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Technical Service Information
                                           THM 4T65E
                INTERNAL MODE SWITCH ADDED IN SOME MODELS
                      AND "CORRECT" ASSEMBLY IN CASE
CHANGE: Beginning at the start of production for 1999, some models of the THM 4T65E were produced
        with an "Internal Mode Switch" (IMS). The transaxle Internal Mode Switch (IMS) is a sliding
        contact switch attached to the selector detent inside the transmission side cover, as shown in
        Figure 1. The four inputs to the PCM from the IMS indicate which position is selected by the
        transmission selector lever. This information is used for ignition timing, EVAP canister purge,
        EGR and IAC valve operation, as well as for starting functions when the selector lever is in P or N
        and proper ground is made. The state of each input is available for display on the scan tool. The
        four input parameters represented are Mode P, Mode A, Mode B and Mode C (Refer to Figure 2).
REASON:      Mounted internally for increased protection from the elements and engine compartment heat, for
             increased durability and reliability. This also eliminates the need for adjustments at the vehicle
             assembly plants.
PARTS AFFECTED:
       (1) MODE SWITCH - Now mounted internally instead of externally on the transaxle case, and
           applies to only some models (See Figure 1).
         (2) INTERNAL WIRE HARNESS - Five wires added to the internal harness to accommodate the
             new mode switch that now run through the transaxle case connector (See Figure 2).
DIAGNOSIS PROCEDURES:
      (1) The new Internal Mode Switch fault can generate the following Diagnostic Trouble Codes:
            P1819 - Internal Mode Switch, No Start/W
                                                   rong Range
            P1820 - Internal Mode Switch, Circuit "A" Low
            P1822 - Internal Mode Switch, Circuit "B" High
            P1825 - Internal Mode Switch, Invalid Range
            P1826 - Internal Mode Switch, Circuit "C" High
             Note: None of the above DTC's will illuminate the Malfunction Indicator Lamp (MIL).
         (2) Refer to Figure 2 for Internal Mode Switch (IMS) connector terminal identification, wire
             colors and circuit functions.
         (3) Refer to Figure 3 for a complete wiring schematic from the transaxle through the transaxle
             case connector and on to the Powertrain Control Module (PCM). This includes wire colors
             both inside and outside and terminal identification of transaxle components.
                                         Continued on next Page.
                                                                                       Copyright © 2004 ATSG
                                                                                                 04-31
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                        Technical Service Information
      (4) Refer to Figure 4 for identification of the transaxle case connector terminals that were added to
          accommodate the new IMS, and the wire colors and functions. We have also included a
          resistance chart for the internal transaxle components.
      (5) Refer to Figure 5 for identification of the PCM connector terminals, both Blue and the Clear
          connectors for the transaxle related components.
      (6) Refer to Figure 6 for an Internal Mode Switch Logic chart that will provide you with the proper
          readings for all four input parameters for the IMS. These can be viewed from the appropriate
          scan tool.
      (7) Figure 7 provides you with the information to bench check the Internal Mode Switch for the
          proper continuity at the Internal Mode Switch connector, and Figure 8 provides you the same
          information to check the switch at the transaxle case connector terminals.
INSTALLATION PROCEDURES:
          The new Internal Mode Switch also allows you to make an assembly error on the installation.
          Refer to Figure 9 for the most common "Incorrect" assembly and the "Correct" assembly of
          the Internal Mode Switch.
                                                                                   Copyright © 2004 ATSG
                                                                                             04-31
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                     Technical Service Information
                                  THM 4T65E
                     INTERNAL MODE SWITCH LOCATION
                 5               6                7                8
                                                                                             G
                                                                                        A
                                                                                         B
                                                                                   C
                                                                                    P
             4
                                                                         1
                             3                        2
1. OUTPUT SPEED SENSOR                            5. PRESSURE CONTROL SOLENOID
2. TRANSMISSION FLUID PRESSURE SWITCH ASSEMBLY    6. 1-2/3-4 SHIFT SOLENOID
3. TRANSMISSION FLUID TEMPERATURE SENSOR          7. INPUT SPEED SENSOR
4. TCC PWM SOLENOID                               8. 2-3 SHIFT SOLENOID
                                                  9. INTERNAL MODE SWITCH
                                                                  Copyright © 2004 ATSG
                                       Figure 1
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                           INTERNAL MODE SWITCH CONNECTOR
                               TERMINAL IDENTIFICATION
Internal Mode
    Switch
                      Black/White
                 F                    K
             P
         R
                                                 INTERNAL MODE SWITCH (IMS)
     N
                      Red/Black
                                      F
     D
                 E                                      CONNECTOR
     3
                                          PIN WIRE COLOR CIRCUIT NO. FUNCTION
         2
             1
             P
                                           A                            NOT USED
         R
     N
                     Dk Green/White
                                      G    B   GRAY/WHT        776     IMS MODE P
     D
                 D
     3
                                           C    YEL/BLK        773     IMS MODE C
         2
                                           D DK GRN/WHT        772     IMS MODE B
             P
         R
     N
                     Yellow/Black          E    RED/BLK        771     IMS MODE A
                                      H
     D
                 C
                                           F    BLK/WHT       1050      GROUND
     3
         2
             1
             P
         R
     N
                     Gray/White
                                      J
     D
                 B
     3
         2
                                                  View Looking At Wire
                                                 Side Of IMS Connector
                                                       A B C D E F
                                                                           Black/White
                                                                            Red/Black
                                                                         Dk Green/White
                                                                          Yellow/Black
                                                                           Gray/White
                                                                G
                                                           A
                                                            B
                                                      C
                                                       P
                                                                            Copyright © 2004 ATSG
                                           Figure 2
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                                                    TRANSAXLE WIRE SCHEMATIC
                          1-2 Shift
                          Solenoid             Lt. Green         Lt. Green
                                                            A
                                                                                                                  Lt. Green
                                                                                                                              C1-04
                                                                                                                 Yellow/Blk            C1 = Blue
                          2-3 Shift                                                                                           C1-44    Connector
                          Solenoid              Yellow          Yellow/Blk                                         Red/Blk
                                                            B                                                                 C2-45    C2 = Clear
                                                                                                                  Blue/Wht             Connector
                                                                                                                              C2-46
                                                                                                                     Brown
                                                                                                                              C2-78
                            EPC
                          Solenoid              Purple           Red/Blk
                                                            C
                                                Lt. Blue         Blue/Wht                                        Battery
                                                            D                                                     Feed
                      TCC/PWM
                       Solenoid                 Brown             Brown
                                                            T                  OXY SENSOR
                                                                                FUSE 20A
                                                  Red              Pink                     HOT IN ON                  Red
                                                            E                               OR START                          C1-20
                                              Black/White       Black/White
                                          F                 K                                           SPLICE
                                                                                                         108
                                      P
                                 R
                             N
                                               Red/Blk          Black/White
                                                            F
                             D
                                          E                                                                Ground
                             3
                                                                                                            101                       Powertrain
                                 2
                                                                                                                                       Control
                                      P
                                 R
                                                                                                 Black/White
                             N
                                              Dk Grn/Wht          Yellow                                                               Module
                                                            G
                             D
 Internal Mode                            D
                                                                                                                                        (PCM)
                             3
     Switch
                                 2
                                      1
                                      P
                                 R
                                                                                                                    Blk/Wht
                             N
                                               Yel/Blk             Gray                                                       C1-56
                                                            H
                             D
                                          C                                                         PCM             Blk/Wht
                                                                                                                              C1-57
                             3
                                                                                                   Grounds
                                 2
                                                                                                                    Blk/Wht
                                      1
                                                                                                                              C1-60
                                      P
                                 R
                             N
                                              Gry/Wht             White
                                                            J
                             D
                                          B
                             3
                                 2
                                                                                                             Black/White
                                                                                                                              C2-18
                                                 Black           Red/Blk                                           Yellow
 Input Shaft                                                S                                                       Gray
                                                                                                                              C1-68
Speed Sensor                                                                                                                  C2-56
                                               Dk. Green         Blue/Wht                                          White
                                                            V                                                                 C2-16
                                                                                                                 Red/Blk
                                                                                                                              C1-63
Pressure Switch Assembly                                                                                         Blue/Wht
                                                                                                                              C1-62    C1 = Blue
     (Manual Valve)
                                                                                                                    Pink               Connector
                            Reverse                                                                                           C1-22
                            Switch
                                                  Pink             Pink                                            Yellow
                                                            N                                                                 C2-63    C2 = Clear
            TCC Release
              Switch                                                                                              Dk. Blue             Connector
                                                 White            Yellow                                                      C2-57
                                                            U                                                       Red
                                                                                                                              C2-17
            P,R,N,D4,D3    P,R,N,D4
                                                                                                                 Yellow/Blk
               Switch       Switch
                                                Dk. Blue         Dk. Blue                                                     C2-68
                                                            R                                                       Black
                                                                                                                              C2-35
                            D4, D3
                            Switch
                                                Orange             Red
                                                            P
Transaxle Fluid
 Temp Sensor                                     Brown          Yellow/Blk
                                                            L
                                                 Gray             Black
                                                            M
                                                                                                                       Copyright © 2004 ATSG
                                                                    Figure 3                                                      04-31
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                    TRANSAXLE CASE CONNECTOR PIN IDENTIFICATION
                               AND RESISTANCE CHART
                                                Ohms Resistance Chart
                                                                 Resistance Resistance
                                    Cavities Component            @ 68°F    @ 190°F
            A   B    C    D                                                                        D   C   B   A
                                     A-E   1-2 Shift Solenoid     19-24Ω     24-31Ω
        E   F   G    H    J   K      B-E   2-3 Shift Solenoid     19-24Ω     24-31Ω            K   J   H   G    F   E
        L   M   N    P    R   S      T-E   TCC/PWM Solenoid          10-12Ω13-15Ω              S   R   P   N   M    L
                                     C-D   EPC Solenoid               3-5Ω 5-6Ω
                                     S-V   Input Speed Sensor     893-1127Ω
                                                                          1132-1428Ω
            T   U    V                                                                                 V   U   T
                                     M-L   TFT Sensor            3164-3867Ω225-285Ω
                                           Output Speed Sensor   981-1864Ω
   View Looking Into                                                                       View Looking Into
Transaxle Case Connector                                                               Vehicle Harness Connector
                                                                                               Copyright © 2004 ATSG
                                      CASE CONNECTOR PIN FUNCTION
  Pin       External Wire Color                                          Function
   A                Light Green        Ground signal from PCM for the 1-2 Shift Solenoid (A)
   B            Yellow/Black           Ground signal from PCM for the 2-3 Shift Solenoid (B)
   C                Red/Black          Electronic Pressure Control Solenoid, HIGH Control
   D                Blue/White         Electronic Pressure Control Solenoid, LOW Control
   E                     Pink          Transaxle Solenoid 12V Power In
   F            Black/White            Internal Mode Switch Range Signal "A"
   G                     Yellow        Internal Mode Switch Range Signal "B"
   H                     Gray          Internal Mode Switch Range Signal "C"
   J                     White         Internal Mode Switch Range Signal "P"
   K            Black/White            Internal Mode Switch ground
   L            Yellow/Black           Transaxle Fluid Temperature (TFT) Sensor HIGH
  M                      Black         Transaxle Fluid Temperature (TFT) Sensor LOW
   N                     Pink          Pressure Switch Assembly, Range Signal "A"
   P                      Red          Pressure Switch Assembly, Range Signal "C"
   R                Dark Blue          Pressure Switch Assembly, Range Signal "B"
   S                Red/Black          Input Speed Sensor (ISS) signal HIGH
   T                     Brown         Ground signal from PCM for the TCC/PWM Converter Clutch Solenoid
   U                     Yellow        TCC Release Switch signal to the PCM
   V                Blue/White         Input Speed Sensor (ISS) signal LOW                     Copyright © 2004 ATSG
                                                          Figure 4
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                            C1 "BLUE" PCM CONNECTOR
    41                               60              61                             80
    1                                20              21                             40
Pin No. Wire Color Circuit Description
   4      Lt Green   1222 Shift Solenoid "A" Ground Signal
  20         Red     1642 Battery Feed
  22        Pink     1224 Transaxle Fluid Pressure Switch "A" Input
  44    Yellow/Black 1223 Shift Solenoid "B" Ground Signal
  56    Black/White   451  PCM Ground
  57    Black/White   451  PCM Ground
  60    Black/White   451  PCM Ground
  62   Dk Blue/White 1231 Input Shaft Speed Sensor, Low
  63     Red/Black   1230 Input Shaft Speed Sensor, High
  68       Yellow     772  Internal Mode Switch Signal "B"
                           C2 "WHITE" PCM CONNECTOR
    41                               60              61                             80
    1                                20              21                             40
Pin No. Wire Color Circuit Description
  16        White      776 Internal Mode Switch Signal "P"
  17         Red      1225 Transaxle Fluid Pressure Switch "C" Input
  18     Black/White   771 Internal Mode Switch Signal "A"
  35        Black      808 Transaxle Fluid Temperature Sensor Ground
  45      Red/Black   1228 Pressure Control Solenoid, High
  46    Lt Blue/White 1229 Pressure Control Solenoid, Low
  56         Gray      773 Internal Mode Switch Signal "C"
  57       Dk Blue    1225 Transaxle Fluid Pressure Switch "B" Input
  63        Yellow     657 TCC Release Switch
  68    Yellow/Black  1227 Transaxle Fluid Temperature Sensor
  78        Brown      418 TCC PWM Solenoid Control
                                                                       Copyright © 2004 ATSG
                                          Figure 5
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                           INTERNAL MODE SWITCH LOGIC
                                                    SCAN TOOL IMS RANGE
GEAR SELECTOR POSITION              A                 B           C                  P
          PARK                     LOW               HI           HI               LOW
     PARK/REVERSE                  LOW              LOW           HI               LOW
        REVERSE                    LOW              LOW           HI                HI
   REVERSE/NEUTRAL                  HI              LOW           HI                HI
        NEUTRAL                     HI              LOW           HI               LOW
    NEUTRAL/DRIVE 4                 HI              LOW          LOW               LOW
         DRIVE 4                    HI              LOW          LOW                HI
     DRIVE 4/DRIVE 3               LOW              LOW          LOW                HI
        DRIVE 3                    LOW              LOW          LOW               LOW
     DRIVE 3/DRIVE 2               LOW               HI          LOW               LOW
         DRIVE 2                   LOW               HI          LOW                HI
     DRIVE 2/DRIVE 1                HI               HI          LOW                HI
         DRIVE 1                    HI               HI          LOW               LOW
                                    HI               HI           HI                HI
    ILLEGAL RANGES                 LOW               HI           HI                HI
                                    HI               HI           HI               LOW
  HI = Ignition Voltage
  LOW = 0 Voltage                                                      Copyright © 2004 ATSG
                                         Figure 6
                                                                       Copyright © 2004 ATSG
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        INTERNAL MODE SWITCH CONTINUITY CHECKS AT IMS CONNECTOR
                                MANUAL SHIFT DETENT LEVER POSITION
IMS TERMINALS
                  P   P/R   R    R/N     N    N/D4 D4 D4/D3 D3 D3/D2 D2              D2/D1    D1
    F to B       C     C    O     O      C     C   O    O   C    C   O                 O      C
    F to C       O     O    O     O      O     C   C    C   C    C   C                 C      C
    F to D       O     C    C     C      C     C   C    C   C    O   O                 O      O
    F to E       C     C    C     O      O     O   O    C   C    C   C                 O      O
    E to B       C     C    O     O      O     O   O    O   C    C   O                 O      O
    E to C       O     O    O     O      O     O   O    C   C    C   C                 O      O
    E to D       O     C    C     O      O     O   O    C   C    O   O                 O      O
    D to B       O     C    O     O      C      C    O      O      C     O      O      O      O
    D to C       O     O    O     O      O      C    C      C      C     O      O      O      O
    C to B       O     O    O     O      O      C    O      O      C     C      O      O      C
C = CLOSED CIRCUIT
O = OPEN CIRCUIT                      SPECIAL NOTE:
             Terminals B, C, D, E, and F must indicate an "OPEN" circuit when
             checked against the Internal Mode Switch shaft, through all ranges.
                                                                             Copyright © 2004 ATSG
                                          Figure 7
       INTERNAL MODE SWITCH CONTINUITY CHECKS AT CASE CONNECTOR
CASE CONNECTOR                  MANUAL SHIFT DETENT LEVER POSITION
  TERMINALS       P   P/R   R    R/N     N    N/D4 D4 D4/D3 D3 D3/D2 D2              D2/D1    D1
    K to J       C     C    O     O      C     C   O    O   C    C   O                 O      C
    K to H       O     O    O     O      O     C   C    C   C    C   C                 C      C
    K to G       O     C    C     C      C     C   C    C   C    O   O                 O      O
    K to F       C     C    C     O      O     O   O    C   C    C   C                 O      O
    F to J       C     C    O     O      O     O   O    O   C    C   O                 O      O
    F to H       O     O    O     O      O     O   O    C   C    C   C                 O      O
    F to G       O     C    C     O      O     O   O    C   C    O   O                 O      O
    G to J       O     C    O     O      C      C    O      O      C     O      O      O      O
    G to H       O     O    O     O      O      C    C      C      C     O      O      O      O
    H to J       O     O    O     O      O      C    O      O      C     C      O      O      C
C = CLOSED CIRCUIT
O = OPEN CIRCUIT
                                      SPECIAL NOTE:
             Terminals B, C, D, E, and F must indicate an "OPEN" circuit when
             checked against the Internal Mode Switch shaft, through all ranges.
                                                                             Copyright © 2004 ATSG
                                          Figure 8
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      "INCORRECTLY" INSTALLED
                                                 G
                                            A
                                             B
                                       C
                                        P
       "CORRECTLY" INSTALLED
                                            Copyright © 2004 ATSG
               Figure 9
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