Mei cf540 Coin Mech Pocket Guide
Mei cf540 Coin Mech Pocket Guide
® 540
ECONOMY SERIES
CHANGEGIVER
POCKET GUIDE
ROUTINE MAINTENANCE,
SAFETY, INSTALLATION &
TROUBLESHOOTING
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25778 G5 143936044
CashFlow® 540 changegiver Pocket Guide
Published by :
MEI
Internet: http://www.meigroup.com
MEI reserves the right to change the product or the product specifications
at any time. While every effort has been made to ensure that the
information in this publication is accurate, MEI disclaims any liability
for any direct or indirect losses (howsoever caused) arising out of
use or reliance on this information.
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CashFlow® 540 changegiver Pocket Guide
CONTENTS
Routine Maintenance
Replacing a Fuse
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CashFlow® 540 changegiver Pocket Guide
WARNING
Before cleaning, servicing, removing or replacing
CashFlow® units, ALWAYS SWITCH OFF or
ISOLATE the ELECTRICITY SUPPLY to the host
machine.
CAUTION
This guide is for use only by personnel trained to
carry out electrical installation.
Dangerous Environments
Do not operate the unit in the presence of
flammable gases or fumes, or after the entry of fluid
into the machine.
Disposal of Product
If necessary, always dispose of defective units
according to local regulations.
Conformance to
International Standards
When installed and operated according to the
instructions provided for the particular unit,
CashFlow® products meet the applicable
international and national Safety and Electro
Mechanical Conformance standards for any country
in which they are used.
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CashFlow 540 changegiver Reject lever
Acceptor and separator
Interface loom assembly release clip
Mounting screw access flap
Routine Maintenance
WARNING
Switch off the power to the host
machine before cleaning the unit
Clean the coin pathway (shown shaded in the
figure) regularly with a soft cloth moistened with
water. Take care that all the surfaces are dry before
you close the lid of the unit, particularly if you have
had to clean the unit after the entry of dirt or fluid.
Opening
tab
Lid
Clean the
shaded areas
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CashFlow® 540 changegiver Pocket Guide
Dispenser arms in
parked position
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CashFlow® 540 changegiver Pocket Guide
Coin cassette
release catches
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CashFlow® 540 changegiver Pocket Guide
Using the Keypad
Use the keypad to park the dispenser arms,
dispense coins, set prices, float the coin tubes up or
down, and to re-set the tube counts to their pre-set
levels.
The keypad label summarises keypad functions.
Re-set tubes
Float up tube automatically
to pre-set level
Set vend
prices No function
Correct voltage
Dispense
for unit
coins
Tube A Tube B
dispense dispense
Yellow LED A B
Function Buttons
Dispense coins from tubes ▲ A , B , C or D ▲
Park the dispenser arms +
Float up tubes automatically + A
Float down tube automatically + A + C
Reset tubes to pre-set levels★ + A + B ★
Set the vend prices ◆ + C ◆
Cancel the accumulated credit + A + A
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CashFlow® 540 changegiver Pocket Guide
Using the Keypad
Dispense Coins / Empty Tubes
A , B , C or D
Press a button once to dispense a coin from a
corresponding tube. If you press and hold for more
than three seconds, coins are dispensed
automatically until only a sufficient minimum (the
safe count) are left to operate the dispense
mechanism. To empty a tube or a cassette, you
may have to take out the last coins by hand.
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CashFlow® 540 changegiver Pocket Guide
Slide
Switch
Assy
PCB
4 Price Mode
Position
1 Price Mode
Position
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CashFlow® 540 changegiver Pocket Guide
Troubleshooting the CashFlow Unit
• Press A, B, C, D
Y N
• Are correct coins
dispensed?
• Re-connect loom
and re-start unit
• Feed change coins
Y into acceptor N
• Are coins routed to
the correct tubes? Y • Press Mode+Mode N
• Does the red LED • Does the yellow
stop flashing? LED flash?
• Press A, B, C, D to
• Remove cassette, check Y dispense coins N
for coins covering top-level • Insert change coins
sensors • Are change coins
• Check acceptor coin path accepted?
• Check for jams in separator
• Press Mode+Mode and
replace the cassette
• Make a trial vend to
check the unit
• Refer to the
• Make a trial vend troubleshooting
to check the unit table in this Guide
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Troubleshooting the CashFlow Unit
10
Poor coin acceptance Changegiver unit is not level Check and re-level the unit if necessary.
Modules are not mounted and Check that the coin entry and exit chutes of the machine are
aligned correctly aligned with the coin entry cup on the unit and the cashbox on
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the machine.
Adjust the modules until they are aligned accurately.
Build-up of dirt in the acceptor Switch off power to machine, check and clean acceptor.
Coins are accepted but no Power loom is not inserted correctly Switch off power to the machine, and check the loom.
credit is given Coin jam in the separator module Switch off power to the machine, and check the separator for
(post gate strobes are covered) jams.
Accept gate strobes mechanism Refer to the Product Maintenance Handbook before
blocked or dirty attempting to clean the strobes or the opto’s.
Problem Causes Actions
Unit rejects one type of Coin or token is inhibited Check the coin/token is in the coin set, and has been enabled.
Use the Route Alpha 250 terminal to enable the coin
N.B. Coin or token is damaged or w o r n Press A to leave float mode and to clear any credit.
With MDB applications the coin
mechanism is controlled by the A tube has reached pre-set float Check the tube levels, then make a vend to check that the
level, further coins are rejected correct change is dispensed.
vending machine controller. because the unit is in float mode
Coins are not routing The level of coins in a tube is Check tube counts. If they are above the pre-set float levels
correctly covering a top-level sensor and automatic tube inventory is set, press Mode+A+C to
float-down the coins in the tubes.
The top-level sensor loom or the Switch off the power, remove the cassette and release the
separator loom is not connected acceptor. Check that the top-level sensor and separator looms
correctly are fitted correctly. Replace the acceptor and cassette. Switch
on power to the unit, insert coins and check routing.
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Wrong acceptor or separator is fitted Check that the acceptor and separator are the correct versions.
Refer to your authorised MEI distributor.
Use the Route Alpha 250 terminal to enable the tube.
A tube is disabled
Problem Causes Actions
12
Incorrect change is Insufficient change coins are If required, float up through acceptor with correct change coins.
dispensed available
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Incorrect coin values are set. Check coin values and prices, reset if necessary using the
Incorrect prices are set for required Route Alpha 250 terminal. Press A, B, C and D to check if
selections. N.B. Price control is change coins are dispensed.
held in the vending machine in MDB
applications, and are normally held
in the vending machine in Executive
and BDV applications.
Maintenance Handbook.
Faulty dispenser module Check that the dispenser module is operating correctly. Refer to
Maintenance Handbook’s module replacement section
before you attempt to service or to replace the dispenser.
Red LED is FLASHING Fault with the changegiver unit Check Route Alpha 250 addresses 340 - 349. Press A, B, C &
D to check if coins are dispensed. If the red LED is still flashing,
switch off the power to the machine, wait at least 15
seconds and switch on again. Check that coins are dispensed.
A coin has covered the top-level Remove the coin cassette and check the tops of the coin tubes.
sensor mirrors
A coin is jammed in the dispenser Switch off the power to the machine, remove the cassette
module and check the dispenser for jams.
Clear any blockages and check for damaged coins.
Fault with the audit module Check the Route Alpha 250 audit addresses.
Return the unit to your MEI distributor for repair if necessary.
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Coin cassette is unclipped Press coin cassette into place firmly, ensure clips snap shut.
Problem Causes Actions
16
Red LED permanently Faulty LED or keypad module Check the keypad module.
OFF. No other problems. If it is faulty, refer to your authorised MEI distributor.
Red LED is flashing and no Check Route Alpha addresses 340 Use the table of Route Alpha 250 error addresses in this
coins are accepted to 349 for a description of the error manual
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The lid of the acceptor is not closed Switch off power to the machine and open and close the lid
firmly of the unit. Make sure the lid snaps shut firmly. Wait at least
15 seconds and switch the power on again.
The acceptor loom is not connected Check the acceptor loom and reconnect it if necessary.
The coin path in the acceptor is dirty Switch off power to the machine and clean the acceptor.
Yellow LED remains OFF No power supply to the vending Switch off power to the machine, check all looms and check
machine all fuses.
when Mode button is
pressed Replace blown fuses, following the instructions in this manual.
Yellow LED is flashing The changegiver is in shifted mode The keypad is available to change the functions of the unit.
because the Mode button has been (To exit from shifted mode, press Mode or wait for 45 seconds )
pressed
Yellow LED is OFF Faulty LED or faulty keypad module Check the keypad module.
permanently. If faulty, refer to your MEI distributor.
No other problems.
Problems in handling coins Faulty unit, or faulty modules Contact your MEI distributor. To help diagnosis, note the
17
persist after all solutions symptoms, and the model and serial number of the unit for
reference. These numbers are on a label on the side of the unit.
have been tried
Troubleshooting the Unit with the MEI Route Alpha Terminal
18
341 Disabled tube at position 0 - 31 Range value = the sum of the codes, where: READ ONLY
A, B, C or D 1 / 2 / 4 / 8 = tube A / B / C / D
If necessary, use the Route Alpha 250 terminal to
enable the tube.
Address Parameter Range Meaning and Actions Notes
4 = not used
1 = not used
1 = audit incompatible
347 BDV errors (ii) options 0 -15 2 = vmc incompatible BDV only
4 = cpc incompatible
349 Reset error flags 0-1 0 = do not reset error flags 1 = reset error flags
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CashFlow® 540 changegiver Pocket Guide
Setting Functions
Insert the plug on the Route Alpha 250 terminal
into the six-way connector in the acceptor unit.
RESET
Display
Six-way ENTER
connector LEFT UP
RIGHT
DOWN
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CashFlow® 540 changegiver Pocket Guide
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CashFlow® 540 changegiver Pocket Guide
CAUTIONARY NOTE
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Address Settings for Use with the MEI Route Alpha 250 Terminal
Prices 5 - 25
205-225 (When audit FEM fitted 0-65,535 value of prices 5 - 25
27
only)
226
■ Single/Multivend 0 -1
0 = single vend
1 = multivend
Address Usage Parameter Range Meaning
28
0 = blocker reset
1 = delayed blocker reset (30ms)
228 Reset mode 0-4 2 = delayed blocker reset (200ms)
3 = blocker hold reset
4 = after escrow accept signal
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1 = inhibit coin 5
▲
230 Coin inhibit, coins 5-8 0 -15 2 = inhibit coin 6
4 = inhibit coin 7
8 = inhibit coin 8
0 = no coins inhibited
1 = inhibit coin 9
▲ Coin Inhibit,
231 0 -15 2 = inhibit coin 10
coins 9 -12
4 = inhibit coin 11
8 = inhibit coin 12
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1 = coin 9
Exact change inhibit group
2 = coin 10
234 ■ 0 -15
4 = coin 11
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Inhibit coins 9 - 12
8 = coin 12
1 = display price
0 = normal
246 Fast sense 0-1
1 = fast
Address Usage Parameter Range Meaning
32
251-254 ▲ Tubes A - D
0 - 255 number of coins in a tube to be floated to
float level options
ADDRESSES 340 TO 349 ARE COVERED IN THE EARLIER FAULT FINDING SECTION
1 = French
Audit module -
361 0-4 2 = German
printout language
3 = Dutch
4 = Spanish
0 = basic
Audit module -
362 0-2 1 = basic+interim vend report
printout type
2 = basic+interim+free vend report
Audit module -
364 1 - 31 day of installation into machine
printout - installation day
Address Usage Parameter Range Meaning
34
Audit module -
366 0 - 99 year of installation into machine
installation year
388
✸ Card reval. allowed 0 -1
0 = revaluation not allowed
1 = revaluation allowed
◆ MDB changer
0 = coin
421-432 0-2 1 = value token
coin types 1 - 12
2 = vend token
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Coin, Tube and Designator Options
FULL LOW SAFE
Country Tube tube count tube count tube count
code Designators Position
types Addresses Addresses Addresses
& coin set
36
£1 4 B - ORANGE A/B/D 38 6 2
£1 4 B - ORANGE C 38 7 2
CashFlow® 540 changegiver Pocket Guide
Mounting points
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CashFlow® 540 changegiver Pocket Guide
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CashFlow® 540 changegiver Pocket Guide
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CashFlow® 540 changegiver Pocket Guide
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CashFlow® 540 changegiver Pocket Guide
REGIONAL OFFICES
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