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Compressed Air Operated Vacuum Waste Removal: Systems and Components

CATALOGO TEMPLEX

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0% found this document useful (0 votes)
225 views20 pages

Compressed Air Operated Vacuum Waste Removal: Systems and Components

CATALOGO TEMPLEX

Uploaded by

Daniel Rukawa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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COMPRESSED AIR OPERATED

VACUUM WASTE REMOVAL


Systems and Components

20
CATALOG
• Attack Costly Problems with Templex Vacuum Products •

PROBLEM AREAS RESULTS WITH TEMPLEX PRODUCTS

• Machines dirty and full of lint? Clogged looper eyes, tensions, CLEANER MACHINES!
and thread take-up holes which cause excessive thread breakage?

• Garments with lint and oil spots? CLEANER GARMENTS!

• A dirty work environment? Trim waste and cut chain on thefloor? CLEANER AND SAFER FIXTURES
Lint and dust on top of overhead lights and electrical outlets? AND FLOORS!

• Operators with lint in their hair? Thread, lint and trim on their clothes? CLEANER AND HEALTHIER
OPERATORS!

• Machines not running? Do operators periodically have to stop MORE PRODUCTION!


and clean themselves off?

Protect Your Production Personnel and Equipment Investment with Templex Products.

Total Clean up: A major concern of all apparel manufactures is how to keep their sewing equipment and
plant environment free of dust, lint, thread waste and trimmed waste. These by-products from sewing are major
factors that contribute to costly problems such as oil stained garments, machine downtime, dirty floors and
overhead fixtures, worker absenteeism due to respiratory problems, and safety hazards as well. Most manufac-
turers have tried to resolve these problems by installing chain & waste removal systems only on their overlock
and safety stitch machines. This worked well for these machines but what about the other types of machines
such as Feed off The Arm flat seamer, Belt Loop Machines with fabric trimming knives, Cover Stitch machines,
etc. These too are machines that are a source of dust, lint, thread and trimmed waste. Blowing these and other
machines out with compressed air will only transfer the dry dust and oily lint onto in-process garments and
nearby machines and operators.
Templex patented Chain & Waste and Lint Removal Systems along with our hand held vacuum
cleaning gun provides the solution for total clean up of all sewing machines. Now you can install a Templex
compressed air operated Waste or Chain & Waste and Lint Removal system on all machines that trim fabric
during the sewing process to collect and contain the cut chain, trimmed fabric waste and dust, and use the Air-
Vac Docking Station with TBV-2002 Vacuum gun to remove and contain the oily lint and debris from inside the
sewing machine.

Since 1956, Templex has designed and manufactured quality products for textile applica-
tions. Our purpose is to aid apparel manufacturers in creating operations that are the most pro-
ductive, efficient, and quality oriented possible while maintaining environments that are healthy
and ergonomically correct.
Products in this catalog are designed for the specific purpose of collecting and containing
waste by-products created during the manufacturing process. Many of the component parts are
made of durable, clear plastic which allows viewing of trimming processes. A great deal of time is
devoted to the design of our systems and components to insure that they install quickly and eas-
ily, are simple to operate, durable, energy-efficient, and require low maintenance.
We appreciate the continuing support we receive from the equipment manufacturers, distributors,
sales representatives, and apparel manufacturers that we serve.

© 2009 Templex Inc.


Table of Contents

I. INTRODUCTION PAGE

Waste Removal Products: Systems and Components .......................................................... 4


How to Select System Components and Accessories ........................................................... 4

II. GENERAL PRODUCTS


Lists individual components, their general use, and of what each product consists. These
products are designed with flexibility in mind for a wide range of applications.

Treadle Rod Air Switches & Electric Solenoid Valves ............................................................ 5


Other Air Switches .................................................................................................................. 5
Vacuum Units ......................................................................................................................... 6
Waste Collection Products ..................................................................................................... 7
Waste Funnels ................................................................................................................ 10 -12
Accessories ...................................................................................................................... 8 - 9
Pneumatic Air Fittings & Accessories ................................................................................. 15

III. VACUUM PRODUCTS BY APPLICATION & MACHINE TYPE


Vacuum products for sewing machine types and their applications. Products consist of a
vacuum unit combined with a waste funnel, and can be ordered in complete combo as-
semblies or with individual units as required.

Chain Removal Systems ........................................................................................................ 8


Overlock/Safety-stitch Machines ..................................................................................... 9 - 11
Vacuum Systems- Combos .................................................................................. 9 - 10
Special Funnels .......................................................................................................... 11
Coverstitch Flat-bed Machines with Fabric Trimmer ............................................................ 12
Feed-off-the-arm Flat Seamer ............................................................................................... 10
Single Needle Lockstitch with Edge Cutter .................................................................... 12 - 13
Belt Loop Machines with Front Fabric Cutters ...................................................................... 12
Extendable Nozzle Support System - MULTI-PURPOSE ................................................... 13
Other Waste Funnels & Additional Components .................................................................. 14

IV. SALES AND TECHNICAL INFORMATION


Detailed product sales information and general technical information about compressed air
requirements with diagrams.

Vac-Bag & "2 N 1" Vacuum Cleaning Gun .................................................................................... 16


Compressed Air Consumption and Connections ........................................................................... 17
Common Parts and Assemblies .............................................................................................. 18 -19

Catalog Prices Effective January 2009


PRICES ARE IN U.S. DOLLARS AND SUBJECT TO CHANGE WITHOUT NOTICE
Templex Compressed Air Operated Waste Removal Products:

Systems & Components

Templex Waste Removal Systems utilize compressed air to create vacuum. Systems are available for use on all types of sewing
machines and applications. Selecting a system for your application is as easy as 1-2-3. Each system consists of a Waste Funnel
and Vacuum Unit for waste removal, an Air Activation Switch to start and operate the system, and a Waste Collection Container t o
receive and store waste. Also see our Vac-Bag combo's on page 9.

Air Activation Switches Vacuum Units Vac-Bag Waste Collection Waste Funnels
Patent No 5,716,039 Patent No. 4,764,058 Patent No. 4,764,058 Containers Patent No. 4,709,645

Note: Waste Removal Systems - Are available separately or as a combined assembly such as Vac-Bag Combos on page 9. Assemblies are
available for almost all models of machines, and for how those machines can be mounted: top mounted, semi-submerged, or fully submerged.
1. Air activation switches - A variety of switches are available for use on clutch type or electronic motors and for special applications. For
clutch motors, use a Lite-Touch treadle rod air switch to activate vacuum only when the machine is sewing. For electronic motor s use a Lite-
Touch series treadle air switch or an electric solenoid valve which activates the vacuum only when the machine is running, begi nning with the
first stitch. Use the motor mounted air switch on pedestal mounted machines and Ergo stands with clutch motors. Other switches, such as foot
valves, toggle switches, pilot valves, and pilot valves with time delays, are also available..
2. Vacuum Units - Vacuum units use compressed air to create vacuum for operating the system. The four categories of vacuum units are: Chain
Vacuum Units for cut chain removal; Waste Vacuum Units for trimmed waste and lint removal; Chain & Waste Vacuum Units for removal
of chain, trimmed waste and lint; and Chain & Waste Vacuum with Collection Units (i.e. Vac-Bag) for removal and collection of chain,
trimmed waste and lint. Units operate best at 80 PSI (5.5 Bar). Our patented Chain & Waste Removal Units recycle exhaust air from the chain
vacuum unit to create a second vacuum for the removal of trim waste. Vacuum is created for two functions at the energy cost of only one.
Waste and chain & waste units are available in 1½", and 2" for various sizes of trimmed waste.
3. Waste Collection Containers - Receive and store waste. All waste collection containers have an inlet where waste enters, a storage area
for waste to accumulate, and a filter to clean exhausted air. Two styles of collection containers are offered: waste canisters and waste bag
units. Waste canisters locate next to the machine while waste bag units attach to the table top.
4. Waste Funnels - Available in 1", 1½", or 2" depending on size of trimmed waste. Each of our patented funnel assemblies are designed to fit
close to and surround the trimming knives with vacuum which captures dust and lint as well as the trimmed waste. Funnel assembl ies mount
directly to the machine casting using existing screw holes, or directly to the table top and swing-away or snap-out to allow ma chine mainte-
nance. Other waste funnels are for non-sewing uses or applications that are not listed and require a custom approach.
5. Accessories - Optional products such as mufflers or machine cleaning guns can be added during initial installation or at a later date. Muffle rs
can be installed on any vacuum unit to reduce sound, and are available in½", 1", 1½", or 2" sizes. See page 8. Templex "2 N 1" Vacuum Cleaning
Guns are compressed air operated and are ideal for removing the oily lint and debris from inside any sewing machine. See page 8 .

How To Select a System


Order a Complete Waste Removal System - Complete Vac-Bag Combos are available for the following machines: Overlock / Safety Stitch,
Cylinder Overlock, & Feed off The Arm (FOTA). See Page 9.

Order System Components


1. AIR ACTIVATION SWITCH - See Page 5
A. Select TBV-110LT 3-position Lite-Touch treadle rod air switch for clutch type motors. Works with electronic motors as well.
B. Select the proper 2-way or 3-way 24 Volt DC Solenoid Valve for electronic motors with motor run signals.
C. Select TBV-121 motor mounted air switch for pedestal mounted Feed off The Arm machines with clutch motors.

2. VACUUM UNIT - See Page 6


A. Will machine have a chain cutter? If Yes - Use chain removal assembly or chain & waste removal assembly. If No - Use waste re moval only.
B. Size of trimmed waste - Select system based on the size of waste to be collected:
NOTE: Trimmed waste that is ¾" wide, use 1" or 1½" systems • Up to 1¼" wide, use 1½" systems • Up to 1¾" wide, use 2" systems.

3. WASTE COLLECTION CONTAINER - See Page 7


Select the appropriate waste canister or bag unit which best suits requirements and application.

4. WASTE FUNNEL - See Pages 10, 11, 12


A . For Machine mounted waste funnels see pages 11. Order by Manufacturer and machine class. For multi-use waste funnels see page 10.
B. Select the correct waste funnel based on the size of the trimmed waste and how the machine head is mounted. ie. Semi-submerge d or top
of table, Fully-submerged or other. Match waste funnel size with vacuum unit selected. ie. 1.5" vacuum with 1.5" waste funnel.

5. ACCESSORIES - See page 8, 9


A. Vacuum Cleaning Gun for cleaning machinery.
B. Docking Station & Cleaning Gun for cleaning machinery.
C. Mufflers - For near silent operation of waste removal products.

4 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
TEMPLEX AIR ACTIVATION SWITCHES

LITE-TOUCH TOE & HEEL ACTION TREADLE ROD AIR SWITCH


The Lite-Touch treadle rod air switch patented design allows 72% less toe pressure on treadle to activate the air switch, even
at low speed on electronic motors. Use with standard clutch type motors or any electronic motor with or without a 24 volt
DC motor run signal. Lite-Touch Series eliminates the need to adjust clutch and brake on clutch type motors as required with
conventional treadle rod air switches.
The 3-Position toe & heel action treadle rod air switch replaces TBV-100LT toe action and TBV-105 heel action switches
and is now offered as a multi use switch for all applications at the same low price as the TBV-100LT or TBV-105. The TBV-
110LT combines the same features as the TBV-100LT Lite-Touch toe action air switch to operate vacuum for chain cutters
and waste removers, but with the added function of TBV-105 heel activation to operate single-acting pneumatic cylinders
such as foot lifts, stackers, scissor cutters, etc. on same machine. Ideal for applications where air is required while sewing
and heeling. In relaxed position air is off. Functions can be turned off with the built in flow control vales if not needed.
Assembly includes two 3-way air valves, built in flow controls, and 20 ft. of air supply tubing.

TBV-110LT 3-Position Toe & Heel Treadle Rod Air Switch, ¼" / 6 mm OD supply ................................. $55.00 ea.
TBV-111LT 3-Position Toe & Heel Treadle Rod Air Switch, ³/8" OD supply ............................................. $60.00 ea.
25739-01 Conversion Kit, upgrades old style Toe action TBV-100LT to TBV-110LT Switch ......... $27.00 ea. Patent No. 5,716,039

24 VOLT DC SOLENOID VALVE ASSEMBLIES


For use with electronic motors. Two types of solenoid valves are available: 2-way and 3-way.
2-way 24 volt solenoid valve is for vacuum only applications on machines with electronic motors that have a 24 volt DC motor run signal. If no
motor run signal is present, use the appropriate Lite-Touch treadle rod air switch. Solenoid valve is rated at .25 amps with a maximum operating
pressure of 100 PSI. Assembly includes mounting bracket, screws and 10 ft. of compressed air tubing.
3-way 24 volt solenoid valve operates single-acting air cylinders for foot-lifts, stackers, scissor cutters, impact cutters or pilotvalves. Solenoid valve
is rated at .33 amps with a maximum operating pressure of 120 PSI. Three-way valves exhaust thru valve exhaust port on valve. Assembly includes
a mounting bracket, screws and 10 ft. of compressed air tubing.
2-way 3-way
TBV-130 2-way Solenoid Valve Assembly, ¼" / 6 mm OD supply ......................................................... $48.00 ea.
TBV-131 2-way Solenoid Valve Assembly, ³/8" OD supply .................................................................... $53.00 ea.
TBV-138 3-way Solenoid Valve Assembly, ¼" / 6 mm OD supply ........................................................ $54.00 ea.

MOTOR MOUNT AIR SWITCH


The Motor Mount Air Switch is designed for use on standard clutch type motors where a conventional treadle rod air switch canno t be installed to
operate vacuum for chain cutter or waste remover. Applications for the motor mount air switch include Ergo pedals with push pull cables used to
engage clutch motor or any pedestal mounted machine where the clutch motor is mounted above the pedestal stand such as feed-off-the-arm.
Assembly has a 2-way air valve and comes complete with mounting hardware and 10 ft. of compressed air tubing.

TBV-121 Motor Mount Air Switch, ¼" / 6 mm OD supply ....................................................................... $80.00 ea.
TBV-122 Motor Mount Air Switch, ³/8" OD supply ................................................................................... $85.00 ea.

FOOT SWITCH
Ideally suited for activating Templex vacuum products in non-sewing applications such as hand scissor-cutting waste removal sys tems, basting
thread removal systems, trim removal systems, etc. Foot Switch includes 10 ft. of compressed air tubing.

TBV-132 Foot Switch, ¼" / 6 mm OD supply ........................................................................................ $170.00 ea.


TBV-133 Foot Switch, ³/8" OD supply .................................................................................................... $180.00 ea.

TOGGLE SWITCH ASSEMBLY


The 3-way on-off-exhaust toggle switch assembly is for use with vacuum devices, pilot valves, or single-acting air cylinders. Assemblies can
mount to top, bottom, or edge of table top and come with mounting bracket, screws, and compressed air tubing.

TBV-118 3-Way Toggle Switch Assembly, ¼" / 6 mm OD supply ......................................................... $65.00 ea.
TBV-119 3-Way Toggle Switch Assembly, ³/8" OD supply ..................................................................... $85.00 ea.

PILOT VALVE ASSEMBLY


Pilot Valve Assembly uses a low pressure air signal (5 PSI minimum) to operate a waste removal product at full line pressure. A ssembly
consists of a pilot valve and a 3-way air valve. When existing air device (air cylinder, footlift, blowing tube, etc.) is acti vated, pressure in air line
signals pilot valve to operate three-way air valve. Three-way air valve will operate at full line pressure as long as device is activated. Ideal for
operating waste removal systems on automatic machines where low pressure or low flow air sources are present.
The pilot valve assembly is also available with an adjustable delay function valve that allows a waste removal unit to continue to run up to 30
seconds after the air signal stops. Ideal for use with waste removal systems on machines with scissor or impact cutters to remo ve cut pieces of
binding, lace, or elastic. Both assemblies include tee fitting to insert into signal pressure air line, 15 ft. of air supply tu bing, mounting bracket, and
screws.

TBV-134 Pilot Valve Assembly, ¼" / 6 mm OD supply ........................................................................... $80.00 ea.


TBV-135 Pilot Valve Assembly, ³/8" OD supply ....................................................................................... $85.00 ea.
TBV-136 Pilot Valve Assembly with delay, ¼" / 6 mm OD supply ...................................................... $120.00 ea.
TBV-137 Pilot Valve Assembly with delay, ³/8" OD supply ................................................................... $125.00 ea.

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 5
VACUUM UNITS

TEMPLEX BETTA-VAC CHAIN REMOVER


Used for all chain cutters regardless of manufacturer. Very efficient. Amount of vacuum can be regulated for the type of thread and material used,
from the lightest chiffon to the heaviest denim. All metal construction. Assembly operates best at 80 PSI (5.5 Bar) and comes c omplete with needle
valve and air fitting for vacuum adjustment, 38" of suction hose, 24" of discharge hose, and mounting hardware. Use with a Lite-Touch treadle rod air
switch or solenoid valve assembly. See also: Chain Removal Systems, page 9.

TBV-200 Templex Betta-Vac Chain Remover, ¼" (6mm) OD supply ....................................................... $35.00 ea.
TBV-201 Templex Betta-Vac Chain Remover, 3/ 8" (8mm) OD supply ...................................................... $38.00 ea.

TEMPLEX VACUUM ASSEMBLY FOR WASTE REMOVAL


Available in three sizes: 1" for trimmings up to ¾" wide, 1½" for trimmings up to 1¼" wide, and 2" for trimmings up to 1¾" wide . Ideal for removing
waste on any sew and trim sewing machine where chain cutters will not be used. Use with a Lite-Touch treadle rod air switch or solenoid valve
assembly. Our 1" waste removers include an adaptor which allows connection to all 1½" waste collection products. Assemblies ope rate best at
80 PSI (5.5 Bar) and include mounting plate, hardware, a needle valve with air fitting for vacuum adjustment, hose clamps, and 5 ft. of suction/
discharge hose. For near silent operation, use Templex Muffler Units, page 8. Also Available: Templex 1½" Hi-Vac Waste Remover for
special applications where higher vacuum levels are needed for hard to move trimmings or for transporting trimmed waste longer distances.
Also excellent for fume removal applications (Hot Notcher, etc.)

TBV-075 1" Waste Remover Assembly,¼" (6mm) OD supply .................................................. $85.00 ea.
TBV-076 1" Waste Remover Assembly, 3/ 8"(8mm) OD supply .................................................. $88.00 ea.
TBV-125 1½" Waste Remover Assembly,¼ "(6mm) OD supply ................................................... $90.00 ea.
TBV-126 1½" Waste Remover Assembly, 3/ 8"(8mm) OD supply .................................................. $93.00 ea.
TBV-175 2" Waste Remover Assembly,¼ " (6mm) OD supply ............................................... $115.00 ea.
TBV-176 2" Waste Remover Assembly, 3/ 8"(8mm) OD supply ............................................... $118.00 ea.
TBV-1250 1½" Hi-Vac Waste Remover,3/ 8"(8mm) OD supply ..................................................... $220.00 ea.

TEMPLEX VACUUM ASSEMBLY FOR CHAIN & WASTE REMOVAL

Most efficient chain and waste remover on the market, available in two sizes: 1½" for trimmings up to 1¼" wide and 2" for trimm ings up to 1¾"
wide. Designed for use with overlock/safety-stitch machines with or without chain cutters. Efficiently provides adjustable vacu um for removing
chain and waste from sewing machines. Exhaust air from the chain cutter vacuum is recycled to create a second suction which rem oves the
trimmed waste. Requires the same amount of compressed air as a standard chain vacuum, but does twice the work. Use with a Lite- Touch
treadle rod air switch or solenoid valve assembly. 1½" units feature a detachable inlet elbow which can be rotated 180 degrees to aid in
installation and routing of hoses. Units operate best at 80 PSI (5.5 Bar) and come complete with mounting plate, hardware, a ne edle valve for
vacuum adjustment, hose clamps, chain removal hose, and 5 ft. of suction/discharge hose. For near silent operation, use Templex Muffler
Units, see page 8.

TBV-400 1½" Chain & Waste Remover, ¼" (6mm) OD supply ............ $95.00 ea.
TBV-401 1½" Chain & Waste Remover, 3/ 8" (8mm) OD supply ........... $98.00 ea. 2 Position Inlet
TBV-500 2" Chain & Waste Remover, ¼" (6mm) OD supply .......... $125.00 ea. Elbow Design
TBV-501 2" Chain & Waste Remover, 3/ 8" (8mm) OD supply ......... $130.00 ea. for Flexible Installation
Patent #4,764,058

TEMPLEX VAC-BAG FOR CHAIN & WASTE REMOVAL WITH COLLECTION BAG

Design of the TBV-1A and TBV-1AN combines our PATENTED 1½" (TBV-400) chain & waste vacuum unit and the (TBV-190) waste bag unit
into one compact assembly. The Vac-Bag has a built in baffle chamber to reduce noise level of the exhausted air and will accept the 1½"
MSB150 muffler for additional noise reduction if needed. Vac-bags also have a 3/4” non-vacuum port to receive waste exhausted from other
devices such as a docking stations/cleaning guns or auxiliary vacuum units.

Assembly of the new Vac-Bag is made simple for quick installation on either new machines or RETROFIT on older existing machines . The
TBV-1A and TBV-1AN can be purchased individually or packaged in combos that include the Lite-Touch treadle rod air switches, TB V-000-390
or TBV-000-490 waste funnels and MSB150 muffler. See page 10 for Combos.

TBV-1AN 1½" Chain & Waste Vacuum with Collection Bag includes a needle valve
installed on the vacuum unit to adjust air flow and usage. This unit is used on TBV-1AN
machine installations when using a 24 volt DC solenoid valve or other air
activation devices that do not have a flow control valve.
TBV-1AN 1½" Vac-Bag, ¼" (6mm) OD supply ......................... $100.00 ea.

TBV-1A
TBV-1A 1½" Chain & Waste Vacuum with Collection Bag does not have a needle
valve and is used with any Templex Lite-Touch treadle rod air switch with
built in flow control valves, i.e.TBV-110LT. This unit is included in all Vac-Bag
Combos.
TBV-1A 1½" Vac-Bag, ¼" (6mm) OD supply ................................ $95.00 ea.

25760-03 Fabric Filter Bag Only, 15 Gallon Capacity ...................................... $10.00 ea.

6 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
TEMPLEX CHAIN, WASTE, AND LINT COLLECTION PRODUCTS

TEMPLEX CUT CHAIN BAG


For collection of cut thread chain (for any type chain cutter). Use with existing chain removal systems that have no collection
containers and for dust and lint collection. Connects to ¾" or 1" ID hose. Installs easily under table top, and features a white reusable
see-thru filter bag that slides out for quick and easy disposal of cut chain and lint. Filter bag (4" x 8" x 18" tall) is oilnd a water resistant.
Mounting hardware included. (See Chain Removal combos on page 9)
TBV-140 Cut Chain Bag ........................................................................................................... $63.00 ea.

TEMPLEX VAC-BAG FOR CHAIN & WASTE REMOVAL WITH COLLECTION BAG

See page 6 for detailed information about the combined chain & waste vacuum unit and waste bag unit.
See page 10 for Chain and Waste Removal combos. TBV-1A

TEMPLEX 10 ¼ GALLON WASTE CANISTERS


Compact size (11" x 15½" x 20" tall) is ideal for small quantities of cut chain, waste, and lint. Features fabric filter cover and detachable 1½" or 2"
inlet elbow which snaps in and out for easy emptying of the waste canister. Use Chain Vacuum Adaptor with any 1½" waste caniste r to collect cut
chain from Templex Betta-Vac Chain Remover. Chain Vac Adaptor attaches to 1½" canister elbow and to ¾" flexible discharge hose on chain
remover. Use 1½" waste canisters with 1" or 1½" waste removal products and use 2" waste canisters for 2" waste removal products .

TBV-145 10¼ Gallon Waste Canister, 1½" Single Inlet (shown) .............................................. $60.00 ea.
TBV-146 10¼ Gallon Waste Canister, 1½" Double Inlet ............................................................ $70.00 ea.
TBV-147 10¼ Gallon Waste Canister, 2" Single Inlet ................................................................ $80.00 ea. TBV-145
04018 Replacement Fabric Filter Cover, 10¼ Gallon ........................................................... $10.00 ea.
00456 Chain Vacuum Adaptor ................................................................................................. $14.00 ea.

TEMPLEX 12 GALLON UT WASTE BAG UNIT


Templex "UT" Waste Bag Units are available with 1½ and 2" inlet ports. The UT Waste Bag unit is a flexible, affordable product for many uses
that is easy to install and can mount under a table or around the drawer. UT bag units have a 3/4” non-vacuum port to receive waste exhausted
from other devices such as docking stations/cleaning guns or auxiliary vacuum units. The UT Under Table mounted Bag Units collect and
contain cut chain, trimmed waste, dust, oily lint, and other debris from the sewing machine head. Adaptor #25765 is required wh en collecting
waste from two devices with 3/4" exhaust hoses, such as, a chain removal system with a docking Station.

TBV-190 UT Waste Bag Unit, 1½" & 3/4" Inlet (12 Gallon capacity) ........................................... $43.00 ea.
TBV-191 UT Waste Bag Unit, 2" & 3/4" Inlet (12 Gallon capacity) ........................................... $70.00 ea.
25760-03 Fabric Filter Bag Only, 15 Gallon Capacity ................................................................ $10.00 ea. TBV-190

TABLE-MOUNT WASTE BAG UNIT


This waste collection unit has a narrow profile (7¾" wide), attaches directly to either end of the table top, and has a 20 gall on capacity. Two types
are available: a Reusable Fabric Filter bag model, which features a tool tray for storing scissors, snips, tweezers, etc. and a Disposable Poly
Bag model, which is ideal when recycling trimmed waste. Poly bags sizes are 26" wide x 32" tall x 2 mil. Both models have a 3¼" diameter spring-
loaded door for disposal of other work area trash. Use 1 ½" waste bag units with 1" or 1 ½" waste removal products and use 2" waste bag units for
2" waste removal products.

Waste Bag Unit - Filter Bag (shown)


TBV-180 1½" Waste Bag Unit, 30" Filter Bag with Door ............................................................ $80.00 ea.
TBV-182 2" Waste Bag Unit, 30" Filter Bag with Door ............................................................ $95.00 ea.
02305 Replacement Fabric Filter Bag, 32" long ..................................................................... $22.50 ea.
Waste Bag Unit - Poly Bag
TBV-180
TBV-184 1½" Waste Bag Unit, 30" Poly Bag with Door ............................................................. $85.00 ea.
TBV-186 2" Waste Bag Unit, 30" Poly Bag with Door ........................................................... $100.00 ea.
25027 Replacement Poly Bag, 30" long (600 Bag Roll) ....................................................... $95.00 ea.

WASTE CONTAINER KIT


For use with waste/trash cans with 19" diameter opening. Includes detachable 1½" or 2" inlet port assembly with elbow, hose clamp, and fabric filter
cover. The detachable elbow feature allows faster and easier emptying of waste canisters. Use single inlet canister kit for collecting waste from one
machine, or double inlet canister kit for collecting waste from two machines at the same time. Use 1½" waste canisters with 1" or 1½" waste removal
products and use 2" waste canisters for 2" waste removal products. DOES NOT INCLUDE WASTE/TRASH CONTAINER.
Fabric Filter Cover

25781 1.50" Single Inlet Waste Container Kit ......................................................................... $25.00 ea. Inlet Port
25863 1.50" Double Inlet Waste Container Kit ....................................................................... $38.00 ea. Assembly
25864 2.00" Single Inlet Waste Container Kit ......................................................................... $45.00 ea.
25865 2.00" Double Inlet Waste Container Kit ....................................................................... $85.00 ea.
00245 Replacement Fabric Filter Cover, 20 Gallon ................................................................ $9.00 ea.

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 7
CHAIN REMOVAL SYSTEMS FOR ALL MACHINES

Combination of a chain removal vacuum and a TBV-110LT 3-position air switch, which can be ordered with or without a waste bag for collection.
Air switch supplies compressed air to chain removal vacuum only when machine is sewing. All Templex chain removal systems can be used
with any type of chain cutter on any machine regardless of manufacturer.

Templex Chain Removal Systems include a combination of two or more of the following components: TBV-200 Chain Removal Vacuum
Assembly, TBV-110LT 3-Position Lite-Touch Treadle Rod Air Switch ¼"/ 6mm air supply, TBV-130 24 VDC Solenoid 2-way Air Switch , TBV-138
24 VDC Solenoid 3-way Air Switch, large capacity TBV-190 waste bag. The TBV-190 waste bag unit features a 3/4" inlet port and a 1 1/2" inlet port
for upgrade to a Waste Removal or Chain & Waste Removal. Includes 10 ft. of ¼"/ 6mm compressed air supply tubing. * A Lite-Touch Treadle Rod
Air Switch can also be used on electronic motors with or without a 24 VDC motor run signal.

CHAIN REMOVAL SYSTEMS FOR MACHINES EQUIPPED WITH CHAIN CUTTER ONLY
Using Clutch & Electronic Motors Using Electronic Motors w/24 VDC Motor Run Signal

TBV-304LT TBV-369LT TBV-303 TBV-368 TBV-305 TBV-372

Chain Removal Chain Removal Chain Removal Chain Removal Chain Removal Chain Removal
& Footlift Footlift Only & Collection & Footlift & Footlift
Activation Activation Activation Activation
Only & Collection Only & Collection
TBV-304LT TBV-369LT TBV-303 TBV-368 TBV-305 TBV-372
$90.00 $133.00 $83.00 $126.00 $137.00 $180.00
Consist of: Consist of: Consist of: Consist of: Consist of: Consist of:
TBV-110LT TBV-110LT *TBV-130 *TBV-130 *TBV-130 *TBV-130
TBV-200 TBV-200 TBV-200 TBV-200 *TBV-138 *TBV-138
TBV-190 TBV-190 TBV-200 TBV-200
TBV-190

ACCESSORIES

TEMPLEX "2n1" VACUUM CLEANING GUN & DOCKING STATION


25770

Templex “2n1” vacuum cleaning gun is a powerful hand held vacuum device designed to remove oily
dust and lint from all types of sewing machines. The 2002 vacuum cleaning gun utilizes compressed Air Supply
Exhaust Tee
air at a recommended operating pressure of 80 psi (5.5 Bar) inlet pressure. The 5/16” X 6” long Port with Hose
flexible nozzle bends around corners to remove thread and yarn flock from tensions, thread guides,
looper eyes, and feed dogs. The 2002 vacuum gun converts to a blowing gun by turning the function Quick
dial located on the left side of the gun, and meets OSHA requirement of 30psi for blowing. Disconnect

#25770 Air Vac Docking Station must be installed on each machine. The #25770 Air Vac Docking Exhaust Port
Adapter
Station provides the compressed air and exhaust discharge connection for the TBV-2002 vacuum
gun. Oily lint and debris is discharged into the same waste bag used to collect and contain trimmed
Flexible Nozzle
waste and thread chain from the Templex dual chain & waste removal system. One vacuum gun can Quick
Disconnect
be shared by up to ten sewing machine operators.

Function Dial
TBV-2002 2 n1 Vacuum Cleaning Gun ............................................................................ $90.00 ea.
Use one gun for up to ten machines. Includes, exhaust hose with port adaptor and
compressed air male quick disconnect that plugs into 25770 docking station. TBV-2002

25770 Air Vac Docking Station (requires one per machine) .................................... $32.00 ea.
Installs under front edge of table and includes a quick disconnect with 1/4” barbed tee
and air supply tubing and a 3/4” exhaust hose for discharge into waste bag.

8 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
COMBOS

Templex Vac-Bag Chain, Waste and Dust Removal Vacuum Combos


The Vac-Bag combines the designs of our P atented TBV-400 1½” chain & waste vacuum unit and 15 gallon w aste bag unit into one co mpact
assembly. The Vac-Bag features an (alumin um) vacuum venturi with ½” connection for Chain Suction, a 1½” vacuum connection for Trim
Waste & Dust Suction, and a 15 gallon Waste Bag Collection Capacity. The housing is oval for a better fit of the waste bag and has a 3/4” non-
vacuum port to receive waste exhausted from other devices such as a docking station or auxiliary vacuum units.
Installation of the Vac-Bag is Quic k & Easy on both ne w machines or as a RETR OFIT on e xisting machines. The design of the moun ting
bracket and Vac-Bag housing allow a variety of installation options f or all tabletops and stands. The assembly has a b uilt-in baffle to reduce
exhaust air sound and includes installation hardware, hoses, and fabric bag with drawcord.

Vac-Bag Units can be purchased individually or packaged in COMBOS that include: TBV-1A Vac-Bag, TBV-110LT 3-position Lite-Touch treadle
rod air switch, Waste funnel, and MSB150 m uffler.

Reduce downtime - order an extra fabric waste bag, operator can change bags when full. Filled bag can be emptied and returned.

Vac-Bag Combos Complete with Waste Funnels & 3-Position Treadle Switch
Cylinder Overlock Feed Off The Arm
Overlock/Safety Stitch Machines Products Protected by: Machines Flat Seam Machines
Patent # 5,716,039
Patent # 4,764,058
Patent # 4,709,645

TBV-3A-390 $210 TBV-3A-490 $210 TBV-3A-990 $220 TBV-3A-791 $230


For Semi-Submerged For Fully Submerged For Cylinder Overlock For Feed off The Arm
or Top Mounted Machines Machines Machines Flat Seam Machines

Includes: Includes: Includes: Includes:


TBV-1A Vac-Bag TBV-1A Vac-Bag TBV-1A Vac-Bag TBV-1A Vac-Bag
TBV-110LT Treadle Switch TBV-110LT Treadle Switch TBV-110LT Treadle Switch TBV-110LT Treadle Switch
TBV-000-390 Waste Funnel TBV-000-490 Waste Funnel TBV-000-990 Waste Funnel TBV-000-791 Waste Funnel
MSB150 Muffler MSB150 Muffler MSB150 Muffler MSB150 Muffler

25760-03 Replacement Fabric Waste Bag ................................................ $10.00

VAC-BAG COMBO WITHOUT A WASTE FUNNEL

Order waste funnel separately. This 1½" Combo is packaged with everything needed
for Chain & Waste Removal except a waste funnel. For machines with or without a
pneumatic footlift. Order Waste Funnel separately. See pages 10-12. Includes
TBV-1A Vac-Bag
TBV-110LT Treadle Switch
TBV-3A Vac-Bag Combo without Funnel .............................................. $150.00 MSB150 Muffler

ACCESSORIES
TEMPLEX MUFFLER
Mufflers allow near silent operation of compressed air operated waste removal
products. Special smooth bore design traps sound, but allows trimmed chain,
waste, and lint to flow through. Use one muffler on the suction end of a waste
removal product to greatly reduce sound level. For maximum sound reduction
use muffler units on both suction and discharge ends of vacuum product.
To install, slide belled end of muffler onto the suction and discharge end of waste
vacuum unit and fasten with clamp (1 each provided).
Use #25707 ½" chain vacuum muffler only with Chain & Waste Removal assem- Muffler Installation on Vacuum Units
blies when a chain cutter is not present. Chain & Waste Vacuum Unit
Waste Vacuum Unit
Discharge Discharge
to Canister to Canister
25847 ½" Muffler, Chain Vacuum unit ....... $6.00 ea. Suction
MSB100 1" Muffler ....................................... $35.00 ea. Secondary Muffler
Secondary Muffler Primary Muffler
MSB150 1½" Muffler ....................................... $30.00 ea. Primary Muffler
MSB200 2" Muffler ....................................... $55.00 ea. Suction

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 9
WASTE FUNNELS

OVERLOCK/SAFETY STITCH (MULTI-USE) Patent #4,709,645


Machine Mounting Methods

Top Semi- Fully


TOP MOUNTED OR SEMI-SUBMERGED - A multi-use 1½" funnel assembly designed for Mounted Submerged Submerged
all makes and models of standard overlock/safety-stitch machines that are mounted top of
table or semi-submerged. Installs on top of table. For a complete Chain & Waste Removal v v v
Vac-Bag Combo see page 9.

TBV-000-390 1½" Multi-Use Waste Funnel Assembly ...................................... $60.00 ea.

TBV-000-428
TBV-000-390
FULLY-SUBMERGED - Use TBV-000-490 1½" Multi-use funnel assembly for all makes and models of
standard overlock/safety-stitch machines that are mounted fully-submerged.Use TBV-000-428 1½" funnel
assembly only for fully-submerged WMC tables with bottom boards, installs to bottom board.

TBV-000-490 1½" Multi-Use Waste Funnel Assembly ...................................... $60.00 ea.


TBV-000-428 1½" Waste Funnel Assembly ( WMC Tables Only ) ................. $65.00 ea. TBV-000-490

CYLINDER OVERLOCK (MULTI-USE)

Funnel assembly for use with all cylinder overlock machines that have attachments such as bandrollers,
guides, collarettes, etc. Funnels are designed to fit without obstructing, and snap out to allow for machine
maintenance. Adjustable mounting bracket installs to machine casting. Fits all Cylinder Overlock Machines;
Juki, Pegasus, Siruba, Union, and Yamato machines.
Designed for use with any Templex 1.50" waste removal device, ie TBV-1A Vac-Bag Assembly or For a
complete Chain & Waste Removal Vac-Bag Combo see page 9.

TBV-000-990 1" Waste Funnel Assembly For All Cylinder Overlock Machines .................... $70.00 ea.

OVERLOCK/SAFETY-STITCH (MULTI-USE MOUNT)


Multipurpose mount funnel assemblies are for use in collecting waste only, or chain and waste only. Funnel
assemblies locate approximately 2" to 5" below trimmer knives and remove ONLY the trim waste that falls
into the funnel opening; no lint or dust is collected. Two sizes are available: 1½" for small to medium trim, and
2" for larger trim. Use TBV-125 or TBV-175 assemblies for waste only applications, and TBV-400 or TBV-
500 assemblies for chain and waste removal applications. For a complete system select the appropriate air
activation switch and a waste collection container to fit the system size.

1½" Funnel Assembly 2" Funnel Assembly


JUKI 800 Series TBV-000-101 $55.00 TBV-000-201 $55.00
JUKI 2500 Series TBV-000-102 $55.00 TBV-000-202 $55.00
RIMOLDI 300 Series TBV-000-103 $38.00 TBV-000-203 $38.00
WILLCOX & GIBBS 500 Series TBV-000-108 $38.00 TBV-000-208 $38.00
UNION SPECIAL 39500 TBV-000-104 $38.00 TBV-000-204 $38.00
All other machines TBV-000-104 $38.00 TBV-000-204 $38.00

FEED-OFF-THE-ARM FLAT SEAMERS (MULTI-USE)

Feed-Off-The-Arm Flat Seamer funnel assembly mounts to existing screw holes in the side Face Plate of
All Feed-Off-The-Arm machines. For pedestal mounted machines use TBV-121 Motor Mount Air Switch &
select vacuum assembly, waste canister, and muffler from pages 5, 6 and 7. For tabletop mounted
machines with a clutch motor use a Vac-Bag Combo see page 9.

Fits all Feed-Off-The-Arm Flat Seamers; Union Special, Willcox & Gibbs, Yamato, ect.. Designed for use
with any Templex 1.50" waste removal device, ie TBV-1A Vac-Bag Assembly.

TBV-000-791 Waste Funnel Assembly with 1.25" Waste Nozzle For All Feed-Off-The-Arm Flat Seamers ............... $80.00 ea.

10 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
SPECIALIZED DESIGN OVERLOCK AND SAFETY-STITCH FUNNEL ASSEMBLIES

Top Mounted
1½" WASTE AND LINT FUNNEL ASSEMBLIES 2" WASTE AND LINT FUNNEL ASSEMBLIES

Semi-Submerged

Fully Submerged

MACHINE MODEL - CLASS TOP MOUNT/SEMI-SUB FULLY SUBMERGED TOP MOUNT/SEMI-SUB FULLY SUBMERGED

Machines with WMC Table Top TBV-000-428 $65.00


Brother 500 Series TBV-000-313MM $105.00 TBV-000-413MM $70.00 TBV-000-613 $80.00
Brother 600 Series TBV-000-314MM 85.00 TBV-000-414MM 90.00
Brother V Series TBV-000-332 115.00 TBV-000-432 70.00
Brother N Series TBV-000-332 115.00 TBV-000-432 70.00
Consew 394, 395 Series TBV-000-309 $105.00 TBV-000-409 $75.00 TBV-000-509 $120.00 TBV-000-609 $90.00
Global OV 600 Series TBV-000-302 $90.00 TBV-000-402 $65.00 TBV-000-502 $110.00 TBV-000-602 $80.00
Global OV 700 Series TBV-000-309 105.00 TBV-000-409 75.00 TBV-000-509 120.00 TBV-000-609 90.00
Goldex 303, 305 TBV-000-309 $105.00 TBV-000-409 $75.00 TBV-000-509 $120.00 TBV-000-609 $90.00
Juki MO 800 Series TBV-000-301 $105.00 TBV-000-401 $80.00
Juki MO 1500 Series TBV-000-415 65.00
Juki MO 2300, 2400, 2500 Series TBV-000-302 90.00 TBV-000-402 65.00 TBV-000-502 110.00 TBV-000-602 80.00
Juki MO 3600, 3700, 3900 Series TBV-000-335 90.00 TBV-000-435 65.00 TBV-000-535 110.00 TBV-000-635 75.00
Juki MOC 3900, MOC 6900 Series TBV-000-336A 85.00 TBV-000-436A 85.00
Kingtex SH6000, 6004, 6005 TBV-000-302 $90.00 TBV-000-402 $65.00 TBV-000-502 $110.00 TBV-000-602 $80.00
Mauser 2000 Series TBV-000-318 $95.00 TBV-000-418 $75.00 TBV-000-518 $110.00 TBV-000-618 $100.00
Mauser 9600, 9700 Series TBV-000-309 105.00 TBV-000-409 75.00 TBV-000-509 120.00 TBV-000-609 90.00
Merrow M/MG Series TBV-000-312 $70.00 TBV-000-322 $75.00 TBV-000-512 $115.00
Pegasus E32/52, ETS32/52 Series TBV-000-309 $105.00 TBV-000-409 $75.00 TBV-000-509 $120.00 TBV-000-609 $90.00
Pegasus EX, EXT Series TBV-000-333 110.00 TBV-000-433 75.00 TBV-000-533 120.00 TBV-000-633 85.00
Pegasus M-632/652 Series TBV-000-308 110.00 TBV-000-408 85.00 TBV-000-508 120.00 TBV-000-608 95.00
Pegasus L-22/32/52 Series TBV-000-308 110.00 TBV-000-408 85.00 TBV-000-508 120.00 TBV-000-608 95.00
Rimoldi B27, B29 Series TBV-000-326 $85.00 TBV-000-426 $65.00
Rimoldi 227, 229 Series TBV-000-327 85.00 TBV-000-327 85.00
Rimoldi 327, 329 Series TBV-000-329 90.00 TBV-000-403 65.00
Rimoldi 527, 529 Series TBV-000-304 65.00 TBV-000-304 65.00
Rimoldi 627 Series TBV-000-319 105.00 TBV-000-419 75.00
Rimoldi 629 Series TBV-000-319 105.00 TBV-000-419 75.00
Rimoldi F-27, F-29 Series TBV-000-330A 85.00 TBV-000-430 70.00 TBV-000-530 95.00 TBV-000-630 75.00
Rimoldi F-27, F-29 Auto Back-Latch TBV-000-330BL 85.00 TBV-000-430BL 70.00
Rimoldi C07, C09 Series TBV-000-304 65.00 TBV-000-304 65.00
Singer 246 TBV-000-334 $75.00
Singer 831U, 832U, 842U TBV-000-313MM 105.00 TBV-000-413MM $70.00 TBV-000-613 $80.00
Singer 861B, 862B, 872B TBV-000-309 105.00 TBV-000-409 75.00 TBV-000-509 120.00 TBV-000-609 90.00
Singer 881, 882, 892 TBV-000-314MM 85.00 TBV-000-414MM 90.00
Singer 1800 Series TBV-000-337 95.00 TBV-000-437 70.00 TBV-000-537 100.00 TBV-000-637 75.00
Siruba 700 "E"Series TBV-000-309A $105.00 TBV-000-409 $75.00 TBV-000-609 $90.00
Sundia EA3, EA5 TBV-000-323 $110.00 TBV-000-423 $75.00
Taiko T730, T740, T750 Series TBV-000-309A $105.00 TBV-000-409 $75.00 TBV-000-609 $90.00
Union Special 39500 MK IV TBV-000-307 $80.00 TBV-000-407 $65.00 TBV-000-507 $100.00 TBV-000-607 80.00
Union Special 39500-9M TBV-000-306 80.00 TBV-000-407 65.00 TBV-000-507 100.00 TBV-000-607 80.00
Union Special 39800 TBV-000-307 80.00 TBV-000-407 65.00 TBV-000-507 100.00 TBV-000-607 80.00
Union Special SP161,172, 151 Series TBV-000-336A 85.00 TBV-000-436A 85.00
Willcox & Gibbs 401-02/04 Series TBV-000-308 $110.00 TBV-000-408 $85.00 TBV-000-508 $120.00 TBV-000-608 $95.00
Willcox & Gibbs 401-E22 Series TBV-000-309 105.00 TBV-000-409 75.00 TBV-000-509 120.00 TBV-000-609 90.00
Willcox & Gibbs 500-IV Series TBV-000-321 105.00 TBV-000-421 75.00
Willcox & Gibbs 500-4 Series TBV-000-308 110.00 TBV-000-408 85.00 TBV-000-508 120.00 TBV-000-608 95.00
Willcox & Gibbs 500-E & ETS 32/52 TBV-000-309 105.00 TBV-000-409 75.00 TBV-000-509 120.00 TBV-000-609 90.00
Willcox & Gibbs EX-EXT-32/52 TBV-000-333 110.00 TBV-000-433 75.00 TBV-000-533 120.00 TBV-000-633 85.00
Yamato DCZ-293 TBV-000-324 $85.00 TBV-000-324 $85.00
Yamato DCZ-341, 361, 610 Series TBV-000-416 65.00
Yamato ZF-1000, 1500 Series TBV-000-311 85.00 TBV-000-411 70.00
Yamato ZF-1420 Series TBV-000-310 120.00 TBV-000-310 120.00
Yamato Z-5000, 6000, 6100 Series TBV-000-325 80.00 TBV-000-425 65.00
Yamato AZ-6000, 6500 Series TBV-000-320 85.00 TBV-000-420 75.00 TBV-000-520 125.00 TBV-000-620 80.00
Yamato AZ-8000, 8500, 8600 Series TBV-000-320 85.00 TBV-000-420 75.00 TBV-000-520 125.00 TBV-000-620 80.00
Yamato AZF-8000,8500,8600 Series TBV-000-320 85.00 TBV-000-420 75.00 TBV-000-520 125.00 TBV-000-620 80.00
Yamato AZ-8400, AZF-8400 Series TBV-000-315 95.00 TBV-000-315 95.00

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 11
COVERSTICH MACHINES WITH FABRIC TRIMMER
For bottom cover or top and bottom cover stitch machines with fabric trimmers. To complete the system use TBV-100LT Treadle Rod Air
Switch or TBV-130 Solenoid Valve Assembly, and an appropriate waste collection container. Use a Waste Funnel Assembly with a Vac-Bag
Combo or select a System from pages 5-7.
Waste Funnel Waste Removal Assembly
Assembly Only with Waste Funnel Assembly
Model Funnel Size Part No. Price Part No. Price
Brother B272 1" TBV-000-706 $105.00 TBV-075-706 $190.00
Pegasus WS-61 Semi-submerged 1" TBV-000-750 100.00 TBV-075-750 185.00
Pegasus W-562 1" TBV-000-725 90.00 TBV-075-725 175.00
Pegasus W-562 Semi-submerged 1½" TBV-000-350 80.00 TBV-125-350 170.00
Rimoldi 261/271 Semi-submerged 1" TBV-000-733 90.00 TBV-075-733 175.00
Rimoldi 261/271 Fully Submerged 1" TBV-000-734 70.00 TBV-075-734 155.00
Rimoldi 271-FS Top Mount/Semi-submerged 1" TBV-000-738 80.00 TBV-075-738 165.00
Union Special FS122/322 Semi-submerged 1" TBV-000-727 110.00 TBV-075-727 195.00
Union Special 52700/57700, 52800/57800 1" TBV-000-714 95.00 TBV-075-714 180.00
Yamato VF-2409, 2429, 2509, 2529 1" TBV-000-715 120.00 TBV-075-715 205.00
Multi-purpose Mount 1" TBV-000-704 80.00 TBV-075-704 165.00

SINGLE NEEDLE LOCKSTITCH (MULTI-USE)

A multi-use 1½" funnel assembly designed for all makes and models of single needle lockstitch
machines with fabric edge cutters . Installs on tab le behind machine head. Use with TBV-125 1½"
Vacuum Unit and selected air activ ation switch and w aste bag unit. (Order separ ately)

TBV-000-290 1½" Multi-Use Waste Funnel Assembly .............................................. $68.00 ea.

BOTTOM WASTE DISPOSAL FOR SINGLE NEEDLE LOCKSTITCH Juki DNM, DLM 5400
For bottom waste disposal applications on Brother 772 and Juki DNM, DLM 5400 class machines. For rear trimmed waste
disposal applications see page 11 & 16. Trimmed waste and dust is pulled down into the waste funnel as it is generated. The
funnel assembly locates beneath the waste opening in the bed of the machine and attaches to the oil pan casting. The location
of the funnel assembly does not interfere with machine maintenance, or changing the bobbin. Vacuum for these units is Brother 772
provided by TBV-075 1" Waste Removal Assembly (included). To complete the systems above, select the appropriate air
switch ¼" / 6mm or 3/8" (8mm) OD supply and waste container: 1½" containers for 1" and 1½" systems or 2" containers for
2" systems. TBV-125-290

TBV-075-724N 1" Waste Removal Assy ¼" (6mm) OD supply for Juki DLM-5400, 3/32" to 3/16" gauge .... $225.00 ea.
TBV-075-724M 1" Waste Removal Assy ¼" (6mm) OD supply for Juki DLM-5400, 1/4" to 5/16" gauge ...... $225.00 ea.
TBV-075-724W 1" Waste Removal Assy ¼" (6mm) OD supply for Juki DLM-5400, 3/8" to 7/16" gauge ...... $225.00 ea.
TBV-075-732 1" Waste Removal Assy ¼" (6mm) OD supply for Brother 772, narrow gauge ................ $155.00 ea.
TBV-125-290 1 ½" Waste Removal Assy ¼" (6mm) OD supply with 1½" Multi-Use Funnel Assembly .. $158.00 ea.

BELT LOOP MACHINES WITH FRONT CUTTERS


Dual waste removal assemblies for belt loop machines with front fabric trimming knives. Waste fabric is removed as it is trimme d. Use
assemblies for waste up to 1¼" wide. Use also on machines with front strip feeding devices. Use appropriate Templex air activ ation
switch with 3/ 8" (8mm) OD supply and TBV-167 1½" double inlet waste collection container to complete the system.

TBV-1401 1½" Waste Removal Assembly Brother FD4/271 3


/ 8" (8mm) OD supply .......................................................... $475.00 ea.
TBV-1400 1½" Waste Removal Assembly Juki MFB-2600 3
/ 8" (8mm) OD supply .......................................................... $475.00 ea.
TBV-1408 1½" Waste Removal Assembly Rimoldi 261 3
/ 8" (8mm) OD supply .......................................................... $425.00 ea.

12 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
MULTI-PURPOSE WASTE REMOVAL VACUUM UNITS

Multi-purpose waste removal assemblies are versatile and can be installed


on most any sewing machine. Use for rear, front, or overhead trimmed
waste and lint removal on single needle lockstitch machines with edge
cutters, post-bed machines, overlock/safety-stitch machines, fume
removal, and many non-sewing applications.
For single needle lockstitch machines with edge cutters, the nozzle
support system positions waste nozzles and funnels at any angle or axis
for close proximity to vacuum area without interfering with the sewing *Nozzle not included
process. Use 1" assemblies for small to medium trimmings up to ¾"
wide, 1½" assemblies for trimmings up to 1¼" wide and 2" assemblies for Includes Vacuum Unit (not shown)
trimmings up to 1¾".
Assembly includes Extendable Support System with straight and angled rod, air operated waste vacuum unit complete with all moun ting
hardware, 5 ft. of flex hose, and 1/4" (6mm) or 3/8" (8mm) OD air supply. Order appropriate waste nozzle, treadle rod switch, and waste collection
canister for a complete system. Order waste nozzle separately, see chart below and page 5,7,8.

Extendable Support System- Order waste nozzle separately


TBV-0751 Extendable Support System with 1" Waste Removal Assembly 1
/4" (6mm) OD supply ....................................... $165.00 ea.
TBV-0761 Extendable Support System with 1" Waste Removal Assembly 3
/8" (8mm) OD supply ....................................... $168.00 ea.
TBV-1251 Extendable Support System with 1½" Waste Removal Assembly 1
/4" (6mm) OD supply ....................................... $170.00 ea.
TBV-1261 Extendable Support System with 1½" Waste Removal Assembly 3
/8" (8mm) OD supply ....................................... $173.00 ea.
TBV-1751 Extendable Support System with 2" Waste Removal Assembly 1
/4" (6mm) OD supply ....................................... $195.00 ea.
TBV-1761 Extendable Support System with 2" Waste Removal Assembly 3
/8" (8mm) OD supply ....................................... $198.00 ea.
Special Applications (with Extendable Support System)

TBV-2251 Extendable Support System w/nozzle for AMF Flap Machine w/ pilot operated 1½"Hi-Vac 3/8" (8mm) OD supply $315.00 ea.

TBV-2251 1½" Hi-Vac 3/8" (8mm) OD supply for fume removal & heavy waste with extendable support system ....................... $315.00 ea.
25576 1½" Vacuum Unit only 3/8" (8mm) OD supply for AMF Flap Machine (pilot operated) ................................................. $175.00 ea.

WASTE NOZZLES

A B C D E

02257 1" ........... $18.00 25570 1" ........ $20.00 00161 1" ........... $18.00 02307 1" ...... $18.00 25573 1" ............. $22.00
02250 1½" ........ $20.00 25571 1½" ..... $22.00 02175 1½" ........ $20.00 00815-03 1½" ... $20.00 25574 1½" .......... $24.00
02235 2" ........... $22.00 25572 2" ........ $24.00 02306 2" ........... $25.00 00815-04 2" ...... $25.00 25575 2" ............. $27.00

EXTENDABLE NOZZLE SUPPORT SYSTEM


Versatile support system that positions Templex waste nozzles and funnels at any angle or axis for close proximity to the vacuu m area.
Includes base with screws, locking clip assembly, 3/8" dia. x 14" long angled rod, and 6" & 13" long straight 3/8" dia. rods for multi-purpose
installations.

25567 Extendable Support System for 1" Nozzles ........................................... $80.00 ea.
25568 Extendable Support System for 1½" Nozzles ........................................... $80.00 ea.
25569 Extendable Support System for 2" Nozzles ........................................... $80.00 ea.

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 13
ADDITIONAL COMPONENTS

Item Description Part No. Item Description Part No.


1 1" OD Funnel 1 5/8" Diameter Open X 2½" Tall 02308 15 1"ID Clear Wire Reinforced Vacuum Hose FH100 *
1½" OD Funnel 2½" Diameter Open x 3" Tall 00252 1½"ID Clear Wire Reinforced Vacuum Hose FH150 *
2" OD Funnel 2¾" Diameter Open x 3" Tall 00251 2"ID Clear Wire Reinforced Vacuum Hose FH200 *
2 1" OD Funnel 2¾" x 45/8" Open ¾" Lip, 2¼" Tall 00713-01 16 Compressed Air Tubing ¼" OD x 0.170" ID 62440 **
1½"OD Funnel 2¾" x 45/8" Open ¾" Lip, 2¼" Tall 00713-03 Compressed Air Tubing ¼" OD x 0.125" ID 62400 **
2" OD Funnel 2¾" x 45/8" Open ¾" Lip, 2¾" Tall 00713-05 Compressed Air Tubing 3/8" OD x 0.250" ID 62660 **
3 1" OD Funnel 3" x 3" Open ¾" Lip, 5" Tall 02310-01 Compressed Air Tubing 4mm OD x 2.7mm ID 61560 **
1½"OD Funnel 3" x 3" Open ¾" Lip, 5" Tall 02310-03 Compressed Air Tubing 6mm OD x 4mm ID 62330 **
2" OD Funnel 3" x 3" Open ¾" Lip, 5" Tall 02310-05 Compressed Air Tubing 8mm OD x 6mm ID 50041 **
4 1½"OD Funnel 3" x 5" Open ¾" Lip, 4½" Tall 02170 17 Compressed Air Coil Hose ¼" OD x 10 Ft 50155
2" OD Funnel 3" x 5" Open ¾" Lip, 4½" Tall 02171 Compressed Air Coil Hose 3/8" OD x 10 Ft 50214
5 1½"OD Funnel 4" x 6" Open ¾" Lip, 6" Tall 00483 18 Clear Vinyl Tubing ½" OD x 3/8" ID VT-12 ***
2" OD Funnel 4" x 6" Open ¾" Lip, 6" Tall 02311 Clear Vinyl Tubing 9/16" OD x 7/16" ID VT-15 ***
6 Locking Tube Clamp for 1" OD Tube 01344 Clear Vinyl Tubing ¾" OD x ½" ID VT-20 ***
Locking Tube Clamp for 1½" OD Tube 01345 Clear Vinyl Tubing 1" OD x ¾" ID VT-31 ***
Locking Tube Clamp for 2" OD Tube 01346 19 Hose Clamp for 1" Hose 00249-09
7 Tube Clip for 1" OD Tube 02621 Hose Clamp for 1½" Hose 00249-11
Tube Clip for 1¼" OD Tube 02622 Hose Clamp for 2" Hose 00249-14
Tube Clip for 1½" OD Tube 02623 20 2-Way Air Valve, 1/8" NPT 00099
Tube Clip for 2" OD Tube 02624 3-Way Air Valve, 1/8" NPT 00101
8 1½" Waste Conversion Kit TBV-420 4-Way Air Valve, 1/8" NPT 00102
2" Waste Conversion Kit TBV-520 21 Tube Conn Barbed, 1/8"NPT x 1/4" OD Tube 00105
9 Reducing Adaptor 1½" ID x ¾" OD RA150075 Tube Conn Barbed, 1/8" NPT x 3/8" OD Tube 00172
Reducing Adaptor 1½" ID x 1" OD RA150100 22 Union Tee Barbed, 1/4" OD Tube 00528
Reducing Adaptor 2" ID x 1½" OD RA200150 Tee, 3/8" OD Tube main X 1/4" OD Tube Branch 00529
10 Treadle Air Switch, Toe. For built-in venturis TBV-107LT Union Tee Barbed, 3/8" OD Tube 00530
Treadle Air Switch, Toe. With 3-way air valve TBV-108LT 23 Tube Conn Auto, 1/8"NPT x 1/4" OD Tube 00010
Treadle Air Switch, Toe. For blow-over tubes TBV-109LT Tube Conn Auto, 1/8" NPT x 3/8 " OD Tube 01877
Treadle Air Switch, 3-pos. For built-in venturis TBV-112LT 24 Tube Ell Auto, 1/8 "NPT x 1/4" OD Tube 00021
Treadle Air Switch, 3-pos. With 4-way air valve 00048 Tube Ell Auto, 1/8" NPT x 3/8" OD Tube 00562
Treadle Rod, 20" Long 02331 25 Union Tee Auto, 1/4" OD Tube 01838
11 Mounting Kit for pedestal mounted machines 25606 Union Tee Auto, 3/8" OD Tube 01736
12 Foot Switch, 1/4"/ 6mm OD supply TBV-132 26 Replacement Cartridge Valve 50326
Foot Switch, 3/ 8" OD supply TBV-133 27 Male Quick Disconnect Barbed, 1/4" OD Tube 19179
Foot Switch, 8mm OD supply TBV-133M 28 Female Quick Disconnect Barbed, 1/4" OD Tube 19178
13 3-Way Toggle Switch , 1/4"/ 6mm OD supply TBV-118 29 Filter Regulator w/ Gauge & Bkt,1/8"NPT 00596
3-Way Toggle Switch , 3/ 8" OD supply TBV-119 30 Cleaning Gun with Bag TBV-2000
3-Way Toggle Switch , 8mm OD supply TBV-119M
4-Way Toggle Switch , 1/4"/ 6mm OD supply TBV-120
14 Pilot Valve with delay, 1/4"/ 6mm OD supply TBV-136 * Available in 25 ft. & 50 ft. lengths.
Pilot Valve with delay, 3/ 8" OD supply TBV-137 ** Available in 100 ft. rolls only.
Pilot Valve with delay, 8 mm OD supply TBV-137M *** Available in 50 ft. & 100 ft. lengths.

14 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
PNEUMATIC AIR FITTING & ACCESSORIES

Male Connector Union Tee


Tube Pipe Tube
Part No. Dia. Thread Part No. Dia.
ACM-25-01 1/4" 1/8" ATU-25 1/4"
ACM-25-02 1/4" 1/4" ATU-38 3/8"
ACM-38-01 3/8" 1/8" ATU-M04 4mm
ACM-38-02 3/8" 1/4" ATU-M06 6mm
ACM-M04-01 4mm 1/8"
ACM-M06-01 6mm 1/8"
ACM-M06-02 6mm 1/4" Male Street Tee
ACM-M10-01 10mm 1/8" Tube Pipe
ACM-M10-02 10mm 1/4" Part No. Dia. Thread
ATMS-25-01 1/4" 1/8"
Female Connector ATMS-25-02 1/4" 1/4"
ATMS-38-01 3/8" 1/8"
Tube Pipe ATMS-38-02 3/8" 1/4"
Part No. Dia. Thread ATMS-M04-01 4mm 1/8"
ACF-25-01 1/4" 1/8"
ACF-25-02 1/4" 1/4"
ACF-38-01 3/8" 1/8"
ACF-38-02 3/8" 1/4" Flow Control

Reducing Connector Air


← Flow →
Tube Tube
Part No. Dia. Dia.
ACR-25M04 1/4" 4mm Tube Pipe
ACR-3825 3/8" 1/4" Part No. Dia. Thread
ACR-M06M04 6mm 4mm 50395 1/4" 1/8"
ACR-M10M06 10mm 6mm

Union Connector Plug for Auto Fittings


Tube Tube
Part No. Dia. Part No. Dia.
ACU-25 1/4" APLG-25 1/4"
ACU-38 3/8" APLG-38 3/8"
ACU-M04 4mm APLG-M04 4mm
ACU-M06 6mm APLG-M06 6mm
ACU-M10 10mm APLG-M10 10mm

Male Elbow Air Filter & Regulator


Tube Pipe
Part No. Dia. Thread
AEM-25-01 1/4" 1/8"
AEM-25-02 1/4" 1/4"
Filter &
AEM-38-01 3/8" 1/8" Filter & Air Regulator
AEM-38-02 3/8" 1/4" Regulator Regulator with Fittings
AEM-M04-01 4mm 1/8"
AEM-M06-01 6mm 1/8" Tube Pipe
AEM-M06-02 6mm 1/4" Part No. Dia. Thread
AFR-150 Filter Regulator - 1/8" NPT
Union "Y" AFR-200 Filter Regulator - 1/4" NPT
AR-150 Air Regulator - 1/8" NPT
25825 Filter Reg. w/ Fittings 1/4" -
Tube 25833 Filter Reg. w/ Fittings 3/8" -
Part No. Dia.
AYU-25 1/4"
AYU-38 3/8" AIR GUN

Reducing "Y"

Tube Tube Metal Plastic


Air Gun Air Gun
Part No. "M"Dia. "B"Dia.
AYR-25M04 1/4" 4mm Pipe
AYR-3825 3/8" 5/16" Part No. Thread
AYR-M06M04 6mm 4mm AGM-1 Air Gun Metal 1/4"
AYR-M10M06 10mm 6mm AGP-1 Air Gun Plastic 1/4"

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 15
PRODUCT SALES INFORMATION

VAC-BAG CHAIN, WASTE, AND LINT REMOVAL SYSTEMS - See PAGE 6 and 10 for order information.
Design of the TBV-1A and TBV-1AN combines our 1½" (TBV-400) chain & waste vacuum unit and the (TBV-190) waste bag unit into one
compact assembly. The Vac-Bag has a built in baffle chamber to reduce noise level of the exhausted air, and will accept the 1½” MSB150
muffler for additional noise reduction if needed. The oval shape creates a better seal for the 15 gallon filter waste bag.
The TBV-1A and TBV-1AN can be used for waste and lint removal only or chain & waste and lint removal. Both units include a muff ler for
the chain vacuum unit to reduce the sound on machines that do not have chain cutters and a vacuum bleed-in valve that independe ntly
adjust the vacuum for machines with chain cutters.
The TBV-1A and TBV-1AN can be purchased individually or packaged in combos that include the Lite-Touch treadle rod air switches ,
TBV-000-390 or TBV-000-490 waste funnels and MSB150 muffler. See PAGE 6 and 9 for order information and detailed description.

USES LESS COMPRESSED AIR.


The unique design of combining the chain & waste vacuum unit and waste
bag unit into one assembly ensures that the trimmed waste is pulled (sucked) Vacuum Bleed-In Valve
Muffler for Chain Vacuum
in a straight line through the system and hoses before being collected in the
collection bag. This helps keep the trimmed waste from gathering inside the Mounting Bracket Vacuum Hose- to Chain Cutter
system and hose to eliminate clogging.
Therefore the compressed air can be reduced to conserve energy and air
consumption. Chain & Waste
Vacuum Assembly Compressed
Air In
INSTALLATION / RETROFIT From Switch
Assembly of the new Vac-Bag is made simple for quick Installation on Internal Muffler 1½" Hose
either new machines or RETROFIT on older existing machines. Attaching To Waste Funnel
the mounting bracket and fabric bag to the main housing is the only assem-
Draw
bling required before installing under the table with two wood screws. Then Cord
simply connect the hoses to complete installation. The ease of installation
and lower price of the TBV-1A & TBV-1AN Vac-Bag assemblies makes 3/4" connection
Chain and Waste removal an easy sell to customers who would like to For Docking Station
clean up their factories by installing Templex on existing machines.

REDUCED SHIPPING / FREIGHT COST:


Due to its compact size, the new Vac-Bag assemblies and combos can be Filter Waste Bag
shipped in much smaller boxes reducing the dim weight for export ship-
ments and saving 15% to 20% on freight charges.

HAND HELD VACUUM CLEANING GUN


See page 8 for order information.
Design & Function: The TBV-2002 is a hand held vacuum gun
designed to operate with compressed air at 80psi (5.5 bar). The 5/ Exhaust
Air Supply
Tee
16" x 6" long flexible nozzle can reach under feed-dogs, behind # 25770 Port with Hose
loopers and hard to reach areas of sewing machines and other
equipment. Vacuum function is activated by depressing a trigger
Quick
with index finger. Air and debris exhaust into any Templex waste Disconnect
collection bag through the flexible hose kit and #25770 Docking
Station. The TBV-2002 vacuum gun meets OSHA’s requirement of Exhaust Port
30psi for blowing function at 80psi (5.5 bar) inlet pressure. Adapter

Proper use of TBV-2002 Vacuum Gun: Flexible Nozzle


Quick
Industrial sewing machines and equipment should be cleaned daily. Disconnect
Cleaning machines twice a day is recommended, once at mid-day
and again in the afternoon before the operator goes home. You Function Dial
should start with a clean machine and implement a daily clean-
ing schedule to maintain a clean machine that will be free of the oily
lint and debris to eliminate oil stained garments. You should never
use compressed air to blow out machines when cleaning, as TBV-2002
this method will simply cause the oily lint and debris to migrate on
to your finished garments leaving them stained with oil spots. Blow-
ing machines out with compressed air can also be a safety hazard Vacuum Pressure
to the operator and other personnel nearby. The TBV-2002 Vacuum Gun will pull between 12 and 13 inches of
The 6" long x 5/16" OD. nozzle is not designed to accept mercury vacuum at an inlet pressure of 80psi (5.5 bar). Operating
large pieces of hardened oily lint or debris that is greater than 3/16" in the vacuum gun at air pressures less than 70psi (4.9 bar) will
diameter. For this reason it is important to start with a clean ma- reduce the vacuum pressure and performance of the TBV-2002
chine and implement a daily cleaning schedule of all machines. vacuum gun accordingly. Inlet air pressures above 90psi may cause
Debris larger than 3/16" in diameter could become lodged within internal damage to the gun resulting in air leakage around the inlet
the nozzle or vacuum chamber in the gun. If debris is lodged inside port and trigger.
gun or nozzle, simply turn function dial to blowing function, point Note: When used properly and as designed for daily cleaning
the nozzle down at floor and activate the trigger to dislodge the and maintenance of your sewing machines and equipment
debris from gun. If this does not work use a long pipe cleaner to the TBV-2001 and the TBV-2002 “2n1” vacuum guns are excel-
dislodge the debris. lent machine cleaning devices and will perform as intended.

16 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
TECHNICAL INFORMATION

COMPRESSED AIR CONSUMPTION FOR TEMPLEX WASTE REMOVAL SYSTEMS

GENERAL INFORMATION TYPICAL AIR COMPRESSOR CAPACITY

CFM = Cubic feet per minute Piston Type: Each 1 HP Generates approximately
LPS = Liters per second 3 SCFM or 84.9 LPM
LPM = Liters per minute (LPS x 60 = LPM) Screw Type: Each 1 HP Generates approximately
1 CFM = 28.3 LPM (.47195 LPS x 60 = 28.3 LPM) 4 SCFM or 113.2 LPM
PSI = Air Pressure- Pounds per square inch
1 PSI = .06895 Bar, Example: A 25 HP. Screw Type air compressor will
Example: 80 PSI = (.06895 x 80) = 5.5 Bar produce 100 SCFM or 2830 LPM (liters per minute) (25hp
x 4 SCFM) = 100 SCFM or (25 HP x 28.3 lpm) = 2830
LPM.
The air consumption for chain removal only will be the same for a Templex Dual Chain & Waste Removal System. Always use a Templ ex
Patented Dual Chain & Waste Removal Vacuum Assembly when vacuum is needed for both a chain cutter and trimmed waste removal to
conserve compressed air. The Templex chain removal vacuum and the dual chain and waste removal vacuums operate best at 80 psi
or 5.5 bar. Compressed air consumption will vary from machine to machine depending on air pressure, flow control adjust­
ment, weight of fabric, thread, and actual sewing cycle.

EXAMPLE 1: 40 overlock/safety stitch machines sewing a light weight to medium weight knit or woven fabric using
T-150 texturized poly or 100s/2 cord spun polyester thread.

AIR PRESSURE: 80 psi or 5.5 bar.


SEWING CYCLE: 50% to 60%
FLOW CONTROL ADJUSTMENT: opened counter clockwise one mark on Treadle Rod Air Switch.
CFM used Per Machine (approximate) = 2 to 2.5 cfm. CFM total: 2.5 cfm x 40 machines = 100 scfm

Compressor Recommendation: Minimum of 25 HP Screw Type (100 Total cfm ÷ 4 = 25 HP) or minimum of 35 HP Piston Type ( 100 Total
cfm ÷ 3 = 35 HP). Consider next compressor size up to allow for future needs.

EXAMPLE 2: 30 overlock / safety stitch machines sewing a heavy denim fabric using a 40s/3 cord cotton thread.

AIR PRESSURE: 80 psi or 5.5 bar


SEWING CYCLE: 70%
FLOW CONTROL ADJUSTMENT: opened counter clockwise two marks on Treadle Rod Air Switch.
CFM used Per Machine (approximate) = 3.5 to 4 cfm. CFM total: 4 cfm x 30 machines = 120 scfm

Compressor Recommendation: Minimum of 30 HP Screw Type (120 Total cfm ÷ 4 = 30 HP) or minimum of 40 HP Piston Type ( 120
Total cfm ÷ 3 = 40 HP). Consider next compressor size up to allow for future needs.

IMPORTANT!! These are estimates and may vary depending on proper installation and size of main air supply trunk line, altitude, proper
installation of Templex waste removal products, and percentage of pressure drop when vacuum is activated

COMPRESSED AIR CONNECTION DIAGRAM

Proper pneumatic connections using Proper pneumatic connections using


24 volt DC solenoid valves. a Templex Lite Touch Treadle Rod Air Switch.

Note: A 3-way solenoid is necessary to Note: Use of a filter regulator is not necessary when using a
operate a single acting air cylinder Templex Lite Touch Treadle Rod Air Switch with built in flow controls

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 17
COMMON PARTS AND ASSEMBLIES

18 © 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com
COMMON PARTS AND ASSEMBLIES

© 2009 Templex Inc. • 3 Stanley Ave. • Thomasville, NC 27360 USA • Tel: 336-472-5933 • Fax: 336-472-5944 • www.Templexinc.com • E-mail: templexinc@aol.com 19
Distributed By:
Advanced Sewing Technologies Corp
210 Penn Street 2nd Floor
Pittsburgh PA 15215
Contact: Kevin Kennedy
Phone: 864-804-2559
Email: kevin.advsew@live.com
Website: www.advancedsewing.com

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