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CARAT 220 Compact: Injection Unit Hydraulic System

The CARAT 220 compact injection unit has an injection force of 583 kN dynamically and 1530 kN when intensified. It has a plunger stroke of 1050 mm and maximum velocity of 8.11 m/s. The closing unit has a maximum locking force of 22000 kN and ejector force of 500 kN with a stroke of 240 mm. The machine weighs approximately 130000 kg and has an installed load of 115 kW for the hydraulic system.

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0% found this document useful (0 votes)
209 views2 pages

CARAT 220 Compact: Injection Unit Hydraulic System

The CARAT 220 compact injection unit has an injection force of 583 kN dynamically and 1530 kN when intensified. It has a plunger stroke of 1050 mm and maximum velocity of 8.11 m/s. The closing unit has a maximum locking force of 22000 kN and ejector force of 500 kN with a stroke of 240 mm. The machine weighs approximately 130000 kg and has an installed load of 115 kW for the hydraulic system.

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黄学文
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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CARAT 220 compact

Injection Unit Hydraulic System


Injection Force dynamic kN 583 Installed Load kW 115

Injection Force Intensified kN 1530 Maximum System Pressure bar 210

Plunger Stroke mm 1050 Filling Quantity dm³ 2700

Maximum plunger Velocity m/s 8.11 Water Cooling m³/h 3.6

Injection Height mm 0/-420


Central Lubrication
Closing Unit Installed Load kW 0.1

Maximum Locking Force kN 22000 Filling Quantity dm³ 10

Ejector Force kN 500


Nitrogen/Piston Accumulator
Ejector Stroke mm 240
Maximum idle Pressure bar 160
Die Height mm 772 - 1600
Filling Quantity dm³ 325
Die opening Stroke mm 1400

Smallest permissible mm 1160 x 1160 Nitrogen/Intensifier


Die Dimensions
Maximum idle Pressure bar 160
Maximum permissible N/mm² 100
Surface Pressure
Filling Quantity dm³ 65

p/Q² Diagram Simultaneous hydraulic unit


Usable volume dm³ 36

Available accumulator bar max 200


Specific Metal Pressure in bar

pressure

Flow Rate in (dm³/s)²

Production Data
Plunger Diameter mm 100 110 120 130 140 150 160

Maximum Casting Volume cm³ 5495 6648 7912 9286 10770 12364 14067

Maximum Casting Weight AI kg 13.7 16.62 19.78 23.21 26.92 30.9 35.2

Maximum Metal Pressure bar 1949 1610 1353 1153 994 866 761

Maximum Projected Area cm² 1129 1365 1625 1907 2212 2540 2890

Casting Weight = ⅔ x Plunger Stroke x Plunger Surface x Density (Al: 2,5 kg/dm³)

Bühler Group 01.07.2018 / Subject to modification Page 1/2


CARAT 220 compact
Platen
PA 2240
PB 2698
PC 1400
PD 280
PE 1680
PF 2240
PG 1528
PH 1170
PI 1330
PJ 1040
Ejector Plate mm

Dimension/Weight
Weight of machine ready for production = 130000 kg
MQ MC MP MO MA 2030
MB 4845
MC 580
MD 11657
MK

ME 3035
1302
MJ min/max

MF
MN
MI

MG 2270
ML

MH 2270
MA MB MF MI 2340
MD ME
MJmin 1920
MJmax 2340
MK 4696
MG

MH

ML 856
MN 3975
MO 1999
MG

MH

MP 1945
MQ 9418
mm
Control
Installed Load at 400V / 50 Hz = 115 kW P) Option 670

2400 600 626

360
400

P)
1553 - 1953
2200

800 800 800 800

Bühler Group 01.07.2018 / Subject to modification Page 2/2

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