Tesys U - A4 - Tesys U - P - en
Tesys U - A4 - Tesys U - P - en
TeSys
TeSys U
        Control and                    All-in-one motor starters:       Chapter
TeSys   Protection
        Components
                                       TeSys U                          A4
 Presentation                                                            A4/2
                                                                                  TeSys U
 Parallel type cabling system
                                                                         A4/18
 Principle and components
Accessories - TeSys U
                                                                         A4/35
 for integration into a MCC drawer
                                                                          A4/1
          Presentation
          TeSys U concept
                                                  102872_SE.eps
                   Motor circuit
                   breaker:
                   TeSys GV2 L                                    Magnetic protection
                                                                  > short-circuit protection
TeSys U
102860_SE.eps
                   Contactor:
                   TeSys D                                        Control
                                                                  > Start /Stop
                                                                  Status monitoring
                                                                  > signaling
                                                                  > alarm monitoring
                                              103287-SE.eps
                    Protection
                    relay:
                    TeSys LRD                                     Thermal protection
                                                                  > overload
                                   DB414490.eps
          A4/2
Presentation
TeSys U concept
...TeSys U starter-controller
               PB105087.eps
                                                                                            TeSys U
                                             TeSys U starter-controller
                                             > All basic or advanced protection
                                               and control functions in one block
                                                    and more...
                                                    > Overload indication and alarm
                                                    > Status report, remote control via
                                                      communication bus
                                                                    TeSys U
                              DB414490.eps
can be used in
                                                                    80 %
                                                                    of motor protection
                                                                    and control
                                                                    applications.
                                                                                     A4/3
                         Presentation
                         Advantages
                                                                             1                   All in one
                                                                                                 p Optimising space in enclosures.
                                                                                                   otal coordination (No contact welding on short circuit).
                                                                                                 pT
          PB105087.eps
                                                                             2 Simplicity of choice
                                                                                                 p Controlled power.
                                                                                                 p Protection functions ensured.
                                                                                                 p Signaling functions, communication with PLC ensured.
TeSys U
                                                                             5                   Electrically simple
                                                                                                 Basic scheme of a TeSys U starter-controller
                                p Protection and power control
                                                                                                           1/L1
3/L2
                                                                                                                              5/L3
                                                                                 DB414491R.eps
V1 4/T2
W1 6/T3
                                                                                                                        M
                                                                                                                       3a
                         A4/4
               Presentation
               Common characteristics
                                                                         Short-circuit protection
                                                                         bb Isc:
                                                                         vv 50 kA at y 400 V
                                                                         vv 10 kA at 500 V
                                                                         vv 4 kA at 690 V.
PB105087.eps
bb Up to 690 V AC.
                                                                         Overload protection
                                                                         bb From 0.15 to 32 A, 6 setting ranges (tripping 14.2 x I setting).
                                                                         bb Test button.
                                                                         bb Adjustment lock.
                                                                         bb Coil choice: 24 V, 48…72 V, 110...240 V DC/AC.
                                                                         3 power contacts
                                                                         bb For non-reversing (reversing with reverser block).
                                                                         bb Imax, for 12 A power base (direct - reversing):
                                                                         vv 12 A at up to 500 V / 50 Hz
                                                                         vv 9 A > 500 V, up to 690 V.
                                                                         bb Imax, for 32 A power base (direct - reversing):
                                                                         vv 32 A at up to 500 V / 50 Hz
                                                                                                                                                            TeSys U
                                                                         vv 21 A > 500 V, up to 690 V.
                                                                         1 NO contact
                                                                         1 NC contact
                                                                         bb 5 A / max. 690 V AC or 250 V CC.
                                                                         Communication modules
                                                                         bb Modbus,
                                                                         bb Ethernet,
                                                                         bb CANopen,
                Motor up to                                              bb DeviceNet,
                p 7.5 kW / 1-phase 230 V / 50-60 Hz.                     bb Advantys stb,
                p 15 kW / 3-phase 400-440 V / 50-60 Hz.                  bb Profibus DP,
                                                                         bb Beckhoff,
                p 15 kW / 3-phase 500 V / 50-60 Hz.                      bb AS-interface.
                p 18.5 kW / 3-phase 690 V / 50-60 Hz.
                p Non-reversing or reversing.
                                                                         Dimensions
                                                                         bb Base:				b Base + reverser block:
                                                          DB416319.eps
                                                                                                                  DB416320.eps
                                                                                                     154
224
126 45
126 45
                                                                                                                                                     A4/5
                         Presentation
                         The modularity principle
          DB414493.eps
                                                                        E
                                                                                               A
TeSys U
A Cavity for control unit D Cavity for additional contact block or shutter
                         A4/6
                Presentation
                Control units and modules
                On/off control, 1 direction of rotation
                Components overview
DB414494R.eps
                                                           1
                    24                                                                                                                            5
                                                                                                                              4
                                 E
                                                                                                         3
                                                              A                      2
                                                                                                                                                      11
                                                                                                                                  10
                                                          B
                                             C
                                                                                                               9
                                                                  6
                                                                                              8
                                                                                                                                                                      TeSys U
                         19
                                                   D                           7
                                                                                                                 13
                                             22                                               12                                                      16
                                                       23                                                                           15
                                                                  20
                                                                                                                   14
                                                                                                                                                17
                                                                                                         21
                                                                                                                                                               18
                                                                                           Communication auxiliary
                                                                                           modules
                                                                                           11- LUFC00
                Power base                             Auxiliary module                         Telefast parallel liaison         Control terminal blocks
                1- LUB                                 6- LUFN                                  module, with RJ45 connector       19- LU9BN11
                	Non reversing power base -           Auxiliary contacts module            12- ASILUFC5/ASILUFC51                   Terminal block for imbedded
                   1 rotation direction                                                          AS-Interface c. m.                   auxiliary contacts
                                                       Load monitoring auxiliary           13- LULC031/LULC033                    20- LU9BN11C
                                                       modules                                 Modbus c. m                        	Coil terminal block with its
                Control units
                                                       7- LUFW10                          14- LULC07 Profibus DP c. m                connecting cable
                2- LUCM                                   Overload alarm module
                                                                                           15- LULC08 CANopen c. m.               21- LU9BN11L
                    Multifunctional control unit
                                                       8- LUFDH11                                                                      Coil terminal block with its
                3- LUCB/LUCC/LUCD                         Overload alarm module with       16- LULC09 DeviceNET c. m.                  connecting cable
                   Advanced control units                 manual reset                     17- LULC15 Advantys STB c. m.
                4- L
                    UCA                               9- LUFDA01/LUFAD10                                                        Additional contacts blocks
                   Standard control unit                   Overload alarm module with     Shutters                               22- LUA1
                5- LUCL                                    automatic reset/remote reset   18- L
                                                                                                U9C 1                                Additional contacts
                    Magnetic protection                10- LUFV2                              Shutter for module cavity
                    control unit                            Motor load indication module                                          24- LUA8
                                                                                           23- Shutter for contacts
                                                                                               additional block cavity                 side-mounting additional
                                                                                                                                       contacts
                                                                                                                                                               A4/7
                          Presentation
                          Control units and modules
                          On/off control, 2 directions of rotation, vertical mounting
                                    1
                                                                                                             6
2 3
                          A4/8
               Presentation
               Control units and modules
               On/off control, 2 directions of rotation, side-mounting
                                                                                TeSys U
                                                                3
               Reverser block
               1- LU6M B0pp
                   Side-mounting reverser block
                                                                         A4/9
                             References
                             Components for "standard control"                                                                                                     bb Rotation control: 1 direction - 2 directions.
                                                                                                                                                                   bb Protection: overload + short circuits
                                                                                                                                                                       + main power fault.
                                                                                                                                                                   bb Monitoring: by dry contacts.
                                                                                                                                                                                                    PB105100.eps
                                                                                                                 PB105101.eps
                                                                                                                                                           PB108212_20.eps
                                                                            PB108208_20.eps
                             Cial. ref.: replace dots by    Standard power base                 Standard reversing                      Standard power base                      Standard reversing
                             the coil code                  LUB12                               power base                              LUB32                                    power base
                                                                                                LU2B12pp                                                                         LU2B32pp
                             Auxiliary signaling           Function                             Indicates the open/ closed status of the protection: by NO/NC contact
                             contacts block                                                     Protection standby/tripped: by SD contact
                                                                                                To be inserted below the auxiliary module cavity (B)
             DB124030.eps
                             A4/10
                                                                         The power bases are delivered with the following items
                                                                            LUB12, LUB32
                                                                            	12 or 32 A power base with imbedded control terminal
                                                                            block and 3 blanking shutters
                                                                             LU2B12, LU2B32
                                                                            	12 A (LUB120) or 32 A (LUB320 (1) power base without
                                                                            imbedded control terminal block
                                                                            + 1 assembling connector LU9MR1C
                                                                            + 1 reverser block - vertical mounting LU2MB0pp
                                                                            + 1 control terminal block LU9M1
                                                                            (1) see description next page.
                                                                                                                                                            TeSys U
                                                                            1 terminal  S2 coil
                                                                            2 terminals  contact NF (24 ... 250 V DC/AC, 5 A max)
                                                                         Note: both LUCA and LUCL units can be used in the advanced power bases
                                                                                LUB120 and LUB320.
                                                                         Modules and blocks are compatible with all standard and standard inverting power
DB414501.eps
                                                                         bases
                 E                                                       Common electrical characteristics
                                                                         bb Standard operating voltage: 24…250 V AC/DC.
                                                                         bb Maximum current: 5 A.
                                                                                                                                                   A4/11
                         References
                         Components for "advanced control"                                                                                                                    bb Rotation control: 1 direction - 2 directions.
                                                                                                                                                                              bb Protection: overload + short circuit
                                                                                                                                                                                  + main power fault.
                                                                                                                                                                              bb Signaling: by dry contacts.
                                                                                                                                                                              bb Digital display of electrical values.
                                                                                                                                                                              bb Overload alarms.
                                                                                                                                                                              bb Network/bus communication.
                                                                                              DB416347.eps
                                                  PB107387_19.eps
                                                                                                                                                         DB414503.eps
                                                                                                                                                                                              1
                                                                                                                                                  2
                                                                                                                                                                                                        2               3
                                                                    Advanced power base      Reverser block - vertical mounting                                         Reverser block - side mounting
                         Rating / Ue AC
TeSys U
                                                                                                                                                                                                        DB414504.eps
                         of 3 phases motors 50/60 Hz
                                                                                                                                                                        Protection type:
                                                                                                                                                                        - overload
                                                                                                             Lip_in                                                     - short-circuit
                                                                                                             mounting on                                                - Main power fault
                                                                                Setting                      the power                                                  - alarm
                         400/440 V              500 V                  600 V                                                                                                                               Multifunctional
                                                                                range                        base - Rating
                         kW                     kW                     kW       A                            A                 Class 10                Class 10                      Class 20               Class 5...30
                         1P          3P         3P                     3P                                                      3P                      1P                            3P                        1 - 3P
                         -           0.09        -            -           0.15...0,6                         12 and 32         LUCBX6pp                LUCCX6pp                      LUCDX6pp               LUCMX6BL
                         0.09        0.25        -            -           0.35...1,4                         12 and 32         LUCB1Xpp                LUCC1Xpp                      LUCD1Xpp               LUCM1XBL
                         0.55        1.5         2.2          3           1.25...5                           12 and 32         LUCB05pp                LUCC05pp                      LUCD05pp               LUCM05BL
                         2.2         5.5         5.5          9           3...12                             12 and 32         LUCB12pp                LUCC12pp                      LUCD12pp               LUCM12BL
                         4           7.5         9            15          4.5...18                           32                LUCB18pp                LUCC18pp                      LUCD18pp               LUCM18BL
                         7.5         15          15           18.5        8...32                             32                LUCB32pp                LUCC32pp                      LUCD32pp               LUCM32BL
                         Cial. ref. of the control unit: replace dots by the coil code.
                          Coil voltage (V)                           24c                         24a                                              48...72 c and 48a                          110...220 c and 110...240a
                         Coil code                                   BL                          B                                                ES                                         FU
> Selection of the modules and signaling blocks: see page A4/14
                         A4/12
                                                LUB120, LUB320 - 12 or 32 A advanced power base equipped with:
                                                One NO latching contact + one NC contact
                                                Operation voltage 24 ... 250V AC/DC - I max 5 A
                                                + 2 blanking shutters
                                                The cavity C is empty, ready for insertion of a terminal block:
                                                   for local control LU9BN11
                                                   for centralized control LU9BN11C, LU9BN11L
                                                   or insertion of an assembling connector LU9MR1C, for reverser block - vertical mounting
                                                Inverser block: its maximum controlled power might be limited by the power base capacity
                                                Power base interlocking control:
                                                    vertical mounting: by the assembling connector LU9MR1C
                                                   side mounting: by a LU9MR1 terminal block (to be linked to a LU9B N11 terminal block
                                                                                                                                                                TeSys U
                                                    in the advanced power base).
                                                Reverse control:
                                                    Local control, to be wired on a LU9M1 terminal block
                                                   centralized control, by a LU9MRC or LU9MRL terminal block; its connector must be plugged in a
                                                    communication module, in the advanced power base.
                                                                                                                                                        A4/13
                         References
                         Components for "advanced control" (continued)                                                                                                                             bb Rotation control: 1 direction - 2 directions.
                                                                                                                                                                                                   bb Protection: overload + short circuits
                                                                                                                                                                                                       + main power fault.
                                                                                                                                                                                                   bb Signaling: by dry contacts.
                                                                                                                                                                                                   bb Digital display of electrical values.
                                                                                                                                                                                                   bb Overload alarms.
                                                                                                                                                                                                   bb Network/bus communication.
                         4a- Selection of the auxiliary module and terminal block for Modicon Telefast system
                                                           Telefast system                     Terminal block / control cable
                                                           Module                              1 direction of rotation                                                                       2 directions of rotation
                                            DB414505.eps
DB414506.eps
                                                                                                                                                                              DB414507.eps
TeSys U
                                                                                                                                                                                                                             DB414527.eps
                                                                                                                                                DB414525.eps
                                                                                                                  DB414524.eps
                         Function                             Indicates the off/ready status of TeSys U:                                                 Indicates the off/ready status of the protection
                                                              by NO/NC contact
                                                              Protection on/tripped: by SD contact
                                                              To be inserted below the auxiliary module cavity (B)
                         Output                               OF and SD contacts:           OF contact: NC type                                          2 OF contacts: NO type
                                                              NO type                       SD contact: NO type
                         Cial. reference                      LUA1C20                       LUA1C11                                                      LUA8E20
                         A4/14
bb The signaling modules with dry contacts are directly wired on indicators and electrical warning devices.
bb Contacts rating: 5 A / 24...250 V AC/DC.
bb The LUF V2 module is connected to a datalogger or any other indication device providing a 4-20 mA analog
input.
                                                                                                                        TeSys U
bb Outputs: OF / SD contacts from protection device, OF contact from the poles (to a 24 V PLC input)
bb RJ45 connector for Telefast PLC pre-wiring system:
vv Modicon TM3 (map I/O controllers for RJ45 M221, M241, M25)
vv Modicon STB modules (I/O for automation island)
vv Modicon Telefast (interfaces RJ45/HE10).
bb Must be connected to a LU9 G02 or LU9 G03 Telefast distribution box
bb Compatible exclusively with LUCppp control unit with coil code B
bb The terminal blocks + control cables provide the connection to the coil of the power base and the signal contacts.
bb Communication modules:
vv indicates the position of the control pad and the state of the poles,
vv collects the FWD, REV commands from an automation process.
bb The states and the control orders are coded according to the selected communication protocol.
bb Screw clamp terminals to the bus cable.
bb The terminal blocks + control cables provide the connection to the coil of the power base and the signal contacts.
bb Additional blocks:
vv used for wiring indicator lights or controllers.
bb Advantage:
vv the locations for these blocks are always available, regardless of the configuration of the power base.
bb Contact rating: 5 A / 24...250 V AC/DC.
Note: the indication the direction of rotation is available on the reverser block unit:
       - On a LU9M R1C assembling connector
       - On a LU9M R1 terminal block.
                                                                                                            A4/15
                            References
                            Typical wiring diagrams
21 22
95 NC 96 17 NO 18
A1
33 34 43 44
NO NO
95 NC 96 17 NO 18
                                                                                                                                      A1
TeSys U
A2 13 NO 14 21 NC 22
                            ON indication
                            "Motor RUN" indicator wiring                                                                                                                                       "Motor starter READY" indicator wiring
          DB414428.eps
DB414429.eps
                                                                                                                                                                                                READY
                                                                                                                                                                                          a
                                                                    43       44
                                                 3333    3434        4343      4444                                                                                                                        LUA8 E20
                                       LUF N20
                                                        NO                  NO
33 34 43 44 33 34 43 44
95 NC 96 17 NO 18 NO NO NO NO
                                  RUN
                                                                                                                     95 NC 96    17 NO 18                                                                                                          95 NC 96    17 NO 18
                            a                    A1                                                                                                                                       a
                                                                                                          A1                                                                                                                            A1
A2 13 NO 14 21 NC 22 A2 13 NO 14 21 NC 22
a A2 13 NO 14 21 NC 22
                            ALARM indication
                            Protection device status indicator wiring
             DB414427.eps
95
33 34 43 44
NO NO
                                                                    95NC
                                                                    95    96
                                                                       NC 96      17 NO 18
                                                                                                     LUA1 C20
                                                        A1
                                                                                                                                                                           33             34         43        44
                                                        A2          13 NO 14      21 NC 22
                                      Protection OK                                                                                                                                  NO                   NO
a 95 NC 96 17 NO 18
ALARM A1
A2 13 NO 14 21 NC 22
                            A4/16
                References
                Typical wiring diagrams and contacts status
                                                                                                                                DB414431R.eps
                                                82    81    84
1 2
                                                                                                                                                             33        34
                                              A2A2 A1A1 A3A3 B1B1        B3B3
                                                                                                                                                         3333     3434      4343    4444
                                                                                                                                                LUFN20
                                                                                                                                                                NO
                                                                                                                                                                NO                 NO
                                                                                                                                                                                   NO
                    OFF    REV       FW                                             33        34             43        44
                                                                                                                                                                     95 NC 96   17 NO 18                                   33        34             43        44
                a                                                                        NO                       NO
                                                                                                                                                                                                                                NO                       NO
                                                                                              95 NC 96        17 NO 18
                                                                                                                                                                                                                                     95 NC 96        17 NO 18
                                                                                                                                                                                                 82   81       84
                                                                                   A1
                                                                                                                                                                                                                          A1
1 2
                                                                                                                                                                                                                                                                   TeSys U
                                                                                    82        81        84
                                                                                                                                                                                        RUN FW
                                                                                                                                                                                                                           82        81        84
                                                                                                                  1 2                                    a
                                                                                                                                                                                            RUN REV                                                      1 2
                a
                                                                                   A2     A1       A3        B1        B3
                                                                                                                                                                                                                          A2     A1       A3        B1        B3
Ready to operate 0
Start 1
                                                                                                                                                                                                                                          A4/17
                         References
                         Parallel-type cabling systems
                         Principle
                                                                                      Point-to-point wiring
          PB105089.eps
DB416375.eps
                                                                                      bb The control inputs and signaling outputs of the starter are grouped in a
                                                                                      single socket, usually RJ45.
                                                                                      They are individually connected to PLC outputs and inputs.
                                                                                      bb The wires run in parallel in a multicore cable equipped with a multipin
                                                                                      connectors, RJ45 in the case of Telefast type system.
                                                                                      bb 3 parallel wiring systems are available:
                                                                                      vv Modicon TM3, based on a RJ45 I/O module for M221, M241, M25 PLC
TeSys U
                         A4/18
References
Parallel-type cabling systems
Modicon TM3
DB415968_Tesys U.eps
                                                                                                                                           TeSys U
                                                                          2
                                                                                                                                   A4/19
          References
          Parallel-type cabling systems
          Modicon Advantys STB
          A4/20
References
Parallel-type cabling systems
Modicon Telefast
                                                                                                                   TeSys U
                                                               1
4 5 7
                                                                                                           A4/21
                               References
                               Parallel-type cabling systems
                               Components TeSys U
                                                                                        Designation                                                                          Reference
                                                                                                                                                                             LUFC00
                                                      DF510918.eps
                                                                                        1 Parallel connection module, RJ45 output 2 coil control inputs, 3 signal outputs
                                                                                        2 Pre wired connector, one direction of rotation, for coil connection and one        LU9BN11C
                                                                                        contact for emergency stop
                                                                                         Designation                                                                   Reference
                                                                                        Splitter box                                                                   LU9G02
TeSys U
                                                                                        Connection to TeSys U:
                                                                                        4 RJ45 connectors: for 1 to 4 TeSys U, 1 or 2 directions
                                                                                        4 RJ45 connectors: for 1 to 4 TeSys U, 1 direction
                                                                                        Connection to PLC:
                                                                                        1 x HE10 connector - 20 chanels, for pole status, alarms
                                                                                        1 x HE10 connector - 20 chanels, for control.
                                                                                        24 V DC auxiliary power supply required
                                                                                        Splitter box                                                                   LU9G03
                                                                                        Connection to TeSys U:
                                                                                        8 RJ45 connectors: for 1 to 8 TeSys U, 1 or 2 directions
                                                                                        Connection to PLC:
                               LU9 G02                                    LU9 G03       1 x HE10 connector - 20 chanels, for pole status, alarms
                                                                                        1 x HE10 connector - 20 chanels, for control.
                                                                                        24 V DC auxiliary power supply required.
                                                                                        0.3 m                                                                          LU9R03
                                                                                        1m                                                                             LU9R10
                                                                                        3m                                                                             LU9R30
                                                                                        5m                                                                             TSXCDP503
                                                                                         Section: AWG 28 / 0.080 mm² (flat cable)
                                                                                        1m                                                                             ABFH20H100
                                                                                        2m                                                                             ABFH20H200
                                                                                        3m                                                                             ABFH20H300
                               A4/22
               References
               Bus-type cabling systems
               Principle
                                                                                       Many motors are scattered on the site, the process control requires individual control
                                                                                       to ensure safety and proper operation.
                                                                                       TeSys U is a suitable communicating actuator. The integration of a bus communication
                                                                                       module in the starter-controller saves space in the control board and simplifies wiring,
                                                                                       compared to solutions based on conventional components (circuit breaker + contactor).
                                                                                                                                                                                   TeSys U
                bb The bus wiring interconnects TeSys U starters
                                                                        DB416376.eps
                                                                                                                                                                       A4/23
          References
          Bus-type cabling systems
          View
          Details page
          A4/26
           CANopen
          Etoile
TeSys U
1 LUL C08
                                                                                                       2   LU9B N11L
                                                       5
                                                                                                       3   LU9M RL
                                                                           1               1
                                                                                               1
                                                                   2       2               3           4   TSX CAN Cppp
Bus
                                                                           1               1
                                                                                                   1
                                                                   2       2               3
4 4 4
          Details page
          A4/27
          A4/24
Network                   Architecture                                                                      Component
                                                                                                            references
Modbus
                                             Etoile                                       Bus                    UL C031 or
                                                                                                                L
                                                                                                            1
                                                                                                                LUL C033
2 LU9B N11C
                                 5                                                                          3   LU9M RC
                                                  1           1       1                    1
                                         2        2           3           2                2            1       VW3 A8 306Rppp
                                                                                                            4
                                                                                                            5   LU9 GC3
                                                                                                            6   VW3 A8 306TF
                                                      4
6 6
                                                                                                                                   TeSys U
Details page
A4/28
Advantys STB
Starter-controllers                                                                                             LUL C15
                                                                                                            1
communicate
using ADVANTYS                                                                                                  LU9B N11L
STB protocol to fit
                                                                                                            2
into a remote I/O                                                                                               LU9M RL
architecture.                                             6
                                                                                                            3
                                                                      1
                                                                                      1
                                                              2       3
                                                                                                            4   LU9 RDDppp
                                                                                                            5   LU9 RCD
                                                              5       4
Details page                                                                                                6   STB XBE1100
A4/29
Profibus-DP (Decentralized Peripherals)
is used for connecting                                                                                          LUL C07
                                                                  5                                         1
actuators and sensors
to a central controller                                                                                         LU9B N11L
for applications in                                               6
                                                                                                            2
industrial production.                                                                                          LU9M RL
The standard bus
                                                                                                            3
                                                                              1
provides a number of                                                                            1
                                                                  2           3                                  U9 RPB010
                                                                                                                L
diagnostic means                                                                                            4
                                                                                                                LU9 RPB100
                                             c 24 V                                                             LU9 RPB400
                                                                              4
                                                                                                            5   LU9 AD7
2 LU9B N11L
                                                                                                            3   LU9M RL
                                                                              1
                                                                                                1
                                                                  2           3
                                             c 24 V
Details page
A4/31
                                                                                                                           A4/25
                         References
                         Bus-type cabling systems
                         TeSys U components for AS-Interface bus
                                                                                        The LULC09 communication module, combined with the power base and control unit
                                              1     2
                                                                                        is used to control TeSys U starters-controllers via DeviceNet bus.
                                                                                        The LULC09 communication module is slave type.
          PB105093.eps
                                                                                        Module Specifications
                                                                                        I/O terminal block
                                                                                        bb Powered by external 24 V DC (power supply not included):
                                                                                        vv 2 x configurable inputs for binary sensors
                                                                                        vv 1 x 24 V DC output - 0.5 A local auxiliary command.
                                                                                        Connectors
                               3              4            5                            bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
                                                                                        bb For AS-Interface bus.
                         1 Green LED: AS-Interface voltage present
                                                                                        Signaling
                         2 Red LED: AS-Interface or module fault
                         3 Outputs for starter commands
                                                                                        bb Module Status - Error - 24 V, by LED.
                         4 Black connector for connection to c 24 V
                           auxiliary power supply
                         5 Yellow connector for connection to the AS-Interface system
                                                                                        Tesys components
                                                                                        Description                                     Mark       Max number   References
TeSys U
                                                                                                                                                   of slaves
                                                                                        AS-Interface communication module                1         31           ASILUFC5
                                                                                                                                                   62           ASILUFC51
                                                                                        Pre-wired connector: coil - LUB powerbase        2         -            LU9BN11C
          DB414635.eps
                                                                                        Description                                                             References
          DB414636.eps
                         A4/26
               References
               Bus-type cabling systems
               TeSys U components for CANopen bus
                                                                The LUL C08 communication module, combined with the power base and control
                                 1 2 3
                                                                unit is used to control TeSys U starters-controllers via CANopen bus.
                                                                The LULC08 communication module is slave type.
PF106255.eps
                                                                Module Specifications
                                                                I/O terminal block
                                                                bb Powered by external 24 V DC (power supply not included):
                                                                vv 2 x configurable inputs for binary sensors
                                                                vv 1 x 24 V DC output - 0.5 A local auxiliary command.
                                                        4
                                                                Connectors
                                                                bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
                                                                bb For CANopen bus.
                                                        5
                                                                Signaling
                    9      8 7 6                                bb Module Status - Error - 24 V, by LED.
                                                                                                                                                                   TeSys U
               6   Discrete input
               7   Discrete input
               8   Discrete output
               9   Outputs for starter commands
                                                                Tesys components
DB414637.eps
                                                                                                                                                           A4/27
                         References
                         Bus-type cabling systems
                         TeSys U components for Modbus bus
                         LUL C031                                   LUL C033               The LULC031 and LULC032 communication modules, combined with the power
                                                                                           base and control unit is used to control TeSys U starters-controllers via Modbus.
                                           1                                       1
                                                                                           Module Specifications
                                                     PB105096.eps
          PB105095.eps
                                                                                           Tesys components
                                                                                           Description                                    Item     Bin. input      References
          DB414639.eps
                                                                                           Modbus hub
                                                                     1                     Description                                             Length          References
                                                                                                                                                   (m)
                                                                                           Modbus communication distributor                        -               LU9GC3
                                                                     2                     Cables fitted with 2 x RJ45 connectors                  0.3             VW3A8306R03
                                                                                                                                                   1               VW3A8306R10
                                                                                                                                                   3               VW3A8306R30
                                                                                           Tees derivations                                        0.3             VW3A8306TF03
                                                                                                                                                   1               VW3A8306TF10
          DB414640.eps
                                                                                           Description                                                             References
                                                                                           RS 485 line terminator                                                  VW3A8306R
                         A4/28
               References
               Bus-type cabling systems
               TeSys U components for Advantys STB bus
fallback positions.
                                                               Module Specifications
                                                               I/O terminal block
               9                                               bb Powered by external 24 V DC (power supply not included):
                                                               vv 2 x configurable inputs for binary sensors (on LULC033 only)
                                                           4   vv 1 x 24 V DC output - 0.5 A local auxiliary command.
                                                               Connectors
                                                               bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
                                                               bb For Advantys STB bus.
                                        8       6 5
                                            7                  Signaling
                                                               bb Com - Error - 24 V, by LED.
               1 Two-colour LED indicating module status
               2 Fault signalling LED
               3 LED indicating that c 24 V supply is ON
               4 Bus connectors
                                                                                                                                                                  TeSys U
               5 c 24 V supply connection
               6 Discrete input
               7 Discrete input
               8 Discrete output
               9 Outputs for starter commands
                                                               Tesys components
                                                               Description                                                         Item       References
                                                               Advantys STB communication module                                   1          LULC15
                                                               Pre-wired connector: coil - LUB powerbase                           2          LU9BN11L
                                                               Pre-wired connector: coil - LUB2B powerbase                         3          LU9MRL
DB414641.eps
                                                               Cables
                                                               Description                                                  Length            References
                                                                                                                            (m)
                                                               Cables fitted with connectors, one straight and one          0.3               LU9RCD03
                                                               elbowed                                                      1                 LU9RCD10
                                                                                                                            3                 LU9RCD30
                                                                                                                            5                 LU9RCD50
                                                               Cables fitted with two straight connectors                   0.3               LU9RDD03
                                                1                                                                           1                 LU9RDD10
2 3 LU9RDD30
                                                                                                                                                          A4/29
                         References
                         Bus-type cabling systems
                         TeSys U components for Profidus DP bus
                                                                              When used in conjunction with the power base and control unit, communication
                                                      1 2 3
                                                                              module LULC07 allows TeSys U starter-controllers to be controlled via Profibus DP
                                                                              (Deported Periphery) bus.
                                                                              Communication module LULC07 is of the slave type.
          PB105098.eps
                                                                              Module Specifications
                                                                              I/O terminal block
                                                                              bb Powered by external 24 V DC (power supply not included):
                         9                                                    vv 2 x configurable inputs for binary sensors
                                                                          4   vv 1 x 24 V DC output - 0.5 A local auxiliary command.
                                                                              Connectors
                                                                              bb For TeSys U 24 V DC coil (common, direction 1, direction 2).
                                                                              bb For Profibus DP bus.
                                              8       6    5
                                                  7                           Signaling
                                                                              bb Com - Error - 24 V, by LED.
                         1 Two-colour LED indicating module status
                         2 Fault signalling LED
                         3 LED indicating c 24 V supply ON for outputs
                           OA1, OA3 and LO1
TeSys U
                         A4/30
               References
               Bus-type cabling systems
               TeSys U components for DeviceNet bus
                                                                    When used in conjunction with the power base and control unit, communication
                                                                    module LULC09 allows TeSys U starter-controllers to be controlled via DeviceNet bus.
                                            1 2 3                   Communication module LUL C09 is of the slave type.
                                                                    Module Specifications
PB105099.eps
                                                                                                                                                           TeSys U
               4 DeviceNet connector for bus link
               5 c 24 V supply connection
               6 Discrete input
               7 Discrete input
               8 Discrete output
               9 Outputs for starter-controller commands
                   (non-reversing and reversing)
                                                                    Tesys components
                                                                    Description                                               Item      References
                                                                    DeviceNet communication module                             1        LULC09
DB414645.eps
                                                                                                                                                 A4/31
                              References
                              Communication gateways LUFP
                                                                    Presentation
          108816_SE_R.eps
                                                                    Communication gateways LUF P allow connection between the Modbus serial link
                                                                    and Fipio, Profibus DP or DeviceNet field buses.
                                                                    Example of architecture
                                                                                                        Configuration
                                                                                                        of gateway           TeSys U starter-controllers
                                                                                                        by PC
                                                     DF511517.eps
                                                                                             LUF P
TeSys U
Fipio (1)
                                                                    Profibus DP                                Modbus
                                                                    DeviceNet
                                      1
                                                                    Communication gateway LUFP
                                                                    Description                                                Reference
                                                                    Fipio / Modbus gateway                                     LUFP1
                                                                    Profidus DP / Modbus gateway                               LUFP7
                                                                    DeviceNet / Modbus gateway                                 LUFP9
                                                                    Description
                                                                    Front panel of the product
                                                                    1 LED indicating :
                                      2                               - communication status of the Modbus serial links,
                                                                      - gateway status,
                                                                      - communication status of the Fipio, Profibus DP or DeviceNet bus.
                                                                    2 Connectors for connection to Fipio, Profibus DP or DeviceNet buses.
          561512.eps
                                                                    Underside of product
                                                                    3 RJ45 connector for connection of the Modbus serial link
                                                                    4 RJ45 connector for link to a PC
                                                                    5 c 24 V power supply
                                      3
                                      4                             Software set-up
                                                                    For the Fipio bus, software set-up of the gateway is performed using either PL7
                                                                    Micro/Junior/Pro software or ABC Configurator software.
                                      5                             For the Profibus DP and DeviceNet buses, software set-up is performed using
                                                                    ABC Configurator.
                                                                    This software is included in the TeSys U user’s manual.
                                                                    (1) Connection kit for PowerSuite software workshop.
                              A4/32
               References
               Current limiter blocks and accessories
                            PB113846.eps
                                                      To be connected in series and upstream of a TeSys U starter-controller . It increases its
                                                      ability to withstand the short circuit current from 50 kA to 100 or 130 kA under 400 V.
                                                      Principle: under the action of a short-circuit, the opening of two contacts of each
                                                      phase of the limiter creates a resistive arc. The current then decreases to a value
                                                      tolerable by a TeSys U power base.
                                           LUA LF1
                                                       Limiter blocks and accessories
                                                       Description            Breaking capacity Iq (kA)   Mounting               Unit reference
                                                                              y 440 V          690 V
                                                      Limiter-disconnector    130              70         Direct on power base   LUALB1 (1)
                            DB414653.eps
                                                      (1 x LUAFL1
                                                      cartridge supplied)
                                                      Limiter                 100              35         Separate               LA9LB920 (2)
                                                      limiter cartridge       130              70         Limiter-disconnector   LUALF1
                                                      for LUALB1
                                                      (1) Must be connected to one power base only.
                                                      (2) Can be connected to multiple TeSys U power bases in parallel with limitation :
               LUA LB1                     LA9LB920    bb Total Ith max 63 A
                                                       bb Total nominal current 32 A from motor with simultaneous start (LA9LB920 could not
                                                       withstand higher inrush peak current)
                                                                                                                                                  TeSys U
                                                      Phase barrier
DB414654.eps
LU9SP0
                                                      Clip-in labels
                                                      Can be clipped on any TeSys U power base, on LU6M B0pp inverser block,
                                                      and Linergy HK busbar system.
                                                       Marking accessory
                                                       Description                       Sold by lot of              Reference per unit
                                                      Clip-in label 8 x 18 mm            100                         LAD90
                                                      The red sticker is dedicated to TeSys U LUCA, LUCB, LUCC, LUCD and LUCL
                                                      control units.
                                                       Description                                                   Reference per unit
               LU9ET1S                                Retrofit safety-chain identification sticker                   LU9ET1S
                                                                                                                                          A4/33
                         References
                         Handles and components for rotary control
                                                                         Mounting kit
                                                                         1 TeSys U Power base bracket; its horseshoe shaped sides hold the rotary
                                                                         mechanism facing the original handle.
                                                                         2 Mechanism, shaft and handle; the shaft enters the handle attached to the door
                                                                         during closing.
                                                                         Long shaft
                         LUA9PN21 mounting kit
                                                                         bb to be cut to the required length. Equipped with a connection endpiece.
                                                                         Shaft support plate for deep enclosure
                                                                         bb Provides horizontal guiding of the shaft, when the door is open.
TeSys U
                                                                         Handle
          PB106291.eps
                         GVA PA1 long shaft                              bb Delivered as a single unit, to be fitted on a side of the enclosure.
                                                                         Note: references below are suitable for TeSys U power bases after 2004.
                                                                         "Safety" stickers
                                                                         bb Marking: Electrical hazard, etc.
                         GVA PK12 shaft support plate for deep
                         enclosure                                       Description                                                 Tripping       Reference
                                                                                                                                     indication
                                                                         Mounting kit     Black handle, with error status, IP54              p      LU9APN21
                                                                                          Red handle, with error status, IP54                p      LU9APN22
                                                                                          Red handle, without error status, IP65              -     LU9APN24
          DB414520.eps
                         A4/34
                   References
                   Handles and components for MCC control drawers
                                                                                                                                            TeSys U
                                                    Mounting kit and handle for MCC drawer
                                                    Together, this provides manual control of a TeSys U starter-controller from the front
DB123404.eps
                                                                                      1       2       3
                                                    MCC drawer
                                RESET
                         0
                                                                                                                                 A4/35
A4/36