Komatsu D375A-5 PDF
Komatsu D375A-5 PDF
391 kW 525 HP
                                              OPERATING WEIGHT
                                              67305 kg 148,382 lb
CRAWLER DOZER
          D375A-5 Crawler Dozer
                    W ALK-A
                    WALK -AROUND
                            ROUND
                                                                                Komatsu-integrated design
                                                                                for the best value, reliability, and versatility.
                                                                                Hydraulics, power train, frame, and all
     Building on the technology and expertise Komatsu has                       other major components are engineered
     accumulated since its establishment in 1921, GALEO                         by Komatsu. You get a machine whose
     presents customers worldwide with a strong, distinctive                    components are designed to work together
     image of technological innovation and exceptional value.                   for higher production, greater reliability,
     The GALEO brand will be employed for Komatsu’s full                        and more versatility.
     lineup of advanced construction and mining equipment.
     Designed with high productivity, safety and environmental    The Dual Tilt Dozer
     considerations in mind, the machines in this line reflect    increases productivity
     Komatsu’s commitment to contributing to the creation of a    while reducing operator
     better world.                                                effort. See page 8.
                                                                                              Rippers (option):
                                                                                              ● Variable giant
                                                                                              ● Multi-shank
                                                                                              See page 8.
                                                                                 K-Bogie Undercarriage
                                                                                 System improves traction,
                                                                                 component durability, and
                                                                                 operator comfort.
                                                                                 See page 7.
                                                                                                                             3
                                    PCCS
                                    PCCS
                       ((PALM
                         PALM               COMMAND
                                            COMMAND
                                                CONTROL SYSTEM)
                                                CONTROL SYSTEM )
    Komatsu develops new ergonomically designed control system “PCCS” creating an operating
    environment with “complete operator control”.
    Human-Machine Interface
    Palm Command                      Left-hand Joystick                             Fuel Control Dial
    Electronic Controlled                                                            Engine revolution is controlled by electric signals, providing
    Travel Control Joystick                                                          ease of operation and reducing problems caused by linkage
    Ergonomically designed palm                                                      joint seizure.
    command travel joystick
    provides the operator with a                                                     Palm Command PPC Controlled
    relaxed posture and superb                                                       Blade Control Joystick
    fine control without operator                                                    Blade control joystick uses the PPC (Proportional Pressure
                                      Blade and Ripper
    fatigue. Transmission gear                                                       Control) valve and the same palm command type joystick as
                                      Control Joystick
    shifting is simply carried                                                       travel control joystick. PPC control, combined with the highly
    out with thumb push buttons.                                                     reliable Komatsu hydraulic system, enables superb fine
                                                                                     control. Dual tilt and pitch operation are enabled by
    Fully Adjustable                                                                 depressing switch with a thumb.
    Suspension Seat and
    Travel Control Console                                                           Height Adjustable Blade Control Armrest
    For improved rear visibility                                                     The blade control armrest is height adjustable without any
    during return part of cycle, the operator can adjust the seat                    tools in three stages, providing the operator with firm arm
    15° to the right. The transmission and steering controls                         support and ideal armrest positioning.
    move with the seat for best operator comfort. The travel
                                                                                     Position Adjustable Ripper Control Lever
    control console also has adjustments fore and aft, and for
    height, with an independently adjustable armrest. Each                           Ripper control lever is position adjustable, providing optimum
    D375A operator can adjust control positions to his individual                    comfort for all operators during ripping operations – whether
    preference.                                                                      facing the front or watching the ripper point.
Monitor panel
                                                                    Deceleration
                                                                    pedal
                                                                                                                                                                                                Pitch
                                                                                                                                                                                                angle
                                                                                                                                                                                                sensor
                     When Turned 15°                                                                             Transmission
                                                                                                                                                                                                Acceleration
                                                                                                                                                                                                sensor
                                                                                                                 controller                                 Steering controller                 Brake pedal
                                                                       Engine controller                             Transmission control                                                       potentio meter
                                                                                                                     Torque converter control
                                                                                                                     Implement control
                                                                                                                                        Transmission
                                                                                                                                        control valve                   Auxilliary
                                                                                                                                                                        valve
                                                                                                                                                        ECMV
                                                                                                                                                        ECMV
                                                                                                                                                        ECMV
                                                                                                                                                        ECMV
                                                                                                                                                        ECMV
                                                                                                 Engine     Lockup
                                                                                                                                                                                     ECMV
                                                                                                                                                                                     ECMV
                                                                                                                                                                                     ECMV
                                                                                                                                                                                     ECMV
speed
                                                                                           Fuel temp.
                                                                            Water Engine oil
                                                                            temp. pressure
                                                                      Fuel control
                                                                      valve unit                                                                                   Trans-
                                                                                                                                                                   mission
                                                                                                          Torque converter                                         output
                                                                        Engine                                                             Electronic controlled   speed     Electronic controlled
                                                                                                                                           transmission            sensor    steering/brake system
4
                                                                                                                                     D375A-5
                                                                                                                                     CRAWLER DOZER
Power Train Electronic Control System
Smooth and Soft Operation
D375A-5 uses a newly designed power train electronic control system. The controller registers the amount of operator control
(movements of lever and operation of switches) and machine condition signals from each sensor, and calculates to accurately
control the torque converter, transmission, steering clutches and brakes for optimized machine operation. The ease of operation
and productivity of the new D375A-5 is remarkably improved by numerous new functions.
                                                                                                                               Electronic Controlled
ECMV (Electronic Controlled Modulation Valve) Controlled Transmission                                                          Modulation Valve (ECMV)
                                                                                                                               Conventional modulation valve
                                                                                                     Clutch pressure
Controller automatically adjusts each clutch engagement depending on travel
conditions such as gear speed, revolution and shifting pattern. This provides
smooth, shockless clutch engagement, improved component reliability,
improved component life and operator riding comfort.                                                                      Time
When dozing and turning, ECMV automatically                              When dozing downhill, ECMV
controls stroke ratio of steering clutches                               automatically controls steering clutches
and brakes depending on degree of                                        and brakes depending on incline of
load, enabling smooth dozing                                             machine or degree of load, reducing
and turning.                                                             counter-steering and producing
                                                                         smooth dozing operation.
                          F1-R2 MODE
               Press DOWN switch   Press UP switch
      DOWN
                          F2-R2 MODE
                                                                                                                                                               5
    P
    PRODUCTIVITY
      RODUCTIVITY
       F
       FEATURES
         EATURES
    Engine                                                           K-Bogie Undercarriage System
    The Komatsu SA6D170E-3 engine delivers 391 kW 525 HP             New K-Bogie Undercarriage System combines prior
    at 1800 rpm. The fuel-efficient Komatsu engine, together         advantages with new additional features.
    with the heavy machine weight, make the D375A-5 a superior
                                                                     Current features:
    crawler dozer in both ripping and dozing production. The
    engine is designed to surpass EPA/CARB Tier II regulations,      ● Effective length of track on ground is consistent. Shoe
    and features direct fuel injection, a turbocharger, and an         slippage is minimized, resulting in higher traction.
    aftercooler to maximize fuel efficiency.                         ● The idler does not oscillate under load, providing excellent
To minimize noise and vibration, the engine is mounted machine balance. Blade and ripper penetration force
to the main frame with rubber cushions. For further remains stable for increased productivity.
For greater efficiency during long pushes, the lockup to undercarriage components is reduced and component
mode allows the system to automatically engage the torque durability is improved since track rollers are always in
converter lockup clutch. Locking up the torque converter contact with track link.
    transmits all the engine power directly to the transmission,     ● Undercarriage life is improved due to better control
    increasing ground speed, and thus achieving efficiencies           of track chain alignment with track rollers.
    equal to a direct drive. The result is efficient use of engine   ● Riding comfort is improved by reducing vibration
    power, less fuel consumption, and faster cycle times.              and shock when traveling over rough terrain.
Lockup “OFF”
                             Lockup “ON”
                                                                                             Fulcrum of minor bogie
6
                                                                                                             D375A-5
                                                                                                             CRAWLER DOZER
Large Blade
Capacities of 18.5 m3 24.2 yd3 (Semi-U dozer) and 22.0 m3 28.8 yd3 (U dozer) yield outstanding production. High-tensile-
strength steel comprising the front and sides of the blade increases durability.
● Optimum blade cutting angle for all types of materials and grades can be
  selected on-the-go for increased load and production.
● Digging, hauling, and dumping are easy and smooth with less operator fatigue.
● Dozer tilt angle and tilt speed are twice that of a conventional single tilt system.
Rippers (optional)
● The variable giant ripper features a long sprocket center-to-ripper point distance,
  making ripping operation easy and effective while maintaining high penetration force.
● The variable giant ripper is a parallelogram single shank ripper ideal for ripping up tough material. The ripping angle is
  variable, and the depth is adjustable in three stages by a hydraulically controlled pin puller.
● The multi-shank ripper is a hydraulically controlled parallelogram ripper with three shanks.
                                                                                                                                7
                                      W
                                      WORKING
                                        ORKING
    E
    ENVIRONMENT
      NVIRONMENT
    Operator Comfort
    Operator comfort is essential for safe and productive work. The D375A-5
    provides the operator with a quiet, comfortable environment where he can
    concentrate on the work at hand.
Spring
8
                                                                                                                                 D375A-5
                                                                                                                                 CRAWLER DOZER
                                     E
                                     EASY
                                       ASY
M
MAINTENANCE
  AINTENANCE
Preventative Maintenance
Preventative maintenance is the only way to ensure long service life from your equipment. That’s why Komatsu designed the
D375A-5 with conveniently located maintenance points to make necessary inspections and maintenance quick and easy.
Centralized Service Station                                                        Enclosed Hydraulic Piping
To ensure convenient maintenance, the transmission                                 Hydraulic piping for the blade tilt cylinder is completely
and torque converter oil filters are both arranged next to                         housed in the push arm protecting it from damage.
the power train oil level gauge.
                                                                                   Modular Power Train Design
Monitor with Self-Diagnostic Function
                                                                                   Power train components are sealed in a modular design
With the starting switch turned ON, the monitor displays P on                      that allows the components to be dismounted and mounted
the upper part of the display, service meter on the lower part                     without oil spillage, making servicing work clean, smooth,
of the display and “Check-before-starting” and ”caution”                           and easy.
items appear on the right part of the liquid crystal panel. If
the monitor finds abnormalities, the corresponding warning                         Oil Pressure Checking Ports
lamp blinks and warning buzzer sounds.                                             Pressure checking ports for power train components are
In normal operations, the monitor displays engine rpm and                          centralized to promote quick and simple diagnosis.
forward/reverse gear speed on the upper part of the display
                                                                                   Maintenance-Free Disc Brakes
during operation. If an error occurs during operation, the
user code and service meter are displayed alternately. When                        Wet disc brakes require less maintenance.
a high importance user code is displayed, a caution lamp
                                                                                   Enlarged Engine Compartment
blinks and a warning buzzer sounds to alert the operator
before the development of serious problems                                         Engine compartment space is enlarged by increasing engine
                                                                                   hood height, facilitating maintenance of the engine and
                              Mode for operator                                    related equipment. Solid engine hood prevents dust
          When normally operated           When error occurred
                                                                                   and rain from entering and keeps the engine clean.
                        Forward/reverse,
  Engine tachometer     speed display
     Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SA6D170E-3                  Double-reduction final drive of spur and planetary gear sets to
     Type . . . . . . . . . . . . . . . . . . . . 4-stroke, water-cooled, direct injection                 increase tractive effort and reduce gear tooth stresses for long
     Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharged, aftercooled                final drive life. Segmented sprocket rims are bolt-on for easy
     Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6         replacement.
     Bore x stroke . . . . . . . . . . . . . . . . . 170 mm x 170 mm 6.69" x 6.69"
     Piston displacement . . . . . . . . . . . . . . . . . . . . . . . 23.15 ltr 1,413 in3
     Horsepower rating @1800 rpm (SAE J1349)
                                                                                                                      STEERING SYSTEM
        Gross power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 kW 573 HP
        Flywheel/net power . . . . . . . . . . . . . . . . . . . . . . . 391 kW 525 HP                     PCCS lever, joystick controlled, wet multiple-disc steering clutches
        DIN 6270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391 kW 532 PS               are spring-loaded and hydraulically released. Wet multiple-disc,
     Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All-speed, electronic            pedal/lever controlled steering brakes are spring-actuated
     Lubrication system                                                                                    hydraulically released and require no adjustment. Steering clutches
        Method . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force lubrication                  and brakes are interconnected for easy, responsive steering.
        Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full-flow
                                                                                                           Minimum turning radius. . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 m 13'9"
     No derating required up to 2300 m 7,550 ft altitude. Beyond 2300 m
     7,550 ft auto derating occurs at 1% per 100 m 330 ft depending on
     application.                                                                                                     UNDERCARRIAGE
                                                                         INCLUDING MOUNTED
                                  80                                         EQUIPMENT                          Extreme                Additional               Ground                     Ground
            DRAWBAR PULL
                                  30       F3
                                                                                                                      COOLANT AND LUBRICANT
                           50                                   F2 (LOCK UP)
                                  20                                                                                  CAPACITY                (REFILL)
                                                                           F3 (LOCK UP)
                                  10                                                                       Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . .1050 ltr     277 U.S. gal
                                                                                                           Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165 ltr    43.6 U.S. gal
                            0      0                                                                       Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55.5 ltr    14.7 U.S. gal
                                    0           2       4        6     8    10       12       km
                                                                                                           Torque converter, transmission,
                                       0    1       2       3     4    5   6     7        8   mph             bevel gear, and steering system . . . . . . . . .150 ltr                   39.6 U.S. gal
                                                    TRAVEL SPEED                                           Final drive (each side) . . . . . . . . . . . . . . . . . . . .65 ltr         17.1 U.S. gal
10
                                                                                                                                                              D375A-5
                                                                                                                                                              CRAWLER DOZER
DIMENSIONS
OPERATING WEIGHT
HYDRAULIC SYSTEM
DOZER EQUIPMENT
● Air conditioner with heater and defroster               ●   Fast fuel fill                                  ● Segmented sprockets
● Alternator, 75 ampere/24 V                              ●   Final drive case wear guard                     ● Seven-roller track frames, k-bogie type
● Back-up alarm                                           ●   Hinged front mask                               ● Shoes, 610 mm 24" extreme service,
● Batteries, 200 Ah/2 x 12 V                              ●   Hinged underguard with front pull hook            single-grouser
● Blower fan                                              ●   Hydraulics for ripper                           ● Suspension seat, fabric, with seat belt
● Cab, enclosed, sound suppressed,                        ●   Hydraulic track adjusters                         fully adjustable
  includes:                                               ●   Lighting system (including four front           ● Starting motors, 2 x 7.5 kW/24 V
  —floor mat                                                  and two rear lights)                            ● TORQFLOW transmission
  —inside rearview mirror, sun visor                      ●   Lockup torque converter                         ● Track roller guards
  —air conditioner, heater/defroster                      ●   Muffler with rain cap                           ● Travel control console integrated with
  —wipers (front, left and right door)                    ●   Palm lever steering control                       operator seat
● Decelerator pedal                                       ●   Radiator reserve tank                           ● Vandalism protection kit
● Dry-type air cleaner with dust evacuator                ●   Ripper control unit                             ● Warning horn
  and dust indicator                                      ●   ROPS canopy                                     ● Wet steering clutches
● Dual tilt dozer
OPTIONAL EQUIPMENT
ROPS canopy* (standard):                                  Multi-shank ripper (optional):                      Variable giant ripper (optional):
Weight . . . . . . . . . . . . . . . . 760 kg 1,680 lb    Hydraulically controlled parallelogram ripper       Variable, parallelogram single-shank
Roof dimensions:                                          with three shanks. Ripping angle available,         ripper ideal for ripping up tough material.
  Length . . . . . . . . . . . . . . . 1405 mm 4'7"       stepless adjustable.                                Ripping angle is variable. Ripping depth is
  Width . . . . . . . . . . . . . . . . 2035 mm 6'8"                                                          adjustable in three stages by a hydraulically
                                                          Weight (including hydraulic
Height from                                                                                                   controlled pin puller.
                                                            control unit) . . . . . . . .6720 kg 14,810 lb
  compartment floor. . . . . . . 1867 mm 6'2"
                                                          Beam length . . . . . . . . . . . . .2854 mm 9'4"   Weight (including hydraulic
Additional ground
                                                          Maximum lift above ground . .1050 mm 3'5"             control unit) .................5470 kg 12,060 lb
  pressure . . . 1 kPa 0.01 kgf/cm2 0.14 psi
                                                          Maximum digging depth . . . .1075 mm 3'6"           Beam length...........................1367 mm 4'6"
*Meets ISO 3471 and SAE J1040, APR88, ROPS                Additional ground                                   Maximum lift above ground....1060 mm 3'6"
 standards, as well as ISO 3449 FOPS standards.
                                                            pressure . .14 kPa 0.14 kgf/cm2 1.99 psi          Maximum digging depth ........1435 mm 4'8"
Steel cab (standard):                                                                                         Additional ground
Weight. . . . . . . . . . . . . . . . . . 415 kg 910 lb                                                         pressure .....12 kPa 0.12 kgf/cm2 1.71 psi
Dimensions:
  Length . . . . . . . . . . . . . . 1790 mm 5'10"
  Width . . . . . . . . . . . . . . . . 1455 mm 4'9"
Height from compartment,
  floor to ceiling . . . . . . . . . . 1530 mm 5'0"
Additional ground
  pressure . . . 1 kPa 0.01 kgf/cm2 0.14 psi