Ec PDF
Ec PDF
SECTION EC MA
EM
LC
CONTENTS FE
EC-2
CONTENTS (Cont’d)
Diagnostic Procedure ..............................................204 DTC P0172 (BANK 1), P0175 (BANK 2) FUEL GI
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 INJECTION SYSTEM FUNCTION (RICH) ..................255
(REAR) (MAX. VOLTAGE MONITORING) .................209 On Board Diagnosis Logic.......................................255
Component Description ...........................................209 Possible Cause........................................................255 MA
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ..................................255
Mode ........................................................................209 Wiring Diagram ........................................................257
On Board Diagnosis Logic.......................................209 Diagnostic Procedure ..............................................259
EM
Possible Cause........................................................210 DTC P0180 FUEL TANK TEMPERATURE
DTC Confirmation Procedure ..................................210 SENSOR ......................................................................262 LC
Overall Function Check ...........................................211 Component Description ...........................................262
Wiring Diagram ........................................................213 On Board Diagnosis Logic.......................................262
Diagnostic Procedure ..............................................215 Possible Cause........................................................262
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 DTC Confirmation Procedure ..................................263
(REAR) (RESPONSE MONITORING).........................220 Wiring Diagram ........................................................264
Component Description ...........................................220 Diagnostic Procedure ..............................................265 FE
CONSULT-II Reference Value in Data Monitor DTC P0300 - P0306 NO. 6 - 1 CYLINDER
Mode ........................................................................220 MISFIRE, MULTIPLE CYLINDER MISFIRE ...............267 CL
On Board Diagnosis Logic.......................................220 On Board Diagnosis Logic.......................................267
Possible Cause........................................................221 Possible Cause........................................................267
DTC Confirmation Procedure ..................................221 DTC Confirmation Procedure ..................................268 MT
Overall Function Check ...........................................222 Diagnostic Procedure ..............................................268
Wiring Diagram ........................................................224 DTC P0325 KNOCK SENSOR (KS) ...........................275
Diagnostic Procedure ..............................................226 Component Description ...........................................275 AT
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 On Board Diagnosis Logic.......................................275
(REAR) (HIGH VOLTAGE) ..........................................231 Possible Cause........................................................275
AX
Component Description ...........................................231 DTC Confirmation Procedure ..................................275
CONSULT-II Reference Value in Data Monitor Wiring Diagram ........................................................276
Mode ........................................................................231 Diagnostic Procedure ..............................................277 SU
On Board Diagnosis Logic.......................................231 DTC P0335 CRANKSHAFT POSITION SENSOR
Possible Cause........................................................232 (CKPS) (POS) ..............................................................280
DTC Confirmation Procedure ..................................232 Component Description ...........................................280 BR
Overall Function Check ...........................................232 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................234 Mode ........................................................................280
Diagnostic Procedure ..............................................236 On Board Diagnosis Logic.......................................280
ST
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 Possible Cause........................................................280
HEATER (REAR) .........................................................240 DTC Confirmation Procedure ..................................281 RS
Description ...............................................................240 Wiring Diagram ........................................................282
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................283
Mode ........................................................................240 DTC P0340 CAMSHAFT POSITION SENSOR BT
On Board Diagnosis Logic.......................................240 (CMPS) (PHASE).........................................................288
Possible Cause........................................................240 Component Description ...........................................288
DTC Confirmation Procedure ..................................241 On Board Diagnosis Logic.......................................288 HA
Wiring Diagram ........................................................242 Possible Cause........................................................288
Diagnostic Procedure ..............................................244 DTC Confirmation Procedure ..................................288
SC
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL Wiring Diagram ........................................................290
INJECTION SYSTEM FUNCTION (LEAN) .................247 Diagnostic Procedure ..............................................291
On Board Diagnosis Logic.......................................247 DTC P0420 (BANK 1), P0430 (BANK 2) THREE EL
Possible Cause........................................................247 WAY CATALYST FUNCTION .....................................294
DTC Confirmation Procedure ..................................247 On Board Diagnosis Logic.......................................294
Wiring Diagram ........................................................249 Possible Cause........................................................294 IDX
Diagnostic Procedure ..............................................251 DTC Confirmation Procedure ..................................295
Overall Function Check ...........................................295
EC-3
CONTENTS (Cont’d)
Diagnostic Procedure ..............................................296 Possible Cause........................................................329
DTC P0443 EVAP CANISTER PURGE VOLUME DTC Confirmation Procedure ..................................329
CONTROL SOLENOID VALVE (CIRCUIT).................299 Wiring Diagram ........................................................331
Description ...............................................................299 Diagnostic Procedure ..............................................332
CONSULT-II Reference Value in Data Monitor DTC P1217 ENGINE OVER TEMPERATURE
Mode ........................................................................299 (OVERHEAT) ...............................................................335
On Board Diagnosis Logic.......................................300 System Description..................................................335
Possible Cause........................................................300 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................300 Mode ........................................................................336
Wiring Diagram ........................................................301 On Board Diagnosis Logic.......................................336
Diagnostic Procedure ..............................................302 Possible Cause........................................................336
DTC P0500 VEHICLE SPEED SENSOR (VSS) .........305 Overall Function Check ...........................................337
Component Description ...........................................305 Wiring Diagram ........................................................339
On Board Diagnosis Logic.......................................305 Diagnostic Procedure ..............................................341
Possible Cause........................................................305 Main 12 Causes of Overheating..............................352
DTC Confirmation Procedure ..................................305 DTC P1320 IGNITION SIGNAL...................................353
Overall Function Check ...........................................306 Component Description ...........................................353
Wiring Diagram ........................................................307 On Board Diagnosis Logic.......................................353
Diagnostic Procedure ..............................................308 Possible Cause........................................................353
DTC P0505 IDLE AIR CONTROL VALVE (IACV) - DTC Confirmation Procedure ..................................353
AUXILIARY AIR CONTROL (AAC) VALVE ...............309 Wiring Diagram ........................................................355
Description ...............................................................309 Diagnostic Procedure ..............................................358
CONSULT-II Reference Value in Data Monitor DTC P1335 CRANKSHAFT POSITION SENSOR
Mode ........................................................................310 (CKPS) (REF) ..............................................................364
On Board Diagnosis Logic.......................................310 Component Description ...........................................364
Possible Cause........................................................310 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................310 Mode ........................................................................364
Wiring Diagram ........................................................312 On Board Diagnosis Logic.......................................364
Diagnostic Procedure ..............................................313 Possible Cause........................................................365
DTC P0510 CLOSED THROTTLE POSITION DTC Confirmation Procedure ..................................365
SWITCH .......................................................................318 Wiring Diagram ........................................................366
Component Description ...........................................318 Diagnostic Procedure ..............................................367
CONSULT-II Reference Value in Data Monitor DTC P1336 CRANKSHAFT POSITION SENSOR
Mode ........................................................................318 (CKPS) (POS) (COG) ..................................................370
On Board Diagnosis Logic.......................................318 Component Description ...........................................370
Possible Cause........................................................318 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................319 Mode ........................................................................370
Overall Function Check ...........................................319 On Board Diagnosis Logic.......................................370
Wiring Diagram ........................................................321 Possible Cause........................................................370
Diagnostic Procedure ..............................................322 DTC Confirmation Procedure ..................................371
DTC P0605 ECM .........................................................326 Wiring Diagram ........................................................372
Component Description ...........................................326 Diagnostic Procedure ..............................................373
On Board Diagnosis Logic.......................................326 DTC P1605 A/T DIAGNOSIS COMMUNICATION
Possible Cause........................................................326 LINE .............................................................................378
DTC Confirmation Procedure ..................................326 Component Description ...........................................378
Diagnostic Procedure ..............................................327 On Board Diagnosis Logic.......................................378
DTC P1131 SWIRL CONTROL VALVE CONTROL Possible Cause........................................................378
SOLENOID VALVE......................................................328 DTC Confirmation Procedure ..................................378
Description ...............................................................328 Wiring Diagram ........................................................379
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................380
Mode ........................................................................329 DTC P1706 PARK/NEUTRAL POSITION (PNP)
On Board Diagnosis Logic.......................................329 SWITCH .......................................................................381
EC-4
CONTENTS (Cont’d)
Component Description ...........................................381 Wiring Diagram ........................................................428 GI
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................429
Mode ........................................................................381 ELECTRONIC CONTROLLED ENGINE MOUNT.......433
On Board Diagnosis Logic.......................................381 System Description..................................................433 MA
Possible Cause........................................................381 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................381 Mode ........................................................................433
Overall Function Check ...........................................382 Wiring Diagram ........................................................434
EM
Wiring Diagram ........................................................383 Diagnostic Procedure ..............................................435
Diagnostic Procedure ..............................................384 POWER STEERING OIL PRESSURE SWITCH.........437 LC
ABSOLUTE PRESSURE SENSOR ............................386 Component Description ...........................................437
Component Description ...........................................386 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................387 Mode ........................................................................437
Diagnostic Procedure ..............................................388 Wiring Diagram ........................................................438
EVAP CANISTER PURGE VOLUME CONTROL Diagnostic Procedure ..............................................439
SOLENOID VALVE......................................................392 REFRIGERANT PRESSURE SENSOR ......................442 FE
Description ...............................................................392 Description ...............................................................442
CONSULT-II Reference Value in Data Monitor Wiring Diagram ........................................................443 CL
Mode ........................................................................392 Diagnostic Procedure ..............................................444
Wiring Diagram ........................................................393 ELECTRICAL LOAD SIGNAL.....................................446
Diagnostic Procedure ..............................................394 Wiring Diagram ........................................................446 MT
A/T COMMUNICATION LINE......................................398 Diagnostic Procedure ..............................................447
System Description..................................................398 MIL & DATA LINK CONNECTORS ............................451
Wiring Diagram ........................................................399 Wiring Diagram ........................................................451 AT
Diagnostic Procedure ..............................................400 SERVICE DATA AND SPECIFICATIONS (SDS) .......452
SWIRL CONTROL VALVE CONTROL SOLENOID Fuel Pressure Regulator..........................................452
AX
VALVE..........................................................................402 Idle Speed and Ignition Timing................................452
Description ...............................................................402 Mass Air Flow Sensor..............................................452
CONSULT-II Reference Value in Data Monitor Engine Coolant Temperature Sensor ......................452 SU
Mode ........................................................................403 Heated Oxygen Sensor 1 Heater (front) .................452
Wiring Diagram ........................................................404 Fuel Pump ...............................................................452
Diagnostic Procedure ..............................................405 IACV-AAC Valve ......................................................452 BR
VARIABLE INDUCTION AIR CONTROL SYSTEM Injector .....................................................................452
(VIAS)...........................................................................411 Resistor....................................................................452
Description ...............................................................411 Throttle Position Sensor ..........................................453
ST
Wiring Diagram ........................................................413 Calculated Load Value.............................................453
Diagnostic Procedure ..............................................414 Intake Air Temperature Sensor................................453 RS
INJECTOR ...................................................................417 Heated Oxygen Sensor 2 Heater (rear) ..................453
Component Description ...........................................417 Crankshaft Position Sensor (REF) ..........................453
CONSULT-II Reference Value in Data Monitor Fuel Tank Temperature Sensor ...............................453 BT
Mode ........................................................................417 Camshaft Position Sensor (PHASE) .......................453
Wiring Diagram ........................................................418
Diagnostic Procedure ..............................................419 WITHOUT EURO-OBD
HA
START SIGNAL...........................................................423
CONSULT-II Reference Value in Data Monitor TROUBLE DIAGNOSIS - INDEX ................................454
Alphabetical & P No. Index for DTC .......................454 SC
Mode ........................................................................423
Wiring Diagram ........................................................424 PRECAUTIONS ...........................................................456
Supplemental Restraint System (SRS) ″AIR
Diagnostic Procedure ..............................................425 EL
FUEL PUMP.................................................................427 BAG″ and ″SEAT BELT PRE-TENSIONER″...........456
System Description..................................................427 Precautions for On Board Diagnostic (OBD)
Component Description ...........................................427 System of Engine ....................................................456 IDX
CONSULT-II Reference Value in Data Monitor Engine Fuel & Emission Control System ................457
Mode ........................................................................427 Precautions ..............................................................458
Wiring Diagrams and Trouble Diagnosis.................459
EC-5
CONTENTS (Cont’d)
PREPARATION ...........................................................460 TROUBLE DIAGNOSIS FOR INTERMITTENT
Special Service Tools ..............................................460 INCIDENT.....................................................................566
Commercial Service Tools .......................................460 Description ...............................................................566
ENGINE AND EMISSION CONTROL OVERALL Diagnostic Procedure ..............................................566
SYSTEM.......................................................................462 TROUBLE DIAGNOSIS FOR POWER SUPPLY........567
Engine Control Component Parts Location.............462 Main Power Supply and Ground Circuit..................567
Circuit Diagram ........................................................467 DTC P0100 MASS AIR FLOW SENSOR (MAFS)......574
System Diagram ......................................................468 Component Description ...........................................574
Vacuum Hose Drawing ............................................471 CONSULT-II Reference Value in Data Monitor
System Chart ...........................................................473 Mode ........................................................................574
ENGINE AND EMISSION BASIC CONTROL On Board Diagnosis Logic.......................................574
SYSTEM DESCRIPTION .............................................474 Possible Cause........................................................575
Multiport Fuel Injection (MFI) System .....................474 DTC Confirmation Procedure ..................................575
Electronic Ignition (EI) System ................................476 Wiring Diagram ........................................................577
Air Conditioning Cut Control....................................477 Diagnostic Procedure ..............................................578
Fuel Cut Control (at no load & high engine DTC P0115 ENGINE COOLANT TEMPERATURE
speed) ......................................................................478 SENSOR (ECTS) (CIRCUIT) .......................................581
Evaporative Emission System .................................478 Component Description ...........................................581
Positive Crankcase Ventilation ................................482 On Board Diagnosis Logic.......................................581
BASIC SERVICE PROCEDURE .................................483 Possible Cause........................................................582
Fuel Pressure Release ............................................483 DTC Confirmation Procedure ..................................582
Fuel Pressure Check ...............................................484 Wiring Diagram ........................................................583
Fuel Pressure Regulator Check ..............................484 Diagnostic Procedure ..............................................584
Injector .....................................................................485 DTC P0120 THROTTLE POSITION SENSOR ...........586
How to Check Idle Speed and Ignition Timing........486 Description ...............................................................586
Idle Air Volume Learning .........................................488 CONSULT-II Reference Value in Data Monitor
ON BOARD DIAGNOSTIC SYSTEM Mode ........................................................................586
DESCRIPTION .............................................................491 On Board Diagnosis Logic.......................................586
Introduction ..............................................................491 Possible Cause........................................................587
Two Trip Detection Logic .........................................491 DTC Confirmation Procedure ..................................587
Emission-related Diagnostic Information .................491 Wiring Diagram ........................................................589
Malfunction Indicator Lamp (MIL)............................494 Diagnostic Procedure ..............................................590
CONSULT-II .............................................................499 DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1
TROUBLE DIAGNOSIS - INTRODUCTION................510 (FRONT) (CIRCUIT).....................................................595
Introduction ..............................................................510 Component Description ...........................................595
Work Flow................................................................512 CONSULT-II Reference Value in Data Monitor
TROUBLE DIAGNOSIS - BASIC INSPECTION .........514 Mode ........................................................................595
Basic Inspection.......................................................514 On Board Diagnosis Logic.......................................595
TROUBLE DIAGNOSIS - GENERAL Possible Cause........................................................596
DESCRIPTION .............................................................543 Overall Function Check ...........................................596
Fail-safe Chart .........................................................543 Wiring Diagram ........................................................597
Symptom Matrix Chart.............................................544 Diagnostic Procedure ..............................................599
CONSULT-II Reference Value in Data Monitor DTC P0325 KNOCK SENSOR (KS) ...........................604
Mode ........................................................................548 Component Description ...........................................604
Major Sensor Reference Graph in Data Monitor On Board Diagnosis Logic.......................................604
Mode ........................................................................550 Possible Cause........................................................604
ECM Terminals and Reference Value .....................553 DTC Confirmation Procedure ..................................604
TROUBLE DIAGNOSIS - SPECIFICATION VALUE ..562 Wiring Diagram ........................................................605
Description ...............................................................562 Diagnostic Procedure ..............................................606
Testing Condition .....................................................562 DTC P0335 CRANKSHAFT POSITION SENSOR
Inspection Procedure...............................................562 (CKPS) (POS) ..............................................................609
Diagnostic Procedure ..............................................563 Component Description ...........................................609
EC-6
CONTENTS (Cont’d)
CONSULT-II Reference Value in Data Monitor ABSOLUTE PRESSURE SENSOR ............................659 GI
Mode ........................................................................609 Component Description ...........................................659
On Board Diagnosis Logic.......................................609 Wiring Diagram ........................................................660
Possible Cause........................................................609 Diagnostic Procedure ..............................................661 MA
DTC Confirmation Procedure ..................................610 INTAKE AIR TEMPERATURE SENSOR ....................665
Wiring Diagram ........................................................611 Component Description ...........................................665
Diagnostic Procedure ..............................................612 Wiring Diagram ........................................................666
EM
DTC P0340 CAMSHAFT POSITION SENSOR Diagnostic Procedure ..............................................667
(CMPS) (PHASE).........................................................617 HEATED OXYGEN SENSOR 1 (FRONT)...................670 LC
Component Description ...........................................617 Component Description ...........................................670
On Board Diagnosis Logic.......................................617 CONSULT-II Reference Value in Data Monitor
Possible Cause........................................................617 Mode ........................................................................670
DTC Confirmation Procedure ..................................617 Wiring Diagram ........................................................671
Wiring Diagram ........................................................619 Diagnostic Procedure ..............................................673
Diagnostic Procedure ..............................................620 HEATED OXYGEN SENSOR 1 HEATER (FRONT)...680 FE
DTC P0605 ECM .........................................................623 Description ...............................................................680
Component Description ...........................................623 CONSULT-II Reference Value in Data Monitor CL
On Board Diagnosis Logic.......................................623 Mode ........................................................................680
Possible Cause........................................................623 Wiring Diagram ........................................................681
DTC Confirmation Procedure ..................................623 Diagnostic Procedure ..............................................683 MT
Diagnostic Procedure ..............................................624 HEATED OXYGEN SENSOR 2 (REAR).....................687
DTC P1217 ENGINE OVER TEMPERATURE Component Description ...........................................687
(OVERHEAT) ...............................................................626 CONSULT-II Reference Value in Data Monitor AT
System Description..................................................626 Mode ........................................................................687
CONSULT-II Reference Value in Data Monitor Wiring Diagram ........................................................688
AX
Mode ........................................................................627 Diagnostic Procedure ..............................................690
On Board Diagnosis Logic.......................................627 HEATED OXYGEN SENSOR 2 HEATER (REAR).....696
Possible Cause........................................................627 Description ...............................................................696 SU
Overall Function Check ...........................................628 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................630 Mode ........................................................................696
Diagnostic Procedure ..............................................632 Wiring Diagram ........................................................697 BR
Main 12 Causes of Overheating..............................643 Diagnostic Procedure ..............................................699
DTC P1335 CRANKSHAFT POSITION SENSOR FUEL TANK TEMPERATURE SENSOR ....................703
(CKPS) (REF) ..............................................................644 Component Description ...........................................703
ST
Component Description ...........................................644 Wiring Diagram ........................................................704
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................705 RS
Mode ........................................................................644 EGR VOLUME CONTROL SYSTEM ..........................707
On Board Diagnosis Logic.......................................644 Description ...............................................................707
Possible Cause........................................................645 CONSULT-II Reference Value in Data Monitor BT
DTC Confirmation Procedure ..................................645 Mode ........................................................................708
Wiring Diagram ........................................................647 Wiring Diagram ........................................................709
Diagnostic Procedure ..............................................648 Diagnostic Procedure ..............................................710 HA
DTC P1336 CRANKSHAFT POSITION SENSOR EVAP CANISTER PURGE VOLUME CONTROL
(CKPS) (POS) (COG) ..................................................651 SOLENOID VALVE......................................................718
SC
Component Description ...........................................651 Description ...............................................................718
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ........................................................................651 Mode ........................................................................718 EL
On Board Diagnosis Logic.......................................651 Wiring Diagram ........................................................719
Possible Cause........................................................651 Diagnostic Procedure ..............................................720
DTC Confirmation Procedure ..................................652 VEHICLE SPEED SENSOR (VSS)..............................724 IDX
Wiring Diagram ........................................................653 Component Description ...........................................724
Diagnostic Procedure ..............................................654 Wiring Diagram ........................................................725
EC-7
CONTENTS (Cont’d)
Diagnostic Procedure ..............................................726 Wiring Diagram ........................................................790
IDLE AIR CONTROL VALVE (IACV) - AUXILIARY Diagnostic Procedure ..............................................791
AIR CONTROL (AAC) VALVE ....................................728 FUEL PUMP.................................................................793
Description ...............................................................728 System Description..................................................793
CONSULT-II Reference Value in Data Monitor Component Description ...........................................793
Mode ........................................................................729 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................730 Mode ........................................................................793
Diagnostic Procedure ..............................................731 Wiring Diagram ........................................................794
CLOSED THROTTLE POSITION SWITCH ................736 Diagnostic Procedure ..............................................795
Component Description ...........................................736 ELECTRONIC CONTROLLED ENGINE MOUNT.......799
Wiring Diagram ........................................................737 System Description..................................................799
Diagnostic Procedure ..............................................738 CONSULT-II Reference Value in Data Monitor
A/T COMMUNICATION LINE......................................742 Mode ........................................................................799
System Description..................................................742 Wiring Diagram ........................................................800
Wiring Diagram ........................................................743 Diagnostic Procedure ..............................................801
Diagnostic Procedure ..............................................744 POWER STEERING OIL PRESSURE SWITCH.........803
SWIRL CONTROL VALVE CONTROL SOLENOID Component Description ...........................................803
VALVE..........................................................................746 CONSULT-II Reference Value in Data Monitor
Description ...............................................................746 Mode ........................................................................803
CONSULT-II Reference Value in Data Monitor Wiring Diagram ........................................................804
Mode ........................................................................747 Diagnostic Procedure ..............................................805
Wiring Diagram ........................................................748 REFRIGERANT PRESSURE SENSOR ......................808
Diagnostic Procedure ..............................................749 Description ...............................................................808
IGNITION SIGNAL.......................................................755 Wiring Diagram ........................................................809
Component Description ...........................................755 Diagnostic Procedure ..............................................810
Wiring Diagram ........................................................756 ELECTRICAL LOAD SIGNAL.....................................812
Diagnostic Procedure ..............................................759 Wiring Diagram ........................................................812
A/T DIAGNOSIS COMMUNICATION LINE ................766 Diagnostic Procedure ..............................................815
Component Description ...........................................766 MIL & DATA LINK CONNECTORS ............................819
Wiring Diagram ........................................................767 Wiring Diagram ........................................................819
Diagnostic Procedure ..............................................768 SERVICE DATA AND SPECIFICATIONS (SDS) .......820
PARK/NEUTRAL POSITION (PNP) SWITCH ............770 Fuel Pressure Regulator..........................................820
Component Description ...........................................770 Idle Speed and Ignition Timing................................820
CONSULT-II Reference Value in Data Monitor Mass Air Flow Sensor..............................................820
Mode ........................................................................770 Engine Coolant Temperature Sensor ......................820
Wiring Diagram ........................................................771 EGR Temperature Sensor .......................................820
Diagnostic Procedure ..............................................772 Heated Oxygen Sensor 1 Heater (Front) ................820
VARIABLE INDUCTION AIR CONTROL SYSTEM Fuel Pump ...............................................................820
(VIAS)...........................................................................777 IACV-AAC Valve ......................................................820
Description ...............................................................777 Injector .....................................................................821
Wiring Diagram ........................................................779 Resistor....................................................................821
Diagnostic Procedure ..............................................780 Throttle Position Sensor ..........................................821
INJECTOR ...................................................................783 Calculated Load Value.............................................821
Component Description ...........................................783 Intake Air Temperature Sensor................................821
CONSULT-II Reference Value in Data Monitor Heated Oxygen Sensor 2 Heater (Rear).................821
Mode ........................................................................783 Crankshaft Position Sensor (REF) ..........................821
Wiring Diagram ........................................................784 Fuel Tank Temperature Sensor ...............................821
Diagnostic Procedure ..............................................785 Camshaft Position Sensor (PHASE) .......................821
START SIGNAL...........................................................789
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................789
EC-8
TROUBLE DIAGNOSIS — INDEX WITH EURO-OBD
Alphabetical & P No. Index for DTC
EC-9
TROUBLE DIAGNOSIS — INDEX WITH EURO-OBD
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
NO DTC IS DETECTED.
FURTHER TESTING P0000 —
MAY BE REQUIRED.
EC-10
TROUBLE DIAGNOSIS — INDEX WITH EURO-OBD
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
VEH SPEED SEN/CIRC*4 P0500 EC-305
Items
DTC*1 Reference page
(CONSULT-II screen terms)
FE
— Unable to access ECM EC-95
NO DTC IS DETECTED.
P0000 FURTHER TESTING —
CL
MAY BE REQUIRED.
EC-11
TROUBLE DIAGNOSIS — INDEX WITH EURO-OBD
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-12
TROUBLE DIAGNOSIS — INDEX WITH EURO-OBD
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
P1335 CKP SEN (REF)/CIRC EC-364
*1: 1st trip DTC No. is the same as DTC No. And these numbers are displayed with CONSULT-II or GST only.
*2: This DTC is displayed with CONSULT-II only.
*3: When the fail-safe operation occurs, the MIL illuminates.
*4: The MIL illuminates when both the “Revolution sensor signal” and the “Vehicle speed sensor signal” meet the fail-safe condition at FE
the same time.
NOTE:
Regarding A33 models, “-B1” and “BK1” indicate bank 1 and “-B2” and “BK2” indicate bank 2. CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-13
PRECAUTIONS WITH EURO-OBD
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
EC-14
PRECAUTIONS WITH EURO-OBD
Engine Fuel & Emission Control System
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF242XC
EC-15
PRECAUTIONS WITH EURO-OBD
Precautions
Precautions NFEC0669
I Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off.
SEF289H
SEF908W
SEF291H
MEF040D
SAT652J
EC-16
PRECAUTIONS WITH EURO-OBD
Precautions (Cont’d)
I When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and GI
damage the ECM power transistor.
I Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the MA
ECM’s transistor. Use a ground other than ECM terminals,
such as the ground.
EM
LC
FE
CL
SEF348N
MT
I Regarding model A33, “Bank 1 (B1)” indicates cylinders
number 1, 3, 5 and “Bank 2 (B2)” indicates cylinders num- AT
ber 2, 4, 6 as shown in the figure.
AX
SU
BR
SEF099WA
HA
SC
EL
IDX
EC-17
PREPARATION WITH EURO-OBD
Special Service Tools
Tool number
Description
Tool name
NT379
NT777
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
NT653
NT705
NT778
EC-18
PREPARATION WITH EURO-OBD
Commercial Service Tools (Cont’d)
EM
NT779
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-19
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
Engine Control Component Parts Location
SEC121C
EC-20
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
Engine Control Component Parts Location (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEC644C
EC-21
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
Engine Control Component Parts Location (Cont’d)
SEC122C
EC-22
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
Engine Control Component Parts Location (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF982X
EC-23
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
Circuit Diagram
MEC851D
EC-24
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
System Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEC647C
EC-25
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
Vacuum Hose Drawing
SEC124C
EC-26
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITH EURO-OBD
System Chart
*1: These sensors are not used to control the engine system. AT
*2: This sensor is not used to control the engine system under normal conditions.
*3: This switch will operate in place of the throttle position sensor if the sensor malfunctions.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-27
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Multiport Fuel Injection (MFI) System
Throttle position
Throttle position sensor
Throttle valve idle position
Fuel injection &
Park/neutral position (PNP) switch Gear position mixture ratio Injectors
Vehicle speed sensor Vehicle speed control
*1: Under normal conditions, this sensor is not for engine control operation.
EC-28
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Multiport Fuel Injection (MFI) System (Cont’d)
Mixture Ratio Feedback Control (Closed loop control) NFEC0678S04
GI
MA
EM
LC
SEF932VA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The three way catalyst (Mainfold) can then better reduce CO, HC and NOx emissions. This system uses
a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the FE
heated oxygen sensor 1 (front), refer to EC-148. This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition. CL
Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst (Manifold). Even if the switch-
ing characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric
by the signal from the heated oxygen sensor 2 (rear). MT
Open Loop Control NFEC0678S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback AT
control stops in order to maintain stabilized fuel combustion.
I Deceleration and acceleration
I High-load, high-speed operation AX
I Malfunction of heated oxygen sensor 1 (front) or its circuit
I Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature SU
I High engine coolant temperature
I During warm-up
I After shifting from “N” to “D” BR
I When starting the engine
Mixture Ratio Self-learning Control NFEC0678S06
ST
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con- RS
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and charac-
teristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This BT
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
HA
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical SC
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean. EL
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment. IDX
EC-29
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Multiport Fuel Injection (MFI) System (Cont’d)
Fuel Injection Timing NFEC0678S07
SEF179U
EC-30
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Electronic Ignition (EI) System (Cont’d)
System Description NFEC0679S02
GI
MA
EM
LC
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com- FE
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC CL
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
I At starting MT
I During warm-up
I At idle
I At low battery voltage AT
I During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed AX
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition. SU
Air Conditioning Cut Control
DESCRIPTION NFEC0680
BR
Input/Output Signal Chart NFEC0680S01
EC-31
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Air Conditioning Cut Control (Cont’d)
I When the engine coolant temperature becomes excessively high.
I When operating power steering during low engine speed or low vehicle speed.
I When engine speed is excessively low.
I When refrigerant pressure is excessively low or high.
Fuel Cut Control (at no load & high engine
speed)
DESCRIPTION NFEC0681
Input/Output Signal Chart NFEC0681S01
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-28.
Evaporative Emission System
DESCRIPTION NFEC0682
SEF988X
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine
EC-32
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Evaporative Emission System (Cont’d)
operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is propor-
tionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and GI
idling.
MA
EM
LC
INSPECTION NFEC0683
EVAP Canister NFEC0683S01
Check EVAP canister as follows:
1. Block port B. Blow air through port A orally. Check that air flows
freely through port C with check valve resistance. FE
2. Block port A. Blow air through port B orally. Check that air flows
freely through port C.
CL
SEF917W
MT
Fuel Tank Vacuum Relief Valve (Built into fuel fillerNFEC0683S02
cap)
1. Wipe clean valve housing. AT
2. Check valve opening pressure and vacuum.
Pressure:
AX
15.3 - 20.0 kPa (0.1530 - 0.2001 bar, 0.156 - 0.204
kg/cm2, 2.22 - 2.90 psi)
Vacuum: SU
−6.0 to −3.4 kPa (–0.0598 to –0.0343 bar, −0.061 to
−0.035 kg/cm2, −0.87 to −0.50 psi)
3. If out of specification, replace fuel filler cap as an assembly. BR
SEF989X
CAUTION:
Use only a genuine fuel filler cap as a replacement. ST
RS
BT
HA
SEF943S
SEC125C
EC-34
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITH EURO-OBD
Positive Crankcase Ventilation
SEF559A
MT
INSPECTION NFEC0686
PCV (Positive Crankcase Ventilation) Valve NFEC0686S01
AT
With engine running at idle, remove PCV valve ventilation hose
from PCV valve; if the valve is working properly, a hissing noise will
be heard as air passes through it and a strong vacuum should be AX
felt immediately when a finger is placed over valve inlet.
SU
BR
SEC137A
BT
HA
ET277
SC
EL
IDX
EC-35
BASIC SERVICE PROCEDURE WITH EURO-OBD
Fuel Pressure Release
PEF823K
SEF037YA
EC-36
BASIC SERVICE PROCEDURE WITH EURO-OBD
Fuel Pressure Check (Cont’d)
3. Install pressure gauge to the fuel pressure check adapter as
shown in the figure.
4. Start engine and check for fuel leakage. GI
5. Read the indication of fuel pressure gauge.
At idling:
With vacuum hose connected
MA
Approximately 235 kPa (2.35 bar, 2.4 kg/cm2, 34
psi) EM
With vacuum hose disconnected
Approximately 294 kPa (2.94 bar, 3.0 kg/cm2, 43
SEF031Y
psi) LC
If results are unsatisfactory, perform Fuel Pressure Regulator
Check.
FE
CL
MT
Fuel Pressure Regulator Check NFEC0689
1. Stop engine and disconnect fuel pressure regulator vacuum AT
hose from vacuum gallery.
2. Plug vacuum gallery with a blind cap.
AX
3. Connect variable vacuum source to fuel pressure regulator.
SU
BR
SEC015C
BT
HA
SEF718BA
SC
EL
IDX
EC-37
BASIC SERVICE PROCEDURE WITH EURO-OBD
Injector
Injector
REMOVAL AND INSTALLATION NFEC0690
1. Release fuel pressure to zero.
2. Remove intake manifold collector. Refer to EM-20, “TIMING
CHAIN”.
3. Remove fuel tube assemblies in numerical sequence as
shown in the figure at left.
4. Expand and remove clips securing fuel injectors.
5. Extract fuel injectors straight from fuel tubes.
SEF702X I Be careful not to damage injector nozzles during removal.
I Do not bump or drop fuel injectors.
I Do not disassemble or adjust fuel injectors.
6. Carefully install O-rings, including the one used with the pres-
sure regulator.
I Lubricate O-rings with a smear of engine oil.
I Be careful not to damage O-rings with service tools, fin-
ger nails or clips. Do not expand or twist O-rings. If
stretched, do not insert them into fuel tubes immediately
after stretching.
I Discard old clips; replace with new ones.
SEF703X
7. Position clips in grooves on fuel injectors.
I Make sure that protrusions of fuel injectors are aligned
with cutouts of clips after installation.
SEF704XA
CL
SEF058Y
MT
IGNITION TIMING NFEC0691S02
Any of following two methods may be used. AT
I Method A
a) Attach timing light to loop wire as shown.
AX
b) Check ignition timing.
SU
BR
SEF260P
I Method B
a) Remove No. 1 ignition coil.
ST
RS
BT
HA
SEF247Q
SC
EL
IDX
EC-39
BASIC SERVICE PROCEDURE WITH EURO-OBD
How to Check Idle Speed and Ignition Timing (Cont’d)
b) Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to
this wire.
c) Check ignition timing.
SEF248Q
SEF257P
SEF311Q
EC-40
BASIC SERVICE PROCEDURE WITH EURO-OBD
Idle Air Volume Learning
Ignition timing VQ20DE 9°±5° BTDC (in “P” or ”N” position) IDX
VQ30DE 15°±5° BTDC (in “P” or “N” position)
EC-41
BASIC SERVICE PROCEDURE WITH EURO-OBD
Idle Air Volume Learning (Cont’d)
Without CONSULT-II NFEC0692S0302
1. Turn ignition switch “ON” and wait at least 1 second.
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PRE-CONDITION-
ING” (previously mentioned) are in good order.
5. Turn ignition switch “OFF” and wait at least 10 seconds.
6. Start the engine and let it idle for at least 30 seconds.
7. Disconnect throttle position sensor harness connector (brown),
then reconnect it within 5 seconds.
SEC001C
8. Wait 20 seconds.
9. Make sure that idle speed is within specifications. If not, the
result will be incomplete. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle
speed and ignition timing are within specifications.
ITEM SPECIFICATION
NOTE:
If idle air volume learning cannot be performed successfully,
proceed as follows:
1) Check that throttle valve is fully closed.
2) Check PCV valve operation.
3) Check that downstream of throttle valve is free from air
leakage.
4) Adjust closed throttle position switch and reset memory.
(Refer to Basic Inspection, EC-81.)
5) When the above four items check out OK, engine compo-
nent parts and their installation condition are question-
able. Check and eliminate the cause of the problem.
It is useful to perform “TROUBLE DIAGNOSIS — SPECIFI-
CATION VALUE”, EC-113.
6) If any of the following conditions occur after the engine
has started, eliminate the cause of the problem and per-
form “Idle air volume learning” all over again:
I Engine stalls.
I Erroneous idle.
I Blown fuses related to the IACV-AAC valve system.
EC-42
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Introduction
Introduction NFEC0693
The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: GI
Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5
The above information can be checked by using CONSULT-II or GST only. Refer to the table below.
X: Applicable —: Not applicable
FE
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code Test value
data Frame data
CONSULT-II X X X X X —
CL
GST X X*1 X — X X
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
MT
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-95.) AT
Two Trip Detection Logic NFEC0694
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in AX
the ECM memory. The MIL will not light up at this stage <1st trip>.
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored <2nd SU
trip>.
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL, and store BR
DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable
Except above — — — X — X X —
IDX
*1: Except “ECM”.
EC-43
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information
SEF992X
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NFEC0695S12
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position,
base fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
EC-44
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-66. GI
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once MA
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data. EM
Priority Items
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd FE
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is CL
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged MT
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “How to Erase Emission-related AT
Diagnostic Information”. Refer to EC-55.
SYSTEM READINESS TEST (SRT) CODE NFEC0695S13
AX
System Readiness Test (SRT) code is specified in Mode 1 of ISO 15051-5.
As part of an emissions test for Inspection & Maintenance (I/M), certain states require the status of SRT be
used to indicate whether the ECM has completed self-diagnosis of major emission systems and components. SU
Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”,
use the information in this Service Manual to set the SRT to “CMPLT”. BR
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
ST
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s
normal driving pattern; the SRT will indicate “INCMP” for these items.
RS
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours. BT
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested. HA
NOTE:
If MIL is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
SC
DTC (No DTCs) before the inspection.
SRT Item EL
NFEC0695S1301
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item Perfor-
Corresponding
IDX
(CONSULT-II indica- mance Pri- Required self-diagnostic items to set the SRT to “CMPLT”
DTC No.
tion) ority*1
EC-45
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority
for models with CONSULT-II.
P0402 — — — —
NG
P1402 NG — NG
(Consecutive NG)
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-47
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
SEF573XB
EC-48
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
SEC183C LC
With GST
Selecting Mode 1 with GST (Generic Scan Tool)
How to Set SRT Code NFEC0695S1305
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each FE
diagnosis may require a long period of actual driving under various conditions.
With CONSULT-II
Perform corresponding DTC Confirmation Procedure one by one based on “Performance Priority” in the table CL
on EC-45.
Without CONSULT-II
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The MT
driving pattern should be performed one or more times to set all SRT codes.
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-49
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
Driving Pattern NFEC0695S1306
SEC184C
EC-50
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
I The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the GI
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A. MA
*: Normal conditions refer to the following:
− Sea level
EM
− Flat road
− Ambient air temperature: 20 - 30°C (68 - 86°F)
− Diagnosis is performed as quickly as possible under normal conditions. LC
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
I The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 70 and ground is 3.0 - 4.3V).
FE
I The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 70 and ground is lower than 1.4V).
I The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage CL
between the ECM terminal 92 and ground is less than 4.1V).
Pattern 2:
I When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. MT
In this case, the time required for diagnosis may be extended.
Pattern 3: AT
I The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
I Tests are performed after the engine has been operated for at least 17 minutes. AX
I The accelerator pedal must be held very steady during steady-state driving.
I If the accelerator pedal is moved, the test must be conducted all over again. SU
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again. BR
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
ST
I During acceleration, hold the accelerator pedal as steady as possible.
RS
BT
HA
SC
SEF414S
EL
*3: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Position
Set the selector lever in the “D” position with the overdrive switch turned ON. IDX
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) NFEC0695S14
The following is the information specified in Mode 6 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
EC-51
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (26 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable —: Not applicable
EC-52
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS NFEC0695S15
X: Applicable —: Not applicable
EC-53
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
EC-54
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
Regarding A33 models, “-B1” and “BK1” indicate bank 1 and “-B2” and “BK2” indicate bank 2.
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
SEF823YA
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF- EL
DIAG RESULTS” mode with CONSULT-II.
How to Erase DTC ( With GST) NFEC0695S1602
IDX
NOTE:
If the DTC is not for A/T related items (see EC-9), skip step 2.
1) If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
EC-55
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Emission-related Diagnostic Information (Cont’d)
2) Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis
only to erase the DTC.)
3) Select Mode 4 with GST (Generic Scan Tool).
The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST.
I If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
I The following data are cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Distance traveled while MIL is activated
8) Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
NVIS (Nissan Vehicle Immobilizer System —
NATS) NFEC0696
SEF515Y
I If the security indicator lights up with the ignition switch in the “ON” position or “NATS MALFUNC-
TION” is displayed on “SELF-DIAG RESULTS” screen, perform self-diagnostic results mode with
CONSULT-II using NATS program card. Refer to “NVIS (Nissan Vehicle Immobilizer System —
NATS)” in EL section.
I Confirm no self-diagnostic results of NVIS (NATS) is displayed before touching “ERASE” in “SELF-
DIAG RESULTS” mode with CONSULT-II.
I When replacing ECM, initialization of NVIS (NATS) system and registration of all NVIS (NATS) igni-
tion key IDs must be carried out with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner. Regarding the procedures of NVIS (NATS)
initialization and NVIS (NATS) ignition key ID registration, refer to CONSULT-II operation manual,
IVIS/NVIS.
EC-56
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Malfunction Indicator Lamp (MIL)
MA
EM
LC
SAT652J
Engine stopped SU
BR
Engine running MALFUNCTION This is a usual driving condition. When the ECM’s CPU
WARNING is malfunctioning, the MIL will light up to inform the
driver that a malfunction has been detected. ST
MIL Condition
HA
ON When the ECM’s CPU is malfunctioning.
OFF No malfunction.
SC
OBD System Operation Chart NFEC0698
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS NFEC0698S01
EL
I When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
I When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
IDX
stored in the ECM memory, and the MIL will come on. For details, refer to “Two Trip Detection Logic” on
EC-43.
I The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
EC-57
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
OBD System Operation Chart (Cont’d)
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
I The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel
Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driv-
ing pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS”
mode of CONSULT-II will count the number of times the vehicle is driven.
I The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip.
SUMMARY CHART NFEC0698S02
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-60.
For details about patterns “A” and “B” under “Other”, see EC-62.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
EC-58
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” NFEC0698S03
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SEF392SB
HA
*1: When the same malfunction is data will not be displayed any freeze frame data will be cleared
detected in two consecutive trips, longer after vehicle is driven 80 at the moment OK is detected.
SC
MIL will light up. times (pattern C) without the same *7: When the same malfunction is
*2: MIL will go off after vehicle is malfunction. detected in the 2nd trip, the 1st
driven 3 times (pattern B) without (The DTC and the freeze frame trip freeze frame data will be EL
any malfunctions. data still remain in ECM.) cleared.
*3: When the same malfunction is *5: When a malfunction is detected *8: 1st trip DTC will be cleared when
detected in two consecutive trips, for the first time, the 1st trip DTC vehicle is driven once (pattern C) IDX
the DTC and the freeze frame and the 1st trip freeze frame data without the same malfunction after
data will be stored in ECM. will be stored in ECM. DTC is stored in ECM.
*4: The DTC and the freeze frame *6: The 1st trip DTC and the 1st trip
EC-59
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
OBD System Operation Chart (Cont’d)
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM” NFEC0698S04
Driving Pattern B NFEC0698S0401
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
I The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
I The B counter will be counted up when driving pattern B is satisfied without any malfunction.
I The MIL will go off when the B counter reaches 3. (*2 in EC-59)
Driving Pattern C NFEC0698S0402
Driving pattern C means the vehicle operation as follows:
1) The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) × (1±0.1) [%]
Engine coolant temperature (T) condition:
I When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F).
I When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or
equal to 70°C (158°F).
Example:
If the stored freeze frame data is as follows:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F)
I The C counter will be cleared when the malfunction is detected regardless of driving pattern C.
I The C counter will be counted up when driving pattern C is satisfied without the same malfunction.
I The DTC will not be displayed after C counter reaches 80.
I The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC
is stored in ECM.
EC-60
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT
FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”NFEC0698S05
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SEF393SB
HA
*1: When the same malfunction is *4: The DTC and the freeze frame and the 1st trip freeze frame data
detected in two consecutive trips, data will not be displayed any will be stored in ECM.
SC
MIL will light up. longer after vehicle is driven 40 *6: 1st trip DTC will be cleared after
*2: MIL will go off after vehicle is times (pattern A) without the same vehicle is driven once (pattern B)
driven 3 times (pattern B) without malfunction. without the same malfunction. EL
any malfunctions. (The DTC and the freeze frame *7: When the same malfunction is
*3: When the same malfunction is data still remain in ECM.) detected in the 2nd trip, the 1st
detected in two consecutive trips, *5: When a malfunction is detected trip freeze frame data will be IDX
the DTC and the freeze frame for the first time, the 1st trip DTC cleared.
data will be stored in ECM.
EC-61
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
OBD System Operation Chart (Cont’d)
EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY
DETERIORATION>”, “FUEL INJECTION SYSTEM” NFEC0698S06
Driving Pattern A NFEC0698S0601
AEC574
I The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
I The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
I The DTC will not be displayed after the A counter reaches 40.
Driving Pattern B NFEC0698S0602
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
I The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
I The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
I The MIL will go off when the B counter reaches 3 (*2 in EC-61).
EC-62
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II
CONSULT-II =NFEC0699
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
NFEC0699S01
GI
2. Connect CONSULT-II to data link connector, which is located
under drivers side dash panel. MA
EM
SEF036YA LC
3. Turn ignition switch ON.
4. Touch “START”.
FE
CL
PBR455D
MT
5. Touch “ENGINE”.
AT
AX
SU
BR
SEF995X
BT
HA
SEF824Y
SC
EL
IDX
EC-63
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION NFEC0699S02
Knock sensor X
Battery voltage X X
Load signal X X
EC-64
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
Cooling fan X X X X
CL
Heated oxygen sensor 1 heater
X X X X
(front)
X: Applicable
SU
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-44. BR
FUNCTION NFEC0699S03
ST
Diagnostic test mode Function
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT-II unit. RS
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame
Self-diagnostic results
data can be read and erased quickly.*1 BT
Data monitor Input/Output data in the ECM can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range. SC
DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
EC-65
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
7) Distance traveled while MIL is activated.
8) Others
I FOLLOW THE BASIC INSPECTION INSTRUCTION IN When adjusting the idle throttle
TP SW/TP SEN IDLE POSI ADJ
THE SERVICE MANUAL. position
FUEL PRESSURE RELEASE I FUEL PUMP WILL STOP BY TOUCHING “START” When releasing fuel pressure
DURING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN I THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT I THE COEFFICIENT OF SELF-LEARNING CONTROL When clear the coefficient of self-
MIXTURE RATIO RETURNS TO THE ORIGINAL learnign control value
COEFFICIENT.
TARGET IDLE RPM ADJ* I IDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ* I IDLE CONDITION When adjusting target ignition tim-
ing
After adjustment, confirm target
ignition timing with a timing light.
DIAG TROUBLE
I The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
CODE
(Refer to “TROUBLE DIAGNOSIS — INDEX”, EC-9.)
[PXXXX]
CAL/LD VALUE [%] I The calculated load value at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] I “Short-term fuel trim” at the moment a malfunction is detected is displayed.
I The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
S-FUEL TRIM-B2 [%] schedule.
L-FUEL TRIM-B1 [%] I “Long-term fuel trim” at the moment a malfunction is detected is displayed.
I The long-term fuel trim indicates much more gradual feedback compensation to the base fuel sched-
L-FUEL TRIM-B2 [%] ule than short-term fuel trim.
ENGINE SPEED [rpm] I The engine speed at the moment a malfunction is detected is displayed.
EC-66
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
B/FUEL SCHDL [msec] I The base fuel schedule at the moment a malfunction is detected is displayed. MA
INT/A TEMP SE [°C] or
I The intake air temperature at the moment a malfunction is detected is displayed.
[°F] EM
*1: The items are the same as those of 1st trip freeze frame data.
*2: Regarding A33 model, “-B1” indicates bank 1 and “-B2” indicates bank 2.
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-67
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
DATA MONITOR MODE =NFEC0699S06
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
I The signal voltage of the mass air flow I When the engine is stopped, a certain
MAS A/F SE-B1 [V] q q
sensor is displayed. value is indicated.
EC-68
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
I The intake air temperature determined
INT/A TEMP SE
q q by the signal voltage of the intake air MA
[°C] or [°F]
temperature sensor is indicated.
START SIGNAL I Indicates [ON/OFF] condition from the I After starting the engine, [OFF] is dis-
q q EM
[ON/OFF] starter signal. played regardless of the starter signal.
P/N POSI SW
I Indicates [ON/OFF] condition from the CL
q q park/neutral position (PNP) switch sig-
[ON/OFF]
nal.
I Indicates the ignition timing computed I When the engine is stopped, a certain RS
IGN TIMING [BTDC] q
by ECM according to the input signals. value is indicated.
EC-69
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
EC-70
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
I The control condition of the VIAS con-
trol solenoid valve (determined by MA
ECM according to the input signal) is
VIAS S/V indicated.
[ON/OFF] I OFF ... VIAS control solenoid valve is
not operating.
EM
ON ... VIAS control solenoid valve is
operating.
LC
I The control condition of the electronic
controlled engine mount (computed by
ENGINE MOUNT ECM according to the input signals) is
[IDLE/TRVL] indicated.
I IDLE ... Idle condition
I TRVL ... Driving condition
FE
I Display the condition of idle air volume
learning
YET ... Idle air volume learning has not CL
been performed yet.
IDL A/V LEAN
CMPLT ... Idle air volume learning has
already been performed successfully. MT
INCMP ... Idle air volume learning has
not been performed successfully.
ECM
Main RS
Monitored item [Unit] input Description Remarks
signals
signals
I The signal voltage of the mass air flow sen- I When the engine is running, specifi-
MAS A/F SE-B1 [V] q q
sor specification is displayed. cation range is indicated.
BT
I “Base fuel schedule” indicates the fuel injec-
B/FUEL SCHDL I When the engine is running, specifi-
[msec]
q tion pulse width programmed into ECM,
cation range is indicated.
HA
prior to any learned on board correction.
EC-71
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
ACTIVE TEST MODE NFEC0699S08
I Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- I Harness and connector
I Turn the fuel pump relay “ON”
RELAY ing sound. I Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
I Ignition switch: ON
SWIRL CONT I Turn solenoid valve “ON” and Solenoid valve makes an operating I Harness and connector
SOL VALVE “OFF” with CONSULT-II and lis- sound. I Solenoid valve
ten for operating sound.
I Ignition switch: ON
I Turn solenoid valve “ON” and Solenoid valve makes an operating I Harness and connector
VIAS SOL VALVE
“OFF” with CONSULT-II and lis- sound. I Solenoid valve
ten for operating sound.
EC-72
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
DTC & SRT CONFIRMATION MODE NFEC0699S09
SRT STATUS Mode
For details, refer to “SYSTEM READINESS TEST (SRT) CODE”,
NFEC0699S0901
GI
EC-45.
SRT Work Support Mode NFEC0699S0902
MA
This mode enables a technician to drive a vehicle to set the SRT
while monitoring the SRT status.
EM
DTC Work Support Mode NFEC0699S0903
BR
EC-73
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
CONSULT-II (Cont’d)
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows:
1) “AUTO TRIG”
I While trying to detect the DTC/1st trip DTC by performing the
“DTC Confirmation Procedure”, be sure to select to “DATA
MONITOR (AUTO TRIG)” mode. You can confirm the malfunc-
tion at the moment it is detected.
I While narrowing down the possible causes, CONSULT-II
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in
the “DTC Confirmation Procedure”, the moment a malfunction
is found the DTC/1st trip DTC will be displayed. (Refer to
GI-22, “Incident Simulation Tests”.
2) “MANU TRIG”
I If the malfunction is displayed as soon as “DATA MONITOR”
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
SEF720X
EC-74
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Generic Scan Tool (GST)
SEF139P LC
GST INSPECTION PROCEDURE NFEC0700S02
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under
the driver side dash panel.
FE
CL
SEF036YA
MT
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in AT
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.) AX
SU
BR
SEF398S
BT
HA
SEF416S
SC
EL
IDX
EC-75
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITH EURO-OBD
Generic Scan Tool (GST) (Cont’d)
FUNCTION NFEC0700S03
This mode gains access to current emission-related data values, including analog
MODE 1 READINESS TESTS inputs and outputs, digital inputs and outputs, distance traveled while MIL is activated
and system status information.
This mode gains access to emission-related data value which were stored by ECM
MODE 2 (FREEZE DATA)
during the freeze frame. (For details, refer to “Freeze Frame Data”, EC-44.)
This mode gains access to emission-related power train trouble codes which were
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes:
I Clear number of diagnostic trouble codes (MODE 1)
I Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO I Clear trouble code for freeze frame data (MODE 1)
I Clear freeze frame data (MODE 2)
I Reset status of system monitoring test (MODE 1)
I Clear on board monitoring test results (MODE 6 and 7)
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driving
conditions.
This mode enables the off-board (External test equipment) to request specific vehicle
MODE 9 (CALIBRATION ID)
information such as Vehicle Identification Number (VIN) and Calibration IDs.
EC-76
TROUBLE DIAGNOSIS — INTRODUCTION WITH EURO-OBD
Introduction
Introduction NFEC0701
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM GI
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems MA
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit- EM
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
MEF036D
case, careful checking of suspected circuits may help prevent the LC
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the “Work Flow” on EC-79.
Before undertaking actual checks, take a few minutes to talk with FE
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and CL
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first. MT
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
AT
AX
SU
BR
SEF234G
SC
EL
IDX
EC-77
TROUBLE DIAGNOSIS — INTRODUCTION WITH EURO-OBD
Introduction (Cont’d)
Worksheet Sample NFEC0701S0101
MTBL0311
EC-78
TROUBLE DIAGNOSIS — INTRODUCTION WITH EURO-OBD
Work Flow
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
SEF510ZG
HA
*1 EC-95 *4 If the on board diagnostic system detected, perform “TROUBLE
*2 If time data of “SELF-DIAG cannot be performed, check main DIAGNOSIS FOR INTERMIT-
RESULTS” is other than “0” or power supply and ground circuit. TENT INCIDENT”, EC-117. SC
“[1t]”, perform “TROUBLE DIAG- Refer to “TROUBLE DIAGNOSIS *6 EC-50
NOSIS FOR INTERMITTENT FOR POWER SUPPLY”, EC-118. *7 EC-113
INCIDENT”, EC-117. *5 If malfunctioning part cannot be EL
*3 If the incident cannot be verified,
perform “TROUBLE DIAGNOSIS
FOR INTERMITTENT INCIDENT”, IDX
EC-117.
EC-79
TROUBLE DIAGNOSIS — INTRODUCTION WITH EURO-OBD
Work Flow (Cont’d)
DESCRIPTION FOR WORK FLOW NFEC0702S01
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident/symptom occurred using
STEP I
the “DIAGNOSTIC WORK SHEET”, EC-77.
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC
and the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-55.) The (1st trip) DTC and
the (1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-96.)
Also check related service bulletins for information.
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The
(1st trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed refer to “Basic Inspection”, EC-81. If CONSULT-II is available, perform
STEP V
“DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNOSIS — SPECIFICA-
TION VALUE”. (Refer to EC-113.) (If malfunction is detected, proceed to “REPAIR/REPLACE”.) Then perform
inspections according to the Symptom Matrix Chart. (Refer to EC-96.)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-100, EC-105.
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-24, “Circuit
Inspection”.
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”,
EC-117.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer’s initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the
STEP VII
incident is still detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-55.)
EC-80
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection
MT
AT
SEF983U
AX
© GO TO 2. SU
ST
RS
BT
HA
SEC016C
OK or NG
SC
OK (With CONSULT-II) © GO TO 5.
OK (Without CONSULT- © GO TO 9.
II) EL
NG © GO TO 3.
IDX
EC-81
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
SEC017C
SEF173Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.05 mm (0.0020 in) feeler gauge.
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.15 mm (0.0059 in) feeler gauge.
OK or NG
OK © GO TO 8.
NG © GO TO 6.
EC-82
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEC017C
3. Turn throttle position sensor body counterclockwise until “CLSD THL/P SW” signal switches to “OFF”. FE
CL
MT
AT
SEC018C
AX
SU
BR
ST
SEF305Y RS
© GO TO 7.
BT
HA
SC
EL
IDX
EC-83
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
SEC018C
2. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
OK or NG
OK © GO TO 8.
NG © GO TO 6.
EC-84
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
FE
CL
SEF864V
MT
7. Turn ignition switch “OFF” and wait at least 10 seconds.
8. Repeat steps 6 and 7 until “CLSD THL POS” signal changes to “ON”.
AT
AX
SU
BR
SEF061Y
ST
© GO TO 13.
RS
BT
HA
SC
EL
IDX
EC-85
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
SEF711X
I Insert the 0.05 mm (0.0020 in) and 0.15 mm (0.0059 in) feeler gauge alternately between the stopper and throttle drum
as shown in the figure.
SEC017C
“Continuity should exist” while inserting 0.05 mm (0.0020 in) feeler gauge.
“Continuity should not exist” while inserting 0.15 mm (0.0059 in) feeler gauge.
OK or NG
OK © GO TO 12.
NG © GO TO 10.
EC-86
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEC017C
3. Turn throttle position sensor body counterclockwise until continuity does not exist. FE
CL
MT
AT
SEF711X
AX
SU
BR
ST
SEC018C
RS
© GO TO 11.
BT
HA
SC
EL
IDX
EC-87
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
SEC018C
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK © GO TO 12.
NG © GO TO 10.
SEF864V
7. Turn ignition switch “OFF” and wait at least 10 seconds.
8. Repeat steps 6 and 7, 20 times.
© GO TO 13.
EC-88
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
14 REPAIR MALFUNCTION
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
© GO TO 13.
FE
SC
EL
IDX
EC-89
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 23.
NG (Models with Euro- © GO TO 19.
OBD system)
NG (Models without © GO TO 18.
Euro-OBD system)
EC-90
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
Without CONSULT-II EM
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
700±50 rpm (in “P” or “N” position) LC
OK or NG
OK © GO TO 23.
NG © GO TO 22.
FE
22 CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of a problem, but this is rarely
the case.)
CL
2. Perform initialization of NVIS (NATS) system and registration of NVIS (NATS) ignition key IDs. Refer to “NVIS (NISSAN
VEHICLE IMMOBILIZER SYSTEM — NATS)”, EC-56.
MT
© GO TO 16.
SU
BR
ST
SEF572X RS
Ignition timing:
15°±5° BTDC (in “P” or “N” position) (VQ30DE engine)
9°±5° BTDC (in “P” or “N” position) (VQ20DE engine) BT
OK or NG
OK © GO TO 31. HA
NG © GO TO 24.
SC
24 CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-31, “Installation”.
EL
OK or NG
OK © GO TO 22.
IDX
NG © 1. Repair the timing chain installation.
2. GO TO 16.
EC-91
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
SEF572X
Ignition timing:
15°±5° BTDC (in “P” or “N” position) (VQ30DE engine)
9°±5° BTDC (in “P” or “N” position) (VQ20DE engine)
OK or NG
OK © GO TO 31.
NG © GO TO 26.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 29.
NG © GO TO 28.
EC-92
TROUBLE DIAGNOSIS — BASIC INSPECTION WITH EURO-OBD
Basic Inspection (Cont’d)
EM
30 CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-31, “Installation”.
LC
OK or NG
OK © GO TO 28.
NG © 1. Repair the timing chain installation.
2. GO TO 26.
FE
31 ERASE UNNECESSARY DTC
After this inspection, unnecessary DTC No. might be displayed. CL
Erase the stored memory in ECM and TCM (Transmission control module).
Refer to “How to Erase Emission-Related Diagnostic Information”, EC-55 and AT-374, “HOW TO ERASE DTC”.
© INSPECTION END MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-93
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
DTC Inspection Priority Chart
EC-94
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Fail-safe Chart
P0100 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
MA
P0115 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the time after
sensor circuit turning ignition switch “ON” or “START”. EM
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 Throttle position sensor cir- Throttle position will be determined based on the injected fuel amount and the
CL
cuit engine speed.
Therefore, acceleration will be poor.
MT
Condition Driving condition
P1335 Crankshaft position sensor Compression TDC signal (120° signal) is controlled by camshaft position sensor AX
(REF) circuit (PHASE) signal and crankshaft position sensor (POS) signal. Ignition timing will be
delayed 0° to 2°.
EC-95
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Symptom Matrix Chart
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
EC-96
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
IDX
EC-97
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Symptom Matrix Chart (Cont’d)
SYSTEM — ENGINE MECHANICAL & OTHER NFEC0706S02
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Vapor lock
5
Valve deposit
Air cleaner
Cranking Battery
1 1 1 1 1 1 1 1
Alternator circuit EL section
Starter circuit 3
EC-98
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Cylinder block MT
Piston 4
Piston ring AT
6 6 6 6 6 6 6 6
Connecting rod
EM section AX
Bearing
Crankshaft
SU
Valve Timing chain
mechanism
Camshaft
5 5 5 5 5 5 5 5 BR
Intake valve
3
Exhaust valve
ST
Exhaust Exhaust manifold/Tube/Muffler/
Gasket 5 5 5 5 5 5 5 5 FE section
Three way catalyst
RS
Lubrication Oil pan/Oil strainer/Oil pump/Oil MA, EM, LC
filter/Oil gallery 5 5 5 5 5 5 5 5 section BT
Oil level (Low)/Filthy oil LC section
Water pump SC
Water gallery 5 5 5 5 5 5 5 4 5
EC-99
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
I Tachometer: Connect
ENG SPEED Almost the same speed as
I Run engine and compare tachometer indication with the CONSULT-II
CKPS·RPM (POS) the CONSULT-II value.
value.
EC-100
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
VHCL SPEED SE
I Turn drive wheels and compare speedometer indication with the CON- Almost the same speed as GI
SULT-II value the CONSULT-II value
CLSD THL/P SW I Engine: After warming up, idle Throttle valve: Idle position ON
CLSD THL POS the engine Throttle valve: Slightly open OFF
EC-101
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
Idle “IDLE”
ENGINE MOUNT I Engine: Running
2,000 rpm “TRVL”
EC-102
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
SEF306Y
LC
ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
NFEC0708S02
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
Each value is for reference, the exact value may vary. FE
CL
MT
AT
AX
SU
BR
SEF241Y ST
RS
BT
HA
SC
EL
IDX
EC-103
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF242YC
EC-104
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value
EM
SEF038YA LC
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily.
I Open harness securing clip to make testing easier.
I Use extreme care not to touch 2 pins at one time.
I Data is for comparison and may not be exact. FE
CL
MEC486B
MT
ECM HARNESS CONNECTOR TERMINAL LAYOUTNFEC0709S02
AT
AX
SU
BR
SEF970W
ST
ECM INSPECTION TABLE NFEC0709S03
Specification data are reference values and are measured between
each terminal and ground. RS
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
BT
transistor. Use a ground other than ECM terminals, such as
the ground. HA
SC
EL
IDX
EC-105
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
I Idle speed
[Engine is running]
I Engine speed is about 2,000 rpm (More than 100
seconds after starting engine).
SEF995U
[Engine is running]
0 - 1.0V
Heated oxygen sensor I Engine speed is below 3,600 rpm.
2 R/L 1 heater (front) (bank
2) [Engine is running] BATTERY VOLTAGE
I Engine speed is above 3,600 rpm. (11 - 14V)
[Engine is running]
0 - 1.0V
Heated oxygen sensor I Engine speed is below 3,600 rpm.
3 OR/L 1 heater (front) (bank
1) [Engine is running] BATTERY VOLTAGE
I Engine speed is above 3,600 rpm. (11 - 14V)
[Engine is running]
I Engine speed is below 3,600 rpm.
0 - 1.0V
I After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sensor (43 MPH) or more.
4 R/L 2 heater (rear) (bank
2) [Ignition switch “ON”]
I Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
I Engine speed is above 3,600 rpm.
[Engine is running]
I Engine speed is below 3,600 rpm.
0 - 1.0V
I After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sensor (43 MPH) or more.
5 P/B 2 heater (rear) (bank
1) [Ignition switch “ON”]
I Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
I Engine speed is above 3,600 rpm.
6 W/PU
7 Y/B [Engine is running]
IACV-AAC valve 0.1 - 14V
8 Y I Idle speed
17 GY/L
EC-106
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
0 - 0.2V★
MA
[Engine is running]
I Warm-up condition
I Idle speed
EM
21 Y/R Ignition signal No. 1
22 G/R Ignition signal No. 2 LC
SEF399T
23 L/R Ignition signal No. 3
30 GY Ignition signal No. 4 0.1 - 0.3V★
31 PU/W Ignition signal No. 5
32 GY/R Ignition signal No. 6
[Engine is running]
I Warm-up condition
I Engine speed is 2,500 rpm.
FE
SEF645T CL
9 - 11V★
MT
[Engine is running]
I Warm-up condition AT
I Idle speed
SEF579X
AX
25 W/G Tachometer
9 - 11V★
SU
[Engine is running]
I Warm-up condition BR
I Engine speed is 2,500 rpm.
SEF580X
ST
[Engine is running]
[Ignition switch “OFF”]
0 - 1.5V
RS
I For a few seconds after turning ignition switch
ECM relay “OFF”
26 W/B
(Self shutt-off) BT
[Ignition switch “OFF”]
BATTERY VOLTAGE
I A few seconds passed after turning ignition
(11 - 14V)
switch “OFF”
HA
[Engine is running]
I Both A/C switch and blower switch are “ON” 0 - 1.0V
27 B/R Air conditioner relay (Compressor is operating). SC
[Engine is running] BATTERY VOLTAGE
I A/C switch is “OFF”. (11 - 14V)
EL
[Ignition switch “ON”]
I For 1 second after turning ignition switch “ON” 0 - 1.5V
[Engine is running] IDX
28 B/P Fuel pump relay
[Ignition switch “ON”]
BATTERY VOLTAGE
I 1 second passed after turning ignition switch
(11 - 14V)
“ON”.
EC-107
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
I Idle speed
0 - 1.0V
I Engine coolant temperature is between 15 to
Swirl control valve con- 50°C (59 to 122°F).
29 G
trol solenoid valve [Engine is running]
I Idle speed BATTERY VOLTAGE
I Engine coolant temperature is above 50°C (11 - 14V)
(122°F).
[Engine is running]
0 - 1.0V
Cooling fan relay I Cooling fan is operating at high speed.
34 LG
(High) [Engine is running] BATTERY VOLTAGE
I Cooling fan is not operating. (11 - 14V)
[Engine is running]
0 - 1.0V
I Cooling fan is operating.
35 BR/R Cooling fan relay (Low)
[Engine is running] BATTERY VOLTAGE
I Cooling fan is not operating. (11 - 14V)
Approximately 0 - 5V
[Engine is running]
36 Y A/T signal No. 3 Output voltage fluctuates peri-
I Idle speed
odically.
Approximately 0 - 5V
[Engine is running]
37 LG A/T signal No. 5 Output voltage fluctuates peri-
I Idle speed
odically.
[Engine is running]
Approximately 0V
Air conditioner switch I Both A/C switch and blower switch are “ON”.
45 G/B
signal [Engine is running] BATTERY VOLTAGE
I A/C switch is “OFF”. (11 - 14V)
[Engine is running]
I Idle speed
0V
I Ambient air temperature is above 25°C (77°F).
Ambient air tempera- I Air conditioner is operating.
46 W/L
ture switch signal [Engine is running]
I Idle speed
Approximately 5V
I Ambient air temperature is above 25°C (77°F).
I Air conditioner is not operating.
EC-108
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
0 - 1.0V
Power steering oil I Steering wheel is being turned. MA
47 G
pressure switch [Engine is running] BATTERY VOLTAGE
I Steering wheel is not being turned. (11 - 14V)
EM
[Engine is running]
48 B ECM ground Engine ground
I Idle speed
[Engine is running] LC
0 - 1.0V
Electronic controlled I Idle speed
49 W
engine mount-1 [Engine is running] BATTERY VOLTAGE
I Except the above (11 - 14V)
57 B ECM ground
[Engine is running]
Engine ground BR
I Idle speed
[Engine is running]
58 B Sensors’ ground I Warm-up condition Approximately 0V ST
I Idle speed
[Engine is running] BT
I Warm-up condition 1.2 - 1.8V
I Idle speed
61 W Mass air flow sensor HA
[Engine is running]
I Warm-up condition 1.6 - 2.2V
I Engine speed is 2,500 rpm.
SC
0 - Approximately 1.0V (Peri-
odically change)
EL
[Engine is running]
Heated oxygen sensor
62 W I Warm-up condition
1 (front) (bank 2)
I Engine speed is 2,000 rpm. IDX
SEF059V
EC-109
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Heated oxygen sensor
63 W I Warm-up condition
1 (front) (bank 1)
I Engine speed is 2,000 rpm.
SEF059V
Approximately 0 - 4.8V
Intake air temperature
64 Y/G [Engine is running] Output voltage varies with
sensor
intake air temperature.
Approximately 2.3V★
(AC voltage)
[Engine is running]
65 W Crankshaft position
I Warm-up condition
75 W sensor (REF)
I Idle speed
SEF581X
Approximately 4.2V★
(AC voltage)
[Engine is running]
66 W Camshaft position sen-
I Warm-up condition
76 W sor (PHASE)
I Idle speed
SEF582X
Approximately 0 - 5V
[Engine is running]
68 BR A/T signal No. 1 Output voltage fluctuates peri-
I Idle speed
odically.
Approximately 0 - 4.8V
Engine coolant tem-
70 Y [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature.
[Engine is running]
Heated oxygen sensor
71 W I Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 2)
I Engine speed is 2,000 rpm.
[Engine is running]
Heated oxygen sensor
72 W I Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 1)
I Engine speed is 2,000 rpm.
[Engine is running]
Mass air flow sensor
73 B I Warm-up condition Approximately 0V
ground
I Idle speed
EC-110
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 0 - 5V
[Engine is running]
77 GY A/T signal No. 2 Output voltage fluctuates peri- MA
I Idle speed
odically.
Approximately 0 - 5V
[Engine is running] EM
78 OR A/T signal No. 4 Output voltage fluctuates peri-
I Idle speed
odically.
[Engine is running]
Refrigerant pressure I Warm-up condition
81 W 0.36 - 3.88V
sensor I Both A/C switch and blower switch are “ON”.
(Compressor operates.)
[Engine is running]
FE
I Warm-up condition Approximately 0.4V
Throttle position sensor I Accelerator pedal fully released
82 W CL
signal output
[Ignition switch “ON”]
Approximately 4V
I Accelerator pedal fully depressed
Approximately 2.4V
MT
AT
[Engine is running]
I Idle speed
AX
SEF057V
Crankshaft position
85 W
sensor (POS) SU
Approximately 2.3V
BR
[Engine is running]
I Engine speed is 2,000 rpm.
ST
SEF058V
RS
Approximately 2.5V
[Engine is running] BT
I Jack up front wheels.
I In 1st gear position
I 10 km/h (6 MPH) HA
SEF583X
86 P/L Vehicle speed sensor SC
Approximately 2.0V
[Engine is running] EL
I Jack up front wheels.
I In 2nd gear position
I 30 km/h (19 MPH) IDX
SEF584X
EC-111
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITH EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
I Warm-up condition 0.15 - 0.85V
91 L/W Throttle position sensor I Accelerator pedal fully released
[Ignition switch “ON”]
3.5 - 4.7V
I Accelerator pedal fully depressed
Approximately 0 - 4.8V
Fuel tank temperature
92 P/L [Engine is running] Output voltage varies with
sensor
fuel tank temperature.
[Engine is running]
93 W Knock sensor Approximately 2.5V
I Idle speed
★: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
EC-112
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITH EURO-OBD
Description
Description NFEC0710
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- GI
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions. MA
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items: EM
I B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection) LC
I A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
I MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NFEC0711
I Vehicle driven distance: More than 5,000 km (3,107 miles)
I Barometric pressure: 98.3 - 104.3 kPa (0.9836 - 1.0435 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) FE
I Atmospheric temperature: 20 - 30°C (68 - 86°F)
I Engine coolant temperature: 75 - 95°C (167 - 203°F) CL
I Transmission: Warmed-up*1
I Electrical load: Not applied*2
I Engine speed: Idle MT
*1: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID TEMP SE” (A/T
fluid temperature sensor signal) indicates less than 0.9V.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
AT
ating. Steering wheel is straight ahead.
AX
SU
BR
SC
EL
IDX
EC-113
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITH EURO-OBD
Diagnostic Procedure
SEF613ZA
EC-114
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF768Z
EC-115
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF615Z
EC-116
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT WITH EURO-OBD
Description
Description NFEC0714
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom- GI
er’s complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi- MA
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NFEC0714S01
EM
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
LC
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the problem area.
FE
CL
MT
Diagnostic Procedure NFEC0715
AT
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
AX
© GO TO 2.
RS
3 SEARCH FOR ELECTRICAL INCIDENT
Perform GI-22, “Incident Simulation Tests”.
BT
OK or NG
OK © INSPECTION END
NG © Repair or replace.
HA
SC
EL
IDX
EC-117
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit
MEC457D
EC-118
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC717C
RS
BT
HA
SC
EL
IDX
SEF366Z
EC-119
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
DIAGNOSTIC PROCEDURE NFEC0717
1 INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes © GO TO 9.
No © GO TO 2.
SEF291X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-120
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF589PB
2. Check voltage between ECM relay terminals 2, 6 and ground with CONSULT-II or tester.
FE
CL
MT
SEF292X AT
OK or NG
OK © GO TO 7. AX
NG © GO TO 6.
SU
6 DETECT MALFUNCTIONING PART
Check the following. BR
I 15A fuses
I Harness for open or short between ECM relay and battery
© Repair open circuit or short to ground or short to power in harness or connectors. ST
EC-121
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
SEF293X
OK or NG
OK © GO TO 11.
NG © GO TO 10.
SEF294X
OK or NG
OK © GO TO 17.
NG (Battery voltage © GO TO 12.
does not exist.)
NG (Battery voltage © GO TO 14.
exists for more than a
few seconds.)
EC-122
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF589PB
2. Check voltage between ECM relay terminal 3 and ground with CONSULT-II or tester.
FE
CL
MT
SEF295X AT
OK or NG
OK © GO TO 14. AX
NG © GO TO 13.
SU
13 DETECT MALFUNCTIONING PART
Check harness for open or short between ECM relay and 15A fuse. BR
© Repair open circuit or short to ground or short to power in harness or connectors.
ST
14 CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals 110, 112 and ECM relay terminal 5.
Refer to WIRING DIAGRAM. RS
Continuity should exist.
2. Also check harness for short to ground and short to power.
BT
OK or NG
OK © GO TO 16.
HA
NG © GO TO 15.
EC-123
TROUBLE DIAGNOSIS FOR POWER SUPPLY WITH EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
SEF296X
OK or NG
OK © GO TO 17.
NG © Replace ECM relay.
EC-124
DTC P0100 MASS AIR FLOW SENSOR (MAFS) WITH EURO-OBD
Component Description
AX
SU
BR
IDX
EC-125
DTC P0100 MASS AIR FLOW SENSOR (MAFS) WITH EURO-OBD
Possible Cause
EC-126
DTC P0100 MASS AIR FLOW SENSOR (MAFS) WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC458D RS
BT
HA
SC
EL
SEF650XB
IDX
EC-127
DTC P0100 MASS AIR FLOW SENSOR (MAFS) WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Which malfunction (A, B or C) is duplicated?
MTBL0399
Type I or Type II
Type I © GO TO 3.
Type II © GO TO 2.
SEF255X
© GO TO 4.
EC-128
DTC P0100 MASS AIR FLOW SENSOR (MAFS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC139C
2. Turn ignition switch “ON”.
3. Check voltage between MAFS terminals 2, 4 and ground with CONSULT-II or tester.
FE
CL
MT
AT
SEF297X
OK or NG AX
OK © GO TO 6.
NG © GO TO 5. SU
RS
6 CHECK MAFS GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
BT
3. Check harness continuity between MAFS terminal 3 and ECM terminal 73.
Refer to Wiring Diagram.
Continuity should exist.
HA
4. Also check harness for short to ground and short to power.
OK or NG SC
OK © GO TO 7.
NG © Repair open circuit or short to ground or short to power in harness or connectors. EL
IDX
EC-129
DTC P0100 MASS AIR FLOW SENSOR (MAFS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF298X
4. If the voltage is out of specification, disconnect MAFS harness connector and connect it again.
Then repeat above check.
OK or NG
OK © GO TO 9.
NG © Replace mass air flow sensor.
EC-130
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR WITH EURO-OBD
Component Description
*: These data are reference values and are measured between ECM terminal 64
(Intake air temperature sensor) and ground.
CAUTION: FE
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as CL
the ground.
SEF012P
MT
On Board Diagnosis Logic NFEC0726
Malfunction is detected when AT
(Malfunction A) an excessively low or high voltage from the sen-
sor is sent to ECM,
(Malfunction B) rationally incorrect voltage from the sensor is sent AX
to ECM, compared with the voltage signal from engine coolant
temperature sensor.
SU
BR
BT
HA
EC-131
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NFEC0728S01
With CONSULT-II NFEC0728S0101
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-134.
With GST NFEC0728S0102
Follow the procedure “With CONSULT-II” above.
SEF058Y
EC-132
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC438D
EC-133
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR WITH EURO-OBD
Diagnostic Procedure
SEF258X
3. Turn ignition switch “ON”.
4. Check voltage between terminal 1 and ground.
SEF301X
OK or NG
OK © GO TO 3.
NG © GO TO 2.
3 CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK © GO TO 5.
NG © GO TO 4.
EC-134
DTC P0110 INTAKE AIR TEMPERATURE
SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
5 CHECK INTAKE AIR TEMPERATURE SENSOR
Check resistance between intake air temperature sensor terminals 1 and 2 as shown in the figure.
LC
FE
CL
MT
AT
AX
SEF302X
SU
OK or NG
OK © GO TO 6.
BR
NG © Replace intake air temperature sensor.
BT
HA
SC
EL
IDX
EC-135
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITH EURO-OBD
Component Description
SEF594K
<Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
*: These data are reference values and are measured between ECM terminal 70
SEF012P (Engine coolant temperature sensor) ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch
“ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
EC-136
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITH EURO-OBD
Possible Cause
EM
LC
DTC Confirmation Procedure NFEC0734
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch “OFF” and wait at least 10 seconds
before conducting the next test. FE
WITH CONSULT-II NFEC0734S01
1) Turn ignition switch “ON”. CL
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
SEF058Y 4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, MT
EC-139.
WITH GST NFEC0734S02
AT
Follow the procedure “WITH CONSULT-II” above.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-137
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITH EURO-OBD
Wiring Diagram
MEC459D
EC-138
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF259X
3. Turn ignition switch “ON”. FE
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
AX
SEF585X
OK or NG
SU
OK © GO TO 2.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
BR
2 CHECK ECTS GROUND CIRCUIT FOR OPEN AND CIRCUIT
1. Turn ignition switch “OFF”. ST
2. Check harness continuity between ECTS terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. RS
3. Also check harness for short to power.
OK or NG BT
OK © GO TO 4.
NG © GO TO 3. HA
IDX
EC-139
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF304X
OK or NG
OK © GO TO 5.
NG © Replace engine coolant temperature sensor.
EC-140
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
Description
Description NFEC0737
COMPONENT DESCRIPTION
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiom-
NFEC0737S01
GI
eter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In
addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal MA
to the ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed EM
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.
LC
FE
CL
MT
AT
AX
AEC929
EC-141
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
On Board Diagnosis Logic (Cont’d)
Throttle position will be determined based on the injected fuel amount and the engine speed.
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal
EC-142
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITH GST NFEC0741S02
Follow the procedure “WITH CONSULT-II” above.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-143
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
Wiring Diagram
MEC460D
SEF652XB
EC-144
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF255X
FE
© GO TO 2.
CL
2 CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect throttle position sensor harness connector. MT
AT
AX
SU
SEC001C BR
2. Turn ignition switch “ON”.
3. Check voltage between throttle position sensor terminal 3 and ground with CONSULT-II or tester.
ST
RS
BT
HA
SEF306X
OK or NG SC
OK © GO TO 3.
NG © Repair open circuit or short to ground or short to power in harness or connectors. EL
IDX
EC-145
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK © GO TO 5.
NG © GO TO 4.
5 CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 91 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) © GO TO 6.
OK (Without CONSULT- © GO TO 7.
II)
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEF062Y
OK or NG
OK © GO TO 9.
NG © GO TO 8.
EC-146
DTC P0120 THROTTLE POSITION SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
MTBL0231
OK or NG
OK © GO TO 9.
FE
NG © GO TO 8.
AT
AX
MTBL0662
SU
OK or NG
OK © GO TO 9.
BR
NG © Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-81.
ST
9 CHECK THROTTLE POSTION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect joint connector-18 RS
3. Check the following
I Continuity between joint connector terminal 2 and ground
I Joint connector BT
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
I Also check harness for short to power. HA
I Then reconnect joint connector-18.
OK or NG
SC
OK © GO TO 10.
NG © Repair open circuit or short to to power in harness or connectors.
EL
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117. IDX
© INSPECTION END
EC-147
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
SEF237U
EC-148
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Possible Cause
EM
LC
DTC Confirmation Procedure NFEC0748
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, FE
always turn ignition switch “OFF” and wait at least 10 seconds
before conducting the next test.
TESTING CONDITION: CL
Before performing the following procedure, confirm that bat-
tery voltage is more than 11V at idle. MT
SEF825Y
WITH CONSULT-II NFEC0748S01
1) Start engine and warm it up to normal operating temperature.
AT
2) Select “HO2S1 (B1) P0130/HO2S1 (B2) P0150” of “HO2S1
(B1)/(B2)” in “DTC WORK SUPPORT” mode with CONSULT-
II. AX
3) Touch “START”.
4) Let it idle for at least 3 minutes.
NOTE: SU
Never raise engine speed above 3,600 rpm after this step. If
the engine speed limit is exceeded, return to step 4.
BR
SEF826Y 5) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It ST
will take approximately 10 to 60 seconds.)
ENG SPEED 1,400 - 2,400 rpm
RS
Vehicle speed More than 64 km/h (40 MPH)
IDX
EC-149
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Overall Function Check
EC-150
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC439D
SC
EL
IDX
SEF854YC
EC-151
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0750S02
MEC440D
SEF855YC
EC-152
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.
MA
EM
LC
SEF255X
3. Make sure HO2S1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) har- FE
ness connector.
CL
MT
AT
AX
SEF505YA
SU
BR
ST
RS
SEF902XA
© GO TO 2.
BT
HA
SC
EL
IDX
EC-153
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
2 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
MTBL0484
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0485
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK (With CONSULT-II) © GO TO 3.
OK (Without CONSULT- © GO TO 4.
II)
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-154
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
AX
SU
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. BR
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
ST
RS
BT
HA
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a SC
hard surface such as a concrete floor; use a new one.
OK or NG EL
OK © GO TO 6.
NG © GO TO 5.
IDX
EC-155
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF967XA
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and
approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-18.
EC-156
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0753
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) SU
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during BR
HO2S1 MNTR
10 seconds.
(B2)
ST
RS
BT
HA
SEF300U
EC-157
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Possible Cause
SEF651Y
EC-158
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Overall Function Check
FE
CL
MT
Diagnostic Procedure NFEC0758
AT
1 RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws. AX
SU
BR
ST
SEF255X RS
© GO TO 2.
BT
2 RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT)
HA
Loosen and retighten corresponding heated oxygen sensor 1 (front).
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb) SC
© GO TO 3.
EL
IDX
EC-159
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF652Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No
Yes © Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-247.
No © GO TO 4.
EC-160
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF505YA
3. Disconnect HO2S1 (front) harness connector.
4. Check resistance between HO2S1 (front) terminals as follows.
FE
CL
MT
AT
SEF310X
CAUTION: AX
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
SU
OK (With CONSULT-II) © GO TO 5.
OK (Without CONSULT- © GO TO 6.
BR
II)
NG © GO TO 7. ST
RS
BT
HA
SC
EL
IDX
EC-161
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-162
DTC P0131 (BANK 1), P0151 (BANK 2) HO2S1 (FRONT) (LEAN SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF967XA
FE
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
OK or NG
OK © GO TO 8. MT
NG © GO TO 7.
AT
7 REPLACE HEATED OXYGEN SENSOR 1 (FRONT)
1. Turn ignition switch “OFF”. AX
2. Check heated oxygen sensor 1 (front) harness protector color.
SU
BR
ST
SEF505YA
RS
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
BT
IDX
EC-163
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
SEF299U
EC-164
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Possible Cause
EM
LC
DTC Confirmation Procedure NFEC0763
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, FE
always turn ignition switch “OFF” and wait at least 10 seconds
before conducting the next test.
TESTING CONDITION: CL
I Always perform at a temperature above −10°C (14°F).
I Before performing the following procedure, confirm that MT
battery voltage is more than 11V at idle.
WITH CONSULT-II NFEC0763S01
1) Start engine and warm it up to normal operating temperature. AT
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S1 (B1) P0132/
HO2S1 (B2) P0152” of “HO2S1 (B1)/(B2)” in “DTC WORK
AX
SUPPORT” mode with CONSULT-II.
4) Touch “START”. SU
5) Start engine and let it idle for at least 3 minutes.
NOTE:
Never raise engine speed above 3,600 rpm after this step. If BR
SEF829Y
the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions ST
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
RS
ENG SPEED 1,200 - 2,600 rpm
IDX
SEF655Y
EC-165
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Overall Function Check
SEF255X
© GO TO 2.
© GO TO 3.
EC-166
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF652Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. AX
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No SU
Yes © Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-255.
No © GO TO 4. BR
BT
HA
SC
SEF505YA
3. Disconnect heated oxygen sensor 1 (front) harness connector. EL
4. Check connectors for water.
Water should not exist.
OK or NG
IDX
OK © GO TO 5.
NG © Repair or replace harness or connectors.
EC-167
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF310X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK (With CONSULT-II) © GO TO 6.
OK (Without CONSULT- © GO TO 7.
II)
NG © GO TO 8.
EC-168
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
AX
SU
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. BR
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
ST
RS
BT
HA
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a SC
hard surface such as a concrete floor; use a new one.
OK or NG EL
OK © GO TO 9.
NG © GO TO 8.
IDX
EC-169
DTC P0132 (BANK 1), P0152 (BANK 2) HO2S1 (FRONT) (RICH SHIFT
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF967XA
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 9.
NG © GO TO 8.
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-170
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0767
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) SU
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during BR
HO2S1 MNTR
10 seconds.
(B2)
ST
RS
BT
HA
EC-171
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Possible Cause
EC-172
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITH CONSULT-II NFEC0770S01
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds. GI
3) Turn ignition switch “ON” and select “HO2S1 (B1) P0133/
HO2S1 (B2) P0153” of “HO2S1 (B1)/(B2)” in “DTC WORK
SUPPORT” mode with CONSULT-II.
MA
4) Touch “START”.
5) Start engine and let it idle for at least 3 minutes. EM
NOTE:
Never raise engine speed above 3,600 rpm after this step. If
SEF831Y
the engine speed limit is exceeded, return to step 5. LC
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 40 to 50 seconds.)
ENG SPEED 1,200 - 2,800 rpm FE
Vehicle speed More than 80 km/h (50 MPH)
SU
BR
SEF658Y
EC-173
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Wiring Diagram
MEC439D
SEF854YC
EC-174
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0772S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC440D
HA
SC
EL
IDX
SEF855YC
EC-175
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure
SEF255X
© GO TO 2.
© GO TO 3.
SEF099P
OK or NG
OK © GO TO 4.
NG © Repair or replace.
EC-176
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF652Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. AX
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Yes or No SU
Yes © Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-247,
EC-255. BR
No © GO TO 6.
ST
RS
BT
HA
SC
EL
IDX
EC-177
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF505YA
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
SEF902XA
© GO TO 7.
7 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
MTBL0486
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0487
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK © GO TO 8.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-178
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF310X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
FE
OK or NG
OK © GO TO 9.
CL
NG © GO TO 13.
AX
SU
BR
ST
SEF298X
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check.
RS
OK or NG
OK © GO TO 10.
BT
NG © Replace mass air flow sensor.
HA
SC
EL
IDX
EC-179
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEC137A
OK or NG
OK (With CONSULT-II) © GO TO 11.
OK (Without CONSULT- © GO TO 12.
II)
NG © Replace PCV valve.
EC-180
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
AX
SU
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. BR
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
ST
RS
BT
HA
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a SC
hard surface such as a concrete floor; use a new one.
OK or NG EL
OK © GO TO 14.
NG © GO TO 13.
IDX
EC-181
DTC P0133 (BANK 1), P0153 (BANK 2) HO2S1 (FRONT) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF967XA
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 14.
NG © GO TO 13.
SEF505YA
EC-182
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0775
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) SU
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during BR
HO2S1 MNTR
10 seconds.
(B2)
ST
RS
BT
HA
SEF301UA
EC-183
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Possible Cause
EC-184
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC439D
SC
EL
IDX
SEF854YC
EC-185
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0779S02
MEC440D
SEF855YC
EC-186
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 1 (front) harness protector color.
MA
EM
LC
SEF505YA
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
SEF902XA AX
© GO TO 2.
SU
2 RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT)
Loosen and retighten corresponding heated oxygen sensor 1 (front).
BR
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
ST
© GO TO 3.
RS
BT
HA
SC
EL
IDX
EC-187
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
MTBL0488
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0489
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-188
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown left:
MT
AT
AX
SU
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. BR
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
ST
RS
BT
HA
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a SC
hard surface such as a concrete floor; use a new one.
OK or NG EL
OK © GO TO 8.
NG © GO TO 7.
IDX
EC-189
DTC P0134 (BANK 1), P0154 (BANK 2) HO2S1 (FRONT) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF967XA
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-190
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
Description
Description NFEC0781
SYSTEM DESCRIPTION NFEC0781S01
GI
Sensor Input Signal to ECM ECM function Actuator
Below 3,600 ON
FE
CONSULT-II Reference Value in Data Monitor
Mode NFEC0782 CL
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION MT
HO2S1 HTR (B1) I Engine speed: Below 3,600 rpm ON
HO2S1 HTR (B2) I Engine speed: Above 3,600 rpm OFF AT
AX
SU
BR
BT
HA
EC-191
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
DTC Confirmation Procedure
SEF058Y
1) Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT.
2) Start engine and run it for at least 6 seconds at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-195.
WITH GST NFEC0785S02
1) Start engine and run it for at least 6 seconds at idle speed.
2) Turn ignition switch “OFF” and wait at least 10 seconds.
3) Start engine and run it for at least 6 seconds at idle speed.
4) Select “MODE 3” with GST.
5) If DTC is detected, go to “Diagnostic Procedure”, EC-195.
I When using GST, “DTC Confirmation Procedure” should
be performed twice as much as when using CONSULT-II
because GST cannot display MODE 7 (1st trip DTC) con-
cerning this diagnosis. Therefore, using CONSULT-II is
recommended.
EC-192
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC441D
SC
EL
IDX
SEF655XE
EC-193
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0786S02
MEC442D
SEF656XE
EC-194
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF505YA
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
SEF902XA AX
4. Turn ignition switch “ON”.
5. Check voltage between HO2S1 (front) terminal 2 and ground with CONSULT-II or tester.
SU
BR
ST
RS
SEF311X
OK or NG BT
OK © GO TO 3.
NG © GO TO 2. HA
EC-195
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
MTBL0490
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEF310X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
EC-196
DTC P0135 (BANK 1), P0155 (BANK 2) HO2S1 HEATER
(FRONT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. FE
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-197
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR I Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-198
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Possible Cause
EM
LC
DTC Confirmation Procedure NFEC0792
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I “COMPLETED” will appear on CONSULT-II screen when all FE
tests “COND1”, “COND2” and “COND3” are completed.
I If “DTC Confirmation Procedure” has been previously
conducted, always turn ignition switch “OFF” and wait at least CL
10 seconds before conducting the next test.
TESTING CONDITION: MT
SEF833Y Never stop engine during this procedure. If the engine is
stopped, retry this procedure from step 2 in “Procedure for
COND1”. AT
WITH CONSULT-II NFEC0792S01
Procedure for COND1
AX
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch “OFF” and wait at least 10 seconds.
3) Turn ignition switch “ON” and select “HO2S2 (B1) P0137/ SU
HO2S2 (B2) P0157” of “HO2S2 (B1)/(B2)” in “DTC WORK
SUPPORT” mode with CONSULT-II.
4) Touch “START”. BR
SEF834Y
5) Start engine and let it idle for at least 30 seconds.
6) Rev engine up to 2,000 rpm 2 or 3 times quickly under no load. ST
If “COMPLETED” appears on CONSULT-II screen, go to step
2 in “Procedure for COND3”.
If “COMPLETED” does not appear on CONSULT-II screen, go RS
to the following step.
7) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
consecutive minutes. BT
8) When the following conditions are met, “TESTING” will be dis-
played at “COND1” on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to “COM- HA
SEF835Y PLETED”. (It will take approximately 60 seconds.)
ENG SPEED 1,500 - 3,600 rpm SC
Vehicle speed Above 70 km/h (43 MPH)
EC-199
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
conducted, it is unnecessary to conduct step 1 in “Proce-
dure for COND2”.
SEF661Y
EC-200
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Overall Function Check (Cont’d)
6) If NG, go to “Diagnostic Procedure”, EC-204.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-201
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Wiring Diagram
MEC443D
SEF657XE
EC-202
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0794S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC444D
HA
SC
EL
IDX
SEF658XE
EC-203
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure
SEF255X
© GO TO 2.
SEF652Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes © Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-255.
No © GO TO 3.
EC-204
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Check heated oxygen sensor 2 (rear) harness protector color.
MA
EM
LC
SEF154Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
FE
CL
MT
AT
SEF467WB
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
AX
Refer to Wiring Diagram.
SU
BR
MTBL0491
Continuity should exist. ST
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
RS
BT
MTBL0492
Continuity should not exist. HA
7. Also check harness for short to power.
OK or NG
SC
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EL
IDX
EC-205
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK (With CONSULT-II) © GO TO 5.
OK (Without CONSULT- © GO TO 6.
II)
NG © Repair open circuit or short to power in harness or connectors.
SEF066Y
“HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 9.
NG © GO TO 8.
EC-206
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF313XB
CL
OK or NG
OK © GO TO 9.
MT
NG © GO TO 7.
BT
HA
SC
EL
SEF154Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool IDX
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-207
DTC P0137 (BANK 1), P0157 (BANK 2) HO2S2 (REAR) (MIN. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-208
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0797
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2) SU
Revving engine from idle up to
HO2S2 MNTR I Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH BR
HO2S2 MNTR
(B2)
ST
RS
BT
HA
EC-209
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Possible Cause
NOTE:
I If “TESTING” is not displayed after 5 minutes, retry from
step 2 in “Procedure for COND1”.
I If “COMPLETED” already appears at “COND2” on CON-
SULT-II screen before “Procedure for COND2” is
EC-210
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
conducted, it is unnecessary to conduct step 1 in “Proce-
dure for COND2”.
GI
MA
EM
LC
Procedure for COND2
1) While driving, release accelerator pedal completely with “OD”
OFF (A/T models only) from the above condition [step 8] until
“INCOMPLETE” at “COND2” on CONSULT-II screen is turned
to “COMPLETED”. (It will take approximately 4 seconds.)
FE
NOTE:
If “COMPLETED” already appears at “COND3” on CONSULT-II
screen before “Procedure for COND3” is conducted, it is CL
unnecessary to conduct step 1 in “Procedure for COND3”.
SEF840Y
MT
Procedure for COND3
1) Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on AT
CONSULT-II screen has turned to “COMPLETED”. (It will take
a maximum of approximately 6 minutes.)
2) Make sure that “OK” is displayed after touching “SELF-DIAG AX
RESULTS”.
If “NG” is displayed, refer to “Diagnostic Procedure”, EC-215.
SU
BR
SEF665Y
EC-211
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Overall Function Check (Cont’d)
6) If NG, go to “Diagnostic Procedure”, EC-215.
EC-212
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC443D
SC
EL
IDX
SEF657XE
EC-213
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0802S02
MEC444D
SEF658XE
EC-214
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF255X
FE
© GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
AX
SU
BR
SEF652Y
ST
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? RS
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”. BT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. HA
6. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. SC
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No EL
Yes © Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-247.
No © GO TO 3. IDX
EC-215
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 2 (rear) harness protector color.
SEF154Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
SEF467WB
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
MTBL0493
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0494
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-216
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. GI
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power. MA
OK or NG
OK (With CONSULT-II) © GO TO 5.
EM
OK (Without CONSULT- © GO TO 6.
II)
NG © Repair open circuit or short to power in harness or connectors. LC
MT
AT
AX
SEF066Y
SU
“HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION: BR
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
ST
OK or NG
OK © GO TO 9.
RS
NG © GO TO 8.
BT
HA
SC
EL
IDX
EC-217
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF313XB
OK or NG
OK © GO TO 9.
NG © GO TO 7.
SEF154Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-218
DTC P0138 (BANK 1), P0158 (BANK 2) HO2S2 (REAR) (MAX. VOLTAGE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-219
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR I Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-220
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Possible Cause
LC
DTC Confirmation Procedure NFEC0808
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
I “COMPLETED” will appear on CONSULT-II screen when all FE
tests “COND1”, “COND2” and “COND3” are completed.
I If “DTC Confirmation Procedure ” has been previously
conducted, always turn ignition switch “OFF” and wait at least CL
10 seconds before conducting the next test.
TESTING CONDITION: MT
SEF841Y Never stop engine during this procedure. If the engine is
stopped, retry this procedure from step 2 in “Procedure for
COND1”. AT
WITH CONSULT-II NFEC0808S01
Procedure for COND1
AX
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch “OFF” and wait at least 10 conds.
3) Turn ignition switch “ON” and select “HO2S2 (B1) P0139/ SU
HO2S2 (B2) P0159” of “HO2S2 (B1)/(B2)” in “DTC WORK
SUPPORT” mode with CONSULT-II.
4) Touch “START”. BR
SEF842Y
5) Start engine and let it idle for at least 30 seconds.
6) Rev engine up to 2,000 rpm 2 or 3 times quickly under no load. ST
If “COMPLETED” appears on CONSULT-II screen, go to step
2 in “Procedure for COND3”.
If “COMPLETED” does not appear on CONSULT-II screen, go RS
to the following step.
7) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
consecutive minutes. BT
8) When the following conditions are met, “TESTING” will be dis-
played at “COND1” on the CONSULT-II screen. Maintain the
conditions continuously until “TESTING” changes to “COM- HA
SEF843Y PLETED”. (It will take approximately 60 seconds.)
ENG SPEED 1,500 - 3,600 rpm SC
Vehicle speed Above 70 km/h (43 MPH)
EC-221
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
conducted, it is unnecessary to conduct step 1 in “Proce-
dure for COND2”.
SEF668Y
EC-222
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Overall Function Check (Cont’d)
6) If NG, go to “Diagnostic Procedure”, EC-226.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-223
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Wiring Diagram
MEC443D
SEF657XE
EC-224
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0810S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC444D
HA
SC
EL
IDX
SEF658XE
EC-225
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure
SEF255X
© GO TO 2.
SEF652Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC No. 0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “How to Erase Emission-related Diagnostic Information”, EC-55.
7. Make sure DTC No. 0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes © Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-247,
EC-255.
No © GO TO 3.
EC-226
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Check heated oxygen sensor 2 (rear) harness protector color.
MA
EM
LC
SEF154Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
FE
CL
MT
AT
SEF467WB
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
AX
Refer to Wiring Diagram.
SU
BR
MTBL0495
Continuity should exist. ST
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
RS
BT
MTBL0496
Continuity should not exist. HA
7. Also check harness for short to power.
OK or NG
SC
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EL
IDX
EC-227
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power.
OK or NG
OK (With CONSULT-II) © GO TO 5.
OK (Without CONSULT- © GO TO 6.
II)
NG © Repair open circuit or short to power in harness or connectors
SEF066Y
“HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 9.
NG © GO TO 8.
EC-228
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF313XB
CL
OK or NG
OK © GO TO 9.
MT
NG © GO TO 7.
BT
HA
SC
EL
SEF154Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool IDX
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-229
DTC P0139 (BANK 1), P0159 (BANK 2) HO2S2 (REAR) (RESPONSE
MONITORING) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-230
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0813
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2) SU
Revving engine from idle up to
HO2S2 MNTR I Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH BR
HO2S2 MNTR
(B2)
ST
RS
BT
HA
EC-231
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Possible Cause
EC-232
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Overall Function Check (Cont’d)
4) Check the voltage when racing up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.) GI
The voltage should be below 1.4V during this procedure.
5) If NG, go to “Diagnostic Procedure”, EC-236.
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-233
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Wiring Diagram
MEC443D
SEF657XE
EC-234
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0818S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC444D
HA
SC
EL
IDX
SEF658XE
EC-235
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.
SEF255X
3. Check heated oxygen sensor 2 (rear) harness protector color.
SEF154Z
4. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
SEF467WB
5. Disconnect ECM harness connector.
© GO TO 2.
EC-236
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
2 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. GI
Refer to Wiring Diagram.
MA
EM
MTBL0497
Continuity should exist.
2. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. LC
Refer to Wiring Diagram.
FE
MTBL0498
Continuity should not exist.
3. Also check harness for short to power. CL
OK or NG
OK © GO TO 3. MT
NG © Repair open circuit or short to ground or short to power in harness or connectors.
AT
3 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. AX
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power. SU
OK or NG
OK © GO TO 4. BR
NG © Repair open circuit or short to power in harness or connectors.
ST
4 CHECK HEATED OXYGEN SENSOR 2 (REAR) CONNECTORS FOR WATER
Check heated oxygen sensor 2 (rear) connector and harness connector for water.
Water should not exist. RS
OK or NG
OK (With CONSULT-II) © GO TO 5. BT
OK (Without CONSULT- © GO TO 6.
II)
HA
NG © Repair or replace harness or connectors.
SC
EL
IDX
EC-237
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF066Y
“HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 9.
NG © GO TO 8.
SEF313XB
OK or NG
OK © GO TO 9.
NG © GO TO 7.
EC-238
DTC P0140 (BANK 1), P0160 (BANK 2) HO2S2 (REAR) (HIGH
VOLTAGE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
CL
MT
AT
SEF154Z
CAUTION: AX
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SU
© Replace malfunctioning heated oxygen sensor 2 (rear).
BR
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
ST
© INSPECTION END
RS
BT
HA
SC
EL
IDX
EC-239
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
Description
Description NFEC0820
SYSTEM DESCRIPTION NFEC0820S01
Crankshaft position sensor (POS) Heated oxygen sensor Heated oxygen sensor
Engine speed
Crankshaft position sensor (REF) 2 heater (rear) control 2 heater (rear)
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater (rear) corresponding to the engine
speed.
OPERATION NFEC0820S02
Below 3,600 ON
EC-240
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
DTC Confirmation Procedure
RS
BT
HA
SC
EL
IDX
EC-241
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
Wiring Diagram
MEC445D
SEF659XE
EC-242
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0825S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC446D
HA
SC
EL
IDX
SEF660XE
EC-243
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
Diagnostic Procedure
SEF154Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
SEF467WB
4. Turn ignition switch “ON”.
5. Check voltage between HO2S2 (rear) terminal 3 and ground.
SEF314X
OK or NG
OK © GO TO 3.
NG © GO TO 2.
EC-244
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 2 (REAR) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram. MA
EM
MTBL0499 LC
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors. FE
AT
AX
SU
SEF315X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BR
hard surface such as a concrete floor; use a new one.
OK or NG ST
OK © GO TO 6.
NG © GO TO 5.
RS
5 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
BT
Check heated oxygen sensor 2 (rear) harness protector color.
HA
SC
EL
SEF154Z
IDX
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
© Replace malfunctioning heated oxygen sensor 2 (rear).
EC-245
DTC P0141 (BANK 1), P0161 (BANK 2) HO2S2 HEATER
(REAR) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-246
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
On Board Diagnosis Logic
CL
MT
Possible Cause NFEC0828
I Intake air leaks AT
I Heated oxygen sensor 1 (front)
I Injectors AX
I Exhaust gas leaks
I Incorrect fuel pressure
I Lack of fuel SU
I Mass air flow sensor
BR
EC-247
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITH GST NFEC0829S02
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch “OFF” and wait at least 10 seconds.
3) Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con-
nector.
5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is
detected.
6) Select “MODE 4” with GST and erase the 1st trip DTC P0100.
SEC139C
7) Start engine again and let it idle for at least 10 minutes.
8) Select “MODE 7” with GST. The 1st trip DTC P0171 or P0174
should be detected at this stage, if a malfunction exists. If so,
go to “Diagnostic Procedure”, EC-251.
9) If it is difficult to start engine at step 7, the fuel injection sys-
tem has a malfunction.
10) Crank engine while depressing accelerator pedal. If engine
starts, go to “Diagnostic Procedure”, EC-251. If engine does
not start, check exhaust and intake air leak visually.
EC-248
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC447D
EC-249
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0830S02
MEC448D
EC-250
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK © GO TO 2.
CL
NG © Repair or replace.
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT SU
1. Turn ignition switch “OFF”.
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector. BR
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
ST
RS
MTBL0500 BT
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram. HA
SC
MTBL0501 EL
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
IDX
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-251
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in MODE 1 with GST.
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK © GO TO 7.
NG © Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-125.
EC-252
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF070Y
3. Make sure that each circuit produces a momentary engine speed drop. FE
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound. CL
MT
AT
AX
MEC703B SU
Clicking noise should be heard.
OK or NG BR
OK © GO TO 8.
NG © Perform trouble diagnosis for “INJECTORS”, EC-417.
ST
RS
BT
HA
SC
EL
IDX
EC-253
DTC P0171 (BANK 1), P0174 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(LEAN) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
8 CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch “OFF”.
3. Disconnect injector harness connectors on bank 2 (for DTC P0171), bank 1 (for DTC P0174).
4. Remove injector gallery assembly. Refer to EC-38.
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors on bank 1 (for DTC P0171), bank 2 (for DTC P0174) should remain connected.
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
7. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors.
SEF595Q
Fuel should be sprayed evenly for each injector.
OK or NG
OK © GO TO 9.
NG © Replace injectors from which fuel does not spray out. Always replace O-ring with new
ones.
EC-254
DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(RICH) WITH EURO-OBD
On Board Diagnosis Logic
CL
MT
Possible Cause NFEC0833
I Heated oxygen sensor 1 (front) AT
I Injectors
I Exhaust gas leaks AX
I Incorrect fuel pressure
I Mass air flow sensor
SU
BR
EC-256
DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(RICH) WITH EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC447D
EC-257
DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(RICH) WITH EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0835S02
MEC448D
EC-258
DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(RICH) WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK © GO TO 2.
CL
NG © Repair or replace.
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT SU
1. Turn ignition switch “OFF”.
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector. BR
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
ST
RS
MTBL0502 BT
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram. HA
SC
MTBL0503 EL
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
IDX
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-259
DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(RICH) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in MODE 1 with GST.
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK © GO TO 7.
NG © Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-125.
EC-260
DTC P0172 (BANK 1), P0175 (BANK 2) FUEL INJECTION SYSTEM FUNCTION
(RICH) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF070Y
3. Make sure that each circuit produces a momentary engine speed drop. FE
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound. CL
MT
AT
AX
MEC703B SU
Clicking noise should be heard.
OK or NG BR
OK © GO TO 8.
NG © Perform trouble diagnosis for “INJECTORS”, EC-417.
ST
8 CHECK INJECTOR
RS
1. Remove injector assembly. Refer to EC-38.
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. BT
3. Disconnect injector harness connectors bank 2 (for DTC P0172), bank 1 (for P0175).
The injector harness connectors on bank 1 (for P0172), bank 2 (for P0175) should remain connected.
4. Disconnect all ignition coil harness connectors. HA
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
SC
OK or NG
OK (Does not drip.) © GO TO 9.
EL
NG (Drips.) © Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
IDX
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
© INSPECTION END
EC-261
DTC P0180 FUEL TANK TEMPERATURE
SENSOR WITH EURO-OBD
Component Description
SEF263X
<Reference data>
Fuel temperature
Voltage* V Resistance kΩ
°C (°F)
*: These data are reference values and are measured between ECM terminal 92
(Fuel tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
EC-262
DTC P0180 FUEL TANK TEMPERATURE
SENSOR WITH EURO-OBD
DTC Confirmation Procedure
EM
LC
WITH CONSULT-II NFEC0840S01
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 10 seconds.
If the result is NG, go to “Diagnostic Procedure”, EC-265. FE
If the result is OK, go to following step.
4) Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will CL
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the follow-
SEF174Y ing step. MT
5) Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F).
AT
6) Wait at least 10 seconds.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-265. AX
SU
BR
WITH GST
Follow the procedure “With CONSULT-II” above.
NFEC0840S02 ST
RS
BT
HA
SC
EL
IDX
EC-263
DTC P0180 FUEL TANK TEMPERATURE
SENSOR WITH EURO-OBD
Wiring Diagram
MEC461D
EC-264
DTC P0180 FUEL TANK TEMPERATURE
SENSOR WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF263X
3. Turn ignition switch “ON”. FE
4. Check voltage between fuel level sensor unit and fuel pump terminal 4 and ground with CONSULT-II or tester.
CL
MT
AT
AX
SEF586X
OK or NG
SU
OK © GO TO 3.
NG © GO TO 2.
BR
2 DETECT MALFUNCTIONING PART
Check the following. ST
I Harness connectors B3, M6 or B2, M2
I Harness connectors M81, F49
I Harness for open or short between ECM and fuel level sensor unit and fuel pump RS
© Repair harness or connector.
BT
3 CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. HA
2. Check harness continuity between fuel level sensor unit and fuel pump terminal 5 and body ground. Refer to Wiring
Diagram.
Continuity should exist. SC
3. Also check harness for short to power.
OK or NG
EL
OK © GO TO 4.
NG © Repair open circuit or short to power in harness or connectors.
IDX
EC-265
DTC P0180 FUEL TANK TEMPERATURE
SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF587X
OK or NG
OK © GO TO 5.
NG © Replace fuel level sensor unit.
EC-266
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
On Board Diagnosis Logic
AX
SU
BR
EL
IDX
EC-267
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
DTC Confirmation Procedure
EC-268
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF190Y
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II FE
When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
CL
MT
AT
AX
SEF281XA
Yes or No
SU
Yes © GO TO 4.
No © GO TO 7. BR
4 CHECK INJECTOR ST
Does each injector make an operating sound at idle?
RS
BT
HA
SC
MEC703B
Yes or No EL
Yes © GO TO 5.
No © Check injector(s) and circuit(s). Refer to EC-417. IDX
EC-269
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF575Q
OK or NG
OK © GO TO 6.
NG © Check ignition coil, power transistor and their circuits. Refer to “DTC P1320 IGNITION
SIGNAL”, EC-353.
SEF156I
OK or NG
OK © GO TO 7.
NG © Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
MA-13, “ENGINE MAINTENANCE”.
EC-270
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
AT
AX
SU
MTBL0662
OK or NG BR
OK (With CONSULT-II) © GO TO 11.
OK (Without CONSULT- © GO TO 12. ST
II)
NG © Follow the “Basic Inspection”.
RS
BT
HA
SC
EL
IDX
EC-271
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF646Y
5. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown left:
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 14.
NG © GO TO 13.
EC-272
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF967XA
FE
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
OK or NG
OK © GO TO 14. MT
NG © GO TO 13.
AT
13 REPLACE HEATED OXYGEN SENSOR 1 (FRONT)
1. Turn ignition switch “OFF”. AX
2. Check heated oxygen sensor 1 (front) harness protector color.
SU
BR
ST
SEF505YA
RS
HA
SC
EL
IDX
EC-273
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
With GST
Check mass air flow sensor signal in MODE 1 with GST.
2.0 - 6.0 g·m/sec: at idling
7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK © GO TO 15.
NG © Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-125.
EC-274
DTC P0325 KNOCK SENSOR (KS) WITH EURO-OBD
Component Description
SEF332I LC
On Board Diagnosis Logic NFEC0848
Malfunction is detected when an excessively low or high voltage
from the knock sensor is sent to ECM.
FE
CL
MT
Possible Cause NFEC0849
I Harness or connectors AT
(The knock sensor circuit is open or shorted.)
I Knock sensor
AX
SU
BR
EC-275
DTC P0325 KNOCK SENSOR (KS) WITH EURO-OBD
Wiring Diagram
MEC736C
SEF663XB
EC-276
DTC P0325 KNOCK SENSOR (KS) WITH EURO-OBD
Diagnostic Procedure
1 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I GI
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 93 and engine ground. MA
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
EM
LC
FE
SEF321X
4. Also check harness for short to ground and short to power. CL
OK or NG
OK © GO TO 5. MT
NG © GO TO 2.
AT
2 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 93 and knock sensor terminal 1. Refer to Wiring Diagram. AX
Continuity should exist.
3. Also check harness for short to ground and short to power.
SU
OK or NG
OK © GO TO 4.
BR
NG © GO TO 3.
HA
SC
EL
IDX
EC-277
DTC P0325 KNOCK SENSOR (KS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF322X
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones.
OK or NG
OK © GO TO 8.
NG © Replace knock sensor.
SEF255X
© GO TO 6.
EC-278
DTC P0325 KNOCK SENSOR (KS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-279
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Component Description
I Tachometer: Connect
Almost the same speed as the
CKPS·RPM (POS) I Run engine and compare tachometer indication with the CONSULT-II
CONSULT-II value.
value.
EC-280
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
DTC Confirmation Procedure
FE
CL
MT
WITH GST NFEC0857S02
Follow the procedure “With CONSULT-II” above. AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-281
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Wiring Diagram
MEC462D
EC-282
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
SEF856Y FE
CL
MT
Diagnostic Procedure NFEC0859
AT
1 RETIGHTEN GROUND SCREWS
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws. AX
SU
BR
ST
SEF255X RS
© GO TO 2.
BT
HA
SC
EL
IDX
EC-283
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF511WB
2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester.
SEF323X
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-284
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
5 CHECK CKPS (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminal 85 and harness connector F25 terminal 1.
Refer to Wiring Diagram.
Continuity should exist. MA
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
EM
NG © Repair open circuit or short to ground or short to power in harness or connectors.
LC
6 CHECK CKPS (POS) SUB-HARNESS CIRCUIT FOR OPEN AND SHORT
1. Disconnect CKPS (POS) harness connector.
FE
CL
MT
SEF367Q
AT
2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows.
AX
SU
MTBL0352
Continuity should exist. BR
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 7.
ST
NG © Repair open circuit or short to ground or short to power in harness or connectors.
RS
7 CHECK CKPS (POS) INSTALLATION
Check that CKPS (POS) and HO2S1 bank 2 harness clamp are installed correctly as shown below. BT
HA
SC
EL
SEM222FE IDX
OK or NG
OK © GO TO 8.
NG © Install CKPS (POS) correctly.
EC-285
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF587P
OK or NG
OK © GO TO 9.
NG © Replace crankshaft position sensor (POS).
SEF324X
OK or NG
OK © GO TO 10.
NG © Replace crankshaft position sensor (POS).
EC-286
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
12 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
LC
© INSPECTION END
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-287
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITH EURO-OBD
Component Description
EC-288
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NFEC0863S01
With CONSULT-II
1) Turn ignition switch “ON”.
NFEC0863S0101
GI
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Crank engine for at least 2 seconds. MA
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-291.
With GST
EM
NFEC0863S0102
Follow the procedure “With CONSULT-II” above.
SEF065Y LC
PROCEDURE FOR MALFUNCTION B AND C NFEC0863S02
With CONSULT-II NFEC0863S0201
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and run it for at least 2 seconds at idle speed. FE
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-291.
CL
With GST NFEC0863S0202
Follow the procedure “With CONSULT-II” above.
SEF058Y
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-289
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITH EURO-OBD
Wiring Diagram
MEC449D
SEF857Y
EC-290
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITH EURO-OBD
Diagnostic Procedure
FE
CL
MT
AT
SEF255X
© GO TO 3. AX
3 CHECK CMPS (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT SU
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and CMPS (PHASE) harness connector.
BR
ST
RS
BT
SEF274P
3. Check harness continuity between CMPS (PHASE) terminal 2 and ECM terminals 66, 76. Refer to Wiring Diagram. HA
Continuity should exist.
4. Also check harness for short to ground and short to power.
SC
OK or NG
OK © GO TO 4.
EL
NG © Repair open circuit or short to ground or short to power in harness or connectors.
IDX
EC-291
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF583P
OK or NG
OK © GO TO 6.
NG © Replace camshaft position sensor (PHASE).
SEF325X
OK or NG
OK © GO TO 7.
NG © Replace camshaft position sensor (PHASE).
EC-292
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-293
DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST
FUNCTION WITH EURO-OBD
On Board Diagnosis Logic
EC-294
DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST
FUNCTION WITH EURO-OBD
DTC Confirmation Procedure
SU
BR
SEF560X
EC-295
DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST
FUNCTION WITH EURO-OBD
Overall Function Check (Cont’d)
B: Heated oxygen sensor 1 (front) voltage switching fre-
quency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
(Manifold) does not operate properly. Go to “Diagnostic
Procedure”, EC-296.
NOTE:
If the voltage at ECM terminal 62 or 63 does not switch periodically
more than 5 times within 10 seconds at step 5, perform trouble
diagnosis for “DTC P0133, P0153” first. (See EC-171.)
SEF099P
OK or NG
OK © GO TO 3.
NG © Repair or replace.
EC-296
DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST
FUNCTION WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
MTBL0662
LC
OK or NG
OK © GO TO 5.
NG © Follow the “Basic Inspection”.
FE
5 CHECK INJECTORS
1. Refer to WIRING DIAGRAM for Injectors, EC-418. CL
2. Stop engine and then turn ignition switch “ON”.
3. Check voltage between ECM terminals 101, 102, 103, 104, 105, 107 and ground with CONSULT-II or tester.
MT
AT
AX
SU
SEF331X
OK or NG BR
OK © GO TO 6.
NG © Perform “Diagnostic Procedure” under “INJECTOR”, EC-419. ST
RS
BT
HA
SC
EL
IDX
EC-297
DTC P0420 (BANK 1), P0430 (BANK 2) THREE WAY CATALYST
FUNCTION WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF575Q
OK or NG
OK © GO TO 7.
NG © Check ignition coil with power transistor and their circuit. Refer to “DTC P1320 IGNITION
SIGNAL”, EC-353.
7 CHECK INJECTOR
1. Turn ignition switch “OFF”.
2. Remove injector assembly.
Refer to EC-38.
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch “ON”.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.) © GO TO 8.
NG (Drips.) © Replace the injector(s) from which fuel is dripping.
EC-298
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) WITH EURO-OBD
Description
Description NFEC0871
SYSTEM DESCRIPTION NFEC0871S01
GI
Sensor Input Signal to ECM ECM function Actuator
BR
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a
NFEC0871S02 ST
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve RS
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve. BT
HA
SEF337U
EC-299
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) WITH EURO-OBD
On Board Diagnosis Logic
SEF058Y
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 13 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-302.
WITH GST NFEC0875S02
Follow the proocedure “WITH CONSULT-II” above.
EC-300
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC002D RS
BT
HA
SC
EL
IDX
SEF858Y
EC-301
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure
1 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
SEF266X
3. Turn ignition switch “ON”.
4. Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and ground with CONSULT-II or
tester.
SEF333X
OK or NG
OK © GO TO 3.
NG © GO TO 2.
EC-302
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 1 and EVAP canister purge volume control solenoid valve terminal 1.
Refer to Wiring Diagram.
MA
Continuity should exist.
4. Also check harness for short to ground and short to power.
EM
OK or NG
OK (With CONSULT-II) © GO TO 4.
LC
OK (Without CONSULT- © GO TO 5.
II)
NG © Repair open circuit or short to ground and short to power in harness or connetors.
MT
AT
AX
SU
SEF677Y
OK or NG BR
OK © GO TO 6.
NG © GO TO 5. ST
RS
BT
HA
SC
EL
IDX
EC-303
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF334X
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
SEF335X
OK or NG
OK © GO TO 6.
NG © Replace EVAP canister purge volume control solenoid valve.
EC-304
DTC P0500 VEHICLE SPEED SENSOR (VSS) WITH EURO-OBD
Component Description
EM
AEC110 LC
On Board Diagnosis Logic NFEC0879
Malfunction is detected when the almost 0 km/h (0 MPH) signal
from vehicle speed sensor is sent to ECM even when vehicle is
being driven.
FE
CL
MT
Possible Cause NFEC0880
I Harness or connector AT
(The vehicle speed sensor circuit is open or shorted.)
I Vehicle speed sensor
AX
SU
BR
EC-305
DTC P0500 VEHICLE SPEED SENSOR (VSS) WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
5) Maintain the following conditions for at least 10 consecutive
seconds.
ENG SPEED 1,400 - 6,000 rpm
EC-306
DTC P0500 VEHICLE SPEED SENSOR (VSS) WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC450D RS
BT
HA
SC
EL
IDX
SEF859Y
EC-307
DTC P0500 VEHICLE SPEED SENSOR (VSS) WITH EURO-OBD
Diagnostic Procedure
1 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 86 and combination meter terminal 32.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 3.
NG © GO TO 2.
EC-308
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Description
Description NFEC0885
SYSTEM DESCRIPTION NFEC0885S01
GI
Sensor Input Signal to ECM ECM function Actuator
EC-309
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode
EC-310
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NFEC0889S01
TESTING CONDITION:
Before performing the following procedure, confirm that bat- GI
tery voltage is more than 10.5V with ignition switch “ON”.
With CONSULT-II NFEC0889S0101 MA
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle. EM
4) Keep engine speed at 2,500 rpm for three seconds, then let it
idle for three seconds.
SEF058Y
Do not rev engine to more than 3,000 rpm.
LC
5) Perform step 4 once more.
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-313.
With GST NFEC0889S0102 FE
Follow the procedure “With CONSULT-II” above.
CL
MT
PROCEDURE FOR MALFUNCTION B NFEC0889S02
TESTING CONDITION: AT
I Before performing the following procedure, confirm that
battery voltage is more than 11V at idle.
I Always perform the test at a temperature above −10°C
AX
(14°F).
With CONSULT-II NFEC0889S0201
SU
1) Open engine hood.
2) Start engine and warm it up to normal operating temperature.
BR
SEF174Y 3) Turn ignition switch “OFF” and wait at least 10 seconds.
4) Turn ignition switch “ON” again and select “DATA MONITOR”
mode with CONSULT-II ST
5) Start engine and run it for at least 1 minute at idle speed.
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-313. RS
With GST NFEC0889S0202
Follow the procedure “With CONSULT-II” above. BT
HA
SC
EL
IDX
EC-311
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Wiring Diagram
MEC451D
SEF625XB
EC-312
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEC008C
3. Turn ignition switch “ON”. FE
4. Check voltage between IACV-AAC valve terminals 2, 5 and ground with CONSULT-II or tester.
CL
MT
AT
AX
SEF343X
OK or NG
SU
OK © GO TO 3.
NG © GO TO 2.
BR
2 DETECT MALFUNCTIONING PART
Check the following.
ST
I Harness connectors E15, F18
I Harness for open or short between IACV-AAC valve and ECM relay
RS
© Repair harness or connectors.
BT
HA
SC
EL
IDX
EC-313
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals and IACV-AAC valve terminals as follows.
Refer to Wiring Diagram.
MTBL0354
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEF971X
Vacuum slightly exists or does not exist.
OK or NG
OK © GO TO 5.
NG © Replace air control valve (Power steering).
EC-314
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF971X
Vacuum should exist.
OK or NG
FE
OK © GO TO 8.
NG © GO TO 6.
CL
6 CHECK VACUUM PORT
1. Stop engine. MT
2. Disconnect vacuum hose connected to air control valve (Power steering) at vacuum port.
3. Blow air into vacuum port.
4. Check that air flows freely. AT
AX
SU
BR
SEF972X ST
OK or NG
OK © GO TO 7. RS
NG © Repair or clean vacuum port.
BT
HA
SC
EL
IDX
EC-315
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF109L
OK or NG
OK © GO TO 8.
NG © Repair hoses or tubes.
SEF344X
OK or NG
OK © GO TO 9.
NG © Replace IACV-AAC valve assembly.
EC-316
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEC009C
OK or NG FE
OK © GO TO 11.
NG © GO TO 10. CL
IDX
EC-317
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Component Description
SEF505V
EC-318
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
DTC Confirmation Procedure
RS
BT
HA
EC-319
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Overall Function Check (Cont’d)
At 2,000 rpm: Approximately 0V
3) If NG, go to “Diagnostic Procedure”, EC-322.
EC-320
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC452D
HA
SC
EL
IDX
SEF626XC
EC-321
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Diagnostic Procedure
SEC001C
3. Turn ignition switch “ON”.
4. Check voltage between throttle position switch terminal 5 and engine ground with CONSULT-II or tester.
SEF346X
OK or NG
OK © GO TO 3.
NG © GO TO 2.
3 CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 56 and throttle position switch terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-322
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
MTBL0663 EM
AT
MTBL0355
AX
OK or NG
OK (With CONSULT-II) © GO TO 8.
SU
OK (Without CONSULT- © GO TO 9.
II)
NG © GO TO 7. BR
ST
RS
BT
HA
SC
EL
IDX
EC-323
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEC010C
OK or NG
OK (With CONSULT-II) © GO TO 8.
OK (Without CONSULT- © GO TO 9.
II)
NG © GO TO 7.
MTBL0662
Is it possible to adjust closed throttle position switch?
Yes or No
Yes (With CONSULT-II) © GO TO 9.
Yes (Without CONSULT- © GO TO 9.
II)
No © Replace throttle position switch.
EC-324
DTC P0510 CLOSED THROTTLE POSITION
SWITCH WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
MTBL0230
OK or NG
OK © GO TO 10. FE
NG © Replace throttle position sensor.
CL
9 CHECK THROTTLE POSITION SENSOR
1. Start engine and warm it up to normal operating temperature. MT
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Check voltage between ECM terminal 91 (Throttle position sensor signal) and ground. AT
Voltage measurement must be made with throttle position sensor installed in vehicle.
AX
SU
BR
SEF348X
ST
OK or NG
OK © GO TO 10. RS
NG © Replace throttle position sensor.
BT
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117. HA
© INSPECTION END
SC
EL
IDX
EC-325
DTC P0605 ECM WITH EURO-OBD
Component Description
SEC220B
EC-326
DTC P0605 ECM WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-326. EM
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch “ON”.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-326.
5. Is the 1st trip DTC P0605 displayed again?
FE
Yes or No
Yes [With NVIS (NATS) © GO TO 2.
system] CL
Yes [Without NVIS © GO TO 3.
(NATS) system]
MT
No © INSPECTION END
AT
2 REPLACE ECM
1. Turn ignition switch “OFF”.
2. Replace ECM. AX
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to “NVIS
(Nissan Vehicle Immobilizer System — NATS)”, EC-56.
4. Perform “Idle Air Volume Learning”, EC-41. SU
Which is the result CMPLT or INCMP?
CMPLT or INCMP
BR
CMPLT © INSPECTION END
INCMP © Follow the construction of “Idle Air Volume Learning”.
ST
3 REPLACE ECM
1. Turn ignition switch “OFF”.
RS
2. Replace ECM.
3. Perform “Idle Air Volume Learning”, EC-41.
Which is the result CMPLT or INCMP?
BT
CMPLT or INCMP
CMPLT © INSPECTION END HA
INCMP © Follow the construction of “Idle Air Volume Learning”.
SC
EL
IDX
EC-327
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Description
Description NFEC0905
SYSTEM DESCRIPTION NFEC0905S01
This system has a swirl control valve in the intake passage of each
cylinder.
While idling and during low engine speed operation, the swirl con-
trol valve closes. Thus the velocity of the air in the intake passage
increases, promoting the vaporization of the fuel and producing a
swirl in the combustion chamber.
Because of this operation, this system tends to increase the burn-
ing speed of the gas mixture, improve fuel consumption, and
increase the stability in running conditions.
Also, except when idling and during low engine speed operation,
this system opens the swirl control valve. In this condition, this
system tends to increase power by improving intake efficiency via
reduction of intake flow resistance, intake flow.
The solenoid valve controls swirl control valve’s shut/open condi-
tion. This solenoid valve is operated by the ECM.
Throttle position Swirl control valve
sensor (Idle posi- Engine speed control solenoid Swirl control valve
tion) valve
When engine coolant temperature is below 10°C (50°F) and above 55°C (131°F),
swirl control valve is kept open regardless of above condition.
SEF045Y
EC-328
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC0905S02
Swirl Control Valve Control Solenoid Valve NFEC0905S0201
The swirl control valve control solenoid valve responds to signals GI
from the ECM. When the ECM sends an ON (ground) signal, the
solenoid valve is bypassed to apply intake manifold vacuum to the
swirl control valve actuator. This operation closes the swirl control MA
valve. When the ECM sends an OFF signal, the vacuum signal is
cut and the swirl control valve opens.
EM
SEF272X LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0906
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Engine coolant temperature is
between 15°C (59°F) to 50°C ON
SWRL CONT S/V I Engine speed: Idle (122°F). CL
Engine coolant temperature is
OFF
above 55°C (131°F).
MT
On Board Diagnosis Logic NFEC0907
Malfunction is detected when an improper voltage signal is sent to AT
ECM through swirl control valve control solenoid valve.
AX
SU
BR
BT
HA
EC-329
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITH CONSULT-II NFEC0909S01
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-332.
WITH GST NFEC0909S02
Follow the procedure “With CONSULT-II” above.
SEF058Y
EC-330
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC007D
HA
SC
EL
IDX
SEF627XB
EC-331
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 3.
SEF069Y
4. Make sure that clicking sound is heard from the swirl control valve control solenoid valve.
OK or NG
OK © GO TO 6.
NG © GO TO 3.
EC-332
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. GI
2. Disconnect swirl control valve control solenoid valve harness connector.
MA
EM
LC
SEF272X
3. Turn ignition switch “ON”.
4. Check voltage between swirl control valve control solenoid valve terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF619X
AX
OK or NG
OK © GO TO 5.
SU
NG © GO TO 4.
5 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN BT
AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. HA
3. Check harness continuity between ECM terminal 29 and swirl control valve control solenoid valve terminal 2. Refer to
Wiring Diagram.
Continuity should exist. SC
4. Also check harness for short to ground and short to power.
OK or NG EL
OK © GO TO 6.
NG © Repair open circuit, short to ground or short to power in harness connectors.
IDX
EC-333
DTC P1131 SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF046Y
Without CONSULT-II
1. Reconnect ECM harness connector.
2. Remove vacuum hose connected to swirl control valve actuator.
3. Start engine and let it idle.
4. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2.
5. Check vacuum existence and operation delay time under the following conditions.
SEF047Y
OK or NG
OK © GO TO 7.
NG © Replace intake manifold collector assembly.
EC-334
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
System Description
CL
MT
AT
AX
SU
BR
ST
RS
BT
SEF001Y
HA
SC
EL
IDX
EC-335
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
System Description (Cont’d)
VQ30DE Engine Models NFEC0912S0202
SEF578XB
EC-336
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Possible Cause (Cont’d)
For more information, refer to “MAIN 12 CAUSES OF
OVERHEATING”, EC-352.
CAUTION: GI
When a malfunction is indicated, be sure to replace the cool-
ant following the procedure in the MA-14, “Changing Engine
Coolant”. Also, replace the engine oil. MA
1) Fill radiator with coolant up to specified level with a fill-
ing speed of 2 liters per minute. Be sure to use coolant
with the proper mixture ratio. Refer to MA-12, “Engine EM
Coolant Mixture Ratio”.
2) After refilling coolant, run engine to ensure that no LC
water-flow noise is emitted.
FE
CL
MT
Overall Function Check NFEC0916
Use this procedure to check the overall function of the cooling fan. AT
During this check, a DTC might not be confirmed.
WARNING: AX
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high pressure fluid escaping from
the radiator. SU
Wrap a thick cloth around cap. Carefully remove the cap by
turning it a quarter turn to allow built-up pressure to escape.
Then turn the cap all the way off. BR
SEF621W
WITH CONSULT-II NFEC0916S01
1) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
ST
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to “Diagnos- RS
tic Procedure”, EC-341.
2) Confirm whether the customer filled the coolant or not. If the
customer filled the coolant, skip the following steps and go to BT
“Diagnostic Procedure”, EC-341.
3) Turn ignition switch “ON”.
4) Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- HA
SEF111X SULT-II.
5) If the results are NG, go to “Diagnostic Procedure”, EC-341.
SC
EL
IDX
EC-337
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Overall Function Check (Cont’d)
WITHOUT CONSULT-II NFEC0916S02
1) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to “Diagnos-
tic Procedure”, EC-341.
2) Confirm whether the customer filled the coolant or not. If the
customer filled the coolant, skip the following steps and go to
“Diagnostic Procedure”, EC-341.
3) Start engine.
AEC640 Be careful not to overheat engine.
4) Set temperature control lever to full cold position.
5) Turn air conditioner switch “ON”.
6) Turn blower fan switch “ON”.
7) Run engine at idle for a few minutes with the air conditioner
operating.
Be careful not to overheat engine.
8) Make sure the cooling fans are operating at low speeds.
9) Turn ignition switch “OFF”.
10) Turn air conditioner switch and blower fan switch “OFF”.
11) Disconnect engine coolant temperature sensor harness con-
SEC163BA nector.
12) Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
13) Restart engine and make sure the cooling fans are operating
at high speed.
Be careful not to overheat engine.
14) If NG, go to “Diagnostic Procedure”, EC-341.
MEC475B
EC-338
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC463D
EC-339
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Wiring Diagram (Cont’d)
MEC849C
SEF630XB
EC-340
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 4.
EM
2 CHECK COOLING FAN LOW SPEED OPERATION
LC
With CONSULT-II
1. Disconnect cooling fan relays-2 and -3.
FE
CL
MT
SEC006C
2. Turn ignition switch “ON”. AT
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
AX
SU
BR
ST
SEF646X
4. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG RS
OK © GO TO 3.
NG © Check cooling fan low speed control circuit. (Go to PROCEDURE A, EC-347.) BT
HA
SC
EL
IDX
EC-341
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF111X
5. Make sure that cooling fans-1 and -2 operate at high speed.
OK or NG
OK © GO TO 6.
NG © Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-350.)
EC-342
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC006C
2. Start engine and let it idle.
3. Set temperature lever at full cold position. FE
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”.
6. Make sure that cooling fans-1 and -2 operate at low speed.
CL
MT
AT
AX
SEC163BA SU
OK or NG
OK © GO TO 5. BR
NG © Check cooling fan low speed control circuit. (Go to PROCEDURE A, EC-347.)
ST
RS
BT
HA
SC
EL
IDX
EC-343
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MEC475B
OK or NG
OK © GO TO 6.
NG © Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-350.)
SLC754A
Pressure should not drop.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-344
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.59 - 0.98 bar, 0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG FE
OK © GO TO 9.
NG © Replace radiator cap. CL
9 CHECK THERMOSTAT MT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly. AT
3. Check valve opening temperature and valve lift.
AX
SU
BR
ST
SLC343
Valve opening temperature:
82°C (180°F) [standard]
RS
Valve lift:
More than 8.6 mm/95°C (0.339 in/203°F)
4. Check if valve is closed at 5°C (9°F) below valve opening temperature. For details, refer to LC-16, “Thermostat”.
BT
OK or NG
OK © GO TO 10. HA
NG © Replace thermostat.
SC
EL
IDX
EC-345
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF304X
OK or NG
OK © GO TO 11.
NG © Replace engine coolant temperature sensor.
EC-346
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
PROCEDURE A =NFEC0918S01
EM
LC
FE
SEF590X
OK or NG
CL
OK © GO TO 3.
NG © GO TO 2.
MT
2 DETECT MALFUNCTIONING PART
Check the following. AT
I 15A fuse
I 40A fusible links
I Harness for open or short between cooling fan relay-1 and fuse AX
I Harness for open or short between cooling fan relay-1 and battery
© Repair open circuit or short to ground or short to power in harness or connectors.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-347
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEC007C
3. Check harness continuity between cooling fan relay-1 terminal 5 and cooling fan motor-1 terminal 2, cooling fan
motor-1 terminal 3 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 7 and cooling fan motor-2 terminal 2, cooling fan
motor-2 terminal 3 and body ground. Refer to Wiring Diagram.
Continuity should exist.
6. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 35 and cooling fan relay-1 terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
EC-348
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF591X
OK or NG
OK © GO TO 7.
FE
NG © Replace cooling fan relay.
AT
AX
SU
SEF592X
OK or NG BR
OK © GO TO 8.
NG © Replace cooling fan motors. ST
HA
SC
EL
IDX
EC-349
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
PROCEDURE B NFEC0918S02
SEF593X
OK or NG
OK © GO TO 3.
NG © GO TO 2.
4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 34 and cooling fan relay-2 terminal 2, cooling fan relay-3 terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
EC-350
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
CL
SEF591X
OK or NG
MT
OK © GO TO 7.
NG © Replace cooling fan relays.
AT
7 CHECK COOLING FAN MOTORS
Supply battery voltage between the following terminals and check operation.
AX
SU
BR
ST
SEF592X
RS
OK or NG
OK © GO TO 8. BT
NG © Replace cooling fan motors.
HA
8 CHECK INTERMITTENT INCIDENT
1. Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117. SC
© INSPECTION END
EL
IDX
EC-351
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITH EURO-OBD
Main 12 Causes of Overheating
2 I Coolant mixture I Coolant tester 50 - 50% coolant mixture See MA-11, “RECOM-
MENDED FLUIDS AND
LUBRICANTS”.
ON*2 6 I Thermostat I Touch the upper and Both hoses should be See LC-16, “Thermostat”
lower radiator hoses hot and LC-18, “Radiator”.
OFF*4 10 I Coolant return from I Visual Should be initial level in See MA-13, “ENGINE
reservoir tank to radia- reservoir tank MAINTENANCE”.
tor
OFF 11 I Cylinder head I Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-42, “Inspection”.
gauge mum distortion (warping)
12 I Cylinder block and pis- I Visual No scuffing on cylinder See EM-62, “Inspection”.
tons walls or piston
EC-352
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Component Description
EM
LC
SEF274XA
FE
CL
MT
On Board Diagnosis Logic NFEC0921
Malfunction is detected when the ignition signal in the primary cir- AT
cuit is not sent to ECM during engine cranking or running.
AX
SU
BR
HA
SEF058Y
EC-353
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITH CONSULT-II NFEC0923S01
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine. (If engine does not run, turn ignition switch to
“START” for at least 5 seconds.)
4) If DTC is detected, go to “Diagnostic Procedure”, EC-358.
WITH GST NFEC0923S04
Follow the procedure “WITH CONSULT-II” above.
EC-354
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC453D
EC-355
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Wiring Diagram (Cont’d)
MEC752C
EC-356
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC753C
EC-357
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Wiring Diagram (Cont’d)
SEF860Y
SEF190Y
© GO TO 12.
EC-358
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF366X
OK or NG
FE
OK © GO TO 4.
NG © Go to TROUBLE DIAGNOSIS FOR POWER SUPPLY, EC-118.
CL
4 CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
MT
2. Disconnect condenser harness connector.
AT
AX
SU
BR
SEF275X
3. Turn ignition switch ON.
4. Check voltage between condenser terminal 1 and ground with CONSULT-II or tester. ST
RS
BT
HA
SEF367X SC
OK or NG
OK © GO TO 10. EL
NG © GO TO 5.
IDX
EC-359
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF589PB
3. Check harness continuity between ECM relay terminal 7 and condenser terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 7.
NG © GO TO 6.
SEF368X
OK or NG
OK © GO TO 9.
NG © GO TO 8.
EC-360
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF296X
OK or NG
OK © GO TO 17. FE
NG © Replace ECM relay.
CL
10 CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. MT
2. Check harness continuity between condenser terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. AT
OK or NG
OK © GO TO 11. AX
NG © Repair open circuit or short to power in harness or connectors.
SU
11 CHECK CONDENSER
Check resistance between condenser terminals 1 and 2.
BR
ST
RS
BT
SEF369X
HA
OK or NG
OK © GO TO 12.
NG © Replace condenser.
SC
EL
IDX
EC-361
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF274XA
4. Turn ignition switch ON.
5. Check voltage between ignition coil terminal 3 and ground with CONSULT-II or tester.
SEF370X
OK or NG
OK © GO TO 14.
NG © GO TO 13.
EC-362
DTC P1320 IGNITION SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
15 CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminals 21, 22, 23, 30, 31, 32 and ignition coil terminal 1. Refer to Wiring
Diagram.
Continuity should exist. MA
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 16.
EM
NG © Repair open circuit or short to ground or short to power in harness or connectors.
LC
16 CHECK IGNITION COIL WITH POWER TRANSISTOR
Check resistance between ignition coil terminals 2 and 3.
FE
CL
MT
SEF371X AT
OK or NG
OK © GO TO 17. AX
NG © Replace ignition coil with power transistor.
SU
17 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
BR
© INSPECTION END
ST
RS
BT
HA
SC
EL
IDX
EC-363
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITH EURO-OBD
Component Description
Crankshaft position sensor (REF) Compression TDC signal (120° signal) is controlled by camshaft position sensor (PHASE)
circuit signal and crankshaft position sensor (POS) signal. Ignition timing will be delayed 0° to 2°.
EC-364
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITH EURO-OBD
Possible Cause
LC
DTC Confirmation Procedure NFEC0930
NOTE:
I Perform “PROCEDURE FOR MALFUNCTION A” first. If 1st
trip DTC cannot be confirmed, perform “PROCEDURE
FOR MALFUNCTION B AND C”. FE
I If “DTC Confirmation Procedure” has been previously
conducted, always turn ignition switch “OFF” and wait at least
10 seconds before conducting the next test. CL
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
tery voltage is more than 10.5V at idle. MT
PROCEDURE FOR MALFUNCTION A NFEC0930S01
With CONSULT-II NFEC0930S0101
AT
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II. AX
3) Crank engine for at least 2 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-367. SU
With GST NFEC0930S0102
Follow the procedure “With CONSULT-II” above. BR
SEF065Y
SC
EL
IDX
EC-365
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITH EURO-OBD
Wiring Diagram
MEC455D
SEF861Y
EC-366
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF255X
FE
© GO TO 2.
CL
2 CHECK CKPS (REF) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect CKPS (REF) harness connector. MT
AT
AX
SU
SEF591PA BR
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 65, 75 and CKPS (REF) terminal 2. Refer to Wiring Diagram.
Continuity should exist. ST
4. Also check harness for short to ground and short to power.
OK or NG
RS
OK © GO TO 4.
NG © GO TO 3.
BT
3 DETECT MALFUNCTIONING PART
Check the following. HA
I Harness connectors F43, F191
I Harness for open or short between crankshaft position sensor (REF) and ECM
SC
© Repair open circuit or short to ground or short to power in harness or connectors.
EL
IDX
EC-367
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF585P
OK or NG
OK © GO TO 7.
NG © Replace crankshaft position sensor (REF).
SEF350X
OK or NG
OK © GO TO 8.
NG © Replace crankshaft position sensor (REF).
EC-368
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-369
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Component Description
EC-370
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
DTC Confirmation Procedure
LC
WITH CONSULT-II NFEC0937S01
1) Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and run it for at least 70 seconds at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”, FE
EC-373.
WITH GST NFEC0937S02 CL
Follow the procedure “WITH CONSULT-II” above.
SEF058Y
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-371
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Wiring Diagram
MEC462D
EC-372
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
SEF856Y FE
CL
MT
Diagnostic Procedure NFEC0939
AT
1 RETIGHTEN GROUND SCERWS
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws. AX
SU
BR
ST
SEF255X RS
© GO TO 2.
BT
HA
SC
EL
IDX
EC-373
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF511WB
2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester.
SEF323X
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-374
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
6 CHECK CKPS (POS) SUB-HARNESS CIRCUIT FOR OPEN AND SHORT
1. Disconnect CKPS (POS) harness connector.
FE
CL
MT
SEF367Q
2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows. AT
AX
SU
MTBL0352
Continuity should exist.
3. Also check harness for short to ground and short to power. BR
OK or NG
OK © GO TO 7.
ST
NG © Repair open circuit or short to ground or short to power in harness or connectors.
RS
7 CHECK CKPS (POS) INSTALLATION
Check that CKPS (POS) and HO2S1 bank 2 harness clamp are installed correctly as shown below.
BT
HA
SC
EL
SEM222FE
OK or NG IDX
OK © GO TO 8.
NG © Install CKPS (POS) correctly.
EC-375
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF587P
OK or NG
OK © GO TO 10.
NG © Replace crankshaft position sensor (POS).
SEF324X
OK or NG
OK © GO TO 11.
NG © Replace crankshaft position sensor (POS).
EC-376
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
12 DETECT MALFUNCTIONING PART
Check the following.
I Harness connectors F25, F171
I Joint connector-18
I Harness for open or short between harness connector F25 and engine ground
© Repair open circuit or short to power in harness or connectors.
FE
BR
ST
RS
BT
HA
SC
EL
IDX
EC-377
DTC P1605 A/T DIAGNOSIS COMMUNICATION
LINE WITH EURO-OBD
Component Description
SEF058Y
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 40 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-380.
WITH GST NFEC0943S02
Follow the procedure “WITH CONSULT-II” above.
EC-378
DTC P1605 A/T DIAGNOSIS COMMUNICATION
LINE WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC009D
HA
SC
EL
IDX
SEF048YA
EC-379
DTC P1605 A/T DIAGNOSIS COMMUNICATION
LINE WITH EURO-OBD
Diagnostic Procedure
1 CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector.
SEF038YA
SEF271X
3. Check harness continuity between ECM terminal 60 and TCM terminal 15. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 2.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-380
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH WITH EURO-OBD
Component Description
AEC877A LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0947
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Shift lever: “P” or “N” ON
P/N POSI SW I Ignition switch: ON
Except above OFF CL
MT
On Board Diagnosis Logic NFEC0948
Malfunction is detected when the signal of the park/neutral position AT
(PNP) switch is not changed in the process of engine starting and
driving.
AX
SU
BR
BT
HA
EC-381
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH WITH EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITH CONSULT-II NFEC0950S01
1) Turn ignition switch “ON”.
2) Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the fol-
lowing conditions.
Position (Selector lever) Known-good signal
EC-382
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC454D
HA
SC
EL
IDX
SEF973XA
EC-383
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH WITH EURO-OBD
Diagnostic Procedure
SEF279X
3. Check harness continuity between PNP switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK © GO TO 3.
NG © GO TO 2.
3 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 44 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © GO TO 4.
EC-384
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-385
ABSOLUTE PRESSURE SENSOR WITH EURO-OBD
Component Description
SEF052V
SEF946SA
EC-386
ABSOLUTE PRESSURE SENSOR WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC464D
HA
SC
EL
IDX
SEF651XB
EC-387
ABSOLUTE PRESSURE SENSOR WITH EURO-OBD
Diagnostic Procedure
SEF055Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
SEF255X
© GO TO 3.
EC-388
ABSOLUTE PRESSURE SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF257X
2. Check sensor harness connector for water.
Water should not exist.
OK or NG FE
OK © GO TO 4.
NG © Repair or replace harness connector. CL
AX
SU
BR
SEF299X
OK or NG ST
OK © GO TO 5.
NG © Repair harness or connectors. RS
5 CHECK ABSOLUTE PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT BT
1. Turn ignition switch “OFF”.
2. Check harness continuity between absolute pressure sensor terminal 3 and engine ground.
Refer to Wiring Diagram. HA
Continuity should exist.
3. Also check harness for short to power.
SC
OK or NG
OK © GO TO 7.
EL
NG © GO TO 6.
IDX
EC-389
ABSOLUTE PRESSURE SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
7 CHECK ABSOLUTE PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 80 and absolute pressure sensor terminal 2.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEF300XB
CAUTION:
I Always calibrate the vacuum pump gauge when using it.
I Do not apply below −93.3 kPa (–933 bar, –700 mmHg, –27.56 inHg) or over 101.3 kPa (1,013 bar, 760 mmHg,
29.92 inHg) of pressure.
OK or NG
OK © GO TO 9.
NG © Replace absolute pressure sensor.
EC-390
ABSOLUTE PRESSURE SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
9 CHECK ABSOLUTE PRESSURE SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect joint connector-18.
3. Check the following.
I Continuity between joint connector terminal 2 and ground MA
Refer to Wiring Diagram.
I Joint connector
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
EM
4. Also check harness for short to power.
5. Then reconnect joint connector-18.
LC
OK or NG
OK © GO TO 10.
NG © Repair open circuit or short to power in harness or connectors.
FE
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117.
© INSPECTION END
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-391
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITH EURO-OBD
Description
Description NFEC0979
SYSTEM DESCRIPTION NFEC0979S01
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
EC-392
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC070D RS
BT
HA
SC
EL
IDX
SEF858Y
EC-393
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 3.
2 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION
With CONSULT-II
1. Turn ignition switch “OFF”.
2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP
canister.
3. Turn ignition switch “ON” and select “PURG VOL CONT/V” in “DATA MONITOR” mode with CONSULT-II.
4. Start engine and let it idle.
5. Change the valve opening percentage “Qu” and “Qd” and check for vacuum existence under the following conditions.
SEF156Z
OK or NG
OK © GO TO 4.
NG © GO TO 5.
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION
Without CONSULT-II
1. Turn ignition switch “OFF”.
2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP
canister.
3. Start engine and let it idle for at least 80 seconds.
4. Check for vacuum existence at the EVAP purge hose under the following conditions.
SEF019Y
OK or NG
OK © GO TO 4.
NG © GO TO 5.
EC-394
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF917W
OK or NG CL
OK © INSPECTION END
NG © Replace EVAP canister. MT
5 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT AT
1. Turn ignition switch “OFF”.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
AX
SU
BR
ST
SEF266X
3. Turn ignition switch “ON”. RS
4. Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and ground with CONSULT-II or
tester.
BT
HA
SC
EL
SEF998X
OK or NG IDX
OK © GO TO 7.
NG © GO TO 6.
EC-395
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
7 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 1 and EVAP canister purge volume control solenoid valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) © GO TO 8.
OK (Without CONSULT- © GO TO 9.
II)
NG © Repair open circuit or short to ground and short to power in harness or connetors.
SEF677Y
OK or NG
OK © GO TO 10.
NG © GO TO 9.
EC-396
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF334X
Without CONSULT-II FE
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
CL
MT
AT
AX
SEF335X
OK or NG
OK © GO TO 10.
SU
NG © Replace EVAP canister purge volume control solenoid valve.
BR
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117. ST
© INSPECTION END
RS
BT
HA
SC
EL
IDX
EC-397
A/T COMMUNICATION LINE WITH EURO-OBD
System Description
EC-398
A/T COMMUNICATION LINE WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC073D
HA
SC
EL
IDX
SEF043YA
EC-399
A/T COMMUNICATION LINE WITH EURO-OBD
Diagnostic Procedure
SEF024Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
EC-400
A/T COMMUNICATION LINE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF044Y
FE
CL
MT
AT
SEF271X
3. Check harness continuity between the following terminals.
AX
SU
BR
MTBL0405
Refer to Wiring Diagram.
Continuity should exist. ST
OK or NG
OK © GO TO 3. RS
NG © Repair harness or connectors.
BT
3 CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR SHORT
1. Check harness continuity between ECM terminals 36, 37, 68, 77, 78 and ground.
Refer to Wiring Diagram.
HA
Continuity should not exist.
2. Also check harness for short to power.
SC
OK or NG
OK © GO TO 4.
EL
NG © Repair short to ground or short to power in harness or connectos.
EC-401
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Description
Description NFEC0996
SYSTEM DESCRIPTION NFEC0996S01
This system has a swirl control valve in the intake passage of each
cylinder.
While idling and during low engine speed operation, the swirl con-
trol valve closes. Thus the velocity of the air in the intake passage
increases, promoting the vaporization of the fuel and producing a
swirl in the combustion chamber.
Because of this operation, this system tends to increase the burn-
ing speed of the gas mixture, improve fuel consumption, and
increase the stability in running conditions.
Also, except when idling and during low engine speed operation,
this system opens the swirl control valve. In this condition, this
system tends to increase power by improving intake efficiency via
reduction of intake flow resistance, intake flow.
The solenoid valve controls swirl control valve’s shut/open condi-
tion. This solenoid valve is operated by the ECM.
Throttle position Swirl control valve
sensor (Idle posi- Engine speed control solenoid Swirl control valve
tion) valve
When engine coolant temperature is below 10°C (50°F) and above 55°C (131°F),
swirl control valve is kept open regardless of above condition.
SEF045Y
EC-402
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC0996S02
Swirl Control Valve Control Solenoid Valve NFEC0996S0201
The swirl control valve control solenoid valve responds to signals GI
from the ECM. When the ECM sends an ON (ground) signal, the
solenoid valve is bypassed to apply intake manifold vacuum to the
swirl control valve actuator. This operation closes the swirl control MA
valve. When the ECM sends an OFF signal, the vacuum signal is
cut and the swirl control valve opens.
EM
SEF272X LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0997
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Engine coolant temperature is
between 15°C (59°F) to 50°C ON
SWRL CONT S/V I Engine speed: Idle (122°F). CL
Engine coolant temperature is
OFF
above 55°C (131°F).
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-403
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Wiring Diagram
MEC074D
SEF627XB
EC-404
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine and let it idle.
2. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II.
3. Touch “ON” and “OFF” alternately on CONSULT-II screen.
4. Make sure the swirl control valve actuator rod moves according to “SWIRL CONT SOL/V”.
FE
CL
MT
AT
SEF621X
OK or NG AX
OK © INSPECTION END
NG © GO TO 4. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-405
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF016Y
3. Start engine and let it idle.
4. Make sure the swirl control valve actuator rod moves when revving to over 3,200 rpm from idle.
SEF621X
OK or NG
OK © INSPECTION END
NG © GO TO 5.
EC-406
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF026Y
CL
OK or NG
OK © GO TO 6.
MT
NG © GO TO 7.
AT
5 CHECK VACUUM SOURCE
Without CONSULT-II
1. Turn ignition switch “OFF”. AX
2. Disconnect the swirl control valve control solenoid valve harness connector.
3. Disconnect the vacuum hose connected to the swirl control valve actuator at vacuum tank.
4. Start engine and let it idle. SU
5. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2.
6. Check vacuum existence under the following conditions.
BR
ST
RS
BT
SEF027Y
OK or NG
HA
OK © GO TO 6.
NG © GO TO 8. SC
EL
IDX
EC-407
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF109L
OK or NG
OK © Repair or replace swirl control valve actuator.
NG © Repair or replace vacuum hoses or tubes.
SEF069Y
4. Make sure that clicking sound is heard from the swirl control valve control solenoid valve.
OK or NG
OK © GO TO 11.
NG © GO TO 8.
EC-408
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
8 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. GI
2. Disconnect swirl control valve control solenoid valve harness connector.
MA
EM
LC
SEF272X
3. Turn ignition switch “ON”.
4. Check voltage between swirl control valve control solenoid valve terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF619X
AX
OK or NG
OK © GO TO 10.
SU
NG © GO TO 9.
10 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN BT
AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. HA
3. Check harness continuity between ECM terminal 29 and swirl control valve control solenoid valve terminal 2. Refer to
Wiring Diagram.
Continuity should exist. SC
4. Also check harness for short to ground and short to power.
OK or NG EL
OK © GO TO 11.
NG © Repair open circuit, short to ground or short to power in harness connectors.
IDX
EC-409
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF046Y
Without CONSULT-II
1. Reconnect ECM harness connector.
2. Remove vacuum hose connected to swirl control valve actuator.
3. Start engine and let it idle.
4. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2.
5. Check vacuum existence and operation delay time under the following conditions.
SEF047Y
OK or NG
OK © GO TO 12.
NG © Replace intake manifold collector assembly.
EC-410
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITH EURO-OBD
Description
Description NFEC1010
SYSTEM DESCRIPTION NFEC1010S01
GI
Sensor Input Signal to ECM ECM function Actuator
FE
CL
MT
AT
AX
SU
BR
SEF599X
IDX
EC-411
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITH EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC1010S02
Power Valve NFEC1010S0201
The power valve is installed in intake manifold collector and used
to control the suction passage of the variable induction air control
system. It is set in the fully closed or fully opened position by the
power valve actuator operated by the vacuum stored in the surge
tank. The vacuum in the surge tank is controlled by the VIAS con-
trol solenoid valve.
SEF600X
SEF288X
EC-412
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC862C
HA
SC
EL
IDX
SEF636XB
EC-413
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITH EURO-OBD
Diagnostic Procedure
SEC236C
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Rev engine quickly up to above 5,000 rpm and make sure that power valve actuator rod moves.
SEF052Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
EC-414
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF288X
3. Turn ignition switch “ON”.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF603X
AX
OK or NG
OK © GO TO 4.
SU
NG © GO TO 3.
4 CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT BT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 16 and terminal 2. Refer to Wiring Diagram. HA
Continuity should exist.
4. Also check harness for short to ground and short to power.
SC
OK or NG
OK © GO TO 5.
EL
NG © Repair open circuit or short to ground or short to power in harness or connectors.
IDX
EC-415
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-416
INJECTOR WITH EURO-OBD
Component Description
SEF812J LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC1014
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
I Engine: After warming up Idle 2.4 - 3.2 msec
INJ PULSE-B2 I Air conditioner switch: “OFF”
INJ PULSE-B1 I Shift lever: “N” CL
I No-load 2,000 rpm 1.9 - 2.8 msec
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-417
INJECTOR WITH EURO-OBD
Wiring Diagram
MEC863C
SEF862Y
EC-418
INJECTOR WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Turn ignition switch to “START”.
Is any cylinder ignited?
MA
Yes or No
Yes © GO TO 2.
No © GO TO 3.
EM
FE
CL
MT
AT
SEF070Y
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II AX
1. Start engine.
2. Listen to each injector operating sound.
SU
BR
ST
RS
MEC703B
Clicking noise should be heard. BT
OK or NG
OK © INSPECTION END HA
NG © GO TO 3.
SC
EL
IDX
EC-419
INJECTOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF276X
SEF281XA
3. Turn ignition switch “ON”.
4. Check voltage between injector terminal 1 and ground, harness connector F43 terminal 5 and ground with CONSULT-II
or tester.
SEF897X
OK or NG
OK © GO TO 5.
NG © GO TO 4.
EC-420
INJECTOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
AX
MTBL0359
Continuity should exist. SU
OK or NG
OK © GO TO 8. BR
NG © Repair open circuit or short to ground or short to power in harness or connectors.
ST
8 CHECK INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
RS
BT
HA
SC
SEF964XA
EL
OK or NG
OK © GO TO 9. IDX
NG © Replace injector.
EC-421
INJECTOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-422
START SIGNAL WITH EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-423
START SIGNAL WITH EURO-OBD
Wiring Diagram
MEC864C
SEF638XB
EC-424
START SIGNAL WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF072Y
AT
OK or NG
OK © INSPECTION END
AX
NG © GO TO 4.
SU
3 CHECK OVERALL FUNCTION
Without CONSULT-II
Check voltage between ECM terminal 42 and ground under the following conditions. BR
ST
RS
BT
SEF362X HA
OK or NG
OK © INSPECTION END SC
NG © GO TO 4.
EL
4 CHECK STARTING SYSTEM
Turn ignition switch “OFF”, then turn it to “START”.
Does starter motor operate? IDX
Yes or No
Yes © GO TO 5.
No © Refer to SC-12, “STARTING SYSTEM”.
EC-425
START SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
5 CHECK FUSE
1. Turn ignition switch “OFF”.
2. Disconnect 10A fuse.
3. Check if 10A fuse is OK.
OK or NG
OK © GO TO 6.
NG © Replace 10A fuse.
6 CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect ignition switch harness connector.
3. Check harness continuity between ECM terminal 42 and fuse block, ignition switch and fuse block. Refer to Wiring Dia-
gram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-426
FUEL PUMP WITH EURO-OBD
System Description
Crankshaft position sensor (REF) Engine speed (REF signal) Fuel pump control Fuel pump relay MA
Ignition switch Start signal
EM
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 120° signal from the crankshaft position sensor (REF), it knows that the
engine is rotating, and causes the pump to operate. If the 120° signal is not received when the ignition switch LC
is on, the engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving
safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn
controls the fuel pump.
Condition Fuel pump operation
SU
BR
SEF605X
SC
EL
IDX
EC-427
FUEL PUMP WITH EURO-OBD
Wiring Diagram
MEC465D
SEF639XB
EC-428
FUEL PUMP WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEC013C
Fuel pressure pulsation should be felt on the fuel feed hose for 1 second after ignition switch is turned “ON”. FE
OK or NG
OK © INSPECTION END CL
NG © GO TO 2.
MT
2 CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. AT
2. Disconnect fuel pump relay.
AX
SU
BR
ST
SEF284X
3. Turn ignition switch “ON”.
4. Check voltage between terminals 1, 5 and ground with CONSULT-II or tester.
RS
BT
HA
SC
SEC646C
EL
OK or NG
OK © GO TO 4.
IDX
NG © GO TO 3.
EC-429
FUEL PUMP WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect fuel level sensor unit and fuel pump harness connector.
SEF263X
3. Check harness continuity between fuel pump terminal 3 and body ground, fuel pump terminal 1 and fuel pump relay
terminal 3. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
6 CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 28 and fuel pump relay terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-430
FUEL PUMP WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF073Y
FE
Without CONSULT-II
Check continuity between terminals 3 and 5 under the following conditions. CL
MT
AT
AX
SEC648C SU
OK or NG
OK © GO TO 9. BR
NG © Replace fuel pump relay.
ST
9 CHECK FUEL PUMP
1. Disconnect fuel level sensor unit and fuel pump harness connector.
2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 3. RS
BT
HA
SC
SEF609X EL
OK or NG
OK © GO TO 10. IDX
NG © Replace fuel pump.
EC-431
FUEL PUMP WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-432
ELECTRONIC CONTROLLED ENGINE MOUNT WITH EURO-OBD
System Description
Driving Hard
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC1026
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
Idle “IDLE”
ENGINE MOUNT I Engine: Running
2,000 rpm “TRVL” SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-433
ELECTRONIC CONTROLLED ENGINE MOUNT WITH EURO-OBD
Wiring Diagram
MEC866C
SEF640XB
EC-434
ELECTRONIC CONTROLLED ENGINE MOUNT WITH EURO-OBD
Diagnostic Procedure
LC
FE
SEC237C
CL
Without CONSULT-II
1. After warming up engine, run it at idle speed.
2. Shift selector lever to “D” range while depressing the brake pedal and pulling the parking brake control lever.
MT
3. Disconnect front or rear electronic controlled engine mount harness connector when engine speed is more than 1,000
rpm.
AT
View with intake air duct
Front electronic controlled
engine mount harness connector
Rear electronic controlled AX
engine mount harness connector
SU
Radiator cap
Battery
BR
SEF285X
4. When returning engine speed to idle speed, check that the body vibration increases, compared with the condition of the
ST
above step 2 (With vehicle stopped).
OK or NG RS
OK © INSPECTION END
NG © GO TO 2. BT
HA
SC
EL
IDX
EC-435
ELECTRONIC CONTROLLED ENGINE MOUNT WITH EURO-OBD
Diagnostic Procedure (Cont’d)
SEF899X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
4 CHECK ELECTRONIC CONTROLLED ENGINE MOUNT OUTPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 49 and electronic controlled engine mount terminal 1, ECM terminal
50 and electronic controlled engine mount terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit, short to ground or short to power in harness connectors.
EC-436
POWER STEERING OIL PRESSURE SWITCH WITH EURO-OBD
Component Description
EM
SEF286X LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC1030
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Steering wheel in neutral position
I Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine CL
The steering wheel is fully turned. ON
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-437
POWER STEERING OIL PRESSURE SWITCH WITH EURO-OBD
Wiring Diagram
MEC466D
SEF641XB
EC-438
POWER STEERING OIL PRESSURE SWITCH WITH EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF311Y
AT
OK or NG
OK © INSPECTION END
AX
NG © GO TO 4.
SU
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Start engine. BR
2. Check voltage between ECM terminal 47 and ground under the following conditions.
ST
RS
BT
HA
SEF363X
OK or NG
SC
OK © INSPECTION END
NG © GO TO 4.
EL
IDX
EC-439
POWER STEERING OIL PRESSURE SWITCH WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect power steering oil pressure switch harness connector.
SEF286X
3. Check harness continuity between power steering oil pressure switch terminal 1 and engine ground. Refer to Wiring
Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
6 CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 47 and power steering oil pressure switch terminal 2. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-440
POWER STEERING OIL PRESSURE SWITCH WITH EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF364X
OK or NG
OK © GO TO 9. FE
NG © Replace power steering oil pressure switch.
CL
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-117. MT
© INSPECTION END
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-441
REFRIGERANT PRESSURE SENSOR WITH EURO-OBD
Description
Description NFEC1033
The refrigerant pressure sensor is installed at the liquid tank of the
air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan sys-
tem.
SEF287X
SEF099X
EC-442
REFRIGERANT PRESSURE SENSOR WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC469D
HA
SC
EL
IDX
SEF643XC
EC-443
REFRIGERANT PRESSURE SENSOR WITH EURO-OBD
Diagnostic Procedure
SEC014C
OK or NG
OK © INSPECTION END
NG © GO TO 2.
SEF287X
4. Turn ignition switch “ON”.
5. Check voltage between refrigerant pressure sensor terminal 1 and ground with CONSULT-II or tester.
SEF618X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-444
REFRIGERANT PRESSURE SENSOR WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT EM
1. Turn ignition switch “OFF”.
2. Check harness continuity between refrigerant pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist. LC
3. Also check harness for short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
FE
5 DETECT MALFUNCTIONING PART
CL
Check the following.
I Harness connectors E8, F17
I Harness for open or short between ECM and refrigerant pressure sensor MT
I Harness for open or short between TCM (Transmission control module) and refrigerant pressure sensor
© Repair open circuit or short to power in harness or connectors.
AT
6 CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. AX
2. Check harness continuity between ECM terminal 81 and refrigerant pressure sensor terminal 2. Refer to Wiring Dia-
gram.
Continuity should exist. SU
3. Also check harness for short to ground and short to power.
OK or NG BR
OK © GO TO 8.
NG © GO TO 7.
ST
7 DETECT MALFUNCTIONING PART
RS
Check the following.
I Harness connectors E8, F17
I Harness for open or short between ECM and refrigerant pressure sensor
BT
© Repair open circuit or short to ground or short to power in harness or connectors.
HA
8 CHECK REFRIGERANT PRESSURE SENSOR
Refer to HA-83, “Refrigerant pressure sensor”.
SC
OK or NG
OK © GO TO 9.
NG © Replace refrigerant pressure sensor.
EL
EC-445
ELECTRICAL LOAD SIGNAL WITH EURO-OBD
Wiring Diagram
MEC844D
SEF642XB
EC-446
ELECTRICAL LOAD SIGNAL WITH EURO-OBD
Diagnostic Procedure
EM
LC
SEF610X
OK or NG
FE
OK © GO TO 2.
NG © GO TO 3. CL
AX
SU
BR
SEF611XA
OK or NG ST
OK © INSPECTION END
NG © GO TO 7.
RS
3 CHECK REAR WINDOW DEFOGGER FUNCTION
BT
1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up? HA
Yes or No
Yes © GO TO 4.
SC
No © Refer to EL-199, “Rear Window Defogger”.
EL
IDX
EC-447
ELECTRICAL LOAD SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay.
4. Check harness continuity between ECM terminal 52 and rear window defogger relay terminal 5.
SEF002Y
5. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
EC-448
ELECTRICAL LOAD SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEC645C
5. Also check harness for short to ground and short to power.
CL
OK or NG
OK © GO TO 12.
MT
NG © GO TO 9.
BR
10 CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector. ST
3. Disconnect headlamp LH relay.
4. Check harness continuity between ECM terminal 52 and headlamp LH relay terminal 5 under the following conditions.
RS
BT
HA
SC
SEF369Z
5. Also check harness for short to ground and short to power. EL
OK or NG
OK © GO TO 12. IDX
NG © GO TO 11.
EC-449
ELECTRICAL LOAD SIGNAL WITH EURO-OBD
Diagnostic Procedure (Cont’d)
EC-450
MIL & DATA LINK CONNECTORS WITH EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC845D
EC-451
SERVICE DATA AND SPECIFICATIONS (SDS) WITH EURO-OBD
Fuel Pressure Regulator
Injector NFEC1046
Resistor NFEC1047
EC-452
SERVICE DATA AND SPECIFICATIONS (SDS) WITH EURO-OBD
Throttle Position Sensor
Voltage GI
Throttle valve conditions (at normal operating temperature, engine off, ignition switch ON,
throttle opener disengaged)
HA
SC
EL
IDX
EC-453
TROUBLE DIAGNOSIS — INDEX WITHOUT EURO-OBD
Alphabetical & P No. Index for DTC
Items DTC
Reference page
(CONSULT-II screen terms) CONSULT-II ECM*1
NO DTC IS DETECTED.
FURTHER TESTING P0000 0000 —
MAY BE REQUIRED.
NO DTC IS DETECTED.
FURTHER TESTING No DTC Flashing*2 EC-495
MAY BE REQUIRED.
EC-454
TROUBLE DIAGNOSIS — INDEX WITHOUT EURO-OBD
Alphabetical & P No. Index for DTC (Cont’d)
P NO. INDEX FOR DTC =NFEC0001S02
X: Applicable —: Not applicable
DTC
GI
Items
Reference page
CONSULT-II ECM*1 (CONSULT-II screen terms)
MA
— — Unable to access ECM EC-543
NO DTC IS DETECTED.
No DTC Flashing*2 FURTHER TESTING EC-495 EM
MAY BE REQUIRED.
NO DTC IS DETECTED. LC
P0000 0000 FURTHER TESTING —
MAY BE REQUIRED.
RS
BT
HA
SC
EL
IDX
EC-455
PRECAUTIONS WITHOUT EURO-OBD
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
EC-456
PRECAUTIONS WITHOUT EURO-OBD
Engine Fuel & Emission Control System
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF242X
EC-457
PRECAUTIONS WITHOUT EURO-OBD
Precautions
Precautions NFEC0005
I Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off.
SEF289H
SEF908W
SEF291H
MEF040D
SAT652J
EC-458
PRECAUTIONS WITHOUT EURO-OBD
Precautions (Cont’d)
I When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and GI
damage the ECM power transistor.
MA
EM
LC
FE
CL
SEF348N
MT
I Regarding model A33, “-B1” indicates the right bank and
“-B2” indicates the left bank as shown in the figure. AT
AX
SU
BR
SEF099W
HA
SC
EL
IDX
EC-459
PREPARATION WITHOUT EURO-OBD
Special Service Tools
Tool number
Description
Tool name
NT379
NT777
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
NT653
NT705
NT778
EC-460
PREPARATION WITHOUT EURO-OBD
Commercial Service Tools (Cont’d)
EM
NT779
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-461
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Engine Control Component Parts Location
SEC126C
EC-462
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Engine Control Component Parts Location (Cont’d)
MODELS WITHOUT THREE WAY CATALYST NFEC0009S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEC127C
EC-463
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Engine Control Component Parts Location (Cont’d)
SEF981X
EC-464
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Engine Control Component Parts Location (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEC128C
EC-465
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Engine Control Component Parts Location (Cont’d)
SEF982X
EC-466
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Circuit Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC838D
EC-467
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
System Diagram
SEC129C
EC-468
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
System Diagram (Cont’d)
VQ20DE ENGINE MODELS WITHOUT THREE WAY CATALYST NFEC0011S04
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF984XA
EC-469
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
System Diagram (Cont’d)
VQ30DE ENGINE MODELS WITHOUT THREE WAY CATALYST NFEC0011S05
SEC131C
EC-470
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Vacuum Hose Drawing
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
SEC132C
IDX
Refer to “System Diagram”, EC-468, 469 for Vacuum Control System.
EC-471
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
Vacuum Hose Drawing (Cont’d)
VQ30DE ENGINE MODELS WITHOUT THREE WAY CATALYST NFEC0012S02
SEC133C
EC-472
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM WITHOUT EURO-OBD
System Chart
BR
ST
RS
BT
HA
SC
EL
IDX
EC-473
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Multiport Fuel Injection (MFI) System
ECM func-
Sensor Input Signal to ECM Actuator
tion
Throttle position
Throttle position sensor
Throttle valve idle position
Fuel injec-
Park/neutral position (PNP) switch Gear position tion & mix-
Injectors
ture ratio
Vehicle speed sensor Vehicle speed control
Ignition switch Start signal
EC-474
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Multiport Fuel Injection (MFI) System (Cont’d)
Mixture Ratio Feedback Control (Closed loop control) (Models with three way catalyst)NFEC0014S04
GI
MA
EM
LC
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses
a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the FE
heated oxygen sensor 1 (front), refer to EC-595. This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition. CL
Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst (manifold). Even if the switch-
ing characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric
by the signal from the heated oxygen sensor 2 (rear). MT
Open Loop Control (Models with three way catalyst) NFEC0014S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback AT
control stops in order to maintain stabilized fuel combustion.
I Deceleration and acceleration
I High-load, high-speed operation AX
I Malfunction of heated oxygen sensor 1 (front) or its circuit
I Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature SU
I High engine coolant temperature
I During warm-up
I After shifting from “N” to “D” BR
I When starting the engine
Mixture Ratio Self-learning Control (Models with three way catalyst) NFEC0014S06
ST
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con- RS
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and charac-
teristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This BT
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
HA
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical SC
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean. EL
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment. IDX
EC-475
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Multiport Fuel Injection (MFI) System (Cont’d)
Fuel Injection Timing NFEC0014S07
SEF179U
ECM func-
Sensor Input Signal to ECM Actuator
tion
EC-476
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Electronic Ignition (EI) System (Cont’d)
System Description NFEC0015S02
GI
MA
EM
LC
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com- FE
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC CL
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
I At starting MT
I During warm-up
I At idle
I At low battery voltage AT
I During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed AX
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition. SU
Air Conditioning Cut Control
DESCRIPTION NFEC0016
BR
Input/Output Signal Chart NFEC0016S01
EC-477
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Air Conditioning Cut Control (Cont’d)
I When the engine coolant temperature becomes excessively high.
I When operating power steering during low engine speed or low vehicle speed.
I When engine speed is excessively low.
I When refrigerant pressure is excessively low or high.
Fuel Cut Control (at no load & high engine
speed)
DESCRIPTION NFEC0017
Input/Output Signal Chart NFEC0017S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
If the engine speed is above 1,800 rpm with no load (for example, in neutral and engine speed over 1,800
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-474.
Evaporative Emission System
DESCRIPTION NFEC0018
SEF988X
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine
EC-478
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Evaporative Emission System (Cont’d)
operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is propor-
tionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and GI
idling.
MA
EM
LC
INSPECTION NFEC0019
EVAP Canister NFEC0019S01
Check EVAP canister as follows:
1. Block port B. Blow air through port A orally. Check that air flows
freely through port C with check valve resistance. FE
2. Block port A. Blow air through port B orally. Check that air flows
freely through port C.
CL
SEF917W
MT
Fuel Tank Vacuum Relief Valve (Built into fuel fillerNFEC0019S03
cap)
1. Wipe clean valve housing. AT
2. Check valve opening pressure and vacuum.
Pressure:
AX
15.3 - 20.0 kPa (0.1530 - 0.2001 bar, 0.156 - 0.204
kg/cm2, 2.22 - 2.90 psi)
Vacuum: SU
−6.0 to −3.4 kPa (–0.0598 to –0.0343 bar, −0.061 to
−0.035 kg/cm2, −0.87 to −0.50 psi)
3. If out of specification, replace fuel filler cap as an assembly. BR
SEF989X
CAUTION:
Use only a genuine fuel filler cap as a replacement. ST
RS
BT
HA
SEF943S
EC-479
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Evaporative Emission System (Cont’d)
EVAPORATIVE EMISSION LINE DRAWING NFEC0020
Except VQ30DE Engine Models without Three Way Catalyst NFEC0020S01
SEC134C
EC-480
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Evaporative Emission System (Cont’d)
VQ30DE Engine Models without Three Way Catalyst NFEC0020S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEC135C
EC-481
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Positive Crankcase Ventilation
SEF559A
INSPECTION NFEC0022
PCV (Positive Crankcase Ventilation) Valve NFEC0022S01
With engine running at idle, remove PCV valve ventilation hose
from PCV valve; if the valve is working properly, a hissing noise will
be heard as air passes through it and a strong vacuum should be
felt immediately when a finger is placed over valve inlet.
SEC137A
ET277
EC-482
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
Fuel Pressure Release
FE
CL
SEF036Y
MT
AT
AX
SU
BR
PEF823K
WITHOUT CONSULT-II
1. Remove fuel pump fuse located in fuse box.
NFEC0023S02 ST
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel RS
pressure.
4. Turn ignition switch “OFF”.
5. Reinstall fuel pump fuse after servicing fuel system. BT
HA
SEF290XA
SC
EL
IDX
SEF037Y
EC-483
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
Fuel Pressure Check
SEC015C
EC-484
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
Fuel Pressure Regulator Check (Cont’d)
4. Start engine and read indication of fuel pressure gauge as
vacuum is changed.
Fuel pressure should decrease as vacuum increases. If results GI
are unsatisfactory, replace fuel pressure regulator.
MA
EM
SEF718BA LC
Injector
REMOVAL AND INSTALLATION NFEC0026
1. Release fuel pressure to zero.
2. Remove intake manifold collector. Refer to EM-20, “TIMING
CHAIN”. FE
3. Remove fuel tube assemblies in numerical sequence as
shown in the figure at left.
CL
4. Expand and remove clips securing fuel injectors.
5. Extract fuel injectors straight from fuel tubes.
SEF702X I Be careful not to damage injector nozzles during removal. MT
I Do not bump or drop fuel injectors.
I Do not disassemble or adjust fuel injectors.
AT
6. Carefully install O-rings, including the one used with the pres-
sure regulator.
I Lubricate O-rings with a smear of engine oil. AX
I Be careful not to damage O-rings with service tools, fin-
ger nails or clips. Do not expand or twist O-rings. If
stretched, do not insert them into fuel tubes immediately SU
after stretching.
I Discard old clips; replace with new ones.
7. Position clips in grooves on fuel injectors.
BR
SEF703X
I Make sure that protrusions of fuel injectors are aligned
with cutouts of clips after installation. ST
RS
BT
HA
SC
EL
IDX
EC-485
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
Injector (Cont’d)
SEF704X
SEF058Y
EC-486
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
How to Check Idle Speed and Ignition Timing (Cont’d)
IGNITION TIMING NFEC0607S02
Any of following two methods may be used.
I Method A GI
a) Attach timing light to loop wire as shown.
b) Check ignition timing. MA
EM
SEF260P LC
I Method B
a) Remove No. 1 ignition coil.
FE
CL
SEF247Q
MT
b) Connect No. 1 ignition coil and No. 1 spark plug with suitable
high-tension wire as shown, and attach timing light clamp to AT
this wire.
c) Check ignition timing.
AX
SU
BR
SEF248Q
ST
RS
BT
HA
SEF257P
SC
EL
IDX
EC-487
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
How to Check Idle Speed and Ignition Timing (Cont’d)
SEF311Q
EC-488
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
Idle Air Volume Learning (Cont’d)
4. Check that all items listed under the topic “PRE-CONDITION-
ING” (previously mentioned) are in good order.
5. Turn ignition switch “OFF” and wait at least 10 seconds. GI
6. Start the engine and let it idle for at least 30 seconds.
7. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
MA
8. Touch “START” and wait 20 seconds.
9. Make sure that “CMPLT” is displayed on CONSULT-II screen.
If “INCMP” is displayed, “Idle Air Volume Learning” will not be EM
carried out successfully. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle LC
speed and ignition timing are within specifications.
ITEM SPECIFICATION
AT
AX
SU
BR
Without CONSULT-II
1. Turn ignition switch “ON” and wait at least 1 second.
NFEC0642S0302 ST
2. Turn ignition switch “OFF” and wait at least 10 seconds.
3. Start engine and warm it up to normal operating temperature. RS
4. Check that all items listed under the topic “PRE-CONDITION-
ING” (previously mentioned) are in good order.
5. Turn ignition switch “OFF” and wait at least 10 seconds. BT
6. Start the engine and let it idle for at least 30 seconds.
7. Disconnect throttle position sensor harness connector (brown), HA
then reconnect it within 5 seconds.
SEF260X
8. Wait 20 seconds.
9. Make sure that idle speed is within specifications. If not, the SC
result will be incomplete. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle EL
speed and ignition timing are within specifications.
IDX
EC-489
BASIC SERVICE PROCEDURE WITHOUT EURO-OBD
Idle Air Volume Learning (Cont’d)
ITEM SPECIFICATION
NOTE:
If idle air volume learning cannot be performed successfully,
proceed as follows:
1) Check that throttle valve is fully closed.
2) Check PCV valve operation.
3) Check that downstream of throttle valve is free from air
leakage.
4) Adjust closed throttle position switch and reset memory.
(Refer to Basic Inspection, EC-514.)
5) When the above four items check out OK, engine compo-
nent parts and their installation condition are question-
able. Check and eliminate the cause of the problem.
It is useful to perform “TROUBLE DIAGNOSIS — SPECIFI-
CATION VALUE”, EC-562.
6) If any of the following conditions occur after the engine
has started, eliminate the cause of the problem and per-
form “Idle air volume learning” all over again:
I Engine stalls.
I Erroneous idle.
I Blown fuses related to the IACV-AAC valve system.
EC-490
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Introduction
Introduction NFEC0029
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: GI
Diagnostic Trouble Code (DTC)
The above information can be checked using procedures listed in the table below. LC
X: Applicable —: Not applicable
CONSULT-II X X X X
ECM*1 X X*2 — — FE
*1: In diagnostic test mode II (Self-diagnostic results), (1st trip) DTC is displayed on the MIL by a set of four digit numbers.
*2: When the DTC and the 1st trip DTC appear on the display simultaneously, it is difficult to clearly distinguish one from the other. CL
Two Trip Detection Logic NFEC0030
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in MT
the ECM memory. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory. <2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which AT
self-diagnosis is performed during vehicle operation. When the ECM enters the fail-safe mode (Refer to
EC-543), the DTC is stored in the ECM memory even in the 1st trip.
AX
Emission-related Diagnostic Information NFEC0031
DTC AND 1ST TRIP DTC NFEC0031S01
The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic SU
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. If the same mal- BR
function is not detected in the 2nd trip (meeting the required driving pattern), the 1st trip DTC is cleared from
the ECM memory. If the same malfunction is detected in the 2nd trip, both the 1st trip DTC and DTC are stored
in the ECM memory. In other words, the DTC is stored in the ECM memory when the same malfunction occurs ST
in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the
1st and 2nd trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the
ECM memory even in the 1st trip. RS
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in “HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”, EC-492.
When a (1st trip) DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
BT
data as specified in “Work Flow” procedure Step II, refer to EC-512. Then perform “DTC Confirmation Proce-
dure” or “Overall Function Check” to try to duplicate the problem. If the malfunction is duplicated, the item
requires repair.
HA
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
NFEC0031S0101
SC
Without CONSULT-II
ECM displays the DTC by a set of four digit numbers with MIL illumination in the diagnostic test mode II (Self-
diagnostic results). Example: 0100, 0115, 0340, 1335, etc. EL
With CONSULT-II
CONSULT-II displays the DTC in “SELF-DIAG RESULTS” mode. Examples: P0100, P0115, P0340, P1335,
etc.
IDX
(CONSULT-II also displays the malfunctioning component or system.)
I 1st trip DTC No. is the same as DTC No.
I Output of a DTC indicates a malfunction. However, ECM in the diagnostic test mode II (Self-diag-
nostic results) does not indicate whether the malfunction is still occurring or has occurred in the
EC-491
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Emission-related Diagnostic Information (Cont’d)
past and has returned to normal. CONSULT-II can identify malfunction status as shown below.
Therefore, the use of CONSULT-II (if available) is recommended.
A sample CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in the SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many
times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “[1t]”.
SEF992X
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NFEC0031S02
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, throttle valve opening, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For
details, see EC-502.
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember,
only one set of freeze frame data can be stored in the ECM.
If freeze frame data is stored in the ECM memory and another freeze frame data occurs later, the first (origi-
nal) freeze frame data remains unchanged in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION”, EC-492.
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION NFEC0031S06
How to Erase DTC ( With CONSULT-II) NFEC0031S0601
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least
10 seconds and then turn it “ON” (engine stopped) again.
2. Touch “ENGINE”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the ECM will be erased.)
EC-492
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
LC
FE
SEC074C CL
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II. MT
How to Erase DTC ( Without CONSULT-II) NFEC0031S0602
1. If the ignition switch stays “ON” after repair work, be sure to turn ignition switch “OFF” once. Wait at least AT
10 seconds and then turn it “ON” (engine stopped) again.
2. Change the diagnostic test mode from Mode II to Mode I by using the data link connector. (See EC-496.)
The emission related diagnostic information in the ECM can be erased by changing the diagnostic test mode. AX
I If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
SU
I Erasing the emission-related diagnostic information using CONSULT-II is easier and quicker than
switching the diagnostic test mode using the data link connector.
I The following data are cleared when the ECM memory is erased. BR
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
ST
4) 1st trip freeze frame data
5) Others RS
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
BT
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM — NATS) NFEC0031S08
HA
SC
EL
IDX
SEF515Y
I If the security indicator lights up with the ignition switch in the “ON” position or “NATS MALFUNC-
TION” is displayed on “SELF-DIAG RESULTS” screen, perform self-diagnostic results mode with
EC-493
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Emission-related Diagnostic Information (Cont’d)
CONSULT-II using NATS program card. Refer to “NVIS (Nissan Vehicle Immobilizer System —
NATS)” in EL section.
I Confirm no self-diagnostic results of NVIS (NATS) is displayed before touching “ERASE” in “SELF-
DIAG RESULTS” mode with CONSULT-II.
I When replacing ECM, initialization of NVIS (NATS) system and registration of all NVIS (NATS) igni-
tion key IDs must be carried out with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner. Regarding the procedures of NVIS (NATS)
initialization and NVIS (NATS) ignition key ID registration, refer to CONSULT-II operation manual,
IVIS/NVIS.
Malfunction Indicator Lamp (MIL)
DESCRIPTION NFEC0032
SAT652J
EC-494
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Malfunction Indicator Lamp (MIL) (Cont’d)
On Board Diagnostic System Function =NFEC0032S01
The on board diagnostic system has the following four functions.
GI
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown, MA
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit. (See
EC-819.) EM
Engine stopped
LC
Engine running MALFUNCTION This is a usual driving condition. When the ECM’s CPU is
WARNING malfunctioning, the MIL will light up to inform the driver
that a malfunction has been detected.
FE
Mode II Ignition switch in SELF-DIAGNOSTIC RESULTS This function allows DTCs and 1st trip DTCs to be read.
ON position
CL
Engine stopped
MT
Engine running HEATED OXYGEN SENSOR 1 This function allows the fuel mixture condition (lean or AT
MONITOR (FRONT)*1 rich), monitored by heated oxygen sensor 1 (front), to be
read.
AX
*1: Models with three way catalyst
MIL Flashing without DTC NFEC0032S0102 SU
If the ECM is in Diagnostic Test Mode II, MIL may flash when engine is running. In this case, check ECM
diagnostic test mode following “How to Switch Diagnostic Test Modes”, EC-496.
How to switch the diagnostic test (function) modes, and details of the above functions are described later. BR
(Refer to EC-497.)
The following emission-related diagnostic information is cleared when the ECM memory is erased.
1) Diagnostic trouble codes ST
2) 1st trip diagnostic trouble codes
3) Freeze frame data
RS
4) 1st trip freeze frame data
5) Others
BT
HA
SC
EL
IDX
EC-495
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Malfunction Indicator Lamp (MIL) (Cont’d)
How to Switch Diagnostic Test Modes NFEC0032S07
SEF994XC
EC-496
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Malfunction Indicator Lamp (MIL) (Cont’d)
Diagnostic Test Mode I — Bulb Check NFEC0032S03
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to
EL-164, “WARNING LAMPS” or see EC-819. GI
Diagnostic Test Mode I — Malfunction Warning NFEC0032S04
MIL Condition
MA
ON When the ECM’s CPU is malfunctioning.
EM
OFF No malfunction.
FE
CL
MT
AT
AX
SU
SEF952W
BR
A particular DTC can be identified by the number of four-digit numeral flashes. The “zero” is indicated by the
number of ten flashes. The length of time the 1000th-digit numeral flashes on and off is 1.2 seconds consist-
ing of an ON (0.6-second)-OFF (0.6-second) cycle. ST
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0 second OFF. In other words, the lat-
ter numeral appears on the display 1.3 seconds after the former numeral has disappeared. RS
A change from one DTC to another occurs at an interval of 1.8 second off.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC “0000” refers to no
malfunction. (See TROUBLE DIAGNOSIS — INDEX, EC-454.)
BT
How to Erase Diagnostic Test Mode II (Self-diagnostic results) NFEC0032S0801
The DTC can be erased from the backup memory in the ECM when the diagnostic test mode is changed from HA
Diagnostic Test Mode II to Diagnostic Test Mode I. (Refer to “How to Switch Diagnostic Test Modes”, EC-496.)
I If the battery is disconnected, the DTC will be lost from the backup memory after approx. 24 hours.
I Be careful not to erase the stored memory before starting trouble diagnoses. SC
EL
IDX
EC-497
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
Malfunction Indicator Lamp (MIL) (Cont’d)
Diagnostic Test Mode II — Heated Oxygen Sensor 1 Monitor (Front) =NFEC0032S09
In this mode, the MIL displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1 (front)
MIL Fuel mixture condition in the exhaust gas Air fuel ratio feedback control condition
ON Lean
Closed loop system
OFF Rich
SEF134MD
EC-498
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II
CONSULT-II =NFEC0034
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
NFEC0034S01
GI
2. Connect “CONSULT-II” to data link connector, which is located
under driver’s side dash panel. MA
EM
SEF289XA LC
FE
CL
SEF036Y
MT
3. Turn ignition switch ON.
4. Touch “START”. AT
AX
SU
BR
PBR455D
5. Touch “ENGINE”.
ST
RS
BT
HA
SEF995X
IDX
SEF838Z
EC-499
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION NFEC0034S02
SELF-DIAGNOSTIC
RESULTS DATA
Item WORK DATA ACTIVE
FREEZE MONITOR
SUPPORT MONITOR TEST
DTC FRAME (SPEC)
DATA*2
Knock sensor X
Battery voltage X X
Load signal X X
EC-500
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
SELF-DIAGNOSTIC GI
RESULTS DATA
Item WORK DATA ACTIVE
FREEZE MONITOR
SUPPORT MONITOR TEST
DTC FRAME (SPEC) MA
DATA*2
Injectors X X X EM
Power transistor (Ignition timing) X X X
IACV-AAC valve X X X LC
ENGINE CONTROL COMPONENT PARTS
Cooling fan X X X X
X: Applicable SU
*1: Models with three way catalyst
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-492. BR
*3: Models with three way catalyst for Latin America and VQ20DE engine models for South Africa
*4: Except VQ30DE engine models without three way catalyst
FUNCTION ST
NFEC0034S03
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame BT
Self-diagnostic results
data can be read and erased quickly.*1
EC-501
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
WORK SUPPORT MODE NFEC0034S04
TP SW/TP SEN IDLE POSI ADJ I FOLLOW THE BASIC INSPECTION IN THE SERVICE When adjusting the idle throttle
MANUAL. position.
FUEL PRESSURE RELEASE I FUEL PUMP WILL STOP BY TOUCHING “START” When releasing fuel pressure
DURING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN I THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT I THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- from fuel line
FICIENT.
TARGET IDLE RPM ADJ* I IDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ* I IDLE CONDITION When adjusting target ignition
timing
After adjustment, confirm target
ignition timing with a timing light.
DIAG TROUBLE
I The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
CODE
(Refer to “TROUBLE DIAGNOSIS — INDEX”, EC-454.)
[PXXXX]
CAL/LD VALUE [%] I The calculated load value at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%]*3 I “Short-term fuel trim” at the moment a malfunction is detected is displayed.
I The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
S-FUEL TRIM-B2 [%]*3 schedule.
L-FUEL TRIM-B1 [%]*3 I “Long-term fuel trim” at the moment a malfunction is detected is displayed.
I The long-term fuel trim indicates much more gradual feedback compensation to the base fuel sched-
L-FUEL TRIM-B2 [%]*3 ule than short-term fuel trim.
ENGINE SPEED [rpm] I The engine speed at the moment a malfunction is detected is displayed.
B/FUEL SCHDL [msec] I The base fuel schedule at the moment a malfunction is detected is displayed.
EC-502
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
*1: The items are the same as those of 1st trip freeze frame data.
MA
*2: Regarding A33 model, “-B1” indicates right bank and “-B2” indicates left bank.
*3: For models with three way catalyst.
EM
DATA MONITOR MODE NFEC0034S06
ECM
Main LC
Monitored item [Unit] input Description Remarks
signals
signals
I The signal voltage of the mass air flow I When the engine is stopped, a certain
AT
MAS A/F SE-B1 [V] q q
sensor is displayed. value is indicated.
EC-503
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
START SIGNAL I Indicates [ON/OFF] condition from the I After starting the engine, [OFF] is dis-
q q
[ON/OFF] starter signal. played regardless of the starter signal.
I Indicates the ignition timing computed I When the engine is stopped, a certain
IGN TIMING [BTDC] q
by ECM according to the input signals. value is indicated.
EC-504
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
I Indicates the EVAP canister purge vol-
ume control solenoid valve control MA
value computed by the ECM according
PURG VOL C/V [%] q
to the input signals.
I The opening becomes larger as the
value increases.
EM
EC-505
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
EC-506
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
DATA MONITOR (SPEC) MODE NFEC0034S11
ECM GI
Main
Monitored item [Unit] input Description Remarks
signals
signals
I The signal voltage of the mass air flow sen- I When the engine is running, specifi- MA
MAS A/F SE-B1 [V] q q
sor specification is displayed. cation range is indicated.
EC-507
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
I Ignition switch: ON
SWIRL CONT I Turn solenoid valve “ON” and Solenoid valve makes an operating I Harness and connector
SOL VALVE*1 “OFF” with CONSULT-II and lis- sound. I Solenoid valve
ten for operating sound.
I Ignition switch: ON
I Turn solenoid valve “ON” and Solenoid valve makes an operating I Harness and connector
VIAS SOL VALVE
“OFF” with CONSULT-II and lis- sound. I Solenoid valve
ten for operating sound.
EC-508
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II (Cont’d)
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though GI
a malfunction is detected.
Use these triggers as follows:
1) “AUTO TRIG” MA
I While trying to detect the DTC/1st trip DTC by performing the
“DTC Confirmation Procedure”, be sure to select to “DATA EM
MONITOR (AUTO TRIG)” mode. You can confirm the malfunc-
tion at the moment it is detected.
I While narrowing down the possible causes, CONSULT-II LC
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in
the “DTC Confirmation Procedure”, the moment a malfunction
is found the DTC/1st trip DTC will be displayed. (Refer to FE
GI-22, “Incident Simulation Tests”.
2) “MANU TRIG”
I If the malfunction is displayed as soon as “DATA MONITOR” CL
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with MT
the value for the normal operating condition.
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
SEF720X
IDX
EC-509
TROUBLE DIAGNOSIS —
INTRODUCTION WITHOUT EURO-OBD
Introduction
Introduction NFEC0036
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
MEF036D
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the “Work Flow” on EC-512.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first.
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF234G
SEF907L
EC-510
TROUBLE DIAGNOSIS —
INTRODUCTION WITHOUT EURO-OBD
Introduction (Cont’d)
Worksheet Sample NFEC0036S0101
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MTBL0017
HA
SC
EL
IDX
EC-511
TROUBLE DIAGNOSIS —
INTRODUCTION WITHOUT EURO-OBD
Work Flow
SEC071C
EC-512
TROUBLE DIAGNOSIS —
INTRODUCTION WITHOUT EURO-OBD
Work Flow (Cont’d)
DESCRIPTION FOR WORK FLOW NFEC0037S01
STEP DESCRIPTION GI
Get detailed information about the conditions and the environment when the incident/symptom occurred using
STEP I
the “DIAGNOSTIC WORK SHEET”, EC-511.
MA
Before confirming the concern, check and write down (print out using CONSULT-II) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-492.) The (1st trip) DTC and the (1st
trip) freeze frame data can be used when duplicating the incident at STEP III & IV. EM
STEP II If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-544.)
Also check related service bulletins for information.
LC
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
If the malfunction code is detected, skip STEP IV and perform STEP V. FE
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO CL
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The MT
(1st trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV. AT
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-514.) If CONSULT-II is
STEP V AX
available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNO-
SIS — SPECIFICATION VALUE”. (Refer to EC-562.) (If malfunction is detected, proceed to “REPAIR/
REPLACE”.) Then perform inspections according to the Symptom Matrix Chart. (Refer to EC-544.)
SU
Identify where to begin diagnosis based on the relationship study between symptom and possible causes.
Inspect the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
BR
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-548, 553.
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit ST
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-24, “Circuit
Inspection”.
Repair or replace the malfunction parts. RS
If malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”,
EC-566.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
BT
and circumstances which resulted in the customer’s initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000] is detected. If the
STEP VII
incident is still detected in the final check, perform STEP VI by using a different method from the previous one. HA
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-492.)
SC
EL
IDX
EC-513
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following:
I Harness connectors for improper connections
I Vacuum hoses for splits, kinks and improper connections
I Wiring for improper connections, pinches and cuts
I Air cleaner clogging
I Hoses and ducts for leaks
SEF983U
© GO TO 2.
SEC016C
OK or NG
OK (With CONSULT-II) © GO TO 5.
OK (Without CONSULT- © GO TO 9.
II)
NG © GO TO 3.
EC-514
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SU
BR
ST
SEC017C
RS
BT
HA
SC
SEF173Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.05 mm (0.0020 in) feeler gauge.
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.15 mm (0.0059 in) feeler gauge.
EL
OK or NG
OK © GO TO 8. IDX
NG © GO TO 6.
EC-515
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEC017C
3. Turn throttle position sensor body counterclockwise until “CLSD THL/P SW” signal switches to “OFF”.
SEC018C
SEF305Y
© GO TO 7.
EC-516
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEC018C
FE
2. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
5. Tighten throttle position sensor.
CL
6. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
MT
OK or NG
OK © GO TO 8.
AT
NG © GO TO 6.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-517
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEF864V
7. Turn ignition switch “OFF” and wait at least 10 seconds.
8. Repeat steps 6 and 7 until “CLSD THL POS” signal changes to “ON”.
SEF061Y
© GO TO 13.
EC-518
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEF711X
I Insert the 0.05 mm (0.0020 in) and 0.15 mm (0.0059 in) feeler gauge alternately between the stopper and throttle drum
as shown in the figure. FE
CL
MT
AT
SEC017C
AX
“Continuity should exist” while inserting 0.05 mm (0.0020 in) feeler gauge.
“Continuity should not exist” while inserting 0.15 mm (0.0059 in) feeler gauge.
SU
OK or NG
OK © GO TO 12.
BR
NG © GO TO 10.
ST
RS
BT
HA
SC
EL
IDX
EC-519
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEC017C
3. Turn throttle position sensor body counterclockwise until continuity does not exist.
SEF711X
SEC018C
© GO TO 11.
EC-520
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEC018C
FE
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
CL
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
MT
OK or NG
OK © GO TO 12. AT
NG © GO TO 10.
AX
12 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II SU
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi-
tion memory will not be reset correctly. BR
1. Remove feeler gauge.
2. Reconnect throttle position switch harness connector.
3. Start engine. ST
4. Warm up engine to normal operating temperature.
5. Stop engine. (Turn ignition switch “OFF”.)
6. Turn ignition switch “ON” and wait at least 5 seconds. RS
BT
HA
SC
SEF864V EL
7. Turn ignition switch “OFF” and wait at least 10 seconds.
8. Repeat steps 6 and 7, 20 times.
© GO TO 13. IDX
EC-521
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
14 REPAIR MALFUNCTION
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
© GO TO 13.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 625±50 rpm (VQ30DE engine)
M/T: 675±50 rpm (VQ20DE engine)
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 25.
NG © GO TO 16.
EC-522
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SC
EL
IDX
EC-523
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 625±50 rpm (VQ30DE engine)
M/T: 675±50 rpm (VQ20DE engine)
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 23.
NG © GO TO 22.
SEF572X
Ignition timing:
M/T 15°±5° BTDC (VQ30DE engine)
M/T 9°±5° BTDC (VQ20DE engine)
A/T 15°±5° BTDC (in “P” or “N” position) (VQ30DE engine)
A/T 9°±5° BTDC (in “P” or “N” position) (VQ20DE engine)
OK or NG
OK © GO TO 31.
NG © GO TO 24.
EC-524
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
FE
CL
MT
SEF572X
Ignition timing:
M/T 15°±5° BTDC (VQ30DE engine) AT
M/T 9°±5° BTDC (VQ20DE engine)
A/T 15°±5° BTDC (in “P” or “N” position) (VQ30DE engine)
A/T 9°±5° BTDC (in “P” or “N” position) (VQ20DE engine) AX
OK or NG
OK © GO TO 31. SU
NG © GO TO 26.
BR
26 PERFORM IDLE AIR VOLUME LEARNING
Refer to “Idle Air Volume Learning”, EC-488.
Which is the result CMPLT or INCMP?
ST
CMPLT or INCMP
CMPLT © GO TO 27.
RS
INCMP © 1. Follow the construction of “Idle Air volume Learning”.
2. GO TO 26. BT
HA
SC
EL
IDX
EC-525
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 625±50 rpm (VQ30DE engine)
M/T: 675±50 rpm (VQ20DE engine)
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 29.
NG © GO TO 28.
EC-526
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
MODELS WITH THROTTLE OPENER NFEC0038S02
1 INSPECTION START GI
1. Check service records for any recent repairs that may indicate a related problem, or a current need for scheduled
maintenance.
2. Open engine hood and check the following: MA
I Harness connectors for improper connections
I Vacuum hoses for splits, kinks and improper connections
I Wiring for improper connections, pinches and cuts EM
I Air cleaner clogging
I Hoses and ducts for leaks
LC
FE
SEF983U CL
© GO TO 2.
MT
2 CHECK THROTTLE OPENER OPERATION-I
AT
Confirm that there is a clearance between throttle drum and stopper.
AX
SU
BR
ST
SEF622X
OK or NG
RS
OK © GO TO 4.
NG © GO TO 3.
BT
3 CHECK THROTTLE OPENER FIXING BOLTS
Check throttle opener fixing bolts for loosening. HA
OK or NG
OK © 1. Repair or replace throttle body assembly. SC
2. GO TO 2.
NG © 1. Retighten the fixing bolts.
2. GO TO 2.
EL
IDX
EC-527
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEF721X
OK or NG
OK © GO TO 7.
NG © GO TO 5.
SEF710X
OK or NG
OK © 1. Repair or replace throttle body assembly.
2. GO TO 4.
NG © GO TO 6.
EC-528
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEF109L
OK or NG FE
OK © 1. Clean vacuum port by blowing air.
2. GO TO 4. CL
NG © 1. Replace vacuum hose.
2. GO TO 4.
MT
7 CHECK THROTTLE DRUM OPERATION
Confirm that throttle drum moves to contact the stopper. AT
AX
SU
BR
SEF622X
ST
OK or NG
OK © GO TO 10. RS
NG © GO TO 8.
BT
8 CHECK ACCELERATOR WIRE INSTALLATION
1. Stop engine. HA
2. Check accelerator wire for slack.
OK or NG
SC
OK © GO TO 9.
NG © 1. Adjust accelerator wire. Refer to FE-3, “Adjusting Accelerator Wire”.
2. GO TO 7. EL
IDX
EC-529
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEF793WA
5. Apply vacuum [more than −40.0 kPa (–400 mbar, −300 mmHg, −11.81 inHg)] until the throttle drum is free from the
throttle opener rod.
Models with CONSULT-II © GO TO 11.
Models without CON- © GO TO 15.
SULT-II
EC-530
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
LC
FE
SEF576X
CL
MT
AT
AX
SEF173Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.05 mm (0.0020 in) feeler gauge. SU
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.15 mm (0.0059 in) feeler gauge.
OK or NG
OK © GO TO 14.
BR
NG © GO TO 12.
ST
RS
BT
HA
SC
EL
IDX
EC-531
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEF576X
4. Turn throttle position sensor body counterclockwise until “CLSD THL/P SW” signal switches to “OFF”.
SEF670X
SEF305Y
© GO TO 13.
EC-532
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEF670X
FE
2. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
5. Tighten throttle position sensor.
CL
6. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
MT
OK or NG
OK © GO TO 14.
AT
NG © GO TO 12.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-533
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEF864V
8. Turn ignition switch “OFF” and wait at least 10 seconds.
9. Repeat steps 7 and 8 until “CLSD THL POS” signal changes to “ON”.
SEF061Y
© GO TO 19.
EC-534
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
MA
EM
LC
SEF711X
I Insert the 0.05 mm (0.0020 in) and 0.15 mm (0.0059 in) feeler gauge alternately between the stopper and throttle drum
as shown in the figure.
FE
CL
MT
AT
SEF576X
“Continuity should exist” while inserting 0.05 mm (0.0020 in) feeler gauge.
AX
“Continuity should not exist” while inserting 0.15 mm (0.0059 in) feeler gauge.
OK or NG SU
OK © GO TO 18.
NG © GO TO 16. BR
ST
RS
BT
HA
SC
EL
IDX
EC-535
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SEF576X
SEF711X
4. Turn throttle position sensor body counterclockwise until continuity does not exist.
SEF670X
© GO TO 17.
EC-536
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
EM
LC
SEF670X
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist FE
when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
CL
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
MT
OK or NG
OK © GO TO 18.
AT
NG © GO TO 16.
AX
18 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi- SU
tion memory will not be reset correctly.
1. Confirm that proper vacuum is applied. Refer to Test No. 10.
2. Attach blind cap to vacuum port from which vacuum hose to throttle opener was disconnected. BR
3. Start engine.
4. Warm up engine to normal operating temperature.
5. Stop engine. (Turn ignition switch “OFF”.) ST
6. Turn ignition switch “ON” and wait at least 5 seconds.
RS
BT
HA
SC
SEF864V
7. Turn ignition switch “OFF” and wait at least 10 seconds.
8. Repeat steps 6 and 7, 20 times. EL
© GO TO 19.
IDX
EC-537
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
20 REPAIR MALFUNCTION
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
© GO TO 19.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 625±50 rpm (VQ30DE engine)
M/T: 675±50 rpm (VQ20DE engine)
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 30.
NG © GO TO 22.
EC-538
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
SC
EL
IDX
EC-539
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 625±50 rpm (VQ30DE engine)
M/T: 675±50 rpm (VQ20DE engine)
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 29.
NG © GO TO 28.
SEF572X
Ignition timing:
M/T 15°±5° BTDC (VQ30DE engine)
M/T 9°±5° BTDC (VQ20DE engine)
A/T 15°±5° BTDC (in “P” or “N” position) (VQ30DE engine)
A/T 9°±5° BTDC (in “P” or “N” position) (VQ20DE engine)
OK or NG
OK © GO TO 37.
NG © GO TO 30.
EC-540
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
FE
CL
MT
SEF572X
Ignition timing:
M/T 15°±5° BTDC (VQ30DE engine) AT
M/T 9°±5° BTDC (VQ20DE engine)
A/T 15°±5° BTDC (in “P” or “N” position) (VQ30DE engine)
A/T 9°±5° BTDC (in “P” or “N” position) (VQ20DE engine) AX
OK or NG
OK © GO TO 37. SU
NG © GO TO 32.
BR
32 PERFORM IDLE AIR VOLUME LEARNING
Refer to “Idle Air Volume Learning”, EC-488.
Which is the result CMPLT or INCMP?
ST
CMPLT or INCMP
CMPLT © GO TO 33.
RS
INCMP © 1. Follow the construction of “Idle Air volume Learning”.
2. GO TO 32. BT
HA
SC
EL
IDX
EC-541
TROUBLE DIAGNOSIS — BASIC
INSPECTION WITHOUT EURO-OBD
Basic Inspection (Cont’d)
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
M/T: 625±50 rpm (VQ30DE engine)
M/T: 675±50 rpm (VQ20DE engine)
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK © GO TO 35.
NG © GO TO 34.
EC-542
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Fail-safe Chart
P0100 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
MA
P0115 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the time after
sensor circuit turning ignition switch “ON” or “START”. EM
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 Throttle position sensor cir- Throttle position will be determined based on the injected fuel amount and the
CL
cuit engine speed.
Therefore, acceleration will be poor.
MT
Condition Driving condition
P1335 Crankshaft position sensor Compression TDC signal (120° signal) is controlled by camshaft position sensor AX
(REF) circuit (PHASE) signal and crankshaft position sensor (POS) signal. Ignition timing will be
delayed 0° to 2°.
EC-543
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Symptom Matrix Chart
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
EC-544
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-545
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Symptom Matrix Chart (Cont’d)
SYSTEM — ENGINE MECHANICAL & OTHER NFEC0041S02
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
ENGINE STALL
Vapor lock
5
Valve deposit
Air cleaner
Cranking Battery
1 1 1 1 1 1 1 1
Alternator circuit EL section
Starter circuit 3
EC-546
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Cylinder block MT
Piston 4
Piston ring AT
6 6 6 6 6 6 6 6
Connecting rod
EM section AX
Bearing
Crankshaft
SU
Valve Timing chain
mecha-
nism Camshaft
5 5 5 5 5 5 5 5 BR
Intake valve
3
Exhaust valve
ST
Exhaust Exhaust manifold/Tube/
Muffler/Gasket 5 5 5 5 5 5 5 5 FE section
Three way catalyst
RS
Lubrica- Oil pan/Oil strainer/Oil pump/ MA, EM, LC
tion Oil filter/Oil gallery 5 5 5 5 5 5 5 5 section BT
Oil level (Low)/Filthy oil LC section
Thermostat 5
SC
Water pump
5 5 5 5 5 5 5 4 5
Water gallery EL
Cooling fan 5 EC section
EC-547
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
I Tachometer: Connect
ENG SPEED Almost the same speed as
I Run engine and compare tachometer indication with the CONSULT-II
CKPS·RPM (POS) the CONSULT-II value.
value.
EC-548
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
VHCL SPEED SE
I Turn drive wheels and compare speedometer indication with the CON- Almost the same speed as GI
SULT-II value the CONSULT-II value
CLSD THL POS I Engine: After warming up, idle Throttle valve: Idle position ON
CLSD THL/P SW the engine Throttle valve: Slightly open OFF FE
Air conditioner switch: “OFF” OFF
I Engine: After warming up, idle
AIR COND SIG
the engine Air conditioner switch: “ON”
ON CL
(Compressor operates.)
EC-549
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
Idle “IDLE”
ENGINE MOUNT I Engine: Running
2,000 rpm “TRVL”
EC-550
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
SEF306Y
LC
ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
NFEC0043S02
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently.
Each value is for reference, the exact value may vary. FE
CL
MT
AT
AX
SU
BR
SEF241Y ST
RS
BT
HA
SC
EL
IDX
EC-551
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF242YA
EC-552
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value
EM
SEF575XA LC
2. Remove ECM harness protector.
FE
CL
SEF038Y
MT
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily. AT
I Open harness securing clip to make testing easier.
I Use extreme care not to touch 2 pins at one time.
I Data is for comparison and may not be exact. AX
SU
BR
MEC486B
RS
BT
HA
SEF970W
SC
ECM INSPECTION TABLE NFEC0044S03
Specification data are reference values and are measured between EL
each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ IDX
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
EC-553
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
I Idle speed
[Engine is running]
I Engine speed is about 2,000 rpm (More than 100
seconds after starting engine).
SEF995U
[Engine is running]
0 - 1.0V
Heated oxygen sensor I Engine speed is below 3,600 rpm.
2*1 R/L 1 heater (front) (bank
2) [Engine is running] BATTERY VOLTAGE
I Engine speed is above 3,600 rpm. (11 - 14V)
[Engine is running]
0 - 1.0V
Heated oxygen sensor I Engine speed is below 3,600 rpm.
3*1 OR/L 1 heater (front) (bank
1) [Engine is running] BATTERY VOLTAGE
I Engine speed is above 3,600 rpm. (11 - 14V)
[Engine is running]
I Engine speed is below 3,600 rpm.
0 - 1.0V
I After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sensor (43 MPH) or more.
4*1 R/L 2 heater (rear) (bank
2) [Ignition switch “ON”]
I Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
I Engine speed is above 3,600 rpm.
[Engine is running]
I Engine speed is below 3,600 rpm.
0 - 1.0V
I After driving for 2 minutes at a speed of 70 km/h
Heated oxygen sensor (43 MPH) or more.
5*1 P/B 2 heater (rear) (bank
1) [Ignition switch “ON”]
I Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
I Engine speed is above 3,600 rpm.
6 W/PU
7 Y/B [Engine is running]
IACV-AAC valve 0.1 - 14V
8 Y I Idle speed
17 GY/R
9*5 G
10*5 L/B EGR volume control [Engine is running]
0.1 - 14V
18*5 BR valve I Idle speed
19*5 P
EC-554
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running] BATTERY VOLTAGE
VIAS control solenoid I Idle speed (11 - 14V) MA
16 Y/G
valve [Engine is running]
0 - 1.0V
I Engine speed is above 5,000 rpm.
EM
0 - 0.2V★
LC
[Engine is running]
I Warm-up condition
I Idle speed
21 Y/R Ignition signal No. 1
22 G/R Ignition signal No. 2
SEF399T
23 L/R Ignition signal No. 3
30 GY Ignition signal No. 4
FE
0.1 - 0.3V★
31 PU/W Ignition signal No. 5
32 GY/R Ignition signal No. 6
CL
[Engine is running]
I Warm-up condition
I Engine speed is 2,500 rpm.
MT
SEF645T
AT
[Ignition switch “ON”]
I For 1 second after turning ignition switch “ON” 0 - 1.5V
SEF579X RS
25 W/G Tachometer
9 - 11V★
BT
[Engine is running]
I Warm-up condition
I Engine speed is 2,500 rpm.
HA
SEF580X
SC
[Engine is running]
[Ignition switch “OFF”]
0 - 1.5V EL
I For a few seconds after turning ignition switch
ECM relay “OFF”
26 W/B
(Self shutt-off)
[Ignition switch “OFF”] IDX
BATTERY VOLTAGE
I A few seconds passed after turning ignition
(11 - 14V)
switch “OFF”
EC-555
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
I Both A/C switch and blower switch are “ON” 0 - 1.0V
27 B/R Air conditioner relay (Compressor is operating).
[Engine is running]
I Idle speed
0 - 1.0V
I Engine coolant temperature is between 15 to
Swirl control valve con- 50°C (59 to 122°F).
29*4 G
trol solenoid valve [Engine is running]
I Idle speed BATTERY VOLTAGE
I Engine coolant temperature is above 50°C (11 - 14V)
(122°F).
[Engine is running]
0 - 1.0V
Cooling fan relay I Cooling fan is operating at high speed.
34 LG
(High) [Engine is running] BATTERY VOLTAGE
I Cooling fan is not operating. (11 - 14V)
[Engine is running]
0 - 1.0V
I Cooling fan is operating.
35 BR/R Cooling fan relay (Low)
[Engine is running] BATTERY VOLTAGE
I Cooling fan is not operating. (11 - 14V)
Approximately 0 - 5V
[Engine is running]
36 Y A/T signal No. 3 Output voltage fluctuates peri-
I Idle speed
odically.
Approximately 0 - 5V
[Engine is running]
37 LG A/T signal No. 5 Output voltage fluctuates peri-
I Idle speed
odically.
EC-556
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
Approximately 0V
Air conditioner switch I Both A/C switch and blower switch are “ON”. MA
45 G/B
signal [Engine is running] BATTERY VOLTAGE
I A/C switch is “OFF”. (11 - 14V)
EM
[Engine is running]
I Idle speed
0V
I Ambient air temperature is above 25°C (77°F). LC
Ambient air tempera- I Air conditioner is operating.
46 W/L
ture switch signal [Engine is running]
I Idle speed
Approximately 5V
I Ambient air temperature is above 25°C (77°F).
I Air conditioner is not operating.
[Engine is running]
FE
0 - 1.0V
Power steering oil I Steering wheel is being turned.
47 G
pressure switch [Engine is running] BATTERY VOLTAGE CL
I Steering wheel is not being turned. (11 - 14V)
[Engine is running]
48 B ECM ground
I Idle speed
Engine ground MT
[Engine is running]
0 - 1.0V
Electronic controlled I Idle speed AT
49 W
engine mount-1 [Engine is running] BATTERY VOLTAGE
I Except the above (11 - 14V)
AX
[Engine is running] BATTERY VOLTAGE
Electronic controlled I Idle speed (11 - 14V)
50 W/R
engine mount-2 [Engine is running]
SU
0 - 1.0V
I Except the above
[Engine is running]
I Rear window defogger: ON
BATTERY VOLTAGE ST
(11 - 14V)
52 W/G Electrical load signal I Hi-beam headlamp: ON
[Engine is running]
0V
RS
I Electrical load: OFF
EC-557
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
I Warm-up condition 1.2 - 1.8V
I Idle speed
61 W Mass air flow sensor
[Engine is running]
I Warm-up condition 1.6 - 2.2V
I Engine speed is 2,500 rpm.
[Engine is running]
Heated oxygen sensor
62*1 W I Warm-up condition
1 (front) (bank 2)
I Engine speed is 2,000 rpm.
SEF059V
[Engine is running]
Hheated oxygen sen-
63*1 W I Warm-up condition
sor 1 (front) (bank 1)
I Engine speed is 2,000 rpm.
SEF059V
Approximately 0 - 4.8V
Intake air temperature
64 Y/G [Engine is running] Output voltage varies with
sensor
intake air temperature.
Approximately 2.3V★
(AC voltage)
65*3 W
[Engine is running]
75*3 W Crankshaft position
I Warm-up condition
66*2 W sensor (REF)
I Idle speed
76*2 W
SEF581X
Approximately 4.2V★
(AC voltage)
65*2
[Engine is running]
75*2 W Camshaft position sen-
I Warm-up condition
66*3 W sor (PHASE)
I Idle speed
76*3
SEF582X
Approximately 0 - 5V
[Engine is running]
68 BR A/T signal No. 1 Output voltage fluctuates peri-
I Idle speed
odically.
EC-558
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Ignition switch “ON”]
69 GY Data link connector Approximately 0V
I CONSULT-II is turned “ON”. MA
Approximately 0 - 4.8V
Engine coolant tem-
70 Y [Engine is running] Output voltage varies with
perature sensor EM
engine coolant temperature.
[Engine is running]
Heated oxygen sensor
71*1 W I Warm-up condition 0 - Approximately 1.0V LC
2 (rear) (bank 2)
I Engine speed is 2,000 rpm.
[Engine is running]
Heated oxygen sensor
72*1 W I Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 1)
I Engine speed is 2,000 rpm.
[Engine is running]
73 B
Mass air flow sensor
I Warm-up condition Approximately 0V
FE
ground
I Idle speed
Approximately 0 - 5V
78 OR A/T signal No. 4
[Engine is running]
Output voltage fluctuates peri-
AX
I Idle speed
odically.
80 W
Absolute pressure sen-
[Ignition switch “ON”] Approximately 4.4V
SU
sor
[Engine is running]
Refrigerant pressure I Warm-up condition BR
81 W 0.36 - 3.88V
sensor I Both A/C switch and blower switch are “ON”.
(Compressor operates.)
ST
[Engine is running]
I Warm-up condition Approximately 0.4V
Throttle position sensor I Accelerator pedal fully released
82 W
signal output
RS
[Ignition switch “ON”]
Approximately 4V
I Accelerator pedal fully depressed
BT
HA
SC
EL
IDX
EC-559
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 2.4V
[Engine is running]
I Idle speed
SEF057V
Crankshaft position
85 W
sensor (POS) Approximately 2.3V
[Engine is running]
I Engine speed is 2,000 rpm.
SEF058V
Approximately 2.5V
[Engine is running]
I Jack up front wheels.
I In 1st gear position
I 10 km/h (6 MPH)
SEF583X
86 P/L Vehicle speed sensor
Approximately 2.0V
[Engine is running]
I Jack up front wheels.
I In 2nd gear position
I 30 km/h (19 MPH)
SEF584X
[Engine is running]
I Warm-up condition 0.15 - 0.85V
91 L/W Throttle position sensor I Accelerator pedal fully released
[Ignition switch “ON”]
3.5 - 4.7V
I Accelerator pedal fully depressed
Approximately 0 - 4.8V
Fuel tank temperature
92 P/L [Engine is running] Output voltage varies with
sensor
fuel tank temperature.
[Engine is running]
93 W Knock sensor Approximately 2.5V
I Idle speed
EC-560
TROUBLE DIAGNOSIS — GENERAL
DESCRIPTION WITHOUT EURO-OBD
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
106 B [Engine is running]
ECM ground Engine ground
108 B I Idle speed MA
110 R/G BATTERY VOLTAGE
Power supply for ECM [Ignition switch “ON”]
112 R/G (11 - 14V)
EM
111 R Sensors’ power supply [Ignition switch “ON”] Approximately 5V
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-561
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITHOUT EURO-OBD
Description
Description NFEC0654
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
I B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
I A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
I MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NFEC0655
I Vehicle driven distance: More than 5,000 km (3,107 miles)
I Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
I Atmospheric temperature: 20 - 30°C (68 - 86°F)
I Engine coolant temperature: 75 - 95°C (167 - 203°F)
I Transmission: Warmed-up*1
I Electrical load: Not applied*2
I Engine speed: Idle
*1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until
“FLUID TEMP SE” (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive
vehicle for 5 minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
EC-562
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITHOUT EURO-OBD
Diagnostic Procedure
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF613ZA
EC-563
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF768Z
EC-564
TROUBLE DIAGNOSIS — SPECIFICATION
VALUE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SEF615Z
EC-565
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT WITHOUT EURO-OBD
Description
Description NFEC0045
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom-
er’s complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi-
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NFEC0045S01
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the problem area.
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION — RELATED INFORMATION”, EC-492.
© GO TO 2.
EC-566
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC834C
EC-567
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
MEC717C
SEF366Z
EC-568
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
DIAGNOSTIC PROCEDURE NFEC0049
1 INSPECTION START GI
Start engine.
Is engine running?
Yes or No
MA
Yes © GO TO 9.
No © GO TO 2. EM
FE
CL
MT
SEF291X
AT
OK or NG
OK © GO TO 4.
NG © GO TO 3.
AX
RS
4 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. BT
3. Check harness continuity between ECM terminals 48, 57, 106, 108 and engine ground.
Refer to WIRING DIAGRAM.
Continuity should exist. HA
4. Also check harness for short to power.
OK or NG
SC
OK © GO TO 5.
NG © Repair open circuit or short to power in harness or connectors.
EL
IDX
EC-569
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
SEF589PB
2. Check voltage between ECM relay terminals 2, 6 and ground with CONSULT-II or tester.
SEF292X
OK or NG
OK © GO TO 7.
NG © GO TO 6.
EC-570
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF293X
OK or NG
OK © GO TO 11. FE
NG © GO TO 10.
CL
10 DETECT MALFUNCTIONING PART
Check the following. MT
I Harness connectors E15, F18
I Harness for open or short between ECM and fuse
© Repair harness or connectors. AT
BR
ST
RS
SEF294X
BT
OK or NG
OK © GO TO 17.
HA
NG (Battery voltage © GO TO 12.
does not exist.)
NG (Battery voltage © GO TO 14. SC
exists for more than a
few seconds.)
EL
IDX
EC-571
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
SEF589PB
2. Check voltage between ECM relay terminal 3 and ground with CONSULT-II or tester.
SEF295X
OK or NG
OK © GO TO 14.
NG © GO TO 13.
14 CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals 110, 112 and ECM relay terminal 5.
Refer to WIRING DIAGRAM.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 16.
NG © GO TO 15.
EC-572
TROUBLE DIAGNOSIS FOR POWER
SUPPLY WITHOUT EURO-OBD
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF296X
OK or NG
OK © GO TO 17. FE
NG © Replace ECM relay.
CL
17 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Turn ignition switch “OFF”. MT
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 48, 57, 106, 108 and engine ground.
Refer to WIRING DIAGRAM. AT
Continuity should exist.
4. Also check harness for short to power.
OK or NG AX
OK © GO TO 18.
NG © Repair open circuit or short to power in harness or connectors. SU
RS
BT
HA
SC
EL
IDX
EC-573
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
Component Description
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
EC-574
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
Possible Cause
MT
PROCEDURE FOR MALFUNCTION A NFEC0054S01
With CONSULT-II NFEC0054S0101
AT
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II. AX
3) Wait at least 6 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-578. SU
Without CONSULT-II NFEC0054S0102
1) Turn ignition switch “ON”, and wait at least 6 seconds. BR
SEF058Y 2) Turn ignition switch “OFF”, wait at least 10 seconds and then
turn “ON”.
3) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ST
ECM.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-578. RS
BT
HA
EC-575
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
DTC Confirmation Procedure (Cont’d)
2) Turn ignition switch “OFF”, wait at least 10 seconds and then
turn “ON”.
3) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with
ECM.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-578.
EC-576
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC835C RS
BT
HA
SC
EL
SEF650XB
IDX
EC-577
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Which malfunction (A, B or C) is duplicated?
MTBL0399
Type I or Type II
Type I © GO TO 3.
Type II © GO TO 2.
SEF255X
© GO TO 4.
EC-578
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC139C
2. Turn ignition switch “ON”.
3. Check voltage between MAFS terminals 2, 4 and ground with CONSULT-II or tester.
FE
CL
MT
AT
SEF297X
OK or NG AX
OK © GO TO 6.
NG © GO TO 5. SU
RS
6 CHECK MAFS GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
BT
3. Check harness continuity between MAFS terminal 3 and ECM terminal 73.
Refer to Wiring Diagram.
Continuity should exist.
HA
4. Also check harness for short to ground and short to power.
OK or NG SC
OK © GO TO 7.
NG © Repair open circuit or short to ground or short to power in harness or connectors. EL
IDX
EC-579
DTC P0100 MASS AIR FLOW SENSOR
(MAFS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF298X
4. If the voltage is out of specification, disconnect MAFS harness connector and connect it again.
Then repeat above check.
OK or NG
OK © GO TO 9.
NG © Replace mass air flow sensor.
EC-580
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITHOUT EURO-OBD
Component Description
SEF594K LC
<Reference data>
Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
SEF012P
*: These data are reference values and are measured between ECM terminal 70 MT
(Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ AT
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground. AX
SU
BR
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch HA
“ON” or “START”.
CONSULT-II displays the engine coolant temperature decided by ECM.
EC-581
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITHOUT EURO-OBD
Possible Cause
EC-582
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC721C
EC-583
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure
SEF259X
3. Turn ignition switch “ON”.
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
SEF585X
OK or NG
OK © GO TO 2.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-584
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR (ECTS)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
SEF304X MT
OK or NG
OK © GO TO 5. AT
NG © Replace engine coolant temperature sensor.
AX
5 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
SU
© INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-585
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Description
Description NFEC0074
COMPONENT DESCRIPTION NFEC0074S01
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiom-
eter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In
addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal
to the ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.
AEC929
EC-586
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
On Board Diagnosis Logic (Cont’d)
Throttle position will be determined based on the injected fuel amount and the engine speed. GI
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit MA
When engine is idling Normal
LC
Possible Cause NFEC0430
I Harness or connectors
(The throttle position sensor circuit is open or shorted.)
I Throttle position sensor
FE
CL
MT
DTC Confirmation Procedure NFEC0078
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch “OFF” and wait at least 10 seconds
before conducting the next test. AX
CAUTION:
Always drive vehicle at a safe speed. SU
TESTING CONDITION:
I Before performing the following procedure, confirm that
battery voltage is more than 10V at idle. BR
I This test may be conducted with the drive wheels lifted in
the shop or by driving the vehicle. If a road test is
expected to be easier, it is unnecessary to lift the vehicle. ST
RS
BT
HA
EC-587
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
DTC Confirmation Procedure (Cont’d)
WITHOUT CONSULT-II NFEC0078S04
1) Start engine and maintain the following conditions for at least
5 consecutive seconds.
Vehicle speed More than 5 km/h (3 MPH)
EC-588
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC837C
HA
SC
EL
IDX
SEF652XB
EC-589
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Diagnostic Procedure
SEF255X
© GO TO 2.
SEC001C
2. Turn ignition switch “ON”.
3. Check voltage between throttle position sensor terminal 3 and ground with CONSULT-II or tester.
SEF306X
OK or NG
OK © GO TO 3.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-590
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
3 CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Check harness continuity between sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. MA
3. Also check harness for short to power.
OK or NG
OK © GO TO 5.
EM
NG © GO TO 4.
LC
4 DETECT MALFUNCTIONING PART
Check the following.
I Harness for open or short between ECM and throttle position sensor
I Harness for open or short between TCM (Transmission Control Module) and throttle position sensor
© Repair open circuit or short to power in harness or connectors.
FE
5 CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT CL
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 91 and throttle position sensor terminal 2. MT
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
AT
OK or NG
OK (With CONSULT-II) © GO TO 6.
AX
OK (Without CONSULT- © GO TO 7.
II)
NG © Repair open circuit or short to ground or short to power in harness or connectors. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-591
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF793W
6. Turn ignition switch ON.
7. Select “DATA MONITOR” mode with CONSULT-II.
8. Check voltage of “THRTL POS SEN” under the following conditions.
Voltage measurement must be made with throttle position sensor installed in vehicle.
SEF062Y
OK or NG
OK © GO TO 9.
NG © GO TO 8.
EC-592
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
FE
CL
SEF793W
6. Turn ignition switch ON.
MT
7. Check voltage between ECM terminal 91 (Throttle position sensor signal) and ground.
Voltage measurement must be made with throttle position sensor installed in vehicle.
AT
AX
MTBL0231 SU
OK or NG
OK © GO TO 9. BR
NG © GO TO 8.
ST
8 ADJUST CLOSED THROTTLE POSITION SWITCH
Adjust closed throttle position switch. Refer to “Basic Inspection”, EC-514. RS
BT
HA
SC
MTBL0623
OK or NG EL
OK © GO TO 9.
NG © Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-514. IDX
EC-593
DTC P0120 THROTTLE POSITION
SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
9 CHECK THROTTLE POSTION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect joint connector-18
3. Check the following
I Continuity between joint connector terminal 2 and ground
I Joint connector
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
I Also check harness for short to power.
I Then reconnect joint connector-18.
OK or NG
OK © GO TO 10.
NG © Repair open circuit or short to to power in harness or connectors.
EC-594
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0087
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) SU
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during BR
HO2S1 MNTR
10 seconds.
(B2)
ST
RS
BT
HA
SEF237U
EC-595
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Possible Cause
EC-596
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC290D
SC
EL
IDX
SEF854YC
EC-597
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0092S02
MEC291D
SEF855YC
EC-598
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch “OFF”.
2. Loosen and retighten engine ground screws.
MA
EM
LC
SEF255X
3. Make sure HO2S1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) har- FE
ness connector.
CL
MT
AT
AX
SEF505YA
SU
BR
ST
RS
SEF902XA
© GO TO 2.
BT
HA
SC
EL
IDX
EC-599
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
2 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
MTBL0484
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0485
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK (With CONSULT-II) © GO TO 3.
OK (Without CONSULT- © GO TO 4.
II)
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-600
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
AX
SU
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. BR
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
ST
RS
BT
HA
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a SC
hard surface such as a concrete floor; use a new one.
OK or NG EL
OK © GO TO 6.
NG © GO TO 5.
IDX
EC-601
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF967XA
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and
approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-460.
EC-602
DTC P0130 (BANK 1), P0150 (BANK 2) HO2S1 (FRONT)
(CIRCUIT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
6 CHECK HEATED OXYTEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect joint connector-17 or joint connector-18.
3. Check the following.
I Continuity between joint connector terminal 1 or 2 and ground MA
I Joint connector
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
EM
5. Then reconnect joint connector-17 or joint connector-18.
OK or NG LC
OK © GO TO 7.
NG © Repair open circuit or short to power in harness or connectors.
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-603
DTC P0325 KNOCK SENSOR (KS) WITHOUT EURO-OBD
Component Description
SEF332I
SEF058Y
1) Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II
2) Start engine and run it for at least 5 seconds at idle speed.
3) If DTC is detected, go to “Diagnostic Procedure”, EC-606.
WITHOUT CONSULT-II NFEC0188S03
1) Start engine and run it for at least 5 seconds at idle speed.
2) Turn ignition switch “OFF”, wait at least 10 seconds and then
turn “ON”.
3) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with
ECM.
4) If DTC is detected, go to “Diagnostic Procedure”, EC-606.
EC-604
DTC P0325 KNOCK SENSOR (KS) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC736C
HA
SC
EL
IDX
SEF663XB
EC-605
DTC P0325 KNOCK SENSOR (KS) WITHOUT EURO-OBD
Diagnostic Procedure
1 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 93 and engine ground.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
SEF321X
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © GO TO 2.
2 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 93 and knock sensor terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-606
DTC P0325 KNOCK SENSOR (KS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF322X
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones. FE
OK or NG
OK © GO TO 8. CL
NG © Replace knock sensor.
MT
5 RETIGHTEN GROUND SCREWS
Loose and retighten engine ground screws. AT
AX
SU
BR
SEF255X ST
© GO TO 6.
RS
6 CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect harness connectors F8, F131.
2. Check harness continuity between harness connector F8 terminal 2 and engine ground. Refer to Wiring Diagram.
BT
Continuity should exist.
3. Also check harness for short to power.
HA
OK or NG
OK © GO TO 8.
SC
NG © GO TO 7.
EC-607
DTC P0325 KNOCK SENSOR (KS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-608
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0659
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
I Tachometer: Connect
Almost the same speed as the
CKPS·RPM (POS) I Run engine and compare tachometer indication with the CONSULT-II SU
CONSULT-II value.
value.
BR
BT
HA
EC-609
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
DTC Confirmation Procedure
SEF058Y
1) Turn ignition switch “ON” and select “DATA MONITOR” mode
with CONSULT-II.
2) Crank engine for at least two seconds.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-612.
EC-610
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC850C
EC-611
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
SEF856Y
SEF255X
© GO TO 2.
EC-612
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF511WB
2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester.
FE
CL
MT
SEF323X AT
3. Also check harness for short to ground and short to power.
OK or NG AX
OK © GO TO 4.
NG © GO TO 3.
SU
3 DETECT MALFUNCTIONING PART
BR
Check the following.
I Harness connectors F25, F171
I Harness connectors E15, F18 ST
I Harness for open or short between ECM and crankshaft position sensor (POS)
I Harness for open or short between ECM relay and crankshaft position sensor (POS)
© Repair open circuit or short to ground or short to power in harness or connectors. RS
IDX
EC-613
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
5 CHECK CKPS (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 85 and harness connector F25 terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEF367Q
2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows.
MTBL0352
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 7.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEM222FB
OK or NG
OK © GO TO 8.
NG © Install CKPS (POS) correctly.
EC-614
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF587P FE
OK or NG
OK © GO TO 9. CL
NG © Replace crankshaft position sensor (POS).
MT
9 CHECK CRANKSHAFT POSITION SENSOR (POS)-II
1. Reconnect disconnected harness connectors.
2. Turn ignition switch “ON”. AT
3. Check voltage between ECM terminal 85 and ground by briefly touching the sensor core with a flat-bladed screwdriv-
ers.
AX
SU
BR
ST
SEF324X
OK or NG
RS
OK © GO TO 10.
NG © Replace crankshaft position sensor (POS).
BT
EC-615
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS)
(POS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-616
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITHOUT EURO-OBD
Component Description
FE
CL
MT
On Board Diagnosis Logic NFEC0199
Malfunction is detected when AT
(Malfunction A) the cylinder No. signal is not sent to ECM for the
first few seconds during engine cranking,
(Malfunction B) the cylinder No. signal is not sent to ECM during AX
engine running,
(Malfunction C) the cylinder No. signal is not in the normal pattern
during engine running. SU
BR
EC-617
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITHOUT EURO-OBD
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NFEC0200S01
With CONSULT-II NFEC0200S0101
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Crank engine for at least 2 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-620.
Without CONSULT-II NFEC0200S0102
1) Crank engine for at least 2 seconds.
SEF065Y 2) Turn ignition switch “OFF”, wait at least 10 seconds and then
turn “ON”.
3) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with
ECM.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-620.
EC-618
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC900C
HA
SC
EL
IDX
SEC136C
EC-619
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITHOUT EURO-OBD
Diagnostic Procedure
SEF255X
© GO TO 3.
3 CHECK CMPS (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and CMPS (PHASE) harness connector.
SEF274P
3. Check harness continuity between CMPS (PHASE) terminal 2 and ECM terminals 65, 75 (Models without immobilizer)
or 66, 76 (Models with immobilizer). Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-620
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
FE
CL
MT
SEF583P
AT
OK or NG
OK © GO TO 6. AX
NG © Replace camshaft position sensor (PHASE).
SU
6 CHECK CAMSHAFT POSITION SENSOR (PHASE)-II
Check resistance between CMPS (PHASE) terminals 1 and 2 as shown below. BR
ST
RS
BT
SEF325X
HA
OK or NG
OK © GO TO 7.
SC
NG © Replace camshaft position sensor (PHASE).
EL
IDX
EC-621
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS)
(PHASE) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-622
DTC P0605 ECM WITHOUT EURO-OBD
Component Description
MA
EM
SEC220B LC
On Board Diagnosis Logic NFEC0272
Malfunction is detected when ECM calculation function is
malfunctioning.
FE
CL
MT
Possible Cause NFEC0518
I ECM AT
AX
SU
BR
BT
HA
1 INSPECTION START
With CONSULT-II
1. Turn ignition switch “ON”.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-623.
5. Is the 1st trip DTC P0605 displayed again?
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Erase the Diagnostic Test Mode II (Self-diagnostic results) memory. Refer to “How to Erase DTC ( Without
CONSULT-II)”, EC-493.
3. Perform “DTC Confirmation Procedure”.
See EC-623.
4. Is the 1st trip DTC 0605 displayed again?
Yes or No
Yes [With NVIS (NATS) © GO TO 2.
system]
Yes [Without NVIS © GO TO 3.
(NATS) system]
No © INSPECTION END
2 REPLACE ECM
1. Turn ignition switch “OFF”.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to “NVIS (NIS-
SAN VEHICLE IMMOBILIZER SYSTEM — NATS)”, EC-493.
4. Perform “Idle Air Volume Learning”, EC-488.
Which is the result CMPLT or INCMP?
CMPLT or INCMP
CMPLT © INSPECTION END
INCMP © Follow the construction of “Idle Air Volume Learning”.
EC-624
DTC P0605 ECM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
3 REPLACE ECM
1. Turn ignition switch “OFF”. GI
2. Replace ECM.
3. Perform “Idle Air Volume Learning”, EC-488.
Which is the result CMPLT or INCMP? MA
CMPLT or INCMP
CMPLT © INSPECTION END
EM
INCMP © Follow the construction of “Idle Air Volume Learning”.
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-625
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refriger-
ant pressure and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION NFEC0554S02
VQ20DE Engine Models NFEC0554S0203
SEF001Y
EC-626
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
System Description (Cont’d)
VQ30DE Engine Models NFEC0554S0204
GI
MA
EM
LC
FE
CL
SEF578XB
EC-627
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Possible Cause (Cont’d)
For more information, refer to “MAIN 12 CAUSES OF
OVERHEATING”, EC-643.
CAUTION:
When a malfunction is indicated, be sure to replace the cool-
ant following the procedure in the MA-14, “Changing Engine
Coolant”. Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a fill-
ing speed of 2 liters per minute. Be sure to use coolant
with the proper mixture ratio. Refer to MA-12, “Anti-
freeze Coolant Mixture Ratio”.
2) After refilling coolant, run engine to ensure that no
water-flow noise is emitted.
EC-628
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Overall Function Check (Cont’d)
WITHOUT CONSULT-II NFEC0558S03
1) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. GI
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to “Diagnos-
tic Procedure”, EC-632. MA
2) Confirm whether the customer filled the coolant or not. If the
customer filled the coolant, skip the following steps and go to
“Diagnostic Procedure”, EC-632. EM
3) Start engine.
AEC640 Be careful not to overheat engine. LC
4) Set temperature control lever to full cold position.
5) Turn air conditioner switch “ON”.
6) Turn blower fan switch “ON”.
7) Run engine at idle for a few minutes with the air conditioner
operating.
Be careful not to overheat engine. FE
8) Make sure the cooling fans are operating at low speeds.
9) Turn ignition switch “OFF”. CL
10) Turn air conditioner switch and blower fan switch “OFF”.
11) Disconnect engine coolant temperature sensor harness con-
SEC163BA nector. MT
12) Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
AT
13) Restart engine and make sure the cooling fans are operating
at high speed.
Be careful not to overheat engine. AX
14) If NG, go to “Diagnostic Procedure”, EC-632.
SU
BR
MEC475B
ST
RS
BT
HA
SC
EL
IDX
EC-629
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Wiring Diagram
MEC848C
EC-630
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC849C
HA
SC
EL
IDX
SEF630XB
EC-631
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 4.
SEC006C
2. Turn ignition switch “ON”.
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
SEF646X
4. Make sure that cooling fans-1 and -2 operate at low speed.
OK or NG
OK © GO TO 3.
NG © Check cooling fan low speed control circuit. (Go to PROCEDURE A, EC-638.)
EC-632
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF111X
5. Make sure that cooling fans-1 and -2 operate at high speed.
OK or NG CL
OK © GO TO 6.
NG © Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-641.) MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-633
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEC006C
2. Start engine and let it idle.
3. Set temperature lever at full cold position.
4. Turn air conditioner switch “ON”.
5. Turn blower fan switch “ON”.
6. Make sure that cooling fans-1 and -2 operate at low speed.
SEC163BA
OK or NG
OK © GO TO 5.
NG © Check cooling fan low speed control circuit. (Go to PROCEDURE A, EC-638.)
EC-634
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
MEC475B CL
OK or NG
OK © GO TO 6. MT
NG © Check cooling fan high speed control circuit. (Go to PROCEDURE B, EC-641.)
AT
6 CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.57 bar, 1.6 kg/cm2, 23 psi) AX
CAUTION:
Higher than the specified pressure may cause radiator damage.
SU
BR
ST
RS
SLC754A
Pressure should not drop. BT
OK or NG
OK © GO TO 8. HA
NG © GO TO 7.
SC
7 DETECT MALFUNCTIONING PART
Check the following for leak.
I Hose EL
I Radiator
I Water pump (Refer to LC-12, “Water Pump”.)
IDX
© Repair or replace.
EC-635
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.59 - 0.98 bar, 0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG
OK © GO TO 9.
NG © Replace radiator cap.
9 CHECK THERMOSTAT
1. Remove thermostat.
2. Check valve seating condition at normal room temperatures.
It should seat tightly.
3. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
More than 8.6 mm/95°C (0.339 in/203°F)
4. Check if valve is closed at 5°C (9°F) below valve opening temperature. For details, refer to LC-16, “Thermostat”.
OK or NG
OK © GO TO 10.
NG © Replace thermostat.
EC-636
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
SEF304X
OK or NG
AT
OK © GO TO 11.
NG © Replace engine coolant temperature sensor.
AX
11 CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to “MAIN 12 CAUSES OF OVERHEATING”, EC-643. SU
© INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-637
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
PROCEDURE A =NFEC0560S01
SEF590X
OK or NG
OK © GO TO 3.
NG © GO TO 2.
EC-638
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC007C
3. Check harness continuity between cooling fan relay-1 terminal 5 and cooling fan motor-1 terminal 2, cooling fan
motor-1 terminal 3 and body ground. Refer to Wiring Diagram. FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
5. Check harness continuity between cooling fan relay-1 terminal 7 and cooling fan motor-2 terminal 2, cooling fan
motor-2 terminal 3 and body ground. Refer to Wiring Diagram.
CL
Continuity should exist.
6. Also check harness for short to ground and short to power.
MT
OK or NG
OK © GO TO 4.
AT
NG © Repair open circuit or short to ground or short to power in harness or connectors.
AX
4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 35 and cooling fan relay-1 terminal 2. Refer to Wiring Diagram. SU
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
BR
OK © GO TO 6.
NG © GO TO 5. ST
SC
EL
IDX
EC-639
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF591X
OK or NG
OK © GO TO 7.
NG © Replace cooling fan relay.
SEF592X
OK or NG
OK © GO TO 8.
NG © Replace cooling fan motors.
EC-640
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
PROCEDURE B NFEC0560S02
EM
LC
FE
SEF593X
OK or NG
CL
OK © GO TO 3.
NG © GO TO 2.
MT
2 DETECT MALFUNCTIONING PART
Check the following. AT
I Harness for open or short between cooling fan relays-2 and -3 and fuse
I Harness for open or short between cooling fan relays-2 and -3 and fusible link
© Repair harness or connectors.
AX
4 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT SC
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 34 and cooling fan relay-2 terminal 2, cooling fan relay-3 terminal 2.
Refer to Wiring Diagram. EL
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
IDX
OK © GO TO 6.
NG © GO TO 5.
EC-641
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF591X
OK or NG
OK © GO TO 7.
NG © Replace cooling fan relays.
SEF592X
OK or NG
OK © GO TO 8.
NG © Replace cooling fan motors.
EC-642
DTC P1217 ENGINE OVER TEMPERATURE
(OVERHEAT) WITHOUT EURO-OBD
Main 12 Causes of Overheating
2 I Coolant mixture I Coolant tester 50 - 50% coolant mixture See MA-11, “RECOM- EM
MENDED FLUIDS AND
LUBRICANTS”.
OFF 11 I Cylinder head I Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-42, “Inspection”.
gauge mum distortion (warping)
ST
12 I Cylinder block and pis- I Visual No scuffing on cylinder See EM-62, “Inspection”.
tons walls or piston RS
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes. BT
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to LC-23, “OVERHEATING CAUSE ANALYSIS”. HA
SC
EL
IDX
EC-643
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
Component Description
Crankshaft position sensor (REF) Compression TDC signal (120° signal) is controlled by camshaft position sensor (PHASE)
circuit signal and crankshaft position sensor (POS) signal. Ignition timing will be delayed 0° to 2°.
EC-644
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
Possible Cause
LC
DTC Confirmation Procedure NFEC0578
NOTE:
I Perform “PROCEDURE FOR MALFUNCTION A” first. If 1st
trip DTC cannot be confirmed, perform “PROCEDURE
FOR MALFUNCTION B AND C”. FE
I If “DTC Confirmation Procedure” has been previously
conducted, always turn ignition switch “OFF” and wait at least
10 seconds before conducting the next test. CL
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
tery voltage is more than 10.5V at idle. MT
PROCEDURE FOR MALFUNCTION A NFEC0578S01
With CONSULT-II NFEC0578S0101
AT
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II. AX
3) Crank engine for at least 2 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-648. SU
Without CONSULT-II NFEC0578S0102
1) Crank engine for at least 2 seconds. BR
SEF065Y 2) Turn ignition switch “OFF”, wait at least 10 seconds and then
turn “ON”.
3) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with ST
ECM.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-648. RS
BT
HA
EC-645
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
DTC Confirmation Procedure (Cont’d)
2) Turn ignition switch “OFF”, wait at least 10 seconds and then
turn “ON”.
3) Perform “Diagnostic Test Mode II” (Self-diagnostic results) with
ECM.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-648.
EC-646
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC905C
HA
SC
EL
IDX
SEC137C
EC-647
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
Diagnostic Procedure
SEF255X
© GO TO 2.
2 CHECK CKPS (REF) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect CKPS (REF) harness connector.
SEF591PA
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 65, 75 (Models with immobilizer) or 66, 76 (Models without immobi-
lizer) and CKPS (REF) terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-648
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
5 DETECT MALFUNCTIONING PART
Check the following.
I Harness connectors F43, F191
I Harness for open or short between crankshaft position sensor (REF) and engine ground
© Repair open circuit or short to power in harness or connector.
FE
6 CHECK CKPS (REF)-I
CL
1. Loosen the fixing bolts and remove the CKPS (REF).
2. Visually check the CKPS (REF) for chipping.
MT
AT
AX
SU
SEF585P
OK or NG BR
OK © GO TO 7.
NG © Replace crankshaft position sensor (REF). ST
HA
SC
EL
SEF350X
OK or NG IDX
OK © GO TO 8.
NG © Replace crankshaft position sensor (REF).
EC-649
DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS)
(REF) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-650
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0581
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
CKPS·RPM (POS) I Tachometer: Connect
Almost the same speed as the
I Run engine and compare tachometer indication with the CONSULT-II SU
CONSULT-II value.
ENG SPEED value.
BR
BT
HA
IDX
EC-651
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
DTC Confirmation Procedure
EC-652
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC850C
EC-653
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
SEF856Y
SEF255X
© GO TO 2.
EC-654
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF511WB
2. Check voltage between harness connector F25 terminal 4 and ground with CONSULT-II or tester.
FE
CL
MT
SEF323X AT
3. Also check harness for short to ground and short to power.
OK or NG AX
OK © GO TO 4.
NG © GO TO 3.
SU
3 DETECT MALFUNCTIONING PART
BR
Check the following.
I Harness connectors F25, F171
I Harness connectors E15, F18 ST
I Harness for open or short between ECM and crankshaft position sensor (POS)
I Harness for open or short between ECM relay and crankshaft position sensor (POS)
© Repair open circuit or short to ground or short to power in harness or connectors. RS
IDX
EC-655
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF367Q
2. Check harness continuity between CKPS (POS) terminals and harness connector F171 terminals as follows.
MTBL0352
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 7.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEM222FE
OK or NG
OK © GO TO 8.
NG © Install CKPS (POS) correctly.
EC-656
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
FE
CL
MT
AT
SEF587P
OK or NG AX
OK © GO TO 10.
NG © Replace crankshaft position sensor (POS). SU
RS
BT
HA
SEF324X
SC
OK or NG
OK © GO TO 11.
EL
NG © Replace crankshaft position sensor (POS).
IDX
EC-657
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS) (POS)
(COG) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-658
ABSOLUTE PRESSURE SENSOR WITHOUT EURO-OBD
Component Description
EM
SEF052V LC
FE
CL
SEF946SA
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-659
ABSOLUTE PRESSURE SENSOR WITHOUT EURO-OBD
Wiring Diagram
MEC049D
SEF651XB
EC-660
ABSOLUTE PRESSURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure
EM
LC
SEF055Y
OK or NG
FE
OK © INSPECTION END
NG © GO TO 2. CL
AX
SU
BR
SEF255X
ST
© GO TO 3.
RS
BT
HA
SC
EL
IDX
EC-661
ABSOLUTE PRESSURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF257X
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK © GO TO 4.
NG © Repair or replace harness connector.
SEF299X
OK or NG
OK © GO TO 5.
NG © Repair harness or connectors.
5 CHECK ABSOLUTE PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between absolute pressure sensor terminal 3 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK © GO TO 7.
NG © GO TO 6.
EC-662
ABSOLUTE PRESSURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
7 CHECK ABSOLUTE PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT EM
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 80 and absolute pressure sensor terminal 2.
Continuity should exist. LC
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
FE
8 CHECK ABSOLUTE PRESSURE SENSOR
CL
1. Remove absolute pressure sensor with its harness connector connected.
2. Remove hose from absolute pressure sensor.
3. Install a vacuum pump to absolute pressure sensor. MT
4. Turn ignition switch “ON” and check output voltage between ECM terminal 80 and engine ground under the following
conditions.
AT
AX
SU
BR
SEF300X
CAUTION:
I Always calibrate the vacuum pump gauge when using it. ST
I Do not apply below −93.3 kPa (–700 mmHg, –27.56 inHg) or over 101.3 kPa (760 mmHg, 29.92 inHg) of pressure.
OK or NG RS
OK © GO TO 9.
NG © Replace absolute pressure sensor. BT
HA
SC
EL
IDX
EC-663
ABSOLUTE PRESSURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
9 CHECK ABSOLUTE PRESSURE SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect joint connector-18.
3. Check the following.
I Continuity between joint connector terminal 2 and ground
Refer to Wiring Diagram.
I Joint connector
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
5. Then reconnect joint connector-18.
OK or NG
OK © GO TO 10.
NG © Repair open circuit or short to power in harness or connectors.
EC-664
INTAKE AIR TEMPERATURE SENSOR WITHOUT EURO-OBD
Component Description
*: These data are reference values and are measured between ECM terminal 64
(Intake air temperature sensor) and ground.
CAUTION: FE
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as CL
the ground.
SEF012P
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-665
INTAKE AIR TEMPERATURE SENSOR WITHOUT EURO-OBD
Wiring Diagram
MEC427D
EC-666
INTAKE AIR TEMPERATURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure
EM
LC
SEF004Y
OK or NG
FE
OK © INSPECTION END
NG © GO TO 2. CL
AX
SU
BR
SEF258X
3. Turn ignition switch “ON”. ST
4. Check voltage between terminal 1 and ground.
RS
BT
HA
SC
SEF301X
OK or NG EL
OK © GO TO 4.
NG © GO TO 3.
IDX
EC-667
INTAKE AIR TEMPERATURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
SEF302X
OK or NG
OK © GO TO 7.
NG © Replace intake air temperature sensor.
EC-668
INTAKE AIR TEMPERATURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-669
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR I Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
EC-670
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC292D
SC
EL
IDX
SEF854YC
EC-671
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0114S02
MEC293D
SEF855YC
EC-672
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “HO2S1 MNTR (B1)” and “HO2S1 MNTR (B2)” in “DATA MONITOR” mode with CONSULT-II.
3. Keep the engine speed at 2,000 rpm under no load, and make sure that the monitors fluctuate between LEAN and
RICH more than five times in 10 seconds.
FE
CL
MT
AT
SEF155Z
OK or NG AX
OK © INSPECTION END
NG © GO TO 4. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-673
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SAT652J
5. Switch the monitored sensor. Refer to “How to Switch Monitored Sensor from Bank 1 to Bank 2 or Vice Versa”,
EC-498.
6. Perform step 4 again.
OK or NG
OK © INSPECTION END
NG © GO TO 4.
SEF255X
© GO TO 5.
© GO TO 6.
EC-674
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF505YA
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
FE
CL
MT
AT
SEF902XA
AX
© GO TO 7.
SU
7 CHECK HEATED OXYGEN SENSOR 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. BR
Refer to Wiring Diagram.
ST
RS
MTBL0511
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. BT
Refer to Wiring Diagram.
HA
SC
MTBL0512
Continuity should not exist. EL
4. Also check harness for short to power.
OK or NG
OK © GO TO 8.
IDX
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-675
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF310X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK (With CONSULT-II) © GO TO 9.
OK (Without CONSULT- © GO TO 10.
II)
NG © GO TO 11.
EC-676
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
I “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
AX
SU
SEF647YA
I “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
I “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. BR
I “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
ST
RS
BT
HA
SEF648Y
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a SC
hard surface such as a concrete floor; use a new one.
OK or NG EL
OK © GO TO 12.
NG © GO TO 11.
IDX
EC-677
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF039YA
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK © GO TO 12.
NG © GO TO 11.
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and
approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-460.
EC-678
HEATED OXYGEN SENSOR 1 (FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
12 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect joint connector-17 or joint connector-18.
3. Check the following.
I Continuity between joint connector terminal 1 or 2 and ground MA
I Joint connector
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
EM
5. Then reconnect joint connector-17 or joint connector-18.
OK or NG LC
OK © GO TO 13.
NG © Repair open circuit or short to power in harness or connectors.
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-679
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Description
Description NFEC0123
SYSTEM DESCRIPTION NFEC0123S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM performs ON/OFF control of the heated oxygen sensor 1 heaters (front) corresponding to the engine
speed.
OPERATION NFEC0123S02
Below 3,600 ON
EC-680
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC292D
SC
EL
IDX
SEF655XE
EC-681
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0128S02
MEC293D
SEF656XE
EC-682
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Diagnostic Procedure
LC
FE
SEF007Y
OK or NG CL
OK © INSPECTION END
NG © GO TO 2. MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-683
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF505YA
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
SEF902XA
4. Turn ignition switch “ON”.
5. Check voltage between HO2S1 (front) terminal 2 and ground with CONSULT-II or tester.
SEF311X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-684
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK HEATED OXYGEN SENSOR 1 (FRONT) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram. MA
EM
MTBL0624 LC
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit or short to ground or short to power in harness or connectors. FE
AT
AX
SU
SEF310X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BR
hard surface such as a concrete floor; use a new one.
OK or NG ST
OK © GO TO 7.
NG © GO TO 6.
RS
BT
HA
SC
EL
IDX
EC-685
HEATED OXYGEN SENSOR 1 HEATER
(FRONT) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF505YA
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and
approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-460.
EC-686
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0147
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2) SU
Revving engine from idle up to
HO2S2 MNTR I Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH BR
HO2S2 MNTR
(B2)
ST
RS
BT
HA
SC
EL
IDX
EC-687
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Wiring Diagram
MEC294D
SEF657XE
EC-688
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0152S02
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC295D
HA
SC
EL
IDX
SEF658XE
EC-689
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Diagnostic Procedure
SEF008Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
SEF008Y
OK or NG
OK © INSPECTION END
NG © GO TO 3.
EC-690
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF255X
© GO TO 4. FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-691
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK HEATED OXYGEN SENSOR 2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check heated oxygen sensor 2 (rear) harness protector color.
SEF154Z
2. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
SEF467WB
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
MTBL0504
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0505
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-692
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
5 CHECK HEATED OXYGEN SENSOR 2 (REAR) GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S2 (rear) terminal 4 and engine ground. GI
Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to power. MA
OK or NG
OK (With CONSULT-II) © GO TO 6.
EM
OK (Without CONSULT- © GO TO 7.
II)
NG © Repair open circuit or short to power in harness or connectors LC
MT
AT
AX
SEF066Y
SU
“HO2S2 (B1)/(B2)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION: BR
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
ST
OK or NG
OK © GO TO 10.
RS
NG © GO TO 9.
BT
HA
SC
EL
IDX
EC-693
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF313XB
OK or NG
OK © GO TO 10.
NG © GO TO 8.
SEF154Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and
approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-460.
EC-694
HEATED OXYGEN SENSOR 2 (REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
10 CHECK HEATED OXYGEN SENSOR 2 (REAR) SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect joint connector-17.
3. Check the following.
I Continuity between joint connector terminal 1 and ground MA
I Joint connector
(Refer to EL-406, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
EM
5. Then reconnect joint connector-17.
OK or NG LC
OK © GO TO 11.
NG © Repair open circuit or short to power in harness or connectors.
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-695
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Description
Description NFEC0162
SYSTEM DESCRIPTION NFEC0162S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM performs ON/OFF control of the heated oxygen sensor 2 heaters (rear) corresponding to the engine
speed.
OPERATION NFEC0162S02
Below 3,600 ON
EC-696
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
MEC294D
SC
EL
IDX
SEF659XE
EC-697
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
BANK 2 NFEC0167S02
MEC295D
SEF660XE
EC-698
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Diagnostic Procedure
LC
FE
SEF010Y CL
OK or NG
OK © INSPECTION END MT
NG © GO TO 2.
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-699
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF154Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
SEF467WB
4. Turn ignition switch “ON”.
5. Check voltage between HO2S2 (rear) terminal 3 and ground.
SEF314X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-700
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK HEATED OXYGEN SENSOR 2 (REAR) OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram. MA
EM
MTBL0506 LC
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit or short to ground or short to power in harness or connectors. FE
AT
AX
SU
SEF315X
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BR
hard surface such as a concrete floor; use a new one.
OK or NG ST
OK © GO TO 7.
NG © GO TO 6.
RS
6 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
BT
Check heated oxygen sensor 2 (rear) harness protector color.
HA
SC
EL
SEF154Z
IDX
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner and
approved anti-seize lubricant. Refer to “Commercial Service Tools”, EC-460.
© Replace malfunctioning heated oxygen sensor 2 (rear).
EC-701
HEATED OXYGEN SENSOR 2 HEATER
(REAR) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-702
FUEL TANK TEMPERATURE SENSOR WITHOUT EURO-OBD
Component Description
SEF263X LC
<Reference data>
Fuel temperature
Voltage* V Resistance kΩ
°C (°F)
*: These data are reference values and are measured between ECM terminal 92
(Fuel tank temperature sensor) and ground.
CL
CAUTION:
Do not use ECM ground terminals when measuring input/ MT
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground. AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-703
FUEL TANK TEMPERATURE SENSOR WITHOUT EURO-OBD
Wiring Diagram
MEC428D
EC-704
FUEL TANK TEMPERATURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure
EM
LC
SEF042Y
OK or NG
FE
OK © INSPECTION END
NG © GO TO 2. CL
AX
SU
BR
SEF263X
3. Turn ignition switch “ON”. ST
4. Check voltage between fuel level sensor unit and fuel pump terminal 4 and ground with CONSULT-II or tester.
RS
BT
HA
SC
SEF586X
OK or NG EL
OK © GO TO 4.
NG © GO TO 3.
IDX
EC-705
FUEL TANK TEMPERATURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit and fuel pump terminal 5 and body ground. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit or short to power in harness or connectors.
SEF587X
OK or NG
OK © GO TO 6.
NG © Replace fuel level sensor unit.
EC-706
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Description
Description NFEC0497
SYSTEM DESCRIPTION NFEC0497S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Crankshaft position sensor (POS) Engine speed (POS signal)
HA
SC
EL
SEF551W
IDX
EC-707
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC0497S02
EGR volume control valve NFEC0497S0201
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the
ECM. Two windings are turned ON and OFF in sequence. Each
time an ON pulse is issued, the valve opens or closes, changing
the flow rate. When no change in the flow rate is needed, the ECM
does not issue the pulse signal. A certain voltage signal is issued
so that the valve remains at that particular opening.
SEF552W
SEF599K
<Reference data>
EGR temperature Voltage* Resistance
°C (°F) V MΩ
*: These data are reference values and are measured between ECM terminal 74
(EGR temperature sensor) and ground.
When EGR system is operating.
Voltage: 0 - 1.5V
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
SEF320U
EC-708
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC361D
HA
SC
EL
IDX
SEF666XC
EC-709
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 4.
SEF013Y
4. Start engine and let it idle.
5. Make sure that “EGR TEMP SEN” in “DATA MONITOR” mode indicates more than 3V. Print out the screen or note the
indication.
SEF014Y
OK or NG
OK © GO TO 3.
NG © GO TO 6.
EC-710
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF015Y
OK or NG
OK © INSPECTION END
CL
NG © GO TO 6.
MT
4 CHECK OVERALL FUNCTION-I
Without CONSULT-II AT
1. Turn ignition switch “ON”.
2. Confirm that the voltage between ECM terminal 70 (Engine coolant temperature sensor signal) and ground is more
than 2.72V. AX
If the voltage is out of range, cool the engine down.
SU
BR
ST
RS
SEF016Y
3. Start engine and let it idle.
4. Make sure that the voltage between ECM terminal 74 (EGR temperature sensor signal) and ground is more than 3V. BT
HA
SC
EL
SEF017Y
IDX
OK or NG
OK © GO TO 5.
NG © GO TO 6.
EC-711
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF017Y
OK or NG
OK © INSPECTION END
NG © GO TO 6.
SEF277X
3. Turn ignition switch “ON”.
4. Check voltage between EGR temperature sensor terminal 2 and ground with CONSULT-II or tester.
SEF896X
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-712
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
8 CHECK EGR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT EM
1. Turn ignition switch “OFF”.
2. Check harness continuity between EGR temperature sensor terminal 1 and engine ground. Refer to Wiring Diagram.
Continuity should exist. LC
3. Also check harness for short to power.
OK or NG
OK © GO TO 10.
NG © GO TO 9.
FE
9 DETECT MALFUNCTIONING PART
CL
Check the following.
I Harness connectors F4, F71
I Harness for open or short between ECM and EGR temperature sensor MT
I Harness for open or short between TCM (Transmission Control Module) and EGR temperature sensor
© Repair open circuit or short to power in harness or connector.
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-713
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF353X
OK or NG
OK © GO TO 11.
NG © Replace EGR temperature sensor.
EC-714
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF265X
2. Turn ignition switch “ON”.
3. Check voltage between EGR volume control valve terminals 2, 5 and ground with CONSULT-II or tester.
FE
CL
MT
AT
SEF327X
OK or NG AX
OK © GO TO 13.
NG © GO TO 12. SU
BT
HA
SC
EL
IDX
EC-715
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
13 CHECK EGR VOLUME CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals and EGR volume control valve terminals as follows.
Refer to Wiring Diagram.
MTBL0356
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 15.
NG © GO TO 14.
SEF588X
OK or NG
OK (With CONSULT-II) © GO TO 16.
OK (Without CONSULT- © GO TO 17.
II)
NG © Replace EGR volume control valve.
EC-716
EGR VOLUME CONTROL SYSTEM WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF067Y
CL
OK or NG
OK © GO TO 18.
MT
NG © Replace EGR volume control valve.
AT
17 CHECK EGR VOLUME CONTROL VALVE-II
Without CONSULT-II
1. Remove EGR volume control valve. AX
2. Reconnect ECM harness connector and EGR volume control valve harness connector.
3. Turn ignition switch ON and OFF.
4. Check that EGR volume control valve shaft moves smoothly forward and backward according to the ignition switch SU
position.
BR
ST
RS
BT
SEF560W
OK or NG
HA
OK © GO TO 18.
NG © Replace EGR volume control valve.
SC
18 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566. EL
© INSPECTION END
IDX
EC-717
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Description
Description NFEC0221
SYSTEM DESCRIPTION NFEC0221S01
ECM
Sensor Input Signal to ECM Actuator
function
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
EC-718
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC429D RS
BT
HA
SC
EL
IDX
SEF858Y
EC-719
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 3.
2 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION
With CONSULT-II
1. Turn ignition switch “OFF”.
2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP
canister.
3. Turn ignition switch “ON” and select “PURG VOL CONT/V” in “DATA MONITOR” mode with CONSULT-II.
4. Start engine and let it idle.
5. Change the valve opening percentage “Qu” and “Qd” and check for vacuum existence under the following conditions.
SEF156Z
OK or NG
OK © GO TO 4.
NG © GO TO 5.
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE CONTROL FUNCTION
Without CONSULT-II
1. Turn ignition switch “OFF”.
2. Disconnect the EVAP purge hose connected to the EVAP canister purge volume control solenoid valve at the EVAP
canister.
3. Start engine and let it idle for at least 80 seconds.
4. Check for vacuum existence at the EVAP purge hose under the following conditions.
SEF019Y
OK or NG
OK © GO TO 4.
NG © GO TO 5.
EC-720
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF917W
OK or NG CL
OK © INSPECTION END
NG © Replace EVAP canister. MT
5 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT AT
1. Turn ignition switch “OFF”.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
AX
SU
BR
ST
SEF266X
3. Turn ignition switch “ON”. RS
4. Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and ground with CONSULT-II or
tester.
BT
HA
SC
EL
SEF998X
OK or NG IDX
OK © GO TO 7.
NG © GO TO 6.
EC-721
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
7 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 1 and EVAP canister purge volume control solenoid valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) © GO TO 8.
OK (Without CONSULT- © GO TO 9.
II)
NG © Repair open circuit or short to ground and short to power in harness or connetors.
SEF677Y
OK or NG
OK © GO TO 10.
NG © GO TO 9.
EC-722
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF334X
Without CONSULT-II FE
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
CL
MT
AT
AX
SEF335X
OK or NG
OK © GO TO 10.
SU
NG © Replace EVAP canister purge volume control solenoid valve.
BR
10 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566. ST
© INSPECTION END
RS
BT
HA
SC
EL
IDX
EC-723
VEHICLE SPEED SENSOR (VSS) WITHOUT EURO-OBD
Component Description
AEC110
EC-724
VEHICLE SPEED SENSOR (VSS) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
MEC430D RS
BT
HA
SC
EL
IDX
SEF859Y
EC-725
VEHICLE SPEED SENSOR (VSS) WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 3.
SEF020Y
OK or NG
OK © INSPECTION END
NG © GO TO 4.
SEF021Y
OK or NG
OK © INSPECTION END
NG © GO TO 4.
EC-726
VEHICLE SPEED SENSOR (VSS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 86 and combination meter terminal 32.
Refer to Wiring Diagram. MA
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG EM
OK © GO TO 6.
NG © GO TO 5. LC
AX
7 CHECK SPEEDOMETER CIRCUIT FOR OPEN AND SHORT
Check the following.
I Harness connectors M81, F49 SU
I Harness connectors F19, F111
I Harness connectors M15, E81
I Harness for open or short between combination meter and ABS actuator and electric unit BR
I Harness for open or short between combination meter and vehicle speed sensor
I Harness for open or short between vehicle speed sensor and ECM
I Harness for open or short between vehicle speed sensor and TCM (Transmission control module) ST
OK or NG
OK © Check combination meter and vehicle speed sensor. Refer to EL section. RS
NG © Repair open circuit or short to ground or short to power in harness or connectors.
BT
8 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
HA
© INSPECTION END
SC
EL
IDX
EC-727
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Description
Description NFEC0249
SYSTEM DESCRIPTION NFEC0249S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
EC-728
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC0249S02
IACV-AAC Valve NFEC0249S0201
The IACV-AAC valve is operated by a step motor for centralized GI
control of auxiliary air supply. This motor has four winding phases
and is actuated by the output signals of ECM which turns ON and
OFF two windings each in seqeunce. Each time the IACV-AAC MA
valve opens or closes to change tha auxiliary air quantity, the ECM
sends a pulse signal to the step motor. When no change in the
auxiliary air quantity is needed, the ECM does not issue the pulse EM
signal. A certain voltage signal is issued so that the valve remains
at that particular opening.
SEF765P LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0250
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
I Engine: After warming up Idle 2 - 10 step
I Air conditioner switch: “OFF”
IACV-AAC/V CL
I Shift lever: “N”
I No-load 2,000 rpm —
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-729
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Wiring Diagram
MEC431D
SEF625XB
EC-730
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Diagnostic Procedure
LC
FE
SEF022Y
OK or NG
CL
OK © INSPECTION END
NG © GO TO 2.
MT
SU
BR
ST
SEC008C
3. Turn ignition switch “ON”.
RS
4. Check voltage between IACV-AAC valve terminals 2, 5 and ground with CONSULT-II or tester.
BT
HA
SC
EL
SEF343X
OK or NG IDX
OK © GO TO 4.
NG © GO TO 3.
EC-731
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals and IACV-AAC valve terminals as follows.
Refer to Wiring Diagram.
MTBL0354
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
SEF971X
Vacuum slightly exists or does not exist.
OK or NG
OK © GO TO 6.
NG © Replace air control valve (Power steering).
EC-732
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF971X
Vacuum should exist.
OK or NG
FE
OK © GO TO 9.
NG © GO TO 7.
CL
7 CHECK VACUUM PORT
1. Stop engine. MT
2. Disconnect the vacuum hose connected to the air control valve (Power steering) at the vacuum port.
3. Blow air into vacuum port.
4. Check that air flows freely. AT
AX
SU
BR
SEF972X ST
OK or NG
OK © GO TO 8. RS
NG © Repair or clean vacuum port.
BT
HA
SC
EL
IDX
EC-733
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF109L
OK or NG
OK © GO TO 9.
NG © Repair hoses or tubes.
SEF344X
OK or NG
OK © GO TO 10.
NG © Replace IACV-AAC valve assembly.
EC-734
IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL (AAC)
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEC009C
OK or NG FE
OK © GO TO 12.
NG © GO TO 11. CL
EC-735
CLOSED THROTTLE POSITION SWITCH WITHOUT EURO-OBD
Component Description
SEF505V
EC-736
CLOSED THROTTLE POSITION SWITCH WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC432D
HA
SC
EL
IDX
SEF626XD
EC-737
CLOSED THROTTLE POSITION SWITCH WITHOUT EURO-OBD
Diagnostic Procedure
SEF023Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
SEC001C
3. Turn ignition switch “ON”.
4. Check voltage between throttle position switch terminal 5 and engine ground with CONSULT-II or tester.
SEF346X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-738
CLOSED THROTTLE POSITION SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
4 CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. LC
3. Check harness continuity between ECM terminal 56 and throttle position switch terminal 4.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG FE
OK © GO TO 5.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-739
CLOSED THROTTLE POSITION SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF793W
7. Disconnect closed throttle position switch harness connector.
8. Check continuity between closed throttle position switch terminals 4 and 5 under the following conditions.
Resistance measurement must be made with throttle position switch installed in vehicle.
SEC010C
OK or NG
OK © GO TO 7.
NG © GO TO 6.
EC-740
CLOSED THROTTLE POSITION SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
MTBL0623
Is it possible to adjust closed throttle position switch?
Yes or No
Yes © GO TO 1. FE
No © Replace throttle position switch.
CL
7 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
MT
© INSPECTION END
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-741
A/T COMMUNICATION LINE WITHOUT EURO-OBD
System Description
EC-742
A/T COMMUNICATION LINE WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC073D
HA
SC
EL
IDX
SEF043YA
EC-743
A/T COMMUNICATION LINE WITHOUT EURO-OBD
Diagnostic Procedure
SEF024Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
EC-744
A/T COMMUNICATION LINE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF044Y
FE
CL
MT
AT
SEF271X
3. Check harness continuity between the following terminals.
AX
SU
BR
MTBL0405
Refer to Wiring Diagram.
Continuity should exist. ST
OK or NG
OK © GO TO 3. RS
NG © Repair harness or connectors.
BT
3 CHECK A/T CONTROL INPUT SIGNAL CIRCUIT FOR SHORT
1. Check harness continuity between ECM terminals 36, 37, 68, 77, 78 and ground.
Refer to Wiring Diagram.
HA
Continuity should not exist.
2. Also check harness for short to power.
SC
OK or NG
OK © GO TO 4.
EL
NG © Repair short to ground or short to power in harness or connectos.
EC-745
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Description
Description NFEC0523
SYSTEM DESCRIPTION NFEC0523S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
This system has a swirl control valve in the intake passage of each
cylinder.
While idling and during low engine speed operation, the swirl con-
trol valve closes. Thus the velocity of the air in the intake passage
increases, promoting the vaporization of the fuel and producing a
swirl in the combustion chamber.
Because of this operation, this system tends to increase the burn-
ing speed of the gas mixture, improve fuel consumption, and
increase the stability in running conditions.
Also, except when idling and during low engine speed operation,
this system opens the swirl control valve. In this condition, this
system tends to increase power by improving intake efficiency via
reduction of intake flow resistance, intake flow.
The solenoid valve controls swirl control valve’s shut/open condi-
tion. This solenoid valve is operated by the ECM.
Throttle position Swirl control valve
sensor (Idle posi- Engine speed control solenoid Swirl control valve
tion) valve
When engine coolant temperature is below 10°C (50°F) and above 55°C (131°F),
swirl control valve is kept open regardless of above condition.
SEF045Y
EC-746
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC0523S02
Swirl Control Valve Control Solenoid Valve NFEC0523S0201
The swirl control valve control solenoid valve responds to signals GI
from the ECM. When the ECM sends an ON (ground) signal, the
solenoid valve is bypassed to apply intake manifold vacuum to the
swirl control valve actuator. This operation closes the swirl control MA
valve. When the ECM sends an OFF signal, the vacuum signal is
cut and the swirl control valve opens.
EM
SEF272X LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0524
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Engine coolant temperature is
between 15°C (59°F) to 50°C ON
SWRL CONT S/V I Engine speed: Idle (122°F). CL
Engine coolant temperature is
OFF
above 55°C (131°F).
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-747
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Wiring Diagram
MEC433D
SEF627XB
EC-748
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine and let it idle.
2. Select “SWIRL CONT SOL/V” in “ACTIVE TEST” mode with CONSULT-II.
3. Touch “ON” and “OFF” alternately on CONSULT-II screen.
4. Make sure the swirl control valve actuator rod moves according to “SWIRL CONT SOL/V”.
FE
CL
MT
AT
SEF621X
OK or NG AX
OK © INSPECTION END
NG © GO TO 4. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-749
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF016Y
3. Start engine and let it idle.
4. Make sure the swirl control valve actuator rod moves when revving to over 3,200 rpm from idle.
SEF621X
OK or NG
OK © INSPECTION END
NG © GO TO 5.
EC-750
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
FE
SEF026Y
CL
OK or NG
OK © GO TO 6.
MT
NG © GO TO 7.
AT
5 CHECK VACUUM SOURCE
Without CONSULT-II
1. Turn ignition switch “OFF”. AX
2. Disconnect the swirl control valve control solenoid valve harness connector.
3. Disconnect the vacuum hose connected to the swirl control valve actuator at vacuum tank.
4. Start engine and let it idle. SU
5. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2.
6. Check vacuum existence under the following conditions.
BR
ST
RS
BT
SEF027Y
OK or NG
HA
OK © GO TO 6.
NG © GO TO 8. SC
EL
IDX
EC-751
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF109L
OK or NG
OK © Repair or replace swirl control valve actuator.
NG © Repair or replace vacuum hoses or tubes.
SEF069Y
4. Make sure that clicking sound is heard from the swirl control valve control solenoid valve.
OK or NG
OK © GO TO 11.
NG © GO TO 8.
EC-752
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
8 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. GI
2. Disconnect swirl control valve control solenoid valve harness connector.
MA
EM
LC
SEF272X
3. Turn ignition switch “ON”.
4. Check voltage between swirl control valve control solenoid valve terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF619X
AX
OK or NG
OK © GO TO 10.
SU
NG © GO TO 9.
10 CHECK SWIRL CONTROL VALVE CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN BT
AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. HA
3. Check harness continuity between ECM terminal 29 and swirl control valve control solenoid valve terminal 2. Refer to
Wiring Diagram.
Continuity should exist. SC
4. Also check harness for short to ground and short to power.
OK or NG EL
OK © GO TO 11.
NG © Repair open circuit, short to ground or short to power in harness connectors.
IDX
EC-753
SWIRL CONTROL VALVE CONTROL SOLENOID
VALVE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF046Y
Without CONSULT-II
1. Reconnect ECM harness connector.
2. Remove vacuum hose connected to swirl control valve actuator.
3. Start engine and let it idle.
4. Apply 12V of direct current between swirl control valve control solenoid valve terminals 1 and 2.
5. Check vacuum existence and operation delay time under the following conditions.
SEF047Y
OK or NG
OK © GO TO 12.
NG © Replace intake manifold collector assembly.
EC-754
IGNITION SIGNAL WITHOUT EURO-OBD
Component Description
EM
LC
SEF274X
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-755
IGNITION SIGNAL WITHOUT EURO-OBD
Wiring Diagram
MEC434D
EC-756
IGNITION SIGNAL WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC435D
EC-757
IGNITION SIGNAL WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
MEC436D
EC-758
IGNITION SIGNAL WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
SEF860Y FE
CL
MT
Diagnostic Procedure NFEC0291
AT
1 INSPECTION START
Turn ignition switch “OFF”, and restart engine.
Is engine running? AX
Yes or No
Yes (With CONSULT-II) © GO TO 2. SU
Yes (Without CONSULT- © GO TO 3.
II)
BR
No © GO TO 4.
ST
2 CHECK OVERALL FUNCTION
With CONSULT-II
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-II. RS
2. Make sure that all circuits do not produce a momentary engine speed drop.
BT
HA
SC
EL
SEF070Y
OK or NG
IDX
OK © INSPECTION END
NG © GO TO 13.
EC-759
IGNITION SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF071Y
OK or NG
OK © INSPECTION END
NG © GO TO 13.
SEF366X
OK or NG
OK © GO TO 5.
NG © Go to TROUBLE DIAGNOSIS FOR POWER SUPPLY, EC-567.
EC-760
IGNITION SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF275X
3. Turn ignition switch ON.
4. Check voltage between condenser terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF367X
AX
OK or NG
OK © GO TO 11.
SU
NG © GO TO 6.
RS
BT
HA
SEF589PB
SC
3. Check harness continuity between ECM relay terminal 7 and condenser terminal 1. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
EL
OK or NG
OK © GO TO 8.
IDX
NG © GO TO 7.
EC-761
IGNITION SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF368X
OK or NG
OK © GO TO 10.
NG © GO TO 9.
SEF296X
OK or NG
OK © GO TO 18.
NG © Replace ECM relay.
EC-762
IGNITION SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
LC
12 CHECK CONDENSER
Check resistance between condenser terminals 1 and 2.
FE
CL
MT
SEF369X
OK or NG AT
OK © GO TO 13.
NG © Replace condenser. AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-763
IGNITION SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF274X
4. Turn ignition switch ON.
5. Check voltage between ignition coil terminal 3 and ground with CONSULT-II or tester.
SEF370X
OK or NG
OK © GO TO 15.
NG © GO TO 14.
EC-764
IGNITION SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
16 CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminals 21, 22, 23, 30, 31, 32 and ignition coil terminal 1. Refer to Wiring
Diagram.
Continuity should exist. MA
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 17.
EM
NG © Repair open circuit or short to ground or short to power in harness or connectors.
LC
17 CHECK IGNITION COIL WITH POWER TRANSISTOR
Check resistance between ignition coil terminals 2 and 3.
FE
CL
MT
SEF371X AT
OK or NG
OK © GO TO 18. AX
NG © Replace ignition coil with power transistor.
SU
18 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
BR
© INSPECTION END
ST
RS
BT
HA
SC
EL
IDX
EC-765
A/T DIAGNOSIS COMMUNICATION
LINE WITHOUT EURO-OBD
Component Description
EC-766
A/T DIAGNOSIS COMMUNICATION
LINE WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC078D
HA
SC
EL
IDX
SEF048YA
EC-767
A/T DIAGNOSIS COMMUNICATION
LINE WITHOUT EURO-OBD
Diagnostic Procedure
SEF025Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
2 CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector.
SEF044Y
SEF271X
3. Check harness continuity between ECM terminal 60 and TCM terminal 15. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 3.
NG © Repair open circuit or short to ground or short to power in harness or connectors.
EC-768
A/T DIAGNOSIS COMMUNICATION
LINE WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-769
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Component Description
AEC877A
EC-770
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC437D
HA
SC
EL
IDX
SEF635XC
EC-771
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 3.
SEF049Y
OK or NG
OK © INSPECTION END
NG © GO TO 4.
SEF050Y
OK or NG
OK © INSPECTION END
NG © GO TO 4.
EC-772
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC877A
3. Check harness continuity between PNP switch terminal 4 and engine ground. Refer to Wiring Diagram.
Continuity should exist. FE
4. Also check harness for short to power.
OK or NG
OK © GO TO 5.
CL
NG © Repair open circuit or short to power in harness or connectors.
MT
5 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. AT
2. Check harness continuity between ECM terminal 44 and PNP switch terminal 3. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. AX
OK or NG
OK © GO TO 6. SU
NG © Repair open circuit or short to ground or short to power in harness or connectors.
BR
6 CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
Refer to MT-8, “Position Switch Check”.
ST
OK or NG
OK © GO TO 7.
RS
NG © Replace park/neutral position (PNP) switch.
BT
7 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566.
© INSPECTION END
HA
SC
EL
IDX
EC-773
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
FOR A/T MODELS =NFEC0374S02
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes © GO TO 2.
No © GO TO 3.
SEF028Y
OK or NG
OK © INSPECTION END
NG © GO TO 4.
SEF029Y
OK or NG
OK © INSPECTION END
NG © GO TO 4.
EC-774
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF279X
3. Check harness continuity between PNP switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist. FE
4. Also check harness for short to power.
OK or NG
OK © GO TO 6.
CL
NG © GO TO 5.
MT
5 DETECT MALFUNCTIONING PART
Check the following. AT
I Harness connectors F10, F151
I Harness for open or short between park/neutral position (PNP) switch and engine ground
© Repair open circuit or short to power in harness or connectors.
AX
6 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT SU
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 44 and PNP switch terminal 1. Refer to Wiring Diagram. BR
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG ST
OK © GO TO 8.
NG © GO TO 7. RS
EC-775
PARK/NEUTRAL POSITION (PNP)
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-776
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITHOUT EURO-OBD
Description
Description NFEC0596
SYSTEM DESCRIPTION NFEC0596S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Mass air flow sensor Amount of intake air
FE
CL
MT
AT
AX
SU
BR
SEF599X
ST
When the engine is running at low or medium speed, the power
valve is fully closed. Under this condition, the effective suction port
length is equivalent to the total length of the intake manifold collec- RS
tor’s suction port including the intake valve. This long suction port
provides increased air intake which results in improved suction
efficiency and higher torque generation. BT
The surge tank and one-way valve are provided. When engine is
running at high speed, the ECM sends the signal to the VIAS con-
trol solenoid valve. This signal introduces the intake manifold HA
vacuum into the power valve actuator and therefore opens the
power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the
SC
length of the suction port provided independently for each cylinder.
This shortened port length results in enhanced engine output with
reduced suction resistance under high speeds.
EL
IDX
EC-777
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITHOUT EURO-OBD
Description (Cont’d)
COMPONENT DESCRIPTION NFEC0596S02
Power Valve NFEC0596S0201
The power valve is installed in intake manifold collector and used
to control the suction passage of the variable induction air control
system. It is set in the fully closed or fully opened position by the
power valve actuator operated by the vacuum stored in the surge
tank. The vacuum in the surge tank is controlled by the VIAS con-
trol solenoid valve.
SEF600X
SEF288X
EC-778
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC862C
HA
SC
EL
IDX
SEF636XB
EC-779
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITHOUT EURO-OBD
Diagnostic Procedure
SEC236C
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Rev engine quickly up to above 5,000 rpm and make sure that power valve actuator rod moves.
SEF052Y
OK or NG
OK © INSPECTION END
NG © GO TO 2.
EC-780
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF288X
3. Turn ignition switch “ON”.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF603X
AX
OK or NG
OK © GO TO 4.
SU
NG © GO TO 3.
4 CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT BT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 16 and terminal 2. Refer to Wiring Diagram. HA
Continuity should exist.
4. Also check harness for short to ground and short to power.
SC
OK or NG
OK © GO TO 5.
EL
NG © Repair open circuit or short to ground or short to power in harness or connectors.
IDX
EC-781
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-782
INJECTOR WITHOUT EURO-OBD
Component Description
SEF812J LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0384
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
I Engine: After warming up Idle 2.4 - 3.2 msec
INJ PULSE-B2 I Air conditioner switch: “OFF”
INJ PULSE-B1 I Shift lever: “N” CL
I No-load 2,000 rpm 1.9 - 2.8 msec
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-783
INJECTOR WITHOUT EURO-OBD
Wiring Diagram
MEC863C
SEF862Y
EC-784
INJECTOR WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Turn ignition switch to “START”.
Is any cylinder ignited?
MA
Yes or No
Yes © GO TO 2.
No © GO TO 3.
EM
FE
CL
MT
AT
SEF070Y
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II AX
1. Start engine.
2. Listen to each injector operating sound.
SU
BR
ST
RS
MEC703B
Clicking noise should be heard. BT
OK or NG
OK © INSPECTION END HA
NG © GO TO 3.
SC
EL
IDX
EC-785
INJECTOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF276X
SEF281X
3. Turn ignition switch “ON”.
4. Check voltage between injector terminal 1 and ground, harness connector F43 terminal 5 and ground with CONSULT-II
or tester.
SEF897X
OK or NG
OK © GO TO 5.
NG © GO TO 4.
EC-786
INJECTOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
AX
MTBL0359
Continuity should exist. SU
OK or NG
OK © GO TO 8. BR
NG © Repair open circuit or short to ground or short to power in harness or connectors.
ST
8 CHECK INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
RS
BT
HA
SC
SEF964XA
EL
OK or NG
OK © GO TO 9. IDX
NG © Replace injector.
EC-787
INJECTOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-788
START SIGNAL WITHOUT EURO-OBD
CONSULT-II Reference Value in Data Monitor Mode
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-789
START SIGNAL WITHOUT EURO-OBD
Wiring Diagram
MEC864C
SEF638XB
EC-790
START SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF072Y
AT
OK or NG
OK © INSPECTION END
AX
NG © GO TO 4.
SU
3 CHECK OVERALL FUNCTION
Without CONSULT-II
Check voltage between ECM terminal 42 and ground under the following conditions. BR
ST
RS
BT
SEF362X HA
OK or NG
OK © INSPECTION END SC
NG © GO TO 4.
EL
4 CHECK STARTING SYSTEM
Turn ignition switch “OFF”, then turn it to “START”.
Does starter motor operate? IDX
Yes or No
Yes © GO TO 5.
No © Refer to SC-12, “STARTING SYSTEM”.
EC-791
START SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
5 CHECK FUSE
1. Turn ignition switch “OFF”.
2. Disconnect 10A fuse.
3. Check if 10A fuse is OK.
OK or NG
OK © GO TO 6.
NG © Replace 10A fuse.
6 CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect ignition switch harness connector.
3. Check harness continuity between ECM terminal 42 and fuse block, ignition switch and fuse block. Refer to Wiring Dia-
gram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-792
FUEL PUMP WITHOUT EURO-OBD
System Description
SU
BR
SEF605X
SC
EL
IDX
EC-793
FUEL PUMP WITHOUT EURO-OBD
Wiring Diagram
MEC865C
SEC138C
EC-794
FUEL PUMP WITHOUT EURO-OBD
Diagnostic Procedure
EM
LC
SEC013C
Fuel pressure pulsation should be felt on the fuel feed hose for 1 second after ignition switch is turned “ON”. FE
OK or NG
OK © INSPECTION END CL
NG © GO TO 2.
MT
2 CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. AT
2. Disconnect fuel pump relay.
AX
SU
BR
ST
SEF284X
3. Turn ignition switch “ON”.
4. Check voltage between terminals 1, 5 and ground with CONSULT-II or tester.
RS
BT
HA
SC
SEF310Y
EL
OK or NG
OK © GO TO 4.
IDX
NG © GO TO 3.
EC-795
FUEL PUMP WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect fuel level sensor unit and fuel pump harness connector.
SEF263X
3. Check harness continuity between fuel pump terminal 3 and body ground, fuel pump terminal 1 and fuel pump relay
terminal 3. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
6 CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 28 (Models with immobilizer) or 24 (Models without immobilizer) and
fuel pump relay terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-796
FUEL PUMP WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
8 CHECK FUEL PUMP RELAY
With CONSULT-II
1. Reconnect fuel pump relay, fuel level sensor unit and fuel pump harness connector and ECM harness connector. LC
2. Turn ignition switch “ON”.
3. Turn fuel pump relay “ON” and “OFF” in “ACTIVE TEST” mode with CONSULT-II and check operating sound.
FE
CL
MT
SEF073Y
AT
Without CONSULT-II
Check continuity between terminals 3 and 5 under the following conditions.
AX
SU
BR
ST
SEF367Z
RS
OK or NG
OK © GO TO 9.
BT
NG © Replace fuel pump relay.
HA
SC
EL
IDX
EC-797
FUEL PUMP WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF609X
OK or NG
OK © GO TO 10.
NG © Replace fuel pump.
EC-798
ELECTRONIC CONTROLLED ENGINE
MOUNT WITHOUT EURO-OBD
System Description
Driving Hard
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NFEC0600
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION AX
Idle “IDLE”
ENGINE MOUNT I Engine: Running
2,000 rpm “TRVL” SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-799
ELECTRONIC CONTROLLED ENGINE
MOUNT WITHOUT EURO-OBD
Wiring Diagram
MEC866C
SEF640XB
EC-800
ELECTRONIC CONTROLLED ENGINE
MOUNT WITHOUT EURO-OBD
Diagnostic Procedure
LC
FE
SEC237C
CL
Without CONSULT-II
1. After warming up engine, run it at idle speed.
2. Shift selector lever to “D” range while depressing the brake pedal and pulling the parking brake control lever.
MT
3. Disconnect front or rear electronic controlled engine mount harness connector when engine speed is more than 1,000
rpm.
AT
View with intake air duct
Front electronic controlled
engine mount harness connector
Rear electronic controlled AX
engine mount harness connector
SU
Radiator cap
Battery
BR
SEF285X
4. When returning engine speed to idle speed, check that the body vibration increases, compared with the condition of the
ST
above step 2 (With vehicle stopped).
OK or NG RS
OK © INSPECTION END
NG © GO TO 2. BT
HA
SC
EL
IDX
EC-801
ELECTRONIC CONTROLLED ENGINE
MOUNT WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
SEF899X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
4 CHECK ELECTRONIC CONTROLLED ENGINE MOUNT OUTPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 49 and electronic controlled engine mount terminal 1, ECM terminal
50 and electronic controlled engine mount terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 5.
NG © Repair open circuit, short to ground or short to power in harness connectors.
EC-802
POWER STEERING OIL PRESSURE
SWITCH WITHOUT EURO-OBD
Component Description
EM
SEF286X LC
CONSULT-II Reference Value in Data Monitor
Mode NFEC0399
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Steering wheel in neutral position
I Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine CL
The steering wheel is fully turned. ON
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-803
POWER STEERING OIL PRESSURE
SWITCH WITHOUT EURO-OBD
Wiring Diagram
MEC867C
SEF641XB
EC-804
POWER STEERING OIL PRESSURE
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes © GO TO 2.
No © GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF311Y
AT
OK or NG
OK © INSPECTION END
AX
NG © GO TO 4.
SU
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Start engine. BR
2. Check voltage between ECM terminal 47 and ground under the following conditions.
ST
RS
BT
HA
SEF363X
OK or NG
SC
OK © INSPECTION END
NG © GO TO 4.
EL
IDX
EC-805
POWER STEERING OIL PRESSURE
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect power steering oil pressure switch harness connector.
SEF286X
3. Check harness continuity between power steering oil pressure switch terminal 1 and engine ground. Refer to Wiring
Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
6 CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 47 and power steering oil pressure switch terminal 2. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 8.
NG © GO TO 7.
EC-806
POWER STEERING OIL PRESSURE
SWITCH WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF364X
OK or NG
OK © GO TO 9. FE
NG © Replace power steering oil pressure switch.
CL
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-566. MT
© INSPECTION END
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-807
REFRIGERANT PRESSURE SENSOR WITHOUT EURO-OBD
Description
Description NFEC0636
The refrigerant pressure sensor is installed at the liquid tank of the
air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan sys-
tem.
SEF287X
SEF099X
EC-808
REFRIGERANT PRESSURE SENSOR WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC868C
HA
SC
EL
IDX
SEF643XC
EC-809
REFRIGERANT PRESSURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure
SEC014C
OK or NG
OK © INSPECTION END
NG © GO TO 2.
SEF287X
4. Turn ignition switch “ON”.
5. Check voltage between refrigerant pressure sensor terminal 1 and ground with CONSULT-II or tester.
SEF618X
OK or NG
OK © GO TO 4.
NG © GO TO 3.
EC-810
REFRIGERANT PRESSURE SENSOR WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT EM
1. Turn ignition switch “OFF”.
2. Check harness continuity between refrigerant pressure sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist. LC
3. Also check harness for short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
FE
5 DETECT MALFUNCTIONING PART
CL
Check the following.
I Harness connectors E8, F17
I Harness for open or short between ECM and refrigerant pressure sensor MT
I Harness for open or short between TCM (Transmission control module) and refrigerant pressure sensor
© Repair open circuit or short to power in harness or connectors.
AT
6 CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. AX
2. Check harness continuity between ECM terminal 81 and refrigerant pressure sensor terminal 2. Refer to Wiring Dia-
gram.
Continuity should exist. SU
3. Also check harness for short to ground and short to power.
OK or NG BR
OK © GO TO 8.
NG © GO TO 7.
ST
7 DETECT MALFUNCTIONING PART
RS
Check the following.
I Harness connectors E8, F17
I Harness for open or short between ECM and refrigerant pressure sensor
BT
© Repair open circuit or short to ground or short to power in harness or connectors.
HA
8 CHECK REFRIGERANT PRESSURE SENSOR
Refer to HA-83, “Refrigerant pressure sensor”.
SC
OK or NG
OK © GO TO 9.
NG © Replace refrigerant pressure sensor.
EL
EC-811
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Wiring Diagram
MEC834D
EC-812
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
MEC835D
HA
SC
EL
IDX
SEF642XB
EC-813
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Wiring Diagram (Cont’d)
RHD MODELS NFEC0604S02
MEC839D
SEF642XB
EC-814
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure
EM
LC
SEF610X
OK or NG
FE
OK © GO TO 2.
NG © GO TO 3. CL
AX
SU
BR
SEF611XA
OK or NG ST
OK © INSPECTION END
NG © GO TO 7.
RS
3 CHECK REAR WINDOW DEFOGGER FUNCTION
BT
1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up? HA
Yes or No
Yes © GO TO 4.
SC
No © Refer to EL-199, “Rear Window Defogger”.
EL
IDX
EC-815
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
4 CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay.
4. Check harness continuity between ECM terminal 52 and rear window defogger relay terminal 5.
SEF002Y
5. Also check harness for short to ground and short to power.
OK or NG
OK © GO TO 6.
NG © GO TO 5.
EC-816
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EM
LC
SEF056Y
FE
5. Also check harness for short to ground and short to power.
OK or NG CL
OK © GO TO 12.
NG © GO TO 9. MT
BT
HA
SC
SEF057Y
5. Also check harness for short to ground and short to power. EL
OK or NG
OK © GO TO 12. IDX
NG © GO TO 11.
EC-817
ELECTRICAL LOAD SIGNAL WITHOUT EURO-OBD
Diagnostic Procedure (Cont’d)
EC-818
MIL & DATA LINK CONNECTORS WITHOUT EURO-OBD
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
MEC840D
EC-819
SERVICE DATA AND SPECIFICATIONS
(SDS) WITHOUT EURO-OBD
Fuel Pressure Regulator
EC-820
SERVICE DATA AND SPECIFICATIONS
(SDS) WITHOUT EURO-OBD
Injector
Injector NFEC0417
EL
IDX
EC-821
NOTES