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LPG-5 High-Speed Centrifugal Spray Dryer: I. Principle

The document describes an LPG-5 High-Speed Centrifugal Spray Dryer. It consists of a drying tower with a centrifugal atomizer that sprays material into a fine mist for rapid drying by hot air. The dryer can dry materials with 40-90% moisture content into a powder or particles within seconds. The system includes components like a heating system, piping, feed pump, cyclone separator, and control panel to operate the high-speed drying and produce products with good quality and purity.

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Venus Lagmay
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0% found this document useful (0 votes)
284 views8 pages

LPG-5 High-Speed Centrifugal Spray Dryer: I. Principle

The document describes an LPG-5 High-Speed Centrifugal Spray Dryer. It consists of a drying tower with a centrifugal atomizer that sprays material into a fine mist for rapid drying by hot air. The dryer can dry materials with 40-90% moisture content into a powder or particles within seconds. The system includes components like a heating system, piping, feed pump, cyclone separator, and control panel to operate the high-speed drying and produce products with good quality and purity.

Uploaded by

Venus Lagmay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LPG-5 High-Speed Centrifugal Spray

Dryer

I. Principle:
After been filtered and heated the air enters into the air distributor on the

top of the dryer. The hot air enters into the drying room in the spiral form

and uniformly. Passing through the high-speed centrifugal sprayer on the

top of the tower, the material liquid will rotate and be sprayed into the

extremely fine mist liquid beads. Through the very short time of

contacting the heat air, the materials can be dried into the final products.

The final products will be discharged continuously from the bottom of the

drying tower and from the cyclones. The waste gas will be discharged

from blower.

II. Features:
The drying speed is high when the material liquid is atomized, the surface

area of the material will increase greatly. In the hot-air flow,95%-98% of

water can be evaporated at a moment. The time of completing the drying

is only several seconds. This is especially suitable for drying the heat

sensitive materials.

Its final products own the good uniformity, flow ability & solubility. And

the final products are high in purity and good in quality.

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The production procedures are simple and the operation and control are

easy. The liquid with moisture contents of 40-60 %( for special materials,

the contents might be up to 90%).can be dried into the powder or particle

products once a time. After the drying process, there is no need for

smashing and sorting, so as to reduce the operation procedures in the

production and to enhance the product purity. The product particle

diameters, looseness and water contents can be adjusted through changing

the operation condition within a certain range. It is very convenient to

carry out control and management.

III. Equipment parameters:


Machines summarize:

 Solid percentage:

 Finial humidity:

 Evaporation capacity: 5Kg/h;

 Inlet air temperature:120℃-300℃ adjustable;

 Outlet air temperature:50°~150°(specific was about 70-80℃);

 Heat source: Electricity

 Equipment material: Parts contact with raw material is SUS316,

other parts are SUS304.

 Discharging method:cyclone;

 Power:380V,50HZ;

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 Circumstances: 20℃,760mmHg;

Machine design:

 evaporation capacity:5kg/h;

 energy consumption:54240kcal/h;

 Operate method: hot air and material move in same direction.

Technical data:

1. Heating system:

(1)、Name: Electrical heater

(2)、Power:12KW;

(3)、Material:SUS304;

2. Hot air pipeline:

(1)、Specification:Square tube;

(2)、Material:1.5mm SUS304;

3. Feeder system:

(1)、Name:B0-1L precision pump 1set;

(2)、Power:0.05KW adjustable;

(3)、Material:rubber;

(4)、Add:material tank:1set SUS316;

4. Atomizer system:

(1)、Name:LPG-5 centrifugal atomizer 1set

(2)、Dia.:φ100mm

Rotator speed:15000~18000rpm
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(3)、Material: SUS316

5. Main drying tower:

(1)、Diameter of inside:φ1000mm;

Height:2200mm

(2)、Inside wall:1.5mm SUS316 polishing;

Outside wall:1.2mm SUS304 framework:A3;

(3)、Heat preservation:50mm silicon aluminum;

(4)、Inlet air spiral case:air distributor 1set;

Thickness:2mm SUS304;

(5)、Air hammer:3set model:ZC-40;

(6)、Top manhole: 1set Door:1sets;

(7)、Stair:1set A3;

(8)、Discharge:butterfly valve and tank SUS316;

(9)、Pipeline:φ60mm SUS304;

6. Cyclone system:

(1)、CZT-100 1set cyclone separator 1set;

(2)、 Thickness:1.5mm SUS316 polishing;

(3)、Discharge:butterfly valve and tank SUS316;

7. Exhaust fan:

(1)、Model: 1.5KW 1set;

(2)、Material:A3(with valve);

(3)、Exhaust pipeline:φ60mm A3;

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8. Control system:

(1)、Temperature of inlet:XTM display;

(2)、Feed pump: adjustable;

(3)、Exhaust fan: button control;

(4)、Electrical part:1set(CHNT);

(5)、Control box: 1set SUS304.

9. Dimenson of the mchine: 1.56X1.16X2 .2 m(the dimension maybe


a litlle different from the precious one, as this need to made by your
requirments, so this differents could be understood, i will ask our engineertry to
make it closed to standard dimension)

Machine drawing:

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Quotation of LPG-5 High-Speed Centrifugal
Spray Dryer-For Electric heater

I. Scope of Supply
No. Name Specification Qty. Material Remark
1 Main body φ1000mm 1sets SUS304 ---
2 Air distributer --- 1sets SUS316 1.5mm
3 Working plate --- 1sets Carbon steel ---
4 Electrical heater 12kw 1sets SUS304/Q235A ---
5 Cyclone --- 1sets SUS316 1.5mm
6 Exhaust fan 1.5kw 1sets Carbon steel Outsourcing
7 Tube --- 1sets SUS304 1.5mm
8 Precision pump B0-1L 1sets Adjustable Outsourcing
9 Atomizer LPG-5 1sets SUS316 Adjustable
10 Control box --- 1sets SUS304/Q235A ---
11 Discharge tank --- 1sets SUS316 ---
12 Display system XY-7000 2sets CHNT Outsourcing
13 Breaker DZ47 1sets CHNT Outsourcing
14 Contactor 3TB 1sets CHNT Outsourcing

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15 Hot relay 3UA59 1sets CHNT Outsourcing
16 Sensor PT 1sets CHNT Outsourcing
Spare parts:
Button: 5 pieces air-sealing part: 5 pieces
Screw: 1 box electrical wire: 10 m
All accessories have to be adaptable to the machines respectively.

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