Diagrama de Cabina
Uploaded by
Rodriguez OswaldoDiagrama de Cabina
Uploaded by
Rodriguez Oswaldo2000, 4000, 8000 Series Built October 1, 1999 and After
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2000, 4000, 8000 Series Built October 1, 1999 and After
Navistar, Inc.
September 1999
S08186X
2701 Navistar Drive, Lisle, IL 60532 USA
© 1999 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1. CIRCUIT IDENTIFICATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. CIRCUIT IDENTIFICATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3. CIRCUIT IDENTIFICATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5. CIRCUIT DIAGRAM INSTRUCTIONS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6. SCHEMATIC SYMBOLS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7. RELAY FUNCTION/BUS BAR CONFIGURATION (FUSE BLOCK CONNECTOR), P. 7. . . . . . . . . . . 7
1.8. FUSE BLOCK CONNECTOR/CONNECTION TABLES, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9. LAMP BULB CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.10. FUSE/CIRCUIT BREAKER CHART/LABELS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11. RELAY MOUNTING LOCATIONS/LABELS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2. ACCESSORY (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3. BATTERY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4. BATTERY (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5. IGNITION, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6. IGNITION (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.7. IGNITION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.8. GROUND, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.9. GROUND (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1. POWER WINDOW, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2. HORN, SINGLE & DUAL, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3. MIRRORS, HEATED W/POWER MIRROR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4. MIRRORS, LIGHTED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5. OWNER/OPERATOR CONNECTIONS — REAR CAB JUNCTION BLOCK,
ACCESSORY RELAY, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6. RADIO, CAB, 2 SPEAKERS, AM-FM CASSETTE RADIO & CB RADIO 2–WAY CONN., P. 6. . . 26
3.7. RADIO, CAB, 4 SPEAKERS, AM-FM CASSETTE PREMIUM RADIO, P. 7. . . . . . . . . . . . . . . . . . . . . . . . 27
3.8. RADIO, SLEEPER, AM-FM CASSETTE RADIO W/SLEEPER SPEAKERS, P. 8. . . . . . . . . . . . . . . . . 28
3.9. CIGAR LIGHTER, POWER SEAT, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.10. RADIO, SLEEPER, AM-FM CASSETTE PREMIUM RADIO W/SLEEPER SPEAKERS, P. 10. . . 30
3.11. SLEEPER CAB, 42 INCH, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.12. SLEEPER CAB, 42 INCH (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.13. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRACTOR & N/PEDESTAL MTD
T/S, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.14. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRUCK & N/TRLR CONN. &
N/PEDESTAL MTD T/S, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.15. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRACTOR/TRUCK &
W/PEDESTAL MTD T/S, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.16. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRUCK & N/TRLR CONN. &
W/PEDESTAL MTD T/S, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.17. TURN SIGNALS W/SIG-STAT 910/915 T/S SWITCH W/ & N/PEDESTAL MTD T/S, P. 17. . . . . . 37
3.18. WINDSHIELD WIPER & WASHER (ELECT) W/INTERNATIONAL T/S SWITCH W/ &
N/INTERMITTENT CONTROL, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.19. WINDSHIELD WASHER (ELECT) W/AIR WIPERS & W/INTERNATIONAL T/S SWITCH,
P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
3.20. WINDSHIELD WASHER (ELECT) W/AIR WIPERS & W/SIG–STAT T/S SWITCH, P. 20. . . . . . . . 40
3.21. WINDSHIELD WIPER W/INTERMITTENT WIPER/WASHER W/SIG–STAT T/S
W/TRUCK W/AIR BRKS W/TRACTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.1. CHARGING SYSTEM (12V) DELCO (65, 85, 100, 105, 115 AMP) W/ISM ENGINE, P. 1. . . . . . . . 42
4.2. CHARGING SYSTEM (12V) DELCO (65, 85, 100, 105, 115 AMP) W/N14E PLUS, P. 2. . . . . . . . . 43
4.3. CHARGING SYSTEM (12V) DELCO (65, 85, 100, 105, 115 AMP) W/C-10, C-12, P. 3. . . . . . . . . . . 44
4.4. CHARGING SYSTEM (12V) DELCO (90 AMP) CS-130 & 21SI (65, 100, 115, 130, 145)
W/T 444E, I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.5. CRANKING SYSTEM (12V) (8100) W/ISM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.6. CRANKING SYSTEM (12V) (8100) C-10, C-12, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.7. CRANKING SYSTEM (12V) (2500, 2600) W/ISM, N14E PLUS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.8. CRANKING SYSTEM (12V) (2500, 2600) W/C-10, C-12, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.9. CRANKING SYSTEM (12V) W/T 444E, I6 HEUI, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.10. ETHER START W/ISM, C-10, C-12, I6 HEUI, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.11. AUTO NEUTRAL (813AAS), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5. FANS (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.1. HORTON ENGINE FAN WITH CUMMINS N14E PLUS W/ & N/AIR CONDITIONING, P. 1. . . . . . 53
5.2. HORTON ENGINE FAN WITH CUMMINS ISM ENGINE W/ & N/AIR CONDITIONING, P. 2. . . . 54
5.3. RADIATOR SHUTTER W/ISM, N14E PLUS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.4. HORTON ENGINE FAN WITH CAT. C-10, C-12 W/ & N/AIR CONDITIONING, P. 4. . . . . . . . . . . . . . 56
5.5. SHUTTER & FAN WIRING W/I6 HEUI, T 444E, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1. ENGINE CONTROLS, CUMMINS N14E PLUS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.2. ENGINE CONTROLS, CUMMINS N14E PLUS (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.3. ENGINE CONTROLS, CUMMINS ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.4. ENGINE CONTROLS, CUMMINS ISM ENGINE (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.5. ENGINE CONTROLS, CUMMINS ISM ENGINE (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.6. ENGINE BRAKE N/ELECTRONIC TRANSMISSION, CUMMINS N14E PLUS, P. 6. . . . . . . . . . . . . . 63
6.7. ENGINE BRAKE N/ELECTRONIC TRANSMISSION, CUMMINS ISM, P. 7. . . . . . . . . . . . . . . . . . . . . . . 64
6.8. ENGINE BRAKE, CATERPILLAR C-10, C-12, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.9. CRUISE CONTROL, CATERPILLAR C-10, C-12, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.10. ENGINE CONTROLS, CATERPILLAR C-10, C-12, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.11. ENGINE SHUTDOWN WARNING LIGHTS, LOW COOLANT SWITCH, CATERPILLAR
C-10, C-12, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.12. LOW AIR PRESSURE (BRAKE) ALARM & BRAKE SYSTEMS WARNING LIGHT
W/ISM, N14E PLUS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.13. MODULE POWER & GROUND SYSTEM W/T 444E, I6 HEUI, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.14. ACCELERATOR, BAP & AMBIENT AIR SYSTEMS W/T 444E & I6 HEUI W/DUAL
DRIVE CAB, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.15. ACCELERATOR, BAP & AMBIENT AIR TEMP. SENSOR W/T 444E & I6 HEUI, P. 15. . . . . . . . . . . 72
6.16. CRUISE CONTROL, BODY BUILDER CONNECTIONS W/T 444E, I6 HEUI, P. 16. . . . . . . . . . . . . . 73
7. GAUGES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.1. OIL TEMPERATURE GAUGES — FWD/RR & RR/RR AXLES W/6X4, REAR AXLE
W/4X2, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.2. ENGINE OIL W/ISM ENGINE & TRANSMISSION OIL TEMPERATURE GAUGES, P. 2. . . . . . . . . 75
7.3. ENGINE OIL TEMPERATURE GAUGE W/N14E PLUS ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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TABLE OF CONTENTS (CONT.)
7.4. ENGINE OIL TEMPERATURE GAUGE W/C-10, C-12, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.5. ENGINE WATER TEMP., TACH, GAUGE, LEFT TURN, HI BEAM IND. W/ISM, N14E
PLUS, C-10, C-12, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.6. AMMETER WIRING, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.7. FUEL GAUGE, SPEEDOMETER (N/T 444E), VOLTMETER, RIGHT TURN INDICATOR,
P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.8. SPEEDOMETER, TACHOMETER, HI BEAM, RIGHT & LEFT T/S IND. LIGHTS, OIL
PRESSURE GAUGE, WATER TEMP. GAUGE W/T 444E, I6 HEUI, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.9. PYROMETER GAUGE N/T 444E, I6 HEUI, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8. WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.1. WINDSHIELD WASHER LOW FLUID WARNING LIGHT, POWER DIVIDER LOCK (PDL)
WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.2. FUEL FILTER WIRING SYSTEM W/T 444E, I6 HEUI, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8.3. DIAGNOSTIC/PROGRAMMABLE CONN., W/T 444E, I6 HEUI, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
8.4. SURGE TANK W/T 444E & I6 HEUI (PLASTIC OR METAL TANKS), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . 86
8.5. ENGINE WARNING LIGHTS/ALARM & TEST SWITCH W/T 444E & I6 HEUI, P. 5. . . . . . . . . . . . . . 87
8.6. AIR ACTUATED AND HYDRAULIC ACTUATED PARK BRAKE WITH HYDRAULIC
CHASSIS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.1. AIR SUSPENSION W/AIR HYDRAULIC BRAKES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.2. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION SPARE I/O W/I6 OR V8
ELECT, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9.3. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION SPARE I/O W/I6 OR V8
ELECT (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.4. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION W/I6 HEUI & T 444E, P. 4. . . . . . . . . . . 92
9.5. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION W/I6 HEUI & T 444E (CONT.),
P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.6. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION W/I6 OR V8, P. 6. . . . . . . . . . . . . . . . . . . . . . 94
9.7. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION RETARDER CONTROLS, P. 7. . . . . . 95
9.8. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION RETARDER CONTROLS
(CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
9.9. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION RETARDER, P. 9. . . . . . . . . . . . . . . . . . . . . 97
9.10. AUTO NEUTRAL, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9.11. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD, P. 11. . . . . . . . . . . . . . . . . . . 99
9.12. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD (CONT.), P. 12. . . . . . . 100
9.13. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD (CONT.), P. 13. . . . . . . 101
9.14. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD (CONT.), P. 14. . . . . . . 102
9.15. EXHAUST BRAKE, I6 HEUI W/AIR ABS, W/ALLISON WT TRANSMISSIONS, P. 15. . . . . . . . . . . 103
9.16. EXHAUST BRAKE, I6 HEUI W/AIR ABS, N/ALLISON WT TRANSMISSIONS, P. 16. . . . . . . . . . . 104
9.17. EXHAUST BRAKE W/HYD. BRAKES N/AT-MT RETARDERS OR MD TRANSMISSIONS,
P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.18. EXHAUST BRAKE SOLENOID, I6 HEUI, N/ABS, N/ALLISON WT TRANSMISSIONS, P. 18. . . 106
9.19. ALLISON AUTOMATIC TRANSMISSION SYSTEM W/I6 HEUI, T 444E, P. 19. . . . . . . . . . . . . . . . . . 107
9.20. AXLE, TWO SPEED, WIRING (AIR) W/ALLISON (ELECT.) AUTO TRANSMISSION
W/AIR OR HYDRAULIC BRAKES, W/AIR SUSPENSION W/I6 ELECT., V8 ELECT., P. 20. . . . 108
9.21. AXLE, TWO SPEED, WIRING (HYD.) W/ALLISON (ELECT.) AUTO TRANSMISSION
W/HYDRAULIC BRAKES, & N/AIR SUSPENSION W/I6 ELECT., V8 ELECT., P. 21. . . . . . . . . . . . 109
9.22. AXLE, TWO SPEED, ELECTRIC W/T 444E & I6 HEUI, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
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9.23. AXLE, TWO SPEED, ELECTRIC (AIR) & AIR DRYER W/AUTO OR MANUAL
TRANSMISSION, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.24. AXLE, TWO SPEED, ELECTRIC (HYDRAULIC) W/AUTO OR MANUAL
TRANSMISSION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.25. BRAKE SYSTEM, HYDRAULIC, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
9.26. BENDIX AUTOMATIC DRAIN VALVE (DV-2) W/HEATER W/ & N/EXHAUST
PYROMETER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9.27. ALLISON AT RETARDER W/4000, W/I6 HEUI, T 444E, W/AIR ABS, P. 27. . . . . . . . . . . . . . . . . . . . . . 115
9.28. ALLISON AT RETARDER W/4000, W/I6 HEUI, T 444E, W/HYD. ABS, P. 28. . . . . . . . . . . . . . . . . . . . 116
9.29. LOCKING DIFFERENTIAL W/ALLISON WT TRANSMISSION, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
9.30. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ & N/AUTO
TRACTION CONTROL W/N14E PLUS, C-10 & C-12 — BENDIX, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.31. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ & N/AUTO
TRACTION CONTROL W/N14E PLUS, C-10 & C-12 — BENDIX (CONT.), P. 31. . . . . . . . . . . . . . . 119
9.32. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ & N/AUTO
TRACTION CONTROL W/ISM ENGINE — BENDIX, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.33. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ & N/AUTO
TRACTION CONTROL W/ISM ENGINE — BENDIX (CONT.), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.34. ANTILOCK AIR BRAKES (4 CHANNEL) W/I6 HEUI, T 444E & W/ALLISON
ELECTRONIC TRANSMISSION — BENDIX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
9.35. ANTILOCK AIR BRAKES (4 CHANNEL) W/I6 HEUI, T 444E & W/ALLISON
ELECTRONIC TRANSMISSION — BENDIX (CONT.), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
9.36. BRAKE SYSTEM, HYDRAULIC W/4000 & W/ OR N/ABS, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
9.37. ANTILOCK HYDRAULIC BRAKES (4 CHANNEL) W/4000, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
9.38. ANTILOCK HYDRAULIC BRAKES (4 CHANNEL) W/4000 (CONT.), P. 38. . . . . . . . . . . . . . . . . . . . . . . 126
9.39. TRANSFER CASE SHIFT SYSTEM FRONT AXLE WARNING LIGHT, P. 39. . . . . . . . . . . . . . . . . . . . 127
9.40. TRAILER CONNECTION W/REGULAR CAB & W/SLEEPER BOX, P. 40. . . . . . . . . . . . . . . . . . . . . . . . 128
9.41. TRAILER CONNECTION W/FRAME MOUNTED 7–WAY & W/TRACTOR, P. 41. . . . . . . . . . . . . . . . 129
9.42. TRAILER CONNECTION W/FRAME MOUNTED 7–WAY & W/TRUCK & W/AIR
BRAKES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
9.43. ANTILOCK BRAKES (4 CHANNEL) W/8000 & W/ATC-WABCO, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9.44. ANTILOCK BRAKES (4 CHANNEL) W/8000 & W/ATC-WABCO (CONT.), P. 44. . . . . . . . . . . . . . . . . 132
9.45. AIR SUSPENSION, MAIN CAB OVERLAY CONTROL HARNESS, P. 45. . . . . . . . . . . . . . . . . . . . . . . . 133
9.46. MERITOR G SERIES TRANSMISSION, P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
9.47. ALLISON LCT WITH HYDRAULIC BRAKES, P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
9.48. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.49. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.50. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
9.51. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
9.52. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
9.53. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
9.54. DUAL NEUTRAL, P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
10. LIGHT SYSTEMS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
10.1. BACK-UP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
10.2. CLEARANCE, MARKER & TAIL LIGHTS W/TRACTOR N/T 444E, I6 HEUI, P. 2. . . . . . . . . . . . . . . 144
10.3. CLEARANCE, MARKER & TAIL LIGHTS W/TRUCK N/T 444E, I6 HEUI, P. 3. . . . . . . . . . . . . . . . . . . 145
10.4. CLEARANCE, MARKER & TAIL LIGHTS W/TRACTOR W/T 444E, I6 HEUI, P. 4. . . . . . . . . . . . . . . 146
10.5. CLEARANCE, MARKER & TAIL LIGHTS W/TRUCK W/T 444E, I6 HEUI, P. 5. . . . . . . . . . . . . . . . . . . 147
10.6. CAB DOME AND COURTESY LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
10.7. WORK LIGHT W/TRACTOR & W/REG. CAB, SLEEPER CAB, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
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10.8. WORK LIGHT W/TRUCK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
10.9. FOG LIGHT SYSTEM W/ & N/DRL (USA) & N/T 444E, I6 HEUI, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
10.10. FOG LIGHT SYSTEM W/ & N/DRL (CANADA) & N/T 444E, I6 HEUI, P. 10. . . . . . . . . . . . . . . . . . . . . . 152
10.11. FOG LIGHT SYSTEM W/ & N/DRL (USA) & W/T 444E, I6 HEUI, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . 153
10.12. FOG LIGHT SYSTEM W/DRL (CANADA) & W/T 444E, I6 HEUI, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . 154
10.13. HEADLIGHT SYSTEM N/DRL W/INTERNATIONAL TURN SIGNAL SWITCH N/T 444E,
I6 HEUI, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
10.14. HEADLIGHT SYSTEM N/DRL W/INTERNATIONAL TURN SIGNAL SWITCH W/T 444E,
I6 HEUI, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
10.15. HEADLIGHT SYSTEM N/DRL W/SIG-STAT 910 T/S SW. W/FLR. MTD. DIMMER SW.
N/T 44E, I6 HEUI, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
10.16. HEADLIGHT SYSTEM N/DRL W/SIG-STAT 915 T/S SW. W/PUSH BTN. DIMMER SW.
N/T 444E, I6 HEUI, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
10.17. HEADLIGHT SYSTEM W/DRL (CANADA) W/SIG-STAT 910 T/S SW. W/AIR BRAKES
N/T 444E, I6 HEUI, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
10.18. HEADLIGHT SYSTEM W/DRL (CANADA) W/SIG-STAT 915 T/S SW. W/AIR BRAKES
N/T 444E, I6 HEUI, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
10.19. HEADLIGHT SYSTEM W/DRL (USA) W/SIG-STAT 910 T/S SW. W/AIR BRAKES N/T
444E, I6 HEUI, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
10.20. HEADLIGHT SYSTEM W/DRL (USA) W/SIG-STAT 915 T/S SW. W/AIR BRAKES N/T
444E, I6 HEUI, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
10.21. HEADLIGHT SYSTEM W/DRL (CANADA) W/INT'L T/S SW. W/HYD. BRAKES W/T
444E, I6 HEUI, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.22. HEADLIGHT SYSTEM W/DRL (USA) W/INT'L T/S SW. W/HYD. BRAKES W/T 444E, I6
HEUI, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
10.23. HEADLIGHT SYSTEM W/DRL (CANADA) W/INT'L T/S SW. W/AIR BRAKES N/T 444E,
I6 HEUI, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
10.24. HEADLIGHT SYSTEM W/DRL (USA) W/INT'L T/S SW. W/AIR BRAKES N/T 444E, I6
HEUI, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
10.25. HEADLIGHT SYSTEM W/DRL (CANADA) W/INT'L T/S SW. W/AIR BRAKES W/T 444E,
I6 HEUI, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
10.26. HEADLIGHT SYSTEM W/DRL (USA) W/INT'L T/S SW. W/AIR BRAKES W/T 444E, I6
HEUI, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
10.27. ADDITIONAL HEADLIGHT WIRING W/DUAL DRIVE CAB, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
10.28. HYDRAULIC PARK BRAKE IND. LIGHT W/KEY SW. OR PUSH BUTTON STARTING
W/ & N/DRL (USA, CANADA) W/T 444E, I6 HEUI, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
10.29. PANEL LIGHTS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
10.30. STOP LIGHT SWITCH W/T 444E & I6 HEUI W/AIR BRAKES, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
10.31. STOP LIGHT SWITCH TRUCK W/STANDARD AIR BRAKES W/INTERNATIONAL
TURN SIGNAL SWITCH, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
10.32. STOP LIGHT SWITCH TRUCK W/STANDARD AIR BRAKES W/SIG-STAT TURN
SIGNAL SWITCH, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
10.33. STOP LIGHT SWITCH W/TRACTOR, TRUCK W/TRACTOR APPLICATION, TRUCK
W/4–WHEEL TRAILER CONNECTIONS W/INTERNATIONAL TURN SIGNAL SWITCH,
P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
10.34. STOP LIGHT SWITCH W/TRACTOR, TRUCK W/TRACTOR APPLICATION, TRUCK
W/4–WHEEL TRAILER CONNECTIONS W/SIG-STAT TURN SIGNAL SWITCH, P. 34. . . . . . . . 176
11. HEATER AND AIR CONDITIONER (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
11.1. HEATER/AIR CONDITIONER, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
11.2. HEATER ONLY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
v
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
12. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
12.1. DASH CONNECTOR (2) (N/T 444E OR I6 HEUI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
12.2. DASH CONNECTOR (2) (W/T 444E OR I6 HEUI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
12.3. DASH CONNECTOR ENGINE CONNECTIONS (2A) (N/T 444E OR I6 HEUI). . . . . . . . . . . . . . . . . . 181
12.4. DASH CONNECTOR ENGINE CONNECTIONS (2A) (W/T 444E OR I6 HEUI). . . . . . . . . . . . . . . . . . 182
12.5. CONNECTOR COMPOSITES (3 & 3A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
12.6. CONNECTOR COMPOSITE (3J). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
12.7. CONNECTOR COMPOSITES (11), (12), (13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
12.8. CONNECTOR COMPOSITES (14), (14A), (15), (16), (17), (18), (19). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
12.9. CONNECTOR COMPOSITES (20), (21). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
12.10. CONNECTOR COMPOSITES (23), (24), (26). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
12.11. CONNECTOR COMPOSITES (27), (28), (29), (30), (31), (32). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
12.12. CONNECTOR COMPOSITES (33), (34), (35), (36), (37), (38), (39), (41), (44), (46). . . . . . . . . . . . 190
12.13. CONNECTOR COMPOSITES (47 & 48), (47A), (47B), (49), (50), (51), (52). . . . . . . . . . . . . . . . . . . . . 191
12.14. CONNECTOR COMPOSITES (53), (54), (55), (56), (57), (58), (59), (64). . . . . . . . . . . . . . . . . . . . . . . . 192
12.15. CONNECTOR COMPOSITES (66), (67), (69), (70), (71). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12.16. CONNECTOR COMPOSITES (72), (73), (74), (75), (76), (77), (78), (79). . . . . . . . . . . . . . . . . . . . . . . . 194
12.17. CONNECTOR COMPOSITES (80), (83), (84 & 85), (86), (90), (91), (93), (94), (95), (96). . . . . . 195
12.18. CONNECTOR COMPOSITES (98), (99), (100), (101), (102), (103), (104). . . . . . . . . . . . . . . . . . . . . . . 196
12.19. CONNECTOR COMPOSITES (105), (106), (107), (108), (109), (110), (111), (113). . . . . . . . . . . . . 197
12.20. CONNECTOR COMPOSITES (117), (119), (121), (122), (123), (124), (125), (127). . . . . . . . . . . . . 198
12.21. CONNECTOR COMPOSITES (132), (133), (135), (136). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
12.22. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146). . . . . . . . . . . . . . . . . . . . 200
12.23. CONNECTOR COMPOSITES (147), (148), (149), (153). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
12.24. CONNECTOR COMPOSITES (153), (154), (156), (157), (158), (159). . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
12.25. CONNECTOR COMPOSITES (160), (161), (162), (163), (164), (165), (166), (167), (168). . . . . 203
12.26. CONNECTOR COMPOSITES (169), (170), (171), (172), (173), (174), (175), (178). . . . . . . . . . . . . 204
12.27. CONNECTOR COMPOSITES (179), (180), (181), (182), (183), (194). . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
12.28. CONNECTOR COMPOSITES (194A), (199), (203), (210), (212), (214), (214F). . . . . . . . . . . . . . . . . 206
12.29. CONNECTOR COMPOSITES (214M), (218), (219), (220), (221), (222). . . . . . . . . . . . . . . . . . . . . . . . . . 207
12.30. CONNECTOR COMPOSITES (223), (225), (226), (231), (232M), (237). . . . . . . . . . . . . . . . . . . . . . . . . . 208
12.31. CONNECTOR COMPOSITES (252), (257), (258), (259), (260), (261). . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
12.32. CONNECTOR COMPOSITES (270), (271), (272), (273), (274A), (274B). . . . . . . . . . . . . . . . . . . . . . . . 210
12.33. CONNECTOR COMPOSITES (274), (275), (276), (277), (279). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
12.34. CONNECTOR COMPOSITES (280), (284), (286), (287). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
12.35. CONNECTOR COMPOSITES (288), (289), (290), (291), (292), (293). . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
12.36. CONNECTOR COMPOSITES (294), (295), (296), (297), (298), (299), (300), (301),
(302), (303). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
12.37. CONNECTOR COMPOSITES (304), (305), (306), (309), (310), (311). . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
12.38. CONNECTOR COMPOSITES (311), (312), (313), (314), (315), (317). . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
12.39. CONNECTOR COMPOSITES (320), (323), (325). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
12.40. CONNECTOR COMPOSITES (325), (326), (327), (328), (329), (330). . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
12.41. CONNECTOR COMPOSITES (332), (333), (335), (336), (337). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
12.42. CONNECTOR COMPOSITES (338), (339), (340), (341), (342), (343), (344). . . . . . . . . . . . . . . . . . . . 220
12.43. CONNECTOR COMPOSITES (345), (346), (347), (348), (349), (350). . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
12.44. CONNECTOR COMPOSITES (355), (356), (357), (358), (359), (360), (362), (366). . . . . . . . . . . . . 222
12.45. CONNECTOR COMPOSITES (367), (368), (369), (370), (372), (374), (375), (376). . . . . . . . . . . . . 223
12.46. CONNECTOR COMPOSITES (377), (377A), (377B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
12.47. CONNECTOR COMPOSITES (379), (382), (382A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
12.48. CONNECTOR COMPOSITES (383), (384), (386), (386A), (386B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
12.49. CONNECTOR COMPOSITES (387), (389), (390), (391), (392). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
vi
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
12.50. CONNECTOR COMPOSITES (396), (399), (400), (401). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
12.51. CONNECTOR COMPOSITES (402), (403), (404). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
12.52. CONNECTOR COMPOSITES (406), (413), (417). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
12.53. CONNECTOR COMPOSITE (418). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
12.54. CONNECTOR COMPOSITES (420), (421), (422). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
12.55. CONNECTOR COMPOSITES (423), (425), (426), (427), (428). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
12.56. CONNECTOR COMPOSITES (430), (431), (432), (433), (434), (437), (438), (447). . . . . . . . . . . . . 234
12.57. CONNECTOR COMPOSITES (447), (449), (457). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
12.58. CONNECTOR COMPOSITES (458), (459), (460), (463), (465), (466). . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
12.59. CONNECTOR COMPOSITES (467), (468), (469), (473), (480), (487), (488), (490), (491). . . . . 237
12.60. CONNECTOR COMPOSITES (492), (493), (494), (495). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
12.61. CONNECTOR COMPOSITES (499), (500), (501), (502), (503), (504), (505). . . . . . . . . . . . . . . . . . . . 239
12.62. CONNECTOR COMPOSITES (506), (507), (508), (510), (511), (512), (521), (531), (535),
(549). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
12.63. CONNECTOR COMPOSITES (555), (557), (558), (569), (570), (574), (575), (605). . . . . . . . . . . . . 241
12.64. CONNECTOR COMPOSITE (615). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
12.65. CONNECTOR COMPOSITES (631), (632). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
12.66. CONNECTOR COMPOSITES (633), (634). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
12.67. CONNECTOR COMPOSITES (636), (637), (639). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
12.68. CONNECTOR COMPOSITES (646), (646A), (647), (648), (649), (650), (660). . . . . . . . . . . . . . . . . . . 246
12.69. CONNECTOR COMPOSITES (661), (662), (667), (675), (683), (690). . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
12.70. CONNECTOR COMPOSITES (700), (701), (702), (703), (707). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
12.71. CONNECTOR COMPOSITES (708), (734), (758), (759), (760), (761). . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
12.72. CONNECTOR COMPOSITES (766), (767), (768), (769), (770), (771), (774). . . . . . . . . . . . . . . . . . . . 250
12.73. CONNECTOR COMPOSITES (775), (776), (777), (778), (789), (790), (791). . . . . . . . . . . . . . . . . . . . 251
12.74. CONNECTOR COMPOSITES (792), (807), (830A), (830B), (917), (918), (922A), (923),
(925). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
12.75. CONNECTOR COMPOSITES (926), (958), (959), (960), (960A), (961), (962), (964), (965). . . 253
12.76. CONNECTOR COMPOSITES (995), (996), (1000), (1001), (1002), (1003), (1004). . . . . . . . . . . . . 254
12.77. CONNECTOR COMPOSITES (1014), (1015). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
12.78. CONNECTOR COMPOSITES (1016), (1017), (1091). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
12.79. CONNECTOR COMPOSITES (1093), (1094), (1095), (1097), (1098). . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
12.80. CONNECTOR COMPOSITES (1110M), (1113F), (1117), (1119), (1120), (1121M), (1122). . . . . . 258
12.81. CONNECTOR COMPOSITES (1125), (1126), (1128), (1129), (1130), (1131). . . . . . . . . . . . . . . . . . . . 259
12.82. CONNECTOR COMPOSITES (1132), (1133), (1134), (1135), (3022), (3084). . . . . . . . . . . . . . . . . . . . 260
12.83. CONNECTOR COMPOSITES (3024), (3025), (3026), (3027), (3028), (3029), (3030). . . . . . . . . . 261
12.84. CONNECTOR COMPOSITES (3031), (3032), (3033), (3034). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
12.85. CONNECTOR COMPOSITES (3035), (3038), (3039), (3040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
12.86. CONNECTOR COMPOSITES (3043), (3044), (3047), (3084), (3084A), (3084B),
(3084D), (3084E), (3102). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
vii
TABLE OF CONTENTS
viii
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INSTRUCTIONS AND CHARTS (CHAPTER 1)
1.1. CIRCUIT IDENTIFICATION CHART, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CIRCUIT CIRCUIT
NUMBER DESCRIPTION NUMBER DESCRIPTION
1 ALTERNATOR − FIELD 37
2 ALTERNATOR − CHARGE 38
3 39 AIR DRYER HEATER
4 40 LOW AIR PRESSURE WARNING
5 41
6 42 FRONT AXLE
7 ALTERNATOR − REGULATOR 43 POWER DIVIDER LOCK (PDL)
8 44 PARK BRAKE WARNING
9 45
10 46
11 GROUND 47 SPEEDOMETER
12 ACCESSORY FEED 48 TACHOMETER
13 IGNITION FEED 49 DIFF LOCK WARNING
14 BATTERY FEED 50 LIGHT SWITCH FEED
15 KEY SWITCH FEED 51 HEADLIGHTS FEED
16 52 HEADLIGHT − HI BEAM
17 STARTER CONTROL 53 HEADLIGHT − LO BEAM
18 GLOW PLUGS 54
19 FUEL SHUT−OFF SOLENOID, FUEL FILTER 55 TURN SIGNAL SWITCH − FEED
20 56 TURN SIGNAL LIGHTS − LEFT
21 ETHER START 57 TURN SIGNAL LIGHTS − RIGHT
22 58 CLEARANCE, IDENTIFICATION & MARKER LIGHTS
23 FAN AND SHUTTER CONTROLS 59
24 ENGINE BRAKE, EXHAUST BRAKE 60 HAZARD SWITCH − FEED
25 PYROMETER 61 AIR SUSPENSION
26 AMMETER 62 PANEL LIGHTS
27 VOLTMETER 63 COURTESY AND DOME LIGHTS
28 INSTRUMENTS AND GAUGES 64 FOG LIGHTS
29 ENGINE WATER TEMPERATURE 65 WORK LIGHT
30 ENGINE OIL TEMPERATURE 66 DAYTIME RUNNING LIGHTS
31 TRANSMISSION OIL TEMPERATURE 67
32 AXLE OIL TEMPERATURE 68 TAIL LIGHTS
33 ENGINE OIL LEVEL 69
34 COOLANT LEVEL 70 STOP LIGHTS
35 ENGINE OIL PRESSURE 71 BACK−UP LIGHTS
36 FUEL LEVEL 72 TRAILER AUXILIARY FEED − BATTERY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000 ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 01
Figure 1 Circuit Identification Chart
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CIRCUIT CIRCUIT
NUMBER DESCRIPTION NUMBER DESCRIPTION
73 87 WINDSHIELD WASHER
74 88 CLOCK
75 HEATER 89
76 90 HYDRAULIC BRAKE PUMP MOTOR
77 AIR CONDITIONER 91
78 MIRRORS 92 ALLISON AUTOMATIC TRANSMISSION
79 93 TWO SPEED AXLE SHIFT
80 SLEEPER RELAY FEED 94 ANTI−LOCK BRAKE
81 95
82 WINDSHIELD WIPER 96
83 POWER WINDOW REGULATOR 97 CRUISE CONTROL/ENGINE CONTROLS
84 CIGAR LIGHTER 98 DATA LINK AND DIAGNOSTICS
85 HORN 99 ACCELERATOR POSTION SENSOR (APS)
86 RADIO
ALLISON AUTOMATIC TRANSMISSION CIRCUIT NUMBER NOTE.
CIRCUITS LABELED ALLISON SUPPLIED OR CIRCUITS WITH
THE "A" PREFIX ON THE CIRCUIT NUMBER DESIGNATES THAT
THE NUMBER AND WIRE COLOR ARE ALLISON NUMBERING AND
COLOR CODING CONVENTION AND DO NOT FOLLOW THE STANDARD
NAVISTAR CONVENTION.
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 02
Figure 2 Circuit Identification Chart
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.3. CIRCUIT IDENTIFICATION CHART, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ECM ECM
PIN # TERM DESCRIPTION PIN # TERM DESCRIPTION
12 AAT AMBIENT AIR TEMPERATURE SENSOR 27 IVS IDLE VALIDATION SWITCH
33 ACD A/C DEMAND 54 OWL OIL/WATER WARNING LIGHT
8 APS ACCELERATOR POSITION SENSOR 25 PWR RLY CEC MAIN POWER RELAY SIGNAL
16 ATA(+) J1708 DATA LINK (+) 31 RAS RESUME/ACCELERATE
17 ATA(−) J1708 DATA LINK (−) 37 RPRF PRESET SPEED
29 BAP BAROMETRIC AIR PRESSURE SENSOR 30 RPS REMOTE ACCELERATOR POS. SENS. SIG.
43 BNO1 BRAKE STATUS #1 6 RPS_RTN REMOTE ACCELERATOR POS. SENS. RTN.
44 BNO2 BRAKE STATUS #2 36 RVAR VARIBLE SPEED SWITCH
18 CAN SHLD 32 SCS SET/COAST
J1939 DATA LINK SHIELD
19 CAN(+) J1939 DATA LINK (+) 45 SIL SERVICE INTERVAL LIGHT
20 CAN(−) J1939 DATA LINK (−) 34 STI SELF TEST INPUT
15 CBE_SEL1 RETARDER/EXHAUST BRAKE REQUEST 48 SUL SHIFT UP LIGHT
10 CLS COOLANT LEVEL SENSOR 59 TACA TACHOMETER A
35 COD CRUISE ON/OFF 60 TACB TACHOMETER B
21 DC (+) POWER 38 TCSS TORQUE CURVE SELECTION INPUT
22 DC (+) POWER 28 TSA TWO SPEED AXLE
1 DC (−) GROUND 3 VBREF(5V) ACCELERATOR SENSOR SUPPLY
2 DC (−) GROUND 11 VBREF GND ACCELERATOR SENSOR GROUND
5 VCREF(5V)
26 DDS DRIVELINE DISENGAUGED INPUT REMOTE ACCELERATOR SENS. SUPPLY
42 DPS GROUND 7 VCREF GND REMOTE ACCELERATOR SENS. GROUND
46 ECI ENGINE CRANK INHIBIT 24 VIGN IGNITION FEED
56 EDL TRANSMISSION KICKDOWN 47 VRE RETARDER/EXHAUST BRAKE ENABLE
53 GPL GLOW PLUG LIGHT 39 VSS(+) VEHICLE SPEED SENSOR (+)
4 HGE HYDRAULIC PRESSURE GOVERNER ENABLE 40 VSS(−) VEHICLE SPEED SENSOR (−)
49 HMI HYDRAULIC PRESS. GOVERNOR IND. LT. 58 VSSCALA SPEEDOMETER SIGNAL A
57
13 HPS HYDRAULIC PRESSURE SENSOR VSSCALB SPEEDOMETER SIGNAL B
41 HSO(+) POWER 55 WARN ENGINE WARNING LIGHT
23 HSO(−) GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 03
Figure 3 Circuit Identification Chart
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CIRCUIT DIAGRAM INSTRUCTIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
A − SWITCH AND RELAY POSITIONS AS B − MULTIPLE CONNECTORS ARE
SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH−MANUAL/MECHANICAL
12 AND/OR 12
30 86
SINGLE IN−LINE CONNECTORS
87 DISPLAYED AS SHOWN WITH OR
A 87 85 WITHOUT CONNECTOR NUMBER.
RELAY−SUPPRESSED
INDICATES
CASE GROUND
C − PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.
THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
INDICATES INDICATES
CIRCUIT WIRE GAUGE
NUMBER AND COLOR
13
16PK
BUSS IN FUSE/
PRINTED
+ CIRCUIT BREAKER
CONNECTOR LOACTION IN
CIRCUIT IN FUSE/CIRCUIT
INSTRUMENT BREAKER CONN
CLUSTER
F1
− A
VOLTMETER B 20A
FUSE RATING
D − MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE
DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
E − SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE
CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
12B CONTACT
83C WIRE BUSSED
CONNECTION CONTACT
83E 83−GB
16BN
WIRE F18 F19
DOWN
CONNECTION
UP
16RD
20A
INTERNAL
CONTACT
75B ETHER
78
83F 83H PIGTAIL SWITCH
WINDOW SWITCH
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 04
Figure 4 Circuit Diagram Instructions
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.5. CIRCUIT DIAGRAM INSTRUCTIONS, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CIRCUIT DIAGRAM INSTRUCTIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
F − CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).
ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,
NEITHER THE LETTER G NOR THE COLOR WHITE
SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11−G 97−G
11−GA 97−GA
11−GB 97−GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT
COMMOM INDICATES A GROUND CIRCUIT INDIVIDUAL INDICATES A GROUND CIRCUIT
GROUND GROUND
CIRCUIT CIRCUIT
NUMBER NUMBER
G − ABBREVIATIONS: COLOR,NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION
G
AQ − AQUA LT GN − LIGHT GREEN A GROUND
ACCESSORY GND
BK − BLACK OR − ORANGE ACC
I
BL − BLUE AC − AIR CONDITIONER IGNITION
PK − PINK
IGN
BN − BROWN PL − PURPLE AUX − AUXILIARY
IND − INDICATOR
DK GN − DARK GREEN RD − RED AWG − AMERICAN WIRE GAUGE
L − LEFT
GD − GOLD SIL − SILVER B
LT − LIGHT
BATTERY
GY − GRAY TN − TAN BAT
W/O − WITHOUT
GN − GREEN VT − VIOLET CONN − CONNECTION OR CONNECTOR
OPT − OPTIONAL
LT BL − LIGHT BLUE WH − WHITE DRL − DAYTIME RUNNING LIGHTS
R − RIGHT
YL − YELLOW ENG − ENGINE
S − START OR SENDER
FWD − FORWARD
THERMO − THERMOSTAT
GA − GAUGE
W/ − WITH
ENGINE ABBREVIATION
ISM − MFG (CUMMINS) 10.8 LITER
ELECTRONIC ENGINE CONTROL
N14E PLUS − MFG (CUMMINS) 14 LITER
ELECTRONIC ENGINE CONTROL
C−10,C−12 − MFG (CATERPILLAR) 10.3 LITER
ELECTRONIC ENGINE CONTROL
T444E − MFG (NAVISTAR) NGD I6
ELECTRONIC ENGINE CONTROL
I6−HEUI − MFG (NAVISTAR) NGD I6
ELECTRONIC ENGINE CONTROL
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 05
Figure 5 Circuit Diagram Instructions
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.6. SCHEMATIC SYMBOLS, P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SCHEMATIC SYMBOL CHART
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
MALE/FEMALE IN−LINE CONNECTION
+
FEMALE TERMINAL ALARM−ELECTRONIC
−
MALE TERMINAL
GROUND
SOLENOID−GENERAL USAGE
FUSE
A
CIRCUIT BREAKER (TYPE 2)
B MOTOR−ELECTRIC
DIODE
FUSEABLE LINK
RESISTOR
CIGAR LIGHTER
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT
HORN
SPLICE
SWITCH−PUSH BUTTON
SPEAKER−SOUND SYSTEM
SWITCH−PRESSURE
FLASHER−TURN SIGNAL,HAZARD
SWITCH−MANUAL/MECHANICAL
SWITCH−WITH LIGHT
MAGNETIC SWITCH
SWITCH−WITH LIGHT LIGHT−SINGLE FILAMENT
86 LIGHT−DOUBLE FILAMENT
30
RELAY−SUPPRESSED
87
A 87 85
ACCELERATOR POSITION SENSOR SENDER−OIL,WATER,FUEL,TEMPERATURE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
21JUN99 DLCK//ADDED LIGHTED SW A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 06
Figure 6 Schematic Symbols
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.7. RELAY FUNCTION/BUS BAR CONFIGURATION (FUSE BLOCK CONNECTOR), P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
RELAY FUNCTIONS STANDARD BUS BAR
CONFIGURATION IS SHOWN
MINIATURE RELAY FUNCTION AND WIRING GUIDE
(FUSE BLOCK CONNECTOR)
RELAY SCHEMATIC (THIS CONFIGURATION MAY VARY SLIGHTLY
W/SPECIAL EQUIPMENT OPTIONS)
30 86
87
A 87 85
ENERGIZING COIL
TURN/HAZZARD
NORMALLY CLOSED
CONTACT
F35
B
A
86
FLASHER
A
F26 F13
30 87 NORMALLY OPEN B
CONTACT
COMMON
B
CONTACT A
87A
ENERGIZING COIL F34 F25 F12
85
A
A
TYPICAL RELAY(INSERTION END)
C
E
F24 F11
B
D
R6
A A 85
F33
C C B
E E
D 87 F23 F10
D
A
87A A
30
B 86 C
B
B
E
F22 F9
R5
D
FUSEBLOCK SOCKET FUSEBLOCK SOCKET F32
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTION END RELAY INSERTION END B
NOTE: FUSE BLOCK SHOWN FROM CABLE
A
F21 F8
A
B
CEC/WTEC III FUSE C
E
INSERTION AND BUS BAR SIDE.
W/T444E,I6−HEUI,WTEC III F31
R4
F20 F7 D
(1FH)
A
F19
B
F6
A
B 14B
F30 C
E
D
A F18 F5
A
14A
R3
B
B
CONN − 3512967C1
F17 F4
TERM − 1661708C1 F29 A
C
E
A
D
F16 F3
R2
B
RELAY SCHEMATIC
B
F28
3 F15 F2 A
1
A
C
E
R1
D
B
F14 F1
2 5 4
B
B
F27
COMMON
CONTACT
NORMALLY OPEN
5 CONTACT
ENERGIZING COIL 2 4 1 −−BUS BAR
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
TYPICAL RELAY(INSERTION END)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 07
Figure 7 Relay Function/Bus Bar Configuration (Fuse Block Connector)
7
8
CHK
DATE
FUSE BLOCK FUSE BLOCK FUSE BLOCK FUSE BLOCK FUSE BLOCK
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
F1−−A (13) F22−A (14D) F35−A 55A R4−−A 70−G
F12−A 14C
F1−−B 28D/71 75 86E,(86E/65), F35−B 55 R4−−B 70D MCS
F12−B
F22−B
F2−−A 13 (14C) (86E/36A) (40/40B), AIR R4−−C 70F/70E
F13−A
R1−−A
(21/23), F23−A 14E AIR R4−−D
F13−B (40/40A)
F2−−B
(92D/21) R4−−E 70C
CHANGE
F14−A (12A) F23−B 84 R1−−B 28D/28E AIR
F3−−A (13) HYD F24−A (14E) (29B/29/35), AIR R5−−A 56−GA TRT
F14−B 39/93 R1−−C
(29B/35),
F3−−B 90U HYD/AMB AIR F15−A 12A F24−B 50A (29/35/97AF) R5−−B 56F TRT
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
F4−−A (13A) F25−A 14F R5−−C 56E TRT
Figure 8
F15−B R1−−D AIR
19/19A,97BX (12A) F25−B R1−−E AIR R5−−D
F4−−B F16−A
97K F16−B 86 F26−A (14F) R1−−A 90S HYD R5−−E 56K TRT
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
F26−B R6−−A 57−GA TRT
REV
F5−−A 13A/13B F17−A 13B 50 R1−−B 28D/28E HYD
97/97CR, F17−B 97D,97P/99E F27−A 14G R1−−C (29B/29/35), HYD R6−−B 57F TRT
SIG
F5−−B (29B/35),
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F18−A 12B F27−B 56K R6−−C 57E TRT
97DL SIG (29/35/97AF)
INT 14H R6−−D
F6−−A (13A) F18−B 82/82K F28−A R1−−D HYD
REFERENCE
F6−−B 28 F−19A (12B) SIG F28−B 57K R2−−A 58−G,58−GA R6−−E 57K TRT
F7−−A (14A) F19−B 75A/78 F29−A 14J R2−−B 58A,13F
F7−−B 63/85 F20−A (14D) F29−B 70C R2−−C 58B
DRAWN
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
F8−−A 14A F20−B 55 F30−A R2−−D
RELEASE NO.
P52669J
EFC/RJM
F8−−B 58 F21−A 14D F30−B R2−−E 58
F9−−A (14A) F21−B F31−A 14T DRL R3−−A 94F/13K AIR (ABS) BENDIX
F9−−B (70/70K),70 F31−B DRL R3−−B 94−GB/94−GC AIR (ABS) BENDIX
DATE
NAME
70/70A F32−A 14L R3−−C 94K−C AIR (ABS) BENDIX
F10−A 14B F32−B 14K,19D R3−−D
08OCT98
F10−B F33−A 90B HYD/14M AIR R3−−E 94A AIR (ABS) BENDIX
F11−A 14B F33−B 90C HYD/94R AIR R3−−A 94C WTEC III
PART NO.
F11−B F34−A 14N R3−−B 94−GD WTEC III
97C/97CT
F34−B R3−−C 94K WTEC III
FUSE BLOCK CONNECTION TABLES
R3−−D
1.8. FUSE BLOCK CONNECTOR/CONNECTION TABLES, P. 8
CIRCUIT LOCATION MAY VARY R3−−E 94A WTEC III
SLIGHTLY. REFER TO SYSTEM
SCHEMATIC FOR SPECIFIC CIRCUIT. R3−−A 13J AIR (ABS) WABCO
ELECTRICAL CIRCUIT DIAGRAM
Fuse Block Connector/Connection Tables
R3−−B 94−GE AIR (ABS) WABCO
AE08−52219
R3−−C 13L AIR (ABS) WABCO
NOTE: AIR − AIR BRAKES KEY: A/B = COND A & COND B R3−−D
DRL − DAYTIME RUNNING LIGHTS A,B = COND A OR COND B
HYD − HYDRAULIC BRAKES R3−−E 94 AIR (ABS) WABCO
2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
SIG − SIG−STAT TURN SWITCH
INT − INTERNATIONAL TURN SWITCH
TRT − TRACTOR OR TRUCK W/AIR BRAKES & TRLR OR
OWNER/OPERATOR CONNECTIONS & W/SIG−STAT
SHEET
TURN SIGNAL SWITCH
CHAPTER 1
ABS − ANTI−LOCK BRAKE SYSTEMS
08
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.9. LAMP BULB CHART, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
LAMP BULB CHART
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BULB
BULB APPLICATION CANDLEPOWER OR WATTS TRADE NUMBER
AIR BRAKE WARNING LIGHT........................... 2 CANDLEPOWER.......................... 936
AMMETER........................................... 1 CANDLEPOWER.......................... 53
BACK−UP LIGHT..................................... 32 CANDLEPOWER......................... 1156
CLEARANCE AND IDENTIFICATION...................... 3 CANDLEPOWER.......................... 168
COURTESY LIGHT.................................... 3 CANDLEPOWER.......................... 168
DOME LIGHT........................................ 12 CANDLEPOWER......................... 561
W/4000....................................... 12 CANDLEPOWER......................... 211−2
ENGINE OVERSPEED WARNING LIGHT.................... 2 CANDLEPOWER.......................... 1893
FOGLIGHTS......................................... 55 WATTS............................... VH550
WORK(TRAILER HOOK−UP)LIGHT........................ 35 WATTS............................... 4411
HEADLIGHTS−RECTANGLE
INCANDESCENT BULB
HIGH BEAM..................................... 65 WATTS............................... 6053
LOW BEAM...................................... 55 WATTS............................... 6053
HALOGEN BULB
HIGH BEAM..................................... 65 WATTS............................... H5054
LOW BEAM...................................... 42 WATTS............................... H5054
HEADLIGHT−ROUND
INCANDESCENT BULB
HIGH BEAM..................................... 60 WATTS.............................. 6014
LOW BEAM...................................... 50 WATTS.............................. 6014
HALOGEN BULB
HIGH BEAM..................................... 60 WATTS.............................. H5024
LOW BEAM...................................... 42 WATTS.............................. H5024
HYDRAULIC BRAKE WARNING LIGHT..................... 2 CANDLEPOWER.......................... 936
INSTRUMENT CLUSTER
ILLUMINATION.................................. .5 CANDLEPOWER......................... 936
INDICATOR..................................... .5 CANDLEPOWER......................... 37
WARNING....................................... .5 CANDLEPOWER......................... 37
MAP LIGHT......................................... 3 CANDLEPOWER.......................... 1816
W/4000........................................ 3 CANDLEPOWER.......................... 105
SIDE MARKER............................................................................... 2458
STOP & TURN/TAIL & LICENSE PLATE................... 32/3 CANDLEPOWER....................... 1157
TURN SIGNAL (FENDER PEDESTAL)............................................................. 3157
TURN SIGNAL AND MARKER LIGHT.............................................................. 2356
SLEEPER
DOME LIGHT......................................... 12 CANDLEPOWER......................... 156
READING LIGHT...................................... 3 CANDLEPOWER.......................... 1816
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 09
Figure 9 Lamp Bulb Chart
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.10. FUSE/CIRCUIT BREAKER CHART/LABELS, P. 10
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE FUSE BLOCK AND CIRCUIT BREAKER
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/NGD ELECT ENGINES
F1 IGN BACK UP/ALARM
MARKER ABS STOP TRAILER TRAILER TURN
ALARM LIGHT POWER LIGHT L TURN R TURN HAZARD F2 IGN AUTO XMSN,ETHER START
RELAY RELAY RELAY RELAY FLASHER
RELAY F3 IGN HYDRAULIC BRAKES
F4 IGN EXH BRAKE,SHUTTER,BODY BUILDER
F5 IGN NAVPAK ECM
F10
F11
F12
F13
10A
15A
10A
10A
20A
20A
15A
30A
10A
30A
20A
F1
F2
F3
F4
F5
F6
F7
F8
F9
5A
5A*
* F6 IGN INST CLUSTER,FUEL WIF & FILTER LT,REMOTE PTO
F7 BAT HORN/DOME/FUSE PANEL LIGHT
F8 BAT CL/ID/MARKER/TAIL
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
F26
10A
20A
10A
20A
20A
10A
10A
20A
30A
20A
20A
8A
F9 BAT STOP LIGHTS
F10 BAT OWNER OPERATOR CONNECTION
25A 25A 30A 10A 10A 30A 10A 10A
F11 BAT DIAGNOSTICS
F27
F28
F29
F30
F31
F32
F33
F34
F12 BAT HEATER MOTOR−HI
F13 BAT ELECTRIC WINDOW
* USE 5A FUSE ONLY F14 ACC AIR DRYER/2 SPEED AXLE/SLEEPER/TRANSFER CASE
F15 ACC OWNER OPERATOR CONNECTION
AUTO RESET CIR BREAK
F16 ACC RADIO
F17 NOT USED
F18 ACC WSHLD WIPE/WSHLD WASH F26 BAT HEADLIGHTS/FOG LGT RELAY
F19 ACC HEAT MOTOR/MIRROR RELAY F27 BAT TRAILER LEFT TURN RELAY
F20 BAT TURN/HAZARD SIGNALS F28 BAT TRAILER RIGHT TURN RELAY
F21 BAT CARGO LIGHT/CB F29 BAT TRAILER STOP LIGHTS
F22 BAT RADIO/WORK LIGHT F30 IGN AIR SUSP RELEASE
F23 BAT CIGAR LIGHTER F31 BAT DAYTIME RUNNING LIGHTS
F24 BAT CL,ID,MARK,TAIL,PANEL F32 FUEL FILTER HEATER,ENG FAN
LIGHTS F33 BAT HYD BRAKE WARNING MODULE
F25 BAT FOG LIGHTS F34 BAT MIRROR,HEATED OR MOTOR
N/NGD ELECT ENGINES
ABS STOP TRAILER TRAILER F1 IGN BACK UP/ALARM
TURN
MARKER POWER LIGHT L TURN R TURN HAZARD F2 IGN ETHER/ENG BRAKE/ENG FAN/SHUTTERS
ALARM
LIGHT RELAY RELAY RELAY RELAY FLASHER
F3 IGN COOLANT LEVEL/HYDRAULIC BRAKES/ENG BRAKE
F4 IGN FUEL SHUTOFF/KYSOR ENG SHUTDOWN/CAT ELECT ENG
F5 IGN DATA LINK
F10
F11
F12
F13
10A
15A
10A
10A
15A
20A
20A
20A
30A
15A
30A
20A
5A*
F1
F2
F3
F4
F5
F6
F7
F8
F9
* F6 IGN INST CLUSTER
F7 BAT HORN/DOME/FUSE PANEL LIGHT
F8 BAT CL/ID/MARKER/TAIL
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
F26
10A
20A
10A
20A
20A
10A
10A
20A
30A
20A
5A*
20A
8A
F9 BAT STOP LIGHTS
F10 BAT OWNER OPERATOR CONNECTION
25A 25A 30A 10A 10A 30A 10A 10A
F11 BAT CAT ELECTRONIC ENGINE
F27
F28
F29
F30
F31
F32
F33
F34
F12 BAT HEATER MOTOR−HI
F13 BAT ELECTRIC WINDOW
F14 ACC AIR DRYER/2 SPEED AXLE/SLEEPER/TRANSFER CASE
* USE 5A FUSE ONLY
F15 ACC OWNER OPERATOR CONNECTION
AUTO RESET CIR BREAK
F16 ACC RADIO
* F17 IGN SERIES 60 & CELECT
F18 ACC WSHLD WIPE/WSHLD WASH F26 BAT HEADLIGHTS/FOG LGT RELAY
F19 ACC HEAT MOTOR/MIRROR RELAY F27 BAT TRAILER LEFT TURN RELAY
F20 BAT TURN/HAZARD SIGNALS F28 BAT TRAILER RIGHT TURN RELAY
F21 BAT CARGO LIGHT/CB F29 BAT TRAILER STOP LIGHTS
F22 BAT RADIO/WORK LT/FUEL METER F30 IGN AIR SUSP RELEASE
F23 BAT CIGAR LIGHTER F31 BAT DAYTIME RUNNING LIGHTS
F24 BAT CL,ID,MARK,TAIL,PANEL F32 BAT SLEEPER BOX
LIGHTS F33 BAT HYD BRAKE WARNING MODULE
F25 BAT FOG LIGHTS F34 BAT MIRROR,HEATED OR MOTOR
FUSE COLORS
5 AMP..............................TAN
10 AMP..............................RED
15 AMP.......................LIGHT BLUE
20 AMP...........................YELLOW
25 AMP............................CLEAR
30 AMP......................LIGHT GREEN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52219 10
Figure 10 Fuse/Circuit Breaker Chart/Labels
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
1.11. RELAY MOUNTING LOCATIONS/LABELS, P. 11
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RELAY MOUNTING LOCATIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
HEATER/A−C
BLOWER
WASH HI LOW FLASH LIFT ABS ABS
SPEED SPEED TO TO HORN WARNING ENGINE
WIPER WIPER PASS DIM LIGHT BRAKE
VIEW IN DIRECTION OF ARROW A
CRUISE
KYSOR−
SHUTDOWN
AIR HEATED DAYTIME POWER BRAKE FOG EXHAUST 3176−RUN CRANK
R
INTERNATIONAL CONDITIONING MIRRORS RUNNING LIGHTS WINDOWS RELAY LIGHTS BRAKE PEEC−RUN RELAY
VIEW IN DIRECTION OF ARROW B
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52219 11
Figure 11 Relay Mounting Locations/Labels
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)
2.1. ACCESSORY, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION (ACCESSORY)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
KEY SWITCH
12
(24) 10LTBL
TO
JUNCTION
BLOCK A
A
(J1) 66 TO USA OR CANADA
16YL
OFF DRL OVERLAY CONN
(CH 2,PG 3; S (CH 10−PG 17−26)
CH 4,PG 1−8) I
A I
B
15 13Z TO DIFF LOCK
10RD 12 PK (CH 9, PG 53)
OFF
I
S A
S
OFF
I
S
A GND
OFF
S I
19N/66H
16GY
TO USA DRL W/AIR
BRAKES
66H
(CH 10−PG 19,20,24,26)
16YL
W/KEY SWITCH
START 19N
16GY TO WIF MODULE
W/T444E,I6−HEUI
(CH 8, PG 2)
383 44
W/PUSH BUTTON 18GY TO HYDRAULIC PARK
44C 44B
START SWITCH 16WH 18GY BRAKE LIGHT
B A 44A
W/T444E,I6−HEUI 18GY W/T444E,I6−HEUI
(CH 4, PG 9) (CH 10, PG 28)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
25JUN99 ADD CIRCUIT 13Z A P50193G PART NO.
RELEASE NO. DATE SHEET
P52669J 09OCT98 AE08−52220 01
Figure 12 Accessory
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACCESSORY (CONT.), P. 2
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION (ACCESSORY)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
93
14TN
TO SLEEPER BOX,TRANSFER
CASE & TWO SPEED AXLE
(CH 9, PG 20, 23, 29)
F14 10A
39
16GY TO AIR DRYER
(CH 9, PG 23)
F15 20A REAR CAB OWNER/OPERATOR
12A
14LTBL
14BL CONNECTIONS & ACCESSORY
W/AIR
FEED
BRAKES
(CH 3, PG 5)
F16 10A
86
16LTGN TO RADIO & CB RADIO
(CH 3, PG 6−8, 10)
93
14TN
TO SLEEPER BOX,TRANSFER
CASE & TWO SPEED AXLE
(CH 9, PG 20,21,24,39)
F14 10A
39
16GY TO AIR DRYER
ACCESSORY
(CH 9, PG 23)
FEED BLOCK
(J2)
F15 20A REAR CAB OWNER/OPERATOR
12 12A
10LTBL 14LTBL
14BL CONNECTIONS & ACCESSORY
FEED
(CH 3, PG 5)
W/HYD BRAKES
86
16LTGN TO RADIO & CB RADIO
(CH 3, PG 6−8, 10)
14LTBL
12B
W/HYD
BRAKES
82K
18GY
TO WIPE/WASH MODULE
W/INTERNATIONAL T/S SW
(CH 3, PG 18, 19)
F18 5A
87J
16GY
TO WIPE/WASH SWITCH
W/SIGNAL−STAT T/S SW
(CH 3,PG 21)
82
16GY TO WIPE/WASH RELAYS
(CH 3, PG 18, 20, 21)
F19 20A
75A
14LTGN TO HEATER A/C SWITCH
(CH 11, PG 1, 2)
78
16LTGN
TO HEATED MIRROR &
POWER WINDOWS
(CH 3, PG 3)
TO ALTERNATOR
1
16LTBL
W/T444E & I6−HEUI
(CH 4, PG 4)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52220 02
Figure 13 Accessory (Cont.)
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.3. BATTERY, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 12V POWER DISTRIBUTION (BATTERY)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
40A
14A 14B
10RD 10RD
TO CEC / WTEC III
(CH 6, PG 13)
15A
14A 14D
12RD 12RD
15A TO ISM ENGINE
14B 14C (CH 6, PG 5)
12RD 12RD
90
12GY
TO HYDRAULIC BRAKE
RELAY FEED
(CH 9, PG 25)
16BK
90−FL
97
12VT
TO CELECT
ENGINE
97A
12VT CONTROLS
W/N14E PLUS 14R
10RD
− + 2/0 RD B S CRANKING
MOTOR
(CH 6, PG 6)
M
SOLENOID
12WH
BATTERIES
11−G
10RS
14FL
10WH
11−G
W/T444E
6RD
14
TO CEC / WTEC III
(CH 6, PG 13)
W/T444E, STARTING MOTOR
I6−HEUI MAGNETIC SWITCH
(1−CF) N/T444E,I6−HEUI
TO
6RD
14
ISM ENGINE
(CH 6, PG 5) 14R
JUNCTION 10RD
BLOCK
(J1)
14BF
10RD
92 TO ALLISON RETARDER
14TN (CH 9, PG 27, 28)
TO MERITOR G
XMSN FUSE
(CH 9, PG 46)
14P
10RD
16RD TO POWER SEAT
(CH 3, PG 9)
94 TO ANTILOCK
10GY BRAKE SYSTEM
(CH 9, PG 30, 34)
14S
10RD
15
10RD TO KEY SWITCH
(CH 2, PG 1,5)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
DAG 16FEB99 ADDED MERITOR G XMSN A 50119C
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52220 03
Figure 14 Battery
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.4. BATTERY (CONT.), P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 12V POWER DISTRIBUTION (BATTERY)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
63
F7 20A 18DKBL TO DOME LIGHT,DIMMER RELAY
(CH 10, PG 6, 16, 18, 20)
85
16GY TO HORN
(CH 3, PG 2)
F8 20A
14A 58
12RD 12BN TO CL/ID LIGHTS
(CH 10, PG 2−5)
70K
F9 15A 16OR TO STOP LIGHT SWITCH
(CH 10, PG 32, 34)
70
16/14OR TO STOP LIGHT SW/BRAKE SYSTEM
(CH 9, PG 25) (CH 10, PG 30−34)
70A
16OR TO T/S SW RELAY
(CH 10, PG 30) (CH 9, PG 21)
F20 20A
55
14OR TO TURN SIGNAL FLASHER
(CH 3, PG 13−17)
86F
F21 10A 14LTGN TO CB RADIO FEED
14R 14D
(CH 3, PG 6)
10RD 12RD
16BK TO WORK LIGHT
(CH 10, PG 8)
65
16OR TO WORK LIGHT
(CH 10,PG 7)
F22 10A
86E
16LTGN TO RADIO (CH 3, PG 6−8, 10)
36A
16TN TO FUEL ECONOMY METER
F23 20A
14E 84
12RD 14LTGN TO CIGAR LIGHTER
(CH 3, PG 9)
F24 30A
50A
12YL TO HEADLIGHTS
(CH 10, PG 2−5, 13, 14, 21, 22, 23, 24, 25, 26)
F31 10A
14T 66A
12RD 14YL TO DRL (CH 10, PG 17−26)
19D
F32 20A 14GY TO FUEL HEATER W/T444E
14L (CH 8, PG 2)
12RD
14K
12RD TO SLEEPER BOX (TRACTOR)
(CH 3, PG 11)
F10 30A 14BN TO OWNER/OPERATOR CONNECTION
14B
12RD
JUNCTION BLOCK (CH 3, PG 5)
14GN
F11 10A OWNER/OPERATOR BATTERY CONNECTION
97C
14VT TO ENGINE CONTROLS & DIAG. PLUG
(CH 6, PG 1, 3, 10) (CH 8, PG 3)
97CT
16VT TO MODULE POWER RELAY
(CH 6, PG 13)
F12 30A
14C 75
12RD 12LTGN TO HEATER, A/C
(CH 11, PG 1, 2)
F13 20A
14P 83
10RD 16LTGN
TO POWER WINDOW
(CH 3, PG 1)
F25 20A
14F 64
12RD 14YL TO FOGLIGHTS
F26 20A (CH 10, PG 9−12)
50
12YL TO HEADLIGHTS
(CH 10, PG 13−26)
78A
F34 10A 16LTGN TO HEATED MIRROR
14N (CH 3, PG 3)
12RD
78L
16LTGN TO POWER MIRROR
F27 25A (CH 3, PG 3)
14G 56K
12RD 12OR
TO TURN SIGNAL RELAYS
F28 25A (TRACTOR ONLY)
14S 14H 57K
10RD 12RD 12OR (CH 3, PG 13, 15, 17)
F29 30A
14J 70C
12RD 10OR TO STOP LIGHT RELAY
(CH 10, PG 31−34)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 F24−ADDED PG 13 TO 26. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 09OCT98 AE08−52220 04
Figure 15 Battery (Cont.)
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.5. IGNITION, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION (IGNITION)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
13J
16PK
TO AUTOMATIC (CH 9, PG, 2, 4, 7, 15, 16, 32)
TRANSMISSION
−OR−
TO ABS
(CH 9, PG 30, 34)
TO ALLISON LCT
(CH 9, PG 47)
13
14PK
25
16TN
TO PYROMETER
(CH 7, PG 9)
39A
14GY
TO DRAIN VALVE
(CH 9, PG 26)
17
16PK
TO PUSH BUTTON
START SWITCH
(CH 4, PG 5−8)
KEY SWITCH
(24) 13KS
TO MERITOR G
16PK
SERIES XMSN RELAY
(CH 9, PG 46)
TO
JUNCTION A
A
BLOCK
I
(J1) S
(CH 2, PG 3) OFF W/AIR BRAKES
A I
B
15 13A
10RD 16PK
OFF
S
I
A S
19B
16GY
TO KYSOR MODULE
OFF
S I
17
16PK
TO CRANK W/HYD
A GND RELAY W/O PUSH BRAKES
OFF BUTTON START − W/
I
14PK
S T444E, I6 ELECT
13A
(CH 4, PG 9)
18PK
13G
14AA
14RD
W/HYD BRAKES
TO
JUNCTION 30 86
BLOCK
(J1)
87
(CH 2, PG 3)
A 87 85
TO
WARNING LT
94−GB
IGNITION 18WH RELAY (R5−D)
RELAY (CH 9, PG 36)
(R6)
13−G TO
11−G 11GL 13F
18WH PAGE
16PK
16
14PK
13A
DASH GND (CH 2, PG 7)
STUD
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC2/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
DAG 16FEB99 ADDED MERITOR G XMSN A P50119C
RELEASE NO. DATE PART NO. SHEET
25JUN99 ADDED ALLISON LCT. B P50193G P52669J 09OCT98 AE08−52220 05
Figure 16 Ignition
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.6. IGNITION (CONT.), P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION (IGNITION)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
92D
14TN TO MOD SOL RLY
F1 10A (CH 9, PG 19)
71
16OR TO BACK−UP LIGHTS
(CH 10, PG 1) (CH 9, PG 47)
28D
16TN TO ALARM
(CH 6, PG 12) (CH 8, PG 5)
21
16TN
TO ETHER START SW & EXH BRAKE
F2 15A (CH 4, PG 10)
13 92D
14PK 14TN
23
16TN TO SHUTTER & ENGINE FAN
(CH 5, PG 3, 4)
90U
16GY TO HYDRAULIC BRAKES
(CH 9, PG 25)
F3 10A
13M
16PK TO TRAILER ABS RELAY W/AIR
(CH 9, PG 42)
97K
18VT OR GY
TO EXH BRK, SHUTTER,
F4 10A BODYBUILDER CON (CH 9, PG 8, 15, 18)
(CH 5, PG 5)
19A
16GY TO KYSOR SHUTDOWN
(CH 6, PG 10)
97CR
F5 5A 18VT TO CEC ECM
13A (CH 6, PG 13)
14PK
97DL
18VT TO DATA LINK (N/V8, I6)
(CH 6, PG 1,10)
94B
18GY TO HYD ABS WARNING LIGHT
(CH 9, PG 36)
28K TO LEFT INSTRUMENT CLUSTER
18TN
W/ELECTRONIC ENGINE
(CH 6, PG 1, 3, 11)
28A
16TN TO LEFT INSTRUMENT CLUSTER
(CH 7, PG 2−4) (CH 9, PG 47)
28B TO CENTER INSTRUMENT CLUSTER
16TN
(CH 7, PG 5, 8)
28 28C
16TN 16TN TO RIGHT INSTRUMENT CLUSTER
(CH 6, PG 12) (CH 7, PG 1) (CH 8, PG 1) (CH 9, PG 1)
F6 5A
28H TO RIGHT INSTRUMENT CLUSTER
18TN
W/ELECTRONIC ENGINE (CH 8, PG 1)
19J
18GY TO FUEL FILTER CONNECTION
(CH 8, PG 2)
97B
18VT TO CRUISE/PTO CONNECTOR
(CH 6, PG 16)
97P
F17 10A 16GY
TO NEUTRAL SAFETY & JUMPER
(CH 4, PG 9) (CH 9, PG 4, 19, 47, 51)
13B 99E
16PK 18VT
TO IVS
(CH 6, PG 14, 15)
W/HYD
BRAKES 13J
16PK ABS/ALLISON INTERFACE
(CH 9, PG 36)
94D
16GY WARNING LIGHT RELAY
F16 10A (CH 9, PG 17, 36)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC2/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
25JUN99 ADDED CH 9, PG 47 TO A P50193G PART NO.
RELEASE NO. DATE SHEET
71, 28A, 97P. P52669J 09OCT98 AE08−52220 06
Figure 17 Ignition (Cont.)
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.7. IGNITION (CONT.), P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12V POWER DISTRIBUTION (IGNITION) (CONT.)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/2,4,8000
13D
14BK
TO AIR SUSPENSION
40B (CH 9, PG 45)
F30 10A 16GY
TO AIR SUSPENSION
TO (CH 9, PG 1)
13F 61
PAGE 16PK 16BK/16GY
(CH 2, PG 5)
20A 13X
14PK TO JUNCTION BLOCK
(CH 3, PG 5)
W/3400
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC2/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RKS 19JAN99 ADDED CIR 13D A P52948T
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52220 07
Figure 18 Ignition (Cont.)
18
CHK
DATE
MWH 02AUG99
51−G (CH 10, PG 13, 14)
97−GL
47−G
2.8. GROUND, P. 8
62−GE (CH 10,PG 29)
94−GC (CH 9,PG 12,13,47)
65−G (CH 10,PG 7)
CHANGE
ADDED 143A,143C.
62−GD (CH 10,PG 29)
(CH 10,PG 16,18)
ADDED PG47 TO 94−GC
52−GA
28−GB (CH 7,PG 1)
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
28−GA (CH 7,PG 5,8) GROUND
(CH 9,PG 26)(CH7, Pg 2−4,9)
(RELAY PANEL)
28−G
70−G (CH 10,PG 33,34)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CAB GROUND (CH 10,PG 6)
REV
8G
B
63−G
(DASH PANEL) 58−GC (CH 10,PG 5)
11−G 56−G (CH 3,PG 13−17)
REFERENCE
P52936V
2G 12GA
11−GF 11−GA 11−GC 11−GE 75−G (CH 10,PG 1,2)
11−GB (CH 8,PG 1) 58−GB (CH 10,PG 2−5) 57−G (CH 3,PG 13−17)
56−GA (CH 3,PG 13,15,17) 62−GC (CH 10,PG 29) 75−GA (CH 11,PG 1,2)
Figure 19
DRAWN
(CH 3,PG 13,15,17) (CH 10,PG 29) (CH 11,PG 1)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
57−GA 62−GF 77−G
RELEASE NO.
P52669J
16HEUI
(CH 10,PG 29) (CH 3,PG 21)
EFC/RJM
11−GD 62−GH 82−GA
62−GJ (CH 10,PG 29) 87−G (CH 3,PG 18,20,21)
CAB
GROUND 62−GA (CH 10,PG 29) 43−G (CH 8,PG 1)
1G
DATE
NAME
(REAR) 62−GK (CH 10,PG 29)
Ground
84−G (CH 3,PG 9)
143A (CH 9,PG 10)
09OCT98
40−GB
143C (CH 9,PG 10) (CH 11,PG 1)
77−GA
62−G (CH 10,PG 29)
(CH 3,PG 6−8)
PART NO.
11−GCR (CH 9,PG 46) 86−G
82−GB (CH 3,PG 21)
AE08−52220
GROUND SYSTEM (MAIN CAB HARNESS − TYP.) N/T444E,
2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
SHEET
2
08
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.9. GROUND (CONT.), P. 9
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
GROUND SYSTEM (MAIN CAB HARNESS − TYP.) W/T444E,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 16−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
28−GA 120
62−GH
28−GB
62−GE
62−GC
62−GF
58−GB
11−GB
62−GA
62−GK
77−GA
11−GK
40−GB
62−GJ
28−G
98−G
86−G
84−G
44−G
51−G
70−G
43−G
11−GC
11−GB
11−GF
90−G
8G
62−GD
94−GC
58−GC
97−GH
97−GK
75−GA
11−GJ
11−G
56−G
63−G
57−G
75−G
87−G
77−G
2G1
11−GN
11−GN
11−GL
2G
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52220 09
Figure 20 Ground (Cont.)
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CAB ACCESSORIES (CHAPTER 3)
3.1. POWER WINDOW, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
POWER WINDOWS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO TO HEATED
FUSE F13 MIRRORS
(CH 2,PG 4) (CH 3,PG 3)
LEFT
POWER
WINDOW
SWITCH
16LTGN
16LTGN
RIGHT
83A
83
DRIVER
SIDE 5 2 POWER
DOWN
POWER WINDOW
UP
WINDOW SWITCH
RELAY 6 1 3
5 2 86 DRIVER
DOWN
30 4
(136)
UP
SIDE
87
18RD
18BK
18PL
18YL
6 4 3 1
A 87 85
(221) D A B E
18YL
18PL
18BK
18RD
16WH
83−G
16LTGN
83D
16LTGN
83C
16LTGN
16LTGN
16LTGN
16WH
83−GB
83K
83E
83J
(222) E A C D
CAB
GROUND
16LTGN
16LTGN
83H
83F
16WH
83−GA
RIGHT
(141) B A WINDOW
CAB MOTOR
GROUND
16LTGN
16LTGN
83H
83F
RD
BL
(132) B A
(133) B A
RD
BL
16LTGN
16LTGN
83M
83L
(142) B A
LEFT
WINDOW
16LTGN
16LTGN
MOTOR
83M
83L
D E B A F (223)
18RD
18GY
18BK
18PL
18YL
RIGHT
5 2
DOWN
POWER
UP
4 3 WINDOW
6 1 SWITCH
PASSNGR
SIDE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 01
Figure 21 Power Window
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.2. HORN, SINGLE & DUAL, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HORN − SINGLE AND DUAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F7
(CH 2,PG 4)
16GY
85
85B
16GY
30 86
HORN
RELAY
87
(275) 87 85
A
16GY
16GY
85C
85A
W/T444E OR (2−F1) (213−A)
I6 ELECT (213B−A)
85C 85C
16GY 16GY
16GY
85AA
(441−C)
18BK
85A
*
W/DUAL STEER
16GY
85−G
16GY
**
85C
W/DUAL
18BK
85A
HORNS
*
16GY
85−G
(605−B)
**
85B
16GY
16GY
16GY
85D
85C
18BK
LOW HIGH 85C 18BK
NOTE 16GY
NOTE SLIP SLIP
HORN HORN W/SINGLE RING RING
HORN (J3) (J3)
16WH
85−GA
85−G
16WH
16BK
16BK
85A
85A
18YL
18YL
85−GB 85−G
*****
*****
16WH 16WH
***
***
605−A
W/DUAL
HORNS
16WH
11−GL
CIR. 85−G
W/4000
HORN HORN
(425−A) BUTTON BUTTON
11−GB 11−GB
12WH 12WH
16WH
16WH
85−GB
85−GB
W/T444E OR
12WH
11−GB
****
I6 ELECT
12WH
11−GB
STEERING STEERING
(2−B1) COLUMN COLUMN
GROUND GROUND
14WH
11−GB
****
STARTER *W/INTERNATIONAL T/S SWITCH
GROUND **** **W/SIG−STAT T/S SWITCH
CAB GROUND ***W/STATIONARY COLUMN
**** N/T444E OR I6 ELECT
***** PART OF ADJ. STEERING COLUMN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 02
Figure 22 Horn, Single & Dual
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.3. MIRRORS, HEATED W/POWER MIRROR, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEATED MIRRORS W/POWER MIRROR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE TO FUSE
F34 F19
(CH 2,PG 4) (CH 2,PG 2)
LEFT
HEATED TO POWER
MIRROR WINDOWS
16LTGN
(CH 3,PG 1)
18WH
18GN
78
83A
(90−A)
16LTGN
(105
OR (100−A)
B C 83B
113 *) 16LTGN
20WH
20GN
16LTGN
78A
16LTGN
CONNECT
78
TOGETHER HEATED
B A (104) HEATED N/PWR WINDOWS MIRROR
MIRROR
SWITCH
RELAY 30 86 78B
(101)
16LTGN
16LTGN
16WH
78−GC1
(102)
78C1
87
78−GE 78−GB
A 87 85 16WH
16WH
(103−B)
TO FUSE
78C 78C
16LTGN 16LTGN F34
(CH 2,PG 4)
16WH
16LTGN
78−GD
78D
16LTGN
16WH
78−GC2
78C2
16WH
78−GF
16LTGN
B A (106)
78L
(124)
B A
(104)
16LTGN
16WH
78−GD
78D
POWER
20WH
20GN
MIRROR
SWITCH
(111)
C B (105)
78−GD1
16LTGN
16LTGN
16WH
18WH
18GN
78K
78J
78D1
16LTGN
B A
(107)
16LTGN
16WH
78−GD2
78D2
(109) A B
20WH
20GN
LEFT HTD
CONVEX (125)
16LTGN
16LTGN
78K
78J
A B (107)
MIRROR 108
C B
OR
20WH
20GN
113 * (110) A B
18WH
18GN
(108)
20RD
20BK
B C
RIGHT
HEATED
18WH
18GN
MIRROR
(113)
RT HTD
16WH
78−GA
CONVEX
18RD
18BK
MIRROR
78−GC 78−GC
16WH 16WH
(103−A) POWER
MIRROR
CAB MOTOR
* W/POWER MIRROR
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 03
Figure 23 Mirrors, Heated W/Power Mirror
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. MIRRORS, LIGHTED, P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
LIGHTED MIRRORS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
TAIL LIGHT TO CAB
RELAY CLEARANCE
(CH 10,PG 2−5) NOTE:
LIGHTS
LIGHTED MIRRORS CIRCUIT
18RD
(CH 10,PG 2−5)
58C
INTERCONNECTS THRU
CONNECTOR #19, IN
CLEARANCE/MARKER LIGHTS
(19−A)
CIRCUIT,PAGES (CH 10,PG 2−5)
12BN
58B
(121−A)
(122−A)
(19−A)
18BN
58H
58C 58C
18BN 18BN
16LTGN
58K
16BN
58J
(103−C) (106−C)
16LTGN
16LTGN
78M
78N
(255−A) (254−A)
20YL
20YL
TO CAB
CLEARANCE 105−A 108−A N/PWR MIRROR
LIGHTS N/PWR 113−A W/PWR MIRROR
(CH 10,PG 2−5)
MIRROR
18YL
18YL
LEFT RIGHT
58−GC
16BN
MIRROR MIRROR
LIGHT LIGHT
18WH
18WH
(19−B)
(122−B)
105−C 108−C N/PWR MIRROR
N/PWR 113−C W/PWR MIRROR
16WH
58−GC
MIRROR
20WH
20WH
78−GB
16WH
(121−B)
101
(19−B) (104−B) (107−B)
16WH
78−GF
18WH
58−GC
111
16WH
16WH
78−GC1
78−GD1
78−GE
16WH
78−GC
102
78−GC 78−GD 78−GD
16WH 16WH 16WH 16WH
16WH
16WH
11−G
78−GA
(103−A) (106−A)
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 04
Figure 24 Mirrors, Lighted
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.5. OWNER/OPERATOR CONNECTIONS — REAR CAB JUNCTION BLOCK,
ACCESSORY RELAY, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
OWNER/OPERATOR CONNECTION JUNCTION BLOCK,ACCESSORY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
RELAY
TO FUSE F15 TO FUSE F10
(CH 2,PG 2) (CH 2,PG 4)
W/2000,4000,8000
14GN
14BN
14BL
JUNCTION BLOCK ACCESSORY
FEED(20 AMPS
(J7) MAX LOAD)
JUNCTION BLOCK
(181) 1 2 3 4 5 6 7 8 BATTERY CONNECTION
(30 AMPS MAX LOAD)
14LTGN
14BN
14YL
56H
68D
14LTBL
18WH
11−GS
57H
71C
12LTBL
12LTBL
18LTBL
12H
12F
12E
18LTBL
12WH
11−GR
12E
*
*
(182)
30 86 ACCESSORY
TO RELAY
12BN
CAB
68C
14LTGN
BACK−UP
14OR
14OR
57DS
56DS
(179)
14YL
GROUND 87
56F
57F
LIGHTS A 87 85
(CH 10,PG 1)
TO TAIL
LIGHT
TO TURN RELAY
(CH 10,PG 2−5)
SIGNAL
SYSTEM
(CH 3,PG 14,16)
* W/CODE 08WBE PLACE CIR 12E ON STUD J7−5
W/CODE 08WBJ PLACE CIR 12E ON STUD J7−3
TO FUSE F30 TO FUSE F10
W/3400 (CH 2,PG 7) (CH 2,PG 4)
16LTBL
16LTBL
14PK
14K
14Z
13X
JUNCTION BLOCK ACCESSORY
FEED(20 AMPS
(J7) MAX LOAD)
JUNCTION BLOCK
(181) 1 2 3 4 5 6 7 8 BATTERY CONNECTION
(30 AMPS MAX LOAD)
14BN
70B
14LTGN
12LTBL
56H
14LTBL
12H
12LTBL
14YL
18WH
12F
11−GS
57H
71C
12WH
70M
11−GR
30 86
(182) B A
(182) ACCESSORY
D
RELAY
87
CAB 87 85
(179)
A
14LTGN
GROUND
14RD
14OR
14OR
57DS
56DS
14YL
70B
56F
57F
14LTBL
71C
14BN
68D
B (422F)
(182) C
14RD
70B
TO TURN
12BN
68C
SIGNAL TO
SYSTEM BACK−UP
(CH 3,PG 14,16) TO TAIL LIGHTS
LIGHT (CH 10,PG 1) TO TAIL
RELAY LIGHT RELAY
(CH 10,PG 2−5)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 05
Figure 25 Owner/Operator Connections — Rear Cab Junction Block, Accessory Relay
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.6. RADIO, CAB, 2 SPEAKERS, AM-FM CASSETTE RADIO & CB RADIO 2–WAY
CONN., P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RADIO,CAB,2 SPEAKERS, AM/FM CASSETTE RADIO
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
& CB RADIO 2−WAY CONN
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE TO FUSE TO FUSE
F21 F16 or F18 F22
(CH 2,PG 4) (CH 2,PG 2) (CH 2,PG 4)
16LTGN
16LTGN
14LTGN
86E
86F
86
86F
18LTGN
(237) A B
TO CB
(39)
14WH
RADIO
86−GB
D A
FEED
14RD
14BK
18RD
18YL
(CH 3,PG 6)
AM/FM,
CAB G L+ L− R− R+ AM/FM
GROUND CASSETTE
A B
RADIO
14WH
14RD
86−GB
86F
20WH
20GN/BK
20VT/BK
18BK
20GY
A B E D C (94)
CB RADIO FEED
(HEADER MOUNTED)
TO PANEL
18LTGN
18LTGN
RIGHT(+)
RIGHT(−)
LEFT(+)
18VT
18VT
LEFT(−)
86−G
LIGHT 18WH
SYSTEM
(CH 10,PG 29)
TO RADIO
(16)
(CH 3,PG 6−8,10) E F H G
RIGHT(+)
18LTBL
18LTBL
RIGHT(−)
LEFT(+)
18BK
18BK
LEFT(−)
18LTGN
86F
(58)
A B D C
(236)
18LTGN
86F
18BK
LEFT(−)
RIGHT(−)
18BK
18WH
RIGHT(+)
18WH
LEFT(+)
CB RADIO
+
FEED
−
(IP MOUNTED)
(56) A B B A (57)
16WH
20GN
20GN
20BK
20BK
86−GB
RELAY
BRACKET
LEFT LEFT RIGHT
WELD REAR REAR
STUD SPEAKER SPEAKER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 06
Figure 26 Radio, Cab, 2 Speakers, AM-FM Cassette Radio & CB Radio 2–Way Conn.
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. RADIO, CAB, 4 SPEAKERS, AM-FM CASSETTE PREMIUM RADIO, P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RADIO,CAB,4 SPEAKERS, AM/FM CASSETTE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PREMIUM RADIO
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE TO FUSE
F16 or F18 F22
(CH 2,PG 2) (CH 2,PG 4)
16LTGN
86
16LTGN
86E
86F
18LTGN
TO CB
D A (39)
RADIO
FEED
18YL
(CH 3,PG 6)
18RD
AM/FM
G LR+ LR− RR− RR+ LF+ LF− RF− RF+
CASSETTE
A B PREMIUM
RADIO
20WH/BK
20GN/BK
20GY/BK
20VT/BK
20WH
20BK
20GN
20GY
20VT
(94) (39)
A B E D C B F E C
TO PANEL
86−G
LIGHT 18WH
18LTGN
RTFNT(+)
LTFNT(+)
SYSTEM
RTFNT(−)
LTFNT(−)
18LTGN
18RD
18LTGN
18BN
RIGHT(+)
18YL
RIGHT(−)
LEFT(+)
18VT
18VT
LEFT(−)
(CH 10,PG 29)
(16) A B D C (159)
E F H G RTFNT(+)
18WH
18WH
LTFNT(+)
RTFNT(−)
LTFNT(−)
18BK
18BK
RIGHT(+)
18LTBL
18LTBL
RIGHT(−)
LEFT(+)
18BK
18BK
LEFT(−)
A B D C
(259) A B B A (260)
(58)
20GN
20GN
20BK
20BK
18WH
18WH
RIGHT(+)
RIGHT(−)
LEFT(+)
18BK
18BK
LEFT(−)
(56) A B B A (57)
20GN
20GN
20BK
20BK
LEFT RIGHT
FRONT FRONT
SPEAKER SPEAKER
LEFT RIGHT
REAR REAR
SPEAKER SPEAKER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 07
Figure 27 Radio, Cab, 4 Speakers, AM-FM Cassette Premium Radio
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.8. RADIO, SLEEPER, AM-FM CASSETTE RADIO W/SLEEPER SPEAKERS, P. 8
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RADIO,SLEEPER,AM/FM CASSETTE RADIO W/SLEEPER SPEAK
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ERS
TO FUSE
F16 or F18 TO FUSE F22
(CH 2,PG 2) (CH 2,PG 4)
16LT GN
16LT GN
86E
86
TO CB
86F
RADIO FEED 18LT GN
(CH 3,PG 6)
D A (39)
18RD
18YL
G L+ L− R− R+
AM/FM, AM/FM
A B CASSETTE
RADIO
20GN/BK
20VT/BK
20WH
20GY
18BK
A B E D C
(94)
TO PANEL
86−G
LIGHT SYSTEM 18WH
18LT GN
18LT GN
RIGHT(+)
(CH 10, PG 29)
RIGHT(−)
LEFT(+)
18VT
18VT
LEFT(−)
A B D C (58)
LEFT(+) RIGHT(+)
18WH 18WH
LEFT(−) RIGHT(−)
18BK 18BK
18RD 18GN
18RD 18GN
18BN 18YL
(143) (144)
BALANCE
CONTROL,
14BK
14BK
14BK
14BK
86G
86D
86B
86J
SLEEPER
14BK
14BK
86C
86E
(707) (707)
S N
86N 86R
14BK
14BK
86H
86F
18LTGN 18LTGN
R D
86M 86P
18LTGN 18LTGN
A B D C (137)
B B
LT(−) RT(−)
18BK 18BK
A A
LT(+) RT(+)
RIGHT(+)
18GN
18GN
RIGHT(−)
LEFT(+)
18BK
18BK
LEFT(−)
18GN 18GN
(56) (57)
A A
(145) B B (148)
20BK
20BK
20BK
20GN
20GN
20GN
20GN
20BK
(56) (57)
LEFT LEFT RIGHT RIGHT
BUNK REAR REAR BUNK
SPEAKER SPEAKER SPEAKER SPEAKER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 08
Figure 28 Radio, Sleeper, AM-FM Cassette Radio W/Sleeper Speakers
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.9. CIGAR LIGHTER, POWER SEAT, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CIGAR LIGHTER, POWER SEAT
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CIGAR LIGHTER POWER SEAT
TO FUSE F23 TO (J1)
(CH 2,PG 4)
JUNCTION
BLOCK
(CH 3,PG 9)
14LTGN
84
16RD
SEAT
A
INLINE
CIGAR
FUSE
LIGHTER B 15A
(490)
(208)
M1WHT
16WH
M2WHT1
14WH
16WH
84−G
(491)
16 BK
A
B
M1BLK
16 BK
16BK
DRIVER SEAT
CAB MOTOR
14WH
11−GA
GROUND
W/ELECTRIC
M2BLK1
16BK
PASSENGER
SEAT ONLY
CAB
GROUND
B A (492)
16 BK 16 BK
PASSENGER SEAT
MOTOR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 09
Figure 29 Cigar Lighter, Power Seat
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.10. RADIO, SLEEPER, AM-FM CASSETTE PREMIUM RADIO W/SLEEPER
SPEAKERS, P. 10
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RADIO,SLEEPER AM/FM CASSETTE PREMIUM RADIO W/SLEEP
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ER SPEAKERS
TO FUSE
F16 or F18 TO FUSE F22
(CH 2,PG 2) (CH 2,PG 4)
RIGHT LEFT
16LTGN FRONT FRONT
16LTGN
86E
TO CB
86
SPEAKER SPEAKER
86F
RADIO FEED 18LTGN
(CH 3,PG 6)
D A (39)
18RD
20YL
20BK
20GN
20GN
20BK
AM/FM G LR+ LR− RR− RR+ LF+ LF− RF− RF+
CASSETTE
A B B A
PREMIUM A B (260) (259)
RADIO
18GN
20WH/BK
18RD
18BN
20GN/BK
18YL
20GY/BK
20GN
20WH
20VT/BK
20BK
20GY
20VT
C D B A
(39) (159)
(94) A B E D C
A F E C
RTFNT(+)
TO PANEL 18RD
86−G
LIGHT 18WH
RTFNT(−)
18DKGN
18BN
18DKGN
LEFT(+)
RIGHT(+)
SYSTEM
18VT
LEFT(−)
RIGHT(−)
18VT
LTFNT(−)
(CH 10,PG 29) 18YL
LTFNT(+)
18GN
BALANCE E F H G (16)
BALANCE
CONTROL
CONTROL
SLEEPER
SLEEPER
18LTBL
LEFT(+)
RIGHT(+)
18BK
18LTBL
LEFT(−)
RIGHT(−)
18BK
18RD
18BN
18RD
18GN
18GN
18YL
A B D C
(58)
LEFT(+) RIGHT(+)
18WH 18WH
(143) LEFT(−) RIGHT(−)
18BK 18BK (144)
S N
86C 86N 86R 86E
14BK 18LTGN 18LTGN 14BK
D
86B 86M 86P 86D
14BK R 18LTGN 18LTGN 14BK
14BK
86H
14BK
707 (137) (707)
86F
A B C D
B
LT(−) B
14BK
RT(−)
14BK
86J
86G
18BK 18BK
RIGHT(+)
RIGHT(−)
18GN
A
18BK
18GN
LT(+)
LEFT(+)
A
18BK
LEFT(−)
RT(+)
18GN 18GN
(145) (148)
(56) (57)
A A
20BK
20GN
20BK
20GN
B B
20BK
20BK
20GN
20GN
(56) (57)
LEFT RIGHT
LEFT REAR REAR
RIGHT
BUNK SPEAKER SPEAKER
BUNK
SPEAKER SPEAKER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 10
Figure 30 Radio, Sleeper, AM-FM Cassette Premium Radio W/Sleeper Speakers
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. SLEEPER CAB, 42 INCH, P. 11
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SLEEPER BOX (42 INCH)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE
F32 TO TWO SPEED
(CH 2,PG 4)
AXLE CONN
(CH 9,PG 23, 39)
12RD
14K
14LTBL
12D
SLEEPER
FUSE BOX
B A (93)
A
A4 A3 A2 A1
10A 10A 20A
12RD
14LTBL
14F
12D
B
12RD
14K
14BK
63F
14BK
P E (707)
14H
63G
14BK
12RD
14D
14BK
FEED
14BK
80C
STUD
CENTER
14BK
63H
12RD
14E
DOME
LIGHT
14BK
30 86
SLEEPER
RELAY
87
A 87 85
14BK
14J
14BK
11C
14BK
14BK
11H
11F
LEFT 14BK
DOME 11B 11E
14BK 14BK
LIGHTS
GND
10WH
TO TRAILER SLEEPER
SOCKET GROUND
(CH 9,PG 40)
BOLT
63J
14BK
LEFT RIGHT
LUGGAGE LUGGAGE
18BK
14BK
LIGHT LIGHT
LEFT RIGHT
DOOR DOOR
SWITCH SWITCH
14BK
14BK
00 AWG
SLEEPER BOX LEFT
FLOOR REAR SIDEMEMBER
FRAME MEMBER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 11
Figure 31 Sleeper Cab, 42 Inch
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.12. SLEEPER CAB, 42 INCH (CONT.), P. 12
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SLEEPER BOX (42 INCH) (CONTINUED)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SLEEPER CONTROL PANEL
16BK
16BK/WH
14GN
16BK
16RD
16OR
16BL
16YL
(146)
14J
14BK
75AC
14BK
75AA
14BK
75AB
14BK
77AA
14BK
11F
14BK
14GN
77AB
11E
14BK
14JJ
14BK
(147)
14BL
14BK/WH
14RD
14GN
14YL
14PR
14BK
14GN
14BL
85
30 1 2 3
87
86 87 A RESISTOR
SOLENOID SOLENOID
14BK
14BK
WATER A/C
VALVE
140R MOTOR
14OR
14BK
14BK 14BK 14BK 14BK
HEATER−A/C UNIT
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 12
Figure 32 Sleeper Cab, 42 Inch (Cont.)
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.13. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRACTOR & N/PEDESTAL
MTD T/S, P. 13
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TURN SIGNALS W/INTERNATIONAL TURN SIGNAL SWITCH W/
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRACTOR/TRUCK W/4091 & N/PEDESTAL MTD TURN SIGNALS
TO FUSE F28
TO FUSE F27 TO STOP LIGHT (CH 2,PG 4)
(CH 2,PG 4) SWITCH
TRAILER (CH 10,PG 33) TO FUSE F20
LT TURN (CH 2,PG 4)
12OR
RELAY
56K
14OR
55
(R5)
85
30
14RD
70B
87 FLASHER
A 87 86
(1)
18WH
56−GA
12OR
12OR
57K
56E
14BK
55A
57−GA 85 TRAILER
18WH 30
RT TURN
16OR
(459) RELAY
56F
B C 87
A (R6)
TURN HAZARD 86 87
11−GF
14RD
14BK
SIGNAL SWITCH
TO
12OR
57E
SWITCH
TRAILER
TO
CONN CAB TRAILER
(CH 9,PG 41)
GROUND CONN
(CH 9,PG 41)
RIGHT
TURN TO CENTER
LEFT
INSTRUMENT
TURN
CLUSTER
(CH 7,PG 7,8)
16OR
RIGHT
57F
14OR
14GN
INDICATOR
14BL
14YL
57C
16OR
TO CENTER (459) (27−12)
D E A F
INSTRUMENT 57 57S
57B 57B
14OR
14YL
56D
16OR 18OR
56
CLUSTER 14DKBL 14DKBL
14LTGN
57D
(CH 7,PG 5,8) (220−A) (53−A)
16OR
LEFT
57A
INDICATOR 16OR
14OR
56S
56C
16OR
(2−D2)
(27−6) (2B−D2) RIGHT
57A
14LTGN
A 56B
AUX
57DS
56DS
16OR
14YL
18OR 16OR
18WH
B (169)
18WH
LEFT (413−E)
16OR
56A
(18)
18WH
56−G
AUX (2−E2) 57A
(169) 16OR
(2B−E2) (13) (53−B)
J3 J2
56A
W/T444E
18WH
57−G
16OR ONLY
16WH
11−G
14GN
14YL
(413−F)
16OR
(220−B)
57A
56A
CAB 16OR
18WH
GROUND
16OR
57−G
56A
RIGHT
LEFT FRONT
14WH
LEFT RIGHT
W/T444E FRONT REAR (505)
REAR
ONLY (503) (514)
18WH
9513
11−GF
14WH
11−GE
18WH
11−GD
FRAME
GROUND
TO RIGHT GROUND
TO LEFT HEADLIGHT (RELAY
(CH 10,PG 13,14,21−26)
HEADLIGHT PANEL)
(CH 10,PG 13,14,21−26)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 13
Figure 33 Turn Signals W/International T/S Switch W/Tractor & N/Pedestal Mtd T/S
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.14. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRUCK & N/TRLR CONN.
& N/PEDESTAL MTD T/S, P. 14
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TURN SIGNALS W/INTERNATIONAL TURN SIGNAL SWITCH W/
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRUCK W/ & N/TRAILER CONN & N/PEDESTAL MTD T/S
TO OWNER/OPERATOR
JUNCTION BLOCK
TO STOP
(CH 3,PG 5) 55AA
LIGHT
OR TRAILER CONN
(CH 9,PG 42) SWITCH TO FUSE F20
(CH 9,PG 25) (CH 3,PG 4)
(CH 10,PG 30,31)
FLASHER
14OR
55
56DS
14OR
14OR
14YL
(1−F35)
14RD
56F
57F
70B
55A B
14RD A
(13) J3 J2
(459)
14LTGN
B C
14GN
57DS
14YL
TURN HAZARD * SIG STAT
14RD
14BK
SIGNAL SWITCH T/S SW
SWITCH
LEFT RIGHT
REAR REAR
14WH
RIGHT
TURN
LEFT
TURN
FRAME
GROUND
14OR
14GN
14BL
14YL
D E A F (459)
56D
A
14YL
57AA
14LTGN
57D
14OR
56
E
57
RIGHT
14DKBL TO CENTER
TO CENTER INDICATOR
D INSTRUMENT
INSTRUMENT
(459B) CLUSTER
CLUSTER 57C
LEFT 16OR
(CH 7,PG 5,8)
(CH 7,PG 7,8)
INDICATOR (27−12)
14OR
14DKBL
56S
57S
56C
16OR (220) (53)
A
(27−6) 56B
A 57B A
57B
16OR 56AA 18OR 16OR
18OR 16OR
18WH 57−G 18WH
B
B 18WH B
LEFT
16OR
16OR
(18)
57A
RIGHT
56A
AUX
18WH
AUX
56−G
(2)
18WH
(169)
57−G
(2B) E2 D2 (169)
(413) F E
16OR
16OR
14WH
56A
57A
11−GE
W/T444E
ONLY
16WH
11−G
GROUND
LEFT RIGHT
(RELAY
FRONT FRONT
PANEL)
(503) (505)
18WH
18WH
11−GD
11−GF
CAB
GROUND
TO HEADLIGHTS
(CH 10,PG 13,14,21−26)
* FOR DUAL STEER ONLY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 14
Figure 34 Turn Signals W/International T/S Switch W/Truck & N/Trlr Conn. & N/Pedestal Mtd T/S
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.15. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRACTOR/TRUCK &
W/PEDESTAL MTD T/S, P. 15
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND TURN SIGNALS W/INTERNATIONAL TURN SIGNAL SWITCH W/
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRACTOR/TRUCK W/4091/4619 (N/V8 OR I6) W/PEDESTAL
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. MTD T/S
TO FUSE F27 TO FUSE F20
(CH 2,PG 4) (CH 2,PG 4)
TO STOP
14OR
55
LIGHT
TRAILER SWITCH
TO FUSE F28
12OR
LEFT (CH 10,PG 31,33)
56K
FLASHER (CH 2,PG 4)
TURN
(1)
(R5)
12OR
57K
85 56−GA
30 18WH
14RD
70B
87
A 87 86
14BK
55A
12OR
TRAILER
56E
B C (459) RIGHT
16OR
TURN
56F
57−GA 85
30
18WH (R6)
TO TURN HAZARD
14RD
14BK 87
11−GF
TRAILER SIGNAL SWITCH 86 87 A
CONN SWITCH
(CH 9,PG 41)
12OR
CAB
57E
GROUND
18OR
57F
RIGHT TO CENTER
TURN TO INSTRUMENT
LEFT TRAILER CLUSTER
TURN CONN (CH 7,PG 7,8)
(CH 9,PG 41)
RIGHT
(27−12) IND
14OR
14GN
14BL
14YL
TO CENTER 57C
INSTRUMENT 16OR
CLUSTER (459) D E A F A
(CH 7,PG 5,8) 57 57S 57B 57B
16OR
14DKBL 16OR 18OR
14OR
14DKBL
14YL
56D
18WH
14LTGN
56
LEFT
57D
(220−A) B
18WH
57−G RIGHT
IND
(53) AUX
56C 56S
16OR 14OR (169)
(27−6) (220−B)
16OR
57A
14LTGN
18OR
57DS
56B
56DS
18WH
14YL
57−G
(18)
16OR
(2−D2)
56A
A
16OR
(13) (2B−D2)
16OR
18WH J3 J2
(2−E2)
57
B
LEFT (2B−E2)
14WH
11−GE
14GN
14YL
16OR
AUX RIGHT
56
(169) REAR
18OR
57F
GROUND
LEFT (RELAY PANEL)
18OR
TO CL/ID
56F
14WH
18WH
REAR
56−G
LIGHTS
FRAME (CH 10,PG 2,4)
58H
GROUND 58J
18BN 18BN
11−GH
LEFT 18WH
FENDER RIGHT
18WH
11−GG
16WH
FENDER
11−G
PEDESTAL
(511) PEDESTAL
11−GB 11−GB (512)
14WH 12WH
(2−B1)
CAB
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 15
Figure 35 Turn Signals W/International T/S Switch W/Tractor/Truck & W/Pedestal Mtd T/S
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.16. TURN SIGNALS W/INTERNATIONAL T/S SWITCH W/TRUCK & N/TRLR CONN.
& W/PEDESTAL MTD T/S, P. 16
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND TURN SIGNALS W/INTERNATIONAL TURN SIGNAL SWITCH W/
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRUCK W/I6, V8 W/ & N/TRAILER CONN W/PEDESTAL
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. MTD T/S
TO OWNER/OPERATOR
TO FUSE F20 JUNCTION BLOCK
(CH 2,PG 4)
TO T/S (CH 3,PG 5)
RELAY OR TRAILER CONN
(CH 9,PG 21) (CH 9,PG 38)
14OR
(CH 10,PG 30)
55
14OR
14OR
56F
57F
FLASHER
(1)
14RD
70B
(13)
56DS
14YL
J3 J2
14BK
55A
14GN
14YL
B C (459) LEFT RIGHT
TURN REAR REAR
HAZARD
14BK
14RD
SIGNAL SWITCH
14WH
SWITCH
14LTGN
57DS
FRAME
GROUND
RIGHT
TO CENTER
TURN
LEFT INSTRUMENT
TURN CLUSTER
(CH 7,PG 7,8)
RIGHT
14GN
14OR
14BL
14YL
IND
57C
D E A F (459) 16OR
(27−12)
TO CENTER
14OR
14YL
56D
57 57S 57B 57B
56
INSTRUMENT 14DKBL 14DKBL 16OR 18OR
CLUSTER (220−A)
57D
(CH 7,PG 5,8) 14LTGN
LEFT (53−A)
IND RIGHT
160R
14OR
57A
16OR
56S
56C
16OR AUX
(27−6) W/T444E
56B 56A (2−D2) ONLY (169)
16OR
18OR 16OR (2B−D2)
LEFT (2−E2)
(18−A) 57 57A
AUX (2B−E2) 16OR 16OR
W/T444E
18WH
(169)
18WH
18OR
ONLY
57F
(413−F) (413−E)
56 56A 57F 57
TO CL/ID (53−B)
16OR
56A
16OR 16OR 18OR 16OR
(18−B) LIGHTS
57−G
18WH
(CH 10,PG 3,5)
56F 56F
18OR 18OR
18WH
56−G
RIGHT (220−B)
LEFT 58H 58J
FENDER
18BN 18BN
FENDER 11−GH PEDESTAL
57−G
18WH
PEDESTAL 18WH
(512)
(511)
18WH
11−GG
W/T444E
16WH
11−G
ONLY
11−GE
(2−B1)
14WH
11−GB 11−GB 11−GB
12WH 12WH 12WH
(425−A)
11−GB
CAB 12WH GROUND
GROUND (RELAY PANEL)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 16
Figure 36 Turn Signals W/International T/S Switch W/Truck & N/Trlr Conn. & W/Pedestal Mtd T/S
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.17. TURN SIGNALS W/SIG-STAT 910/915 T/S SWITCH W/ & N/PEDESTAL MTD T/S,
P. 17
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TURN SIGNALS W/SIG−STAT 910/915 TURN SIGNAL SWITCH
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ & N/PEDESTAL MOUNTED TURN SIGNALS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F20 TO FUSE F28
(CH 2,PG 4) (CH 2,PG 4)
TO FUSE F27
14OR
55
(CH 2,PG 4)
TRAILER FLASHER
S/G−STAT
12OR
(1)
56K
LT TURN 910/915
(R5) T/S SW
12OR
TRAILER
57K
86
30
PILOT RT TURN
87 LIGHT (R6)
14BK
A 87
55A
85
86
30
18WH
56−GA
(422−E)
12OR
56E
87
A
16OR
85 87
56F
16BK
16OR
57F
12OR
57E
18WH
CAB
57−GA
TO GROUND
TRAILER
CONN CAB
(CH 9,PG 41)
GROUND
TO
TRAILER
CONN
(CH 9,PG 41)
16OR
16RD
16GN
16BL
16YL
TO CENTER TO STOP TO CENTER
INSTRUMENT LIGHT INSTRUMENT
CLUSTER SWITCH (422) CLUSTER
F C D A B
(CH 7,PG 5,8) (CH 10,PG 30,32) RIGHT (CH 7,PG 7,8)
70B IND
14LTGN
14DKBL
14YL
14RD
56D
57C
57D
LEFT
57
16OR
IND (27−12)
56C
16OR 57B 57B A
16OR
(27−6) 16OR 18OR
18WH
(220−A) B
18WH
RIGHT
57−G
A 56B 56 (53)
16OR
16OR
57A
18WH
18OR 14OR AUX
B (169)
(220−B)
LEFT
18WH
16OR
(18)
56−G
(2−D2)
56A
AUX
18WH
57−G
(169) (2B−D2)
(13)
J3 J2
11−G (2−E2) RIGHT
16WH (2B−E2) FENDER
14GN
16OR
14YL
57A
16OR
PEDESTAL
16WH
56A
11−GE
CAB (512)
LEFT
GROUND −OR−
FENDER
RIGHT CAB
PEDESTAL
FRONT GROUND
18WH
14WH
LEFT RIGHT
11−GF
(511)
(505
18WH
18BN
REAR
11−GD
REAR
58J
18BN
−OR−
58H
514)
LEFT FRAME
FRONT GROUND
(503 TO RIGHT
513) HEADLIGHT
(CH 10,PG 15−20)
TO LEFT TO CL/ID
HEADLIGHT LIGHTS
(CH 10,PG 15−20) (CH 10,PG 2−4)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 17
Figure 37 Turn Signals W/Sig-Stat 910/915 T/S Switch W/ & N/Pedestal Mtd T/S
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.18. WINDSHIELD WIPER & WASHER (ELECT) W/INTERNATIONAL T/S SWITCH
W/ & N/INTERMITTENT CONTROL, P. 18
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
WINDSHIELD WIPER & WASHER (ELECT) W/INTERNATIONAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TURN SIGNAL SWITCH W/ & N/INTERMITTENT
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO CIR BRKR F18
(CH 2,PG 2)
16GY
82
82B
18GY
87B 82L
18GY 18GY
WIPE/WASH CONTROL
(PART OF TURN SIGNAL SW)
LOW
SPEED
HIGH RELAY
WASH
SPEED (272)
(460)
18GY
RELAY A
82A
B C F E
RELAY
(270) 30 86
(271)
18GY
18GY
18GY
18GY
18GY
18GY
82K
82P
87H
82Q
82R
87
87E 82H
18GY 18GY 87
L J K E C A 87 85
30 86 30 86
WASH
GND
CODE A
CODE C
CODE B
87 87
M
A 87 85 A 87 85 G
82M
FEED LOW
18GY
D
H
82J GND
18GY
HIGH
87A
18GY
WIPE/WASH
A
18WH
11−GK
87F
WASH MODULE
18GY
(457)
CAB
18GY
87C
W/TRUCK &
GND
W/TRACTOR
W/RIGHT SIDE
WASH BOTTLE 82F
2−C2 18GY
82C
18GY
18GY
18GY
82D
82E
87B
18GY
TRUCK W/AIR
BRAKES &
W/LEFT SIDE
WASH BOTTLE
B
WINDSHIELD (29) B A D C
WASHER PUMP
(510)
A
WH
RD
BK
GN
W/TRUCK &
18WH
W/TRACTOR
87−G
18WH
11−GK
H L
TRUCK
12WH
11−GC
W/AIR
BRAKES WINDSHIELD S
WIPER MOTOR X P
14WH
11−GE
CAB
12WH
11−GA
GROUND
GROUND
12WH
(RELAY
11−GF
PANEL)
CAB GND
(DASH PANEL)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 18
Figure 38 Windshield Wiper & Washer (Elect) W/International T/S Switch W/ & N/Intermittent Control
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.19. WINDSHIELD WASHER (ELECT) W/AIR WIPERS & W/INTERNATIONAL T/S
SWITCH, P. 19
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
WINDSHIELD WASHER (ELECT) W/AIR WIPERS &
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/INTERNATIONAL TURN SIGNAL SWITCH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ELECTRIC
WINDSHIELD WASHER
SWITCH
(34)
1 2
18GY
18GY
87H
87
F E 460
18GY
18GY
87H
87
E C
WASH
GND
TO CIR M
82K
BRKR F18 18GY FEED
(CH 2,PG 2)
D
GND
TO WASH WIPE/WASH
A
18WH
RELAY (270) 87F MODULE
11−GK
WASH
18GY
(CH 3,PG 18) (457)
HI/LO
CAB
GROUND
NOTE:
FOR REMAINDER
OF ELECTRIC
WINDSHIELD WASHER
CIRCUITRY
SEE (CH 3,PG 18)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 19
Figure 39 Windshield Washer (Elect) W/Air Wipers & W/International T/S Switch
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.20. WINDSHIELD WASHER (ELECT) W/AIR WIPERS & W/SIG–STAT T/S SWITCH,
P. 20
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
WINDSHIELD WASHER (ELECT) W/AIR WIPERS &
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/SIG−STAT TURN SIGNAL SWITCH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO CIRCUIT BREAKER F18
(CH 2,PG 2)
16GY
82
82S
18GY 31
NOT
USED
16GY
87K
2
WASHER
SWITCH
18GY
82B
(34) 1
16GY
87P
W/2500, 2600
TRUCK
29
87N W/LEFT MTD NOT
16GY W/S WASHER
W/4000 BOTTLE
USED
(2−C2)
18GY
87M
16GY
87B
WINDSHIELD
WASHER PUMP
A (510)
W/2500, 2600
W/4000 TRUCK
18WH
W/LEFT MTD
87−G
W/S WASHER
16WH
11−GK
BOTTLE
CAB
14WH
11−GE
GROUND
11−GC
12WH
12WH
11−GA
GROUND
(RELAY PANEL)
12WH
11−GF
CAB GROUND
(DASH PANEL)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 20
Figure 40 Windshield Washer (Elect) W/Air Wipers & W/Sig–Stat T/S Switch
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.21. WINDSHIELD WIPER W/INTERMITTENT WIPER/WASHER W/SIG–STAT T/S
W/TRUCK W/AIR BRKS W/TRACTOR, P. 21
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ELECTRIC WINDSHIELD WIPER W/INTERMITTENT WIPER/
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WASHER W/SIG−STAT 910/915 T/S SWITCH W/ELECT
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. ENGINES W/TRUCK W/AIR BRAKES ONLY & W/TRACTOR
TO CIRCUIT TO CIRCUIT
BREAKER F18 BREAKER F18
(CH 2,PG 2) (CH 2,PG 2)
INTERMITTENT
WIPER RELAY
(277)
82Y
16GY (203B−A)
16GY
(203A−A)
87J
30 86
16GY
87
82
A 87 85
(52−A)
16WH
82−GA
82AA
WIPER SWITCH 16GY
BL
(INTERMITTENT)
16GY
82W
18GY
82Z
16GY
87K
(52−C)
A C
82X
YL
16GY
(203C−B)
(203B−B)
(52−D)
18GY
D 1 (203A−B)
82S
WH 87L 87P
16GY 16GY
16GY
82AB
2
B
WASHER WIPER
SWITCH SWITCH
(31)
16GY
(34)
87N
18GY
82B
W/TRACTOR OR TRUCK 5 2
(2−C2)
W/AIR BRAKES
& LEFT MTD W/S
18GY
6 4 3 1
87M
WASHER BOTTLE
16GY
87B
BK
16WH
82−GA
W/TRACTOR OR TRUCK
W/AIR BRAKES
& LEFT MTD W/S
(52−B)
WASHER BOTTLE
18GY
18GY
18GY
82U
82V
82T
A
16GY
87−G
82−GB
11−GK
16WH 18WH
WINDSHIELD B A D C (29)
14WH
WASHER PUMP
11−GE
CAB (510)
WH
RD
GROUND
BK
GN
11−GC
12WH
CAB GROUND
12WH
H L
11−GA
(RELAY
BRACKET)
S
X P
WIPER SWITCH
12WH
11−GF
OFF 1−2
LO 2−5
WINDSHIELD
CAB GROUND HI 5−6
WIPER MOTOR
(DASH PANEL)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52221 21
Figure 41 Windshield Wiper W/Intermittent Wiper/Washer W/Sig–Stat T/S W/Truck W/Air Brks
W/Tractor
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12V CHARGING + CRANKING SYSTEM (CHAPTER 4)
4.1. CHARGING SYSTEM (12V) DELCO (65, 85, 100, 105, 115 AMP) W/ISM ENGINE, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING SYSTEM (12V)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DELCO (65,85,100,105,115 AMP)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/ISM ENG
TO KEY
SWITCH (BAT)
(CH2, PG1,5)
10RD
15
JUNCTION
BLOCK
(J1)
W/4 BATTERY
SYSTEM
6RD
14
BATTERIES
MAGNETIC ALTERNATOR
SWITCH
2
4RD B
W/3 OR 4 BATTERY
SYSTEM
G
4RD
14
4/0 RD
**
12BL
4WH
**
TO ECM
12BL
11−G 2−G
*
12WH
POWER CONN
(CH6, PG5)
2/0 BK
* 4/0 RD B S
CRANK
MOTOR
M
SOLENOID
CRANK
MOTOR
4/0 BK 11−GS
G 2BK
12RD
12RD
14A
14B
2/0
4WH
ENGINE
11−GH
FRAME BLOCK
GROUND 15A GROUND
15A
CAB
FRAME GROUND
GROUND
12RD
12RD
14D
14C
TO ECM
POWER CONN
(CH6, PG5)
* N/8100
** N/2500,2600
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 01
Figure 42 Charging System (12V) Delco (65, 85, 100, 105, 115 AMP) W/ISM Engine
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.2. CHARGING SYSTEM (12V) DELCO (65, 85, 100, 105, 115 AMP) W/N14E PLUS, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHARGING SYSTEM (12V) DELCO(65,85,100,105,115
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
AMP) W/N14E PLUS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY
SWITCH (BAT)
(CH2, PG1,5)
10RD
15
JUNCTION
BLOCK (J1)
6RD
14
W/3 OR 4 BATTERY
SYSTEM
MAGNETIC
SWITCH
BATTERIES
W/4 BATTERIES
4RD
14
ONLY
ALTERNATOR
2−FL
12 RUST
2
14−FL
W/3 OR 4
4RD B
12 RUST
BATTERY
14−FL
SYSTEM 12 RUST
2−FL
G
12 RUST
4/0 RD B S CRANK
* MOTOR
M
SOLENOID
G 11−GL
2/0 BK
4WH
CRANK
4/0 RD
MOTOR
4/0 BK
6BK
4WH
11−GH
2/0
FRAME
GROUND
FRAME CAB
GROUND GROUND
ENGINE BLOCK
* N/2500,2600
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 02
Figure 43 Charging System (12V) Delco (65, 85, 100, 105, 115 AMP) W/N14E PLUS
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.3. CHARGING SYSTEM (12V) DELCO (65, 85, 100, 105, 115 AMP) W/C-10, C-12, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING SYSTEM (12V)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
DELCO (65,85,100,105,115 AMP)
W/C−10,C−12,
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY
SWITCH (START)
(CH2, PG1,5)
10RD
15
JUNCTION
BLOCK (J1)
6RD
14
W/3 OR 4 BATTERY ALTERNATOR
SYSTEM
W/4 BATTERY
SYSTEM ONLY
2
BATTERIES MAGNETIC 6RD B
SWITCH ECM (534)
52 53 65 67 G
14VT
14WH
14VT
14WH
97C
97B
97−GB
97−GJ
W/3 OR 4 BATTERY
SYSTEM ONLY
217
218
6RD
14
(2) 12, BL
14VT
14VT
97A
FUSIBLE LINKS
97
4/0 RD
*
CRANK
6WH
2−G
MOTOR
SOLENOID
4/0 RD B S
2/0
**
G 11−GL
4/0 BK
4WH
FRAME CRANK
GROUND MOTOR ENGINE
BLOCK
GROUND
2/0
FRAME
GROUND
* N/2500,2600
** N/8100
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 03
Figure 44 Charging System (12V) Delco (65, 85, 100, 105, 115 AMP) W/C-10, C-12
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.4. CHARGING SYSTEM (12V) DELCO (90 AMP) CS-130 & 21SI (65, 100, 115, 130, 145)
W/T 444E, I6 HEUI, P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHARGING SYSTEM (12V) DELCO (90 AMP) CS−130
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
& 22SI(65,100,115,130,145A) W/T444E,I6−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO ACC
TO KEY
FEED BLOCK
SWITCH (BAT)
(CH2, PG2)
(CH2, PG1,5)
CIRCUIT 1−RW
16LT BL
IS RESISTANCE
1
WIRE AND MUST
NOT BE ALTERED
2−F6
10RD
2A−F6
15
24WH
1−RW
JUNCTION JUNCTION
BLOCK STUD
(J1)
6RD
14
14Z
W/I6 ONLY
1CF
14LT BL
22SI
1A
6RD
B
14
11−GZ
G I
BATTERIES
2−FL
10RUST
14−FL
12BL
2A−FL
2
4RD
12BL
3/0 B S CRANKING
MOTOR
M
SOLENOID B P L F S
2−G
2/0 G
6WH
G
CRANKING CS−130
MOTOR
ALTERNATOR
6WH
11−GS
(430)
2/0
ENGINE
FRAME
BLOCK
GROUND
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 04
Figure 45 Charging System (12V) Delco (90 AMP) CS-130 & 21SI (65, 100, 115, 130, 145) W/T 444E, I6
HEUI
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.5. CRANKING SYSTEM (12V) (8100) W/ISM, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRANKING SYSTEM 8100 W/ISM ENG
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY TO KEY
SWITCH (BAT) SWITCH
(CH2, PG1,5) (CH2, PG5)
BATTERIES
16PK
W/4 BATTERY
17
10RD
15
SYSTEM
PUSH
BUTTON
START
W/3 OR 4 BATTERY (J1) SWITCH
SYSTEM (135)
JUNCTION
BLOCK CONNECT TO
16PK
KEY SWITCH
17
"S" TERMINAL
W/O PUSH
BUTTON START
JUMP
START
STUD
6RD
2−G6
14
2A−G6
1/0RD
16PK
17
4/0RD 438
12RD
14A
4/0RD 16PK
17A
12RD
14B
15A 12BL
**
14
4RD
15A 12BL MAGNETIC
11−G 17B
SWITCH
B S
12WH 10PK
TO ECM CRANK
M
POWER CONN MOTOR
(CH6, PG5) SOLENOID
4/0BK 2/0
G
CRANK
MOTOR
FRAME
GROUND
11−GS
2BK
12RD
12RD
14D
14C
ENGINE
TO ECM BLOCK
POWER CONN GROUND
(CH6, PG5)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 05
Figure 46 Cranking System (12V) (8100) W/ISM
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.6. CRANKING SYSTEM (12V) (8100) C-10, C-12, P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRANKING SYSTEM 8100 W/C−10,C−12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY TO KEY
W/3 OR 4 BATTERY
SWITCH (BAT) SWITCH
SYSTEM (CH2, PG1,5) (CH2, PG5)
W/4 BATTERY
SYSTEM
BATTERIES
16PK
17
10RD
15
CONNECT TO KEY
SWITCH "S"
TERMINAL W/O PUSH
PUSH BUTTON BUTTON
START
START
(J1) SWITCH
JUNCTION (135)
W/3 OR 4 BATTERY
SYSTEM BLOCK
16PK
17
JUMP
START
STUD 6RD
14
1/0RD
2−G6
2A−G6
4/0RD
16PK
17
4/0RD
*
12BL
97
25A
14VT
** 14
MAGNETIC
4RD
12BL SWITCH
97A 17B
14VT B S
8PK
25A CRANK
M
MOTOR
SOLENOID
4/0BK 2/0
G
14VT
14VT
97C
97B
ECM (534)
CRANK
MOTOR
67 65 52 53
FRAME
GROUND
4WH
11−GL
14WH
97−GB
97−GJ
14WH
ENGINE
BLOCK
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52699J 07OCT98 AE08−52222 06
Figure 47 Cranking System (12V) (8100) C-10, C-12
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.7. CRANKING SYSTEM (12V) (2500, 2600) W/ISM, N14E PLUS, P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRANKING SYSTEM (12V) (2500,2600) W/ISM, N14E PLUS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(RIGHT SIDE MOUNTED BATTERIES)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY
SWITCH
TO ECM (CH2, PG5)
POWER CONN
(CH6,PG5)
W/ISM ENGINE
16PK
17
CONNECT TO KEY
SWITCH "S" PUSH
TO ECM TERMINAL W/O BUTTON
12RD
14D
POWER PUSH BUTTON START
112RD
14C
CONN START SWITCH
(CH6, PG5)
(135)
BATTERIES TO KEY
16PK
B B
17
SWITCH (BAT)
15A 15A (CH2, PG1,5)
A A
2−G6
12WH
2A−G6
11−G
12RD
12RD
2/0BK
14A
14B
16PK
10RD
17
15
FRAME
GROUND
JUNCTION 438
BLOCK 14
(J1) 6RD
16PK
17A
*
4/0BK
12BL
**
14
4RD
12BL MAGNETIC
17B SWITCH
4/0RD B S
10PK
W/ISM M CRANK
ENGINE MOTOR
SOLENOID
2/0
A 97
G
12VT
POWER C 97A CRANK
ECM 12VT
(347) B MOTOR FRAME
97−G
12WH GROUND
11−GS
2BK
W/N14E PLUS
ENGINE
BLOCK
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 07
Figure 48 Cranking System (12V) (2500, 2600) W/ISM, N14E PLUS
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.8. CRANKING SYSTEM (12V) (2500, 2600) W/C-10, C-12, P. 8
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CRANKING SYSTEM (12V) (2500,2600)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/ C−10, C−12
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. (RIGHT SIDE MOUNTED BATTERIES)
ECM (534)
65 67 52 53
14WH
14WH
14VT
14VT
97−GB
97C
97B
97−GJ
TO KEY
SWITCH
(CH2, PG5)
25A
25A
16PK
17
BATTERIES
TO KEY PUSH
14VT
14VT
97A
97
SWITCH (BAT) BUTTON
(CH2, PG1,5) START
SWITCH
2/0BK
(135)
CONNECT TO KEY
SWITCH "S"
16PK
17
TERMINAL W/O
PUSH BUTTON
START
10RD
15
FRAME
GROUND 2−G6
2A−G6
JUNCTION
BLOCK
16PK
14
17
(J1) 6RD
*
4/0BK
12BL
** 14
MAGNETIC
4RD
12BL
SWITCH
17B
4/0RD B S
8PK
M
M CRANK
MOTOR
SOLENOID
2/0
G
CRANK
11−GG
MOTOR FRAME
2WH GROUND
ENGINE
BLOCK
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 08
Figure 49 Cranking System (12V) (2500, 2600) W/C-10, C-12
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.9. CRANKING SYSTEM (12V) W/T 444E, I6 HEUI, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRANKING SYSTEM (12V) W/T444E,I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
PUSH BUTTON START TO KEY SW
(’S’ TERM)
SW W/HYD BRAKES N/PUSH BUTTON
OR W/WIF MODULE START SW
(521) (CH2, PG5)
CAB
GROUND TO HYD 44−G 17E
PARK BRAKE 16WH 16PK
DIODE 44C 44C
(CH2, PG1)
18WH 16WH PUSH BUTTON START
(24B) SW W/AIR BRAKES
19N
18GY
(135)
16PK
17
TO KEY 17
TO SWITCH 16PK
WATER−IN−FUEL (IGN TERM)
ECM
MODULE (CH2, PG5)
(379)
(CH8, PG2) 97H 97H CRANK
ECI 46
85
18VT 18VT INHIBIT
86
U
RELAY
I
(661)
87
97A 97A
DDS 26 18VT 18VT
30
TO DUAL NEUTRAL 97CA 3
(CH 9, PG 54) 16 GY
A
87
NO 97LA 97L
C 18BK
B 18 VT 18 VT B
CLUTCH TO NEUTRAL
SWITCH A 97A A 97L POSITION SW
NC 18BK
18 VT 18VT N/ELECT
(PEDAL IN
DEPRESSED AUTO XMSN
POSITION) C 97AU C 97AU
18BK (CH9, PG1 9)
18 VT 18VT
W/ELECT
JUMPER CABLE AUTO XMSN
(386A)
(386B)
N/CLUTCH SWITCH (CH9, PG4)
(386)
(386)
ALLISON LCT
(CH9, PG 51)
TO FUSE F17
(CH2, PG6)
JUMPER HARNESS
18PK
17F
W/DUAL NEUTRAL
18GY
97P
TO GLOW PLUG 18−FL (2−G6)
MAG SWITCH 18
6PK B6 (2A−G6)
10RUST (2
2A) 16PK
17F
G4
JCT
BLOCK W/ CLUTCH SW
97AU
18VT
18GY
97P
(J1)
14−FL C A F
1CF
14 14
(438−A)
6RD 6RD 17−FL
10RUST
17B
10PK E D
BATTERIES 14GY
17C
3/0 B S START
10PK
1/0
CRANK RELAY
M MOTOR (387)
JUMP SOLENOID
START G 17D B 17D
2/0 16WH 16WH
STUD
17−G
16WH A
CRANK (417) CONNECT TOGETHER W/O
16WH
17−G
MOTOR THERMAL OVERCRANK
(SHOWN WITH THERMAL
6WH
6WH
11−GH
11−GS
OVERCRANK)
2/0
11−GJ
12WH
ENGINE LEFT ENGINE
CAB BLOCK FRAME BLOCK
GROUND GROUND GROUND GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
15JUL99 ADDED LCT DES & DUAL A P50193G
RELEASE NO. DATE PART NO. SHEET
NEUTRAL. P52669J 07OCT98 AE08−52222 09
Figure 50 Cranking System (12V) W/T 444E, I6 HEUI
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.10. ETHER START W/ISM, C-10, C-12, I6 HEUI, P. 10
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ETHER START
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/C−10,C−12,ISM ENG
W/I6−HEUI
TO ENGINE
TO FUSE F2 TO FUSE F2
BRAKE RELAY
(CH2, PG6) (CH2, PG6)
(CH9, PG26,28)
16GY
24AC
16TN
16TN
21
21
21A
(2−B5) 16TN
(NOT USED) (23−A) (23−A)
16BN
16BN
ETHER ETHER
SWITCH SWITCH
MOMENTARY MOMENTARY
16RD
16RD
(23−B) (23−B)
16TN
21B
16TN
21B
2−F2
2B−F2 (2−F2)
(2B−F2)
16TN
21B
16TN
21A
(500) B A (413)
14TN
C D
21C
16TN
21B
14TN
21B
14TN
21A
W/2500, 2600, 8100 (600)
CONNECT
*
**
(719)
(709F)
BOTTLE PIGTAILS
(500) A B
16TN
21C
TO CIRCUIT 21B &
21C OF FRONT
14TN
14TN
21C
21B
END HARNESS (709)
18BN
ETHER ETHER
BOTTLE BOTTLE
CONTROL CONTROL
VALVE VALVE
THERMO
SWITCH
(419)
THERMO CLOSE <50 F
SWITCH
(419)
* 21B/14TN W/4000 CLOSE <50 F
** 21C/14TN W/4000
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52222 10
Figure 51 Ether Start W/ISM, C-10, C-12, I6 HEUI
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.11. AUTO NEUTRAL (813AAS), P. 11
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRANKING SYSTEM (12V) W/ AUTO NEUTRAL (813AAS)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
PUSH BUTTON START TO KEY SW
(’S’ TERM)
SW W/HYD BRAKES N/PUSH BUTTON
OR W/WIF MODULE START SW
(521) (CH2, PG5)
CAB
GROUND TO HYD 44−G 17E
PARK BRAKE 16WH 16PK
DIODE 44C 44C
(CH2, PG1)
18WH 16WH PUSH BUTTON START
(24B) SW W/AIR BRAKES
19N
18GY
(135)
16PK
17
TO KEY 17
SWITCH 16PK
(IGN TERM)
TO ECM
(CH2, PG5)
WATER−IN−FUEL (379)
MODULE 97H 97H
CRANK
ECI 46
85
18VT 18VT INHIBIT
86
U
(CH8, PG2)
JCT RELAY
I
BLOCK (661)
87
97A 97A
DDS 26 18VT
(J1) 18VT
30
3
A
87
B
JUMP NEUTRAL
A
6RD
INDICATOR
14
97L
START 18VT
STUD RELAY
(CH9, PG10)
C 97AU TO W/ELECT
18VT AUTO XMSN
1CF (CH9, PG4)
386
1/0
6RD
14
TO GLOW PLUG TO FUSE F17
MAG SWITCH (CH2, PG6)
18PK
17F
18GY
6PK
97P
18
(2−G6)
(2 B6 (2A−G6)
2A)
16PK
G4
17F
10RUST
14−FL
10RUST
W/ CLUTCH SW
97AU
18VT
18GY
18−FL
97P
C A F
BATTERIES (438−A)
17−FL
17B
10PK E D
14GY
17C
3/0 B S START
10PK
CRANK RELAY
M MOTOR (387)
SOLENOID
G 17D B 17D
2/0 16WH 16WH
17−G
16WH A
CRANK (417) CONNECT TOGETHER W/O
16WH
17−G
MOTOR THERMAL OVERCRANK
(SHOWN WITH THERMAL
6WH
6WH
11−GH
11−GS
OVERCRANK)
2/0
11−GJ
12WH
ENGINE LEFT ENGINE
CAB BLOCK FRAME BLOCK
GROUND GROUND GROUND GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00MWH6 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52936V 30JUL99 AE08−52222 11
Figure 52 Auto Neutral (813AAS)
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FANS (CHAPTER 5)
5.1. HORTON ENGINE FAN WITH CUMMINS N14E PLUS W/ & N/AIR CONDITIONING,
P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HORTON ENGINE FAN W/CUMMINS N14 CELECT PLUS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/ & N/AIR CONDITIONING
21−WAY
INTERFACE
T C CONN
(312)
16TN
23D
16TN
23C
A
311
14BK
16BK
A/C
N/AIR PRESSURE
CONDITIONING
SWITCH
OPEN 275 PSI SOLENOID FAN
CLOSE < 225 PSI
ON OFF
16BK
14BK
OFF ON
B
311
23−GB
16TN
16TN
23D
335
16RD
FAN
SOLENOID
16TN
97−G
B
23−GA
16TN 16BK
12WH
11−GU
W/M11
11−GH
ECM 12WH
CONN 10
(320)
J8
START MOTOR
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DDA3 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAM
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52223 01
Figure 53 Horton Engine Fan With Cummins N14E PLUS W/ & N/Air Conditioning
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.2. HORTON ENGINE FAN WITH CUMMINS ISM ENGINE W/ & N/AIR CONDITIONING,
P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HORTON ENGINE FAN W/ISM ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ & N/AIR CONDITIONING
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
31−WAY
INTERFACE
17 12 CONN
(1093)
16TN
23D
16TN
23C
A
311
14BK
16BK
A/C
N/AIR PRESSURE
CONDITIONING
SWITCH
OPEN 275 PSI SOLENOID FAN
CLOSE < 225 PSI
ON OFF
16BK
14BK
OFF ON
B
311
23−GB
16TN
16TN
23D
335
16RD
FAN
SOLENOID
B
23−GA
16TN 16BK
31−WAY
18 13
INTERFACE
CONN
(1093)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52223 02
Figure 54 Horton Engine Fan With Cummins ISM Engine W/ & N/Air Conditioning
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.3. RADIATOR SHUTTER W/ISM, N14E PLUS, P. 3
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
RADIATOR SHUTTER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ISM, N14E PLUS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F2
(CH2, PG6)
16TN
23
2−E4
2A−E4
16TN
23F
(340) (337−A)
A
23F
RD
16TN (341)
ENGINE D A AIR INTAKE
23J 23J
BL 16RD SENSOR
TEMPERATURE 16TN 16TN
SENSOR B 23−GC 23−GD
C
BK 16BK OPEN >150 F
OPEN >180 F 16WH 16WH CLOSE <143 F
CLOSE <173 F
C 23H B
YL 16BL
16TN
16WH
23−GG
16WH
23−GF
16WH
23K
16WH
23−GE
(337−B)
B A (339)
RD
BK
FREON
PRESSURE
SWITCH
16BK
16BK
16WH
23−GG
(338)
CLOSE <100 PSI
OPEN >250 PSI
SHUTTER
SOLENOID
16WH
11−GU
CAB
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52223 03
Figure 55 Radiator Shutter W/ISM, N14E PLUS
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.4. HORTON ENGINE FAN WITH CAT. C-10, C-12 W/ & N/AIR CONDITIONING, P. 4
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HORTON ENGINE FAN W/C−10,C−12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ & N/AIR CONDITIONING
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO ECM TO MANUAL FAN
(CH6, PG9)
OVERIDE SWITCH
OVERLAY
16WH
23−G
16TN
23
(311−A)
(2−E4) (2−G4)
(2A−E4)
16BK
16TN
23B
CLOSE <210 PSI (335−A)
14BK
OPEN >300 PSI
N/AIR
CONDITIONING A/C PRESSURE
16RD
SWITCH
FAN
16BK
W/AIR SOLENOID
CONDITIONING
(311−B)
16BK
(335−B)
16TN
23C
ECM 41
CONN
(400) 11
23A
16TN
16WH
23−GA
16WH
11−GS
START
MOTOR
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52223 04
Figure 56 Horton Engine Fan With Cat. C-10, C-12 W/ & N/Air Conditioning
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
5.5. SHUTTER & FAN WIRING W/I6 HEUI, T 444E, P. 5
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 5
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SHUTTER & FAN WIRING W/I6−HEUI,T444E
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
I6 I6 I6
W/ SHUTTER W/AC WITH FAN ONLY WITH SHUTTER & FAN
SHUTTER WITH AC
FAN SHUTTER FAN
WITH AC
SOLENOID SOLENOID SOLENOID SOLENOID
JUMPER JUMPER
W/O AC W/O AC
(338) (338)
(335)
A B A B
(340) (335) (340) B A
16TN
16TN
23C
23C
16TN
23C
B A B A B A
97EFS
18VT
23B 23B
97ESS
18VT
97ESS
16TN 16TN
97EFS
18VT
18VT
23B
16TN
16TN
16TN
16TN
16TN
16TN
16TN
23A
23A
23A
23
23
23
(336) (337) (336) (337) (336) (337)
B A B A B A B A B A B A
I6 & V8
W/ SHUTTER N/AC
ENG FAN &
A A FAN−SHUTTER−
SHUTTER SHUTTER B B
AC CONNECTOR
SOLENOID SOLENOIDS
(337)
(336)
97ESS
97EFS
16TN
16TN
18VT
18VT
23A
23
CEC CONTROLLER
(379)
23A
33 LSI3−AIR COND
16TN
(340)
B A CONTROL MODULE
(1205)
23B
97ESS
18VT
16TN
97ESS
16TN
16TN
ESHTR 9
23A
23
18VT
97EFS
(336) (337) EFAN 8 18VT
B A B A
97K
TO FUSE F4
18GY
(CH2, PG6)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52223 05
Figure 57 Shutter & Fan Wiring W/I6 HEUI, T 444E
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ELECTRONIC ENGINES (CHAPTER 6)
6.1. ENGINE CONTROLS, CUMMINS N14E PLUS, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE CONTROLS,CUMMINS N14 E PLUS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DATALINK (+)
DATALINK (−)
TO
FEED +12V
DIAGNOSTIC &
GROUND
FUSE
PROGRAMMABLE
F5
(CH 2,PG 6) CONNECTOR
(313)
B A F G
TO
ACCELERATOR PEDAL
99−GA
18VT
TO FUSE
18VT
97DL
TPS/IVS
ALARM F6
(CH 6,PG 12) (CH 2,PG 6)
14WH
97DB
14VT
11−GL
14BK
14BK
98A(+)
98C(−)
333−D
IDLE THROTTLE
309−F
97DL
18TN
18TN
28E
28K
18VT
CAB
GROUND
(26) 5 4 DATA
DATA
ENGINE LINK LINK
ENG WARNING CONN
CONN
STOP (BLUE)
(RED)
OIL/ (428)
(427)
WATER
(26) 10 11 12
E D B A C (309)
97AA
97AZ
18VT
18VT
97AT
18VT
18GY
18GY
47/48(+)
47/48(−)
99A(5V)
18VT
18BK
18VT
18VT
18VT
99C
99B
18BK
99−G
98(+)
18VT
98B(−)
99
C A B 333
TO TO
SPEEDO SPEEDO
TACH TACH
97AP
97AZ
18VT
18VT
97AT
18VT
(CH 7,PG 5) (CH 7,PG 5)
3 O H W V U
E D C A B (3)
VEHICLE
SPEED
SENSOR
97AP
97AZ
18VT
18VT
97AT
18VT
18BK
18BK
98(+)
98B(−)
(325)
18WH
99A(5V)
18VT
18VT
18VT
99C
99B
99−G
18VT
16VT
97AK
97AJ
16VT
99
ECM 1 16 25 3 7 27 8 9 6 19 11 18 (320)
(320)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
KDF 03MAY99 DLCK\\CONN 313 WAS 6 A P52252T
RELEASE NO. DATE PART NO. SHEET
PIN P52669J 07OCT98 AE08−52224 01
Figure 58 Engine Controls, Cummins N14E PLUS
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.2. ENGINE CONTROLS, CUMMINS N14E PLUS (CONT.), P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE CONTROLS,CUMMINS N14 E PLUS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(CONTINUED)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
ENGINE BRAKE
(CH 6,PG 6) SERVICE
BRAKE
SWITCH
C A
(69)
18GY
24−G
16VT
16VT
97AL
97H
99−GA 99−GA (330) A B
18VT 18VT
97−GA 97−GF
16VT 18VT
97−GH
16VT
97−GC
97−GB
18VT
18VT
TO FUSE
F17 IDLE
(PAGE 15) DIAGNOSTIC
97−GD
18VT
CRUISE SWITCH
SET/ INCREASE/
CRUISE
97−GE
18VT
RESUME DECLINE
ON/OFF
SWITCH (348)
18BK
SWITCH
16VT
97D
DIAGNOSTIC (67)
(66)
ON/OFF 5
1
SWITCH
(83) 6 4
(2−H6) 2
(2A−H6)
CLUTCH
SWITCH
97AV (INCREASE)
97AU (DECLINE)
(W/PEDAL
LOW COOLANT
18VT
18VT
18BK
RELEASED)
97AM
97AE
18VT
18VT
18VT
97AL
SWITCH
(342)
97AB (RESUME)
NO LIQUID
97AA (SET)
18VT
18VT
C A PRESENT
97−GA
16VT
97AH
16VT
B
D
(3)
LIQUID
PRESENT
G J N O F
3 V K I
R
16VT
97D
97−GA
16VT
34B(5V)
16TN
16TN
34−G
97AM
16TN
16TN
18VT
34A
34
97AH
97AU
97AA
97AB
97AE
97AV
18VY
18VT
18VT
18VT
18VT
18VT
*18VT
97AL
(312)
A J K L M V
16VT
97−G
(320) 10 22 12 2 4 14 23 13
(320)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 02
Figure 59 Engine Controls, Cummins N14E PLUS (Cont.)
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.3. ENGINE CONTROLS, CUMMINS ISM ENGINE, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE CONTROLS,CUMMINS ISM ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DATALINK (+)
DATALINK (−)
TO DIAGNOSTIC &
FEED +12V
GROUND
FUSE PROGRAMMABLE
F11 CONNECTOR
(CH 2,PG 4)
(313)
TO B A F G
ACCELERATOR PEDAL
99−GA
18VT
TO FUSE
14VT
TPS/IVS
97C
ALARM F6
(CH 6,PG 12) (CH 2,PG 6)
14WH
14VT
97C
11−GL
14BK
14BK
98A(+)
98C(−)
332−C
IDLE THROTTLE
309−F
18TN
18TN
28E
28K
CAB
GND
(26) 5 4 DATA
DATA
ENGINE LINK LINK
ENG WARNING CONN
CONN
STOP (BLUE)
(RED)
OIL/ (428)
(427)
WATER
(26) 10 11 12
E D B A C
(309)
97AA
97AZ
18VT
18VT
97AT
18VT
18GY
18GY
47/48(+)
47/48(−)
99A(5V)
18BK
18VT
18VT
18VT
18VT
99C
99B
18BK
99−G
98(+)
18VT
98B(−)
99
C A B 333
TO TO
SPEEDO SPEEDO
TACH TACH
97AP
97AZ
18VT
18VT
97AT
18VT
(CH 7,PG 5) (CH 7,PG 5)
3 N H U T S
E D C A B (3)
VEHICLE
SPEED
SENSOR
97AP
97AZ
18VT
18VT
97AT
18VT
18BK
18BK
98(+)
98B(−)
(325)
18WH
99A(5V)
18VT
18VT
18VT
99C
99B
99−G
18VT
16VT
97AK
97AJ
16VT
99
INTER−
FACE
ECM 5 6 16 21 22 26 27 3 13 49 47 48
CONN (1091)
(1091)
(1093)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
KDF 03MAY99 DLCK\\CONN 313 WAS 6 A P52252T
RELEASE NO. DATE PART NO. SHEET
PIN.ADDED CAB GND NOTE P52669J 07OCT98 AE08−52224 03
Figure 60 Engine Controls, Cummins ISM Engine
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.4. ENGINE CONTROLS, CUMMINS ISM ENGINE (CONT.), P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE CONTROLS,CUMMINS ISM ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(CONTINUED)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
ENGINE BRAKE
(CH 6,PG 7) SERVICE
BRAKE
SWITCH
C A
(69)
18GY
24−G
16VT
16VT
97AL
97H
99−GA 99−GA (330) A B
18VT 18VT
97−GA 97−GF
16VT 18VT
97−GH
16VT
97−GC
97−GB
18VT
CRUISE 18VT
SET/
CRUISE
97−GE
18VT
RESUME
ON/OFF
SWITCH
18BK
SWITCH
DIAGNOSTIC (67)
(66)
ON/OFF 5
1
SWITCH
(83) 6 4
CLUTCH
SWITCH
(W/PEDAL
LOW COOLANT
18BK
RELEASED)
97AM
97AE
18VT
18VT
18VT
97AL
SWITCH
(342)
97AB (RESUME)
NO LIQUID
97AA (SET)
18VT
18VT
C A PRESENT
97−GA
16VT
97AH
16VT
B
D
(3)
LIQUID
PRESENT
3 G V J R F
K I
97−GA
18VT
34B(5V)
16TN
16TN
34−G
97AM
16TN
16TN
18VT
34A
34
97AH
97AA
97AB
97AE
18VT
18VT
18VT
18VT
18VT
97AL
(1093)
7 19 5 6
44 10 24 14 23 2 1
(1091)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 04
Figure 61 Engine Controls, Cummins ISM Engine (Cont.)
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.5. ENGINE CONTROLS, CUMMINS ISM ENGINE (CONT.), P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE CONTROLS, CUMMINS ISM ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(CONTINUED)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO BATTERY
(CH 4,PG 1,5,7)
12WH
12RD
12RD
11−G
14C
14D
(675)
ECM
CONN
(1091)
12RD
12BN
12BL
14C
14D
11−G
ECM
POWER
A B C
CONN
11−GCH
39
(1094) 18WH
11−GCG
30
18WH
12WH
12RD
12RD
11−G
14C
14D
11−GCF
12WH
29
11−GCL
18WH
11−GCJ
40
18WH
11−GCK
50
18WH
14C
12RD
14CF
7
18RD
(2−H6)
TO FUSE
97D
F17 16VT 14CG
8
(CH 2,PG 6) (2A−H6) 18RD
14CH
17
98YL5(+)
18RD
A 20YL
J1939
98GN5(−) 14CK
28
DIAGNOSTIC 20GN 18RD
B
(1095)
98SHD5 14CJ
18
20 18RD
C
97D
38
16VT
98YL4(+)
A 20YL
98YL3(+)
J1939 20YL
98SHD4
BACKBONE 20 98YL1(+)
46
B
(1097) 20YL
98GN4(−)
20GN 98SHD1
36
C
20
98GN1(−)
37
98YL2(+) 20GN
20YL
A
J1939
TERM 98SHD2
20
RESISTOR B
(1098)
98GN2(−)
20GN
C
98SHD3 98GN3(−)
20 20 GN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00TRT3 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 05
Figure 62 Engine Controls, Cummins ISM Engine (Cont.)
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.6. ENGINE BRAKE N/ELECTRONIC TRANSMISSION, CUMMINS N14E PLUS, P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE BRAKE,CUMMINS N14E PLUS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. (N/HT OR MT ELECTRONIC XMSN)
ELECTRONIC
ENGINE
CONTROLS
TO ABS/ATC (CH 6,PG 2)
CONTROL MODULE
(CH 9,PG 31)
18GY
24−G
16LTBL
16PK
CONTROL
DATA
A B LINK
(535)
ENGINE
1 5
BRAKE
18BK
18BK
98Z(+)
98Y(−)
21−WAY 3 2 4 6 ON/OFF
INTERFACE SWITCH
CONN (170)
P N (312)
18GY
24AD
ENGINE
2 5 BRAKE
SELECTOR
3 1 6 4
3,1,2
SWITCH
(171)
18GY
18GY
24AE
24AF
A C B ECM POWER
CONNECTOR
(347) M N (3)
12WH
12VT
97A
97−G
12VT
97
18GY
18GY
24AE
24AF
ECM
28 5
(320)
START START
MOTOR MOTOR
BATTERY GROUND
STUD STUD
(CH 2,PG 3) (CH 4,PG 7)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DDA3 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 06
Figure 63 Engine Brake N/Electronic Transmission, Cummins N14E PLUS
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.7. ENGINE BRAKE N/ELECTRONIC TRANSMISSION, CUMMINS ISM, P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE BRAKE, CUMMINS ISM ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(N/HT OR MT ELECTRONIC XMSN)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ELECTRONIC
ENGINE
CONTROLS
(CH 6,PG 4)
18GY
24−G
ENGINE
1 5
BRAKE
3 2 4 6 ON/OFF
SWITCH
(170)
18GY
24AD
ENGINE
2 5 BRAKE
SELECTOR
3 1 6 4
3,1,2
SWITCH
(171)
18GY
18GY
24AE
24AF
L M (3)
18GY
18GY
24AE
24AF
ECM
31 22
(1091)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00TRT3 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 07
Figure 64 Engine Brake N/Electronic Transmission, Cummins ISM
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.8. ENGINE BRAKE, CATERPILLAR C-10, C-12, P. 8
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE BRAKE,CATERPILLAR C−10,C−12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
CRUISE
CONTROL
(CH 6,PG 9)
18WH
24−G
ENGINE
BRAKE
ON/OFF
SWITCH
(170)
16GY
24A
ENGINE
BRAKE POSITION
(3,1,2)
SELECTOR 2 2 3
1 3 1
SWITCH
(171)
16GY
16GY
24C
24B
L M 3
16GY
16GY
24AE
24AF
23 40
ECM
(1014)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 08
Figure 65 Engine Brake, Caterpillar C-10, C-12
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.9. CRUISE CONTROL, CATERPILLAR C-10, C-12, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRUISE CONTROL,CATERPILLAR C−10,C−12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
99−G
16WH
THROTTLE POSITION SENSOR
(CH 6,PG 10)
97−GR
16WH PARK BRAKE SWITCH
ENGINE BRAKE 24−G
(CH 6,PG 8) 18WH 97−GD
18WH
97−GA
14WH
5 SET/
16WH
97−GB
RESUME
6 4 SWITCH
16WH
97−GE
(67)
330−A
376−B
16VT
97H
16WH
97−GH
SERVICE
18BK
C BRAKE
SWITCH
TO LOW (69)
A
COOLANT LEVEL 1
MODULE CRUISE
(CH 6,PG 11)
ON/OFF
CLUTCH
SWITCH
SWITCH
16VT
97AL
(66)
(PEDAL IN
RELEASED
2
POSITION)
16WH
330−B
34−G
VEHICLE
97AA (RESUME)
18BK
97AB (SET)
SPEED
16VT
16VT
SENSOR
(531)
376−A
97AH
16VT
97AE
16VT
16VT
97AL
3 X F T K L J B A
16WH
97−GA
TO FREON
PRESSURE
SWITCH
97AK
16VT
16VT
97AJ
(CH 5,PG 4)
97AA
97AH
16VT
16VT
16VT
97AE
97AL
16VT
97AB
16VT
23−G
16WH
97−GB
14WH
16WH
97−G
97−GJ
14WH
ECM
(1014)
CYLINDER 67 65 5 45 22 44 35 33 32
59
HEAD
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 09
Figure 66 Cruise Control, Caterpillar C-10, C-12
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.10. ENGINE CONTROLS, CATERPILLAR C-10, C-12, P. 10
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE CONTROLS,CATERPILLAR C−10,C−12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO TO TO
TO CRUISE
FUSE FUSE FUSE
CONTROL
F11 F4 F5
SYSTEM (CH 2,PG 6) (CH 2,PG 6)
(CH 6,PG 9) (CH 2,PG 4)
DATALINK(+)
DATALINK(−)
GROUND
+12V
B
DIAGNOSTIC &
F G A
PROGRAMMABLE
16WH
99−G
CONNECTOR
(313)
14WH
18VT
97DL
11−GL
97DB
14VT
333−D CAB
14BK
98C(−)
97DL
GROUND
18VT
12VT
14VT
97C
19A
14BK
98A(+)
332
C F
DATA
14VT
97C
THROTTLE DATA
16VT
97A
LINK
POSITION LINK
CONN
SENSOR CONN
(BLUE)
(309) 30 85
(RED)
B
87
A
A 87 86
C
RUN
16WH
16GY
11−DB
47/48(+)
RELAY 47/48(−)
16GY
(64)
CAB
GROUND
14VT
97L
TO
SPEEDO
16VT
16VT
99
TO
99E
TACH
16BK
SPEEDO
98(+)
16BK
98B(−)
(CH 7,PG 5)
TACH
(CH 7,PG 5)
3 B A Q T S
16BK
98(+)
16BK
98B(−)
16VT
16VT
99A
14VT
99
97L
ECM 4 66 70 8 9
(1014)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
KDF 04MAY99 DLCK\\CONN 313 WAS 6 A P52252T
RELEASE NO. DATE PART NO. SHEET
PIN. P52669J 07OCT98 AE08−52224 10
Figure 67 Engine Controls, Caterpillar C-10, C-12
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.11. ENGINE SHUTDOWN WARNING LIGHTS, LOW COOLANT SWITCH,
CATERPILLAR C-10, C-12, P. 11
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ENGINE SHUTDOWN & OIL/WATER WARNING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LIGHTS & LOW COOLANT SWITCH
CATERPILLAR C−10, C−12
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO ALARM TO FUSE F6
(CH 6,PG 12) (CH 2,PG 6)
18TN
28K
18TN
28E
(26)
5 4
OIL/WATER ENGINE
WARNING WARNING
(26)
10 12
97AT
18VT
97AZ
18VT
LOW COOLANT
LEVEL SWITCH
(530)
C B
(333)
C A
B D
97AZ
18VT
97AT
18VT
16WH
34−G
N U (3)
16GY
16GY
16GY
34B
34A
TO LOW
34
COOLANT
LEVEL
97AT
16VT
97AZ
16VT
MODULE
(CH 6,PG 9)
ECM
2 54 49 29 22
(1014)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 11
Figure 68 Engine Shutdown Warning Lights, Low Coolant Switch, Caterpillar C-10, C-12
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.12. LOW AIR PRESSURE (BRAKE) ALARM & BRAKE SYSTEMS WARNING LIGHT
W/ISM, N14E PLUS, P. 12
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
LOW AIR PRESSURE (BRAKE) ALARM & BRAKE SYSTEM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
WARNING LIGHT, ISM & N14E PLUS
TO ENGINE CONTROLS TO TO
W/ISM & FUSE FUSE
N14E PLUS F1 F6
(CH 2,PG 6) (CH 2,PG 6)
(CH 6,PG 1,3)
16TN
28C
16TN
28D
(28−8)
BRAKE
WARNING
28E
18TN
LIGHT
(26−5)
97AZ (26−3)
18VT
(26−10)
16GY
40
(333−C)
29/35
NOT USED
W/DD60/ (84−A)
29B/35 40B
CUMMINS 18TN 16GY
S B F
(2−C6) (734)
ALARM
(NOT USED)
(R1)
16GY
40A
2−A4
2A−A4
16GY
40
LOW AIR
PRESSURE
SWITCH
(OPEN >60 PSI)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 12
Figure 69 Low Air Pressure (Brake) Alarm & Brake Systems Warning Light W/ISM, N14E PLUS
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.13. MODULE POWER & GROUND SYSTEM W/T 444E, I6 HEUI, P. 13
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
MODULE POWER & GROUND SYSTEM W/T444E,I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO BATTERY(−)
(CH 2,PG 3)
TO BATTERY(+)
(CH 2,PG 3)
10WH
11−G
POS BATT
(412−A)
NEG BATT
(665−B)
W/ ALLISON ELECT. & LCT
TRANSMISSION
10WH
10RD
11−G
14B
TO LCT XSMN TCM
TO LCT XSMN TCM
A
(CH 9, PG 47)
(CH 9, PG 47)
10RD
14B−A
(426)
10WH
11−GA
(807) CEC MODULE CONN
A336 (379)
10RD
A343
10BK
BATTERY
HARNESS
10WH
CONN 11−GZ
11−G
A B B A 14WH
42 LOW PWR GND
(426)
10RD
14B
11−G 11−GY
A 10WH 14WH
23 HSO GND
11−GW
MODULE POWER 14WH
1 DC/DC(−)
B
TO WTEC POWER RELAY
11−GX
(CH 9,PG 4) (396) W/I6−HEUI 14WH
2 DC/DC(−)
(426)
(662) W/T444E 97AL
14PL 41 V IGN−HSO
87
A
97CK
30
14B 14PL 22 DC/DC(+)
10RD
97CM 97CL
10PL 14PL
21 DC/DC(+)
(3)
87
TO FUSE F11
97CT 97CT
(CH 2,PG 4)
86
16VT 16VT
85
F 97AH
16VT 25 MPR
TO FUSE F5 97CR
97CR
(CH 2,PG 6) 16VT 24 V IGN
16VT V
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
25JUN99 ADDED ALLISON LCT. A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 13
Figure 70 Module Power & Ground System W/T 444E, I6 HEUI
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.14. ACCELERATOR, BAP & AMBIENT AIR SYSTEMS W/T 444E & I6 HEUI W/DUAL
DRIVE CAB, P. 14
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ACCELERATOR, BAP & AMBIENT AIRTEMP SYSTEMS W/T444E,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
I6−HEUI & DUAL DRIVE CAB
APS/IVS
99EB SWITCH
TO FUSE F17 18VT (382A)
BAROMETRIC
(CH 2,PG 6)
PRESSURE E NC
SENSOR IDLE
F C POSITION
(406)
SWITCH
99DB D NO
18VT
18VT
99E
1 2 3 C
ACCEL
A POSITION
99BB
SENSOR
18VT
B
97CD
18VT
18VT
97Z
99ED
18VT
B
ACCEL
97BL(5V)
18VT
POSITION A 99BA
99AB
18VT
SENSOR 18VT
18VT
99A
C 99C(5V) AMBIENT
18VT
NO D
AIR TEMP
99DA
IDLE 18VT 16VT 16VT SENSOR
99CB
18VT
POSITION C F
SWITCH
(463)
NC E
A
APS/IVS
SWITCH
(382)
97U(5V)
97CD
97W
18VT
18VT
18VT
18VT
18VT
99D
99B
97BU
16VT
(3)
(3A) 2 12 19 21 27
97AX
16VT
97W
18VT
18VT
99B
97WB
18VT
97CD
18VT
18VT
99D
CEC MODULE
11
12
27
29
CONN
3
8
(379)
APS
VREF
ATS
ABAP
IVS
V REF GND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 14
Figure 71 Accelerator, BAP & Ambient Air Systems W/T 444E & I6 HEUI W/Dual Drive Cab
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.15. ACCELERATOR, BAP & AMBIENT AIR TEMP. SENSOR W/T 444E & I6 HEUI, P. 15
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ACCELERATOR,BAP,AMBIENT AIR TEMPERATURE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SENSOR SYSTEMS W/T444E,I6−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BAROMETRIC AMBIENT
PRESSURE AIR TEMP
SENSOR SENSOR
(406) (463)
TO FUSE 17
(CH 2,PG 6)
1 2 3 A B
97CD
18VT
18VT
97Z
97BU
97AX
16VT
16VT
97BL(5V)
18VT
B 99A
ACCEL 18VT
POSITION A 99B
SENSOR 18VT
C 99C(5V)
18VT
NO D 99D
IDLE 18VT
POSITION C F 99E
SWITCH 18VT
NC E
97U(5V)
18VT
APS/IVS
97CD
97W
18VT
18VT
18VT
18VT
99D
99B
SWITCH
(382)
(3)
(3A) N Q P O S
97W
18VT
97U(5V)
18VT
97WB
97CD
97AX
18VT
18VT
18VT
16VT
18VT
99D
99B
CEC
MODULE
3
8
27
29
11
12
CONN
(379)
APS
ATS
BAP
VREF
IVS
VBREF GND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 15
Figure 72 Accelerator, BAP & Ambient Air Temp. Sensor W/T 444E & I6 HEUI
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
6.16. CRUISE CONTROL, BODY BUILDER CONNECTIONS W/T 444E, I6 HEUI, P. 16
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CRUISE CONTROL,BODY BUILDER CONNECTIONS W/T444E,I6
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
−HEUI
TO FUSE F6
(CH 2,PG 6)
TO T/S RELAY 97DK
(CH 9,PG 25) 16VT
18VT
97B
30 85
CIRCUITS REQUIRED ONLY 87
WITH I6 ENGINE WITH A 87 86
2 GA CHARGING CIRCUIT.
97−GM
18WH
97DJ
16VT
CRUISE
SET/ 97CA ON/OFF
BODY BUILDER 18VT
RESUME (391)
CONNECTIONS (392)
5 2
RESUME
97DF 97K
EXH BRAKE
18VT 18VT TO FUSE F4 TO
SET
(CH 2,PG 6)
WARN
97EW INSTRUMENT
1
18VT 4 6
CLUSTER
97WL
OWL (CH 8,PG 5)
18VT
46A
RAS
18GY
46B
97DH
97DE
97CF
97AF
18VT
18VT
18VT
18VT
18VT
SCS
97T
18GY
97WA
VCREF GND
18VT (3)
97EA H K T L M (3A)
HPS
18VT
97HE
HSI3
97EW
18VT
97DH
97DE
18VT
18VT
18VT
97AF
18VT
18VT
97T
97HG
LSO4
18VT
VSSCALA 47B
18GY
97AR
TACA
18VT
99F
RPS
18VT 97WL
18VT
97CB
RPRE
18VT
97CC 46A
RVAR
18VT 18GY
VCREF
46B
18GY
RPS RTN
97DD(5V)
18VT
97WA
97HM
97HG
97AG
97CC
18GY
97CB
97AR
97HE
97DK
97CF
97EA
18VT
18VT
18VT
18VT
18VT
18VT
18VT
18VT
18VT
18VT
18VT
97TA
18VT
18VT
18VT
97DJ
47B
99F
CEC
MODULE
6
7
36
37
30
59
58
49
13
54
55
32
31
35
CONN
(379)
OWL
WARN
RPS
HPS
COO
RVAR
RPRE
TACA
VCREF
SCS
RAS
LS04
VSSCALA
HSI3
RPS RTN
VCREF GND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
SRL 01MAR99 ADDED RELAY #1133 A P52949L
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52224 16
Figure 73 Cruise Control, Body Builder Connections W/T 444E, I6 HEUI
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GAUGES (CHAPTER 7)
7.1. OIL TEMPERATURE GAUGES — FWD/RR & RR/RR AXLES W/6X4, REAR AXLE
W/4X2, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
OIL TEMPERATURE GAUGES−FWD/RR & RR/RR AXLES W/6X4,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
REAR AXLE W/4X2
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F6
(CH 2,PG 6)
16TN
28C
(28−8)
REAR AXLE
TEMPERATURE GAUGE
I I
FORWARD REAR AXLE W/4X2
TEMPERATURE GAUGE
G G
W/6X4
REAR REAR AXLE
S S
TEMPERATURE GAUGE
W/6X4
(28)
12 3 11
18WH
28−GB
18TN
18TN
32A
32
16WH
11−G
CAB
GROUND
H2 H3 (13)
16RD
16BN
A B (153)
14BN W/4X2
14RD
14BN
REAR AXLE
TEMPERATURE SENDER
W/4X2
FORWARD REAR AXLE
TEMPERATURE SENDER REAR REAR AXLE
W/6X4 TEMPERATURE SENDER
W/6X4
14WH 14WH
FRAME
W/6X4 W/6X4,4X2
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 01
Figure 74 Oil Temperature Gauges — Fwd/RR & RR/RR Axles W/6x4, Rear Axle W/4x2
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.2. ENGINE OIL W/ISM ENGINE & TRANSMISSION OIL TEMPERATURE GAUGES, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRANSMISSION OIL TEMPERATURE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
& ENG OIL TEMP GAUGES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F6
(CH 2,PG 6)
W/ ISM ENGINE
16TN
28A
(26−1)
TRANSMISSION OIL
ENGINE OIL I I TEMPERATURE
TEMPERATURE GAUGE
G G
GAUGE
S S
(26)
9 6 17
18WH
28−G
16TN
16TN
31
30
(2−A5) (2−H4)
16TN
30
16TN
31
30B
***
16TN
16WH
11−G
(346−A)
16TN
30A
(343−A)
18TN
31
344−A
CAB TRANSMISSION
18TN
18TN
30/31
30/31
GROUND OIL TEMPERATURE
A A
SENDER
** * (345)
ENGINE OIL
TEMPERATURE
SENDER
18WH
31−G
(343)
B B
(346−B)
18WH
30−G/31−G
18WH
30−G/31−G
16WH
31−G
***
(343−B) (344−B)
30−GB 30−GA
16WH 16WH
16WH
11−GM
16WH
11−GM
CAB
GROUND
CAB * W/2500 & 8100
GROUND ** W/2600
*** 18WH W/T444E,
I6−HEUI
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 02
Figure 75 Engine Oil W/ISM Engine & Transmission Oil Temperature Gauges
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.3. ENGINE OIL TEMPERATURE GAUGE W/N14E PLUS ENGINE, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE OIL TEMPERATURE GAUGE W/N14E PLUS ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F6
(CH 2,PG 6)
16TN
28A (26−1)
ENGINE OIL
TEMPERATURE
GAUGE I
(26)
9 6
16TN
30
18WH
(2−A5)
28−G
(2A−A5)
16TN
30
(344−A)
16WH
11−G
18TN
30/31
CAB GROUND
ENGINE OIL
TEMPERATURE
SENDER
(343)
18WH
30−G/31−G
(344−B)
16WH
30−G
16WH
11−GU
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 03
Figure 76 Engine Oil Temperature Gauge W/N14E PLUS Engine
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.4. ENGINE OIL TEMPERATURE GAUGE W/C-10, C-12, P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ENGINE OIL TEMPERATURE GAUGE W/C−10,C−12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F6
(CH 2,PG 6)
16TN
28A
(26−1)
ENGINE OIL
TEMPERATURE
GAUGE I
16TN 9 6
(26)
18WH
30
28−G
(2−A5)
(2A−A5)
16TN
30A
(344−A)
16WH
11−G
18TN
30/31
CAB GROUND
ENGINE OIL
TEMPERATURE
SENDER
(343)
18WH
30−G/31−G
(344−B)
16WH
30−G
16WH
11−GS
STARTER
MOTOR
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 04
Figure 77 Engine Oil Temperature Gauge W/C-10, C-12
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.5. ENGINE WATER TEMP., TACH, GAUGE, LEFT TURN, HI BEAM IND. W/ISM, N14E
PLUS, C-10, C-12, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND TACHOMETER GAUGE,ENGINE WATER TEMP GAUGE,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LEFT TURN & HI−BEAM INDICATORS W/ISM,
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. N14E PLUS, CAT C−10,C−12
TO FUSE F6
(CH 2,PG 6)
16TN
28B
(27−10)
(CH 6,PG 16)
LEFT TURN HI−BEAM
SIGNAL INDICATOR
I INDICATOR LIGHT
(CH 10,PG 13,15−20,23,24)
(CH 3,PG 13−17)
G
S TACHOMETER
COOLANT W/ OR N/
TEMP HOURMETER
GAUGE GAUGE
(CH 7,PG 7)
7 9 2 (27)
18WH
28−GA
16GY
16GY
47/48(+)
47/48(−)
*
(332) E A
16WH
11−G
16GY
16GY
47/85(+)
47/85(−)
CAB GROUND
TO DATA LINK
(CH 6,PG 1,3,10)
* CIR 11−GM/16WH
W/ISM ENG
CIR 11−GU/16WH
W/N14E PLUS
** CIR 11−GU/16WH
W/C−10,C−12
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 05
Figure 78 Engine Water Temp., Tach, Gauge, Left Turn, HI Beam Ind. W/ISM, N14E PLUS, C-10, C-12
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.6. AMMETER WIRING, P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AMMETER WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
AMMETER
GAUGE
28−G
G
18WH
A D
16WH
11−G
TO JUNCTION BLOCK (26)
16 7
(J1)
14TN
26A
14TN
26
CAB GROUND
6RD
14
A B
(186)
12TN
26
CAB FEED
(2CF)
6RD
CRANKING
14
26−FL
MOTOR
18RS
SOLENOID
ALTERNATOR B S
(430)
26A M
P L F S B 12TN
2−G
G 6WH
G
(CS−130) CRANKING
MOTOR
6WH
11−GS
2/0
ENGINE
FRAME
BLOCK
GROUND
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 06
Figure 79 Ammeter Wiring
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.7. FUEL GAUGE, SPEEDOMETER (N/T 444E), VOLTMETER, RIGHT TURN
INDICATOR, P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SPEEDOMETER GAUGE−ELECTRIC,FUEL GAUGE,VOLTMETER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GAUGE & RIGHT TURN INDICATOR N/T444E,I6−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO 2 SPEED
AXLE (14)
(CH 9,PG 23)
16TN
93A
27−13
SPEEDOMETER
RIGHT TURN FUEL VOLTMETER
GAUGE
SIGNAL GAUGE GAUGE
N/T 444E,I6−HEUI
INDICATOR I +
(CH 3,PG 13−17)
S −
27 27−3
5 8
W/ALLISON
18TN
WT XMSN
36
16GY
18GY
47A
47
13−H1
92M
16TN
2
18BL
B4 C4
2A
16GY
18GY
47A
47
TO ALLISON
FUEL
ECU
SENDER
*
303 A B
WITH
18WH
TRANSFER
16RD
16BN
CASE
328 A B CAB GROUND
(MANUAL) (AUTOMATIC)
16BK
700 OHMS 3,170 OHMS
**
SENSOR AT SENSOR AT
TRANSMISSION TRANSMISSION VEHICLE
SPEED
SENSOR * W/L10−STC
** 16BK
(16 TOOTH GEAR)
W/AUTO XMSN
16WH
W/MANUAL XMSN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 07
Figure 80 Fuel Gauge, Speedometer (N/T 444E), Voltmeter, Right Turn Indicator
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.8. SPEEDOMETER, TACHOMETER, HI BEAM, RIGHT & LEFT T/S IND. LIGHTS, OIL
PRESSURE GAUGE, WATER TEMP. GAUGE W/T 444E, I6 HEUI, P. 8
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SPEEDO,TACH SYSTEM,HI BEAM,RIGHT & LEFT T/S IND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LIGHTS,ENG WATER TEMP GAUGE W/T444E, I6−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
1) JUMPER FOR METRIC GAUGES − 3514869C91
2) 2−SPEED AXLE JUMPER ALWAYS EMPTY.
COOLANT OIL TACHOMETER SPEEDOMETER
TEMPERATURE PRESSURE VOLTAGE
HI BEAM
L. TURN SIG R. TURN SIG
IND
IND IND (CH 10,PG 14,21,
DEMUX (CH 3,PG 13−17) (CH 3,PG 13−17) 22,25,26)
7 9 10 2
(27) VEHICLE
SPEED
SENSOR
18WH
28−GA
16TN
18BK
18BK
98E(+)
28B
98F(−)
MANUAL XMSN− 700 OHMS
AUTO XMSN− 1,370 OHMS
16WH
FOR ELECTRONIC TRANS.
11−G
TO WTEC III ECU
(CH 9,PG 4)
18TN
157
CAB
TO J1587 GND
16BK
*
JUNCTION
(CH 8,PG 3) 303 A B
TO FUSE F6 (303)
(CH 2,PG 6) A B
47
18GY
47A
18GY
47D 47D
OWNER/OPERATOR VSS OUTPUT
18GY 18GY
B4 A
97AP 97AP
OWNER/OPERATOR TACH OUTPUT
18GY 18GY
B6 B
CEC (2) (683)
60
39
40
57
(379)
TACB
VSS CALB
VSS−IN (+)
VSS−IN (−)
* 16BK W/AUTO XMSN
16WH W/MANUAL XMSN
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 8
Figure 81 Speedometer, Tachometer, HI Beam, Right & Left T/S Ind. Lights, Oil Pressure Gauge,
Water Temp. Gauge W/T 444E, I6 HEUI
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.9. PYROMETER GAUGE N/T 444E, I6 HEUI, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
PYROMETER GAUGE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY
SWITCH (IGN) PYROMETER
(CH 2,PG 5) GAUGE
G
16TN
25
A D
IN−LINE
FUSE
(77) (26)
16 7 6
5A
18WH
28−G
16TN
16TN
16TN
25A
25C
25B
(76) B A D
16WH
18RD
18BN
18BL
11−G
PYROMETER I IGN A D
CONTROL CAB
MODULE GAUGE
SENSOR
INPUT GROUND
G GND INPUT
18GN
18RD
18YL
(76−C)
16WH
25−G
20YL(+)
20RD(−)
CAB
GROUND
EXHAUST
THERMO−
COUPLE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 07OCT98 AE08−52225 09
Figure 82 Pyrometer Gauge N/T 444E, I6 HEUI
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
WARNING LIGHTS (CHAPTER 8)
8.1. WINDSHIELD WASHER LOW FLUID WARNING LIGHT, POWER DIVIDER LOCK
(PDL) WARNING LIGHT, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
POWER DIVIDER LOCK (PDL) & WINDSHIELD WASHER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
LOW FLUID WARNING LIHGTS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F6
(CH2, PG6)
16TN
18TN
28C
28H
8 13 (28)
LOW
PDL WASHER
FLUID W/2500,2600
(28)
9 14
87D
18GY
16BK
43
W/4000
& 8100
2−C1
2A−C1
16BK
87D
16GY
87D
PDL
SWITCH
FLUID FLUID
LEVEL LEVEL
PROBE PROBE
18WH
43−G
16WH
11−GJ
16WH
87−GA
14WH
11−GE
RELAY
12WH
MTG BRKT
11−GB
11−GA 11−GC
GROUND
STUD
CAB GROUND 2−B1
11−GF
(RELAY BRKT) 2A−B1
14WH
11−GB
CAB GROUND
(DASH PANEL)
11−GF
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52226 01
Figure 83 Windshield Washer Low Fluid Warning Light, Power Divider Lock (PDL) Warning Light
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.2. FUEL FILTER WIRING SYSTEM W/T 444E, I6 HEUI, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FUEL FILTER WIRING SYSTEM W/T444E,I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO TO
FUSE FUSE
F32 F6
(CH2, (CH2
PG4) PG6)
2 401
19/23 19A
14GY 14GY
H5 A
19B
18GY
E4 B
19C
18GY
H6 C
TO
16GY
16GY
16GY
19C
19B
19A
START
SWITCH
(CH2, PG1)
(CH4, PG9)
16GY
14GY
18GY
16GY
18GY
18GY
19B
(CH10, PG26)
19D
19C
19N
19A
19J
FUEL
FILTER WATER
A B D E F C
(399) PROBE
FUEL
HEATER
14GY
18GY
14GY
18GY
18GY
18GY
19C
19N
19E
19A
19B
19J
JUMPER
CABLE
N/FUEL
FILTER (1CR−A)
30
87
A
FUEL BLOCKING DIODE
FILTER
LIGHT (1CR−B)
87
19F 19K
(434)
86
18GY 18GY
85
FUEL WIF FUEL
HEATER LIGHT FILTER
RELAY (433) (VACUUM)
18WH
(431) SWITCH
19−G
18WH
19−GA
18GY
18GY
19H
19L
18GY
19P
CAB
GROUND
CAB
GROUND
A B D C
PROBE
IGN
OUTPUT
LAMP TEST
WATER−IN−FUEL
MODULE
(432)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52226 02
Figure 84 Fuel Filter Wiring System W/T 444E, I6 HEUI
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.3. DIAGNOSTIC/PROGRAMMABLE CONN., W/T 444E, I6 HEUI, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
DIAGNOSTIC/PROGRAMMABLE CONN W/T444E, I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO GAUGE PKG
(CH7, PG8)
18BK
18BK
98E(+)
98F(−)
151(−)
18DKBL TO WTEC III
(CH9, PG5)
142(+)
18WH
B D B D
ATA BUS(−) ATA BUS(+)
BLUE (428) RED (427)
A C A C DIAGNOSTIC &
PROGRAMMABLE
TO FUSE F11 97C CONNECTOR
(CH2, PG4) 14VT
(384)
98B(+)
14BK
A
98D(−)
14BK
B
C
18BK
18BK
98A(+)
98C(−)
E
14WH
97−GK
(3) F
D C
G
18BK
18BK
98A(+)
98C(−)
H
CAB
GROUND J
14 BK
98J(+)
CAN−H
20 YL
CAN−S
20
CAN−L
20 GN
TO
HYDRAULIC
ABS
MODULE
(CH 9, PG 36)
CEC
17
16
(379) J1939 DATA LINK
CONNECTION 1 2 3 4
(3084)
ATA (+)
ATA (−)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
KDF 04MAY99 DLCK\\CONN 384 WAS 6 A P52252T
RELEASE NO. DATE PART NO. SHEET
PIN.ADDED CONN 3084. P52669J 08OCT98 AE08−52226 03
Figure 85 Diagnostic/Programmable Conn., W/T 444E, I6 HEUI
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.4. SURGE TANK W/T 444E & I6 HEUI (PLASTIC OR METAL TANKS), P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SURGE TANK W/T444E, I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(PLASTIC OR METAL TANKS)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
PLASTIC SURGE TANK
(3000 & 4000 MODELS)
(400−A)
CEC
MAG
(379)
B (400−B)
34 N
T
18
34−G
16WH
10
34
B
TN
(400−A) (400−B)
34−G
16WH
METAL SURGE TANK
(1000, 2000 & 8000 MODELS)
12WH
11−GJ
STARTER
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52226 04
Figure 86 Surge Tank W/T 444E & I6 HEUI (Plastic or Metal Tanks)
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.5. ENGINE WARNING LIGHTS/ALARM & TEST SWITCH W/T 444E & I6 HEUI, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ENGINE WARNING LIGHTS/ALARM & TEST SWITCH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. WT444E & I6−HEUI
TO
HYD MON
MODULE
(CH9, PG25)
A B (734−M)
TO FUSE F1
(CH2, PG6)
18GY 40B 40A LOW AIR
I.P.
90S
16GY 16GY
PRESS. SW
CONN
16TN
ALARM (717)
28D
1
(28)
(1−R1)
2 40A
903H A FAST
NATURAL
16GY
40A
3
C SLOW
4
BODY BUILDER
WAIT TO START 5 B BATT
W/I6−HEUI
W/T444E
6
CEC
22 ECM
*97WL
*97EW
CAV (379)
18VT
18VT
CONN
(3&3A)
16GY
4D
97AF *97AG
18VT H 54 OWL
97AF
18VT
18GY
90T
18TN
28E
*97TA
K 55 WARN
97T
18VT
I.P.
98
CONN 1 B
18BK
34 ST1
(26)
18BK
2
98
BRAKE WARN 3 DIAG
SWITCH
4
(MOMENTARY) 97−AA
(205/205A) 45 SIL
5
YELLOW
45
6 CAV
18−G
CONN 53 GPL
7
(2B & 2) (V−8)
16WH
98−G
9
97AA
18VT
H3
OIL/H20 10
[ CHG OIL
ENG WARN
11
12
**18−G
18PK
G3
8WH
97T
11−GL
18VT
WARNING CAB GND
LIGHTS * W/I6−HEUI W/2AWG CHG CIRCUIT
** W/T444E
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000 ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52226 05
Figure 87 Engine Warning Lights/Alarm & Test Switch W/T 444E & I6 HEUI
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.6. AIR ACTUATED AND HYDRAULIC ACTUATED PARK BRAKE WITH HYDRAULIC
CHASSIS, P. 6
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND M−4000 W/04GAC OR W/04GAG
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AIR ACTUATED & HYDRAULIC ACTUATED PARK BRAKE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/ HYDRAULIC CHASSIS
PRESSURE SWITCH
(964)
A C
16 WH
16 BK
44−G
44A
W/AIR ACTUATED
A B (214)
18 WH
44−G
44A
18 GY
18 BK
44A
C
PARK BRAKE
SWITCH
(232) D
44−G
18 WH
A B (214)
18 WH
44−G
18 GY
44A
14 WH
11−GB
SEE SPLICE
(CH 10, PG 28)
SPLICE
PACK
12 WH
11−G
8 WH
11−GL
CAB
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P50193G 30JUL99 AE08−52226 06
Figure 88 Air Actuated and Hydraulic Actuated Park Brake With Hydraulic Chassis
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHASSIS ACCESSORIES (CHAPTER 9)
9.1. AIR SUSPENSION W/AIR HYDRAULIC BRAKES, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AIR SUSPENSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F30 TO FUSE F6
(CH2, Pg 7) (CH2, Pg 6)
16TN
28C
(28−8)
61
16GY
40B
(231−A)
A LOW AIR
AIR PRESSURE
SUSPENSION ALARM
SOLENOID (117) LOW AIR
40−GC
B 16GY
(28−7)
(231−B)
16WH
61−G
16GY
40−GB
CAB
GROUND
C LOW AIR
D
PRESSURE
SWITCH
(230)
16WH
61−GA
W/HYDRAULIC
BRAKES ONLY
* 16BK W/AIR BRAKES
16GY W/HYD BRAKES
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RKS 15JAN99 ADDED 231 CONNECTIONS A P52948T
RELEASE NO. DATE PART NO. SHEET
P52669J 120CT98 AE08−52227 01
Figure 89 Air Suspension W/Air Hydraulic Brakes
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION SPARE I/O W/I6 OR V8
ELECT, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON MD XMSN (ELECTRONIC) SPARE INPUT/OUTPUTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/I6 OR V8 ENGINES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
8−WAY PACKARD CONN (466)
ALLISON
CAVITY DESCRIPTION
CIRCUIT NUMBER
TO A 155 AUX. FUNCTION RANGE INHIBIT (STD)
KEY SWITCH
B 117 AUTO NEUTRAL FOR PTO (STD)
(CH 2, Pg 5)
C 161C SIGNAL GROUND
D 118 FIRE TRUCK PUMP MODE
E 153 AUX. HOLD
F 114 RANGE INDICATOR
G 112 PTO ENABLE 2
16PK
13J
H 167 OUTPUT SPEED INDICATOR A
(377−F)
16PK
13J
ALLISON TRANSMISSION ECU CONNECTOR "V"
4
FUSE 27 2 5 11 12 13 22 30 31 (632)
10A
BLOCK
3 (301)
18LTGN
18DKBL
18TN
18YL
18LTGN
112
161
117
18WH
18WH
18WH
118
18YL
154A
153
114
155
167
161B
16YL
(418−J)
16PK
13K
161A
16YL
161C
16YL
(418−G)
F H A E D G B C
I/O CONN 466
ABS SIGNAL GND
RELAY
161A
16YL
154A
(570)
16WH
85
13L 30
14PK 87
A 87
16GY
94J
86
94F
TO ABS ECU 16GY
(CH 9, Pg 30)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52227 02
Figure 90 Allison Automatic (Electronic) Transmission Spare I/O W/I6 or V8 Elect
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION SPARE I/O W/I6 OR V8
ELECT (CONT.), P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON MD XMSN (ELECTRONIC) SPARE INPUT/OUTPUTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/I6 OR V8 ENGINES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
8−WAY PACKARD CONN (499)
ALLISON
CAVITY DESCRIPTION
CIRCUIT NUMBER
A 161B SIGNAL GROUND
B 163 RETARDER ENABLE
C 169 ENGINE BRAKE / PRESELECT
D 125 RETARDER INDICATOR
E −
F −
G 105 SUMP/RETARDER TEMP INDICATOR
H 137 SERVICE BRAKE STATUS
ALLISON TRANSMISSION ECU
CONNECTOR "S" CONNECTOR "V"
(634) 26 27 29 19 18 (632)
18LTGN
18WH
18DKBL
18OR
18DKBL
137
125
105
163
161B
16YL
169
A C B H G D
I/O CONN (499)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52227 03
Figure 91 Allison Automatic (Electronic) Transmission Spare I/O W/I6 or V8 Elect (Cont.)
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.4. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION W/I6 HEUI & T 444E, P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON MD TRANSMISSION W/I6−HEUI & T444E
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
(807−A) TO
KEY SWITCH A336
(CH 2, Pg 5) 10RD
BATTERY (+)
(CH 6, Pg 13)
16PK
13J
ALLISON
ECU
(377−F) (13−K3) SPEEDOMETER SIGNAL (634)
(CH 7, Pg 8)
14PK
14PK
13M
136
157
30
5 7 18TN
(301) (631−14)
(10A) (10A)
6 8
A U (418)
146 136B 136A
16
16YL 14PK 18PK
136
1
TO REVERSE LIGHTS 18GY ALLISON
(CH 10, Pg 1) 113
4
ECU
18WH
"V"
123
18TN
6 CONNECTOR
B A (304) (632)
143
TO 18GY
17
RETARDER 143D
11 10 32
(631) WARNING 18GY
LIGHT
71
18OR RELAY
(418−W)
(807−B)
(13−L2)
(CH 9, Pg 8)
30 85
REVERSE
87
RELAY A 87 86 143E
143E
A343
14GY 10BK
(639) 146D
16YL
146C
16YL
71A
TO AUTO E TO
143G
18OR NEUTRAL 16GY BATTERY
146 146E RELAY (−)
16YL 16YL (CH 9, (499)
Pg 10) (CH 6, Pg 13)
TO 146A
18YL
CRANK TO
RELAY FUSE F17
(CH 4, Pg 9) (CH 2, Pg 6)
TO
70−GA
16WH SERVICE
G4 B6 (2) BRAKE LIGHT
(792)
(CH 9, PG 8)
(438M−A) (438F−A)
24 23 (631)
18GY
97P
18GY
97AU
123
NEUTRAL 30 86
18TN
RELAY 87
(615) A 87 85
143B
16GY
TO NEUTRAL
97AV 97AV INDICATOR
18VT 18VT
RELAY
(3102−A) (CH 9, PG 10)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
MWH 29JUL99 ADDED CIR. 97AV. A P52936V
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52227 04
Figure 92 Allison Automatic (Electronic) Transmission W/I6 HEUI & T 444E
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION W/I6 HEUI & T 444E
(CONT.), P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON MD TRANSMISSION W/I6−HEUI & T444E (CONT’D)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ALLISON ECU "S" CONNECTOR
(634)
5 6 7 8 9 10 3 32 16 14 4 1 17 31 12 13 29
18LTGN
18WH
18DKBL
18LTGN
18LTGN
18DKBL
18DKBL
18DKBL
18WH
182C
18LTGN
18OR
183C
184C
18GY
18YL
18TN
18PK
18PK
136C
143A
146A
18YL
180
142(+)
170
171
172
173
174
175
124
151(−)
115
(418)
(418−B)
170 K
A
18OR
171 L
ALLISON B
18LTGN
SHIFT 172 M
16LTGN
C
SELECTOR
115
18DKBL
(420) D 173 N
18YL
174 P
(377−C)
E
18TN
182
175 S
M
18LTGN
18TN
124 T
92
N
18PK
20YL
183
143A E
P
18GY
2
136C V
R
18PK
20GN
184
INST. CLUSTER
180 R
S (YELLOW)
18DKBL
CHECK
186 TRANS LT
T
18WH
188
V
18GY
A 183A
187
U 20YL
18YL
J1939
TERM B 182A
16WH
94−GC
RESISTOR
C 184A
20GN
(646A)
20GN
184B
183B
20YL
182B
(646) B A C
(575)
(377) B A
CAN−H
20GN
CAN−L
SHLD
20YL
16WH
94−GC
(572)
(418) C D CAN−H2
A
20YL
J1939
TERM B SHLD2
8WH
RESISTOR
11−GL
C CAN−L2
20GN
(427−D)
(428−D)
92A
CAN−H3
CAN−L3
SHLD3
20GN
18TN
20YL
CAB
ONE−WAY GROUND
CONNECTOR J−1587 B A C
PANEL (574)
62K JUNCTION
16DKBL LIGHT POINT
FEED (CH 8, Pg 3)
TO ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669j 12OCT98 AE08−52227 05
Figure 93 Allison Automatic (Electronic) Transmission W/I6 HEUI & T 444E (Cont.)
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.6. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION W/I6 OR V8, P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON MD AUTOMATIC TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/I6 OR V8 ENGINES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ALLISON TRANSMISSION ECU CONNECTOR "T" (633)
22
20
17
21
25
27
31
15
13
12
26
14
30
16
32
1
6
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18WH
18WH
18OR
18OR
18OR
135A
140A
18YL
18YL
102
104
107
120
128
130
195
165
150
148
18LTGN
18DKBL
18WH
18WH
18OR
18PK
18TN
18TN
18TN
18TN
124A
149A
18YL
103
110
121
129
131
147
162
141
139
18PK
124B
1 5 7 9 3 22 4 2 20 6 17 21 25 27 31 8 13 12 26 29 30 16 15
(631)
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18WH
18WH
18OR
18OR
18OR
135A
140A
18YL
18YL
102
104
107
120
128
130
195
165
150
148
OUTPUT
18LTGN
18DKBL
18WH
18WH
SPEED
18OR
18PK
18TN
18TN
18TN
18TN
124A
149A
18YL
103
110
121
129
131
147
162
141
139
SENSOR
(636)
ENGINE
SPEED
SENSOR
(632)
B
18LTGN
135B
A B C D E F G H J K L M N P U V W X Y
ALLISON TRANSMISSION CONNECTOR (637)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 120CT98 AE08−52227 06
Figure 94 Allison Automatic (Electronic) Transmission W/I6 or V8
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.7. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION RETARDER CONTROLS,
P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION RETARDER CONTROLS WIRING
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/MD XMSN
(922A)
RETARDER A 135
REQUEST 18LTGN
(917) RESISTANCE B 164
MODULE 18YL
C 124C
18PK
2
92−G
16WH
1
24V
16GY
3
24X
18GY
2 (377B)
24W
18GY
1
F E C B A
RETARDER 5
OUTPUT A
6
(918) 92−GY
B 16WH
4
D
24Z
94−GC − 16WH
115 − 16LTGN
187 − 18DKBL
18GY
13J − 16PK
C
24 − 16GY
24Y
18GY
(487)
RETARDER
F E C B A
OVER TEMP
(925) 16PK
(377A)
13J
13Z
B
13Z
(377)
16PK 16PK
105 105
16GY
24
16TN 16TN
A
RETARDER ON
TO KEY SWITCH
(926) (3−E)
(CH 2, Pg 5)
B
92−GZ 92−GZ
16TN 16TN
92H 92H
16TN 16TN (379−15)
A
(46)
A 70
STOP 14OR CEC
C
LIGHTS 70V
14OR
(499)
(70) 105 G
16TN
C 70A H
92H
16OR 16TN
D D
70R 70P
16OR 14OR
STOP F
70N
SWITCH 14OR
(71)
C 70W
16OR
D
70Z
16OR
STOP
SWITCH
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 07
Figure 95 Allison Automatic (Electronic) Transmission Retarder Controls
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION RETARDER CONTROLS
(CONT.), P. 8
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION RETARDER CONTROLS WIRING (CONTINUED)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/MD XMSN
RETARDER
ENABLE ALLISON ECU
(790) ECU "S" CONN ECU "T" CONN ECU "V" CONN
(634) (633) (632)
85
86
24B
16GY 27 19 20 9 19 18 31 29
85
86
87
161D
18WH
18LTGN
18YL
18PK
124A
18YL
16YL
125
161
135
164
87
161E
16YL
30
A
87
30
A
87
163
18DKBL
SERVICE
16OR
18PK
124C
70−G
BRAKE
16OR
STATUS
70Y
(923)
137
18OR
146F
18YL
85
86
18WH
125
87
TO REVERSE
POWER RELAY
30
A
87
16GY
(CH 9, PG 4)
24A
RETARDER
(789) WARN LIGHT
A B
(791)
146D
16YL
(372)
16TN
92J
B A
70−GA
85
16WH
86
TO BAT (−)
18GY
97K
(3−G) (CH 9, PG 4)
87
TO FUSE F4
47 (CH 2, PG 6)
30
A
87
NAVPAK
ECM SERVICE
(379) BRAKE LIGHT
(792)
(499)
14OR
70P
G 105
18LTGN
H 92H
16TN
D 70P
14OR
F 70N
14OR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 08
Figure 96 Allison Automatic (Electronic) Transmission Retarder Controls (Cont.)
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION RETARDER, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRANSMISSION RETARDER WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/MD XMSN
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ALLISON ECU "T" CONNECTOR
(633)
24 23 19 16 32 25 28
18LTGN
18LTGN
18WH
18LTBL
18OR
135A
18YL
18YL
101
127
116
139
148
138
(631)
28 18 19 16 15 25 C (789)
18WH
127
101
18LTGN
18DKBL
18YL
139
148
18OR
116B
138
18YL
18LTGN
135C
18YL
116C
A B A B A B B A
ACCUMULATOR RETARDER OUTPUT RETARDER
(647) SOLENOID SPEED TEMP
(1001) SENSOR SENSOR
(636) (1000)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 09
Figure 97 Allison Automatic (Electronic) Transmission Retarder
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.10. AUTO NEUTRAL, P. 10
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AUTO NEUTRAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/MD XMSN
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO CRANKING TO XMSN
SYSTEM IGNITION
(CH 9, Pg 4)
(CH 4, PG 11)
146E
16YL
B A C (386)
18VT
97AJ
(1−A)
5−20 PSI
16RD
146E
18VT
97A
NEUTRAL PARK BRAKE
INDICATOR (960)
RELAY
(962) 153A
AUTO NEUTRAL 16GY
ON/OFF D C
85
(958)
86
146F
16RD
87
2 5
8
30 87
16WH
143B
A
97AV
18VT
7 6
3
16DKBL
TO NEUTRAL
62Z
RELAY
16GY
143B
(CH 9, Pg 4)
16YL
153
16WH
143A
16WH
114
TO PANEL LIGHT
FEED BLOCK
(CH 10, PG 29)
NEUTRAL
INDICATOR 5−20 PSI
PARK BRAKE
TO PANEL
A B LIGHT FEED
(961) (960A)
114NO 143D
143C
16GY 18WH
16WH
D C
2G
5−20 PSI C D
PARK BRAKE CAB GROUND
161C
16LTGN
16YL
(959) (DASH PANEL)
117
(466)
F C B E
TO ALLISON
ECU
(CH 9, Pg 2)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
MWH 28JUL99 CHANGED CIR. TO (962) A P52936V
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 10
Figure 98 Auto Neutral
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.11. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD, P. 11
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON HD TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
A
94E
16GY 94L
B 16GY
ABS 1 3
WARNING
WARNING
16GY
LIGHT
94B
LIGHT 2 5 4 (284)
(297)
94−GB
16WH
94F 13L
154A 16GY 14PK
16WH
1 3
ABS SIGNAL (301)
DASH CON GROUND
2 5 4 (570) (30A)
(13) 94A 94
10GY 10GY
(388)
2 1
C3
94H POWER J1
16GY
(R5)
94J 30 86
C4
13K
94−GD
16YL
161A
16GY
16WH
16PK
87
D1 94KA
16GY A 87 85
D2 94KB 94K 94C
16BY 10GY 16GY
94KC 6 3
D3
16GY ABS (10A)
4 (301)
94BE
SWITCH 13P (10A)
E2 16GY 142(+) 5
16GY C 4
5 16WH
98J(+)
D4 (280) 151(−)
16BK D
16LTBL
14PK
13M
16PK
13J
98K(−) + DATA LINK
D5 146
94−GC
16BK (427) A
16WH
14YL
INST.
142(+)
E1
94BD
14 CLUST D 16WH 115
16GY (26) B
18LTGN
136A
K3 161A
14PK 7 G
18DKBL
94−GC
18LTGN
16YL
16WH
151(−)
D
187
115
L2 143 (10A) 16LTBL 136
114GY (301) U
18PK
8 − DATA LINK
(428) 143 (377A)
14GY W
ABS/
154A
16WH J ALLISON
94−GB 170 C B A F E
16WH 18RD K
171
18RD L
187 172
U 18RD M
18DKBL
186 173
ALLISON T
18DKBL 18RD N
SHIFT
16PK
16GY
16WH
94−GC
16TN
16OR
13J
187
174
115
188
V P 24
SELECTOR 18DKBL 18RD
(420) A 170 175
18RD 18RD S
171 124
B 18PK T
18RD
172 136C
C 18PK V
18RD
173 180
D 18RD R
18RD
174 143A
E
18RD 18GY E
C B A F E
175 169
M X
18RD 18DKBL
124
N
18PK
24−GA
Z (377B)
18WH
24−G
ABS
R 136C
18PK 18WH Y
143H
180 18GY
S
18RD
(418)
143F
P
18GY A B C D (467)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
u00DDA3 2000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669j 06NOV98 AE08−52227 11
Figure 99 Allison Automatic (Electronic) Transmission WTEC III HD
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.12. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD (CONT.),
P. 12
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON HD TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
(639−86)
(CH 9, PG 13)
146E
16YL
151(−)
D (1F)
16YL
146C
18DKBL
142(+)
IGNITION
C
18WH
A 146
14YL (646)
B 115 J1939
18LTGN
161A 184
G (CH 9, PG 13) C
16YL 18LTGN
U 136B 183
(CH 9, PG 13) A
14PK 18YL
W 143E 182
(CH 9, PG 13) B
14GY 18WH
J 154A (632−27)
18WH (CH 9, PG 13)
K 170
18OR
171
L
18LTGN (922A)*
M 172 RESIST
18DKBL
MODULE
N 173
18YL
135
A
P 174 18LTGN
18TN
164
B
S 175 18YL
18LTGN
124C
124 18PK C
T
18PK
V 136C
18PK
R 180
18DKBL
143A
E
18GY
(CH 9,PG 14)
X 169/119
18LTBL
24−GA
(*)
Z
16WH
Y 24−G
18LTBL
18DKBL
18LTGN
18DKBL
18LTGN
18LTGN
142(+)
18DKBL
151(−)
18LTGN
18LTGN
18TN
18YL
18GY
143A
18PK
136C
18PK
18TN
18YL
18OR
18YL
18YL
146A
18YL
183C
18WH
182C
16GY
157
119
124
174
173
170
164
18WH
184C
169
180
175
172
171
115
135
(418)
(649)
ENGINE
BRAKE
30 11 26 32 14 16 3 10 9 8 7 6 5 31 1 17 19 20 4 29 13 12
30 86
87 (634)
16YL
146D
A 87 85
XMSN ECU−S
18OR
132
(631−14)
(CH 9, PG 14) (170)
(632−3) ENG BRAKE
(CH 9, PG 13)
(639−86) ON/OFF
(CH 9, PG 13)
1
(171−5)
D
24−G 24AD TO ENG BRAKE
18GY 18GY
TO ENGINE 2 SELECTOR SW
24−GA
C (CH 6, PG 6,7,8)
18GY ECM GROUND
169 4
B
18LTBL
143H 5
A
18GY * WITH XMSN
RETARDER
(467)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00MWH6 2000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09NOV98 AE08−52227 12
Figure 100 Allison Automatic (Electronic) Transmission WTEC III HD (Cont.)
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.13. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD (CONT.),
P. 13
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON HD TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
XMSN ECU−V (632)
29 18 6 4 17 32 31 1 16 27 5 22 2 12 13 30 11 3
18TN
18WH
18GY
18PK
18PK
136A
18WH
154A
18WH
18YL
18DKBL
18OR
18WH
18YL
18TN
18LTGN
18OR
18GY
143D
18WH
18LTGN
113
143
153
125
123
161
136
112
114
132
137
167
118
155
117
3
2 24X
(649−85)
B (CH 9, PG 12)
18GY
1 24W 155
A A
18GY 18LTGN
6
5 24Z D 117 B
14PK
136B
4 18GY 18LTGN
24Y C 118 D
14GY
143E
18GY 18DKBL
153 E
(CH 9, PG 12)
RETARDER
(418−J)
(487) 18YL
(CH 9, PG 12)
(418−U)
OUTPUT 114
F
18WH
(918)
(CH 9, PG 12)
(418−W)
112
G
18TN
167 H
18WH
RETARDER 161C C
RETARDER 16YL
OVERTEMP
ON 161A (418−G)
(925) 16YL
(926) (CH 9, PG 12) (466)
132 B A
92−GY B A
16PK
16WH
146D
18LTGN
18WH
125
RETARDER (631−23)
18TN
ON
123
A F (CH 9, PG 14)
146F
SWITCH 16YL
(377B) (917) 30 86
97P
2
87
(791) 18GY
A 87 85 86
1 30
87
(615)
92J
16TN
A 87 85
92H
16TN
97AU 143B
18GY 16GY
137
E 18OR
(CH 9, PG 14)
143G 143G
(631−24)
(CH 9, PG 12)
(CH 9, PG 14)
(CH 9, PG 12)
18GY 16GY
(631−10)
(649−86)
C 86
70Y
163 30
163 27 (634) 16OR
18DKBL 18DKBL
105 G 87
(923)
105 19
16TN 18LTGN (632) A 87 85
92H H 92H 161E
16TN 16TN 18YL
70P D 70P
14OR
70−G
16OR
16TN
70Y
18RD
92J
14OR
146C
70N F 70N 16YL
16YL
146D
18OR
14OR 14OR
71
A 161B
16YL
30 86 146D
16YL
161B
30 86
18LTGN
70V (499) (792)
14OR
87
87
(639)
70 A 87 85
A 87 85
14OR
18OR
113
18OR
70W
71A
70Z
180R 18WH
C STOP
LIGHT (46) (631−11)
D
SWITCH STOP (CH 9, PG 14)
A
(70) C LIGHTS
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669j 06NOV98 AE08−52227 13
Figure 101 Allison Automatic (Electronic) Transmission WTEC III HD (Cont.)
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.14. ALLISON AUTOMATIC (ELECTRONIC) TRANSMISSION WTEC III HD (CONT.),
P. 14
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON HD TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
(633) XMSN ECU−T
TO
(615) 15 31 1 2 3 4 5 6 7 12 13 17 20 21 22 26 27 9 25 23 19 24 16 32 30 14 28
(CH 9, PG 13)
18LTGN
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18DKBL
18DKBL
18WH
18WH
18WH
18WH
18WH
18OR
18OR
18OR
18OR
18TN
18TN
18TN
18PK
18TN
149A
140A
124A
135A
18YL
18YL
18YL
18YL
102
121
107
120
103
129
104
162
195
130
128
131
110
165
147
127
116
101
139
148
150
141
138
18OR
* C
TO (789)
(639)
(CH 9, PG 13)
18LTGN
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18DKBL
18DKBL
18WH
18WH
18WH
18WH
18WH
18OR
18OR
18OR
18OR
18OR
18OR
18GY
18GY
97AU
18TN
18TN
18TN
18PK
18TN
149A
140A
124B
135A
18YL
18YL
18YL
18YL
71A
97P
102
121
107
120
103
129
104
162
195
130
128
131
110
165
147
127
116
101
139
148
150
141
71
11 10 24 23 8 31 1 2 3 4 5 6 7 12 13 17 20 21 22 26 27 9 25 18 19 28 16 15 30 29 14
(631)
18LYGN
18LTGN
18LTGN
18LTGN
18DKBL
18DKBL
18DKBL
18DKBL
18DKBL
18WH
18WH
18WH
18WH
18WH
18OR
18OR
18OR
97AU
18TN
18TN
18TN
18KP
18TN
149A
180A
140A
124A
135A
116A
18YL
18YL
18YL
18YL
18YL
18YL
97P
102
121
107
120
103
129
104
162
195
130
128
131
110
165
147
127
101
139
148
150
141
71
18TN
157
18DKBL
71A
B A
SPEEDO
(303F)
BACKUP
SWITCH
(304)
18LTGN
18LTGN
18DKBL
18DKBL
18DKBL
18WH
18WH
18WH
18WH
LTGN
18OR
18OR
18OR
18TN
18TN
18TN
18PK
149B
140B
124A
18YL
18YL
102
121
107
120
103
129
104
162
195
130
128
131
110
165
147
135
18DKBL
97AU
V U A H E G B K C X W L J M F Y P D N
(637) XMSN BLKHD
A
NEUTRAL
SAFETY
SWITCH
(438M)
18YL
97P
18LTGN
135C
18OR
18TN
18PK
124C
157
138
A
18LTGN
18DKBL
18DKBL
18WH
18OR
18OR
18TN
149C
140C
116C
116N
18YL
18YL
18YL
127
101
139
148
150
141
NEUTRAL
POSITION
TO
SWITCH
(922A)
(438F) A B A B B A A B B A B A (CH 9, PG 12)
TURBINE * N H
* ENGINE
* RETARDER
OUTPUT
SPEED SOLENOID SOLENOID SPEED SPEED TEMP
(650) (465) (469) SENSOR (632) (468)
(636) TO
(634)
(CH 9, PG 12)
* WITH TRANSMISSION RETARDER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 120CT98 AE08−52227 14
Figure 102 Allison Automatic (Electronic) Transmission WTEC III HD (Cont.)
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.15. EXHAUST BRAKE, I6 HEUI W/AIR ABS, W/ALLISON WT TRANSMISSIONS, P. 15
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
EXHAUST BRAKE, W/I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/AIR ABS, W/WT TRANSMISSIONS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
24C
16GY EXHAUST
BRAKE
EXHAUST SOLENOID
NAVPAK
BRAKE
ECM
RELAY
(449)
(379) 15 47
87 A
30
24E
ALLISON 16GY
16GY
24A
ECU
87
24D
24A 86 16GY
B
85
16GY
(632) 3 11 (634) 16GY
24
A 24B
18GY
24 (372)
16GY
16GY
24B
EXHAUST
(667) BRAKE
RELAY
A 87
18YL
119
30
97K
18VT
EXHAUST BRAKE
18OR
132
ON/OFF
87
E G
(3)
86
85 97K TO FUSE F4
18VT (CH 2, Pg 6)
(639−5)
16GY
24
146D 146C
16YL 16YL
1 2
(447) TO KEY
13J
16GY
94−GE
SWITCH
16PK
16YL
146
(CH 2, Pg 5)
119
E F
(377)
(418) Y A Z X
146A
18YL
94−GE
16GY
16YL
146
16GY
24
16PK
13M
(301−6)
TO CAB
94−GC
16WH GROUND
(CH 2, Pg 8)
(301−5)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 15
Figure 103 Exhaust Brake, I6 HEUI W/Air ABS, W/Allison WT Transmissions
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.16. EXHAUST BRAKE, I6 HEUI W/AIR ABS, N/ALLISON WT TRANSMISSIONS, P. 16
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
EXHAUST BRAKE W/AIR ABS N/WT TRANSMISSION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/T444E & I6−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO ABS ECU 94J
(CH 9, Pg 34) 14GY
94GD
16WH
4 2
ENGINE
BRAKE
1
RELAY
3
(286)
16GY
(377)
24A
14GY
TO GROUND
24B
94−GC
(CH 2, Pg 8)
CEC 16WH A
MODULE
2
(379) 15 24 24 24
18GY 16GY 16GY
E 1 ON/OFF
SWITCH
4 (447)
49 24A 5
16PK
13JA
18GY
(299) (377−F)
13J TO KEY
16PK
A B SWITCH
(CH 2, Pg 5)
(372)
24C
24A
16GY
B 16GY (449)
1 2
(1−F4) (3−G) EXHAUST
B
97K 97K 24B 24A
BRAKE
18VT 18GY 18GY 16GY 4
A RELAY
5
24D
16GY
24E
16GY
(1C)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 16
Figure 104 Exhaust Brake, I6 HEUI W/Air ABS, N/Allison WT Transmissions
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.17. EXHAUST BRAKE W/HYD. BRAKES N/AT-MT RETARDERS OR MD
TRANSMISSIONS, P. 17
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
EXHAUST BRAKE W/HYD BRAKES W/OR N/ABS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
N/AT−MT RETARDERS OR MD XMSNS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
24B
18GY
24H
18GY
94−GD
TO F16 18WH
(CH 2, Pg 6)
3 1
ENGINE
13J
BRAKE
16PK
F RELAY
4 2
TO 6−WAY CONN (286)
HCU OVERRIDE 24H
(CH 9, Pg 37) 18GY
18GY
D
24A
18GY
24B
TO GROUND 94−GC
CEC (CH 2, Pg 8) 16WH A
MODULE
(3−E) 2
(379) 15 24 24 24
18GY 16GY E 18GY
1
ON/OFF
4 SWITCH
(377) (447)
47 24A 5
18GY
(372)
24C
24A
16GY
B 16GY (449)
1 2
(1−F4) (3−G) EXHAUST
B
97K 97K 24B 24B
BRAKE
18VT 18GY 18GY 16GY 4
A RELAY
5
24D
16GY
24E
16GY
(1C)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52227 17
Figure 105 Exhaust Brake W/Hyd. Brakes N/AT-MT Retarders or MD Transmissions
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.18. EXHAUST BRAKE SOLENOID, I6 HEUI, N/ABS, N/ALLISON WT TRANSMISSIONS,
P. 18
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
EXHAUST BRAKE SOLENOID,I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
N/ABS, N/ALLISON WT TRANMISSIONS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ON/OFF
EXHAUST
BRAKE
SWITCH
(447)
1 2
16WH
94−GC
16GY
24
TO FUSE F4
(CH 2, Pg 6)
ABS
CONN
A E
(377)
16GY
18VT
97K
24
(3A)
E G
16WH
94−GC
18GY
97K
(372)
24B 24B
18GY A 16GY
B 16GY
16GY
24D
24C
86 30
EXHAUST
BRAKE
18GY
18GY
24A
8WH
24
11−GL
24A
87 RELAY
87
16GY 85 A (449)
15
47
ENGINE
ECM
(379)
16GY
24E
IN−LINE
CONN
GRN
EXHAUST
BRAKE
SOLENOID
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 18
Figure 106 Exhaust Brake Solenoid, I6 HEUI, N/ABS, N/Allison WT Transmissions
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.19. ALLISON AUTOMATIC TRANSMISSION SYSTEM W/I6 HEUI, T 444E, P. 19
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON AUTOMATIC TRANSMISSION SYSTEM W/T444E,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
16−HEUI (N/ELECT XMSN)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F1 ECM
(CH 2, Pg 6) (379)
NEUTRAL
EDL
POSITION SWITCH
(NO) CLOSED
TO CRANK
14TN
92D
IN NEUTRAL
INHIBIT RELAY
56
& DDS (2A)
T0 (CH 4, Pg 9) (438F−A)
(2−B1)
97AU 97AU
FUSE F17 16PK
16GY 16GY
(CH 2, Pg 6) G4
97P 97P 16PK
16GY 16GY
B6
18GY
92D
(438M−A)
92F
92C
18GY
C B A
(402) TO STARTING
MOTOR GROUND
(CH 4, Pg 9)
16GY
92C
11−GJ
18GY
18GY
18GY
92D
92C
12WH
92F
16WH
92−G
92E
85
16GY
86
C A
(389)
87
92B
16WH
12GY
16WH
92C
92−G
87
30
MODULATOR
SOL RELAY
A
(403)
B
MODULATOR
SHIFT SOL
(404)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 19
Figure 107 Allison Automatic Transmission System W/I6 HEUI, T 444E
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.20. AXLE, TWO SPEED, WIRING (AIR) W/ALLISON (ELECT.) AUTO TRANSMISSION
W/AIR OR HYDRAULIC BRAKES, W/AIR SUSPENSION W/I6 ELECT., V8 ELECT., P. 20
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND TWO SPEED AXLE WIRING W/ALLISON MD AUTOMATIC XMSN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/AIR OR HYD BRAKES & W/AIR SUSPENSION
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. & W/I6 OR V8 ENGINES
TWO SPEED SWITCH
(75)
I/O
5
(466)
6
16TN
93
LO
C
HI
93 161C
16TN 16YL
93F 153
16TN 18YL
E
(495)
A 114
18WH
F
E
93F
16TN
D
93E
16TN
TWO SPEED T0 ALLISON ECU
RELAY (CH 9, Pg 2)
(488)
16WH
16TN
93E
114
TO FUSE F14 C 93G
93C 16TN
(CH 2, Pg 2) 16TN
30 86
B
16TN
93C
93B
16TN 87 A
87 85
ENGINE ECM
(379)
A C B
(14)
93B
14TN
93C
14TN
16TN
93B
93 93A 93A
16TN 18TN 28
14TN
(2−C3)
K1 K2
(13)
14RD
K2 NOT USED
14BN
AXLE
SOLENOID
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 20
Figure 108 Axle, Two Speed, Wiring (Air) W/Allison (Elect.) Auto Transmission w/Air or Hydraulic
Brakes, W/Air Suspension W/I6 Elect., V8 Elect.
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.21. AXLE, TWO SPEED, WIRING (HYD.) W/ALLISON (ELECT.) AUTO TRANSMISSION
W/HYDRAULIC BRAKES, & N/AIR SUSPENSION W/I6 ELECT., V8 ELECT., P. 21
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND TWO SPEED AXLE WIRING W/ALLISON MD AUTOMATIC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TRANSMISSION W/HYDRAULIC BRAKES & N/AIR SUSPENSION
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/I6 OR V8 ENGINES
TWO SPEED SWITCH
(75)
I/O
5
(466)
6
16TN
93
LO
C
HI
93 161C
16TN 16YL
93F 153
16TN 18YL
E
(495)
A 114
F 18WH
E
93F
16TN
D
93E
16TN
TWO SPEED T0 ALLISON ECU
RELAY (CH 9, Pg 2)
(488)
16WH
16TN
93D
93
TO FUSE F14 C 93G
93C 16TN
(CH 2, Pg2) 16TN
30 86
B
16TN
93C
93B
16TN 87 A
87 85
ENGINE ECM
(379)
A C B
(14)
93B
14TN
93C
14TN
16TN
93B
93 93A 93A
16TN 18TN 28
14TN
(2−B1)
K1 K2
(13)
14RD
14BN
HIGH LOW
A C
TWO SPEED
AXLE MOTOR
(703)
LEFT FRAME RAIL GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 100CT98 AE08−52227 21
Figure 109 Axle, Two Speed, Wiring (Hyd.) W/Allison (Elect.) Auto Transmission w/Hydraulic Brakes,
& N/Air Suspension W/I6 Elect., V8 Elect.
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.22. AXLE, TWO SPEED, ELECTRIC W/T 444E & I6 HEUI, P. 22
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AXLE,TWO SPEED ELECTRIC W/T444E,I6−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO TWO SPEED AXLE
SHIFT SWITCH
(CH 9, Pg 23, 24)
16TN
93A
( )
2
2B−C3 18TN
93A
CEC
28
(379)
TSA
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 22
Figure 110 Axle, Two Speed, Electric W/T 444E & I6 HEUI
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.23. AXLE, TWO SPEED, ELECTRIC (AIR) & AIR DRYER W/AUTO OR MANUAL
TRANSMISSION, P. 23
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AXLE,TWO SPEED ELECTRIC (AIR) & AIR DRYER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/AUTO OR MANUAL XMSN
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F14
(CH 2, Pg 2)
39
16BK
14TN
16GY
(79−A)
93
TO SLEEPER BOX
(13−H4) 16BK
(CH 3, Pg 11)
16OR
12D
14LTBL
A
(14−A) AIR DRYER
M1BLUE
BRAKEMASTER
14BL
OR
(59−A)
MIDLAND
M1BLUE
14BL
M1BLUE
14BL
AIR DRYER
TWO SPEED AXLE BENDIX AD−9
SHIFT SWITCH OR WABCO
W/AUTO XMSN TWO SPEED
(79) B
(ON INSTR PANEL) AXLE SHIFT SW
B
18BL
(75) W/MANUAL XMSN
C A
(LO) (HI) (ON SHIFTER)
(55) 16WH
M1BROWN
M1RED
14RD
M1BROWN
14BN
(79−B)
M1RED
14RD
14BN
16WH
(59−B)
(14−B)
TO CEC
93A M1BROWN
W/T444E OR 16TN 14BN (59−C) CAB GROUND
I6 ELECT M1RED
(CH 9, Pg 22) 14RD
14TN
93B
TO INSTR
CLUSTER (14−C)
N/T444E OR
I6 ELECT
(CH 7, Pg 7)
13−K2
14TN
93C
(NOT USED)
(13−K1)
14RD
(263)
TWO SPEED
AXLE SOLENOID
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 23
Figure 111 Axle, Two Speed, Electric (Air) & Air Dryer W/Auto or Manual Transmission
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.24. AXLE, TWO SPEED, ELECTRIC (HYDRAULIC) W/AUTO OR MANUAL
TRANSMISSION, P. 24
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND AXLE,TWO SPEED ELECTRIC (HYDRAULIC)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F14
(CH 2, Pg 2)
14TN
93
(14_A)
M1BLUE
14BL
(59−A)
M1BLUE
14BL
M1BLUE
14BL
TWO SPEED
AXLE SHIFT SWITCH
W/AUTO XMSN TWO SPEED
(ON INSTR PANEL) AXLE SHIFT SWITCH
B
(75) W/MANUAL XMSN
C A
(LO) (HI) (ON SHIFTER)
(55)
M1BROWN
M1RED
14RD
M1BROWN
14BN
M1RED
14RD
14BN
B C
(59)
M1BROWN
14BN
M1RED
14RD
B C (14)
T0 CEC 93A
16TN
(CH 9, Pg 22)
14TN
14TN
93C
93B
(13)
K2 K1
14RD
14BN
C A
TWO SPEED
AXLE MOTOR
(703)
B
14WH
FRAME GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52227 24
Figure 112 Axle, Two Speed, Electric (Hydraulic) W/Auto or Manual Transmission
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.25. BRAKE SYSTEM, HYDRAULIC, P. 25
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND BRAKE SYSTEM, HYDRAULIC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CEC TO FUSE F9
(CH 2, Pg 4)
TO CRANKING W/T444E OR
44 43
MOTOR I6 HEUI
SOLENOID (379)
18VT
97M
(CH 2, Pg 3)
14OR
70
STOP
(3 & 3A) R A
LIGHT
SWITCH
2A
(2A)
12GY
2
(2)
90
F33 (51)
18VT
97N
B
10A
90B 90B 90C B A
12GY 12GY 16GY BOTH SWITCHES SWITCHES SHOWN
A B
A6 ARE IN ONE W/BRAKE PEDAL
ASSEMBLY RELEASED
HYDRAULIC A
BRAKE
SWITCH
JUMPER HARNESS (50)
W/DUAL NEUTRAL
14RD
70C
BLOCKING
DIODES
12GY
90A
90CA
16 PK A
TO DUAL 16 GY
90U
90H C
NEUTRAL 16 GY
90E B
16GY
90D
(CH 9, Pg 54) 16 GY
90CB
16 OR
(48)
(47)
HYD (48)
TO FUSE F3 A C B
BRAKE (47)
2A
(CH 2, Pg 6)
(2A)
2
(2)
RELAY 90U
(300) 16GY
16GY
90E
85 90H 90H
30
16GY 16GY
A7
16GY
90R
87
A 87 86 TO BRAKE
16GY
90F
WARNING
LIGHT/
ALARM
12GY
90N
18GY
18GY
90S
90T
(CH 8,
Pg 5)
16GY
90J
A4
90M 90M
16GY 16GY
A B C D E F G H J K
TO TURN
14RD
70E
SIGNAL
70B
MONITOR SWITCH 14RD
16BK
16WH
90K
PUMP
90−G
MODULE (CH 3, Pg 14,16)
A
MOTOR A5
90P 90P (49)
14GY 16GY TO FUSE F9
(CH 2, Pg 4)
87A
16WH
11−G
70A
30
TO BRAKE/ 16OR
B A CRUISE 97DK
90L
16BK INTERFACE 16VT
87
RELAY
FLOW
8WH
11−GL
(CH 6, Pg 16)
97−GH
SWITCH
86
DIFFERENTIAL 18WH
85
11−GN
PRESSURE
12WH
SWITCH (301)
CAB GROUND T/S RELAY
(660)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
SRL 01MAR99 ADDED CIR 97DK A P52949L
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
30JUL99 DLCK\ADDED DUAL NEUTRAL B P50193G P52669J 12OCT98 AE08−52227 25
Figure 113 Brake System, Hydraulic
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.26. BENDIX AUTOMATIC DRAIN VALVE (DV-2) W/HEATER W/ & N/EXHAUST
PYROMETER, P. 26
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
BENDIX AUTOMATIC DRAIN VALVE (DV−2) W/HEATER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO KEY SWITCH IGN
(CH 2, Pg 5)
14GY
39A
W/ PYROMETER ONLY
14GY
39A
A
15 AMP
IN−LINE
B
FUSE
14GY
39B
(13−C2)
14GY
39B
14 GAUGE
DRAIN
VALVE
(DV−2)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52227 26
Figure 114 Bendix Automatic Drain Valve (DV-2) W/Heater W/ & N/Exhaust Pyrometer
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.27. ALLISON AT RETARDER W/4000, W/I6 HEUI, T 444E, W/AIR ABS, P. 27
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON AT RETARDER W/4000 W/I6−HEUI & T444E W/ABS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/AIR BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
KEY SWITCH
IGNITION TO T/S
(459M−B) SWITCH
70B
16PK
13A
14OR
F4 (3−G) (459F−B)
97K 97K TO 70C 70B
A B
16VT 16VT JUNCTION 14RD 14RD
10A BLOCK TO T/S SW
(J1) (183M−B)
RELAY (660)
24B
(CH 2, Pg 3)
70H
10OR
TO FRAME MTD
TRAILER SOCKET
(372−A)
70J 70H
14RD
14TN
70D
10OR 10OR
92
(183F−B) TO STOP
16TN
92R
A IN−LINE LIGHT
FUSE RELAY
RETARDER (758−1) (664) (R4)
OVERHEAT B A 87 86
30A 87
(925) STOP LIGHT
16TN
92R
A 92H RELAY
30
85
16TN
(995)
B
16TN
92F
14TN
92A
16TN
92N
16TN
92M
70F
14RD
RETARDER
(758−6)
RETARDER ON
LOW−SPEED
ENABLE 86 (926)
30 CUT−OFF
RELAY
16TN
92F
(759) 92E
(996) 87
16TN
85 87 A
16GY
(758−4)
94C
A B
92E 92L
16TN 16TN
(758−5)
16TN
92T
92D
16TN
TEMP SINGLE 92K
IN−LINE 16TN
SWITCH RETARDER
16TN
RETARDER CONTROL
92P
CONN CONTROL
SELECTOR SWITCH
16TN
92T
CONNECTOR
(LO/HI)
(761)
(760)
(372−B)
(758−2)
92B 92B
C 100%
16TN
16GY
16TN 16TN
92D
24A
(758−3)
16WH
92−GF
92C 92C A 50%
16TN 16TN
47
92−GA B
16WH
DASH 92−G
ECM D
16WH
92−GB
92−GD
GND 16WH
16WH
(379)
RETARDER
RETARDER 86 30
REQUEST
INTERRUPT
SWITCH
RELAY 87A
85 87 (ON/OFF) 92−GC
(286) 16WH
(917)
ECM (3−E) 24
24 92J
15
16TN
16WH
94−GC
18GY 16GY 18TN
94J
(379)
(377−E)
(13−C4) (377−A)
16YL
16WH
94−GC
ABS
11−G
ECU K1 16WH
(288)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 27
Figure 115 Allison AT Retarder W/4000, W/I6 HEUI, T 444E, W/Air ABS
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.28. ALLISON AT RETARDER W/4000, W/I6 HEUI, T 444E, W/HYD. ABS, P. 28
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON AT RETARDER W/4000, W/16−HEUI & T444E
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ABS, W/HYD BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO T/S
(459M−B) SWITCH
70B
16PK
13A
14OR
F4 (3−G) (459F−B)
97K 97K TO 70C 70B
A B
16VT 16VT JUNCTION 14RD 14RD
10A BLOCK TO T/S SW
(J1) (183M−B)
RELAY (660)
24B
(CH 2, Pg 3)
70H
10OR
TO FRAME MTD
TRAILER SOCKET
(372−A)
70J 70H
14RD
14TN
70D
10OR 10OR
92
(183F−B) TO STOP
16TN
92R
A IN−LINE LIGHT
FUSE RELAY
RETARDER (758−1) (664) (R4)
OVERHEAT B A 87 86
30A 87
(925) STOP LIGHT
16TN
92R
A 92H RELAY
30
85
16TN
(995)
B
16TN
92F
14TN
92A
16TN
92N
16TN
92M
70F
14RD
RETARDER
(758−6)
RETARDER ON
LOW−SPEED
ENABLE 86 (926)
30 CUT−OFF
RELAY
16TN
92F
(759) 92E
(996) 87
16TN
85 87 A
16GY
(758−4)
94C
A B
92E 92L
16TN 16TN
(758−5)
16TN
92T
92D
16TN
TEMP SINGLE 92K
IN−LINE 16TN
SWITCH RETARDER
16TN
RETARDER CONTROL
92P
CONN CONTROL
SELECTOR SWITCH
16TN
92T
CONNECTOR
(LO/HI)
(761)
(760)
(372−B)
(758−2)
92B 92B
C 100%
16TN
16GY
16TN 16TN
92D
24A
(758−3)
16WH
92−GF
92C 92C A 50%
16TN 16TN
47
92−GA B
16WH
DASH 92−G
ECM D
16WH
92−GB
92−GD
GND 16WH
16WH
(379)
RETARDER
RETARDER 86 30
REQUEST
INTERRUPT
SWITCH
RELAY 87A
85 87 (ON/OFF) 92−GC
(286) 16WH
(917)
ECM (3−E) 24
24 92J
15
16TN
16WH
24H
92−GE
(379) 18GY 16GY 18TN
(377−E)
(377−D) (377−A)
16WH
94−GC
11−G
16WH
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 28
Figure 116 Allison AT Retarder W/4000, W/I6 HEUI, T 444E, W/Hyd. ABS
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.29. LOCKING DIFFERENTIAL W/ALLISON WT TRANSMISSION, P. 29
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
LOCKING DIFFERENTIAL W/ALLISON WT−XMSN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
KEYSWITCH
IGN
TERM
14PK
13Z
INLINE
A IGNITION
FEED FUSE
(20A)
B
(225)
14RD
13Y
13X
14PK
1
30 86
DIFF LOCK RELAY
87 (494)
A 87 85
3 4
5
14TN
49C
16TN
167
(493−B)
49C
14BN
(466−H)
(226−A)
167
RD
5 TRANSMISSION
N.C. ECU"V"
VALVE CONN
ASSY (632)
BK
(226−B)
AIR
14WH
11−G
SUPPLY
G2
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICIAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 130CT98 AE08−52227 29
Figure 117 Locking Differential W/Allison WT Transmission
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.30. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ &
N/AUTO TRACTION CONTROL W/N14E PLUS, C-10 & C-12 — BENDIX, P. 30
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ANTILOCK AIR BRAKES (4−CHANNEL) W/ELECTRONIC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINES & W/N14E PLUS & C10, C12
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/ & N/AUTOMATIC TRACTION CONTROL
TO JUNCTION
BLOCK (J1)
94−GD (CH 2, Pg 3)
10GY
94
16WH
NOTE:BATTERY FEED FUSE & INLINE
IGNITION FEED FUSE INLINE IGNITION 1 BATTERY
ARE IN CAB OVERLAY FEED FUSE (10A)
HARNESS. FEED FUSE
(301) (30A)
4
TO KEY SWITCH 13J 13J 2
(301)
16PK 16PK
(CH 2, Pg 5)
(377−F)
10GY
94A
A 13L
94B
16GY * 16PK 3
B (377−A)
WARNING 94−GC
16WH
94−GC
16WH
(377−E) ENGINE
LIGHT
16GY
94E
BRAKE 86 30
16GY
16PK
(297) 94C
13K
16GY
RELAY
24
87
16WH
(286)
11−G
16GY
87 A
94L
85
18WH
30 86 W/ENG
WARNING
28−G
BRAKE 94C
5 POWER
LIGHT ONLY 16GY
87 RELAY
RELAY A 87 85
4 (R3) CAB
(284)
GND
16GY
24AC
14GY
94J
30 86
* ABS
SWITCH
87
94−GB
87 (280) (26)
16WH A 85 (377−D)
6
16GY
N/ALLISON
10GY
*
94H
USED W/AUTO
94K
WT XMSN
TRACTION 14
CONTROL
ONLY
DATA LINK 98K(−)
AUTO*
FEED BLOCK 16 DKBL TRACTION
(428)
CONTROL
LIGHT
16GY
16GY
94BE
94BD
16GY
16GY
94KA
94KC
16GY
94KB
DATA LINK 98J(+)
FEED BLOCK 16 RED
(427)
* *
C3 C4 D4 D5 E2 D1 D2 D3 E1
(13)
16LTGN
16DKBL
16OR
16GY
16RD
16BN
16BK
16TN
16YL
(288) E3 K1 G2 G3 F2 B1 K2 K3 C2
WARNING
CURRENT
CURRENT
RETARDAR
BATTERY
TRACTION
LAMP SINK
HIGH
HIGH
DATA LINK
DATA LINK
TRACTION
12V
12V
12V
(12VINPUT)
DISABLE
ANTILOCK BRAKE CONTROL MODULE (ECU)
SOURCE
SINK
(287) D2 D3
16PK/WH
16TN/WH
NOTE:
FUSE AND RELAY A B
LOCATIONS VARY −
CHECK INSIDE POWER
DISTRIBUTION TO TRACTION
CENTER FOR CONTROL
ACTUAL LOCATION SOLENOID
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RKS4 13MAY99 ADDED DATA LINK FEEDS A P53197V
RELEASE NO. DATE PART NO. SHEET
& CHNGD CIR COLORS. P52669J 13OCT98 AE08−52227 30
Figure 118 Antilock Air Brakes (4 Channel) W/Electronic Engines & W/ & N/Auto Traction Control
W/N14E PLUS, C-10 & C-12 — Bendix
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.31. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ &
N/AUTO TRACTION CONTROL W/N14E PLUS, C-10 & C-12 — BENDIX (CONT.), P. 31
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ANTILOCK AIR BRAKES(4−CHANNEL)W/N14E PLUS & C10,C12
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ & N/AUTOMATIC TRACTION CONTROL (CONTINUED)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO ECM
W/N14
W/CAT ENG
ECM
3 9
B A (534)
LEFT
FRONT
WHEEL
SPEED *16BK W/C10C12
SENSOR 18BK W/N14
18BK
18BK
RIGHT
FRONT
DATA
98Z(+)
98Y(−)
A B WHEEL
LEFT FRONT LINK RIGHT FRONT SPEED
*
18BK
18BK
MODULATOR CONN MODULATOR SENSOR
(289) VALVE (535) VALVE
(290) (291)
B A B A
B B
(292)
A C A C
16LTGN/WH
16DKBL/WH
16LTBL/WH
16LTBL
16OR/WH
16GY/WH
16RD/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH
16WH
16WH
16WH
94−GC
94−GD
94−GB
16PK
FRAME
GROUND
J1 J2 H1 F1 G1 B3 B2 288 A1 A2 A3 E1 D1 C1 H3 H2
HOLD
EXHAUST
SOURCE
EXHAUST
SOURCE
OUTPUT
OUTPUT
HOLD
HIGH CURRENT
HIGH CURRENT
ELECTRONICS
INPUT
INPUT
GROUND
GROUND
GROUND
ANTILOCK BRAKE CONTROL MODULE (ECU)
EXHAUST
EXHAUST
SOURCE
SOURCE
OUTPUT
OUTPUT
INPUT
INPUT
HOLD
HOLD
F2 F3 F1 E1 D1 B1 C1 A1 E3 E2
287
16GY/WH
16RD/WH
16OR/WH
16BN/WH
16BK/WH
LEFT REAR RIGHT REAR
16DKBL/WH
16LTGN/WH
16LTBL/WH
16VT/WH
16YL/WH
MODULATOR MODULATOR
VALVE VALVE
(294) (296)
C A C A
B A A B
B B
(293) (295)
18BK
18BK
18BK
18BK
LEFT RIGHT
REAR REAR
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 31
Figure 119 Antilock Air Brakes (4 Channel) W/Electronic Engines & W/ & N/Auto Traction Control
W/N14E PLUS, C-10 & C-12 — Bendix (Cont.)
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.32. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ &
N/AUTO TRACTION CONTROL W/ISM ENGINE — BENDIX, P. 32
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ANTILOCK AIR BRAKES (4−CHANNEL) W/ELECTRONIC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINES & W/ISM ENG
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/ & N/AUTOMATIC TRACTION CONTROL
TO JUNCTION
BLOCK (J1)
94−GB (CH 2, Pg 3)
10GY
94
16WH
NOTE:BATTERY FEED FUSE & INLINE
IGNITION FEED FUSE INLINE IGNITION A BATTERY
ARE IN CAB OVERLAY FEED FUSE (10A)
HARNESS. FEED FUSE
(299) (30A)
B
TO KEY SWITCH 13J 13J B
(298)
16PK 16PK
(CH 2, Pg 5)
(377−F)
10GY
94A
A 13L
94B
16GY * 16PK A
B (377−A)
WARNING 94−GC 94−GC
16WH
(377−E) ENGINE 16WH
LIGHT
16GY
94E
BRAKE 86 30
16GY
16PK
(297) 94C
13K
16GY
RELAY
24
87
16WH
(286)
11−G
16GY
87 A
94L
85
18WH
30 86 W/ENG
WARNING
28−G
BRAKE 94F
5 POWER
LIGHT ONLY 16GY
87 RELAY
RELAY A 87 85
4 (R3) CAB
(284)
GND
16GY
24AC
14GY
94J
30 86
* ABS
SWITCH
87
94−GB
87 (280) (26)
16WH A 85 (377−D)
6
16GY
N/ALLISON
10GY
*
94H
USED W/AUTO
94K
WT XMSN
TRACTION 14
CONTROL
ONLY
DATA LINK
FEED BLOCK
98K(−)
16 DKBL
*
AUTO
(428)
TRACTION
CONTROL
LIGHT
16GY
16GY
94BE
94BD
DATA LINK 98J(+)
16GY
16GY
94KA
94KC
16GY
94KB
FEED BLOCK 16 RED
(427)
* *
C3 C4 D4 D5 E2 D1 D2 D3 E1
(13)
16LTGN
16DKBL
16OR
16GY
16RD
16BN
16BK
16TN
16YL
(288) E3 K1 G2 G3 F2 B1 K2 K3 C2
CURRENT
CURRENT
WARNING
RETARDAR
BATTERY
TRACTION
LAMP SINK
HIGH
HIGH
DATA LINK
DATA LINK
TRACTION
12V
12V
12V
(12VINPUT)
DISABLE
ANTILOCK BRAKE CONTROL MODULE (ECU)
SOURCE
SINK
(287) D2 D3
16PK/WH
16TN/WH
NOTE:
FUSE AND RELAY A B
LOCATIONS VARY −
CHECK INSIDE POWER
DISTRIBUTION TO TRACTION
CENTER FOR CONTROL
ACTUAL LOCATION SOLENOID
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RKS4 13MAY99 ADDED DATA LINK FEEDS A P53197V
RELEASE NO. DATE PART NO. SHEET
& CHNGD CIR COLORS. P52669J 13OCT98 AE08−52227 32
Figure 120 Antilock Air Brakes (4 Channel) W/Electronic Engines & W/ & N/Auto Traction Control
W/ISM Engine — Bendix
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.33. ANTILOCK AIR BRAKES (4 CHANNEL) W/ELECTRONIC ENGINES & W/ &
N/AUTO TRACTION CONTROL W/ISM ENGINE — BENDIX (CONT.), P. 33
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ANTILOCK AIR BRAKES(4−CHANNEL)W/ISM ENGINE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ & N/AUTOMATIC TRACTION CONTROL (CONTINUED)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
J1939
TERM J1939 ENGINE
J1939 DATA LINK
RESISTOR A B C A B C A B C
XMSN (1122)
(1120)
DATA LINK
(1121)
98SHD4
98SHD2
98YL2(+)
98YL5(+)
98GN2(−)
98GN5(−)
98SHD5
98YL4(+)
98GN4(−)
20YL
20YL
20YL
20GN
20GN
20GN
20
20
20
LEFT
FRONT
WHEEL 98YL3(+)
SPEED 20YL
SENSOR
98SHD3
20
RIGHT
FRONT
18BK
18BK
98GN3(−)
20GN
WHEEL
SPEED
1 2 SENSOR
LEFT FRONT RIGHT FRONT
18BK
18BK
MODULATOR MODULATOR
(289) VALVE VALVE
(290) (291) 2 1
B B
(292)
A C A C
98YL1(+)
98GN1(−)
16LTGN/WH
16DKBL/WH
20YL
16LTBL/WH
98SHD1
20GN
16OR/WH
16GY/WH
16RD/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH
20
16WH
WH2
WH1
WH3
16VT
16BL
FRAME
GROUND
J1 J2 H1 F1 G1 C3 D2 D3 288 A1 A2 A3 E1 D1 C1 H3 H2
HOLD
EXHAUST
SOURCE
EXHAUST
SOURCE
OUTPUT
OUTPUT
HOLD
HIGH CURRENT
HIGH CURRENT
ELECTRONICS
INPUT
INPUT
GROUND
GROUND
GROUND
ANTILOCK BRAKE CONTROL MODULE (ECU)
EXHAUST
EXHAUST
SOURCE
SOURCE
OUTPUT
OUTPUT
INPUT
INPUT
HOLD
HOLD
F2 F3 F1 E1 D1 B1 C1 A1 E3 E2
287
16GY/WH
16RD/WH
16OR/WH
16BN/WH
16BK/WH
LEFT REAR RIGHT REAR
16DKBL/WH
16LTGN/WH
16LTBL/WH
16VT/WH
16YL/WH
MODULATOR MODULATOR
VALVE VALVE
(294) (296)
C A C A
B A A B
B B
(293) (295)
18BK
18BK
18BK
18BK
LEFT RIGHT
REAR REAR
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 130CT98 AE08−52227 33
Figure 121 Antilock Air Brakes (4 Channel) W/Electronic Engines & W/ & N/Auto Traction Control
W/ISM Engine — Bendix (Cont.)
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.34. ANTILOCK AIR BRAKES (4 CHANNEL) W/I6 HEUI, T 444E & W/ALLISON
ELECTRONIC TRANSMISSION — BENDIX, P. 34
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ANTILOCK AIR BRAKES (4−CHANNEL) W/I6−HEUI, T444E
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
& W/ALLISON ELECTRONIC TRANSMISSION
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO
94−GC
16WH JUNCTION
NOTE: BATTERY FEED FUSE & BLOCK (J1)
12WH
(377−A)
11−G
10GY
IGNITION FEED FUSE (CH 2, Pg 3)
94
ARE IN CAB OVERLAY
HARNESS.
CAB A
GND INLINE
BATTERY
94−GB B
FEED FUSE
16WH
16WH
(30A)
94−GD
10GY
(298)
94A
INLINE IGNITION
FEED FUSE (10A)
TO (299)
KEY SWITCH (377−F) B A
13J 13J 13K
(CH 2, Pg 5) 16PK 86 30
16PK 16PK
A 87
94B 94C
85 87 A
16GY 16GY
WARNING B
POWER
LIGHT RELAY
16PK
13L
(297) DATA DATA (R5)
16GY
94E
LINK LINK
10GY
94K
FEED FEED TO ENGINE
BLOCK BLOCK BRAKE RELAY
(427) (428) N/ELECT TRANS
16GY
94L
(CH 9, Pg 16)
1 W/ELECT TRANS
30 85 (CH 9, Pg 2)
87A
16DK BL
87 86 2
98K(−)
16RD
98J(+)
16GY
16GY
94KC
94KA
16GY
14GY
94KB
16GY
94J
94H
WARNING
LIGHT
RELAY C3 D4 D5 D1 D2 D3 C4 E2 E1
(284) (13)
16LTGN
16DKBL
16OR
16GY
16RD
16BN
16TN
16BK
16YL
(288) E3 G2 G3 B1 K2 K3 K1 F2 C2
WARNING
CURRENT
CURRENT
RETARDAR
BATTERY
TRACTION
TRACTION
LAMP SINK
HIGH
HIGH
DATA LINK
DATA LINK
(12VINPUT)
DISABLE
12V
12V
12V
ANTILOCK BRAKE CONTROL MODULE (ECU)
(287)
NOTE:
FUSE AND RELAY
LOCATIONS VARY −
CHECK INSIDE POWER
DISTRIBUTION
CENTER FOR
ACTUAL LOCATION
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 34
Figure 122 Antilock Air Brakes (4 Channel) W/I6 HEUI, T 444E & W/Allison Electronic Transmission
— Bendix
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.35. ANTILOCK AIR BRAKES (4 CHANNEL) W/I6 HEUI, T 444E & W/ALLISON
ELECTRONIC TRANSMISSION — BENDIX (CONT.), P. 35
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ANTILOCK AIR BRAKES (4−CHANNEL) W/I6−HEUI, T444E
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE & W/ALLISON ELECTRONIC TRANSMISSION
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. (CONTINUED)
LEFT RIGHT
FRONT FRONT
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
18BK
18BK
18BK
18BK
A B B A
(289) LEFT FRONT RIGHT FRONT (292)
MODULATOR MODULATOR
VALVE DATA LINK VALVE
(290) CONN (291)
(NOT USED)
B B
B A
A C A C
16TN/WH
16PK/WH
16LTGN/WH
16DKBL/WH
16LTBL/WH
16OR/WH
16GY/WH
16RD/WH
16BN/WH
16BK/WH
16VT/WH
16YL/WH
FRAME 16WH
16WH
16WH
94−GC
94−GD
94−GB
GROUND
J1 J2 H1 F1 G1 B3 B2 288 A1 A2 A3 E1 D1 C1 H3 H2
HOLD
EXHAUST
SOURCE
EXHAUST
SOURCE
OUTPUT
OUTPUT
HOLD
HIGH CURRENT
HIGH CURRENT
ELECTRONICS
J1922(+)
INPUT
INPUT
J1922(−)
GROUND
GROUND
GROUND
ANTILOCK BRAKE CONTROL MODULE (ECU)
EXHAUST
EXHAUST
SOURCE
SOURCE
OUTPUT
OUTPUT
INPUT
INPUT
HOLD
HOLD
F2 F3 F1 E1 D1 B1 C1 A1 E3 E2
287
LEFT REAR RIGHT REAR
16GN
16GN
16GN
16BN
16BN
16BN
16RD
16BL
16YL
16YL
MODULATOR MODULATOR
VALVE VALVE
C A (294) (296) C A
B B
(293) (295)
B A A B
18BK
18BK
18BK
18BK
LEFT RIGHT
REAR REAR
WHEEL WHEEL
SPEED SPEED
SENSOR SENSOR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 35
Figure 123 Antilock Air Brakes (4 Channel) W/I6 HEUI, T 444E & W/Allison Electronic Transmission
— Bendix (Cont.)
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.36. BRAKE SYSTEM, HYDRAULIC W/4000 & W/ OR N/ABS, P. 36
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BRAKE SYSTEM, HYDRAULIC
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/4000 & W/ OR N/ABS & W/I6−HEUI,T444E
TO STOP
TO TO LIGHT
F6 F16 SWITCH
(CH 2, Pg 6) (CH 2, Pg 6) (CH 9,Pg 25)
TO
F16
14OR
16TN
(CH 2, Pg 6)
70C
28
ABS
WARNING
LIGHT
(297)
A
16GY
94D
94B
16PK
18GY
13J
B
(384−H DIAG CONN @ FUSE BLOCK
16GY
94C
30 86
WARNING
16GY
94F
94A
LT (3−E)
RELAY
16GY
18GY
24H
87 (R5)
87 85
16GY
A
24
TO
IGN RELAY
GND
(CH 2, Pg 5)
(377)
94−GB
16GY
94H
18WH
W/ABS
D F E
18GY
14BK
94A
98J(+)
16GY
16GY
94H
94C
16GY
94F
D F
16GY
24H
JUMPER
TO W/O ENG BRAKE
CAB HARNESS OR RETARDER
CONNECTOR
(CH 9, Pg 37)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
KDF 05MAY99 DLCK//384−H DIAG CONN A P52252T
RELEASE NO. DATE PART NO. SHEET
WAS 384−D. P52669J 130CT98 AE08−52227 36
Figure 124 Brake System, Hydraulic W/4000 & W/ or N/ABS
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.37. ANTILOCK HYDRAULIC BRAKES (4 CHANNEL) W/4000, P. 37
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HYDRAULIC ANTI−LOCK BRAKES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(4−CHANNEL) W/4000 & W/I6−HEUI, T444E
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
(CONTINUED)
TO TO (CH 9, Pg 36)
STARTER
60A POWER TO
MAXI CRANK
FUSE MOTOR
GROUND
16GY
16GY
16GY
16BK
16GY
16GY
94A
94H
94C
24H
94J(+)
94F
CAB
12RUST
HARNESS
94−FL
B A CONN
(329) 1 2 3 4 5 6 (261)
6WH
11−GH
8RD
8RD
94K
94J
CAB
GROUND
8RD
94K
94G
8BK
16GY
24H
ABS FUSE
HARNESS
CONN
A B
16GY
(1003)
94F
16GY
94J
94C
8RD
16GY
94H
ENGINE
HARNESS
16GY
94A
CONN B A
(1002)
16BK
98J(+)
8RD
8BK
94−G
94J
(258) (279)
(+)B (−)A 5 1 7 15 14 2
ABS WARNING
BRAKE SW INPUT
GROUND
ALDL SERIAL
ABS CONTROL/
GROUND
RETARDER
MOTOR
MOTOR
IGN POWER
FEED
LIGHT
LINK
BRAKE MONITOR CONTROL MODULE
(EHCU)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 37
Figure 125 Antilock Hydraulic Brakes (4 Channel) W/4000
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.38. ANTILOCK HYDRAULIC BRAKES (4 CHANNEL) W/4000 (CONT.), P. 38
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HYDRAULIC ANTI−LOCK BRAKES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (4−CHANNEL) W/4000 & W/I6−HEUI, T444E
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
(CONTINUED)
LEFT RIGHT RIGHT LEFT
REAR REAR FRONT FRONT
WHEEL WHEEL WHEEL WHEEL
SPEED SPEED SPEED SPEED
SENSOR SENSOR SENSOR SENSOR
18BK
18BK
18BK
18BK
18BK
18BK
18BK
18BK
(293) (295) (292)
1 2 1 2 1 2
16DKBL
94RR(L)
94RR(H)
16OR
94LR(H)
16GY
94LR(L)
16DKBL
16YL
(289)
94RF(H)
94RF(L)
16YL
1 2
REAR RIGHT
HARNESS FRONT
CONN HARNESS
1 3 6 4 2 5 CONN
(323)
1 2
(1004)
PLUG
PLUG
OR/WH
GY/WH
94RF(H)
16GY
16GY
94RF(L)
16GY
16GY
94LR(H)
94RR(L)
16GY
16GY
16GY
94LR(L)
94RR(H)
16GY
(279)
9 21 20 8 13 4 10 22 11 23
PLUG
PLUG
SENSOR LOW
SENSOR LOW
SENSOR HIGH
SENSOR LOW
SENSOR LOW
SENSOR HIGH
SENSOR HIGH
RIGHT FRONT
RIGHT REAR
RIGHT FRONT
RIGHT REAR
SENSOR HIGH
LEFT FRONT
LEFT REAR
LEFT FRONT
LEFT REAR
BRAKE MONITOR CONTROL MODULE
(EHCU)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 38
Figure 126 Antilock Hydraulic Brakes (4 Channel) W/4000 (Cont.)
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.39. TRANSFER CASE SHIFT SYSTEM FRONT AXLE WARNING LIGHT, P. 39
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRANSFER CASE SHIFT SYSTEM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FRONT AXLE WARNING LIGHT
TO FUSE F14
(CH 2, Pg 2)
TRANSFER
CASE SHIFT
SWITCH 93
(174) 14LTBL
1 6
18TN
93−G
FRONT AXLE
14TN
93
ENGAGED
SWITCH
(173)
16TN
42 93C CAB
14GY GROUND
42C 2
16GY
42−G
1 6 18GY
OVER TEMP
16TN
93C
LIGHT
16TN
93B
FRONT AXLE
WARNING TO SLEEPER
LIGHT 93B 12D CONNECTOR
15 14LTBL (CH 3, Pg 11)
16TN
(1117) A B
14
B C A
4
14A *
93B
93C
*93A *93T
(28) 14LTBL 18LTFL
*93
*14 14LTBL
B C A
18TN
14
*31X
18GY
42−GA
16TN
14TN
93C
93B
18TN
*31U
(3022)
(13) BULB
H5 K2 K1
CHECK
DIODE
16GN
16BN
16RD
*31W
18TN
18TN
*31T
(250−B) (250−C) *19N
(251−A) 18G
BROWN
GREEN
14 LT GN
14 BN
KEY *2X
FRONT TRANSFER SWITCH
AXLE CASE CONNECTOR
16RD
18TN
*31T
ENGAGED SHIFT
FRONT AXLE (1125−A) SOLENOID (1126−A) SOLENOID *(1119)
WARNING A
LIGHT
SWITCH
B
(708) NO
CLOSE
(1125−B) (1126−B)
16BN
@ 265
BLUE1 BLUE2
*TRANSFER CASE
(251−B) 14 LTBL 14 LTBL TEMPERATURE
SWITCH
16BN
31−GU * 31−GU
18WH 18WH
*
(1127) (250−A)
CAB BLUE
16BL CAB
14 LTBL
GROUND GROUND
*W/13TJZ
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000, ELECRTICAL CIRCUIT DIAGRAMS
RKS 11JAN99 NEW SOLENOID CONN. A P52948T
RELEASE NO. DATE PART NO. SHEET
06JUL99 REV SOLENOID CIRCUIT#S B P52202M P52669J 13OCT98 AE08−52227 39
Figure 127 Transfer Case Shift System Front Axle Warning Light
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.40. TRAILER CONNECTION W/REGULAR CAB & W/SLEEPER BOX, P. 40
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRAILER CONNECTION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRAILER SOCKET
CAB MAIN HARNESS
TO (CH 9, TO (CH 10, TO (CH 10,
Pg 41) Pg 2, 4) Pg 33,34)
12GN
10RD
12BK
12BN
12YL
57H
56H
70E
68A
68B
B A (12) B A (78) B A (160)
MARKER
GROUND
STOP
10RD
RT TURN
12BN
AUX
LT TURN
12BL
TAIL
12BK
8WH
12GN
12YL
(149) YL GN BN BK RD BL WH
TRAILER PLUG
W/REGULAR CAB
11−GF 11−GD
CAB GROUND CAB
(FRONT) GROUND
(REAR)
CAB MAIN HARNESS
TO (CH 10, TO (CH 10,
TO (CH 9,
Pg 2,4) Pg 33, 34)
Pg 41)
12GN
10RD
12BK
12BN
12YL
57H
56H
70E
68A
68B
B A (12) B A (78) B A (160)
RT TURN
MARKER
LT TURN
12LTGN
STOP
12LTBL
12RD
12BN
AUX
12YL
TAIL
12BK
TO SLEEPER
GROUND BOLT
(CH 3, Pg 11)
(707) H A F J G B
GROUND
12RD
12RD
12RD
12RD
12RD
12RD
10WH
70G
56B
57B
72B
58J
68
(149) YL GN BN BK RD BL WH
TRAILER SOCKET
W/SLEEPER BOX
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 40
Figure 128 Trailer Connection W/Regular Cab & W/Sleeper Box
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.41. TRAILER CONNECTION W/FRAME MOUNTED 7–WAY & W/TRACTOR, P. 41
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRUCK W/TRAILER CONNECTION W/FRAME MOUNTED 7−WAY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TRAILER SOCKET OR TRACTOR W/FRAME MOUNTED 7−WAY
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRAILER SOCKET
TO STOP
LIGHT RELAY
(CH 10, Pg 33,34) TO TRAILER
TO TAIL LIGHT LEFT TURN
RELAY RELAY
(CH 10, Pg 2−5) (CH 3, Pg 13,15,17)
TO TRAILER
TO TAIL RIGHT TURN
LIGHT RELAY TO BACK−UP RELAY
(CH 10, Pg 2−5) LIGHT SWITCH (CH 3, Pg 13,
(CH 10, Pg 1) 15, 17)
12OR
10OR
12OR
12BN
12BN
56E
70H
68C
58E
57E
TO
57H TRAILER
12GN
56H CONN
12YL (CH 9, Pg 36)
(183) A B C B A (182)
14OR
14OR
14OR
14OR
14BN
14BN
56E
70H
71C
68D
58E
57E
A1 B2 A2 A3 B3 B1 (13)
12LTBL
AUX
LT TURN
RT TURN
MARKER
12LTGN
12BN
12YL
STOP
TAIL
12RD
12GY
11−GD
GROUND
10WH
CAB
GROUND
11−GF
(REAR)
GY RD BL BN GN YL WH
FRAME MOUNTED TRAILER SOCKET
CAB GROUND
(FRONT)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669j 10OCT98 AE08−52227 41
Figure 129 Trailer Connection W/Frame Mounted 7–Way & W/Tractor
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.42. TRAILER CONNECTION W/FRAME MOUNTED 7–WAY & W/TRUCK & W/AIR
BRAKES, P. 42
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
TRAILER CONNECTION W/FRAME MOUNTED 7−WAY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/TRUCK & TRACTOR AIR BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
JUNCTION 14M
TO TAIL 10RD
BLOCK
LIGHT RELAY
(CH 10, Pg 2−5)
TO FUSE F3
(CH 2, Pg 6)
TO TURN SIGNAL SWITCH
(CH 3, Pg 14,16)
A
30A F33
TO STOP
B
LIGHT RELAY
(CH 10, Pg 33)
10GY
14OR
14OR
94R
16PK
56F
13M
57F
TO TAIL
LIGHT RELAY TRAILER
56DS
14YL
(CH 10, Pg 2−5)
14LT GN
30 86
ABS
57DS
RELAY
87
(246)
12BN
68L
A 87 85
10GY
94S
(183) A B C A B (182) ONE
16WH
13−GM
WAY
94X
70H 10GY
10 OR
14OR
10GY
57E
94X
5BE
14OR
12BN
56E
68D
12BN
(13) A1 A3 B1 B2 B3 A2 RELAY
BRACKET
GROUND
TRAILER ABS
RT TURN
STOP
12LT GN
10RD
12LT BL
MARKER
LT TURN
12BN
12BK
12YL
TAIL
(243) A B C A B C (243)
GROUND
8WH
ONE
WAY
MARKER
TRAILER ABS
LT TURN
RT TURN
STOP
12LT GN
10RD
12BN
12BK
12YL
TAIL
12LT BL
GROUND
8WH
BK BN YL RD GN BL WH
TRAILER SOCKET
DASH
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00CLBC 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 13OCT98 AE08−52227 42
Figure 130 Trailer Connection W/Frame Mounted 7–Way & W/Truck & W/Air Brakes
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.43. ANTILOCK BRAKES (4 CHANNEL) W/8000 & W/ATC-WABCO, P. 43
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
8000 AIR ABS/ATC (WABCO)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ABS
POWER
CONN ABS
(388) ALLISON
(377)
12GY
16PK
INST
13J
94
14
ABS CLUSTER
POWER F A
YELLOW
30
RELAY 85 (26)
18GY
94BD
R3 87
18WH
94−GB
(1) A 87 86
18WH
94−G
*
13LA 13L
5
16PK 16PK
MUD/SNOW
ANTI ABS SWITCH
6 4
LOCK WARNING (280)
A 87
(297) LIGHT
87 86
BATTERY RELAY
13AX
16PK
D1 FUSE (549)
30 85
10A * DATA DATA
18WH
94−GE
(557) LINK LINK
18GY
94E
CAB
18GY
* NEG POS
94N
BATTERY (428) GND
(427)
D2 FUSE 7J
10A 4 6
13N D D
(558)
16GY
94BE
16PK
*
94−GC
5 18WH
BLINK
18DK BL
18RD
CODE
98J(+)
98K(−)
14GY
14GY
94K1
94K
SWITCH
16GY
94H
(555)
L1 L3 C3 E2 D5 D4
(13)
16WH
16WH
14GY
14GY
94−GA
94−GB
16BK
16GY
94K
16BK
94K1
16GY
98J(+)
94BE
94H
98K(−)
(771)
2 1 10 3 9 4 12 11
GND
GND
ABS LIGHT
ATC LIGHT
IGNITION
J1587(+)
IGNITION
J1587(−)
ABS
COMMON
COMMON
OUTPUT
OUTPUT
CONTROL
INPUT
INPUT
OUT
OUT
MODULE
IN
IN
5 6 11 2 10 7 8 9 4 3
(776)
16BN
16BN
16GN/YL
16GN/YL
16BK
16BK
16BL
16BL
16BN
16BN
1 1
1 2 1 2
3 3
RIGHT
2
LEFT 2
FRONT
18BK
18BK
18BK
18BK
FRONT
WHEEL
WHEEL
SPEED
* FUSE AND RELAY SPEED
SENSOR
LOCATIONS VARY− RIGHT FRONT SENSOR LEFT FRONT
(770)
CHECK INSIDE POWER MODULATOR (767) MODULATOR
DISTRIBUTION CENTER VALVE VALVE
FOR ACTUAL LOCATION. (769) (768)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RKS4 2000,4000,80000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 15OCT98 AE08−52227 43
Figure 131 Antilock Brakes (4 Channel) W/8000 & W/ATC-Wabco
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.44. ANTILOCK BRAKES (4 CHANNEL) W/8000 & W/ATC-WABCO (CONT.), P. 44
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
8000 AIR ABS/ATC (WABCO)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/ J1939 DATA LINK
W/ J1922
FROM ECM DATA LINK
J1939 TERM (CH 6,PG 5)
RESISTOR J1939
(1110) XMSN
FROM ECM
DATA LINK
98SHD
20GN
98GN(−)
98YL(+)
20YL
20
(CH 6,PG 6)
(1121)
A B C A B C
J1939 ENGINE
A B C DATA LINK
(1113)
98SHD1
98YL1(+)
98YL5(+)
98GN1(−)
98GN5(−)
98SHD5
20YL
20YL
20GN
20GN
98SHD4
20
16BK
16BK
98YL4(+)
20
98Z(+)
98GN4(−)
98Y(−)
20YL
20GN
20
98YL3(+)
20YL
(535)
98SHD3
20
16TN/WH
16PK/WH
98GN3(−)
20GN
98YL2(+)
98GN2(−)
20YL
98SHD2
20GN
20
(771)
6 8 7 6 7
J1939(+)
J1939(SHD)
JI922(+)
J1939(−)
JI922(−)
ATC GROUND
ATC SOURCE
COMMON
COMMON
OUTPUT
ABS
OUTPUT
INPUT
INPUT
CONTROL
OUT
OUT
MODULE
IN
IN
1 2 10 12 11 5 6 3 4 7 9 8
(662)
16LT GN/WH
16RD/WH
16OR/WH
16BK/WH
16BN/WH
16DK BL/WH
16LT BL/WH
16GY/WH
16VT/WH
16YL/WH
16BN
16BL
(690) 1 2 10 12 11 5 6 3 4 7 9 8
16BN
16BK
16BN
16GN/YL
16GN/YL
16BK
16BN
16BN
16BN
16BL
16BL
1
16BL
1
1 2 1 2
3
3
2
18BK
18BK
18BK
2
18BK
RIGHT REAR
LEFT REAR
WHEEL
WHEEL
SPEED
SPEED TRACTION
LEFT REAR SENSOR
SENSOR CONTROL RIGHT REAR
MODULATOR (777)
(774) SOLENOID MODULATOR
VALVE (778) VALVE
(775) (776)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RKS4 2000,4000,8000 ELECTRICAL DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 14OCT98 AE08−52227 44
Figure 132 Antilock Brakes (4 Channel) W/8000 & W/ATC-Wabco (Cont.)
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.45. AIR SUSPENSION, MAIN CAB OVERLAY CONTROL HARNESS, P. 45
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
AIR SUSPENSION, 4700 W/FBC
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO IGNITION FEED TO INST. CLUSTER
(CH2, Pg 7) 28−6
14BK
13D
BODY
BUILDER (194)
CONNECTION 16TN
40C
WARNING
BUZZER
(152)
40−GD
16WH
16TN
40B
16WH
40−GC
(1128−A)
A
AIR
SUSPENSION
SOLENOID
C LOW AIR
B PRESSURE
D
(1128−B) SWITCH
(1129)
16WH
40−GB
16WH
40−GF
GROUND GROUND
(G2) (G2)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RKS4 2000 4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52948T 15JAN99 AE08−52227 45
Figure 133 Air Suspension, Main Cab Overlay Control Harness
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.46. MERITOR G SERIES TRANSMISSION, P. 46
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
MERITOR G SERIES XMSN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LATCHING
RELAY
JUNCTION
FROM BLOCK
KEY (J1)
SWITCH
10RD
14BF
(24)
(CH 2, PG 5)
INLINE
FUSE
10A
13KS
16PK
18TN
92BF
86 30
XMSN IGN HIGH/LOW
RELAY SWITCH
(1134) 87 87
85 A
11−GCR
16WH
A B C D A B
CAB
DASH
18TN
92PF
GROUND
CONN
(2G)
(2) SHIFT
LEVER
B5 A B C D E F
14WH KNOB
(1131)
92−GKS
14RD
92HE
92XN
92HS
18TN
18TN
18TN
18TN
18TN
18TN
92LE
92LS
DASH GND
STUD SHIFT
B A A B C E F G
LEVER
XMSN
XMSN (1132)
POWER
(1130)
UNLABELED CIRCUITS AND
CONNECTORS ARE PART OF NEUTRAL
MERITOR’S WIRING−SHOWN SWITCH LOW HIGH
AS REFERENCE ONLY (IN GEAR) SOLENOID SOLENOID
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P50119C 16FEB99 AE08−52227 46
Figure 134 Meritor G Series Transmission
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.47. ALLISON LCT WITH HYDRAULIC BRAKES, P. 47
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CHECK TRANS
TO CAB GND
CLUSTER LIGHT
(CH 2, PG 8)
TO CAB IGN
(CH 2, PG 5)
(26)
TO CLUSTER PWR
28A 2
(CH 2, PG 6) 1 BATT/IGN/FUSES
5A
(3039)
5 6 13MD
16 PK
94−GC
TCM/CAB
13J
(3034−11)
13MK
92
16 PK
ABS
TO BATT GND ALLISON
(CH 6, PG 13) C A F (377)
B
13MD
18 PK
TO BATT PWR 13J 1
(CH 6, PG 13) 16 PK
A BATT/IGN/FUSES
10A
(3039)
10 RD
10 BK
A343
A336
2 H
BODY I/O
18 PK
13M
RANGE
(3032)
DASH INHIBITED
CONN K3 L2 LIGHT
(13) (3044)
13MB
14 RD
(CH 9, PG 49)
14T
18 PK
B A
13MA 13ME
(CH 9, PG 48)
3 18 PK 18 PK
BATT/IGN/FUSES (3044−A) (CH 9, PG 48)
10A
18 WH
14 WH
(3039)
94−GC
18 PK
13MG
18 YL
11−G
128D
4
(3043−A)
(3043−D)
(3043−B) MODE SWITCH SHOWN
IN PRIMARY STATE
18 BK
18 BK
18 BK
(OPEN)
14 PK
103
(3043)
18 PK
123
B A D
18 LTGN
CLOSE=ECONOMY
125
18 PK
13MF
TCM/CAB
(3034) 4 1 9 2
C
18 BK
(3044−B)
TO
13MC
EXHAUST BRAKE
18 PK
(CH 9, PG 49)
18 PK
(3043−C)
123
14 WH
11−G
13MF
18 YL
110
18 PK
TCM/CAB
8 6 (3034)
18 LTGN
125
18 PK
18 PK
18 YL
18 YL
18 GY
18 YL
104
18 GY
123
101
103
102
110
105
TCM
GRAY
25
23
10
3
VEHICLE
(3031)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P50193G 24JUN99 AE08−52227 47
Figure 135 Allison LCT With Hydraulic Brakes
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.48. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 48
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ABS
SIG GND RELAY
ABS
(MICRO)
ALLISON
(3038)
(377)
13ME 2 85
(CH 9, PG 47) D
18 PK
1 113A 24H TO ABS SIG
86
16 PK 16 GY CONTROLLER
(CH 9, PG 36)
87
5 128C
18 YL
3 4
30 87
A
128E
18 PK
18 YL
113
18 8D
YL
12
TCM/CAB
(CH 9, PG 47)
(3034−10)
128E
18 YL
128B
(CH 9, PG 49)
18 YL
TCM/CAB
(3034−7)
128A
18 YL
18 YL
18 PK
128
113
TCM
GRAY
13
28
VEHICLE
(3031)
BODY I/O
(3032)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P50193G P50193G AE08−52227 48
Figure 136 Allison LCT With Hydraulic Brakes (Cont.)
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.49. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 49
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TCM
EXHAUST BRAKE SW
GRAY
(SHOWN IN OFF POS)
VEHICLE
(3040)
(3031)
TCM/CAB
(3034−5)
13MB 107 107
(CH 9, PG 47) 7
18 PK 18 OR 18 OR
2 1
EXHAUST
BRAKE
RELAY
(MINI)
(3033)
13MC 2 85
(CH 9, PG 47)
18 PK
86
5 120
18 OR 20
87 4
TCM/CAB
(3034−3) E
128B 1 3 24 24 24
(CH 9, PG 48)
18 YL 18 GY 16 GY
30 87A
ABS
ALLISON
SHOWN WHEN (377)
EXHAUST BRAKE
REQUESTED &
CKT 120 OPEN
3−E
16 GY
24
15
INTERNATIONAL
ENG.
ECM
(379)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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Figure 137 Allison LCT With Hydraulic Brakes (Cont.)
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.50. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 50
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
INTERNATIONAL
20 18 19 ENGINE ECM
(379)
CAN−H
SHIELD
CAN−L
C B A J1939
ENGINE
(646)
CAN−S
CAN−H
20GN
CAN−L
(3084R)
20YL
20
120 OHM
Y SPLICE CONNECTOR
4 3 2 1 4 3 2 1
LOCATED ON
ENGINE(3084C)
4 3 2 1 (3084A)
CAN−H1
CAN−S1
CAN−L1
20GN
20YL
20
DASH
CONNECTOR
3 2 1 (3084B)
(3047) 3 2 1
(3084A)
Y SPLICE’
(3084) 4 LOCATED REAR
CAN−L1
OF CAB NEAR
3 20GN
4 TCM
CAN−S1 (3084D)
CAN−L 2
D 3 20
20GN
CAN−S 1 CAN−H1
E 2 20YL 4
20
C CAN−H 1 3
20YL 4 4
CAN−L CAN−L (3084R)
2 TCM
3 20GN 20GN 3 120 OHM
9 PIN DATA GRAY
CAN−S CAN−S 1 VEHICLE
LINK CONNECTOR 2 2
20 20 (3031)
(384)
1 CAN−H CAN−H 1
20YL 20YL 4
CAN−L
3 20GN 32
Y SPLICE (3084B)
CAN−S
CONNECTOR 2 31
20
LOCATED IN
1 CAN−H 29
CAB NEAR
20YL
DATA LINK
(3084C)
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Figure 138 Allison LCT With Hydraulic Brakes (Cont.)
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.51. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 51
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TCM
XMSN CAB
RED
BULKHEAD BULKHEAD
XMSN
(3024) (3035)
(3030)
223 23
223
M 18 WH 23
18 WH
222 22
222
L 18 YL 22
18 YL
224 24
224
N 18 PK 24
18 PK
225 25
225
P 18 OR 25
18 OR
231 31
231
C 18 TN 31
18 TN
226 26
226
A 18 LTGN 26
18 LTGN
227 27
227
B 18 LTBL 27
18 LTBL
228 28
228
W 18 GY 28
18 GY
229 29
229
J 18 WH 29
18 WH
232 30
232
S 18 LTGN 32
18 LTGN
21
221 221
T 21
18 YL 18 YL
1
201 201
D 1
18 LTBL 18 LTBL
2
202 202
F 2
18 PK 18 PK
3
203 203
E 3
18 WH 18 WH
4
204 204
K 4
18 LTGN 18 LTGN
10
210 210
G 10
18 TN 18 TN
20
220A 220 220
H 20
18 LTGN 18 LTGN 18 LTGN
5
205
5
18 LTBL
6
18 LTGN
206
220B
TCM 6
18 YL
NSBU 7
SWITCH 207
7
18 LTBL
TO FUSE F1 (3025) 18 GY
205
(CH 2, PG 6) 8
208
7D 8
18WH
16 OR
4A
71
206
REVERSE LIGHTS
4D 18 YL
(CH 10, PG 1)
207
4B
18 GY
BACK UP 4C 208
LIGHT SWITCH 18WH
16 OR
71A
(304) 7B
A
71
7C
16 OR 466
B BODY BUILDER
71A
7F
16 OR 19 D
97AU2
97P (438M) 18 VT
TO FUSE F17 97P
(CH 2, PG 6) 16 GY 18 GY 7E
97AU1
97AU 7G
18 VT 18 VT VEHICLE
NSBU
(438F) SWITCH
(3026)
97AU
18 VT
97AU2
TO CRANK RELAY
18 VT
(CH 4, PG 9)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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Figure 139 Allison LCT With Hydraulic Brakes (Cont.)
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.52. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 52
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CAB
215
BULKHEAD A OUTPUT
(3035)
216 SPEED
B SENSOR
215 15 215 (3027)
15 18 YL 18 YL
216 16 216
16 18 LTGN 18 LTGN
213 13 213 213
TCM
13 18 OR 18 OR A TURBINE
RED
XMSN 214 14 214 214 SPEED
(3030) 14 18 LTBL 18 LTBL B SENSOR
17 (3028)
217 217
17 18 TN 18 TN
218 18 218
18 18 OR 18 OR
217
A ENGINE
218 SPEED
B SENSOR
(3029)
119
C 18 TN 19
106
B 18 LTBL 6
BODY I/O
(3032) 111 TCM
E 18 LTGN 11 GRAY
VEHICLE
108
F 8 (3031)
18 LTGN
121
G 18 WH 21
126B 126
D 18 TN 18 TN 26
126A
18 TN
CAB
BULKHEAD
(3035−9)
126A
18 TN
INTERNATIONAL
47 ENG.
18 GY 39 ECM
SPEEDOMETER (379)
SENSOR
(303F−A)
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Figure 140 Allison LCT With Hydraulic Brakes (Cont.)
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.53. ALLISON LCT WITH HYDRAULIC BRAKES (CONT.), P. 53
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ALLISON LCT W/ HYDRAULIC BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO IGN SW
(CH 2, PG 1)
TCM
GRAY
VEHICLE
(3031)
22 OUTPUT SPEED INDICATOR
(224−A)
12 PK
13Z
18 LTBL
122
INLINE
IGN FUSE
20A
(225)
B
(493−A) DIFF LOCK
H (3032)
1
14 3Y
RD
16 TN
167
85
2
86
5
14 PK
13X
87 4
1 3
30 87
LOCKING A
DIFF
14 TN
49C
RELAY
(494)
(493−B)
14 BN
49C
(226−A)
RD
NC OPEN−AIR FLOW
VALVE ENGAGES DIFFERENTIAL.
ASSY CLOSED−NO AIR FLOW
DISENGAGES DIFFERENTIAL.
85
BK
(226−B)
14 WH
AIR
11−G
SUPPLY
CAB
GROUND
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Figure 141 Allison LCT With Hydraulic Brakes (Cont.)
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.54. DUAL NEUTRAL, P. 54
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DUAL NEUTRAL
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SHIFT SOLENOID
(SPRING LOADED OUT) (CH 10, PG 29)
(404)
18 WH
KBL
18 D 2J
6
92A (CH 9, PG 05)
18 TN
(204)
18 WH
18 RD
AUTO XMSN
18 BK
PANEL LIGHT
B A AUTO XMSN
SHIFTER (420)
62GL
16 GY
97CB
16 GY
RELAY
97GR
BRACKET
16 GY
GND
(8G)
(SPLICES INTO 386−B)
97CA
16 GY (CH 4, PG 9)
1 2
30 86
COLUMN SHIFT
90CC
16 PK
LOCK
87 RELAY #1
A 87 85
(830A)
3 4 5
90GR
16 GY
3 4 5
A 87 85 COLUMN SHIFT
87 LOCK
RELAY #2
30 86 (830B)
1 2
BLOCKING DIODE ASSY
90CB (47A−B)
16 OR
(CH 9, PG 25)
90CA BLOCKING DIODE ASSY
16 PK
(47A−A)
(CH 9, PG 25)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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P50193G 26JUL99 AE08−52227 54
Figure 142 Dual Neutral
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHT SYSTEMS (CHAPTER 10)
10.1. BACK-UP LIGHTS, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
BACK−UP LIGHTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F1
(CH 2, PG 6)
160R
71 (2−C5)
(2A−C5)
16OR
W/ELECTRONIC
71
AUTOMATIC
TRANSMISSION
(CH 9, PG 4)
(304−A)
* W/ALLISON 2000
BK
TRANSMISSION
BACK−UP (CH 9, PG 51)
BACK−UP LIGHT SWITCH
LIGHT SWITCH W/SERIES 60
N/SERIES 60 W/MAN XMSNS
W/MAN XMSNS (375)
(317)
BK
(304−B)
*
16OR
71A
(2A−G5)
(2−G5)
16OR
71B
BACK−UP
LIGHTS
TO JUNCTION BLOCK (13−J4) 14BL
71C 71A
W/OWNER/OPERATOR CONN 14BL
16OR
(CH 3, PG 5) ** (182−D) (702)
14WH
(700/701)
TO DASH CHASSIS CONN
14WH
W/7−WAY SOCKET AT REAR OF FRAME
(CH 9, PG 41)
FRAME
GROUND
* W/T444E,I6−HEUI,
N14E PLUS,L10−STC ONLY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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25JUN99 ADDED LCT DES. A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52228 01
Figure 143 Back-Up Lights
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.2. CLEARANCE, MARKER & TAIL LIGHTS W/TRACTOR N/T 444E, I6 HEUI, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CLEARANCE,MARKER & TAIL LIGHTS W/TRACTOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(N/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F8 TO FUSE F24
(CH 2, PG 4) (CH 2, PG 4)
12YL
50A
HEADLIGHT
SWITCH
(35) TO PANEL LIGHT
PARK
2 5
HEAD
DIMMER CONTROL
(CH 10, PG 29)
12BN
58
62
3 6
14DKBL
1 4
TAIL 30 86 58A
LIGHT 12BN
RELAY 87 (202)
58−GA
(R2) A 87 85 16WH
CONNECT
INTERRUPT ONLY W/O
INTERRUPT
SWITCH (32)
SWITCH
58−G 58−GB
16WH 16WH
2 1
12BN
(2B−F3)
58B
(2−F3)
(19−A) (15−A)
58D 58D 58C 58C 58C
16BN 14BN 18BN 18RD 18RD
68B
58E 12BN
TO TRLR
TO
58−GC1
18RD
18BN
58C1
12BN CONN
DASH 68A
12BK (CH 9, PG 40)
CHASSIS
14BN
68
CONN
(CH 9, PG 41, 42) 68C TO CONN
12BN
(CH 3, PG 5)
58−GC2
18RD
18BN
58C2
(CH 9, PG 41)
16WH
(13−J1)
16BN
16BN
58E
58F
18RD
58C3
58−GC3
18BN
18BN
58H
LEFT
18BN
58J
14BN
TAIL 14BN
LIGHT
LEFT RIGHT
58−GC4
18RD
58C4
18BN
14WH
14WH
11−GA
MARKER MARKER
LIGHT LIGHT RIGHT
(503) TO TURN TAIL CAB
(505)
SIGNALS LIGHT CLEARANCE
18WH
18WH
11−GF
11−GD
(W/PEDESTAL & MARKER
58−GC
18BN
MOUNTED
LIGHTS) LIGHTS
14WH
(CH 3, PG 15, 17)
58−GC 58−GC
18WH 18BN
(19−B) (15−B)
16WH
11−G
TO 11−GF
HEADLIGHTS 14WH
FRAME
W/O DRL
(CH 10, PG 13, 15−20, 23, 24)
GROUND CAB
GROUND
(FRONT)
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P52669J 08OCT98 AE08−52228 02
Figure 144 Clearance, Marker & Tail Lights W/Tractor N/T 444E, I6 HEUI
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.3. CLEARANCE, MARKER & TAIL LIGHTS W/TRUCK N/T 444E, I6 HEUI, P. 3
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CLEARANCE,MARKER & TAIL LIGHTS W/TRUCK
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(N/T444E,I6−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F8 TO FUSE F24
(CH 2, PG 4) (CH 2, PG 4)
12YL
50A
HEADLIGHT
SWITCH
(35) TO PANEL LIGHT
PARK
2 5
HEAD
DIMMER CONTROL
12BN
(CH 10, PG 29)
58
62
3 6
14DKBL
1 4
TAIL 86 58A
30 CONNECT
LIGHT 12BN
ONLY W/O
RELAY INTERRUPT
87 SWITCH
58−GA
(R2) A 87 85 16WH
(202)
TO PARK BRAKE
INTERRUPT
44−G SW W/HYD BRAKE
SWITCH (32) (CH 10, PG 28)
18WH
58−G 58−GB
12BN
(2B−F3)
58B
(2−F3)
16WH 16WH
2 1
(19−A) (15−A)
58D 58D 58C 58C 58C
16BN 14BN 18BN 18RD 18RD
TO 68C
DASH 58E
12BN
TO
12BN
CHASSIS CONN
(CH 3, PG 5)
58−GC1
18RD
18BN
CONN
58C1
(CH 9, PG 41)
W/AIR (CH 9,
PG 41, 42)
BRAKES
14BN
68
58−GC2
18RD
18BN
58C2
16WH
16BN
16BN
58E
58F
18BN
58H
18BN
58J
18RD
58C3
58−GC3
18BN
(13−J1)
LEFT RIGHT
MARKER MARKER TO TURN
LIGHT LIGHT SIGNALS
14BN
58−GC4
18RD
58C4
18BN
(W/PEDESTAL 14BN
(503) (505) MOUNTED
14WH
11−GA
LIGHTS)
(CH 3, PG 16,17)
CAB
14WH CLEARANCE
18WH
18WH
11−GF
11−GD
LEFT RIGHT AND MARKER
58−GC
18BN
TAIL TAIL LIGHTS
LIGHT LIGHT 58−GC 58−GC
18WH 18BN
(19−B) (15−B)
14WH
16WH
11−G
TO 11−GF
HEADLIGHTS 14WH
(CH 10, PG 13,15−20,23,24)
FRAME CAB
GROUND GROUND
(FRONT)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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P52669J 09OCT98 AE08−52228 03
Figure 145 Clearance, Marker & Tail Lights W/Truck N/T 444E, I6 HEUI
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.4. CLEARANCE, MARKER & TAIL LIGHTS W/TRACTOR W/T 444E, I6 HEUI, P. 4
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CLEARANCE,MARKER & TAIL LIGHTS W/TRACTOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(W/T444E,16HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F8 TO FUSE F24
(CH 2, PG 4) (CH 2,Pg 4)
12YL
50A
HEADLIGHT
TO PANEL
SWITCH
LIGHT DIMMER
(35)
PARK
2 5
HEAD
CONTROL
12BN (CH 10, PG 29)
58
62
3 6
14DKBL
1 4
TAIL 86 58A
30
12BN
LIGHT
RELAY 87 (202)
58−GA
A 87
(R2) 85 16WH
INTERRUPT CONNECT
ONLY W/O
SWITCH (32) INTERRUPT
SWITCH
58−G 58−GB
16WH 16WH
12BN
(2B−F3)
58B
2 1
(2−F3)
(425−D) (19−A) (15−A)
58D 58D 58C 58C 58C
16BN 14BN 18BN 18RD 18RD
TO
58E
DASH 12BN
68B TO TRLR
12BN
CHASSIS CONN
58−GC1
18RD
68A
18BN
58C1
CONN 12BK (CH9,PG 40)
(CH 9, PG 41, 42)
68C
TO CONN
14BN
68
12BN (CH 3, PG 5)
(CH 9, PG 41)
58−GC2
18RD
18BN
58C2
16WH
16BN
16BN
58E
58F
18BN
18BN
58H
58J
18RD
58C3
58−GC3
18BN
(13−J1)
LEFT RIGHT
MARKER MARKER TO TURN
LIGHT LIGHT SIGNALS
14BN
58−GC4
18RD
58C4
18BN
14BN
(503) (505) (W/PEDESTAL
14WH
11−GA
MOUNTED
LIGHTS)
(CH 3, PG 15,17) CAB
14WH
CLEARANCE
18WH
18WH
11−GF
11−GD
LEFT AND MARKER
RIGHT
58−GC
18BN
TAIL LIGHTS
TAIL
LIGHT LIGHT 58−GC 58−GC
18WH 18BN
(19−B) (15−B)
14WH
16WH
11−G
TO 11−GF
14WH
HEADLIGHTS
(CH 10, PG 14,21,22,25−27)
FRAME CAB
GROUND GROUND
(FRONT)
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P52669J 09OCT98 AE08−52228 04
Figure 146 Clearance, Marker & Tail Lights W/Tractor W/T 444E, I6 HEUI
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. CLEARANCE, MARKER & TAIL LIGHTS W/TRUCK W/T 444E, I6 HEUI, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CLEARANCE,MARKER & TAIL LIGHTS W/TRUCK
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(W/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F8 TO FUSE F24
(CH 2, PG 4) (CH 2, PG 4)
12YL
50A
HEADLIGHT
SWITCH TO PANEL
(35) LIGHT DIMMER
PARK
2 5
HEAD
CONTROL
12BN
58 (CH 10, PG 29)
62
3 6
14DKBL
1 4
CONNECT
ONLY W/O
86 58A
30 INTERRUPT
TAIL 12BN SWITCH
LIGHT
87
RELAY 87
58−GA
A 85 16WH
(R2) (202)
INTERRUPT TO PARK BRAKE
44−G SW W/HYD BRAKE
SWITCH (32) 18WH (CH 10, PG 28)
58−G 58−GB
16WH 16WH
12BN
(2B−F3)
58B
2 1
(2−F3)
(425−D) (19−A) (15−A)
58D 58D 58C 58C 58C
16BN 14BN 18BN 18RD 18RD
TO 58E
TO
12BN
DASH
58−GC1
18RD
CONN
18BN
58C1
68C
CHASSIS 12BN (CH 3, PG 5)
16BN
58D
CONN (CH 9, PG 41)
(CH 9,
W/AIR
PG 41, 42)
BRAKES
58−GC2
18RD
18BN
58C2
16WH
14BN
18BN
68
58H
16BN
16BN
58E
58F
18BN
58J
18RD
58C3
58−GC3
18BN
(13−J1)
LEFT RIGHT
14BN
58−GC4
18RD
MARKER MARKER
58C4
18BN
14BN
LIGHT LIGHT TO TURN
(503) (505) SIGNALS
14WH
11−GA
(W/PEDESTAL
CAB
MOUNTED 14WH CLEARANCE
LIGHTS)
LEFT RIGHT AND MARKER
58−GC
(CH 3,
18BN
18WH
LIGHTS
18WH
11−GF
11−GD
PG 16) TAIL TAIL
LIGHT LIGHT 58−GC 58−GC
18WH 18BN
(19−B) (15−B)
14WH
16WH
11−G
11−GF
14WH
TO
HEADLIGHTS
(CH 10, PG 14,21,22,25−27) FRAME CAB
GROUND GROUND
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Figure 147 Clearance, Marker & Tail Lights W/Truck W/T 444E, I6 HEUI
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.6. CAB DOME AND COURTESY LIGHTS, P. 6
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CAB DOME & COURTESY LIGHTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F7
(CH 2, PG 4)
18DKBL
DOME
63
LIGHT
(16−A) (54−A)
63A
18YL 18YL
18DKBL
18DKBL
63B
18DKBL
63F
18GN
18BN
(21−B)
18DKBL
(54)
63D
C B
18BN
18BN
POWER
DISTRIBUTION
18BK
(219−A)
(220−D)
LIGHT (16) C B
(21−A)
63−GC
18BK
18DKBL
18BKBL
18WH
63−GA
16AWG
63−G
18DKBL
63F
(219−B)
63−GE
16AWG
18WH
(119−A)
LEFT
COURTESY
16WH
11−G
LIGHT
16AWG
18DKBL
63−GB
(119−B) (220−C)
63−GD 63−GD
16AWG
18DKBL 18DKBL CAB
RIGHT 63−GJ (201) GROUND
18WH
COURTESY (FRONT)
LIGHT (217)
18BK
LEFT
18BK
DOOR
SWITCH
RIGHT
DOOR
SWITCH
NOTE: DOOR SWITCHES SHOWN
W/DOORS CLOSED
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 06
Figure 148 Cab Dome and Courtesy Lights
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.7. WORK LIGHT W/TRACTOR & W/REG. CAB, SLEEPER CAB, P. 7
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
WORK LIGHT W/TRACTOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F22
(CH 2, PG 4)
WORK
LIGHT
W/DUAL TRUCK−LITE
16OR
SWITCH
65
WORK LIGHTS
(199)
2
14WH
6 65−G
16WH
1
12OR
65A
14BK
WORK
(200) WITH SLEEPER
LIGHT
W/SLEEPER
*
14BK
65A
14OR
65A
14BK
16BK
18BK
707−K
WITHOUT SLEEPER
(127−A)
16WH
11−G
OR
14WH
14BK
* WORK
LIGHT
N/SLEEPER
WH
14WH
(127−B)
18WH
W/SINGLE OR
DUAL TRUCK−LITE
11−GD
WORK LIGHTS
11−GF
CAB
GROUND
(REAR) CAB
GROUND
(DASH PANEL)
* W/SINGLE OR DUAL
TRUCK−LITE
WORK LIGHTS ONLY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 07
Figure 149 Work Light W/Tractor & W/Reg. Cab, Sleeper Cab
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.8. WORK LIGHT W/TRUCK, P. 8
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
WORK LIGHT W/TRUCK
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F21
(CH 2, PG 4)
16BK
WORK
LIGHT
2 SWITCH
(199)
*
18YL
6
16WH
*
14BK 4
18GN
*
W/SINGLE OR
18WH
18BL
DUAL TRUCK−LITE CAB
WORK LIGHTS GROUND
14BK
14WH A B (127)
WH
OR
14BK
14WH
W/DUAL
TRUCK−LITE
WORK LIGHTS WORK
LIGHT
14WH
CAB
GROUND
(REAR)
* W/SINGLE OR DUAL
TRUCK−LITE
WORK LIGHTS ONLY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 08
Figure 150 Work Light W/Truck
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.9. FOG LIGHT SYSTEM W/ & N/DRL (USA) & N/T 444E, I6 HEUI, P. 9
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FOG LIGHT SYSTEM W/ & N/DRL (USA)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(N/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO HEADLIGHT SYSTEM
N/DRL (USA)
(CH 10, PG 13,15,16)
TO DRL MODULE
W/DRL (USA)
(CH10, PG 19,20,24)
18YL
64A
TO FUSE F25
(CH 2, PG 4)
(91−A)
16YL
64A
14YL
64
30 86 64B FOG LIGHT
16YL
FOG LIGHT SWITCH
RELAY 87 (98)
64−GA
(99) A 87 85 16WH
14YL
64C
16WH
66−GB
(2−B2)
(2B−B2) 14YL
64C
16WH
66−GB
(501−A)
14YL
64C
RELAY BRKT
64D GROUND STUD
14YL
14YL
64E
(506−A) (507−A)
YL
YL
LEFT RIGHT
FOG FOG
LIGHT LIGHT
WH
WH
(506−B) (507−B)
14WH
64−GC
14WH
64−GD
64−GB 64−GB
14WH 14WH
(501−B)
12WH
11−GB
(2B−B1)
(2−B1)
14WH
11−GB
CAB
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 09
Figure 151 Fog Light System W/ & N/DRL (USA) & N/T 444E, I6 HEUI
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.10. FOG LIGHT SYSTEM W/ & N/DRL (CANADA) & N/T 444E, I6 HEUI, P. 10
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FOG LIGHT SYSTEM W/DRL (CANADA)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(N/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO SPLICE
(CH 10, PG 17,18,23)
18YL
64A
TO FUSE F25
(CH 2, PG 4)
(91−A)
16YL
64A
14YL
64
30 86 64B FOG LIGHT
16YL
FOG LIGHT SWITCH
RELAY 87 (98)
64−GA
(99) A 87 85 16WH
14YL
64C
16WH
66−GB
(2−B2)
(2B−B2)
14YL
64C
66−GB
16WH TO DRL
NIGHT RELAY
(501−A) (CH 10, PG 17,18,23)
14YL
64C
64D
14YL
14YL
64E
(506−A) (507−A)
YL
YL
LEFT RIGHT
FOG FOG
LIGHT LIGHT
WH
WH
(506−B) (507−B)
14WH
64−GC
14WH
64−GD
64−GB 64−GB
14WH 14WH
(501−B)
12WH
11−GB
(2B−B1)
(2−B1)
14WH
11−GB
CAB
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 10
Figure 152 Fog Light System W/ & N/DRL (Canada) & N/T 444E, I6 HEUI
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.11. FOG LIGHT SYSTEM W/ & N/DRL (USA) & W/T 444E, I6 HEUI, P. 11
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FOG LIGHT SYSTEM W/ & N/DRL (USA)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(W/T444E OR 16 ELECT)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO HEADLIGHT SYSTEM
W/O DRL (USA)
(CH 10, PG 14)
TO DRL MODULE
W/DRL (USA)
(CH 10, PG 22,26)
18YL
64A
TO FUSE F25
(CH 2, PG 4)
(91−A)
16YL
64A
14YL
64
86 64B
30
16YL
FOG LIGHT
RELAY 87
64−GA
(99) A 87 85 16WH
FOG LIGHT
14YL
64C SWITCH
16WH
66−GB
(98)
(2−B2)
(2B−B2)
14YL
64C
(425−E)
16WH
66−GB
14YL
64C
RELAY BRKT
(501−A) GROUND STUD
14YL
64C
64D
14YL
(506−A)
14YL
64E
YL
LEFT
FOG (507−A)
LIGHT
YL
RIGHT
WH
FOG
(506−B) LIGHT
WH
14WH
64−GC
(425−A) (507−B)
11−GB 11−GB 64−GB 64−GB 64−GD
12WH 12WH 14WH 14WH 14WH
(501−B)
12WH
11−GJ
STARTER
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 11
Figure 153 Fog Light System W/ & N/DRL (USA) & W/T 444E, I6 HEUI
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.12. FOG LIGHT SYSTEM W/DRL (CANADA) & W/T 444E, I6 HEUI, P. 12
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
FOG LIGHT SYSTEM W/DRL (CANADA)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(W/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO HEADLIGHT
SYSTEM
(CH 10, PG 21,25)
18YL
64A
TO FUSE F25
(CH 2, PG 4)
(91−A)
16YL
64A
14YL
64
86 64B
30
16YL
FOG LIGHT
RELAY 87
64−GA
(99) A 87 85
16WH
FOG LIGHT
14YL
64C
SWITCH
16WH
66−GB
(98)
(2−B2)
(2B−B2)
14YL
64C
66−GB
16WH
TO DRL
(425−E)
NIGHT RELAY
(CH 10, PG 21,25)
14YL
64C
(501−A)
14YL
64C
64D
14YL
(506−A)
14YL
64E
YL
LEFT
FOG (507−A)
LIGHT
YL
RIGHT
WH
FOG
(506−B) LIGHT
WH
14WH
64−GC
(425−A) (507−B)
11−GB 11−GB 64−GB 64−GB 64−GD
12WH 12WH 14WH 14WH 14WH
(501−B)
12WH
11−GJ
STARTER
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 12
Figure 154 Fog Light System W/DRL (Canada) & W/T 444E, I6 HEUI
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.13. HEADLIGHT SYSTEM N/DRL W/INTERNATIONAL TURN SIGNAL SWITCH N/T
444E, I6 HEUI, P. 13
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM N/DRL (W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH) (N/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FTP & LTD CONTROL
(PART OF TURN SIGNAL SWITCH)
TO FUSE F24 (FTP IS N.O. & LTD IS SPST SWITCH)
(CH 2, PG 4)
TO FUSE F26
(CH 2, PG 4)
12YL
50A
12YL
A
50
(458) C B
50B
12YL
HEADLIGHT
18WH
51−G
SWITCH
HEAD
PARK
5 2
(35)
14YL
18YL
50D
50C
18YL
51D
51
14YL
1DRL
18YL
51E
4 6 3 1 (NOT USED)
30 85
87
16WH
11−G
A 87 86
FLASH
14YL
14YL
51A
51C
14YL
TO
52E
PASS CAB
LIFT
RELAY 30 85
GROUND
TO DIM
(273)
HEAD LT 87
RELAY A 87 86
(274)
14YL
52C
HI−BEAM
INDICATOR
14YL
53A
178 A (27−4) TO CENTER
66E 52A
(NOT 14YL 16YL INSTRUMENT
66C
USED) 14YL
CLUSTER
B (CH 7, PG 5)
64A
TO 18YL
FOG LIGHT
SWITCH
14YL
14YL
52
53
(CH 10, PG 9)
2
D1 E1
()2B
12YL
12YL
53
52
53A
TO LEFT 14YL TO RIGHT
MARKER/TURN
14YL
MARKER/TURN
53B
LIGHT LIGHT
11−GF
14YL
14YL
(CH 3, PG 13,14)
52C
52B
(CH 3, PG 13,14) 18WH
11−GD (CH 10, PG 2,3)
(CH 10, PG 2,3)
18WH
11−GB 11−GB 11−GC
14WH 12WH 14WH
(2B−B1)
(2−B1)
14WH
11−GE
LEFT RIGHT
CAB
HEAD LT HEAD LT
GROUND
(502) (504)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 09OCT98 AE08−52228 13
Figure 155 Headlight System N/DRL W/International Turn Signal Switch N/T 444E, I6 HEUI
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.14. HEADLIGHT SYSTEM N/DRL W/INTERNATIONAL TURN SIGNAL SWITCH W/T
444E, I6 HEUI, P. 14
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM N/DRL (W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH) (W/T444E OR 16 ELECT)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FTP & LTD CONTROL
(PART OF TURN SIGNAL SWITCH)
TO FUSE F24
(FTP IS N.O. & LTD IS SPST SWITCH)
(CH 2, PG 4)
TO FUSE F26
(CH 2, PG 4)
12YL
50A
12YL
50
50B (458) A C B
12YL
HEADLIGHT
SWITCH
18WH
HEAD
51−G
PARK
5 2 (35)
14YL
18YL
50D
50C
51
1DRL
18YL
51D
18YL
14YL
51E
4 6 3 1 (NOT USED)
51AB
14YL
30 85
87
16WH
87
11−G
A 86
14YL
14YL
FLASH
51C
51A
LIFT
14YL
52E
TO TO DIM
PASS TO DIMER CAB
HEAD LT
RELAY SW 1, W/ 30 85 GROUND
RELAY
(273) DUAL DRIVE (274)
87
CAB 87
A 86
(CH 10, PG 27)
14YL
52C
HI−BEAM
INDICATOR
14YL
53A
178 A (27−4) TO CENTER
66E 52A
(NOT 14YL 16YL
INSTRUMENT
66C
USED) CLUSTER
B 14YL
(CH 7, PG 8)
64A
TO 18YL
FOG LIGHT
SWITCH
14YL
14YL
53
52
(CH 10, PG 11) REPLACE (−−−) W/
(CH 10, PG 27) FOR
(2) DUAL DRIVE CAB
D1 E1 (2B)
(413−A) (413−B)
53 53 52 52
12YL 12YL 12YL 12YL
53A
14YL
53B
14YL
TO LEFT
11−GD
MARKER/TURN 18WH TO RIGHT
14YL
14YL
LIGHT
52C
11−GF
52B
18WH MARKER/TURN
(CH 3, PG 13,14)
(CH 10, PG 4,5) LIGHT
11−GB 11−GB 11−GC (CH 3, PG 13,14)
12WH 12WH 14WH (CH 10, PG 4,5)
(425−A)
12WH
11−GJ
14WH
11−GE
LEFT RIGHT
HEAD LT HEAD LT
STARTER
(502) (504)
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 09OCT98 AE08−52228 14
Figure 156 Headlight System N/DRL W/International Turn Signal Switch W/T 444E, I6 HEUI
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.15. HEADLIGHT SYSTEM N/DRL W/SIG-STAT 910 T/S SW. W/FLR. MTD. DIMMER
SW. N/T 44E, I6 HEUI, P. 15
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM N/DRL W/SIG−STAT 910 TURN SIGNAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SWITCH & W/FLOOR MOUNTED DIMMER SWITCH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F26
(CH 2, PG 4)
12YL
50
HEAD
PARK
5 2
HEADLIGHT
SWITCH
(35)
4 6 3 1
FLOOR
MOUNTED
14YL
(17B) DIMMER
51
SWITCH
51F
16GN
18YL C
53B
1DRL 14YL
16BL LO
B
(NOT USED)
52F
16BN HI
14YL A
(27−4) TO CENTER
66E 52A
178 14YL 16YL INSTRUMENT
A
(NOT CLUSTER
66C
USED) 14YL
(CH 7, PG 5)
B
HI−BEAM
64A
INDICATOR
TO FOG 18YL
LIGHT
SWITCH
14YL
14YL
53
52
(CH 10, PG 9)
(2)
(2B) D1 E1 TO RIGHT
TURN/MARKER
LIGHT
(CH 3, PG 17)
TO LEFT (CH 10, PG 2,3)
12YL
12YL
TURN/MARKER
52
53
LIGHT
(CH 3, PG 17)
18WH
11−GD
18WH
(CH 10, PG 2,3)
11−GF
53A
14YL
14YL
53B
52C 52B
14YL 14YL
(2B−B1)
14WH
14WH
11−GC
(2−B1)
11−GE
LEFT RIGHT
HEAD LT HEAD LT
(502) (504)
11−GB 11−GB
14WH 12WH
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 15
Figure 157 Headlight System N/DRL W/Sig-Stat 910 T/S Sw. W/Flr. Mtd. Dimmer Sw. N/T 44E, I6 HEUI
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.16. HEADLIGHT SYSTEM N/DRL W/SIG-STAT 915 T/S SW. W/PUSH BTN. DIMMER
SW. N/T 444E, I6 HEUI, P. 16
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM N/DRL W/SIG−STAT 915 TURN SIGNAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SWITCH & W/PUSH BUTTON DIMMER SWITCH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F7
(CH 2, PG 4)
18DKBL
63
TO FUSE F26
(CH 2, PG 4)
HEADLIGHT
12YL
50
SWITCH
16YL
50E
(35)
DIMMER RELAY PUSH
(276)
HEAD
PARK
5 2 BUTTON
30 85 DIMMER
(421)
SWITCH
87 B
4 6 3 1 51−GA
A 87 86 18WH
18WH
16YL
51B
52−GA
(17B/17A) 16YL
18WH
A
14YL
51
14YL
53D
51F
16WH
18YL C
11−G
14YL
52D
B
1DRL
(NOT USED) A
CAB
14YL
53B
14YL
GROUND
52F
HI−BEAM
INDICATOR
66E 52A
178 14YL 16YL TO CENTER
A
(NOT (27−4) INSTRUMENT
66C
USED) 14YL CLUSTER
B
(CH 7, PG 16)
64A
TO FOG
14YL
14YL
18YL
53
52
LIGHT
SWITCH
(CH 10, PG 9)
(2)
D1 E1
(2B)
TO RIGHT
12YL
TURN/MARKER
52
LIGHT
12YL
(CH 3, PG 17)
53
TO LEFT (CH 10, PG 2,3)
TURN/MARKER
LIGHT 53A
(CH 3, PG 17)
18WH
11−GD
14YL
18WH
(CH 10, PG 2,3)
11−GF
52B
14YL
14YL
14YL
52C
53B
14WH
14WH
11−GC
11−GE
(2B−B1)
LEFT RIGHT
(2−B1)
HEAD LT HEAD LT
(502) (504)
11−GB 11−GB
14WH 12WH
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 16
Figure 158 Headlight System N/DRL W/Sig-Stat 915 T/S Sw. W/Push Btn. Dimmer Sw. N/T 444E, I6
HEUI
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.17. HEADLIGHT SYSTEM W/DRL (CANADA) W/SIG-STAT 910 T/S SW. W/AIR
BRAKES N/T 444E, I6 HEUI, P. 17
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HEADLIGHT SYSTEM W/DRL (CANADA) W/SIG−STAT 910 TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SIGNAL SWITCH & W/FLOOR MOUNTED DIMMER SWITCH &
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/AIR BRAKES
TO FUSE
F26
(CH 2, PG 4)
12YL
50
HEAD
PARK
5 2
HEADLIGHT
SWITCH FLOOR
(35) MOUNTED
4 6 3 1
(17B) DIMMER
SWITCH
51F
16GN
18YL
C
14YL
51
53B
16BL LO
14YL
TO FUSE B
F31
(CH 2, PG 4)
(1DRL) 52F
16BN HI
14YL
(NOT A
TO KEY USED)
SWITCH 178
(CH 2, PG 1) (27−4) TO CENTER
66E 52A
14YL 16YL INSTRUMENT
A
CLUSTER
66C
(CH 7, PG 5)
14YL
B HI−BEAM
14YL
66A
16YL
66
16YL
66E
INDICATOR
64A
DRL DAY 18YL
RELAY TO FOG
(163)
14YL
14YL
LIGHT
52
53
66−GC SWITCH
85 87 (CH 10, PG 10)
87 A 16WH
66C
14WH
66−GA
86 30 14YL
TO TURN/
MARKER
16YL
66B
(2) LIGHTS
AIR A1 D1 E1
(2B) (CH 3, PG 17)
A
PRESSURE (167−B) (CH 10, PG 2,3)
SWITCH (166−B)
12YL
12YL
52
53
N.O.
39 OHMS
(168)
1/2 WATT
14YL
66C
53A
(166−A) 14YL
18WH
18WH
11−GD
2021313C1
11−GF
C
(167−A)
14YL
53B
TO FOG
16YL
66F
LIGHT 52C 52B 11−GE
(CH 10, PG 10) 14YL 14YL 14WH
66−GB
16WH
86
12WH
11−GB
87
87 LEFT RIGHT
A
HEAD LT HEAD LT
66D
30
16YL
(502) (504) (2B−B1)
85
(2−B1)
DRL
16WH
NIGHT
66−G
RELAY
14WH
11−GB
(162)
CAB
GROUND CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 17
Figure 159 Headlight System W/DRL (Canada) W/Sig-Stat 910 T/S Sw. W/Air Brakes N/T 444E, I6 HEUI
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.18. HEADLIGHT SYSTEM W/DRL (CANADA) W/SIG-STAT 915 T/S SW. W/AIR
BRAKES N/T 444E, I6 HEUI, P. 18
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (CANADA) W/SIG−STAT 915 TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH & W/PUSH BUTTON DIMMER SWITCH &
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/AIR BRAKES
TO FUSE F26
(CH 2, PG 4) 63
18DKBL TO FUSE F7
(CH 2, PG 4)
DIMMER
16YL
RELAY
50E
HEADLIGHT PUSH
(276)
12YL
SWITCH BUTTON
50
(35) 30 85 DIMMER
(421)
SWITCH
HEAD
PARK
5 2 87 B
51−GA
A 87 86 18WH
18WH
16YL
51B
52−GA
18WH
16YL A
4 6 3 1
14YL
52D
16WH
11−G
14YL
53D
14YL
51
CAB
(17A) GROUND
TO FUSE F31 (17B) C B A
(CH 2, PG 4) 51F
18YL
(1DRL)
14YL
53B
TO KEY
(NOT HI−BEAM
SWITCH
USED) INDICATOR
14YL
52F
(CH 2, PG 1)
16YL
66E
178
TO CENTER
66E 52A
14YL 16YL INSTRUMENT
A
(27−4) CLUSTER
DRL DAY 66C
14YL
16YL
(CH 7, PG 5)
66A
66
RELAY B 14YL
TO FOG
(163) 64A
LIGHT 18YL
14YL
53
SWITCH
85 87 (CH 10, PG 10)
14YL
87 A
52
66C
86 30 14YL
(2)
14WH
66−GA
A1 D1 E1 (2B)
16YL
66B
16WH
12YL
66−GC
53
AIR TO TURN/
A
PRESSURE MARKER
12YL
52
SWITCH LIGHTS
N.O. (CH 3, PG 17)
52B (CH 10, PG 2,3)
(168)
14YL
66C
14YL
14YL
52C
C 2021313C1
TO FOG 53A
18WH
18WH
11−GD
11−GF
LIGHT (167−B) 14YL
16YL
(166−B)
66F
(CH 10, PG 10)
14YL
53B
66−GB
16WH
39 OHMS
1/2 WATT 11−GE
86 14WH
87
87 (166−A)
12WH
11−GB
A
(167−A)
66D
30
85 16YL
DRL LEFT RIGHT (2B−B1)
NIGHT HEAD LT HEAD LT (2−B1)
16WH
66−G
RELAY (502) (504)
14WH
11−GB
(162)
CAB CAB
GROUND GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52228 18
Figure 160 Headlight System W/DRL (Canada) W/Sig-Stat 915 T/S Sw. W/Air Brakes N/T 444E, I6 HEUI
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.19. HEADLIGHT SYSTEM W/DRL (USA) W/SIG-STAT 910 T/S SW. W/AIR BRAKES
N/T 444E, I6 HEUI, P. 19
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (USA) W/SIG−STAT 910 TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH & W/FLOOR MOUNTED DIMMER SWITCH &
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/AIR BRAKES
TO FUSE F26
(CH 2, PG 4)
12YL
50
HEAD
PARK
TO KEY 5 2
HEADLIGHT
SWITCH
SWITCH
GROUND
(CH 2, PG 1)
(35)
4 6 3 1
FLOOR
MOUNTED
14YL
51
(17B) DIMMER
SWITCH
51F
TO FOG 1 DRL 18YL
16GN
C
16YL
(NOT USED)
66H
LIGHT 53B
16BL LO
14YL
SWITCH B
(CH 10, PG 9)
64A (NOT USED)
A 18YL (178) 91−A
64A
18YL 52F
16BN HI
66C B 66C 14YL
B 14YL 14YL
A
66E 66E 52A
C 16YL 14YL 16YL
A
66−GA (27−4) TO CENTER
D 14WH INSTRUMENT
(28−17) (28−8) TO FUSE HI−BEAM
14YL
14YL
53
52
66J 44 28C
F6 INDICATOR CLUSTER
E 16YL 16YL 16TN (CH 7, PG 5)
(CH 2, PG 6)
TO KEY PARK
F (2)
SWITCH BRAKE D1 E1 (2B)
66 (CH2,PG1) WARNING
G
16YL
66K
16YL
LIGHT
12YL
12YL
52
53
66A
H 14YL
A 2021314C1 TO LEFT
TO FUSE TURN/MARKER
F31 TO RIGHT
USA LIGHT 53A
(CH 2, PG 4)
(CH 3,PG 17)
TURN/MARKER
DRL 14YL
(CH 10,PG 2,3) LIGHT
AIR
18WH
MODULE
11−GD
(CH 3, PG 17)
(165) C PRESSURE (CH 10, PG 2,3)
18WH
11−GF
SWITCH
16WH
66−G
14YL
53B
(N.C.) 52C 52B
(168) 14YL 14YL
CAB
14WH
14WH
11−GC
11−GE
GROUND LEFT RIGHT
HEAD LT HEAD LT
(502) (504)
12WH
11−GB
(2B−B1)
(2−B1)
14WH
11−GB
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 19
Figure 161 Headlight System W/DRL (USA) W/Sig-Stat 910 T/S Sw. W/Air Brakes N/T 444E, I6 HEUI
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.20. HEADLIGHT SYSTEM W/DRL (USA) W/SIG-STAT 915 T/S SW. W/AIR BRAKES
N/T 444E, I6 HEUI, P. 20
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (USA) W/SIG−STAT 915 TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH & W/PUSH BUTTON DIMMER SWITCH &
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/AIR BRAKES
63 TO FUSE F7
18DKBL
DIMMER (CH 2, PG 4)
TO FUSE
16YL
50E
RELAY
F26
(CH 2, PG 4) (276)
30 85
(421)
HEADLIGHT 87 B
51−GA
12YL
SWITCH 87 18WH
50
A 86 18WH
(35)
52−GA
18WH
16YL A
HEAD
PARK
5 2
14YL
52D
14YL
53D
18YL
51B
PUSH
16WH
11−G
BUTTON
DIMMER
4 6 3 1 CAB
SWITCH
C B A (17A) GROUND
(17B)
14YL
14YL
14YL
18YL
53B
52F
51F
51
TO KEY
SWITCH
GROUND
(CH 2, PG 1)
1DRL
TO FOG (NOT USED)
LIGHT
SWITCH
(NOT USED)
16YL
66H
(CH 10, PG 9) 64A
64A 91−A 18YL
A HI−BEAM
18YL
INDICATOR
66C B 66C
B 14YL 14YL
(27−4)
66E 66E 52A
C 16YL 14YL 16YL
A
66−GA
TO CENTER
D TO FUSE
14YL
14YL
(178) INSTRUMENT
53
52
14WH
28−8
66J 44 28C
F6 CLUSTER
E 16YL 16YL 16TN (CH 7, PG 5)
TO KEY (28−17) (CH 2,PG 6) (2)
F SWITCH PARK D1 E1 (2B)
(CH2,PG1)
66 BRAKE TO LEFT
G 16YL
12YL
WARNING TURN/
53
66A LIGHT
H 14YL
MARKER
16YL
66K
12YL
LIGHT
52
TO FUSE
(CH 3,PG 17)
F31 A 2021314C1 TO RIGHT
USA (CH 2, PG 4)
(CH 10,PG 2,3)
TURN/MARKER
DRL 53A
14YL LIGHT
MODULE
18WH
(CH 3, PG 17)
11−GD
(165) (CH 10, PG 2,3)
14YL
53B
AIR
18WH
11−GF
C
PRESSURE
14YL
14YL
52C
52B
SWITCH
16WH
66−G
N.C.
(168)
CAB
14WH
14WH
11−GC
11−GE
(2B−B1)
LEFT RIGHT
(2−B1)
GROUND
HEAD LT HEAD LT
(502) (504)
11−GB 11−GB
14WH 12WH
CAB GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 20
Figure 162 Headlight System W/DRL (USA) W/Sig-Stat 915 T/S Sw. W/Air Brakes N/T 444E, I6 HEUI
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.21. HEADLIGHT SYSTEM W/DRL (CANADA) W/INT'L T/S SW. W/HYD. BRAKES
W/T 444E, I6 HEUI, P. 21
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (CANADA)W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SIGNAL SWITCH W/HYDRAULIC BRAKES(W/T444E,I6−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F26
(CH 2, PG 4)
FTP & LTD CONTROL
TO FUSE (PART OF TURN SIGNAL SWITCH)
F24 (FTP IS N.O. & LTD IS SPST SWITCH)
HEADLIGHT
12YL
50
(CH 2,
PG 4) SWITCH
TO FUSE F31
(35) (CH 2, PG 4)
50B
12YL
50A TO KEY
12YL (458) A C B SWITCH
HEAD
PARK
5 2 (CH 2, PG 1)
1DRL
51 66E
14YL 16YL
14YL
16YL
DRL DAY
66A
66
4 6 3 1 66−GA
166−B
18WH
14WH RELAY
18YL
18YL
51−G
51D
51E
14YL
50D
167−B (163)
50C
16YL 39 OHMS 87 85
87A
1/2 WATT
14YL
85
51A
30
167−A 30 86
87 166−A
16WH
87 11−G
A 86
51C TO FOG
14YL LIGHT
FLASH
16WH
LIFT
66−GC
(CH10,PG12)
16YL
85
66B
30
TO TO DIM
16WH
66−GB
PASS CAB
RELAY 87
RELAY (274) GROUND
14YL
52E
A 87 86
(273)
86 87 87A
16YL
66H
14YL
52C
66D
85 30
16YL
14YL
53A
(27−4) TO CENTER
A DRL
66E 52A
178 14YL 16YL INSTRUMENT NIGHT
(NOT 66C
CLUSTER RELAY
(CH 7, PG 8)
USED) B 14YL (162)
HI−BEAM
16WH
66F
INDICATOR
14YL
14YL
52
53
64A
TO 18YL
FOG 66C
LIGHT 14YL
DRL
SWITCH PARK
(CH 10, PG 12) (2) TO MARKER/
A1 D1 E1 BRAKE
(2B) TURN LIGHTS
(CH 3, PG 13,14)
RELAY 87A 87 86
14YL
12YL
(CH 10, PG 4,5) (164)
53
52
14YL
66C
30 85
413
18WH
11−GD
A B
16WH
66−GD
(425−F)
52
12YL
16YL
66J
12YL
18WH
53
11−GF
52C 11−GB 11−GB
14YL 12WH 12WH
14YL
(425−A)
66C
53A
CAB
14WH
14YL
11−GE
12WH
14YL
52B
11−GJ
GROUND
14YL
53B
TO PARK
BRAKE
STARTER SWITCH
(CH 10, PG 28)
GROUND
LEFT RIGHT
HEAD LT HEAD LT
(502) (504)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 10OCT98 AE08−52228 21
Figure 163 Headlight System W/DRL (Canada) W/Int'l T/S Sw. W/Hyd. Brakes W/T 444E, I6 HEUI
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.22. HEADLIGHT SYSTEM W/DRL (USA) W/INT'L T/S SW. W/HYD. BRAKES W/T
444E, I6 HEUI, P. 22
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (USA) W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH W/HYDRAULIC BRAKES(W/T444E,I6−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F26
(CH 2, PG 4) FTP & LTD CONTROL
(PART OF TURN SIGNAL SWITCH)
TO FUSE F24 (FTP IS N.O. & LTD IS SPST SWITCH)
(CH 2, PG 4)
12YL
50
50A
14YL
50B
12YL A
(458) C B
HEADLIGHT
SWITCH
18WH
HEAD
PARK
14YL
51−G
50D
5 2
(35) 1DRL
50C
16YL (NOT USED)
51
85 14YL
30
4 6 3 1
18YL
51E
18YL
51D
87
A 87 86
16WH
11−G
14YL
51A
FLASH TO FOG
51C
14YL
TO
52E
14YL LIGHT
PASS LIFT SWITCH
RELAY TO DIM 30 85 (CH 10, PG 11)
(273) RELAY CAB
(274) 87 GROUND
A 87 86
53A
18YL
64A
14YL HI−BEAM
TO CENTER
INDICATOR
INSTRUMENT
14YL
52C
(27−4)
52A
CLUSTER
(CH 2, PG 8)
16YL A
66E 66E 66E
14YL A 16YL 16YL C
64A 66C 66C 66C
91−A 18YL 14YL 14YL 14YL B
B
(NOT USED) TO PARK
66J
14YL
14YL
BRAKE E
52
53
178 16YL
SWITCH
(CH 10, PG 28) F
(2)
D1 E1
(2B) TO KEY SWITCH
66
G
16YL
(CH 2, PG 1)
12YL
14YL
53
52
66A
TO FUSE F31 14YL H
(CH 2, PG 4)
66−GA
A B
(413) 14WH D
USA
12YL
12YL
53
52
CAB DRL
GROUND MODULE
53A
(165)
14YL TO RIGHT
MARKER/TURN
14YL
53B
11−GF
TO LEFT 18WH LIGHT
14YL
14YL
52C
52B
(CH 3, PG 13,14)
MARKER/TURN (CH 10, PG 4,5)
11−GD
LIGHT 18WH
(CH 3, PG 13,14)
11−GE 11−GB 11−GB
(CH 10, PG 4,5)
14WH 12WH 12WH
(425−A)
12WH
11−GJ
14WH
11−GC
LEFT RIGHT
HEAD LT HEAD LT STARTER
(502) (504) GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 10OCT98 AE08−52228 22
Figure 164 Headlight System W/DRL (USA) W/Int'l T/S Sw. W/Hyd. Brakes W/T 444E, I6 HEUI
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.23. HEADLIGHT SYSTEM W/DRL (CANADA) W/INT'L T/S SW. W/AIR BRAKES
N/T 444E, I6 HEUI, P. 23
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HEADLIGHT SYSTEM W/DRL (CANADA) W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SIGNAL SWITCH & W/AIR BRAKES (N/T444E, 16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F24
(CH 2, PG 4)
TO FUSE F26 TO FUSE F31
(CH 2, PG 4) FTP & LTD CONTROL (CH 2, PG 4)
50A (PART OF TURN SIGNAL SWITCH)
12YL
(FTP IS N.O. & LTD IS SPST SWITCH)
TO KEY
SWITCH
12YL
HEADLIGHT
50
(CH 2, PG 1)
SWITCH
(35)
50B
12YL 458 A C B
DRL DAY
14YL
16YL
66A
66
RELAY
HEAD
PARK
5 2
18WH
(163)
18YL
18YL
51−G
51D
51E
1DRL
51 66E
87 85
14YL 16YL 87
4 6 3 1
A
(167−B)
166−B
16WH
30
11−G
86
14YL
50D
50C 39 OHMS
16YL
16YL
66B
1/2 WATT
AIR
16WH
14YL
85
66−GC
51C
30 166−A PRESSURE
167−A CAB SWITCH A
87
GROUND N.O.
A 87 86
(168)
14YL
51A
14WH
66−GA
FLASH 2021313C1
14YL
52E
TO
30 85 TO FOG C
PASS
LIGHT
RELAY (CH 10, PG 10)
87
(273) LIFT
16YL
87
66F
A 86 66−GB
TO DIM 16WH
RELAY
86
14YL
(274) 87
52C
(NOT 87 A
USED)
14YL
53A
66D
178 30
16YL 85
A (27−4)
66E 52A
TO CENTER
14YL 16YL DRL
66C INSTRUMENT
14YL NIGHT
16WH
B
CLUSTER
66−G
HI−BEAM RELAY
(CH 7, PG 5)
64A
TO 18YL INDICATOR (162)
FOG
LIGHT
14YL
14YL
52
53
SWITCH
(CH 10, PG 10) 66C CAB
14YL
GROUND
(2) TO
A1 D1 E1
(2B) MARKER/TURN
12YL
12YL
53
52
LIGHTS
14YL
66C
53A (CH3,
14YL PG13,14)
(CH10,
18WH
18WH
11−GD
PG2,3)
11−GF
53B
14YL
14YL
14YL
52C
52B
11−GE 11−GB 11−GB
14WH 12WH 14WH
2B−B1
2−B1
CAB
LEFT RIGHT GROUND
HEAD LT HEAD LT
(502) (504)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 10OCT98 AE08−52228 23
Figure 165 Headlight System W/DRL (Canada) W/Int'l T/S Sw. W/Air Brakes N/T 444E, I6 HEUI
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.24. HEADLIGHT SYSTEM W/DRL (USA) W/INT'L T/S SW. W/AIR BRAKES N/T 444E,
I6 HEUI, P. 24
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (USA) W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH & W/AIR BRAKES (N/T444E, 16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F26
(CH 2, PG 4) FTP & LTD CONTROL
(PART OF TURN SIGNAL SWITCH)
TO FUSE F24
(FTP IS N.O. & LTD IS SPST SWITCH)
(CH 2, PG 4)
12YL
50
HEADLIGHT
SWITCH
(35)
50B A
12YL (458) C B
50A
12YL
18WH
18YL
51−G
51E
HEAD
PARK
14YL
5 2
50D
50C
16YL
51
14YL 1DRL
85
18YL
30
51D
4 6 3 1 (NOT USED)
87
16WH
A 87 86
11−G
14YL
51A
51C
FLASH 14YL
TO LIFT 30 85
PASS CAB
TO DIM
RELAY GROUND
RELAY 87
14YL
52E
(273) (274) A 87 86
TO FOG
LIGHT
14YL
SWITCH
52C
(NOT (CH 10,PG 9)
USED) (178) 64A
64A 53A 18YL A
91−A 18YL 14YL B
66C 66C
14YL 14YL B
66E A 66E
14YL 16YL C
HI−BEAM
(27−4) TO KEY 66J
INDICATOR 16YL E
52A SWITCH
16YL 66−GA
PARK GROUND 14WH D
TO CENTER
16YL
66H
BRAKE (24) TO KEY
14YL
14YL
52
53
INSTRUMENT (CH 2,PG 1) F
WARNING SWITCH
CLUSTER (CH 2,PG 1)
(CH 7, PG 5) LIGHT (28) 66
(2) G
8 44 16YL
D1 E1
(2B) 16YL
66A
17
14YL H
12YL
12YL
TO FUSE
53
52
28C
TO RIGHT 16TN 31
16YL
66K
MARKER/TURN (CH 2, PG 4) USA
LIGHT DRL
(CH 3, PG 13,14) A MODULE
(CH 10, PG 2,3)
TO * AIR (165)
FUSE PRESSURE
53A
14YL F6 SWITCH
TO LEFT (CH 2, PG 6) N.C.
MARKER/TURN 53B C (168)
18WH
2021314C1
11−GF
14YL
LIGHT 2035007C1
14YL
14YL
16WH
52C
52B
11−GD
66−G
(CH 3,PG 13,14)
18WH
(CH 10,PG 2,3)
11−GB 11−GB 11−GC
14WH 12WH 14WH
(2B−B1)
CAB
(2−B1)
14WH
11−GE
LEFT RIGHT GROUND
CAB
HEAD LT HEAD LT
GROUND
(502) (504) * PARK POSITION SHOWN,
SWITCH IS N.O.
W/RUNNING LIGHTS ON.
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 REV CIR 51C. A P52936A
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 24
Figure 166 Headlight System W/DRL (USA) W/Int'l T/S Sw. W/Air Brakes N/T 444E, I6 HEUI
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.25. HEADLIGHT SYSTEM W/DRL (CANADA) W/INT'L T/S SW. W/AIR BRAKES
W/T 444E, I6 HEUI, P. 25
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HEADLIGHT SYSTEM W/DRL (CANADA) W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SIGNAL SWITCH & W/AIR BRAKES (W/T444E, 16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
REPLACE (−−−) W/ TO KEY
(CH 10,PG 27) FOR SWITCH
DUAL STEER FTP & LTD CONTROL (CH 2, PG 1)
(PART OF TURN SIGNAL SWITCH)
(FTP IS N.O. & LTD IS SPST SWITCH) TO
TO FUSE F26 FUSE
(CH 2, PG 4)
F31
TO FUSE F24 (CH 2, PG 4)
(CH 2, PG 4)
12YL
50
16YL
HEADLIGHT
66
(458) A C B
12YL
50A
SWITCH DRL DAY
14YL
66A
(35) RELAY
50B
18WH
(163)
18YL
18YL
51−G
51D
51E
12YL
HEAD
PARK
14YL
5 2
50D
50C 85
16YL
(1DRL) 87 87
51 66E A
85 14YL 16YL
30
16WH
4 6 3 1
51AB
11−G
30
14YL
86
87
87
16YL
A
66B
86
CAB 2021313C1
14YL
51A
14WH
66−GA
16WH
66−GC
GROUND
FLASH 51C
* AIR
14YL
52E
14YL LIFT
TO TO DIMER PRESSURE
85 TO DIM
PASS SW 1, W/DUAL 30 (167−B) SWITCH A
RELAY
RELAY DRIVE CAB (166−B) N.O.
87 (274)
(273) (CH 10, PG 27)
87
(168) C
A 86
39 OHMS (PARK
HI−BEAM 1/2 WATT POSITION
14YL
52C
INDICATOR (166−A) SHOWN)
16YL
66F
(167−A)
TO FOG
A
178 66E 52A LIGHT
14YL 16YL
TO CENTER
(NOT
16WH
66C 53A (CH 10,PG 12)
INSTRUMENT
66−GB
USED) B 14YL 14YL (27−4)
CLUSTER
(CH 7, PG 8)
14YL
14YL
53
52
64A
TO 18YL
FOG LIGHT 66C
86
14YL 87 87
SWITCH A
(CH 10, PG 12) (2)
A1 D1 E1 66D
(2B) 85 30
16YL
12YL
12YL
DRL
53
52
NIGHT
16WH
RELAY
66−G
A B (413)
(162)
14YL
66C
TO
12YL
12YL
53
52
MARKER/TURN
CAB
LIGHTS
(425−F)
52B (CH 3, PG 13,14) GROUND
14YL (CH 10, PG 4,5)
53A
14YL
53B
14YL
18WH
18WH
11−GD
11−GF
66C
14YL
52C
14YL
425−A
11−GE 11−GB 11−GB
14WH 12WH 12WH
12WH
11−GJ
LEFT RIGHT
* NOTE: HEAD LT HEAD LT
SWITCH IS N.C. (502) (504) STARTER
W/RUNNING LIGHTS ON GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 10OCT98 AE08−52228 25
Figure 167 Headlight System W/DRL (Canada) W/Int'l T/S Sw. W/Air Brakes W/T 444E, I6 HEUI
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.26. HEADLIGHT SYSTEM W/DRL (USA) W/INT'L T/S SW. W/AIR BRAKES W/T
444E, I6 HEUI, P. 26
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEADLIGHT SYSTEM W/DRL (USA) W/INTERNATIONAL TURN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SIGNAL SWITCH & W/AIR BRAKES (W/T444E, 16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FTP & LTD CONTROL
TO FUSE F26
(PART OF TURN SIGNAL SWITCH)
(CH 2, PG 4)
(FTP IS N.O. & LTD IS SPST SWITCH)
TO FUSE F24
(CH 2, PG 4)
HEADLIGHT
*
12YL
NOTE:
50
SWITCH SWITCH IS N.O.
(35) W/RUNNING LIGHTS ON
50B A
12YL
(458) C B
50A REPLACE (−−−−−) W/
14YL
(CH 10,PG 27) FOR
18WH
HEAD
PARK
14YL
51−G
50D
5 2 (NOT USED)
50C DUAL DRIVE
16YL
1DRL
18YL
51
51D
85 14YL
30
4 6 3 1
18YL
51E
51AB
TO WIF
14YL
RECTIFIER
87 (1DR) MODULE
16WH
(CH 8, PG 2)
11−G
A 87 86
14YL
51A
FLASH
51C LIFT
16GY
14YL
19N
TO
52E
14YL
PASS TO DIMER TO DIM (1D)
30 85 A B
RELAY SW1, W/DUAL RELAY CAB GROUND
(273) DRIVE CAB 87
(274) 66H 19N/66H
16YL 16GY
A 87 86
(CH 10, PG 27)
TO KEY
SWITCH
14YL
52C
(NOT USED) GROUND
TO FOG (CH 2, PG 1)
91−A
LIGHT
64A 53A (178)
18YL 14YL SWITCH
66C B 66C (CH 10, PG 11)
14YL 14YL 64A
18YL A
66E 66E
14YL A 16YL 66C
(27−4) 14YL B
TO CENTER 52A
16YL 66E
INSTRUMENT 16YL C
16YL
66L
CLUSTER
14YL
14YL
HI−BEAM
53
52
(CH 7,PG 8)
PARK
INDICATOR 17 66J
(2) BRAKE 44
E
D1 E1 16YL 16YL
(2B) WARNING 8 TO KEY
LIGHT SWITCH F
28
12YL
12YL
16TN
53
52
(CH 2, PG1)
28C
66
16YL G
TO
66A
(413) A B
TO RIGHT FUSE 14YL H
31
16YL
TO
66K
MARKER/TURN
12YL
12YL
(CH 2, PG 4)
53
52
LIGHT FUSE
(CH 3, PG 13,14) F6 A 66−GA
D
(CH 10, PG 4,5) 14WH
(CH 2,PG 6)
53A
14YL
53B
14YL * AIR
USA
TO LEFT PRESSURE
SWITCH DRL
MARKER/TURN
18WH
C MODULE
11−GF
2021314C1
11−GD N.C.
14YL
52C
14YL
52B
LIGHT 18WH (165)
(168)
16WH
(CH 10, PG 4,5)
66−G
(CH 3, PG 13,14)
(PARK
11−GB 11−GC 11−GE
11−GB POSITION
12WH 14WH 14WH
12WH
SHOWN)
425−A
12WH
11−GJ
CAB
LEFT RIGHT GROUND
HEAD LT HEAD LT
STARTER (502) (504)
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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06JAN99 REV CIR 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 10OCT98 AE08−52228 26
Figure 168 Headlight System W/DRL (USA) W/Int'l T/S Sw. W/Air Brakes W/T 444E, I6 HEUI
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.27. ADDITIONAL HEADLIGHT WIRING W/DUAL DRIVE CAB, P. 27
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ADDITIONAL HEADLIGHT WIRING W/DUAL DRIVE CAB ONLY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
(1−DRL) TO DRL
TO HEADLIGHT TO HEADLIGHT 51 66E
RESISTOR
14YL 16YL
SWITCH SWITCH (CH 10, PG 14,25,26)
(CH 10, PG 14,25,26) (CH 10, PG 14,25,26)
14YL
51A
DIMER SW
(274)
30 86 51−GD
18WH
87A
85 87 85
14YL
52C
53A
14YL TO FOG LIGHTS
(CH 10, PG 14,25,26)
TO HIGH BEAM
LIGHTS
(CH 10, PG 14,25,26)
51AB
14YL
51M
14YL
DIMER SW 2
TO FTP & LTD
(274B) (458−C)
51D CONTROL
30 86
18YL (CH 10, PG 14,25,26)
87A
87 85
51AA
14YL
51−GAA 11−GN
18WH 12WH
30 86 (421)
DIMER SW 1
18YL
18YL
51N
51B
87A A
(274A) 87 85
B
51DA
18YL
SECOND DIMMER
SWITCH
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
04FEB99 REV CIR 51AB. A P52936A
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 27
Figure 169 Additional Headlight Wiring W/Dual Drive Cab
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.28. HYDRAULIC PARK BRAKE IND. LIGHT W/KEY SW. OR PUSH BUTTON
STARTING W/ & N/DRL (USA, CANADA) W/T 444E, I6 HEUI, P. 28
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HYDRAULIC PARK BRAKE INDICATOR LIGHT W/KEY SWITCH OR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE PUSH BUTTON START W/ & N/DRL (USA OR CANADA)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. W/T444E,I6−HEUI
TO FUSE F6
(CH 2, PG 6)
16 TN
28
TO KEY SWITCH
START OR PUSH
16 TN
28C
CLUSTER BUTTON START
28 (CH 2, PG 1)
383−A
PARK 8 SEE CH 2,PG 1
44
BRAKE 18GY
44B
POWER DIST.
17
44A
44D
18GY
W/DRL
(214−A)
214F−A
18BK
N/DRL
44A
212−A
BLACK
18BK
(212−B)
66J
TO CANADA DRL 16YL 22
J
18BK
PARK BRAKE
44B
(3) CAVITY
RELAY
(CH 10, PG 21)
18GY
(214M−A)
44D
OR
BLACK
18BK
TO USA DRL
ECM
MODULE (379) 38
CHASSIS
(CH 10, PG 22)
(218−A) CONN
18BK
(LS11) PBA
PARK
BRAKE
SWITCH
(N.O.)
18BK
(218−B)
WHITE
18WH
214−B
N/DRL
44−G
214M−B 18WH
44−GA
18WH
W/DRL
214F−B
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
30JUL99 DLCK\REV PARK BRK CONN A P50193G PART NO.
RELEASE NO. DATE SHEET
P52669J 10OCT98 AE08−52228 28
Figure 170 Hydraulic Park Brake Ind. Light W/Key Sw. or Push Button Starting W/ & N/DRL (USA,
Canada) W/T 444E, I6 HEUI
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.29. PANEL LIGHTS, P. 29
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
PANEL LIGHTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
PANEL
LIGHT
DIMMER
(33) CONTROL
A
62
TO HEADLIGHT SWITCH BL
14DKBL
(CH 10, PG 2-5)
C
YL
B
BK
16DKBL
62A
PANEL LIGHT
(28-1)
18WH
62-GJ
62H FEED BLOCK 62D
18DKBL 18DKBL
62L 62J
W/T444E
18DKBL 16DKBL
62J
18DKBL
62B
18DKBL
18DKBL
*
62C
62K
18DKBL
18DKBL
(38-A)
62M
CLUSTER
62E
16DKBL
RIGHT
(206)
(22-A)
CLUSTER
SWITCH
27-1
28-10
HEATER
(161-A)
18GY
CLUSTER
(30-A)
SWITCH
A/C
ENGINE
*
CONTROL
18GY
STOP
TO
HTR
RADIO
PNL
18GY
(CH 3,
18WH
62-GH
PG 6-8,
LT
18GY
10)
(26-8)
(22-B)
(38-B)
(161-B)
(30-B)
92A
18WH
86-G
(204)
18TN
(27-11)
TO
(206A)
18WH
62-GK
ABS/
16LTBL
18WH
ALLISON
62-GA
CONN
CLUSTER
18WH
CENTER
62-GF
(377)
16WH
* 62-G
CLUSTER
AUTO
LEFT
XMSN
18WH
62-GC
26-15
18WH
62-GD
18WH
62-GE
14WH
11-GA
16WH
11-G
11-GF
12GA
CAB GROUND
* N/T444E,I6-HEUI
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. PART NO. SHEET
DATE
P52669J 10OCT98 AE08-52228 29
Figure 171 Panel Lights
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.30. STOP LIGHT SWITCH W/T 444E & I6 HEUI W/AIR BRAKES, P. 30
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
STOP LIGHT SWITCH W/ T444E, 16−HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
& W/AIR BRAKES
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/ SIGNAL STAT TURN
SIGNAL SWITCH TO BRAKE/
(CH 3, PG 17) CRUISE
W/ INTERNATIONAL TURN INTERFACE
SIGNAL SWITCH RELAY
(CH 6, PG 16)
(CH 3, PG 14,16)
CEC
(379) 44 43 TO FUSE F9
AIR STOP (CH 2,PG 4)
LIGHT SWITCH
97DK
16VT
(71)
10RD
70B
16OR
70A
(3) R A
A C 87
A 30
(11)
TO FUSE F9 97M 97N
18VT 18VT 87
(CH 2,PG 4)
70 70M
70E 86
16OR
160R 18OR 85
97−GH
70D 18WH
70A/70DS R
18O
16OR
T/S RELAY 11−GN
70D (1−R4) (660) 12WH
18OR
C D (46) B
A
14RD 14BN
70G STOP LIGHT
18WH
RELAY
STOP LIGHT
C (NOT USED)
70F
SWITCH 10OR
(70) E
70C
10OR
11−G
14RD 14BN
70H 70N
10OR 10OR
TO FUSE F29
STOP LIGHT (CH 2,PG 4)
SWITCH
(71)
183−B 160−B
( − − − − ) W/ TRUCK &
N/CHASSIS HAND CONTROL
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
SRL 01MAR99 ADDED CIR 97DK A P52949L
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 30
Figure 172 Stop Light Switch W/T 444E & I6 HEUI W/Air Brakes
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.31. STOP LIGHT SWITCH TRUCK W/STANDARD AIR BRAKES W/INTERNATIONAL
TURN SIGNAL SWITCH, P. 31
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
STOP LIGHT SWITCH TRUCK W/STANDARD AIR BRAKES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/INTERNATIONAL TURN SIGNAL SWITCH N/T444E, I6−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F29 TO FUSE F9
(CH 2, PG 4) (CH 2, PG 4)
14OR
70
46−A
STOP
14RD
LIGHT
SWITCH
(70)
14RD STOP
14BN LIGHT
SWITCH
(71)
STOP
14BN
LIGHT
10OR
RELAY
70C
(R4)
(NOT USED) 46−C
14OR
70A
TO
70B
70D
14RD TURN
SIGNAL
SWITCH
70−G
(459−B)
(CH 3, PG 14,15)
11−G
70F
70E
70H
70E
183 160 183
NOT USED W/
M11,N14,C−10,
ENGINES
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 31
Figure 173 Stop Light Switch Truck W/Standard Air Brakes W/International Turn Signal Switch
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.32. STOP LIGHT SWITCH TRUCK W/STANDARD AIR BRAKES W/SIG-STAT TURN
SIGNAL SWITCH, P. 32
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
STOP LIGHT SWITCH TRUCK W/STANDARD AIR BRAKES &
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TRAILER OR OWNER/OPERATOR CONNECTIONS W/SIG−STAT
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TURN SIGNAL SWITCH N/T444E, I6 − HEUI
TO FUSE F9
(CH 2, PG 4)
16OR
70K
46−A
STOP
LIGHT STOP
14RD
SWITCH LIGHT
(70) SWITCH
14RD
(71)
14BN
14BN
TRAILER
STOP
46−C
LIGHT
SWITCH
CONN
14OR
(11)
70J
C
70 STOP LIGHT
16OR
70A 70D RELAY
14OR 18OR
D (R4)
TO NOT USED
70C
FUSE 10OR
14RD
70B
F29
(CH 2, PG 4)
70−G
TO 70F
11−G
TURN
SIGNAL
SWITCH
(CH 3, PG 17)
70H
70E
183 160
(NOT USED)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 32
Figure 174 Stop Light Switch Truck W/Standard Air Brakes W/Sig-Stat Turn Signal Switch
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.33. STOP LIGHT SWITCH W/TRACTOR, TRUCK W/TRACTOR APPLICATION,
TRUCK W/4–WHEEL TRAILER CONNECTIONS W/INTERNATIONAL TURN SIGNAL
SWITCH, P. 33
ELECTRICAL CIRCUIT DIAGRAMCHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
STOP LIGHT SWITCH W/INTERNATIONAL TURN SIGNAL
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SWITCH N/T444E, 16−HEUI
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRACTOR OR
TRUCK W/4 WHEEL CONN
W/HDD ENGINES
TO FUSE F29 TO FUSE F9
(CH 2, PG 4) (CH 2, PG 4)
16OR
70
C
AIR
STOP
LIGHT
10OR
70C
D SWITCH
(11)
STOP
14OR
70A
LIGHT
RELAY 46
(R4)
86 70D
30 70J
18OR
87
14RD
87 85
70B
A
10 OR
18WH
TO TURN
70F
70−G
SIGNAL
SWITCH
(CH 3, PG 13,15)
70H
10OR
TO
TRAILER
16WH
11−G
CONN
10RD
(CH 9, PG 41, 42)
70E
CAB
GROUND
TO
TRAILER
CONN
(CH 9, PG 40)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 33
Figure 175 Stop Light Switch W/Tractor, Truck W/Tractor Application, Truck W/4–Wheel Trailer
Connections W/International Turn Signal Switch
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.34. STOP LIGHT SWITCH W/TRACTOR, TRUCK W/TRACTOR APPLICATION,
TRUCK W/4–WHEEL TRAILER CONNECTIONS W/SIG-STAT TURN SIGNAL SWITCH,
P. 34
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
STOP LIGHT SWITCH W/SIG−STAT TURN SIGNAL SWITCH
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
N/T444E,16−HEUI)
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/TRACTOR &
W/TRUCK W/TRACTOR W/TRUCK W/4 WHEEL
APPLICATIONS CONNECTIONS
TO FUSE F29 TO FUSE F9 TO FUSE F29 TO FUSE F9
(CH 2, PG 4) (CH 2, PG 4) (CH 2, PG 4) (CH 2, PG 4)
16OR
70K
16OR
TRAILER
70
STOP
46−A LIGHT
A
SWITCH
AIR CONN
14RD
STOP (11)
LIGHT A
A
C SWITCH 70
(11) 16OR
STOP AIR
12OR
70A
C
LIGHT
10OR
STOP
70C
RELAY 46 C
LIGHT
12OR
70A
(R4) SWITCH
14BN
86 70D (71)
30 70J
18OR
46−C
87
14RD
87 85
70B
A
STOP 14OR
70J
10OR
LIGHT
70C
RELAY
(R4)
10 OR
18WH
70F
70−G
TO TURN
86 70D
30
SIGNAL 18OR
SWITCH
87
(CH 3, PG 17) 87 85
A
70H
10OR
14OR
70B
TO
TRAILER
16WH
11−G
10OR
18WH
CONN
70F
70−G
10RD
(CH 9,PG 41)
70E
TO TURN
CAB 70H SIGNAL
GROUND 10OR
SWITCH
TO
(422−F)
TRAILER
16WH
11−G
(CH 3, PG 17)
TO CONN
10OR
TRAILER (CH 9, PG 41)
70E
CONN
(CH 9, PG 40) CAB
GROUND
TO
TRAILER
CONN
(160−B)
(CH 9, PG 40)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 10OCT98 AE08−52228 34
Figure 176 Stop Light Switch W/Tractor, Truck W/Tractor Application, Truck W/4–Wheel Trailer
Connections W/Sig-Stat Turn Signal Switch
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HEATER AND AIR CONDITIONER (CHAPTER 11)
11.1. HEATER/AIR CONDITIONER, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEATER/AIR CONDITIONER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
W/A/C ONLY TO FUSE F19
(CH 2,PG 2)
A/C TEMPERATURE
18WH
77−GA
CONTROL SWITCH
14LTGN
75A
(235)
77E
2 D E
18LTGN
C
41−A
77A 77
18LTGN B A 18LTGN
1 A/C
AIR
OFF
H
CONDITIONER M L
18LTGN
SWITCH
77B
C A B
(37) CONTROL
16LTGN
77A
41−B
SWITCH
14LTGN
14LTGN
14LTGN
(36)
75C
75D
75B
A/C
18LTGN
77B
RELAY
(72)
18LTGN
16LTGN
77H
30 86
77J
HIGH LOW
87
PRESSURE PRESSURE
87
A 85
SAFETY SAFETY
SWITCH SWITCH
TO FUSE
(80) (74)
F12
18LTGN
77C
CLOSE 375psi CLOSE 8psi
(CH 2,PG 4)
18WH
OPEN 150psi OPEN 20psi
77−G
18LTGN
+−20psi +−5psi
77K
14LTGN
77F
41−C
A C
1 3 4
12LT GN
2−D4
75
18LTGN
77C
2A−D4
BLOWER
RELAY 75E B
14LTGN
2
(73) 14LTGN
77F
77D
18LTGN 85
RESISTOR
87 87
A AND
A
75F THERMO
30 86
12LTGN
FUSE
ASSEMBLY
(44)
16WH
75−GA
75−G
12WH
A/C BLOWER B
COMPRESSOR MOTOR (210)
CLUTCH
77−GA
12WH
11−GE
18WH
RELAY
11−GA 11−GC
14WH 16WH BRACKET
GROUND
12WH
11−GF
CAB
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
SRL 01MAR99 RMVD CIR 77L FROM (72) A P52949L
RELEASE NO. DATE PART NO. SHEET
P52669J 09OCT98 AE08−52229 01
Figure 177 Heater/Air Conditioner
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
11.2. HEATER ONLY, P. 2
ELECTRICAL CIRCUIT DIAGRAM CHAPTER
NAVISTAR INTERNATIONALTRANSPORTATION CORP. 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
HEATER ONLY
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TO FUSE F12 TO FUSE F19
(CH 2,PG 2)
(CH 2,PG 4)
(NOT USED)
37−A
18LTGN
14LTGN
75A
77
D E
12LTGN
B
75
C
CONTROL
SWITCH
H (36)
OFF
M L
C A B
14LTGN
75B
14LTGN
75C
14LTGN
75D
A C
1 3 4
RESISTOR &
BLOWER THERMO FUSE
RELAY ASSEMBLY
75E B
(73) 14LTGN 2 (44)
85
(210) 87
87
A
A
75F
30 86
12LTGN
16WH
75−GA
75−G
12WH
B
BLOWER
12WH
MOTOR
11−GE
11−GA 11−GC
12WH 12WH
12WH
11−GF
RELAY
BRACKET
CAB GROUND
GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
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Figure 178 Heater Only
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR COMPOSITES (CHAPTER 12)
12.1. DASH CONNECTOR (2) (N/T 444E OR I6 HEUI)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DASH CONNECTOR
(2)
(N/T444E OR I6−HEUI)
MAIN CAB
4 5 6 7 3 2 1
A A
B B CONNECTOR − 1661193C1
CONN LOCK − 1661206C1
C C CONN LOCK − 1661207C1
D D
TERMINAL(CAVITY A6,B1,B4,C4,C5,F4,
F5,G5,G6,G7,H4,H5) − 1661218C1
E E TERMINAL(CAVITY A4,A5,C1,C6,F1,
F2,F6,H6) − 1661209C1
F F
TERMINAL(CAVITY F3) − 1661211C1
G G TERMINAL(CAVITY D1,E1,G4) −
1661227C1
H H TERMINAL(CAVITY B5,D2,E2) −
1661219C1
4 5 6 3 2 1 TERMINAL(CAVITY B6,D5) −
1661215C1
AIR
CAVITY CIRCUIT # CAVITY CIRCUIT # AIR
A4 40A E4 23 CAVITY CIRCUIT # CAVITY CIRCUIT #
A5 30 E5 −−− A1 66C E1 52
A6 −−− F4 48* A2 −−− E2 56A
A7 −−− F5 48A* A3 −−− F1 85C
B4 92M,47* F6 1 B1 11−GB F2 21B
B5 92PF**,24AC/21A* G4 19 B2 64C F3 58D
B6 18−G* G5 71B B3 −−− G1 −−−
C4 47A* G6 17 C1 87D G2 −−−
C5 71 H4 31 C2 87C,87N G3 34B,34C
N/ISM ENG− C6 29B/35 H5 19H C3 93A H1 −−−
D4 77F H6 19C,19N,94D D1 53 H2 −−−
N/ISM ENG− D5 29A D2 57A H3 −−−
* W/L10 STC, 3406C
** W/MERITOR G SERIES XMSN
HYDRAULIC HYDRAULIC
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
A4 90M E4 23 A1 66C E1 52
A5 90P E5 −−− A2 −−− E2 56A
A6 90B F4 48 A3 −−− F1 85C
A7 90H F5 48A B1 11−GB F2 21B
B4 47,92M F6 1 B2 64C F3 58D
B5 24AC/21A G4 19 B3 −−− G1 −−−
B6 18−G G5 71B C1 −−− G2 −−−
C4 47A G6 17 C2 87N,87C G3 34B,34C
C5 71 H4 31 C3 93A H1 −−−
C6 29B/35 H5 19H D1 53 H2 −−−
D4 77F H6 19C D2 57A H3 −−−
D5 29A
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
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Figure 179 Dash Connector (2) (N/T 444E or I6 HEUI)
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.2. DASH CONNECTOR (2) (W/T 444E OR I6 HEUI)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DASH CONNECTOR
(2)
(W/T444E OR I6−HEUI)
MAIN CAB
4 5 6 7 3 2 1
A A
B B CONNECTOR − 1661193C1
CONN LOCK − 1661206C1
C C CONN LOCK − 1661207C1
D D
TERMINAL(CAVITY A6,B1,B4,C4,C5,F4,
F5,G5,G6,G7,H4,H5) − 1661218C1
E E TERMINAL(CAVITY A4,A5,C1,C6,F1,
F2,F6,H6) − 1661209C1
F F
TERMINAL(CAVITY F3) − 1661211C1
G G TERMINAL(CAVITY D1,E1,G4) −
1661227C1
H H TERMINAL(CAVITY B5,D2,E2) −
1661219C1
4 5 6 3 2 1 TERMINAL(CAVITY B6,D5) −
1661215C1
AIR
CAVITY CIRCUIT # CAVITY CIRCUIT # AIR
A4 40A E4 19B CAVITY CIRCUIT # CAVITY CIRCUIT #
A5 −−− E5 −−− A1 −−− E1 52
A6 −−− F4 −−− A2 −−− E2 56A
A7 −−− F5 −−− A3 −−− F1 85C
B4 47D F6 1 B1 92D F2 21B
B5 −−− G4 97AU B2 −−− F3 58D
B6 97P G5 71B B3 −−− G1 −−−
C4 97AP G6 17F C1 −−− G2 −−−
C5 71 H4 31 C2 87N G3 18−G
*
C6 −−− H5 19A C3 93A H1 −−−
D4 77F H6 19C D1 53 H2 −−−
D5 −−− D2 57A H3 97AA
HYDRAULIC HYDRAULIC
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
A4 90M E4 19B A1 −−− E1 52
A5 90P E5 −−− A2 −−− E2 56A
A6 90B F4 −−− A3 −−− F1 85C
A7 90H F5 −−− B1 92D F2 21B
B4 47D F6 1 B2 −−− F3 58D
B5 −−− G4 97AU B3 −−− G1 −−−
B6 97P G5 71B C1 −−− G2 −−−
C4 97AP G6 17F C2 87C G3 18−G *
C5 71 H4 31 C3 93A H1 −−−
C6 −−− H5 19A D1 53 H2 −−−
D4 77F H6 19C D2 57A H3 97AA
D5 −−−
* T444E
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Figure 180 Dash Connector (2) (W/T 444E or I6 HEUI)
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.3. DASH CONNECTOR ENGINE CONNECTIONS (2A) (N/T 444E OR I6 HEUI)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DASH CONNECTOR
ENGINE CONNECTIONS (2A)
(N/T444E OR I6−HEUI)
7 6 5 4
CONNECTOR − 1661194C91
A CONN LOCK − 1661207C1
TERMINAL(CAVITY A4,A5,A7,C6,H6) −
B 1661213C1
C TERMINAL(CAVITY B4,B5,B6,C4,C5,F4,
F5,G5,G6,H5) − 1661222C1
D TERMINAL(CAVITY E4,G4) − 1661233C1
TERMINAL(CAVITY D4,D5,H4) − 1661220C1
E TERMINAL(CAVITY A6,E5) − 1661627C1
F TERMINAL(CAVITY F6) − 1661212C1
G
H
CIRCUIT LOCATIONS MAY VARY
SLIGHTLY. REFER TO SYSTEM
SCHEMATIC FOR SPECIFIC CIRCUIT.
AIR HYDRAULIC
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
A4 40 E4 23/23F,23 A4 90M E4 23/23F,23
A5 30,30A E5 −−− A5 90P E5 −−−
A6 −−− F4 48
* A6 90B F4 48
*
A7 −−− F5 48A
* A7 90H F5 48A
*
B4 47
* F6 1−RW B4 47 F6 1−RW
B5 RD G4 19/19J,19 B5 −−− G4 19/19J
B6 18−G
* G5 71A B6 18−G
* G5 71A
C4 47A
* G6 17 C4 47A G6 17
C5 71 H4 31 C5 71 H4 31
N/ISM ENG− C6 29B/35,35 H5 97F/19H C6 29B/35 H5 19F/19H
D4 77F H6 97D,19C,19N D4 77F H6 19C
N/ISM ENG− D5 29A D5 29A
* W/L10 STC, 3406C, I−6 MECH
DASH CONNECTOR
1 2 3 FRONT END CONNECTIONS (2B)
CAVITY CIRCUIT # CAVITY CIRCUIT #
A1 66C E1 52
A
A2 −−− E2 56A
B
A3 −−− F1 85C
C CONNECTOR − 1661195C1
CONN LOCK − 1661206C1 B1 11−GB F2 21B
D TERMINAL(CAVITY A1,F1,F2,F3) −
1661213C1 B2 64C F3 58D
E TERMINAL(CAVITY B2,D2,E2) −
B3 −−− G1 −−−
F 1661222C1
TERMINAL(CAVITY D1,E1) − 1661233C1 C1 87D G2 −−−
G TERMINAL(CAVITY B1) − 1661627C1
C2 87B G3 BN/RD
H
C3 −−− H1 −−−
D1 53 H2 −−−
D2 57A H3 −−−
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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Figure 181 Dash Connector Engine Connections (2A) (N/T 444E or I6 HEUI)
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.4. DASH CONNECTOR ENGINE CONNECTIONS (2A) (W/T 444E OR I6 HEUI)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DASH CONNECTOR
ENGINE CONNECTIONS (2A)
(W/T444E OR I6−HEUI)
7 6 5 4
CONNECTOR − 1661194C91
A CONN LOCK − 1661207C1
TERMINAL(CAVITY A4,A5,A7,C6,H6) −
B 1661213C1
C TERMINAL(CAVITY B4,B5,B6,C4,C5,F4,
F5,G5,G6,H5) − 1661222C1
D TERMINAL(CAVITY E4,G4) − 1661233C1
TERMINAL(CAVITY D4,D5,H4) − 1661220C1
E TERMINAL(CAVITY A6,E5) − 1661627C1
F TERMINAL(CAVITY F6) − 1661212C1
G
H
CIRCUIT LOCATIONS MAY VARY
SLIGHTLY. REFER TO SYSTEM
SCHEMATIC FOR SPECIFIC CIRCUIT.
AIR HYDRAULIC
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
A4 90M E4 19B A4 90M E4 19B
A5 90P E5 −−− A5 90P E5 −−−
A6 −−− F4 92C A6 90B F4 −−−
A7 −−− F5 −−− A7 90H F5 −−−
B4 47 F6 1−RW B4 47D F6 1−RW
B5 −−− G4 97AU B5 −−− G4 97AU
B6 97P G5 71A B6 97P G5 71A
C4 47A G6 17A C4 97AP G6 17F
C5 71 H4 31 C5 71 H4 31
C6 −−− 19/23 I6 C6 −−− −−−
H5 H5
D4 77F 19A T444E D4 77F 19A T444E
D5 29A H6 19C D5 −−− H6 19C
DASH CONNECTOR
1 2 3 FRONT END CONNECTIONS (2B)
CAVITY CIRCUIT # CAVITY CIRCUIT #
A1 66C E1 52
A
A2 −−− E2 56A
B
A3 −−− F1 85C
C CONNECTOR − 1661195C1
CONN LOCK − 1661206C1 B1 92D F2 21A
D TERMINAL(CAVITY A1,F1,F2,F3) −
1661213C1 B2 64C F3 58D
E TERMINAL(CAVITY B2,D2,E2) − 1661222C1
B3 −−− G1 −−−
F TERMINAL(CAVITY D1,E1) − 1661233C1
TERMINAL(CAVITY B1) − 1661627C1 C1 −−− G2 −−−
G
C2 −−− G3 18−G W/T444E
H
C3 93A H1 −−−
D1 53 H2 −−−
D2 57A H3 97AA
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RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 04
Figure 182 Dash Connector Engine Connections (2A) (W/T 444E or I6 HEUI)
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.5. CONNECTOR COMPOSITES (3 & 3A)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ELECTRONIC ENGINE DASH CONNECTORS
(3 & 3A)
CAB / CAB OVERLAY
HARNESS
T444E & I6−HEUI
CAVITY CIRCUIT # CAVITY CIRCUIT #
A 97N L 97DE (3)
B 98 M 97CF
C 98A(+) N 99D
D 98C(−) O 97W
E 24 P 99B
O N M
97CT 97U(5V)
F Q
P S T L
G 97K R 97M
H 97AF S 97CD
R Q K J
I 97A T 97DH
J 44D U 97H
A B H I
K 97T V 97CR
C V U G
CONNECTOR − 0593389C1 D E F
TERMINAL − 0587576C1
SEAL − 1652325C1
PLUG − 0587579C1
N14 & ISM ENG C−10, C−12
CAVITY CIRCUIT NO. CIRCUIT NO.
A 99 99
B 99A(5V) 99A(8V)
C 99−G PLUG
D 99B PLUG
E 99C PLUG
F 97AL 97AL ENGINE HARNESS
G 97AM PLUG
(3A) OR (3F)
H 97AP PLUG
I 97AB 97AB M N O
J 97AE 97AE L T S P
K 97AA 97AA
J K Q R
L 24AF 24AF
CONNECTOR − 0598332C1
TERMINAL − 0587578C1
M 24AE 24AE SEAL − 1652325C1 I H B A
PLUG − 0587579C1
N 97AZ 97AZ
G U V C
O *97AU PLUG
* N/ISM ENG F E D
P *99B PLUG
Q PLUG 97L
R 97AH 97AH
S 98B(−) 98B(−)
T 98(+) 98(+)
U 97AT 97AT
97−GA 97−GA
V
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 05
Figure 183 Connector Composites (3 & 3A)
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.6. CONNECTOR COMPOSITE (3J)
Figure 184 Connector Composite (3J)
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.7. CONNECTOR COMPOSITES (11), (12), (13)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
STOP LIGHT SWITCH TRAILER CABLE
(11) (12)
70M TRAILER HARNESS CAB HARNESS
D R TURN GN 57H
B A
70 C
L TURN YL 56H
CONNECTOR − 1661777C1
TERMINAL 16AWG − 1661875C1 CONNECTOR − 1669973C1 CONNECTOR − 1669972C1
CONN LOCK − 1661873C1 TERMINAL − 1661214C1 TERMINAL − 1661211C1
CHASSIS HARNESS CAB HARNESS
DASH CONNECTOR
CHASSIS CONNECTOR
(13)
H1 G1 F1 E1 D1
(36 WAY) C1 D1 E1 F1 G1 H1 J1
J1 C1 A1 B1 K1 L1
L1 K1 B1 A1
H2 D2 D2 H2
J2 C2 C2 J2
L2 K2 H3 D3 B2 A2 A2 B2 D3 H3 K2 L2
J3 C3 C3 J3
H4 D4 D4 H4
L3 K3 B3 A3 A3 B3 K3 L3
J4 H5 G2 F2 E2 D5 C4 C4 D5 E2 F2 G2 H5 J4
CONNECTOR − 2024625C1 CONNECTOR − 2024626C1
CONN LOCK − 2024628C1 CONN LOCK − 2024628C1
ENGINE HARNESS CONTROL BOX HARNESS
CAVITY CIRCUIT # TERMINAL CAVITY CIRCUIT # TERMINAL
A1 2025426C1 A1 1661227C1
A2 2025423C1 A2 1661219C1
A3 2025424C1 A3
B1 2025421C1 B1 1661218C1
B2 2025422C1 B2
B3 2025422C1 B3
C1 −−− −−−−−−−− C1 −−− −−−−−−−−
C2 1671609C1 C2 1661208C1
C3 1671609C1 C3 1661209C1
C4 1671609C1 C4 1661209C1
D1 D1
D2 D2
D3 1667742C1 D3 1661261C1
D4 1667742C1 D4 1661261C1
D5 1667742C1 D5 1661261C1
E1 E1
E2 1667742C1 E2 1661261C1
F1 1661262C1 F1 1661261C1
F2 1667742C1 F2 1661261C1
G1 G1
G2 1667742C1 G2 1661261C1
H1 1667742C1 H1 1661261C1
H2 H2
H3 H3
H4 H4
H5 1667742C1 H5 1661261C1
J1 1671609C1 J1 1661209C1
J2 1671609C1 J2 1661209C1
J3 J3
J4 J4
K1 K1
K2 K2
K3 A336 1661627C1 K3 1661218C1
L1 GY 1667736C1 L1 94K1 1661226C1
L2 1661627C1 L2 1661219C1
L3 GY 1667736C1 L3 94K 1661226C1
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Figure 185 Connector Composites (11), (12), (13)
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.8. CONNECTOR COMPOSITES (14), (14A), (15), (16), (17), (18), (19)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
2 SPEED AXLE MD TRANSFER CASE
(14) (14)
2 SPD AXLE HARNESS
2 SPD AXLE HARNESS
93E # 93
93B 93
93 *
A A
93C B
93C C C A
93C 93C
B B C C
93B
93B 93A A B
93B
#2 SPEED AXLE CONNECTOR − 0598839C1 93 93A
*TRANSFER CASE TERMINAL(14AWG) −
0239807R CONNECTOR − 0598838C1
CONNECTOR − 0598838C1 TERMINAL(14 & 16AWG)− CONNECTOR − 0598838C1
TERMINAL (14AWG) −
TERMINAL − 0239807R1 TERMINAL − 0239807R1
0333735C11 0333733C1
TERMINAL (14 &16AWG) −
0333735C1
MD TRANSFER CASE
(14A) RADIO SPEAKERS
2 SPD AXLE HARNESS
HARNESS, DOME & (15) HARNESS, DOME &
93B 93A CLEARANCE LIGHT CLEARANCE LIGHT
& RADIO
B
A 58C 58C
93C 93C
C C A A
A B B
93B 58−GC B 58−GC
93
CONNECTOR − 0598838C1 CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONNECTOR − 0598838C1
TERMINAL (14AWG) − CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 0239807R1
0333733C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1
TERMINAL (14 &16AWG) −
0333735C1
DOME LIGHT / RADIO
(16) DIMMER SWITCH
DOME, CLEARANCE LT (17) CAB HARNESS
CAB HARNESS CAB HARNESS OR FLOOR MTD
& RADIO SPEAKER
HARNESS DIMMER SWITCH
63−GA (17B) (17A)
52D
52F
LEFT(+) E D D E LEFT(+) BN #
A A
F C C F
LEFT(−) LEFT(−) 53B B B
G B B G 53D
C C
RIGHT(+) H A A H RIGHT(+) BL #
51F
RIGHT(−) 51B
63A YL RIGHT(−) #W/FLOOR MTD
DIMMER SWITCH GN #
GN
63−G
CONNECTOR − 166198C1
BN TERMONAL(18 AWG) −
CONNECTOR − 1661259C1 1661208C1
CONN LOCK − 1661263C1 CONNECTOR − 2005836C1 TERMINAL(14 AWG) − CONNECTOR − 1661199C1
TERMINAL − 1661261C1 CONN LOCK − 1661212C1 1661209C1 TERMINAL − 1661213C1
LEFT AUXILIARY CLEARANCE I.D. LIGHT
TURN LIGHT (19)
HARNESS, DOME &
(18) CLEARANCE LTS & RADIO
CAB HARNESS LIGHT PIGTAIL CAB HARNESS
SPEAKERS
56B OR 58C 58C
A A A A
B B B B
56G WH 58−GC 58−GC
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1 CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1 CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1 TERMINAL − 1661261C1 TERMINAL − 1661262C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 08
Figure 186 Connector Composites (14), (14A), (15), (16), (17), (18), (19)
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.9. CONNECTOR COMPOSITES (20), (21)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
AUDIBLE ALARM POWER DISTRIBUTION LIGHT
(20) (21)
POWER DISTRIBUTION
CAB HARNESS LIGHT PIGTAIL
KYSOR CAB OVERLAY CAVITY CIRCUIT #
A 19H/19J 63−GC BK
E B −−−
C 19−GB/19−GC A A
B D A B B
D −−−
E −−−
C
CONNECTOR − 0593385C1
63B BK
CONN LOCK − 0593387C1
TERMINAL − 1661710C1
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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Figure 187 Connector Composites (20), (21)
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.10. CONNECTOR COMPOSITES (23), (24), (26)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ETHER START SWITCH
(23)
START SWITCH PIGTAIL CAB HARNESS
RD 21
21A
A A
B B
BN 21B
CONNECTOR − 1661197C1 CONNECTOR − 1661196C1
TERMINAL − 1661213C1 TERMINAL(16AWG) − 1661209C1
TERMINAL(16+16) − 1661211C1
KEY SWITCH
(24)
CAB HARNESS
39A
15
25
66 ** 13F E
E BAT
13
W/DRL
A D
*17 D A F
F *** 17 IGN
SOL
ACC
*19B
13A/13C
**** 13KS
12
C B
13J B C
* W/O PUSH BUTTON START **** W/MERITOR G SERIES XMSN GRD
** AIR W/4000
*** W/PUSH BUTTON START SW 19N
CONNECTOR − 0293347C1 SEE KEY
(CH 2,PG 1) 44C 44
TERMINAL(10AWG) − 1660025C1 SWITCH
TERMINAL(14AWG) − 0188396R1 66H 44A
TERMINAL(14+16,16+16) − 0879633R1
INSTRUMENT CLUSTER,LEFT (YELLOW) INSTRUMENT CLUSTER,LEFT (YELLOW)
W/L10−STC,3406C,T444E,I6−HEUI W/ISM ENG,N14E PLUS,3176B,3406E,SER 50/60
(26) (26)
CAB HARNESS CAB HARNESS
17 10 17 10
9 1 9 1
CONNECTOR − 1661603C1 CONNECTOR − 1661603C1
TERMINAL − 1661598C1 TERMINAL − 1661598C1
* W/T444E,I6−HEUI
** N/T444E,I6−HEUI
*** 29A/35 N/T444E,I6−HEUI
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
1 28A 10 * 29/35 *** 1 28A 10 97AZ
2 92 11 97AA 2 92 11 97AP
3 40−AIR/90T−HYD 12 * 97T 3 40 12 97AT
4 28K 13 ** 34D 4 28K 13 −−−
5 28E,28F 14 94BD 5 28E 14 94BD
6 28−G 15 62−GE 6 28−G 15 62−GE
7 ** 25C 16 ** 25B 7 −−− 16 −−−
8 62L 17 31 8 62L 17 31
9 ** 30−AIR 9 30
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
DAG 16FEB99 ADDED MERITOR G XMSN A P50119C
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 10
Figure 188 Connector Composites (23), (24), (26)
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.11. CONNECTOR COMPOSITES (27), (28), (29), (30), (31), (32)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE−VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
INSTRUMENT CLUSTER,CENTER INSTRUMENT CLUSTER,RIGHT
(GREEN) (NATURAL)
(27) (28)
CAB HARNESS CAB HARNESS
17 10 17 10
9 1 9 1
CONNECTOR − 1661602C1 CONNECTOR−1661601C1
TERMINAL − 1661598C1 TERMINAL − 1661598C1
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
1 62C 10 28B 1 62D 10 62−GH
2 28−GA 11 62−GF 2 −−− 11 32A *
3 36 12 57C 3 28−GB 12 32 *
4 52A 13 93A * 4 42−GA AXLE 13 28H *
5 14 5 18−G 14 87D *
6 56C 15 29A * 6 * 40−GC 15 42C−AXLE
7 **98E(+)/47/48(+)* 16 −−−
7 −−− 16 −−−
8 17 8 28C 17 44−HYD
9 **98F(−)/ 47/48(−)* 9 43−PDL
* W/ISM ENG,N14E PLUS,3176B,3406E,SER 50/60
* N/T444E & I6−HEUI
** W/T444E & I6 ENGINES
WINDSHIELD WIPER MOTOR SWITCH CLUSTER
(29) PANEL LIGHT
CAB HARNESS
(30)
MOTOR PIGTAIL
82V * 82B * CAB HARNESS
82E 82B BK WH
62E
C D
D C
A B
A
B A
B
82D 82C RD GN
82U * 82E * 62−GC
* W/SIG−STAT CANCEL TURN SWITCH
CONNECTOR − 1667305C1 CONNECTOR − 1667529C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 TERMINAL − 1661262C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1
WINDSHIELD WIPER SWITCH (31) INTERRUPT SWITCH (32)
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 82W/82AB
2 82U
1 58−GB,44−G
*
2 58−G
4 1 4 1
3 −−−
3 −−−
5 2 5 2
4 −−−
4 −−−
6 3 5 82S/82B 6 3
5 −−−
6 82T 6 −−−
CONNECTOR − 1661256C1 CONNECTOR − 1661256C1
TERMINAL(18+18) − 1661226C1 TERMINAL − 1661226C1
TERMINAL(16+16) − 1661227C1
TERMINAL(18AWG) − 1661224C1
* W/HYDRAULIC BRAKES ONLY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 11
Figure 189 Connector Composites (27), (28), (29), (30), (31), (32)
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.12. CONNECTOR COMPOSITES (33), (34), (35), (36), (37), (38), (39), (41), (44), (46)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
PANEL LIGHT DIMMER WINDSHIELD WASHER
SWITCH (33) SWITCH (34)
CAB HARNESS SWITCH PIGTAIL
CAVITY CIRCUIT #
1 87H,87P*
4 1 2 87,87K*
62A C YL C
3 −−−
5 2
62−GJ B BK B
4 −−−
A A 6 3
62 BL
5 −−−
6 −−−
CONNECTOR − 1661198C1 CONNECTOR − 1661199C1
* W/SIG−STAT T/S SWITCH
TERMINAL(14,16) − TERMINAL − 1661213C1
1661209C1 CONNECTOR − 1661256C1
TERMINAL(18AWG) − TERMINAL(16AWG) − 1661226C1
1661208C1 TERMINAL(18AWG) − 1661224C1
HEADLIGHT SWITCH HEATER A/C FAN A/C SWITCH
(35) CAVITY CIRCUIT # SWITCH (36) (37)
CAB HARNESS CAB HARNESS
1 51,51A
77 C 75B
4 1 2 50
75C
3 −−−
A 77
5 2 D
N/DUAL DR − 4 62/51C
A B 77A
E
6 3
W/DUAL DR − 4 62/51AB C 77−GA
5 50A
75A B 75D
6 58A
CONNECTOR − 1661891C1
CONNECTOR − 1661256C1 CONNECTOR − 1664511C1 CONN LOCK − 1661892C1
TERMINAL(14AWG) − 1661226C1 TERMINAL − 0239805R1 TERMINAL − 1661262C1
TERMINAL(14+14,12AWG) − 1661227C1
HEATER AND A/C RADIO
PANEL LIGHT (38) (39)
CAB HARNESS RADIO PIGTAIL
LIGHT CAB
PIGTAIL HARNESS
86
GY 62B 86F D C RD GY RD
C D
BN E B GN WH B E GY/BK
A A
B B F A A F
YL 86E YL WH/BK
GY 62−GA
CONNECTOR −
1661259C1 CONNECTOR − 1661200C1 CONNECTOR − 1661201C1
CONNECTOR − 1661260C1
TERMINAL − TERMINAL(16AWG) − 1661209C1 TERMINAL − 1661213C1
CONN LOCK − 1661264C1
1661261C1 TERMINAL(16+18) − 1661210C1
TERMINAL − 1661262C1
A/C HARNESS STOP LIGHT SWITCH
(41) RESISTOR BLOCK
(46)
(44)
CAB HARNESS
CAB HARNESS A/C HARNESS
70 A RD A
77A A A 77A T 444E B B
77B B B 77B 75D C B 75E 97Y
C C
70DS
77C C C 77C
70V*
BN
D D
75C A
CONNECTOR − CONNECTOR − * W/MD RETARDER
1661889C1 1661891C1
TRUCK W/AIR BRAKES
CONN LOCK − CONN LOCK −
1661890C1 1661892C1 CONNECTOR − CONNECTOR −
TERMINAL(18AWG) − TERMINAL − 1661204C1 1661205C1
1661261C1 1661262C1 CONNECTOR − 0266516C1
TERMINAL(14AWG) − TERMINAL −
TERMINAL − 0188396R1
1661226C1 1661231C1
TERMINAL(14+16) −
1661227C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 (35) ADDED 51C&AB. A P52936A PART NO.
RELEASE NO. DATE SHEET
02AUG99 ADDED 44 AND 46. B P50193G P52669J 08OCT98 AE08−52265 12
Figure 190 Connector Composites (33), (34), (35), (36), (37), (38), (39), (41), (44), (46)
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.13. CONNECTOR COMPOSITES (47 & 48), (47A), (47B), (49), (50), (51), (52)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BLOCKING DIODE ASSY BLOCKING DIODE ASSY
HYDRAULIC BRAKES HYDRAULIC BRAKES
(47 & 48) (47A)
DIODE ASSEMBLY
CAB HARNESS
90CB
90D 90E
B B
B
90E 90H
C C C
A 90U A
A
90CA
90F
90U
90H
DIODE ASSY −
CONNECTOR − 0598839C1
1659928C1
TERMINAL(16AWG) −
0333733C1
CONNECTOR − 0598838C1
TERMINAL(16+16) −
TERMINAL (16 AWG) − 0333733C1
0333735C1
TERMINAL (16T AWG) − 0333732C1
TERMINAL (16, 16T AWG) − 0333735C1
TERMINAL (16, 16P, 16T AWG) − 0333736C1
BLOCKING DIODE ASSY HYDRAULIC BRAKE WARNING MONITOR
HYDRAULIC BRAKES (49)
(47B)
CAVITY CIRCUIT #
CAB HARNESS A 90M
90H B −−−
90E
B C 90S/90T
C
D 90−G
A A K
90U E 90F
F 90P
G 90E
CONNECTOR − 1654231C1 H 90R
TERMINAL(16AWG) −
1659927C1 J −−−
TERMINAL(18+18) −
CONNECTOR − 0598839C1
1664304C1 K −−−
TERMINAL(16AWG) − 0333733C1
TERMINAL(16+16) − 0333735C1
HYDRAULIC BRAKE SWITCH STOP LIGHT SWITCH W/HYDRAULIC
(50) (51)
CAB HARNESS CAB HARNESS
70B
90C B 90R B
A 90D 70 A
CONNECTOR − 2027834C1 97Y CONNECTOR − 2027835C1
TERMINAL(16AWG) − TERMINAL(14AWG) −
2027836C1 2027836C1
W/T 444E
TERMINAL(16+18) − TERMINAL(14+16) −
OR I6 ELECT
2027837C1 2027837C1
INTERMITTENT WIPE SWITCH W/SIG−STAT T/S SWITCH
(52)
CAB HARNESS SWITCH PIGTAIL
87J A BL A
82−GB B BK B
82X C YL C
87L D WH D
CONNECTOR − 1661204C1
TERMINAL(16+18) −
1661224C1
TERMINAL(18+18) −
1661226C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
02AUG99 ADDED 47A AND 47B. A P50193G
RELEASE NO. DATE PART NO. SHEET
RMVD 44 AND 46.
P52669J 08OCT98 AE08−52265 13
Figure 191 Connector Composites (47 & 48), (47A), (47B), (49), (50), (51), (52)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.14. CONNECTOR COMPOSITES (53), (54), (55), (56), (57), (58), (59), (64)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
RIGHT AUXILIARY DOME LIGHT
TURN LIGHT (54)
(53)
LIGHT CLEARANCE &
LIGHT
JUMPER LIGHT DOME LIGHT
PIGTAIL
PIGTAIL HARNESS
57B OR
A BK YL A
A A
B B B WH GN B
C GN BN C
57−G WH
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1 CONNECTOR − 1661199C1 CONNECTOR − 1661198C1
TERMINAL − 1661212C1 TERMINAL − 1661208C1
TWO SPEED AXLE SWITCH LEFT REAR RADIO SPEAKER
MANUAL XMSN (56)
(55) SPEAKER SPEAKER
PIGTAIL CABLE ASSY
C B A BK LEFT (−)
B B
A A
BROWN BLUE RED GN LEFT (+)
MOLDED CONNECTOR
PART OF TWO SPEED CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
AXLE WIRING TERMINAL − 1661208C1 TERMINAL − 1661212C1
RIGHT REAR RADIO SPEAKER RADIO HEADER CONNECTOR
(57) (58)
SPEAKER
SPEAKER SPEAKER DOME,CL LIGHTS CABLE ASSY
CABLE ASSY PIGTAIL & RADIO SPEAKER
RIGHT (+)
HARNESS
RIGHT (−) D C RIGHT (+) C D RIGHT (−)
RIGHT (+) GN
A A LEFT (+) A B
LEFT (−) B A LEFT (+)
B B LEFT (−)
RIGHT (−) BK
CONNECTOR − 1667305C1 CONNECTOR − 1667529C1
CONN LOCK − 1661263C1 CONN LOCK − 1667530C1
CONNECTOR − 1661197C1 CONNECTOR − 1661196C1 (2 REQD) TERMINAL − 1661262C1
TERMINAL − 1661212C1 TERMINAL − 1661208C1 TERMINAL − 1661261C1
TWO SPEED AXLE, MANUAL XMSN RUN RELAY (C−10,C−12 & 3406E)
BOOT CONNECTOR (64)
(59)
2 SPD AXLE
2 SPD AXLE
HARNESS
HARNESS
97L 4
B BN RD C
C RD
11−DB 2 3 5 97A
BN B
A BL BL A
97C 1
CONNECTOR − 1661199C1 CONNECTOR − 1661198C1
TERMINAL − 1661213C1 TERMINAL − 1661209C1
CONNECTOR − 0593385C1
CONN LOCK − 0593387C1
TERMINAL − 1661710C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 14
Figure 192 Connector Composites (53), (54), (55), (56), (57), (58), (59), (64)
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.15. CONNECTOR COMPOSITES (66), (67), (69), (70), (71)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE−VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CRUISE CONTROL ON/OFF CRUISE CONTROL SET/RESUME
SWITCH (66) (ELECTRONIC SWITCH CONTROL MODULE)
3406E,C−10,C−12 & ISM,N14E PLUS
CAB OVERLAY
CELECT 3176B,3406E
(67)
CAVITY CIRCUIT # CAVITY CIRCUIT #
CIRCUIT #
97AB
1 97−GC 97−GH 1 −−−
4 1
4 1
2 97AE 97AE 2 −−−
W/3176B
5 2
AND 3406E − 97−GD 5 2
3 −−− −−−
3 −−−
6 3
W/ISM 97−GB 6 3 4 97AB
4 −−− −−−
&
5 −−− −−− N14E 5 97GD/97−GB
6 −−− −−− 97AA 6 97AA
CONNECTOR − 1661256C1
CONNECTOR − 1673743C1 TERMINAL(18AWG) − 1661224C1
TERMINAL − 1661224C1 TERMINAL(16AWG) − 1661226C1
SERVICE BRAKE STOP LIGHT SWITCH STOP LIGHT SWITCH
SWITCH W/C−10,C−12 AIR (70) AIR (71)
ISM & N14E NOTE:TWO STYLES NOTE:TWO STYLES
OF CONNECTOR USED OF CONNECTOR USED
PLUS,3406E,SER 60
(69) STOP LIGHT
STOP LIGHT STOP LIGHT
JUMPER
JUMPER STOP LIGHT JUMPER
JUMPER
CAB HARNESS 70R* BN
BN 70Z* BN
97H
D D D
B A B A (OR) (OR)
B A
C C C
97AL
70A* RD 70W* RD
RD
*W/MD RETARDER *W/MD RETARDER
CONNECTOR − 1661777C1 CONNECTOR − 1661777C1 CONNECTOR − CONNECTOR − 1661777C1 CONNECTOR −
CONN LOCK − 1661873C1 CONN LOCK − 1661873C1 1661204C1 CONN LOCK − 1661873C1 1661204C1
TERMINAL − 1661875C1 TERMINAL − 1661875C1 TERMINAL − TERMINAL − 1661875C1 TERMINAL −
A & B REQUIRE A & B REQUIRE 1661226C1 A & B REQUIRE 1661226C1
CABLE SEALS CABLE SEALS CABLE SEALS
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
KDF 03MAY99 DLCK//RMVD CONN 68. A P52252T
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 15
Figure 193 Connector Composites (66), (67), (69), (70), (71)
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.16. CONNECTOR COMPOSITES (72), (73), (74), (75), (76), (77), (78), (79)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE −VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
AIR CONDITIONER BLOWER RELAY
RELAY (72) (73)
CAB HARNESS
CAB HARNESS
77−G
77C 75
4 4
75−GA
2 5 2 3 5 75B
3
1 77B 1 75F
75E
77F
CONNECTOR − 0593385C1 CONNECTOR − 0593385C1
CONN LOCK − 0593387C1 CONN LOCK − 0593387C1
TERMINAL(14AWG,16+18) − 1661709C1 TERMINAL(12AWG) − 1661710C1
TERMINAL(18AWG) − 1659673C1 TERMINAL(14,16AWG) − 1661709C1
LOW PRESSURE 2−SPEED AXLE
SAFETY SWITCH AUTO XMSN (75)
(74)
CAVITY CIRCUIT # CIRCUIT #
AC HARNESS 1 −−− −−−
4 1
77H 77D 2 −−− −−−
5 2
3 −−− −−−
6 3 4 RD −−−
5 BL 93
*
6 BN 93F
*
* CONNECTOR − 1673743C1
CONNECTOR − 1661256C1 * W/ALLISON ELECTRONIC TRANSMISION
TERMINAL(14,16AWG) − 1661226C1
PYROMETER CONTROL PYROMETER
MODULE (76) INLINE FUSE
PYROMETER MODULE
(77)
CAB OVERLAY PIGTAIL PYROMETER
CAB OVERLAY
BL 5 AMP
25C
25B A D BN D A
B C 25 25A
C B
GN
25A 25−G RD
CONNECTOR − 0255058C1 CONNECTOR − 0255057C1 CONNECTOR − 0506001C1
TERMINAL − 0333733C1 TERMINAL − 0239807C1 TERMINAL − 0557374C1
TRAILER CABLE AIR DRYER HARNESS
(78) (79)
* **
W/BRAKEMASTER
TRAILER CABLE AIR DRYER JUMPER W/BENDIX
ASSY CAB HARNESS
BN B 68B B
A BK A OR
*
A 68A A
B WH B BL
*
BK
CONNECTOR − CONNECTOR −
* CONNECTOR − 0587568C91 * CONNECTOR − 0587567C91
1669972C1 1669973C1 CONN SEAL − 1652325C1 * CONN LOCK − 1652325C1
TERMINAL −
1661211C1
TERMINAL −
1661214C1 * TERMINAL − 0587575C1
* TERMINAL − 0587577C1
** CONNECTOR − 1673790C1
** TERMINAL − 1661377C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
SRL 01MAR99 RMVD CIR 77L FROM (72) A P52949L
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 16
Figure 194 Connector Composites (72), (73), (74), (75), (76), (77), (78), (79)
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.17. CONNECTOR COMPOSITES (80), (83), (84 & 85), (86), (90), (91), (93), (94),
(95), (96)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
HIGH PRESSURE DIAGNOSTIC ON/OFF SWITCH OIL/WATER & KYSOR
SAFETY SWITCH W/ISM & N14E PLUS WARNING LIGHT
(80) (83) (84 & 85)
AC HARNESS CELECT CAB OVERLAY
CAB HARNESS
28F
77J CAVITY CIRCUIT #
77K 19J*
1 97−GE A 28E A
4 1
B *W/KYSOR B
2 97AM
5 2
4 −−−
29/35
6 3
19−GC* 29A/35
5 −−−
6 −−−
CONNECTOR −
CONNECTOR − 1661259C1 1661260C1
CONNECTOR − 1673743C1
TERMINAL −
TERMINAL − 1661224C1 TERMINAL(18AWG) − 1661261C1
1661262C1
KYSOR SHUTDOWN POWER & HEATED FOG LIGHT SWITCH
RELAY (MICRO) MIRROR SWITCH (91)
(86) (90)
WINDOW REG CAB FOG LIGHT
3406C HARNESS HARNESS HARNESS
CAB HARNESS
CAVITY CIRCUIT #
2 4 1 B B 64A
64A
1 19K
78
2 19L A A
5 A 83A A
B B
3 −−−
83B
3 4 19C
5 19−GD
CONNECTOR − 2028683C1 CONNECTOR − CONNECTOR − CONNECTOR − CONNECTOR −
CONN LOCK − 2028684C1 1661196C1 1661197C1 1661259C1 1661260C1
TERMINAL(16AWG) − 2025418C1 TERMINAL − TERMINAL − TERMINAL − TERMINAL −
TERMINAL(16AWG) − 1661709C1 1661209C1 1661214C1 1661261C1 1661262C1
SLEEPER/CAB−INLINE REAR SPEAKERS AT RADIO
(93) (94)
CAB HARNESS SLEEPER HARNESS SPEAKER HARNESS W/2 SPEAKERS CAB HARNESS
VT/BK GY RIGHT(+) RIGHT(−)
B 14K B
D C C D
A 12D A
GN/BK E B WH LEFT(+) B E LEFT(−)
F A A F
CONNECTOR − CONNECTOR −
1661196C1 1661197C1
TERMINAL(16AWG) − TERMINAL(14AWG) −
1661209C1 1661213C1 BK 86−G
TERMINAL(12AWG) − TERMINAL(12AWG) − CONNECTOR − 1661200C1 CONNECTOR − 1661201C1
1661211C1 1661214C1 TERMINAL − 1661208C1 TERMINAL − 1661212C1
ENGINE BRAKE ENGINE BRAKE SELECT
ON/OFF SWITCH SWITCH W/L10 STC & 3406C
(95) ENGINES
(96)
ENGINE BRAKE
CAB OVERLAY
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 24 1 24D
4 1 4 1
2 24A 2 −−−
5 2 4 −−− 5 2 4 24E
6 3 5 −−−
6 3 5 24C
6 −−− 6 −−−
CONNECTOR − 1661256C1
CONNECTOR − 1661256C1
TERMINAL − 1661226C1
TERMINAL − 1661226C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 17
Figure 195 Connector Composites (80), (83), (84 & 85), (86), (90), (91), (93), (94), (95), (96)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.18. CONNECTOR COMPOSITES (98), (99), (100), (101), (102), (103), (104)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FOG LIGHT SWITCH FOG LIGHT RELAY (99)
(98)
FOG LIGHT HARNESS ASSY
FOG LIGHT HARNESS ASSY
CAVITY CIRCUIT #
64C
1 64B 4
4 1
64−GA
2 64A
64B 2 5
5 2 3 66−GB
4 −−−
6 3 5 −−− 64 1
6 64−GA
CONNECTOR − 0593385C1
CONNECTOR − 1661256C1 CONN LOCK − 0593387C1
TERMINAL − 1661226C1 TERMINAL(14,16AWG) − 1661709C1
TERMINAL(16+16) − 1661701C1
ELECTRIC WINDOWS HEATED MIRROR SWITCH
HEATED MIRRORS (100) (101)
WINDOW REGULATOR ELECTRIC MIRROR
HARNESS OVERLAY HARNESS
CAVITY CIRCUIT #
4 1
B B 1 78B
5 2
2 78
78 A 6 3
A 83B 3 −−−
4 −−−
5 −−−
78−GF
CONNECTOR − 1661256C1
6
TERMINAL(16AWG) −
78−GB
CONNECTOR − 1661196C1 CONNECTOR − 1661197C1 1661226C1
TERMINAL − 1661209C1 TERMINAL − 1661213C1 TERMINAL(16+16) −
1661227C1
HEATED MIRROR RELAY HEATED & LIGHTED
(102) MIRROE (103)
CAB OVERLAY MIRROR HARNESS
78C
4
78D
58J 78N
C C
78B 2 5 78−GE
3
78C B B 78C
78−GD
A A
1 78−GC 78−GC
78A
CONNECTOR − 0593385C1 CONNECTOR − 1661198C1 CONNECTOR − 1661199C1
CONN LOCK − 0593387C1 TERMINAL − 1661209C1 TERMINAL − 1661213C1
TERMINAL(16AWG) − 1661709C1
TERMINAL(16+16) − 1661701C1
HEATED MIRROR
(104)
GN A 78C1
A
B
WH B 78−GC1
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
TERMINAL − 0587576C1 TERMINAL − 0587577C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 18
Figure 196 Connector Composites (98), (99), (100), (101), (102), (103), (104)
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.19. CONNECTOR COMPOSITES (105), (106), (107), (108), (109), (110), (111), (113)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
MIRROR HEAD HEATED & LIGHTED
YL
* (105) MIRROR (106)
ELECTRIC MIRROR
YL
* A OVERLAY HARNESS
WH
** A
WH
** C B 58K C C 78M
B C 78D B B 78D
GN
** 78−GD A A 78−GD
GN
**
CONNECTOR − "CAA" SLEEVE CONNECTOR − "CAC" SLEEVE
AM−89000 #23 AM−89000 #25 CONNECTOR − 1661198C1 CONNECTOR − 1661199C1
* TERMINAL −0119726H * TERMINAL − 0235987R1 TERMINAL − 1661209C1 TERMINAL − 1661213C1
** TERMINAL − 0418644C1
** TERMINAL − 0418646C1
HEATED MIRROR MIRROR HEAD
(107)
YL
* (108)
78D
WH
** A
GN A
YL
* A
A B C
B
WH 78−GD1 B
WH
** C B
**
GN
GN
**
CONNECTOR − "CAA" SLEEVE CONNECTOR − "CAC" SLEEVE
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 AM−89000 #23 AM−89000 #25
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
* TERMINAL − 0119726H
* TERMINAL − 0235987R1
TERMINAL − 0587576C1 TERMINAL − 0587577C1
** TERMINAL − 0418644C1
** TERMINAL − 0418646C1
REMOTE MIRROR REMOTE MIRROR
(109) (110)
BK
78J A
78K B B 78K A
B
78K B
78J A A 78J
RD
CONNECTOR− CONNECTOR−
1661196C1 1661197C1 CONNECTOR−587568C91 CONNECTOR−587567C91
TERMINAL− TERMINAL− CABLE SEAL−1652325C1 CABLE SEAL−1652325C1
1661209C1 1661213C1 TERMINAL−587575C1 TERMINAL−587578C1
POWER MIRROR SWITCH 5 WAY MIRROR
(111) (113)
CAVITY CIRCUIT #
YL
* YL
*
1 78J BK
*
4 1 2 78−GF
5 2 3 −−−
RD
* BK
* RD
*
6 3
4 78K WH
**
5 78L
6 −−−
GN
** WH
** GN
**
CONNECTOR − 1661256C1
CONNECTOR − "CAB" SLEEVE CONNECTOR − "CAD" SLEEVE
TERMINAL(16AWG) − 1661226C1
AM−89000 #24 AM−89000 #26
* TERMINAL − 0119726H
** TERMINAL − 0418646C1
** TERMINAL − 0418644C1
* TERMINAL − 0235987R1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 19
Figure 197 Connector Composites (105), (106), (107), (108), (109), (110), (111), (113)
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.20. CONNECTOR COMPOSITES (117), (119), (121), (122), (123), (124), (125), (127)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LOW AIR RIGHT DOOR COURTESY LIGHT
SUSPENSION BUZZER (119)
63F 16 GAUGE
(117) COURTESY LT A A
HARNESS LIGHT PIGTAIL
63−GD
B B
63−GJ 16 GAUGE
40B
4 CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
TERMINAL(18AWG) − 1661208C1 TERMINAL − 1661213C1
TERMINAL(18+18) − 1661210C1
2 3 5
LIGHTED MIRROR
40−GB (121)
1 58C 58C
40−GC MIRROR
OVERLAY CAB HARNESS
HARNESS (19)
(121) A A
CONNECTOR − 0593385C1
58−GC B B 58−GC
CONN LOCK − 0593387C1
TERMINAL(16AWG) − 0593388C1
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
TERMINAL(16+16) − 1661701C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1
LIGHTED MIRROR ENGINE BRAKE CONNECTION
(122) ENGINE BRAKE (123) ENGINE BRAKE
CAB HARNESS ENGINE HARNESS
58−GC
58−GC
DOME & CLEARANCE 24E
B B MIRROR OVERLAY 24E
LIGHT HARNESS A
HARNESS 24B A
(19) A A 24B
(122)
58C B
B
58H
CONNECTOR − 1661259C1 C
CONNECTOR − 1661260C1 C
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1 24C
TERMINAL − 1661261C1 TERMINAL − 1661262C1
24C D
D 24D
HEATED CONVEX MIRROR−LEFT & RIGHT 24D
(124)−LEFT,(125)−RIGHT
CONNECTOR − 0587572C91 CONNECTOR − 0587571C91
ELECT MIRROR HARNESS CABLE SEAL − 0589391C1 CABLE SEAL − 0589390C1
TERMINAL − 0587575C1 TERMINAL − 0587577C1
78C2
WORK LIGHT
A GN A 78D2
(127)
B WH B 78−GD2
78−GC2
BLACK ORANGE
A A
WHITE B B WHITE
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
TERMINAL − 0587576C1 TERMINAL − 0587577C1
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 20
Figure 198 Connector Composites (117), (119), (121), (122), (123), (124), (125), (127)
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.21. CONNECTOR COMPOSITES (132), (133), (135), (136)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
WINDOW REGULATOR MOTOR
WINDOW REGULATOR MOTOR
RIGHT DOOR
LEFT DOOR
(133)
(132)
83L
83F
BLUE
RED A A
A A
B
B RED B
BLUE B
83M
83H
CONNECTOR − 0872290R1 CONNECTOR − 0872291R1 CONNECTOR − 0872290R1 CONNECTOR − 0872291R1
TERMINAL − 0239807R1 TERMINAL − 0188396R1 TERMINAL − 0239807R1 TERMINAL − 0188396R1
PUSH BUTTON START POWER WINDOW RELAY
(135) IN CAB (136)
* 17/19B W/I6PLN W/AIR BRAKES
17D/44B W/I6PLN W/HYD BRAKES
** & MANUAL XMSN
83C
A
* 83D
** 4
17
2 5
83A
B 3 83−G
17
1
CONNECTOR − 0899166R1 83
TERMINAL(18AWG) − 0188396R1
TERMINAL(18+16) − 0879632R1
CONNECTOR − 0593385C1
CONN LOCK − 0593387C1
TERMINAL(16AWG) − 1661709C1
TERMINAL(16+16) − 1661701C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 21
Figure 199 Connector Composites (132), (133), (135), (136)
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.22. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
RADIO SPEAKER CONNECTION LEFT WINDOW MOTOR FEED RIGHT WINDOW MOTOR
AT BACK OF CAB (137) INLINE−LEFT DOOR FEED INLINE−RIGHT DOOR
SLEEPER BOX (141) (142)
HARNESS
WINDOW REG.
86R OVERLAY
HARNESS
RIGHT(−)
83H 83M
86P
C RIGHT(+) B B B
B
86N
A A A A
LEFT(−)
A
86M 83F 83L
LEFT(+)
CONNECTOR − CONNECTOR − CONNECTOR − CONNECTOR −
1661196C1 1661197C1 1661196C1 1661197C1
CONNECTOR − 1661204C1 TERMINAL − TERMINAL − TERMINAL − TERMINAL −
TERMINAL − 1661227C1 1661209C1 1661213C1 1661209C1 1661213C1
FADE & VOLUME CONTROL FADE & VOLUME CONTROL
LEFT SPEAKER (143) RIGHT SPEAKER (144)
86E
86C YELLOW
BROWN 86F
86H
86G 86D GREEN GREEN
86B 86J RED RED
CONNECTOR − 0266516C1 CONNECTOR − 0266515C1 CONNECTOR − 0266516C1 CONNECTOR − 0266515C1
TERMINAL(14AWG) − 0188396R1 TERMINAL − 0241117R1 TERMINAL − 0188396R1 TERMINAL − 0239807R1
TERMINAL(12AWG) − 1660577C1
TERMINAL(14+14) − 0879633R1
FRONT SLEEPER SPEAKER CONTROL PANEL
(145) (SLEEPER BOX)
(146) GN
77AA BL
75AA
D E RD
E D BK/W
14JJ
BK GN 86J 86H
75AC
C F 14J F C OR
* B G 11F BK G B GN
CONNECTOR − 0969541R1
TERMINAL − 0879630R1
75AB A H H A YL
CONNECTOR − 0481140C1
TERMINAL(12AWG) − 0188392R2
TERMINAL(14AWG) − 0239807R1
NC NC
CONNECTOR − 0892136C1 CONNECTOR − 0449797C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 22
Figure 200 Connector Composites (137), (141), (142), (143), (144), (145), (146)
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.23. CONNECTOR COMPOSITES (147), (148), (149), (153)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
HEATER MOTOR REAR SLEEPER SPEAKER
(SLEEPER BOX) (148)
(147) N/C
N/C
75AB
H H D YL
* C G G C GN
14K
B F 75AC RD F B PL
GREEN BLACK 86F 86G
75AA
A E E A BK/W
77AA BL
CONNECTOR − 0969541R1 CONNECTOR − 0481140C1
CONNECTOR − 0892136C1 CONNECTOR − 0449797C1 TERMINAL − 0879630R1 TERMINAL − 0239807R1
TRAILER SOCKET SLEEPER BOX
(149)
WHITE
BROWN BLACK
WH
BN BK
BL
GN YL
RD
GREEN
RED
BLUE YELLOW
CONNECTOR (PLASTIC HOUSING) − 1663570C1
CONNECTOR (DIE CAST HOUSING) − 2009934C1
BOOT − 0481849C1
GASKET − 1666090C1
REAR AXLE TEMP
(153)
* BN
B ** RD B
A ** BN A
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 0589391C1 CABLE SEAL − 1652325C1
* W/4X2 ONLY
** W/6X4 ONLY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 23
Figure 201 Connector Composites (147), (148), (149), (153)
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.24. CONNECTOR COMPOSITES (153), (154), (156), (157), (158), (159)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITE− VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
FUEL METER MODULE FUEL METER MODULE
(153) (154)
FUEL TACH MODULE MODULE FUEL TACH
CAB HARNESS PIGTAIL PIGTAIL CAB HARNESS
36H BN 36M
36J BK 36N
36F WH WH 36K
36G BN RD
36L
CONNECTOR − 1667305C1 CONNECTOR − 1667529C1 CONNECTOR − 1667305C1 CONNECTOR − 1667529C1
CONN LOCK − 1661263C1 CONN LOCK − 1667530C1 CONN LOCK − 1661263C1 CONN LOCK − 1667530C1
(2 REQD) TERMINAL − 1661262C1 (2 REQD) TERMINAL − 1661262C1
TERMINAL − 1661261C1 TERMINAL − 1661261C1
FUEL METER MODULE FUEL METER DASH CONNECTOR
(155) (156)
WITH CUMMINS ENGINE
(L10)
36C FUEL TACH FUEL TACH
A A CAB HARNESS ENG. HARNESS
RD
B 36C GN BN
B 36−GB
36−GA
C C 36D
BK
CONNECTOR − 1661889C1 CONNECTOR − 1661891C1 36J WH
CONN LOCK − 1661890C1 CONN LOCK −1661892C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1
36F
FUEL METER DASH CONNECTOR 36H BK
36G YL
(156)
WITH CATERPILLAR ENGINE CONNECTOR − 1661200C1
(3406C) TERMINAL(18AWG) −
1661208C1
FUEL TACH FUEL TACH CONNECTOR − 1661201C1
TERMINAL(18+18) −
CAB HARNESS ENG. HARNESS TERMINAL − 1661213C1
1661210C1
36C
36−GB FUEL METER SWITCH
36D 36E
(157)
36P
36−GC
CAVITY CIRCUIT #
36−GD
36J 36J 1 36B
4 1
36G 2 36D
36H 36H
5 2
4 −−−
36G 6 3
36F 5 −−−
6 −−−
CONNECTOR − 1661200C1 CONNECTOR − 1661201C1
TERMINAL(18AWG) − TERMINAL(16AWG) −
1661208C1 1661212C1 CONNECTOR − 1661256C1
TERMINAL(18+18) − TERMINAL(16+16) − TERMINAL − 1661226C1
1661210C1 1661214C1
RADIO SPEAKERS − FRONT
FUEL METER GAUGE (159)
(158)
CAB OVERLAY
FUEL TACH HARNESS
GAUGE PIGTAIL
CAB HARNESS
RTFNT(+) RTFNT(+)
36M BN
36N BK RTFNT(−) RTFNT(−)
36K WH LTFNT(+) LTFNT(+)
36L RD LTFNT(−) LTFNT(−)
CONNECTOR − 1667305C1 CONNECTOR − 1667529C1 CONNECTOR − 1667305C1 CONNECTOR − 1667529C1
CONN LOCK − 1661263C1 CONN LOCK − 1667530C1 CONN LOCK − 1661263C1 CONN LOCK − 1667530C1
(2 REQD) TERMINAL − 1661262C1 (2 REQD) TERMINAL − 1661262C1
TERMINAL − 1661261C1 TERMINAL − 1661261C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 24
Figure 202 Connector Composites (153), (154), (156), (157), (158), (159)
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.25. CONNECTOR COMPOSITES (160), (161), (162), (163), (164), (165), (166), (167),
(168)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
TRAILER CABLE HEATER & A/C PANEL LIGHT
(160) (161)
CAB HARNESS TRAILER
70E STOP LIGHTING
CABLE
62−GK
B B GREY B B
A A
GREY
A 62M
AUX
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONNECTOR − 1669972C1 CONNECTOR − 1669973C1 CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661211C1 TERMINAL − 1661214C1 TERMINAL − 1661261C1 TERMINAL − 1661262C1
DAYTIME RUNNING LIGHTS NIGHT DAYTIME RUNNING LIGHTS NIGHT
RELAY (CANADA) (162) RELAY (CANADA) (163)
CAVITY CIRCUIT # CAVITY CIRCUIT #
66−G W/AIR 1 66C
1
4
4
66F/HYD 2 66B
2 66−GC
3
3
66−GA
3
66F W/AIR 66−GC
3
66B W/HYD
2
5
4 66A
1
4 66−GB
1
66
5 5
66D
66HW/HYD
CONNECTOR − 0593385C1
CONNECTOR − 0593385C1 CONN LOCK − 0593387C1
CONN LOCK − 0593387C1 TERMINAL(16AWG) − 1661709C1
TERMINAL(16AWG) − 1661709C1 TERMINAL(14+16) − 1661710C1
DAYTIME RUNNING LIGHTS DRL MODULE (USA)
PARK BRAKE RELAY (165)
(164) CAB DRL HARNESS
CAVITY CIRCUIT #
CAVITY CIRCUIT # A 64A
4
1 66−GD H GF E B 66C
C 66E
3
2 66H
3 66F D 66−GA
A B C D
2
4 −−−
E 66J
1
5 66J F −−−
G 66
CONNECTOR − 2005835C1
CONN LOCK − 2006503C1 H 66A
CONNECTOR − 0593385C1 TERMINAL(18AWG) − 1661208C1
CONN LOCK − 0593387C1 TERMINAL(14,16AWG) − 1661209C1
TERMINAL(16AWG) − 1661709C1
RESISTOR ASSEMBLY RESISTOR ASSY CONN PARK BRAKE SWITCH
W/DLR (CANADA) W/DLR (CANADA) (AIR W/WARNING LIGHT)
(166) (167) (168)
USA USA
66D
D
A A 66K 66−G
B A
66B 66F
B C
B
CANADA CANADA
66E
CONNECTOR − 0872291R1
ASSEMBLY − 1677990C91 TERMINAL − 0333733C1 CONNECTOR − 1661777C1
CONN LOCK − 1661873C1
TERMINAL − 1661875C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 25
Figure 203 Connector Composites (160), (161), (162), (163), (164), (165), (166), (167), (168)
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.26. CONNECTOR COMPOSITES (169), (170), (171), (172), (173), (174), (175), (178)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
RIGHT & LEFT AUX. ENGINE BRAKE ON/OFF
TURN LAMPS (169) SWITCH (170)
CAB OVERLAY ISM, N14E PLUS 3176B & 3406E
CAVITY CIRCUIT # CAVITY CIRCUIT #
PLUG A
4 1 1 24−G 1 24A
G WHITE
2 24AD 2 24−G
ORANGE B 5 2
3 −−− 3 −−−
6
4 143H* 4 143H*
3
CONNECTOR − 1686738C1 5 169* 5 169*
CONN LOCK − 1664229C1
GASKET − 1664228C1 6 −−− 6 −−−
TERMINAL(16AWG) − 1669214C1
TERMINAL(18AWG) − 1664231C1 CONNECTOR − 1673743C1
CABLE SEAL − 1652325C1 TERMINAL(18AWG) − 1661224C1 * W/ALLISON HD XMSN
PLUG − 0587579C1 TERMINAL(16AWG) − 1661226C1
ENGINE BRAKE SELECT SWITCH PARK BRAKE BULB CHECK RELAY
(171) (172)
CAB OVERLAY
ISM, N14E PLUS 3176B & 3406E
44−GA
CAVITY CIRCUIT # CAVITY CIRCUIT #
4 1 1 24AF 1 24C 4
5 2 2 −−− 2 −−−
2 3 5
3 −−− 3 −−−
6 44−GB
3 4 24AE 4 24B 44B
1
5 24AD 5 24A
44A
6 −−− 6 −−−
CONNECTOR − 1661256C1 CONNECTOR − 0593385C1
TERMINAL − 1661226C1 CONN LOCK − 0593387C1
TERMINAL − 1659673C1
FRONT AXLE TRANSFER CASE
ENGAGED SWITCH SHIFT SWITCH
(173) (174)
93B 93C
4 1 4 1
42C 93
5 2 5 2
42 42
6 42−G 6
42−G
93−G
CONNECTOR − 1661256C1
TERMINAL(18AWG) − 1661224C1 CONNECTOR − 1661256C1
TERMINAL(16AWG) − 1661226C1 TERMINAL(16AWG,18+18) − 1661226C1
TERMINAL(16+14) − 1661227C1 TERMINAL(14+14) − 1661227C1
ENGINE BRAKE ENABLE RELAY DAYTIME RUNNING LIGHTS (USA)
(175) (178)
(175)
CAB HARNESS
CAVITY CIRCUIT #
4 1 24AH 66C B B 66C
2 3 5 2 11−CB
3 −−− 66E A A 66E
1 4 24AD
5 24AA
CONNECTOR − 0593385C1 CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
CONN LOCK − 0593387C1 TERMINAL(14AWG) − 1661209C1 TERMINAL(14,16AWG) −
TERMINAL(16AWG) − 1661709C1 1661213C1
TERMINAL(18AWG) − 1659673C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 26
Figure 204 Connector Composites (169), (170), (171), (172), (173), (174), (175), (178)
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.27. CONNECTOR COMPOSITES (179), (180), (181), (182), (183), (194)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
OWNER/OPERATOR ACC RELAY COOLANT LEVEL MODULE
(179) (180)
(179)
COOLANT LEVEL HARNESS
CAVITY CIRCUIT # 34
4
1 12F
A 34B
3
2 11−GS
B
3 −−− C 34C
5
2
D
4 12H
1
E 34−G
5 12E
CONNECTOR − 0593385C1
CONNECTOR − 1651973C1
CONN LOCK − 0593387C1
TERMINAL − 1651972C1
TERMINAL(12AWG) − 1661710C1
TERMINAL(18AWG) − 1659673C1
JUNCTION BLOCK(8−WAY)
(181)
REAR LEFT CAB
JUNCTION BLOCK − 0364852C2
MTG SCREW(2) − 0160568
NUT,HEX LOCK(2) − 0026110R1
JAM NUT(8) − 0120361
TERMINAL WASHER(8) − 0120217
JUNCTION BLOCK(TRACTOR) JUNCTION BLOCK(TRUCK OR BUS)
(182) JCT BLOCK
(182) CAB OVERLAY
CAB HARNESS CABLE ASSY CAB HARNESS HARNESS
71A 71A
71B 71B
D D 71C D D 71C
68C C C 68D 68C C C 68D
B B 57E B B 57E
57E 57DS
57H 57F
A A 56E A A
56E
56E 56DS
56H 56F
CONNECTOR − 1661204C1 CONNECTOR − 1661205C1 CONNECTOR − 1661204C1 CONNECTOR − 1661205C1
TERMINAL(12AWG,16+16) − TERMINAL(14AWG) − TERMINAL(14+14,16+16) − TERMINAL(14AWG) −
1661227C1 1661231C1 1661227C1 1661231C1
TERMINAL(12+12) − 1661228C1
TRAILER CONNECTOR−FRAME
MOUNTED 7−WAY W/TRACTOR & BODY BUILDER W/ T444E & I6−HEUI
W/TRUCK W/AIR BRAKES (194)
(183)
CAVITY CIRCUIT #
CAB OVERLAY CAB OVERLAY
HARNESS A 46B
A H
B 46A
58E A A 58E B G C 97DF
** 70H C F D 97HM
B B 70H
* 70E
D E E −−−
CONNECTOR − 1661196C1 CONNECTOR − 1661197C1 F −−−
TERMINAL(10,12AWG) − TERMINAL(14AWG) −
G −−−
1661211C1 1661213C1 CONNECTOR − 2005835C1
TERMINAL − 1661208C1 H −−−
* W/TRUCK W/AIR BRAKES
** W/TRACTOR
DRAWN NAME
CHK DATE CHANGE REV REFERENCE
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 27
Figure 205 Connector Composites (179), (180), (181), (182), (183), (194)
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.28. CONNECTOR COMPOSITES (194A), (199), (203), (210), (212), (214), (214F)
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BODY BUILDER W/ T444E & I6−HEUI WORK LIGHT SWITCH W/TRACTOR
(194A) (199)
CAB HARNESS
CAVITY CIRCUIT # CAVITY CIRCUIT #
A 47B 1 65A
A H
B 4 1 2 65
B G C 3 −−−
5 2
C F D 4 −−−
D E E 97CC
6
3
5 −−−
F 97DD(5V) 6 65−G
G −−−
CONNECTOR − 2005835C1
TERMINAL − 1661208C1 H −−−
CONNECTOR − 1661256C1
TERMINAL(16AWG) − 1661226C1
TERMINAL(12AWG) − 1661227C1
WORK LIGHT SWITCH W/TRUCK INTERMITTTENT WIPER
(199) (203)
CAVITY CIRCUIT # CAB HARNESS CAB HARNESS
1 −−−
203B− 82Y
A A 82W − 203A
2 BK
4 1
3 −−−
5 2 203B− 82Z B 82V − 203A
B
4 BL
203C− 82AB
6 3
5 −−−
CONNECTOR − 1661197C1
6 WH/WH
COLOR − NATURAL
CONNECTOR − 1661196C1 TERMINAL(16AWG) − 1661213C1
COLOR − NATURAL TERMINAL(18AWG) − 1661212C1
CONNECTOR − 1661256C1 CONNECTOR − 1669972C1
TERMINAL(16AWG) − 1661226C1 COLOR − BLACK
TERMINAL(16+18) − 1661226C1 TERMINAL(16AWG) − 1661209C1
TERMINAL(18AWG) − 1661224C1 TERMINAL(18AWG) − 1661208C1
FAN MOTOR PARK BRAKE DIODE ASSEMBLY W/DRL
(210) (212)
CAB DRL
CAB DRL
HARNESS 44A
HARNESS
CAB HARNESS
A 44A A 44−GA
75F A B B
CONNECT TO 66J
HEATER/AIR
44B
CONDITIONER
WIRING 75−G B
DIODE ASSY − 0467404C91
CONNECTOR − 0872291R1
CONNECTOR − 1661196C1 TERMINAL(18AWG) − 0879630C1
TERMINAL(12AWG) − 1661211C1 TERMINAL(16+18) − 0879632C1
PARK BRAKE SWITCH W/HYDRAULIC DAYTIME RUNNING LIGHTS
BRAKES W/O DRL W/HYDRAULIC BRAKES
(214) (214F)
CAB HARNESS
CAB HARNESS CABLE ASSY CAB HARNESS DRL
BK
44A
A A 44A A A
44−G B B WH
44−G B B
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1 CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1 CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1 TERMINAL − 1661261C1 TERMINAL − 1661262C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 28
Figure 206 Connector Composites (194A), (199), (203), (210), (212), (214), (214F)
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.29. CONNECTOR COMPOSITES (214M), (218), (219), (220), (221), (222)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DAYTIME RUNNING LIGHTS PARK BRAKE SWITCH CONNECTOR
W/HYDRAULIC BRAKES (218)
(214M)
CAB HARNESS
DRL
BK
44B A A BK A BK
44−GA B B WH B BK B WH
CONNECTOR − 1661259C1 CONNECTOR − 1661260C1
CONN LOCK − 1661263C1 CONN LOCK − 1661264C1
TERMINAL − 1661261C1 TERMINAL − 1661262C1 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
SEAL − 1652325C1 SEAL − 1652325C1
TERMINAL − 0587576C1 TERMINAL − 0587578C1
LEFT DOOR COURTESY LIGHT RIGHT AUX TURN SIG/DRSW/COURTESY
(219) LIGHT T/S/DRSW/
COURTESY LT
(220) HARNESS
CAB HARNESS
CAB HARNESS LIGHT PIGTAIL
D 63F D
C 63−GD C
63D A A 16 GAUGE
B 57−G B
63−GE B B 16 GAUGE
A 57B A
CONNECTOR − 1661196C1 CONNECTOR − 1661197C1 CONNECTOR − 1661204C1 CONNECTOR − 1661205C1
TERMINAL − 1661208C1 TERMINAL − 1661213C1 TERMINAL(16AWG) − 1661226C1 TERMINAL − 1661229C1
TERMINAL(18AWG) − 1661224C1
RIGHT WINDOW SWITCH−DRIVERS SIDE LEFT WINDOW SWITCH−DRIVERS SIDE
(221) (222)
SWITCH PIGTAIL WINDOW REG. WINDOW REG. SWITCH PIGTAIL
OVERLAY HARNESS
OVERLAY HARNESS
83F A F F A RD
RD A F F A 83−GB
B E 83H BK E B
VT B E YL 83J E B 83K
83−GA
C D 83C YL D C VT
C BK 83E D C 83−GB
D
83E
CONNECTOR−1661200C1
CONNECTOR − 1661200C1 CONNECTOR − 1661201C1 TERMINAL(16AWG) − 1661209C1 CONNECTOR − 1661201C1
TERMINAL − 1661208C1 TERMINAL − 1661213C1 TERMINAL(16+16) − 1661211C1 TERMINAL − 1661212C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 29
Figure 207 Connector Composites (214M), (218), (219), (220), (221), (222)
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.30. CONNECTOR COMPOSITES (223), (225), (226), (231), (232M), (237)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
RIGHT WINDOW SWITCH−PASSENGER SIDE
(223)
WINDOW REG. SWITCH PIGTAIL
OVERLAY HARNESS
83K A F 83J GY F A RD
83L B E 83M YL E B VT
C D 83D BK D C
CONNECTOR − 1661200C1 CONNECTOR − 1661201C1
TERMINAL − 1661209C1 TERMINAL − 1661212C1
DIFF LOCK FUSE DIFF LOCK SOLENOID
(225) (226)
49C A
13Y B A 13Z
11−G B
CONNECTOR − 0506001C1
TERMINAL − (12AWG)− 0557375C1 CONNECTOR − 0587568C1
TERMINAL − (14AWG)− 0557374C1 TERMINAL − 0587575C1
AIR SUSP CONTROL SOLENOID PARK BRAKE SWITCH
(231) (232M)
PLUG 44−G
61 A
D
A B
61−G B
44A C PLUG
CONNECTOR − 1661777C1
CONNECTOR BODY LOCK − 1661873C1
CONNECTOR − 0587568C1 CABLE SEALS − 1661872C1
TERMINAL − 0587575C1 SEAL PLUGS − 2025431C1
TERMINALS − 1661261C1
ROOF MTD C.B. RADIO CONNECTION
(237)
CAB OVERLAY CABLE ASSY.
HARNESS
86−GB B B BK
86F A A RD
CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
TERMINAL(14AWG) − 1661209C1 TERMINAL − 1661213C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RKS 15JAN99 ADDED CONNECTOR 231 A P52948T
RELEASE NO. DATE PART NO. SHEET
02AUG99 ADDED 232M. B P50193G P52669J 08OCT98 AE08−52265 30
Figure 208 Connector Composites (223), (225), (226), (231), (232M), (237)
208
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.31. CONNECTOR COMPOSITES (252), (257), (258), (259), (260), (261)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
KEY SWITCH CLUTCH PEDAL HCU MOTOR
IGNITION CONN SWITCH (258)
(252) (257)
SWITCH PIGTAIL CLUTCH SWITCH
HARNESS
BK B B GY
(−)
MOTOR
A
GROUND
A 13F
BK A A BK B (+)
MOTOR
FEED
CONNECTOR − 0188395R1 CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
CONNECTOR − 3524332C1
TERMINAL − −188396R1 TERMINAL − 1661208C1 TERMINAL − 1661213C1 TERMINAL − 3524333C1
SEAL − 3524334C1
RIGHT FRONT RADIO SPEAKER
RADIO SPEAKER−LEFT FRONT (260)
(259)
SPEAKER CABLE ASSY. SPEAKER SPEAKER
PIGTAIL PIGTAIL CABLE ASSY
B GN A A RTFNT(+)
BK B LTFNT(−)
A A LTFNT(+) BK B B RTFNT(−)
GN
CONNECTOR − 1661196C1 CONNECTOR − 1661197C1 CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
TERMINAL − 1661208C1 TERMINAL − 1661212C1 TERMINAL − 1661208C1 TERMINAL − 1661212C1
CAB HARNESS
IN−LINE CONNECTOR
(261)
TRANSMISSION OVERLAY CAB OVERLAY
24H 98J(+) 24H
6 1 1 6
94F 5 2 94A 2 5 94F
4 3 3 4
94C 94H 94C
CONNECTOR − 2005241C1 CONNECTOR − 2005240C1
TERMINAL − 1680206C1 TERMINAL − 1680205C1
BODY BLOCK − 2005243C1 BODY BLOCK − 2005242C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 31
Figure 209 Connector Composites (252), (257), (258), (259), (260), (261)
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.32. CONNECTOR COMPOSITES (270), (271), (272), (273), (274A), (274B)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
WASHER RELAY (MICRO) HIGH SPEED WIPER RELAY (MICRO)
(270) (271)
CAB HARNESS CAB HARNESS
CAVITY CIRCUIT #
1 87E CAVITY CIRCUIT #
2 4 1 2 87F 2 4 1 1 82H
3 87B & 87E 2 82J
5 4 −−− 5 3 82A & 82H
87A 4 82F
3 5
* 87C 3 5 82C
CONNECTOR − 2028683C1
*W/AIR ONLY
CONN LOCK − 2028684C1
TERMINAL(18AWG) − 2025418C1 − CAVITY 1, 2 CONNECTOR − 2028683C1
TERMINAL(18AWG) − 1659673C1 − CAVITY 3 CONN LOCK − 2028684C1
TERMINAL(18+18) − 1661709C1 − CAVITY 5 W/AIR TERMINAL(18AWG) − 2025418C1 − CAVITY 1, 2 & 4
TERMINAL(18AWG) − 1659673C1 − CAVITY 5 W/HYD TERMINAL(18AWG) − 1659673C1 − CAVITY 3 & 5
LOW SPEED WIPER RELAY (MICRO) FLASH TO PASS RELAY (MICRO)
(272) (273)
CAB HARNESS CAB HARNESS
CAVITY CIRCUIT # CAVITY CIRCUIT #
2 4 1 1 82L
2 4 1 1 51E
2 82M 2 50C
5 3 82D
5 3 50D/50C
4 82E 4 −−−
3 5 82F
3 5 52E
CONNECTOR − 2028683C1 CONNECTOR − 2028683C1
CONN LOCK − 2028684C1 CONN LOCK − 2028684C1
TERMINAL(18AWG) − 2025418C1 − CAVITY 1, 2 & 4 TERMINAL(18AWG) − 2025418C1 − CAVITY 1 & 2
TERMINAL(18AWG) − 1659673C1 − CAVITY 3 & 5 TERMINAL(14AWG) − 1661709C1 − CAVITY 3 & 5
DIMMER SW 1 DIMMER SW 2
(274A) (274B)
CAB HARNESS CAB HARNESS
CAVITY CIRCUIT # CAVITY CIRCUIT #
2 4 1 1 51DA
2 4 1 1 51AA
2 51CA 2 51D
5 3 51AB/51CA
5 3 51M
4 51B 4 51B
3 5 51N
3 5 51N
CONNECTOR − 2028683C1 CONNECTOR − 2028683C1
TERMINAL(18 & 16) − 2025418C1 TERMINAL(18 & 16) − 2025418C1
TERMINAL(14/16) − 1661710C1 TERMINAL(14/16) − 1661709C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 32
Figure 210 Connector Composites (270), (271), (272), (273), (274A), (274B)
210
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.33. CONNECTOR COMPOSITES (274), (275), (276), (277), (279)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LIFT TO DIM HEADLIGHT RELAY (MICRO) HORN RELAY (MICRO)
(274) (275)
*W/DUAL DRIVE *W/DUAL DRIVE
CAB HARNESS
CAB HARNESS
CAVITY CIRCUIT #
2 4 1 1 51D/*51M
CAVITY CIRCUIT #
2 51C/*51−GD
2 4 1 1 85B
5 3 51A
2 85A
4 52C
5 3 85/*85B
3 4 −−−
5 53A
3 5 85C
CONNECTOR − 2028683C1
CONNECTOR LOCK − 2028684C1 CONNECTOR − 2028683C1
TERMINAL(18AWG) − 2025418C1 − CAVITY 1 & 2 CONN LOCK − 2028684C1
TERMINAL(14AWG) − 2025419C1 − CAVITY 4 TERMINAL(16AWG) − 2025418C1 − CAVITY 1 & 2
TERMINAL(14AWG) − 1661709C1 − CAVITY 3 & 5 TERMINAL(16AWG) − 1661709C1 − CAVITY 3 & 5
DIMMER RELAY (MICRO) W/SIG−STAT INTERMITTANT WIPER RELAY (MICRO)
TURN SIGNAL SWITCH & W/PUSH BUTTON W/SIG−STAT TURN SIGNAL SWITCH
DIMMER SWITCH (277)
CAB HARNESS
(276) CAB HARNESS
CAVITY CIRCUIT #
CAVITY CIRCUIT #
2 4 1 1 51−GA
2 4 1 1 82−GA
2 82X
2 50E
5 3 51B
5 3 82Y
4 82Z
4 53D
3 5 52D
3 5 82AA
CONNECTOR − 2028683C1 CONNECTOR − 2028683C1
CONN LOCK − 2028684C1 CONN LOCK − 2028684C1
TERMINAL(18AWG) − 2025418C1 − CAVITY 1,2 TERMINAL(16,18AWG) − 2025418C1−
TERMINAL(14AWG) − 2025419C1 − CAVITY 4 CAVITY 1, 2 & 4
TERMINAL(14,16AWG) − 1661709C1 − CAVITY 3 & 5 TERMINAL(16AWG) − 1661709C1 − CAVITY 3 & 5
ABS HCU MODEL
(279)
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
12 −−− 24 −−−
12 24
11 GY/WH 23 OR/WH
10 94RF(H) 22 94RF(L)
9 94LR(H) 21 94LR(L)
8 94RR(H) 20 94RR(L)
7 94H 19 −−−
6 −−− 18 −−−
5 98J(+) 17 −−−
4 PLUG 16 −−−
3 −−− 15 94C
2 24H 14 94F
1 13
1 94A 13 PLUG
CONNECTOR − 3524330C1
TERMINAL − 3524331C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
06JAN99 (274) REV 51C. A P52936A PART NO.
RELEASE NO. DATE SHEET
P52669J 08OCT98 AE08−52265 33
Figure 211 Connector Composites (274), (275), (276), (277), (279)
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.34. CONNECTOR COMPOSITES (280), (284), (286), (287)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ABS SWITCH W/ELECTRONIC ABS WARNING LIGHT RELAY (MICRO)
ENGINES & W/AUTO−TRACTION CONTROL (284)
(280) ABS CAB OVERLAY HARNESS
W/BENDIX W/WABCO
CAVITY CIRCUIT #
4 1
CAVITY CIRCUIT # CIRCUIT #
2 4 1 1 94L
1 −−− −−−
2 94H
5 2 2 −−− −−−
5 3 94E
6 3 3 −−− −−−
4 94−GB
4 94BE 94BE,94BD 3 5 −−−
5 13L 94−G,94−GB
6 −−− −−−
CONNECTOR − 2028683C1
CONN LOCK − 2028684C1
CONNECTOR − 1661256C1 TERMINAL − 2025418C1 − CAVITY 1, 2 & 4
TERMINAL − 1661226C1 TERMINAL − 1661709C1 − CAVITY 3
ABS ENGINE BRAKE CONTROL RELAY ABS ECU
(MICRO) (287)
(286) 3 2 1
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
ABS CAB OVERLAY HARNESS
F A1 GN D1 BL
E A2 −−− D2
* 94BA
N/ ELECT
TRANS
W/ ELECT
TRANS
D A3
B1
−−−
BN
D3
E1
* 94BB
BN
CAVITY CIRCUIT # CIRCUIT # B2 −−− E2 GN
2 4 1 1 94C/*24H 24B C
B3 −−− E3 YL
C1 YL F1 GN
B
2 94J/*24B 94J C2 F2 RD
A −−−
5 3 24/*94−GD 24A C3 −−− F3 BN
4 24AC/*24A 94−GD
3 5 −−− −−−
* W/TRACTION CONTROL &
ELECTRONIC ENGINES ONLY
*W/HYD BRAKES
CONNECTOR − 2010376C1
CONNECTOR − 2028683C1
TERMINAL − 1651943C1
CONN LOCK − 2028684C1
CAVITY PLUG − 1687788C1
TERMINAL − 2025418C1 − CAVITY 1 & 4
TERMINAL − 2025419C1 − CAVITY 2
TERMINAL − 1661709C1 − CAVITY 3
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 34
Figure 212 Connector Composites (280), (284), (286), (287)
212
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.35. CONNECTOR COMPOSITES (288), (289), (290), (291), (292), (293)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ABS ECU
(288)
3 2 1
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
K A1 94−GB E1 VT/WH S J1 GY/WH S
J A2 94−GC E2 −−− J2 OR/WH S
H A3 94−GD E3 GY J3 −−−
G B1 TN F1 BK/WH S K1 YL
F B2 PK F2 BK K2 LTGN
CONNECTOR − 1687787C1
B3 LTBL F3 −−− K3 BN
TERMINAL − 1651943C1
PLUG − 1687788C1 C1 LTGN/WH S G1 BN/WH S
E C2 OR G2 RD
D C3 −−− G3 DKBL
C D1 LTBL/WH S H1 RD/WH S
B D2 −−− H2 DKBL/WH S
A D3 −−− H3 YL/WH S
AIR ABS LEFT FRONT HYD ABS LEFT FRONT ABS LEFT FRONT
WHEEL SPEED WHEEL SPEED MODULATOR VALVE
SENSOR SENSOR (290)
(289) (289)
RD/WH S
A B A B
A B C
GY/WH S OR/WH S GY/WH S OR/WH S BK/WH S BN/WH S
CONNECTOR − 1684261C1 CONNECTOR − 3539777C1 CONNECTOR − 1686834C1
CONN LOCK − 1684263C1 CONN LOCK − 3539784C1 CONN LOCK − 1664408C1
TERMINAL − 1680205C1 TERMINAL − 1651969C1 TERMINAL − 2033819C1
ABS RIGHT FRONT AIR ABS RIGHT FRONT HYD ABS RIGHT FRONT
MODULATOR VALVE WHEEL SPEED WHEEL SPEED
(291) SENSOR SENSOR
(292) (292)
LTGN/WH S
A B C A B A B
VT/WH S LTBL/WH S
DKBL/WH S YL/WH S 94RF(H) 94RF(L)
CONNECTOR − 1686834C1
CONN LOCK − 1664408C1 CONNECTOR − 1684261C1 CONNECTOR − 3539777C1
TERMINAL − 2033819C1 CONN LOCK − 1684263C1 CONN LOCK − 3539784C1
TERMINAL − 1680205C1 TERMINAL − 1651969C1
ABS LEFT REAR
WHEEL SPEED
SENSOR
(293)
B A
94LR(L) 94LR(H)
* OR/WH S * GY/WH S
CONNECTOR − 3539777C1
CONN LOCK − 3539784C1
TERMINAL − 1651969C1
* W/AIR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RKS4 13MAY99 CLH7//CHNGD CONN P/NS A P53197V
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 35
Figure 213 Connector Composites (288), (289), (290), (291), (292), (293)
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.36. CONNECTOR COMPOSITES (294), (295), (296), (297), (298), (299), (300), (301),
(302), (303)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ABS LEFT REAR ABS RIGHT REAR ABS RIGHT REAR
MODULATOR VALVE WHEEL SPEED MODULATOR VALVE
(294) SENSOR (296)
GN (295) GN
94RR(L) 94RR(H)
A B C * DKBL/WH * YL/WH
A B C
A B
BL BN
YL BN
CONNECTOR − 3539777C1
CONN LOCK − 3539784C1
CONNECTOR − 1686834C1 CONNECTOR − 1686834C1
TERMINAL − 1651969C1
CONN LOCK − 1664408C1 CONN LOCK − 1664408C1
TERMINAL − 1661377C1 * W/AIR TERMINAL − 1661377C1
IGNITION FEED FUSE
(299)
ABS WARNING LIGHT ABS BATTERY FEED FUSE (10 AMP FUSE REQUIRED)
(297) (298)
(30 AMP FUSE REQUIRED)
* 13L
13K 13J
A B
94 94A
94B
94E
*13N
* W/WABCO CONNECTOR − 0506001C1
TERMINAL(14+16,16+16) − 0557375C1
TERMINAL(16AWG) − 0557374C1
CONNECTOR − 2001688C1
TERMINAL − 0435266C1
TERMINAL−(16,18AWG)−2001704C1
CONNECTOR − 0506001C1
TERMINAL − 0557375C1
* USED W/AUTO−TRACTION CONTROL
& ELECTRONIC ENGINES ONLY
HYDRAULIC BRAKE RELAY ALLISON FUSE BLOCK DIFFERENTIAL
(300) (301) PRESSURE SWITCH
(301)
CAVITY CIRCUIT #
ENGINE HARNESS
1 94
1 2
2 94A
90L
90N
3 4 3 13K
A
4
90K
90J
5 6
4 13J
B
3
2
5 13M
5
7 8
90H 6 146 146A
1
7 136A
90A
8 136
CONNECTOR − 1661747C91 CONNECTOR − 0592951C1 CONNECTOR − 2002133C91
TERMINAL(16AWG) − 1661707C1 TERMINAL(10AWG) − 0557375C1
TERMINAL(12AWG) − 1661708C1 TERMINAL(10AWG) − 0557374C1
KYSOR ALARMSTAT SPEEDOMETER SENSOR
(303)
(302)
ENGINE HARNESS +
ENGINE HARNESS
* WITH TRANSFER CASE
ALARMSTAT JUMPER * 47 **
A 19F+ E29A/19F*
RED
*
A A
B 19E+ R19H/19E*
B ** BK W/AUTO XMSN
WH W/MANUAL XMSN B
C 19D+ 19J/19D*
BLACK
* W/L10 STC
+ W/ALL OTHERS 47A BROWN*
CONNECTOR − 1664245C1 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 1661377C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 0589391C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RKS4 13MAY99 CLH7//CHNGD CONN P/NS A P53197V
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 36
Figure 214 Connector Composites (294), (295), (296), (297), (298), (299), (300), (301), (302), (303)
214
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.37. CONNECTOR COMPOSITES (304), (305), (306), (309), (310), (311)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BACK UP LIGHT
SWITCH
SWITCH PIGTAIL
(304) ENGINE HARNESS
71
BLACK
A A
B B
71A
WHITE
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
TACHOMETER SENSOR KYSOR PRESSURESTAT
(305) (306)
ENGINE HARNESS PRESSURESTAT
ENGINE HARNESS SENSOR PIGTAIL HARNESS
19
48 WHITE
19E
A A
A A
B B
B B
C C
48A BLACK
19H
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 CONNECTOR − 0587570C91 CONNECTOR − 0587569C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 0589391C1 CABLE SEAL − 1652325C1
THROTTLE POSITION/IDLE VALIDATION THROTTLE POSITION
SENSOR − CELECT SENSOR
(309) (309)
99A(5V) 99C
3176B & 3406E
99−G 99B
CAVITY CIRCUIT #
A B A 99E
99 A B C D E F 99D(5V)
C B 99−G
C 99
CONNECTOR − 1687790C1 CONNECTOR − 1655702C1
TERMINAL − 1651943C1 TERMINAL − 1680205C1
ENGINE FAN TEMPERATURE SWITCH FAN FREON PRESSURE SWITCH
(IN−LINE 6 PLN) (ISM,N14E PLUS,3176B,3406E)
(310) (311)
23A BLUE
W/ISM, N14E PLUS W/3176B & 3406E
A A
23−G
B B 23C
BLACK A
A
B
23F BLACK 23C B
RED
23−GB
CONNECTOR − 0587568C91
TERMINAL − 0587575C1
CONNECTOR − 0587567C91
TERMINAL − 0587577C1
* W/N14E PLUS,ISM
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 37
Figure 215 Connector Composites (304), (305), (306), (309), (310), (311)
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.38. CONNECTOR COMPOSITES (311), (312), (313), (314), (315), (317)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ECM 21−WAY W/N14E PLUS FAN FREON PRESSURE SWITCH
(312) (3406C,L10 STC)
* W/L10 (311) ENGINE HARNESS
** W/3406C
REF #312
* 23C
J H X
CAV
1651966C1
CIR B/O BLACK
** 23A
A
K W A
B G A 97D E6
B
L V
C A F
B
C
PLUG
23D
−
B
BLACK
* 23D B
M U D PLUG −
** 23B
D E CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
N T E PLUG −
TERMINAL − 0587575C1 TERMINAL − 0587577C1
P R S F PLUG − CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
G 11−GK H2
H PLUG − DIAGNOSTIC CONNECTOR
J 34B(5V) E2 (313)
CONNECTOR − 1651966C1
K 34−G E2 CAT & CUMMUNS
TERMINAL − 1680205C1
TERMINAL − 0500398C1 L 34A E2
CAV CIR
M 34 E2 D A 11−GL
N 98Y(−) E4 E B *
P 98Z(+) E4 C
C PLUG
R PLUG −
F A B D PLUG
S PLUG −
E PLUG
T 23C C J
G F 98A(+)
U PLUG −
H G 98C(−)
V 97AM E5
H PLUG
W PLUG −
J PLUG
X PLUG −
CONNECTOR − 3538798C1 *97C W/ISM ENG
TERMINAL − 1659750C1 *97DB W/N14E PLUS,
PLUG − 453133C1 CAT C10 & C12
ALARMSTAT HARNESS
W/L10 STC ENGINE
(314)
ENGINE HARNESS (302) ALARMSTAT JUMPER (314)
A
19F A E29A/19F
B
19E B R19H/19E
C
19D C 19J/19D
CONNECTOR − 0587570C91 CONNECTOR − 0587569C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 0589391C1 CABLE SEAL − 0589391C1
ENGINE FAN BACK−UP LIGHTS
TEMPERATURE SWITCH W/MANUAL XMSN
(315) (317)
71
*
BK
** * W/3406C,
DD SER 60,
BLUE A 3406E & 3176B
23C
A
W/N14E PLUS,
23
B
RED B ** I6 PLN,
T444E,I6 ELECT
WH
** L10 STC
71A
*
CONNECTOR − 0587570C91 CONNECTOR − 0587569C91
TERMINAL − 0587577C1 CONNECTOR − "CB" SLEEVE
TERMINAL − 0587575C1
CABLE SEAL − 0589391C1 AM−89000 #7
CABLE SEAL − 0589391C1
TERMINAL − 0425058C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
KDF 07MAY99 DLCK\\CONN 313 WAS A P52252T
RELEASE NO. DATE PART NO. SHEET
6−PIN. P52669J 08OCT98 AE08−52265 38
Figure 216 Connector Composites (311), (312), (313), (314), (315), (317)
216
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.39. CONNECTOR COMPOSITES (320), (323), (325)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ECM CONNECTOR W/N14E PLUS (320)
20 28
PTC MODULE
10 19
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 9 15
1 97AZ −−−
2 16 97AP
97AE
ENGINE HARNESS 3 17
97AJ −−−
4 18 99A(5V)
97AH
5 19 99−G
24AH
6 20
99B −−−
1 9 21
7 97AK −−−
8 98B(−)
22 97AA
9 99C 23 97AU
20 28 10 97−G 24 −−−
10 19 11 99 25 97AT
1 9 12 97AB 26 −−−
13 97AL 27 98(+)
14 97AV 28 24AF
CONNECTOR − 1663985C1
COVER − 1654798C1
STRAPLOCKS(4) − 0289862C1
TERMINAL − 1654799C1
CAVITY PLUG − 1654800C1
REAR HARNESS
IN−LINE CONNECTOR
(323)
TRANSMISSION OVERLAY CAB OVERLAY
94RR(L) 94LR(H) 94RR(L)
6 1 1 6
PLUG 5 2 PLUG 2 5 PLUG
4 3 3 4
94RR(H) 94LR(L) 94RR(H)
CONNECTOR − 2005241C1 CONNECTOR − 2005240C1
TERMINAL − 1680206C1 TERMINAL − 1680205C1
BODY BLOCK − 2005243C1 BODY BLOCK − 2005242C1
FUEL METER SPEED SENSOR (TRANSMISSION)
(325)
W/L10 STC W/3406C
WH A WH A
BLACK 36H A
A
B B
WHITE BK B 36J BK B
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 0589391C1 CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 39
Figure 217 Connector Composites (320), (323), (325)
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.40. CONNECTOR COMPOSITES (325), (326), (327), (328), (329), (330)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SPEEDOMETER SENSOR W/
ISM & N14E PLUS
(325)
97AK 2 1 97AJ
CONNECTOR − 1684261C1
TERMINAL − 1680205C1
CONN LOCK − 1684263C1
FUEL IN FLOW SENSOR−ENGINE FUEL RETURN FLOW SENSOR−ENGINE
(326) W/3406C
* YL
* W/L10 STC
(327)
** 36F ** W/3406C
* GN A A WHITE WHITE A A 36G
** 36−GC
B B B B
BLACK BLACK 36−GD
* BN
C C RED RED C C 36P
** 36E
CONNECTOR − 0587570C91 CONNECTOR − 0587569C91 CONNECTOR − 0587570C91 CONNECTOR − 0587569C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 0589391C1
SPEEDO SENSOR 60A MAXIFUSE HOLDER
W/TRANSFER CASE (329)
(328)
RED A WHITE A A 94K
BROWN B BLACK B
94J B
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 CONNECTOR − 3525613C1
CABLE SEAL − 1652325C1 CABLE SEAL − 0589391C1 COVER − 3515524C1
SEAL − 3515525C1
CAB MAIN HARNESS CONNECTION CAB MAIN HARNESS CONNECTION
W/3406E & 3176B W/ISM ENG & N14E PLUS
(330) (330)
CAB OVERLAY CAB HARNESS
HARNESS
CAB OVERLAY CAB HARNESS
24AC
HARNESS
24AC
C C
C C 97AL B 97AL B
97AL B 97AL B A A
A A
97−GF 97H
97−GB 97H
CONNECTOR − 1661198C1 CONNECTOR − 1661199C1
TERMINAL(16AWG) − 1661209C1 TERMINAL − 1661213C1
CONNECTOR − 1661198C1 CONNECTOR − 1661199C1 TERMINAL(18AWG) − 1661208C1
TERMINAL − 1661209C1 TERMINAL − 1661213C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 40
Figure 218 Connector Composites (325), (326), (327), (328), (329), (330)
218
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.41. CONNECTOR COMPOSITES (332), (333), (335), (336), (337)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CAB/CAB OVERLAY−INLINE
CAB OVERLAY (332) CAB HARNESS
47/48(−) A B C 97C
97C C B A 47/48(−)
F E D
D E F
47/48(+) 47/48(+)
CONNECTOR − 1661200C1 CONNECTOR − 1661201C1
TERMINAL(14,16AWG) − 1661209C1 TERMINAL(14,16AWG) − 1661213C1
CAB/CAB OVERLAY−INLINE
(333)
CAB OVERLAY CAB HARNESS
A B
B C C B
CONNECTOR − 1667305C1 CONNECTOR − 1667529C1
CONN LOCK(2) − 1661263C1 CONN LOCK − 1667530C1
TERMINAL − 1661261C1 A D D A TERMINAL − 1661262C1
*N/ISM ENG
3176B & 3406E N14E PLUS & ISM ENG DD SERIES 60
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
A B A B 368 B
A −−− 97AP A 97AP 97AP A 97AP 97AP
B 97AT 97AT B 97AT 97AT B 97AT 97AT
C 97AZ 97AZ C 97AZ 97AZ C −−−− 97AZ
D 97DL 97DL D * 97DL 97DL D 97DL 97DL
FAN SOLENOID
W/L10,ISM ENG,N14E PLUS,
I−6 HEUI, T444E
(335)
C10, C12 23B
DD SER 60 23
ISM,N14,I−6 PLN 23D A RED
A
B
ISM,N14,I−6 PLN 23−GB B BLACK
C10, C12 23−GA
DD SER 60 23D
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1
TERMINAL(12AWG) − 1673747C1 CABLE SEAL − 1652325C1
CABLE SEAL − 1652325C1
FAN TEMPERATURE SWITCH SHUTTER FEED
W/L10 STC,T444E,I6 HEUI W/L10,ISM ENG,N14E PLUS,
(336) I−6 HEUI, T444E
*W/ISM, N14 (337)
* W/ L10 STC
*23F
* 23C 97ESS
A
BLACK A 23
A
23 A
B B
* 23 97EFS RED B 23A
*23−GG
23A B
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 41
Figure 219 Connector Composites (332), (333), (335), (336), (337)
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.42. CONNECTOR COMPOSITES (338), (339), (340), (341), (342), (343), (344)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SHUTTER SOLENOID
SHUTTER FREON PRESSURE
W/L10,ISM, N14E PLUS
SWITCH W/L10,ISM & N14E PLUS
(339)
(338)
SHUTTER W/O AIR COND SHUTTER HARNESS SOLENOID PIGTAIL
HARNESS
A RED
23K A
A 23H A
JUMPER
B BLACK
23−GF B
B 23−GE B
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 0589391C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
SHUTTER WATER TEMPERATURE AIR INTAKE TEMP SWITCH
SENSOR W/L10,ISM & N14E PLUS W/L10,ISM & N14 PLUS
(340) (341)
23F 23J BLUE RED
SHUTTER HARNESS SWITCH PIGTAIL
A D D A 23J A A RED
23H
B C C B 23K B B BLUE
23−GD C C BLACK
23−GC YELLOW
BLACK
CONNECTOR − 1661497C91 CONNECTOR − 1661496C91 CONNECTOR − 0587570C91 CONNECTOR − 0587569C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
LOW COOLANT SWITCH ENGINE OIL TEMPERATURE
W/CELECT (342) SENDER W/L10 & ISM
(343)
CABLE ASSY ENGINE HARNESS
A 34
A 30B
30/31 A
34A D C 34B(5V)
B 30−GB
30−G/31−G B
34−G B
CONNECTOR − 1673746C1 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
CONN LOCK − 1661873C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
TERMINAL − 1661875C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
CABLE SEAL − 1661872C1
ENGINE OIL TEMPERATURE SENDER ENGINE OIL TEMPERATURE
W/L10,ISM,N14E PLUS HARNESS W/C−10,C−12
(344) (344)
ENGINE HARNESS
* W/N14E PLUS
CABLE ASSY ENGINE HARNESS
* W/DD CABLE ASSY
SER 60
B
* 30−G
B 30−G B 30−G
30−GA B 30−G/31−G
A A 30/31 A 30A A 30A
30A
* 30
CONNECTOR − 0587567C91 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 CONNECTOR − 0587568C91
TERMINAL − 0587577C1 TERMINAL − 0587576C1 TERMINAL − 0587577C1 TERMINAL − 0587575C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 42
Figure 220 Connector Composites (338), (339), (340), (341), (342), (343), (344)
220
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.43. CONNECTOR COMPOSITES (345), (346), (347), (348), (349), (350)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRANSMISSION TRANSMISSION TEMPERATURE ECM POWER SUPPLY
TEMPERATURE HARNESS (346) W/E PLUS
SENDER ENGINE HARNESS
(347)
XMSN OIL TEMP ECM JUMPER
(345) HARNESS
C 97A
B 31−G B 31−G
31 A B 31−G
B 97−G
A 31 A 31
A 97
CONNECTOR − 2036584C1
CONNECTOR − 0587567C91 CONNECTOR − 0587568C91 CONNECTOR − 0587570C91
TERMINAL − 1651943C1
TERMINAL − 0587577C1 TERMINAL − 0587575C1 TERMINAL − 1673747C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CABLE SEAL − 0589390C1
IDLE DIAGNOSTIC SWITCH ECM COMMUNICATIONS CONN COOLANT TEMPERATURE
INCREASE/DECREASE W/SERIES 60 SENDER
W/E PLUS (348) (349) (350)
CELECT CAB OVERLAY
ENGINE HARNESS
CAVITY CIRCUIT #
1 −−−
4 1
2 −−−
98Z(+) A B C D E F 29A A B 29−G
5 2 3 −−−
6 3 4 97AV
98Y(−)
5 97−GD
6 97AU CONNECTOR − 1675752C1
CONNECTOR − 1687790C1 TERMINAL(18AWG) − 1651943C1
CONNECTOR − 1661256C1 TERMINAL − 1651943C1 TERMINAL(18AWG) − 1651988C1
TERMINAL − 1661224C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
KDF 05MAY99 DLCK//RMVD CONN 352. A P52252T
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 43
Figure 221 Connector Composites (345), (346), (347), (348), (349), (350)
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.44. CONNECTOR COMPOSITES (355), (356), (357), (358), (359), (360), (362), (366)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DATA LINK DATA LINK CRUISE CONTROL
(355) (356) ON/OFF
(RED) (BLUE) SERIES 60
CAB OVERLAY
(357)
98(+) CAB OVERLAY
98B(−)
CAB OVERLAY
47/48(+) 98A(+)
47/48(−) 98C(−)
97−GC
97AE
CONNECTOR − 0872136C1 CONNECTOR − 0872136C1
TERMINAL(18AWG) − 0333732C1 TERMINAL(18AWG) − 0333732C1 CONNECTOR − 1673743C1
TERMINAL(14AWG) − 0333733C1 TERMINAL(14AWG) − 0333733C1 TERMINAL − 1661224C1
CONN CAP − 1654427C1 CONN CAP − 1654427C1
CRUISE CONTROL ENGINE BRAKE ENGINE BRAKE
SET/RESUME ON/OFF SELECTOR
SERIES 60 SERIES 60 SERIES 60
(358) (359) (360)
CAB OVERLAY CAB OVERLAY 24AJ
CAB OVERLAY
24AF
24AJ
97AB
97AA
97−GB 24−GA 24AE
CONNECTOR − 1673743C1 CONNECTOR − 1673743C1 CONNECTOR − 1673743C1
TERMINAL − 1661224C1 TERMINAL(16AWG) − 1661226C1 TERMINAL − 1661224C1
TERMINAL(18AWG) − 1661224C1
IDLE TIMER
NORMALLY CLOSED
SWITCH
SERIES 60
(362) CAB OVERLAY
97−GE 97AV
A C
B
CONNECTOR − "CAE" SLEEVE
AM−89000 #27
TERMINAL − 1675832C1
DIAGNOSTIC ON/OFF
ENGINE OVERRIDE SWITCH
SERIES 60
(366)
CAB OVERLAY
97AU
97−GD
CONNECTOR − 1661256C1
TERMINAL − 1661224C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 44
Figure 222 Connector Composites (355), (356), (357), (358), (359), (360), (362), (366)
222
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.45. CONNECTOR COMPOSITES (367), (368), (369), (370), (372), (374), (375), (376)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
THROTTLE POSITION CAB OVERLAY TO CAB OVERLAY TO
SENSOR MAIN CAB HARNESS MAIN CAB HARNESS
SERIES 60 SERIES 60 SERIES 60
(367) (368) (369)
CAB OVERLAY
CAB OVERLAY
CAB OVERLAY 97AT
C B 97−GF A B C
99−GA F E D C B A 99 D A
97DL 97AP
99B 99−R 97AL
99A(5V)
CONNECTOR − 1667305C1
CONNECTOR − 1687790C1 CONN LOCK(2) − 1661263C1 CONNECTOR − 1661198C1
TERMINAL − 1667742C1 TERMINAL − 1661261C1 TERMINAL − 1661209C1
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
E.C.M.
SERIES 60 3 2 1 A1 −−− E3 97AK K2 24AE
A2 23D F1 23C K3 24AF
(370)
K A3 99A(5V) F2 97AE
ENGINE HARNESS J B1 97AT F3 −−−
H B2 97AP G1 97AU
G
CONNECTOR − 1687787C1 B3 97D G2 97AL
TERMINAL − 1651943C1
F
C1 98B(−) G3 97AA
PLUG − 1687788C1
C2 98(+) H1 −−−
C3 99−R H2 97AV
E
D1 −−− H3 34A
D
C D2 99 J1 97AB
B D3 −−− J2 97AH
A E1 99B J3 −−−
E2 97AJ K1 48
EXHAUST BRAKE SOL THERMAL OVERCRANK EXHAUST BRAKE
W/AT RETARDER PROTECTION SERIES 60 T 444E, I6−HEUI
(372) W/ENG BRK, T444E, (372)
I6 ELECT
(372)
XMSN OVERLAY ENGINE HARNESS
ENGINE HARNESS
92R 92T 24B 24A
17−G 17D
A B A B
A B
CONNECTOR − 0587567C91 CONNECTOR − 0587567C91
TERMINAL − 0587577C1 CONNECTOR − 1614329C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 TERMINAL − 1651943C1 CABLE SEAL − 1652325C1
VEHICLE SPEED BACK−UP CLUTCH SWITCH
SENSOR LIGHT C−10,C−12,3406E
SERIES 60 SWITCH & SERIES 60
(374) SERIES 60 (376)
ENGINE HARNESS (375) CAB OVERLAY
ENGINE HARNESS
97−GE
97AK 97AJ
71
97AH
* 97−GH
B A
A B
71A
CONNECTOR − 1684261C1 CONNECTOR − "CB" SLEEVE * W/SERIES 60
TERMINAL − 1651969C1 AM−89000 #7 CONNECTOR − 1661197C1
CONN LOCK − 1684263C1 TERMINAL − 0425058C1 TERMINAL(18AWG) − 1661213C1
TERMINAL(16AWG) − 1661212C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 45
Figure 223 Connector Composites (367), (368), (369), (370), (372), (374), (375), (376)
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.46. CONNECTOR COMPOSITES (377), (377A), (377B)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ABS/ALLISON INTERFACE
(377)
CAB OVERLAY CAB HARNESS
187 115 92 92A
* HYD ABS
125**
*94−GB *24H *24H
94−GC A B C D 24AC 24AC D C B A 94−GC
A313 H G F E 24 24 E F G H 92M
* W/WABCO
17B 13J 13J 17B
13M
** W/LCT
NOTE:
WO/ALLISON OR ABS BRAKES,
24AC & 24 ARE CONNECTED IN
MATING CONNECTOR FOR ENGINE
BRAKE (PN−2002450C1). CONNECTOR − 0278757C2 CONNECTOR − 0276843C1
WO/ALLISON, ABS AND TERMINAL(16AWG) − 0188396C1 TERMINAL(16AWG) − 0233807R1
ENGINE BRAKE CONNECTOR MATE TERMINAL(18AWG) − 0879630C1 TERMINAL(18AWG) − 0241117C1
IS NEEDED TO COVER CIRCUITS, TERMINAL(16+14) − 0879633R1
COVER (PN−0276843C1). TERMINAL(16+18) − 0879632R1
ABS/ALLISON
(377A)
CAB OVERLAY
187 115
94−GC A B C D
A313 H G F E 24
13J
CONNECTOR − 0276843C1
TERMINAL − 0239807R1
ABS/ALLISON
(377B)
CAB OVERLAY
187 115
94−GC
92−GY A B C D
H G F E 24
24V
13J
13Z
CONNECTOR − 0278757C2 TERMINAL(16AWG) − 0188396R1
TERMINAL(I6+I6) − 0879633R1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
07JUN99 DLCK//ADDED LCT (377). A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 46
Figure 224 Connector Composites (377), (377A), (377B)
224
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.47. CONNECTOR COMPOSITES (379), (382), (382A)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ECM MODULE CONNECTOR
W/T444E OR I6 ELECT (379)
DASH HARNESS
60
41
21
40
1
20
CONNECTOR − 2041416C1 TERMINAL (14AWG) − 2041416C1 SEALING PLUG − 2041421C1
CONN LOCK − 2041418C1 TERMINAL (16AWG) − 2041420C1
TERMINAL (18AWG) − 2041419C1
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
1 11−GW 21 97CL 41 97AL
2 11−GX 22 97CK 42 11−GZ
3 97U(5V) 23 11−GY 43 97N
4 97HE 24 97CR 44 97M
5 97DD(5V) 25 97AH 45 97AA
6 97HM 26 97A 46 97H
7 97WA 27 99D 47 24A
8 99B 28 93A 48 −−−
9 −−− 29 97CD 49 97HG
10 34B 30 99F 50 −−−
11 97WB 31 97DK 51 −−−
12 97AX 32 97DJ 52 −−−
13 97EA 33 23A 53 18−G W/ T444E
14 −−− 34 98 54 97AF/97AG*
* W/I6
15 24 35 97CF 55 97T/97TA*
16 98A(+) 36 97CC 56 92F
17 98C(−) 37 97CB 57 47D
18 SHIELD 38 44D 58 47B
19 CAN−H 39 47 59 97AR
20 CAN−L 40 47A 60 97AP
APS/IVS SWITCH APS/IVS SWITCH
W/T 444E OR I6 HEUI W/ T444E OR I6−HEUI
(382) W/DUAL DRIVE CAB
(382A)
99E F E D C B A 99B
* 99ED * 99BA
99EB F E D C B A 99BB
99D 99A
* 99DA
99C(5V)
99DB 99AB
CONNECTOR − 1687790C1
* DUAL DRIVE
99CB
TERMINAL − 1651943C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
07JUN99 DLCK//REV CONN 379. A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 47
Figure 225 Connector Composites (379), (382), (382A)
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.48. CONNECTOR COMPOSITES (383), (384), (386), (386A), (386B)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BLOCKING DIODE
DIAGNOSTIC CONNECTOR
W/HYD BRAKES & W/T 444E OR I6 ELECT
T444E & 16−HEUI
(383)
(384)
CAB HARNESS
CAVITY CIRCUIT #
A 97−GK
44C
B B B 97C
D
E C CAN−H
44A A A C
D CAN−L
44B
F A B E CAN−S
J F 98B(+)
CONNECTOR − 0872291R1 DIODE ASSY −
G
TERMINAL − 0879630R1 0467404C91 H G 98D(−)
H 98j(+)*
J PLUG
CONNECTOR − 3538798C1
TERMINAL (14AWG) − 1659750C1 *W/HYDRAULIC ABS
TERMINAL (20AWG) − 1651968C1
PLUG − 453133C1
CLUTCH SWITCH CLUTCH SWITCH
W/T 444E OR I6 ELECT W/T 444E OR I6 ELECT
(386) (386)
N/ AUTO NEUTRAL W/ AUTO NEUTRAL
CAB HARNESS
CAVITY CIRCUIT # CAVITY CIRCUIT #
CAVITY CIRCUIT #
C A A
A 97A A 97AJ
A 97L
B B B 97AU
B B 97A
B 97A
A C C 97L
C C 97AJ
C 97AU
CONNECTOR − 1661199C1 CONNECTOR − 1661198C1 CONNECTOR − 1661198C1
TERMINAL − 1661212C1 TERMINAL − 1661208C1 TERMINAL − 1661208C1
CLUTCH PEDAL CLUTCH PEDAL
(386A) (386B)
97AU 97A
A
C
97LA
B
97L B
A C
97A 97AU
CONNECTOR − 1661199C1 CONNECTOR − 1661198C1
TERMINALS (18 AWG) − 1661212C1 TERMINALS (18 AWG) − 1661208C1
TERMINALS (18, 18+ AWG) − 1661213C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAM
MWH 30JUL99 REV CIR. 386.ADDED B P52936V
RELEASE NO. DATE PART NO. SHEET
386A&B, RMVD 387,387,389,&390. P52669J 08OCT98 AE08−52265 48
Figure 226 Connector Composites (383), (384), (386), (386A), (386B)
226
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.49. CONNECTOR COMPOSITES (387), (389), (390), (391), (392)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CRUISE, ON/OFF SWITCH CRUISE, SET/RESUME SWITCH
W/T444E OR I6 ELECT W/T444E OR I6 ELECT
CRUISE HARNESS
(391) CRUISE HARNESS
(392)
(WHITE) (BLACK)
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 97CF/97CA 1 −−−
2 97B 2 −−−
4 1 4 1
3 −−− 3 −−−
5 2 5 2
4 −−− 4 97DH
6 3 5 −−−
6 3 5 97CA
6 −−− 6 97DE
CONNECTOR − 1673743C1 CONNECTOR − 1661256C1
TERMINAL(18AWG) − 1661224C1 TERMINAL(18AWG) − 1661224C1
TERMINAL(18+18) − 1661226C1 TERMINAL(18+18) − 1661226C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 49
Figure 227 Connector Composites (391), (392)
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.50. CONNECTOR COMPOSITES (396), (399), (400), (401)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CEC PWR RELAY W/ I6−HEUI
(396)
ENGINE HARNESS
14B 97AH
1 2
5 3 4
97CT 97CM
CONNECTOR − 3512331C91 CABLE SEAL (10AWG) − 0589390C1
TERMINAL (10AWG) − 3512334C1 CABLE SEAL (16AWG) − 1652325C1
TERMINAL (16AWG) − 2039343C1
FUEL FILTER IN−LINE CONNECTION
W/T444E OR I6 ELECT
(399)
CAB HARNESS WARNING LIGHT HARNESS
19A D C 19N 19N C D 19A
19B E B 19J 19J B E 19B
19C F A 19D 19E A F 19C
CONNECTOR − 1661200C1 CONNECTOR − 1661201C1
TERMINAL(18AWG) − 1661208C1 TERMINAL(18AWG) − 1661212C1
TERMINAL(14,16AWG) − 1661209C1 TERMINAL(14AWG) − 1661213C1
COOLANT LEVEL PROBE FUEL FILTER IN−LINE CONN
W/T444E OR I6 ELECT W/T444E OR I6 ELECT
(400) (401)
ENGINE HARNESS
ENGINE HARNESS WARNING LIGHT
HARNESS
34−G B A 34B 19A
A 19B A
CONNECTOR − 1671610C1
B B * 19B
TERMINAL − 1661377C1
CABLE SEAL − 1652325C1 C 19C C
* W/FUEL VACUUM
SWITCH
CONNECTOR − 0587570C91
TERMINAL(18AWG) − 0587576C1
TERMINAL(14AWG) − 0587575C1 CONNECTOR − 0587569C91
CABLE SEAL(18AWG) − 1652325C1 TERMINAL − 0587577C1
CABLE SEAL(14AWG) − 0589391C1 CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 50
Figure 228 Connector Composites (396), (399), (400), (401)
228
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.51. CONNECTOR COMPOSITES (402), (403), (404)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
AUTOMATIC XMSN IN−LINE CONN AUTOMATIC XMSN MODULATOR SHIFT
W/T444E OR I6 ELECT RELAY W/T444E OR I6 ELECT
(402) (403)
XMSN HARNESS
DASH HARNESS XMSN HARNESS
92B 92F
A 92C A 1 2
B 92F B
5 3 4
C 92D C 92E
92C
CONNECTOR − 0587570C91 CONNECTOR − 0587569C91
TERMINAL − 0587576C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 1652325C1 CONNECTOR − 3512331C91
TERMINAL − 2039343C91
AUTOMATIC XMSN MODULATOR
W/T444E OR I6 ELECT
(404)
SHIFT SOLENOID XMSN JUMPER HARNESS
A 92C
CONNECTOR − 1671610C1 TERMINAL − 1661377C1
CONN LOCK − 1671608C1 CABLE SEAL − 1652325C1
B 92−G
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 51
Figure 229 Connector Composites (402), (403), (404)
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.52. CONNECTOR COMPOSITES (406), (413), (417)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BAP SENSOR CONNECTOR FRONT END HOOD HARNESS IN−LINE
W/T444E OR I6 ELECT CONN W/T444E OR I6 ELECT
(406) (413)
CAB HARNESS
FRT END HARNESS ENGINE HARNESS
97BL(5V) 2 1 97Z
A 53 A
3 97CD B 52 B
C 21A C PLUG
CONNECTOR − 2016703C1 D 21B D PLUG
CONN LOCK − 2016704C1
TERMINAL − 2003343C1
E 57A E
F 56A F
THERMAL OVERCRANK
W/DELCO 450 STARTER
W/I−6 PLN (417)
CONNECTOR − 0587574C1
TERMINAL(14,16AWG) − 0587575C1
17D
B
TERMINAL(12AWG) − 1673747C1
A
17G CONNECTOR − 0587573C1
TERMINAL(16AWG) − 0587577C1
TERMINAL(12AWG) − 1673748C1
CONNECTOR − 1614329C1
CAVITY PLUG − 0587579C1
TERMINAL − 1651943C1
CABLE SEAL(16AWG) − 1652325C1
CABLE SEAL(12AWG) − 0589390C1
CABLE SEAL(14AWG) − 0589391C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 52
Figure 230 Connector Composites (406), (413), (417)
230
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.53. CONNECTOR COMPOSITE (418)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CAB INTERFACE
(418)
A Z CAVITY CIRCUIT CAVITY CIRCUIT K L
B Y A 146 N 173
J M
C X B 115 P 174
H N
D W C 142(+) R 180 G P
E V D 151(−) S 175 F R
E 143A T 124 S
U
F U 136B
T −−−
T
G 161A V 136C
S U
H −−− W 143E
F R E V
J 154A X 119/169
G P D W
K 170 Y 24
H N C X
L 171 Z 94−GE
B Y
J M M 172
A Z
K L
CONNECTOR − 3513471C1 CONNECTOR − 3513472C1
TERMINAL (14AWG) − 3513473C1 TERMINAL (14AWG) − 3513475C1
TERMINAL (16 & 18AWG) − 3513474C1 TERMINAL (16 & 18AWG) − 3513476C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 53
Figure 231 Connector Composite (418)
231
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.54. CONNECTOR COMPOSITES (420), (421), (422)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SHIFT SELECTOR
(420)
CAVITY CIRCUIT CAVITY CIRCUIT
K S A 170 L −−−
B 171 M 175
D V
C 172 N 124
D 173 P 143A
E 174 R 136C
F −−− S 180
A T G −−− T 186
E L H −−− U 187
J −−− V 188
K −−− W −−−
CONNECTOR − 3518285C1
TERMINAL − 3517243C1
CONNECTOR LOCK − 3518287C1
AUTO TRANSMISSION
SHIFTER
(420)
A
62−GL
97CB
B
CONNECTOR − 1661196C1
TERMINALS − 1661212C1
PUSH BUTTON DIMMER SWITCH TURN SIGNAL SWITCH (SIGNAL−STAT)
CONN W/SIG−STAT T/S SWITCH (422)
(421)
CAB HARNESS
55A E F 70B
52−GA A B 51−GA 56 D C B A 57
56D 57D
CONNECTOR − 0872290R1
TERMINAL(16AWG) − 0239807R1
TERMINAL(18AWG) − 0241117R1 CONNECTOR − 0258058C1
TERMINAL(14AWG) − 0333733C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
KDF 06MAY99 DLCK//RMVD CONN 419. A P52252T
RELEASE NO. DATE PART NO. SHEET
02AUG99 ADDED 420 CONN. B P50193G P52669J 08OCT98 AE08−52265 54
Figure 232 Connector Composites (420), (421), (422)
232
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.55. CONNECTOR COMPOSITES (423), (425), (426), (427), (428)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
EXHAUST BRAKE FRONT END HOOD HARNESS IN−LINE
IGNITION FEED CONNECTOR W/T444E OR I6−HEUI
(425) & (REF 441)
(423)
ENGINE HARNESS FRT END HARNESS
ALLISON/EXHAUST ALLISON/ABS
BRAKE CAB OVERLAY CAB OVERLAY
24AC A 11−GB A
24N A
B PLUG B
B C 85C C
D 58D D
CONNECTOR − CONNECTOR−
1661197C1 1661196C1
TERMINAL − TERMINAL− E 64C E
1661213C1 1661209C1
F 66C F
N/DRL PLUG
CONNECTOR − 0587574C1
TERMINAL(16,14AWG) − 0587575C1
TERMINAL(12AWG) − 1673747C1
CONNECTOR − 0587573C1
TERMINAL(14,16AWG) − 0587577C1
TERMINAL(12AWG) − 1673748C1
CAVITY PLUG − 0587579C1
CABLE SEAL(16AWG) − 1652325C1
CABLE SEAL(14AWG) − 0589391C1
CABLE SEAL(12AWG) − 0589390C1
ATA(+) DATA LINK CONN (RED)
W/T444E OR I6−HEUI
(427)
CAB HARNESS
98E(+)
98A(+) A B C 98B(+)
** 98J(+) D E D 142(+)/98J(+) *
ENG HARNESS PWR & GND IN−LINE ** W/WABCO * W/WTEC III
CONN W/T444E OR I6−HEUI
(426) CONNECTOR − 0892136C1
TERMINAL(18AWG) − 0879630R1
TERMINAL(14AWG) − 0188396R1
BATTERY HARNESS ENGINE HARNESS
CONN CAP − 1654427C1
ATA(−) DATA LINK CONN (BLUE)
W/T444E OR I6−HEUI
(428)
B 11−G
B
CAB HARNESS
98F(−)
A 14B A
98C(−) A B C 98D(−)
** 98K(−) D E D 151(−)/98K(−) *
CONNECTOR − 2031520C1 CONNECTOR − 2031522C1
TERMINAL − 2025423C1 TERMINAL − 2031531C1
CABLE SEAL − 2025426C1 CABLE SEAL − 2025426C1 ** W/WABCO * W/WTEC III
CONNECTOR − 0892136C1
TERMINAL(18AWG) − 0879630R1
TERMINAL(14AWG) − 0188396R1
CONN CAP − 1654426C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 55
Figure 233 Connector Composites (423), (425), (426), (427), (428)
233
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.56. CONNECTOR COMPOSITES (430), (431), (432), (433), (434), (437), (438), (447)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
DELCO GENERATOR 90 AMP FUEL FILTER HEATER RELAY
CS−130 (430) W/T444E,I6−HEUI
CS−130 GENERATOR (431)
JUMPER
WARNING LIGHT HARNESS
P 2
19−G
1A
L 19A 1 3 4 19E
F 5 19F
S
CONNECTOR − 0593385C1
CONN LOCK − 0593387C1
CONNECTOR − 2010390C1 TERMINAL(18AWG) − 1659673C1
CONN LOCK − 2010391C1 TERMINAL(14AWG) − 1661709C1
CABLE SEAL − 2010393C1
TERMINAL(16AWG) − 1661261C1 FUEL FILTER WIF IND LIGHT
W/T444E,I6−HEUI
FUEL FILTER WIF MODULE (433)
W/T444E,I6−HEUI
WARNING LIGHT HARNESS
(432)
WARNING LIGHT HARNESS
19L
19H 19L 19P 19C 19−GA
CONNECTOR − 2001688C1
TERMINAL − 2001704C1
A B C D
COOLANT LEVEL REED SWITCH
W/PLASTIC SURGE TANK
(437)
CONNECTOR − 1663578C1
TERMINAL − 1651943C1
FUEL FILTER RESTRICTION IND LIGHT
* 34B
A B
34−GA
*
W/T444E,I6−HEUI
** 34A 34−G
**
(434)
WARNING LIGHT HARNESS * N/T444E
** W/T444E
CONNECTOR − 1614329C1
19K TERMINAL − 1651943C1
19B
NEUTRAL
(438)
CONNECTOR − 2001688C1
TERMINAL − 2001704C1
*17 *17A
97AU 97P
ENGINE BRAKE ON/OFF
W/ ALLISON MD TRANSMISSION
* N/I6, T444E
(447)
CONNECTOR − 0587565C91 CONNECTOR − 0587566C91
6 ENGINE BRAKE ON/OFF
N/ ALLISON MD TRANSMISSION
W/ABS
146A 2 5 (447)
6
119
1 4
24 2 5 24B
CONNECTOR − 1661256C1
TERMINAL − 1661226C1
24A
1 4 13JA
CONNECTOR − 1661256C1
TERMINAL − 1661226C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 56
Figure 234 Connector Composites (430), (431), (432), (433), (434), (437), (438), (447)
234
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.57. CONNECTOR COMPOSITES (447), (449), (457)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
EXHAUST BRAKE SWITCH
W/ ALLISON MD TRANSMISSION
W/ABS
(447)
6 EXHAUST BRAKE RELAY
(449)
146A 2 5
24C 1 2 24A
119
1 4
24D 5 3 4 24E
CONNECTOR − 1661256C1
TERMINAL − 1661226C1
CONNECTOR − 3515185C1
WIPE/WASH CONTROL MODULE
W/INTERNATIONAL TURN SIGNAL SWITCH
W/ & N/INTERMITTENT CONTROL
(457)
CAB HARNESS
2027241C1
87F A
B
87 C
D 11−GK
87H E
F
82M G
H 82J
82Q J
K 82R
82P L
M 82K
ELECTRONIC CONTROL − 2026928C91 W/INTERMITTENT CONTROL
ELECTRONIC CONTROL − 2028511C91 N/INTERMITTENT CONTROL
PC BOARD − 2027240C1 W/INTERMITTANT CONTROL
PC BOARD − 2028510C1 N/INTERMITTENT CONTROL
CONN BODY − 2027241C1
CONN COVER − 2027242C1
TERMINAL − 2029753C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 57
Figure 235 Connector Composites (447), (449), (457)
235
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.58. CONNECTOR COMPOSITES (458), (459), (460), (463), (465), (466)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FLASH−TO−PASS & LIFT−TO−DIM INTERNATIONAL TURN SIGNAL
CONTROL CONNECTOR SWITCH CONNECTOR
(458) (459)
CAB HARNESS CAB HARNESS
51D C 56 D C 55A
B 51−G
56D E B 70B
51E A
57 F A 57D
CONNECTOR − 1661891C1 CONNECTOR − 1661200C1
CONN LOCK − 1661892C1 TERMINAL − 1661209C1
TERMINAL − 1661262C1
INTERMITTENT WIPE/WASH CONTROL AMBIENT AIR TEMPERATURE SENSOR
W/INTERNATIONAL T/S SWITCH W/ T444E OR I6−HEUI
(460) (463)
ENGINE HARNESS
87H F A 82P
87 E B 82Q
97AX 97BU
D C 82R
CONNECTOR − 1689462C1
CONNECTOR − 1661201C1 CONN LOCK − 1689463C1
TERMINAL − 1661212C1 TERMINAL − 1689464C1
ALLISON/NAVISTAR
H−SOLENOID (ELECT) TRANSMISSION
(465) INTERFACE
(466)
SPARE I/O
ALLISON ECU HARNESS CAV CIR
A 155
B A B 117
A H C 161C
116c 127 D 118/97AU2*
B G E 153
C F F 114
D E G 112
167
H
122*
CONNECTOR − 3522372C1
CONNECTOR − 2005836C1 * W/LCT
TERMINAL (18AWG) − 1661212C1
TERMINAL (16AWG) − 1661213C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
07JUN99 DLCK//REVISED CONN 466. A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 58
Figure 236 Connector Composites (458), (459), (460), (463), (465), (466)
236
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.59. CONNECTOR COMPOSITES (467), (468), (469), (473), (480), (487), (488), (490),
(491)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
H−SOL
ENGINE BRAKE
RETARDER TEMP ACCUMULATOR
SIGNAL
(468) (469)
(467)
143H 169 135C 101
A B
A
B
D C B
A 116N
24−G 24−GA 138
CONNECTOR −2036584C1
CONNECTOR − 1667529C1 CONNECTOR − 3524377C1
TERMINAL − 2036586C1
TERMINAL − 1661262C1 TERMINAL − 2036586C1
FUEL FILTER−HEATER
NEGATIVE BATTERY TRANSMISSION I/0
HARNESS OVER LAY
CABLE W/MD,HD RETARDER
CONNECTOR
(473) W/T444E (487)
(480)
A 19A
A 24W
B 11−G B A 14B
B 24X
C 19C C 24Y
D 24Z
CONNECTOR − 2031520C1
TERMINAL − 2025423C1
CONNECTOR − 0587569C91
TERMINAL − 0587577C1 CONNECTOR − 0587571C91
TERMINAL − 0587578C1
CABLE SEAL − 1652325C1
TWO SPEED AXLE
ELECTRIC SEAT ELECTRIC SEAT
RELAY
INLINE FUSE (15 AMP) (DRIVER SIDE)
(488) (490) (491)
114
93G
CABLE ASSY CABLE ASSY
5
93B
4 3 1
M1BLK
2 B
* M2BLK1
M1WHT B A RED
* W/ELECTRIC
PASSENGER
SEAT ONLY A M1WHT
93C
93E * M2WHT1
93G
CONNECTOR − 0593385C1
TERMINAL (16 AWG) − 1661709
TERMINAL ((2) 16 AWG) − 1661710C1 CONNECTOR − 0506001C1 CONNECTOR − 1661197C1
TERMINAL − 0557374C1 TERMINAL − 1661213C1
* TERMINAL(16+16) − 1661214C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 59
Figure 237 Connector Composites (467), (468), (469), (473), (480), (487), (488), (490), (491)
237
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.60. CONNECTOR COMPOSITES (492), (493), (494), (495)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ELECTRIC SEAT
(PASSENGER SIDE) DIFF LOCK
(492) (493)
DIFF LOCK DASH OVERLAY DIFF LOCK RELAY OVERLAY
CABLE ASSY
13Y
A A
B M2BLK1
B 49C
B
A M2WHT1
CONNECTOR − 1661197C1 CONNECTOR − 1661196C1 CONNECTOR − 1661197C1
TERMINAL − 1661213C1 TERMINAL − 1661209C1 TERMINAL − 1661213C1
DIFF LOCK RELAY TWO SPEED AXLE
(494) (495)
167
13X
5 CAV CIR
A 93
4 3 1 A D B 93B
B E C 93C
2 D 93E
C F
E 93F
49C F
13Y
13X
CONNECTOR − 1661201C1
CONNECTOR − 0593385C1
TERMINAL (14 AWG) − 1661710C1
TERMINAL (16 AWG) − 1661709C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 60
Figure 238 Connector Composites (492), (493), (494), (495)
238
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.61. CONNECTOR COMPOSITES (499), (500), (501), (502), (503), (504), (505)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
MD/HD TRANSMISSION SPARE I/O
(499)
N/RETARDER W/RETARDER
CAV CIR CAV CIR
A 161B A 161B
A H B 163 B −−−
B G C 169 C 163*
D 125 D 70P
C F E 143G E 143G
D E F −−− F 70N
G 105 G 105
CONNECTOR − 2005835C1 H 137 H 92H
TERMINAL (14 & 16AWG) − 1661209C1
TERMINAL (18AWG) − 1661208C1
BODY LOCK − 2006503C1
* W/HD XMSN
ETHER START BOTTLE VALVE FOG LIGHTS (501)
(500)
FRONTEND HARNESS VALVE PIGTAIL
* W/4000
64C
FOG
21B
* LIGHT
HARNESS
A A FRONT
END
21B B B BLACK
HARNESS
B B
21C A A BLACK
64−GB
21C
*
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91 TERMINAL − 0587575C1 TERMINAL − 0587577C1
TERMINAL − 0587575C1 TERMINAL − 0587577C1 CABLE SEAL − 0589390C1 CABLE SEAL − 0589391C1
CABLE SEAL − 0589391C1 CABLE SEAL − 0589391C1
LEFT HEADLIGHT LEFT TURN SIGNAL
(502) (503)
FRONT END HARNESS
FRONT END HARNESS
11−GD 58E
53B
B
52C
B
G
W/DRL C A
CANADA
66C
A
W/DRL
(USA), 11−GC 56A
W/O DRL 11−GD
CONNECTOR − 0261702C1
TERMINAL(14AWG) − 0879636C1 SAME AS COMPOSITE
TERMINAL(18+14) − 0471838C1 NUMBER 505
RIGHT TURN SIGNAL
RIGHT HEADLIGHT (505)
(504)
FRONT END HARNESS FRONT END HARNESS
11−GF
58F
11−GE B
C 53A
B
A
G
52B
CONNECTOR − 1664227C1
A GASKET − 1664228C1
CONN LOCK − 1664229C1
TERMINAL(16AWG) − 1669214C1
CONNECTOR − 0261702C1 CABLE SEAL(16AWG) − 1652325C1
TERMINAL(14AWG) − 0879636C1 11−GF TERMINAL(18AWG) − 1664231C1
TERMINAL(18+14) − 0471838C1 CABLE SEAL(18AWG) − 1664232C1
57A
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 61
Figure 239 Connector Composites (499), (500), (501), (502), (503), (504), (505)
239
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.62. CONNECTOR COMPOSITES (506), (507), (508), (510), (511), (512), (521), (531),
(535), (549)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FOG LIGHTS FOG LIGHTS
(506) (507)
FOG LIGHT FOG LIGHT
FOG LIGHT PIGTAIL
FOG LIGHT 64E HARNESS
PIGTAIL 64D
HARNESS
YELLOW A A YELLOW A A
WHITE B B WHITE B B
64−GC 64−GD
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 0589390C1
CABLE SEAL − 1652325C1 CABLE SEAL− 0589390C1
EXHAUST BRAKE WINDSHIELD WASHER LEFT FENDER LEFT FENDER
SELECTOR SWITCH PUMP (510) TURN LIGHT W/ TURN LIGHT
(508) 2500 & 2600 W/4000
(511) (511)
87−G
24U 24T
FRONT END FRONT END
A
11−GK
* 11−GD HARNESS 11−GG HARNESS
1
2
3 * TRUCK W/AIR
BRAKES & LEFT
A BC
A BC
5 B 87A MTD WASHER
4 6 BOTTLE
58E 58H
87B
*
24R 24P
56A 56F
CONNECTOR − 1661256C1 CONNECTOR − 0872291R1
TERMINAL − 1661226C1 TERMINAL − 0188396R1
CONNECTOR − 1651942C1 CONNECTOR − 1651942C1
TERMINAL − 1651943C1 TERMINAL − 1651943C1
RIGHT FENDER PUSH BUTTON SPEEDOMETER SENSOR
RIGHT FENDER
TURN LIGHT W/ START SWITCH W/C−10,C−12 & 3406E
TURN LIGHT
2500 & 2600 (521) (531)
W/4000
(512) (512)
* 17E ENGINE HARNESS
FRONT END FRONT END 17/19B 17
HARNESS HARNESS
11−GF 11−GH
97AK B A 97AJ
A BC
A BC
* 44−G
6
5
4
* 44C
58F 58J 44A
2 1 17−G
3
CONNECTOR − 1684261C1
CONN LOCK − 1684263C1
57A 57F W/I−6 ENGINE AND AUTO TERMINAL − 1680205C1
TRANSMISSION
CONNECTOR − 1651942C1
TERMINAL − 1651943C1
CONNECTOR − 1651942C1
TERMINAL − 1651943C1
* W/T 444E
CONNECTOR − 1661256C1
TERMINAL − 1661226C1
CONTROL DATA LINK WARNING LIGHT RELAY
CONNECTOR (549)
(535) CAB HARNESS
ENGINE HARNESS ANTI−LOCK BRAKE
HARNESS CAVITY CIRCUIT #
98Y(−) TN/WH
2 4 1 1 13AX
2 94N
B B
5 3 94E
98Z(+) A A PK/WH
4 94−G
3 5 −−−
CONNECTOR − 0587568C91 CONN LOCK − 2028683C1
CONNECTOR − 0587567C91
TERMINAL(14,16AWG) − 0587575C1 TERMINAL − 0587577C1 TERMINAL(16AWG) − 2025418C1
TERMINAL(18,20AWG) − 0587576C1 CABLE SEAL − 1652325C1 TERMINAL(18AWG) − 1659673C1
CABLE SEAL − 1652325C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 62
Figure 240 Connector Composites (506), (507), (508), (510), (511), (512), (521), (531), (535), (549)
240
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.63. CONNECTOR COMPOSITES (555), (557), (558), (569), (570), (574), (575), (605)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
BATTERY D1 FUSE
BLINK CODE SWITCH (557)
(555)
CAB OVERLAY
CAB OVERLAY HARNESS
HARNESS
CAVITY CIRCUIT #
94K 13L
1 −−− 13N A 13LA
4 1 2 −−−
5 2 3 −−− B
4 94N
6 3
5 94H CONNECTOR − 0506001C1
TERMINAL(14,16AWG) − 0557374C1
94−GC
6
94−GE
CONNECTOR − 1661256C1
TERMINAL(16AWG) − 1661226C1
ENGINE BRAKE GROUND RELAY
TERMINAL(18AWG) − 1661224C1
(569)
BATTERY D2 FUSE
(558) 569
1 CAVITY CIRCUIT
CAB OVERLAY
1 A161C
HARNESS
2 3 5 2 94F
94K1 13LA 4 3 −−−−−
13AX A 4 A154A
5 A154
B
CONNECTOR − 0593385C1
CONN LOCK − 0593387C1
CONNECTOR − 0506001C1 TERMINAL − 1661709C1
TERMINAL(14,16AWG) − 0557374C1
ABS SIGNAL ENGINE CONN
(570) (574)
A
CAN−H3
B
SHLD3
94J 2 4 1 94F
C
CAN−L3
5 161A
3 154A
CONNECTOR − 1667740C1
TERMINAL − 1667742C1
CONNECTOR − 2028683C1
TERMINAL − 2025418C1
CONN LOCK − 2028684C1
HORN CONNECTOR
(605)
XMSN CONN * W/4000 ONLY
(575) ** W/DUAL HORNS
ONLY
HORN HARNESS FRONT END
CAN−L C HARNESS
SHLD B
85−G A
* 85−G
A 11−GL
CAN−H A
** 85C
85B B B 85C
CONNECTOR − 1667741C1
TERMINAL − 1661875C1
CONNECTOR − 0587568C91 CONNECTOR − 0587567C91
TERMINAL − 0587575C1 TERMINAL − 0587577C1
CABLE SEAL − 1652325C1 CABLE SEAL − 0589391C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 63
Figure 241 Connector Composites (555), (557), (558), (569), (570), (574), (575), (605)
241
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.64. CONNECTOR COMPOSITE (615)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRANSMISSION NEUTRAL
(615)
1 97P
123 5 3 2 143B
4
97AU
97AV
CONNECTOR − 0593385C1
TERMINAL (16,18+18AWG) − 1661709C1
TERMINAL (18AWG) − 1659673C1
BODY LOCK − 0593387C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
EFC/RJM 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
MWH 30JUL99 ADDED 97AV TO 615 A P52936V
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 64
Figure 242 Connector Composite (615)
242
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.65. CONNECTOR COMPOSITES (631), (632)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CAB BULKHEAD − ALLISON
(631)
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 102 17 130
2 121 18 127
20 31 31 20
21 8 30 30 8 21
3 107 19 116
9 19 19 9
10 2 18 18 2 10
4 120 20 128
22 3 7 29 29 7 3 22
11 1 17 17 1 11
5 103 21 131
23 4 6 28 28 6 4 23
12 5 16 16 5 12
6 129 22 110
13 15 15 13
24 14 27 27 14 24
7 104 23 97P
25 26 26 25
8 149A 24 97AU
9 124B 25 135A
10 71 26 165
CONNECTOR − 2005485C1 CONNECTOR − 2005485C1
TERMINAL − 1680205C1 11 71A TERMINAL − 1680206C1
27 147
NUT − 0459329C1
12 162 28 101 LOCK WASHER − 0459330C1
13 195 29 141
14 157 30 150
15 148 31 140A
16 139
TRANSMISSION ECU "V" ENGINE SPEED SENSOR
(632) W/ MD TRANSMISSION
(632)
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 136 17 143
2 114 18 125
17 1
3 132 19 105
4 113 20 −−−
5 167 21 −−−
150 B A 141
6 123 22 112
7 −−−
23 −−−
CONNECTOR − 2036583C1
8 −−− TERMINAL − 2036586C1
24 −−−
9 −−−
25 144*
10 −−−
26 −−−
32 16 11 155 27 154A
12 153 28 −−−
13 118 29 137
14 −−− 30 117
CONNECTOR − 3517239C1
TERMINAL − 3517243C1 15 −−− 31 161
16 136A 32 143D
* W/MD
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Figure 243 Connector Composites (631), (632)
243
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.66. CONNECTOR COMPOSITES (633), (634)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRANSMISSION ECU "T"
(633)
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 102 17 130
2 121 18 −−−
17 1
3 107 19 116
4 120 20 128
5 103 21 131
6 129 22 110
7 104 23 127
8 −−−
24 101
9 124A 25 135A
10 −−−
26 165
32 16 11 −−−
27 147
12 162 28 138
13 195 29 −−−
14 141 30 150
CONNECTOR − 3517241C1
TERMINAL − 3517243C1 15 149A 31 140A
16 139 32 148
TRANSMISSION ECU "S"
(634)
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 142(+) 17 151(−)
2 −−− 18 −−−
17 1
3 124 19 135
4 146A 20 164
5 170 21 −−−
6 171 22 −−−
7 172 23 −−−
8 173 24 −−−
9 174 25 −−−
10 175 26 169*
32 16 11 119 27 163
12 182C 28 −−−
13 183C 29 184C
14 180 30 157
CONNECTOR − 3517237C1
TERMINAL − 3517243C1 15 −−− 31 115
16 136C 32 143A
* W/HD
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Figure 244 Connector Composites (633), (634)
244
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.67. CONNECTOR COMPOSITES (636), (637), (639)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
OUTPUT SPEED SENSOR
(636)
148 B A 139
CONNECTOR − 2036583C1
TERMINAL − 2036586C1
TRANSMISSION BULKHEAD
(637)
CAVITY CIRCUIT # CAVITY CIRCUIT # CAVITY CIRCUIT #
A 102 L 130 X 162
B 103 M 131 Y 165
C 104 N 135B Z −−−
D 124A P 147 a −−−
E 107 R −−− b −−−
F 110 S −−− c −−−
G 120 T −−− d −−−
H 121 U 140A e −−−
CONNECTOR − 3508926C1 J 128 V 149A f −−−
TERMINAL − 3508927C1
K 129 W 195 g −−−
TRANSMISSION BACKUP
(639)
71
146D 1
146C 5 3 2 113
71A
CONNECTOR − 0593385C1
TERMINAL (16AWG) − 1661709C1
TERMINAL (18AWG) − 1659673C1
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Figure 245 Connector Composites (636), (637), (639)
245
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.68. CONNECTOR COMPOSITES (646), (646A), (647), (648), (649), (650), (660)
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
J1939 J1939 ACCUMULATOR SOLONOID
(646) (646A) (647)
183B A B C 184B 183A A B C 184A
CAN−H* CAN−L* 116B B A 101
182B 182A
CAN−S*
CONNECTOR − 1667740C1 CONNECTOR − 1667740C1 CONNECTOR − 2036583C1
TERMINAL − 1667742C1 TERMINAL − 1667742C1 TERMINAL − 2036586C1
* W/LCT
RETARDER ENGINE BRAKE
(648) (649)
146D
CAVITY CIRCUIT #
A A 127
5
24−G
B G B 116B
4 3 1
C 139
H F
C
D 148
D E 2
E 138
F 135C
132 24−GA
G −−−
CONNECTOR − 3519141C1 H −−−
TERMINAL − 3519142C1
CONNECTOR − 0593385C1
TERMINAL (16 AWG) − 1661709C1
TERMINAL (18 AWG) − 1659673C1
TURBINE SPEED T/S RELAY
SENSOR (660)
(650)
70A/97DK
A 149C 1
B 140C
5 3 2 70E
97−GH
4
70B
CONNECTOR − 2036583C1
TERMINAL − 2036586C1
CONNECTOR − 0593385C1
CONNECTOR LOCK − 0593387C1
TERMINAL (16AWG) − 1661709C1
TERMINAL (18AWG) − 1659673C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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SRL 01MAR99 ADDED CONN #660 A P52949L
RELEASE NO. DATE PART NO. SHEET
07JUN99 DLCK//ADDED LCT (646). B P50193G P52669J 12OCT98 AE08−52265 68
Figure 246 Connector Composites (646), (646A), (647), (648), (649), (650), (660)
246
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.69. CONNECTOR COMPOSITES (661), (662), (667), (675), (683), (690)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CRANK RELAY CEC PWR RELAY W/ T444E
(661) (662)
ENGINE HARNESS
1 97L
14B 97AH
1 2
97H 5 3 2 17
5 3 4
4
97CT 97CM
17F
CONNECTOR − 3512331C91 CABLE SEAL (10AWG) − 0589390C1
CONNECTOR − 0593385C1
TERMINAL (10AWG) − 3512334C1 CABLE SEAL (16AWG) − 1652325C1
TERMINAL − 2018946C1
TERMINAL (16AWG) − 2039343C1
CONN LOCK − 0593387C1
ECU CAVITY CIRCUIT EXHAUST BRAKE W/ WTECIII
(662) (667)
1 GY/WH
CHASSIS
2 OR/WH TRANS ECU HARNESS
HARNESS
3 YL/WH
7 6 4 DK BL/WH 24 1 94−GE
5 BN
146D 5 3 2 132
6 BL
7 BN/WH 4
8 RD/WH
12 1
9 BK/WH
10 LT BL/WH
CONNECTOR − 3519423C1 CONNECTOR − 0593385C1
LT GN/WH TERMINAL (16) − 1661709C1
CONNECTOR LOCK − 1689428C1 11
TERMINAL (18) − 1659673C1
TERMINAL (16AWG) − 19428C1 CONN LOCK − 0593387C1
12 VT/WH
ECM POWER INLINE CONN SPARE SPEEDO/TACH
(W/ISM ENG) W/ T444E & I6−HEUI
(675) (683)
14C
A
B
14D
47D A B 97AP
CONNECTOR − 1671611C1
TERMINAL − 2033912C1 CONNECTOR − 1661260C1
TERMINAL − 1661262C1
LOCK − 1671608C1
REAR CHASSIS HARNESS CAVITY CIRCUIT
(690)
1 GY/WH
CHASSIS 2 OR/WH
HARNESS
3 YL/WH
7 6 4 DK BL/WH
5 BN
6 BL
7 BN/WH
8 RD/WH
12 1
9 BK/WH
10 LT BL/WH
CONNECTOR − 3519423C1
11 LT GN/WH
CONNECTRO LOCK − 1689428C1
TERMINAL (16AWG) − 1680205C1 12 VT/WH
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Figure 247 Connector Composites (661), (662), (667), (675), (683), (690)
247
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.70. CONNECTOR COMPOSITES (700), (701), (702), (703), (707)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LEFT TAIL LIGHT LEFT TAIL LIGHT (TO
(FROM CAB) RIGHT LIGHT) (701)
(700) LEFT INSIDE
LEFT OUTSIDE SOCKET 701
SOCKET
700 CAVITY CIRCUIT
E
E
CAVITY CIRCUIT A BLUE
A BLUE D B BROWN
D
B YELLOW C GREEN
C
C
C GREEN D PLUG
B D BROWN B E WHITE
E WHITE CONNECTOR − 1661375C2
A
A CONN LOCK − 1661376C1
CONNECTOR − 1661375C2
CONN LOCK − 1661376C1 TERMINAL − 1661377C1
TERMINAL − 1661377C1 CABLE SEAL − 0589391C1
CABLE SEAL − 0589391C1 PLUG − 0587579C1
RIGHT TAIL LIGHT (TO TWO SPEED AXLE MOTOR
LEFT LIGHT) (702) (703)
RIGHT INSIDE 702
SOCKET
CAVITY CIRCUIT
E A RED
A BLUE
B BROWN WHITE
D B
C GREEN
C C BROWN
D PLUG
E WHITE
B
CONNECTOR − 1661375C2
CONN LOCK − 1661376C1 CONNECTOR − 0587570C91
A TERMINAL − 0587577C1
TERMINAL − 1661377C1
CABLE SEAL − 0589391C1 CABLE SEAL − 0589391C1
PLUG − 0587579C1
SLEEPER BOX (CAB TO SLEEPER)
(707)
SLEEPER BOX HARNESS SLEEPER HARNESS
A B
S F G G F S
R E A H H A E R
P D B J J B D P
C C
N K K N
M L L M
CONNECTOR − 0500393C1 CONNECTOR − 0500394C1
NUT − 0459329C1 TERMINAL − 0500398C1
LOCK WASHER − 0459330C1 SEALING PLUG − 0453133C1
TERMINAL − 0500397C1
CONNECTOR AT SLEEPER BOX 707
CAVITY CIRCUIT # CAVITY CIRCUIT #
A B A B
A R TURN 57B J MARKER 58J
B AUX 72B K 65A 65A
C −−− −−− L −−− −−−
D 86P 86E M −−− −−−
E 12D 80C N 86R 86D
F TAIL 68 P 14K 14D
G STOP 70G R 86M 86B
H L TURN 56B S 86N 86C
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Figure 248 Connector Composites (700), (701), (702), (703), (707)
248
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.71. CONNECTOR COMPOSITES (708), (734), (758), (759), (760), (761)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FRONT AXLE WARNING LOW AIR PRESSURE SWITCH
SWITCH CONNECTION (HOLSET AIR COMP)
(708) (734)
40A
40B A
RED BROWN
40−GH B
CONNECTOR − "CB" SLEEVE CONNECTOR − 1661196C1
AM−89000 #7 TERMINAL(16AWG) − 1661209C1
TERMINAL − 0425058C1 TERMINAL(16+16) − 1661211C1
CAB/TRANS INTERCONNECT
W/AT RETARDER
(758)
TRANSMISSION OVERLAY
CAB OVERLAY
92F 92R 92F
6 1 1 6
92E 5 2 92B
2 5 92E
4 3 3 4
92D 92C 92D
CONNECTOR − 2005241C1 CONNECTOR − 2005240C1
TERMINAL − 1680206C1 TERMINAL − 1680205C1
BODY LOCK − 2005243C1 BODY LOCK − 2005242C1
RETARDER
LOW SPEED SWITCH RETARDER SELECTOR SWITCH
W/AT RETARDER
W/AT RETARDER W/AT RETARDER
(761)
(759) (760)
TRANSMISSION OVERLAY
TRANSMISSION OVERLAY
6 92B 92C
92E
D
92K
A D 92−GB
2 5
B A
C 92C
B C 92B
92D
1 4
92−GA
CONNECTOR − 1661777C1
TERMINAL − 1661875C1 CONNECTOR − 1661256C1 CONNECTOR − 1661497C91
CABLE SEAL − 1661872C1 TERMINAL − 1661226C1 TERMINAL − 0587575C1
BODY LOCK − 1661873C1 CABLE SEAL − 1652325C1
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Figure 249 Connector Composites (708), (734), (758), (759), (760), (761)
249
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.72. CONNECTOR COMPOSITES (766), (767), (768), (769), (770), (771), (774)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FRONT ECU CAVITY CIRCUIT LEFT FRONT
(766) 1 PLUG WHEEL SPEED SENSOR
FRONT CHASSIS
(767)
2 [BN1]
HARNESS
FRONT CHASSIS HARNESS
3 [BL2]
7 6 4 [BN2] 1 [BK4]
5 [BK3]
6 [BN3]
7 [BK4]
[BN4] [BN4]
12 1 8
2
9 [GN/YL2]
PURCHASED CONNECTOR
CONNECTOR − 1689500C1 10 [BL1] ASSY P/N 3519666C1
TERMINAL (16AWG) − 1680205C1
11 [GN/YL1]
12 PLUG
RIGHT FRONT MODULATOR VALVE
LEFT FRONT MODULAR VALVE (769)
(768)
FRONT CHASSIS HARNESS FRONT CHASSIS HARNESS
CAVITY CIRCUIT # CAVITY CIRCUIT #
[GN/YL1] 1 [GN/YL2]
3 2
1
1
2 [BL1] 2 [BL2]
1 3 [BN1] 2 3 3 [BN2]
PURCHASED CONNECTOR PURCHASED CONNECTOR
ASSY P/N 3519668CI ASSY P/N 3519667C1
RIGHT FRONT WHEEL
SPEED SENSOR CAB ECU
(770) (771)
CAB OVERLAY FRONT CHASSIS
HARNESS
[BK3]
CAVITY CIRCUIT
1 1 94K
2 2 94K1
[BN3] 3 94BE
7 6
4 98J(+)
5 PLUG
PURCHASED ASSEMBLY P/N 3526351C1 98GN2(−)
6
7 98YL2(+)
LEFT REAR 8 985HD2 12 1
WHEEL SPEED SENSOR
9 98K−)
(774)
10 94H
REAR CHASSIS HARNESS
11 94−GB
1 [BK2]
12 94−GA
CONNECTOR − 1689427C1
CONNECTOR LOCK − 1689428C1
TERMINAL (14AWG) − 2034787C1
[BN2] TERMINAL (16AWG) − 1680205C1
2 TERMINAL (20AWG) − 1651969C1
PURCHASED CONNECTOR
ASSY P/N 3519878C1
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Figure 250 Connector Composites (766), (767), (768), (769), (770), (771), (774)
250
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.73. CONNECTOR COMPOSITES (775), (776), (777), (778), (789), (790), (791)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
LEFT REAR RIGHT REAR RIGHT REAR
MODULATOR VALVE MODULATOR VALVE WHEEL SPEED SENSOR
(775) (776) (777)
REAR CHASSIS HARNESS REAR CHASSIS HARNESS REAR CHASSIS HARNESS
3 2 3 2
1 [BK1]
1 1
CAVITY CIRCUIT # CAVITY CIRCUIT # [BN1]
2
1 [GN/YL1] 1 [GN/YL2]
2 [BL1] 2 [BL2]
3 [BN3] 3 [BN4]
PURCHASED CONNECTOR PURCHASED CONNECTOR
PURCHASED CONNECTOR
ASSY P/N 3519879C1 ASSY P/N 3519878C1
ASSY P/N 3519879C1
TRACTION CONTROL
(778)
RETARDER ENABLE
REAR CHASSIS HARNESS
(789)
138
[BN5] C C
1 B 24B B
A A
2 24A
[BL3]
CONNECTOR − 058770C91 CONNECTOR − 0587569C91
PURCHASED CONNECTOR TERMINAL − 0587575C1 TERMINAL − 0587577C1
ASSY P/N 3519669C1
RETARDER ENABLE RELAY
(790)
RETARDER WARNING RELAY
(791)
161D
ECU HARNESS
92H
4 92J
24A 2 5 24B
3 4
146F
125 2 3 5
1
163
1
146D
146F
CONNECTOR − 0593385C1
TERMINAL(16) − 1661709C1
TERMINAL(18) − 1659673C1
CONNECTOR − 0593385C1
TERMINAL (18 + 16) − 1661709C1
TERMINAL(18) − 1659673C1
CONN LOCK − 0593387C1
TERMINAL((2) 16) − 1661710C1
TERMINAL ((2) 18) − 1661709C1
CONN LOCK − 0593387C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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02AUG99 ADDED 791 CONN. A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 08OCT98 AE08−52265 73
Figure 251 Connector Composites (775), (776), (777), (778), (789), (790), (791)
251
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.74. CONNECTOR COMPOSITES (792), (807), (830A), (830B), (917), (918), (922A),
(923), (925)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
SERVICE BRAKE LIGHT RELAY WTEC III ECU POWER
(792) (807)
ECU HARNESS
70N
70Y
A A336 A
4
70−G
2 3 5 B
70−GA 92J A343
B
1
70P
CONNECTOR − 2031522C1 CONNECTOR − 2031520C1
CONNECTOR − 0593385C1 TERM − 2031531C1 TERM − 2025423C1
TERMINAL(16 & 14) − 1661709C1 CABLE SEAL − 2025426C1 CABLE SEAL − 2025426C1
TERMINAL(14+16) − 1661710C1
CONN LOCK − 0593387C1
COLUMN SHIFT LOCK RELAY COLUMN SHIFT LOCK RELAY
(830A) (830B)
97−GR
90−GR 90−GR
5 5
90CC 90CA
1 3 4 97CB 1 3 4 90CC
−−− −−−
97CA 90CB
2 2
CONNECTOR − 0593385C1 CONNECTOR − 0593385C1
CONNECTOR BODY LOCK − 0593387C1 CONNECTOR BODY LOCK − 0593387C1
TERMINALS − 1661231C1 TERMINALS − 1661231C1
RETARDER REQUEST SWITCH RETARDER OUTPUT SWITCH
(917) (918)
6 * W/AT RETARDER
6 3
24Z 24X
92−G/92GC/163*
5 2
24W
2
24V/92J/143G*
4 1 24Y
CONNECTOR − 1673743C1
4 1
TERMINAL − 1661226C1 CONNECTOR − 1687783C1
TERMINAL − 1661224C1* TERM − 1661224C1
RETARDER RESISTANCE SERVICE BRAKE STATUS RELAY RETARDER OVERTEMP LIGHT
MODULE (923) W/AT RETARDER
(922A) (925)
CAB OVERLAY
161E
135 A
4
92H
164 B 70−G 2 5 70Y A 92F
3 105*
B 13Z*
124C C
137
1
* W/MD RETARDER
CONNECTOR − 3519221C91 CONNECTOR − 0593385C1
TERM − 0587576C1 TERMINAL(18AWG) − 1659673C1 CONNECTOR − 2001688C1
CABLE SEAL − 1652325C1 TERMINAL(14&16) − 1661709C1 TERMINAL − 2001704C1
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RELEASE NO. DATE PART NO. SHEET
RMVD 791. P52669J 12OCT98 AE08−52265 74
Figure 252 Connector Composites (792), (807), (830A), (830B), (917), (918), (922A), (923), (925)
252
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.75. CONNECTOR COMPOSITES (926), (958), (959), (960), (960A), (961), (962), (964),
(965)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
RETARDER ON LIGHT AUTO NEUTRAL SWITCH
W/AT RETARDER (958)
(926) 7 8 143A
62Z
CAB OVERLAY 143B
4
1
92L 92−GD
A 2 5 153A
92H* 92−GZ*
B
3 6 143B
*W/MD RETARDER
CONNECTOR − 2009385C1
CONNECTOR − 2001688C1
TERMINAL (16) −1661211C1
TERMINAL − 2001704C1
TERMINAL((2)16) − 1661226C1
BRAKE PRESSURE SWITCH BRAKE PRESSURE SWITCH BRAKE PRESSURE SWITCH
(959) (960) (960A)
117 153A 143D
D D D
B A B A B A
C C C
161C 153 143C
CONNECTOR − 1661777C1 CONNECTOR − 1661777C1 CONNECTOR − 1661777C1
TERMINAL − 1661875C1 TERMINAL − 1661875C1 TERMINAL − 1661875C1
CONN LOCK − 1661873C1 CONN LOCK − 1661873C1 CONN LOCK − 1661873C1
AUTO NEUTRAL RELAY
AUTO NEUTRAL INDICATOR (962)
(961)
97AV
146E
143D
146F
B
A 114NO 4
114
2 3 5
146F
1
114NO
CONNECTOR − 0161998R1 97A
TERMINAL(CAV"A") − 0186203R2
TERMINAL(CAV"B") − 0161997R1 CONNECTOR − 0593385C1
SPRING − 0161996R1 TERMINAL(18AWG) − 1659673C1
TERMINAL(16,18+16AWG) − 1661709C1
TERMINAL(16+16AWG) − 1661710C1
BODY LOCK − 0593387C1
PRESSURE SWITCH PARK BRAKE
PARK BRAKE (965)
(964)
44−G
44A
C
A
−−− B
A B 44−G
44A CONNECTOR − 1671611C1
CONNECTOR BODY LOCK − 1671608C1
CONNECTOR − AM−0890000 CABLE SEAL − 0589391C1
TERMINAL − 0592952C1 PLUG − 0587579C1
TERMINALS − 2033911C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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MWH 30JUL99 CHNGED CIR. OF 962 A P52936V
RELEASE NO. DATE PART NO. SHEET
RMVD 995,996;ADDED 964,965. P52669J 12OCT98 AE08−52265 75
Figure 253 Connector Composites (926), (958), (959), (960), (960A), (961), (962), (964), (965)
253
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.76. CONNECTOR COMPOSITES (995), (996), (1000), (1001), (1002), (1003), (1004)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
STOP LIGHT RELAY RETARDER ENABLE RELAY
W/AT RETARDER W/AT RETARDER
(995) (996)
92D/92P*
70D
4
4 92R/92N*
92M 92T
92−GF
2 3 5
2 3 5
1
1
92A * W/ABS
70F
70F
CONNECTOR − 0593385C1
CONNECTOR − 0593385C1 TERMINAL(14) − 1661710C1
TERMINAL − 1661710C1 TERMINAL(16) − 1661709C1
BODY LOCK − 0593387C1 BODY LOCK − 0593387C1
ABS ENGINE
RETARDER RETARDER HARNESS
TEMPERATURE SOLENOID CONNECTOR
SENSOR (1001) (1002)
(1000) − MD
CHASSIS ENGINE
HARNESS HARNESS
135C
116C
94−G
A A
A B A B
B B
127 94J
138
CONNECTOR − 3524332C1 CONNECTOR − 3525063C1
TERMINAL − 3524333C1 TERMINAL − 3524333C1
SEAL− 3524334C1 SEAL− 3524334C1
CONNECTOR − 3524377C1 CONNECTOR − 2036584C1
TERMINAL − 2036586C1 TERMINAL − 2036586C1
ABS FUSE HARNESS RIGHT WHEEL SENSOR
IN−LINE CONNECTOR IN−LINE CONNECTOR
(1003) (1004)
CHASSIS RIGHT FRONT
94J HARNESS SPEED SENSOR
A A HARNESS
ENGINE FUSE ASSY
HARNESS HARNESS 94RF(H) 94RF(L) 94RF(H)
B B
94K
1 2 2 1
CONNECTOR − 3518182C1
CONNECTOR − 3518183C1
TERMINAL − 3518963C1
TERMINAL − 3518961C1
CONN LOCK − 3518174C1
CONNECTOR − 3524332C1 CONNECTOR − 3525063C1 CONN LOCK − 3518174C1
TERMINAL − 3524333C1 TERMINAL − 3525064C1
SEAL− 3524334C1 SEAL− 3524334C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RGJ3 2000,4000,8000,ELECTRICAL CIRCUIT DIAGRAMS
02AUG99 ADDED 995 AND 996. A P50193G
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52265 76
Figure 254 Connector Composites (995), (996), (1000), (1001), (1002), (1003), (1004)
254
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.77. CONNECTOR COMPOSITES (1014), (1015)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
ECM CONNECTOR
(1014)
CAV CIR CAV CIR CAV CIR
1 98Z(+) 26 PLUG 51 PLUG
13 70 2 PLUG 27 PLUG 52 97B
3 PLUG 28 97AT 53 97C
4 99A(8V) 29 97AZ 54 34−G
5 97−G 30 PLUG 55 PLUG
6 PLUG 31 PLUG 56 PLUG
7 PLUG 32 97AJ 57 PLUG
8 98(+) 33 97AK 58 PLUG
9 98B(−) 34 98GN1(−) 59 97AE
10 PLUG 35 97AB 60 PLUG
11 23A 36 PLUG 61 PLUG
12 PLUG 37 PLUG 62 PLUG
13 PLUG 38 PLUG 63 PLUG
1 58
14 98Y(−) 39 PLUG 64 PLUG
15 PLUG 40 24AE 65 97−GB
16 PLUG 41 23C 66 99
17 PLUG 42 98SHD1 67 97−GJ
18 PLUG 43 PLUG 68 PLUG
19 PLUG 44 97AA 69 PLUG
20 PLUG 45 97AL 70 97L
CONNECTOR−3526965C1 21 PLUG 46 PLUG
TERMINAL−3526966C1 22 97AH 47 PLUG
STRAPLOCK−3526967C1
23 24AF 48 PLUG
PLUG−2023143C1
24 PLUG 49 34
25 PLUG 50 98YL1(+)
LOW COOLANT
LEVEL
(1015)
CONNECTOR
CAVITY CIRCUIT NO.
1 34
2 34−G
CONNECTOR−1671610C1
CONNECTOR LOCK−1671608C1
TERMINAL−2033819C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RGJ3 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52265 77
Figure 255 Connector Composites (1014), (1015)
255
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.78. CONNECTOR COMPOSITES (1016), (1017), (1091)
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER
ELECTRICAL CIRCUIT DIAGRAM 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
FUSE 1 FUSE 2
(W/CAT C10,C12 & 3406E) (W/CAT C10,C12 & 3406E)
(1016) (1017)
CONNECTOR FUSE CONNECTOR FUSE
B B
A A
CAVITY CIRCUIT CAVITY CIRCUIT
A 97 A 97A
15 AMP
B 97B CONNECTOR−0509080C1 B 97C 15 AMP
25 AMP CONNECTOR−0509080C1
CONNECTOR−1667639C1 CONNECTOR−0131225C1 CONNECTOR−1667639C1 25 AMP
TERMINAL(12AWG)−1661233C1 TERMINAL(12AWG)−1661233C1 CONNECTOR−0131225C1
TERMINAL(14AWG)−1661707C1 TERMINAL(14AWG)−1661707C1
COVER COVER
(INLINE AUTOFUSE) (INLINE AUTOFUSE)
CONNECTER−1687784C1 CONNECTER−1687784C1
CAVITY CIRCUIT CAVITY CIRCUIT
ECM CONNECTOR W/ISM ENG BACKSHELL 1 97AL 26 98(+)
(1091)
2 97AH 27 98B(−)
3 99C 28 14CK
4 −− 29 11−GCF
41 1 5
6
97AZ
97AP
30
31
11−GCG
24AF
7 14CF 32 −−
8 14CG 33 −−
9 −− 34 −−
10 97−GA 35 −−
11 −− 36 98SHD1
45 5 12
13
−−
99B
37
38
98GN1(−)
97D
14 97AB 39 11−GCH
15 −− 40 11−GCJ
16 97AT 41 −−
17 14CH 42 −−
46 6 18 14CJ 43 −−
19 −− 44 97AM
20 −− 45 −−
21 −− 46 98YL1(+)
22 24AE 47 99
23 97AE 48 99A(5V)
24 97AA 49 99−G
50 10 25 −− 50 11−GCK
CONNECTOR − 3524112C1 CONNECTOR − 3524113C1
TERMINAL − 3518963C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RGJ3 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52265 78
Figure 256 Connector Composites (1016), (1017), (1091)
256
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.79. CONNECTOR COMPOSITES (1093), (1094), (1095), (1097), (1098)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
INTERFACE
CONNECTOR
(1093) CAVITY CIRCUIT CAVITY CIRCUIT
W/ISM ENG 1 −− 17 23C
2 −− 18 23−GB
3 −− 19 34−G
4 −− 20 −−
5 34A 21 97AJ
31 20
30 8 21 6 34 22 97AK
19 9 7 34B(5V) 23 −−
18 2 10 8 −− 24 −−
29 7 3 22 9 −− 25 −−
17 1 11 10 −− 26 −−
28 6 4 23
11 −− 27 −−
16 5 12
15 13 12 23D 28 −−
27 14 24 13 23−GA 29 −−
26 25 14 −− 30 −−
15 −− 31 −−
16 −− −− −−
CONNECTOR − 2005484C1
TERMINAL − 1680205C1
J1939
DIAGNOSTIC
(1095)
ECM POWER
CONN
W/ISM ENG
(1094)
98YL5(+)
A B 98GN5(−)
C
14C W/ISM ENG
A
14D B
11−G C
98SHD5
CONNECTOR − 1667733C1
TERMINAL − 1667737C1
CONNECTOR − 1655702C1
LOCK − 1667734C1
TERMINAL − 1651969C1
J1939 J1939
BACKBONE BACKBONE
(1097) (1098)
W/ISM ENG W/ISM ENG
C 98GN4(−) C 98GN2(−)
B 98SHD4 B 98SHD2
A 98YL4(+) A 98YL2(+)
CONNECTOR − 1667741C1 CONNECTOR − 1667741C1
TERMINAL − 1661875C1 TERMINAL − 1661875C1
SEAL − 1661872C1 SEAL − 1661872C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RGJ3 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P52669J 12OCT98 AE08−52265 79
Figure 257 Connector Composites (1093), (1094), (1095), (1097), (1098)
257
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.80. CONNECTOR COMPOSITES (1110M), (1113F), (1117), (1119), (1120), (1121M),
(1122)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
VIEWED FROM MATING ENDS
J1939 TERMINATING
RESISTOR J1939 ENGINE
(1110M) DATA LINK TRANSFER CASE
FRONT CHASSIS HARNESS (1113F) TEMPERATURE LT.
(1117)
98YL4(+) 31X
A
B
98GN1(−) 98SHD4 B A 93T
C
98GN4(−)
C
98SHD1 B
A
CONNECTOR − 0161998R1
98YL1(+)
TERMINAL(CAV"A") − 0186203R2
TERMINAL(CAV"B") − 0161997R1
CONNECTOR − 1667740C1
SPRING − 0161996R1
TERMINAL − 1667742C1
CONNECTOR − 1667741C1
CONN LOCK − 1667771C1
TERMINAL(20 AWG) − 1661875C1
J1939 XMSN
TRANSFER CASE DATA LINK
TEMPERATURE SWITCH J1939 TERMINATING (1121M)
(1119) RESISTOR FRONT CHASSIS HARNESS
(1120)
98GN5(−)
C
31−GU C
CAVITY CIRCUIT NO. 98SHD5 B
B
B A 98YL(+)
31T A
A
B 98SHD 98YL5(+)
A
C 98GN(−)
CONNECTOR−1667741C1
CONNECTOR LOCK−1667771C1
CONNECTOR − 0587568C91
TERMINAL−1661875C1 CONNECTOR − 1667741C1
TERMINAL(18AWG) − 0587576C1
CABLE SEAL−1661872C1 CONN LOCK − 1667771C1
CABLE SEAL − 1652325C1
TERMINAL(20 AWG) − 1661875C1
J1939 ENGINE BRAKE/CRUISE
DATA LINK INTERFACE RELAY
(1122) (1133)
A
97B
B 97−GM
1 4 2
C
W/CUMMINS AHD & ISM 5
W/ABS BENDIX W/CAT C10, C12 & 3406E
97DJ
97DK
3
A
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
A YL(+) A 98YL(+)
B SHD B 98SHD
C GN(−) C 98GN(−)
CONNECTOR − 2028683C1
CONN LOCK − 2028684C1
TERMINAL (16AWG) − 2025418C1
CONNECTOR−1667740C1 CONNECTOR−1667740C1 TERMINAL (18AWG) − 1659673C1
CONNECTOR LOCK−1667771C1 CONNECTOR LOCK−1667771C1
TERMINAL−1667742C1 TERMINAL−1661875C1
CABLE SEAL−1661872C1 CABLE SEAL−1661872C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00RGJ3 2000,4000 8000, ELECTRICAL CIRCUIT DIAGRAMS
LAS 13JAN99 MVD (3022) TO PAGE 81 A P52948T
RELEASE NO. DATE PART NO. SHEET
SRL 01MAR99 ADDED CONN #1133 B P52949L P52669J 13OCT98 AE08−52265 80
Figure 258 Connector Composites (1110M), (1113F), (1117), (1119), (1120), (1121M), (1122)
258
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.81. CONNECTOR COMPOSITES (1125), (1126), (1128), (1129), (1130), (1131)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
VIEWED FROM MATING ENDS
FRONT AXLE TRANSFER CASE
ENGAGE SOLENOID SHIFT SOLENOID
(1125) (1126)
SOLENOID TRANSFER CASE
SOLENOID TRANSFER CASE ASSEMBLY CABLE ASSEMBLY
ASSEMBLY CABLE ASSEMBLY
BLACK BLUE1 BLACK BLUE2
B B B B
A A A A
RED GREEN RED BROWN
CONNECTOR−058757C91 CONNECTOR−0587568C91 CONNECTOR−058757C91 CONNECTOR−0587568C91
TERMINAL(16AWG)−0587577C1 TERMINAL(14AWG)−0587575C1 TERMINAL(16AWG)−0587577C1 TERMINAL(14AWG)−0587575C1
CABLE SEAL−1652325C1 CABLE SEAL−0589391C1 CABLE SEAL−1652325C1 CABLE SEAL−0589391C1
AIR SUSPENSION AIR SUSPENSION
SOLENOID PRESSUR SWITCH
(1128) (1129)
SOLENOID AIR SUSPENSION
ASSEMBLY CONTROL HARNESS
BLACK 40−GB 40−GF
D
B B
B A
A A C
40−GC
RED 40B
CONNECTOR−1661777C91
CONNECTOR LOCK−1661873C1
TERMINAL(16AWG)−1661875C1
CONNECTOR−058757C91 CONNECTOR−0587568C91
CABLE SEAL−1661872C1
TERMINAL(16AWG)−0587577C1 TERMINAL(14AWG)−0587575C1
CABLE SEAL−1652325C1 CABLE SEAL−0589391C1
SHIFT LEVER
XMSN POWER KNOB
(1130) (1131)
RD
CAVITY CIRCUIT
A 92LE
F A
A
B 92HE
E B
C 92XN
D 92−GKS D C
B E 92LS
F 92HS
WH
CONNECTOR−2011340C1
CONN LOCK−2011364C1
TERMINAL(18AWG)−1661875C1
CONNECTOR−1671610C1 CABLE SEAL(18AWG)−1661872C1
CONN LOCK−1671608C1
TERMINAL(14AWG)−2033816C1
CABLE SEAL(14AWG)−589391C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00LAS9 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
DAG 26MAR99 ADDED 1130 & 1131 A P50119C
RELEASE NO. DATE PART NO. SHEET
P52948T 13JAN99 AE08−52265 81
Figure 259 Connector Composites (1125), (1126), (1128), (1129), (1130), (1131)
259
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.82. CONNECTOR COMPOSITES (1132), (1133), (1134), (1135), (3022), (3084)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR BODY COMPOSITE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
VIEWED FROM MATING ENDS
SHIFT LEVER BRAKE/CRUISE
XMSN INTERFACE RELAY
(1132) (1133)
CAVITY CIRCUIT #
CAVITY CIRCUIT #
A 92LE
H 2 4 1
A G B 92HE 1 97−GM
2 97B
C 92XN
B 5
E 92−GKS 3 97DK
C F 92LS 4 −−−
F G 92HS
3 5 97DJ
E H PLUG
CONNECTOR − 2028683C1
CONNECTOR−3539683C1 CONN LOCK − 2028684C1
CONNECTOR LOCK−3525875C1 TERMINAL(16AWG) − 2025418C1
TERMINAL(18AWG)−1667742C1 TERMINAL(18AWG) − 1659673C1
CABLE SEAL−1661872C1
XMSN IGN XMSN IGN
RELAY FUSE
(1134) (1135)
CAB OVERLAY
HARNESS
CAB OVERLAY
1 CAVITY CIRCUIT
HARNESS
1 92BF
2 3 5 2 13KS 92BF 14BF
A
4 3 −−−−−
4 92PF
B
5 11−GCR
CONNECTOR − 0593385C1
CONNECTOR − 0506001C1
CONN LOCK − 0593387C1 TERMINAL(18AWG) − 1666118C1
TERMINAL(18AWG) − 1659673C1 TERMINAL(10AWG) − 0557375C1
TERMINAL(16AWG) − 2018946C1
BULB CHECK J1939 DATA LINK CONNECTION
DIODE (3084)
(3022)
A 31U A
B 31W B CAVITY CIRCUIT
1 CAN−H
2 CAN−S
DIODE ASSY − 0467404C91
3 CAN−L
CONNECTOR − 0872291R1 4 PLUG
TERMINAL(18AWG) − 0879630C1
TERMINAL(16+18) − 0879632C1
CONNECTOR − 3537127C1
TERMINAL − 3537131C1
PLUG − 3537132C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DAG9 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
KDF 03MAY99 DLCK\\ADDED CONN 3084 A P52252T
RELEASE NO. DATE PART NO. SHEET
P50119C 26MAR99 AE08−52265 82
Figure 260 Connector Composites (1132), (1133), (1134), (1135), (3022), (3084)
260
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.83. CONNECTOR COMPOSITES (3024), (3025), (3026), (3027), (3028), (3029), (3030)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
CONNECTOR BODY COMPOSITE − VIEWED FROM MATING ENDS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TRANS BULKHEAD NSBU SWITCH TCM
(3024) (3025)
XMSN HARNESS XMSN HARNESS
CAVITY CIRCUIT# CAVITY CIRCUIT#
A 226 L 222
S K B 227 M 223 206
207
C 231 N 224
W R J D 201 225 B
D P
D
V P H C E 203 R −−−
A
F 202 S 232
U N G B G 210 T 221 C
208 205
M F H 220A U −−−
T A 229
J V −−−
L E K 204 W 228
CONNECTOR − 3534632C1
CONNECTOR − 3522534C1 CONNECTOR LOCK − 3534633C1
CONNECTOR SEAL − 3522535C1 TERMINAL − 1661261C1
BODY LOCK − 3518287C1
TERMINAL − 3518291C1
CAVITY PLUG − 3517247C1
NSBU SWITCH VEHICLE OUTPUT SPEED TURBINE SPEED
(3026) SENSOR SENSOR
XMSN HARNESS (3027) (3028)
XMSN HARNESS XMSN HARNESS
CAVITY CIRCUIT#
A −−−
B −−−
C 71
216 214
D 220B
E 97P
F 71A
G 97AU B B
A B C D A A
215 213
E F G
CONNECTOR − 3534635C1
CONNECTOR − 2036583C1 CONNECTOR − 2036583C1
CABLE SEALS− 2010393C1
TERMINALS − 2036586C1 TERMINALS − 2036586C1
TERMINAL − 1661875C1(USED W/ CAVITIES A,B,C,D,& F)
TERMINAL − 2033819C1(USED W/ CAVITIES E & G)
ENGINE SPEED TCM RED XMSN
SENSOR (3030)
(3029) TCM HARNESS
XMSN HARNESS
218
1 17
CAVITY CIRCUIT# CAVITY CIRCUIT#
1 201 17 217
B 2 202 18 218
3 203 19 219
A 4 204 20 220
5 205 21 221
217 6 206 22 222
7 207 23 223
8 208 24 224
9 −−− 25 225
CONNECTOR − 2036583C1
10 210 26 226
TERMINALS − 2036586C1
11 −−− 27 227
12 −−− 28 228
13 213 29 229
14 214 30 −−−
16 32 15 215 31 231
16 216 32 232
CONNECTOR − 3534597C1
RETAINER − 3534622C1
SEAL − 3517245C1
RED STRAIN RELIEF − 3534595C1
CPA − 3517248C1
TERMINALS − 3517243C1, 3522073C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P50193G 25JUN99 AE08−52265 83
Figure 261 Connector Composites (3024), (3025), (3026), (3027), (3028), (3029), (3030)
261
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.84. CONNECTOR COMPOSITES (3031), (3032), (3033), (3034)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE−VIEWED FROM MATING ENDS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
TCM GRAY VEHICLE BODY I/O
(3031) (3032)
TCM HARNESS
CAVITY CIRCUIT# CAVITY CIRCUIT#
1 101 17 −−−
2 102 18 −−−
128A 13MD
1 17 3 103 19 119
4 104 20 120
5 105 21 121
106 A H 121
6 106 22 122
7 107 23 123 B G
8 108 24 −−−
9 −−− 25 125 119 C F
108
10
11
110
111
26
27
126
−−−
D E
12 −−− 28 128
126B 111
13 113 29 CAN−H
14 −−− 30 −−−
15 −−− 31 CAN−S
16 −−− 32 CAN−L
CONNECTOR − 3534597C1
RETAINER − 3534622C1
16 32 SEAL − 3517245C1
RED STRAIN RELIEF − 3534595C1
CPA − 3517248C1 CONNECTOR − 2005835C1
TERMINALS − 3517243C1, BODY LOCK − 2006503C1
3522073C1 TERMINALS − 1661208C1, 1661211C1, 1687860C1
EXHAUST TCM/CAB
BRAKE RELAY (3034)
(3033) TCM HARNESS
TCM HARNESS CAB TCM
XMSN
CAVITY CIRCUIT#
1 11−G
120 2 13MF
3 2 1 1 2 3
3 24
4 103
6 5 4 5 107 4 5 6
4 6 110
9 8 7 7 113 7 8 9
5 3 2 8 123
12 11 10 9 125 10 11 12
10 128E
13MC
1 11 13MD
12 −−−
128B 24
CONNECTOR − 0593385C1 CONNECTOR − 1669031C1 CONNECTOR − 1669032C1
BODY LOCK − 0593387C1 TERMINALS − 1661539C1 TERMINALS − 1661538C1
TERMINALS − 1659673C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P50193G 25JUN99 AE08−52265 84
Figure 262 Connector Composites (3031), (3032), (3033), (3034)
262
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.85. CONNECTOR COMPOSITES (3035), (3038), (3039), (3040)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE−VIEWED FROM MATING ENDS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CAB BULKHEAD
(3035)
TCM XMSN HARNESS XMSN HARNESS
CAVITY CIRCUIT # CAVITY CIRCUIT #
1 201 17 217
2 202 18 218
3 203 19 97AU2
31 20 4 204 20 220
30 8 21 5 205 21 221 20 31
19 9 6 206 22 222 21 8 30
18 2 10 7 207 23 223 9 19
29 7 3 22 8 208 24 224 10 2 18
17 1 11 9 126A 25 225
22 3 7 29
28 6 4 23 26 226
11 1 17
10 210
16 5 12 23 4 6 28
11 −−− 27 227
15 13 12 5 16
12 −−− 28 228
27 14 24 13 15
13 213 29 229
26 25 24 14 27
14 214 30 232
25 26
15 215 31 231
16 216
CONNECTOR − 3536884C1
CONNECTOR − 3536883C1
TERMINAL − 1680206C1
TERMINAL − 1680205C1
ABS SIGNAL BATT/IGN/FUSES
GROUND RELAY (3039)
(MICRO)
(3038)
13ME 113A
128C
2 4 1
13M
113
5 13J
13MK 1 2
3
14T 103
CONNECTOR − 2028684C1
TERMINAL − 2025418C1, 3519441C1 3 4
EXHAUST BRAKE 13MK 13MD
SWITCH
(3040) 5 6
7 8
6
13MB
5
2
4 1 107
CONNECTOR − 0592951C1
CONNECTOR − 1661256C1 TERMINALS − 0557374C1
TERMINAL − 1661224C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P50193G 25JUN99 AE08−52265 85
Figure 263 Connector Composites (3035), (3038), (3039), (3040)
263
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12.86. CONNECTOR COMPOSITES (3043), (3044), (3047), (3084), (3084A), (3084B),
(3084D), (3084E), (3102)
NAVISTAR INTERNATIONALTRANSPORTATION CORP.
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CONNECTOR BODY COMPOSITE−VIEWED FROM MATING ENDS
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
MODE SWITCH RANGE INHIBITED
(3043) LIGHT
(3044) J1939 CAB CONNECTION
CAB OVERLAY
CAB OVERLAY (3047)
13MG 94−GC
A B
123
3 2
D C B CAVITY CIRCUIT#
128D 110
4 1 1 CAN−H1
A 2 CAN−S1
3 CAN−L1
13MA
4 −−−
CONNECTOR − 3537128C1
SEALING PLUG − 3537132C1
TERMINALS − 1659963C1
CONNECTOR − 1667529C1
BODY LOCK − 1667530C1 CONNECTOR − 1661260C1
TERMINALS − 1661262C1 BODY LOCK − 1661264C1
TERMINALS − 1661262C1
BACKBONE J1939
BACKBONE J1939
(ENGINE BACKBONE J1939
(3084)
CONNECTION) (3084B)
(3084A)
CAVITY CIRCUIT#
CAVITY CIRCUIT# CAVITY CIRCUIT# 1 CAN−H
1 CAN−H 1 CAN−H1 3 2 2 CAN−S
3 2 3 2
2 CAN−S 2 CAN−S1 3 CAN−L
3 CAN−L 3 CAN−L1 4 1 4 −−−
4 1 4 1
4 −−− 4 −−−
CONNECTOR − 3537127C1
CONNECTOR − 3537127C1 CONNECTOR − 3537127C1
SEALING PLUG − 3537132C1
SEALING PLUG − 3537132C1 SEALING PLUG − 3537132C1
TERMINALS − 3537131C1
TERMINALS − 3537131C1 TERMINALS − 3537131C1
BACKBONE J1939 BACKBONE J1939
NEUTRAL START
(3084D) (3084E)
(3102)
97AV
A
CAVITY CIRCUIT#
CAVITY CIRCUIT#
1 CAN−H
1 CAN−H1
3 2 2 CAN−S 3 2
2 CAN−S1
3 CAN−L
3 CAN−L1 CONNECTOR − 1661203C1
4 1 4 −−− 4 1 TERMINAL − 1661220C1
4 −−−
CONNECTOR − 3537127C1 CONNECTOR − 3537127C1 A
SEALING PLUG − 3537132C1 SEALING PLUG − 3537132C1
TERMINALS − 3537131C1 TERMINALS − 3537131C1
97AV
CONNECTOR − 1661202C1
TERMINAL − 1661218C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 2000,4000,8000, ELECTRICAL CIRCUIT DIAGRAMS
RELEASE NO. DATE PART NO. SHEET
P50193G 25JUN99 AE08−52265 86
Figure 264 Connector Composites (3043), (3044), (3047), (3084), (3084A), (3084B), (3084D), (3084E),
(3102)
264
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