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206-03 Front Disc Brake 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Caliper Anchor Plate
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the brake pads.
Refer to: Brake Pads (206-03 Front Disc Brake, Removal and Installation).
2. NOTE: If installing new brake pads, make sure to install all new hardware supplied with the brake pad kit.
Remove the brake pad clips, bolts and the brake caliper anchor plate. Discard the brake pad clips and the
bolts.
Torque: 111 lb.ft (150 Nm)
Installation cardiagn.com
1. To install, reverse the removal procedure.
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206-03 Front Disc Brake 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Caliper
Removal
NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with
cold water.
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
2. Remove the bolt and disconnect the brake hose. Discard the washers.
Torque: 21 lb.ft (28 Nm)
3. NOTICE: Make sure that all openings are sealed. cardiagn.com
Seal all the openings with clean blanking caps.
4. Remove the bolts and the brake caliper.
Torque: 48 lb.ft (65 Nm)
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Installation
1. To install, reverse the removal procedure.
2. Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General
Procedures).
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206-03 Front Disc Brake 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Disc Shield
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the brake disc.
Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation).
2. Remove the brake disc shield.
Torque: 80 lb.in (9 Nm)
cardiagn.com
Installation
1. To install, reverse the removal procedure.
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206-03 Front Disc Brake 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Disc
Base Part Number: 1125
Materials
Name Specification
Motorcraft® Metal Brake Parts Cleaner -
PM-4-A, PM-4-B
Removal
NOTE: Removal steps in this procedure may contain installation details.
cardiagn.com
1. Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
2. NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons
and boots.
NOTICE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or
damage to the hose can occur.
Remove the anchor plate bolts and position the brake caliper and anchor plate assembly aside. Discard
the bolts.
Torque: 111 lb.ft (150 Nm)
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3. Remove the brake disc.
Installation
1. Clean the brake disc mating surfaces using a wire brush and the specified material.
Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
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2. NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage
to the brake flexible hose may occur.
To install, reverse the removal procedure.
3. Apply the brake pedal several times to verify correct brake system operation.
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206-03 Front Disc Brake 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Brake Pads
Base Part Number: 2001
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
2. NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons
and boots.
NOTICE: Do not allow the brake caliper to hang from the brake hose or damage to the hose can
cardiagn.com
occur.
Remove the lower caliper bolt and position the brake caliper aside.
Torque: 48 lb.ft (65 Nm)
3. NOTICE: Make sure the brake pads are installed in the correct position. The inner brake pads are
not interchangeable from right-to-left. The outboard brake pads can be installed on either side of
the vehicle. Failure to install the brake pads in the correct position may result in damage to the
brake components.
Remove the brake pads.
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4. NOTE: If installing new brake pads, make sure to install all new hardware supplied with the brake pad kit.
Remove and discard the brake pad clips.
5. NOTICE: Protect the caliper pistons and boots when pushing the caliper piston into the caliper
piston bores or damage to components may occur.
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If installing new brake pads.
Use a C-clamp and a worn brake pad to compress the disc brake caliper pistons into the brake caliper
bore.
cardiagn.com
Installation
1. NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage
to the brake flexible hose may occur.
To install, reverse the removal procedure.
2. NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed
down with cold water.
Depress the brake pedal, check the brake fluid level in the brake fluid reservoir and top up as necessary
with brake fluid.
Refer to: Specifications (206-00 Brake System - General Information, Specifications).
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206-03 Front Disc Brake 2019 Ranger
Removal and Installation Procedure revision date: 11/15/2018
Front Brake Flexible Hose
Removal
NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with
cold water.
NOTE: Removal steps in this procedure may contain installation details.
1. NOTICE: Make sure that all openings are sealed.
Seal all the openings with clean blanking caps.
2. Remove the bolt and disconnect the brake hose. Discard the washers.
Torque: 21 lb.ft (28 Nm)
3. Remove the front brake flexible hose.
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1. Remove the bolt and detach the front brake hose assembly.
Torque: 22 lb.ft (30 Nm)
2. Remove the nut and detach the front brake hose assembly.
Torque: 18 lb.ft (25 Nm)
3. Disconnect the brake tube fitting and remove the front brake hose assembly.
Torque: 159 lb.in (18 Nm)
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Installation
1. To install, reverse the removal procedure.
2. Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General
Procedures).
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