Objectify Technologies Pvt. Ltd.
An ISO 9001 : 2015 Company
Ideate | Design | Create
Delhi | Noida | Bangalore | Chennai | Pune | Mumbai
Company Profile
Objectify Technologies Pvt. Ltd. is one of the leading AM-ESP (Additive Manufacturing -
Engineering Service Provider) for metal and polymer in India. Founded in 2013, the company aims
to provide a facelift to the present manufacturing processes and caters to industries like aerospace,
automotive, space, oil & gas, die mould, and medical, among others. Our service portfolio includes
rapid prototyping, conformal cooling, DfAM, and facility setup consulting.
These services provide the partners' crucial advantages in terms of part quality and sustainability.
We aim to be the AM partner for Indian manufacturing industries.
Company Profile
High quality technological solutions for achieving complex manufacturing specifications in
industries as follows:
Space Aerospace Automotive Tooling Medical FMCG General
Engineering
State of the art workplace where customers can interact and iterate on their design and product
development.
Some of Our Clients
And many more………
Our Offerings
Additive Manufacturing Design Consultancy
• Design for Additive Manufacturing
Metal Polymer • Data preparation
• Direct Metal Laser • Stereolithography • New Material Development
Sintering (DMLS) Apparatus • Reverse Engineering
• Conformal Cooling • Selective Laser • Conformal Cooling
• Hybrid Sintering
Manufacturing • Vacuum Casting
• CNC Machining
Facility and Capability Setup Product Validation
• Product Trial
• BOOT Model
• Material Testing and
• Expertise consulting
development
• In-house contract work
• Life Cycle
assessment
Our in-house Infrastructure
METAL
EOS M 400 - 4 EOS M 290 (x2) EOS M 280 VARIAXIS j-500/5X Heat Treatment Vertical Milling
PLASTIC
EOS P 396 EOS P 110 EP-A650 ProJet 6000 HD CMM- Hexagon Metrology Global
Performance 7.10.7
Our in-house Applications Infrastructure
A M sp ec ial i z ed
D esig n in g D ata P rep . &
S im u latio n
To p o lo g y C o n fo rm al
O p t im izat io n C o o lin g in
an d C o m p o n en t In j ec tio n
S im u latio n M o u ld in g
Polymer Applications
SLS Equipment
EOS P 396 Key Specifications EOS P 110 Key Specifications
Effective building volume Effective building volume
340 mm x 340 mm x 600 200 mm x 250 mm x 330 mm
mm
Laser Specification Laser Specification
CO2 laser, 70 W CO2 laser, 30 W
Layer Thickness: Layer Thickness:
(depends on material) (depends on material)
0.06 – 0.18 0.06 – 0.12
Bumper Logo Bumper
PA 2200 PA 3200
Achieved Accuracy Achieved Accuracy
~0.02 mm ~0.02 mm
SLA Equipment
One of the Fastest SLA printers in the industry
EP-A650 Key Specifications
Resin 3D Printer
Effective building volume
650x600x400mm³
Build Speed
80-200cm³/h
Material
355nm liquid photosensitive resin
SLA Equipment Specs.
ProJet 6000 HD Key Specifications Builds
Built Volume
250 x 250 x 250 mm
2.5 times higher resolution
than competitive 3D printers
VisiJet SL Clear VisiJet SL Flex
Achieved Accuracy Achieved Accuracy
~0.1 mm ~0.15 mm
Vacuum Casting Process
The 3D model The Master part i The support is removed an The master is imm Polyurethane is The excess material The part is finished
Is prepared s built in SLA d ersed in silicone poured and is removed
the master part is finished casted under vacuum
Step 1. Patterns are 3D solids of your CAD designs. They are usually made by CNC
Master Patterns machining or with 3D plastic printing such as SLA/SLS. You can supply your own
patterns or we can make them for you. Patterns need to be able to withstand
heating to 40°C.
Step 2. Casting molds are made from liquid silicone. This silicone is poured around the
Making the master pattern inside of a casting box, and then allowed to cure in an oven for 16
hours. Once dried, the mold is cut open and the master removed, leaving behind an
Moulds empty cavity in the exact negative shape of the original.
Step 3. Your choice of casting resins can now be poured into the empty cavity to create a
Casting Copies highly accurate copy of the original. It’s even possible to overmold with two or more
materials. Silicone molds are typically good for 20 or so copies of the master
pattern.
Materials we offer: SLS,SLA and VC
Polymer (SLS) Polymer (SLA) Vacuum Casting (VC)
PA 2200 Visijet Flex ABS
PA 2241 Accura 60 PP
Flame Retardant Transparent
PA 3200 Accura Xtreme PC
Glass Filled
Prime Cast Somos® EvoLVe 128 POM
(ABS-PC)
PU Rubber
Prototyping – Plastic (SLS, SLA & VC)
Assembly
Vacuum Casting Makes
Over Moulding Protector Switch Gear
Rubber
(Rubber over ABS) (ABS) (Clear)
Metal Applications
DMLS Equipment
Quad Laser – 4X times faster printing
EOS M 400-4 Key Specifications
Effective building volume
400 mm x 400 mm x 400 mm
EOS ClearFlow Technology
Ultra Fast Quad Laser
DMLS Equipment
EOS M 290 Key Specifications Builds
Effective building volume
250 mm x 250 mm x 325
2x mm
Laser Specification:
Yb-fibre laser, 400 W
Impeller Inducer
Layer Thickness: Aluminium Ti64Al4V
(depends on material) Achieved Accuracy Achieved Accuracy
0.02 – 0.07 ~0.02 mm ~0.1 mm
Blades
Inconel, IN 718
Achieved Accuracy
~0.075 mm
Materials we offer : Metal
Material Material Tensile Density
Group Type Strength (g/cm³) Properties Application
(Mpa)
Maraging steel MS1 1200±100 8.1 Good mechanical Machine parts, Tooling
treatable
Nickel Alloy IN718 1060±50 8.15 Good tensile, fatigue, creep and Turbine blades,
IN625 990±20 8.4 rapture strength instrumentation parts,
power & process
industries
Stainless Steel 7.9 Corrosion resistance with high
CX 1080 strength and hardness. Injection molding tools
640±50 7.7 Corrosion resistance, no Lifestyle, Automotive,
316L substances in cytotoxic Aerospace
concentrations
Titanium Ti64 1290±50 4.41 Low specific weight , Bio medical implants,
Ti64ELI biocompatibility Aerospace, motor racing
Aluminum AlSi10Mg 460±20 2.61 Good casting with complex Heat shield, light
geometry, light weight engineering parts
CNC Equipment Specs.
VARIAXIS j-500/5X BMV 45+ (Agni+)
Key Specifications Key Specifications
Multi-tasking Agni+, powerful,
5 axis control for micro stable and accurate.
precision
Longitudinal travel- 600 mm
Spindle Table cross travel- 450 mm
Maximum Speed- 12000 rpm Headstock travel- 500 mm
Motor Output- 11 kw /15.0 hp
Workpiece Diameter-500 mm Table size - 900 x 450 mm
Workpiece Height-350 mm
Prototyping - Metal
Other Post Processing Equipment
Heat Treatment
Painting and Finishing
Photo bleaching (UV Curing)
Shot Peening/Blasting
Polishing and Grinding
For Accuracy Testing we use
Hexagon CMM 7.10.7
Conformal Cooling in Tooling and Die making Industry
Cycle Time Increases Productivity
Injection With, a shorter cooling time and cycle time.
10%
Improves Part Quality
Removal
20%
By reducing sink marks, warpage and increasing
Cooling
50%
cooling efficiency.
Normal cooling design Conformal cooling design
Setting
20%
Injection Removal Setting Cooling
Conformal Traditional
Cooling Cooling
Profit Production
Design for Additive Manufacturing (DfAM)
• Topology optimization –
• Complex optimized shapes obtained from topology optimization are always a headache for
traditional manufacturing processes (CNC machining).
• Topology optimization can update both shape and topology of a part.
Airbus Defence & Space, Polyshape
• Multi-scale structure design –
• Parts with multiscale complexities can be realized.
• This provides a great design freedom for designers.
• Using cellular structures or lattice structures on micro or mesoscales for the preferred properties
Simulation of Components on AM
Models must deal with multiple physical aspects, such as heat
transfer and phase changes, as well as the evolution of
material properties and residual stresses throughout the
build time. Therefore, the simulation and modelling task is a
multi-scale, multi-physics endeavour calling for a complex
interaction of multiple algorithms with the aid of abled
applications.
New materials development for AM Application
The nature of the additive
manufacturing process itself
results in significantly different
material structure and hence
properties. Hence we need to take
advantage of the unique
possibilities of the AM process for
realising novel materials by means
of different approaches of alloy
design as well as mixed materials
synthesis.
Reverse Engineering of Components
Object
.
Additive Manufacturing
Process
Reverse
CAD Model . Engineering . Scan
Process
. RE Process
Benefits of Additive Manufacturing
Immediate Benefits
• Increase Design Freedom
• Light weight structure
• Consolidation of Parts
• Short Production cycle time
• No tools needed
• Less Raw Material
Did You Know ?
GE engineers are starting to explore how to use additive
manufacturing with a wider range of metal alloys,
including some materials specifically designed for 3-D
printing.
Certifications Obtained by Objectify
A well designed and implemented quality management AS9100 Rev D is a widely adopted and standardized
system, based on ISO 9001:2015 has provided Objectify quality management system for the aerospace industry
with the following benefits: and offers the following perks:
• Higher involvement and commitment from top • Product Safety
management • Counterfeit Parts Prevention
• Addressing risks and opportunities associated with its • Increased emphasis on risks in operational processes
context and objectives • Reinforced requirements for awareness of individual
• Facilitating opportunities to enhance customer contribution to product and service quality and safety
satisfaction along with ethical behavior
• Establishing framework for performance improvement • Consideration in nonconformity management and
• Improves product/service reliability corrective action
• Enhanced level of employee awareness • Configuration Management clarified and improved to
• Better understanding of customer expectations address stakeholder needs
* Both AS9100 and ISO 9001 are standards that include requirements for implementing a Quality Management System (QMS) in an organization.
Environmental Stand
• Epoxy Coating –
For water tight components and leak proof containers. Mainly used for fluid flow devices.
Epoxy Coating
• Carbon Footprint –
With the inclusion of cost/material effective methods, the environmental impact decreases
manifolds.
• Sustainability –
Eco-manufacturing reduces material usage and in doing so reduces the energy used, this plays
a massive role for sustainable future. In the long run, it helps in reducing Global Warming.
“Additive manufacturing could reduce energy use
by 50% and reduce material cost by up to 90% as
compared to traditional manufacturing.”
- The Roundtable
Thank You!
Objectify Technologies Pvt. Ltd.
Connect with us : office@objectify.co.in/ office.metal@objectify.co.in
Call us at : +91 9651669295 / 8377012015
Landline : 011-42418286
Polymer Plant Address : Plot no. 456, Patparganj Industrial Area, Delhi, 110092
Metal Plant Address : B-3B, Sector-63, Noida, Gautam Buddha Nagar, UP, 201301
Visit : www.objectify.co.in
