Compressed Air Operated Vacuum Waste Removal: Systems and Components
Compressed Air Operated Vacuum Waste Removal: Systems and Components
20
CATALOG
• Attack Costly Problems with Templex Vacuum Products •
• Machines dirty and full of lint? Clogged looper eyes, tensions, CLEANER MACHINES!
and thread take-up holes which cause excessive thread breakage?
• A dirty work environment? Trim waste and cut chain on thefloor? CLEANER AND SAFER FIXTURES
Lint and dust on top of overhead lights and electrical outlets? AND FLOORS!
• Operators with lint in their hair? Thread, lint and trim on their clothes? CLEANER AND HEALTHIER
OPERATORS!
Protect Your Production Personnel and Equipment Investment with Templex Products.
Total Clean up: A major concern of all apparel manufactures is how to keep their sewing equipment and
plant environment free of dust, lint, thread waste and trimmed waste. These by-products from sewing are major
factors that contribute to costly problems such as oil stained garments, machine downtime, dirty floors and
overhead fixtures, worker absenteeism due to respiratory problems, and safety hazards as well. Most manufac-
turers have tried to resolve these problems by installing chain & waste removal systems only on their overlock
and safety stitch machines. This worked well for these machines but what about the other types of machines
such as Feed off The Arm flat seamer, Belt Loop Machines with fabric trimming knives, Cover Stitch machines,
etc. These too are machines that are a source of dust, lint, thread and trimmed waste. Blowing these and other
machines out with compressed air will only transfer the dry dust and oily lint onto in-process garments and
nearby machines and operators.
Templex patented Chain & Waste and Lint Removal Systems along with our hand held vacuum
cleaning gun provides the solution for total clean up of all sewing machines. Now you can install a Templex
compressed air operated Waste or Chain & Waste and Lint Removal system on all machines that trim fabric
during the sewing process to collect and contain the cut chain, trimmed fabric waste and dust, and use the Air-
Vac Docking Station with TBV-2002 Vacuum gun to remove and contain the oily lint and debris from inside the
sewing machine.
Since 1956, Templex has designed and manufactured quality products for textile applica-
tions. Our purpose is to aid apparel manufacturers in creating operations that are the most pro-
ductive, efficient, and quality oriented possible while maintaining environments that are healthy
and ergonomically correct.
Products in this catalog are designed for the specific purpose of collecting and containing
waste by-products created during the manufacturing process. Many of the component parts are
made of durable, clear plastic which allows viewing of trimming processes. A great deal of time is
devoted to the design of our systems and components to insure that they install quickly and eas-
ily, are simple to operate, durable, energy-efficient, and require low maintenance.
We appreciate the continuing support we receive from the equipment manufacturers, distributors,
sales representatives, and apparel manufacturers that we serve.
I. INTRODUCTION PAGE
Templex Waste Removal Systems utilize compressed air to create vacuum. Systems are available for use on all types of sewing
machines and applications. Selecting a system for your application is as easy as 1-2-3. Each system consists of a Waste Funnel
and Vacuum Unit for waste removal, an Air Activation Switch to start and operate the system, and a Waste Collection Container t o
receive and store waste. Also see our Vac-Bag combo's on page 9.
Air Activation Switches Vacuum Units Vac-Bag Waste Collection Waste Funnels
Patent No 5,716,039 Patent No. 4,764,058 Patent No. 4,764,058 Containers Patent No. 4,709,645
Note: Waste Removal Systems - Are available separately or as a combined assembly such as Vac-Bag Combos on page 9. Assemblies are
available for almost all models of machines, and for how those machines can be mounted: top mounted, semi-submerged, or fully submerged.
1. Air activation switches - A variety of switches are available for use on clutch type or electronic motors and for special applications. For
clutch motors, use a Lite-Touch treadle rod air switch to activate vacuum only when the machine is sewing. For electronic motor s use a Lite-
Touch series treadle air switch or an electric solenoid valve which activates the vacuum only when the machine is running, begi nning with the
first stitch. Use the motor mounted air switch on pedestal mounted machines and Ergo stands with clutch motors. Other switches, such as foot
valves, toggle switches, pilot valves, and pilot valves with time delays, are also available..
2. Vacuum Units - Vacuum units use compressed air to create vacuum for operating the system. The four categories of vacuum units are: Chain
Vacuum Units for cut chain removal; Waste Vacuum Units for trimmed waste and lint removal; Chain & Waste Vacuum Units for removal
of chain, trimmed waste and lint; and Chain & Waste Vacuum with Collection Units (i.e. Vac-Bag) for removal and collection of chain,
trimmed waste and lint. Units operate best at 80 PSI (5.5 Bar). Our patented Chain & Waste Removal Units recycle exhaust air from the chain
vacuum unit to create a second vacuum for the removal of trim waste. Vacuum is created for two functions at the energy cost of only one.
Waste and chain & waste units are available in 1½", and 2" for various sizes of trimmed waste.
3. Waste Collection Containers - Receive and store waste. All waste collection containers have an inlet where waste enters, a storage area
for waste to accumulate, and a filter to clean exhausted air. Two styles of collection containers are offered: waste canisters and waste bag
units. Waste canisters locate next to the machine while waste bag units attach to the table top.
4. Waste Funnels - Available in 1", 1½", or 2" depending on size of trimmed waste. Each of our patented funnel assemblies are designed to fit
close to and surround the trimming knives with vacuum which captures dust and lint as well as the trimmed waste. Funnel assembl ies mount
directly to the machine casting using existing screw holes, or directly to the table top and swing-away or snap-out to allow ma chine mainte-
nance. Other waste funnels are for non-sewing uses or applications that are not listed and require a custom approach.
5. Accessories - Optional products such as mufflers or machine cleaning guns can be added during initial installation or at a later date. Muffle rs
can be installed on any vacuum unit to reduce sound, and are available in½", 1", 1½", or 2" sizes. See page 8. Templex "2 N 1" Vacuum Cleaning
Guns are compressed air operated and are ideal for removing the oily lint and debris from inside any sewing machine. See page 8 .
4 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
TEMPLEX AIR ACTIVATION SWITCHES
TBV-110LT 3-Position Toe & Heel Treadle Rod Air Switch, ¼" / 6 mm OD supply ................................. $55.00 ea.
TBV-111LT 3-Position Toe & Heel Treadle Rod Air Switch, ³/8" OD supply ............................................. $60.00 ea.
25739-01 Conversion Kit, upgrades old style Toe action TBV-100LT to TBV-110LT Switch ......... $27.00 ea. Patent No. 5,716,039
TBV-121 Motor Mount Air Switch, ¼" / 6 mm OD supply ....................................................................... $80.00 ea.
TBV-122 Motor Mount Air Switch, ³/8" OD supply ................................................................................... $85.00 ea.
FOOT SWITCH
Ideally suited for activating Templex vacuum products in non-sewing applications such as hand scissor-cutting waste removal sys tems, basting
thread removal systems, trim removal systems, etc. Foot Switch includes 10 ft. of compressed air tubing.
TBV-118 3-Way Toggle Switch Assembly, ¼" / 6 mm OD supply ......................................................... $65.00 ea.
TBV-119 3-Way Toggle Switch Assembly, ³/8" OD supply ..................................................................... $85.00 ea.
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 5
VACUUM UNITS
TBV-200 Templex Betta-Vac Chain Remover, ¼" (6mm) OD supply ....................................................... $35.00 ea.
TBV-201 Templex Betta-Vac Chain Remover, 3/ 8" (8mm) OD supply ...................................................... $38.00 ea.
TBV-075 1" Waste Remover Assembly,¼" (6mm) OD supply .................................................. $85.00 ea.
TBV-076 1" Waste Remover Assembly, 3/ 8"(8mm) OD supply .................................................. $88.00 ea.
TBV-125 1½" Waste Remover Assembly,¼ "(6mm) OD supply ................................................... $90.00 ea.
TBV-126 1½" Waste Remover Assembly, 3/ 8"(8mm) OD supply .................................................. $93.00 ea.
TBV-175 2" Waste Remover Assembly,¼ " (6mm) OD supply ............................................... $115.00 ea.
TBV-176 2" Waste Remover Assembly, 3/ 8"(8mm) OD supply ............................................... $118.00 ea.
TBV-1250 1½" Hi-Vac Waste Remover,3/ 8"(8mm) OD supply ..................................................... $220.00 ea.
Most efficient chain and waste remover on the market, available in two sizes: 1½" for trimmings up to 1¼" wide and 2" for trimm ings up to 1¾"
wide. Designed for use with overlock/safety-stitch machines with or without chain cutters. Efficiently provides adjustable vacu um for removing
chain and waste from sewing machines. Exhaust air from the chain cutter vacuum is recycled to create a second suction which rem oves the
trimmed waste. Requires the same amount of compressed air as a standard chain vacuum, but does twice the work. Use with a Lite- Touch
treadle rod air switch or solenoid valve assembly. 1½" units feature a detachable inlet elbow which can be rotated 180 degrees to aid in
installation and routing of hoses. Units operate best at 80 PSI (5.5 Bar) and come complete with mounting plate, hardware, a ne edle valve for
vacuum adjustment, hose clamps, chain removal hose, and 5 ft. of suction/discharge hose. For near silent operation, use Templex Muffler
Units, see page 8.
TBV-400 1½" Chain & Waste Remover, ¼" (6mm) OD supply ............ $95.00 ea.
TBV-401 1½" Chain & Waste Remover, 3/ 8" (8mm) OD supply ........... $98.00 ea. 2 Position Inlet
TBV-500 2" Chain & Waste Remover, ¼" (6mm) OD supply .......... $125.00 ea. Elbow Design
TBV-501 2" Chain & Waste Remover, 3/ 8" (8mm) OD supply ......... $130.00 ea. for Flexible Installation
Patent #4,764,058
TEMPLEX VAC-BAG FOR CHAIN & WASTE REMOVAL WITH COLLECTION BAG
Design of the TBV-1A and TBV-1AN combines our PATENTED 1½" (TBV-400) chain & waste vacuum unit and the (TBV-190) waste bag unit
into one compact assembly. The Vac-Bag has a built in baffle chamber to reduce noise level of the exhausted air and will accept the 1½"
MSB150 muffler for additional noise reduction if needed. Vac-bags also have a 3/4” non-vacuum port to receive waste exhausted from other
devices such as a docking stations/cleaning guns or auxiliary vacuum units.
Assembly of the new Vac-Bag is made simple for quick installation on either new machines or RETROFIT on older existing machines . The
TBV-1A and TBV-1AN can be purchased individually or packaged in combos that include the Lite-Touch treadle rod air switches, TB V-000-390
or TBV-000-490 waste funnels and MSB150 muffler. See page 10 for Combos.
TBV-1AN 1½" Chain & Waste Vacuum with Collection Bag includes a needle valve
installed on the vacuum unit to adjust air flow and usage. This unit is used on TBV-1AN
machine installations when using a 24 volt DC solenoid valve or other air
activation devices that do not have a flow control valve.
TBV-1AN 1½" Vac-Bag, ¼" (6mm) OD supply ......................... $100.00 ea.
TBV-1A
TBV-1A 1½" Chain & Waste Vacuum with Collection Bag does not have a needle
valve and is used with any Templex Lite-Touch treadle rod air switch with
built in flow control valves, i.e.TBV-110LT. This unit is included in all Vac-Bag
Combos.
TBV-1A 1½" Vac-Bag, ¼" (6mm) OD supply ................................ $95.00 ea.
25760-03 Fabric Filter Bag Only, 15 Gallon Capacity ...................................... $10.00 ea.
6 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
TEMPLEX CHAIN, WASTE, AND LINT COLLECTION PRODUCTS
TEMPLEX VAC-BAG FOR CHAIN & WASTE REMOVAL WITH COLLECTION BAG
See page 6 for detailed information about the combined chain & waste vacuum unit and waste bag unit.
See page 10 for Chain and Waste Removal combos. TBV-1A
TBV-145 10¼ Gallon Waste Canister, 1½" Single Inlet (shown) .............................................. $60.00 ea.
TBV-146 10¼ Gallon Waste Canister, 1½" Double Inlet ............................................................ $70.00 ea.
TBV-147 10¼ Gallon Waste Canister, 2" Single Inlet ................................................................ $80.00 ea. TBV-145
04018 Replacement Fabric Filter Cover, 10¼ Gallon ........................................................... $10.00 ea.
00456 Chain Vacuum Adaptor ................................................................................................. $14.00 ea.
TBV-190 UT Waste Bag Unit, 1½" & 3/4" Inlet (12 Gallon capacity) ........................................... $43.00 ea.
TBV-191 UT Waste Bag Unit, 2" & 3/4" Inlet (12 Gallon capacity) ........................................... $70.00 ea.
25760-03 Fabric Filter Bag Only, 15 Gallon Capacity ................................................................ $10.00 ea. TBV-190
25781 1.50" Single Inlet Waste Container Kit ......................................................................... $25.00 ea. Inlet Port
25863 1.50" Double Inlet Waste Container Kit ....................................................................... $38.00 ea. Assembly
25864 2.00" Single Inlet Waste Container Kit ......................................................................... $45.00 ea.
25865 2.00" Double Inlet Waste Container Kit ....................................................................... $85.00 ea.
00245 Replacement Fabric Filter Cover, 20 Gallon ................................................................ $9.00 ea.
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 7
CHAIN REMOVAL SYSTEMS FOR ALL MACHINES
Combination of a chain removal vacuum and a TBV-110LT 3-position air switch, which can be ordered with or without a waste bag for collection.
Air switch supplies compressed air to chain removal vacuum only when machine is sewing. All Templex chain removal systems can be used
with any type of chain cutter on any machine regardless of manufacturer.
Templex Chain Removal Systems include a combination of two or more of the following components: TBV-200 Chain Removal Vacuum
Assembly, TBV-110LT 3-Position Lite-Touch Treadle Rod Air Switch ¼"/ 6mm air supply, TBV-130 24 VDC Solenoid 2-way Air Switch , TBV-138
24 VDC Solenoid 3-way Air Switch, large capacity TBV-190 waste bag. The TBV-190 waste bag unit features a 3/4" inlet port and a 1 1/2" inlet port
for upgrade to a Waste Removal or Chain & Waste Removal. Includes 10 ft. of ¼"/ 6mm compressed air supply tubing. * A Lite-Touch Treadle Rod
Air Switch can also be used on electronic motors with or without a 24 VDC motor run signal.
CHAIN REMOVAL SYSTEMS FOR MACHINES EQUIPPED WITH CHAIN CUTTER ONLY
Using Clutch & Electronic Motors Using Electronic Motors w/24 VDC Motor Run Signal
Chain Removal Chain Removal Chain Removal Chain Removal Chain Removal Chain Removal
& Footlift Footlift Only & Collection & Footlift & Footlift
Activation Activation Activation Activation
Only & Collection Only & Collection
TBV-304LT TBV-369LT TBV-303 TBV-368 TBV-305 TBV-372
$90.00 $133.00 $83.00 $126.00 $137.00 $180.00
Consist of: Consist of: Consist of: Consist of: Consist of: Consist of:
TBV-110LT TBV-110LT *TBV-130 *TBV-130 *TBV-130 *TBV-130
TBV-200 TBV-200 TBV-200 TBV-200 *TBV-138 *TBV-138
TBV-190 TBV-190 TBV-200 TBV-200
TBV-190
ACCESSORIES
Templex “2n1” vacuum cleaning gun is a powerful hand held vacuum device designed to remove oily
dust and lint from all types of sewing machines. The 2002 vacuum cleaning gun utilizes compressed Air Supply
Exhaust Tee
air at a recommended operating pressure of 80 psi (5.5 Bar) inlet pressure. The 5/16” X 6” long Port with Hose
flexible nozzle bends around corners to remove thread and yarn flock from tensions, thread guides,
looper eyes, and feed dogs. The 2002 vacuum gun converts to a blowing gun by turning the function Quick
dial located on the left side of the gun, and meets OSHA requirement of 30psi for blowing. Disconnect
#25770 Air Vac Docking Station must be installed on each machine. The #25770 Air Vac Docking Exhaust Port
Adapter
Station provides the compressed air and exhaust discharge connection for the TBV-2002 vacuum
gun. Oily lint and debris is discharged into the same waste bag used to collect and contain trimmed
Flexible Nozzle
waste and thread chain from the Templex dual chain & waste removal system. One vacuum gun can Quick
Disconnect
be shared by up to ten sewing machine operators.
Function Dial
TBV-2002 2 n1 Vacuum Cleaning Gun ............................................................................ $90.00 ea.
Use one gun for up to ten machines. Includes, exhaust hose with port adaptor and
compressed air male quick disconnect that plugs into 25770 docking station. TBV-2002
25770 Air Vac Docking Station (requires one per machine) .................................... $32.00 ea.
Installs under front edge of table and includes a quick disconnect with 1/4” barbed tee
and air supply tubing and a 3/4” exhaust hose for discharge into waste bag.
8 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
COMBOS
Vac-Bag Units can be purchased individually or packaged in COMBOS that include: TBV-1A Vac-Bag, TBV-110LT 3-position Lite-Touch treadle
rod air switch, Waste funnel, and MSB150 m uffler.
Reduce downtime - order an extra fabric waste bag, operator can change bags when full. Filled bag can be emptied and returned.
Vac-Bag Combos Complete with Waste Funnels & 3-Position Treadle Switch
Cylinder Overlock Feed Off The Arm
Overlock/Safety Stitch Machines Products Protected by: Machines Flat Seam Machines
Patent # 5,716,039
Patent # 4,764,058
Patent # 4,709,645
Order waste funnel separately. This 1½" Combo is packaged with everything needed
for Chain & Waste Removal except a waste funnel. For machines with or without a
pneumatic footlift. Order Waste Funnel separately. See pages 10-12. Includes
TBV-1A Vac-Bag
TBV-110LT Treadle Switch
TBV-3A Vac-Bag Combo without Funnel .............................................. $150.00 MSB150 Muffler
ACCESSORIES
TEMPLEX MUFFLER
Mufflers allow near silent operation of compressed air operated waste removal
products. Special smooth bore design traps sound, but allows trimmed chain,
waste, and lint to flow through. Use one muffler on the suction end of a waste
removal product to greatly reduce sound level. For maximum sound reduction
use muffler units on both suction and discharge ends of vacuum product.
To install, slide belled end of muffler onto the suction and discharge end of waste
vacuum unit and fasten with clamp (1 each provided).
Use #25707 ½" chain vacuum muffler only with Chain & Waste Removal assem- Muffler Installation on Vacuum Units
blies when a chain cutter is not present. Chain & Waste Vacuum Unit
Waste Vacuum Unit
Discharge Discharge
to Canister to Canister
25847 ½" Muffler, Chain Vacuum unit ....... $6.00 ea. Suction
MSB100 1" Muffler ....................................... $35.00 ea. Secondary Muffler
Secondary Muffler Primary Muffler
MSB150 1½" Muffler ....................................... $30.00 ea. Primary Muffler
MSB200 2" Muffler ....................................... $55.00 ea. Suction
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 9
WASTE FUNNELS
TBV-000-428
TBV-000-390
FULLY-SUBMERGED - Use TBV-000-490 1½" Multi-use funnel assembly for all makes and models of
standard overlock/safety-stitch machines that are mounted fully-submerged.Use TBV-000-428 1½" funnel
assembly only for fully-submerged WMC tables with bottom boards, installs to bottom board.
Funnel assembly for use with all cylinder overlock machines that have attachments such as bandrollers,
guides, collarettes, etc. Funnels are designed to fit without obstructing, and snap out to allow for machine
maintenance. Adjustable mounting bracket installs to machine casting. Fits all Cylinder Overlock Machines;
Juki, Pegasus, Siruba, Union, and Yamato machines.
Designed for use with any Templex 1.50" waste removal device, ie TBV-1A Vac-Bag Assembly or For a
complete Chain & Waste Removal Vac-Bag Combo see page 9.
TBV-000-990 1" Waste Funnel Assembly For All Cylinder Overlock Machines .................... $70.00 ea.
Feed-Off-The-Arm Flat Seamer funnel assembly mounts to existing screw holes in the side Face Plate of
All Feed-Off-The-Arm machines. For pedestal mounted machines use TBV-121 Motor Mount Air Switch &
select vacuum assembly, waste canister, and muffler from pages 5, 6 and 7. For tabletop mounted
machines with a clutch motor use a Vac-Bag Combo see page 9.
Fits all Feed-Off-The-Arm Flat Seamers; Union Special, Willcox & Gibbs, Yamato, ect.. Designed for use
with any Templex 1.50" waste removal device, ie TBV-1A Vac-Bag Assembly.
TBV-000-791 Waste Funnel Assembly with 1.25" Waste Nozzle For All Feed-Off-The-Arm Flat Seamers ............... $80.00 ea.
10 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
SPECIALIZED DESIGN OVERLOCK AND SAFETY-STITCH FUNNEL ASSEMBLIES
Top Mounted
1½" WASTE AND LINT FUNNEL ASSEMBLIES 2" WASTE AND LINT FUNNEL ASSEMBLIES
Semi-Submerged
Fully Submerged
MACHINE MODEL - CLASS TOP MOUNT/SEMI-SUB FULLY SUBMERGED TOP MOUNT/SEMI-SUB FULLY SUBMERGED
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 11
COVERSTICH MACHINES WITH FABRIC TRIMMER
For bottom cover or top and bottom cover stitch machines with fabric trimmers. To complete the system use TBV-100LT Treadle Rod Air
Switch or TBV-130 Solenoid Valve Assembly, and an appropriate waste collection container. Use a Waste Funnel Assembly with a Vac-Bag
Combo or select a System from pages 5-7.
Waste Funnel Waste Removal Assembly
Assembly Only with Waste Funnel Assembly
Model Funnel Size Part No. Price Part No. Price
Brother B272 1" TBV-000-706 $105.00 TBV-075-706 $190.00
Pegasus WS-61 Semi-submerged 1" TBV-000-750 100.00 TBV-075-750 185.00
Pegasus W-562 1" TBV-000-725 90.00 TBV-075-725 175.00
Pegasus W-562 Semi-submerged 1½" TBV-000-350 80.00 TBV-125-350 170.00
Rimoldi 261/271 Semi-submerged 1" TBV-000-733 90.00 TBV-075-733 175.00
Rimoldi 261/271 Fully Submerged 1" TBV-000-734 70.00 TBV-075-734 155.00
Rimoldi 271-FS Top Mount/Semi-submerged 1" TBV-000-738 80.00 TBV-075-738 165.00
Union Special FS122/322 Semi-submerged 1" TBV-000-727 110.00 TBV-075-727 195.00
Union Special 52700/57700, 52800/57800 1" TBV-000-714 95.00 TBV-075-714 180.00
Yamato VF-2409, 2429, 2509, 2529 1" TBV-000-715 120.00 TBV-075-715 205.00
Multi-purpose Mount 1" TBV-000-704 80.00 TBV-075-704 165.00
A multi-use 1½" funnel assembly designed for all makes and models of single needle lockstitch
machines with fabric edge cutters . Installs on tab le behind machine head. Use with TBV-125 1½"
Vacuum Unit and selected air activ ation switch and w aste bag unit. (Order separ ately)
BOTTOM WASTE DISPOSAL FOR SINGLE NEEDLE LOCKSTITCH Juki DNM, DLM 5400
For bottom waste disposal applications on Brother 772 and Juki DNM, DLM 5400 class machines. For rear trimmed waste
disposal applications see page 11 & 16. Trimmed waste and dust is pulled down into the waste funnel as it is generated. The
funnel assembly locates beneath the waste opening in the bed of the machine and attaches to the oil pan casting. The location
of the funnel assembly does not interfere with machine maintenance, or changing the bobbin. Vacuum for these units is Brother 772
provided by TBV-075 1" Waste Removal Assembly (included). To complete the systems above, select the appropriate air
switch ¼" / 6mm or 3/8" (8mm) OD supply and waste container: 1½" containers for 1" and 1½" systems or 2" containers for
2" systems. TBV-125-290
TBV-075-724N 1" Waste Removal Assy ¼" (6mm) OD supply for Juki DLM-5400, 3/32" to 3/16" gauge .... $225.00 ea.
TBV-075-724M 1" Waste Removal Assy ¼" (6mm) OD supply for Juki DLM-5400, 1/4" to 5/16" gauge ...... $225.00 ea.
TBV-075-724W 1" Waste Removal Assy ¼" (6mm) OD supply for Juki DLM-5400, 3/8" to 7/16" gauge ...... $225.00 ea.
TBV-075-732 1" Waste Removal Assy ¼" (6mm) OD supply for Brother 772, narrow gauge ................ $155.00 ea.
TBV-125-290 1 ½" Waste Removal Assy ¼" (6mm) OD supply with 1½" Multi-Use Funnel Assembly .. $158.00 ea.
12 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
MULTI-PURPOSE WASTE REMOVAL VACUUM UNITS
TBV-2251 Extendable Support System w/nozzle for AMF Flap Machine w/ pilot operated 1½"Hi-Vac 3/8" (8mm) OD supply $315.00 ea.
TBV-2251 1½" Hi-Vac 3/8" (8mm) OD supply for fume removal & heavy waste with extendable support system ....................... $315.00 ea.
25576 1½" Vacuum Unit only 3/8" (8mm) OD supply for AMF Flap Machine (pilot operated) ................................................. $175.00 ea.
WASTE NOZZLES
A B C D E
02257 1" ........... $18.00 25570 1" ........ $20.00 00161 1" ........... $18.00 02307 1" ...... $18.00 25573 1" ............. $22.00
02250 1½" ........ $20.00 25571 1½" ..... $22.00 02175 1½" ........ $20.00 00815-03 1½" ... $20.00 25574 1½" .......... $24.00
02235 2" ........... $22.00 25572 2" ........ $24.00 02306 2" ........... $25.00 00815-04 2" ...... $25.00 25575 2" ............. $27.00
25567 Extendable Support System for 1" Nozzles ........................................... $80.00 ea.
25568 Extendable Support System for 1½" Nozzles ........................................... $80.00 ea.
25569 Extendable Support System for 2" Nozzles ........................................... $80.00 ea.
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 13
ADDITIONAL COMPONENTS
14 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
PNEUMATIC AIR FITTING & ACCESSORIES
Reducing "Y"
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 15
PRODUCT SALES INFORMATION
VAC-BAG CHAIN, WASTE, AND LINT REMOVAL SYSTEMS - See PAGE 6 and 10 for order information.
Design of the TBV-1A and TBV-1AN combines our 1½" (TBV-400) chain & waste vacuum unit and the (TBV-190) waste bag unit into one
compact assembly. The Vac-Bag has a built in baffle chamber to reduce noise level of the exhausted air, and will accept the 1½” MSB150
muffler for additional noise reduction if needed. The oval shape creates a better seal for the 15 gallon filter waste bag.
The TBV-1A and TBV-1AN can be used for waste and lint removal only or chain & waste and lint removal. Both units include a muff ler for
the chain vacuum unit to reduce the sound on machines that do not have chain cutters and a vacuum bleed-in valve that independe ntly
adjust the vacuum for machines with chain cutters.
The TBV-1A and TBV-1AN can be purchased individually or packaged in combos that include the Lite-Touch treadle rod air switches ,
TBV-000-390 or TBV-000-490 waste funnels and MSB150 muffler. See PAGE 6 and 9 for order information and detailed description.
16 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
TECHNICAL INFORMATION
CFM = Cubic feet per minute Piston Type: Each 1 HP Generates approximately
LPS = Liters per second 3 SCFM or 84.9 LPM
LPM = Liters per minute (LPS x 60 = LPM) Screw Type: Each 1 HP Generates approximately
1 CFM = 28.3 LPM (.47195 LPS x 60 = 28.3 LPM) 4 SCFM or 113.2 LPM
PSI = Air Pressure- Pounds per square inch
1 PSI = .06895 Bar, Example: A 25 HP. Screw Type air compressor will
Example: 80 PSI = (.06895 x 80) = 5.5 Bar produce 100 SCFM or 2830 LPM (liters per minute) (25hp
x 4 SCFM) = 100 SCFM or (25 HP x 28.3 lpm) = 2830
LPM.
The air consumption for chain removal only will be the same for a Templex Dual Chain & Waste Removal System. Always use a Templ ex
Patented Dual Chain & Waste Removal Vacuum Assembly when vacuum is needed for both a chain cutter and trimmed waste removal to
conserve compressed air. The Templex chain removal vacuum and the dual chain and waste removal vacuums operate best at 80 psi
or 5.5 bar. Compressed air consumption will vary from machine to machine depending on air pressure, flow control adjust
ment, weight of fabric, thread, and actual sewing cycle.
EXAMPLE 1: 40 overlock/safety stitch machines sewing a light weight to medium weight knit or woven fabric using
T-150 texturized poly or 100s/2 cord spun polyester thread.
Compressor Recommendation: Minimum of 25 HP Screw Type (100 Total cfm ÷ 4 = 25 HP) or minimum of 35 HP Piston Type ( 100 Total
cfm ÷ 3 = 35 HP). Consider next compressor size up to allow for future needs.
EXAMPLE 2: 30 overlock / safety stitch machines sewing a heavy denim fabric using a 40s/3 cord cotton thread.
Compressor Recommendation: Minimum of 30 HP Screw Type (120 Total cfm ÷ 4 = 30 HP) or minimum of 40 HP Piston Type ( 120
Total cfm ÷ 3 = 40 HP). Consider next compressor size up to allow for future needs.
IMPORTANT!! These are estimates and may vary depending on proper installation and size of main air supply trunk line, altitude, proper
installation of Templex waste removal products, and percentage of pressure drop when vacuum is activated
Note: A 3-way solenoid is necessary to Note: Use of a filter regulator is not necessary when using a
operate a single acting air cylinder Templex Lite Touch Treadle Rod Air Switch with built in flow controls
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 17
COMMON PARTS AND ASSEMBLIES
18 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
COMMON PARTS AND ASSEMBLIES
© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 19
Distributed By:
Advanced Sewing Technologies Corp
210 Penn Street 2nd Floor
Pittsburgh PA 15215
Contact: Kevin Kennedy
Phone: 864-804-2559
Email: kevin.advsew@live.com
Website: www.advancedsewing.com