27-1
GROUP 27
                                         REAR AXLE
                                                               CONTENTS
GENERAL DESCRIPTION. . . . . . . . .                            27-2      REAR HUB ROTARY-SLIDING RESISTANCE
                                                                          CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . .    27-4
REAR AXLE DIAGNOSIS . . . . . . . . .                           27-2      HUB BOLT REPLACEMENT. . . . . . . . . . . .                      27-4
   INTRODUCTION TO REAR AXLE
   DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . .    27-2   REAR AXLE HUB ASSEMBLY . . . . .                                   27-5
   REAR AXLE DIAGNOSTIC                                                   REMOVAL AND INSTALLATION . . . . . . . .                         27-5
   TROUBLESHOOTING STRATEGY . . . . . .                         27-2      INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .        27-6
   SYMPTOM CHART. . . . . . . . . . . . . . . . . . .           27-2
   SYMPTOM PROCEDURES . . . . . . . . . . . .                   27-3   KNUCKLE . . . . . . . . . . . . . . . . . . . . . .                27-7
                                                                          REMOVAL AND INSTALLATION . . . . . . . .                         27-7
SPECIAL TOOLS. . . . . . . . . . . . . . . .                    27-3      INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .        27-8
ON-VEHICLE SERVICE. . . . . . . . . . .                         27-4   SPECIFICATIONS . . . . . . . . . . . . . . .                       27-8
   WHEEL BEARING END PLAY CHECK . . .                           27-4      FASTENER TIGHTENING
                                                                          SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .            27-8
                                                                          SERVICE SPECIFICATIONS . . . . . . . . . . .                     27-8
27-2                                              REAR AXLE
                                              GENERAL DESCRIPTION
                               G EN ER AL DESC RIPTIO N
                                                                                                  M1271000100069
The rear axle consists of a knuckle, rear hub, unit      ABS rotor for detecting the vehicle speed is located
bearing. The unit bearing is press-fitted to the rear   on the hub assembly, and a speed sensor is located
hub and bolted to the knuckle. Also, the unit bearing   on the knuckle.
utilizes the same type of double row angular contact
ball bearing as does the front axle.
                                   OIL SEAL                            KNUCKLE
                        REAR HUB
                                                                     CAP
                                                                  ABS ROTOR
                            OIL SEAL                              <VEHICLES WITH ABS>
                                 UNIT BEARING
                                                                                                AC001179 AB
                                R EAR AXLE D IA G N O SIS
INTRODUCTION TO REAR AXLE DIAGNOSIS
                                                                                                  M1271004100072
Noise from the rear axle may be caused by defects in
the components.
REAR AXLE DIAGNOSTIC TROUBLESHOOTING STRATEGY
                                                                                                  M1271004200079
Use these steps to plan your diagnostic strategy. If    2. Verify that the condition described by the
you follow them carefully, you will be sure that you       customer exists.
have exhausted most of the possible ways to find a      3. Find the malfunction by following the Inspection
rear axle fault.                                           Chart for Trouble Symptoms.
1. Gather information from the customer.                4. Verify malfunction is eliminated.
SYMPTOM CHART
                                                                                                  M1271004300076
    SYMPTOM                            INSPECTION PROCEDURE              REFERENCE PAGE
    Abnormal noise                     1                                 P.27-3
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                                                REAR AXLE                                            27-3
                                               SPECIAL TOOLS
SYMPTOM PROCEDURES
                                                                                              M1271004400103
INSPECTION PROCEDURE 1: Abnormal Noise
DIAGNOSIS                                             STEP 3. Check the brake disc for bent or
                                                      distortion.
STEP 1. Check the wheel nut for looseness.            Q: Is the brake disc in good condition?
Q: Are the wheel nuts loosened?                          YES : Go to Step 4.
   YES : Tighten the nuts, then go to Step3.             NO : Replace the part, then go to Step 4.
   NO : Go to Step 2.
                                                      STEP 4. Check trouble symptoms.
STEP 2. Check the wheel bearing for wear or           Q: Are any noises generated?
damage.                                                  YES : Return to Step 1.
Q: Is the wheel bearing in good condition?               NO : This diagnosis is complete.
   YES : Go to step 3.
   NO : Replace the part, then go to Step 4.
                                       SPECIAL TO O LS
                                                                                              M1271000600064
TOOL                         TOOL NUMBER AND         SUPERSESSION               APPLICATION
                             NAME
                             MB990767                MB990767-1                 Hub fixing
                             End yoke holder
                  MB990767
                             MB991618                General service tool       Hub bolt removal
                             Hub bolt remover
                MB991618
                             MB991248                Tool not available         ABS rotor removal
                             Inner shaft remover
                 MB991248
                             MB990635 or MB991113 MB991113-1, MB990635- Ball joint disconnection
                             Steering linkage puller 01 or General service tool
                  MB990635
                                  TSB Revision
27-4                          REAR AXLE
                          ON-VEHICLE SERVICE
              O N-VEH ICLE SERVIC E
                           WHEEL BEARING END PLAY CHECK
                                                                                 M1271000900076
                           1. For vehicles with rear disc brakes, remove the caliper
                              assembly, suspend the caliper assembly with a wire and
                              remove the brake disc.
                           2. For vehicles with rear drum brakes, remove the brake drum.
                           3. Check the bearing's end play.
                              Place a dial gauge against the hub surface; then move the
                              hub in the axial direction and check whether or not there is
                              end play.
           AC001180
                                Limit: 0.05 mm (0.002 inch)
                           4. If the play exceeds the limit value, replace the rear hub
                              assembly.
                           REAR HUB ROTARY-SLIDING RESISTANCE
                           CHECK
                                                                                 M1271001100051
                           1. For vehicles with rear disc brakes, remove the caliper
                              assembly, suspend the caliper assembly with a wire and
                              remove the brake disc.
                           2. For vehicles with rear drum brakes, remove the brake drum.
                           3. After turning the hub a few times to seat the bearing, wind a
                              rope around the hub bolt and turn the hub by pulling at a 90
                              degree angle with a spring scale. Measure to determine
                              whether or not the rotary-sliding resistance of the rear hub is
                              at the limit value.
           AC001181
                                Limit: 18 N⋅m (13 ft-lb)
                           4. If the rotary-sliding resistance exceeds the limit value,
                              replace the rear hub assembly.
                           HUB BOLT REPLACEMENT
                                                                                 M1271001000054
                           Required Special Tools:
                            • MB990767: End Yoke Holder
                            • MB991618: Hub Bolt Remover
                           1. For vehicles with rear disc brakes, remove the caliper
                              assembly, suspend the caliper assembly with a wire and
                              remove the brake disc.
                           2. For vehicles with rear drum brake, remove the brake drum.
                           3. Pull the hub bolt out using special tools MB990767 and
MB991618                      MB991618.
           MB990767
                              NOTE: For vehicles with drum brakes, the hub bolts should
                              be removed near the retainer spring installation position in
                              order to maintain enough clearance for removal.
            AC001182 AB
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                                                    REAR AXLE                                                27-5
                                           REAR AXLE HUB ASSEMBLY
                                                  4. Install the plain washer to the new hub bolt, and install the
                                                     bolt with a nut.
                                MB990767
 PLAIN
 WASHER
                                AC001183 AB
                           REA R A XLE H U B ASSEM B LY
REMOVAL AND INSTALLATION
                                                                                                        M1271002000057
   CAUTION
The rear hub unit bearing should not be dismantled.
  <VEHICLES WITH REAR DRUM BRAKE>
                                                                        1
        81 ± 7 N·m
        60 ± 5 ft-lb
                                                                                                  3
                                                     7
                            8
  <VEHICLES WITH REAR DISC BRAKE>
        81 ± 7 N·m
        60 ± 5 ft-lb                                               1
   55 ± 5 N·m
   41 ± 3 ft-lb
  60 ± 5 N·m                                                                                      4
  45 ± 3 ft-lb
                                                          7
                                              8
                                                                    6                                  AC000977 AD
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27-6                                      REAR AXLE
                                    REAR AXLE HUB ASSEMBLY
             REMOVAL STEPS                                             REMOVAL STEPS (Continued)
        1.   REAR WHEEL SPEED SENSOR                              7.   ABS ROTOR <VEHICLES WITH
                                                 <<B>> >>A<<
             <VEHICLES WITH ABS> (REFER                                ABS>
             TO GROUP 35B P.35B-53.)             <<C>>            8.   BACKING PLATE
<<A>>   2.   CALIPER ASSEMBLY                    Required Special Tool:
        3.   BRAKE DRUM                           • MB991248: Inner Shaft Remover
        4.   BRAKE DISC
        5.   BRAKE HOSE INSTALLATION
             BRACKET
        6.   REAR HUB ASSEMBLY
                                       REMOVAL SERVICE POINTS
                                       <<A>> CALIPER ASSEMBLY REMOVAL
                                       Remove the caliper assembly and suspend it with a wire.
                                       <<B>> ABS ROTOR REMOVAL
                                       Use special tool MB991248 to remove the ABS rotor.
                   SOCKET
                      MB991248
                      AC001185 AB
                                       <<C>> BACKING PLATE REMOVAL
                                       Remove the backing plate and suspend it.
                                       INSTALLATION SERVICE POINT
                                       >>A<< ABS ROTOR INSTALLATION
                   SOCKET
                                       Install the ABS rotor as shown in the illustration.
                   ABS ROTOR
                      AC001186 AB
                                       INSPECTION
                                                                                             M1271002100065
                                        • Check the oil seal for crack or damage.
                                        • Check the ABS rotor for chipped teeth.
                         TSB Revision
                                                        REAR AXLE                                                27-7
                                                         KNUCKLE
                                                    KN UC KLE
REMOVAL AND INSTALLATION
                                                                                                            M1271003000061
     CAUTION
*
 : Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the ground in the unladen condition.
    Pre-removal Operation                                    Post-installation Operation
    Rear Axle Hub Assembly Removal (Refer to P.27-5.)        • Check the Dust Cover for Cracks or Damage by Pushing
                                                               It with Finger.
                                                             • Rear Axle Hub Assembly Installation (Refer to P.27-5.)
                                               5                   98 ± 10 N·m*
                                                                   73 ± 7 ft-lb*
                                                        7
                        98 ± 10 N·m
                        73 ± 7 ft-lb
                                                                          29 ± 4 N·m
                                                                          21 ± 4 ft-lb
                                           6
                           128 ± 9 N·m*
                           94 ± 7 ft-lb*
                                    108 ± 10 N·m*
                                                                   2                                       AC001187 AB
                                    80 ± 7 ft-lb*
                   REMOVAL STEPS                                                   REMOVAL STEPS (Continued)
              1.   TRAILING ARM CONNECTION                                   6.    HUB CAP
              2.   LOWER ARM CONNECTION                                      7.    KNUCKLE
<<A>>         3.   TOE CONTROL ARM CONNECTION                Required Special Tool:
              4.   SHOCK ABSORBER CONNECTION                  • MB991113 or MB990635: Steering Linkage Puller
              5.   UPPER ARM CONNECTION
                                       TSB Revision
27-8                                                REAR AXLE
                                                  SPECIFICATIONS
                                                 REMOVAL SERVICE POINT
                                                 <<A>> TOE CONTROL ARM DISCONNECTION
        MB991113 OR MB990635                         CAUTION
        NUT                                       • Loosen the nut from the ball joint instead of removing
                                                    it.
                                CORD              • Hang special tool MB991113 or MB990635 with a cord,
                                                    etc. to prevent it from falling.
     BALL JOINT
                               ACX01123AB
                                                 INSPECTION
                                                                                                   M1271003100046
                                                 Check the knuckle for wear or cracks.
                                       SPECIFICATIO NS
FASTENER TIGHTENING SPECIFICATIONS
                                                                                                   M1271004000064
ITEMS                                                                SPECIFICATIONS
Brake caliper assembly bolt <flange bolt>                            60 ± 5 N⋅m (45 ± 3 ft-lb)
Brake caliper assembly bolt <bolt and washer>                        55 ± 5 N⋅m (41 ± 3 ft-lb)
Lower arm assembly to knuckle jam nut                                108 ± 10 N⋅m (80 ± 7 ft-lb)
Rear hub assembly bolt                                               81 ± 7 N⋅m (60 ± 5 ft-lb)
Shock absorber assembly to knuckle bolt                              98 ± 10 N⋅m (73 ± 7 ft-lb)
Toe control arm assembly to knuckle jam nut                          29 ± 4 N⋅m (21 ± 4 ft-lb)
Trailing arm assembly to knuckle nut                                 128 ± 9 N⋅m (94 ± 7 ft-lb)
Upper arm assembly to knuckle nut                                    98 ± 10 N⋅m (73 ± 7 ft-lb)
SERVICE SPECIFICATIONS
                                                                                                   M1271000300063
ITEMS                                                                LIMIT
Wheel bearing end play mm (in)                                       0.05 (0.002)
Rear hub rotary-sliding resistance N⋅m (ft-lb)                       18 (13)
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