Operator’s Manual Second Edition

Fifth Printing

with Maintenance Information Part No. 43648

Operator's Manual Second Edition • Fifth Printing

® S-60
® S-65
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.

Contents
Page
Safety Rules .............................................................. 1
Controls ..................................................................... 7
Pre-operation Inspection ........................................... 10
®
Maintenance ............................................................. 12
Copyright © 1995 by Genie Industries
Function Tests .......................................................... 16
Work Place Inspection .............................................. 21 First Edition: First Printing, January 1995
Second Printing, January 1996
Operating Instructions ............................................... 22 Third Printing, October 1996
Transport .................................................................. 25 Second Edition: First Printing, November 1996
Decals ...................................................................... 26 Second Printing, March 1997
Third Printing, March 1998
Specifications ........................................................... 28 Fourth Printing, February 2000
Fifth Printing, July 2000

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other
Contact us: countries. "S" is a trademark of Genie Industries.

These machines comply with

Internet: http://www.genielift.com ANSI/SIA 92.5-1992.
e-mail: techpub@genieind.com
Printed on recycled paper

Printed in U.S.A.

Genie S-60 & Genie S-65 Part No. 43648

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Safety Rules

Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the above principle
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the work place.
5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety
rules—safety and operator's manuals
and machine decals
employer's safety rules and worksite
regulations
applicable governmental regulations

You are properly trained to safely operate the

machine.

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SAFETY RULES

Electrocution Hazards Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.
This machine is not electrically insulated and will
not provide protection from contact with or Keep away from the machine if it contacts
proximity to electrical current. energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards
Occupants and equipment shall not exceed the
maximum platform capacity.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable Maximum platform capacity
governmental regulations and the following chart. S-65 500 lbs 227 kg

Maximum platform capacity

Voltage Minimum Safe
S-60 with 8 Ft Platform 500 lbs 227 kg
Phase to Phase Approach Distance
Feet Meters Maximum platform capacity
S-60 with 6 Ft Platform 600 lbs 272 kg
0 to 300V Avoid Contact
Maximum platform capacity
300V to 50KV 10 3.05
S-60 with 6 Ft Platform
50KV to 200KV 15 4.60 with foam-filled tires and proper
counterweight configuration 750 lbs 340 kg
200KV to 350KV 20 6.10
Maximum occupants 2
350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

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SAFETY RULES

Do not raise or extend the boom unless the Do not drive the machine on or near uneven terrain,
machine is on a firm, level surface. unstable surfaces or other hazardous conditions
with the boom raised or extended.
Do not depend on the tilt alarm as a level indicator.
Do not push off or pull toward any object outside
of the platform.

Maximum allowable
side force - ANSI & CSA
150 lbs
667 N

Maximum allowable
manual force - CE
90 lbs
400 N
The tilt alarm sounds in the platform only when the
machine is on a severe slope.
Do not alter or disable machine components that in
If the tilt alarm sounds: any way affect safety and stability.
Do not extend, rotate or raise the boom above
horizontal. Move the machine to a firm, level Do not replace items critical to machine stability
surface before raising the platform. If the tilt alarm with items of different weight or specification.
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform. Do not modify or alter an aerial work platform.
Do not rotate the boom while lowering. Move the Mounting attachments for holding tools or other
machine to a firm, level surface before raising the materials onto the platform, toeboards or guard rail
platform. system can increase the weight in the platform and
the surface area of the platform or the load.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.

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SAFETY RULES

Do not place or attach overhanging loads to any Fall Hazards

part of this machine.
Occupants must wear a
safety belt or harness in
accordance with
governmental regulations.
Attach lanyard to anchor
provided in platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at
all times.

Do not place ladders or scaffolds in platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, air-filled tires

are properly inflated and lug nuts are properly
tightened.
Models with 750 lb (340 kg) Capacity: Do not use
air-filled tires. Models are equipped with foam-filled Do not climb down from the platform when raised.
tires. The wheel weight and the proper Keep the platform floor clear of debris.
counterweight configuration are critical for machine
stability. Lower the platform entry mid-rail or close the entry
gate before operating.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented Bodily Injury Hazard
from normal motion by an adjacent structure. All
personnel must be removed from the platform Do not operate the machine with a hydraulic oil or
before attempting to free the platform using the air leak. An air leak or hydraulic leak can penetrate
ground controls. and/or burn skin.

Always operate the machine in a well-ventilated

area to avoid carbon monoxide poisoning.

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SAFETY RULES

Collision Hazards Do not lower the boom unless the area below is
clear of personnel and obstructions.
Be aware of limited sight
distance and blind spots
when driving or operating.

Be aware of boom position and tailswing when

rotating the turntable.

Check work area for overhead obstructions or other

possible hazards.

Limit travel speed according to condition of ground

surface, congestion, slope, location of personnel,
and any other factors which may cause collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.

Be aware of crushing hazard when grasping the No stunt driving or horseplay while operating a
platform guard rail. machine.

It is recommended that operators wear an approved Component Damage Hazards

hard hat when operating the machine.
Do not use any battery or charger greater than 12V
Observe and use color-coded direction arrows on to jump-start the engine.
the platform controls and drive chassis for drive
and steer functions. Do not use the machine as a ground for welding.
Be sure the hydraulic shutoff valves (located by
hydraulic tank) are open before starting engine.

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SAFETY RULES

Explosion and Fire Hazards Decal Legend

Do not start the engine if you smell or detect liquid Genie product decals use symbols, color coding
petroleum gas (LPG), gasoline, diesel fuel or other and signal words to identify the following:
explosive substances.

Do not refuel the machine with the engine running. Safety alert symbol—used to alert
personnel to potential personal injury
Refuel the machine and charge the battery only in
hazards. Obey all safety messages that
an open, well-ventilated area away from sparks,
follow this symbol to avoid possible injury
flames and lighted tobacco.
or death.
Do not operate the machine in hazardous locations Red—used to indicate the
or locations where potentially flammable or presence of an imminently
explosive gases or particles may be present. hazardous situation which, if not
avoided, will result in death or
Damaged Machine Hazards serious injury.
Do not use a damaged or malfunctioning machine. Orange—used to indicate the
presence of a potentially
Conduct a thorough pre-operation inspection of the
hazardous situation which, if not
machine and test all functions before each work
avoided, could result in death or
shift. Immediately tag and remove from service a
serious injury.
damaged or malfunctioning machine.
Yellow with safety alert symbol—
Be sure all maintenance has been performed as used to indicate the presence of a
specified in this manual and the Genie S-60 & potentially hazardous situation
Genie S-65 Service Manual. which, if not avoided, may cause
Be sure all decals are in place and legible. minor or moderate injury.
Yellow without safety alert
Be sure the operator’s, safety and responsibilities
symbol—used to indicate the
manuals are complete, legible and in the storage
presence of a potentially
container located on the platform.
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.

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Controls

8 9 10

11
7

4 12

2 13

1 14

20 19 18 17 16 15
Ground Control Panel
1 Platform rotate switch 11 Emergency Stop button
2 Turntable rotate switch 12 Hour meter
3 Boom up/down switch 13 Gasoline/LPG models: Check engine light
4 Boom extend/retract switch Deutz Diesel models: Glow plug switch
(option)
5 not used
14 Function enable switch
6 Key switch for platform/off/ground selection
15 Engine start switch
7 Auxiliary power switch
16 15A breaker for engine electrical circuits
8 Gasoline/LPG models: Water temperature
gauge 17 Gasoline/LPG select switch
Deutz Diesel models: Oil temperature gauge 18 15A breaker for control electrical circuits
9 Oil pressure gauge 19 S-65 only: Jib boom up/down switch
10 Voltage gauge 20 Platform level switch

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CONTROLS

1 2 3 4 5 6

17 13 16

Platform Control Panel 7 Check engine light

1 Service horn button 8 Engine start switch

2 Platform level switch 9 Engine idle (rpm) select switch

· Rabbit & Foot Switch: foot switch activated
3 high idle
Platform rotate switch · Turtle: low idle
4 S-65 only: Jib boom up/down switch · Rabbit: high idle

5 Auxiliary power switch 10 Gasoline/LPG models: Gasoline/LPG select

switch
6 Drive speed select switch Deutz Diesel models: Glow plug switch (option)

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CONTROLS

7 8 9 10 11

15 14 13 13 12

11 Emergency Stop button 15 Drive enable switch

12 Proportional control handle for drive function and 16 Proportional control handle for boom
thumb rocker for steer function extend/retract
13 used for optional equipment 13 used for optional equipment
14 Drive enable indicator light 17 Dual axis proportional control handle for boom
up/down and turntable rotate left/right functions

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Pre-operation Inspection

Fundamentals
It is the responsibility of the operator to perform a
Pre-operation Inspection and routine maintenance.

The Pre-operation Inspection is a visual inspection

performed by the operator prior to each work shift.
The inspection is designed to discover if anything
Do Not Operate Unless: is apparently wrong with a machine before the
operator performs the function tests.
You learn and practice the principles of safe
machine operation contained in this operator's The Pre-operation inspection also serves to
manual. determine if routine maintenance procedures are
1 Avoid hazardous situations. required. Only routine maintenance items specified
in this manual may be performed by the operator.
2 Always perform a pre-operation
inspection. Refer to the list on the next page and check each
of the items and locations for modifications,
Know and understand the above principles damage or loose or missing parts.
before going on to the next section.
A damaged or modified machine must never be
3 Always perform function tests prior to use. used. If damage or any variation from factory
4 Inspect the work place. delivered condition is discovered, the machine
must be tagged and removed from service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.

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PRE-OPERATION INSPECTION

Pre-operation Inspection
o Limit switches and horn
o Be sure that the operator’s, safety and
responsibilities manuals are complete, legible o Alarms and beacons (if equipped)
and in the storage container located in the
o Nuts, bolts and other fasteners
platform.
o Platform entry mid-rail or gate
o Be sure that all decals are legible and in place.
See Decals section. Check entire machine for:
o Check for engine oil leaks and proper oil level. o Crack in welds or structural components
Add oil if needed. See Maintenance section.
o Dents or damage to machine
o Check for hydraulic oil leaks and proper oil level.
o Be sure that all structural and other critical
Add oil if needed. See Maintenance section.
components are present and all associated
o Check for engine coolant leaks and proper level fasteners and pins are in place and properly
of coolant. Add coolant if needed. See tightened.
Maintenance section.
o After you complete your inspection, be sure that
o Check for battery fluid leaks and proper fluid all compartment covers are in place and
level. Add distilled water if needed. See latched.
Maintenance section.
o Check for proper tire pressure. Add air if needed.
See Maintenance section.
Check the following components or areas for
damage and improperly installed, loose or missing
parts:
o Electrical components, wiring and
electrical cables
o Hydraulic hoses, fittings, cylinders and
manifolds
o Fuel and hydraulic tanks
o Drive and turntable motors and drive hubs
o Boom wear pads
o Tires and wheels
o Engine and related components

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Maintenance

Check the Engine Oil Level

Maintaining the proper engine oil level is essential

to good engine performance and service life.
Operating the machine with an improper oil level
Observe and Obey: can damage engine components.

Only routine maintenance items specified in this Check the oil level with the
manual shall be performed by the operator. engine off.

Scheduled maintenance inspections shall be 1 Check the oil dipstick.

completed by qualified service technicians, Gasoline/LPG Engine: located above the
according to the manufacturer's specifications bellhousing on the bulkhead side of the engine.
and the requirements specified in the
responsibilities manual. Diesel Engine: located on the engine block near
the engine oil filter.

Result: The oil level should be at the full mark

on the dipstick. Add oil as needed.

Maintenance Symbols Legend Ford LRG-425 EFI Engine

Oil capacity (including filter) 4.5 quarts 4.3 liters
The following symbols have been
Oil viscosity requirements
used in this manual to help
communicate the intent of the below 60°F / 15.5°C 5W-30
instructions. When one or more of
the symbols appear at the -10° to 90°F / -23° to 32°C 5W-30
beginning of a maintenance above -10°F / -23°C 5W-30
procedure, it conveys the meaning
below. above 25°F / -4°C 10W-30

Use oils meeting API classification SH or SG grade.

Units ship with 10-40 CC/SG.
Indicates that tools will be required to
perform this procedure.

Indicates that new parts will be

required to perform this procedure.

Indicates that a cold engine is required

before performing this procedure.

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MAINTENANCE

Deutz F4L 1011F Engine 11 quarts Check the Hydraulic Oil Level
Oil capacity (including filter) 10.5 liters

Oil viscosity requirements

below 60°F / 15.5°C (synthetic) 5W-30 Maintaining the hydraulic oil at the proper level is
-10°F to 90°F / -23°C to 32°C 10W-40 essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
above -4°F / -34°C 15W-40 checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
Engine oil should have properties of API classification
CC/SE or CC/SF grades. system problems.
Units ship with 10-40 CC/SG. 1 Be sure that the boom is in the stowed position,
Perkins 704-30 Engine then visually inspect the sight gauge located on
Oil capacity (including filter) 9.6 quarts 9 liters the side of the hydraulic oil tank. Add oil as
needed.
Oil viscosity requirements
Result: The hydraulic oil level should be within
below 60°F / 15.5°C 15W-40 the top 2 inches (5 cm) of the sight gauge.
-10°F to 90°F / -23°C to 32°C 10W-30
Hydraulic oil specifications
above -4°F / -34°C 15W-40
Hydraulic oil type Dexron equivalent
Engine oil should have properties of API classification
Tank capacity 45 gallons
CF4 grade.
170 liters
Units ship with 10-40 CC/SG.
Hydraulic system 53 gallons
(including tank) 201 liters

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MAINTENANCE

Check the Engine Coolant Check the Batteries

Level - Liquid Cooled Models

Proper battery condition is essential to good engine

Maintaining the engine coolant at the proper level is performance and operational safety. Improper fluid
essential to engine service life. Improper coolant levels or damaged cables and connections can
level will affect the engine's cooling capability and result in engine component damage and hazardous
damage engine components. Daily checks will conditions.
allow the inspector to identify changes in coolant Electrocution hazard. Contact with
level that might indicate cooling system problems. hot or live circuits may result in
Burn hazard. Beware of hot engine death or serious injury. Remove all
parts and coolant. Contact with hot rings, watches and other jewelry.
engine parts and/or coolant may Bodily injury hazard. Batteries
cause severe burns. contain acid. Avoid spilling or
1 Check the fluid level in the coolant recovery contacting battery acid. Neutralize
tank. Add fluid as needed. battery acid spills with baking soda
and water.
Result: The fluid level should be at the
FULL mark.
1 Put on protective clothing and eye wear.

Do not remove the radiator cap. 2 Be sure that the battery cable connections are
free of corrosion.
3 Be sure that the battery hold downs and cable
connections are tight.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom of the
battery fill tube. Do not overfill.
6 Install the vent caps.
Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.

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MAINTENANCE

Check the Tire Pressure The Schedule

There are five types of maintenance inspections
that must be performed according to a schedule—
daily, quarterly, six months, annual, two year. To
This procedure does not need account for repeated procedures, the Scheduled
to be performed on machines Maintenance Procedures Section and the
equipped with the foam-filled Maintenance Inspection Report have been divided
tire option. into five subsections—A, B, C, D and E. Use the
following chart to determine which group(s) of
Bodily injury hazard. An over-
procedures are required to perform a scheduled
inflated tire can explode and could
inspection.
cause death or serious injury.
Tip-over hazard. Do not use Inspection Table or Checklist
temporary flat tire repair products.
Daily or every 8 hours A
To safeguard maximum stability, achieve
optimum machine handling and minimize tire Quarterly or every 250 hours A+B
wear, it is essential to maintain proper pressure
in all air-filled tires. Six months or every 500 hours A+B+C

1 Check each tire with an air pressure gauge. Add Annual or every 1000 hours A+B+C+D
air as needed.
Two year or every 2000 hours A+B+C+D+E
Tire specifications

Tire size 15-19.5NHS

Maintenance Inspection Report
Pressure 85 psi
5.86 bar The maintenance inspection report contains
checklists for each type of scheduled inspection.
Make copies of the Maintenance Inspection Report
to use for each inspection. Store completed forms
for three years.
Scheduled Maintenance
The scheduled maintenance items must be
completed by a person trained and qualified to
perform maintenance on this machine according to
the procedures found in the service manual for this
machine.

Inspections and maintenance described below

require the qualified entity to record and retain
records of all inspections and maintenance items
for four years.
Machines that have been out of service for more
than three months must receive the quarterly
inspection before placing the machine back into
service.

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Function Tests
1 Select a test area that is firm, level and free of
obstruction.

At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to
Do Not Operate Unless: the ON position.
Result: The beacon (if equipped) should flash.
You learn and practice the principles of safe
machine operation contained in this operator's 4 Start the engine (see Operating Instructions
manual. section).
1 Avoid hazardous situations. Test Emergency Stop
2 Always perform a pre-operation 5 Push in the red Emergency Stop button to the
inspection. OFF position.

3 Always perform function tests prior to Result: The engine should turn off and all
use. functions should not operate.
Know and understand the above principles 6 Pull out the red Emergency Stop button to
before going on to the next section. the ON position and restart the engine.
4 Inspect the work place. Test the Machine Functions
5 Only use the machine as it was intended. 7 Do not hold the function enable switch to either
side. Attempt to activate each boom and
platform function toggle switch.
Result: All boom and platform functions should
not operate.

Fundamentals 8 Hold the function enable switch to either side

and activate each boom and platform function
The Function Tests are designed to discover any toggle switch.
malfunctions before the machine is put into
Result: All boom and platform functions should
service. The operator must follow the step-by-step
operate through a full cycle. The descent alarm
instructions to test all machine functions.
(if equipped) should sound while the boom is
A malfunctioning machine must never be used. If lowering.
malfunctions are discovered, the machine must be Machines equipped with Platform Level Control
tagged and removed from service. Repairs to the Disable Function: The platform level toggle switch
machine may only be made by a qualified service will not operate when the boom is raised or
technician, according to the manufacturer's extended past the drive speed limit switches.
specifications.

After repairs are completed, the operator must

perform a pre-operation inspection and function
tests again before putting the machine into
service.

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FUNCTION TESTS

Test the Tilt Sensor At the Platform Controls

9 Pull out the platform red Emergency Stop button Test Emergency Stop
to the ON position. Turn the key switch to
platform control. 15 Turn the key switch to platform control and
restart the engine.
10 Open the tank side turntable
cover and locate the tilt sensor 16 Push in the platform red Emergency Stop button
next to the control box. to the OFF position.
11 Press down one side of the tilt Result: The engine should turn off and all
sensor. functions should not operate.
Result: The alarm, located in 17 Pull out the red Emergency Stop button and
the platform, should sound. restart the engine.
Test Auxiliary Controls Test the Hydraulic Oil Return Filter

12 Turn the key switch to ground control and shut 18 Move the engine idle select switch to high idel
the engine off. (rabbit symbol).

13 Pull out the red Emergency Stop button to the 19 Locate and check the
ON position. hydraulic filter condition
indicator.
14 Simultaneously hold the auxiliary power switch
on and activate each boom function toggle Result: The filter should
switch. be operating with the
plunger in the green
Note: To conserve battery power, test each area.
function through a partial cycle.
20 Move the engine idle select switch to foot switch
Result: All boom functions should operate. activated high idle (rabbit and foot switch
symbol).
Test the Service Horn
19 Push the horn button.
Result: The service horn should sound.

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FUNCTION TESTS

Test the Foot Switch Test the Steering

20 Push in the platform Emergency Stop button to 29 Move the lift/drive select switch to the drive
the OFF position. position (if equipped).
21 Pull out the Emergency Stop button to 30 Press down the foot switch.
the ON position but do not start the engine.
31 Depress the thumb rocker switch on top of the
22 Press down the foot switch and attempt to start drive control handle in the direction identified by
the engine by moving the start toggle switch to the blue triangle on the control panel.
either side.
Result: The steer wheels should turn in the
Result: The engine should not start. direction that the blue triangles point on the
drive chassis.
23 Do not press down the foot switch and restart
the engine. 32 Depress the thumb rocker switch in the direction
identified by the yellow triangle on the control
24 Move the lift/drive select switch to the lift
panel.
position (if equipped).
Result: The steer wheels should turn in the
25 Do not press down the foot switch. Test each
direction that the yellow triangles point on the
machine function.
drive chassis.
Result: The machine functions should not
Test Drive and Braking
operate.
Test Machine Functions 33 Move the lift/drive select switch to the drive
position (if equipped).
26 Move the lift/drive select switch to the lift
34 Press down the foot switch.
position (if equipped).
35 Slowly move the drive control handle in the
27 Press down the foot switch.
direction indicated by the blue arrow on the
28 Activate each machine function control handle control panel until the machine begins to move,
or toggle switch. then return the handle to the center position.
Result: All boom/platform functions should Result: The machine should move in the
operate through a full cycle. direction that the blue arrow points on the drive
chassis, then come to an abrupt stop.
Machines equipped with Platform Level Control
Disable Function: The platform level toggle switch 36 Slowly move the drive control handle in the
will not operate when the boom is raised or direction indicated by the yellow arrow on the
extended past the drive speed limit switches. control panel until the machine begins to move,
then return the handle to the center position.
Result: The machine should move in the
direction that the yellow arrow points on the
drive chassis, then come to an abrupt stop.
Note: The brakes must be able to hold the machine
on any slope it is able to climb.

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FUNCTION TESTS

Test the Oscillating Axle 45 Move the lift/drive select switch to the drive
(if equipped) position (if equipped).
37 Move the lift/drive select switch to the drive 46 Move the drive control handle off center.
position (if equipped).
Result: The drive function should not operate.
38 Start the engine from the platform controls.
47 Move and hold the drive enable toggle switch to
39 Drive the right steer tire up onto a 6 inch (15.2 either side and slowly move the drive control
cm) block or curb. handle off center.
Result: The three remaining tires should stay in Result: The drive function should operate.
firm contact with the ground.
Note: When the drive enable system is in use, the
40 Drive the left steer tire up onto a 6 inch (15.2 machine may drive in the opposite direction that the
cm) block or curb. drive and steer control handle is moved.
Result: The three remaining tires should stay in Use the color-coded direction
firm contact with the ground. arrows on the platform
Blue
controls and the drive
41 Drive both steer tires up onto a 6 inch (15.2 cm)
chassis to identify the
block or curb.
direction of travel.
Result: The non-steer tires should stay in firm
contact with the ground. Yellow
Test Limited Drive Speed
Test the Drive Enable System
48 Move the lift/drive select switch to the lift
42 Move the lift/drive select switch to the lift position (if equipped).
position (if equipped).
49 Press down the foot switch.
43 Press down the foot switch and lower the boom
to the stowed position. 50 Raise the boom to just above horizontal.

44 Rotate the turntable until the boom moves past

one of the non-steering wheels.
Result: The drive enable
indicator light should
come on and remain on 51 Move the lift/drive select switch to the drive
while the boom is position (if equipped).
anywhere in the range
shown. 52 Slowly move the drive control handle to the full
drive position.
Result: The maximum achievable drive speed
with the boom raised should not exceed 1 foot
per second (0.3 meters per second).

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FUNCTION TESTS

53 Move the lift/drive select switch to the lift Test the Lift/Drive Select Switch (if
position (if equipped). equipped)
54 Lower the boom to the stowed position. 63 Move the lift/drive select switch to the lift
position.
55 Extend the boom 1 foot (30 cm).
64 Press down the foot switch.
56 Move the lift/drive select switch to the drive
position (if equipped). 65 Move the drive control handle off center.
57 Slowly move the drive control handle to the full Result: No drive functions should operate.
drive position. 66 Activate each boom function toggle switch.
Result: The maximum achievable drive speed Result: All boom functions should operate.
with the boom extended should not exceed 1
67 Move the lift/drive select switch to the drive
foot per second (0.3 meters per second).
position.
If the drive speed with the boom raised or extended 68 Press down the foot switch.
exceeds 1 foot per second (0.3 meters per second),
immediately tag and remove the machine from 69 Activate each boom function toggle switch.
service. Result: No boom functions should operate.
Test Auxiliary Controls 70 Move the drive control handle off center.

58 Shut off the engine. Result: The drive functions should operate.

59 Pull out the red Emergency Stop button to 71 Repair any malfunctions before operating the
the ON position. machine.

60 Press down the foot switch.

61 Move the lift/drive select switch to the lift
position (if equipped).
62 Simultaneously hold the auxiliary power switch
on and activate each function control handle or
toggle switch.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom and steer functions should
operate. Drive functions should not operate with
auxiliary power.

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Second Edition • Fifth Printing Operator's Manual

Work Place Inspection

Work Place Inspection

Be aware of and avoid the following hazardous
situations:
· drop-offs or holes
· bumps, floor obstructions or debris
Do Not Operate Unless: · overhead obstructions and high voltage
You learn and practice the principles of safe conductors
machine operation contained in this operator's · hazardous locations
manual.
· inadequate surface support to withstand all
1 Avoid hazardous situations. load forces imposed by the machine
2 Always perform a pre-operation · wind and weather conditions
inspection.
· the presence of unauthorized personnel
3 Always perform function tests prior to use.
· other possible unsafe conditions
4 Inspect the work place.
Know and understand the above principles
before going on to the next section.
5 Only use the machine as it was intended.

Fundamentals
The Work Place Inspection helps the operator
determine if the work place is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the work
place.
It is the operator's responsibility to read and
remember the work place hazards, then watch for
and avoid them while moving, setting up and
operating the machine.

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Operating Instructions

Starting the Engine

1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the ON
position.
Do Not Operate Unless:
3 Gasoline/LPG models: Choose fuel by moving
You learn and practice the principles of safe the fuel select switch to the
machine operation contained in this operator's desired position.
manual.
4 Move the engine start toggle
1 Avoid hazardous situations. switch to either side. If the engine
fails to start or dies, the restart
2 Always perform a pre-operation delay will disable the start switch for
inspection. 3 seconds.
3 Always perform function tests prior to use. If the engine fails to start after 15 seconds of
4 Inspect the work place. cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to start
5 Only use the machine as it was intended. again.

All models: In extreme cold conditions, 20°F (-6°C)

and below, warm the engine for 5 minutes to
prevent hydraulic system damage.
Fundamentals Gasoline/LPG models:In extreme cold conditions,
20°F (-6°C) and below, the machine should be
The Operating Instructions section provides started on gasoline, then switched to LPG.
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the Emergency Stop
safety rules and instructions in the operator's,
safety and responsibilities manuals. Push in either the ground or platform red
Emergency Stop button to the OFF position to stop
Using the machine for anything other than lifting all functions and turn the engine off.
personnel and tools to an aerial work site is unsafe
and dangerous. Repair any function that operates when the
Emergency Stop button is pushed in.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one Selecting and operating the ground controls will
operator is expected to use a machine at different override the platform Emergency Stop button.
times in the same work shift, they must all be
qualified operators and are all expected to follow
all safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-
operation inspection, function tests, and a work
place inspection before using the machine.

22 Genie S-60 & Genie S-65 Part No. 43648

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OPERATING INSTRUCTIONS

Auxiliary Controls Operation from Platform

Use auxiliary power if the primary power source 1 Turn the key switch to platform control.
(engine) fails.
2 Pull out both ground and platform red
1 Turn the key switch to ground or platform Emergency Stop buttons to the ON position.
control.
3 Gasoline/LPG models: Choose fuel by moving
2 Pull out the red Emergency Stop button to the the fuel select switch to the desired position.
ON position.
4 Start the engine. Do not press down the foot
3 Move the lift/drive select switch to the lift switch when starting the engine.
position (if equipped) when operating the To Position Platform
auxiliary controls from the platform.
1 Move the lift/drive select switch to the lift
4 Press down the foot switch when operating the
position (if equipped).
auxiliary controls from the platform.
2 Press down the foot switch.
5 Simultaneously hold the auxiliary power switch
ON and activate desired function. 3 Slowly move the appropriate function control
handle or toggle switch according to the
The drive function will not operate with auxiliary
markings on the control panel.
power.
Machines equipped with Platform Level Control
Operation from Ground Disable Function: The platform level toggle switch
will not operate when the boom is raised or
1 Turn the key switch to ground control. extended past the drive speed limit switches.
2 Pull out the red Emergency Stop button to
To Steer
the ON position.
3 Gasoline/LPG models: Choose fuel by moving 1 Move the lift/drive select switch to the drive
fuel select switch to desired position. position (if equipped).

4 Start the engine. 2 Press down the foot switch.

To Position Platform 3 Turn the steering wheels with the thumb rocker
switch located on top of the drive control
1 Hold the function enable switch to either side. handle.
2 Move the appropriate toggle switch according Use the color-coded direction arrows on the
to the markings on the control panel. platform controls and the drive chassis to identify
the direction the wheels will turn.
Drive and steer functions are not available from the
ground controls.

Machines equipped with Platform Level Control

Disable Function: The platform level toggle switch
will not operate when the boom is raised or
extended past the drive speed limit switches.

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OPERATING INSTRUCTIONS

To Drive Engine Idle Select (rpm)

1 Move the lift/drive select switch to the drive Select engine idle (rpm) using the symbols on the
position (if equipped). control panel.
2 Press down the foot switch.
3 Increase speed: Slowly move the drive control
handle off center.
Decrease speed: Slowly move the drive control
handle toward center. · Rabbit and foot switch symbol:
foot switch activated high idle
Stop: Return the drive control handle to center
or release the foot switch. · Turtle symbol: low idle
Use the color-coded direction arrows on the · Rabbit symbol: high idle
platform controls and the drive chassis to identify
the direction the machine will travel. Check Engine Light (if equipped)
Machine travel speed is restricted when the boom Light on and engine stopped: Tag the machine
is raised or extended. and remove from service.
Drive Enable Light on and engine still running: Contact service
personnel within 24 hours.
Light ON indicates that the boom has moved just
past either non-steering wheel and drive function Stopping the Engine
has been interrupted.
Push in the red Emergency Stop button and turn
To drive, hold the drive enable switch to either the key switch to the OFF position.
side and slowly move the drive control handle off
center. After Each Use
Be aware that the machine may move in the
1 Select a safe parking location—firm level
opposite direction that the drive and steer controls
surface, clear of obstruction and traffic.
are moved.
2 Retract and lower the boom to the stowed
Always use the color-coded direction arrows on position.
the platform controls and the drive chassis to
identify the direction the machine will travel. 3 Rotate the turntable so that the boom is
between the non-steering wheels.
Generator
4 Turn the key switch to the OFF position and
To operate the generator, move the generator remove the key to secure from unauthorized
toggle switch to the generator position. The engine use.
will continue to run but no drive or platform
functions will operate. 5 Chock the wheels.

Plug power tool into the power to platform GFCI

outlet.

To resume machine functions, move the generator

toggle switch to machine functions position. All
functions will operate.

24 Genie S-60 & Genie S-65 Part No. 43648

Second Edition • Fifth Printing Operator's Manual

Transport Instructions
Use the lower platform mount between the boom
end and the platform to secure the boom from side-
to-side movement. Do not use excessive
downward force when securing the boom section.
Use chains or straps of ample load capacity.
Turn the key switch to the OFF position and remove
Observe and Obey: the key before transporting.
Inspect the entire machine for loose or unsecured
Transport vehicle must be parked on a level items.
surface.

Transport vehicle must be secured to prevent Free-wheel Configuration for

rolling while machine is being loaded.
Winching
Be sure vehicle capacity, loading surfaces and
Chock the wheels to prevent the machine from
straps or lines are sufficient to withstand
rolling.
machine weight. See Specifications section.
2WD models: Release non-steer wheel brakes by
turning over the torque hub disconnect caps (see
below).
4WD models: Release wheel brakes by turning
Securing to Truck or Trailer for over all four torque hub disconnect caps (see
Transit below).
Always use the turntable rotation lock pin each time Be sure the winch line is properly secured to the
the machine is transported. drive chassis tie points and the path is clear of all
Always chock machine wheels in preparation for obstructions.
transport. Reverse procedures described to re-engage
Use tie points on drive chassis for anchoring down brakes.
to transport surface. Note: The pump free-wheel valve should always
remain closed.

Disengage
Position

Engage
Position

Part No. 43648 Genie S-60 & Genie S-65 25

Operator's Manual Second Edition • Fifth Printing

Decals

Decal Inspection
Use the picture on the next page to verify
that all decals are legible and in place.

Below is a numerical list with quantities and

descriptions. Part No. Decal Description Quantity
33885 Serial Plate - S-65 1
Part No. Decal Description Quantity
33952 Danger - Tilt-Alarm 1
25994 Caution - Component Damage Hazard 1
33973 Notice - Tire Pressure 2
27204 Arrow - Blue 1
35599 Notice - Align Air Hoses 1
27205 Arrow - Yellow 1
40434 Label - Lanyard Anchorage 4
27206 Triangle- Blue 2
43594* Notice - Maximum Load 750 lbs 1
27207 Triangle - Yellow 2
43595 Danger - Tip-over, Tires (foam-filled) 1
27564 Danger - Electrocution Hazard 3
43647 Notice - Operating Instructions 2
28157 Label - Dexron 1
43649 Ground Control Panel 1
28158 Label - Unleaded 2
43663 Notice - Function Enable 1
28159 Label - Diesel 2
44769 Lift/Drive Select 1
28160 Label - Liquid Petroleum Gas 1
44981 Airline to Platform 2
28161 Danger - Crushing Hazard 7
44986 Notice - Maximum Manual Force - 90 lbs 1
28163 Notice - Maximum Side Force - 150 lbs 1
49741 Notice - Ford Engine Specs-LRG-425 EFI 1
28164 Notice - Hazardous Materials 1
49926 Ground Control Panel 1
28165 Notice - Foot Switch 1
52156 Platform Control Panel 1
28171 Label - No Smoking 2
52966 Cosmetic - 4 x 2 1
28174 Label - Power to Platform, 230V 2
52967 Cosmetic - 4 x 4 1
28175 Caution - Compartment Access 1
53037 Notice - Deutz Diesel Engine Specs 1
28176 Notice - Missing Manuals 1
62076 Cosmetic - Genie S-60 1
28177 Warning - Platform Rotate 2
62077 Cosmetic - S-60 1
28181 Warning - No Step or Ride 1
62078 Cosmetic - Genie S-65 1
28235 Label - Power to Platform, 115V 2
62079 Cosmetic - S-65 1
28236 Warning - Failure To Read . . . 1
64361 Notice - Perkins Diesel Engine Specs 1
30080* Notice - Maximum Load 500 lbs 1
72160 Ground Control Panel 1
31060 Danger - Tip-over Hazard, Interlock 1
72162 Platform Control Panel 1
32700 Danger - Safety Rules 2
*Please reference the Specifications section or the chart on
32726 Label - Glow Plug (option) 1 page 2 to determine the capacity of your machine.
32728 Label - Generator (option) 1

26 Genie S-60 & Genie S-65 Part No. 43648

Second Edition • Fifth Printing Operator's Manual

DECALS

Ground
Controls
Side

Engine
Side

Part No. 43648 Genie S-60 & Genie S-65 27

Operator's Manual Second Edition • Fifth Printing

Specifications

Model S-60 S-65 Model S-60 S-65

Height, working maximum 66 ft 71 ft Controls 12V DC proportional
20.1 m 21.6 m Platform dimensions, 6 foot 72 in x 30 in 72 in x 30 in
Height, platform maximum 60 ft 65 ft (length x width) 1.8 m x 76 cm 1.8 m x 76 cm
18.3 m 19.8 m Platform dimensions, 8 foot 96 in x 36 in 96 in x 36 in
Height, stowed maximum 9 ft 9 ft (length x width) 2.4 m x 91 cm 2.4 m x 91 cm
2.74 m 2.74 m Platform leveling self-leveling self-leveling
Horizontal reach maximum 51 ft 3 in 56 ft 4 in Platform rotation 160° 160°
15.6 m 17.2 m AC outlet in platform standard standard
Width 8 ft 8 ft Hydraulic pressure (maximum) 2600 psi 2900 psi
2.43 m 2.43 m (boom functions) 179 bar 200 bar
Length, stowed 27 ft 2 in 30 ft 10 in Tire size 15-19.5 NHS 15-19.5 NHS
8.3 m 9.4 m Gradeability, stowed (2WD/4WD) 28% / 40 %
Maximum load capacity 600 lb 500 lb Ground clearance 12 in 12 in
6 foot platform 272 kg 227 kg 30 cm 30 cm
Maximum load capacity 500 lb 500 lb Hydraulic tank capacity 45 gallons 45 gallons
8 foot platform 227 kg 227 kg 170 liters 170 liters
Maximum load capacity Fuel tank capacity 30 gallons 30 gallons
6 foot platform with foam-filled tires 114 liters 114 liters
and proper counterweight 750 lb N/A Weight 26,060 lbs 28,400 lbs
configuration 340 kg N/A 11,821 kg 12,882 kg
Wheelbase 9 ft 0 in 9 ft 0 in Airborne noise emissions 80 dB
2.7 m 2.7 m Maximum sound level at normal operating workstations
Turning radius (outside) 22 ft 2 in 22 ft 2 in (A-weighted)
6.75 m 6.75 m
Turning radius (inside) 12 ft 1 in 12 ft 1 in Continuous improvement of our products is a
3.7 m 3.7 m Genie policy. Product specifications are subject to
change without notice or obligation.
Turntable rotation (degrees) continuous
Turntable tailswing 3 ft 31/2 in 3 ft 31/2 in
100 cm 100 cm
Power source Ford 63 Hp Gasoline/LPG LRG-423
60 ft
(choice) or LRG-425 EFI 18.3 m
Deutz 56 Hp Diesel F4L 1011
Drive speeds 2WD 4WD
40 ft
Drive speed, stowed 4.4 mph 3.0 mph
S-6 0

12.2 m
S-6

Gasoline/LPG models 7.1 km/h 4.8 km/h

5

40 ft/6.2 sec 40 ft/9.1 sec

20 ft
12.2 m/6.2 sec 12.2 m/9.1 sec 6.1 m
Drive speed, stowed 4.0 mph 2.8 mph
Deutz Diesel models 6.4 km/h 4.5 km/h
0 ft
40 ft/6.8 sec 40 ft/9.7 sec 0m
12.2 m/6.8 sec 12.2 m/9.7 sec
Drive speed, 0.6 mph 0.6 mph
20 ft
raised or extended 1.0 km/h 1.0 km/h 6.0 m 0 ft 20 ft 40 ft 60 ft
- all models 40 ft/40 sec 40 ft/40 sec 0m 6.0 m 12.2 m 18.3 m
12.2 m/40 sec 12.2 m/40 sec

28 Genie S-60 & Genie S-65 Part No. 43648

 California Proposition 65

WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.

Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475

Genie Holland Genie Australia Pty Ltd.

Phone +31 70 51 78836 Phone +61 7 3375 1660
Fax +31 70 51 13993 Fax +61 7 3375 1002

Genie Scandinavia Genie China

Phone +46 31 3409612 Phone +86 21 53852570
Fax +46 31 3409613 Fax +86 21 53852569

Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +60 4 228 1235
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Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083

Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 2 558 7267
Fax +49 (0)4202 8852-20 Fax +82 2 558 3910

Genie U.K. Genie Africa

Phone +44 (0)1476 584333 Phone +27 11 455 0373
Fax +44 (0)1476 584334 Fax +27 11 455 0355

Genie Mexico City Genie Latin America

Phone +52 5 653 03 84 Phone +55 11 4055 2499
Fax +52 5 664 40 16 Fax +55 11 4043 1661