INSPECTION TEST PLAN Contract No:
DANEM ENGINEERING WORKS WLL. FABRICATION AND INSTALATION OF PIPING QCP NO: Rev:0
CLIENT:
Verifying Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Responsible Person Remarks
Documents/Reports DANEM QVC
Approved Drawings Site Contractual Documents Relevent Contractual Documents Drawing Calculations Design Engg:
1.0 Engineering H H
survey Standards Relevent Standards Requirements Project Manager
Preliminary activities
Approved letter of
drawing approval technical Approved Drawings Approved Drawings
2.0 - signature on Project Manager H H
documents to start of Specifications Specifications
documents
manufacture
Test certificates
Drawing, Material Certificate QA/QC ,
3.0 Material Store record MTC ,Drawing Material inspection H w
,Grade &Heat Number Fab:SUPVR
report
Clearly identified ,Segregated
Store Keeper ,
3.1 Material storage to prevent MTC , Store Record Identification as per MTC - H R
SUPVR
damage&contamination
Shop Fabrication prior to Dimensions, Heat Number QA/QC ,
4.0 Approved Drawings Approved Drawings Inspection Report H R
cutting of pipe ,Grade, Size&Specs Fab:SUPVR
Accordance with
Approved WPS,Check weld Fit QA/QC ,
4.1 Fit-Up Approved Drawings approved and project Inspection Report H R
up as per WPS Fab:SUPVR
spec
Electrode baking/Holding/Issue QA/QC , Store
5.0 Welding Monitoring Welding control procedure MFRS Recommendations Records S S
Records Keeper
ApprovedWPS /PQR,Welders ASME SEC-IX ASMEB31.3 Weld /NDT summary
5.1 Welding WPS /PQR,Welders certificate QA/QC H R
certificate &drawings report
100% Visual inspection on
5.2 Visual Inspection Approved Drawings Weld map ASMEB31.3 &drawings Inspection Report QA/QC H R
completed weld
ASME.SEC V,NDT
Radiogrphy on completed Weld map/ Records / Asper Scope
6.0 NDT Procedure &Project Test Reports QA/QC H R
welds of Work and Approved Drawings
Specification
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INSPECTION TEST PLAN Contract No:
DANEM ENGINEERING WORKS WLL. FABRICATION AND INSTALATION OF PIPING QCP NO: Rev:0
CLIENT:
Verifying Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Responsible Person Remarks
Documents/Reports DANEM QVC
Shop Activities have to
Mechanical Completion App. Drawing Project QA/QC
7.0 completed prior to shipping Weld Map Records QC Documents H R
(Shop Fabrication) Specification FAB. SUPVR.
to site
As per approved
Surface preparation and Painting procedure and Project Blasting & painting QA/QC
8.0 Blasting&Painting drawings and Project H R
painting Spec. Report. PAINTING. SUPVR
Spec.
8.0 Shipping
Final Review
8.1 Shipping to Site ( Document &Reports ) Delivery Note Relevant Document Delivery Note FAB.SUPVR. H S
Approval Identification Mark
9.0 Site Installation
Approved WPS,Check weld Fit Accordance with QA/QC ,
9.1 Fit-Up Approved Drawings approved and project Inspection Report H R
up asper WPS Fab:SUPVR
spec
Approved WPS ASME SEC-IX ASMEB31.3 Weld /NDT summary
9.2 Welding WPS /PQR,Welders certificate QA/QC H R
/PQR,Welders certificate &drawings report
As per approved
Stage wise Inspection
9.3 Stage wise Inspection As per approved drawings drawings and Project Inspection Report QA/QC H R
during Installation.
Spec.
As per approved
Alignment Check of all
9.4 Alignment As per approved drawings drawings and Project Inspection Report QA/QC H R
Flanges
Spec.
As per approved
Orientation check of all
9.5 Orientation As per approved drawings drawings and Project Inspection Report QA/QC H R
Flanges.
Spec.
As per approved
Alignment Check of all
9.6 Alignment As per approved drawings drawings and Project Inspection Report QA/QC H R
valves
Spec.
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INSPECTION TEST PLAN Contract No:
DANEM ENGINEERING WORKS WLL. FABRICATION AND INSTALATION OF PIPING QCP NO: Rev:0
CLIENT:
Verifying Inspection by
Item Quality Control Activity Characterstic to be verified Controling Documents Acceptance Standards Responsible Person Remarks
Documents/Reports DANEM QVC
As per approved
Orientation check of all
9.7 Orientation As per approved drawings drawings and Project Inspection Report QA/QC H R
valves
Spec.
As per approved
9.8 Overall dimension Overall dimension check As per approved drawings drawings and Project Inspection Report QA/QC H R
Spec.
100% Visual inspection on
9.9 Visual Inspection Approved Drawings Weld map ASMEB31.3 &drawings Inspection Report QA/QC H R
completed weld
ASME.SEC V,NDT
Radiogrphy on completed Weld map Records / Asper Scope
9.10 NDT Procedure &Project Test Reports QA/QC H R
welds of Work and Approved Drawings
Specification
Weld map /Records / Asper Scope App. Drawing Project
10 Hydro Test Hydro Test of Piping Test Report QA/QC H W
of Work and Approved Drawings Specification
Activities have to be App. Drawing Project QA/QC
11 Mechanical Completion Weld Map and Records QC Documents H H
completed Specification FAB. SUPVR.
Quality Inspection Test
12 Quality Dossier Contractual Requirements Documents and Reports QC Dossier QA/QC Engineer H H
Plan Clients Requirements
Legends: H: Hold point I:Inspection R:Review W:Witness S: Surveillance
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