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Tesys U - A4 - Tesys U - P - en

This document discusses TeSys U motor starters, including: - TeSys U starters combine motor protection, control, and communication functions into a single unit, optimizing space in enclosures. - TeSys U units provide simplicity of choice, universal mounting, and conventional control schemes while ensuring protection functions. - TeSys U units have common characteristics including short-circuit protection up to 50kA at 400V and overload protection from 0.15A to 32A across 6 setting ranges.

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laloedu472
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0% found this document useful (0 votes)
102 views38 pages

Tesys U - A4 - Tesys U - P - en

This document discusses TeSys U motor starters, including: - TeSys U starters combine motor protection, control, and communication functions into a single unit, optimizing space in enclosures. - TeSys U units provide simplicity of choice, universal mounting, and conventional control schemes while ensuring protection functions. - TeSys U units have common characteristics including short-circuit protection up to 50kA at 400V and overload protection from 0.15A to 32A across 6 setting ranges.

Uploaded by

laloedu472
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

Low voltage

Extract from Tesys Catalogue | 2018

TeSys
TeSys U
Control and All-in-one motor starters: Chapter

TeSys Protection
Components
TeSys U A4
Presentation A4/2

Power bases, control modules, connectors - TeSys U


Type of product Range Page

Standard power base,


basic control functionalities Up to 15 kW A4/10
Direct and reversing

Advance power base, control, alarm


and communication possibilities Up to 15 kW A4/12
Direct and reversing

Communication components - TeSys U

TeSys U
Parallel type cabling system
A4/18
Principle and components

Bus type cabling systems


A4/23
Principle, panorama and components

LUFP communication gateway A4/32

Accessories - TeSys U

Short circuit current limiter A4/33

Handles and accessories


A4/34
for rotary control
TEST

Handles and accessories


RESET
0

A4/35
for integration into a MCC drawer

Technical Data for Designers A4/37

A4/1
Presentation
TeSys U concept

From traditional solution to ...

102872_SE.eps
Motor circuit
breaker:
TeSys GV2 L Magnetic protection
> short-circuit protection
TeSys U

102860_SE.eps

Contactor:
TeSys D Control
> Start /Stop
Status monitoring
> signaling
> alarm monitoring
103287-SE.eps

Protection
relay:
TeSys LRD Thermal protection
> overload
DB414490.eps

A4/2
Presentation
TeSys U concept

...TeSys U starter-controller
PB105087.eps

TeSys U
TeSys U starter-controller
> All basic or advanced protection
and control functions in one block
and more...
> Overload indication and alarm
> Status report, remote control via
communication bus

TeSys U
DB414490.eps

can be used in

80 %
of motor protection
and control
applications.

A4/3
Presentation
Advantages

1 All in one
p Optimising space in enclosures.
 otal coordination (No contact welding on short circuit).
pT
PB105087.eps

 educes installation times.


pR

2 Simplicity of choice
p Controlled power.
p Protection functions ensured.
p Signaling functions, communication with PLC ensured.
TeSys U

3 Universal mountingp On DIN rail or grid.


DB414490.eps

4 Conventional projet design


p Conventional control scheme with start , stop push buttons.

5 Electrically simple
Basic scheme of a TeSys U starter-controller
p Protection and power control
1/L1

3/L2

5/L3
DB414491R.eps

functions acting on a single set of A1 A2


contact (QF1).
p The control unit (CU) monitors the 13 14
voltage and current. In case of fault,
it releases the coil, causing tripping.
p The coil is controlled by manual C. U.
orders from an operator.
Automatic control from a PLC is
achieved with other diagrams.
U1 2/T1

V1 4/T2

W1 6/T3

M
3a

Power circuit Control circuit

A4/4
Presentation
Common characteristics

Short-circuit protection
bb Isc:
vv 50 kA at y 400 V
vv 10 kA at 500 V
vv 4 kA at 690 V.
PB105087.eps

bb Up to 690 V AC.

Overload protection
bb From 0.15 to 32 A, 6 setting ranges (tripping 14.2 x I setting).
bb Test button.
bb Adjustment lock.
bb Coil choice: 24 V, 48…72 V, 110...240 V DC/AC.

3 power contacts
bb For non-reversing (reversing with reverser block).
bb Imax, for 12 A power base (direct - reversing):
vv 12 A at up to 500 V / 50 Hz
vv 9 A > 500 V, up to 690 V.
bb Imax, for 32 A power base (direct - reversing):
vv 32 A at up to 500 V / 50 Hz

TeSys U
vv 21 A > 500 V, up to 690 V.

1 NO contact
1 NC contact
bb 5 A / max. 690 V AC or 250 V CC.

Other monitoring contacts


DB414490.eps

bb 5 A / max. 690 V AC or 250 V DC.

Communication modules
bb Modbus,
bb Ethernet,
bb CANopen,
Motor up to bb DeviceNet,
p 7.5 kW / 1-phase 230 V / 50-60 Hz. bb Advantys stb,
p 15 kW / 3-phase 400-440 V / 50-60 Hz. bb Profibus DP,
bb Beckhoff,
p 15 kW / 3-phase 500 V / 50-60 Hz. bb AS-interface.
p 18.5 kW / 3-phase 690 V / 50-60 Hz.
p Non-reversing or reversing.
Dimensions
bb Base: b Base + reverser block:
DB416319.eps

DB416320.eps
154

224

126 45

126 45

A4/5
Presentation
The modularity principle
DB414493.eps

E
A
TeSys U

Power base C Cavity for control terminal block

A Cavity for control unit D Cavity for additional contact block or shutter

B Cavity for auxiliary module E Space for additional block fastening

Power Additional Control Auxiliary Control Additional


Base lateral block unit module terminal block block
This is the basic Composed of the Composed of the Depending on its It is composed of two It includes protection
constituent of the protection device power base type, it integrates terminals "coil device additional
motor starter, it is signaling contacts. management load status contacts control", 1 NO signaling contacts.
composed of the processor and setting or a communication auxiliary contact, By default, this is a
power contacts, the knobs. processor or an alarm 1 NC auxiliary simple shutter.
control coil, the processor. contact. It can be
opening / closing eventually connected
mechanism of the to an auxiliary
protection device communication
and the control pad. module via a
dedicated cable.

A4/6
Presentation
Control units and modules
On/off control, 1 direction of rotation

Components overview
DB414494R.eps

1
24 5
4
E
3
A 2
11
10
B
C
9
6
8

TeSys U
19
D 7
13
22 12 16
23 15
20
14

17
21
18

Communication auxiliary
modules
11- LUFC00
Power base Auxiliary module Telefast parallel liaison Control terminal blocks
1- LUB 6- LUFN module, with RJ45 connector 19- LU9BN11
Non reversing power base - Auxiliary contacts module 12- ASILUFC5/ASILUFC51 Terminal block for imbedded
1 rotation direction AS-Interface c. m. auxiliary contacts
Load monitoring auxiliary 13- LULC031/LULC033 20- LU9BN11C
modules Modbus c. m Coil terminal block with its
Control units
7- LUFW10 14- LULC07 Profibus DP c. m connecting cable
2- LUCM Overload alarm module
15- LULC08 CANopen c. m. 21- LU9BN11L
Multifunctional control unit
8- LUFDH11 Coil terminal block with its
3- LUCB/LUCC/LUCD Overload alarm module with 16- LULC09 DeviceNET c. m. connecting cable
Advanced control units manual reset 17- LULC15 Advantys STB c. m.
4- L
 UCA 9- LUFDA01/LUFAD10 Additional contacts blocks
Standard control unit Overload alarm module with Shutters 22- LUA1
5- LUCL automatic reset/remote reset 18- L
 U9C 1 Additional contacts
Magnetic protection 10- LUFV2 Shutter for module cavity
control unit Motor load indication module 24- LUA8
23- Shutter for contacts
additional block cavity side-mounting additional
contacts

A4/7
Presentation
Control units and modules
On/off control, 2 directions of rotation, vertical mounting

Additional components overview


DB414495R.eps
TeSys U

1
6

2 3

Reverser block Evoluting reversing power base


1- LU2M B0pp 6- Pre-assembled reversing
vertical-mounting reverser block power base LU2B12

Control terminal blocks


2- L
 U9MR1C
Base/block assembling connector, with
terminal block for imbedded auxiliary
contacts
3- LU9M1
Coil terminal block for wired control
4- LU9MRC
Coil terminal block with its connecting
cable for communicating control (only
compatible with a selection of com.
modules).
5-LU9MRL
Coil terminal block with its connecting
cable for communicating control (only
compatible with a selection of com.
modules).

A4/8
Presentation
Control units and modules
On/off control, 2 directions of rotation, side-mounting

Additional components overview


DB414497.eps

TeSys U
3

Reverser block
1- LU6M B0pp
Side-mounting reverser block

Terminal blocks for electrical remote control


2- LU9MR1
Terminal block for 2 direction control (pulse or
maintained control)
3- L
 U9M1
Terminal block for power base coil interlocking.
With direction of rotation monitoring contacts

A4/9
References
Components for "standard control" bb Rotation control: 1 direction - 2 directions.
bb Protection: overload + short circuits
+ main power fault.
bb Monitoring: by dry contacts.

1- Selection of the standard power base

PB105100.eps
PB105101.eps

PB108212_20.eps
PB108208_20.eps

Rating / Ue AC 12 A / 400 V 32 A / 400 V


12 A / 500 V 23 A / 500 V
9A / 690 V 21 A / 690 V
1 direction 2 directions 1 direction 2 directions
TeSys U

Cial. ref.: replace dots by Standard power base Standard reversing Standard power base Standard reversing
the coil code LUB12 power base LUB32 power base
LU2B12pp LU2B32pp

2- Selection of the control unit


Maximum standardized power ratings
DB414499.eps

of 3 phases motors 50/60 Hz


Lip_in
mounting on
Setting the power
400/440 V 500 V 600 V range base - Rating Protection type
kW kW kW A A Thermal + magnetic Magnetic
LUCA LUCL
0.09 - - 0.15...0,6 12 and 32 LUCAX6pp LUCLX6pp
0.25 - - 0.35...1,4 12 and 32 LUCA1Xpp LUCL1Xpp
1.5 2.2 3 1.25...5 12 and 32 LUCA05pp LUCL05pp
5.5 5.5 9 3...12 12 and 32 LUCA12pp LUCL12pp
7.5 9 15 4.5...18 32 LUCA18pp LUCL18pp
15 15 18.5 8...32 32 LUCA32pp LUCL32pp
Cial. ref. of the control unit: dots to be replaced by the coil code (see below).
Coil voltage (V) 24c 24a 48...72 c and 48a 110...220 c and 110...240a
Coil code BL B ES FU

3- Selection of the modules (1) and signaling blocks (optional)


Auxiliary signaling Function Indicates the ON/OFF running status of the motor, whatever the direction of rotation
contacts module Output Change of the state of Opening of Closing of
2 contacts: 1NO + 1NC 2 NC contacts 2 NO contacts
DB124029.eps

Cial. reference LUFN11 LUFN02 LUFN20

Auxiliary signaling Function Indicates the open/ closed status of the protection: by NO/NC contact
contacts block Protection standby/tripped: by SD contact
To be inserted below the auxiliary module cavity (B)
DB124030.eps

Output OF and SD contacts: OF contact: NC type


NO type SD contact: NO type
Cial. reference LUA1C20 LUA1C11

Auxiliary signaling Function Indicates the open/closed status of the protection


contacts block To be clamped on the left side of the power base.
Output 2 OF contacts: NO type
Cial. reference LUA8E20
DB414500.eps

A4/10
The power bases are delivered with the following items
LUB12, LUB32
12 or 32 A power base with imbedded control terminal
block and 3 blanking shutters
LU2B12, LU2B32
12 A (LUB120) or 32 A (LUB320 (1) power base without
imbedded control terminal block
+ 1 assembling connector LU9MR1C
+ 1 reverser block - vertical mounting LU2MB0pp
+ 1 control terminal block LU9M1
(1) see description next page.

Control terminal blocks - Characteristics


LU9BN11
2 terminals  for coil
2 terminals  NO contact (24 ... 250 V DC/AC, 5 A max)
2 terminals  NC contac (24 ... 250 V DC/AC, 5 A max)
LU9M1
1 terminal  common
1 terminal  S1 coil

TeSys U
1 terminal  S2 coil
2 terminals  contact NF (24 ... 250 V DC/AC, 5 A max)

They provide the electrical protection settings


DB414499.eps

LUCA - standard units


1
2 bb Protection against overload: 14.2 x lr (setting current).
3 bb Protection against short circuit: 13 x lr max (max setting current).
4 bb Protection against missing or unbalanced phases.
bb Protection against insulation fault (protection of equipment only).
bb Class 10 tripping.
LUCA pppp
bb Frequency 50...60 Hz.
1 Extraction and locking handle.
LUCL - magnetic units
2 Sealing of locking handle.
bb Protection against short circuits.
3 Ir adjustment dial.
4 Locking of settings by sealing the transparent cover. bb To be used when a standard power base is connected to a motor drive or a soft
starter, as they provide the overload protection.

Note: both LUCA and LUCL units can be used in the advanced power bases
LUB120 and LUB320.

Modules and blocks are compatible with all standard and standard inverting power
DB414501.eps

bases
E Common electrical characteristics
bb Standard operating voltage: 24…250 V AC/DC.
bb Maximum current: 5 A.

A4/11
References
Components for "advanced control" bb Rotation control: 1 direction - 2 directions.
bb Protection: overload + short circuit
+ main power fault.
bb Signaling: by dry contacts.
bb Digital display of electrical values.
bb Overload alarms.
bb Network/bus communication.

1- Selection of the advanced power base and reverser block

DB416347.eps
PB107387_19.eps

DB414503.eps
1
2
2 3

Advanced power base Reverser block - vertical mounting Reverser block - side mounting
Rating / Ue AC
TeSys U

12 A / 400 et 500 V LUB120 1 LU9MR1C 1 LU6MB0pp (1)


9 A / 690 V 2 LU2MB0pp (1)
2 LU9MR1
32 A / 400 V LUB320
3 LU9M1 3 LU9M1
23 A / 500 V
21 A / 690 V

(1) Terminal coil control A1-A2 and aux. NO + NC.

2- Selection of the control unit


Maximum standardized power ratings
DB414499.eps

DB414504.eps
of 3 phases motors 50/60 Hz
Protection type:
- overload
Lip_in - short-circuit
mounting on - Main power fault
Setting the power - alarm
400/440 V 500 V 600 V Multifunctional
range base - Rating
kW kW kW A A Class 10 Class 10 Class 20 Class 5...30
1P 3P 3P 3P 3P 1P 3P 1 - 3P
- 0.09 - - 0.15...0,6 12 and 32 LUCBX6pp LUCCX6pp LUCDX6pp LUCMX6BL
0.09 0.25 - - 0.35...1,4 12 and 32 LUCB1Xpp LUCC1Xpp LUCD1Xpp LUCM1XBL
0.55 1.5 2.2 3 1.25...5 12 and 32 LUCB05pp LUCC05pp LUCD05pp LUCM05BL
2.2 5.5 5.5 9 3...12 12 and 32 LUCB12pp LUCC12pp LUCD12pp LUCM12BL
4 7.5 9 15 4.5...18 32 LUCB18pp LUCC18pp LUCD18pp LUCM18BL
7.5 15 15 18.5 8...32 32 LUCB32pp LUCC32pp LUCD32pp LUCM32BL
Cial. ref. of the control unit: replace dots by the coil code.
Coil voltage (V) 24c 24a 48...72 c and 48a 110...220 c and 110...240a
Coil code BL B ES FU

> Selection of the modules and signaling blocks: see page A4/14

Magelis XBT NU HMI terminal (optional)


Provides display and modification of the LUCM multifunctional controller settings.
PB105088.eps

Ready to ensure dialogue with up to 8 TeSys U starter-controller (Modbus protocol


- Pre-loaded application and alarm pages).
Main characteristics
bb Multi-language: French, English, German, Spanish, Italian.
bb Display: 4 lines of 20 characters.
bb Width 132 mm, heigth 74mm, depth 43 mm.
XBT NU400 bb Supply voltage 24 V DC.
Designation Reference
Magelis TeSys U terminal XBTNU400
Connecting cable XBTNU400 to LUCM ppBL, L = 2,50 m (1) XBTZ938
(1) A Modbus hub or - junction must be used when connecting several TeSys U.

A4/12
LUB120, LUB320 - 12 or 32 A advanced power base equipped with:
One NO latching contact + one NC contact
Operation voltage 24 ... 250V AC/DC - I max 5 A
+ 2 blanking shutters
The cavity C is empty, ready for insertion of a terminal block:
for local control LU9BN11
for centralized control LU9BN11C, LU9BN11L
or insertion of an assembling connector LU9MR1C, for reverser block - vertical mounting

Inverser block: its maximum controlled power might be limited by the power base capacity
Power base interlocking control:
vertical mounting: by the assembling connector LU9MR1C
side mounting: by a LU9MR1 terminal block (to be linked to a LU9B N11 terminal block

TeSys U
in the advanced power base).

Reverse control:
Local control, to be wired on a LU9M1 terminal block
centralized control, by a LU9MRC or LU9MRL terminal block; its connector must be plugged in a
communication module, in the advanced power base.

LUCB, LUCC, LUCD control and diagnostic units


DB414509.eps

bb Motor protection, fault diagnostic.


1
bb Protection against
2
vv overload: 14.2 x lr (setting current).
3
Simulation of an overload by depressing the test push button.
4
vv short circuit: 13 x lr max (max setting current).
vv missing or unbalanced phases.
vv insulation fault (protection of equipment only).
LUCB pppp, LUCC pppp, LUCD pppp control units
bb Overload alarm management:
1 Extraction and locking handle. vv locally: with one of the LUF family module
2 Sealing of locking handle. vv Remotely: with LULC031, LULC033, LULC07, LULC08, LULC09 or LULC15
(thermal alarm only) communication module.
3 Ir adjustment dial.
4 Test push button. bb Reset:
vv manual
vv automatic, with a communication module.

LUCM multifunctional control unit


DB414510.eps

6 bb Motor protection, operational values display and diagnostic.


bb To be associated with 24 V DC coil only.
1
bb LUCM ppBL: tripping class 5 to 30, single phase, three phase
2
bb Same functions as LUCB pppp with complementary functions:
3
vv in working mode: display of electrical values, setting parameters and events
vv in configuration mode: display of protection and alarm settings.
4
bb These functions are available for local display on a display panel, and for
5
remote display via a RJ45 Modbus connector.
LUCM ppBL control unit bb The Modbus - RS485 compatibility is ensured by the Magelis XBT display
terminal or a PC with the PowerSuite software.
1 Extraction and locking handle.
2 Built-in LCD display (2 lines, 12 characters). Note: a 24 V DC power supply is required during the configuration process.
3 4 button keyboard.
4 RS485 Modbus communication port,
with RJ45 connector.
5 Connector for external 24 V DC power supply.
6 Sealing of locking handle.

A4/13
References
Components for "advanced control" (continued) bb Rotation control: 1 direction - 2 directions.
bb Protection: overload + short circuits
+ main power fault.
bb Signaling: by dry contacts.
bb Digital display of electrical values.
bb Overload alarms.
bb Network/bus communication.

3a- Selection of the modules and signaling blocks (optional)


Function Indicates the ON/OFF running status of the motor, whatever the direction of rotation
DB124029.eps

Output Change of the state of 2 Opening of 2 NC contacts Closing of 2 NO contacts


contacts: 1NO + 1NC 5 A/ 24 ... 250V AC/DC 5 A/ 24 ... 250V AC/DC
5 A/ 24 ... 250V AC/DC
Cial. reference LUFN11 LUFN02 LUFN20

3b - Selection of additional function module (optional)


Function Measure of Alarm if average Indicates the overload Indicates the overload tripping - reset with
average current in current in the phases = tripping - manual reset the power base control pad or remote reset
each phase 105% of In
Output 4-20 mA signal, Closing of a NO Change of state of 2 Opening of a NC Closing of a NO
image of the contact contacts: 1 NO + 1 NC contact contact
pourcentage of In
Référence LUFV2 LUFW10 LUFDH11 LUFDA01 LUFDA10

4a- Selection of the auxiliary module and terminal block for Modicon Telefast system
Telefast system Terminal block / control cable
Module 1 direction of rotation 2 directions of rotation
DB414505.eps

DB414506.eps

DB414507.eps
TeSys U

Cial. reference LUFC00 LU9BN11C LU9MRC

4b- Selection of the communication auxiliary module


Communication module Terminal block / control cable Terminal blocks / control cables
for LUBpp power base, for LU2Bpp ou LUBpp + LU2MB0pp
DB414508.eps

1 direction of rotation power base, 2 directions of


rotation
DB414526.eps

DB414527.eps
DB414525.eps
DB414524.eps

LU9B N11C LU9B N11L LU9M RC LU9 MRL


Modbus LUL C033 LU9BN11C LU9MRC
Ethernet LUL C033 + TeSys port
AS-Interface ASILUF C51
Profibus DP LUL C07 LU9BN11L LU9MRL
CANopen LUL C08
DeviceNet LUL C09
Advantys stb LUL C15
Beckhoff LUL C14 contact us

5- Selection of additional block signaling TeSys U status


Auxiliary signaling contacts block Auxiliary signaling contacts block
DB414500.eps
DB124030.eps

Function Indicates the off/ready status of TeSys U: Indicates the off/ready status of the protection
by NO/NC contact
Protection on/tripped: by SD contact
To be inserted below the auxiliary module cavity (B)
Output OF and SD contacts: OF contact: NC type 2 OF contacts: NO type
NO type SD contact: NO type
Cial. reference LUA1C20 LUA1C11 LUA8E20

A4/14
bb The signaling modules with dry contacts are directly wired on indicators and electrical warning devices.
bb Contacts rating: 5 A / 24...250 V AC/DC.
bb The LUF V2 module is connected to a datalogger or any other indication device providing a 4-20 mA analog
input.

bb Module LUF C00:


vv indicates the position of the control pad and the state of the poles,
vv collects the FWD, REV commands from an automation process.
bb Inputs: P24 V power base coil control, from a 24 V DC PLC output

TeSys U
bb Outputs: OF / SD contacts from protection device, OF contact from the poles (to a 24 V PLC input)
bb RJ45 connector for Telefast PLC pre-wiring system:
vv Modicon TM3 (map I/O controllers for RJ45 M221, M241, M25)
vv Modicon STB modules (I/O for automation island)
vv Modicon Telefast (interfaces RJ45/HE10).
bb Must be connected to a LU9 G02 or LU9 G03 Telefast distribution box
bb Compatible exclusively with LUCppp control unit with coil code B
bb The terminal blocks + control cables provide the connection to the coil of the power base and the signal contacts.

bb Communication modules:
vv indicates the position of the control pad and the state of the poles,
vv collects the FWD, REV commands from an automation process.
bb The states and the control orders are coded according to the selected communication protocol.
bb Screw clamp terminals to the bus cable.
bb The terminal blocks + control cables provide the connection to the coil of the power base and the signal contacts.

bb Additional blocks:
vv used for wiring indicator lights or controllers.
bb Advantage:
vv the locations for these blocks are always available, regardless of the configuration of the power base.
bb Contact rating: 5 A / 24...250 V AC/DC.

Note: the indication the direction of rotation is available on the reverser block unit:
- On a LU9M R1C assembling connector
- On a LU9M R1 terminal block.

A4/15
References
Typical wiring diagrams

Standard or advanced power base


ON/OFF control (1 direction of rotation)
Push buttons wiring
DB414426_b.eps

21 22

95 NC 96 17 NO 18

A1

OFF LU9B N11


A2 13 NO 1414 21
13 21NC
NC 22
22
a ON

33 34 43 44

NO NO

95 NC 96 17 NO 18

A1
TeSys U

A2 13 NO 14 21 NC 22

ON indication
"Motor RUN" indicator wiring "Motor starter READY" indicator wiring
DB414428.eps

DB414429.eps

READY
a

43 44
3333 3434 4343 4444 LUA8 E20
LUF N20
NO NO

33 34 43 44 33 34 43 44

95 NC 96 17 NO 18 NO NO NO NO

RUN
95 NC 96 17 NO 18 95 NC 96 17 NO 18
a A1 a
A1 A1

A2 13 NO 14 21 NC 22 A2 13 NO 14 21 NC 22

a A2 13 NO 14 21 NC 22

ALARM indication
Protection device status indicator wiring
DB414427.eps

95

33 34 43 44

NO NO

95NC
95 96
NC 96 17 NO 18
LUA1 C20
A1

33 34 43 44
A2 13 NO 14 21 NC 22
Protection OK NO NO

a 95 NC 96 17 NO 18

ALARM A1

A2 13 NO 14 21 NC 22

A4/16
References
Typical wiring diagrams and contacts status

Power base with vertical mounting reverser block


FW/REV/OFF control (2 directions of rotation) FW/REV control
Push buttons wiring FW, REV indicators wiring
DB414430R.eps

DB414431R.eps
82 81 84

1 2

33 34
A2A2 A1A1 A3A3 B1B1 B3B3
3333 3434 4343 4444

LUFN20
NO
NO NO
NO

OFF REV FW 33 34 43 44
95 NC 96 17 NO 18 33 34 43 44

a NO NO
NO NO

95 NC 96 17 NO 18
95 NC 96 17 NO 18
82 81 84
A1
A1

1 2

TeSys U
82 81 84
RUN FW
82 81 84

1 2 a
RUN REV 1 2

a
A2 A1 A3 B1 B3
A2 A1 A3 B1 B3

Contact states depending on the product status


Position Indication N/O pole N/C pole N/O N/C ontact N/C contact
of rotary on front contact contact contact any fault N/O contact Rotary knob
knob panel any fault product on OFF
ready position
References of add-on contact blocks – – – LUF N11 LUA1 C20 LUA1 C11 LUA1 C20 –
and auxiliary contact modules 31-32 97-98 95-96 17-18
Terminal referencing or – – – LUF N02 LUA1 C200 LUA1 C110 LUA1 C200 LUA8 E20
31-32 No terminal No terminal No terminal 57/58
41-42 block block block 67/68
or – – LUF N20 LUB9 N11 – – LUA1 C11 –
33-34 21-22 17-18
43-44
or – – LUF N11 – – – LUA1 C110 –
43-44 No terminal
block
or – – LUB9 N11 – – – – –
13-14
Off 0
OFF

Ready to operate 0

Start 1

Tripped on short-circuit TRIP I>>

Tripped on Manual reset mode TRIP 0


thermal overload

Automatic reset on thermal 0


overload fault mode

Remote reset mode 0

N/O contact in closed position.

N/C contact in open position.

A4/17
References
Parallel-type cabling systems
Principle

Point-to-point wiring
PB105089.eps

DB416375.eps

bb The control inputs and signaling outputs of the starter are grouped in a
single socket, usually RJ45.
They are individually connected to PLC outputs and inputs.
bb The wires run in parallel in a multicore cable equipped with a multipin
connectors, RJ45 in the case of Telefast type system.
bb 3 parallel wiring systems are available:
vv Modicon TM3, based on a RJ45 I/O module for M221, M241, M25 PLC
TeSys U

vv Modicon STB, based on I/O modules for automation island


vv Modicon Telefast: RJ45 / HE10 interfaces.
bb Simple way of proximity wiring. Quick cabling.
It is suitable for machine control panels when a large number of TeSys U
starter-controller are installed.

informations Parallel cabling systems


bb The control and signaling terminals of
DB416374.eps

the starters are connected to the output


and input terminals of a PLC. No specific
connectors or cables are required.
bb Conventional wiring mode, without
optimization of the cabling time.
May be suitable when a very small
number of starters is used, with a very
small number of links.

A4/18
References
Parallel-type cabling systems
Modicon TM3

Integration in the Modicon TM3 wiring system


The TeSys U starter-controller are directly connected to a I/O module equipped
with RJ45 connectors.

1 Modicon M221, M241, M251 PLC's


2 TM3XTY I/O module for 4 starters
3 LU9Rpp cables with RJ45 connectors,
4 LUFC00 module for TeSys parallel connection (1 or 2 direction of rotation).

DB415968_Tesys U.eps

TeSys U
2

A4/19
References
Parallel-type cabling systems
Modicon Advantys STB

Integration in the Modicon Advantys STB system


Advantys STB is a solution for remote I/O modules.
These communicate with the Modicon PLCs range thanks to a serial liaison, using
the Advantys STB protocol.
In this example an Advantys I/O module is used to facilitate wiring.
Each of its four terminals receives a preassembled RJ45 cable connected to a
TeSys U starter-controller.

1 TeSys U starter-controller (equipped with 24 V DC LUC pppp BL control modules)


2  eSys module for parallel RJ45 wiring: LUFC00 + LU9B N11C (one direction)
T
or LU9MRC (2 directions)
3 RJ45 cables (2 connectors):
y 3 m: LU9 Rpp
> 3 m: 490 NTW 000pp (5, 12, 40 or 80 m)
4 PLC: Modicon range
5 I/O Modicon Advantys module: STB EPI 2145K
TeSys U

A4/20
References
Parallel-type cabling systems
Modicon Telefast

Integration in the Modicon Telefast system


The wiring hubb LU9G0p facilitates the connection to Modicon Premium PLCs.
It adapts RJ45 connectors to HE10 available on the Telefast I/O modules.
Connection: up to 8 TeSys U per hubb.

1 TeSys U starter-controllers (equipped with 24 V DC LUC ppppBL control units)


2  eSys Module for parallel wiring RJ45: LUF C00 + LU9B N11C (one direction) or
T
LU9MRC (2 directions)
3 RJ45 cables (2 connectors):
y 3 m: LU9Rpp
> 3 m: 490 NTW 000pp (5, 12, 40 or 80 m)
4  elefast RJ45 / HE10 splitter box: LU9G02 or LU9G03 (different TeSys U
T
connection capacities)
5 HE10 cables (2 connectors): TSX CDP ppp
6 PLC: Modicon Premium range
7 I/O module: TSX DMY 28FK

TeSys U
1

4 5 7

A4/21
References
Parallel-type cabling systems
Components TeSys U

Components for connection of a starter - 1 direction of rotation


DF566964.eps

Designation Reference
LUFC00
DF510918.eps

1 Parallel connection module, RJ45 output 2 coil control inputs, 3 signal outputs
2 Pre wired connector, one direction of rotation, for coil connection and one LU9BN11C
contact for emergency stop

Components for connection of a starter - 2 directions of rotation


2
Designation Reference
1

3 1 Parallel connection module, RJ45 output LUFC00


3 Pre wired connector, 2 directions of rotation, for coil connection and one
LU9MRC
contact for emergency stop

Telefast RJ45/ HE10 splitter box


PF511529.tif
PF511528.tif

Designation Reference
Splitter box LU9G02
TeSys U

Connection to TeSys U:
4 RJ45 connectors: for 1 to 4 TeSys U, 1 or 2 directions
4 RJ45 connectors: for 1 to 4 TeSys U, 1 direction
Connection to PLC:
1 x HE10 connector - 20 chanels, for pole status, alarms
1 x HE10 connector - 20 chanels, for control.
24 V DC auxiliary power supply required
Splitter box LU9G03
Connection to TeSys U:
8 RJ45 connectors: for 1 to 8 TeSys U, 1 or 2 directions
Connection to PLC:
LU9 G02 LU9 G03 1 x HE10 connector - 20 chanels, for pole status, alarms
1 x HE10 connector - 20 chanels, for control.
24 V DC auxiliary power supply required.

RJ45 connection cables, with 2 RJ45 connectors


DB414708.eps

0.3 m LU9R03
1m LU9R10
3m LU9R30

HE10 connection cables, with 2 HE10/20 way connectors


Section: AWG 22 / 0.324 mm²
RJ45 cables. 0.5 m TSXCDP053
1m TSXCDP103
2m TSXCDP203
3m TSXCDP303
DB414707.eps

5m TSXCDP503
Section: AWG 28 / 0.080 mm² (flat cable)
1m ABFH20H100
2m ABFH20H200
3m ABFH20H300

HE10 connection cables, with 1 x HE10/40 way connector (PLC side)


HE10 cables. and 1x HE10/20 way connector (Splitter box side)
Section: 0.324 mm²
0,5 m BMXFCC053
1m BMXFCC103
2m BMXFCC203
3m BMXFCC303
5m BMXFCC503
10 m BMXFCC1003

Cable with stripped wires (PLC side)


1 x HE10/20 ways connector (Splitter box side)
Section: AWG 22 / 0.324 mm²
3m TSXCDP301
5m TSXCDP501

A4/22
References
Bus-type cabling systems
Principle

Application functionality, topology


1 Geographically expanded process
PB105092.eps

Many motors are scattered on the site, the process control requires individual control
to ensure safety and proper operation.
TeSys U is a suitable communicating actuator. The integration of a bus communication
module in the starter-controller saves space in the control board and simplifies wiring,
compared to solutions based on conventional components (circuit breaker + contactor).

2 Application: automatic motor control / monitoring


Thanks to a communication bus, starter-controllers are part of an automation system
controlled by a PLC and (or) various communicating controllers.
These equipment can then share the status and alarm information related to each
motor control and perform specific treatments.

3 Bus- type connection


This type of connection allows different topologies (star, ring ...) and supports various
protocols dialogue. It is therefore recommended for geographically expanded
process, in order to to simplify wiring and ensure multiple-controller management.

TeSys U
bb The bus wiring interconnects TeSys U starters
DB416376.eps

controllers and components of the installation via


a single the cable.
bb Commands and status are coded according
to the selected protocol and transmitted on the
communication bus.
bb This wiring is simple, usually a shielded (or not)
pair of wires, suitable for monitored automation,
regardless of the number of TeSys U and their
locations.

Available TeSys U status and controls via a communication


module
Control unit LUCA LUCB LUCM
LUCC
LUCD
Starter status (ready, running, fault) b b b
Start and Stop commands b b b
Thermal overload alarm b b
Remote reset via the bus b b
Indication of motor load b b
Fault signalling and differentiation b b
Remote programming and monitoring of all functions b
“Log” function b
“Monitoring” function b
Alarms (overcurrent, ...) b

A4/23
References
Bus-type cabling systems
View

Network Architecture Component


references
AS Interface
Cabling system for  SI LUF C5 or
A
1
rapidly connecting ASI LUF C51
sensors and actuators
to the controller. LU9B N11C
A single cable provides
2
both data transmission LU9M RC
and power to sensors. 2 1 3 1
3
4 XZ CG0142

4 5 TC SAT V01 N2


5 5

Details page
A4/26
CANopen
Etoile
TeSys U

1 LUL C08

2 LU9B N11L
5
3 LU9M RL
1 1
1
2 2 3 4 TSX CAN Cppp

5 TSX CAN TDM4

6 TSX CPP 110


4

Bus

1 1
1
2 2 3

4 4 4

Details page
A4/27

A4/24
Network Architecture Component
references
Modbus
Etoile Bus  UL C031 or
L
1
LUL C033

2 LU9B N11C

5 3 LU9M RC
1 1 1 1
2 2 3 2 2 1 VW3 A8 306Rppp
4
5 LU9 GC3

6 VW3 A8 306TF
4

6 6

TeSys U
Details page
A4/28
Advantys STB
Starter-controllers LUL C15
1
communicate
using ADVANTYS LU9B N11L
STB protocol to fit
2
into a remote I/O LU9M RL
architecture. 6
3
1
1
2 3
4 LU9 RDDppp

5 LU9 RCD
5 4
Details page 6 STB XBE1100
A4/29
Profibus-DP (Decentralized Peripherals)
is used for connecting LUL C07
5 1
actuators and sensors
to a central controller LU9B N11L
for applications in 6
2
industrial production. LU9M RL
The standard bus
3
1
provides a number of 1
2 3  U9 RPB010
L
diagnostic means 4
LU9 RPB100
c 24 V LU9 RPB400
4
5 LU9 AD7

Details page 6 LU9 GC7


A4/30
DeviceNet
1 LUL C09

2 LU9B N11L

3 LU9M RL
1
1
2 3

c 24 V
Details page
A4/31

A4/25
References
Bus-type cabling systems
TeSys U components for AS-Interface bus

The LULC09 communication module, combined with the power base and control unit
1 2
is used to control TeSys U starters-controllers via DeviceNet bus.
The LULC09 communication module is slave type.
PB105093.eps

Module Specifications
I/O terminal block
bb Powered by external 24 V DC (power supply not included):
vv 2 x configurable inputs for binary sensors
vv 1 x 24 V DC output - 0.5 A local auxiliary command.
Connectors
3 4 5 bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
bb For AS-Interface bus.
1 Green LED: AS-Interface voltage present
Signaling
2 Red LED: AS-Interface or module fault
3 Outputs for starter commands
bb Module Status - Error - 24 V, by LED.
4 Black connector for connection to c 24 V
auxiliary power supply
5 Yellow connector for connection to the AS-Interface system

Tesys components
Description Mark Max number References
TeSys U

of slaves
AS-Interface communication module 1 31 ASILUFC5
62 ASILUFC51
Pre-wired connector: coil - LUB powerbase 2 - LU9BN11C
DB414635.eps

Pre-wired connector: coil - LUB2B powerbase 3 - LU9MRC

1 Connection of the communication module


By a "Y" cable with:
bb TeSys U side, 2 connectors (bus + power),
2 bb Bus side, one connector to be connected to the AS-Interface TCSATV01N2
tap-off.

Description References
DB414636.eps

AS-Interface / TeSys U branch cable, L = 2 m XZCG0142


AS-Interface Tap-off TCSATV01N2

Consoles and cable adapter


Designation References
Addressing terminal XZMC11
Battery operated. Battery charger supplied
AS-Interface V.1 and V.2.1 compatible
Adjustment and diagnostics console ASITERV2
Runs on LR6 batteries
Allows addressing of AS-Interface V.2.1 slaves and diagnostics
Cable adapter XZMG12
For console XZ MC11

XZ MC11 ASI TERV2

A4/26
References
Bus-type cabling systems
TeSys U components for CANopen bus

The LUL C08 communication module, combined with the power base and control
1 2 3
unit is used to control TeSys U starters-controllers via CANopen bus.
The LULC08 communication module is slave type.
PF106255.eps

Module Specifications
I/O terminal block
bb Powered by external 24 V DC (power supply not included):
vv 2 x configurable inputs for binary sensors
vv 1 x 24 V DC output - 0.5 A local auxiliary command.
4
Connectors
bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
bb For CANopen bus.
5
Signaling
9 8 7 6 bb Module Status - Error - 24 V, by LED.

1 LED indicating module status


2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs
OA1, OA3 and LO1
4 SUB-D connector for bus link
5 c 24 V supply connection

TeSys U
6 Discrete input
7 Discrete input
8 Discrete output
9 Outputs for starter commands

Tesys components
DB414637.eps

Description Item References


CANopen communication module 1 LULC08
Pre-wired connector: coil - LUB powerbase 2 LU9BN11L
Pre-wired connector: coil - LUB2B powerbase 3 LU9MRL

Compatibility of CANopen communication module


1 with control units
LUCA ppBL / B ppBL / C ppBL / D ppBL All versions marketed after 2T0481 (1)
2 LUC MppBL All versions u V3.2
LUC MT1BL All versions u V3.2
(1) This “date code” is made up as follows:
2T or 2C: factory code.
04, 05, 06 and so on: year of manufacture.
08: week.
1: 1st day of the week.
DB414638.eps

How to get information on the design of a CANopen


architecture and the choice of network accessories
Consult the library of downloadable documents on schneider-electric.com
by searching on the name of the communication protocol.

A4/27
References
Bus-type cabling systems
TeSys U components for Modbus bus

LUL C031 LUL C033 The LULC031 and LULC032 communication modules, combined with the power
base and control unit is used to control TeSys U starters-controllers via Modbus.
1 1
Module Specifications
PB105096.eps
PB105095.eps

I/O terminal block


bb Powered by external 24 V DC (power supply not included):
vv 2 x configurable inputs for binary sensors (on LULC033 only)
vv 1 x 24 V DC output - 0.5 A local auxiliary command.
Connectors
bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
bb RJ45, For Modbus line.
6 3 5 2 6 3 4 2 Signaling
5 bb Module Status - Error - 24 V, by LED.

1 Module status signalling LED


2 24 V supply connection
3 RJ45 connector for RS485 Modbus link
4 2 discrete inputs
5 1 discrete output
TeSys U

6 Outputs for starter commands

Tesys components
Description Item Bin. input References
DB414639.eps

Modbus communication module 1 0 LULC031


2 LULC033
Pre-wired connector: coil - LUB powerbase 2 - LU9BN11C
Pre-wired connector: coil - LUB2B powerbase 3 - LU9MRC

Modbus hub
1 Description Length References
(m)
Modbus communication distributor - LU9GC3
2 Cables fitted with 2 x RJ45 connectors 0.3 VW3A8306R03
1 VW3A8306R10
3 VW3A8306R30
Tees derivations 0.3 VW3A8306TF03
1 VW3A8306TF10
DB414640.eps

Description References
RS 485 line terminator VW3A8306R

Compatibility of Modbus communication modules


Communication modules LUCL C031 LUCL C033 LUCL C033
(software version) from V2.3 from V2.1 from V2.2
Power LUB pp / LU2B p2 b b b
base LUTM ppBL b b
3
Control LUCA ppBL b b
unit LUCB ppBL b b
LUCC ppBL
LUCD ppBL
LUCM ppBL b b (1)
LUCBT ppBL b
LUCDT ppBL
LUCMT ppBL b
DB414709.eps

(1) Except LUCM ppBL V1.04 andV1.06.

How to get information on the design of a Modbus architecture


and the choice of network accessories
Consult the library of downloadable documents on schneider-electric.com by
searching on the name of the communication protocol.

A4/28
References
Bus-type cabling systems
TeSys U components for Advantys STB bus

Communication module LUL C15 allows direct connection of TeSys U


1 2 3
starter-controllers and controllers on an Advantys STB island, between two
segments or at the end of a segment. The starter-controller will then be able to
make use of the services provided by Advantys STB: self-addressing, autobaud,
PB105097.eps

fallback positions.

Module Specifications
I/O terminal block
9 bb Powered by external 24 V DC (power supply not included):
vv 2 x configurable inputs for binary sensors (on LULC033 only)
4 vv 1 x 24 V DC output - 0.5 A local auxiliary command.
Connectors
bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
bb For Advantys STB bus.
8 6 5
7 Signaling
bb Com - Error - 24 V, by LED.
1 Two-colour LED indicating module status
2 Fault signalling LED
3 LED indicating that c 24 V supply is ON
4 Bus connectors

TeSys U
5 c 24 V supply connection
6 Discrete input
7 Discrete input
8 Discrete output
9 Outputs for starter commands
Tesys components
Description Item References
Advantys STB communication module 1 LULC15
Pre-wired connector: coil - LUB powerbase 2 LU9BN11L
Pre-wired connector: coil - LUB2B powerbase 3 LU9MRL
DB414641.eps

Cables
Description Length References
(m)
Cables fitted with connectors, one straight and one 0.3 LU9RCD03
elbowed 1 LU9RCD10
3 LU9RCD30
5 LU9RCD50
Cables fitted with two straight connectors 0.3 LU9RDD03
1 1 LU9RDD10

2 3 LU9RDD30

Compatibility of Advantys STB communication module


LUB + LUL C15 + LU9B N11L with control units
LUCA ppBL / B ppBL / C ppBL / D ppBL All versions marketed after 2T0481 (1)
LUCM ppBL All versions u V3.2
DB414642.eps

LUCM T1BL All versions u V3.2


(1) This “date code” is made up as follows:
2T or 2C: factory code.
04, 05, 06 and so on: year of manufacture.
08: week.
1: 1st day of the week.

How to get information on the design of a Advantys STB


architecture and the choice of network accessories
Consulter la librairie des documents téléchargeables sur le site
3 schneider-electric.com en faisant une recherche sur le nom du protocole
de transmission.

LU2B + LUL C15 + LU9M RL

A4/29
References
Bus-type cabling systems
TeSys U components for Profidus DP bus

When used in conjunction with the power base and control unit, communication
1 2 3
module LULC07 allows TeSys U starter-controllers to be controlled via Profibus DP
(Deported Periphery) bus.
Communication module LULC07 is of the slave type.
PB105098.eps

Module Specifications
I/O terminal block
bb Powered by external 24 V DC (power supply not included):
9 vv 2 x configurable inputs for binary sensors
4 vv 1 x 24 V DC output - 0.5 A local auxiliary command.
Connectors
bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
bb For Profibus DP bus.
8 6 5
7 Signaling
bb Com - Error - 24 V, by LED.
1 Two-colour LED indicating module status
2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs
OA1, OA3 and LO1
TeSys U

4 SUB-D connector for bus link


5 c 24 V supply connection
6 Discrete input
7 Discrete input
8 Discrete output
9 Outputs for starter-controller commands
(non-reversing and reversing)
Tesys components
Description Item References
DB414643.eps

Profibus DP communication module 1 LULC07


Pre-wired connector: coil - LUB powerbase 2 LU9BN11L
Pre-wired connector: coil - LUB2B powerbase 3 LU9MRL

Components for connection to the bus and to the installation


The 24 V DC -Aux supply to Profibus DP modules LUL C07 must pass through
power supply module LU9 GC7.
1 LUL C07 modules must be connected to the LU9 GC7 splitter box in order to be
powered.
2 The number of TeSys U starter-controllers that can be powered by an LU9 GC7
module is limited by the maximum current (1.5 A) which it can deliver.
The c 24 V supply for the inputs/outputs must be provided separately..
LUB + LUC pppBL + LUL C07 + LU9B N11L Description Length References
(m)
Profibus DP power supply module - LU9GC7
DB414644.eps

Profibus DP connector - LU9AD7


Profibus DP cables 100 TSXPBSCA100
2-wire 400 TSXPBSCA400
Profibus DP cables 10 LU9RPB010
4-wire 100 LU9RPB100
400 LU9RPB400

How to get information on the design of a Profibus DP


architecture and the choice of network accessories
3 Consult the library of downloadable documents on schneider-electric.com by
searching on the name of the communication protocol.

LU2B + LUC pppBL + LUL C07 + LU9 MRL

A4/30
References
Bus-type cabling systems
TeSys U components for DeviceNet bus

When used in conjunction with the power base and control unit, communication
module LULC09 allows TeSys U starter-controllers to be controlled via DeviceNet bus.
1 2 3 Communication module LUL C09 is of the slave type.

Module Specifications
PB105099.eps

I/O terminal block


bb Powered by external 24 V DC (power supply not included):
vv 2 x configurable inputs for binary sensors
vv 1 x 24 V DC output - 0.5 A local auxiliary command.
9
4 Connectors
bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
bb For DeviceNet bus.
Signaling
8 6 5 bb Com - Error - 24 V , by LED.
7
1 LED indicating module status
2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs
OA1, OA3 and LO1 and 24 V bus

TeSys U
4 DeviceNet connector for bus link
5 c 24 V supply connection
6 Discrete input
7 Discrete input
8 Discrete output
9 Outputs for starter-controller commands
(non-reversing and reversing)
Tesys components
Description Item References
DeviceNet communication module 1 LULC09
DB414645.eps

Pre-wired connector: coil - LUB powerbase 2 LU9BN11L


Pre-wired connector: coil - LUB2B powerbase 3 LU9MRL

How to get information on the design of a DeviceNet


architecture and the choice of network accessories
Consult the library of downloadable documents on schneider-electric.com
by searching on the name of the communication protocol.
1
2

LUB + LUC pppBL + LUL C07 + LU9B N11L


DB414646.eps

LU2B + LUC pppBL + LUL C07 + LU9 MRL

A4/31
References
Communication gateways LUFP

Presentation
108816_SE_R.eps

Communication gateways LUF P allow connection between the Modbus serial link
and Fipio, Profibus DP or DeviceNet field buses.

After configuration, these gateways manage information which can be accessed by


the Modbus serial link and make this information available for read/write functions
(command, monitoring, configuration and adjustment) on the field buses.

An LUF P communication gateway consists of a box which can be clipped onto a


35 mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus
serial link.

Example of architecture
Configuration
of gateway TeSys U starter-controllers
by PC
DF511517.eps

LUF P
TeSys U

Fipio (1)

Profibus DP Modbus
DeviceNet

ATS 48 ATV 312


DF526109-17-M.eps

1
Communication gateway LUFP
Description Reference
Fipio / Modbus gateway LUFP1
Profidus DP / Modbus gateway LUFP7
DeviceNet / Modbus gateway LUFP9

Description
Front panel of the product
1 LED indicating :
2 - communication status of the Modbus serial links,
- gateway status,
- communication status of the Fipio, Profibus DP or DeviceNet bus.
2 Connectors for connection to Fipio, Profibus DP or DeviceNet buses.
561512.eps

Underside of product
3 RJ45 connector for connection of the Modbus serial link
4 RJ45 connector for link to a PC
5 c 24 V power supply
3

4 Software set-up
For the Fipio bus, software set-up of the gateway is performed using either PL7
Micro/Junior/Pro software or ABC Configurator software.
5 For the Profibus DP and DeviceNet buses, software set-up is performed using
ABC Configurator.
This software is included in the TeSys U user’s manual.
(1) Connection kit for PowerSuite software workshop.

A4/32
References
Current limiter blocks and accessories

Short-circuit current limiter block


DB414652.eps

PB113846.eps
To be connected in series and upstream of a TeSys U starter-controller . It increases its
ability to withstand the short circuit current from 50 kA to 100 or 130 kA under 400 V.
Principle: under the action of a short-circuit, the opening of two contacts of each
phase of the limiter creates a resistive arc. The current then decreases to a value
tolerable by a TeSys U power base.
LUA LF1
Limiter blocks and accessories
Description Breaking capacity Iq (kA) Mounting Unit reference
y 440 V 690 V
Limiter-disconnector 130 70 Direct on power base LUALB1 (1)
DB414653.eps

(1 x LUAFL1
cartridge supplied)
Limiter 100 35 Separate LA9LB920 (2)
limiter cartridge 130 70 Limiter-disconnector LUALF1
for LUALB1
(1) Must be connected to one power base only.
(2) Can be connected to multiple TeSys U power bases in parallel with limitation :
LUA LB1 LA9LB920 bb Total Ith max 63 A
bb Total nominal current 32 A from motor with simultaneous start (LA9LB920 could not
withstand higher inrush peak current)

TeSys U
Phase barrier
DB414654.eps

Ensures a complementary electrical insulation between phases.


690 V AC network: compulsory.
440 V AC network: compulsory when assembling a UL508 type E compliant
motor starter (Self Protected Starter).
Description Use Mounting Reference
Phase separator LUB or LU2B 12 or 120 Live terminals LU9SP0
LUB or LUB2B 32 or 320 L1, L2, L3
LUA LB1

LU9SP0

Clip-in labels
Can be clipped on any TeSys U power base, on LU6M B0pp inverser block,
and Linergy HK busbar system.

Marking accessory
Description Sold by lot of Reference per unit
Clip-in label 8 x 18 mm 100 LAD90

Safety-chain identification - Red label


PB113928.eps

The red sticker is dedicated to TeSys U LUCA, LUCB, LUCC, LUCD and LUCL
control units.
Description Reference per unit
LU9ET1S Retrofit safety-chain identification sticker LU9ET1S

A4/33
References
Handles and components for rotary control

Extended rotary handle


DB414540.eps

Allows a circuit breaker or a TeSys U starter-controller installed in back of an


enclosure to be operated from the front panel.
1 The rotary handle can be black or red/yellow, IP54 or IP65. It includes a function for
locking the circuit breaker or the starter in the O (OFF) or | (ON) position (depending
on the type of rotary handle) by means of up to 3 padlocks with a shank diameter of
4 to 8 mm.
The extension shaft must be adjusted to the depth of the enclosure.
2 The IP54 rotary handle is fixed with a nut (Ø22) to make it easier to assemble.

Mounting kit
1 TeSys U Power base bracket; its horseshoe shaped sides hold the rotary
mechanism facing the original handle.
2 Mechanism, shaft and handle; the shaft enters the handle attached to the door
during closing.
Long shaft
LUA9PN21 mounting kit
bb to be cut to the required length. Equipped with a connection endpiece.
Shaft support plate for deep enclosure
bb Provides horizontal guiding of the shaft, when the door is open.
TeSys U

Spacer base (retrofit accessory)


bb Fixed on a side of the box, for heightening an GVA Pppp handle.

Handle
PB106291.eps

GVA PA1 long shaft bb Delivered as a single unit, to be fitted on a side of the enclosure.
Note: references below are suitable for TeSys U power bases after 2004.

"Laser Square" Tool


bb On the principle of an angle extended with a laser beam, the "Laser Square"
facilitates tracing the piercing marks on the door or the sides of an enclosure.
DB414519.eps

"Safety" stickers
bb Marking: Electrical hazard, etc.
GVA PK12 shaft support plate for deep
enclosure Description Tripping Reference
indication
Mounting kit Black handle, with error status, IP54 p LU9APN21
Red handle, with error status, IP54 p LU9APN22
Red handle, without error status, IP65 - LU9APN24
DB414520.eps

Separate Long shaft = 315 mm - GVAPA1


elements Shaft (u 300 mm) support plate for deep - GVAPK12
enclosure
Spacer base - GVAPP1
Black handle, IP54 p GVAPB54
Red handle, IP54 p GVAPR54
GVAPP1 spacer base Black handle, IP65 GVAPB65
(retrofit accessory) Red handle, IP65 GVAPR65
Tool "Laser square" plotting tool GVAPL01
"Safety" stickers French (x10) GVAPSFR
English (x10) GVAPSEN
DB414521.eps

German (x10) GVAPSDE


Spanish (x10) GVAPSES
Chinese (x10) GVAPSCN
Portuguese (x10) GVAPSPT
GVA PR54 red handle, IP 54 Russian (x10) GVAPSRU
Italian (x10) GVAPSIT
DB414539.eps

GVAPL01 "Laser square"


plotting tool

A4/34
References
Handles and components for MCC control drawers

MCC drawers (Motor Control Center)


PB111807_104.eps

The drawers are composed of:


bb a fixed part, in the frame of the panel,
bb a fully withdrawable part, integrating the protection, control and automation
components.

With a height of 3/4/6/8/12/18/24/36 modules, they allow the assembling of motor


protection/control feeders:
bb Direct, one direction of rotation
bb Direct, 2 directions of rotation
bb Star-delta
bb Dahlander (2 speeds)
bb 2-speed, separate winding
bb Motor drives from 0 to 500 kW
bb Soft starters of 0 to 75 kW.

TeSys U
Mounting kit and handle for MCC drawer
Together, this provides manual control of a TeSys U starter-controller from the front
DB123404.eps

face of the drawer.


As the clamping part on top of TeSys U control pad is open, the kit may be used on
TeSys U power bases before 2005.

1 Mounting kit + small handle


Description Item Reference
Handle with mounting kit for + + LU9AP20
TEST

1 2 3
MCC drawer
RESET
0

A4/35
A4/36

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