Process To Comply With Regulations and Safety Requirements For MAN Products
Process To Comply With Regulations and Safety Requirements For MAN Products
This English version is a translation. In case of doubt or conflict the valid German-language original will govern.
Contents
1 Scope and purpose
2 General principles
3 Terms
4 Processes for new clearance and changes
5 Type approval according to a single directive for
MAN inhouse and bought-out production parts
6 Appendix, overviews
This standard also applies to authorities' drawings, which are still identified by S square ( SS in
drawings and $ in EDP). The change to the identifier "S" can be made for these when other
drawing changes take place.
Prepared by: Waber, TDN Release TDN: Replaces: 2001-03 Material Group No.:
2007-05; englisch
MAN Nutzfahrzeuge Aktiengesellschaft, Munich works – Dept. Normung (TDN) x All rights reserved according to ISO 16016.
Distribution and use of the contents are not allowed without written permission from MAN Nutzfahrzeuge Aktiengesellschaft.
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M 3010-1 : 2007-03
The BHZ or S drawings and the quality-related documents (e.g.: TA documents, calculations, test reports,
FMEAs and quality records) for S parts/characteristics must be identified for quality evidence and archived
according to Volume 1 of the VDA publications series, Quality Assurance in the Automotive Industry.
As part of type approval, the manufacturer of products must provide proof of Conformity of Production (COP)
with the approved product documentation in regard to his quality assurance system and his tests.
In other words he must show that the products have been manufactured according to the appropriate
documentation (specification, drawing, BOM) in such a way that they conform to the approved type and that
therefore the safety requirements and applicable regulations are also satisfied by the finished product.
For details, refer to quality guideline MN 580 (supersedes Q 027).
For this the TA relevant parts must themselves be numbered according to MAN 293 and marked for permanent
identification (even in the case of damage) in line with MAN 312 and MAN 315.
The quality documents for S and D parts and characteristics (e.g. test, assembly and production drawings as
well as quality records) must be identified and archived in all subsequent technical departments, according to
Volume 1 of the VDA publication series, Quality Assurance in the Automotive Industry, Quality Evidence.
All criteria for traceability must also be assured.
TA relevant 3rd party drawings or parts may only be changed following agreement with TDT.
3 Definitions
- This also includes MAN drawings and/or parts, for which, in line with the EC framework directive or other
applicable regulations, a design or type approval is required under a single directive and which are to be
treated according to Section 5.1.
3.5 S characteristics (if applicable identified "lower bar" according to M 3010 B1)
are all characteristics (e.g. dimensions,. performance data, properties):
- whose non-compliance or change can have effects on the compliance with the valid regulations.
- which are included in authorities' drawings and other overviews, tables or schematics in the
TDT information folders for the TA.
- and for all S drawings and/or S parts (in particular parts procured externally) company name/logo, type
designation or article/item number of the manufacturer/supplier and, if required, the authorisation symbol
and/or the type approval number (test symbol) of the TA.
These features must always be available and checked for S drawings and/or S parts and are therefore not
identified specially (lower bar not required).
If the agreement to all changes is secured in advance between Txx and the TA office, and COP-relevant
S characteristics are laid down regularly between the TA office and Wxx, it is not necessary to label the
characteristics with a lower bar. If required, features can be identified with a lower bar in individual cases.
The quality-related documents (e.g. TA documents, FMEAs, calculations test reports and quality records) for
these S parts/characteristics must also be identified for quality evidence and archived according to Volume 1 of
the VDA publications series, Quality Assurance in the Automotive Industry.
For both new clearances and for changes, the design department (Txx) identifies all BHZ and/or S drawings in
the Design Change List (KÄL) in field TK and in the ÄKO documents by the label (S), and distribution to the
type approval/homologation office (TDT) is recorded in the covering letter which is sent out by the change
service department (TDN) by e-mail and made available in the T-Net.
For drawings of parts procured externally, the text box sticker with the S identification according to M 3121 or
the sticker according to M 3122 must be used. If a drawing of a part procured externally does not have S or
D identification, the appropriate identification will be introduced by MN at the latest before drawing clearance.
If required, features requiring documentation will also be laid down according to M 3010-2.
For all changes in S drawings, the KÄL will be distributed by the change service (TDN) to the type testing /
homologation office (TDT) as described above.
The type testing/homologation office (TDT) checks the effect of the change on the valid regulations and the
type approval and/or the homologation and arranges their adaptation if required.
In the case of initial assembly reports, deviation approvals, test exceptions and the tolerance of production
deviations (also in the case of parts procured externally), authorities' drawings and S drawings, as well as parts
requiring type approval are to be noted specially in all departments, and changes must be agreed in advance
with the type testing/homologation office (TDT).
The quality-relevant documents (e.g. process capability, test and inspection plans, quality records) for these
D and S parts/characteristics and S drawings must be identified in the same way for quality evidence in line
with Volume 1 of the VDA publications series, Quality Assurance in the Automotive Industry, in all the following
departments.
5.1 For MAN in-house components and components manufactured by third parties
In MAN drawings of types of parts for which a type approval (TA) is required under a single directive, this must
be specified using a sticker (Figure 4) in the drawing.
If applicable, the sticker must also specify the requirement that must be satisfied, by stating the appropriate
symbols or sections from the directive and the identification position.
A separate sticker is available for the single directive 95/28/EC, burning behaviour of materials used in interior
fittings, (Figure 5).
The MAN drawing must be identified as an authorities' drawing with "S".
For components manufactured by third parties, the supplier must arrange for type approval and, by no later
than the MAN pilot sample inspection, submit the EC type-approval certificate (TA certificate) together with
the type-approval number (or type-approval mark or test symbol) (TA number) issued by the responsible
authority or at least the TÜV report with the TÜV report number.
This proof must be forwarded immediately by the pilot sample testing department (QEP) to the clearance
department (TDN) for inclusion in the clearance list (mask T127A) in SADIS.
For MAN in-house parts, type approval is arranged by TDT and the issued TA number is advised to the
clearance department (TDN) for data recording.
In line with the valid directives, all supplied components must be identified with the relevant TA number.
During the MAN goods receiving inspection (QWE), the conformity of the identification of the TA number on the
parts with that on the drawing or the clearance list (screen T127A) in SADIS must be verified based on the
S identification and the drawing sticker.
The COP inspection is also carried out in Production and/or Assembly in the same way. For details, refer to
quality guideline MN 580 (supersedes Q 027).
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M 3010-1 : 2007-03
6 Appendix, overviews
- Appendix A: - 1st page of the list of currently valid regulations from M 3010 B2
(example of TD regulations and statutes / TD Info)
- Appendix B: - List of the authority and S part types / drawings for the individual regulations/statutes
(see also M 3010 B2).
- List of part types for which a type-approval is required according to a single directive
with a TA number from the authority.
Appendix B may be an older version than the listing in M 3010 B2.
A computer generated list of all S drawings and S parts is obtainable from the standards department (TDN).
Standards quoted
DIN 199-2 Terms in drawings and parts lists; parts lists
M 3010-2 Procedures for complying with regulations and safety provisions for MAN products;
parts with features requiring documentation
M 3010 B1 Procedures for complying with regulations and safety provisions for MAN products;
identification in the documentation
M 3010 B2 Procedures for complying with regulations and safety requirements for MAN products;
overview of authorities' drawings (in preparation)
M 3121 Tables in drawings, MN identification field for drawings of parts procured externally
M 3122 Tables in drawings, identification of drawings for parts with safety provisions
VDA Volume 1 VDA publication: Quality Management in the Automotive Industry, Quality Evidence
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M 3010-1 : 2007-03
70/156/EEC Council Directive relating to the type-approval of motor vehicles and their trailers
95/28/EC Burning behaviour of materials used in interior fittings of certain vehicles
Previous versions: M 3010-1 / 1979-08; E 1996-02; E 1997-02; 1997-09; 1998-02; 1998-09; 2000-03,
2000-04; 2001-03
Changes:
The following changes have been made since the 2000-03 issue:
- Appendix A and B updated
The following changes have been made since the 2001-03 issue:
- Sections 1, 2,4 and 5 amended
- Reference to current version of 2001/116/EC of the EC framework directive
70/156/EEC added
- Q 027. Conformity of Production (COP) was replaced by MN 580.
- TÜV report with TÜV report number allowed as an option to the TA number
- Reference to special parts lists and special sales group deleted
- Figures 1 to 3 with reference to M 3010-3 and P-identification and new
process description updated
- Figures 4 and 5 sticker with TÜV report no. added
- Appendix A: Current example inserted
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Development order
DEVELOPMENT / DESIGN
Directives Regulations
Provision of the technical means of definition for production
without with
Framework directive
defining the manufacturer defining the manufacturer Regulations for the active and passive
70/156/EEC (2001/116/EC)
inter-plant 3rd party safety of vehicles, which are not included
Type approval, with single directives
means of definition standards documentation in regulations (see Figure 2)
authorisation according to Appendix IV
Item master data, Description folder - D features according to M 3010-2
ISO, Directives for national type
drawings EN, Drawing, Series precursor approvals for vehicles and
- Test features
Parts list, works Parts list - P-parts to M 3010-3
DIN, vehicle parts
standard, (test-relevant parts)
AFNOR
technical terms of etc.
delivery
PRODUCTION
Planning clearance
Planning for material purchasing, prototype trials with trial samples Authorities' drawings
- S drawings Final inspection CUSTOMER
Purchasing clearance / design clearance - S parts and COP according to MN 580
Purchasing of operating equipment / pilot sampling of purchased parts - S features (supersedes Q 027)
Determining conformity between the
Disposition clearance according to M 3010-1 item definition of the
Clearance of pilot sample for in-house components and purchased parts, type-specific regulations
purchase of mass production materials for production start up, and the end product
assembly of the zero series / mass production forerunner parts
to assembly order which contains
Product preparation, service, suppliers all the drawings that are needed to
Test requirements, production/assembly drawings, repair instructions, test realise a customer order in
conformity with the regulations
Construction authorisation / production clearance ASSEMBLY
the authorities' drawings and series precursors must be made available for the type test on average 6 months before start of production of a new type.
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M 3010-1 : 2007-03
Figure 2 Safety-relevant characteristics and their identification
Safety-related features
identification of the characteristics bar under bar over bar under e.g. test characteristic 100% bar over
in the drawing and/or specification
see M 3010 B1
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Figure 3 Process flow for compliance with regulations and safety requirements for new clearances and changes in MN
Regulations/Statutes Approval authority, e.g.
Technical services, e.g. RDW, TÜV
ECE, EC, STVZO KBA
Overview of Action
Regulations TA number COP audit
S/D-parts/drawings, TypMaster
standard COP test
TA number
series M 3010 specification
Identification in the KÄL
TA number
APPLICABLE
EC DIRECTIVE:
APPLIC.
REQUIREMENT:
A65 APPLICABLE
95/28/EC
EC DIRECTIVE:
APPLIC. V CD
REQUIREMENT, MARK
AS REQUIRED
TYPE APPROVAL NO.
OR TÜV REPORT NO.: *)
*) FOR MISSING NO. SEE CLEARANCE LIST IN SADIS
A65 DE
5 Attaching 70/222
rear
number plate
2 Control device 3821/85 2135/98 Tachograph YY.27101-XXXX (*) EC deadline: 07/00 type test, 09/00 licensing
(tachograph) (*) Armoured cable YY.25003-XXXX
EC authorisation of the suppliers
Installation according to § 57 b StVZO
3 Noise level 70/157 1999/101 51/02 Exhaust silencer YY.15101-0XXX (*) EC deadline: 04/00 type test, 10/00 registration
(*) Exhaust system assembly YY.1500X-8XXX
Air filter YY.08400-6XXX
Air filter YY.08301-6XXX
Air filter YY.08401-6XXX
Intake assembly YY.08000-8XXX
Gas distribution scheme TDT XXXX
Rear axle, technical data YY.35000-XXXX YY.35000-XXXX
Front axle, technical data YY.36000-XXXX YY.36000-XXXX
Front axle, technical data YY.44000-XXXX YY.44000-XXXX
Noise measures YY.19220-XXXX TDT XXXX
Transmission YY.3200X-XXXX
Transfer box YY.37000-XXXX
Clutch assembly YY.30000-XXXX
Drawings of chassis YY.99126-8XXX YY.99126-8XXX
Drawings of chassis YY.99127-8XXX YY.99127-8XXX
Drawings of chassis YY.99130-8XXX YY.99130-8XXX
Total view of bus YY.99229-8XXX YY.99229-8XXX
Total view of bus YY.99230-8XXX YY.99230-8XXX
Drawing of chassis, bus YY.40000-6XXX YY.40000-6XXX
Power transmission scheme TDT XXXX
Sheet with engine characteristic curve YY.99433-XXXX TDT/K XXXX
Injection pumps/regulators YY.11103-XXXX
4 Fuel tank 70/221 97/19 34/01 Appendix 5 Fuel container table YY.12200-6XXX (*) Draft for change
(*) Fuel tank YY.12201-5XXX W
Supply unit YY.12201-0XXX
Probe/supply unit YY.27421-6XXX
Fuel cap YY.12210-0XXX
Fuel tank assembly YY.4180X-XXXX
Fuel tank assembly YY.42700-XXXX
Schematic representation of tank positions TDT XXXX
Installation plan table YY.99137-XXXX
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
5 Underrun protection 70/221 97/19 58/01 Underrun protection assembly with (*) Draft for change
(*) member, profile, plates YY.41660-XXXX also EC approvals of the
Type/plate underrun protection YY.97811-XXXX supplier Meiller
7 Steering systems 70/311 1999/7 79/01 (*) Steering installation YY.46000-XXXX (*) EC deadline: 10/00 type test,
10/01 licensing
(*) Steering gear YY.46200-XXXX (*) ECE draft for change (power
steering)
Steering schematic TDT XXXX
Steering schematic YY.99X32-XXXX
Drawings of chassis YY.99126-8XXX
Drawings of chassis YY.99127-8XXX
Drawings of chassis YY.99130-8XXX
Total view of bus YY.99229-8XXX
Total view of bus YY.99230-8XXX
Drawing of chassis, bus YY.40000-6XXX
Wheel/tyre combinations TDT XXXX
Hydraulic pumps YY.47101-XXXX
Circuit diagram YY.99147-8XXX
Steering column lever YY.46601-XXXX
Front axle, technical data YY.36000-8XXX
Front axle, technical data YY.44000-8XXX
Rear axle, technical data YY.35000-8XXX
Axle assembly FNL YY.43000-8XXX
Rigid axle assembly YY.35000-XXXX
Cylinder YY.47501-XXXX
Accumulator YY.47301-XXXX
Steering hydraulics YY.47300-XXXX
Steering wheel YY.46430-XXXX
Sign with authorisation No. YY.97800-XXXX
(only ECE)
8 Door locks 70/387 98/90 11/02 Drawing of door and door opening TDT XXXX (*) EC deadlines: 10/00 registration
and hinges (*) Door hinge YY.62690-XXXX
Door lock, latch YY.62680-XXXX
9 Acoustic signal 70/388 87/354 28/00 (*) Signal horn installation YY.25300-XXXX TDT XXXX (*) Draft for change:
Signal alarm YY.25301-6XXX EC/ECE authorisation of suppliers
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
10 Rear view mirror 71/127 88/321 46/01 Table for rear view mirror YY.63700-XXXX EC/ECE authorisation of suppliers
assembly
Rear view mirror YY.63730-XXXX
Mirror rods YY.63731-XXXX
H/R point TDT XXXX
Drawings of chassis YY.99126-8XXX YY.99126-8XXX
Drawings of chassis YY.99127-8XXX YY.99127-8XXX
Drawings of chassis YY.99130-8XXX YY.99130-8XXX
Total view of bus YY.99229-8XXX YY.99229-8XXX
Total view of bus YY.99230-8XXX YY.99230-8XXX
Drawing of chassis, bus YY.40000-6XXX YY.40000-6XXX
11 Brake system 71/320 98/12 13/09 (*) Functional plans for brakes YY.99X31-XXXX (*) EC deadlines: 3.3.2001
registration
(*) Additional plans/schemes YY.99115-XXXX (*) ECE draft for change
List of devices for brake systems YY.52100-XXXX
All devices from the device list YY.XXXXX-XXXX
ABS block circuit diagram TDT XXXX
ASR control unit YY.25935-XXXX
Table for brake lining qualities YY.50820-8XXX
Table for braking lining, drum YY.5022X-XXXX
Table for brake lining, disk YY.50820-5XXX
ALB signs YY.978XX-XXXX
ALB adjustment description YY.99111-XXXX
Power transmission scheme TDT XXXX
Rear axle, technical data YY.35000-8XXX YY.35000-8XXX
Front axle, technical data YY.36000-8XXX YY.36000-8XXX
Front axle, technical data YY.44000-8XXX YY.44000-8XXX
Transmission YY.3200X-XXXX
Transfer box YY.37000-XXXX
Clutch assembly YY.30000-XXXX
Drawings of chassis YY.99126-8XXX YY.99126-8XXX
Drawings of chassis YY.99127-8XXX YY.99127-8XXX
Drawings of chassis YY.99130-8XXX YY.99130-8XXX
Total view of bus YY.99229-8XXX YY.99229-8XXX
Total view of bus YY.99230-8XXX YY.99230-8XXX
Drawing of chassis, bus YY.40000-6XXX YY.40000-6XXX
Disk brakes YY.50804-XXXX
Sheet with engine characteristic YY.99433-XXXX TDT/K XXXX
curve
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
12 RI suppression 72/245 95/54 10/02 Exhaust silencer with catal. YY.15101-0XXX (*) Valid from 1.1.1996, interim ruling
(EMC) (*) Exhaust system assembly YY.1500X-8XXX for old diesel engines up to 1.10.2002
Ignition schematic TDT XXXX
TSZ switch unit, ignition coil,
Noise filter YY.259XX-XXXX
Spark plug, distributor plug,
Ignition line YY.254XX-XXXX
Ignition distribution, cap YY.26310-XXXX
Sheet with engine characteristic curve YY.99433-XXXX TDT/K XXXX
13 Diesel smoke 72/306 97/20 24/03 Assy. Intake manifold on engine side YY.08201-0XXX
Assy. Intake manifold on engine side YY.08202-0XXX
Assy. Exhaust manifold on engine YY.08101-0XXX
side
Assy. Piston assembly (combustion YY.02511-XXXX TDT/K XXXX
chamber, floor)
Injection pumps/regulators table YY.11102-8XXX
EDC control unit YY.11615-7XXX
Injection pumps/regulators YY.11103-XXXX
Injection nozzles/bracket YY.10100-XXXX
Injection lines YY.10303-XXXX
Turbocharger YY.09100-XXXX
Oil pump YY.05100-XXXX
Oil cooler YY.05601-XXXX
Radiator YY.06100-XXXX
Cooling pump YY.06500-XXXX
Sheet with engine characteristic curve YY.99433-XXXX TDT/K XXXX
Fan (performance diagram) YY.06601-XXXX TDT XXXX
Radiator - assembly YY.06000-8XXX
Intercooler diagram TDT/K XXXX
Dynamo YY.26101-XXXX
14 Safety 74/61 95/56 18/02 (*) Assy. Steering column assembly, YY.46400-XXXX (*) Draft for change
upper part
device 97/00 Assy. Steering column lock, key YY.46433-XXXX
cylinder
(Steering column lock) Steering shaft YY.46113-XXXX
Steering wheel assembly, cab YY.46000-XXXX
Steering column YY.46121-XXXX
Immobiliser
Alarm system
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
15 Seat stability 74/408 96/37 17/05 (*) Seat belts authorities' drawings YY.62305-8XXX (*) Draft for change
80/00 (*) Drawings of the seats YY.62301-XXXX Section/detail drawing from seat
manufacturer
Drawings of the seats YY.78100-XXXX
Coordinates for anchoring point TDT XXXX
Cab versions TDT XXXX
H/R points, seats TDT XXXX
Seat belts assembly YY.62305-XXXX
Seat belts YY.62305-XXXX
Seat assembly YY.62300-XXXX
Assy. Seat assembly YY.62301-XXXX
16 Reverse gear 75/443 97/39 39/00 Power transmission scheme TDT XXXX
and Rear axle, technical data YY.35000-8XXX YY.35000-8XXX
speedometer Front axle, technical data YY.36000-8XXX YY.36000-8XXX
Front axle, technical data YY.44000-8XXX YY.44000-8XXX
Transmission YY.3200X-XXXX
Transfer box YY.37000-XXXX
Clutch YY.30000-XXXX
Tachograph YY.27101-XXXX
18 Seat belt 76/115 96/38 14/03 (*) Seat belts authorities' drawings YY.62305-8XXX (*) Draft for change
anchorages
Drawings of the seats YY.6230X-XXXX Section/detail drawing from seat
manufacturer
Drawings of the seats YY.78100-XXXX
Coordinates for anchoring point TDT XXXX
Cab versions TDT XXXX
H/R points, seats TDT XXXX
Seat belts assembly YY.62305-XXXX
Seat belts YY.62305-XXXX
Seat assembly YY.62300-XXXX
Assy. Seat assembly YY.62301-XXXX
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
19 Lighting 76/756 97/28 48/01 Drawings for lights see: (*) EC deadlines: 10/00 registration
devices (*) No. 20,21,22,23,24,25,27,28
Attaching lights TDT XXXX
Arrangement of lighting front and TDT XXXX
rear
Table Side marking lights YY.42900-8XXX
assembly
Table Headlamp beam adjuster YY.25000-XXXX TDT XXXX
Transmission lighting devices TDT XXXX
Assy. Bumper assembly YY.41610-XXXX
Tail light bracket YY.25245-8XXX
Underrun protection assembly YY.41160-XXXX
Headlamp range control YY.25907-XXXX
potentiometer
Sign for basic settings YY.97802-XXXX
20 Reflector 76/757 97/29 3/02 Drawing of 7 chamber lights YY.25225-XXXX EC/ECE authorisation of suppliers
Drawing of 7 chamber lights YY.25228-XXXX
Drawing of reflector YY.25225-XXXX
Drawing of Side marking lights YY.25260-XXXX
21 Tail light, braking 76/758 97/30 7/02 (*) Drawing of 7 chamber lights YY.25225-XXXX (*) Draft for change
light
Outline, side 87/00 (*) Drawing of 7 chamber lights YY.25228-XXXX EC/ECE authorisation of suppliers
marking
lights 91/00 (*) Drawing of Position/outline light YY.25260-XXXX
22 Turn signal 76/759 1999/15 6/01 (*) Drawing of 7 chamber lights YY.25225-XXXX (*) Draft for change
indicators Drawing of 7 chamber lights YY.25228-XXXX EC/ECE authorisation of suppliers
Drawing of Indicator lights YY.25320-XXXX
23 Registration plate 76/760 97/31 4/00 Drawing of 7 chamber lights YY.25225-XXXX EC/ECE authorisation of suppliers
lights Drawing of 7 chamber lights YY.25228-XXXX
Drawing of Registration plate YY.25225-XXXX
lights
24 Head light 76/761 1999/17 1/01 (SW) (*) Drawing of headlights YY.25101-XXXX (*) Draft for change
2/03 (bulb) EC/ECE authorisation of suppliers
8/04 (SWH1-3) (*)
20/02 (SW-H4) (*)
37/03 (glow) (*)
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
25 Fog lamp 76/762 1999/18 19/02 Drawing of fog lights YY.25102-XXXX EC/ECE authorisation of suppliers
27 Rear fog 77/538 1999/14 38/00 (*) Drawing of 7 chamber lights YY.25225-XXXX (*) Draft for change
lights Drawing of 7 chamber lights YY.25228-XXXX EC/ECE authorisation of suppliers
Drawing of Rear fog lamps YY.25225-XXXX
28 Reversing light 77/539 97/32 23/00 (*) Drawing of 7 chamber lights YY.25225-XXXX (*) Draft for change
Head light Drawing of 7 chamber lights YY.25228-XXXX EC/ECE authorisation of suppliers
Drawing of Reversing lights YY.25103-XXXX
29 Restraint systems 77/541 2000/3 16/04 (*) Seat belts authorities' drawings YY.62305-8XXX (*) EC deadline: 10/01 type test,
10/02 licensing
(Seat belts) (*) Drawings of the seats YY.62301-XXXX
Drawings of the seats YY.78100-XXXX (*) Draft for change
Coordinates of anchorage TDT XXXX EC/ECE authorisation of the suppliers
Cab versions TDT XXXX
H/R points for the seats TDT XXXX
Seat belts assembly YY.62305-XXXX
Seat belts YY.62305-XXXX
Seat assembly YY.62300-XXXX
Assy. Seat assembly YY.62301-XXXX
No. Authorised object EC EC Alternative Names of drawings Authority Homologation Type test Comments
basic latest ECE directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
31 Engine performance 80/1269 1999/99 85/00 Assy. Intake manifold on engine side YY.08201-0XXX (*) EC deadlines: 01/00
(*) Assy. Intake manifold on engine side YY.08202-0XXX
Assy. Exhaust manifold on engine side YY.08101-0XXX
Assy. Piston assembly (combustion YY.02511-XXXX TDT/K XXXX
chamber, floor)
Injection pumps/regulators table YY.11102-8XXX
EDC control unit YY.11615-7XXX
Injection pumps/regulators YY.11103-XXXX
Injection nozzles/bracket YY.10100-XXXX
Injection lines YY.10303-XXXX
Turbocharger YY.09100-XXXX
Oil pump YY.05100-XXXX
Oil cooler YY.05601-XXXX
Radiator YY.06100-XXXX
Cooling pump YY.06500-XXXX
Sheet with engine characteristic curve YY.99433-XXXX TDT/K XXXX
Fan (performance diagram) YY.06601-XXXX TDT XXXX
Radiator - assembly YY.06000-8XXX
Intercooler diagram TDT/K XXXX
Dynamo YY.26101-XXXX
32 Simple 87/404 93/68 drawing for pressure tank YY.51401-XXXX EC authorisation of suppliers,
Pressure vessel List of devices for brake systems YY.52100-XXXX CE identification,
also containers according to national
guidelines
(e.g. 2 chamber container D,I,F,A)
33 Diesel emissions 88/77 1999/96 49/02 Assy. Intake manifold on engine side YY.08201-0XXX (*) Euro 3, 4, 5
(*) Assy. Intake manifold on engine side YY.08101-0XXX EC deadlines:
Assy. Exhaust manifold on engine side YY.08101-0XXX 1.10.2000: Euro3 type test
Assy. Piston assembly (combustion YY.02511-XXXX TDT/K XXXX 1.10.2001: Euro3 approval
chamber, floor)
Injection pumps/regulators table YY.11102-8XXX 1.10.2005: Euro4, OBD/OBM system,
EDC control unit YY.11615-7XXX Operational reliability, type test
Injection pumps/regulators YY.11103-XXXX 1.10.2006: Euro4, OBD/OBM system,
Injection nozzles/bracket YY.10100-XXXX Operational reliability, registration
Injection lines YY.10303-XXXX 1.10.2008: Euro5 type test
Turbocharger YY.09100-XXXX 1.10.2009: Euro5 registration
Oil pump YY.05100-XXXX
Oil cooler YY.05601-XXXX
Radiator YY.06100-XXXX
Cooling pump YY.06500-XXXX
Sheet with engine characteristic curve YY.99433-XXXX TDT/K XXXX
Radiator - assembly YY.06000-8XXX
Intercooler diagram TDT/K XXXX
Dynamo YY.26101-XXXX
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
35 Spray suppression 91/226 (*) Schematic diagram Spray TDT XXXX (*) Draft for change
suppression
Entrance fender assembly YY.61500-8XXX EC authorisation of suppliers
Wing YY.61510-0XXX
Inner wing YY.61230-0XXX
Wing assembly YY.66400-8XXX
Wing/spray suppression YY.66410-6XXX
Wing/spray suppression YY.66410-0XXX
Wing/spray suppression YY.61230-0XXX
Drawings of chassis YY.99126-8XXX
Drawings of chassis YY.99127-8XXX
Drawings of chassis YY.99130-8XXX
36 Safety windows 92/22 43/00 (*) Table for side windows YY.75101-XXXX (*) Draft for change
Disks YY.75103-XXXX EC/ECE authorisation of suppliers
Driver's window YY.75301-XXXX
Sunroof YY.75401-XXXX
Window assembly YY.75000-XXXX
ECE field of vision YY.99111-XXXX
Table Windscreen YY.62450-XXXX
Side windows YY.62550-XXXX
Side windows YY.62650-XXXX
Rear window YY.62750-XXXX
37 Tyres 92/23 54/00 Wheel/tyre combinations TDT XXXX EC/ECE authorisation of suppliers
Disk wheel/rims YY.45302-XXXX
Tyres/tyre list YY.456XX-XXXX
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
38 Speed 92/24 89/00 Electronic control unit VDO YY.25970-XXXX EC/ECE authorisation of suppliers,
limiter EDC control unit YY.11615-7XXX Assembly according to§ 57d StVZO
ASR electronic control unit YY.25935-XXXX
Bosch EMS electronic control unit YY.25970-XXXX
Servo motor assembly YY.48000-XXXX
Servo motor assembly YY.11600-XXXX
Block circuit diagram TDT XXXX
Power transmission scheme TDT XXXX
Rear axle, technical data YY.35000-8XXX YY.35000-8XXX
Front axle, technical data YY.36000-8XXX YY.36000-8XXX
Front axle, technical data YY.44000-8XXX YY.44000-8XXX
Transmission YY.3200X-XXXX
Transfer box YY.37000-XXXX
Clutch YY.30000-XXXX
Sheet with engine characteristic YY.99433-XXXX TDT/K XXXX
curve
Wheel/tyre combinations TDT XXXX
sign for speed limiter YY.97801-XXXX
39 Cab 92/114 (*) Rear axle, technical data YY.35000-8XXX (*) Draft for change
outer edges Front axles, technical data YY.36000-8XXX
Front axles, technical data YY.44000-8XXX
Front/rear springs assembly YY.41300-8XXX
Pneumatic spring assembly YY.43600-8XXX
Axle assembly YY.43000-8XXX
Rigid axle assembly YY.35000-XXXX
Front spring YY.43402-6XXX YY.43402-6XXX
Rear spring YY.43400-6XXX YY.43400-6XXX
Suspension air bag YY.43601-6XXX YY.43601-6XXX
Piston YY.43603-XXXX YY.43603-XXXX
Wheel/tyre combinations TDT XXXX
Drawings of chassis YY.99126-8XXX YY.99126-8XXX
Drawings of chassis YY.99127-8XXX YY.99127-8XXX
Drawings of chassis YY.99130-8XXX YY.99130-8XXX
Table Bumper assembly YY.41600-XXXX
All the parts around the cab YY.
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No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
40 Connecting 94/20 55/00 (*) Trailer coupling assembly YY.42000-XXXX (*) Draft for change
devices Trailer coupling YY.42001-XXXX EC/ECE authorisation of the suppliers
Fifth wheel assembly YY.42710-XXXX
Fifth wheel YY.42710-XXXX
Mounting plates for 5th wheel YY.42715-XXXX
coupling
Towball coupling YY.-XXXX
Frame overview YY.41016-XXXX YY.41016-XXXX
Frame overview YY.41161-XXXX YY.41161-XXXX
Frame Overview TA. YY.41014-6XXX YY.41014-6XXX
Frame, rear part YY.41146-XXXX YY.41146-XXXX
Frame, rear part YY.41172-XXXX YY.41172-XXXX
Frame, rear part TA. YY.41044-6XXX YY.41044-6XXX
Rear crossmember YY.41250-XXXX
No. Authorised object EC EC Alternative ECE Names of drawings Authority Homologation Type test Comments
basic latest directive/ drawings Drawings drawings
directive version version with S with S from TDT/TE-N
43 Hazardous 98/91 ADR cover for GGVS YY.15300.8XXX Brake system must conform to 98/12
materials
105/00
49 Head light 45/01 (*) Bumper assembly YY.41610-XXXX (*) Draft for change
Cleaning system Nozzle system YY.26482-XXXX ECE authorisation of suppliers
Engine pump YY.26485-XXXX
Cleaning control unit YY.25935-XXXX
Sign with authorisation No. (only YY.97800-XXXX
ECE)
Changes in bold (compared with issue: 10.09.1998), guidelines for which TDT has applied for approvals are underlined
33 = MNP-Poznan, Poland
34 = STAR, Poland
35 = ERF, Great Britain
36.= Neoplan Stuttgart
37 = Neoplan Pilsting
51 = Nuremberg
81 = Munich
82 = ÖAF, Vienna, Austria
83 = MANAS, Ankara, Turkey
84 = ÖAF Bus, Vienna, Austria
85 = SNF, Steyr, Austria
88 = Salzgitter