Eaton Technology: User Manual
Eaton Technology: User Manual
November 2009
Supersedes September 2006
November 2009
November 2009
November 2009
Table of Contents
                LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       v
                LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     vii
                SAFETY ISSUES
                     Definitions and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              x
                     Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              x
                     Warnings, Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   xi
                CHAPTER 1 — OVERVIEW
                   How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               1-1
                   Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              1-1
                   Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  1-2
                CHAPTER 2 — MOUNTING OPEN TYPE 1, TYPE 12 DRIVES
                   Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            2-1
                   Environmental Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   2-2
                   Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    2-2
                CHAPTER 3 — POWER WIRING
                   Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    3-1
                   UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              3-2
                   Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          3-4
                   Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . .                                   3-6
                   Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                         3-9
                CHAPTER 4 — CONTROL WIRING
                   General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           4-1
                CHAPTER 5 — INTELLIPASS BYPASS OPTION
                   Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          5-1
                   Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                5-2
                   IntelliPass Control Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    5-16
                CHAPTER 6 — MENU INFORMATION
                   Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          6-1
                   Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              6-4
                CHAPTER 7 — START-UP
                   Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         7-1
                   Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             7-2
                CHAPTER 8 — N2, XT, AND SA BUS COMMUNICATION
                CHAPTER 9 — REMOTE INPUT APPLICATION (SVCHS200)
                   Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    9-1
                   Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          9-2
                   Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       9-3
                CHAPTER 10 — GENERIC PI APPLICATION (SVCHS201)
                   Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-1
                   Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         10-2
                   Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      10-3
                CHAPTER 11 — DUCT STATIC APPLICATION (SVCHS202)
                   Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   11-1
                   Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         11-2
                   Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      11-3
November 2009
November 2009
List of Figures
                Figure 2-1: Mounting Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                               2-1
                Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . .                                                3-4
                Figure 3-2: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     3-5
                Figure 3-3: Principle Wiring Diagram of VSD Series Power Unit,
                     FR4, FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               3-6
                Figure 3-4: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     3-8
                Figure 3-5: Option Board A9 Location and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                 3-8
                Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  4-1
                Figure 4-2: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                4-2
                Figure 4-3: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     4-2
                Figure 5-1: Identification of NEMA Type 1 Components . . . . . . . . . . . . . . . . . . . . . . . . . .                                      5-4
                Figure 5-2: VSD Series IntelliPass/IntelliDisconnect Drive Dimensions . . . . . . . . . . . . . .                                             5-4
                Figure 5-3: VSD Series IntelliPass with Three Contactors . . . . . . . . . . . . . . . . . . . . . . . . .                                    5-7
                Figure 5-4: Identification of NEMA Type 12 and NEMA Type 3R Components . . . . . . . .                                                        5-9
                Figure 5-5: VSD Series Enclosed Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                    5-9
                Figure 5-6: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    5-12
                Figure 5-7: Schematic for Static Checks (Sample for Frames 4 and 5) . . . . . . . . . . . . . . .                                            5-15
                Figure 5-8: Option Board B5 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             5-16
                Figure 5-9: Option Board B5 Terminal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              5-17
                Figure 5-10: Enable Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 5-17
                Figure 6-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    6-1
                Figure 6-2: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                         6-1
                Figure 6-3: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                        6-5
                Figure 6-4: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                  6-6
                Figure 6-5: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       6-7
                Figure 6-6: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                          6-8
                Figure 6-7: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                         6-10
                Figure 6-8: System Menu Keypad Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             6-11
                Figure 6-9: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              6-19
                Figure 6-10: Digital Inputs — DI-1, DI-2, DI-3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                            6-20
                Figure 6-11: Digital Inputs — DI-4, DI-5, DI-6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                            6-21
                Figure 6-12: Digital and Relay Outputs — DO-1, RO-1, RO-2 Status . . . . . . . . . . . . . . . . .                                           6-21
                Figure 7-1: Start-Up Wizard Navigation (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             7-4
                Figure 7-2: Start-Up Wizard Navigation (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             7-5
                Figure 7-3: Start-Up Wizard Navigation (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             7-6
                Figure 7-4: Remote Input Start-Up Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                            7-7
                Figure 15-1: AI-1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      15-4
                Figure 15-2: AI-1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   15-4
                Figure 15-3: AI-1 No Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    15-5
                Figure 15-4: Analog Input AI-2 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       15-5
                Figure 15-5: Setpoint Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                15-6
                Figure 15-6: Sensor Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                15-6
                Figure 15-7: Analog Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     15-7
                Figure 15-8: Analog Output Invert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    15-8
                Figure 15-9: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       15-9
                Figure 15-10: Output Frequency Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                            15-11
                Figure 15-11: Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                15-13
                Figure 15-12: Example of Prohibit Frequency Area Setting . . . . . . . . . . . . . . . . . . . . . . .                                      15-14
                Figure 15-13: Ramp Speed Scaling between Prohibit Frequencies . . . . . . . . . . . . . . . . .                                             15-15
                Figure 15-14: Linear and Squared V/Hz Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           15-17
                Figure 15-15: Programmable V/Hz Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           15-17
                Figure 15-16: Motor Thermal Current IT Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              15-21
November 2009
November 2009
List of Tables
                Table 1-1: VSD Series Open Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                            1-2
                Table 2-1: Space Requirements for Mounting a VSD Series Drive . . . . . . . . . . . . . . . . . .                                      2-1
                Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    2-2
                Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          3-1
                Table 3-2: Cable and Fuse Sizes — 208 – 240V Ratings  . . . . . . . . . . . . . . . . . . . . . . . . .                               3-2
                Table 3-3: Cable and Fuse Sizes — 380 – 500V Ratings  . . . . . . . . . . . . . . . . . . . . . . . . .                               3-2
                Table 3-4: Cable and Fuse Sizes — 525 – 690V Ratings  . . . . . . . . . . . . . . . . . . . . . . . . .                               3-3
                Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              3-3
                Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                          3-3
                Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             3-4
                Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives . . . . . . . . . . .                                              3-5
                Table 4-1: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           4-2
                Table 5-1: VSD Series IntelliPass/IntelliDisconnect Drives Selection Chart . . . . . . . . . . .                                       5-2
                Table 5-2: VSD Series Enclosed Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . .                              5-3
                Table 5-3: Options List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .      5-3
                Table 5-4: Option Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        5-3
                Table 5-5: VSD Series NEMA Type 1 IntelliPass/IntelliDisconnect Drive
                     Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .    5-4
                Table 5-6: Bypass Power Wiring Instructions —
                     NEMA Type 1 IntelliPass/IntelliDisconnect Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           5-5
                Table 5-7: VSD Series NEMA Type 12 Enclosed IntelliPass Drive Dimensions . . . . . . . .                                               5-9
                Table 5-8: VSD Series NEMA Type 3R Enclosed IntelliPass Drive Dimensions . . . . . . . .                                               5-9
                Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R . . . . . . . .                                                5-10
                Table 5-10: Static Checks of Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                5-14
                Table 5-11: Static Checks of Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             5-14
                Table 5-12: Static Checks of DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               5-15
                Table 5-13: Option Board B5 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           5-16
                Table 6-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             6-2
                Table 6-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             6-2
                Table 6-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            6-3
                Table 6-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     6-9
                Table 6-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         6-9
                Table 6-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       6-16
                Table 6-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .        6-17
                Table 6-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             6-17
                Table 6-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              6-17
                Table 6-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              6-18
                Table 6-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    6-18
                Table 6-12: Drive Output Phase Current Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . .                              6-18
                Table 6-13: Monitoring Menu Items — Generic PI Application Example . . . . . . . . . . . . .                                          6-20
                Table 6-14: Operate Menu Items — Generic PI Application Example . . . . . . . . . . . . . . .                                         6-21
                Table 9-1: Remote Input Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . .                                  9-2
                Table 9-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              9-3
                Table 9-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   9-5
                Table 9-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                    9-8
                Table 9-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                           9-10
                Table 9-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       9-11
                Table 9-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             9-12
                Table 9-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                9-13
November 2009
November 2009
November 2009
Safety Issues
Definitions and Symbols
                                                                       WARNING
                                This symbol indicates high voltage. It calls your attention to items
                                or operations that could be dangerous to you and other persons
                                operating this equipment. Read the message and follow the
                                instructions carefully.
                                                                       WARNING
                                Indicates a potentially hazardous situation which, if not avoided,
                                can result in serious injury or death.
                                                                        CAUTION
                                Indicates a potentially hazardous situation which, if not avoided,
                                can result in minor to moderate injury, or serious damage to the
                                equipment. The situation described in the CAUTION may, if not
                                avoided, lead to serious results. Important safety measures are
                                described in CAUTION (as well as WARNING).
                                                                       WARNING
                                Motor control equipment and electronic controllers are connected
                                to hazardous line voltages. When servicing drives and electronic
                                controllers, there may be exposed components with housings or
                                protrusions at or above line potential. Extreme care should be taken
                                to protect against shock.
                                • Stand on an insulating pad and make it a habit to use only one
                                  hand when checking components.
                                • Always work with another person in case an emergency occurs.
                                • Disconnect power before checking controllers or performing
                                  maintenance.
                                • Be sure equipment is properly grounded.
                                • Wear safety glasses whenever working on electronic controllers
                                  or rotating machinery.
November 2009
Warnings
                                                                              WARNING
                                  Be sure to ground the unit following the instructions in this manual.
                                  Ungrounded units may cause electric shock and/or fire.
                                                                              WARNING
                                  This equipment should be installed, adjusted, and serviced by
                                  qualified electrical maintenance personnel familiar with the
                                  construction and operation of this type of equipment and the
                                  hazards involved. Failure to observe this precaution could result in
                                  death or severe injury.
                                                                              WARNING
                                  Components within the VSD Series power unit are live when the
                                  drive is connected to power. Contact with this voltage is extremely
                                  dangerous and may cause death or severe injury.
                                                                              WARNING
                                  Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DC-
                                  link/brake resistor terminals (-/+) are live when the drive is
                                  connected to power, even if the motor is not running. Contact with
                                  this voltage is extremely dangerous and may cause death or severe
                                  injury.
                                                                              WARNING
                                  Even though the control I/O-terminals are isolated from line
                                  voltage, the relay outputs and other I/O-terminals may have
                                  dangerous voltage present even when the drive is disconnected
                                  from power. Contact with this voltage is extremely dangerous and
                                  may cause death or severe injury.
                                                                              WARNING
                                  The VSD Series drive has a large capacitive leakage current during
                                  operation, which can cause enclosure parts to be above ground
                                  potential. Proper grounding, as described in this manual, is
                                  required. Failure to observe this precaution could result in death or
                                  severe injury.
                                                                              WARNING
                                  Before applying power to the VSD Series drive, make sure that the
                                  front and cable covers are closed and fastened to prevent exposure
                                  to potential electrical fault conditions. Failure to observe this
                                  precaution could result in death or severe injury.
November 2009
                                                                       WARNING
                                An upstream disconnect/protective device must be provided as
                                required by the National Electric Code (NEC). Failure to follow this
                                precaution may result in death or severe injury.
                                                                       WARNING
                                Before opening the VSD Series drive covers:
                                • Disconnect all power to the VSD Series drive.
                                • Wait a minimum of 5 (five) minutes after all the lights on the
                                   keypad are off. This allows time for the DC bus capacitors to
                                   discharge.
                                • A hazardous voltage may still remain in the DC bus capacitors
                                   even if the power has been turned off. Confirm that the
                                   capacitors have fully discharged by measuring their voltage
                                   using a multimeter set to measure DC voltage.
                                Failure to follow the above precautions may cause death or severe
                                injury.
                                                                       WARNING
                                The VSD Series output terminals U, V and W correspond to a phase
                                rotation of ABC. If the input terminals L1, L2 and L3 have not been
                                wired for ABC, the motor rotation will be different when powered
                                from the bypass instead of the VSD Series drive which can result in
                                personal injury and equipment damage. In this situation the input
                                line wiring must be changed to correspond to ABC rotation.
      Cautions
                                                                        CAUTION
                                Do not perform any Megger or voltage withstand tests on any part
                                of the VSD Series drive or its components. Improper testing may
                                result in damage.
                                                                        CAUTION
                                Prior to any tests or measurements of the motor or the motor cable,
                                disconnect the motor cable at the VSD Series output terminals (U,
                                V, W) to avoid damaging the VSD Series drive during the motor or
                                cable testing.
                                                                        CAUTION
                                Do not touch any components on the circuit boards. Static voltage
                                discharge may damage the components.
                                                                        CAUTION
                                Any electrical or mechanical modification to this equipment
                                without prior written consent of Johnson Controls will void all
                                warranties and may result in a safety hazard in addition and
                                voiding of the UL listing.
November 2009
                                                                               CAUTION
                                  Install the VSD Series drive on flame-resistant material such as a
                                  steel plate to reduce the risk of fire.
                                                                               CAUTION
                                  Install the VSD Series drive on a perpendicular surface that is able
                                  to support the weight of the drive and is not subject to vibration, to
                                  lessen the risk of the drive falling and being damaged and/or
                                  causing personal injury.
                                                                               CAUTION
                                  Prevent foreign material such as wire clippings or metal shavings
                                  from entering the drive enclosure, as this may cause arcing
                                  damage and fire.
                                                                               CAUTION
                                  Install the VSD Series drive in a well-ventilated room that is not
                                  subject to temperature extremes, high humidity, or condensation,
                                  and avoid locations that are directly exposed to sunlight, or have
                                  high concentrations of dust, corrosive gas, explosive gas,
                                  inflammable gas, grinding fluid mist, etc. Improper installation may
                                  result in a fire hazard.
       Motor and Equipment Safety
                                                                               CAUTION
                                  Before starting the motor, check that the motor is mounted properly
                                  and aligned with the driven equipment. Ensure that starting the
                                  motor will not cause personal injury or damage equipment
                                  connected to the motor.
                                                                               CAUTION
                                  Set the maximum motor speed (frequency) in the VSD Series drive
                                  according to the requirements of the motor and the equipment
                                  connected to it. Incorrect maximum frequency settings can cause
                                  motor or equipment damage and the potential for personal injury.
                                                                               CAUTION
                                  Before reversing the motor rotation, ensure that this will not cause
                                  personal injury or equipment damage.
                                                                               CAUTION
                                  Make sure that no power factor correction capacitors are connected
                                  to the VSD Series output or the motor terminals to prevent VSD
                                  Series drive malfunction and potential damage.
                                                                               CAUTION
                                  Make sure that the VSD Series output terminals (U, V, W) are not
                                  connected to the utility line power as severe damage to the VSD
                                  Series drive and personal injury may occur.
November 2009
November 2009
Chapter 1 — Overview
                This chapter describes the purpose and contents of this manual, the receiving inspection
                recommendations and the Johnson Controls VSD Series Open Drive catalog numbering
                system.
                If shipping damage has occurred, please contact and file a claim with the carrier involved
                immediately.
                If the delivery does not correspond to your order, please contact your Johnson Controls
                representative.
                Note: Do not destroy the packing. The template printed on the protective cardboard can be
                      used for marking the mounting points of the VSD Series on the wall or cabinet.
November 2009
November 2009
Note: See Chapter 5 for mounting TYPE 1, TYPE 12 and TYPE 3R IntelliPass drives.
Space Requirements
                To ensure proper air circulation and cooling, follow the guidelines below.
                Table 2-1: Space Requirements for Mounting a VSD Series Drive
                                                       Approximate Dimensions in Inches (mm) 
                Drive Type
                Variable Torque Rating                 A                  A2                  B               C                D
                                                                                    B                 B
                                                               A
                                                               A2
                                                                                        A
                                                                                        A2
D2
November 2009
Environmental Requirements
                Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
                any storage or operating situation.
                The following table specifies the minimum airflow required in the area where the drive will
                be mounted.
                Table 2-2: Cooling Airflow Requirements
                 Drive Type
                 Variable Torque Ratings                                      Cooling Air Required
November 2009
                   ●    The spacings of Table 3-1 also apply between the motor cables and signal cables of
                        other systems.
                   ●    Maximum length of the motor cables is as follows:
                        – 1 – 2 hp 230V units, 328 ft. (100m); filters required on lead length ≥175 ft.
                        – All other hp units, 984 ft. (300m); filters required on lead length ≥200 ft.
                             Note: Lead lengths ≥500 ft. require sine wave filter for all voltages.
                   ●    The motor cables should cross other cables at an angle of 90 degrees.
                   ●    If conduit is being used for wiring, use separate conduits for the input power wiring,
                        the output power wiring, the signal wiring, and the control wiring.
                   ●    For Frame 4 installations, refer to conduit mounting requirements in Chapter 4.
November 2009
November 2009
                3            FR6           4.5          10               14              14            14 – 0                        14 – 2
                5            FR6           7.5          10               14              14            14 – 0                        14 – 2
                7-1/2        FR6           10           10               14              14            14 – 0                        14 – 2
                10           FR6           13.5         15               12              14            14 – 0                        14 – 2
                15           FR6           18           20               10              12            14 – 0                        14 – 2
                20           FR6           22           30               10              10            14 – 0                        14 – 2
                25           FR6           27           35               8               8             14 – 0                        14 – 2
                30           FR6           34           40               8               8             14 – 0                        14 – 2
                45           FR7           41           50               6               8             14 – 0                        10 – 0
                50           FR7           52           60               4               6             14 – 0                        10 – 0
                60           FR8           62           80               2               6             4 – 3/0                       4 – 3/0
                75           FR8           80           100              1               6             4 – 3/0                       4 – 3/0
                100          FR8           100          125              1/0             6             4 – 3/0                       4 – 3/0
                125          FR9           125          175              3/0             6             4 – 3/0                       4 – 3/0
                150          FR9           144          200              4/0             2             2x3/0 – 350 MCM               4 – 3/0
                200          FR9           208          250              350             1/0           2x3/0 – 350 MCM               4 – 3/0
                   If power cubes are used, a UL recognized RK fuse is recommended.
                   Based on maximum environment of 104°F (40°C).
                   If bypass is used, a UL recognized RK5 fuse is recommended.
                1 – 75 hp                  230                        100,000A
                1-1/2 – 250 hp             480                        100,000A
                3 – 200 hp                 575                        100,000A
November 2009
Installation Instructions
                Strip the motor and power cables as shown in Figure 3-1 and Table 3-7.
Ground Ground
A1 C1 A2 C2
B1 D1 B2 D2
Power Motor
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths
                 1–3              230       FR4          0.59       1.38       0.39       0.79      0.28      1.97     0.28       1.38
                 1-1/2 – 7-1/2    480                    (15)       (35)       (10)       (20)      (7)       (50)     (7)        (35)
                 5 – 10           230       FR5          0.79       1.57       0.39       1.18      0.79      2.36     0.39       1.57
                 10 – 20          480                    (20)       (40)       (10)       (30)      (20)      (60)     (10)       (40)
                 15 and 20        230       FR6          0.79       3.54       0.59       2.36      0.79      3.54     0.59       2.36
                 25 – 40          480                    (20)       (90)       (15)       (60)      (20)      (90)     (15)       (60)
                 3 – 30           575
                 25 – 40          230       FR7          0.98       4.72       0.98       4.72      0.98      4.72     0.98       4.72
                 50 – 75          480                    (25)       (120)      (25)       (120)     (25)      (120)    (25)       (120)
                 40 – 50          575
                 50 – 75          230       FR8          1.1        9.45       1.1        9.45      1.1       9.45     1.1        9.45
                 100 – 150        480                    (28)       (240)      (28)       (240)     (28)      (240)    (28)       (240)
                 60 – 100         575
                 100              230       FR9          1.1        11.61      1.1        11.61     1.1       11.61    1.1        11.61
                 200 – 250        480                    (28)       (295)      (28)       (295)     (28)      (295)    (28)       (295)
                 125 – 200        575
November 2009
                                                                                                                                               D2
                                                                                                    H1
                                                                                                          H2
                                                                                         H3
                                                                                                                                               D3
R2 Knockouts
                                                                                                          Figure 3-2:
VSD Series Open Drive Dimensions
Frame         Voltage     hp (VT)              Approximate Dimensions in Inches (mm)                                                                            Weight
Size                                                                                                                                                            Lbs. (kg)
                                               H1         H2        H3           D1      D2       D3           W1        W2          R1 dia.        R2 dia.
FR4           230V        3/4 – 3              12.9       12.3      11.5         7.5     2.5      5.0          5.0       3.9         .5             .3          11
                                               (327)      (313)     (292)        (190)   (64)     (126)        (128)     (100)       (13)           (7)         (5)
              480V        1–5
FR5           230V        5 – 7-1/2            16.5       16.0      15.4         8.4     2.7      5.8          5.7       3.9         .5             .3          17.9
                                               (419)      (406)     (391)        (214)   (68)     (148)        (144)     (100)       (13)           (7)         (8.1)
              480V        7-1/2 – 15
FR6           230V        10 – 15              22.0       21.3      20.4         9.3     2.7      6.7          7.7       5.8         .7             .4          40.8
                                               (558)      (541)     (519)        (237)   (68)     (171)        (195)     (148)       (18)           (9)         (18.5)
              480V        20 – 30
              575V        2 – 25
FR7           230V        20 – 30              24.8       24.2      23.3         10.1    2.7      7.5          9.3       7.5         .7             .4          77.2
                                               (630)      (614)     (591)        (257)   (68)     (189)        (237)     (190)       (18)           (9)         (35)
              480V        40 – 60
              575V        30 – 40
FR8           480V        75 – 125             29.7       28.8      28.4         11.3    1.3      11.0         11.2      10.0        .7             .4          127.8
                                               (755)      (732)     (721)        (288)   (34)     (279)        (285)     (255)       (18)           (9)         (58)
              575V        50 – 75
FR9           480V        150 – 200            45.3       44.1      —            14.3    5.4      8.8          18.9      15.7        .7             .4          321.9
                                               (1150)     (1120)                 (362)   (137)    (224)        (480)     (400)       (18)           (9)         (146)
              575V        100 – 150
FR10          480V        250 – 350            44         33.5      —            23.6    NA       NA           23.6      16.7        .9             .47         550.7
                                               (1120)     (850)                  (600)                         (600)     (425)       (23)           (12)        (250)
              575V        200 – 300
Power Wiring
                             Notice
   Do not discard the plastic bag containing the wiring plate.
  2. Remove the bottom cover by rotating the cover toward
     you on the base hinges, then lifting the cover away from
     the base.
Power Wiring
  3. Locate the plastic bag shipped with the drive containing
     the wiring plate, and remove the wiring plate.
November 2009
                                                                                                   Power
                                                                                                   Board
                                                                                                             VT
                                                                                                   230V       1 - 20 hp
                                                                                                   480V       1-1/2 - 40 hp
                                                                                                   575V       3 - 30 hp
                                                                                                   Control
                                                                                                   Board
                                                  L1   L2   L3        B+        R- U     V     W
                                                                 B-                                          Note:
                                                                           R+                                Integrated Brake
                                                                                                             Chopper Circuit Not
                                                                                                             Included on 575V units.
                                                                      Brake
                                                                      Option
                                                L1 L2 L3
                                                 See                                   Motor
                                                Note                                    3~
                                               (Line)                                (Load)
                                          Separate Conduit                      Separate Conduit
                Note: When using a 1-phase supply, for units rated for such, connect the input power to
                terminals L1 and L2. Refer to Tables A-2 and A-3 in Appendix A.
November 2009
Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued)
Power Wiring
  4. If conduit is being used, attach the wiring plate to it.
  5. Pass the motor and input power wires/cables through the
     holes of the wiring plate.
  6. If shielded cable is used, connect the shields of the input
     line power cable and the motor cable to the motor and
     power ground terminals of the VSD Series drive.
Power Wiring/Grounding
  7. Wire power terminals, motor terminals, and grounding
     terminals per diagram. Power and Motor leads must be in
     separate conduit.
Note: Do not wire motor loads to B- B+ R-. This will cause
damage.
                    GROUND WIRING
  ●   Run motor cables in separate conduit.
  ●   DO NOT RUN CONTROL WIRES in same conduit
  ●   Cables sized per NEC.
  ●   Provide low impedance ground between drive and
      motor.
Control Wiring
  8. Wire the control terminals following the details for the
     specific option boards shown on the following pages.
Note: For ease of access, the option board terminal blocks can
be unplugged for wiring.
Note: If using conduit or Seal Tite for control wiring for Frame
4, you must order NEMA Type 12 kit.
November 2009
Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued)
Figure 3-4:
                                                                X2 Jumper Setting
                             X1 Jumper Setting                  Analog Input 2 (AI2)
                             Analog Input 1 (AI1)
                                                             0 to 20 mA* A B C D
                         0 to 10V*     ABC D                 Current Input
                         Voltage Input                                     ABC D
                                                             0 to 10V
                                                                                                    X6 Jumper Setting
                                       ABC D                 Voltage Input
                         0 to 20 mA                                                                Analog Output 1 (A01)
                         Current Input                       0 to 10V       ABC D
                                                             (Differential)                       0 to 20 mA*    ABC D
                         0 to 10V       ABC D                                                     Current Output
                                                             Voltage Input
                         (Differential)
                         Voltage Input                      -10 to 10V    ABC D                   0 to 10V       ABC D
                                                            Voltage Input                         Voltage Output
                         -10 to 10V       ABC D
                         Voltage Input
                                                           X1        X2            X6                      X3 Jumper Setting
                                                                                                         CMA and CMB Grounding
November 2009
November 2009
November 2009
                Note: If your VSD Series drive has been shipped with a factory installed IntelliPass bypass,
                      the B5 option board is installed in slot C.
                                                                                                E
                                                                                            D
                                                                                       C
                                                                                  B
                                                                          A
November 2009
1 2
24V DC Ground
DI-1 DI-1
DI-2 DI-2
DI-3 DI-3
November 2009
November 2009
November 2009
November 2009
                              Circuit Breaker
                               Extension Bar
                              Circuit Breaker
                                                                                                         24V DC Power Supply *
                                     Ribbon
                                 Cable Hinge                                                               Optional 3rd Input Contactor *
Manual/Auto Reset *
Ground Studs
November 2009
Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive
Mounting Drive
  1. Mount drive per dimensions. (See Page 5-4)
  2. Verify that the main power source is removed upstream.
  3. Using a flat-blade screwdriver, remove the four screws
     securing the outer cover of the drive and remove the
     cover.                                                                        Outer Cover
  4. Using the same screwdriver, remove the two center
     screws securing the side cover.                                                                                Two Screws on
                                                                                                                    Side Cover
  5. Make sure there is adequate room, and open the hinged
     side cover.
Power Wiring
  6. Using a flat-blade screwdriver, remove the screws
     securing the endplate at the bottom of the drive enclosure,
     and remove the endplate.
  7. Using a Greenlee conduit cutter (recommended), cut one
                                                                                Bottom
     or more holes in the endplate, located at the bottom of the                Endplate
     drive’s enclosure, for the motor and power leads.
Note: If bringing the power leads in through the top of the
drive’s enclosure, go to step 8. If not, proceed to step 10.
Power Wiring
  8. Using a flat-blade screwdriver, remove the screws
                                                                                                                       Circuit Breaker
     securing the endplate for the circuit breaker enclosure,                                                          Endplate
     and remove the endplate.
  9. Using a Greenlee conduit cutter (recommended), cut one
     hole in the circuit breaker endplate for the power leads.
Power Wiring
                                                                                Incoming
 10. Calibrate the circuit breaker amperage, so it is 1.25 times                Power Leads                           Circuit Breaker
     the amperage on the motor nameplate, by turning the                                                              Terminals
     red set screw located below the circuit breaker extension
     bar. See the circuit breaker user’s manual supplied with
     the drive.
 11. Connect the incoming power leads to circuit breaker
     terminals labeled L1, L2 and L3. Cables sized per NEC.                   Circuit Breaker
                                                                              Set Screw
 12. Using the torque wrench, tighten each terminal to the
     torque value found in the appropriate user’s manual
     supplied with the drive.
November 2009
Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued)
Motor Wiring
 13. Use your first and second fingers and simultaneously
     push down to release the two orange retaining clips (one
     on each side of the 24V DC motor overload terminal
     block).
 14. If necessary, use a flat-blade screwdriver to carefully
     remove the terminal block in a straight plane to avoid
     damaging it.
Motor Wiring
 15. Connect the motor leads to the motor overload terminals
     labeled 1TA, 1TB and 1TC.
 16. Using the appropriate metric Allen wrench (2.5 mm, 3 mm
     or 4 mm), tighten each overload terminal per the
     specifications in the contactor user’s manual.                                                                        Motor
                                                                                                                           Overload
                                                                                                                           Terminals
                      MOTOR WIRING                                              Motor
                                                                                Leads
An SAE allen wrench will damage the terminals,
and the motor overload will need to be replaced
(not covered by warranty).
 17. Using the torque wrench, tighten each terminal to the
     torque value found in the appropriate user’s manual
     supplied with the drive.
 18. Reinsert the motor overload terminal block.
Grounding
 19. Use a flat-blade screwdriver to connect the motor ground
     wire to the ground stud (located at either the top or                  Motor
     bottom of the drive’s enclosure). (Mandatory) Ground                   Ground
     connection main power ground must be connected to                      Stud
     other ground screws.
                    GROUND WIRING
  ●   Run motor cables in separate conduit.
  ●   DO NOT RUN CONTROL WIRES in same conduit
  ●   Cables sized per NEC.
  ●   Provide low impedance ground between drive and
      motor.
November 2009
Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued)
Setting Overload
                                                                                                                                             Auto/Manual
 20. Lift to open the cover on the motor overload, and use a                                                                                 Reset
     1/8" flat-blade screwdriver to set the overload amperage to
     match the value on the motor nameplate.
 21. Turn the auto/manual reset (factory default is manual) on
     the motor overload 90° to the auto position.
Control Wiring
 22. Use a flat-blade screwdriver to carefully remove the low-
     voltage I/O terminal block.
 23. Insert the incoming control leads into the terminal block.
     Refer to the electrical schematic supplied with the drive.
 24. Reinsert the I/O terminal block into the control board.
 25. Verify that all other wires to the terminal block are
     connected.
 26. Terminate control wiring to the OPTA9 and OPTA2 board
     (Terminals 1 – 26).
                      CONTROL WIRING
  ●    Run 110 Vac and 24 Vdc control wiring in separate
       conduit.
  ●    Communication wire must be shielded.
  ●    RS-232 keypad cable must be less then 25 feet.
                                                                                                                       Drive      Motor
                                                                                                                       Ground     Ground
Start/Stop
                                                                              Speed Select 1
                                                                              Fire Mode
                                                                              Bypass Overload Fault
November 2009
Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued)
Static Check
                                                                                           L1, L2, L3   B-, B+, BT   T1, T2, T3
 27. Make sure power is off, and perform static checks as
     described in Table 5-10 (for the converter), Table 5-11
     (for the inverter) and Table 5-12 (for the DC bus). Refer to
     Page 5-14, Static Check.
Note: Static check shown is for L3 and B+ terminals.
 28. Once the pre-power static checks are completed,
     reinstall the drive’s outer and side covers, tightening
     all the screws.
                            WARNING
High Voltage is present on L1, L2, L3, B-, B+, BT, T1, T2, T3.
Starting Drive
 29. Make sure that the drive’s 3rd contactor S1 switch, if
     present, is in the ON position (shown in OFF position).
Note: The bypass mode operates with the switch in the OFF
position, however the drive will not run. Yet the keypad
will operate.
Starting Drive
 30. Turn the circuit breaker handle in a clockwise direction.
                            WARNING
                                                                                  Circuit Breaker
High Voltage                                                                      Handle
November 2009
Circuit Breaker
                          50 hp NEMA Type 3R
                          480V AC Variable
                          Frequency Drive                                                                                 Contactor Overload
                          (behind drive cover)
                                                                                                                          24V DC Motor Overload
                                                                                                                          Terminal Block
Note: You will need to consult the electrical schematic supplied with the drive and the appropriate wiring diagram in Appendix D.
Table 5-7: VSD Series NEMA Type 12 Enclosed IntelliPass Drive                            Table 5-8: VSD Series NEMA Type 3R Enclosed IntelliPass Drive
Dimensions                                                                               Dimensions
Drive                   Frame          Enclosure    Approximate Dimensions in             Drive                  Frame          Enclosure    Approximate Dimensions in
Horsepower (VT)         Size           Box          Inches (mm)                           Horsepower (VT)        Size           Box          Inches (mm)
                                                    A             B          C                                                               A          B          C
208V, 1 – 15 hp         FR4 – FR6      A            16.92         29.00      18.60        208V, 1 – 15 hp        FR4 – FR6      A            21.05      33.00      19.57
230V, 1 – 15 hp         FR4 – FR6                   (429.8)       (736.6)    (472.4)      230V, 1 – 15 hp                                    (534.7)    (838.2)    (497.0)
480V, 1 – 30 hp                                                                           480V, 1 – 30 hp
                        FR4 – FR6
575V, 3 – 30 hp                                                                           575V, 3 – 30 hp
                        FR6
                                                                                          208V, 20 – 30 hp       FR6 – FR7      B            26.31      46.09      20.07
208V, 20 – 30 hp        FR6 – FR7      B            20.92         40.00      19.10
230V, 20 – 30 hp                                    (531.3)       (1016.0)   (485.1)      230V, 20 – 30 hp                                   (668.3)    (1170.7)   (509.9)
480V, 40 – 75 hp                                                                          480V, 40 – 75 hp
575V, 40 – 50 hp                                                                          575V, 40 – 50 hp
208V, 40 – 60 hp        FR8            C            30.92         52.00      19.10        208V, 40 – 60 hp       FR8            C            37.73      58.09      20.08
230V, 40 – 60 hp                                    (785.3)       (1320.8)   (485.1)      230V, 40 – 60 hp                                   (958.3)    (1475.5)   (510.0)
480V, 100 – 150 hp                                                                        480V, 100 – 150 hp
                                                                                           Floor Stands available on Box C only and can be purchased and shipped separately
    Floor Stands available on Box C only and can be purchased and shipped separately
    as kit.                                                                                  as kit.
NEMA Type 12
November 2009
Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R
Mounting Drive
                                                                                               Keypad Cable   Circuit           Circuit
  1.   Mount drive per dimensions. (See Page 5-9.)                                                            Breaker           Breaker
                                                                                                              Extension Bar     Set Screw
  2.   Verify that the main power source is removed upstream.
  3.   Remove the keypad cable from the drive.
  4.   Remove the screws from the drive cover, and remove the
       cover.
                              CAUTION
The circuit breaker extension bar is sharp and can cause injury.
 5. Calibrate the circuit breaker amperage, so it is 1.25 times
    the value on the motor nameplate, by turning the red set
    screw located below the circuit breaker extension bar. See
    the circuit breaker user’s manual supplied with the drive.
                     POWER WIRING
Note: Power, motor and control leads must each be
located in separate conduit.
 ● DO NOT RUN CONTROL WIRING in same conduit
   with power wiring.
 ● Provide low impedance ground connection to drive
   chassis.
 ● DO NOT CONNECT B+, B-, R terminal.
   (Reserved for Braking Resistor only.)
 7. Connect the incoming power leads to circuit breaker
    terminals labeled L1, L2 and L3.
 8. Using the torque wrench, tighten each terminal to
    the torque value found in the appropriate user’s
    manual supplied with the drive.
 9. Connect the power ground wire to the ground stud.
    Connect motor ground to ground stud.
Setting Space Heater
 10. If applicable, set the space heater. See the space heater
     user’s manual supplied with the drive.
Note: The space heater is used to prevent condensation from
damaging the equipment when the drive is not operating
                                                                                                                                Space Heater
(OFF).                                                                                                                          Temperature
                                                                                                                                Setting
November 2009
Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued)
Motor Wiring
 11. Use your first and second fingers and simultaneously
     push down to release the two orange retaining clips (one
     on each side of the 24V DC motor overload terminal
     block).
                                                                             Bypass                                   Orange
 12. If necessary, use a flat-blade screwdriver to carefully                                                          Retaining Clips
                                                                             Contactor
     remove the terminal block in a straight plane to avoid                  Assembly
     damaging it.
                                                                                                                      Bypass
                                                                                                                      Contactor
                                                                                                                      Assembly
Motor Wiring
                                                                                                                          Motor
 15. Connect the motor leads to the motor overload terminals                                            Motor Leads       Overload
     labeled 1TA, 1TB and 1TC.                                                                                            Terminals
                     MOTOR WIRING
An SAE allen wrench will damage the terminals,
and the motor overload will need to be replaced
                                                                                                                             Motor
(not covered by warranty).                                                                                                   Ground
17. Using the torque wrench, tighten each terminal to                                                                        Stud
    the torque value found in the appropriate user’s
    manual supplied with the drive.
18. Reinsert the motor overload terminal block.
19. Connect the motor ground wire to the ground stud.
Note:
  ●   Run motor cables in separate conduit.
  ●   Do not run control wires in same conduit.
  ●   Size motor leads per NEC.
  ●   Provide low impedance ground.
November 2009
Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued)
Control Wiring
20. Use a flat-blade screwdriver to carefully remove the low-
    voltage I/O terminal block.
21. Reinsert the I/O terminal block into the control board.
22. Terminate control wiring to the OPTA9 and OPTA2 board
    (Terminals 1 – 26).
Note: Use 1/8" flat-blade.
                             CAUTION
 ●   Run 110 Vac and 24 Vdc control wiring in separate
     conduit.
 ●   Communication wire to be shielded.
 ●   RS-232 keypad cable must be less then 25 feet (to
     prevent nuisance trips).
                                           R                                                                                           Drive       Motor
                                                                                                                                       Ground      Ground
                                         (DC 2)                  FAN
Space Heater
(Optional)
        Customer
                    Drive
        Ground
                    Ground
Start/Stop
                                                                                      Speed Select 1
                                                                                      Fire Mode
                                                                                      Bypass Overload Fault
November 2009
Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued)
Static Check
                                                                                                                                     High-Voltage
 23. Use a Phillips screwdriver to remove all the faceplate                                                                          Faceplate
     screws on the high-voltage faceplate, and remove the
     faceplate.
Note: Location of the screws may vary from the drive                                                                                 Optional Bottom
illustrated. There may be screws securing a bottom faceplate,                                                                        Faceplate
which also need to be removed.
Static Check
                                                                                            L1, L2, L3   B-, B+, BT     T1, T2, T3
 24. Make sure power is off, and perform static checks as
     described in Table 5-10 (for the converter), Table 5-11
     (for the inverter) and Table 5-12 (for the DC bus). Refer to
     Page 5-14.
Note: Static check shown is for L3 and B+ terminals.
 25. Once the pre-power static checks are completed,
     reinstall the drive’s outer and side covers, tightening
     all the screws.
                           WARNING
High Voltage is present on L1, L2, L3, B-, B+, BT, T1, T2, T3.
Starting Drive
 26. Make sure that the drive’s 3rd contactor S1 switch, if
     present, is in the ON position (shown in OFF position).
Note: The bypass mode operates with the switch in the OFF
position, however the drive will not run. Yet the keypad
will operate.
 27. Reinsert the keypad cable and control board on
     small drives.
Starting Drive
 28. Close the drive door, and turn the circuit breaker handle in
     a clockwise direction.
 29. Go to Appendix E for keypad operation.
Note: If the circuit breaker latch is locked, use a flat-blade
screwdriver to turn the screw to release the handle.
                           WARNING
High Voltage
  ●   Always work with another person.
  ●   Be sure equipment is properly grounded.
  ●   Wear safety glasses.
November 2009
Static Checking
Static checking tests the integrity of the power-carrying components (diodes, capacitors
and IGBTs) within the drive assembly. Performing these static checks ensures that no
damage occurred during shipping or installation that could cause a failure when the drive
is powered.
Make sure there is no power to the drive before proceeding with any of the static checks.
After checking each set of terminals, zero out the multimeter by touching the metal tips of
the red (positive) and black (negative) leads to each other.
Note: Set the multimeter to the diode function, and check each power terminal
consecutively with each DC bus terminal as indicated in Table 5-10.
Table 5-10: Static Checks of Converter
DC Bus Terminal                     Power Terminal                                                                     Multimeter
                                    L1                        L2                            L3                         Reading
B+ (1st Overload Check)             Insert black (-)          Insert black (-)              Insert black (-)           .OL
Insert red (+) multimeter lead.     multimeter lead.          multimeter lead.              multimeter lead.
B- (2nd Overload Check)             Insert red (+)            Insert red (+)                Insert red (+)             .OL
Insert black (-) multimeter lead.   multimeter lead.          multimeter lead.              multimeter lead.
B- (1st Voltage Check)              Insert black (-)          Insert black (-)              Insert black (-)           .25 – .55V DC
Insert red (+) multimeter lead.     multimeter lead.          multimeter lead.              multimeter lead.           (±10%)
B+ (2nd Voltage Check)              Insert red (+)            Insert red (+)                Insert red (+)             .25 – .55V DC
Insert black (-) multimeter lead.   multimeter lead.          multimeter lead.              multimeter lead.           (±10%)
Note: Set the multimeter to the diode function, and check each motor terminal
consecutively with each DC bus terminal as indicated in Table 5-11.
Table 5-11: Static Checks of Inverter
DC Bus Terminal                     Motor Terminal on Contactor if Bypass or Output Contactor                         Multimeter
                                    T1                  T2                     T3                                     Reading
B+ (1st Overload Check)             Insert black (-)          Insert black (-)              Insert black (-)          .OL
Insert red (+) multimeter lead.     multimeter lead.          multimeter lead.              multimeter lead.
B- (2nd Overload Check)             Insert red (+)            Insert red (+)                Insert red (+)            .OL
Insert black (-) multimeter lead.   multimeter lead.          multimeter lead.              multimeter lead.
B- (1st Voltage Check)              Insert black (-)          Insert black (-)              Insert black (-)          .25 – .40V DC (±10%)
Insert red (+) multimeter lead.     multimeter lead.          multimeter lead.              multimeter lead.
B+ (2nd Voltage Check)              Insert red (+)            Insert red (+)                Insert red (+)            .25 – .40V DC (±10%)
Insert black (-) multimeter lead.   multimeter lead.          multimeter lead.              multimeter lead.
November 2009
Note: Set the multimeter to the ohm function, and check the power gµround terminal and
DC bus terminals as indicated in Table 5-12.
Note: Frame 6 and larger use a “Hybrid” rectifier section. “Shown in Service Manual.”
Readings will be different when taking measurements from (B+) DC.
B+ (Overload Check)                         Insert black (-) multimeter lead.       Not used.                            .OL
Insert red (+) multimeter lead.
B+ (1st Ohm Check)                          Not used.                               Insert red (+) multimeter lead.      O.L
Insert black (-) multimeter lead.
B- (2nd Ohm Check)                          Not used.                               Insert red (+) multimeter lead.      O.L
Insert black (-) multimeter lead.
Figure 5-7: Schematic for Static Checks (Sample for Frames 4 and 5)
November 2009
November 2009
                                                   22 23
                                                   25 26
                                                   28 29
                Note: Once selected, bypass operation will be controlled through keypad, I/O terminal or
                      fieldbus. Bypass option is automatically available when B5 option board is installed in
                      Slot C.
       Enabling Bypass in Hand Mode
                                                                                                                                                                                                                  START
                                     2. Press the BYPASS button.                                                                                            bypass
                                                                                                                                                                                                                      STOP
                                                                                                                                                                                                                         reset
HOA enter
                                                                                                                                               START
                                     4. Press START to operate driver in bypass.             bypass
                                                                                                                                                   STOP
                                                                                                                                                      reset
HOA enter
November 2009
November 2009
                                                                                                                   Note!
                                                                Password ?          Programming Menu *             While in Programming
                                                                                    M1 Parameters                  Menu the display will
                                      Exit Operate Menu by navigating                                              automatically return to
                                        to Programming display and                  M2 Keypad Control
                                                                                                                   default Operate Menu
                                      pressing ENTER button or simply               M3 Active Faults               display after 1 minute
                                       press ENTER button 1 second.                                                of inactivity. (Time can
                                        Acknowledgement password                    M4 Fault History
                                                                                                                   be adjusted with
                                              value if defined.                     M5 System Menu                 Parameter P5.6.3).
                                                                                    M6 Expander Boards
                                                                                    M7 Monitor
                                                                                    Return to Operate                         or time delay
November 2009
                                Run
                                Indicates that the VSD Series drive is running and controlling the load in Drive or
                                Bypass.
                                Counterclockwise Operation
                                The output phase rotation is BAC, corresponding to counterclockwise rotation of
                                most motors.
                                Clockwise Operation
                                The output phase rotation is ABC, corresponding to clockwise rotation of
                                most motors.
                                Stop
                                Indicates that the VSD Series drive is stopped and not controlling the load.
                                Ready
                                Indicates that the VSD Series drive is ready to be started.
                                Alarm
                                Indicates that there is one or more active drive alarm(s).
                                Fault
                                Indicates that there is one or more active drive fault(s).
                                I/O Terminal
                                Indicates that the I/O terminal has been chosen for control of start/stop – signals.
                                Keypad
                                Indicates that the keypad has been chosen for control of start/stop – signals.
                                Bus/Communications
                                Indicates that the communications bus has been chosen for control of start/stop –
                                signals.
                                Hand
                                Indicates that HAND has been chosen in the HOA control mode.
                                Off
                                Indicates that the VSD Series drive is not ready to operate. (Ready-indicator is OFF).
                                Auto
                                Indicates that AUTO has been chosen in the HOA control mode.
November 2009
                                     Start
                                     This button operates as START button for normal operation when the “Keypad”
                                     is selected as the active control.
                                     Enter
                                     • confirmation of selections
                                     • leave the operating mode, if pressed ≥ 2 seconds (leaving the operating menu
                                       can be password protected)
                                     • reset the “Fault History” menu, if pressed 2 – 3 seconds while in the “Fault
                                       History” menu
                                     Stop/Reset
                                     This button has four integrated functions.
                                     • motor STOP from the keypad
                                     • used to reset the active fault
                                     • reactivates “Start-Up Wizard” if pressed ≥ 5 seconds (Text “Start-Up Wizard
                                       Activated!” will appear on keypad display.
                                     • cancel “Start-Up Wizard” setup
                                     Bypass
                                     Switches between the drive and bypass modes only when IntelliPass bypass is
                                     installed.
                                     HOA
                                     Steps through Hand, Off and Auto control modes. Press “Enter” to select mode.
                                     If “Enter” is not pressed within 5 seconds, control mode will remain in previous
                                     control mode.
                                     Left Arrow
                                     • navigation button, movement to left
                                     • in programming mode, exit parameter group mode
                                     • in parameter edit mode, exits mode, backs up one step
                                     • cancels edited parameter (exit from a parameter edit mode)
                                     Right Arrow
                                     • navigation button, movement to right
                                     • enter parameter group mode
                                     • enter parameter mode from group mode
                                     • set parameter to edit mode (= parameter value is blinking)
                                     Up and Down Arrows
                                     • move either up or down the parameter group list in order to select the desired
                                       group
                                     • move either up or down the parameter list in order to select the desired
                                       parameter in the group
                                     • increase/decrease the reference value of the selected parameter
November 2009
      Navigation Tips
                   ●   To navigate within one level of menu, use the up and down arrows.
                   ●   To move deeper into the menu structure and back out, use the right and left arrows.
                   ●   To edit a parameter, navigate to show that parameter’s value, and press the right arrow
                       button to enter the edit mode. In edit mode, the parameter value will flash.
                   ●   When in edit mode, the parameter value can be changed by pressing the up or down
                       arrow keys.
                   ●   When in edit mode, pressing the right arrow a second time will allow you to edit the
                       parameter value digit by digit.
                   ●   To confirm the parameter change you must press the ENTER key. The value will not
                       change unless the ENTER button is pushed.
                Note: For special navigation tips for M8, see Page 6-21.
November 2009
                                                                                                                              P5.6.1
                                                                                                                           Default Page
                                                                         + M1 Programming 햲                                     1
                                                                                        G1.1 Quick Setup
                                                                                        ...
                                                                                        G1.x Field Bus
                                                                         + M2 Keypad Control                                    2
                                                                                        R2.1 Speed Setpoint
                                                                                        P2.2 Keypad Direction
                                                                                        ...
                                                                                        P2.5 PI-StPt Default
                                                                         + M3 Active Faults                                     3
                                                                                        A3.1 Active Fault 1
                                                                                                 T3.1.1 Operation Days
                              Menu Navigation:                                                   ...
                                                                                                 T3.1.13 Zero Speed
                                       Up Arrow — The up arrow                          ...
                                       advances to the next                             A3.x Active Fault x
                                       menu item.
                                       For example, pressing the         + M4 Fault History                                     4
                                       up arrow once will                               H4.1 Most Recent Fault
                                       advance from M1 to M2.                                    T4.1.1 Operation Days
                                                                                                 ...
                                       Down Arrow — The down                                     T4.1.13 Zero Speed
                                       arrow backs up to the                            ...
                                       previous menu item.                              H4.1.x Oldest Saved Fault
                                       For example, pressing the         + M5 System Menu                                       5
                                       down arrow once will back                        S5.1   Language
                                       up from M2 to M1.                                S5.2   Application
                                                                                        S5.3   Copy Parameters
                                       Right Arrow — The right
                                                                                        S5.4   Compare Parameters
                                       arrow will advance to the
                                                                                        S5.5   Security
                                       next level in the menu.
                                                                                        S5.6   Keypad Settings
                                       For example, pressing the
                                                                                        S5.7   Hardware Settings
                                       right arrow once will
                                                                                        S5.8   System Information
                                       advance from M2 to R2.1.
                                                                         + M6 Expander Boards                                   6
                                       Left Arrow — The left                            G6.1 Slot A Board
                                       arrow will back up one                           ...
                                       level in the menu                                G6.5 Slot E Board
                                       structure.
                                       For example, pressing the
                                                                         + M7 Monitor                                           7
                                       left arrow once will back                        V7.1 Output Frequency
                                       up from R2.1 to M2.                              V7.2 Actual Speed
                                                                                        ...
                                                                                        G7.26 Multimonitor 햲
                                                                         + M8 Operate Mode 햳                                    8
                                                                                        O1 Output Frequency
                                                                                        O2 Actual Speed
                                                                                        ...
                                                                                        Ox . . .
November 2009
                                                                 M1 Programming Menu
                                                                  + G1.1 Quick Setup
                                                                                 P1.1.1 Minimum Frequency
                                                                                 P1.1.2 Maximum Frequency
                                                                                 ...
                                                                                 P1.1.26 PI-Contr. I-Time
                                                                  + G1.2 Input Signals
                                                                                 P1.2.1 Start Mode
                                                                                 P1.2.2 Intlk Timeout
                                                                                 ...
                                                                                 P1.2.15 Setpoint Scale Max
                                                                  + G1.3 Output Signals
                                                                                 P1.3.1 (A) AO-1 Function
                                                                                 P1.3.2 (A) AO-1 Filter
                                                                                 ...
                                                                                 P1.3.21 Start Relay OFF Delay
                                                                  + G1.4 Drive Control
                                                                                 P1.4.1 Start Function
                                                                                 P1.4.2 Stop Function
                                                                                 P1.4.3 Brake Choppper
                                                                  + G1.5 Prohibit Frequency
                                                                                 P1.5.1 Range 1 Low Limit
                                                                                 ...
                                                                                 P1.5.13 PH Acc/Dec Ramp
                                                                  + G1.6 Motor Control
                                                                                 P1.6.1 Motor Control Mode
                                                                                 P1.6.2 V/Hz Optimization
                                                                                 ...
                                                                                 P1.6.12 Identification
                                                                  + G1.7 Protections
                                                                                 P1.7.1 Input Phase Supv
                                                                                 P1.7.2 4 mA Fault Response
                                                                                 ...
                                                                                 P1.7.19 Automatic Restart
                                                                  + G1.8 Fieldbus
                                                                                 P1.8.1 FB Data Out 1
                                                                                 P1.8.2 FB Data Out 2
                                                                                 ...
                                                                                 P1.8.8 FB Data Out 8
                                                                  + G1.9 PI-Control
                                                                                 P1.9.1 Setpoint Min
                                                                                 P1.9.2 Setpoint Max
                                                                                 ...
                                                                                 P1.9.14 Auto S-Curve Time
                                                                  + G1.10 Preset Speed
                                                                                 P1.10.1 Preset Speed 1
                                                                                 P1.10.2 Preset Speed 2
                                                                                 ...
                                                                                 P1.10.7 Preset Speed 7
November 2009
                                                                         M2 Keypad Control
                                                                                  R2.1 Speed Setpoint
                                                                                  P2.2 Keypad Direction
                                                                                  ...
                                                                                  P2.5 PI-StPt Default
November 2009
                                               51              Ext Fault
                                               F                     T1             T13
                                                                       CAUTION
                                Remove any External Start signals or permissives before resetting
                                the fault to prevent an unintentional restart of the drive, which
                                could result in personal injury or equipment damage.
November 2009
November 2009
                                             11              Output Phase
                                             F                     T1             T13
Note: Pressing the ENTER button for 3 seconds will clear the entire fault history.
November 2009
November 2009
                Note: Before any parameters can successfully be copied from one drive to another, the drive
                      must be stopped when the parameters are downloaded to it.
                         S5.3.1   Range: 0 – 4
                     Parameter    Parameter Sets
                          Sets    This parameter allows you to reload the factory default parameter values, and to
                                  store and load two customized parameter sets.
                                  0 Load Factory defaults
                                  1 Store Set 1
                                  2 Load Set 1
                                  3 Store Set 2
                                  4 Load Set 2
                         S5.3.2
                      Upload to   Up to keypad
                        Keypad    This function uploads all existing parameter groups to the keypad.
November 2009
                         S5.4
                    Parameter          Parameter Comparison
                   Comparison          With the Parameter Comparison function, you can compare the actual parameter
                                       values to the values of your customized parameter sets and those loaded to the
                                       control keypad.
                                       The actual parameter values are first compared to those of the customized
                                       parameter Set1. If no differences are detected, a “0” is displayed on the lowermost
                                       line of the keypad.
                                       If any of the parameter values differ from those of the Set1 parameters, the number of
                                       the deviations is displayed together with symbol P (e.g. P1 ➠ P5 = five deviating values).
                                       By pressing the right arrow button once again you will see both the actual value and
                                       the value it was compared to. In this display, the value on the Description line (in the
                                       middle) is the default value, and the one on the value line (lowermost line) is the
                                       edited value. You can also edit the actual value by pushing the Right Arrow button.
                                       Actual values can also be compared to Set2, Factory Settings and the Keypad Set values.
November 2009
November 2009
                        P5.6.4                                                                   Default: 18
                      Contrast         Contrast adjustment
                   Adjustment          If the display is not clear, you can adjust the keypad contrast with this parameter.
November 2009
                         S5.8.1
                          Total   Total counters
                       Counters   In the Total Counters page you will find information related to the drive operating
                                  times, i.e. the total numbers of MWh, operating days and operating hours. See Table
                                  6-6.
                                  Unlike the counters for the Trip Counters, these counters cannot be reset.
                                  Note: The Power On time counters, days and hours, operate whenever power is
                                  applied to the drive.
November 2009
                        S5.8.2
                 Trip Counters         Trip counters
                                       The Trip Counters are counters whose values can be reset to zero. The resettable
                                       counters are shown in Table 6-7.
                          S5.8.3
                       Software        Software
                    Information        The Software information page includes information on the following software
                                       related topics:
                         S5.8.4
                    Application        Applications
                   Information         The Application information page includes information on not only the application
                                       currently in use but also all other applications loaded into the drive. The information
                                       available is shown in Table 6-9. Note that the “x” in the table refers to the sequential
                                       number of the application in the list.
November 2009
                          S5.8.5
                      Hardware     Hardware
                    Information    The Hardware information page provides information on the following hardware-
                                   related topics:
                          S5.8.6
                       Expander    Expander boards
                          Board    This parameter and its sub-items provide information about the basic and option
                    Information    boards plugged into the control board as shown in Table 6-11. Note that the “x” in
                                   the table refers to the sequential number of the slot, with slot A being “1” and slot
                                   E being “5”.
                        S5.8.7
                   Debug Menu      Debug
                                   This menu is meant for advanced users and application designers. Contact the
                                   factory for any assistance needed.
                           S5.9
                         Power     power monitor
                        Monitor
                         S5.10
                      Reserved     Parameter not displayed, reserved for future use.
                        S5.11
                  Power Multi-     power multimon
                   monitoring      Displays all three output phase currents simultaneously.
November 2009
November 2009
                                                                           V1.14
                                                                           DI-1, DI-2, DI-3
                                                                           OFF ON OFF
November 2009
                                                                           V1.15
                                                                           DI-4, DI-5, DI-6
                                                                           ON OFF OFF
                                                                           V1.16
                                                                           DO-1, RO-1, RO-2
                                                                           OFF OFF ON
Figure 6-12: Digital and Relay Outputs — DO-1, RO-1, RO-2 Status
                Multimonitor (G7.25)
                This parameter allows the viewing and selection (if allowed by System menu item, P5.5.4) of
                three simultaneously monitored items from the Monitored Menu Items shown in Table 6-13.
                Use the right arrow key to select the item to be modified and then the up or down arrow keys
                to select the new item. Press the ENTER key to accept the change.
November 2009
November 2009
Chapter 7 — Start-Up
Safety Precautions
                Before start-up, observe the following warnings and safety instructions.
                                                                              WARNING
                                  1    Internal components and circuit boards (except the isolated I/O
                                       terminals) are at utility potential when the VSD Series drive is
                                       connected to the line. This voltage is extremely dangerous and
                                       may cause death or severe injury if you come in contact with it.
                                  2    When the VSD Series drive is connected to the utility, the
                                       motor connections U (T1), V (T2), W (T3) and DC-link/brake
                                       resistor connections B–, B+ and R– are live even if the motor is
                                       not running.
                                  3    Do not make any connections when the VSD Series drive is
                                       connected to the utility line.
                                  4    Do not open the cover of the VSD Series drive immediately
                                       after disconnecting power to the unit, because components
                                       within the drive remain at a dangerous voltage potential for
                                       some time. Wait until at least five minutes after the cooling fan
                                       has stopped and the keypad or cover indicators are dark before
                                       opening the VSD Series drive cover.
                                  5    The control I/O terminals are isolated from the utility potential,
                                       but relay outputs and other I/Os may have dangerous external
                                       voltages connected even if power is disconnected from the
                                       VSD Series drive.
                                  6    Before connecting to the utility make sure that the cover of the
                                       VSD Series drive is closed.
November 2009
Sequence of Operation
                  1. Read and follow all safety precautions.
                  2. At installation ensure:
                      a.   That the VSD Series drive and motor are connected to ground.
                      b.   That the utility and motor cables are in accordance with the installation and
                           connection instructions as detailed in Chapter 3.
                      c.   That the control cables are located as far as possible from the power cables as
                           detailed in Chapter 4 and Table 3-1. That control cable shields are connected to
                           protective ground. That no wires make contact with any electrical components in
                           the VSD Series drive.
                      d.   That the common input of digital input groups is connected to 24V DC or ground of
                           the I/O terminal supply or an external supply as detailed in Chapter 4 and Figure 4-3.
                  3. Check the quality of the cooling air as detailed in Chapter 2.
                  4. Check that moisture has not condensed inside the VSD Series drive.
                  5. Check that all START/STOP switches connected to the I/O terminals are in the STOP
                     state.
                  6. Connect the VSD Series drive to the utility and switch the power on.
                  7. Use start-up wizard. It is active by default, if not keep STOP/RESET button pressed 5
                     seconds to activate it. Start-up wizard will guide you through correct application-specific
                     parameter settings, like motor nameplate values etc.
November 2009
                  8. Perform either Test A or Test B without the motor connected to the VSD Series drive.
                       As a default, these tests should be done with the Remote Input application.
                       Test A — Control from the Control Panel.
                       ●     Apply input power to the VSD Series drive.
                       ●     Press HOA button until HAND LCD is flashing, then press ENTER.
                       ●     Press the START button.
                       ●     Press up arrow (+) or down arrow (-) to get speed setpoint.
                       ●     Check that the actual speed follows the setpoint (operate menu display 01).
                       ●     Press the STOP/RESET button.
                Disconnect all power to the VSD Series drive. Wait until the cooling fan on the unit stops and
                the indicators on the panel are not lit. If no keypad is present, check the indicators in the
                cover. Wait at least five more minutes for the DC bus to discharge. Ensure bus voltage has
                discharged by measuring B+ and B- with DC voltage. Connect the motor to the VSD Series
                drive and check for correct motor rotation. If possible, perform a start-up test with the motor
                connected to the VSD Series drive but not connected to the process. If the VSD Series drive
                must be tested with the motor connected to the process, perform it under no-load or light
                load conditions.
November 2009
      Start-Up Wizard — Duct Static, Building Static, Pressure Control, Temperature Control, Generic PI
                Upon initial power up, the Start-Up Wizard guides the commissioner through the basic VSD
                Series setup. The Start-Up Wizard may be set to function upon power up by setting
                parameter P5.5.3, or by pressing the STOP/RESET button for 5 seconds while in the “Operate
                Menu”. The display will read “Start-Up Wizard Activate!” after 5 seconds.
Continued
Note: Use for changing parameter. Then press ENTER to save and move forward.
November 2009
Continued
November 2009
                                                                              Jump to
                                                     repeat setup?                 *
                                      22
                                                            NO     yes
                                                     setup done
                                      23
                                                     press enter
                                                     new keypad
                                                     press enter
                                                     copy parameters
                                                            NO     yes
                                                     downloading. . .
                                                     wait. . .
                                                     copy to keypad
                                                            NO     yes
                                                     uploading. . .
                                                     wait. . .
                                                     operate menu
                                                     default page
                Note: Start-Up Wizard can be cancelled with the STOP/RESET button. If pressed, the text
                      “EXIT?” is shown on the display along with “No” and “Yes”.
November 2009
                                                                                     Keypad
                                                              start srce auto        DI-Start
                                                14                                                    Start source location
                                                              DI-1 start             I/O 3 wire
                                                                                     Fieldbus
                                                                                     (A) AI-1
                                                              stpt source auto       (A) AI-2
                                                15                                                    Set point of Auto Source
                                                              (a) ai-1               Keypad StPt
                                                                                     Fieldbus
                                      Skip to
                                      Step: 22
November 2009
November 2009
November 2009
November 2009
                Additional functions:
                   ●    Analog input signal range selection
                   ●    Fire Mode
                   ●    Torque limit supervision
                   ●    Reference limit supervision
                   ●    Two sets of ramp times and S-shape ramp programming
                   ●    Programmable start and stop functions
                   ●    DC Brake Chopper
                   ●    Six skip frequency areas
                   ●    Programmable V/Hz curve and switching frequency
                   ●    Auto restart
                   ●    Motor thermal and stall protection: Programmable action; off, warning, fault
                   ●    Motor underload protection
                   ●    Input phase supervision
                Details of the parameters shown in this section are available in Chapter 15 of this Manual,
                listed by parameter ID number.
November 2009
Control Input/Output
                                Table 9-1: Remote Input Application Default I/O Configuration
                                Terminal          Signal                                          Description
                                OPTA9
                                 1     +10V DCref Reference output                               Voltage for potentiometer, etc.
                                 2     AI-1+      Analog input, voltage range                    Voltage input frequency setpoint
         0 to 10V DC                              0 – 10V DC
       (Factory Default)
                                 3     AI-1-      I/O Ground                                     Ground for reference and controls
          4 to 20 mA             4     AI-2+      Analog input, current range                    Current input frequency setpoint
       (Factory Default)         5     AI-2-      0 – 20 mA
                                  6      24V DC          Control voltage output                  Voltage for switches, etc. max 0.1A
                                  7      GND             I/O ground                              Ground for reference and controls
       External                   8      DI-1            Start/Stop Control                      Contact closed = start
      Interlock
        Wiring                    9      DI-2            External fault input                    Contact closed = fault
                                                         (programmable)                          Contact open = no fault
                                10       DI-3            External Interlock                      Contact closed = OK
                                                         (programmable)                          Open = Interlocked
                                11       CMA             Common for DI-1 – DI-3                  Connect to GND or 24V DC
                                12       24V DC          Control voltage output                  Voltage for switches (see terminal 6)
                                13       GND             I/O ground                              Ground for reference and controls
       External
                                14       DI-4            Speed Select 1                          Contact closed = Speed Select 1
      Interlock                                          (programmable)
        Wiring                  15       DI-5            Fire Mode                               Contact closed = Fire Mode active
                                                         (programmable)
                                16       DI-6            Overload relay (IntelliPass)            Contact open = no fault
                                                         (programmable)                          Contact closed = fault
                                17       CMB             Common for DI-4 – DI-6                  Connect to GND or 24V DC
          0 to 20 mA            18       AO-1+           Output frequency                        Programmable
       (Factory Default)        19       AO-1            Analog output                           Range 0 – 20 mA, RL max. 500W
                                20       DO-1            Digital output                          Programmable
                                                         READY                                   Open collector, I ≤ 50 mA, V ≤ 48V DC
      Defaults:                 OPTA2
      21-22 Opens on RUN        21       RO-1                              Relay output 1 Programmable
      22-23 Closes on RUN       22       RO-1                                             Drive RUN is default.
                                23       RO-1
      24-25 Opens on FAULT      24       RO-2                              Relay output 2 Programmable
      25-26 Closes on FAULT     25       RO-2                                             Drive FAULT is default.
                                26       RO-2
                                Note: For more information on jumper selections, see Chapter 4.
November 2009
Parameter Lists
                   On the next pages you will find the lists of parameters within the respective parameter
                   groups. The parameter descriptions are given by ID number in Chapter 15.
                   Column explanations:
                   Code              =      Location indication on the keypad; Shows the operator the present
                                            parameter number
                   Parameter         =      Name of parameter
                   Min.              =      Minimum value of parameter
                   Max.              =      Maximum value of parameter
                   Unit              =      Unit of parameter value; Given if available
                   Default           =      Value preset by factory
                   ID                =      ID number of the parameter for reference to Chapter 15
November 2009
November 2009
                    CAUTION
Unattended start will occur if power
is supplied with Start Command
activated.
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
       Protections — M1 ➔ G1.7
Table 9-8: Protections — M1 ➔ G1.7
                                                                                                 ID
Code            Parameter             Min.               Max.              Unit Default          Number Description
P1.7.1          Input Phase           0                  2                         2             701     Response to input phase
                Supv                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.2          4mA Fault Resp        0                  2                         0             702     Response to 4 mA signal
                                                                                                         supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.3          Ext. Fault Resp       0                  2                         2             703     Response to external fault digital
                                                                                                         input signal supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.4          FBComm.               0                  2                         0             704     Response to fieldbus
                FaultResp                                                                                communication supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.5          SlotComFault          0                  2                         0             705     Response to slot communication
                Resp                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.6          Motor Therm           0                  3                         0             707     0 = No response
                Prot                                                                                     1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.7          MotAmbTemp            -100.0             100.0             %       0.0           708     Percent of ambient temperature.
                Factor
P1.7.8          MTP f0 Current        0.0                150.00            %       40.0          709     Percent of motor nameplate
                                                                                                         current.
P1.7.9          MTP Motor T           1                  200               min     45            710     Time to reach 63% of final value.
P1.7.10         Motor Duty            0                  100               %       100           711     Percent of nominal motor load.
                Cycle
P1.7.11         Stall Protection      0                  3                         0             712     0 = No response
                                                                                                         1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.12         Stall Current         0.00               Motor             A       1.00          713
                                                         CurrentMax
P1.7.13         Stall Time Lim        1.00               120.00            s       15.00         714
P1.7.14         Stall Freq Lim        1.00               Max_Freq          Hz      25.00         715
November 2009
November 2009
November 2009
        Menus — M3 to M6
                    Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
                    settings and the Expander Board setup. These menu items are explained in detail in
                    Chapter 6.
        Monitoring Menu — M7
                    The monitored items are the actual values of parameters and signals as well as the status
                    and measurements of other elements. Monitored items cannot be edited.
                    See Chapter 6 — Menu information item M7, for more information.
Table 9-12: Monitoring Menu
                                                                                                ID
Code            Parameter             Min.              Max.              Unit Default          Number Description
V7.1            Output                -320.00           320.00            Hz      0.00          2        Output frequency to the motor
                Frequency
V7.2            Actual Speed          -320.0            320.0             %       0.0           1        Output speed to the motor
V7.3            Speed Setpoint        -320.0            320.0             %       0.0           3        Monitored speed setpoint. This
                                                                                                         will show also the speed
                                                                                                         setpoint below the minimum
                                                                                                         frequency.
V7.4            Motor Speed           -10000            10000             rpm     0             4        Calculated motor speed in rpm
V7.5            Motor Current         0.0               Motor             A       0.0           5
                                                        CurrentMax
V7.6            Motor Torque          -300.0            300.0             %       0.0           6        [R] Motor torque as % value,
                                                                                                         +1000 equals +100.0 %
                                                                                                         pos = clockwise,
                                                                                                         neg = counterclockwise
V7.7            Motor Power           -300.0            300.0             %       0.0           7
V7.8            Motor Voltage         0.0               1000.0            V       0.0           8        Measured motor voltage
V7.9            DC-Bus Voltage        0                 1000              V       0             9        [R] DC voltage in Volts Tfilt =
                                                                                                         32ms.
V7.10           Unit                  -120              570               °F      0             10       Temperature of the heat sink
                Temperature
November 2009
       Operate Menu — M8
                   The Operate Menu provides an easy to use method of viewing key numerical Monitoring
                   Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for
                   more information.
November 2009
November 2009
                Additional functions:
                   ●    Analog input signal range selection
                   ●    One frequency limit supervision
                   ●    Torque limit supervision
                   ●    Speed setpoint limit supervision
                   ●    Programmable start and stop functions
                   ●    DC Brake Chopper
                   ●    Six skip frequency areas
                   ●    Programmable V/Hz curve and switching frequency
                   ●    Auto restart
                   ●    Motor thermal and stall protection: Programmable action; off, warning, fault
                   ●    Motor underload protection
                   ●    Input and output phase supervision
                Details of the parameters shown in this section are available in Chapter 15 of this Manual,
                listed by parameter ID number.
November 2009
Control Input/Output
                                Table 10-1: Generic PI Application Default I/O Configuration
                                Terminal          Signal                                          Description
                                OPTA9
                                 1     +10V DCref Reference output                               Voltage for potentiometer, etc.
                                 2     AI-1+      Analog input, voltage range                    Voltage input for PI setpoint or
         0 to 10V DC                              0 – 10V DC                                     feedback (Programmable)
       (Factory Default)
                                 3     AI-1-      I/O Ground                                     Ground for reference and controls
          4 to 20 mA
                                 4     AI-2+      Analog input, current range                    Current input for PI setpoint or
       (Factory Default)         5     AI-2-      0 – 20 mA                                      feedback (Programmable)
                                  6      24V DC          Control voltage output                  Voltage for switches, etc. max 0.1A
                                  7      GND             I/O ground                              Ground for reference and controls
      External                    8      DI-1            Start/Stop Control                      Contact closed = start
     Interlock
       Wiring                     9      DI-2            External fault input                    Contact closed = fault
                                                         (programmable)                          Contact open = no fault
                                10       DI-3            External Interlock                      Contact closed = OK
                                                         (programmable)                          Open = Interlocked
                                11       CMA             Common for DI-1 – DI-3                  Connect to GND or 24V DC
                                12       24V DC          Control voltage output                  Voltage for switches (see terminal 6)
                                13       GND             I/O ground                              Ground for reference and controls
                                14       DI-4            Speed Select 1                          Contact closed = Speed Select 1
      External
     Interlock                                           (programmable)
       Wiring                   15       DI-5            Fire Mode                               Contact closed = Fire Mode active
                                                         (programmable)
                                16       DI-6            Overload relay (IntelliPass)            Contact open = no fault
                                                         (programmable)                          Contact closed = fault
                                17       CMB             Common for DI-4 – DI-6                  Connect to GND or 24V DC
          0 to 20 mA            18       AO-1+           Output frequency                        Programmable
       (Factory Default)        19       AO-1            Analog output                           Range 0 – 20 mA, RL max. 500W
                                20       DO-1            Digital output                          Programmable
                                                         READY                                   Open collector, I ≤ 50 mA, V ≤ 48V DC
     Defaults:                  OPTA2
     21-22 Opens on RUN         21       RO-1                              Relay output 1 Programmable
     22-23 Closes on RUN        22       RO-1                                             Drive RUN is default.
                                23       RO-1
     24-25 Opens on FAULT       24       RO-2                              Relay output 2 Programmable
     25-26 Closes on FAULT      25       RO-2                                             Drive FAULT is default.
                                26       RO-2
                                Note: For more information on jumper selections, see Chapter 4.
November 2009
Parameter Lists
                   On the next pages you will find the lists of parameters within the respective parameter
                   groups. The parameter descriptions are given by ID number in Chapter 15.
                   Column explanations:
                   Code              =      Location indication on the keypad; Shows the operator the present
                                            parameter number
                   Parameter         =      Name of parameter
                   Min.              =      Minimum value of parameter
                   Max.              =      Maximum value of parameter
                   Unit              =      Unit of parameter value; Given if available
                   Default           =      Value preset by factory
                   ID                =      ID number of the parameter for reference to Chapter 15
November 2009
November 2009
                    CAUTION
Unattended start will occur if power
is supplied with Start Command
activated.
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
       Protections — M1 ➔ G1.7
Table 10-8: Protections — M1 ➔ G1.7
                                                                                                 ID
Code            Parameter             Min.               Max.              Unit Default          Number Description
P1.7.1          Input Phase           0                  2                         2             701     Response to input phase
                Supv                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.2          4mA Fault Resp        0                  2                         0             702     Response to 4 mA signal
                                                                                                         supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.3          Ext. Fault Resp       0                  2                         2             703     Response to external fault digital
                                                                                                         input signal supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.4          FBComm.               0                  2                         0             704     Response to fieldbus
                FaultResp                                                                                communication supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.5          SlotComFault          0                  2                         0             705     Response to slot communication
                Resp                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.6          Motor Therm           0                  3                         0             707     0 = No response
                Prot                                                                                     1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.7          MotAmbTemp            -100.0             100.0             %       0.0           708     Percent of ambient temperature.
                Factor
P1.7.8          MTP f0 Current        0.0                150.00            %       40.0          709     Percent of motor nameplate
                                                                                                         current.
P1.7.9          MTP Motor T           1                  200               min     45            710     Time to reach 63% of final value.
P1.7.10         Motor Duty            0                  100               %       100           711     Percent of nominal motor load
                Cycle
P1.7.11         Stall Protection      0                  2                         0             712     0 = No response
                                                                                                         1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.12         Stall Current         0.00               Motor             A       1.00          713
                                                         CurrentMax
P1.7.13         Stall Time Lim        1.00               120.00            s       15.00         714
P1.7.14         Stall Freq Lim        1.00               Max_Freq          Hz      25.00         715
November 2009
November 2009
November 2009
November 2009
        Monitoring Menu — M7
                    The monitored items are the actual values of parameters and signals as well as the status
                    and measurements of other elements. Monitored items cannot be edited.
                    See Chapter 6 — Menu information item M7, for more information.
Table 10-13: Monitoring Menu
                                                                                                  ID
Code            Parameter              Min.               Max.              Unit Default          Number Description
V7.1            Output                 -320.00            320.00            Hz      0.00          2        Output frequency to the motor
                Frequency
V7.2            Actual Speed           -320.0             320.0             %       0.0           1        Output speed to the motor
V7.3            Speed Setpoint         -320.0             320.0             %       0.0           3        Monitored speed setpoint. This
                                                                                                           will show also the speed
                                                                                                           setpoint below the minimum
                                                                                                           frequency.
V7.4            Motor Speed            -10000             10000             rpm     0             4        Calculated motor speed in rpm
V7.5            Motor Current          0.0                Motor             A       0.0           5
                                                          CurrentMax
V7.6            Motor Torque           -300.0             300.0             %       0.0           6        [R] Motor torque as % value,
                                                                                                           +1000 equals +100.0 %
                                                                                                           pos = clockwise,
                                                                                                           neg = counterclockwise
V7.7            Motor Power            -300.0             300.0             %       0.0           7
V7.8            Motor Voltage          0.0                1000.0            V       0.0           8        Measured motor voltage
November 2009
        Operate Menu — M8
                     The Operate Menu provides an easy to use method of viewing key numerical Monitoring
                     Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for
                     more information.
November 2009
                Additional functions:
                   ●    Analog input signal range selection
                   ●    One frequency limit supervision
                   ●    Torque limit supervision
                   ●    Speed setpoint limit supervision
                   ●    Programmable start and stop functions
                   ●    DC Brake Chopper
                   ●    Six skip frequency areas
                   ●    Programmable V/Hz curve and switching frequency
                   ●    Auto restart
                   ●    Motor thermal and stall protection: Programmable action; off, warning, fault
                   ●    Motor underload protection
                   ●    Input and output phase supervision
                Details of the parameters shown in this section are available in Chapter 15 of this Manual,
                listed by parameter ID number.
November 2009
Control Input/Output
                                Table 11-1: Duct Static Application Default I/O Configuration
                                Terminal          Signal                                          Description
                                OPTA9
                                 1     +10V DCref Reference output                               Voltage for potentiometer, etc.
                                 2     AI-1+      Analog input, voltage range                    Voltage input for PI setpoint or
         0 to 10V DC                              0 – 10V DC                                     feedback (Programmable)
       (Factory Default)         3     AI-1-      I/O Ground                                     Ground for reference and controls
                                 4     AI-2+      Analog input, current range                    Current input for PI setpoint or
          4 to 20 mA
       (Factory Default)         5     AI-2-      0 – 20 mA                                      feedback (Programmable)
                                  6      24V DC          Control voltage output                  Voltage for switches, etc. max 0.1A
                                  7      GND             I/O ground                              Ground for reference and controls
     External                     8      DI-1            Start/Stop Control                      Contact closed = start
    Interlock
      Wiring
                                  9      DI-2            External fault input                    Contact closed = fault
                                                         (programmable)                          Contact open = no fault
                                10       DI-3            External Interlock                      Contact closed = OK
                                                         (programmable)                          Open = Interlocked
                                11       CMA             Common for DI-1 – DI-3                  Connect to GND or 24V DC
                                12       24V DC          Control voltage output                  Voltage for switches (see terminal 6)
                                13       GND             I/O ground                              Ground for reference and controls
                                14       DI-4            Speed Select 1                          Contact closed = Speed Select 1
     External
    Interlock
                                                         (programmable)
      Wiring                    15       DI-5            Fire Mode                               Contact closed = Fire Mode active
                                                         (programmable)
                                16       DI-6            Overload relay (IntelliPass)            Contact open = no fault
                                                         (programmable)                          Contact closed = fault
                                17       CMB             Common for DI-4 – DI-6                  Connect to GND or 24V DC
                                18       AO-1+           Output frequency                        Programmable
          0 to 20 mA
       (Factory Default)        19       AO-1            Analog output                           Range 0 – 20 mA, RL max. 500W
                                20       DO-1            Digital output                          Programmable
                                                         READY                                   Open collector, I ≤ 50 mA, V ≤ 48V DC
    Defaults:                   OPTA2
    21-22 Opens on RUN          21       RO-1                              Relay output 1 Programmable
                                22       RO-1                                             Drive RUN is default.
    22-23 Closes on RUN
                                23       RO-1
    24-25 Opens on FAULT        24       RO-2                              Relay output 2 Programmable
                                25       RO-2                                             Drive FAULT is default.
    25-26 Closes on FAULT
                                26       RO-2
                                Note: For more information on jumper selections, see Chapter 4.
November 2009
Parameter Lists
                   On the next pages you will find the lists of parameters within the respective parameter
                   groups. The parameter descriptions are given by ID number in Chapter 15.
                   Column explanations:
                   Code              =      Location indication on the keypad; Shows the operator the present
                                            parameter number
                   Parameter         =      Name of parameter
                   Min.              =      Minimum value of parameter
                   Max.              =      Maximum value of parameter
                   Unit              =      Unit of parameter value; Given if available
                   Default           =      Value preset by factory
                   ID                =      ID number of the parameter for reference to Chapter 15
November 2009
November 2009
                    CAUTION
Unattended start will occur if power
is supplied with Start Command
activated.
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
       Protections — M1 ➔ G1.7
Table 11-8: Protections — M1 ➔ G1.7
                                                                                                 ID
Code            Parameter             Min.               Max.              Unit Default          Number Description
P1.7.1          Input Phase           0                  2                         2             701     Response to input phase
                Supv                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.2          4mA Fault Resp        0                  2                         0             702     Response to 4 mA signal
                                                                                                         supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.3          Ext. Fault Resp       0                  2                         2             703     Response to external fault digital
                                                                                                         input signal supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.4          FBComm.               0                  2                         0             704     Response to fieldbus
                FaultResp                                                                                communication supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.5          SlotComFault          0                  2                         0             705     Response to slot communication
                Resp                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.6          Motor Therm           0                  3                         0             707     0 = No response
                Prot                                                                                     1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.7          MotAmbTemp            -100.0             100.0             %       0.0           708     Percent of ambient temperature.
                Factor
P1.7.8          MTP f0 Current        0.0                150.00            %       40.0          709     Percent of motor nameplate
                                                                                                         current.
P1.7.9          MTP Motor T           1                  200               min     45            710     Time to reach 63% of final value.
P1.7.10         Motor Duty            0                  100               %       100           711     Percent of nominal motor load
                Cycle
P1.7.11         Stall Protection      0                  3                         0             712     0 = No response
                                                                                                         1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.12         Stall Current         0.00               Motor             A       1.00          713
                                                         CurrentMax
P1.7.13         Stall Time Lim        1.00               120.00            s       15.00         714
P1.7.14         Stall Freq Lim        1.00               Max_Freq          Hz      25.00         715
November 2009
November 2009
November 2009
November 2009
        Menus — M3 to M6
                    Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
                    settings and the Expander Board setup. These menu items are explained in detail in
                    Chapter 6.
November 2009
       Monitoring Menu — M7
                The monitored items are the actual values of parameters and signals as well as the status
                and measurements of other elements. Monitored items cannot be edited.
                See Chapter 6 — Menu information item M7, for more information.
Table 11-13: Monitoring Menu
                                                                                        ID
Code        Parameter           Min.            Max.              Unit Default          Number Description
V7.1        Output              -320.00         320.00            Hz      0.00          2       Output frequency to the motor
            Frequency
V7.2        Actual Speed        -320.0          320.0             %       0.0           1       Output speed to the motor
V7.3        Speed Setpoint      -320.0          320.0             %       0.0           3       Monitored speed setpoint. This
                                                                                                will show also the speed
                                                                                                setpoint below the minimum
                                                                                                frequency.
V7.4        Motor Speed         -10000          10000             rpm     0             4       Calculated motor speed in rpm
V7.5        Motor Current       0.0             Motor             A       0.0           5
                                                CurrentMax
V7.6        Motor Torque        -300.0          300.0             %       0.0           6       [R] Motor torque as % value,
                                                                                                +1000 equals +100.0 %
                                                                                                pos = clockwise,
                                                                                                neg = counterclockwise
V7.7        Motor Power         -300.0          300.0             %       0.0           7
V7.8        Motor Voltage       0.0             1000.0            V       0.0           8       Measured motor voltage
V7.9        DC-Bus Voltage      0               1000              V       0             9       [R] DC voltage in Volts Tfilt =
                                                                                                32ms.
V7.10       Unit                -1000           1000              °F      0             10      Temperature of the heat sink
            Temperature
V7.11       Motor               0.0             1000.0            %       0.0           11
            Temperature
V7.12       (A) AI-1            -10.00          20.00             V       0.00          12      Voltage Input value [V]
V7.13       (A) AI-2            -10.00          20.00             mA      0.00          13      Current Input value [mA]
V7.14       DI-1 DI-2 DI-3      0               7                         0             14      DIA-1, DIA-2 and DIA-3 status
V7.15       DI-4 DI-5 DI-6      0               7                         0             15      DIB-4, DIB-5 and DIB-6 status
V7.16       DO-1 RO-1 RO-2      0               7                         0             16      DO-1, RO-1 and RO-2 status
V7.17       (A) AO-1            0.00            20.00             mA      0.00          17
V7.18       ActFaultCode        0               200                       0             18      Active Fault code.
V7.19       ActWarnCode         0               200                       0             19      Active Warning code.
November 2009
        Operate Menu — M8
                     The Operate Menu provides an easy to use method of viewing key numerical Monitoring
                     Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for
                     more information.
November 2009
November 2009
                Additional functions:
                   ●    Analog input signal range selection
                   ●    One frequency limit supervision
                   ●    Torque limit supervision
                   ●    Speed setpoint limit supervision
                   ●    Programmable start and stop functions
                   ●    DC Brake Chopper
                   ●    Six skip frequency areas
                   ●    Programmable V/Hz curve and switching frequency
                   ●    Auto restart
                   ●    Motor thermal and stall protection: Programmable action; off, warning, fault
                   ●    Motor underload protection
                   ●    Input and output phase supervision
                Details of the parameters shown in this section are available in Chapter 15 of this Manual,
                listed by parameter ID number.
November 2009
Control Input/Output
                                Table 12-1: Building Static Application Default I/O Configuration
                                Terminal          Signal                                          Description
                                OPTA9
                                 1     +10V DCref Reference output                               Voltage for potentiometer, etc.
                                 2     AI-1+      Analog input, voltage range                    Voltage input for PI setpoint or
         0 to 10V DC                              0 – 10V DC                                     feedback (Programmable)
       (Factory Default)         3     AI-1-      I/O Ground                                     Ground for reference and controls
                                 4     AI-2+      Analog input, current range                    Current input for PI setpoint or
          4 to 20 mA
       (Factory Default)         5     AI-2-      0 – 20 mA                                      feedback (Programmable)
                                  6      24V DC          Control voltage output                  Voltage for switches, etc. max 0.1A
                                  7      GND             I/O ground                              Ground for reference and controls
     External                     8      DI-1            Start/Stop Control                      Contact closed = start
    Interlock
                                  9      DI-2            External fault input                    Contact closed = fault
      Wiring
                                                         (programmable)                          Contact open = no fault
                                10       DI-3            External Interlock                      Contact closed = OK
                                                         (programmable)                          Open = Interlocked
                                11       CMA             Common for DI-1 – DI-3                  Connect to GND or 24V DC
                                12       24V DC          Control voltage output                  Voltage for switches (see terminal 6)
                                13       GND             I/O ground                              Ground for reference and controls
                                14       DI-4            Speed Select 1                          Contact closed = Speed Select 1
     External                                            (programmable)
    Interlock
      Wiring                    15       DI-5            Fire Mode                               Contact closed = Fire Mode active
                                                         (programmable)
                                16       DI-6            Overload relay (IntelliPass)            Contact open = no fault
                                                         (programmable)                          Contact closed = fault
                                17       CMB             Common for DI-4 – DI-6                  Connect to GND or 24V DC
                                18       AO-1+           Output frequency                        Programmable
          0 to 20 mA
       (Factory Default)        19       AO-1            Analog output                           Range 0 – 20 mA, RL max. 500W
                                20       DO-1            Digital output                          Programmable
                                                         READY                                   Open collector, I ≤ 50 mA, V ≤ 48V DC
    Defaults:                   OPTA2
    21-22 Opens on RUN          21       RO-1                              Relay output 1 Programmable
                                22       RO-1                                             Drive RUN is default.
    22-23 Closes on RUN
                                23       RO-1
    24-25 Opens on FAULT        24       RO-2                              Relay output 2 Programmable
                                25       RO-2                                             Drive FAULT is default.
    25-26 Closes on FAULT
                                26       RO-2
                                Note: For more information on jumper selections, see Chapter 4.
November 2009
Parameter Lists
                   On the next pages you will find the lists of parameters within the respective parameter
                   groups. The parameter descriptions are given by ID number in Chapter 15.
                   Column explanations:
                   Code              =      Location indication on the keypad; Shows the operator the present
                                            parameter number
                   Parameter         =      Name of parameter
                   Min.              =      Minimum value of parameter
                   Max.              =      Maximum value of parameter
                   Unit              =      Unit of parameter value; Given if available
                   Default           =      Value preset by factory
                   ID                =      ID number of the parameter for reference to Chapter 15
November 2009
November 2009
                    CAUTION
Unattended start will occur if power
is supplied with Start Command
activated.
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
       Protections — M1 ➔ G1.7
Table 12-8: Protections — M1 ➔ G1.7
                                                                                                 ID
Code            Parameter             Min.               Max.              Unit Default          Number Description
P1.7.1          Input Phase           0                  2                         2             701     Response to input phase
                Supv                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.2          4mA Fault Resp        0                  2                         0             702     Response to 4 mA signal
                                                                                                         supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.3          Ext. Fault Resp       0                  2                         2             703     Response to external fault digital
                                                                                                         input signal supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.4          FBComm.               0                  2                         0             704     Response to fieldbus
                FaultResp                                                                                communication supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.5          SlotComFault          0                  2                         0             705     Response to slot communication
                Resp                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.6          Motor Therm           0                  3                         0             707     0 = No response
                Prot                                                                                     1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.7          MotAmbTemp            -100.0             100.0             %       0.0           708     Percent of ambient temperature.
                Factor
P1.7.8          MTP f0 Current        0.0                150.00            %       40.0          709     Percent of motor nameplate
                                                                                                         current.
P1.7.9          MTP Motor T           1                  200               min     45            710     Time to reach 63% of final value.
P1.7.10         Motor Duty            0                  100               %       100           711     Percent of nominal motor load
                Cycle
P1.7.11         Stall Protection      0                  3                         0             712     0 = No response
                                                                                                         1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.12         Stall Current         0.00               Motor             A       1.00          713
                                                         CurrentMax
P1.7.13         Stall Time Lim        1.00               120.00            s       15.00         714
P1.7.14         Stall Freq Lim        1.00               Max_Freq          Hz      25.00         715
November 2009
November 2009
November 2009
November 2009
        Menus — M3 to M6
                    Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
                    settings and the Expander Board setup. These menu items are explained in detail in
                    Chapter 6.
November 2009
       Monitoring Menu — M7
                The monitored items are the actual values of parameters and signals as well as the status
                and measurements of other elements. Monitored items cannot be edited.
                See Chapter 6 — Menu information item M7, for more information.
Table 12-13: Monitoring Menu
                                                                                        ID
Code        Parameter           Min.            Max.              Unit Default          Number Description
V7.1        Output              -320.00         320.00            Hz      0.00          2       Output frequency to the motor
            Frequency
V7.2        Actual Speed        -320.0          320.0             %       0.0           1       Output speed to the motor
V7.3        Speed Setpoint      -320.0          320.0             %       0.0           3       Monitored speed setpoint. This
                                                                                                will show also the speed
                                                                                                setpoint below the minimum
                                                                                                frequency.
V7.4        Motor Speed         -10000          10000             rpm     0             4       Calculated motor speed in rpm
V7.5        Motor Current       0.0             Motor             A       0.0           5
                                                CurrentMax
V7.6        Motor Torque        -300.0          300.0             %       0.0           6       [R] Motor torque as % value,
                                                                                                +1000 equals +100.0 %
                                                                                                pos = clockwise,
                                                                                                neg = counterclockwise
V7.7        Motor Power         -300.0          300.0             %       0.0           7
V7.8        Motor Voltage       0.0             1000.0            V       0.0           8       Measured motor voltage
V7.9        DC-Bus Voltage      0               1000              V       0             9       [R] DC voltage in Volts Tfilt =
                                                                                                32ms.
V7.10       Unit                -1000           1000              °F      0             10      Temperature of the heat sink
            Temperature
V7.11       Motor               0.0             1000.0            %       0.0           11
            Temperature
V7.12       (A) AI-1            -10.00          20.00             V       0.00          12      Voltage Input value [V]
V7.13       (A) AI-2            -10.00          20.00             mA      0.00          13      Current Input value [mA]
V7.14       DI-1 DI-2 DI-3      0               7                         0             14      DIA-1, DIA-2 and DIA-3 status
V7.15       DI-4 DI-5 DI-6      0               7                         0             15      DIB-4, DIB-5 and DIB-6 status
V7.16       DO-1 RO-1 RO-2      0               7                         0             16      DO-1, RO-1 and RO-2 status
V7.17       (A) AO-1            0.00            20.00             mA      0.00          17
V7.18       ActFaultCode        0               200                       0             18      Active Fault code.
V7.19       ActWarnCode         0               200                       0             19      Active Warning code.
November 2009
       Operate Menu — M8
                   The Operate Menu provides an easy to use method of viewing key numerical Monitoring
                   Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for
                   more information.
November 2009
November 2009
                Additional functions:
                   ●    Analog input signal range selection
                   ●    One frequency limit supervision
                   ●    Torque limit supervision
                   ●    Speed setpoint limit supervision
                   ●    Programmable start and stop functions
                   ●    DC Brake Chopper
                   ●    Six skip frequency areas
                   ●    Programmable V/Hz curve and switching frequency
                   ●    Auto restart
                   ●    Motor thermal and stall protection: Programmable action; off, warning, fault
                   ●    Motor underload protection
                   ●    Input and output phase supervision
                Details of the parameters shown in this section are available in Chapter 15 of this Manual,
                listed by parameter ID number.
November 2009
Control Input/Output
                                Table 13-1: Pressure Control Application Default I/O Configuration
                                Terminal          Signal                                          Description
                                OPTA9
                                 1     +10V DCref Reference output                               Voltage for potentiometer, etc.
                                 2     AI-1+      Analog input, voltage range                    Voltage input for PI setpoint or
         0 to 10V DC                              0 – 10V DC                                     feedback (Programmable)
       (Factory Default)         3     AI-1-      I/O Ground                                     Ground for reference and controls
                                 4     AI-2+      Analog input, current range                    Current input for PI setpoint or
          4 to 20 mA
       (Factory Default)         5     AI-2-      0 – 20 mA                                      feedback (Programmable)
                                  6      24V DC          Control voltage output                  Voltage for switches, etc. max 0.1A
                                  7      GND             I/O ground                              Ground for reference and controls
     External                     8      DI-1            Start/Stop Control                      Contact closed = start
    Interlock
      Wiring
                                  9      DI-2            External fault input                    Contact closed = fault
                                                         (programmable)                          Contact open = no fault
                                10       DI-3            External Interlock                      Contact closed = OK
                                                         (programmable)                          Open = Interlocked
                                11       CMA             Common for DI-1 – DI-3                  Connect to GND or 24V DC
                                12       24V DC          Control voltage output                  Voltage for switches (see terminal 6)
                                13       GND             I/O ground                              Ground for reference and controls
                                14       DI-4            Speed Select 1                          Contact closed = Speed Select 1
     External
    Interlock
                                                         (programmable)
      Wiring                    15       DI-5            Fire Mode                               Contact closed = Fire Mode active
                                                         (programmable)
                                16       DI-6            Overload relay (IntelliPass)            Contact open = no fault
                                                         (programmable)                          Contact closed = fault
                                17       CMB             Common for DI-4 – DI-6                  Connect to GND or 24V DC
                                18       AO-1+           Output frequency                        Programmable
          0 to 20 mA
       (Factory Default)        19       AO-1            Analog output                           Range 0 – 20 mA, RL max. 500W
                                20       DO-1            Digital output                          Programmable
                                                         READY                                   Open collector, I ≤ 50 mA, V ≤ 48V DC
    Defaults:                   OPTA2
    21-22 Opens on RUN          21       RO-1                              Relay output 1 Programmable
                                22       RO-1                                             Drive RUN is default.
    22-23 Closes on RUN
                                23       RO-1
    24-25 Opens on FAULT        24       RO-2                              Relay output 2 Programmable
                                25       RO-2                                             Drive FAULT is default.
    25-26 Closes on FAULT
                                26       RO-2
                                Note: For more information on jumper selections, see Chapter 4.
November 2009
Parameter Lists
                   On the next pages you will find the lists of parameters within the respective parameter
                   groups. The parameter descriptions are given by ID number in Chapter 15.
                   Column explanations:
                   Code              =      Location indication on the keypad; Shows the operator the present
                                            parameter number
                   Parameter         =      Name of parameter
                   Min.              =      Minimum value of parameter
                   Max.              =      Maximum value of parameter
                   Unit              =      Unit of parameter value; Given if available
                   Default           =      Value preset by factory
                   ID                =      ID number of the parameter for reference to Chapter 15
November 2009
November 2009
                    CAUTION
Unattended start will occur if power
is supplied with Start Command
activated.
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
       Protections — M1 ➔ G1.7
Table 13-8: Protections — M1 ➔ G1.7
                                                                                                 ID
Code            Parameter             Min.               Max.              Unit Default          Number Description
P1.7.1          Input Phase           0                  2                         2             701     Response to input phase
                Supv                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.2          4mA Fault Resp        0                  2                         0             702     Response to 4 mA signal
                                                                                                         supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.3          Ext. Fault Resp       0                  2                         2             703     Response to external fault digital
                                                                                                         input signal supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.4          FBComm.               0                  2                         0             704     Response to fieldbus
                FaultResp                                                                                communication supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.5          SlotComFault          0                  2                         0             705     Response to slot communication
                Resp                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.6          Motor Therm           0                  3                         0             707     0 = No response
                Prot                                                                                     1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.7          MotAmbTemp            -100.0             100.0             %       0.0           708     Percent of ambient temperature.
                Factor
P1.7.8          MTP f0 Current        0.0                150.00            %       40.0          709     Percent of motor nameplate
                                                                                                         current.
P1.7.9          MTP Motor T           1                  200               min     45            710     Time to reach 63% of final value.
P1.7.10         Motor Duty            0                  100               %       100           711     Percent of nominal motor load
                Cycle
P1.7.11         Stall Protection      0                  3                         0             712     0 = No response
                                                                                                         1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.12         Stall Current         0.00               Motor             A       1.00          713
                                                         CurrentMax
P1.7.13         Stall Time Lim        1.00               120.00            s       15.00         714
P1.7.14         Stall Freq Lim        1.00               Max_Freq          Hz      25.00         715
November 2009
November 2009
November 2009
November 2009
        Menus — M3 to M6
                    Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
                    settings and the Expander Board setup. These menu items are explained in detail in
                    Chapter 6.
November 2009
       Monitoring Menu — M7
                The monitored items are the actual values of parameters and signals as well as the status
                and measurements of other elements. Monitored items cannot be edited.
                See Chapter 6 — Menu information item M7, for more information.
Table 13-13: Monitoring Menu
                                                                                        ID
Code        Parameter           Min.            Max.              Unit Default          Number Description
V7.1        Output              -320.00         320.00            Hz      0.00          2       Output frequency to the motor
            Frequency
V7.2        Actual Speed        -320.0          320.0             %       0.0           1       Output speed to the motor
V7.3        Speed Setpoint      -320.0          320.0             %       0.0           3       Monitored speed setpoint. This
                                                                                                will show also the speed
                                                                                                setpoint below the minimum
                                                                                                frequency.
V7.4        Motor Speed         -10000          10000             rpm     0             4       Calculated motor speed in rpm
V7.5        Motor Current       0.0             Motor             A       0.0           5
                                                CurrentMax
V7.6        Motor Torque        -300.0          300.0             %       0.0           6       [R] Motor torque as % value,
                                                                                                +1000 equals +100.0 %
                                                                                                pos = clockwise,
                                                                                                neg = counterclockwise
V7.7        Motor Power         -300.0          300.0             %       0.0           7
V7.8        Motor Voltage       0.0             1000.0            V       0.0           8       Measured motor voltage
V7.9        DC-Bus Voltage      0               1000              V       0             9       [R] DC voltage in Volts Tfilt =
                                                                                                32ms.
V7.10       Unit                -1000           1000              °F      0             10      Temperature of the heat sink
            Temperature
V7.11       Motor               0.0             1000.0            %       0.0           11
            Temperature
V7.12       (A) AI-1            -10.00          20.00             V       0.00          12      Voltage Input value [V]
V7.13       (A) AI-2            -10.00          20.00             mA      0.00          13      Current Input value [mA]
V7.14       DI-1 DI-2 DI-3      0               7                         0             14      DIA-1, DIA-2 and DIA-3 status
V7.15       DI-4 DI-5 DI-6      0               7                         0             15      DIB-4, DIB-5 and DIB-6 status
V7.16       DO-1 RO-1 RO-2      0               7                         0             16      DO-1, RO-1 and RO-2 status
V7.17       (A) AO-1            0.00            20.00             mA      0.00          17
V7.18       ActFaultCode        0               200                       0             18      Active Fault code.
V7.19       ActWarnCode         0               200                       0             19      Active Warning code.
November 2009
       Operate Menu — M8
                   The Operate Menu provides an easy to use method of viewing key numerical Monitoring
                   Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for
                   more information.
November 2009
November 2009
                Additional functions:
                   ●    Analog input signal range selection
                   ●    One frequency limit supervision
                   ●    Torque limit supervision
                   ●    Speed setpoint limit supervision
                   ●    Programmable start and stop functions
                   ●    DC Brake Chopper
                   ●    Six skip frequency areas
                   ●    Programmable V/Hz curve and switching frequency
                   ●    Auto restart
                   ●    Motor thermal and stall protection: Programmable action; off, warning, fault
                   ●    Motor underload protection
                   ●    Input and output phase supervision
                Details of the parameters shown in this section are available in Chapter 15 of this Manual,
                listed by parameter ID number.
November 2009
Control Input/Output
                                Table 14-1: Temperature Control Application Default I/O Configuration
                                Terminal          Signal                                          Description
                                OPTA9
                                 1     +10V DCref Reference output                               Voltage for potentiometer, etc.
                                 2     AI-1+      Analog input, voltage range                    Voltage input for PI setpoint or
         0 to 10V DC                              0 – 10V DC                                     feedback (Programmable)
       (Factory Default)         3     AI-1-      I/O Ground                                     Ground for reference and controls
                           -
                                 4     AI-2+      Analog input, current range                    Current input for PI setpoint or
          4 to 20 mA
       (Factory Default)         5     AI-2-      0 – 20 mA                                      feedback (Programmable)
                                  6      24V DC          Control voltage output                  Voltage for switches, etc. max 0.1A
                                  7      GND             I/O ground                              Ground for reference and controls
     External                     8      DI-1            Start/Stop Control                      Contact closed = start
    Interlock
      Wiring
                                  9      DI-2            External fault input                    Contact closed = fault
                                                         (programmable)                          Contact open = no fault
                                10       DI-3            External Interlock                      Contact closed = OK
                                                         (programmable)                          Open = Interlocked
                                11       CMA             Common for DI-1 – DI-3                  Connect to GND or 24V DC
                                12       24V DC          Control voltage output                  Voltage for switches (see terminal 6)
                                13       GND             I/O ground                              Ground for reference and controls
                                14       DI-4            Speed Select 1                          Contact closed = Speed Select 1
     External
    Interlock
                                                         (programmable)
      Wiring                    15       DI-5            Fire Mode                               Contact closed = Fire Mode active
                                                         (programmable)
                                16       DI-6            Overload relay (IntelliPass)            Contact open = no fault
                                                         (programmable)                          Contact closed = fault
                                17       CMB             Common for DI-4 – DI-6                  Connect to GND or 24V DC
                                18       AO-1+           Output frequency                        Programmable
          0 to 20 mA
       (Factory Default)        19       AO-1            Analog output                           Range 0 – 20 mA, RL max. 500W
                                20       DO-1            Digital output                          Programmable
                                                         READY                                   Open collector, I ≤ 50 mA, V ≤ 48V DC
    Defaults:                   OPTA2
    21-22 Opens on RUN          21       RO-1                              Relay output 1 Programmable
                                22       RO-1                                             Drive RUN is default.
    22-23 Closes on RUN
                                23       RO-1
    24-25 Opens on FAULT        24       RO-2                              Relay output 2 Programmable
                                25       RO-2                                             Drive FAULT is default.
    25-26 Closes on FAULT
                                26       RO-2
                                Note: For more information on jumper selections, see Chapter 4.
November 2009
Parameter Lists
                   On the next pages you will find the lists of parameters within the respective parameter
                   groups. The parameter descriptions are given by ID number in Chapter 15.
                   Column explanations:
                   Code              =      Location indication on the keypad; Shows the operator the present
                                            parameter number
                   Parameter         =      Name of parameter
                   Min.              =      Minimum value of parameter
                   Max.              =      Maximum value of parameter
                   Unit              =      Unit of parameter value; Given if available
                   Default           =      Value preset by factory
                   ID                =      ID number of the parameter for reference to Chapter 15
November 2009
November 2009
                    CAUTION
Unattended start will occur if power
is supplied with Start Command
activated.
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
November 2009
       Protections — M1 ➔ G1.7
Table 14-8: Protections — M1 ➔ G1.7
                                                                                                 ID
Code            Parameter             Min.               Max.              Unit Default          Number Description
P1.7.1          Input Phase           0                  2                         2             701     Response to input phase
                Supv                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.2          4mA Fault Resp        0                  2                         0             702     Response to 4 mA signal
                                                                                                         supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.3          Ext. Fault Resp       0                  2                         2             703     Response to external fault digital
                                                                                                         input signal supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.4          FBComm.               0                  2                         0             704     Response to fieldbus
                FaultResp                                                                                communication supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.5          SlotComFault          0                  2                         0             705     Response to slot communication
                Resp                                                                                     supervision.
                                                                                                         0 = No Action
                                                                                                         1 = Warning
                                                                                                         2 = Fault
P1.7.6          Motor Therm           0                  3                         0             707     0 = No response
                Prot                                                                                     1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.7          MotAmbTemp            -100.0             100.0             %       0.0           708     Percent of ambient temperature.
                Factor
P1.7.8          MTP f0 Current        0.0                150.00            %       40.0          709     Percent of motor nameplate
                                                                                                         current.
P1.7.9          MTP Motor T           1                  200               min     45            710     Time to reach 63% of final value.
P1.7.10         Motor Duty            0                  100               %       100           711     Percent of nominal motor load
                Cycle
P1.7.11         Stall Protection      0                  3                         0             712     0 = No response
                                                                                                         1 = Warning
                                                                                                         2 = Fault, stop mode after fault
                                                                                                         according to ID402
                                                                                                         3 = Fault, stop mode after fault
                                                                                                         always by coasting
P1.7.12         Stall Current         0.00               Motor             A       1.00          713
                                                         CurrentMax
P1.7.13         Stall Time Lim        1.00               120.00            s       15.00         714
P1.7.14         Stall Freq Lim        1.00               Max_Freq          Hz      25.00         715
November 2009
November 2009
November 2009
November 2009
        Menus — M3 to M6
                    Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
                    settings and the Expander Board setup. These menu items are explained in detail in
                    Chapter 6.
November 2009
       Monitoring Menu — M7
                The monitored items are the actual values of parameters and signals as well as the status
                and measurements of other elements. Monitored items cannot be edited.
                See Chapter 6 — Menu information item M7, for more information.
Table 14-13: Monitoring Menu
                                                                                        ID
Code        Parameter           Min.            Max.              Unit Default          Number Description
V7.1        Output              -320.00         320.00            Hz      0.00          2       Output frequency to the motor
            Frequency
V7.2        Actual Speed        -320.0          320.0             %       0.0           1       Output speed to the motor
V7.3        Speed Setpoint      -320.0          320.0             %       0.0           3       Monitored speed setpoint. This
                                                                                                will show also the speed
                                                                                                setpoint below the minimum
                                                                                                frequency.
V7.4        Motor Speed         -10000          10000             rpm     0             4       Calculated motor speed in rpm
V7.5        Motor Current       0.0             Motor             A       0.0           5
                                                CurrentMax
V7.6        Motor Torque        -300.0          300.0             %       0.0           6       [R] Motor torque as % value,
                                                                                                +1000 equals +100.0 %
                                                                                                pos = clockwise,
                                                                                                neg = counterclockwise
V7.7        Motor Power         -300.0          300.0             %       0.0           7
V7.8        Motor Voltage       0.0             1000.0            V       0.0           8       Measured motor voltage
V7.9        DC-Bus Voltage      0               1000              V       0             9       [R] DC voltage in Volts Tfilt =
                                                                                                32ms.
V7.10       Unit                -1000           1000              °F      0             10      Temperature of the heat sink
            Temperature
V7.11       Motor               0.0             1000.0            %       0.0           11
            Temperature
V7.12       (A) AI-1            -10.00          20.00             V       0.00          12      Voltage Input value [V]
V7.13       (A) AI-2            -10.00          20.00             mA      0.00          13      Current Input value [mA]
V7.14       DI-1 DI-2 DI-3      0               7                         0             14      DIA-1, DIA-2 and DIA-3 status
V7.15       DI-4 DI-5 DI-6      0               7                         0             15      DIB-4, DIB-5 and DIB-6 status
V7.16       DO-1 RO-1 RO-2      0               7                         0             16      DO-1, RO-1 and RO-2 status
V7.17       (A) AO-1            0.00            20.00             mA      0.00          17
V7.18       ActFaultCode        0               200                       0             18      Active Fault code.
V7.19       ActWarnCode         0               200                       0             19      Active Warning code.
November 2009
       Operate Menu — M8
                   The Operate Menu provides an easy to use method of viewing key numerical Monitoring
                   Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for
                   more information.
November 2009
November 2009
November 2009
                        Table 15-1: Selections for IDs 112, 113, 114 and 115
                         Indicator   Description
                                     Hand
                                     Indicates that HAND has been chosen in the HOA control mode.
                                     Off
                                     Indicates that the VSD Series drive is not ready to operate. (Ready-indicator is OFF).
                                     Auto
                                     Indicates that AUTO has been chosen in the HOA control mode.
November 2009
November 2009
                                                             Output
                                                             Frequency
                                                ID102
                                                                  Max. Frequency
                                                                                                 AI-1
                                                                                                 (Term. 2)
0 100%
                                                             Output
                                                             Frequency
                                                 ID102
                                                                         Max. Frequency
                                                                                                AI-1
                                                                                                (Term. 2)
0 100%
November 2009
                                                          %
                                                                              Unfiltered Signal
100%
                                                                                       Filtered Signal
                                                         63%
Time t [s]
                                                                  Output
                                                                  Frequency
                                                      ID102
                                                                         Max. Frequency
                                                      ID303
                                                                                                          AI-2
                                                                                                          (Term. 3.4)
0 4 mA 20 mA
November 2009
                                                          Output
                                                          Frequency
                                     Max. Freq = 100%
                                     ID102
                                                 ID215
                                                                                                        No Scaling
                                                                                                        Scaled
ID214
Analog Input*
                                                     Max.
                                      Sensor Max.
                                           ID1108
                                      Sensor Min.
                                          ID1107
                                                  0
                                                   0%     10% (1V)               50% (5V)                       100%
                                                 ID217                                                         ID218
                                              (0V or 0 mA)                                                 (10V or 20 mA)
                                                AI-1 Min.                                                     AI-1 Max.
November 2009
                                                          %
                                                                         Unfiltered Signal
100%
                                                                                   Filtered Signal
                                                         63%
Time t [s]
November 2009
                                                         Analog Output
                                                            Current
                                                    20 mA
4 mA
                                                     0 mA
                                                            0                               1.0
November 2009
                                                       Analog Output
                                                          Current         Scale = 200%                  Scale =
                                                  20 mA                                                 100%
                                                                                                        Scale =
                                                  12 mA                                                 50%
                                                  10 mA
                Table 15-3: Output Signals Via DO-1 and Output Relays RO-1 and RO-2
                Setting value                                           Signal content
November 2009
                Table 15-3: Output Signals Via DO-1 and Output Relays RO-1 and RO-2 (Continued)
                 Setting value                                    Signal content
November 2009
f [Hz] ID314 = 2
                                                                                                       1% Hysteresis
                                           ID315
                                            %
November 2009
November 2009
Hz
ID103, ID104
ID404
ID404
November 2009
                                          Output
                                        Frequency
                                           (Hz)
                                                                               ID501    ID502
                                                                               ID503    ID504
                                                                               ID505    ID506
                                                                               ID507    ID508
                                                                               ID509    ID510
                                                                               ID511    ID512
Reference (Hz)
November 2009
                                         f      (Hz)
                                          out
Par. ID501
Time (s)
                         0                   Frequency control: The I/O terminal and keypad references are frequency
                                             references and the drive controls the output frequency (output frequency
                                             resolution = 0.01 Hz)
                         1                   Speed control: The I/O terminal and keypad references are speed
                                             references and the drive controls the motor speed compensating for
                                             motor slip (accuracy ± 0.5%).
November 2009
                         Note: In high torque — low speed applications — it is likely that the motor will
                               overheat. If the motor has to run a prolonged time under these conditions,
                               special attention must be paid to cooling the motor. Use external cooling for the
                               motor if the temperature tends to rise too high.
November 2009
                                                        V
                                              Vn
                                           ID605 Default: Nominal                             Field Weakening
                                                 Voltage of the Motor                         Point
Linear
                                                                                 Squared
                                                                                              Default: Nominal
                                                                                              Frequency of the
                                                                                              Motor
                                                                                                                    f [Hz]
                                                            V
                                                     Vn
                                                  ID605 Default: Nominal                              Field Weakening
                                                        Voltage of the Motor                          Point
                                                ID607
                                        (Default 10%)                                                 Default: Nominal
                                                                                                      Frequency of the
                                                ID608                                                 Motor
                                       (Default 1.3%)                                                                    f[Hz]
                                                                    ID606                       ID602
                                                                (Default 5 Hz)
November 2009
November 2009
                612      Identification
                         Identification run is a part of tuning the motor and the drive specific parameters. It is a
                         tool for commissioning and service of the drive with the aim to find the best
                         parameter values possible for most drives. The automatic motor identification
                         calculates or measures the motor parameters that are needed for optimum motor and
                         speed control.
                         0             No action — No identification requested
                         1             Identification without motor run — The drive is run without speed to
                                       identify the motor parameters. The motor is supplied with current and
                                       voltage but with zero frequency.
                         2             Identification with motor run — The drive is run with speed to identify the
                                       motor parameters.
                                       Note: It is recommended that the identification test is done with no load
                                              on the motor for best results.
November 2009
November 2009
Pcooling
                                                                                  Overload Area
                                                             100%                                          IT
0 fn f
November 2009
Motor Temperature
Trip Area
105%
                                           Motor
                                           Current                                                        Fault/Warning
                                           I/IT                                                               ID707
Time Constant T*
November 2009
Stall Area
ID713
ID715 f
                                                                   Stall
                                                                   Time Counter
Trip Area
ID714
                                                                                               Trip/Warning
                                                                                               ID712
Time
                                                     Stall
                                                     No Stall
November 2009
                                              Torque
                                              ID717
ID718
Underload Area
                                                       5 Hz                  Field Weakening   f
                                                                                Point ID604
November 2009
                                                                   Underload
                                                                   Time Counter
Trip Area
ID719
                                                                                                Trip/Warning
                                                                                                ID716
Time
                                                   Underload
                                                   No Underload
                                                                                !        IMPORTANT
                                          The electronic overload on the contactor must be set to
                                          AUTO, otherwise the overload will function normally.
November 2009
November 2009
                1111 Deadband
                         Parameter will set ± deadband area for PI controllers error value (Setpoint –
                         Feedback). When inside the deadband area the PI regulation is stopped and the output
                         is frozen to current value.
Hz
ID1113, ID1114
ID1115
ID1115
November 2009
                 R2.4 PI Setpoint
                         The PI controller keypad reference can be set between 0% and 100%. This reference
                         value is the active PI reference if ID115 = 2. Units are application dependent.
November 2009
November 2009
November 2009
Power Ratings
                Table A-2: 230V VT Output Power Ratings
                                                                     Three-Phase Input
                Catalog Number                 Frame Size           Horsepower            Current
November 2009
November 2009
200,00
180,00
160,00
140,00
120,00
P [W] 100,00
80,00
60,00
                               40,00
                                                                                    F15FR4 400V          003FR4 500V
                               20,00                                                F15FR4 500V          007FR4 400V
                                                                                    003FR4 400V          007FR4 500V
                                0,00
                                    0,00         2,00         4,00         6,00        8,00      10,00    12,00        14,00   16,00
                                                                            Switching Frequency [kHz]
900,00
800,00
700,00
600,00
                              500,00
                     P [W]
                              400,00
300,00
                              200,00
                                                                                    010FR5 400V          015FR5 500V
                              100,00                                                010FR5 500V          020FR5 400V
                                                                                    015FR5 400V          020FR5 500V
                                0,00
                                    0,00         2,00         4,00         6,00        8,00      10,00    12,00        14,00   16,00
                                                                            Switching Frequency [kHz]
November 2009
1400,00
1200,00
1000,00
                             800,00
                     P [W]
                              600,00
400,00
2500,00
2000,00
1500,00
P [W]
1000,00
                              500,00
                                                                                 050FR7 400V               060FR7 500V
                                                                                 050FR7 500V               075FR7 400V
                                                                                 060FR7 400V               075FR7 500V
                                0,00
                                    0,00            2,00           4,00              6,00           8,00             10,00             12,00
                                                                          Switching Frequency [kHz]
November 2009
4000,00
3500,00
3000,00
2500,00
P [W] 2000,00
1500,00
1000,00
4000,00
3500,00
3000,00
2500,00
P [W] 2000,00
1500,00
1000,00
                                 0,00
                                     0,00         2,00                        3,60                   6,00                     10,00
                                                                               Switching Frequency [kHz]
November 2009
Dimensions
                                                                                            W1
                                        D1                                                  W2          R2
                                                                                                        R1
                                                                                    EATON
                                                                      H1
                                                             H3
                                                                         H2
R2
W3
D2
Knockouts
D3
Figure A-7: TYPE 1 and TYPE 12 VSD Series Open Drive Dimensions, FR4, FR5 and FR6
November 2009
W2
Dia. A
                                                              H2
                                                              H1
                                                                                                                             W1
H4
                                                                                                      D1
                                                                                                 H5
D2
                                                              H3
                                                              H7                                     Dia. B
                                                         Flange Opening
                          W5                                FR4 to FR6                          W4 W3
H8 H6 H9
  Figure A-8: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 with Flange Kit, FR4, FR5 and FR6
Table A-6: Dimensions for VSD Series Open Drive, FR4, FR5 and FR6 with Flange Kit
                                               Approximate Dimensions in Inches (mm)
Frame
Size          Voltage     hp (VT)              W1     W2      H1     H2       H3     H4                               H5           D1            D2    Dia. A
FR4           230V        1–3                  5.0         4.5            13.3    12.8      12.9           1.2        .9           7.5       3.0       .3
                                               (128)       (113)          (337)   (325)     (327)          (30)       (22)         (190)     (77)      (7)
              480V        1-1/2 – 7-1/2
FR5           230V        5 – 10               5.7         4.7            17.0    16.5      16.5           1.4        .7           8.4       3.9       .3
                                               (144)       (120)          (434)   (420)     (419)          (36)       (18)         (214)     (100)     (7)
              480V        10 – 20
FR6           230V        15 – 20              7.7         6.7            22.0    21.6      22.0           1.2        .8           9.3       4.2       .3
                                               (195)       (170)          (560)   (549)     (558)          (30)       (20)         (237)     (106)     (7)
              480V        25 – 40
              575V        3 – 30
Table A-7: Dimensions for the Flange Opening, FR4 to FR6
Frame                                                    Approximate Dimensions in Inches (mm)
Size            Voltage         hp (VT)                  W3      W4      W5         H6      H7                               H8            H9         Dia. B
FR4             230V            1–3                      4.8          4.5         —            12.4           12.8           —             .2         .3
                480V            1-1/2 – 7-1/2            (123)        (113)                    (315)          (325)                        (5)        (7)
FR5             230V            5 – 10                   5.3          4.7         —            16.2           16.5           —             .2         .3
                480V            10 – 20                  (135)        (120)                    (410)          (420)                        (5)        (7)
FR6             230V            15 – 20                  7.3          6.7         6.2          21.2           21.6           .3            .2         .3
                480V            25 – 40                  (185)        (170)       (157)        (539)          (549)          (7)           (5)        (7)
                575V            3 – 30
November 2009
                                                                                   H1
                                                                                   H2
W2 W1
R2 R1 R2
                                   Knockouts
                                                                                   H3
D2
D1
D3
Figure A-9: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR7
FR7      230V      25 – 40 24.8 24.2 23.3 10.1 2.7                    7.5   9.3   7.5   .7             .4       77.2          3 @ 1.85
                           (630) (614) (591) (257) (68)               (190) (237) (190) (18)           (9)      (35)          (47)
         480V      50 – 75
         575V      40 – 50
November 2009
H1
W1
D1
Figure A-10: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR8
November 2009
H6 H4 H4 H5 Dia. A
W4 W2
                                                       H2
                                                       H1                                                                W3
                                                                                             H7                          W1
D1
D2
H3
                                                  Flange Opening                                  W7
                 W5 W6                                FR7/FR8
                                                                                        Dia. B
H13 H8
    Figure A-11: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, with Flange Kit, FR7 and FR8
Table A-10: Dimensions for VSD Series Open Drive, FR7 and FR8 with Flange Kit
                                   Approximate Dimensions in Inches (mm)
Frame                                                                                                                                                  Dia.
Size  Voltage hp (VT)              W1       W2       W3       W4       H1         H2   H3          H4      H5       H6        H7     D1        D2      A
FR7      230V        25 – 40       9.3   6.8   10.6 10.0 25.6 24.8 24.8 7.4        7.4   .9                                   .8     10.1 4.6    .3
         480V        50 – 75       (237) (175) (270) (253) (652) (632) (630) (189) (189) (23)                                 (20)   (257) (117) (6)
         575V        40 – 50
FR8      230V        50 – 75       11.2 —           14.0 13.0 32.8 —                   29.3 10.2 10.4 1.7                     2.2    13.5 4.3    .4
         480V       100 – 150      (285)            (355) (330) (832)                  (745) (258) (265) (43)                 (57)   (344) (110) (9)
         575V        60 – 100
November 2009
          H6                                            H4                                H3                           W4
                B- B+ /R+ R-
          W5
                                            W3                                                                              W2                                     W1
          W5
                               PE
                                                                           H2                                               H5                          D3
                                                                           H1                                                         N1
Dia.
D1 D2
Figure A-12: VSD Series Open Drive Dimensions, OPEN 1 and OPEN 12 FR9
FR9                 230V                         100                18.9        15.7       6.5         .4            2.1         45.3         44.2     28.3      8.0
                                                                    (480)       (400)      (165)       (9)           (54)        (1152)       (1122)   (721)     (205)
                    480V                         200 – 250
                    575V                         125 – 200
Table A-12: Dimensions for VSD Series Open Drive, FR9, continued
                                                                      Approximate Dimensions in Inches (mm)                                        Knockouts @
                                                                                                                                                   Inches (mm)
Frame
Size                     Voltage                  hp (VT)             H5          H6          D1            D2         D3            Dia.         N1 (O.D.)
November 2009
H7
W5
W1
Dia.
                 D1
                                                                                                                             D2
D3
H4 H2 H4
H5 H3 H3 H3 H5
W4
                  W3                                        Flange Opening
                                                                 FR9                                                         W2
W4
                  H6                                              H1
                                                                                                                      .20 (5)
                                                                                                                       Dia.
Figure A-13: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 FR9 with Flange Kit
Table A-13: Dimensions for VSD Series Open Drive, FR9 with Flange Kit
                                Approximate Dimensions in Inches (mm)
Frame
Size  Voltage hp (VT)           W1    W2    W3     W4      W5 H1           H2       H3      H4         H5   H6 H7 D1            D2     D3     Dia.
FR9     230V      100           20.9 20.0 19.1 7.9      .2 51.7    45.3   16.5 3.9    1.4 .4 .1 24.9 13.4 4.3        .8
                                (530) (510) (485) (200) (6) (1312) (1150) (420) (100) (35) (9) (2) (362) (340) (109) (21)
        480V      200 – 250
        575V      125 – 200
November 2009
EMC Capability
       General
                 For products used within the European Community (EC), the Electro Magnetic Compatibility
                 (EMC) directive states that the electrical equipment must not disturb the environment and
                 must be immune to other Electro Magnetic Disturbances in the environment.
                 The design intent was to develop a family of drives, which is user friendly and cost effective,
                 while fulfilling the user’s needs. EMC compliance was a major consideration from the outset
                 of the design.
                 The VSD Series drives are is targeted at the world market. To ensure maximum flexibility, yet
                 meet the EMC needs of different regions, all drives meet the highest immunity levels, while
                 emission levels meet the requirements noted in the following section.
       EMC Classification
                 the VSD Series drives are EMC classification H capable.
                 Class H:
                 VSD Series drives have been designed to fulfill the requirements of the product standard
                 EN 61800-3_A11 for the 1st environment restricted distribution and the 2nd environment.
                 The emission levels correspond to the requirements of EN 61000-6-4.
                 VSD Series drives fulfill all applicable EMC immunity requirements (standards EN 61000-6-1,
                 EN 61000-6-2 and EN 61800-3+A11).
Declaration of Conformity
                 The Manufacturer’s Declarations of Conformity assuring the compliance of the VSD Series
                 drives with the European Community (EC) EMC-directives is available upon request.
November 2009
November 2009
November 2009
                 9          Undervoltage                   DC-link voltage is less than the       If there was a supply voltage
                                                           minimum safe operating voltage         loss or dip, reset the fault and
                                                           limit                                  restart the VSD Series drive.
                                                           • most probable cause: too low         Check the supply voltage. If it
                                                             a utility supply voltage             was within specification at the
                                                           • VSD Series internal fault            time of the fault, an internal
                                                                                                  failure has occurred. Contact
                                                                                                  your Johnson Controls
                                                                                                  distributor.
                 10         Input line supervision         Input line phase is low or             Check the utility supply voltage,
                                                           missing.                               cables and connections.
                 11         Output phase                   Current sensing indicates that         Check the motor cables,
                            supervision                    there is no current in one motor       connections and motor.
                                                           phase
                 12         Brake chopper                  • no brake resistor installed          Check the brake resistor. If the
                            supervision                    • brake resistor is broken             resistor is ok, the chopper is
                                                           • brake chopper failure                faulty. Contact your Johnson
                                                                                                  Controls distributor.
                 13         VSD Series                     Heatsink temperature is under          Provide supplemental heating or
                            undertemperature               -10°C                                  relocate the VSD Series drive to
                                                                                                  a warmer location.
                 14         VSD Series                     Heatsink temperature is over           An overtemperature warning is
                            overtemperature                90°C.                                  issued when the heatsink
                                                                                                  temperature exceeds 85°C, a
                                                                                                  fault occurs at 90°C. Check for
                                                                                                  the correct amount and
                                                                                                  unrestricted flow of cooling air.
                                                                                                  Check the heatsink for dust or
                                                                                                  dirt buildup.
                                                                                                  Check the highest ambient
                                                                                                  temperature level.
                                                                                                  Make sure that the switching
                                                                                                  frequency is not set too high in
                                                                                                  relation to the ambient
                                                                                                  temperature and motor load.
                 15         Motor stalled                  • motor or load mechanical             Check the motor, mechanical
                                                             failure                              system and load level.
                                                           • load too high                        Confirm the stall parameter
                                                           • stall parameter settings             settings.
                                                             incorrect
                 16         Motor overtemperature • motor is overloaded                           Decrease the motor load.
                                                  • motor overheating has been                    If no motor overload exists,
                                                    detected by VSD Series motor                  check the temperature model
                                                    temperature model                             parameters.
                 17         Motor underload                • mechanical or load problem           Check the motor, check for a
                                                           • underload parameter settings         loose belt, broken coupling or
                                                             incorrect                            load problems.
                                                                                                  Confirm underload parameter
                                                                                                  settings.
November 2009
                22            EEPROM checksum                  Parameter save fault                   Upon reset of this fault, the VSD
                23            fault                            • faulty operation                     Series drive will automatically
                                                               • component failure                    reload the parameter default
                                                                                                      settings. Check all parameter
                                                                                                      settings after reset. If the fault
                                                                                                      reoccurs, contact your Johnson
                                                                                                      Controls distributor.
                25            Microprocessor                   • faulty operation                     Reset the fault and restart. If the
                              watchdog fault                   • component failure                    fault reoccurs, contact your
                                                                                                      Johnson Controls distributor.
                26            Start-up prevented               Start-up of the drive has been         Check Start Enable/Interlock
                                                               prevented.                             settings.
                29            Thermistor fault                 The thermistor input of an       Check the motor cooling and the
                                                               option board has detected a high motor loading.
                                                               motor temperature                Check the thermistor
                                                                                                connection.
                                                                                                (If the thermistor input of an
                                                                                                option board is not being used, it
                                                                                                must be short-circuited.)
                31            IGBT temperature                 IGBT Inverter Bridge                   Check loading.
                              hardware                         overtemperature protection has         Check motor size.
                                                               detected high short term
                                                               overload current
                32            Fan cooling                      The VSD Series cooling fan did         Contact your Johnson Controls
                                                               not start when commanded               distributor.
                34            CAN bus                          Sent message not                       Ensure that there is another
                              communication                    acknowledged                           device on the bus with the
                                                                                                      appropriate configuration.
                36            Control unit                     Control unit cannot control the        Change control unit.
                                                               power unit and vise-versa
                37            Device change                    • option board changed            Reset.
                                                               • different power rating of drive Note: No fault time data record!
November 2009
                 43         Encoder fault                   Note: the exceptional Fault data Check encoder channel
                                                            record. See Active Fault Menu    connections.
                                                            for more information. Additional Check the encoder board.
                                                            codes:
                                                            1 Encoder 1 channel A is
                                                                missing
                                                            2 Encoder 1 channel B is
                                                                missing
                                                            3 Both encoder 1 channels are
                                                                missing
                                                            4 Encoder reversed
                 50         Analog input Iin < 4 mA Current at the analog input is                 Check the current loop, signal
                            (for signal range 4 to 20 < 4 mA                                       source and wiring.
                            mA)                       • control cable is broken or
                                                        loose
                                                      • signal source has failed
                 51         External fault                  Digital input set as an external       Check source of trigger.
                                                            fault input has been triggered.
                 52         Keypad communication The connection between the                        Check keypad connection and
                            fault                control keypad and the VSD                        keypad cable.
                                                 Series drive has been lost.
                 53         Communication bus               The data connection between            Check installation.
                            fault                           the communication bus master           If installation is correct, contact
                                                            and the communication bus              your Johnson Controls
                                                            board has failed                       distributor.
                 54         Slot fault                      Defective option board or slot         Check that the board is properly
                                                                                                   installed and seated in slot. If
                                                                                                   installation is correct, contact
                                                                                                   your Johnson Controls
                                                                                                   distributor.
                 82         BypassOverLoad                  The motor has been overloaded Decrease the motor load.
                                                            while connected to the bypass Disable the Current Imbalance
                                                                                          feature – see the IT. manual.
November 2009
Appendix C — Accessories
RS-232 Cables Used with VS Drives
       Communication with PC
                When communicating using 9000X software tools 9000XDrive or 9000XLoad, a cable with
                three wires and 9-pin D-connectors is used. See Figure C-1.
TXDTA 2 TXDTA 2
RXDTA 3 RXDTA 3
GND 5 GND 5
                Note: When using these cables for PC-connection you have to check first whether the +12V /
                      -12V lines can cause problems/damages in RS-232 output of PC/laptop. In some PC
                      outputs, ±12V can generate extra current loops which might cause overheating of the
                      components.
                              TXDTA 2                                                                          TXDTA 2
                              RXDTA 3                                                                           RXDTA 3
                                GND 5                                                                           GND 5
                                +12V 6                                                                          +12V 6
                                –12V 9                                                                         –12V 9
November 2009
L=3m
                                Pin 1
                                   Pin 6
                                                                                                      Pin 1
                                                                                                   Pin 6
LIT-1201828
                                                                                                                 Run Cabling in Separate Metal Conduit or Wire Tray.                               Run Motor Cables in Separate Metal Conduit or
                                                                                                                                                                                                                                                                                                                      November 2009
                                                                                                                 Phase Capacitors.
                                                                                                                                                                                                                                                                                                                                      Eaton Technology
                                                                                                                                                                             Optional   Optional
                                                                                                                                                                                                        +1DV    Reference Output            X1
                                                                                                                                                                                                                                                 A
                                                                                                                                                                                                                Analog Input Voltage             B
                                                                                                                     Customer                                                                           Vin+    (Range 0-10V DC)                 C
                                                                                                                                Drive                                                                                                            D
                                                                                                                     Ground                                                                             GND     I/O Ground
                                                                                                                                                                                                                                            X2
                                                                                                                                                                                                                                                                                       Appendix D — Wiring Diagrams
                                                                                                                                Ground                                                                                                           A
                                                                                                                                                                                                        Lin+    Analog Input Current             B
                                                                                                                                                                                                                (Range 4-20mA)                   C
                                                                                                                                                                                                        Lin–                                     D
D-1
                                                                                                                                                                                                                                                                                                                                      VSD Series Drives User Manual
D-2
                                                                                                                                                                                                                          1TA
                                                                                                                                                                                                                          1TB Motor
                                                                                                                                                                                                                          1TC
                                                                                                                          CB
                                                                                                              (Line)
                                                                                                                                                                                                                                                      VSD Series Drives User Manual
                                                                                                                L1 L1          T1 1L1       L1                                   U(T1)
                                                                                                      Incoming                                               Inverter
                                                                                                                     L2        T2 1L2       L2                                   V(T2)
                                                                                                        Power   L2
                                                                                                                L3 L3          T3 1L3       L3                                  W(T3)
LIT-1201828
                                                                                                                                                                                                                                      November 2009
                                                                                                                                                                                                                                                      Eaton Technology
                         Powered by   Eaton Technology
                                                         © 2009 Johnson Controls
Controls Group                                           All Rights Reserved
507 E. Michigan Street                                   Printed in USA
                                                         Publication No. LIT-1201828 / Z8520
P.O. Box 423                                             www.johnsoncontrols.com
Milwaukee, WI 53201                                      November 2009