Teco 7200MA Manual
Teco 7200MA Manual
           WARNING
•Always turn off the input power supply before wiring terminals.
•After turning OFF the main circuit power supply, do not touch the circuit
 components until the “CHARGE” LED off.
•Never connect the main circuit terminals U/T1, V/T2, W/T3 to AC main power
 supply.
           CAUTION
•When mounting units in an enclosure, install a fan or other cooling device to keep
 the intake air temperature below 45ºC.
•Do not perform a withstand voltage test to the inverter.
•All the parameters of the inverter have been preset at the factory. Do not change
 the settings unnecessarily.
This inverter has gone thorough all the demanding tests at the factory before
shipment. After unpacking, check for the following:
1. Verify the model numbers with the purchase order sheet and/or packing slip.
2. Do not install any inverter that is damaged in any way or missing parts.
3. Do not install or operate any inverter that has no QC marking.
   Contact our representative, if you find any irregularities mentioned above.
Thank you for adopting the TECO multi-function sensorless vector IGBT inverter
Speecon 7200MA (hereafter referred as 7200MA).
     This manual firstly describes the correct application of handling, wiring,
operating, specification, and maintenance/inspection. Then, the manual explains the
digital operator performance, parameter setting, operation, troubleshooting, etc.
Before using the 7200MA, a thorough understanding of this manual is recommended
for daily maintenance, troubleshooting and inspection. Please keep this manual in a
secure and convenient place for any future reference.
                                         1
                                        Contents
                                                                   Page
1. 7200MA Handling Description ----------------------------------------3
   1.1   Inspection Procedure upon Receiving--------------------------------------------3
   1.2   Installation ---------------------------------------------------------------------------4
   1.3   Removing/Attaching of LCD Digital Operator and Front Cover-------------5
   1.4   Wiring between Inverter and Peripheral devices and notice ------------------7
   1.5   Description of Terminal Function----------------------------------------------- 12
   1.6   Wiring Main Circuit and Notice ------------------------------------------------ 15
   1.7   Inverter Specifications ----------------------------------------------------------- 18
   1.8   Dimensions ------------------------------------------------------------------------ 20
   1.9   Peripheral Units ------------------------------------------------------------------- 22
2. Using LCD Digital Operator ------------------------------------------ 29
3. Parameter Setting ------------------------------------------------------- 36
   3.1   Frequency Command An-□□ ----------------------------------------------- 36
   3.2   Parameters Can Be Changed during Running Bn-□□ ------------------- 37
   3.3   Control Parameters Cn-□□ -------------------------------------------------- 45
   3.4   System Parameters Sn-□□--------------------------------------------------- 63
   3.5   Monitoring Parameters Un-□□ --------------------------------------------101
4. Fault Display and Troubleshooting------------------------------ 105
   4.1 General ----------------------------------------------------------------------------105
   4.2 Error Message and Troubleshooting------------------------------------------ 106
Appendix
   A.    PID Parameter Setting----------------------------------------------------------- 110
   B.    Supplementary on PID Control Block Diagram ----------------------------- 112
   C.    Wiring for PG Feedback Use --------------------------------------------------- 113
   D.    RS-485 Communication Interface --------------------------------------------- 114
   E.    SINK/SOURCE Typical Connection Diagram------------------------------- 116
   F.    RS-232C Serial Communication Connection Diagram --------------------- 117
   G.    Set-up Using the Sensorless Vector Control---------------------------------- 118
   H.    Notes for circuit protection and environment ratings -----------------------120
   I.    Spare Parts ------------------------------------------------------------------------122
   J.    Electrical Ratings For Contstant Torque and Quadratic Torque -----------126
   K.    Inverter Heat Loss ---------------------------------------------------------------127
                                                2
1. 7200 MA Handling Description
1.1 Inspection Procedure upon Receiving
     Before delivery, Every 7200 MA inverter has been properly adjusted and passed
the demanding function test. After receiving the inverter, the customer should take it
out and follow the below procedure:
•Verify that the Type No. of the inverter you’ve received is the same as the Type No.
   listed on your purchase order. (Please read the Nameplate)
• Observe the condition of the shipping container and report any damage
   immediately to the commercial carrier that have delivered your inverter.
■ Inverter nameplate:
                                                  INVERTER MODEL
   MODEL        JNTMBGBB0001AZS - 1
                440V CLASS INVERTER
    INPUT       AC 3PH 380-460V 50/60Hz           INPUT SPECIFICATION
   OUTPUT       AC 3PH 0-460V 2.2KVA 2.6A         OUTPUT SPECIFICATION
             JNTMBGBB0001AZ S 1
                                                              ENGLISH DISPLAY
      7200MA                                                    AND MANUAL
      SERIES                                            UL INFORMATION
                                                         - :STANDARD TYPE
                                                         U :UL/CUL STANDARD
ENCLOSURE AND MOUNTING
BB:ENCLOSED,WALL-MOUNTED                              HARDWARE INFORMATION
   TYPE (NEMA-1)                                       - :STANDARD TYPE
                                                       S :220V/440V, 1/2HP COMPACT SIZE TYPE
                                                       A :220V/440V 7.5/10HP VER 2 TYPE
 MAX. APPLICABLE MOTOR
 CAPACITY(HP)
  0001: 1HP                                       RATED VOLTAGE
         ~
  ~
                                                   JK :200 ~ 230V
  7R50: 7.5HP                                      AZ:380 ~ 460V
         ~
  ~
0020: 20HP
                                            3
1.2 Installation
    When installing the inverter, always provide the following space to allow normal
heat dissipation.
                                                                     ambient
                                                                   temperature
                                                                   -10 ~ + 40 ℃
                   30 mm
                    min.    30 mm            120 mm
     50 mm                                     min.         AIR
                             min.
      min.
CAUTION
                                         4
1.3 Removing/Attaching the Digital Operator and Front cover
Caution
1. Do not remove or attach the LCD digital operator, mount or remove the front cover
   using methods other than those described above, otherwise the inverter may break or
   malfunction due to imperfect contact.
2. Never hang the front cover on side of the inverter with the LCD digital operator
   attached to the front cover, otherwise imperfect contact may result.
Caution
1. After turning OFF the main circuit power supply, do not touch the circuit
   components or change any circuit components before the “CHARGE” lamps
   extinguished. (It indicates that there is still some charge in the capacitor).
2. Never do wiring work or take apart the connectors in the inverter while the power
   is still on.
3. Never connect the inverter output U/T1, V/T2, W/T3 to the AC source.
4. Always connect the ground lead E to ground.
5. Never apply high voltage test directly to the components within the inverter. (The
   semiconductor devices are vulnerable to high voltage shock.)
6. The CMOS IC on the control board is vulnerable to ESD. Do not try to touch the
   control board.
7. If Sn-03 is 7,9,11 (2-wire mode) or is 8,10,12 (3-wire mode), except parameter
   settings of Sn-01 and Sn-02, the other parameter settings will return to their initial
   settings at factory. If the inverter is initially operated in 3-wire mode (Sn-03=
   8,10,12), the motor will rotate in CCW sense after setting changed to 2-wire mode.
   (Sn-03= 7,9,11). Be sure that the terminals 1 and 2 are OPEN so as not to harmful
   to personal or cause any potential damage to machines.
Caution
1.Determine the wire size for the main circuit so that the line voltage drop is within
  2% of the rated voltage. If there is the possibility of excessive voltage drop due to
  wire length, use a larger wire (larger diameter) suitable to the required length
     Line voltage drop(V) = 3 × wire resistance(Ω/km) × wire length(m) × current(A) × 10 -3
2.If the length of the cable wire between the inverter and the motor exceeds 30m, use
   a lower carrier frequency for PWM (adjust the parameter Cn-34). Refer to Page 56.
                                            7
Example of connection between the 7200MA and typical peripheral devices are
shown as below.
Power supply              ■Power supply switch(NFB) and earth leakage breaker
                          .Choose the power supply switch(NFB) of proper current
                           rating.
Power supply              .Do not use the power supply switch(NFB) as the switch
switch(NFB)                that the inverter is used to control the running or stop of
and earth                  motor.
leakage                   .When the earth leakage breaker installed to protect the
breaker
                           leakage current fault, be sure that the earth leakage breaker
                           has the sensitivity amperage≧200mA per inverter and
                           operation time ≧0.1 sec to avoid false-triggering.
                          ■ Electromagnetic contactor
                          .In normal operation, you don’t need an electromagnetic
Electromagnetic            contactor. However, you need to install an electro-
contactor                  magnetic contactor while in the case of sequence control
                           through the external device or automatically re-start after
                           power outage.
                          .Do not use the electromagnetic contactor as the switch that
                           control the operation of running or stop.
AC reactor                ■ AC reactor
                          .The AC-side reactor on the input AC side can improve the
                           power factor and suppress the surge current.
                          ■ 7200MA inverter
7200MA                    .Input power supply can be connected to any terminal
inverter                    R/L1, S/L2, T/L3 on the terminal block. The phase
                            sequence of input power supply is irrelevant to phase
                            sequence.
                          .Please connect the ground terminal E to the site ground
                            securely.
Zero phase
                          ■ Zero phase core
core                      .Install the zero phase corer to eliminate noise transmitted
                            between the power line and the inverter.
                          .Please refer to the selection guide “1.9 Peripheral device”
                            on page 25
                          .
                          ■ Induction Motor
Induction                 .If one inverter is to drive more than one motors, the
motor
                            inverter’s rated current should be much greater than the
                            sum of total current of motors while in operation.
                          .The inverter and the motor should connect to the ground
                            separately.
                                         8
■ Standard Connection Diagram
     The standard connection diagram of 7200MA is shown in Fig. 2. The sign ◎
indicates the main circuit terminal and the sign ○ indicates control circuit terminal.
The terminal function and arrangement are summarized in Table 1 and Table 2. There
are three types of control board, the terminal arrangement is shown as below.
Braking Resistor
B1/P B2
                                                   NFB        MC
                                                                   R/L1                                                                      U/T1
                          Main Ckt                                 S/L2                                                                      V/T2
                        Power Supply                               T/L3                                                                      W/T3              IM
                                                                                                                                                E
                                                                                                                                                           Grounding Lead
                                                                                                                                                           (<100 Ω)
                         FWD/STOP                                   1     FWD          ("Close":FWD)                       Analog             AO1
                                                                                                                           Output 1
                         REV/STOP                                   2     REV          ("Close":REV)                               Analog     AO2                   Analog Monitor 1, 2
                                                                                                                                  Output 2                          (DC 0 ~ 10 V)
                         External Fault                             3     Eb                                                                 GND
                         Fault RESET                                4     RESET
                         Multi-Step
                                                                    5
       Factory Preset
                         Speed Ref.1
                         Multi-Step                                 6
                         Speed Red.2
                                                                                       Multi-Function
                         Jogging                                    7                  Contact Input
                                                                                                                                               RA
                         Acc. & Dec.
                         Switch                                     8                                                                                 Multi-Function Contact Output
                                                                                                                                               RB
                                                                    SC (DG)                                                                           250V AC, <1A
                                                                        Digital signal Common                                                         30V DC, <1A
                                                                                                                                               RC
                                                                     E Shield Sheath
  EXTERNAL FREQUENCY
Braking Resistor
B1/P B2
                                                   NFB        MC
                                                                    R/L1                                                                      U/T1
                          Main Ckt                                  S/L2                                                                      V/T2
                        Power Supply                                T/L3                                                                      W/T3              IM
                                                                                                                                                 E
                                                                                                                                                            Grounding Lead
                                                                                                                                                            (<100 Ω)
                         FWD/STOP                                    1     FWD          ("Close":FWD)                                          AO1
                                                                                                                             Analog
                                                                                                                            Output 1
                         REV/STOP                                    2     REV          ("Close":REV)                                          AO2
                                                                                                                                    Analog                           Analog Monitor 1, 2
                                                                                                                                   Output 2                          (DC 0 ~ 10 V)
                         External Fault                              3     Eb                                                                 GND
                         Fault RESET                                 4     RESET
                         Multi-Step
                                                                     5
       Factory Preset
                         Speed Ref.1
                         Multi-Step                                  6
                         Speed Red.2
                                                                                        Multi-Function
                         Jogging                                     7                  Contact Input
                                                                                                                                                RA
                         Acc. & Dec.
                         Switch                                      8                                                                                 Multi-Function Contact Output
                                                                                                                                                RB
                                                                     SC                                                                                250V AC, <1A
                                                                           Digital signal Common                                                       30V DC, <1A
                                                                                                                                                RC
                                                                      E Shield Sheath
                                            2kΩ, 1/2W
  EXTERNAL FREQUENCY
                                                                                        TP1
                                EXTERNAL PG              IP12
                                DC VOLTAGE               IG12                                OPEN
                                                                                                   IP12
                                                                                             PULL UP
                                   PG INPUT                  A(+)
                                   (A PHASE)                 A(-)
                                                                                                                      10
(C) For UL(CUL) Standard Type 220V : 3-20HP, 440V : 3-20HP
     •JNTMBGBB□□□□JK-U1                                                                                          •JNTMBGBB□□□□AZ-U1
     •JNTMBGBB□□□□JKAU1                                                                                          •JNTMBGBB□□□□AZAU1
Braking Resistor
B1/P B2
                                                 NFB       MC
                                                                R/L1                                                                     U/T1
                          Main Ckt                              S/L2                                                                     V/T2
                        Power Supply                            T/L3                                                                     W/T3                IM
                                                                                                                                            E
                                                                                                                                                         Grounding Lead
                                                                                                                                                         (<100 Ω)
                                                                                       TP1
                                 EXTERNAL PG           IP12
                                 DC VOLTAGE            IG12                                OPEN                                                 S(+)
                                                                                                 IP12                                                       RS-485 Port
                                                                                           PULL UP                                              S(-)
                                   PG INPUT            A(+)
                                   (A PHASE)           A(-)
                                                                                                                11
1.5 Description of terminal function
                                  Table 1 Main circuit terminals
      Terminal                               Terminal Function
        R/L1
                   Main circuit input power supply
        S/L2
        T/L3       (For single phase power supply, please use R/L1, S/L2 as input terminal)
         Θ
        B1/P       B1/P, B2: External braking resistor
       B2/R        B1/P, Θ: DC power supply input
         B2
       U/T1
       V/T2        Inverter output
       W/T3
         E         Grounding lead (3rd type grounding)
                                                  12
                                Table 2 Control circuit terminals
 Terminal                                         Functions
 1(DI1)        Forward Operation – Stop Signal
 2(DI2)        Reverse Operation – Stop Signal
 3(DI3)        External Fault Input
 4(DI4)        Fault Reset
 5(DI5)        Multifunction Input Terminal: 3-Wire Operation, Load/Remote Control, Multi-Speed
 6(DI6)        Select, FWD/REV Select, ACC/DEC Choice, ACC/DEC Halting, Base Block, Overheat
 7(DI7)        Warn, PID Control, DC Braking, Speed Search, Up/Down Function, PG Feedback
 8(DI8)        Control, External Fault, Timer function, Multifunction Analog Input Setting
 SC(DG)        Digital Signal Ground
 (24VG)        Sink Common Point (Locate the short jumper of TP2 in SINK position)
  24V*1        Source Common Point (Locate the short jumper of TP2 in SOURCE position)
    E          Connection to Shield Signal Lead (Frame Ground)
+15V(+12V*2)   DC voltage for External Device
   VIN         Master speed Voltage Reference (0~10V)
   AIN         Master speed Current Reference (4~20mA)
               Auxiliary Analog Input:
               Auxiliary frequency Command, Frequency Gain, Frequency Bias, Overtorque Detection,
  AUX          Output Voltage Bias, ACC/DEC Ramp, DC-Brake Current, Stall Prevention Current
               Level during Running Mode, PID Control, Lower-Bound of Frequency Command,
               Frequency-Jump-4, etc
  GND          Analog Signal Common
  IP12
               External Power Source For PG Feedback Use
  IG12
  A(+)
               Phase-A Signal Input of PG
  A(-)
  AO1     Analog Multifunction Output Port:
          Frequency Commend, Output Frequency, Output Current, Output Voltage, DC Voltage,
  AO2     PID Controlled Value, Analog Command Input of VIN, AIN or AUX.
  GND Common Lead for Analog Port
RA(R1A) Relay Contact Output A
                                                                       Same function as
RB(R1B) Relay Contact Output B
                                                                       terminal DO1, DO2
RC(R1C) Relay Contact Common
          Digital Multi-Function (Open Collector) Output “1”, “2” Terminals:
  DO1     During-Running, Zero-speed, Agreed-frequency, Agree-frequency-setting, Frequency-
          Output, Inverter-Operation-Ready, Undervoltage-Detection, Base-Block Output, Run
          Source, Frequency command, Overtorque Detection, Frequency Command Invalid,
DO2 ( )
      R2A
      R2B
          Fault,  Undervoltage, Overheat, Motor Overload, Inverter Overload, During-Retry,
          Communication-Fault, Timer-Function-Output
  DOG Common Terminal (of Open Collector Transistor)
  S(+)
          RS-485 Port
   S(-)
(*1) Only UL(CUL) Standard Type has 24V terminal.
(*2) Only UL(CUL) and compact type size.
                                                 13
          Caution
•Use the control circuit terminals VIN, AIN according the setting of Sn-24.
•The MAX. Output current at terminal (+15V or +12V) is 20mA.
•The multi-function analog output terminals AO1, AO2 is a dedicated output for a
 frequency meter, ammeter, etc. Do not use these 2 analog outputs for feedback
 control or any other control purpose.
                                       14
1.6 Wiring main circuit and notice
■ Main circuit wiring
    The non-fusible-breaker (NFB) should be installed between the AC source and
the R/L1-S/L2-T/L3 input terminal of 7200MA inverter. The user can make his own
decision of installing electromagnetic contactor block (MCB) or not. To protect
against the false triggering of leakage-current, the user should install a leakage
current breaker with amperage sensitivity≧200mA and operation time≧0.1 sec.
          Table 3      220V and 440V class applicable wire size and connector
          7200MA model                     Wire size (mm2)
          Applicable          Rated              Ground
 Power                 Rated
                             current
                                      Main                 Control      NFB*4        MCB*4
          Power Rating                       *2 connection
 supply                KVA           circuit                wire*3
            (HP)*1             (A)              wire E (G)
            1HP          2     4.8  2∼5.5 2∼5.5           0.5∼2      TO-50EC(15A)    CN-11
 220V
            2HP         2.7    6.4  2∼5.5 3.5∼5.5         0.5∼2      TO-50EC(20A)    CN-11
1φ 3φ
            3HP          4     9.6 3.5∼5.5 3.5∼5.5        0.5∼2      TO-50EC(20A)    CN-11
           5.4HP        7.5    17.5   5.5     5.5         0.5∼2      TO-50EC(30A)    CN-16
           7.5HP        10.1    24     8    5.5∼8         0.5∼2      TO-100S(50A)    CN-18
 220V
           10HP         13.7    32     8    5.5∼8         0.5∼2      TO-100S(60A)    CN-25
  3φ
           15HP         20.6    48    22       8          0.5∼2      TO-100S(100A)   CN-50
           20HP         27.4    64    30       8          0.5∼2      TO-100S(100A)   CN-65
            1HP         2.2    2.6  2∼5.5 2∼5.5           0.5∼2      TO-50EC(15A)    CN-11
            2HP         3.4      4  2∼5.5 3.5∼5.5         0.5∼2      TO-50EC(15A)    CN-11
            3HP         4.1    4.8  2∼5.5 3.5∼5.5         0.5∼2      TO-50EC(15A)    CN-11
 440V      5.4HP        7.5    8.7  2∼5.5 3.5∼5.5         0.5∼2      TO-50EC(15A)    CN-18
  3φ       7.5HP        10.3    12  3∼5.5 3.5∼5.5         0.5∼2      TO-50EC(20A)    CN-18
           10HP         12.3    15    5.5     5.5         0.5∼2      TO-50EC(30A)    CN-25
           15HP         20.6    24  8∼14       8          0.5∼2      TO-50EC(30A)    CN-25
           20HP         27.4    32  8∼14       8          0.5∼2      TO-100S(50A)    CN-35
                     Connect to shield
                     sheath terminal E                          Do not
                                         Insulated with tape connect here
                      Fig. 3   Processing the ends of twisted-pair cables
     When the digital multi-function output terminals connect serially to an external
relay, an anti-parallel freewheeling diode should be applied at both ends of relay, as
shown below.
                                50 mA max.                  48V max.
                                                               free-wheeling diode
                                                                 (100V, >100mA)
                                               16
(C) GROUNDING:
  (1) Always use the ground terminal (E) with a ground resistance of less than
      100Ω.
  (2) Do not share the ground wire with other devices, such as welding machines or
      power tools.
  (3) Always use a ground wire that complies with the technical standards on
      electrical equipment and minimize the length of ground wire.
  (4) When using more than one inverter, be careful not to loop the ground wire, as
      shown below.
•Determine the wire size for the main circuit so that the line voltage drop is within
 2% of the rated voltage. (If there is the possibility of excessive voltage drop, use a
 larger wire suitable to the required length)
• Installing an AC reactor
  If the inverter is connected to a large-capacity power source (600kVA or more),
  install an optional AC reactor on the input side of the inverter. This also improves
  the power factor on the power supply side.
•If the cable between the inverter and the motor is long, the high-frequency leakage
 current will increase, causing the inverter output current to increase as well. This
 may affect peripheral devices. To prevent this, adjust the carrier frequency, as
 shown below:
                                          17
1.7 Inverter Specifications
                                                              220V CLASS                             440V CLASS
                           Input Voltage Class
                                                     1 /3-Phase      3-Phase                           3 Phase
                                                         JNTMBGBB□□□□JK                          JNTMBGBB□□□□AZ
                                MODEL
                                                    0001 0002 0003 0005 7R50 0010 0015 0020 0001 0002 0003 0005 7R50 0010 0015 0020
                                                                         18
                                                              220V CLASS                            440V CLASS
                         Input Voltage Class
                                                     1 /3-Phase      3-Phase                          3 Phase
                                                         JNTMBGBB□□□□JK                         JNTMBGBB□□□□AZ
                              MODEL
                                                    0001 0002 0003 0005 7R50 0010 0015 0020 0001 0002 0003 0005 7R50 0010 0015 0020
                                                    Restart After Momentary Power Loss, PID Control, Auto Torque
                              Basic Control
                                                    Boost, Slip Compensation, RS_485 Communication, Speed
Characteristics
                                Function
                                                    Feedback Control, Simple PLC function, 2 Analog Output Port
   Control
                               Overcurrent
                             Motor Overload
                                                                      Electronic Overload Curve Protection
                                Protection
                            Inverter Overload
                                                               Stopped if above 150% Rated Current for 1 Min.
                                Protection
                               Overvoltage              Stop if VDC≧410V (220 Class) or VDC≧820V (440 Class)
                              Undervoltage              Stop if VDC≦200V (220 Class) or VDC≦400V (440 Class)
                          Momentary Power Loss
                                                                              ≧15ms, stop otherwise
                           Ride-Through time
                          Overheat Protection                              Protected by Thermistor
                          Grounding Protection                         Protection by DC Current Sensor
                          Charge Indication (LED)                  Lit when the DC Bus Voltage Above 50V
    Mechanical Construction                                        Enclosed, Wall-Mounted Type (NEMA-1)
           Cooling          Forced*1                                   Forced          Forced*1        Forced
                                *1   *1                                 *1   *1
         Weight (kg)        2.29 2.29 4.25 4.25 5.73 5.73 10.5 10.5 2.29 2.29 4.25 4.25 5.73 5.73 10.5 10.5
                                                                         19
1.8 Dimensions
(A) For Compact Size Type 220V : 1-2HP, 440V : 1-2HP
                                                        W 1
   •JNTMBGBB □□□□ JKS-1                                  W               d
                                                                                        D
   •JNTMBGBB □□□□AZS-1
   •JNTMBGBB □□□□ JKSU1
   •JNTMBGBB □□□□AZSU1
                                                                             H1
                                                                    H
                                                                    H2
                                         Mounting                External
                  Max. applicable     Dimension (mm)          Dimension (mm) Approx. mass
       Voltage
                 motor output (HP)                                            N.W. (kg)
                                     W   H    H2     d        W1 H1       D
        220V            1
                                     122   207   5     M5     132   217 143.5           2.29
        1φ /3φ          2
        440V            1
                                     122   207   5     M5     132   217 143.5           2.29
          3φ            2
                                         Mounting                External
                  Max. applicable     Dimension (mm)          Dimension (mm) Approx. mass
       Voltage
                 motor output (HP)                                            N.W. (kg)
                                     W   H    H2     d        W1 H1       D
        220V
                        3
        1φ /3φ                       126   266   6.8   M6     140 279.5 176.5           4.25
                       5.4
        220V
                       7.5
         3φ                          192   286   7     M6 211.2 300               215   5.73
                       10
                        3
                                     126   266   6.8   M6     140 279.5 176.5           4.25
        440V           5.4
         3φ            7.5
                                     192   286   7     M6 211.2 300               215   5.73
                       10
                                                 20
(C) For 220V/440V 15,20HP Series
   •JNTMBGBB□□□□JK--1                                     •JNTMBGBB□□□□AZ--1
   •JNTMBGBB□□□□JK-U1                                     •JNTMBGBB□□□□AZ-U1
                                     W                    d                   D
                                                              H1
                                                     H
                                                     H2
                                             Mounting                      External
                  Max. applicable         Dimension (mm)                Dimension (mm) Approx. mass
       Voltage
                 motor output (HP)                                                      N.W. (kg)
                                         W   H    H2     d              W1 H1       D
        220V            15
                                         245   340   10            M6   265       360   225   10.5
         3φ             20
        440V            15
                                         245   340   10            M6   265       360   225   10.5
         3φ             20
                                                     21
1.9 Peripheral Units
■ Braking resistors
 • All 7200MA model have built-in
   braking transistor as standard. If                       Braking resistor
   more braking capacity is needed, the
   external braking resistor will be used.
 • The 7200MA (1-5HP standard type,                  B1/P        B1/R     B2
   except compact size type) can have
   an external braking resistor attached
   on the back of heat sink of inverter.      Fig. 6 Wiring diagram for external
                                                     brake resistor
                                         22
■ AC reactor
 • An AC reactor can be added on the power supply side if the inverter is
   connected to a much larger capacity power supply system, or the inverter is
   within short distance (<10m) from power supply systems, or to increase the
   power factor on the power supply side.
 • Choose the proper AC reactor according to the below list.
Note: The AC reactors are applied only to input side. Do not apply it to output side.
                                           23
■ Noise filter
A. INPUT SIDE NOISE FILTER
   •Installing a noise filter on power supply side to eliminate noise transmitted
     between the power line and the inverter
   •7200MA has its specified noise filter to meet the EN55011 class A
     specification
                         Table 6 Noise filter on the input side
        Inverter Model                           Noise filter
       V     HP Rated          φ         Code         Rated current Dimension
                   current
                                                    1φ   JUNF12015S-MA             15 A                          fig. (a)
                     1            4.8A
                                                    3φ   JUNF32012S-MA             12 A                          fig. (a)
        220V                                        1φ   JUNF12015S-MA             15 A                          fig. (a)
                     2            6.5A
        1φ/3φ                                       3φ   JUNF32012S-MA             12 A                          fig. (a)
                                                    1φ   JUNF12020S-MA             20 A                          fig. (a)
                     3            9.6A
                                                    3φ   JUNF32024S-MA             24 A                          fig. (a)
                5.4              17.5A              3φ   JUNF32024S-MA             24 A                          fig. (a)
                7.5               24A               3φ   JUNF32048S-MA             48 A                          fig. (b)
        220V
                10                32A               3φ   JUNF32048S-MA             48 A                          fig. (b)
         3φ
                15                48A               3φ   JUNF32070S-MA             70 A                          fig. (b)
                20                64A               3φ   JUNF32070S-MA             70 A                          fig. (b)
                 1                2.6A              3φ   JUNF34008S-MA              8A                           fig. (a)
                 2                 4A               3φ   JUNF34008S-MA              8A                           fig. (a)
                 3                4.8A              3φ   JUNF34012S-MA             12 A                          fig. (a)
        440V    5.4               8.7A              3φ   JUNF34012S-MA             12 A                          fig. (a)
         3φ     7.5               12A               3φ   JUNF34024S-MA             24 A                          fig. (b)
                10                15A               3φ   JUNF34024S-MA             24 A                          fig. (b)
                15                24A               3φ   JUNF34048S-MA             48 A                          fig. (b)
                20                32A               3φ   JUNF34048S-MA             48 A                          fig. (b)
                                                                                                                 L3
                L3
L3
        40                                               2 −φ 6.5
                                       LOAD
                                                                                                         LOAD
                          LINE
                                                                                            LINE
                                               L2
                                                                                                                 L2
                L2
L2
   80                                                                    100 50
                                                                                                                            4 − φ 6.5
                                               L1
                                                                                                                 L1
                L1
                                                                                  L1
                     PE
PE
PE
PE
60 70
-10
-20
-30
                                -40
                                    1                                         2                  3                4    5
                                  10                                         10                 10               10   10
                                                                                  Interference Frequency (kHz)
                                             PRGM
                                             DRIVE             DSPL
                                                                     EDIT
                                          JOG                       ENTER
                                           FWD
                                           REV                       RESET
RUN STOP
  Note: All the line wire of U/T1, V/T2, W/T3 phase must pass through the same
        zero-phase core in the same winding sense.
                                                                                          25
■ LCD operator with extension wire
   When used for remote control purpose, the LCD operator can have different
 extension wires based upon the applications. Some extension wires are listed
 below.
7200MA
                                          R
                                          E
                                          V
                                                      R
                                                      E
                                                      F
                                              S
                                              E
                                              Q
                                  D
                                  I
                                  G
                                  I
                                  T
                                  A
                                  L
                                  O
                                  P
                                  E
                                  R
                                  A
                                  T
                                  O
                                  R
                                  J
                                  N
                                  E
                                  P
                                  -
                                  3
                                  1
                                    P
                                    R
                                    G
                                    M
                                                  D
                                                  S
                                                  P
                                                  L
                                    D
                                    R
                                    I
                                    V
                                    E
                                                  E N
                                                  D T
                                                  I
                                                  T E
                                    J
                                    O
                                    G
                                                    R
                                    F R
                                    W E
                                    D V
                                                  R
                                                  E
                                                  S
                                                  E
                                                  T
                                     R
                                     U
                                     N
                                                  S
                                                  T
                                                  O
                                                  P
                                                  26
■ Analog operator
   All 7200MA have the digital LCD digital operator. Moreover, an analog operator
 as JNEP-16 (shown in fig. 9) is also available and can be connected through wire as
 a portable operator. The wiring diagram is shown below.
                                                           B1/P          B2
                                   BREAKER
                          R/L1                      R/L1      7200MA          U/T1
                          S/L2                      S/L2                      V/T2           IM
                          T/L3                      T/L3                      W/T3
                                 FWD RUN
                                                    1
                                   STOP                                        RA    Multi-Function
                                                                               RB    Contact Output
                                                                                     250V AC, max. 1A
                                                                               RC    30V DC, max. 1A
                                                    SC
                            Analog Operator
                              (JNEP-16)
                                               27
2. Using LCD Digital Operator
■ Functions of LCD digital operator
    JNEP-31 LCD digital operator has 2 modes: DRIVE mode and PRGM mode.
    When the inverter is stopped, DRIVE mode or PRGM mode can be selected by
                                       PRGM
    pressing the key                   DRIVE   . In DRIVE mode, the operation is enabled. Instead, in
    the PRGM mode, the parameter settings for operation can be changed but the
    operation is not enabled. The component names and function are shown as below:
                                                            28
                                Table 7     Key's functions
  Key       Name                           Function
 PRGM    PRGM/DRIVE Switches over between program mode (PRGM) and drive
 DRIVE       key    mode (DRIVE).
 DSPL       DSPL key        Display operation status
                            Enable jog operation from LCD digital operator in operation
 JOG         JOG key
                            (DRIVE).
 FWD       FWD/REV
 REV
                            Select the rotation direction from LCD digital operator.
             key
                            Set the number of digital for user constant settings. Also It
           RESET key
 RESET                      acts as the reset key when a fault has occurred.
         INCREMENT          Select the menu items, groups, functions, and user constant
             key            name, and increment set values.
         DECREMENT          Select the menu items, groups, functions, and user constant
             key            name, and decrement set values.
                     Select the menu items, groups, functions, and user constants
 EDIT     EDIT/ENTER
 ENTER
                     name, and set values (EDIT). After finishing the above
              key
                     action, press the key (ENTER).
                     Start inverter operation in (DRIVE) mode when the digital
 RUN        RUN key
                     operator is used. The LED will light.
                     Stop 7200MA operation from LCD digital operator. The
                     STOP key can be enabled or disabled by setting the
STOP       STOP key
                     parameter Sn-07 when operating from the control circuit
                     terminal.
RUN
STOP
ON Blink OFF
                                              29
■ Display contents in DRIVE mode and PRGM mode
                                              Power on
                                                   PRGM
                          PRGM mode                DRIVE          DRIVE mode    *1
DSPL DSPL
                                                              Frequency reference
                    An-□ □ monitor set
                                                                value displayed
                                    DSPL                                       DSPL
DSPL DSPL
DSPL
                                                              DSPL                     *3
                                                                           DSPL   +   RESET
Sn-□ □ monitor
DSPL
Cn-□ □ monitor
*1 When the inverter is powered up, the inverter system immediately enters into
                                  PRGM
   DRIVE mode. Press the          DRIVE       key, the system will switch into PRGM mode.
                                           PRGM
   If the fault occurs, press the          DRIVE    key and enter into DRIVE mode to monitor
   the corresponding Un-□□ contents. If a fault occurs in the DRIVE mode, the
   corresponding fault will be displayed. Press the                RESET   key and reset the fault.
*2 The monitored items will be displayed according to the settings of Bn-12 and Bn-13.
*3 When in the DRIVE mode, press the                       DSPL      key and          RESET   key, the setting
   values of Sn- and Cn-□□ will only be displayed for monitoring but not for
   changing or setting.
                                                     30
■ Parameter description
   The 7200MA has 4 groups of user parameters:
     Parameters Description
      An-□□             Frequency command
      Bn-□□             Parameter groups can be changed during running
      Sn-□□             System parameter groups (can be changes only after stop)
      Cn-□□             Control parameter groups (can be changed only after stop)
   The parameter setting of Sn-03 (operation status) will determine if the setting
   value of different parameter groups are allowed to be changed or only to be
   monitored, as shown below:
1 An Bn,(Sn,Cn) *2 An Bn,Sn,Cn
*1:Factory setting
*2:When in DRIVE mode, the parameter group Sn-, Cn- can only be monitored if
    the       RESET   key and the   DSPL   key are to be pressed simultaneously.
   After a few trial and adjustment, the setting value Sn-03 is set to be “1” so as not
   be modified again.
                                               31
■ Example of using LCD digital operator
       Note:
       Before operation: Control parameter Cn-01 value must be set as the
                         input AC voltage value. For example, Cn-01=380 if
                         AC input voltage is 380.
This example will explain the operating of 7200MA according to the following time
chart.
■ OPERATION MODE
        (1)       (2)        (3)                    (4)     (5)            (6)     FWD (7)                   (8)
                                                                                   60 Hz
                                                                                                            STOP
■ Example of operation
                                                            32
                       Description                         Key Sequence Digital Operator                 Remark
                                                                            Display
         (continued)
                                                             33
■ Example of display (use                and            keys to display monitored
  items/contents)
*1 The monitor contents can be selected by the setting of Bn-12 and Bn-13
                                               34
3. Parameter Setting
   3.1 Frequency command (in Multi-speed operation)                                    An*1-□□
     Under the DRIVE mode, the user can monitor the parameters and set their values.
                                                  35
3.2 Parameters Groups Can Be Changed during Running Bn-□□
     Under the DRIVE mode, the Parameter group can be monitored and set by the users.
            Parameter                                                                  Setting Factory Ref.
Function                      Name            LCD display (English)    Setting range
               No.                                                                      Unit Setting Page
                                                 Bn-01= 0010.0s
            Bn-01 Acceleration Time 1                                  0.0∼6000.0s      0.1s   10.0s
                                                  Acc. Time 1
                                                 Bn-02= 0010.0s
            Bn-02 Deceleration Time 1                                  0.0∼6000.0s      0.1s   10.0s
Acc/Dec                                           Dec. Time 1
                                                                                                        39
 time                                            Bn-03= 0010.0s
            Bn-03 Acceleration Time 2                                  0.0∼6000.0s      0.1s   10.0s
                                                  Acc. Time 2
                                                 Bn-04= 0010.0s
            Bn-04 Deceleration Time 2                                  0.0∼6000.0s      0.1s   10.0s
                                                  Dec. Time 2
                         Analog Frequency       Bn-05= 0100.0%
            Bn-05                                                     0.0∼1000.0%      0.1% 100.0%
                        Cmd. Gain (Voltage)    Voltage Cmd. Gain
                         Analog Frequency       Bn-06= 000.0%
            Bn-06                                                     -100.0%∼100.0% 0.1%      0.0%
 Analog                 Cmd. Bias (Voltage)    Voltage Cmd. Bias
                                                                                                        39
Frequency          Analog Frequency            Bn-07= 0100.0%
            Bn-07                                                     0.0∼1000.0%      0.1% 100.0%
                  Cmd Gain. (Current)          Current Cmd. Gain
                        Analog Frequency        Bn-08= 000.0%
            Bn-08                                                     -100.0%∼100.0% 0.1%      0.0%
                        Cmd Bias (Current)     Current Cmd. Bias
 Multi- Bn-09            Multi-Function         Bn-09= 0100.0%
                                                                      0.0∼1000.0%      0.1% 100.0%
Function                Analog Input Gain       Multi_Fun. ~Gain
                                                                                                        39
 Analog                   Multi-Function        Bn-10= 000.0%
  Input Bn-10            Analog Input Bias      Multi_Fun. ~Bias
                                                                      -100.0%∼100.0% 0.1%      0.0%
                                                  Bn-16= 01.00
            Bn-16 PID Detection Gain                                   0.01∼10.00       0.01    1.00
                                                 PID Cmd. Gain
 PID                     PID Proportional         Bn-17= 01.00
        Bn-17                                                          0.01∼10.00       0.01    1.00    42
Control                       Gain                 PID P_gain
                                                 Bn-18= 10.00s
            Bn-18        PID integral time                            0.00∼100.00s     0.01s   10.00s
                                                  PID I_Time
                                                        36
           Parameter                                                                  Setting Factory Ref.
Function                      Name            LCD display (English)   Setting range
              No.                                                                      Unit Setting Page
                                                 Bn-19= 0.00s
           Bn-19 PID Differential Time                                  0∼1.00s       0.01s   0.00s
 PID                                             PID D_Time
                                                                                                      42
Control                                          Bn-20= 0%
           Bn-20            PID Bias                                   0∼109%          1%      0%
                                                   PID Bias
                       1st_Step Time Under      Bn-21= 0000.0s
           Bn-21                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 1
                       2nd_Step Time Under      Bn-22= 0000.0s
           Bn-22                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 2
                       3rd_Step Time Under      Bn-23= 0000.0s
           Bn-23                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 3
                       4th_Step Time Under      Bn-24= 0000.0s
           Bn-24                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 4
                       5th_Step Time Under      Bn-25= 0000.0s
           Bn-25                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 5
                       6th_Step Time Under      Bn-26= 0000.0s
           Bn-26                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 6
                       7th_Step Time Under      Bn-27= 0000.0s
           Bn-27                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 7
                       8th_Step Time Under      Bn-28= 0000.0s
Auto_Run Bn-28           Auto_Run Mode              Time 8
                                                                      0.0∼6000.0s      0.1s    0.0s   82
 Time                                                                                                 97,
Function Bn-29         9th_Step Time Under      Bn-29= 0000.0s                                        98
                                                                      0.0∼6000.0s      0.1s    0.0s
                         Auto_Run Mode              Time 9
                       10th_Step Time Under     Bn-30= 0000.0s
           Bn-30                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 10
                       11th_Step Time Under     Bn-31= 0000.0s
           Bn-31                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 11
                       12th_Step Time Under     Bn-32= 0000.0s
           Bn-32                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 12
                       13th_Step Time Under     Bn-33= 0000.0s
           Bn-33                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 13
                       14th_Step Time Under     Bn-34= 0000.0s
           Bn-34                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 14
                       15th_Step Time Under     Bn-35= 0000.0s
           Bn-35                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 15
                       16th_Step Time Under     Bn-36= 0000.0s
           Bn-36                                                      0.0∼6000.0s      0.1s    0.0s
                          Auto_Run Mode            Time 16
                          Timer Function        Bn-37= 0000.0s
           Bn-37                                                      0.0∼6000.0s      0.1s    0.0s
 Timer                    On_Delay Time        ON_delay Setting
                                                                                                      44
Function                  Timer Function        Bn-38= 0000.0s
           Bn-38                                                      0.0∼6000.0s      0.1s    0.0s
                         Off_Delay Time        OFF_delay Setting
Energy                                          Bn-39= 100%
           Bn-39 Energy_Saving Gain                                   50∼150%          1%     100%    44
Saving                                          Eg.Saving Gain
                                                       37
(1) Acceleration Time 1 (Bn-01)
(2) Deceleration Time 1 (Bn-02)
(3) Acceleration Time 2 (Bn-03)
(4) Deceleration Time 2 (Bn-04)
•Set individual Acceleration/Deceleration times
•Acceleration time:the time required to go from 0% to 100% of the maximum
                      output frequency
•Deceleration time:the time required to go from 100% to 0% of the maximum
                      output frequency
•If the acceleration/deceleration time sectors 1 and 2 are input via the multi-
 function inputs terminal g~j, the acceleration/Deceleration can be switched
 between 2 sectors even in the running status.
 Output frequency
       Cn-02
                                                    Control circuit terminals 5 ~ 8
                                                      Open :select the 1st sector Acc./Dec. time
                                                               (Parameters Bn-01, Bn-02 set)
                                                        Close :select the 2nd sector ACC/DEC time
                                                               (Parameters Bn-03, Bn-04 set)
                 Bn-03                    Bn-04
                         Fig. 11 Acceleration and Deceleration time
Note :
  1. To set the S-curve characteristics function, please refer to page 59.
  2. The S-curve characteristic times can be set respectively for beginning-accel.
     end-accel., beginning-decel., and end-decel. through the parameters setting of
     Cn-41∼Cn-44.
                                               38
                command value
                                                        torque
                                                       decrease
Base frequency
Fig. 13 Adjust the auto torque boost gain Bn-11 to increase the output torque.
•If the driven motor capacity is less than the inverter capacity (Max. applicable
 motor capacity), raise the setting.
•If the motor generates excessive oscillation, lower the setting.
                                                  39
(12) Monitor 1 (Bn-12)
(13) Monitor 2 (Bn-13)
•In the DRIVE mode, 2 inverter input/output statuses can be monitored at the same
 time. The specified items can be set through the setting of Bn-12 and Bn-13. For
 more details, refer to Table 8.
•Example:
                                     Table 8
                           Monitoring                           Monitoring
            Setting                               Setting
                            contents                             contents
          Bn-12= 01        Freq.Cmd.            Bn-13= 01       Freq.Cmd.
          Bn-12= 02         O/P Freq.           Bn-13= 02        O/P Freq.
          Bn-12= 03           O/P I             Bn-13= 03          O/P I
          Bn-12= 04           O/P V             Bn-13= 04          O/P V
          Bn-12= 05         DC Volt             Bn-13= 05        DC Volt
          Bn-12= 06        Term. VIN            Bn-13= 06       Term. VIN
          Bn-12= 07        Term. AIN            Bn-13= 07       Term. AIN
          Bn-12= 08        Term. AUX            Bn-13= 08       Term. AUX
          Bn-12= 09      ~ Output(AO1)          Bn-13= 09     ~ Output(AO1)
          Bn-12= 10      ~ Output(AO2)          Bn-13= 10     ~ Output(AO1)
          Bn-12= 11         I/P Term            Bn-13= 11        I/P Term
          Bn-12= 12         O/P Term            Bn-13= 12        O/P Term
          Bn-12= 13         Sp. FBK             Bn-13= 13        Sp. FBK
          Bn-12= 14       Sp. Compen.           Bn-13= 14      Sp. Compen.
          Bn-12= 15          PID I/P            Bn-13= 15         PID I/P
          Bn-12= 16      PID O/P(Un-16)         Bn-13= 16     PID O/P(Un-16)
          Bn-12= 17      PID O/P(Un-17)         Bn-13= 17     PID O/P(Un-17)
          Bn-12= 18         Motor Sp.           Bn-13= 18        Motor Sp.
                                          40
(14) Multi-function Analog Output AO1 Gain (Bn-14)
(15) Multi-function Analog Output AO1 Gain (Bn-15)
•Multi-function analog output AO1 and AO2 can be set for their individual voltage
  level respectively.
             Multi-functional analog output AO1                                                     Terminal
                                                                10.0 V * Bn-14
             (output contents depend on Sn-33)                                                        AO1
                                                               41
      Deviation                                                        Target value
(P)
Bn-18
(I) Deviation
     (D)
                                                                  t
                                 20 ms
           Fig. 15 Response of PID control for STEP-shape (deviation) input
•Deviation = Target value-Detected value ×Bn-16.
•P’s control output = deviation ×Bn-17.
• I’s control output will increase with time and the output will be equal to the
  deviation after time specified by parameter Bn-18
  The parameter Cn-55 will prevent the calculated value of the integral control (with
 the integral time Bn-18) in the PID control from exceeding the fixed amount.
                                      Bn-19
•D’s control output = difference × (          )
                                     5 m sec
Note : The enable PID function, parameter Sn-64 must be set to 1
                                          42
(22) Timer ON_Delay Time (Bn-37)
(23) Timer OFF_Delay Time (Bn-38)
•The timer function is enabled when the timer function input setting (Sn-25~28=19)
 and its timer function output setting (Sn-30~32=21) are set for the multi-function
 input and output respectively.
•These inputs and outputs serve as general-purpose I/O . Setting ON/OFF delay
 time (Bn-37/38) for the timer can prevent chattering of sensors, switches and so on.
•When the timer function input ON times is longer than the value set for Bn-37, the
 timer function output turns ON.
•When the timer function input OFF time is longer than the value set for Bn-38, the
 timer function output turns OFF. An example is shown below.
Run command
                                            43
3.3 Control Parameters Cn-□□
                                                      44
             Parameter                                                                Setting Factory Ref.
Function                        Name          LCD display (English)   Setting range
                No.                                                                    Unit Setting Page
                            Frequency Jump      Cn-22= 000.0Hz
             Cn-22                                                    0.0∼400.0Hz     0.1Hz   0.0Hz
Frequency                        Point 3          Freq. Jump 3
                                                                                                        51
  Jump                      Jump Frequency       Cn-23= 01.0Hz
             Cn-23                                                    0.0∼25.5Hz      0.1Hz   1.0Hz
                                  Width         Freq. Jump Width
 Retry                      Number of Auto         Cn-24= 00
         Cn-24                                                           0∼10           1       0       52
Function                    Restart Attempt        Retry Times
                            Stall Prevention      Cn-25= 170%
             Cn-25                                                     30∼200%         1%     170%
   Stall                  During Acceleration       Acc. Stall
                                                                                                        53
Prevention                  Stall Prevention      Cn-26= 160%
             Cn-26                                                     30∼200%         1%     160%
                            During Running          Run Stall
Comm. Fault                 Communication         Cn-27=01.0s
            Cn-27                                                      0.1~25.5s       0.1s     1s      53
detection                Fault Detection Time Comm. Flt Det. Time
 Display                 LCD Digital Operator     Cn-28= 00000
            Cn-28                                                       0-39999         1       0       54
  Unit                        Display Unit     Operator Disp. Unit
                         Freq. Agree Detection  Cn-29= 000.0Hz
          Cn-29                                                       0.0∼400.0Hz     0.1Hz   0.0Hz
                          Level During Accel. Acc. Freq. Det.Level
Frequency
                         Freq. Agree Detection  Cn-30= 000.0Hz
  Agree Cn-30                                                         0.0∼400.0Hz     0.1Hz   0.0Hz     55
                          Level During Decel. Dec. Freq. Det. Level
Detection
                           Frequency Agree       Cn-31= 02.0Hz
          Cn-31                                                       0.1∼25.5Hz      0.1Hz   2.0Hz
                            Detection Width    F Agree Det. Width
                               Overtorque         Cn-32= 160%
 Over- Cn-32                                                           30∼200%         1%     160%
                             Detection Level   Over Tq. Det. Level
 torque                                                                                                 56
                               Overtorque         Cn-33= 00.1s
Detection Cn-33                                                        0.0∼25.5s       0.1s    0.1s
                             Detection Time    Over Tq. Det. Time
 Carrier                   Carrier frequency        Cn-34= 6
          Cn-34                                                           1∼6           1       6       56
Frequency                        setting       Carry_Freq Setting
                              Speed Search        Cn-35= 150%
             Cn-35                                                     0∼200%          1%     150%
                            Detection Level      Sp-Search Level
                                                  Cn-36= 02.0s
 Speed Cn-36              Speed Search Time
                                                 Sp-Search Time
                                                                       0.1∼25.5s       0.1s    2.0s
 Search                                                                                                 57
 Control Cn-37                                     Cn-37= 0.5s
                         Min. Baseblock Time                           0.5∼5.0s        0.1s    0.5s
                                                 Min. B.B. Time
                              V/F Curve in         Cn-38= 100
             Cn-38                                                     10∼100%         1%     100%
                              Speed Search     Sp-search V/F Gain
  Low
                 Low Voltage Alarm               Cn-39= 200V
 Voltage Cn-39                                                        150∼210V         1V     200V *1   59
                   Detection Level             Low Volt. Det. Level
Detection
   Slip          Slip Compensation                 Cn-40= 02.0s
          Cn-40                                                        0.0∼25.5s       0.1s    2.0s     59
 Comp.           Primary Delay Time                 Slip Filter
                S-curve Characteristic             Cn-41= 0.0s
          Cn-41                                                        0.0∼1.0s        0.1s    0.0s
                 Time at Accel. Start             S1 Curve Time
                S-curve Characteristic             Cn-42= 0.0s
          Cn-42                                                        0.0∼1.0s        0.1s    0.0s
 S-curve         Time at Accel. End               S2 Curve Time
                                                                                                        59
  time          S-curve Characteristic             Cn-43= 0.0s
          Cn-43                                                        0.0∼1.0s        0.1s    0.0s
                 Time at Decel. start             S3 Curve Time
                S-curve Characteristic             Cn-44= 0.0s
          Cn-44                                                        0.0∼1.0s        0.1s    0.0s
                  Time at Decel. end              S4 Curve Time
                                                        45
             Parameter                                                                     Setting Factory Ref.
Function                         Name             LCD display (English)    Setting range
                No.                                                                         Unit Setting Page
                                                    Cn-45= 0000.0
             Cn-45           PG Parameter                                 0.0∼3000.0P/R 0.1P/R 0.0P/R
                                                     PG Parameter
                                                      Cn-46= 04P
             Cn-46         Pole no. of Motor                                 2∼32P          2P      4P
                                                      Motor Pole
                           ASR Proportional          Cn-47= 0.00
             Cn-47                                                          0.00∼2.55       0.01    0.00
                               Gain 1                 ASR Gain 1
                                                                                                           60
                                                     Cn-48= 01.0s
             Cn-48 ASR Integral Gain 1                                      0.1∼10.0S       0.1s    1.0s
                                                   ASR Intgl. Time 1
                ASR Proportional                     Cn-49= 0.02
  Speed Cn-49        Gain 2                           ASR Gain 2
                                                                            0.00∼2.55       0.01    0.02
feedback                                             Cn-50= 01.0s
 control Cn-50 ASR Integral Gain 2                 ASR Intgl. Time 2
                                                                            0.1∼10.0S       0.1s    1.0s
                                                    Cn-51= 05.0%
             Cn-51        ASR Upper Bound                                  0.1∼10.0%       0.1%    5.0%
                                                    ASR Up Bound
                                                    Cn-52= 00.1%
             Cn-52        ASR Lower Bound                                  0.1∼10.0%       0.1%    0.1%
                                                   ASR Low Bound
                          Excessive Speed                                                                  60
                                                     Cn-53= 10%
             Cn-53       Deviation Detection                                 1∼50%          1%      10%
                                                  Sp.Deviat. Det.Level
                                Level
                         Overspeed Detection         Cn-54= 110%
             Cn-54                                                          1∼120%          1%     110%
                                Level              Over Sp.Det. Level
                         PID Integral Upper          Cn-55= 100%
             Cn-55                                                          0∼109%          1%     100%
  PID                          Bound                  PID I-Upper
                                                                                                           61
 Control                 PID Primary Delay             Cn-56= 0.0s
             Cn-56                                                          0.0∼2.5s        0.1s    0.0s
                           Time Constant                PID Filter
                         Motor Line-to-Line        Cn-57= 02.233Ω
             Cn-57                                                        0.001∼60.000Ω 0.001Ω 2.233Ω*4
                           Resistance (R1)            Mtr LINE_R
                         Motor Rotor Equivalent    Cn-58= 01.968Ω
             Cn-58                                                        0.001∼60.000Ω 0.001Ω 1.968Ω*4
                           Resistance (R2)            Mtr ROTOR_R
Sensorless
                            Motor Leakage           Cn-59= 9.6mH                                           61,
 Vector Cn-59                                                             0.01∼200.00mH 0.01mH 9.6mH*4
                            Inductance (Ls)         Mtr LEAKAGE_X                                          62
 Control
                             Motor Mutual          Cn-60= 149.7mH
         Cn-60                                                            0.1∼6553.5mH 0.1mH 149.7mH*4
                           Inductance (Lm)           Mtr MUTUAL_X
                          Slip Compensation           Cn-61= 1.00
             Cn-61                                                          0.00∼2.55       0.01    1.00
                                 Gain                  SLIP GAIN
*1   These are for a 220V class inverter. Value(*1) for a 440V class inverter is double.
*2   These are for a 220V class inverter. Value(*2) for a 440V class inverter is double.
*3   The setting range is 10% ~200% of the inverter rated current.
*4   The factory setting values will vary based upon the inverter capacity selection (Sn-01)
     value. In this case, the setting is for 4-pole, 220V, 60Hz, 1Hp TECO standard induction
     motors.
                                                            46
(1) Input Voltage Setting (Cn-01)
•Set inverter voltage to match power supply voltage at input side (e.g.:200V/220V,
   380V/415V/440V/460V)
(2) V/F Curve Parameter Settings (Cn-02∼Cn-08)
•The V/F curve can be set to either one of the preset curves (setting Sn-02=0∼14)
   or a customer user-set curve (setting Sn-02=15).
•Setting Cn-02∼Cn-08 can be set by the user when Sn-02 has been set to “15”. The
   user-defined V/F curve can be specified through the settings of Cn-02∼Cn-08 as
   shown in Fig. 18. The factory setting is straight line for the V/F curve. (Cn-05=Cn-
   07, Cn-06 is not used) as shown below (220V/60Hz case).
     Voltage                                      Voltage    (Factory Setting)
  Cn-03                                        220V
                                              Cn-03
  Cn-06                                (Cn-08=Cn-06)
  Cn-08                                           13
      0                                            0
          Cn-07 Cn-05 Cn-04 Cn-02    Freq.               1.5 Hz              60 Hz Freq.
                                                      (Cn-07=Cn-05)      (Cn-04=Cn-02)
                                             47
(4) Motor No-Load Current (Cn-10)
•This setting is used as a reference value for torque compensation function.
•The setting range is 0∼99% of the inverter rated current Cn-09 (100%).
•The slip compensation is enabled when the output current is greater than motor no-
   load current (Cn-10). The output frequency will shift from f1 to f2 (>f1) for the
   positive change of load torque. (See Fig. 19)
                        Motor rated slip (Cn-11) ×(Output current – Motor no-load current(Cn-10))
•Slip compensation =
                              Motor rated current (Cn-09) – Motor no-load current (Cn-10)
Load torque
                                                      f1       f2
                                            smaller load       larger load
speed
                   Cn-02
                              Cn-11
                   Cn-04
Cn-11
Cn-04 Cn-02
                                          49
                  Cn-07
          Min. output frequency                       Cn-14
                                               DC injection braking
                                                starting frequency
                       Cn-17                                                     Cn-16
            DC injection braking at start                             DC injection braking at stop
                                  100%
                                  Cn-18
Cn-19
                                                    50
              Output
            frequency                       Cn-20
                                                    Cn-23
                                  Cn-21
                                                            Cn - 20 ≥ Cn - 21 ≥ Cn - 22
                          Cn-22           Cn-23
Cn-23
•Operation is prohibited within the jump frequency range, but changes during
 acceleration and deceleration are smooth with no jump. To disable this function,
 set the jump frequency 1∼3 (Cn-20∼Cn-22) to 0.0Hz.
•For the jump frequency 1∼3 (Cn-20∼Cn-22), set the center frequency to be jumped.
•Be sure to set the jump so that Cn-20 ≥ Cn-21 ≥ Cn-22. If not, a message “Jump
 frequency setting error” is displayed. For Cn-23, set the jump frequency
 bandwidth. If Cn-23 is set as 0.0Hz, the jump frequency function is disabled.
                                             51
(19) Stall Prevention Level During Acceleration       (Cn-25)
(20) Stall Prevention Level During Running            (Cn-26)
•A stall occurs if the rotor can not keep up with the rotating electromagnetic field in
 the motor stator side when a large load is applied or a sudden acceleration or
 deceleration is performed. In this case, the inverter should automatically adjust the
 output frequency to prevent stall.
•The stall prevention function can be set independently for accelerating and
 running.
•Stall Prevention During Acceleration : See Fig. 24. Stop acceleration if Cn-25
 setting is exceeded. Accelerate again when the current recovers.
•Stall Prevention During running : See Fig. 25. Deceleration is started if the run
 stall prevention level Cn-26 is exceeded, especially when an impact load is applied
 suddenly. Accelerate again when the current level is lower than Cn-26.
     Load                                        Load
    current                                     current
Cn-25 Cn-26
                                      Time                                           Time
      Output                                      Output
    frequency                                   frequency             Deceleration time
                                                                     upon Bn-02, Bn-04
                                          52
(22) LCD Digital Operator Display Unit (Cn-28)
•Set the units to be displayed for the frequency command and frequency monitoring as
  described below:
                                       Table 9
   Cn-28 setting                    Setting/Displayed contents
        0        0.01Hz unit.
        1        0.01% unit. (Max. output frequency is 100%)
                 rpm unit. (Cn-28 sets the motor poles.)
      2∼39
                 rpm = 120 ×frequency command (Hz) / Cn-28
                  Set the decimal point position using the value of the fifth digit.
                   Setting     Display               Displayed examples
                                           100% speed will be displayed 0200
                 00040∼09999 XXXX
                                           →Cn-28= 00200
                                           100% speed will be displayed 200.0
   00040∼39999 10000∼19999 XXX.X →Cn-28= 12000
                                           60% speed will be displayed 120.0
                                           100% speed will be displayed 65.00
                 20000∼29999 XX.XX →Cn-28= 26500
                                           60% speed will be displayed 39.00
                                           100% speed will be displayed 2.555
                 30000∼39999 X.XXX
                                           →Cn-28= 32555
                                           53
(23) Frequency Agree Detection Level During Acceleration                                   (Cn-29)
(24) Frequency Agree Detection Level During Deceleration                                   (Cn-30)
(25) Frequency Agree Detection Width                                                       (Cn-31)
•Frequency detection function: Set the multi-function output terminals (control
 circuit terminals RA-RB-RC or R1A-R1B-R1C, DO1, DO2 or R2A-R2C) to
 output the desired Frequency Agree signal, Setting Frequency Agree and Output
 Frequency Detection level (through proper setting of Sn-30 ~ Sn-32).
•The time chart for Frequency Detection operation is described as follows:
                                                                54
(26)Overtorque Detection Level            (Cn-32)
(27)Overtorque Detection Time             (Cn-33)
•The Overtorque detection function detects the excessive mechanical load from an
 increase of output current. When an overtorque detection is enabled through the
 setting Sn-12, be sure to set Overtorque Detection Level (Cn-32) and Overtorque
 Detection Time (Cn-33). An overtorque condition is detected when the output
 current exceeds the Overtorque Detection Level (Cn-32) for longer than the
 Overtorque Detection Time (Cn-33). The multi-function output terminals (control
 circuit terminals RA-RB-RC or R1A-R1B-R1C, DO1, DO2 or R2A-R2C) can be
 set to indicate an overtorque condition has been detected.
               Motor
              current
                Cn-32                                              Hysteresis
                                                                   width 5%
              Overtorque
               detection            ON                ON
                signal
                              Cn-33               Cn-33
                                             55
•The output frequency does not need to be adjusted, except in the following cases.
 a. If the wiring distance between the inverter and motor is long, lower the carrier
    frequency as shown below to allow less leakage current.
          Wiring distance                <30m         30m~50m 50m~100m            >100m
     Carrier frequency (Cn-34)         <15kHz         <10kHz        <5KHz       <2.5KHz
                 Output frequency
                                 Min baseblock time
         voltage at speech search
                                                                             retuen to voltage at
                    ouput voltage                                             normal operation
                                                 56
•The speed search command can be set through the multi-function contact input
 terminal g ~ j (By setting the parameters Sn-25 ~ Sn-28).
 If Sn-25 ~ Sn-28= 21 : Speed search is performed from Max. output frequency
                           and motor is coasting freely.
 If Sn-25 ~ Sn-28= 22 : Speed search starts from the frequency command when
                           the speed search command is enabled.
•After the inverter output is blocked, the user should input speed search command
 then enable run operation, the inverter will begin to search the motor speed after
 the min. baseblock time Cn-37.
•Speed search operation, if the inverter output current is less than Cn-35, the
 inverter will take the output frequency as the real frequency at that time. From
 those values of real frequency, the inverter will accelerate or decelerate to the set
 frequency according to the acceleration or deceleration time.
•While the speed search command is being performed, the user can slightly
 decrease the setting of V/F curve (Cn-38) in order to prevent the OC protection
 function enabled. Normally, the V/F curve need not be changed. (As below)
•Speed search operating V/F curve = Cn-38 * (normal operating V/F curve )
Note : 1. The speed search operation will be disabled if the speed search command is
          enacted from the Max. frequency and the setting frequency. (I.e., Sn-25=20,
          Sn-26=21 and multi-function input terminals g, h is used at the same time).
       2. Make sure that the FWD/REV command must be performed after or at the
          same time with the speed search command. A typical operation sequence is
          shown below.
                                   Ry1
                                               Speed search command
                        Ry1        Ry2
                                               RWD/REV run command
       3. When the speed search and DC injection braking are set, set the Min.
          baseblock time (Cn-37). For the Min. baseblock time, set the time long
          enough to allow the motor’s residual voltage to dissipate. If an overcurrent
          is detected when starting a speed search or DC injection braking, raise the
          setting Cn-37 to prevent a fault from occurring. As a result, the Cn-37
          setting cannot be set too small.
                                          57
(33)Low Voltage Alarm Detection Level (Cn-39)
•In most cases, the default setting Cn-39 need not be changed. If an external AC
 reactor is used, decrease the low voltage alarm detection level by adjusting Cn-39
 setting smaller. Be sure to set a main-circuit DC voltage so that a main circuit
 undervoltage is detected.
               Run                    ON                     OFF
             command
               Output
             frequency
                                      S2          S3
                             S1      Cn-42         Cn-43
                                                                  S4
                                  Fig. 28 S curve
•After the S-curve time is set, the final acceleration and deceleration time will be as
 follows:
                                                (Cn-41) + (Cn-42)
    • Acc. time = selected Acc. Time 1 (or 2) +
                                                       2
                                                (Cn-43) + (Cn-44)
    • Dec. time = selected Dec. Time 1 (or 2) +
                                                       2
                                             58
(39) PG Parameter             (Cn-45)
•The parameter is set in the unit of pulse/revolution. The factory setting is 0.1 P/R.
Cn-49 Cn-50
    Cn-47                                        Cn-48
                                     Output                                    Output
                                   frequency                                 frequency
          0%               100 %                      0%             100 %
                                         Fig 29
(45)ASR Upper Bound (Cn-51)
(46)ASR Lower Bound (Cn-52)
•These settings of Cn-51 and Cn-52 will limit the ASR range. See Fig. 44 on page 86.
(47)Excessive Speed Deviation Detection Level            (Cn-53)
•This parameter set the level of detecting PG speed deviation. The value of Cn-02 is
 referred as 100%, the default unit setting is 1%.
(48)Overspeed Detection Level      (Cn-54)
•Set this parameter for detecting overspeed. The value of Cn-02 is referred as 100%,
 the default unit setting is 1%. Please refer setting of Sn-43 on page 96.
                                           59
(49) PID Integral Upper Bound              (Cn-55)
(50) PID Primary Delay Time Constant       (Cn-56)
•Please refer to Fig. 14“Block diagram for PID control in inverter”
•The parameter Cn-55 prevents the calculated value of the integral control of PID
 from exceeding the fixed amount. The value is limited within 0-109% of Max.
 output frequency (100%). Increase Cn-55 will improve the integral control. If
 hunting cannot be reduced by decreasing the Bn-18 or increasing Cn-56, Cn-55
 has to decrease. If the setting of Cn-55 is too small, the output may not match the
 target setting.
•The parameter Cn-56 is the low-pass filter setting for PID control output. If the
 viscous friction of the mechanical system is high, or if the rigidity is low, causing
 the mechanical system to oscillate, increase the setting Cn-56 so that it is higher
 than the oscillation period. It will decrease the responsiveness, but it will prevent
 the oscillation.
Id
                                              Lm            R2
                                                             s
s : slip
                                         61
3.4 System Parameters                         Sn-□□
           Parameter                       LCD display                                                    Factory Ref.
Function                   Name                                              Description
              No.                            (English)                                                    Setting Page
Capacity Sn-01 Inverter Capacity            Sn-01= 01           Inverter capacity selection                *1     69
 Setting           Selection                220V 1HP
  V/F             V/F Curve                 Sn-02= 01           0~14 : 15 fixed V/F curve pattern
 Curve Sn-02                                                                                                      70
                   Selection                V/F curve              15 : arbitrary V/F pattern selection
                                                                0 : An-□□, Bn-□□, Cn-□□, Sn-□□
                                                                   setting & reading enabled
                                                                1 : An-□□, setting & reading enabled
                                                                   Bn-□□,Cn-□□,Sn-□□ reading
                                                                   only
                                                                2~5 : reserved
Operator Sn-03 Operator Display             Sn-03= 00           6 : clear fault message                           73
 Status                                    Setting Valid        7 : 2-wire initialization (220V/440V)
                                                                8 : 3-wire initialization (220V/440V)
                                                                9 : 2-wire initialization (200V/415V)
                                                                10 : 3-wire initialization (200V/415V)
                                                                11 : 2-wire initialization (200V/380V)
                                                                12 : 3-wire initialization (200V/380V)
                                                                13~15 : reserved
                                                                Run source
                        Run Source          Sn-04= 0            0 : Operator
            Sn-04                                                                                           0     73
                         Selection      Run source Operator     1 : Control terminal
                                                                2 : RS-485 communication
                                                                Frequency Command
                         Frequency           Sn-05= 0           0 : Operator
            Sn-05        Command                                                                            0     73
                                        Ref. Cmd. Operator      1 : Control circuit terminal
                         Selection                              2 : RS-485 communication
                                                                0 : Deceleration to Stop
                         Stopping                               1 : Coast to Stop
                                            Sn-06= 0
            Sn-06         Method                                2 : Whole_range braking stop                0     73
                                            Dec. Stop
                         Selection                              3 : Coast to Stop with Timer
                                                                   (restart after time Bn-02)
                                                                If operation command from control ter-
                         Priority of        Sn-07= 0            minal or RS-485 communication port
Operation Sn-07          Stopping        Stop Key Valid         0 : operator stop key effective             0     75
 Control                                                        1 : operator stop key not effective
  Mode                 Prohibition of       Sn-08= 0
Selection Sn-08                                                 0 : reverse run enabled                     0     75
                         REV Run          Allow Reverse         1 : reverse run disabled
                                                                0 : Reference frequency is changed
                                                                   through the key ”UP/DOWN” pressing,
                           Output                                  later followed by key “EDIT/ENTER”
                         Frequency           Sn-09= 0              pressing, and then this output freq.
            Sn-09                                                                                           0     75
                         Up/Down        Inhibit UP/DOWN            will be acknowledged.
                          Function                              1 : reference frequency will be
                                                                   acknowledged immediately after the
                                                                   key ”UP/DOWN” pressing.
                                                                0 : Reference command has forward
                        Frequency                                  characteristics
                        Command             Sn-10= 0               (0~10V or 4~20mA/0~100%
            Sn-10                                                                                           0     76
                       Characteristics Ref. Cmd. Fwd. Char.     1 : Reference command has reverse
                         Selection                                 characteristics
                                                                   (10~0V or 20~4mA/0~100%)
                                                           62
             Parameter                         LCD display                                                 Factory Ref.
Function                       Name                                           Description
                No.                             (English)                                                  Setting Page
                                                                0 : scan and confirm once per 5 ms
                          Scanning Times      Sn-11= 0
              Sn-11                                             1 : continuously scan and confirm twice      0     76
                         at Input Terminal Scan Time 5 ms
                                                                   per 10 ms
                                                                0 : Overtorque detection function is
                                                                   not effective.
                                                                1 : Overtorque is detected only at
                                                                   frequency_agree; the motor will
                                                                   sustain operation even after the
                                                                   overtorque has been detected
                                                                2 : Overtorque is detected only at
                                                                   frequency_agree; the motor will
Operation
                                                                   stop after the baseblock time when
 Control                    Overtorque
                                                 Sn-12= 0          the overtorque has been detected.
  Mode Sn-12                 Detection                                                                       0     76
                                             Overtorque Invalid 3 : Overtorque is detected during
Selection                    Selection
                                                                   running (ACC, DEC included).
                                                                   The motor will sustain operation
                                                                   even after the overtorque has been
                                                                   detected.
                                                                4 : Overtorque is detected during
                                                                   running (ACC, DEC included).
                                                                   The motor will stop after the
                                                                   baseblock time when the
                                                                   overtorque has been detected.
                          Output Voltage         Sn-13= 0       0 : V/F output voltage is limited
              Sn-13                                                                                          0     76
                          Limit Selection V Limit Invalid 1 : V/F output voltage is not limited
                                                                0 : invalid (Too much a torque may
                         Stall Prevention
                                                 Sn-14= 1          cause the stall)
              Sn-14        During Acc.                                                                       1     77
                                              Acc. Stall Valid 1 : valid (stop acceleration if current
                         Function Selection
                                                                   exceeds Cn-25 setting)
                         Stall Prevention                       0 : invalid (installed with external
                                                 Sn-15= 1
              Sn-15        During Dec.                             brake unit)                               1     77
                                              Dec. Stall Valid
                         Function Selection                     1 : valid (no external brake unit used)
                                                                0 : invalid
                                                                1 : valid –Deceleration time1 for stall
                         Stall Prevention                          prevention during running (no
                                                 Sn-16= 1
              Sn-16      During Running                            external brake unit used)                 1     77
Protection                                    Run Stall Valid
                         Function Selection                     2 : valid –Deceleration time2 for stall
 Charac-                                                           prevention during running (no
 teristic.                                                         external brake unit used)
selection
                                                                0 : Do not output fault retry.
                            Fault Retry          Sn-17= 0          (The fault contact does not operate.)
              Sn-17                                                                                          0     77
                              Setting          Retry No O/P 1 : Output fault retry.
                                                                   (The fault contact operates.)
                         Operation Selection     Sn-18= 0       0 : stop running
              Sn-18                                                                                          0     78
                           At Power Loss PwrL_to_ON Stop O/P 1 : continue to run
                                                                (analog) Speed reference is 0 during
                            Zero Speed
                                                                running on, the braking function
                              Braking            Sn-19= 0
              Sn-19                                             selection                                    0     78
                            Operation        Z_braking Invalid
                                                                0 : invalid
                             Selection
                                                                1 : valid
                                                             63
           Parameter                        LCD display                                                  Factory Ref.
Function                    Name                                            Description
              No.                            (English)                                                   Setting Page
                        External Fault       Sn-20= 0    0 : A-contact (normally open input)
            Sn-20         Contact e                                                                        0     78
                                         Term.3 NO_Cont. 1 : B-contact (normally close input)
                       Contact Selection
                        External Fault
                         Contact e            Sn-21= 0       0 : detect all time
            Sn-21                                                                                          0     78
                          Detection      All Time Ext. Fault 1 : detect only during operation
                          Selection
                                                              0 : dec. to stop (upon dec. time1 Bn-02)
                        External Fault      Sn-22= 1          1 : coast (free run) to stop
            Sn-22        Operation                                                                         1     78
                                       Ext. Fault Free run    2 : dec. to stop (upon dec. time1 Bn-04)
                          Selection                           3 : continue operating
                                                              Electronically motor overload
                                                              protection selection
                                                              0 : electronically motor overload
Protection                                                       protection invalid
 Charac-                                                      1 : standard motor cold start
                 Motor Overload                                  overload protection characteristics
 teristic. Sn-23                              Sn-23= 1                                                     1
                   Protection                                                                                    79
Selection                                Cold Start Over Load 2 : standard motor hot start overload
                   Selection
                                                                 protection characteristics
                                                              3 : special motor cold start overload
                                                                 protection characteristics
                                                              4 : special motor hot start overload
                                                                 protection characteristics
                                                              Frequency command characteristics
                                                              selection at external analog input
                                                              terminal
                     Frequency                                0 : voltage signal 0~10V (VIN)
                     Command                                  1 : current signal 4~20mA (AIN)
                   Characteristics            Sn-24= 0
            Sn-24                                             2 : addition of voltage signal 0~10V         0     79
                     Selection at           ~ Cmd. VIN           and current signal 4~20 mA
                  External Analog                                (VIN+AIN)
                   Input Terminal                             3 : subtraction of current signal
                                                                 4~20mA and voltage signal
                                                                 0~10V (VIN-AIN)
                 Multi-Function        Sn-25= 02       00~25 The  factory setting is multi-
          Sn-25 Input Terminal g                                                                          02
                                   Multi-Fun. Command1       function  command1
                Function Selection
                 Multi-Function        Sn-26= 03       01~26 The
 Multi- Sn-26 Input Terminal h                                    factory setting is multi-               03
function                           Multi-Fun. Command1       function  command2
                Function Selection
  Input                                                                                                          80
 Contact         Multi-Function        Sn-27= 06       02~27 The  factory setting is jog
Selection Sn-27 Input Terminal i Jog                                                                      06
                                          Command            command
                Function Selection
                 Multi-Function        Sn-28= 07             The factory setting is Acc. &
          Sn-28 Input Terminal j Acc. & Dec Switch 03~29 Dec. Interrupt                                   07
                Function Selection
 Multi-          Multi-Function                              Multi-function analog input
function
 Analog Sn-29 (AUX) Function Auxiliary Freq. Cmd. 00~12 terminal
                  Analog  Input        Sn-29=   00                     (AUX) as Auxiliary                 00     88
                                                             frequency  command.
  Input             Selection                                (factory setting)
Selection
                                                          64
            Parameter                     LCD display                                                  Factory Ref.
Function                    Name                                            Description
               No.                         (English)                                                   Setting Page
                    Multi-Function
                                                                     Terminal (RA-RB-RC or
                   Output Terminal          Sn-30= 13
             Sn-30                                             00~22 R1A-R1B-R1C) as fault              13
                    (RA-RB-RC)                Fault
                                                                     output (factory setting)
                   Function Selection
 Multi-
                Multi-Function
function                                                             Terminal (DO1-DOG) as
                Output Terminal             Sn-31= 01
 Digital Sn-31                                                 00~22 digital output during running      00     90
                (DO1) Function               Running
 Output                                                              (factory setting).
                   Selection
Selection
                Multi-Function
                                                                     Terminal (DO2-DOG or
                Output Terminal            Sn-32= 00
          Sn-32                                                00~22 R2A-R2C) as digital output         01
                (DO2) Function             Zero Speed
                                                                     at zero speed (factory setting)
                   Selection
                                                             0 : Freq. Cmd. (10.V/MAX frequency
                                                                 command, Cn-02)
                                                             1 : Output frequency (10.V/MAX.
                   Multi-Function                                output frequency)
                    Analog Output            Sn-33= 00       2 : Output current (10.V/input rated
             Sn-33                                                                                      00
                   (AO1) Function       Term. AO1 Freq. Cmd.     current)
                      Selection                              3 : Output voltage (10.V/input
                                                                 voltage, Cn-01)
                                                             4 : DC voltage
                                                                 (10.V/400.V or 10.V/800.V)
 Multi-                                                                                                        94
                                                             5 : External analog input command
function                                                         VIN (0.~10.V/0.~10.V)
 Analog                                                      6 : External analog input command
 Output                                                          AIN (0.~10.V/4.~20.mA)
                   Multi-Function
Selection                                                    7 :  Multi-function analog input
                    Analog Output            Sn-34= 01
             Sn-34                                               (AUX)   (10.V/10.V)                    01
                   (AO2) Function        Term. AO2 O/P Freq.
                      Selection                              8 : PID control input
                                                             9 : PID control output1
                                                             10:PID control output2
                                                             11:Communication Control
                                                               When multi-function output terminal
                         Pulse Output
                                            Sn-35= 1           (DO1,DO2) is set as pulse signal
             Sn-35        Multiplier                                                                     1     94
                                           Pulse Mul. 6        output
                          Selection
                                                               0:1F 1:6F 2:10F 3:12F 4:36F
                                            Sn-36= 01
             Sn-36 Inverter Address                       Inverter address can be set as 1~31           01
                                         Inverter Address
                                                          0 : 1200 bps
                        RS-485 Comm.
                                             Sn-37= 1     1 : 2400 bps
             Sn-37        Baud Rate                                                                      1
                                          Baud rate 2400 2 : 4800 bps
RS-485                     Setting
                                                          3 : 9600 bps
Commu-
               RS-485 Comm.                               0 : no parity                                        95
nication                                     Sn-38= 0
Function Sn-38  Transmission                              1 : even parity                                0
                                           Reversed Bit
                Parity Setting                            2 : odd parity
                                                          0 : deceleration to stop (Bn-02)
                        RS-485 Comm.
                                             Sn-39= 0     1 : coast to stop
             Sn-39        Fault Stop                                                                     0
                                           1st. Dec. stop 2 : deceleration to stop (Bn-04)
                          Selection
                                                          3 : continue to run
                                                          65
           Parameter                            LCD display                                                 Factory Ref.
Function                     Name                                              Description
              No.                                (English)                                                  Setting Page
                                                               0 : without speed control
                                                               1 : with speed control
                     PG Speed                     Sn-40= 0     2 : with speed control but no
            Sn-40 Control Function               PG Invalid        integration control during Acc/Dec.        0     96
                                                               3 : with speed control and integration
                                                                   control during Acc/Dec.
                                                               0 : deceleration to stop (Bn-02)
                  Operation                                    1 : coast to stop
                                                  Sn-41= 0
         Sn-41 Selection At PG                                                                                0     96
PG Speed                                       1st. Dec. Stop 2 : deceleration to stop (Bn-04)
                Open Circuit                                   3 : continue to run
 Control
                                                               0 : deceleration to stop (Bn-02)
                  Operation Selection                          1 : coast to stop
                                                  Sn-42= 0
            Sn-42 At PG Large Speed                                                                           0     96
                                                1st. Dec Stop 2 : deceleration to stop (Bn-04)
                      Deviation                                3 : continue to run
                                                               0 : deceleration to stop (Bn-02)
                       Operation Selection                     1 : coast to stop
                                                  Sn-43= 0
            Sn-43       At PG Overspeed                                                                       0     96
                                               1st. Dec. Stop 2 : deceleration to stop (Bn-04)
                       Detection Deviation                     3 : continue to run
                                                               0 : Auto_Run mode not effective
                                                               1 :Auto_Run mode for one single
                                                                  cycle. (continuing running from
                                                                  the unfinished step if restarting)
                                                               2 :Auto_Run mode be performed
                                                                  periodically (continuing running
                                                                  from the unfinished step if restarting)
                                                               3 :Auto_Run mode for one single
                                                                  cycle, then hold the speed of final
                  Operation Mode                                  step to run. (continuing running from
                                                  Sn-44= 0
            Sn-44 Selection During                                the unfinished step if restarting)          0     97
                                              Auto_Run Invalid
                     Auto_Run                                  4 :Auto_Run mode for one single
                                                                  cycle. (starting a new cycle if
                                                                  restarting)
                                                               5 :Auto_Run mode be performed
                                                                  periodically (starting a new cycle
Auto_Run                                                          if restarting)
 Mode                                                          6 :Auto_Run mode for one single
                                                                  cycle, then hold the speed of final
                                                                  step to run. (starting a new cycle if
                                                                  restarting)
                                                  Sn-45= 0
            Sn-45 Auto_Run Mode                                                                               0
                       Operation Selection1    Auto_Run Stop
                        Auto_Run Mode             Sn-46= 0
            Sn-46                                                                                             0
                       Operation Selection2    Auto_Run Stop
                        Auto_Run Mode             Sn-47= 0
            Sn-47                                                                                             0
                       Operation Selection3    Auto_Run Stop 0 : stop (Bn-02)
                                                               1 : forward                                          97
                        Auto_Run Mode             Sn-48= 0     2 : reverse
            Sn-48                                                                                             0
                       Operation Selection4    Auto_Run Stop
                        Auto_Run Mode             Sn-49= 0
            Sn-49                                                                                             0
                       Operation Selection5    Auto_Run Stop
                        Auto_Run Mode             Sn-50= 0
            Sn-50                                                                                             0
                       Operation Selection6    Auto_Run Stop
                                                              66
           Parameter                            LCD display                                                  Factory Ref.
Function                     Name                                               Description
              No.                                (English)                                                   Setting Page
                                                Sn-51= 0
            Sn-51 Auto_Run Mode                                                                                0
                       Operation Selection7   Auto_Run Stop
                                                Sn-52= 0
            Sn-52 Auto_Run Mode                                                                                0
                       Operation Selection8   Auto_Run Stop
                                                Sn-53= 0
            Sn-53 Auto_Run Mode                                                                                0
                       Operation Selection9   Auto_Run Stop
                   Auto_Run Mode          Sn-54= 0
            Sn-54 Operation Selection10 Auto_Run Stop
                                                                                                               0
                   Auto_Run Mode
            Sn-60 Operation                     Sn-60= 0                                                       0
                            Selection16       Auto_Run Stop
*1 The default setting will depend upon the different inverter capacity.
*2 Sensorless vector control will be available soon in all UL type 7200MA inverters.
                                                              67
(1) Inverter capacity selection    (Sn-01)
•The inverter capacity has already been set at factory according to the following
   tables. Whenever the control board is replaced, the setting Sn-01 must be set again
   according to the following tables.
•Whenever the setting Sn-01 has been changed, the inverter system parameter
   settings should be changed based upon the constant torque (CT) load (setting of
   Sn-61= 0) or variable torque (VT) load (Sn-61= 1).
                          Table 10         220V Class Inverter Capacity Selection
          Sn-01 setting                  001        002         003        004        005         006        007         008
                        CT (Sn-61= 0)
                        VT (Sn-61= 1) CT VT CT VT CT VT CT VT CT VT CT VT CT VT CT VT
Item name
Inverter rated capacity(KVA)           2          2.7          4          7.5        10.1        13.7        20.6        27.4
Inverter rated current       (A) 4.8              6.4         9.6        17.5         24          32          48          64
Max. applicable capacity (HP) 1 2 2 3 3 3 5.4 7.5 7.5 10 10 10 15 20 20 25
                Motor rated
         Cn-09                     3.4 6.1 6.1 8.7 8.7 8.7 14.6 20.1 20.1 25.1 25.1 25.1 36.7 50.3 50.3 62.9
                current       (A)
                Motor line
         Cn-12                    5.732 2.407 2.407 1.583 1.583 1.583 0.684 0.444 0.444 0.288 0.288 0.288 0.159 0.109 0.109 0.077
                impedance(Ω)
                Core loss torque
Factory Cn-13 compensation(W 64 108 108 142 142 142 208 252 252 285 285 285 370 471 471 425
Setting         Carrier freq.
         Cn-34                     15 10 15 5 15 15 15 5 15 10 15 15 10 5 10 5
                           (kHz)
                Min. baseblock 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
         Cn-37
                time        (sec)
         Sn-02 V/F curve           01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1 01 07*1
                                                               68
*1 Use the variable torque patterns when there is a quadratic or cubic relationship
   between the speed and load, such as in fan or pump applications. The user can
   properly choose the desired (V/f) patterns (Sn-02=04, 05, 06,or 07) based upon
   the load torque characteristics.
*2 In the fan or pump applications, the load torque have a quadratic or cubic
   relationship between the speed and load. The inverter capacity rating can be
   increased to a value that doubles its own specified capacity rating in some special
   case. For example, a 1-Hp inverter can be used to drive a 2-Hp motor with same
   voltage class. But, due to the real hardware limitation, 220V 3HP, 10HP and
   440V 3HP can not be adapted any larger capacity.
                                         69
                                  Table 12    V/F curve of 1~2 HP compact size, 220V Class MA inverter *
                                  Specifications   Sn-02           V/F Pattern†                                                                  Specifications   Sn-02           V/F Pattern†
                                                                  (V)                                                                                                            (V)
                                                           220                                                                                           Low              220
                                                                                                                                                        Starting 08
                                                                                                                                                                                       (09)
                                                                         (00)                                                                           Torque
                                                                                                     ‡
                                                                                                         High Staring Torque
                                      50Hz          00                                                                                           50Hz                     16.1
                                                           14.8
                                                                                                                                                         High             15.4
                                                                                                                                                                                              (08)
                                                            7.9                                                                                         Starting 09        8.1
                                                                                             (Hz)                                                                          8.0                            (Hz)
                                                             0 1.3 2.5                 50                                                               Torque              0 1.3 2.5                50
                                                                  (V)                                                                                                          (V)
 General Purpose
                                         Variable
                                         Torque 1
                                                  04                    (05)                                                                                                           (13)
                                                           55
                                  50Hz                     38.5                                                                                     120Hz          13
                                         Variable                                   (04)                                                                                  14.8
                                                            7.9
                                         Torque 2
                                                  05        7.1                                                                                                            7.9
                                                                                             (Hz)                                                                                                         (Hz)
                                                             0 1.3             25      50                                                                                   0 1.5 3             60 120
                                                               (V)                                                                                                               (V)
                                                           220                                                                                                            220
                                         Variable
                                         Torque 3
                                                  06                    (07)                                                                                                           (14)
                                                           55
                                  60Hz                     38.5                                                                                     180Hz          14
                                         Variable                                   (06)                                                                                  14.8
                                                            7.9
                                         Torque 4
                                                  07        7.1                                                                                                            7.9
                                                                                             (Hz)                                                                                                         (Hz)
                                                             0 1.5             30      60                                                                                   0 1.5 3             60 180
* These values are for the 220V class; double the values for 440V class inverters.
† Consider the following items as the conditions for selecting a V/f pattern.
  They must be suitable for
  (1) The voltage and frequency characteristic of motor.
  (2) The maximum speed of motor.
‡ Select high starting torque only in the following conditions. Normally, the
  selection is not required.
  (1) The power cable length is long [492ft (150m) and above].
  (2) Voltage drop at startup is large.
  (3) AC reactor is inserted at the input side or output side of the inverter.
  (4) A motor with capacity smaller than the maximum applicable inverter capacity
      is used.
                                                                                                    70
                                         Table 13        V/F curve of 3~20 HP, 220V Class MA inverter *
                                  Specifications   Sn-02           V/F Pattern†                                                                  Specifications   Sn-02           V/F Pattern†
                                                                  (V)                                                                                                            (V)
                                                           220                                                                                           Low              220
                                                                                                                                                        Starting 08
                                                                                                                                                                                       (09)
                                                                         (00)                                                                           Torque
                                                                                                     ‡
                                                                                                         High Staring Torque
                                      50Hz          00                                                                                           50Hz                     15.2
                                                           14
                                                                                                                                                         High             14.6
                                                                                                                                                                                              (08)
                                                            7.5                                                                                         Starting 09        7.7
                                                                                             (Hz)                                                                          7.6                            (Hz)
                                                             0 1.3 2.5                 50                                                               Torque              0 1.3 2.5                50
                                                                  (V)                                                                                                          (V)
 General Purpose
                                         Variable
                                         Torque 1
                                                  04                    (05)                                                                                                           (13)
                                                           55
                                  50Hz                     38.5                                                                                     120Hz          13
                                         Variable                                   (04)                                                                                  14
                                                            7.5
                                         Torque 2
                                                  05        6.8                                                                                                            7.5
                                                                                             (Hz)                                                                                                         (Hz)
                                                             0 1.3             25      50                                                                                  0 1.5 3              60 120
                                                               (V)                                                                                                               (V)
                                                           220                                                                                                            220
                                         Variable
                                         Torque 3
                                                  06                    (07)                                                                                                           (14)
                                                           55
                                  60Hz                     38.5                                                                                     180Hz          14
                                         Variable                                   (06)                                                                                  14
                                                            7.5
                                         Torque 4
                                                  07        6.8                                                                                                            7.5
                                                                                             (Hz)                                                                                                         (Hz)
                                                             0 1.5             30      60                                                                                  0 1.5 3              60 180
* These values are for the 220V class; double the values for 440V class inverters.
† Consider the following items as the conditions for selecting a V/f pattern.
  They must be suitable for
  (1) The voltage and frequency characteristic of motor.
  (2) The maximum speed of motor.
‡ Select high starting torque only in the following conditions. Normally, the
  selection if not required.
  (1) The power cable length is long [492ft (150m) and above].
  (2) Voltage drop at startup is large.
  (3) AC reactor is inserted at the input side or output side of the inverter.
  (4) A motor with capacity smaller than the maximum applicable inverter capacity
      is used.
                                                                                                    71
(3) Operator Display (Sn-03)
•Parameter code (Sn-03= 0 or 1)
 Set the parameter Sn-03 as 0 or 1 to determine the access status as follows.
                          DRIVE mode                        PRGM mode
          Sn-03
                      Set        Read Only              Set        Read Only
            0        An, Bn        Sn, Cn          An, Bn, Sn, Cn     -
            1         An         Bn, Sn, Cn             An        Bn, Sn, Cn
        Setting                                 Function
           0    Deceleration to stop
           1    Coast to stop
           2    DC braking stop: Stops faster than coast to stop, without regenerative
                operation.
           3    Coast to stop with timer: Run sources are disregarded during decel. time.
                                            72
•The following diagrams show the operation of each stopping method.
 a) Deceleration to Stop (Sn-06= 0)
    Deceleration to a stop at a rate set with the selected deceleration time.
 b) Coast to Stop (Sn-06= 1)
    After the stop command is executed, run source is disregarded until the Min.
    baseblock time Cn-37 has elapsed.
    Run            ON                                        Run                 ON
  command                      OFF                         command
                                                                                             OFF
                                                     73
  d) Coast to Stop with Timer (Sn-06= 3)
                                                          Deceleration time
  Run Source                                                 (T1 time)
                 ON         OFF    ON   OFF    ON
                                                         (Bn-02 or
                                                          Bn-04)
    Output
  frequency
             been pressed.
       = 1: Change output frequency through the (             /       ) key. The
             frequency command can be recalled even restarting the inverter if the
              EDIT
                   key has been pressed at that time.
                    ENTER
5V
                                                     Output Frequency
                            0    Cn-04    Cn-04
                                  40       (Output frequency at Max. output voltage)
                                                75
(14) Stall Prevention Selection During Acceleration               (Sn-14)
 Sn-14 = 0 : Disabled (Accelerate according to the setting. Stall may occurs with
             large load)
       = 1 : Enabled (Stop acceleration if Cn-25 setting is exceeded. Accelerate
             again when current recovers)
•Please refer to “Stall prevention level during acceleration” on page 53.
time
                                                 76
(18) Operation Selection at Power Loss          (Sn-18)
•This parameter specifies the processing to be performed when a momentary power
  loss occurs (within 2 sec)
  Sn-18= 0 : When power loss ride through is enabled, operation will be restarted
              after a speed search envoked if the power is restored within the allowed
              time.
         = 1 : When power loss ride-through is disabled the inverter will stop after a
              momentary power loss. An undervoltage fault will be detected then. If
              the power is interrupted for more than 2 seconds, the fault contact
              output will operate and the motor will coast to stop.
(19) Zero Speed Braking Selection     (Sn-19)
•The run-source and frequency command is input from control circuit under the
  setting of Sn-04=1 & Sn-05=1, If Sn-19 is enabled, the blocking torque will be
  generated in DC-braking mode when the frequency command is 0V and forward –
  run source is “ON”.
•A time-chart shows the above action as below. The zero-braking selection Sn-19 is
  set to 1 and the DC-braking current Cn-15 is limited within 20% of rated current.
              Frequency command
               (external terminal)                                      t
                 DC injection
              braking (20% Max.)                                        t
                                               5.5
                                                                                Cold Start
                                               3.5
                                                                         Hot Start
                                                                                  Motor Load Current (%)
                                                        100%   150% 200%             (Cn-09 = 100%)
                                                                       78
(25) Multi-Function Input Terminal g Function Selection (Sn-25)
(26) Multi-Function Input Terminal h Function Selection (Sn-26)
(27) Multi-Function Input Terminal i Function Selection (Sn-27)
(28) Multi-Function Input Terminal j Function Selection (Sn-28)
•The settings and functions for the multi-function input are listed in Table 14.
                       Table 14 Multi-Function Input Setting
Setting         Function              LCD Display                                Description
 00 Forward/Reverse command            3_Wire Run        3-wire operation mode
 01 stop2-wire key-pressing input   2_Wire Stop Key 2-wire operation mode
            command
 02 Multi-speed command1            Multi-Fun. Command 1
 03 Multi-speed command2            Multi-Fun. Command 2
                                                         Multi-speed frequency command selection
 04 Multi-speed command3            Multi-Fun. Command 3
 05 Multi-speed command4            Multi-Fun. Command 4
 06 Jogging                           Jog Command    ON: select jogging frequency
                                                     OFF: the first stage Acc/Dec time (Bn-01, Bn-02),
 07 Acc/Dec      time switch        Acc.&Dec. Switch
         command                                     ON: the second stage Acc/Dec time (Bn-03, Bn-04),
 08 External    base-block          Ext.B.B. NO_Cont ON: inverter output baseblock
        command A-contact)
 09 External    base-block          Ext.B.B. NC_Cont OFF: inverter output baseblock
        command (B-contact)
 10 Inhibit Acc/Dec command          Inhibit Acc&Dec     Inhibit Acc/Dec (hold frequency)
  11 Inverter overheat warning       Over Heat Alarm     ON: blink show overheat (inverter can proceed running)
 12 FJOG                                Forward Jog      ON: forward jog
 13 RJOG                                Reverse Jog      ON: reverse jog
 14 PID integration reset              I_Time Reset      ON: Reset PID integration
 15 PID control invalid                 PID Invalid      ON: PID control not effective
 16 External fault (A-contact)      Ext.Fault NO_Cont    ON: External fault input (normally open)
 17 External fault (B-contact)      Ext.Fault NC_Cont    OFF: External fault input (normally close)
 18 Multi-function analog input        ~ Input Valid     ON: multi-function analog input (AUX) effective
 19 Timer function input              Timer Function     ON: ON-delay/OFF-delay timer input
                                                         ON: DC injection braking applied when the frequency
 20 DC braking command          C Brakin Command              output is less than the DC injection start frequency
 21 Speed search 1 command Max Freq. Sp_Search           ON: speed search is performed from max. output frequency
 22 Speed search 2 command Set Freq. Sp_Search           ON: speed search is performed from reference frequency
                                                         ON: local mode control (through LCD operator)
 23 Local/Remote control I           Operator Control    OFF: Run Source and Frequency Command is determined
                                                               according to (Sn-04, Sn-05) setting
                                                         ON: local mode control (through control circuit terminal)
 24 Local/Remote control II         Ext. Term. Control   OFF: Run Source and Frequency Command is determined
                                                               according to (Sn-04, Sn-05) setting
 25 RS-485   communication    Comm. Control              PLC application extension use. (Please refer to
    application                                          “RS-485 MODBUS/PROFIBUS Application Manual”)
 26 speed control without PG    PG Invalid               ON: Speed control without PG
 27 Reset integration of      I_Time Invalid             ON: Reset integration of speed control with PG
    speed control with PG
 28 Frequency   Up/Down      UP/DOWN Function
                                                         Only Sn-28 can be set as Sn-28=28, terminal i used as up
    function                                             cmd. and terminal j used as down cmd. when Sn-28=28
 29 Force operation signal       Force Run               Only Sn-28 can be set as Sn-28=29
Note : An error message of “Multi-Fun. Parameter” / “Setting Error” will be displayed if:
    •Setting combination of (Sn-25~Sn28) is not organized in monotonically increasing order.
    •Setting 21, 22 (both for speed search command) are set at the same time.
                                                          79
•Forward/Reverse Change      (setting:00)
 •Under 3-wire initialization mode (Sn-03= 8 or 10 or 12),the multi-function input
   terminals g~j have setting “00”, the inverter will be in the 3-wire mode operation.
   As shown in Fig. 38, the Forward/Reverse change mode is set at the terminal g.
             Stop        Run                                               > 50 ms
          (B contact) (A contact) Run Command        RUN cmd.                        ON or OFF
                                     (ON : run)                                                  OFF
                               1
                                                     STOP cmd.                                   (stop)
                                  Stop Command
                                   (OFF : stop)
                               2
                                                     FWD/REV           OFF (FWD) ON (REV)
                                  FWD/REV Cmd.         cmd.
                             5       (multi-func.
                                   input terminal)    Motor
                             SC
                                                      Speed
                        (a)                                (b)
                     Fig. 40 2-wire mode connection diagram
Note:1. For the other setting value (except “00”, “01”), the external operation mode is
        defaulted as 2-wire mode and no self-sustaining function. (that is, the inverter
        will stop when contact c and d are not close.)。
     2. Under the 2-wire mode, the error message “Freq. Comm. Error” will be
        displayed in the digital operator when terminal c and d are both ON at the
        same time, the inverter will stop. After the above case cleared, the inverter
        will return normal.
                                                     80
•Multi-Step Speed Command1 (Setting:02)
•Multi-Step Speed Command2 (Setting:03)
•Multi-Step Speed Command3 (Setting:04)
•Multi-Step Speed Command4 (Setting:05)
•Jog Frequency Selection      (Setting:06)
 •There are 16 (maximum) step speed command selection from the combination
   of the Multi-Step Speed Command and jog frequency command.
 •Multi-Step Speed command 1~4 and Jog Frequency Selection Setting Table.
      Terminal j       Terminal i       Terminalh         Terminal g
       (Sn-28= 05)      (Sn-27= 04)      (Sn-26= 03)       (Sn-25= 02)
                                                                                   Selected frequency
       Multi-step       Multi-step       Multi-step        Multi-step
      speed cmd. 4     speed cmd. 3     speed cmd. 2      speed cmd. 1
           0                0                0                 0         Freq. Cmd. 1 (An-01)*1
           0                0                0                 1         Freq. Cmd. 2 (An-02)*1
           0                0                1                 0         Freq. Cmd. 3 (An-03)*1
           0                0                1                 1         Freq. Cmd. 4 (An-04)*1
           0                1                0                 0         Freq. Cmd. 5 (An-05)*1
           0                1                0                 1         Freq. Cmd. 6 (An-06)*1
           0                1                1                 0         Freq. Cmd. 7 (An-07)*1
           0                1                1                 1         Freq. Cmd. 8 (An-08)*1
           1                1                1                 1         Freq. Cmd. 16 (An-16)*1
     Note: “0”:terminal is “OFF”                 “1”:terminal is “ON”
•An example shows the operation sequence of a multi-step speed and jog command is as below.
                                                                           Freq.
      Freq.                                                         Freq. Cmd.8
    Command                                                  Freq. Cmd.7 (An-08)
                                                       Freq. Cmd.6 (An-07)
                                                Freq. Cmd.5 (An-06)
                                         Freq. Cmd.4 (An-05)
                                  *2     Cmd.3 (An-04)
                          *1 Aux. Freq.                                               Freq.
                                        (An-03)
                     Ref. Freq. (An-02)                                              Cmd.16
                       (An-01)                                                       (An-16)            time
     Terminal
                                                     ON                                        OFF
   FWD-REV 1
                       OFF    ON
  Multi-speed 5
                              OFF     ON
  Multi-speed 6
                              OFF                                  ON
  Multi-speed 7
                                                            OFF                       ON
        JOG 8
                Fig. 41      Time chart for multi-step speed and jog command
*1 When the parameter Sn-05= 0, the reference command is input by the setting of An-01.
   Instead, when the parameter Sn-05= 1, the reference command is input from analog
   command through the terminal VIN and AIN.
*2 If the parameter Sn-29= 0, the auxiliary frequency (the 2nd step frequency setting:
   AUX frequency) is input from the AUX terminal. If the parameter Sn-29 ≠ 0, the 2nd
   step frequency setting is determined by the parameter of An-02.
                                                     81
•Acceleration Time And Deceleration Time Change (Setting:07)
  •The acceleration time and deceleration time can be changed through the control
   circuit terminal g~j as described on page 39.
                 output
               frqquency
HOLD HOLD
                                           82
•Inverter Overheat Alarm (Setting:11)
 •When the inverter detects a overheat signal “ON”, the digital operator will
   change its display as “Overheat Alarm”. And the inverter still maintains its
   operation. When the overheat signal is “OFF”, the digital operator will restore
   its previous display automatically. No RESET-key pressing is required.
•FJOG Command (Setting:12)
•RJOG Command (Setting:13)
  •The jogging can be performed in forward or reverse rotation.
   Setting = 12: FJOG command “ON”: Run forward at the jog frequency (An-17).
            = 13: RJOG command “ON”: Run reverse at the jog frequency (An-17).
  •The forward jog and reverse jog commands have priority over other frequency
   command commands.
  •The inverter will stop running with the stopping method set by the setting of Sn-06
   if the forward jog and reverse jog commands are both ON for more than 500 ms.
•PID Integral Reset (Setting:14)
  •In the application of PID control, the integral can be reset to zero (ground)
   through the multi-function input terminal g~j (Sn-25∼28= 14).
•PID Control Invalid      (Setting:15)
                       OFF PID control valid (close-loop)
                       ON PID control invalid (open-loop)
  •This setting can be used in the changeover of test run. To disable the PID
   function (PID control invalid is “ON”),an open-loop operation or jog operation
   can be performed in the test. The system can be set up properly after some test
   runs. Then, the system can be changed into PID control mode. Moreover, if the
   feedback signal is not usable, the PID function is disabled through this setting.
  •The setting of Sn-64 can be used to enable or disable the PID function.
•External Fault Contact A (Setting:16)
•External Fault Contact B (Setting:17)
  •The external fault input terminal is set to “ON”, an external fault then occurs. If
   the external input terminal h is set for the external fault input terminal use, a
   message of “Fault Ext. Fault 6” will be displayed.
  •There are 5 terminal to be assigned as external fault inputs, they are terminal e,
   g, h, i, j
  •When an external fault occurs, the inverter will be blocked from output and the
   motor will coast to stop.
                                         83
•Multi-Function Analog Input Setting (Setting:18)
  •To disable or enable the multi-function analog input at AUX terminal is
   controlled by the input signal at an external terminal. When the PID function is
   enabled, the original AUX function will be disabled.
                 Output
               frequency
                                                                     DC braking
                           DC braking   Min. Output freq.   DC braking start freq.
                                         84
•LOCAL/REMOTE Control I                    (setting:23)
          Remote Control
          Run command and frequency command is performed through control circuit input or
   OFF
          RS-485 communication port. (It will be set by the combination of settings of Sn-04
          and Sn-05.) The REMOTE-REF,SEQ LED light is ON.
          Local Control
   ON Run command and frequency command is performed through digital operator. The
          REMOTE-REF,SEQ LED light is OFF.
  •To change the operation mode from LOCAL to REMOTE mode is effective only when the
   inverter is in STOP mode.
                                                 85
•Frequency UP/DOWN Function (Setting:28)
 •The inverter can use either the digital operator or external multi-function input
   terminals (terminal i or j) to change the output frequency upward or
   downward.
 •By setting the parameters of (Sn-04= 1,Sn-05= 1), firstly the run source and
   frequency command is set through the control circuit terminals. Secondly, set
   the parameter Sn-28 = 28 (terminal i will now have the function “UP”, its
   original function is disabled). Then, terminal i and j can be used for “UP”
   and “DOWN” function to control /change the output frequency.
 •Operation sequence as below:
     Control circuit terminal i : UP function                   ON        OFF    OFF     ON
     Control circuit terminal j : DOWN function                OFF        ON     OFF     ON
                                                               ACC        DEC Constant Constant
     Operation status
                                                               (UP)     (DOWN) (HOLD) (HOLD)
                               upper limit
                               output freq.
                                lower limit
                                              D1 H U   H D H U H      D D1 H U U1 H D D1 H
                           U = UP (ACC) status        U1 = bounded from upper_limit while ACC
                           D = DOWN (DEC) status      D1 = bounded from lower_limit while DEC
                           H = HOLD (Constant) status
                                                       86
(29)Multi-Function Analog Input Function Selection                                  (Sn-29)
•The settings and functions for the multi-function analog input (terminal AUX) are
 listed in Table 15.
                         Table 15            Multi-function analog input function list
Setting            Function                 LCD Display         Description (100% output corresponds to 10 V level)
 00       Auxiliary frequency command Auxilary Freq.Cmd. (Max. output frequency)
                                                               Total gain= Bn-05 ×FGAIN
          Frequency command
 01                                       ∼Freq. Cmd.Gain (Frequency command in voltage form, terminal VIN
          gain (FGAIN)
                                                               frequency command)
          Frequency command
 02                                         Cmd. Bias 1        Total bias= Bn-06 + FBIAS1
          bias 1 (FBIAS1)
          Frequency command
 03                                         Cmd. Bias 2        Total bias= Bn-06 + FBIAS2
          bias 2 (FBIAS2)
          Overtorque                                           According to analog input voltage (0∼10V), change
 04                                        Over Tq. Level
          detection level                                      overtorque detection level (setting of Cn-32 is disabled)
 05       Output frequency bias (VBIAS)     Output Voltage     Total output voltage= V/F pattern voltage + VBIAS
 06       Scaling of ACC/DEC time(TK)      Acc&Dec Coeff Real ACC/DEC time= ACC/DEC time (Bn-0~24) / TK
                                                            According to analog input voltage (0∼10V), change
                                                            the level of DC injection current (0-100%).
 07       DC injection braking            DC Brakin current
                                                            (inverter rated current=100%, the setting of DC
                                                            injection current Cn-15 is disabled )
                                                               According to analog input voltage (1.5V∼10V), change
          Stall prevention level
 08                                        Run Still Level     the level of stall prevention during running (30%∼200%)
          during running
                                                               (inverter rated current=100%, the setting Cn-26 is disabled.)
                                                               Multi-function analog input (terminal AUX) used as
          PID control reference
 09                                         PID Command        PID control reference input (0~10V). Please refer to
          input
                                                               “PID CONTROL BLOCK DIAGRAM” on page 42.
                                                               Change the frequency command lower-limit (0-100%)
                                                               value according to the then analog input voltage (0~10V)
                                                               (Max. output frequency (Cn-02) corresponds to the
          Frequency command
 10                                       Freq. Cmd. Low Bound 100% analog output. The actual lower-limit is
          lower limit
                                                               determined by the maximum of Cn-19 and the value
                                                               corresponding to the multi-function analog input
                                                               terminal).
                                                               Set the jump frequency 4, according to analog input
 11       Jump frequency setting4            Freq Jump 4       voltage (0~10V), while Cn-20~Cn-23 can be used to set
                                                               the jump frequency 1~3 and their jump frequency width.
          RS-485 communication                                 The analog value of AUX (0-1024/0-10V) can be read
 12                                        Comm. Control
          application                                          through RS-485 communication.
                                                               87
•Multi-function analog input characteristics
   (1) Sn-29 = 00                                                        (2) Sn-29 = 01
                        100%                                                               2.00
         Aux. Freq.
         Command
                                                                                  FGAIN
                                                                                           1.00
                            0%
                              0V                       10V                                    0V          0V           10V
                               Multi-function Analog Input                                     Multi-function Analog Input
   (3) Sn-29 = 02                                                        (4) Sn-29 = 03
                            10%                                                             10%
               FBAIS1
                                                                                  FBAIS2
                                                                                            0%
                                                                                                  0V            5V        10V
                            0%                                                             -10%
                              0V                       10V
                               Multi-function Analog Input                                        Multi-function Analog Input
   (5) Sn-29 = 04                                                        (6) Sn-29 = 05
     Detection Level
                        200%                                                               100%
      Overtorque
VBAIS
                            0%                                                              0%
                              0V                        10V                                   0V                          10V
                               Multi-function Analog Input                                        Multi-function Analog Input
   (7) Sn-29 = 06                                                        (8) Sn-29 = 07
                              10                                                          100%
                                                                               DC Braking
            Coefficient
            Reduction
Current
                               1
                                                                                            0%
                               0V     1V                    10V                               0V                        10V
                                   Multi-function Analog Input                                  Multi-function Analog Input
                                            ACC/DEC Time (Bn-01~04)
        Real ACC/DEC Time =
                                            Reduction Coefficient (TK)
Frequency 4
                                                                                         100%
     Lower Limit
                       100%
                                                                            Jump
                             0%                                                             0%
                               0V                        10V                                  0V                          10V
                                Multi-function Analog Input                                        Multi-function Analog Input
  (13) Sn-29=12 : For RS-485 communication use. The analog value of AUX (0-
       1024/0-10V) can be read through RS-485 communication. (Please refer to
       ‘7200MA RS-485 MODBUS/PROFIBUS Application Manual’)
                                                                         88
(30) Multi-Function Output Terminal (RA-RB-RC or R1A-R1B-R1C) Function Selection                     (Sn-30)
(31) Multi-Function Output Terminal (DO1-DOG) Function Selection                                     (Sn-31)
(32) Multi-Function Output Terminal (DO2-DOG or R2A-R2C) Function Selection                          (Sn-32)
     Multi-function output terminal setting and its function as shown in Table 16.
                                                       89
•During Running (Setting:00)
     OFF Run source OFF, inverter is off.
     ON Run source ON, or Run source OFF but residues output exists
                                            90
•Overtorque Detected (Setting:11)
 •See page 56, 76 for overtorque detection function.
•Frequency Command Missing (Setting:12)
  •Run source is ON and frequency command is 0, the output at the multi-function
   output terminal is ON.
•Fault (Setting:13)
  •If a fault occurs, the multi-function output terminal is ON. However, no response
   will occur if a communication fault occurs.
•Pulse Signal Output      (Setting:14)
  •Only multi-function output terminal DO1-DOG (Setting Sn-31) can be set as the
   pulse signal output.
  •DO1 is a photo-coupler output, its pulse output frequency is set by parameter
   Sn-35.
  •Its wiring is:
                           DO1                          pulse duty (T1=T2)
                                 +V (12V or 24 V)
                                   1KΩ
                                    +
                           DO2           pulse
                                    -    timer
                           DOG                           T1   T2
                                                 91
•Fault Retry     (Setting:19)
  •See “Fault restart function” (Cn-24) on page 52. Upon restart, the multi-function
   output terminal is ON.
                 input terminal
                     5 ~ 8
                output terminal
                                        ON delay           OFF delay
                                        (Bn-37)             (Bn-38)
                                           92
(33) Multi-Function Analog Output (Terminal AO1) Selection (Sn-33)
(34) Multi-Function Analog Output (Terminal AO2) Selection (Sn-34)
•The multi-function analog output can be set to monitor the following 12 status
  items as shown below:
           Sn-33, Sn-34                                        Description
             Setting       Monitored contents
                                                            Input            Output
               00          Frequency Command         0 ~ max. frequency
               01           Output Frequency         0 ~ max. frequency
               02             Output Current          0 ~ rated current
               03             Output Voltage          0 ~ rated voltage
                                                     220V class 0~400V
               04             DC Voltage
                                                     440V class 0~800V
               05         VIN Analog Command              0 ~ 10 V           0~10V
               06         AIN Analog Command             4 ~ 20 mA
               07         AUX Analog Command              0 ~ 10 V
               08              PID Input             0 ~ max frequency
               09             PID Output1            0 ~ max frequency
               10             PID Output2            0 ~ max frequency
               11            Comm. Control               0~100%*1
Note : *1: when the setting of Sn-33~34=’11’, the multi-function output terminals AO1, AO2 are
           controlled through RS-485 port either by MODBUS or PROFIBUS protocol. Please refer to
           “7200MA RS-485 MODBUS/PROFIBUS Application Manual”
•The output gain (Bn-14 and Bn-15) will determine the output voltage at multi-
 function analog output at AO1, AO2 terminal. The specified multiple of 10V will
 correspond to the 100% output monitored value.
(35) Pulse Output Multiplication-Gain Selection (Sn-35)
•If the multi-function output terminal (DO1) be set as pulse output (when Sn-31 or
 Sn-32= 14),the final output pulse frequency is the multiple (according to Sn-35) of
 the inverter output frequency. Refer to Fig. 46 for pulse signal output.
•Ex1 : when Sn-35= 0, the inverter output frequency is 60Hz, the output pulse
        frequency is 60 Hz (duty = 50%).
•Different settings of Sn-35 and their corresponding multiple numbers as shown
 below :
       Sn-35 setting           Pulse output frequency               Applicable freq. range
            0              1F: 1 ×inverter output frequency           3.83∼400.0Hz
            1              6F: 6 ×inverter output frequency           2.56∼360.0Hz
            2             10F:10 ×inverter output frequency           1.54∼210.0Hz
            3             12F:12 ×inverter output frequency           1.28∼180.0Hz
            4             36F:36 ×inverter output frequency           0.5 ∼ 60.0Hz
                                                93
(36) Inverter Station Address                                 (Sn-36)
(37) RS-485 Communication Baud Rate Setting                   (Sn-37)
(38) RS-485 Communication Parity Setting                      (Sn-38)
(39) RS-485 Stopping Method After Communication Error (Sn-39)
•The 7200MA inverter has a built-in RS-485 port for monitoring inverter status and
  reading the parameter setting. Under the remote mode operation, the inverter status
  and the parameter settings can be monitored. Moreover, the user can change the
  parameters setting to control the motor operation.
•7200MA will use MODBUS protocol to communicate with external units by
  means of the cable line form RS-485 port.
•Parameter definition is as follows:
  •Sn-36: inverter station address, setting range 1~31.
  •Sn-37 = 0:1200bps (bps: bit / sec)
            = 1:2400bps
            = 2:4800bps
            = 3:9600bps
  •Sn-38 = 0:no parity
            = 1:even parity
            = 2:odd parity
  •Sn-39 = 0: Deceleration to stop with Bn-02 (deceleration time), when RS-485
                   has communication error.
            = 1: Coast to stop
            = 2: Deceleration to stop with Bn-04 (deceleration time), when RS-485
                   has communication error.
            = 3: Continue to run (will stop if the key stop is pressed)
•Every data stream has a data length of 11 bits : 1 start bit,8 data bits,1 parity bit
  and 1 stop bit. If Sn-38=0, the parity bit is 1.
•3 different commands are used for communication between the inverter and
  external units:
  a. Read command : external units to read the memory address of the inverter.
  b. Write command : external units to write the memory address of the inverter in
       order to control the inverter.
  c. Circuit test command : To test the communication status between the inverter
       and external units.
•The change of setting Sn-36, Sn-37, Sn-38 will be effective in the next start time
  after turning off the inverter.
•Do not make the DRIVE/PRGM changeover while writing the date into the
  inverter through RS-485 port.
•For more details of RS-485 communication, refer to
  “7200MA RS-485 MODBUS/PROFIBUS Communication Application Manual”.
                                          94
(40) PG Speed Control Settings (Sn-40)
     Sn-40 = 0 : Disable speed control function.
           = 1 : Enable speed control.
           = 2 : Enable speed control. No integral action during ACC/DEC.
           = 3 : Enable speed control. Integral action is enabled.
                                           95
(44) Auto_Run Mode Selection (Sn-44)
(45) Auto_Run Mode Setting Selection (Sn-45~Sn-60)
•A PLC operation mode is ready to use with the following setting of the multi-step
  frequency command1~16 (An-01~An-16), Auto_Run mode time setting (Bn-
  21~Bn-36) under the auto_run mode selection (Sn-44). The FWD/REV direction
  can be set with the setting of Sn45~60.
•In the auto_Run mode, the multi-step frequency command 1∼4 derived from the
  multi-function input terminals g~j are ineffective.
•Some example in auto_run mode:
  (A) Single Cycle Running (Sn-44= 1, 4)
      The inverter will run for a single full cycle based upon the specified setting
      mode. Then, it will stop.
      For example :
      Sn-44=1                Sn-45~47=1(FWD) Sn-48=2(REV)              Sn-49~60=0
      An-01=15Hz             An-02=30Hz           An-03=50Hz           An-04=20Hz
      Bn-21=20s              Bn-22=25s            Bn-23=30s            Bn-24=40s
      An-05~16=0Hz           Bn-25~36=0s
                      Freq.                       An-03
                      50 Hz
                                        An-02
                      30 Hz
                                An-01
                      15 Hz
                                                             An-04
                      20 Hz
                                20s     25s       30s        40s
                              (Bn-21) (Bn-22)   (Bn-23)    (Bn-24)
  (B) Periodic Running (Sn-44=2, 5)
      The inverter will repeat the same cycle periodically.
      For example :
      Sn-44 = 2
      An-01∼16, Bn-21∼36, Sn-45-60 : same setting as the example (A)
     Freq.                         An-03                                An-03
     50 Hz
                        An-02                                  An-02
     30 Hz
              An-01                                    An-01
     15 Hz
                                              An-04                                An-04
     20 Hz
               20s     25s          30s       40s     20s     25s        30s       40s
             (Bn-21) (Bn-22)      (Bn-23)   (Bn-24) (Bn-21) (Bn-22)    (Bn-23)   (Bn-24)
                                                  96
  (C) Auto_Run Mode for Single Cycle
      The speed of final step will be held to run.
      For example :
      Sn-44 = 3
      Sn-45~48 = 1 (FWD) Sn-49~60 = 0
      An-01∼16, Bn-21∼36 : same setting as the example (A)
                                  Freq.
                                                                    An-03
                                  50 Hz
                                                    An-02
                                  30 Hz                                     An-04 (20Hz)
                                           An-01
                                  15 Hz
•Sn-44 = 1~3 : If the inverter stops and re-starts again, it will continue running from
                the unfinished step, according to the setting of Sn-44.
       = 4~6 : If the inverter stops and re-starts again, it will begin a new cycle and
                continue running according to the setting of Sn-44.
  Sn-44                               1~3                                             4~6
                        Run                                              Run
                      Command run stop                                 Command run stop          run
                                                   run
   Output Frequency
                                                                         Output
                        Output                                         Frequency
                      Frequency                                                             begin a new cycle
                                                              97
(47) LCD Language Displayed Selection (Sn-62)
•Sn-62 = 0 : English
       = 1 : Chinese
                                        98
(50) Braking Resistor Protection Selection      (Sn-65)
•Sn-65 = 0 : External braking resistor protection invalid
        = 1 : External braking resistor protection valid
•Whenever the external braking resistor is used, be sure that the parameter ‘Sn-65 =
 1’ is set.
                               *1 *2
  Sensorless Control
1. Set Sn-67 = 1 for sensorless vector control.
2. Set Sn-66 = 1 for autotuning.
*1. Sensorless Vector Control will be available soon in all UL type 7200MA
    inverters.
*2. For output frequency less than 1.5Hz in sensorless vector control, set Sn-02=15
    and then change Cn-07 to required frequency.
                                           99
3.5    Monitoring parametersUn-□□
Parameter                        LCD display                                                             Multi-function
                 Name                               Unit                  Description
   No.                            (English)                                                            Analog Output Level
                                                          Display frequency command.
               Frequency        Un-01=60.00Hz                                                         10V/MAX. Output
 Un-01                                             0.01Hz The displayed unit is determined by
               Command         Frequency Command                                                      Frequency
                                                          Cn-28.
                                                          Display output frequency.
                                Un-02=60.00Hz                                                         10V/MAX. Output
 Un-02      Output Frequency                       0.01Hz The displayed unit is determined by
                               Output Frequency                                                       Frequency
                                                          Cn-28.
                                Un-03=12.5A                                                           10V/Inverter Rated
 Un-03       Output Current                        0.1A      Display inverter output current.
                                Output current                                                        Current
                                Un-04=220.0V                 Display output voltage command of        10V/220V or
 Un-04       Output Voltage                        0.1V
                                Output Voltage               inverter                                 10V/440V
            Main Circuit DC     Un-05=310.0V                 Display DC voltage of inverter main      10V/400V or
 Un-05                                             0.1V
                Voltage          DC Voltage                  circuit.                                 10V/800V
            External Analog     Un-06=100%
 Un-06                                             0.1%                       -                            10V/100%
            Command VIN         Voltage ~Cmd.
            External Analog     Un-07=100%
 Un-07                                             0.1%                       -                           20mA/100%
            Command AIN         Current ~Cmd.
            Multi-Function
                                Un-08=100%
 Un-08       Analog Input                          0.1%                       -                            10V/100%
                               Multi_Fun ~Cmd.
            Command AUX
            External Analog      Un-09=100%
 Un-09                                             0.1%                       -                            10V/100%
             Output AO1        Term.AO1 Output
            External Analog      Un-10=100%
 Un-10                                             0.1%                       -                            10V/100%
             Output AO1        Term.AO2 Output
                                                                 00000000           0: OPEN
                                                                                    1: CLOSE
                                                                                  Input terminal 1
                                                                                  Input terminal 2
             Input Terminal    Un-11= 00000000                                    Input terminal 3
 Un-11                                               -                                                         -
                 Status         I/P Term. Status                                  Input terminal 4
                                                                                  Input terminal 5
                                                                                  Input terminal 6
                                                                                  Input terminal 7
                                                                                  Input terminal 8
                                                                 00000000           0: OPEN
                                                                                    1: CLOSE
                                                                                   Relay Contact
                                                                                 RA-RC (or R1A-R1C)
                                                                                  Photo-Contact
            Output Terminal    Un-12= 00000000                                      DO1-DOG
 Un-12                                               -                                                         -
                Status         O/P Term. Status                                   Photo-Contact
                                                                                DO2-DOG(or R2A-R2C)
                                                                                     Reserved
                                                                                     Reserved
                                                                                     Reserved
                                                                                     Reserved
                                                                                     Reserved
                                                           100
Parameter                        LCD display                                                     Multi-function
                 Name                                 Unit               Description
   No.                             (English)                                                  Analog Output Level
       Amount of PG             Un-13= 100.0%        0.1% 100.0%=MAX. output                  10V/MAX. Output
Un-13 Speed Feedback             PG Feedback.             frequency                           Frequency
       Amount of PG             Un-14= 100.0%                                                 10V/MAX. Output
Un-14 Speed                                          0.1% 100.0%=MAX. output freq.
            Compen.              PG Compen.                                                   Frequency
                                 Un-15= 100%                                                  10V/Max. output
Un-15 PID Control Input                              0.1% 100.0%=MAX. output freq.
                                   PID Input                                                  frequency
              PID Control        Un-16= 100%                                                  10V/Max. output
Un-16                                                0.1% 100.0%=MAX. output freq.
               Output 1          PID Output1                                                  frequency
              PID Control        Un-17= 00%                                                   10V/Max. output
Un-17                                                0.1% 100.0%=MAX. output freq.
               Output 2          PID Output2                                                  frequency
                                  Overcurrent
Un-18 Fault Message 1                                  -       Fault message occurred now             -
                                   Message1
                                  Overcurrent                  Fault message occurred
Un-19 Fault Message 2                                  -                                              -
                                   Message2                    last time
                                   Overheat                    Fault message occurred
Un-20 Fault Message 3                                  -                                              -
                                   Message3                    last two time
                                  Overtorque                   Fault message occurred
Un-21 Fault Message 4                                  -                                              -
                                   Message4                    last three time
             The Parameter                                     The value of ‘Run Elapse
            Of Time Period Un-22= 2400Hr                       Time’ parameter will be
Un-22         Between Last                              1Hr                                           -
             Fault And The Last Fault Run Time                 cleared after fault has been
                                                               cleared.
             Nearest Fault.
               Frequency          Un-23= 60.00Hz 0.01Hz
Un-23       Command While Last        Fault Freq.Cmd.                         -                       -
             Fault Occurred
              Output Freq.        Un-24= 60.00Hz
Un-24                                                 0.01Hz                  -                       -
            While Fault Occurred Last Fault O/P Freq.
             Output Current        Un-25= 12.5A
Un-25                                                  0.1A                   -                       -
            While Fault Occurred Last Fault O/P I
             Output Voltage        Un-26= 220.0V
Un-26                                                  0.1V                   -                       -
            While Fault Occurred Last Fault O/P V
            DC Voltage While Un-27= 310.0V
Un-27                                                                         -                       -
              Fault Occurred      Last Fault O/P V 0.1V
              I/P Terminal        Un-28= 00000000 -            Same as Un-11,
Un-28         Status While Last                                                                       -
                                      Fault I/P Term.          display terminal status
             Fault Occurred
             O/P Terminal Un-29= 00000000
             Status While Last Fault O/P Term. - Same      as Un-12,
Un-29                                                                                                 -
                                                    display  terminal status
            Fault Occurred
             Time Elapsed  Un-31= 00002Hr           Display total time elapsed
Un-30                                           1Hr                                                   -
            After Power-On P Elapsed Time            after power ON
             Time Elapsed  Un-31= 00002Hr 1Hr Display total time elapsed
Un-31                                                                                                 -
               After Run    R Elapsed Time          after pressing RUN
             EPROM S/W      Un-32= 00001
Un-32                                            - -Manufacturing use-                                -
                Version      Soft Number
               Feedback    Un-33= 00000rpm          Display motor speed while PG              10V/MAX. Motor
Un-33                                          1rpm feedback is set.
             Motor Speed     Motor Speed                                                      Speed
                                                           101
(1) Frequency Command        (Un-01)
(2) Output Frequency         (Un-02)
(3) Output Current           (Un-03)
(4) Output Voltage            (Un-04)
(5) Main Circuit DC Voltage (Un-05)
•Through the settings of Sn-33, Sn-34, the above contents can be displayed at the
   multi-function analog output terminals (AO1, AO2) in different voltage level of
   (0~10V)
(6) External Analog Command VIN (Un-06)
•The parameter can monitor the external analog terminal voltage VIN
   (0~100%/0~10V). The voltage can be output through the multi-function analog
   output terminal AO1, AO2 (Sn-33=05 or Sn-34=05). The output voltage is the PID
   feedback voltage when the PID function is used. Please refer to page 42, “PID
   controller block diagram”.
(7) External Analog Command AIN (Un-07)
•The parameter can monitor the external analog terminal current AIN
   (0~100%/0~20mA). The current can be output through the multi-function analog
   output terminal AO1, AO2 (Sn-33=06 or Sn-34=06). The output current is the PID
   feedback voltage when the PID function is used. Please refer to page 42, “PID
   controller block diagram”.
(8) Multi-Function Analog Input Command AUX (Un-08)
•The parameter can monitor the multi-function analog input terminal AUX voltage
   (0~100%/0~20mA). The voltage can be output through the multi-function analog
   output terminal AO1, AO2 (Sn-33=07 or Sn-34=07). The output voltage is the PID
   target voltage (reference) when the PID function is used. Please refer to page 42,
   “PID controller block diagram”.
(9) External Analog Output AO1, AO2        (Un-09, Un-10)
•The parameter can monitor analog output terminal AO1, AO2 voltage (0~10V).
   Their output gain can be adjusted through the setting of parameters Bn-14 or Bn-
   15. Their outputs are determined and varied proportionally according to the setting
   of (Sn-33 or Sn-34).
(10)Input Terminal Status   (Un-11)
•The parameter will monitor the status of input terminal ○
                                                         1 ~○
                                                            8 : ‘ON’ or ‘OFF’.
(11)Output Terminal Status (Un-12)
•The parameter will monitor the status of input terminal RA-RC or R1A-R1C,
  DO1-DOG, DO2-DOG or R2A-R2C : ‘ON’ or ‘OFF’.
(12)PG Speed Feedback and PG Speed Compensation (Un-13, Un-14)
•These parameters will monitor the PG speed feedback and PG speed compensation
  signal if PG feedback function is used.
                                         102
(13)PID Control Input   (Un-15)
(14)PID Control Output1 (Un-16)
(15)PID Control Output2 (Un-17)
•The values in Fig. 14 (on page 42) can be monitored through the parameters of
  Un-15, Un-16 and Un-17. Moreover, the multi-function analog output terminal
  AO1, AO2 can be used to monitor the output value through the proper setting of
  Sn-33 and Sn-34.
(16)Message 1 (Un-18)
(17)Message 2 (Un-19)
(18)Message 3 (Un-20)
(19)Message 4 (Un-21)
•These parameters are used to display the fault messages whenever the fault
  occurred. The user can take proper action for trouble-shooting based upon the
  displayed message.
(20)The Cumulative Operation Time Setting (Un-22)
•The parameter is used to count the elapsed time from the previous fault to the
  latest fault occurred recently. Its setting range is 0~65536 Hr. After the fault have
  been cleared and system reset again, the Un-22 will be cleared to zero and counted
  again.
(21)The Frequency Command While Last Fault Occurred (Un-23)
(22)The Output Frequency While Last Fault Occurred       (Un-24)
(23)The Output Current While Last Fault Occurred         (Un-25)
(24)The Output Voltage While Last Fault Occurred         (Un-26)
(25)The DC Voltage While Last Fault Occurred             (Un-27)
(26)The Input Terminal Status While Last Fault Occurred (Un-28)
(27)The Output Terminal Status While Last Fault Occurred (Un-29)
•The above parameters will display the inverter status when the fault occurred
  lately. The contents of parameters Un-15~21 will be cleared after the faults have
  been cleared and the system reset again.
(28)The Cumulative Time Whenever The Input Power Is On             (Un-30)
•The parameter will record the cumulative operation time from power-on to power-
  off. Its value is 0~65536 Hr. If the value exceed 65536, it will restart from 0 again.
(29)The Cumulative Run Time Whenever The Output Power Is On (Un-31)
•The parameter will record the cumulative operation time from power-on to power-
  off. Its value is 0~65536 Hr. If the value exceeds 65536, it will restart from 0
  again.
(30)The EPROM Software Version       (Un-32)
•The parameter will specify the updated software version in this 7200 MA inverter.
(31)Motor Speed While PG Feedback Is Set. (Un-33)
•While PG feedback control is set, The motor speed can be monitored through Un-33.
                                          103
4. Fault display and troubleshooting
4.1 General
    The 7200MA have the protective and warning self-diagnostic functions. If fault
occurs, the fault code is displayed on the digital operator. The fault contact output
(RA-RB-RC or R1A-R1B-R1C, DO1, DO2 or R2A-R2C) operates, and the inverter
shut off to stop the motor. If warning occurs, the digital operator will display the
warning code. However, the fault-contact output does not operate. (except some
certain cases, see page on ‘Warning and Self-Diagnosis Functions’). The digital
operator will return to its previous status when the above warning is clear.
•When a fault has occurred, refer to the following table to identify and to clear the
 cause of the fault.
•Use one of the following methods to reset the fault after restarting the inverter.
 1. Stop the inverter.
 2. Switch the fault reset input at terminal f signal or press the RESET key on the
    digital operator.
 3. Turn off the main circuit power supply and turn on again.
                                         104
4.2 Error Message and Troubleshooting
(A) Protective Function
       LCD Display                                   Fault Contents                                Fault Contact
        (English)                                                                                     Output
          Fault           The main circuit DC voltage becomes lower than the low voltage            Operation
       DC Volt. Low       detection level (Cn-34).
           Fault          The inverter output current becomes approx. 200% and above the            Operation
        Over Current      inverter rated current.
          Fault           A ground fault occurs at the inverter output side and the ground-fault    Operation
       Ground Fault       current exceeds approx. 50% of the inverter rated current.
          Fault           The main circuit DC voltage becomes excessive because of                  Operation
       Over Voltage       regeneration energy caused by motor decelerating.
           Fault          The temperature of the cooling fin reaches the detection level.           Operation
         Over Heat
          Fault      Motor overload is detected by the electronic thermal relay.                    Operation
     Motor Over Load (motor protection)
            Fault       The electronic thermal sensor detects inverter overload while the           Operation
     Inverter Over Load output current exceeds 112% of rated value. (inverter protection)
           Fault          Over torque is detected while the output current is larger than or        Operation
        Over Torque       equal to the setting of Cn-26. (machine protection)
           Fault          External fault signal e
        Ext. Fault3
           Fault          External fault signal g
        Ext. Fault5
           Fault          External fault signal h                                                   Operation
        Ext. Fault6
           Fault          External fault signal i
        Ext. Fault7
           Fault          External fault signal j
        Ext. Fault8
            Fault     EEPROM fault
     Inverter EEPROM EEPROM (BCC, no.) is bad.
                                                                                                    Operation
            Fault     A/D converter (inside the CPU) fault
        Inverter A/D
            Fault     Excessive PG speed fault                                                      Operation
        PG Over Sp.
            Fault     PG is open-circuit                                                            Operation
          PG Open
            Fault
       Sp.Deviat Over Excessive speed deviation                                                     Operation
                                                       105
                       Error Causes                                             Action to Be Taken
• Power capacity is too small.
• Voltage drop due to wiring resistance.                        • Check the source voltage and wiring.
• A motor of large capacity connected to the same power         • Check the power capacity and power system.
  system has been started.
• Defective electromagnetic contractor.
• Extremely rapid accel.
• Short-circuit or ground- fault at the inverter output side.   • Extend the accel. time.
• Motor of a capacity greater than the inverter rating          • Check the load wiring.
  has been started.
• High-speed motor and pulse motor has been started.
• Motor dielectric strength is insufficient.                    • Check the motor wiring impedance and the load
• Load wiring is not proper.                                      wiring.
• Insufficient deceleration time.                               • Extend the accel. time.
• High input voltage compared to motor rated voltage.           • Use a braking resistor.
• Defective cooling fan.                                        • Check for the fan, filter and the ambient
• Ambient temperature rise                                        temperature.
• Clogged filter.
• Overload, low speed operation or extended accel. time.        • Measure the temperature rise of the motor.
• Improper V-f characteristic setting                           • Decrease the output load.
                                                                • Set proper V/f characteristic.
                                                                • Set proper V/f characteristic.
• Improper rated current (Cn-09) setting                        • Set proper rated current (Cn-09)
                                                                • If inverter is reset repetitively before fault
                                                                  removed, the inverter may be damaged.
• Machine errors or overload                                    • Check the use of the machine.
                                                                • Set a higher protection level (Cn-32).
• Fault input of external signal e, g, h, i and j. • Identify the fault signal using Un-11.
• Improper setting of ASR parameter or over-speed               • Check the parameters of ASR and the
  protection level.                                               protection level.
• The PG wiring is not properly connected or open-              • Check the PG wiring.
  circuit.
• Improper setting of ASR parameter or speed                    • Check parameters of ASR and speed deviation
  deviation level.                                                level.
•External noise                                                 •Check the parameter setting, including Sn-01, Sn-02.
•Excessive vibration or impact Communication wire               •Check if the comm. wire is not properly contacted.
•Not properly contacted                                         •Restart, if fault remains, please contact to us.
                                                        106
(B). Warning and Self-Diagnosis Functions
     LCD Display                                      Fault Contents                                     Fault Contact
      (English)                                                                                             Output
      (blinking)       The main circuit DC voltage becomes lower than the lower under-
        Alarm          voltage level before the motor starts.                                            No operation
     DC Volt. Low
      (blinking)       The main circuit DC voltage becomes higher than the lower under-
        Alarm          voltage level before the motor starts.                                            No operation
     Over Voltage
      (blinking)
        Alarm          The thermal protection contact is input to the external terminal.                 No operation
      Over Heat
      (blinking)       Over torque is detected while the output current is larger than or equal to the
        Alarm          setting of Cn-26. However, the Sn-12 has been set such that the inverter          No operation
     Over Torque       continue to run and disregard the over-torque warning.
                       Stall prevention operates while acceleration.
           -           Stall prevention operates while running                                           No operation
                       Stall prevention operates while deceleration.
       (blinking)      Forward and reverse rotation commands are simultaneously detected
         Alarm         for a period of time exceeding 500ms. (The inverter is stopped                    No operation
     External Fault    according to the stop method preset by Sn-04.)
       (blinking)      MODBUS Communication fault occurs. The inverter remains
         Alarm         operating.                                                                        No operation
    RS-485 Interrupt
       (blinking)      External B.B. signal (terminal e) is input (The inverter stops and the
         Alarm         motors stops without braking)                                                     No operation
          B.B.
                       Improper inverter capacity (Sn-01) setting.                                       No operation
      Upload Error     Data incorrect during Communication from the operator to the                      No operation
                       inverter.
    Download Error     Data incorrect during Communication from the inverter to the                      No operation
                       operator.
         Alarm         Motor parameter autotuning error                                                  No operation
     Auto Tun-Error
                                                        107
      Error Causes                                                             Action to Be Taken
                                                             • Measure the main circuit DC voltage, if the
• Input voltage drop                                           voltage is lower allowance level, regulate the
                                                               input voltage.
                                                             • Measure the main circuit DC voltage, if the
• Input voltage rise                                           voltage is higher than allowance level, regulate
                                                               the input voltage.
• Overload                                                   • Check for the fan, filter and the ambient
• Cooling fan fault. Ambient temperature rises.                temperature.
• Clogged filter.
• External B.B. signal is input.                             • After external BB signal is removed, execute the
                                                               speed search of the inverter.
• Inverter KVA setting error.                             • Set proper KVA value. Be aware of the
                                                            difference of 220V and 440V
• The value of Sn-25~Sn-28 is not in ascending order (Ex. • Set  these values by order (the value of Sn-25
  Sn-25= 05, Sn-28= 02, those are improper setting).        must  be smaller than those of Sn-26, 27, 28)
•Set speed search command of 21 and 22 simultaneously.    • Command    21 and 22 can not be set on two multi-
                                                            function-input contacts simultaneously.
• The values of Cn-02~Cn-08 do not satisfy                • Change the settings.
  Fmax ≥ FA ≥ FB ≥ Fmin.
• Upper limit and lower limit setting is incorrect.       • Change the settings.
• Improper ASR parameter setting or over-torque • Check the ASR parameter and over-torque
  protection level.                               protection level.
• The circuit of PG is not properly connected or open- • Check the wiring of PG.
  circuit.
• Improper ASR parameter setting or over-torque • Check the ASR parameter and over-torque
  protection level.                                 protection level.
• Bad communication during operator and inverter. • Check if the connector is not properly connected.
•The connector is not properly connected.
• Operator EEPROM error.                          • Disable load function of operator.
                                                  • Replace the operator.
• Incorrect inverter data format                  • Download the data to the operator again.
• Communication noise.                            • Check if the connector is not properly connected.
• Communication noise                                        • Check if the connector is not properly connected.
• Inverter capacity and motor rating are not properly matched. • Correct the inverter/motor capacity ratio, wiring
• The wiring between inverter and motor is disconnected.         cable and motor load.
• Motor load unbalance.
                                                       108
APPENDIX
A. Adjusting PID controller
   Use the following procedure to activate PID control and then adjust it while
monitoring the response.
  1. Enable PID control.
  2. Increase the proportional gain Bn-17 as far as possible without creating oscillation.
  3. Decrease the integral time Bn-18 as far as possible without creating oscillation.
  4. Increase the derivative time Bn-19 as far as possible without creating oscillation.
    The Proportional, Integral and Derivative control function provides closed-loop
control, or regulation, of a system process variable (pressure, temperature, etc.). This
regulation is accomplished by comparing a feedback signal with a reference signal,
which results in an error signal. The PID control algorithm then performs calculations,
based upon the PID parameter settings (Bn-16 through Bn-20 on page 38), on this error
signal. The result of the PID algorithm is then used as the new frequency reference, or is
added to the existing speed reference.
    The PID target value can come from the frequency command (from operator) or a
Multi-Function Analog Input.
    Select the PID control feedback signal from external terminal AIN for a current
signal (4-20mA DC) or from VIN for a voltage (0-10 VDC).
    The Proportional gain is the value by which the error signal is multiplied to generate
a new PID controller output. A higher setting will result in a system with quicker
response. A lower setting will result in a more stable yet slower system.
    The Integral Time is a parameter that determines how fast the PID controller will
seek to eliminate any steady-state error. The smaller the setting, the faster the error will
be eliminated. To eliminate the integral function entirely, set this parameter to 0.0
seconds. A lower setting will result in a more responsive system. A higher setting will
result in a more stable yet slower system.
    The Integral Upper Limit is a parameter that will limit the effect that the integrator
can have. It works if the PID controller output is positive or negative. It can also be used
to prevent integrator “wind-up.”
     The Derivative Time is a parameter that can be adjusted to increase system response
to fast load or reference changes, and to reduce overshoot upon startup. To eliminate the
differential function entirely, set this parameter to 0.00 seconds.
     The PID Output Limit (Cn-51, Cn-52) is parameter that can be used to set the
maximum effect the PID controller will have on the system. It also will limit the PID
output when it is either positive or negative.
NOTE : When the PID output limit is reached, the integrator will hold and not change in
          value until the PID output is less than the PID output limit.
    The PID bias (Bn-20) is a parameter that will add a fixed percentage to the PID
output. It can be used to tune out small system offsets.
NOTE : This parameter is set as a percentage of maximum output frequency.
                                            109
      The above parameters are factory set for optimum results for most applications, and
generally do not need to be changed.
      The PID Primary Delay Time is a parameter that adds a filter to the PID output to keep
it from changing too quickly. The higher the setting, the slower the PID output will change.
      All of these parameters are interactive, and will need to be adjusted until the control
loop is properly tuned, i.e. stable with minimal steady-state error. A general procedure
for tuning these parameters is as follows:
  1. Adjust Proportional Gain until continuous oscillations in the Controlled Variable
     are at a minimum.
  2. The addition of Integral Time will cause the steady-state error to approach zero.
     The time should be adjusted so that this minimal error is attained as fast as possible,
     without making the system oscillate.
  3. If necessary, adjust derivative time to reduce overshoot during startup. The drive’s
     acceleration and deceleration rate times can also be used for this purpose.
 Output                        Before
                                                   If overshoot occurs, shorten the derivative
                                                   time (D) and lengthen the integral time (I).
                               After
Time
 Output                            After
                                                   To rapidly stabilize the control conditions
                                                   even when overshooting occurs, shorten the
                                  Before
                                                   integral time (I) and lengthen the derivative
                                                   time (D).
Time
Time
                          Before
                                                   If oscillation cycle is short and approx. the
 Output
                                                   same as the derivative time (D) setting, it
                          After                    means that the derivative operation is
                                                   strong. The oscillation will be reduced as
                                                   the derivative time (D) is shortened. If even
                                                   setting the derivative time (D) to 0.00
                                           Time    cannot reduce oscillation, then either
                                                   decrease the proportional gain (P) or raise
                                                   the PID primary delay time constant.
                                                  110
B. Supplementary on PID Control Block Diagram
   A PID control block diagram is
    Target                                                Primary
                                           PID                                    Frequency
                                                           Delay
                                                                                  Command
  Feedback
                  Bn-16
    signal
Note : 1. A target signal may come from digital operator, PS-485 port or multi-
          function analog input terminal-AUX setting. (upon Sn-05 setting).
       2. The detected signal can be input either from terminal VIN (Sn-24=0,
          voltage command 0~10V) or from terminal AIN (Sn-24=1, current
          command 4~20mA).
       3. If the target signal is from the terminal AUX, please use the wiring as
          below: (Sn-05=01, Sn-29=09)
                                    +15V
                0 ~ +10V
                                    AUX (Sn-29 = 09 for PID target)
                0 ~ +10V
                                    VIN Ref. Com. (Sn-24=0)
                4 ~ 20 mA                                        (PID feedback)
                                    AIN Ref. Com. (Sn-24=1)
GND
4. Please refer to page 42, 43 for more details about PID use.
                                             111
C. Wiring for PG Feedback Use
   The 7200MA inverter has a built-in PG interface, no external PG feedback option is
needed. An independent DC source of +12V should be provided from external source.
                                                    7200MA
                                         R/L1                         U/             Encoder
                                         S/L2                        V/T2
                                                                      T1        IM     PG
                                  IP12
                                         T/L3                        W/T3
                                                     TP1
                                P IG12                  OPEN
                                         E                       IP12
                                                           PULL UP
                                  A(+)
                                  A(-)                                  E
                                               Power Supply
                 AC 200~240V                 (L)    +12V         1
                 50/60 Hz                                        2
                                             (N)                 3
                                                     0V                 P
                                             FG                  4
7200 MA M1
                S(+)                                                RS-485
                S(-)       P
                                                                  CONTROLLER
                E                                    220Ω
7200 MA M2
                S(+)                                        Tx   Rx
                S(-)       P                    DATA(+)                 RS-232
                                                DATA(-)     Rx   Tx
                E                                                     CONTROLLER
                                               RS-485/RS-232
                                               conversion CKT
7200 MA M31
                         220Ω
                S(+)
                S(-)       P
                E
             7200 MA       M2                 MA-SP
                                        TB1               TB2
                                              1       1
                                              2                 P
                                              3       2
                  S(+)                        4
                  S(-)             P          5       3
DC24V
                                              114
E. SINK/SOURCE Typical Connection Diagram
•The UL/CUL standard type control board (Code No. : 4P101C0060002) terminal
 c~j can be set as sink or source type input interface, the typical connection
 examples shown as below.
  (a) SINK type input interface : The short pin of TP2 set to SINK position.
      •Transistor (Open-collector) used for operation signal
                                                      TP2
                                                            SOURCE
                                                  SINK
1∼ 8
24VG
                                                1∼ 8
                    NPN
                                                 24VG
  (b) SOURCE type input interface : The short pin of TP2 set to SINK position.
      •Transistor (Open-collector) used for operation signal
                                                      TP2
                                                            SOURCE
                                                  SINK
24V
1∼ 8
1∼ 8
24VG
                                        115
F. RS-232C Serial Communications Connection Diagram
    The LCD Digital operator uses RS-232C serial communication through connector
CN1 to communicate with control board. Using the CN1 port on the control board,
parameters can be monitored and updated by a suitable PC programming tool.
    The CN1 port is an un-isolated RS-232C with baud rate 2400 bps. Contact TECO
for further information.
•The pin definitions of CN1
 -6 pin telephone jack
                                            Pin               Signal Definition
                                             1         LCD/PC selection
                                             2         5V
              6 5 4 3 2 1                    3         Rx
                                             4         Tx
                                             5         0V
                                             6         Reserved (-5V, for LCD display)
                              1                          DB9
                                                       connector
                              6
                                      116
G Set-up using the Sensorless Vector Control.
    The 7200MA standard with two selectable control modes, V/F control mode
(Sn-67=0) and sensorless vector control mode (Sn-67=1). When the sensorless vector
control mode is selected, be sure to make the inverter capacity and the motor rating
are suitably matched.
    The AUTOTUNE feature can be used to identify and store the important motor
parameters for the sensorless control mode.
    Refer to p. 60, 61 and 100 to see more details about sensorless vector control.
  1. Disconnect the motor load and make sure that the wiring between the inverter
     and the motor is suitable. Check the class difference of inverter capacity and
     motor rating is less than 2 class or equal.
                                                                                 PRGM
  2. Switch to PRGM operation mode by pressing the LCD Digital Operator          DRIVE
     key.
  3. Key in motor rated voltage data to Cn-03 (Max. Output Voltage) and the motor
     rated frequency to Cn-04 (Max. voltage frequency) according to the motor’s
     nameplate.
  4. Enable the Autotuning function by setting Sn-66=1.
                                                             PRGM
  5. Switch to DRIVE operation mode by pressing the          DRIVE   key, then run the
     inverter by pressing the    RUN   key.
  6. The inverter system immediately enters into the autotuning operation, while
     complete (normally, about 25 seconds), the inverter return to stopped condition.
     Press the    STOP    key to stop the parameter autotuning operation while
     abnormality occurs during autotuning operation.
  7. Finally, press the   STOP   key to return the system to normal operation mode.
     The value of motor parameter will be automatically stored in these parameters
     Cn-57 (motor line-to-line resistance R1), Cn-58 (motor rotor equivalent
     resistance R2), Cn-59 (motor leakage inductance Ls) and Cn-60 (mutual
     inductance Lm).
                                              117
•The Operations and Adjustments of Sensorless Vector Control:
  1. Make sure the inverter capacity and motor rating is suitable matched. Used the
    AUTOTUNE feature to identify and store the motor parameters in the first time
    sensorless vector operation after installation, and key in the motor rated voltage
    data onto Cn-03 and the motor rated frequency onto Cn-04 according to the
    motor nameplate.
  2. Enable the sensorless vector control mode by setting Sn-67=1.
  3. Increase the setting Cn-57 to increase the generating torque at low speed.
    Decrease the setting Cn-57 to reduce the generating torque to avoid over current
    trip at low speed.
  4. Adjust the setting Cn-61 if the speed accuracy need to improve. When the actual
    speed is low, increase the set value and when the actual speed is high, decrease
    the set value.
  5. If the motor speed is not stable or the load inertia is too large, increase the
    Cn-40 (slip compensation primary delay time) setting.
    If the speed response is slow, decrease the setting of Cn-40.
                                         118
H. Notes for circuit protection and environmental ratings
■ Circuit Protection
 The MA series are “suitable for use in a circuit capable of delivering not more
 than      rms symmetrical amperes        V maximum.” Where the rms value
 symmetrical amperes and V maximum are to be as follows:
                                        119
(A) 220V class
          Inverter                                              Cable           Tightening
  Circuit Rating                  Terminals Mark                 Size Terminals Torque
            (HP)                                                (AWG)          (Pound-inch)
                     L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2,   14 ~ 10   M4         10
             1
                                                               14 ~ 10   M4         10
                     L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2,   14 ~ 10   M4         10
             2
                                                               12 ~ 10   M4         10
                     L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2,   12 ~ 10   M4         10
             3
                                                               12 ~ 10   M4         10
                     L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2,   12 ~ 10   M4         10
             5
   Main                                                           10     M4         10
  Circuit            L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2,      8      M4         10
            7.5
                                                                10 ~ 8   M4         10
                     L1, L2, L3, T1, T2, T3, B1/P, B1/R, B2,      8      M4         10
             10
                                                                10 ~ 8   M4         10
                     L1, L2, L3, T1, T2, T3, B1/P B2,             4      M6         35
             15
                                                                  8      M6         35
                     L1, L2, L3, T1, T2, T3, B1/P, B2,            2      M6         35
             20
                                                                  8      M6         35
  Control All        c~j, 15V, VIN, AIN, AUX, AO1, AO2         24~14     M2.6        4
  Circuit series      RA, RB, RC, DO1, DO2, (or R2A, R2C)
                                                120
I.    Spare Parts
(A) 220V class
                Inverter & Parts Name
                                                Control PC Board     Power Board
      HP              MODEL               SPEC.
                                          MODEL        -                  -
             JNTMBGBB0001JK -        □1   CODE 3P101C0380003 *1     4P106C0180004
                                           Q’ty         1                 1
       1
                                          MODEL        -                  -
             JNTMBGBB0001JKS□1            CODE 4P101C0040001        4P106C01600A1
                                           Q’ty         1                 1
                                          MODEL        -                  -
             JNTMBGBB0002JK - □1          CODE 3P101C0380003 *1     4P106C01800A2
                                           Q’ty         1                 1
       2
                                          MODEL        -                  -
             JNTMBGBB0002JKS□1            CODE 4P101C0040001        4P106C0160003
                                           Q’ty         1                 1
                                          MODEL        -                  -
       3     JNTMBGBB0003JK - □1          CODE 3P101C0380003 *1     4P106C01800B1
                                           Q’ty         1                 1
                                          MODEL        -                  -
      5.4    JNTMBGBB0005JK - □1          CODE 3P101C0380003 *1     4P106C01800C9
                                           Q’ty         1                 1
                                          MODEL        -                  -
             JNTMBGBB7R50JK - □1          CODE 3P101C0380003 *1     4P106C0200005
                                           Q’ty         1                 1
      7.5
                                          MODEL        -                  -
             JNTMBGBB7R50JKA□1            CODE 3P101C0380003 *1     4P106C0210001
                                           Q’ty         1                 1
                                          MODEL        -                  -
             JNTMBGBB0010JK - □1          CODE 3P101C0380003 *1     4P106C02000A3
                                           Q’ty         1                 1
       10
                                          MODEL        -                  -
             JNTMBGBB0010JKA□1            CODE 3P101C0380003 *1     4P106C0220006
                                           Q’ty         1                 1
                                          MODEL        -                  -
       15    JNTMBGBB0015JK - □1          CODE 3P101C0380003 *1     4P106C01500A6
                                           Q’ty         1                 1
                                          MODEL        -                  -
       20    JNTMBGBB0020JK - □1          CODE 3P101C0380003 *1     4P106C01500B4
                                           Q’ty         1                 1
     *1 :For standard type (--1, A-1), code no. is 3P101C0380003.
         For UL type (-U1, AU1), code no. is 4P101C0060002.
                                            121
       Main Circuit Transistor    Main Circuit Diode    Cooling Fan    Digital Operator
  MUBW10-06A7                          -                    -             JNEP-31 *2
    277830116                          -                    -          4H300C0010008*2
        1                              -                    -                1
  CM15MDL-12H                          -                KD1204PFBX        JNEP-31 *2
    277830540                          -               4M903D0880002   4H300C0010008*2
        1                              -                     1               1
  MUBW15-06A7                          -                    -             JNEP-31 *2
    277830124                          -                    -          4H300C0010008*2
        1                              -                    -                1
  CM20MDL-12H                          -                KD1204PFBX        JNEP-31 *2
    277830558                          -               4M903D0880002   4H300C0010008*2
        1                              -                     1               1
  MUBW20-06A7 or    7MBR30SA060        -                 AFB0624H         JNEP-31 *2
    277830132         277831619        -               4H300D0190004   4H300C0010008*2
        1                 1            -                     1               1
  MUBW30-06A7 or    7MBR50SA060        -                 AFB0624H         JNEP-31 *2
    277830141         277831627        -               4H300D0190004   4H300C0010008*2
        1                 1            -                     1               1
    32NAB06                            -                 AFB0824SH        JNEP-31 *2
    277830612                          -               4H300D0200000   4H300C0010008*2
        1                              -                     1               1
  7MBP50RA060                      DF75LA80              AFB0824SH        JNEP-31 *2
    277831660                    4M903D1480016         4H300D0200000   4H300C0010008*2
        1                              1                     1               1
    32NAB06                            -                 AFB0824SH        JNEP-31 *2
    277830612                          -               4H300D0200000   4H300C0010008*2
        1                              -                     1               1
  7MBP75RA060                      DF75LA80              AFB0824SH        JNEP-31 *2
    277831678                    4M903D1480016         4H300D0200000   4H300C0010008*2
        1                              1                     1               1
  PM100RSE060 or    7MBP100RA060   DF100BA80             AFB0824SH        JNEP-31 *2
    277820242         277831511    277192209           4H300D1440004   4H300C0010008*2
        1                 1            1                     1               1
  PM150RSE060 or     7MBP150RA06   DF150BA80             AFB0824SH        JNEP-31 *2
    277820251         277831520    277192179           4H300D1440004   4H300C0010008*2
        1                 1            1                     1               1
*2 : For standard type (--1, A-1), code no. is 4H300C0010008 and model is JNEP-31.
     For UL type (-U1, AU1), code no. is 4H300C0020003 and model is JNEP-31 (v).
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(B) 440V class
              Inverter & Parts Name
                                              Control PC Board     Power Board
     HP             MODEL               SPEC.
                                        MODEL        -                  -
           JNTMBGBB0001AZ -        □1   CODE 3P101C0380003 *1     4P106C0190000
                                         Q’ty         1                 1
     1
                                        MODEL        -                  -
           JNTMBGBB0001AZS□1            CODE 4P101C0040001        4P106C01300A5
                                         Q’ty         1                 1
                                        MODEL        -                  -
           JNTMBGBB0002AZ - □1          CODE 3P101C0380003 *1     4P106C01900A8
                                         Q’ty         1                 1
     2
                                        MODEL        -                  -
           JNTMBGBB0002AZS□1            CODE 4P101C0040001        4P106C0130007
                                         Q’ty         1                 1
                                        MODEL        -                  -
     3     JNTMBGBB0003AZ - □1          CODE 3P101C0380003 *1     4P106C01900B6
                                         Q’ty         1                 1
                                        MODEL        -                  -
     5.4   JNTMBGBB0005AZ - □1          CODE 3P101C0380003 *1     4P106C01900C4
                                         Q’ty         1                 1
                                        MODEL        -                  -
           J NTMBGBB7R50AZ - □1         CODE 3P101C0380003 *1     4P106C0170009
                                         Q’ty         1                 1
     7.5
                                        MODEL        -                  -
           JNTMBGBB7R50AZA□1            CODE 3P101C0380003 *1     4P106C0110006
                                         Q’ty         1                 1
                                        MODEL        -                  -
           JNTMBGBB0010AZ - □1          CODE 3P101C0380003 *1     4P106C01700A7
                                         Q’ty         1                 1
     10
                                        MODEL        -                  -
           JNTMBGBB0010AZA□1            CODE 3P101C0380003 *1     4P106C0110006
                                         Q’ty         1                 1
                                        MODEL        -                  -
     15    JNTMBGBB0015AZ - □1          CODE 3P101C0380003 *1     4P106C0150008
                                         Q’ty         1                 1
                                        MODEL        -                  -
     20    JNTMBGBB0020AZ - □1          CODE 3P101C0380003 *1     4P106C0150016
                                         Q’ty         1                 1
   *1 :For standard type (--1, A-1), code no. is 3P101C0380003.
       For UL type (-U1, AU1), code no. is 4P101C0060002.
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       Main Circuit Transistor    Main Circuit Diode    Cooling Fan    Digital Operator
  MUBW10-12A7                            -                  -             JNEP-31 *2
    277830159                            -                  -          4H300C0010008*2
        1                                -                  -                1
  CM10MDL-24H                            -              KD1204PFBX        JNEP-31 *2
    277840049                            -             4M903D0880002   4H300C0010008*2
        1                                -                   1               1
  MUBW10-12A7                            -                  -             JNEP-31 *2
    277830159                            -                  -          4H300C0010008*2
        1                                -                  -                1
  CM10MDL-24H                            -              KD1204PFBX        JNEP-31 *2
    277840049                            -             4M903D0880002   4H300C0010008*2
        1                                -                   1               1
  MUBW10-12A7 or    7MBR15SA120          -               AFB0624H         JNEP-31 *2
    277830159         277831643          -             4H300D0190004   4H300C0010008*2
        1                 1              -                   1               1
  MUBW15-12A7 or    7MBR25SA120          -               AFB0624H         JNEP-31 *2
    277830167         277831651          -             4H300D0190004   4H300C0010008*2
        1                 1              -                   1               1
    31NAB12                              -               AFB0824SH        JNEP-31 *2
    277830621                            -             4H300D0200000   4H300C0010008*2
        1                                -                   1               1
  7MBP50RA120                       6RI30G-160           AFB0824SH        JNEP-31 *2
    277831686                        277191067         4H300D0200000   4H300C0010008*2
        1                                1                   1               1
    31NAB12                              -               AFB0824SH        JNEP-31 *2
    277830621                            -             4H300D0200000   4H300C0010008*2
        1                                -                   1               1
  7MBP50RA120                       6RI30G-160           AFB0824SH        JNEP-31 *2
    277831686                        277191067         4H300D0200000   4H300C0010008*2
        1                                1                   1               1
   PM75RSE120 or    7MBP75RA120     DF75AA160            AFB0824SH        JNEP-31 *2
    277820269         277831538      277192128         4H300D1440004   4H300C0010008*2
        1                 1              1                   1               1
   PM75RSE120 or    7MBP75RA120     DF75AA160            AFB0824SH        JNEP-31 *2
    277820269         277831538      277192128         4H300D1440004   4H300C0010008*2
        1                 1              1                   1               1
*2 : For standard type (--1, A-1), code no. is 4H300C0010008 and model is JNEP-31.
     For UL type (-U1, AU1), code no. is 4H300C0020003 and model is JNEP-31 (v).
                                           124
J.      Electrical Ratings For Contstant Torque and Quadratic Torque
                        Constant Torque (150%, 1minute)                 Quadratic Torque (110%, 1minute)
     7200MA Model       Max. Appli.       Rated Output Max. Switching   Max. Appli.      Rated Output Max. Switching
                        Motor Output       Current Ir   Freq. Fcmax     Motor Output      Current Ir   Freq. Fcmax
                         HP (kW)               (A)         (kHz)         HP (kW)             (A)          (kHz)
                                                             Common details
          Item
                                   Constant Torque                                Quadratic Torque
     Output Overload                    150% for 60s                                   110% for 60s
 Operation Ambient
                                        -10°C ~ 40°C                                   -10°C ~ 40°C
    Temperature
 Allowable Voltage
                                        -15% ~ +10%                                    -15% ~ +10%
    Fluctuation
     Output Frequency                  0.5Hz ~ 400Hz                               0.5Hz ~ 400Hz
         V/f curve            Depend on parameter setting                    Quadratic (or Cubic) Torque
                                                       125
K.    Inverter Heat Loss
Total Heat Loss 83 108 136 239 307 373 630 816
Inverter Capacity kVA 2.2 3.4 4.1 7.5 10.3 12.3 20.6 27.4
Total Heat Loss 77 103 116 167 211 281 426 595
126