to 60 tons (54.5 MT) or more.
is typically a by-product of other industrial                                                  discharge functions.
processes, and as such, does not negatively       ■ Recognized by the top independent          ■ CO2 storage units
impact global warming.                            listing and approval agencies.                 A quantity of CO2 sufficient to extinguish
                                                                                               the type of fire anticipated is stored. The
Low Pressure CO2 is.....                            A Chemetron Low Pressure CO2 system
                                                                                               gas is released into the piping distribution
                                                  is a versatile, cost-effective suppression
■ Effective. Low pressure CO2 is effective                                                     network upon system actuation. Liquid
                                                  system designed with an extra measure
on a wide range of flammable and                                                               carbon dioxide in the storage unit is main-
                                                  of reliability.
combustible materials in both surface                                                          tained by refrigeration at approximately 300
and deep-seated fires, which adds up to           Multiple Hazard Versatility                  PSI (20.68 Bar) pressure at 0˚F (-18˚C).
greater uniformity and predictability.              Multiple hazards may be protected from     The refrigeration system employs the non-
                                                  a common supply of low pressure CO2 by       ozone depleting refrigerant R-404A.
■ Fast. Carbon dioxide is a colorless and         using pneumatically operated directional
odorless three-dimensional clean agent.                                                        ■ Vaporizers
                                                  (selector) valves. CO2 pressure is used to
Within seconds, it penetrates the entire                                                         For hazards where liquid carbon dioxide
                                                  open valves as well as operate switches
hazard area to smother combustion.                                                             is inappropriate, vaporizers are utilized
                                                  and accessories. This is essentially an
                                                                                               to provide a continuous and predictable
                                                  economy measure designed to reduce
■ Efficient. Low pressure CO2 chokes off                                                       supply of vaporous CO2.
                                                  storage unit size. It is to be used only
combustion quickly. The dry ice “snow”
                                                  when there is assurance that only one        ■ Hose reels
in the discharge allows “local application”
                                                  hazard could require a discharge at any        Low pressure CO2 hose reels with hand
protection of non-enclosed hazards.
                                                  one time.                                    lines can be connected to the storage unit
■ Non-damaging. CO2 is normally                                                                for additional protection. With a capacity
                                                   Similar controls are provided for each
harmless to equipment, materials and                                                           for a high discharge rate and up to a 30
                                                  hazard area. The directional valves are
property. It does not cause spoilage,                                                          foot (9 meter) range from the nozzle,
                                                  pilot-controlled and operated by line CO2
requires no clean up and leaves no residue,
                                                  pressure. The directional valves can be
thus minimizing downtime after a fire.
                                                  actuated by solenoid valve or by manually
■ Non-conductive. CO2 is electrically non-        operating the pilot control valve.
conductive and three-dimensional.
                                                          R    E     L    I    A     B     L    E
hose lines can provide greater manual         System Modernization and Retrofit                  Precautions to be taken to protect
fire protection compared to other types         With thousands of Chemetron systems in         facility personnel are covered in NFPA
of portable protection.                       service protecting key facilities, moderniza-    Standard No. 12, the Chemetron
                                              tion of these systems is vital. For details on   publication “Carbon Dioxide Safety
  Hose reels also offer auxiliary fire                                                         Manual” and OSHA’s Lockout & Tag-out
protection with a high rate discharge and     our programs, contact Chemetron today.
                                                                                               Standard, 29CFR Part 1.910,146.
a protection range of up to 150 feet
                                              System Safety
(45.7 meters) from multiple locations.                                                         The Chemetron Difference
                                                 Carbon dioxide systems are designed in
Methods of Actuation – Fixed Protection                                                          Thousands of companies have the
                                              accordance with NFPA (National Fire
                                                                                               confidence to protect their businesses
 Three independent types of actuation         Protection Association) standards, which
                                                                                               with Chemetron Low Pressure CO2
are integrated into each system:              require a minimum carbon dioxide
                                                                                               integrated systems. With our single source
    - automatic actuation                     concentration of 34%. These design
                                                                                               responsibility for suppression, control
    - manual electric station                 concentrations will not support human
                                                                                               and support, Chemetron continues to
    - direct manual release                   life. Visual and audible warnings must be
                                                                                               invest in product improvement to meet
                                              provided to alert occupants to vacate the
  An optional feature is a pneumatic                                                           changing requirements with:
                                              area prior to discharge.
discharge delay and CO2 siren for use in                                                          • Fire hazard evaluations
systems with no source of electric power or     As CO2 will tend to migrate to low lying          • Systems engineering and design
where an uninterrupted source of electric     areas near the protected hazard after a                  capability
power is not assured. In the event of the     discharge, careful consideration of means           • Continuous quality improvement
loss of power, the pneumatic discharge        to prevent accidental exposure of person-                programs
delay would prevent an immediate CO2          nel to hazardous atmospheres in adjoin-             • Proprietary design engineering,
discharge into a normally occupied space      ing spaces must be designed into every                   flow calc and computer software
and allow personnel time to evacuate.         system. An optional wintergreen odor-               • Education and safety training
                                              izer can provide an olfactory warning of            • Product and technical assistance
Continuous Operation & Monitoring             the presence of carbon dioxide.                     • Installation and testing support service
  A reserve supply is easily obtained by                                                          • ISO 9002 certification and Six Sigma
                                                A CO2 system discharge will also cause                 program
increasing the storage unit size. No          turbulence and noise, and the discharge
complicated manifolding and valving are                                                           • Worldwide sales and distribution
                                              stream may have considerable force.                      network
required. Low pressure storage units have
a liquid level gauge and pressure gauge,                                                          • A commitment to environmental
                                                Warning signs must be provided to                      safety
which provide continuous indication of        advise personnel what to do when the
level and pressure conditions without         fire extinguishing system is actuated, as
interrupting fire protection.                 well as provide instructions on how to
                                              activate the system manually.
                          Our experience has          Advantages of
                          been built on a history
of ideas, service and quality of environmentally      LPCO2 vs. HPCO2
compatible fire protection technologies.
Chemetron Low Pressure CO2 systems work                Low pressure CO2 and high pressure CO2 have
around the clock . . . and around the globe.
                                                      equal extinguishing capabilities; however low pressure
CO2 Physical and Chemical Properties
                                                      CO2 storage units have some clear advantages:
  CO2 is an odorless, colorless, inert gas that
extinguishes fire primarily by diluting the oxygen
that supports combustion. Some cooling is               • Multiple shot capability - without any switch-over to a
also accomplished. It is used as an extinguishant             reserve system required.
applied by either the total flood or local appli-
cation method. In total flooding, the enclosure
                                                        • Reserve supply is easily obtained by increasing the
of the hazard protected is flooded to a proper
concentration.                                                storage unit size. No complicated manifolds or valving
  In local applications, CO2 is directly applied in           is required.
the proper amount at the needed rate to cover
the protected hazard. The small "dry ice"               • Hazards may be added to an existing system at any time.
particles, created in the discharge, facilitate its
projection into the fire and coverage of the            • LPCO2 units do not require hydrostatic testing as do
hazard protected.
                                                              HPCO2 cylinders.
 Because CO2 is 1.5 times heavier than air, it
will tend to settle in low-lying areas in the           • LPCO2 offers continuous monitoring of the liquid level
protected hazard as well as flow into adjacent
areas outside of the protected space.                         of CO2.
 In the design concentrations required to               • LPCO2 storage requires less floor space and weighs up to
extinguish fire, CO2 will not support human life.
                                                              50% less.
                                                        • LPCO2 storage units are commonly located outside.
More Experience. More
                                                        • LPCO2 storage units are easily filled in-place from a
Applications Worldwide.                                        CO2 transport truck, available worldwide, and
                                                               remain in service during filling. HPCO2 cylinders
versatility                                                    must be disconnected and transported to a
                                                               filling plant.
                                                        • LPCO2 is 32% more efficient for local
                                                               application discharges than HPCO2.
                                                   1927
                                                 Herbert E. Bell forms
                                                 Safety Mining Company.             1938
                                                                                   Name changed to Cardox
                                                                                   (acronym for carbon dioxide).
             1939
           Cardox developed and patented bulk low pressure carbon dioxide storage for use in fire
           extinguishing systems. The first fire protection CO2 applications
           were for the power plant industry.
 1940’s
World War II accelerated development of CO2 applications.
Massive discharges of carbon dioxide to control large fires
was demonstrated with a Cardox crash-fire-rescue truck
for the American Armed Forces during World War II.
Research expanded to facilitate development of systems that
could control large industrial fires with a clean, available,
inexpensive fire extinguishant. CO2 installations in power
plants, metal rolling mills, printing plants and industry
expanded the practicality of the fire suppression capability.
                                                                              1950’s
                                                                             Gaseous agent systems took a leap forward
                                                                             when, under Cardox, the first proven method
                                                                             of predicting two phase gas flow in piping
                                                                             systems was developed.
                                            1952
                                          High pressure CO2 system design introduced
                                          that eliminated weights and levers.
                                                                 1958
                                                                Cardox merged with Chemetron Corp. Chemetron is an
                                                                acronym for Chemical-Metals-Electronics).
                                                                                                    1970
                                                                                                  High presure CO2 system
                                                                                                  design upgraded.
                                                                1975
                                                            The Fire Systems operation separated from
                                                            the CO2 industrial gas sector and
                                                            Chemetron Fire Systems was formed.
             1994
           CO2 storage tank refrigeration systems
           were redesigned to utilize the non-ozone
           depleting refigerant R-404A.
                                                   Today
                                                 Since the development
                                                 of CO2 as a new concept
                                                 in fire suppression,
                                                 Chemetron Fire Systems
                                                 has been the leader in
                                                 CO2 system technology.
                                                                             A World of Protection
                 Worldwide Applications
CO2                                                                                                                                       FM-200®
■ Power Generation                                                ■ Automotive                                                            ■   Telecommunication Facilities
    Base Load Plants                                                   Assembly: Paint Application,                                       ■   Computer Operations
    Co-generation & Combined Cycle Plants                                          Mixing & Storage                                       ■   Control Rooms
    Power Peaking Units                                                Parts:      Machining
    Upgrading Existing                                                             Heat Treating                                          ■   Shipboard (Marine) Systems
    Plants: with                                                                                                                          ■   Rare Book Libraries
      Coal Conversions                                            ■ Electronics Operations
      Coal Storage/Handling/Pulverizing                                Computer Areas                                                     ■   Universities and Museums
                                                                       Automated Information
■ Cement Plant/Blast Furnace Indirect                                     Storage Systems                                                 ■   Art Galleries
  Coal Firing Systems                                             ■ Electronics/Computer Production                                       ■   Record & Storage Facilities
■ Metals Production and Processing                                     Wet Benches                                                        ■   Petrochemical Installations
    Electric Furnaces                                                  Wave Soldering Machines
                                                                                                                                          ■   Pharmaceutical & Medical Facilities
    Continuous Casters                                            ■ Food Processing
    Rolling Mills (Steel & Aluminum)                                                                                                      ■   Electronics & Data Processing
    Coating Lines                                                 ■ Research Facilities                                                        Equipment
                                                                      Test Facilities
■ Printing                                                            Anechoic Chambers
     Newspaper Production                                                                                                                 WATER MIST
     Periodical Printing                                          ■ Shipboard (Marine) Systems
     Packaging                                                    ■ Automated Storage and Retrieval Facilities                            ■ Gas Turbines
                                                                                                                                          ■ Machinery Spaces
                                                                                       d      i     s      t      r     i      b      u       t     e      d             b      y      :
                          Fire Systems                             TM
                          4801 Southwick Drive, 3rd Floor
                          Matteson, IL 60443-2254
                          Phone: 708-748-1503
                          Fax:    708-748-2847
                          Web: chemetron.com
                          E-mail: info@chemetron.com
Chemetron. Your Single Source Solution.
10M10/99   © 1999. The seller makes no warranties, expressed or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, except as expressly
           stated in seller’s sales contract or sales acknowledgment form.
W O R L D W I D E   P R O T E C T I O N