Se OS ee ee eee SSE Se Oe Ge Ob Oe OR OR OE OE Gr Oe 3D PRINTING * sith . Summ avixe the tive importaxit ai) Dqive BD printing ita his tech walogy- ee iad ‘intrest technology Saat ae id an a ie sao ito a e J Pa — objet tt layer to layer deposition of, materials. * Five Tr acluanlages ore - Ra, ity: 3D printing atlous tor the quid aud est-epedive Creitiion a paotstypes - b o 2) Customization ard. porsovealixallions - Lith 0 poinhing, iE easy “bo cavalo lighly customined and peisonalined products. 2 Design yovedem and tnnovaihion: 3d privdiing opens a evel of design jreod'om thet 1 aften United, ox ‘rmbossible, with Asad tonal wausifasturing mmathads. Dkoducod, raatestial waste: 20 yrintng & on obtve yet, oly uses “necessouny onus 4 cmatbstah.,ombrinetaig wasle and coriied bitting to rox auitaineble | waunpactusing prodiices - 5) Less time 1% oequived te gt the produc. Eanaamupoatioring Ausi- Tubtradtive wanujadlusing ° 3D abjects axe constructed, by Successively autting matental away foram a gobidh block of matestial» : oatage produced 48 more + Conventional machining like tuimming , milling, avi ling de * Less finishing 2equiredl "More initial cost £ enexgy Corsumption a) ae te eat’ ° oO Aud Tisteate haw : appt in help 1 gh it an atowative seoloy = 2 pntng can oy S fs elase duly + Moto2 Wed, SD pointing, “Back ground ?— Ane awdtoroy de racing Molod is a Wi can pe guess Ae eles innovation avd outtleg—edge + Application Ss Spee siting 17 Cus ustable application o 30 pnwurg Mab2 1 ieee poet oe cudtorn onBtorey cle. pods. These, pasts include compenonls auch aS fairing , rack de, toctneals, ancl even engine cnovitse Heals wen Moloz Yams have 3D paiviling teehvoloay * “By taking an adclitine, amanusadharring appooadh tp Mélo2 Vike design, Trans FIORmens Succe im deamatically reducing the weight of ‘ds esiticol wishbone juert suspension tombonent by a tortor 4 40%» * Combasing We eue-picce titanium ener with a! welled erteel, Desert ou. welght Bauing of 6004 was aahfoxredl - SSCS CSET EEhyd JS Big U I = ee 4p siting hod algo provided TWrausFlOmend a ie oer ee avd the ibritty to vesuy Tee oe J “wishbone geometaies Yo mate specific Chassls and Rrewatics equirement +The weight reduitton that malal 5? parking hos ahicred, for us vm eux wishbone ee has evabled us to bypass tsaditioval usel : trous Waneveatenand. ta problents 42%eu watt Tye dive”. More than shot, cd ae us to design w pail ik % rast uly, Ughitam, bab at ove, mgd a 42 Bome time. PTPFPFHHHHHKOKKHHKKKKKEEEKLECE ECC CCCeee;* re Explain he Vastious impo Hartt Hust , ayy gating covdsuls tho Weight 2a car ee glde auth 7 re is details ond srmobthen rr e Smeneage pointing ime - Dn tM Pesworlages:- This sathing covsiole the ae ay td tritevnal ils op the pails pocdured Aauging sim Solid, (1007, inpill) bo Wotlow (07 ingisl) tigher ple pereeriiage fresense post. strongly pat alco watestal usage and privitiing time. 3) Suppost Stowichurves - Oveshanging abuckunes Pequires Support ghuctuses - Crenenally gredher | than 45 print uidl require Bupposb The an rae can be Rough,medium oy dlense. 4) Rin speed: The speed of ubich the poiwt tread moves ducing pairing « Fastey a Speed# can reduce printing ttme but may Paesitice paint quality, Speed. usually, sel % 60 mm/sec. joe i BKBANoca tg aya: Si eli il i ps The temperature g “the build platioam, anh prevents wasping- Bed Temperature 4 get 4 110 degree Claius- Aud Nozzle, Temperature eh 1 220 degree Celsius. AP Tdeidity bad Musial. the gen esta aps invelved in any 3D printing pauces3- AS Cromesal aes fnvelved in Additive Mauss, dling process: exaz= oY 3D privlivg process anes 42CADY =" AW AM pasha nust Lost yom ov sephware model that sully describes the eodternal geometay. This 4a dene ust ware like CAD, Selidwroses, Ghia. The pak puit ould ve 3p solid or Sur ace epresen’ fon. f 2+ Gpyession to STL*~ fut AM machine aoagits the STL gle tovndbs Pevice “the CAD ‘made, made has to be Some $n) STL spre This fle will Lescatbe tthe eleomal clesed suraces a the CAD mroclel ancl fosims the basis joy caleulation et; the slices. ——— which af4eals adhesion to tho point bed a POPP PT HHHHOHRERH HH EKEESEBREee ee ee ee VUE EEE EEE EEUU LEbeueLesee 2 gn Toanage & res dud, STU Pte mer Baas t ale to Tee gre bag in the AM machine. tere, Some wee % i ple Uke ds eosvect HAL, PO! prietation 40% builsling- Conmestted to 61 codes i : Step 4: Machine Setup’ The *™M avachine 4% properly eck up price to the build process Parca bess tee yer Abdckness , ingill, auatestial temp exaluses ele ave eh. 2 Building process: - re = automated proces ond Thi process % n . Arould be gist wo tout up exuls|en - Paks awe qeocky to be sed Howeues, additional toxitneids like pairbing, pearing » assembling to tom a tinal arose 3 ous. ° eutulledge of 5D poring to explain fom 80 priner: in the (oom My Arevmoplastic plameids whidh fe Viquiyed. aud ve~ adiditiel. fifo Yaa desired thape according to the daffined CAD ean FOM prinkes consist tue spools? one fox the wild mabesial- and the ather ppv the Ruppost maiterdal reap oboe’ Fom $0 gainieg paocess Yours those wan Step3i Stop i 4 x the CAD data 1 infuil, Hoe already Yoadied seid build amotessiol lament 13 Nig uigieck uatth the kayo beat fn the Viquepes head + This [roves 4 adding the Viqued,/Serri- solid, layers one above. the thes % aepeatad. + the design consis ever-hangs OF stwiturcs Hash amight potentially warp %% bend, supporb Stouctuves 2 used -3:- Th Cose port Souctioes Ulere used, > ee ac as ta + Matescials used tox FIM Paiitiieg + ) ABS (Acrylourbuile Buladiene alyaene) WD PLA (Poly Lacie. Ahcid) 8) Nylon (Pas) i WHIPS, PETG, HDPE, LOPE cam also be useol . 48) Explain advantages. aud Vmitohions of %P pining process. dus: - Ady SD_prindiicg : - "Tis teclusology, brovidles Design Freedom . * The getup cost 18 leas - Soieus “nel As required to gal tre produc * Customization * dhe pooduch 1 possible . “These # almost reno wastage. % Livttations of, 5D printing: — *Produdts Surpace yinish ea. toncesmn "The Procese hos 4 slow building ovto. “4M has Matesial restiictens. AM has Limited build voliume.. +The paoduds olay haxe dimensional. tnocersnck ~eoe.7 aa) dame Additive Manhatlting. (sd Ww a Vous aatslibive, mavusioRbinring, PReers e Ause “Additive Manx astivning” is an interesting, technology Wat Fapiolly woul osm a CAD anode, tito a oval object by layer to ayer deposition | ce matisiials - Classixiastion a AM processes: Be arerguss way ap whi AM tering can be classijed, Cased. on the Sadtingl tmp : e Liquid. Based ¢ GLA, DLP « Salih Basesl. 1 Polls ,usires, Seats, FOM LOM, MIM - + Powder Based # SLS, 30P, LENS, EBM, aLM,DLMS - Baseol on Dimensions a infuit maentals - .0 dimension + Powder based - 4 dimension + Wise /Filament based - 9 dimension t ghedt Based Based on the objid material: «Metal Based. poimkent : SLM, DLMS, EBM “Polymer Bascal Pater? : POM , SLA CHBS, PAG, PLA, HDPE, LOPE) *Cexamic Based Paritens . VUUUUUUEEEEEEEE 2 CVCWith the help @ Budy Wushate how hp ailing can be applied. in an axsaspare sector. dus Case study: BAE ystems Finished, breather pipe. ily! BAE &yslems, a prominert aio Space, aud depeuse, tevapany,wti lized 3D ponding “va tubonce ts breather pipe design. Cy ae Onaploying additive smanrladhuring techniques, they were able to crite twuoale andl Ughbweight sbuctures Hat were able Coecle st easible uitth traditional ocburing methods « e hhhen wmode by Injection moulding. The Yoel gst damaged... Furthes, duoing manntaslusing powders wene, lak ovey always. Phlhon wade by Additive aatuci ne The dustin was aire mies, Diedadl Over wee een. Gren rounding, Of Of, the pasct was easy. aes PREFS SHHOHHHRKEHHG GE RRKRRR RE BRRBE:ait) Daevmine, yyy the Hungth o a 3D pained pros 49 always lesser thon an injection anolded OF torn pression melted pooduct - | Avgi-eIn SD painking, the onctestiols 3 typically built | weaknesses at the ayes interspace These imiterzoees aXe prone Yo separate undey presuse and temberature ,resubbing im % more hwmogewuous and devae Souckire sist a to Shonges and, move. unijaian posts compared to these paeduse by A) printing - ree =pelies hy StL ule & mew considenedlo. as indispesable in the sell 4 3D poring: Tnagine that a cambenent: ig to be made, spr a custemes by FOM technique The requirements e the customer axe a8 {allows # i oe w oequired. to be 4 good Busohoee ne pat % wequiresl to work tox high towsai ley lading applicatten- ©) The. pot a required by the customer im Tue of Vie : Painting dine for the past uth basic sedtlings will eequire ene . Lanes Thicknes?. 0-4,0.2 or 0.3 Till +407, to 4007. Speed : low aprerd , meddiurn speed. ox high, seal. Matestal: ABS, PLA Vrlkat urowld be machine pasameless you would Seleal to do 207 Tashi the eelealian a, the levels of ie postarnelass. PP PP PTD OTH H HEHEHE RERERRESRRRRQC RES.peowme indispensable in 3D mi tendon) Fnjoomnatiion : vab , Suoluding ‘he Gel? STL le Wave printing beeause Huey dee qeomeay 4, 2 3° %4] Buryoce apology a Nowy Cowidesing the custornesdd equlrernents for a component te be made using FOM tenlinique, here ane the pasamebens Lwouwld select 4 jusbivy the ooices: D Layer Thickmess: 1 would choose o ayes Ynickness 6, O-denm. A thinner layer height aesuiths im 4ymeF details and smocthes ave imish which ali B with the requirement ce ee aur yace nee D) Infill + For hig) tensile Loading applicdti‘ons, ov higher np ll pernentage 4s mecessasuy “to provide Stouctugal, flog rity and stovength to the paxil . TI would select an inpll perearkage of g07, to 4007, to ersure madi 4 {oonsts - 9) Bpeedl Since the customer mevds the past im ts days poirding “ime & Cunsal « However; i orisicing print quality jor speed. may not be ' deal, especially covsidentong the rrequiverneriS for oped. auspace Yvish T wold chess meolivn Speed ty balance bum printing time, $ &uryace quai SSSST STEVE eee eee ue— Lega ils an Pit a eit oesistawee companied te PLA. ABS As. better suitable tox pasits aubjectel te iki tensile loadiong, By selecting those posamaless, we: potoortine ach fers ow good Surface smieh, suppiciont stieusth too” hah teustle loacliong,, and aneeting the cuskorn ests deadline.