Presentation Protection components

TeSys T Motor Management System

1 2 Presentation
TeSys T is a motor management system that provides protection, metering and
1 monitoring functions for single-phase and 3-phase, constant speed, a.c. motors up
526378

to 810 A.

Suitable for the harshest applications, this product range offers:

b high-performance multifunction protection, independent of the automation system,
b a local HMI control unit for reading, displaying and modifying the parameters
monitored, diagnostics, etc.....
2 b configuration of the application using PowerSuite software,
b connection to the automation system via a communication network (selection
according to various protocols).

Application
1 LTM EV40BD extension module The TeSys T motor management system is used for motor control and protection in
2 LTM R08MBD controller harsh industrial applications, in which downtime must be avoided because it is very
3 costly: Oil & Gas, chemical industry, water treatment, metal, minerals and mining,
pharmaceutical industry, microelectronics, tunnels, airports etc.

With TeSys T, untimely stoppages of a process or manufacturing, associated with a

motor, are anticipated via predictive analysis of fault situations. Fault tripping is
therefore reduced to a minimum.

4 Its use in motor control panels makes it possible to:

b increase the operational availability of installations,
b improve flexibility from project design through to implementation,
b increase productivity by making available all information needed to run the
system.

The TeSys motor management system integrates perfectly with Schneider Electric
5 low voltage equipment, such as Okken, Blokset and Prisma.

1
6

7
2

8 3

9 3
M

10 1 Magnetic circuit-breaker
2 Contactor
3 Controller with extension module
4 Operator control unit

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 Presentation (continued) Protection components
526379
TeSys T Motor Management System

Presentation (continued)
Composition of the motor management system
The system comprises:
b an LTM R motor management controller
1
v with integral current transformer up to 100 A,
v above 100 A, by external current transformer up to 810 A,
b an LTM E extension module,
b an LTM CU operator control unit,
b configuration software incorporated in the PowerSuite software application,

LTM R08MBD
b accessories for system set-up. 2
Communication
The LTM R controller is equipped with a communication interface to allow remote
monitoring and control of the motor. All motor information is then available at
526380

automation system level.

The following networks are available:

b Modbus, CANopen, DeviceNet, ProfiBus DP and Ethernet TCP/IP
3
.
TeSys T system functions
Protection functions:
b against thermal overload,
b against phase imbalance and phase failure,
LTM EV40BD
b thermal motor protection via PTC probes, 4
b against phase reversal,
b against earth faults,
b against long starting times and motor stalling,
b against automatic load shedding and restarting,
568605

b against load fluctuations (I, U, P),

b against variations of Cos ϕ (power factor).
5
Metering functions
b Measurements (rms values):
v current on the 3 phases,
v voltage on the 3 phases (shedding),
v motor temperature,
v earth fault,
LTM CU b Values calculated: 6
v average current,
v frequency,
v Cos ϕ (power factor), power, power consumption...

Motor control functions

A motor managed by TeSys T can be controlled:
b locally, using the logic inputs present on the product, or via the HMI terminal 7
b remotely, via the network (connection by terminal block or connector except for
DeviceNet: terminal block only).,

Motor control modes

5 predefined motor control modes are incorporated in the controller:
b overload mode: monitoring of motors whose control is not managed by the
controller,
b independent mode: starting of non-reversing motors,
8
b reverser mode: starting of reversing motors,
b 2-step mode: 2-step starting of motors (star-delta, by autotransformer and by
resistor),
b 2-speed mode: 2-speed starting of motors (Dahlander, pole changer).

A 6th “Custom” mode is available to allow the user to create a specific motor control
mode that is not predefined in the controller.
9
Statistical and diagnostic functions
b fault statistics: counters per type of protection and history of the last 5 faults,
b motor statistics: saving of motor statistics values,
b diagnosis of faults affecting correct operation of the product.
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 Description Protection components
TeSys T Motor Management System

Description
The LTM R controller
1 The controller is the central component in the motor management system.
It manages the basic functions such as:
b measurement of 3-phase current via integral current transformers from 0.4 to
100 A (up to 810 A by external current transformers),
526381

b measurement of earth current by external earth fault toroid.

b measurement of motor temperature by PTC probe,
b inputs and outputs for the various motor control modes, fault management and
2 associated functions.

Characteristics
As standard, the controller manages the following predefined control mode
functions:
b overload mode,
LTM Rpp b independent mode,
3 b reverser mode,
b 2-speed mode,
b 2-step mode,
b "Custom" mode.
Supply
2 types of controller power supply are available:
b c 24 V,
4 b a 100…240 V.
Current ranges
3 current ranges allow measurement of motor current from 0.4 to 100 A:
b 0.4…8 A,
b 1.35…27 A,
b 5…100 A.
For use with external current transformers, choose the 0.4…8 A range (1 or 5 A
5 current transformer secondary).
Inputs
b 6 discrete logic inputs.
Outputs
b 3 relay logic outputs (1N/O)
b 1 relay output for fault signalling (1N/O + 1N/C))
6 Measurements
b connections for a temperature probe,
b connections for an earth fault toroid.

LTM E extension module

The extension module adds the following functionalities to the TeSys T controller:
b voltage measurement on the 3 phases. This enables it to calculate numerous
7 engine monitoring parameters (power, frequency, Cos ϕ …),
b 4 additional inputs.

Characteristics
Inputs
b 4 discrete logic inputs (independent).
8 Power supplies
b 2 types of power supply for the inputs: c 24 V and a 100…240 V.
A c 24 V controller can be assembled with an a 100…240 V extension module and
vice versa.
Voltage measurement between phases up to 690 V nominal.

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 Description (continued) Protection components
TeSys T Motor Management System

Description (continued)
Human/Machine Interfaces (HMI)
Depending on the application, 2 types of HMI can be used with the LTM R controller.
b The LTM CU operator control unit:
1
v Entirely dedicated to the TeSys T range,
v Only for control/monitoring of an LTM R controller.
568605

b A Magelis XBT N410 terminal

v For control/monitoring of 1 to 8 LTM R controllers.

LTM CU operator control unit

2
Dedicated exclusively to TeSys T controllers, control unit LTM CU makes it possible
to:
b Configure the parameters of the LTM R controller
b Display information on controller configuration and operation.
LTM CU b Monitor the alarms and faults generated by the controller.
b Local control of the motor via the local control interface (keys can be customised). 3
Three different languages can be loaded into the LTM CU controller at the same
time.
By default, these 3 languages are: English, French and Spanish.
Note: English is the only compulsory language.

A language download utility (LangTool), together with all the other languages, are
available on the website “www.schneider-electric.com”. 4
This tool allows the languages present in the LTM CU control unit to be adapted.

The LTM CU HMI control unit has an RJ45 port, protected by a flexible cover to
provide a good level of protection (IP54).
This port on the front panel allows connection to a PC, via a connecting cable, in
order to use PowerSuite software.
In this case, the control unit acts as a transmitter and all information can then be 5
viewed in PowerSuite.

The Magelis XBT N410 HMI terminal

Two applications have been predefined for TeSys T. Depending on the application
loaded, the HMI terminal makes it possible to:
b configure and monitor a motor starter (LTM_1T1_V1.dop).
b monitor and modify certain parameters on up to 8 motor starters 6
(LTM_1T8_X_V1.dop) (1).

XBT L1000 programming software is needed for loading applications into the HMI
terminal.
These applications are available on the website “www.schneider-electric.com”.

(1) Replace the X with an E for the English version, or an F for the French version. 7

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 Description (continued) Protection components
TeSys T Motor Management System

LTM R controllers
Modbus DeviceNet
1 1 2
3 1 2
3
Controllers feature the
following on their front panel:

1 Controller power supply.

4 4
2 Input connections.
5 5 3 Fault outputs (N/O+N/C).
6 4 Port for connection to the
2 7 7 HMI terminal, a PC or an
extension module (RJ45).
5 Controller status LEDs.
6 Network port for
8 8 connection to the network
9 9 by connector (except
10 10 DeviceNet) (1).
3 Profibus DP CANopen
7 Test/Reset button.
8 Connection to the network
1 2 1 2 by terminal block (except
3 3
Ethernet TCP/IP).
9 Connection for an earth
4 4 fault toroid and
temperature probes.
5 5
4 6 6
10 Outputs for motor control
mode function.
7 7

8 8

5 9
10
9
10
Ethernet TCP/IP
1 2
3

6 4
5
6
7
6

(1) Connection using power

7 extension (daisy-
9 chaining) is possible for
10 Ethernet TCP/IP.

LTM EV40pp extension modules LTM CU operator control unit

1
1
8
2
2
3

9 4
3

5 4
Extension modules have the following on their front The control unit has the following on its front face:
face: 1 Screen. LCD display
10 1 Inputs for voltage measurement.
2 Port for connection to the HMI terminal or to the PC.
2 Local control interface including control keys and LEDs.
3 RJ45 port on front panel for connection to a PC (protected by a cover).
3 Port for connection to the controller. 4 Contextual navigation keys.
4 Extension module status LEDs.
5 Connection of additional inputs.

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Functions Protection components
TeSys T Motor Management System

Thermal and current protection functions

Functions Setting range Controller Controller Alarm Fault
Description LTM R and extension
module
threshold threshold
1
(LTM R +
LTM E)
Thermal overload: Class: 5, 10, 15, 20, 25,
thermal protection of motor by monitoring current consumption 30.
Inverse ther/definite
time
Motor temperature:
thermal monitoring of the motor using temperature probes
PTC binary
PTC/NTC analogue: 2
(winding, paper...). Up to 3 sensors in series. 20 …6500 Ohm

Phase imbalance: 10…70% I average

monitors the symmetry of currents. To be used for imbalance 0.2…20 s
< 80% of the average current (1).
Phase failure: 0.1…30 s
monitors the symmetry of currents. To be used for imbalance
< 80% of the average current (1). 3
Phase reversal: A-B-C
signals when the phase sequence is different from the defined A-C-B
sequence (motor running).
Long starting time: 100…800 % of FLC (2)
monitors the motor starting time 1…200 s
Locked rotor: 100…800 % of FLC (2)
locking detected by a sudden increase in current
after the start phase
1…30 s 4
Min/max current load limit variations: min.:
monitors motor load through variations of current 30…100 % of FLC (2)
around preset thresholds. 1…200 s
max.:
20…800 % of FLC (2)
1…250 s
Earth fault:
signals internal insulation faults, by vectorial summing
internal:
20…500 % min FLC (2)
5
of external currents, via earth fault toroid. 0.05…25 s
external:
0.02…10 A
0.05…25 s
Frequent starting: 0…999.9 s
Protects the motor against overheating due to frequent starting.
6
Voltage and power protection functions
Phase imbalance: 3…15 %
monitors the symmetry of voltage between phases. 0.2…20 s
To be used for imbalance < 40 % of the average voltage (3).
Phase failure: 0.1…30 s
monitors the symmetry of voltage between phases.
To be used for imbalance > 40 % of the average voltage (3). 7
Phase reversal: A-B-C
signals when the phase sequence is different from the defined A-C-B
sequence (motor stopped).
Voltage variations. min.:
Min/max voltage limits: 70…99 %
monitors voltage variations around preset thresholds. 0.2…25 s
max.:
101…115 %
0.2…25 s
8
Load shedding: 68…115 %
opens outputs O.1 and O.2 if voltage drops below a preset 1…9999 s
threshold.
Power variations. 20…800 %
Min/max power limits: 0…100 s
monitors power variations around preset thresholds.
Variations of Cos ϕ. 0…10…25 s 9
Min/max limits of Cos ϕ :
monitors variations of Cos ϕ around preset thresholds.

Function performed. (1) Average current value measured on the 3 phases.

(2) FLC: Full Load Current (setting current).
(3) Average voltage value measured on the 3 phases.
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 Functions (continued) Protection components
TeSys T Motor Management System

Motor control functions

Functions Description With controller With controller LTM R
1 Control modes Local, via terminal block
LTM R
X
and extension module LTM E
X
Local, via HMI terminal (1) X X
Remote, via network X X

Operating modes Overload X X

Independent X X

2 Reverser
2-step
X
X
X
X
2-speed X X
"Custom" mode X X

Fault management Manual reset X X

Automatic reset X X

3 Remote reset X X

Metering functions and statistics

Functions Description Measurement range With controller With controller LTM R
LTM R and extension module LTM E
Measurements (2) Current/Phase 0.08…1000 A X X
Earth current 0.1633 x CT ratio X X
4 Average current
Current imbalance between
0.08…1000 A
0…200 %
X
X
X
X
phases
Thermal capacity level 0…200 % X X
Motor temperature rise 0…6500 Ohm X X
Frequency 0… 100 Hz X
Voltage between phases a 0…830 V X
5 Voltage imbalance between
phases
0…200 % X

Active power 0…6553.5 kW X

Reactive power 0…6553.5 kWr X
Cos ϕ (power factor) 0…100 X
Active power consumption 0…400 kWh X
Reactive power consumption 0…400 kWrh X
6 Fault statistics Protection fault counters X X
Protection alarm counters X X
Diagnostic fault counters X X
Motor control function counters X X
Fault history X X

7 Fault diagnostics Internal watchdog fault

Controller internal temperature
X
X
X
X
Temperature sensor connection X X
Current connection X X
Voltage connection X
Motor control commands (start, stop, run check back and X X
stop check back)

8 Control configuration checksum

Loss of communication
X
X
X
X

Motor statistics Number of motor control commands (O.1/O.2 starts) X X

Operating time X X
Number of starts/hour X X
Last start I max. X X

9 Duration of last start X X

Thermal overload statistics Time to trip X X

Time to restart X X

System operating statistics Run, ON, Start, alarm, fault. X X

10 (1) HMI: Human Machine Interface.

See measurement details page 24656/14.

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Functions (continued), Protection components
Topology TeSys T Motor Management System

Service classes offered by the Ethernet TCI/IP version

Class A 20 ETH10/100 + FTP server

Basic Web server None 1

Basic communications services Modbus messaging (read/write of data
Ethernet TCP/IP words)
Ethernet TCP/IP I/O Scanning Yes
communication
advanced Global Data No
management services
Client FDR (1) Automatic monitoring and updating of
product parameter configuration.
2
Automatic assignment of IP address and
network parameters.
SNMP network Yes
administrator (2)

Ethernet: different network topologies

TeSys T TeSys T Star topology 3
In a star topology, all the peripherals are linked via an intermediate peripheral (hub or
switch)..
In industrial Ethernet applications, the use of full duplex switches (instead of hubs)
as central peripherals is strongly recommended.

TeSys T TeSys T
Power extension (Daisy chain) topology
4
Power extension (or Daisy chaining), at bus level, is another connection topology
Star topology commonly used in traditional, industrial automation system networks. The cable
segments link several peripherals to each other, constituting the peripheral "section"
of the network cable.

Ethernet Power extension (Daisy chain)

Power extension is not yet a very commonly used Ethernet connection topology, but
5
will quickly become so when a large number of peripherals are made available in the
market.
In an Ethernet power extension topology, the peripherals have:
TeSys T TeSys T TeSys T b 2 Ethernet ports
b and an integrated switch.
Schneider Electric is progressively introducing, into the industrial market, Ethernet
peripherals that can be used in daisy chain type architectures.
6
Daisy chain topology
Implementation of a power extension topology
No hub or switch is required for using a power extension topology. Each peripheral
must have an integrated switch (two ports).
A port on the peripheral is connected to a port on the neighbouring upstream and
downstream peripherals. These consecutive connections constitute the power
extension (daisy chain).
7
Ethernet switches may be included in a power extension (daisy chain) topology
when several scan chains are used by the monitoring peripheral.
The Ethernet switch must be installed close to the monitoring peripheral, with
the various scan chains coming from the switch.

(1) FDR : Faulty Device Replacement.

8
(2) SNMP: Simple Network Management Protocol.

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 Topology (continued) Protection components
TeSys T Motor Management System

Ethernet: different network topologies (continued)

Ring topology
1 TeSys T TeSys T In a ring topology, all the peripherals or components of the network infrastructure are
connected within a loop.
This type of topology makes it possible to achieve different levels of redundancy of
the network.

Ethernet ring
Ethernet rings are generally the main networks in applications where a high level of
2 TeSys T TeSys T reliability is required. If a ring topology is required, the switches handling this function
must be used.

Ring topology Redundancy

Redundancy of the network infrastructure is the key to development of applications
with high operational reliability.
Implementing a single or double ring architecture makes it possible to provide
3 protection against breaks in network segments.

Single ring
The first level of redundancy can be achieved by installing a single ring.
ConneXium switches can be used to establish main network ring configurations.
The ring is created using HIPER-Ring ports.
If a section of the line fails, the ring structure (including a maximum of 50 switches)
4 converts into a line type configuration in less than 0.5 seconds.

10

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Programming Protection components
TeSys T Motor Management System

Possible configurations and applications

LTM CU
TeSys T
PLC (automation platform) 1

or
2
PowerSuite

Network or bus
3
LTM CU
TeSys T

PowerSuite

TeSys T

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 Programming (continued) Protection components
TeSys T Motor Management System
568609

Configuration with PowerSuite

The TeSys T configurator is incorporated in the PowerSuite software application, as
1 from version 2.5. (1)
It allows configuration, commissioning and maintenance of motor starters
protected by TeSys T.

A library containing predefined motor control mode functions is available in order to:
b allow standardisation,
b avoid errors,
2 b reduce motor starter setup times.

5 predefined motor control modes are incorporated in the controller:

b overload mode: monitoring of motors whose control is not managed by the
controller,
Example of TeSys T configurator setup screen b independent mode: starting of non-reversing motors,
b reverser mode: starting of reversing motors,
3 b 2-step mode: 2-step starting of motors (star-delta, by autotransformer and by
resistor),
536196

b 2-speed mode: 2-speed starting of motors (Dahlander, pole changer).

By using logic functions, a "Custom" mode makes it possible to:

b easily adapt these predefined motor control mode functions to the specific needs
of your applications,
4 b create a link with the motor starter environment or
b create new functions.

The functions thus defined can be saved and used to build your function library for
future applications.
To create special functions, a logic editor is incorporated in the configurator and
allows a choice of 2 programming languages:
b function block,
5 b structured text.
Example of logic editor screen.

(1) An update file is available, free of charge, on the website “www.schneider-electric.com”. It will
enable you to take advantage of the latest functions in the TeSys T motor management
system.

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Characteristics Protection components
TeSys T Motor Management System

Environment
Product type LTM R controllers LTM EV40pp extension modules
Conforming to standards IEC/EN 60947-4-1, UL 508, CSA 22-2 n°14, IACS E10 1
Product certifications UL, CSA,BV, LROS, DNV, GL, RINA, ABS, RMRos, NOM, CCC, C-TIC’K, ATEX,
GOST, KERI (1)

Rated insulation voltage Conforming to IEC/EN 60947-1, V 690

of the outputs (Ui) overvoltage category III,
degree of pollution 3
Conforming to UL 508,
CSA C222 n° 14
V 690 2
Rated impulse withstand Conforming to IEC/EN 60947-4-1
voltage (Uimp) a 100…240 V kV 4 4
supply, inputs and outputs
c 24 V kV 0.8 0.8
supply, inputs and outputs
Communication circuits
Current or voltage
kV
kV
0.8
6
–
6
3
measurement circuit
Short-circuit withstand Conforming to kA 100
IEC/EN 60947-4-1

Protective treatment Conforming to IEC/EN 60068 “TH”

Conforming to IEC/EN 60068-2-30
Conforming to IEC/EN 60070-2-11 h
12 x 24 hour cycles
48 4
Ambient air temperature Storage °C - 40…+80
around the device Operation °C - 20…+60
Operating position In relation to normal vertical ± 30° in relation to mounting plate, ± 90°
without dating mounting plane

Flame resistance Conforming to UL 94 °C 960 (for parts supporting live components)

Conforming to IEC/EN 60695-2-12 °C 650 (for other parts)
Shock resistance
(1/2 sine wave, 11 ms)
Conforming to
IEC/EN 60068-2-27 (2)
15 gn
6
Vibration resistance Conforming to 4 gn (plate mounted)
IEC/EN 60068-2-6 (2) 1 gn (mounted on 5 rail)
5…300 Hz
Resistance to Conforming to kV In open air: 8 - Level 3
electrostatic discharge IEC/EN 61000-4-2 On contact: 6 - Level 3
Immunity to radiated Conforming to V/m 10 - Level 3
electromagnetic interference
Immunity to
IEC 61000-4-3
Conforming to kV On supply and relay outputs: 4 - Level 4
7
fast transient bursts IEC 61000-4-4 Other circuits: 2 - Level 3
Immunity to Conforming to V 10 - Level 3
radioelectric fields IEC/EN 61000-4-6
Immunity to Conforming to IEC/EN 61000-4-5 Common mode Serial mode Common mode Serial mode
dissipated Relay outputs and supply kV 4 2 – –
shock waves
c 24 V inputs
a 100…240 V inputs
kV
kV
1
2
1
1
1
2
1
1 8
Voltage inputs kV – – 4 2
Communication kV 2 – 2 –
Temperature sensor kV 1 0.5 – –
(IT1/IT2)
Altitude derating 2000 m 3000 m 3500 m 4000 m 4500 m
Rated operational voltage (Ui)
Max. operating temperature
1
1
0.93
0.93
0.87
0.92
0.8
0.9
0.7
0.88 9

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 Characteristics (continued) Protection components
TeSys T Motor Management System

Controller and extension module characteristics

Product type Controllers Extension modules
1 Control supply
LTM RpppBD LTM RpppFM LTM EV40BD LTM EV40FM

Operational voltage (U) Conforming to IEC/EN 60947-1 V c 24 a 100…240 –

Resistance to voltage dips Conforming to V 0 for 3 ms –
IEC/EN 61000-4-11 70% of U for 500 ms
Associated protection A gG fuse, 0.5 –

2 Operational voltage V c 20.4…26.24 a 93.5…264 –

Current consumption 50/60 Hz mA c 56…127 a 8…62.8 –

Cabling
Connectors Pitch mm 5.08 5.08

Flexible cable without cable end 1 conductor mm2 0.2…2.5 0.2…2.5

3 2 identical conductors mm2 0.2…1.5 0.2…1.5
Flexible cable with cable end
Without insulated ferrule 1 conductor mm2 0.25…2.5 0.25…2.5
2 identical conductors mm2 0.5…1.5 0.5…1.5
With insulated ferrule 1 conductor mm2 0.25…2.5 0.25…2.5
2 identical conductors mm2 0.2…1 0.2…1

4 Solid cable without cable end 1 conductor

2 identical conductors
mm2
mm2
0.2…2.5
0.2…1
0.2…2.5
0.2…1
Conductor size AWG 24 to AWG 14 AWG 24 to AWG 14
Tightening torque N.m 0.5…0.6 0.5…0.6
Flat screwdriver mm 3 3

Input characteristics
5 Nominal values Conforming to IEC/EN 61131-1
Voltage V
Type 1 positive logic (c: resistive, a: capacitive)
c 24 a 100…240 c 24 a 100…240
Current mA c7 a 3.1 for 100 V c7 a 3.1 for 100 V
a 7.5 for 240 V a 7.5 for 240 V
Logic inputs Logic state 1 Voltage V 15 max 79 < U < 264 15 max 79 < U < 264
Current mA 2 min…15 max 2 min at 110 V… 2 min…15 max 2 min at 110 V…
3 min at 220 V 3 min at 220 V

6 Logic state 0 Voltage

Current
V
mA
5 max
15 max
0 < U < 40
15 max
5 max
15 max
0 < U < 40
15 max
Response time Change to state 1 ms 15 25 15 25
Change to state 0 ms 5 25 5 25

Output characteristics
Type Volt free, single break

7 Load a
c
250 V / 5 A B300
30 V / 5 A
Permissible power in cat. AC-15 For 500 000 operating cycles VA 480 / Ie max: 2 A
Permissible power in cat. DC-13 For 500 000 operating cycles W 30 / Ie max: 1.25 A
Associated protection A gG fuse, 4
Max. frequency Hz 2
Max. operating level op. 1800
8 Response time Change to state 1
cycles/h
ms 10 max
Change to state 0 ms 10 max
Measurement details
Current 1 % for the 0.4…8 A and 1.35…27 A ranges
2 % for the 5…100 A range
Voltage 1% from 100 to 830 V
9 Earth fault current Internal measurement
without earth fault toroid
5…15 % for
current > 0.1 A in the 0.4…8 A range
current > 0.2 A in the 1.35…27 A range
current > 0.3 A in the 5…100 A range
External measurement < 5 % or 0.01 A
with earth fault toroid
Temperature measurement 2%
Power factor 3 % for a Cos ϕ > 0.6
10 Active and reactive power 5 % (typical value)
Internal clock ± 30 min / year

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Characteristics (continued) Protection components
TeSys T Motor Management System

Bus and network characteristics

Type of bus/network Modbus CANopen DeviceNet Profibus DP Ethernet
Physical interface 2-wire RS 485 ISO 11898 ISO 11898 polarised
2-wire RS 485
IEEE 802.3 1
Addressing 1 to 247 1 to 127 1 to 64 1 to 125 0 to 159
Transmission speeds 1.2 to 19.2 K 10, 20, 50, 125, 125 to 9.6 K to 10/100 Mbit/s,
bits/s 250, 500, 800 500 K bits/s 12 M bits/s with
and 1000 K bits/s automatic
+ Auto baud recognition
Connections RJ45/terminal 9-way SUB-D/ Terminal block 9-way SUB-D/ RJ45

Cables
block
2 shielded
terminal block
4 twisted, 4 twisted,
terminal block
2 shielded 2 shielded
2
twisted pairs shielded wires shielded wires twisted pairs, twisted pairs
type A

LTM CU operator control unit

Environment
Conforming to standards IEC/EN 61131-2, UL 508, CSA 22-2 n°14 3
Product certifications UL, CSA, CE, C-TIC’K, NOM, GOST

Ambient air temperature Storage °C -40…+80

around the device Operation °C -20…+60

Relative humidity 15…95 % without condensation

Protective treatment Conforming to 12 x 24 hour cycles

4
IEC/EN 60068-2-30
Degree of protection Conforming to IEC 60947-1 IP 54

Shock resistance Conforming to 15 gn / 11ms

IEC/EN 60068-2-27
Vibration resistance Conforming to 4 gn
IEC/EN 60068-2-6
5…30 Hz
5
Flame resistance Conforming to IEC 60947-1 °C 650
Conforming to UL 94 V2

Electrical characteristics
Supply to the product Powered via the controller

Maximum current mA 140 6

Maximum power dissipated W 1

Resistance to Conforming to kV In open air: 8. Level 3

electromagnetic discharge IEC/EN 61000-4-2 On contact: 4. Level 3

Immunity to radiated
electromagnetic interference
Conforming to
IEC/EN 61000-4-3
V/m 10 - Level 3
7
Immunity to Conforming to kV 2, shielded access. Level 3
fast transient bursts IEC/EN 61000-4-4

Immunity to Conforming to V 10. Level 3

radioelectric fields IEC/EN 61000-4-6

Immunity to shock waves Conforming to

IEC/EN 61000-4-5
kV 2, shielded access. Level 3 8
Physical characteristics
Mounting Flush mounted

Display Backlit LCD

Signalling By 4 LEDs 9
Cabling RJ45

10

24656-EN.indd version: 5.3 15

 Characteristics(continued) Protection components
TeSys T Motor Management System

LT6 CTpppp external current transformer characteristics

Conforming to standards IEC 60185, BS 7626
1 Precision
Precision limit factor
Class 5P
15
Rated insulation voltage (Ui) 690

Maximum operating temperature °C 50

Transformer ratio A 100/1 200/1 400/1 800/1
Diameter of conductor passage hole mm 35 35 35 35
2 Maximum cabling c.s.a. mm2 30 x 10 30 x 10 30 x 10 incorporated (1)

Earth fault toroid characteristics

Toroid type 50437 50438 50439 50440 50441 50442 50485 50486

Rated insulation voltage Ui V 1000

Operating temperature °C - 35…+ 70
3 Protection index
Transformer ratio
IP30 (connections IP20)
1/1000
Rated operational current le A 65 85 160 250 400 630 85 250
Max. conductor c.s.a. per phase mm2 25 50 95 240 2x 2x 50 240
185 240

DA1 TTpp probe characteristics

4 Conforming to standards
Economy resistor At 25 °C Ω
IEC 60034-11 mark A
3 x 250 in series
Rated operational voltage Per probe V c 2.5 max
(Ue)
Rated insulation voltage kV 2.5
(Ui)
Insulation Reinforced
5 Length of connecting cables Between probes
Between probe and motor
mm
m
250
1
terminal plate

Guaranteed operating zones: example with 3 probes type DA1 TTppp (250 Ω at 25 °C) in series, conforming to standard EC 60034-11, mark A.

Economy resistor
6 (ohms)
10 000

4000
Trip zone
1650 Reset zone
1500
1000

7 750
1

100

8 20
Trip zone on
probe short-circuit
10
1 3 probes type DA1ppp (250 Ω at 25 °C) in series.

NOT: Nominal Operating Temperature.

NOT

-20 0 Temperature
NOT - 20 °C

NOT + 5 °C
NOT + 15 °C
NOT - 5 °C

(°C)
Protection unit tripped.
9
Protection unit reset.

(1) Electrical connection to be made using M10 bolt.

10

16 version: 5.3 24656-EN.indd

Tripping curves Protection components
TeSys T Motor Management System

Cold state curves

10 000
t (s)
1

1000 2

100
3

Class 30
Class 25
10 Class 20
Class 15 4
Class 10

Class 5

1
1 1,12 1,5 2 3 4 5 6 7 8
I/Ir
5
Hot state curves
t (s)
10 000
6

1000
7

100

10
Class 30
Class 25
Class 20
9
Class 15
Class 10

Class 5
1 I/Ir
1 1,12 1,5 2 3 4 5 6 7 8
10

24656-EN.indd version: 5.3 17

 References Protection components
TeSys T Motor Management System
526387

Controllers
Setting Control Current Reference Weight
1 range
A
voltage
V
range
A kg
For Modbus
8 c 24 0.4…8 LTM R08MBD 0.530
a 100…240 V 0.4…8 LTM R08MFM 0.530

27 c 24 1.35…27 LTM R27MBD 0.530

2 LTM R08MBD
a 100…240 V 1.35…27 LTM R27MFM 0.530

100 c 24 5…100 LTM R100MBD 0.530

a 100…240 V 5…100 LTM R100MFM 0.530
526388

For CANopen
8 c 24 0.4…8 LTM R08CBD 0.530

3 a 100…240 V 0.4…8 LTM R08CFM 0.530

27 c 24 1.35…27 LTM R27CBD 0.530

a 100…240 V 1.35…27 LTM R27CFM 0.530

100 c 24 5…100 LTM R100CBD 0.530

a 100…240 V 5…100 LTM R100CFM 0.530

4 LTM R08CBD For DeviceNet

8 c 24 0.4…8 LTM R08DBD 0.530
a 100…240 V 0.4…8 LTM R08DFM 0.530
526389

27 c 24 1.35…27 LTM R27DBD 0.530

a 100…240 V 1.35…27 LTM R27DFM 0.530

5 100 c 24 5…100 LTM R100DBD 0.530

a 100…240 V 5…100 LTM R100DFM 0.530

For Profibus DP
8 c 24 0.4…8 LTM R08PBD 0.530
a 100…240 V 0.4…8 LTM R08PFM 0.530

6 LTM R08DBD
27 c 24
a 100…240 V
1.35…27
1.35…27
LTM R27PBD
LTM R27PFM
0.530
0.530

c 24
526390

100 5…100 LTM R100PBD 0.530

a 100…240 V 5…100 LTM R100PFM 0.530

For Ethernet TCP/IP

7 8 c 24
a 100…240 V
0.4…8
0.4…8
LTM R08EBD
LTM R08EFM
0.530
0.530

27 c 24 1.35…27 LTM R27EBD 0.530

a 100…240 V 1.35…27 LTM R27EFM 0.530

100 c 24 5…100 LTM R100EBD 0.530

LTM R08PBD
8 a 100…240 V 5…100 LTM R100EFM 0.530
526391

LTM R08EBD

10

18 version: 5.3 24656-EN.indd

 References (continued) Protection components
526380
TeSys T Motor Management System

Extension modules. with voltage measurement on the 3 phases

Input control Number of Supply to the electronics Reference Weight
voltage inputs
1
V kg
c 24 4 Via the controller LTM EV40BD 0.210

a 100…240 4 Via the controller LTM EV40FM 0.210

LTM EV40BD HMI terminals 2

Description Supply Reference Weight
Voltage kg
Operator control unit Supply LTM CU 0.400
via the controller
568605

Magelis compact display. c 24 V external XBT N410 0.380

Description Number and type Length Reference Weight

3
of connectors m kg
Connecting cables 2 x RJ45 1 VW3 A1 104R10 0.065
for the LTM CU control unit
3 VW3 A1 104R30 0.140

5 VW3 A1 104R50 0.210

LTM CU
Connecting cables
for the XBT N410
SUB-D 25-way female 2.5
RJ45
XBT Z938 0.200 4
Cables
Description Number and type Length Reference Weight
of connectors m kg
Connecting cables
For connecting the controller
2 x RJ45 0.04
0.3
LTM CC004 (1)
LU9 R03
0.120
0.045
5
to the extension module
1 LU9 R10 0.065

Replacement connectors
Description Number and type Reference Weight
of connectors kg
Complete set of
connectors for controllers
10 screw terminals
(all network versions included)
LTM 9TCS 0.200 6
and extension modules

(1) Sold in lots of 6.

10

24656-EN.indd version: 5.3 19

 References (continued) Protection components
TeSys T Motor Management System

Configuration tools
Description Composition Reference Weight
1 Connection kit b 1 x 3 m length cable with two VW3 A8 106
kg
–
for PC serial port RJ45 connectors,
for Modbus b 1 RS 232/RS 485 converter with
multidrop connection one 9-way female SUB-D
connector and one RJ45
connector.
Interface for USB port b 1 USB cable, SUB-D 9-way SR2 CBL06 0.350
2 (for use with cable
VW3 A8 106)
b Drivers supplied on CD-Rom

Length: 1.8 m

Current transformers (1)

Operational current Reference Weight
526392

Primary Secondary

3 A
100
A
1 (2) LT6 CT1001
kg
0.550
200 1 (2) LT6 CT2001 0.550
400 1 (2) LT6 CT4001 0.550
800 1 (2) LT6 CT8001 0.680

LT6 CT4001 Earth fault toroids (marketed under the Schneider Electric brand)
4 Rated operational
current Ie
Internal Ø
of toroid
Reference Weight

A mm kg
Closed toroids, type A
65 30 50437 0.120
85 50 50438 0.200
160 80 50439 0.420
5 250
400
120
200
50440
50441
0.530
1.320
630 300 50442 2.230

Split toroids, type OA

85 46 50485 1.300
250 110 50486 3.200
6 PTC thermistor probes (3)
510575

Description Nominal Colour Unit Weight

Operating reference (4)
Temperature
(NOT)
°C kg

7 Triple probes 90
110
Green/green
Brown/brown
DA1 TT090
DA1 TT110
0.010
0.010
120 Grey/grey DA1 TT120 0.010
130 Blue/blue DA1 TT130 0.010
140 White/blue DA1 TT140 0.010
150 Black/black DA1 TT150 0.010
DA1 TTppp 160 Blue/red DA1 TT160 0.010
8 170 White/green DA1 TT170 0.010

(1) The transformers offered for use with TeSys U starters are suitable. Please see our "TeSys U
motor starters - open version" catalogue.
(2) For use with LTM R08pp controllers.
(3) PTC: Positive Temperature Coefficient.
(4) Sold in lots of 10.

10

20 version: 5.3 24656-EN.indd

References (continued) Protection components
TeSys T Motor Management System

Marking accessories (to be ordered separately)

Description Composition Sold in Unit Weight
lots of reference
kg 1
Clip-in markers Strips of 10 identical 25 AB1 Rp (1) 0.002
(maximum of 5 per unit) numbers (0 to 9)

Strips of 10 identical 25 AB1 Gp (1) 0.002

capital letters (A to Z)

Connection accessories
2
Description Length Reference Weight
m kg
For Modbus connection
Cables fitted with 0.3 VW3 A8 306 R03 0.045
2 x RJ45 connectors 1
3
VW3 A8 306 R10
VW3 A8 306 R30
0.065
0.125
3
T-junctions 0.3 VW3 A8 306 TF03 0.032
1 VW3 A8 306 TF10 0.032
RS 485 line terminator – VW3 A8 306 R 0.012

For CANopen connection (2)

Cables 50 TSX CAN CA50 4.930
4
100 TSX CAN CA100 8.800
300 TSX CAN CA300 24.560
IP20 connectors Elbowed (90°) – TSX CAN KCDF 90T 0.046
SUB-D 9-way female Straight – TSX CAN KCDF 180T 0.049
Line end adapter switch
Elbowed (90°) with – TSX CAN KCDF 90TP 0.051
SUB-D 9-way
connector for
5
connection to
PC or diagnostic tool

For DeviceNet connection

Cables 50 TSX CAN CA50 4.930
100 TSX CAN CA100 8.800
300 TSX CAN CA300 24.560 6
For Profibus DP connection
Cables 100 TSX PBSCA100 –
400 TSX PBSCA400 –
Connectors With line terminator – 490 NAD 911 03 –

Without line terminator – 490 NAD 911 04 – 7

With line terminator – 490 NAD 911 05 –
and terminal port

For Ethernet TCP/IP connection

Shielded twisted pair cables to standard EIA/TIA568
Cables fitted with Straight 2 490 NTW 000 02 – 8
2 x RJ45 connectors 5 490 NTW 000 05 –
for connection to
terminal equipment 12 490 NTW 000 12 –
40 490 NTW 000 40 –
80 490 NTW 000 80 –
Shielded twisted pair cables, UL and CSA 22.1 approved
Cables fitted with
2 x RJ45 connectors
Straight 2
5
490 NTW 000 02U
490 NTW 000 05U
–
–
9
for connection to
terminal equipment 12 490 NTW 000 12U –
40 490 NTW 000 40U –
80 490 NTW 000 80U –
(1) When ordering, replace the p in the reference with the number or letter required.
(2) To order other connectors and cables (UL cables for harsh environments, etc.) please consult
our catalogue “Machines and installations with CANopen. Performance and flexibility". 10

24656-EN.indd version: 5.3 21

 Dimensions, mounting Protection components
TeSys T Motor Management System

LTM Rpp controllers

1 122,5 (1)

(2)
5,2 91

30,2
61
2
(2) (2)
(2)

3
LTM EV40pp extension modules
120,7 (1)
5,5 45

4
30,2
61

LTM CU operator control unit

6 23 117
Panel mounting, cut-out

92
70

45

50

8 (1) 140 mm with RJ45 connector for connection to extension module and to network,
166 mm with Profibus DP/CANopen connector.
(2) Leave a gap around the device of: 9 mm at 45 °C, 9 to 40 mm from 45 to 50 °C, 40 mm at 60 °C.

10

22 version: 5.3 24656-EN.indd

Dimensions (continued) Protection components
TeSys T Motor Management System

Current transformers HMI terminal

LT6 CT XBT N410

(2)
42
107

2
35
30

74 (1)
5 25 35 25 5
95

6 132 3
5 42,5 42,5 5
2,5

(1) 104 mm with fixing clips (supplied with the product).

10 10

(2) 58 mm with SUB-D 25-way elbowed cable XBT Z9680 for Twido, TSX Micro and
20

Premium or XBT Z998 for Advantys STB.

104 mm with SUB-D 25-way cable XBT Z68/Z9681 for Twido, TSX Micro and Premium
4
2,5

Earth fault toroids

50437 and 50438 50439, 50440 and 50441

c2 21
8 4
5
16

b1

b2

H
H

K
b
b1

29
c1
a
6
J G
c1 a1

Type b b1 Øc c1 c2 H Type a a1 Øb b1 b2 Øc c1 G H J K
50437
50438
83
109
53
66
30
50
60
87
31
45
50
60
50439
50440
26.5
26.5
44
44
122
164
80
80
55
55
80
120
150
190
35
35
65
65
126
166
40
40 7
50441 29 46 256 120 90 196 274 37 104 254 60

50442 50485 and 50486

G
a
8
344

299 29
Type a Øb Øc G 10
50485 72 148 46 57
50486 78 224 110 76

24656-EN.indd version: 5.3 23

 Schemes Protection components
TeSys T Motor Management System

Schemes
Overload mode
1 3-wire local-control

(1)

Stop

– KM1
2 – KM1
Start
A1
A2

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

O.1 O.2 O.3

3 O.4
13
14
23

24
33
34

LTM R

M
3

4 (1) Connection of a single-phase motor is possible. In this case, do not use the central current transformer.

Independent mode
3-wire local-control\

5
– KM1
Start

Stop

6
A1
A2

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

O.1 O.2 O.3

O.4
13
14
23

24
33
34

LTM R

7 – KM1
M
3

2-wire local-control 3-wire with switchable local/network control 2-wire with switchable local/network control

8 L ON L ON

Start/Stop Start

Stop

9
I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

O.4 O.4 O.4

10 L : Local control
O : Stop
N : Network control

24 version: 5.3 24656-EN.indd

Schemes (continued) Protection components
TeSys T Motor Management System

Schemes (continued)
Reverser mode
3-wire local-control 1

Start Start
– KM2 – KM1 Forw. Rev. Stop
2
A1
A2

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96
O.1 O.2 O.3

O.4 3
13
14
23

24
33
34

LTM R

– KM2 – KM1 (1)

M
3 – KM1 – KM2

4
2-step mode, star-delta application
3-wire local-control

5
– KM2 – KM3 – KM1

Start Stop
6
A1
A2

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

O.1 O.2 O.3

O.4
7
13
14
23

24
33
34

M LTM R
3

– KM3 – KM3 – KM1 – KM1 (1)

– KM1 – KM2 – KM3

8
(1) Contacts for interlocking KM1 and KM2 are not obligatory because the controller electronically interlocks outputs O.1 and O.2.

10

24656-EN.indd version: 5.3 25

 Schemes (continued) Protection components
TeSys T Motor Management System

Schemes (continued)
2-step mode, primary resistor application
1 3-wire local-control

– KM2 – KM1
2
Start Stop
A1
A2

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96
3 O.1 O.2 O.3

O.4
13
14
23

24
33
34

LTM R

M
– KM1 – KM2
4 3

2-speed mode, Dahlander application

3-wire local-control

– KM2 – KM1 – KM3

6 Low
speed
High
speed Stop
A1
A2

I.1
C
I.2
I.3
C
I.4
I.5
C
I.6

97
98
95
96

7 (1)
O.1 O.2 O.3

O.4
13
14
23

24
33
34

LTM R

– KM2 – KM1 – KM2 (2)

8 M
– KM1 – KM2 – KM3

9 (1) For a Dahlander application, all the power cables must pass through current transformers. The controller can also be placed upstream of the contactor. In this
case, and if the Dahlander motor is used in "variable torque" mode, all the cables downstream of the contactors must be of identical size.
(2) Contacts for interlocking KM1 and KM2 are not obligatory because the controller electronically interlocks outputs O.1 and O.2.

10

26 version: 5.3 24656-EN.indd

Schemes (continued) Protection components
TeSys T Motor Management System

Schemes (continued)
Earth fault toroid and motor temperature probe connection
1
O.1 O.2 O.3

LTM R
13
14
23

24
33
34 Z1 Z2 T1 T2
2

Connection of outputs for motor control mode function

Without intermediate relay With intermediate relay
4

– KM1 – KM1

5
O.1 O.1
13

14
13

14

LTM R LTM R

3
M
– KM1 3
M
– KA1 – KM1
6

10

24656-EN.indd version: 5.3 27