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4 6036/6042 31200731
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6 6036/6042 31200731
 TABLE OF CONTENTS

SECTION 1 - FRAME AND ATTACHING PARTS.............................................................................................................................. 11

FIGURE 1-1. FRAME AND ATTACHING PARTS .......................................................................................................................... 12

FIGURE 1-2. COVERS (Prior to SN 0160053077) ......................................................................................................................... 14
FIGURE 1-3. COVERS (SN 0160053077 to Present) .................................................................................................................... 16

SECTION 2 - BOOM .......................................................................................................................................................................... 19

FIGURE 2-1. BOOM INSTALLATION (6036) ................................................................................................................................. 20

FIGURE 2-2. BOOM INSTALLATION (6042) ................................................................................................................................. 22
FIGURE 2-3. FIRST BOOM SECTION (6036) ............................................................................................................................... 24
FIGURE 2-4. FIRST BOOM SECTION (6042) ............................................................................................................................... 26
FIGURE 2-5. SECOND BOOM SECTION (6036)........................................................................................................................... 28
FIGURE 2-6. SECOND BOOM SECTION (6042)........................................................................................................................... 30
FIGURE 2-7. THIRD BOOM SECTION (6036) ............................................................................................................................... 32
FIGURE 2-8. THIRD BOOM SECTION (6042) ............................................................................................................................... 34
FIGURE 2-9. QUICK ATTACH ASSEMBLY ................................................................................................................................... 36
FIGURE 2-10. BOOM EXTEND CHAINS ....................................................................................................................................... 38
FIGURE 2-11. BOOM RETRACT CHAIN ....................................................................................................................................... 40

SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 43

FIGURE 3-1. TILT CARRIAGE ....................................................................................................................................................... 44

FIGURE 3-2. SIDE TILT CARRIAGE.............................................................................................................................................. 46
FIGURE 3-3. 50 IN SIDE SHIFT CARRIAGE ................................................................................................................................. 48
FIGURE 3-4. 50 INCH DUAL FORK CARRIAGE ........................................................................................................................... 50
FIGURE 3-5. 90, SWING CARRIAGE ............................................................................................................................................ 52
FIGURE 3-6. SHEET MATERIAL HANDLER ................................................................................................................................. 54
FIGURE 3-7. FORKS...................................................................................................................................................................... 56
FIGURE 3-8. FORK MOUNTED PLATFORM ................................................................................................................................ 58
FIGURE 3-9. LIFTING HOOK ......................................................................................................................................................... 60
FIGURE 3-10. FORK PIN LOCK INSTALLATION .......................................................................................................................... 62
FIGURE 3-11. BUCKETS ............................................................................................................................................................... 64
FIGURE 3-12. GRAPPLE BUCKET................................................................................................................................................ 66
FIGURE 3-13. TRUSS BOOM ........................................................................................................................................................ 68
FIGURE 3-14. ADJUSTABLE TRUSS BOOM ................................................................................................................................ 70
FIGURE 3-15. 12 FOOT TRUSS BOOM WITH WINCH ................................................................................................................. 72
FIGURE 3-16. 8 FOOT MAST ........................................................................................................................................................ 74

SECTION 4 - ENGINE AND ATTACHING PARTS ............................................................................................................................ 79

FIGURE 4-1. ENGINE INSTALLATION .......................................................................................................................................... 80

FIGURE 4-2. ENGINE INSTALLATION .......................................................................................................................................... 84
FIGURE 4-3. ENGINE .................................................................................................................................................................... 88
FIGURE 4-4. ENGINE .................................................................................................................................................................... 90
FIGURE 4-5. FUEL SYSTEM ......................................................................................................................................................... 92
FIGURE 4-6. FUEL SYSTEM ......................................................................................................................................................... 94
FIGURE 4-7. FUEL SYSTEM ......................................................................................................................................................... 96
FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING............................................................................................................ 98
FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING.......................................................................................................... 102
FIGURE 4-10. AIR CLEANER ASSEMBLY .................................................................................................................................. 104
FIGURE 4-11. AIR CLEANER ASSEMBLY .................................................................................................................................. 106
FIGURE 4-12. EXHAUST SYSTEM ............................................................................................................................................. 108
FIGURE 4-13. EXHAUST SYSTEM ............................................................................................................................................. 110
FIGURE 4-14. ISOLATION COUPLER ......................................................................................................................................... 112

SECTION 5 - DRIVE TRAIN ............................................................................................................................................................ 115

FIGURE 5-1. DRIVE TRAIN COMPONENTS ............................................................................................................................... 116

FIGURE 5-2. FRONT AXLE (ZF) .................................................................................................................................................. 120
FIGURE 5-3. FRONT AXLE - INPUT (ZF) .................................................................................................................................... 122
FIGURE 5-4. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (ZF) ............................................................................................. 126
FIGURE 5-5. FRONT AXLE - AXLE CASING (ZF) ....................................................................................................................... 128
FIGURE 5-6. FRONT AXLE - M-DISK BRAKE (ZF) ..................................................................................................................... 130
FIGURE 5-7. FRONT AXLE - BRAKE (ZF) .................................................................................................................................. 132
FIGURE 5-8. FRONT AXLE - JOINT HOUSING (ZF)................................................................................................................... 134

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TABLE OF CONTENTS
FIGURE 5-9. FRONT AXLE - PLANETARY DRIVE (ZF) .............................................................................................................. 136
FIGURE 5-10. FRONT AXLE ASSEMBLY (DANA)....................................................................................................................... 138
FIGURE 5-11. FRONT AXLE (DANA) ........................................................................................................................................... 140
FIGURE 5-12. FRONT AXLE - CENTRAL HOUSING (DANA) ..................................................................................................... 142
FIGURE 5-13. FRONT AXLE - DIFFERENTIAL (DANA) .............................................................................................................. 144
FIGURE 5-14. FRONT AXLE - HUB REDUCTION (DANA) .......................................................................................................... 146
FIGURE 5-15. FRONT AXLE - BRAKE (DANA) ........................................................................................................................... 150
FIGURE 5-16. FRONT AXLE - STEERING (DANA) ..................................................................................................................... 152
FIGURE 5-17. FRONT AXLE - TRUNION (DANA) ....................................................................................................................... 154
FIGURE 5-18. REAR AXLE (ZF) ................................................................................................................................................... 156
FIGURE 5-19. REAR AXLE - INPUT (ZF) ..................................................................................................................................... 158
FIGURE 5-20. REAR AXLE - DIFFERENTIAL (ZF) ...................................................................................................................... 162
FIGURE 5-21. REAR AXLE - AXLE CASING (ZF) ........................................................................................................................ 164
FIGURE 5-22. REAR AXLE - M-DISK BRAKE (ZF) ...................................................................................................................... 166
FIGURE 5-23. REAR AXLE - JOINT HOUSING (ZF).................................................................................................................... 168
FIGURE 5-24. REAR AXLE - PLANETARY DRIVE (ZF) .............................................................................................................. 170
FIGURE 5-25. REAR AXLE ASSEMBLY (DANA) ......................................................................................................................... 172
FIGURE 5-26. REAR AXLE (DANA) ............................................................................................................................................. 174
FIGURE 5-27. REAR AXLE - CENTRAL HOUSING (DANA) ........................................................................................................ 176
FIGURE 5-28. REAR AXLE - DIFFERENTIAL (DANA)................................................................................................................. 178
FIGURE 5-29. REAR AXLE - HUB REDUCTION (DANA) ............................................................................................................ 180
FIGURE 5-30. REAR AXLE - BRAKE (DANA) .............................................................................................................................. 182
FIGURE 5-31. REAR AXLE - STEERING (DANA) ........................................................................................................................ 184
FIGURE 5-32. REAR AXLE - TRUNION (DANA) .......................................................................................................................... 186
FIGURE 5-33. ZF TRANSMISSION INSTALLATION.................................................................................................................... 188
FIGURE 5-34. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER .................................................................... 190
FIGURE 5-35. ZF TRANSMISSION - INPUT SHAFTS ................................................................................................................. 192
FIGURE 5-36. ZF TRANSMISSION - GEARBOX HOUSING ....................................................................................................... 194
FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 1 ....................................................................................................... 196
FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 2 ....................................................................................................... 198
FIGURE 5-39. ZF TRANSMISSION - COUPLING GROUP 3 ....................................................................................................... 200
FIGURE 5-40. ZF TRANSMISSION - COUPLING GROUP 4 ....................................................................................................... 202
FIGURE 5-41. ZF TRANSMISSION - REVERSING GEAR GROUP 1.......................................................................................... 204
FIGURE 5-42. ZF TRANSMISSION - REVERSING GEAR GROUP 2.......................................................................................... 206
FIGURE 5-43. ZF TRANSMISSION - OUTPUT ............................................................................................................................ 208
FIGURE 5-44. ZF TRANSMISSION - CONTROL UNIT ................................................................................................................ 210
FIGURE 5-45. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY ......................................................................................... 212
FIGURE 5-46. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY .............................................................................................. 214
FIGURE 5-47. ZF TRANSMISSION - OIL PUMP AND FILTER .................................................................................................... 216
FIGURE 5-48. FENDER INSTALLATION ..................................................................................................................................... 218
FIGURE 5-49. FENDER INSTALLATION (DANA) ........................................................................................................................ 220
FIGURE 5-50. WHEEL ASSEMBLY PNEUMATIC ....................................................................................................................... 222
FIGURE 5-51. WHEEL ASSEMBLY FOAM FILLED AND SOLID ................................................................................................. 224

SECTION 6 - CAB ............................................................................................................................................................................ 227

FIGURE 6-1. CAB INSTALLATION ............................................................................................................................................... 228

FIGURE 6-2. CAB ASSEMBLY ..................................................................................................................................................... 230
FIGURE 6-3. CAB DOOR ASSEMBLY (Prior to SN 0160050424) ............................................................................................... 234
FIGURE 6-4. CAB DOOR ASSEMBLY (SN 0160050424 to Present) ........................................................................................... 236
FIGURE 6-5. SOFT CAB ENCLOSURE ....................................................................................................................................... 238
FIGURE 6-6. WIPERS .................................................................................................................................................................. 240
FIGURE 6-7. OPERATORS SEAT ................................................................................................................................................ 244
FIGURE 6-8. CAB HEATER.......................................................................................................................................................... 246
FIGURE 6-9. REAR DROPOUT WINDOW INSTALLATION ......................................................................................................... 250

SECTION 7 - CONTROLS ................................................................................................................................................................ 253

FIGURE 7-1. BRAKE .................................................................................................................................................................... 254

FIGURE 7-2. ACCELERATOR ...................................................................................................................................................... 256
FIGURE 7-3. STEERING COLUMN .............................................................................................................................................. 258
FIGURE 7-4. BOOM CONTROL ................................................................................................................................................... 260
FIGURE 7-5. FRAME LEVEL AND ATTACHMENT TILT CONTROL ........................................................................................... 262
FIGURE 7-6. AUXILIARY HYDRAULIC CONTROL ...................................................................................................................... 264

SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 267

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 TABLE OF CONTENTS
FIGURE 8-1. SUPPLY CIRCUIT .................................................................................................................................................. 268
FIGURE 8-2. DUMP CIRCUIT ...................................................................................................................................................... 274
FIGURE 8-3. STEER SELECT CIRCUIT...................................................................................................................................... 278
FIGURE 8-4. SERVICE BRAKE CIRCUIT .................................................................................................................................... 280
FIGURE 8-5. LIFT CYLINDER CIRCUIT ...................................................................................................................................... 282
FIGURE 8-6. EXTEND/RETRACT CYLINDER CIRCUIT ............................................................................................................. 284
FIGURE 8-7. TILT AND TILT COMPENSATING CYLINDER CIRCUIT ....................................................................................... 286
FIGURE 8-8. AUXILIARY HYDRAULIC ........................................................................................................................................ 290
FIGURE 8-9. FRAME LEVEL CIRCUIT ........................................................................................................................................ 294

SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 297

FIGURE 9-1. LIFT CYLINDER (6036) .......................................................................................................................................... 298

FIGURE 9-2. LIFT CYLINDER (6042) .......................................................................................................................................... 300
FIGURE 9-3. EXTEND/RETRACT CYLINDER ............................................................................................................................ 302
FIGURE 9-4. ATTACHMENT TILT CYLINDER ............................................................................................................................ 304
FIGURE 9-5. TILT COMPENSATION CYLINDER........................................................................................................................ 306
FIGURE 9-6. FRAME LEVEL CYLINDER (6036) ......................................................................................................................... 308
FIGURE 9-7. FRAME LEVEL CYLINDER (6042) ......................................................................................................................... 310
FIGURE 9-8. FRAME LEVEL CYLINDER (6042) ......................................................................................................................... 312
FIGURE 9-9. STABILI-TRAK CYLINDER ..................................................................................................................................... 314
FIGURE 9-10. SIDE TILT CARRIAGE CYLINDER (Prior to SN 0160066473, Excluding 0160021284)....................................... 316
FIGURE 9-11. SIDE TILT CARRIAGE CYLINDER (SN 0160066473 to Present, Including 0160021284) ................................... 318
FIGURE 9-12. 50 IN SIDE SHIFT CARRIAGE CYLINDER .......................................................................................................... 320
FIGURE 9-13. 72 IN 90, SWING CARRIAGE CYLINDER............................................................................................................ 322
FIGURE 9-14. GRAPPLE BUCKET CYLINDER .......................................................................................................................... 324
FIGURE 9-15. MAIN CONTROL VALVE ...................................................................................................................................... 326
FIGURE 9-16. GEAR PUMP ........................................................................................................................................................ 328
FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (Prior to SN 0160069202) ....................................................................... 330
FIGURE 9-18. HYDRAULIC/FUEL TANK ASSEMBLY (SN 0160069202 to Present) .................................................................. 332
FIGURE 9-19. DIRECTIONAL CONTROL VALVES..................................................................................................................... 334
FIGURE 9-20. BRAKE VALVE ..................................................................................................................................................... 336

SECTION 10 - ELECTRICAL ........................................................................................................................................................... 339

FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION .................................................................................. 340

FIGURE 10-2. ENGINE COMPARTMENT ELECTRICAL INSTALLATION .................................................................................. 344
FIGURE 10-3. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 348
FIGURE 10-4. CAB ELECTRICAL INSTALLATION ..................................................................................................................... 352
FIGURE 10-5. CAB SWITCHES ................................................................................................................................................... 356
FIGURE 10-6. ROAD LIGHTING INSTALLATION ....................................................................................................................... 358
FIGURE 10-7. WORK LIGHTING INSTALLATION....................................................................................................................... 362
FIGURE 10-8. ROTATING BEACON INSTALLATION ................................................................................................................. 364
FIGURE 10-9. ENGINE HARNESS .............................................................................................................................................. 366
FIGURE 10-10. ENGINE HARNESS ............................................................................................................................................ 370
FIGURE 10-11. CAB POWER DISTRIBUTION HARNESS (Prior to SN 0160065986) ................................................................ 374
FIGURE 10-12. CAB POWER DISTRIBUTION HARNESS (SN 0160065986 to Present) ........................................................... 380
FIGURE 10-13. DASH/THROTTLE HARNESS ............................................................................................................................ 386
FIGURE 10-14. ROAD LIGHTING HARNESS ............................................................................................................................. 388
FIGURE 10-15. WORK LIGHTING HARNESS ............................................................................................................................. 390
FIGURE 10-16. TELEMATICS INSTALLATION, UNITED RENTALS .......................................................................................... 392
FIGURE 10-17. REVERSE SENSING SYSTEM INSTALLATION ................................................................................................ 394
FIGURE 10-18. REVERSE SENSOR HARNESS......................................................................................................................... 396

SECTION 11 - DECALS ................................................................................................................................................................... 399

FIGURE 11-1. CAB AND FRAME DECALS ................................................................................................................................. 400

FIGURE 11-2. CAB AND FRAME DECALS (DANA) .................................................................................................................... 406
FIGURE 11-3. BOOM DECALS .................................................................................................................................................... 410
FIGURE 11-4. BOOM DECALS (DANA) ...................................................................................................................................... 412

SECTION 12 - RECOMMENDED SPARE PARTS .......................................................................................................................... 415

FIGURE 12-1. RECOMMENDED SPARE PARTS ....................................................................................................................... 416

PART NUMBER INDEX ................................................................................................................................................................... 419

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 SECTION 1 - FRAME AND ATTACHING PARTS

SECTION 1 - FRAME AND ATTACHING PARTS

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SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS

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 SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-1. FRAME AND ATTACHING PARTS

ITEM PART NUMBER QTY DESCRIPTION REV

1001121408 Ref FRAME INSTALLATION, (ZF) (6036), (not available to order, see B
items 1 thru 36 for service)
1001149525 Ref FRAME INSTALLATION, (DANA) (6036), (not available to order, A
see items 1 thru 36 for service)
1001121444 Ref FRAME INSTALLATION, (ZF) (6042), (not available to order, see B
items 1 thru 36 for service)
1001149487 Ref FRAME INSTALLATION, (DANA) (6042), (not available to order, A
see items 1 thru 36 for service)
1 0100019 AR LOCTITE 271
2 0642222 4 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5, (torque to 285 lb-ft)
3 0642628 4 HEX HD CAPSCREW, 1-8X3 1/2, GR5, (torque to 675 lb-ft)
6 4892200 4 HARDENED WASHER, 3/4
7 4892600 2 HARDENED WASHER, 1
8 7125871 AR CONDUIT, 0.50X8, (cut to fit)
9 7137142 4 CYLINDER PIN
10 7139156 AR CONDUIT, 1.0X28, (cut to fit)
11 7139613 AR CONDUIT, 1.0X18, (cut to fit)
12 8050001 2 BEARING, (Self Align)
13 8065640 2 BEARING, (Self Align)
14 8065641 2 BEARING, (Self Align)
15 8303752 4 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
16 8303782 4 HEX HD CAPSCREW, 1/2-13X4, GR5
17 8305014 4 HEX NUT, 5/8-11
18 8305021 4 HEX NUT, 1-8
19 8305626 4 HEX LOCKNUT, 5/16-18
20 8305644 4 HEX LOCKNUT, 1/2-13,
21 8307009 4 LOCKWASHER, 5/8
22 8307012 4 LOCKWASHER, 1
23 8310129 4 CARRIAGE BOLT, 5/8-11X2-1/2, (torque to 150 lb-ft)
24 8520001 2 LUBE FITTING, STRAIGHT, 1/8
27 1001094784 1 COUNTERWEIGHT, (6036)
27 1001094783 1 COUNTERWEIGHT, (6042)
28 Ref FUEL AND HYDRAULIC TANK, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
29 1001114112 2 ANGLE COUNTWEIGHT
30 N.S.S. 1 FRAME WELDMENT
31 1560028 2 CONDUIT, 1.0 POLY
35 7124301 AR CONDUIT, 0.50X15.5, (cut to fit)
36 7124471 AR CONDUIT, 1.0X12.5, (cut to fit)
133 4791500 1 STAR WASHER, 5/16
144 8866348 1 CONVEX RIGHT SIDE MIRROR ASSEMBLY

31200731 6036/6042 13
SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS (Prior to SN 0160053077)

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 SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-2. COVERS (Prior to SN 0160053077)

ITEM PART NUMBER QTY DESCRIPTION REV

1001099496 Ref FRAME COVERS INSTALLATION, (6036), (not available to order, E
see items 1 thru 25 for service)
1001099497 Ref FRAME COVERS INSTALLATION, (6042), (not available to order, F
see items 1 thru 25 for service)
1 90206196 AR TRIM
2 4420037 222 in INSULATION TAPE, (6036)
2 4420037 214 in INSULATION TAPE, (6042)
3 7139406 1 LOWER TRANSMISSION COVER
4 7139455 1 UPPER TRANSMISSION COVER
5 1001131244 SIDE ACCESS COVER, (right)
6 7150608 1 FRONT COVER
7 7150661 1 FUEL/HYDRAULIC TANK COVER
8 8302470 2 COTTER PIN
9 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4
10 8303656 20 HEX HD CAPSCREW, 5/16-18X7/8, (6036)
10 8303656 16 HEX HD CAPSCREW, 5/16-18X7/8, (6042)
11 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
12 8305004 6 HEX NUT, 1/4-20
13 8305006 16 HEX NUT, 0.325, (6036)
13 8305006 12 HEX NUT, 0.325, (6042)
14 8307002 16 LOCKWASHER, 1/4
15 8307004 20 LOCKWASHER, 5/1, (6036)
15 8307004 16 LOCKWASHER, 5/1, (6042)
16 8307202 10 PLAIN WASHER, 1/4
17 8307203 4 FLAT WASHER, 5/16
18 8310658 4 RETAINING NUT, 5/16
19 10732150 AR FLAT WASHER, M10
20 1001131179 3 LATCH ASSY, WITH LOCK AND KEY
20 8342808 AR KEY SET
21 1001131246 1 REAR ACCESS DOOR
22 7139714 2 SIDE DOOR PROP
23 7139714 2 SIDE DOOR PROP
24 8580420 10 WELL NUT
25 1001131243 1 SIDE DOOR PANEL, (6036), (left)
25 1001131334 1 SIDE DOOR PANEL, (6042), (left)

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SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. COVERS (SN 0160053077 to Present)

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 SECTION 1 - FRAME AND ATTACHING PARTS
FIGURE 1-3. COVERS (SN 0160053077 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

1001152651 Ref FRAME COVERS INSTALLATION, (6036), (not available to order, D
see items 1 thru 27 for service)
1001152652 Ref FRAME COVERS INSTALLATION, (6042), (not available to order, D
see items 1 thru 27 for service)
1 90206196 AR TRIM
2 4420037 222 in INSULATION TAPE, (6036)
2 4420037 214 in INSULATION TAPE, (6042)
3 Ref REAR DOOR SKYTRAK DECAL, (See DECALS SECTION for
Breakdown)
5 1001150489 1 SIDE ACCESS COVER, (right)
6 7150608 1 FRONT COVER
7 1001150492 1 FUEL/HYDRAULIC TANK COVER
8 8302470 2 COTTER PIN
9 8303615 10 HEX HD CAPSCREW, 1/4-20X1-1/4
10 8303656 11 HEX HD CAPSCREW, 5/16-18X7/8
11 8303729 6 HEX HD CAPSCREW, 1/4-20X5/8
12 8305004 6 HEX NUT, 1/4-20
13 8305006 8 HEX NUT, 0.325
14 8307002 16 LOCKWASHER, 1/4
15 8307004 11 LOCKWASHER, 5/1
16 8307202 10 PLAIN WASHER, 1/4
17 8307203 3 FLAT WASHER, 5/16
18 8310658 3 RETAINING NUT, 5/16
19 1001187887 4 WASHER
20 1001190341 3 LATCH ASSY WITH LOCK AND KEY
20 8342808 AR KEY SET
21 1001150496 1 REAR ACCESS DOOR
22 7139714 1 SIDE DOOR PROP
23 7139714 1 SIDE DOOR PROP
24 8580420 10 WELL NUT
25 1001150490 1 SIDE DOOR PANEL, (6036), (left)
25 1001150738 1 SIDE DOOR PANEL, (6042), (left)
26 7139455 1 UPPER TRANSMISSION COVER
27 7139406 1 LOWER TRANSMISSION COVER

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 SECTION 2 - BOOM

SECTION 2 - BOOM

31200731 6036/6042 19
SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION (6036)

20 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-1. BOOM INSTALLATION (6036)

ITEM PART NUMBER QTY DESCRIPTION REV

7302055 Ref BOOM INSTALLATION, (6036), (includes all items) J
1 Ref EXTEND/RETRACT CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENTS SECTION for Breakdown)
2 Ref FORK TILT CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
10 Ref SECOND BOOM SECTION, (See SECOND BOOM SECTION for
Breakdown)
17 7083922 1 CARRIAGE PIVOT PIN
20 7085542 2 QUICK ATTACH PIVOT BUSHING
24 7116822 1 OUTER BOOM COVER
26 Ref FIRST BOOM SECTION, (See FIRST BOOM SECTION for
Breakdown)
34 Ref BOOM CHAIN ASSY, (See BOOM EXTEND CHAINS for
Breakdown)
36 Ref TILT CYLINDER HYDRAULICS, (See HYDRAULIC CIRCUITS
SECTION for Breakdown)
38 Ref EXTEND/RETRACT CYLINDER HYDRAULICS, (See
HYDRAULIC CIRCUITS SECTION for Breakdown)
40 Ref QUICK ATTACH ASSEMBLY, (See QUICK ATTACH ASSEMBLY
for Breakdown)
43 3423226 2 BOOM PIVOT PIN
44 Ref THIRD BOOM SECTION, (See THIRD BOOM SECTION for
Breakdown)
45 8065640 4 SELF ALIGN BEARING
49 8303666 1 HEX HD CAPSCREW, 5/8-11X5, GR5
52 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, GR5
53 8303655 2 HEX HD CAPSCREW, 5/8-11X4-1/2
57 8305643 3 HEX LOCKNUT, 5/8-11
61 8305906 2 NUT RETAINER, 5/16-18
66 8307106 2 WASHER, 5/16
69 8307904 AR SHIM WASHER, 2.0
70 8307910 AR SHIM WASHER, 2-3/4
71 8307911 AR SHIM WASHER, 2-3/4
72 8307918 AR SHIM WASHER, 2.0
77 8310093 AR SHIM WASHER, 2.0
78 8310431 1 LOCKWASHER, 5/16
79 8310497 1 THUMB SCREW, 5/16-18X1-1/2
80 8310708 2 WASHER
81 8310712 2 SHIM
82 8520001 3 LUBE FITTING, STRAIGHT
89 8642234 4 RETAINING RING
103 Ref BOOM ANGLE INDICATOR DECAL, (See DECALS SECTION for
Breakdown)
132 1001098769 1 BOOM ANGLE INDICATOR PLATE
138 8305645 1 LOCKNUT, 0.375-16
140 4711600 1 WASHER, 3/8
148 1001096404 1 ANGLE INDICATOR SPACER SLEEVE
203 Ref LIFT CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
204 Ref TILT COMPENSATING CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENTS SECTION for Breakdown)

31200731 6036/6042 21
SECTION 2 - BOOM
FIGURE 2-2. BOOM INSTALLATION (6042)

22 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-2. BOOM INSTALLATION (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

7302051 Ref BOOM INSTALLATION, (6042), (includes all items) J
3 Ref FORK TILT CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)
4 Ref EXTEND/RETRACT CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENTS SECTION for Breakdown)
13 7095312 2 QUICK ATTACH PIVOT BUSHING
14 7095352 1 CARRIAGE PIVOT PIN
24 Ref SECOND BOOM SECTION, (See SECOND BOOM SECTION for
Breakdown)
25 7116792 1 OUTER BOOM COVER
27 Ref THIRD BOOM SECTION, (See THIRD BOOM SECTION for
Breakdown)
30 3423226 2 BOOM PIVOT PIN
31 8303655 2 HEX HD CAPSCREW, 5/8-11X4-1/2
32 7125811 1 CONDUIT, 0.75 IDX8 LG, (cut to fit)
37 Ref QUICK ATTACH ASSEMBLY, (See QUICK ATTACH ASSEMBLY
for Breakdown)
38 Ref FIRST BOOM SECTION, (See FIRST BOOM SECTION for
Breakdown)
40 Ref EXTEND/RETRACT CYLINDER HYDRAULICS, (See
HYDRAULIC CIRCUITS SECTION for Breakdown)
41 Ref TILT CYLINDER HYDRAULICS, (See HYDRAULIC CIRCUITS
SECTION for Breakdown)
44 8065640 4 SELF ALIGN BEARING
46 Ref BOOM CHAIN ASSEMBLY, (See BOOM EXTEND CHAINS for
Breakdown)
54 8303666 1 HEX HD CAPSCREW, 5/8-11X5, GR5
58 8303697 1 HEX HD CAPSCREW, 5/16-18X3/4, GR5
62 8305643 3 HEX LOCKNUT, 5/8-11
66 8305906 2 NUT RETAINER, 5/16-18
71 8307106 2 WASHER, 5/16
73 8307904 AR SHIM WASHER, 2.0
74 8307910 AR SHIM WASHER, 2-3/4
75 8307911 AR SHIM WASHER, 2-3/4
76 8307918 AR SHIM WASHER, 2.0
80 8310093 AR SHIM WASHER, 2.0
81 8310431 1 LOCKWASHER, 5/16
82 8310497 1 THUMB SCREW, 5/16-18X1-1/2
83 8520001 3 LUBE FITTING, STRAIGHT
85 8520013 2 LUBE FITTING, STRAIGHT
103 Ref BOOM ANGLE INDICATOR DECAL, (See DECALS SECTION for
Breakdown)
132 1001098769 1 BOOM ANGLE INDICATOR PLATE
138 8305645 1 LOCKNUT, 0.375-16
140 4711600 1 WASHER, 3/8
148 1001096404 1 ANGLE INDICATOR SPACER SLEEVE
204 Ref TILT COMPENSATING CYLINDER AND MOUNTING
HARDWARE, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
232 Ref LIFT CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENTS SECTION for Breakdown)

31200731 6036/6042 23
SECTION 2 - BOOM
FIGURE 2-3. FIRST BOOM SECTION (6036)

24 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-3. FIRST BOOM SECTION (6036)

ITEM PART NUMBER QTY DESCRIPTION REV

5 5724622 1 RUBBER BUMPER
9 7079572 6 MOLDED WEAR PAD
14 7082311 18 WEAR PAD INSERT
16 7082362 6 WEAR PAD SHIM, 0.134
19 7085442 2 WEAR PAD SPACER, 0.88
22 7111572 2 HIGH CAPACITY WEAR PAD
44 7302056 1 FIRST BOOM SECTION
50 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, GR5
51 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, GR5
55 8303738 4 HEX HD CAPSCREW, 3/8-16X0.875, GR5
63 8307005 18 LOCKWASHER, 0.375
68 8307204 18 WASHER, 3/8
85 8526007 AR THREADLOCK
100 3311601 1 HEX NUT, 3/8-16
N1 Note Ref SHIM PADS WITH SPACERS TO MAINTAIN A TOTAL MINIMUM
GAP OF 0.07 TO 0.13 INCHES ON BOTH HORIZONTAL AND
VERTICAL DIRECTIONS.
N2 Note Ref APPLY THREADLOCKING COMPOUND (8526007) TO ALL
SLIDE PAD SCREWS AND TORQUE TO 28-34 LB-FT, (37.9-46.0
Nm).
N3 Note Ref ALL SLIDE PATHWAYS TO BE FREE OF PROJECTIONS.
CHECK PATHWAYS ON UNDERSIDES OF INNER AND
INTERMEDIATE BOOMS BY SCRAPING WITH SQUARE EDGE
OF WEAR PAD SHIM. SCRAPER MUST NOT SNAG.
N4 Note Ref COAT ALL UNPLATED SHOULDER BOLTS WITH ANTI-SIEZE
LUBE (8522012) AND PROTECT HEADS AND THREAD ENDS
OF EXTERIOR BOLTS WITH VARNISH (8526406).

31200731 6036/6042 25
SECTION 2 - BOOM
FIGURE 2-4. FIRST BOOM SECTION (6042)

26 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-4. FIRST BOOM SECTION (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

7 5724622 1 RUBBER BUMPER
8 7079572 6 MOLDED WEAR PAD
9 7082311 21 WEAR PAD INSERT
10 7082342 AR WEAR PAD SHIM, 0.075
11 7082362 AR WEAR PAD SHIM, 0.134
19 7096772 1 SPECIAL WEAR PAD SPACER
20 7096882 2 WEAR PAD SPACER
21 7111572 3 HIGH CAPACITY WEAR PAD
38 7302052 1 FIRST SECTION BOOM
49 8303041 3 HEX HD CAPSCREW, 3/8-16X1/2. GR5, (Loctite and torque to 28-
34 lb-ft)
50 8303620 10 HEX HD CAPSCREW, 3/8-16X1, GR5, (Loctite and torque to 28-34
lb-ft)
51 8303621 6 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5, (Loctite and torque to
28-34 lb-ft)
57 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (Loctite and torque to 28-
34 lb-ft)
68 8307005 22 LOCKWASHER, 3/8
72 8307204 12 WASHER, 3/8
87 8526007 AR THREAD LOCKING COMPOUND
102 3311601 1 HEX NUT, 3/8-16
N1 Note Ref SHIM PADS WITH SPACERS TO MAINTAIN A TOTAL MINIMUM
GAP OF 0.07 TO 0.13 INCHES ON BOTH HORIZONTAL AND
VERTICAL DIRECTIONS.
N2 Note Ref APPLY THREADLOCKING COMPOUND (8526007) TO ALL
SLIDE PAD SCREWS AND TORQUE TO 28-34 LB-FT, (37.9-46.0
Nm).
N3 Note Ref ALL SLIDE PATHWAYS TO BE FREE OF PROJECTIONS.
CHECK PATHWAYS ON UNDERSIDES OF INNER AND
INTERMEDIATEBOOMS BY SCRAPING WITH SQUARE EDGE
OF WEAR PAD SHIM. SCRAPER MUST NOT SNAG.
N4 Note Ref COAT ALL UNPLATED SHOULDER BOLTS WITH ANTI-SIEZE
LUBE (8522012) AND PROTECT HEADS AND THREAD ENDS
OF EXTERIOR BOLTS WITH VARNISH (8526406).

31200731 6036/6042 27
SECTION 2 - BOOM
FIGURE 2-5. SECOND BOOM SECTION (6036)

28 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-5. SECOND BOOM SECTION (6036)

ITEM PART NUMBER QTY DESCRIPTION REV

9 7079572 11 MOLDED WEAR PAD
10 7080244 1 SECOND BOOM SECTION
14 7082311 36 WEAR PAD INSERT
15 7082342 2 WEAR PAD SHIM, 0.075
16 7082362 9 WEAR PAD SHIM, 0.134
19 7085442 3 WEAR PAD SPACER, 0.88
22 7111572 4 HIGH CAPACITY WEAR PAD
48 8303657 2 HEX HD CAPSCREW, 3/8-16X2.00, GR5
50 8303679 8 HEX HD CAPSCREW, 3/8-16X1.75, GR5
51 8303681 16 HEX HD CAPSCREW, 3/8-16X3/4, GR5
55 8303738 8 HEX HD CAPSCREW, 3/8-16X0.875, GR5
63 8307005 34 LOCKWASHER, 0.375
68 8307204 30 WASHER, 3/8
N1 Note Ref SHIM PADS WITH SPACERS TO MAINTAIN A TOTAL MINIMUM
GAP OF 0.07 TO 0.13 INCHES ON BOTH HORIZONTAL AND
VERTICAL DIRECTIONS.
N2 Note Ref APPLY THREADLOCKING COMPOUND (8526007) TO ALL
SLIDE PAD SCREWS AND TORQUE TO 28-34 LB-FT, (37.9-46.0
Nm).
N3 Note Ref ALL SLIDE PATHWAYS TO BE FREE OF PROJECTIONS.
CHECK PATHWAYS ON UNDERSIDES OF INNER AND
INTERMEDIATEBOOMS BY SCRAPING WITH SQUARE EDGE
OF WEAR PAD SHIM. SCRAPER MUST NOT SNAG.
N4 Note Ref COAT ALL UNPLATED SHOULDER BOLTS WITH ANTI-SIEZE
LUBE (8522012) AND PROTECT HEADS AND THREAD ENDS
OF EXTERIOR BOLTS WITH VARNISH (8526406).

31200731 6036/6042 29
SECTION 2 - BOOM
FIGURE 2-6. SECOND BOOM SECTION (6042)

30 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-6. SECOND BOOM SECTION (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

8 7079572 11 MOLDED WEAR PAD
9 7082311 36 WEAR PAD INSERT
10 7082342 AR WEAR PAD SHIM, .075
11 7082362 AR WEAR PAD SHIM, .134
18 7096702 3 WEAR PAD SPACER
20 7096882 2 WEAR PAD SPACER
21 7111572 5 HIGH CAPACITY WEAR PAD
24 1001098089 1 SECOND BOOM SECTION
50 8303620 8 HEX HD CAPSCREW, 3/8-16X1, GR5, (Loctite and torque to 28-34
lb-ft)
51 8303621 12 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5, (Loctite and torque to
28-34 lb-ft)
57 8303681 14 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (Loctite and torque to 28-
34 lb-ft)
68 8307005 36 LOCKWASHER, 3/8
72 8307204 32 WASHER, 3/8
87 8526007 AR THREAD LOCKING COMPOUND
N1 Note Ref SHIM PADS WITH SPACERS TO MAINTAIN A TOTAL MINIMUM
GAP OF 0.07 TO 0.13 INCHES ON BOTH HORIZONTAL AND
VERTICAL DIRECTIONS.
N2 Note Ref APPLY THREADLOCKING COMPOUND (8526007) TO ALL
SLIDE PAD SCREWS AND TORQUE TO 28-34 LB-FT, (37.9-46.0
Nm).
N3 Note Ref ALL SLIDE PATHWAYS TO BE FREE OF PROJECTIONS.
CHECK PATHWAYS ON UNDERSIDES OF INNER AND
INTERMEDIATE BOOMS BY SCRAPING WITH SQUARE EDGE
OF WEAR PAD SHIM. SCRAPER MUST NOT SNAG.
N4 Note Ref COAT ALL UNPLATED SHOULDER BOLTS WITH ANTI-SIEZE
LUBE (8522012) AND PROTECT HEADS AND THREAD ENDS
OF EXTERIOR BOLTS WITH VARNISH (8526406).

31200731 6036/6042 31
SECTION 2 - BOOM
FIGURE 2-7. THIRD BOOM SECTION (6036)

32 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-7. THIRD BOOM SECTION (6036)

ITEM PART NUMBER QTY DESCRIPTION REV

9 7079572 5 MOLDED WEAR PAD
14 7082311 18 WEAR PAD INSERT
16 7082362 4 WEAR PAD SHIM, 0.134
19 7085442 2 WEAR PAD SPACER, 0.88
21 7096491 6 WEAR PAD SCREW SPACER
22 7111572 2 HIGH CAPACITY WEAR PAD
26 7117094 1 THIRD BOOM SECTION
50 8303679 6 HEX HD CAPSCREW, 3/8-16X1.75, GR5
51 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, GR5
55 8303738 2 HEX HD CAPSCREW, 3/8-16X0.875, GR5
63 8307005 16 LOCKWASHER, 0.375
68 8307204 14 WASHER, 3/8
N1 Note Ref SHIM PADS WITH SPACERS TO MAINTAIN A TOTAL MINIMUM
GAP OF 0.07 TO 0.13 INCHES ON BOTH HORIZONTAL AND
VERTICAL DIRECTIONS.
N2 Note Ref APPLY THREADLOCKING COMPOUND (8526007) TO ALL
SLIDE PAD SCREWS AND TORQUE TO 28-34 LB-FT, (37.9-46.0
Nm).
N3 Note Ref ALL SLIDE PATHWAYS TO BE FREE OF PROJECTIONS.
CHECK PATHWAYS ON UNDERSIDES OF INNER AND
INTERMEDIATE BOOMS BY SCRAPING WITH SQUARE EDGE
OF WEAR PAD SHIM. SCRAPER MUST NOT SNAG.
N4 Note Ref COAT ALL UNPLATED SHOULDER BOLTS WITH ANTI-SIEZE
LUBE (8522012) AND PROTECT HEADS AND THREAD ENDS
OF EXTERIOR BOLTS WITH VARNISH (8526406).

31200731 6036/6042 33
SECTION 2 - BOOM
FIGURE 2-8. THIRD BOOM SECTION (6042)

34 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-8. THIRD BOOM SECTION (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

8 7079572 5 MOLDED WEAR PAD
9 7082311 16 WEAR PAD INSERT
10 7082342 AR WEAR PAD SHIM, .075
11 7082362 AR WEAR PAD SHIM, .134
18 7096702 1 WEAR PAD SPACER
20 7096882 2 WEAR PAD SPACER
21 7111572 2 HIGH CAPACITY WEAR PAD
27 7117113 1 THIRD BOOM SECTION
55 8303675 2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (Loctite and torque to
28-34 lb-ft)
56 8303679 6 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (Loctite and torque to
28-34 lb-ft)
57 8303681 8 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (Loctite and torque to 28-
34 lb-ft)
68 8307005 16 LOCKWASHER, 3/8
72 8307204 8 WASHER, 3/8
87 8526007 AR THREAD LOCKING COMPOUND
N1 Note Ref SHIM PADS WITH SPACERS TO MAINTAIN A TOTAL MINIMUM
GAP OF 0.07 TO 0.13 INCHES ON BOTH HORIZONTAL AND
VERTICAL DIRECTIONS.
N2 Note Ref APPLY THREADLOCKING COMPOUND (8526007) TO ALL
SLIDE PAD SCREWS AND TORQUE TO 28-34 LB-FT, (37.9-46.0
Nm).
N3 Note Ref ALL SLIDE PATHWAYS TO BE FREE OF PROJECTIONS.
CHECK PATHWAYS ON UNDERSIDES OF INNER AND
INTERMEDIATEBOOMS BY SCRAPING WITH SQUARE EDGE
OF WEAR PAD SHIM. SCRAPER MUST NOT SNAG.
N4 Note Ref COAT ALL UNPLATED SHOULDER BOLTS WITH ANTI-SIEZE
LUBE (8522012) AND PROTECT HEADS AND THREAD ENDS
OF EXTERIOR BOLTS WITH VARNISH (8526406).

31200731 6036/6042 35
SECTION 2 - BOOM
FIGURE 2-9. QUICK ATTACH ASSEMBLY

36 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-9. QUICK ATTACH ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

29 7118892 1 LOCK PIN ASSY, (includes items 201 thru 204) B
37 7139864 1 QUICK ATTACH ASSY, (includes items 101 thru 107) B
86 8522012 AR ANTI-SEIZE LUBE
101 7085552 1 TORSION SPRING
102 7085562 1 LATCH
103 7085571 1 SPACER
104 7139863 1 QUICK ATTACH
105 8303638 1 HEX HD CAPSCREW, 3/4-10X2-3/4
106 8305619 1 HEX LOCKNUT, 3/4-10
107 8307104 1 FLAT WASHER, 3/4
201 7118882 1 PIN
202 8310266 1 SHANK BOLT EYE, 1/2-13X2
203 8310276 1 FLAT WASHER, 0.51X1.88X.125
204 8526007 AR LOCTITE 242

31200731 6036/6042 37
SECTION 2 - BOOM
FIGURE 2-10. BOOM EXTEND CHAINS

38 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-10. BOOM EXTEND CHAINS

ITEM PART NUMBER QTY DESCRIPTION REV

7 7063432 1 DOUBLE CHAIN SHEAVE PIN
32 7139180 2 EXTEND CHAIN YOKE
34 7139692 1 EXTEND CHAIN AND CLEVIS ASSY, (6036), (includes items 301 B
thru 306)
34 7139690 1 EXTEND CHAIN AND CLEVIS ASSY, (6042), (includes items 301 B
thru 306)
35 7139692 1 EXTEND CHAIN AND CLEVIS ASSY, (6036), (includes items 301 B
thru 306)
35 7139690 1 EXTEND CHAIN AND CLEVIS ASSY, (6042), (includes items 301 B
thru 306)
47 8303624 1 HEX HD CAPSCREW, 0.50-13X1
58 8305644 1 HEX LOCKNUT, 1/2-13
59 8305645 2 HEX LOCKNUT, 3/8-16
60 8305646 2 HEX LOCKNUT, 3/4-16
64 8307007 1 LOCKWASHER, 0.50
65 8307104 2 WASHER, 3/4
74 8310019 2 SHOULDER SCREW, 1/2X1-1/2X3/8-16
75 8310020 1 SHOULDER SCREW, 5/8X1-1/2X1/2-13
82 8520001 1 LUBE FITTING, STRAIGHT
84 8522012 AR ANTI-SEIZE LUBE
87 8526406 AR VARNISH SEALANT
101 1001101861 1 BUSHING SHEAVE INSTALL, (includes items 201 & 202) A
201 5906392 2 SHEAVE BUSHING
202 7063452 1 EXTEND CHAIN SHEAVE
301 7139032 1 LEAF CHAIN CLEVIS, FEMALE, 3/4-6X6
302 7139416 1 LEAF CHAIN CLEVIS, FEMALE, 6X6
303 8124138 2 CHAIN CLEVIS PIN
304 8127024 1 LEAF CHAIN, BL666, (6036)
304 8127022 1 LEAF CHAIN, BL666, (6042)
305 8522012 AR ANTI-SEIZE LUBE
306 8642237 4 RETAINING RING
428 1001097735 1 EXTEND CHAIN SHEAVE PIN
462 8305643 1 HEX LOCKNUT, 0.625-11
503 8303634 1 HEX HD CAPSCREW, 0.625-11X4.00, GR
504 1001101845 1 BUSHING SHEAVE INSTALLATION, (includes items 601 thru 602) A
601 7114112 1 EXTEND CHAIN SHEAVE
602 7126662 2 SHEAVE BUSHING

31200731 6036/6042 39
SECTION 2 - BOOM
FIGURE 2-11. BOOM RETRACT CHAIN

40 6036/6042 31200731
 SECTION 2 - BOOM
FIGURE 2-11. BOOM RETRACT CHAIN

ITEM PART NUMBER QTY DESCRIPTION REV

25 7117031 2 CHAIN ANCHOR LINK
30 7138977 1 RETRACT CHAIN SHEAVE PIN
31 7138986 1 RETRACT CHAIN SHEAVE, (includes items 201 & 202)
33 7139689 1 RETRACT CHAIN AND CLEVIS ASSY, (6036), (includes items 101 B
& 106)
33 7139692 1 RETRACT CHAIN AND CLEVIS ASSY, (6042), (includes items 101 B
& 106)
47 8303624 1 HEX HD CAPSCREW, 1/2-13X1
59 8305645 2 HEX LOCKNUT, 0.375-16
60 8305646 1 HEX LOCKNUT, 3/4-16
64 8307007 1 LOCKWASHER, 1/2
65 8307104 1 WASHER, 3/4
74 8310019 2 SHOULDER SCREW, 1/2X1-1/2X3/8-16
83 8520003 1 LUBE FITTING, 90
84 8522012 AR ANTI SIEZE LUBE
101 7139032 1 LEAF CHAIN CLEVIS, FEMALE, 3/4-6X6
102 7139416 1 LEAF CHAIN CLEVIS, FEMALE, 6X6
103 8124138 2 CHAIN CLEVIS PIN
104 8127021 1 LEAF CHAIN, BL666, (6036)
104 8127024 1 LEAF CHAIN, BL666, (6042)
105 8522012 AR ANTI SIEZE LUBE
106 8642237 4 RETAINING RING
201 7138978 1 RETRACT CHAIN SHEAVE
202 7138979 1 RETRACT CHAIN SHEAVE BUSHING

31200731 6036/6042 41
 SECTION 3 - ATTACHMENTS

SECTION 3 - ATTACHMENTS

31200731 6036/6042 43
SECTION 3 - ATTACHMENTS
FIGURE 3-1. TILT CARRIAGE

44 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-1. TILT CARRIAGE

ITEM PART NUMBER QTY DESCRIPTION REV

1170021 1 50 IN TILT CARRIAGE, (includes items 1 thru 6) (Prior to SN E
0160051825)
1001146084 1 50 IN TILT CARRIAGE, (includes items 1 thru 10) (SN 0160051825 A
to Present)
1170024 1 60 IN TILT CARRIAGE, (includes items 1 thru 6) (Prior to SN E
0160051825)
1001146086 1 60 IN TILT CARRIAGE, (includes items 1 thru 10) (SN 0160051825 A
to Present)
1001132514 1 72 IN TILT CARRIAGE, (includes items 1 thru 6) (Prior to SN B
0160051825)
1001146088 1 72 IN TILT CARRIAGE, (includes items 1 thru 10) (SN 0160051825 A
to Present)
1 0642032 2 HEX HD CAPSCREW, 5/8-11X4, GR5
2 N.S.S. 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
4 3423242 1 60 IN FORK PIN
4 3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 N.S.S. 1 SN PLATE
7 1001146159 1 SLEEVE, HARDENDED STEEL INSERT
8 1001146160 1 SHACKLE, 3/4 BOLT TYPE
9 1001151561 1 DECAL, DANGER, SWINGING LOADS
10 0100063 AR LOCTITE 609

31200731 6036/6042 45
SECTION 3 - ATTACHMENTS
FIGURE 3-2. SIDE TILT CARRIAGE

46 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-2. SIDE TILT CARRIAGE

ITEM PART NUMBER QTY DESCRIPTION REV

1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) I
1001101956 1 60 IN SIDE TILT CARRIAGE, (includes all items) J
1170057 1 72 IN SIDE TILT CARRIAGE, (includes all items) I
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 1001133072 1 CARRIAGE BASE
5 N.S.S. 1 SN PLATE
6 N.S.S. 1 SIDE TILT CARRIAGE
7 2110606 2 CONNECTOR
8 2172106 2 ADAPTER, 90
9 2110808 2 CONNECTOR
10 3300240 2 LOCK NUT, 5/8-11
11 3423275 1 50 IN FORK PIN
11 3423242 1 60 IN FORK PIN
11 3423276 1 72 IN FORK PIN
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
17 88671001 1 GREASE FITTING
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref SIDE TILT CARRIAGE CYLINDER AND MOUNTING
HARDWARE, (See HYDRAULIC COMPONENT SECTION for
Breakdown)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE 242
29 0741610 6 FLAT HD SOCKET SCREW, 3/8-16X1-1/4
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE
32 3423307 2 PIN, SIDE TILT CYLINDER
33 3841203 2 KEEPER, ROD

31200731 6036/6042 47
SECTION 3 - ATTACHMENTS
FIGURE 3-3. 50 IN SIDE SHIFT CARRIAGE

48 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-3. 50 IN SIDE SHIFT CARRIAGE

ITEM PART NUMBER QTY DESCRIPTION REV

1001142790 1 50 IN SIDE SHIFT CARRIAGE, (includes all items) B
1 N.S.S. 1 WELDMENT
2 70024535 1 SHAFT
3 70024536 2 COLLAR
4 70024123 2 ADAPTER, 90, (includes o-ring)
5 70024537 2 HOSE ASSEMBLY
6 N.S.S. 1 SN PLATE
7 70024538 3 WARNING DECAL
8 N.S.S. 1 WELDMENT
9 Ref 50 IN SIDE SHIFT CYLINDER, (See HYDRAULIC COMPONENT
SECTION for Breakdown)
10 70024540 4 BUSHING
11 70024541 8 CIRCLIP
12 70024542 4 GREASE FITTING
13 70024543 4 RETAINER
14 70024544 2 SHAFT
15 N.S.S. 1 SN PLATE
16 70024551 4 LOCKWASHER, 16mm
17 70024552 4 HEX HD CAPSCREW, M16X45, GR10.9
18 70024553 2 HEX NUT, M16, GR8
19 70024554 2 HEX HD CAPSCREW, M16X100, GR10.9
20 70022997 8 LOCKWASHER, 12mm
21 70024555 8 HEX HD CAPSCREW, M12X35, GR10.9
22 91403413 1 FEMALE QUICK DISCONNECT
23 8420055 1 DUST PLUG
24 91403414 1 MALE QUICK DISCONNECT
25 8420053 1 DUST CAP
26 70024550 2 ADAPTER, 90, (includes o-ring)
K1 70024545 1 HYDRAULIC REPAIR KIT, (includes items 5, 22 thru 26) B
K2 70024546 1 RETAINER KIT, (includes items 13, 20 & 21) B

31200731 6036/6042 49
SECTION 3 - ATTACHMENTS
FIGURE 3-4. 50 INCH DUAL FORK CARRIAGE

50 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-4. 50 INCH DUAL FORK CARRIAGE

ITEM PART NUMBER QTY DESCRIPTION REV

7301295 1 50 IN DUAL FORK CARRIAGE ASSY, (includes items 1 thru 3) F
1 N.S.S. 2 PALLET FORK, (60X100X1220MM)
2 N.S.S. 1 50 IN CARRIAGE, (includes items 101 thru 135) I
3 N.S.S. 1 SN PLATE
101 2717283 2 FORK POSITIONING CYLINDER
102 2717160 2 HOSE ASSY
104 2717161 2 HOSE ASSY
106 2717162 2 HOSE ASSY
108 90200003 2 FORK PIN COLLAR
109 90451058 1 FORK SHAFT
110 N.S.S. 1 50 IN CARRIAGE WELDMENT
111 7301579 2 FORK ADAPTER WELDMENT
113 8303634 2 HEX HD CAPSCREW, 5/8-11X4, GR5
114 8303658 4 HEX HD CAPSCREW, 1/2-13X2, GR5
115 8305643 2 HEX LOCKNUT, 5/8-11
116 8420053 1 DUST CAP
117 8420055 1 DUST PLUG
118 91403413 1 FEMALE QUICK DISCONNECT
119 91403414 1 MALE QUICK DISCONNECT
120 2130606 4 ELBOW, 90, (includes o-ring)
121 2130608 2 ELBOW, 90, (includes o-ring)
127 8310302 4 HEX LOCKNUT, 1/2-13
128 10705034 2 HEX LOCKNUT, 1-14
130 4110473 1 HOSE ROUTING DECAL
131 7139918 2 ORIFICE DISK
132 4641502 1 VALVE ASSY, (includes items 201 thru 203) B
133 8305624 2 HEX LOCKNUT, 1/4-20
134 8310435 2 HEX HD CAPSCREW, 1/4-20X3-3/4, GR5
135 8630003 2 O-Ring
201 4641501 1 FLOW DIVIDER VALVE
202 2110606 4 CONNECTOR
203 2130606 2 ELBOW, 90, (includes o-ring)

31200731 6036/6042 51
SECTION 3 - ATTACHMENTS
FIGURE 3-5. 90, SWING CARRIAGE

52 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-5. 90, SWING CARRIAGE

ITEM PART NUMBER QTY DESCRIPTION REV

1001095418 1 90, SWING CARRIAGE, 72 IN, (includes all items) k
1 2220415 4 CONNECTOR
2 2220473 2 CONNECTOR, 90
3 2220609 2 CONNECTOR
4 2220628 2 CONNECTOR, 90
5 Ref SWING CARRIAGE CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENT SECTION for Breakdown)
6 2717287 2 HOSE ASSY
7 3423276 1 PIN
11 6604662 2 HOSE ASSY
12 7062922 1 WASHER
13 N.S.S. 1 PIVOT WELDMENT
14 7110702 2 PIVOT PIN
17 8065062 2 BUSHING
18 8303634 3 HEX HD CAPSCREW, 5/8-11X4, GR5
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
20 8305643 3 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
29 8642207 4 RETAINING RING
30 8769132 2 CLAMP
31 8770016 2 CONNECTOR
32 90200003 2 COLLAR
33 91403413 1 FEMALE QUICK DISCONNECT
34 91403414 1 MALE QUICK DISCONNECT
35 N.S.S. 1 CARRIAGE FRAME
36 N.S.S. 1 SN PLATE
37 1001110704 1 WARNING CRUSH HAZARD DECAL
38 1001111190 2 WARNING DECAL

31200731 6036/6042 53
SECTION 3 - ATTACHMENTS
FIGURE 3-6. SHEET MATERIAL HANDLER

54 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-6. SHEET MATERIAL HANDLER

ITEM PART NUMBER QTY DESCRIPTION REV

1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A
1 7112642 2 BACKREST EXTENSION
2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCKWASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 RH FORK SUPPORT ASSY, (includes items 101 thru 107) A
7 1001101116 1 LH FORK SUPPORT ASSY, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
102 8303626 1 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
103 8305644 1 HEX LOCK NUT, 1/2-13
104 8307007 1 LOCKWASHER, 1/2
105 8307112 1 WASHER, 1/2
106 1001100228 1 RH FORK SUPPORT, (not shown)
106 1001100229 1 LH FORK SUPPORT, (shown)
107 N.S.S. 1 SN PLATE

31200731 6036/6042 55
SECTION 3 - ATTACHMENTS
FIGURE 3-7. FORKS

56 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-7. FORKS

ITEM PART NUMBER QTY DESCRIPTION REV

2340037 6 CUBING FORK, 48X2X2, 11,640 LB A
2340045 2 PALLET FORK, 48X4X2.36, 10,950 LB B
2340038 2 PALLET FORK, 48X5X2.36, 13,700 LB B
2340039 2 DUAL TAPER FORK, 60X6X2.36, 16,300 LB B
2340046 2 DUAL TAPER FORK, 60X7X1.75, 10,800 LB B
1001092391 2 DUAL TAPER FORK, 72X6X2, 11,300 LB B
1001137512 2 FORK EXTENSION, 90IN D
N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE'S
CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR
MACHINE TO THAT OF THE FORKS. FORKS RATED MORE
THAN THE ATTACHMENT OR MACHINE'S CAPACITY DO NOT
INCREASE ATTACHMENT OR MACHINE'S CAPACITY.
N2 Note Ref PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC
CARRIAGE ASSEMBLY AND APPLICATION.

31200731 6036/6042 57
SECTION 3 - ATTACHMENTS
FIGURE 3-8. FORK MOUNTED PLATFORM

58 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-8. FORK MOUNTED PLATFORM

ITEM PART NUMBER QTY DESCRIPTION REV

1001103637 1 FORK MOUNTED PERSONNEL PLATFORM, (ASME), (includes all D
items)
1001103730 1 FORK MOUNTED PERSONNEL PLATFORM, (ISO), (includes all D
items)
1001103736 1 FORK MOUNTED PERSONNEL PLATFORM, (FRENCH), (includes D
all items)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
3 1001096025 1 PLATFORM WARNING DECAL, (ISO)
3 1001096024 1 PLATFORM WARNING DECAL, (French)
4 31200160 1 OPERATION AND SAFETY MANUAL, (ASME)
4 31200387 1 OPERATION AND SAFETY MANUAL, (Spanish)
4 31200388 1 OPERATION AND SAFETY MANUAL, (Portuguese)
4 31200336 1 OPERATION AND SAFETY MANUAL, (French)
5 1001092481 1 WARNING DECAL, (ASME)
5 1001096021 1 WARNING DECAL, (ISO)
5 1001096019 1 WARNING DECAL, (French)
6 1001092482 1 CAPACITY DECAL, (ASME)
6 1001096023 1 CAPACITY DECAL, (ISO)
6 1001096020 1 CAPACITY DECAL, (French)
7 1001096162 1 FORK MOUNTED PLATFORM, (includes items 101 thru 118) J
8 N.S.S. 1 SN PLATE
101 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
102 0860520 1 MANUAL STORAGE BOX
103 1060379 2 LANYARD CABLE
104 1701509 1 MANUAL DECAL
105 1704277 3 LANYARD ATTACH DECAL
106 2080040 16 FASTENER
107 2600281 2 HINGE
108 2940074 1 LATCH
109 3311405 4 HEX NUT, 1/4-20
110 3421453 2 PIN
111 3520072 10 PLUG
112 3760170 4 RING
113 3820020 4 RIVET
114 4711400 8 WASHER, 1/4
115 4846452 1 GATE WELDMENT
116 N.S.S. 1 PLATFORM
117 1001095810 1 GATE WELDMENT
118 1001102813 2 HITCH PIN

31200731 6036/6042 59
SECTION 3 - ATTACHMENTS
FIGURE 3-9. LIFTING HOOK

60 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-9. LIFTING HOOK

ITEM PART NUMBER QTY DESCRIPTION REV

1 91565094 1 LIFTING HOOK, (includes all items) F
2 7029520 2 HAIRPIN CLIP
3 90554080 1 SLING HOOK
4 7029521 1 CHAIN SHACKLE ASSY, 12,000 LB, (includes pin)
5 70020555 1 SPRING BUSHING
6 1001093171 2 PIN
7 N.S.S. 1 SN PLATE

31200731 6036/6042 61
SECTION 3 - ATTACHMENTS
FIGURE 3-10. FORK PIN LOCK INSTALLATION

62 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-10. FORK PIN LOCK INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001093465 1 FORK PIN LOCK INSTALLATION, (includes all items) B
1 0240156 1 LH FORK PIN LOCK
2 1001093273 1 RH FORK PIN LOCK
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD

31200731 6036/6042 63
SECTION 3 - ATTACHMENTS
FIGURE 3-11. BUCKETS

64 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-11. BUCKETS

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001100822 1 72 IN BUCKET, 1.0 YD³, (includes item 2) B
1 1001100823 1 96 IN BUCKET, 1.5 YD³, (includes item 2) B
1 1001100824 1 102 IN BUCKET, 2.0 YD³, (includes item 2) B
2 N.S.S. 1 SN PLATE

31200731 6036/6042 65
SECTION 3 - ATTACHMENTS
FIGURE 3-12. GRAPPLE BUCKET

66 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-12. GRAPPLE BUCKET

ITEM PART NUMBER QTY DESCRIPTION REV

0930020 1 GRAPPLE BUCKET, (includes all items) G
1 N.S.S. 1 BUCKET
1 70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
7 7029714 4 GREASE FITTING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref GRAPPLE BUCKET CYLINDER AND MOUNTING HARDWARE,
(See HYDRAULIC COMPONENT SECTION for Breakdown)
11 Ref CYLINDER PIN, (base end), (See HYDRAULIC COMPONENT
SECTION for Breakdown)
12 Ref CYLINDER PIN, (rod end), (See HYDRAULIC COMPONENT
SECTION for Breakdown)
13 70021366 4 HEX HD CAPSCREW, 3/8X2-3/4
13 70021367 4 LOCK NUT, 3/8
14 Ref HEX HD CAPSCREW, 3/8X2-1/4, (See HYDRAULIC
COMPONENT SECTION for Breakdown)
14 Ref LOCKNUT, 3/8, (See HYDRAULIC COMPONENT SECTION for
Breakdown)
15 90554065 4 ELBOW, 90, (See HYDRAULIC COMPONENT SECTION for
Breakdown)
16 70021980 2 HOSE ASSY, 3/8X73
17 70020562 2 FITTING, TEE
18 70021981 2 HOSE ASSY, 3/8X46
19 70021982 2 HOSE ASSY, 3/8X34
20 70022527 2 ELBOW, 90
21 7029692 1 MALE QUICK COUPLER
22 90554062 1 DUST COVER
23 70021342 1 FEMALE QUICK COUPLER
24 90554076 1 DUST COVER
25 90554016 1 MADE IN USA DECAL
26 N.S.S. 1 SN PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 WARNING HIGH PRESSURE DECAL

31200731 6036/6042 67
SECTION 3 - ATTACHMENTS
FIGURE 3-13. TRUSS BOOM

68 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-13. TRUSS BOOM

ITEM PART NUMBER QTY DESCRIPTION REV

1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 WARNING SWINGING LOADS DECAL
2 N.S.S. 1 SN PLATE
3 N.S.S. 1 TRUSS BOOM

31200731 6036/6042 69
SECTION 3 - ATTACHMENTS
FIGURE 3-14. ADJUSTABLE TRUSS BOOM

70 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-14. ADJUSTABLE TRUSS BOOM

ITEM PART NUMBER QTY DESCRIPTION REV

1001176515 1 ADJUSTABLE TRUSS BOOM A
1 90554016 1 DECAL, MADE IN USA
3 N.S.S. 1 S/N PLATE
4 N.S.S. 1 TRUSS BOOM, ADJUSTABLE
5 70021440 1 NUT, LOCK
6 70024062 2 DECAL, 4000 LBS CAP
7 70026944 2 DECAL, 3000 LBS CAP
8 70026946 1 PIN
9 70026699 2 DECAL, 2000 LBS CAP
10 70026747 1 STOP ROD, BOOM EXTENSION
11 90554033 1 BOLT, 3/4X1/4
12 90554034 1 WASHER, LOCK 1/4
13 70026948 1 PLATE, STOP
14 70026949 1 BOOM, TELESCOPIC

31200731 6036/6042 71
SECTION 3 - ATTACHMENTS
FIGURE 3-15. 12 FOOT TRUSS BOOM WITH WINCH

72 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
FIGURE 3-15. 12 FOOT TRUSS BOOM WITH WINCH

ITEM PART NUMBER QTY DESCRIPTION REV

1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F,C
1 N.S.S. 1 TRUSS BOOM FRAME
2 90554016 1 MADE IN USA DECAL
3 N.S.S. 1 SN PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
4 90554042 4 LOCKWASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 N.S.S. 2 HEX HD CAPSCREW, 1/2X1-3/4
6 90554020 2 LOCKWASHER, 1/2
6 90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 N.S.S. 2 ELBOW, 90
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY
17 N.S.S. 1 PIN
18 N.S.S. 1 COTTER PIN
19 N.S.S. 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 N.S.S. 1 PIN
24 N.S.S. 2 FLAT WASHER, 1
25 N.S.S. 2 SNAP RING

31200731 6036/6042 73
SECTION 3 - ATTACHMENTS
FIGURE 3-16. 8 FOOT MAST

74 6036/6042 31200731
 SECTION 3 - ATTACHMENTS

31200731 6036/6042 75
SECTION 3 - ATTACHMENTS
FIGURE 3-16. 8 FOOT MAST

ITEM PART NUMBER QTY DESCRIPTION REV

1001108668 1 8 FT MAST ASSY, (4500 LB), (includes all items) B
1 Kit 1 WARNING DECAL
2 Kit 1 WARNING DECAL
3 Kit 1 NO STEP DECAL
4 Kit 1 NO STEP DECAL
5 Kit 4 HANDS OFF DECAL
6 Kit 2 HOSE ROUTING DECAL
6 70023008 1 MAIN LIFT CYLINDER, (includes items 7 thru 26)
7 N.S.S. 1 ROD/PLUNGER
8 Kit 1 O-RING
9 Kit 1 PULL WIRE
10 N.S.S. 1 SPACER
11 N.S.S. 2 ROLL PIN
12 N.S.S. 1 BARREL
13 Kit 1 WIPER
14 Kit 1 BUSHING
15 N.S.S. 1 BARREL
16 Kit 1 NYLON RING
17 Kit 1 PISTON SEAL
18 Kit 1 CHECK VALVE
19 Kit 1 O-RING
20 Kit 1 WASHER
21 Kit 1 CIRCLIP
22 N.S.S. 1 SLEEVE
23 Kit 1 RETAINING RING
24 Kit 1 WEAR RING
25 Kit 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Kit 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
32 70022960 2 CHAIN ANCHOR
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
35 70022995 2 CHAIN ANCHOR
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
41 70022985 1 SHEAVE SHAFT
43 70023009 2 LIFT CHAIN
44 70022932 1 PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 N.S.S. 1 MANIFOLD
46 70022931 1 PO CHECK VALVE CARTRIDGE
47 70023010 1 PO CHECK
48 70022934 3 FITTING, 90
49 70022936 1 FLOW LIMITER

76 6036/6042 31200731
 SECTION 3 - ATTACHMENTS
ITEM PART NUMBER QTY DESCRIPTION REV
50 70022937 1 FITTING, 45
51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT
60 91043125 1 DUST PLUG
61 70022935 1 STRAIGHT THREAD ELBOW
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20
66 70022990 1 FORK PIN
101 N.S.S. 1 SN PLATE
K1 70023925 1 DECAL KIT, (includes items 1 thru 6)
K2 70023005 1 MAIN LIFT CYLINDER SEAL KIT, (includes items 8, 9, 13, 14, 16,
17, 19, 21 & 23 thru 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18 thru 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 41)

31200731 6036/6042 77
 SECTION 4 - ENGINE AND ATTACHING PARTS

SECTION 4 - ENGINE AND ATTACHING PARTS

31200731 6036/6042 79
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION

80 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-1. ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001121242 Ref ENGINE INSTALLATION, (if equipped for ULS), (not available to B
order, see items 1 thru 21 for service)
1 0100011 AR LOCTITE 242
2 0681826 2 HEX HD CAPSCREW, 1/2-13X3-1/4, GR8, (torque to 95 lb-ft)
3 0682228 1 HEX HD CAPSCREW, 3/4-10X3-1/2, GR8, (torque to 340 lb-ft)
4 0711015 4 HEX HD CAPSCREW, M10X35, GR10.9, (torque to 65 Nm)
5 0711016 4 HEX HD CAPSCREW, M10X40, GR10.9, (torque to 65 Nm)
6 0711214 8 HEX HD CAPSCREW, M12X30, GR10.9, (torque to 115 Nm)
7 4812000 8 WASHER, 10mm
8 4812100 8 WASHER, 12mm
9 7054351 1 REBOUND WASHER, LORD BOUNDED MOUNT
10 7095831 2 REBOUND WASHER
11 8278007 1 ENGINE MOUNT
12 8278012 2 ENGINE MOUNT
13 8305644 2 HEX LOCKNUT, 1/2-13
14 8310067 1 HEX LOCKNUT, 3/4-10
15 8405007 1 GEAR CLAMP
16 1001109536 1 OIL DRAIN HOSE
17 1001118742 1 ENGINE MOUNT BRACKET, REAR
18 1001120687 1 PRIMARY FILTER BRACKET
19 Ref CUMMINS ENGINE, QSB3.3 85HP, TIER 4, (See ENGINE for
Breakdown)
20 1001121596 1 RH ENGINE MOUNT
21 1001125495 1 LH FRONT ENGINE MOUNT BRACKET
1001121245 Ref FAN INSTALLATION, (not available to order, see items 101 thru B
107 for service)
101 0710819 6 HEX HD CAPSCREW, M8X55, GR8.8
102 0761012 6 HEX HD CAPSCREW, M10X25, GR8.8
103 4811900 8 WASHER, 8mm
104 4812000 6 WASHER, 10mm
105 4832000 6 LOCKWASHER, 10mm
106 1001121646 1 FAN
107 1001129191 1 FAN SPACER COUPLER
7301500 Ref COUPLER INSTALLATION, (not available to order, see items 201 AA
thru 205 for service)
201 8303755 8 HEX HD CAPSCREW, M10X1.5X30mm, GR8.8, (torque to 54-61
Nm)
202 8303784 12 HEX HD CAPSCREW, M10X1.5X20mm, GR8.8, (torque to 54-61
Nm)
203 8406105 1 TUBE CLIP
204 8526007 AR THREAD LOCK
205 Ref COUPLER, (See ISOLATION COUPLER for Breakdown)
1001120341 Ref ECM MOUNT INSTALLATION, (not available to order, see items B
401 thru 403 for service)
301 0641516 4 HEX HD CAPSCREW, 5/16-18X2, GR5
302 4711500 4 WASHER, 5/16
303 4761500 4 LOCKWASHER, 5/16
407 Ref FUEL PLUMBING INSTALLATION, (See FUEL SYSTEM for
Breakdown)
510 Ref AIR CLEANER INSTALLATION, (See AIR CLEANER ASSEMBLY
for Breakdown)
611 Ref RADIATOR AND OIL COOLER INSTALLATION, (See RADIATOR

31200731 6036/6042 81
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
AND OIL COOLER MOUNTING for Breakdown)
709 Ref EXHAUST SYSTEM, (See EXHAUST SYSTEM for Breakdown)

82 6036/6042 31200731
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-2. ENGINE INSTALLATION

84 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-2. ENGINE INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001131383 Ref ENGINE INSTALLATION, (if equipped for LS), (not available to A
order, see items 1 thru 22 for service)
1 0100011 AR LOCTITE 242
2 0681826 2 HEX HD CAPSCREW, 1/2-13X3-1/4, GR8, (torque to 95 Nm/70 lb-
ft)
3 0682228 1 HEX HD CAPSCREW, 3/410X3-1/2, GR8, (torque to 460.9
Nm/340 lb-ft)
4 0711015 8 HEX HD CAPSCREW, M10X35, GR10.9, (torque to 65 Nm/47.9
lb-ft)
5 0701214 8 HEX HD CAPSCREW, M12X30, GR8.8, (torque to 115 Nm/84.8
lb-ft)
6 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8
7 4812000 10 WASHER, 10MM
8 4812100 8 WASHER, 12MM
9 7054351 1 REBOUND WASHER, LORD BONDED MOUNT
10 7095831 2 REBOUND WASHER
11 8278007 1 RUBBER MOUNT
12 8278012 2 CENTER BONDED MOUNT
13 8305644 2 HEX LOCKNUT, 1/2-13
14 8310067 1 HEX LOCKNUT, 3/4-10
15 8405007 1 GEAR CLAMP
16 8406101 2 TUBE CLIP
17 1001109536 1 OIL DRAIN HOSE
18 1001118742 1 REAR ENGINE MOUNT BRACKET
19 1001121596 1 ENGINE MOUNT, RH
20 1001125495 1 ENGINE MOUNT BRACKET, RH FRONT
21 Ref CUMMINS ENGINE, QSB 3.3, (See ENGINE for Breakdown)
22 1001132004 1 PIPE SUPPORT BRACKET
1001131385 Ref FAN INSTALLATION, (not available to order, see items 101 thru A
104 for service)
101 4811900 4 WASHER, 8MM
102 4831900 4 LOCKWASHER, 8MM
103 10704137 4 HEX HD CAPSCREW, M8X65, GR10.9, (torque to 31 Nm/23 lb-ft)
104 1001098559 1 FAN
7301500 Ref COUPLER INSTALLATION, (not available to order, see items 201 AA
thru 205 for service)
201 8303755 8 HEX HD CAPSCREW, M10X30, GR8.8, (torque to 54-61 Nm/40-
45 lb-ft)
202 8303784 12 HEX HD CAPSCREW, M10X20, GR8.8, (torque to 54-61 Nm/40-
45 lb-ft)
203 8406105 1 TUBE CLIP
204 8526007 AR THREAD LOCK
205 Ref COUPLER, (See ISOLATION COUPLER for Breakdown)
1001131384 Ref ECM INSTALLATION MOUNT, (not available to order, See items C
401 thru 403 for service)
301 0641516 4 HEX HD CAPSCREW, 5/16-18X2, GR5
302 4711500 4 WASHER, 5/16
303 4761500 4 LOCKWASHER, 5/16
407 Ref FUEL PLUMBING INSTALLATION, (See FUEL SYSTEM for
Breakdown)
509 Ref AIR CLEANER INSTALLATION, (See AIR CLEANER ASSEMBLY
for Breakdown)

31200731 6036/6042 85
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
608 Ref RADIATOR AND OIL COOLER INSTALLATION, (See RADIATOR
AND OIL COOLER MOUNTING for Breakdown)
708 Ref EXHAUST SYSTEM, (See EXHAUST SYSTEM for Breakdown)

86 6036/6042 31200731
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-3. ENGINE

88 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-3. ENGINE

ITEM PART NUMBER QTY DESCRIPTION REV

1001121252 1 ENGINE, QSB 3.3, (85HP), (if equipped for ULS), (includes all H
items) (Prior to SN 0160068930)
1001182225 1 ENGINE, QSB 3.3, (85HP), (if equipped for ULS), (includes all B
items) (SN 0160068930 to Present)
70024274 1 FAN BELT
70024275 1 FAN SPACER
70024276 1 ALTERNATOR
70024277 1 STARTER
70024278 1 OIL FILTER ELEMENT
70024279 1 DIPSTICK
70024280 1 DIPSTICK TUBE
70022842 1 OIL FILL CAP
70024281 1 THERMOSTAT
70023812 1 SECONDARY FUEL FILTER
70022846 1 PRIMARY FUEL FILTER
70022844 1 OIL PAN PLUG
70024284 1 CRANKCASE VENT FILTER ELEMENT
K1 1001150523 1 FILTER KIT, 250 HOUR, (if equipped for ULS), (includes all items) A
K1 70024278 1 ENGINE OIL FILTER
K1 70023812 1 SECONDARY FUEL FILTER
K1 70022846 1 PRIMARY FUEL FILTER
K1 70024177 1 PRIMARY AIR FILTER ELEMENT
K1 70024176 1 SECONDARY AIR FILTER ELEMENT
K2 1001150518 1 FILTER KIT, 1000 HOUR, (if equipped for ULS), (includes all items) A
K2 70024278 1 ENGINE OIL FILTER
K2 70023812 1 SECONDARY FUEL FILTER
K2 70022846 1 PRIMARY FUEL FILTER
K2 70024177 1 PRIMARY AIR FILTER ELEMENT
K2 70024176 1 SECONDARY AIR FILTER ELEMENT
K2 8320265 1 HYDRAULIC RETURN FILTER
K2 7139077 1 HYDRAULIC BREATHER
K2 70024284 1 CRANKCASE VENT FILTER ELEMENT
K2 1319726 1 TRANSMISSION FILTER

31200731 6036/6042 89
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-4. ENGINE

90 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-4. ENGINE

ITEM PART NUMBER QTY DESCRIPTION REV

1001131344 1 ENGINE, QSB 3.3, (99HP), (if equipped for LS), (includes all items) B
70024285 1 FAN BELT
70021849 1 ALTERNATOR
70021850 1 STARTER
8036204 1 OIL FILTER ELEMENT
70021584 1 DIPSTICK
70023565 1 DIPSTICK TUBE
70022842 1 OIL FILL CAP
70024286 1 THERMOSTAT
70022846 1 SECONDARY FUEL FILTER
70022844 1 OIL PAN PLUG
70024156 1 PRIMARY FUEL FILTER
K1 1001150516 1 FILTER KIT, 250 HOUR, (if equipped for LS), (includes all items) A
K1 8036204 1 ENGINE OIL FILTER
K1 70022846 1 SECONDARY FUEL FILTER
K1 70024156 1 PRIMARY FUEL FILTER
K1 1101312 1 PRIMARY AIR FILTER ELEMENT
K1 1101313 1 SECONDARY AIR FILTER ELEMENT
K2 1001150525 1 FILTER KIT, 1000 HOUR, (if equipped for LS), (includes all items) A
K2 8036204 1 ENGINE OIL FILTER
K2 70022846 1 SECONDARY FUEL FILTER
K2 70024156 1 PRIMARY FUEL FILTER
K2 1101312 1 PRIMARY AIR FILTER ELEMENT
K2 1101313 1 SECONDARY AIR FILTER ELEMENT
K2 7301252 1 HYDRAULIC RETURN FILTER
K2 7139077 1 HYDRAULIC BREATHER
K2 1319726 1 TRANSMISSION FILTER

31200731 6036/6042 91
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-5. FUEL SYSTEM

92 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-5. FUEL SYSTEM

ITEM PART NUMBER QTY DESCRIPTION REV

1001121256 Ref FUEL LINES INSTALLATION, (if equipped for ULS), (not available G
to order, see items 1 thru 22 for service) (Prior to SN 0160065533)
1 0641611 2 HEX HD CAPSCREW, 3/8-16X1-3/8
2 4711600 2 PLAIN WASHER, 3/8
5 1001136975 8 FUEL HOSE CLAMP
8 1001102931 2 BANJO BOLT, M14
9 1001102933 4 COPPER RING SEAL
10 1001113511 2 BANJO ADAPTER, M14X3/8
11 1001125038 1 FUEL SUPPLY FILTER HOSE
12 1001125039 1 FUEL SUPPLY ENGINE HOSE
13 1001134467 1 FUEL RETURN HOSE
14 4240017 5 TIE STRAP
15 0641506 8 HEX HD CAPSCREW, 5/16-18X3/4
17 4711500 7 PLAIN WASHER, 5/16
18 8406101 1 TUBE CLIP, 5/8
19 1001138700 2 FUEL COOLER BRACKET
20 1001134466 1 FUEL RETURN HOSE
21 1001134516 1 FUEL RADIATOR
22 1001136358 1 ABRASION SLEEVE
101 Ref FUEL FILTER, (See ENGINE for Breakdown)
201 Ref FUEL AND HYDRAULIC TANK, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
301 Ref CUMMINS ENGINE, QSB3.3, 100HP TIER IV, (See ENGINE for
Breakdown)

31200731 6036/6042 93
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-6. FUEL SYSTEM

94 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-6. FUEL SYSTEM

ITEM PART NUMBER QTY DESCRIPTION REV

1001121256 Ref FUEL LINES INSTALLATION, (if equipped for ULS), (not available J
to order, see items 1 thru 15 for service) (SN 0160065533 to
Present)
1 0641611 2 HEX HD CAPSCREW, 3/8-16X1-3/8
2 4711600 2 PLAIN WASHER, 3/8
5 1001136975 6 FUEL HOSE CLAMP
10 1001182094 2 ELBOW, HOSE BARB
11 1001125038 1 FUEL SUPPLY FILTER HOSE
12 1001125039 1 FUEL SUPPLY ENGINE HOSE
14 4240017 1 TIE STRAP
15 1001125040 1 FUEL SUPPLY FILTER HOSE
101 Ref FUEL FILTER, (See ENGINE for Breakdown)
201 Ref FUEL AND HYDRAULIC TANK, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
301 Ref CUMMINS ENGINE, QSB3.3, 100HP TIER IV, (See ENGINE for
Breakdown)

31200731 6036/6042 95
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-7. FUEL SYSTEM

96 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-7. FUEL SYSTEM

ITEM PART NUMBER QTY DESCRIPTION REV

1001121257 Ref FUEL PLUMBING INSTALLATION, (if equipped for LS), (not C
available to order, see items 1 thru 12 for service)
1 0641612 6 HEX HD CAPSCREW, 3/8-16X1-1/2
2 2220218 2 STRAIGHT ADAPTER, (includes o-ring)
3 4240017 1 TIE STRAP
4 4711600 6 PLAIN WASHER, 3/8
6 8430034 2 ELBOW, 90, (includes o-ring)
7 1001136157 1 FUEL SUPPLY TO ENGINE HOSE
8 1001125040 1 FUEL RETURN HOSE
9 1001132173 1 FUEL FILTER BRACKET
10 1001133534 1 FUEL FILTER, (includes items 101 thru 108)
11 1001135011 1 FUEL FILTER HOSE
12 1001136975 6 FUEL HOSE CLAMP
101 70024155 1 COVER ASSY, (includes vent cap, vent cap o-ring, collar, cover, A
cover o-ring and spring)
102 70024156 1 FILTER ELEMENT
103 70024157 1 CHECK VALVE ASSY
104 70024158 1 PRIMER
105 70024159 3 PLUG
106 70024160 1 WATER-IN-FUEL (WIF) SENSOR
107 70024161 1 CHECK VALVE
108 70024162 1 BOTTOM BOWL ASSY, (includes bottom bowl seal, bottom bowl
screws, drain valve o-ring and drain valve)
201 Ref FUEL AND HYDRAULIC TANK, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
301 Ref CUMMINS ENGINE, QSB3.3, 110HP TIER III, (See ENGINE for
Breakdown)

31200731 6036/6042 97
SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING

98 6036/6042 31200731
 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING

ITEM PART NUMBER QTY DESCRIPTION REV

1001121255 Ref COOLING INSTALLATION, (6036), (if equipped for ULS), (not F
available to order, see items 1 thru 26 for service)
1001121254 Ref COOLING INSTALLATION, (6042), (if equipped for ULS), (not F
available to order, see items 1 thru 26 for service)
1 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (torque to 70 lb-in)
2 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4, GR5
3 0641508 6 HEX HD CAPSCREW, 5/16-18X1, GR5
4 0641614 2 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
5 2131212 4 ADAPTER, 90, (includes o-ring)
6 4711400 8 WASHER, 1/4
7 7057141 3 REBOUND WASHER
8 8278020 3 RUBBER ISOLATOR MOUNT
10 8310281 1 CARRIAGE BOLT, 3/8-16X2-1/4, GR2
11 8305008 1 HEX NUT, 3/8-16
12 8307106 6 WASHER, 5/16
14 8420213 1 ELBOW, 90, (hose barb)
15 91343011 1 DRAINCOCK
16 1001109230 2 FOAM GASKET SEAL
17 1001120869 2 COOLER MOUNT LOWER BRACKET
18 1001120947 1 AIR DAM PANEL
19 1001121955 1 COOLANT LEVEL SENSOR
20 1001127591 1 RADIATOR ASSEMBLY, (includes items 201 thru 213) I
21 1001127980 1 RADIATOR UPPER MOUNT
22 1001153912 1 DEAERATION TANK, (includes items 26 & 301) C
23 1001128341 1 PRESSURE PLUG CAP
24 1001128342 1 LH TANK BRACKET, (6036)
24 1001128340 1 LH TANK BRACKET, (6042)
25 1001128343 1 RH TANK BRACKET, (6036)
25 1001128339 1 RH TANK BRACKET, (6042)
26 1001097335 AR LOCTITE 567
1001121271 Ref COOLER PLUMBING INSTALLATION, (not available to order, see G
items 101 thru 118 for service)
101 1320022 5 WORM GEAR CLAMP
102 1001127418 1 OUTLET PIPE
103 8405007 2 GEAR CLAMP
104 8405201 4 GEAR CLAMP
106 8405212 7 T-BOLT CLAMP
107 1001114495 2 HOSE
108 1001120068 1 INLET PIPE
110 1001121493 1 UPPER RADIATOR PIPE
111 1001121494 1 LOWER RADIATOR PIPE
112 1001122560 1 DRAWDOWN HOSE
114 1001122801 1 ADAPTER, STRAIGHT
115 1001122807 1 HOSE BARB COUPLING
116 1001133871 1 PIPE FITTING, ELBOW, 45
117 1001140672 1 REDUCER PIPE
118 1001153913 119 in VENT HOSE
201 70024148 1 TRANSMISSION COOLER
202 70024149 1 WATER/GLYCOL COOLER
203 70024150 1 CAC COOLER

31200731 6036/6042 99
SECTION 4 - ENGINE AND ATTACHING PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
204 70024151 1 OIL COOLER
205 70024530 1 FAN SHROUD
207 70025541 8 FLAT WASHER, 5/16
208 70025542 1 HEX HD CAPSCREW, 5/16-18X4
213 70025540 19 FASTENER, 5/16-18X1
301 8420213 1 ELBOW, 90, (hose barb)

100 6036/6042 31200731

SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING

102 6036/6042 31200731

 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-9. RADIATOR AND OIL COOLER MOUNTING

ITEM PART NUMBER QTY DESCRIPTION REV

1001131387 Ref COOLING INSTALLATION, (if equipped for LS), (not available to C
order, see items 1 thru 17 for service)
1 0641718 2 HEX HD CAPSCREW, 7/16-14X2-1/4
2 0681506 4 HEX HD CAPSCREW, 5/16-18X3/4
5 4711500 4 PLAIN WASHER, 5/16
6 4711700 4 NARROW WASHER, 7/16
7 4751600 2 PLAIN WASHER, 3/8
8 4751700 4 PLAIN WASHER, 7/16
9 8278020 4 RUBBER ISOLATOR MOUNT
10 8310109 2 HEX LOCKNUT, 7/16-14
11 1001111821 1 RADIATOR ASSY, (includes items 101 thru 104)
12 1001114780 2 SHIM, 0.048
13 1001131594 2 FOAM GASKET SEAL
14 1001131596 1 AIR DAM PANEL
15 1001131819 1 RIGHT LOWER COOLER BRACKET
16 1001131820 1 LEFT LOWER COOLER BRACKET
17 1001131958 1 LEFT UPPER COOLER BRACKET
18 1001131959 1 RIGHT UPPER COOLER BRACKET
19 0641618 4 HEX HD CAPSCREW, 3/8-16X2-1/4
20 3311605 2 HEX LOCKNUT, 3/8-16, GR2
21 7057141 4 REBOUND WASHER
22 1001102212 1 AIR DAM
23 3311401 3 HEX NUT, 1/4-20
24 4740362 3 FENDER WASHER
101 70022694 2 SHROUD
102 70023600 1 CHARGE AIR COOLER
103 70023601 1 HYDRAULIC OIL COOLER
104 70022695 1 CAP
105 70022696 1 RADIATOR
1001121272 Ref PLUMBING COOLER INSTALLATION, (if equipped for LS), (not C
available to order, see items 201 thru 210 for service)
201 8405104 2 GEAR CLAMP, 2.25 MAX DIA
202 8405201 2 T-BOLT CLAMP
203 8933070 6 HEAVY DUTY T-BOLT CLAMP
204 8405212 2 T-BOLT CLAMP
205 91563070 2 RUBBER HOSE COUPLING
206 1001096435 1 UPPER RADIATOR HOSE
207 1001096436 1 LOWER RADIATOR HOSE
208 1001117244 2 REDUCER COUPLING
209 1001131645 1 CAC TO ENGINE PIPE
210 1001131646 1 TURBO TO CAC PIPE

31200731 6036/6042 103

SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-10. AIR CLEANER ASSEMBLY

104 6036/6042 31200731

 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-10. AIR CLEANER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001121246 Ref AIR CLEANER INSTALLATION, (if equipped for ULS), (not D
available to order, see items 1 thru 19 for service)
1 0100011 AR LOCTITE 242
2 0760612 4 HEX HD CAPSCREW, M6X25, GR8.8
3 4811700 4 WASHER, 6MM
4 8303798 4 HEX HD CAPSCREW, M10X25, GR8.8
5 8307221 4 PLAIN WASHER, M10
6 8405301 3 GEAR CLAMP, 4.00 MAX DIA
7 8405502 1 GEAR CLAMP, 6.00 MAX DIA
8 8405402 1 HOSE CLAMP
9 1001120082 1 AIR INTAKE HOSE
10 1001120083 1 AIR INTAKE HOSE
11 1001134843 1 AIR INTAKE HOSE
12 1001128507 1 AIR FILTER BRACKET WELDMENT
13 1001128544 1 AIR FILTER, (includes items 101 thru 105) D
14 1001128808 1 AIR FILTER PIPE
15 2180104 1 ADAPTER, STRAIGHT
16 2221301 1 ADAPTER, 90
17 8420221 2 HOSE BARB COUPLING
18 91563129 1 RESTRICTION INDICATOR
19 1001134844 1 AIR RESTRICTION VACUUM HOSE
101 70024177 1 PRIMARY ELEMENT
102 70024176 1 SAFETY ELEMENT
103 70024269 1 COVER
104 70024270 1 VACUATOR VALVE
105 70024271 1 PRE-CLEANER

31200731 6036/6042 105

SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-11. AIR CLEANER ASSEMBLY

106 6036/6042 31200731

 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-11. AIR CLEANER ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001121247 Ref AIR CLEANER INSTALLATION, (if equipped for LS), (not available B
to order, see items 1 thru 13 for service)
1 2720637 1 AIR INTAKE SCOOP
2 4751500 2 PLAIN WASHER, 5/16
3 8303784 2 HEX HD CAPSCREW, M10X1.5X20mm, PC8.8
4 8305626 2 HEX LOCKNUT, 5/16-18
5 8310494 2 SCREW, 5/16-18X1-1/4, GR8
6 8405305 1 T-BOLT CLAMP, 3.38 ID
7 8405505 1 T-BOLT CLAMP, 4.06 ID
8 8410021 1 T-BOLT CLAMP, 5.00 ID
9 10268515 1 AIR CLEANER, (includes items 101 thru 105) C
10 10268516 1 MOUNTING BAND
11 91563129 1 RESTRICTION INDICATOR
12 1001098977 1 AIR INTAKE PIPE
13 1001131488 1 AIR CLEANER MOUNT
101 91364023 1 COVER ASSY
102 80373094 1 VACUATOR VALVE
103 1101312 1 PRIMARY FILTER ELEMENT
104 1101313 1 SECONDARY FILTER ELEMENT
105 N.S.S. 1 AIR CLEANER BODY

31200731 6036/6042 107

SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-12. EXHAUST SYSTEM

108 6036/6042 31200731

 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-12. EXHAUST SYSTEM

ITEM PART NUMBER QTY DESCRIPTION REV

1001129497 Ref DOC INSTALL, (if equipped for ULS), (not available to order, see F
items 1 thru 17 for service)
1 0100011 AR LOCTITE 242
2 0641507 4 HEX HD CAPSCREW, 5/16-18X7/8, GR5, (torque to 20 lb-ft)
4 4891500 4 WASHER, 5/16
6 1001127855 1 DOC AFTERTREATMENT
7 24921332 3 EXHAUST CLAMP
8 1001127856 1 EXHAUST PIPE
9 1001127857 1 EXHAUST FLEX PIPE
10 1001127858 1 DOC MOUNT WELDMENT PLATE
11 1001128363 1 DOC MOUNT BRACKET ASSY
12 1001128364 1 DOC PIPE MOUNT BRACKET ASSY
13 1001128901 1 DOC STRAP CLAMP, (torque to 15 lb-ft)
16 4891700 4 WASHER, 7/16
17 10700334 4 SCREW, 0.438-14NCX2.25

31200731 6036/6042 109

SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-13. EXHAUST SYSTEM

110 6036/6042 31200731

 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-13. EXHAUST SYSTEM

ITEM PART NUMBER QTY DESCRIPTION REV

1001131485 Ref MUFFLER INSTALLATION, (if equipped for LS), (not available to C
order, see items 1 thru 14 for service)
1 0100011 AR LOCTITE, 242
2 0641508 5 HEX HD CAPSCREW, 5/16-18X1, GR5, (torque to
3 4891500 5 WASHER, 5/16
6 83683175 4 MUFFLER CLAMP
7 1001127858 1 DOC MOUNT PLATE
8 1001131576 1 EXHAUST PIPE
9 1001131577 1 EXHAUST ELBOW
10 1001131578 1 EXHAUST FLEX PIPE
11 1001131772 1 MUFFLER MOUNT
12 1001131996 1 MUFFLER SUPPORT
13 1001132154 1 MUFFLER
15 4891700 4 WASHER, 7/16
16 10700334 4 SCREW, 0.438-14NCX2.25
122 1001132004 1 PIPE SUPPORT BRACKET
1001127864 Ref DUST SHIELD INSTALLATION, (not available to order, see items A
101 thru 104 for service)
101 0100011 AR LOCTITE 242, (apply to item 102)
102 0641607 4 HEX HD CAPSCREW, 3/8-16X7/8
103 4891600 4 WASHER, 3/8
104 1001127867 1 DUST BAFFLE FRONT PANEL

31200731 6036/6042 111

SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-14. ISOLATION COUPLER

112 6036/6042 31200731

 SECTION 4 - ENGINE AND ATTACHING PARTS
FIGURE 4-14. ISOLATION COUPLER

ITEM PART NUMBER QTY DESCRIPTION REV

8841319 1 ISOLATION COUPLER ASSY, (includes all items) AA
1 N.S.S. 1 FLYWHEEL PLATE, (not sold separately, use 8841319 for
replacement)
2 7029264 1 COUPLING HUB
3 Kit 8 NEOPRENE INSERT
4 Kit 8 THREADED BUSHING
5 Kit 8 HEX HD BOLT, 7/16-20X1-1/4
6 Kit 1 BUSHING
7 N.S.S. 1 BALL BEARING, (not sold separately, use 8841319 for
replacement)
8 Kit 5 HEX HD BOLT, 7/16-20X1-1/2
9 7029265 1 COVER PLATE
K1 70020228 1 ISOLATION COUPLER SERVICE KIT, (includes items 3, 4, 5, 6, &
8)

31200731 6036/6042 113

 SECTION 5 - DRIVE TRAIN

SECTION 5 - DRIVE TRAIN

31200731 6036/6042 115

SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVE TRAIN COMPONENTS

116 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-1. DRIVE TRAIN COMPONENTS

ITEM PART NUMBER QTY DESCRIPTION REV

1001106728 Ref AXLE INSTALLATION, (ZF) (6036), (not available to order, see C
items 1 thru 6 for service)
1001147874 Ref AXLE INSTALLATION, (DANA) (6036), (not available to order, see B
items 1 thru 5, 7 & 8 for service)
1001104795 Ref AXLE INSTALLATION, (ZF) (6042), (not available to order, see C
items 1 thru 6 for service)
1001147875 Ref AXLE INSTALLATION, (DANA) (6042), (not available to order, see B
items 1 thru 5, 7 & 8 for service)
1 Ref FRONT AXLE, (See FRONT AXLE for Breakdown)
2 Ref REAR AXLE, (See REAR AXLE for Breakdown)
3 8310479 8 HEX HD CAPSCREW, 1-8X11, GR8, (ZF)
3 0712040 6 HEX HD CAPSCREW, M20X230, CLS10.9, (DANA)
4 8310481 8 HEX LOCKNUT, 1-8, (torque to 500-560 lb-ft/678-759 Nm), (ZF)
4 3332015 8 HEX NUT, M20X2.5, (DANA)
5 8310061 16 HARDENED WASHER, 1 OD, (ZF)
5 8310620 16 WASHER, PLAIN HARDENED M20, (DANA)
6 8050001 1 BEARING, (6036)
6 8050001 2 BEARING, (6042)
7 1001150349 2 HEX HD CAPSCREW, M20X180, CLS10.9
8 91403193 40 LUG NUT, M22X1.5
7302341 Ref DRIVE SHAFT INSTALLATION, (not available to order, see items C
101 thru 117 for service)
101 7150579 1 FRONT AXLE DRIVE SHAFT, (includes items 103 thru 106) C
102 7150580 1 REAR AXLE DRIVE SHAFT, (includes items 103 thru 106) C
103 8036433 4 CROSS AND BEARING KIT
104 8035779 2 DUST CAP KIT
105 N.S.S. 1 SLIP JOINT
106 N.S.S. 1 YOKE SHAFT
107 7302028 1 DRIVE SHAFT - ENGINE TO TRANSMISSION, (includes items D
108 thru 111)
108 N.S.S. 1 SLIP JOINT
109 N.S.S. 1 YOKE SHAFT
110 7029271 2 CROSS AND BEARING KIT
111 8033651 1 DUST CAP KIT
112 8307006 4 LOCKWASHER, 7/16
113 8310425 4 HEX HD CAPSCREW, 7/16-20X1-1/4, GR8
114 Kit 8 STRAP, (use kit 8880218 for replacement)
115 Kit 16 SCREW, (torque to 32-42 lb-ft/43-57 Nm), (must replace when
removed, do not re-torque), (use kit 8880218 for replacement)
116 Kit 2 STRAP, (use kit 8880219 for replacement)
117 Kit 4 SCREW, (torque to 35 lb-ft/47 Nm), (must replace when removed,
do not re-torque), (use kit 8880219 for replacement)
201 Ref ZF TRANSMISSION, (See ZF TRANSMISSION INSTALLATION for
Breakdown)
202 Ref ISOLATION COUPLER, (See ENGINE AND ATTACHING PARTS
SECTION for Breakdown)
203 Ref FRAME LEVEL CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENT SECTION for Breakdown)
204 Ref STABIL-TRAK CYLINDER AND MOUNTING HARDWARE, (See
HYDRAULIC COMPONENT SECTION for Breakdown)
205 Ref WHEEL ASSY, (See WHEEL ASSEMBLY for Breakdown)
206 8786573 40 LOCKWASHER, M22, (10 per tire), (not required with Firestone

31200731 6036/6042 117

SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
370/75-28)
207 8786572 40 WHEEL NUT, (10 per tire), (torque to 425-450 lb-ft/576-610 Nm),
(not required with Firestone 370/75-28)
208 91403193 40 LUG NUT, M22X1-1/2, FREE SPINNING, (10 per tire), (torque to
430-470 lb-ft/583-637 Nm), (if equipped with Firestone 370/75-28)
209 Ref GEAR PUMP, (See HYDRAULIC COMPONENT SECTION for
Breakdown)
210 8303519 4 HEX HD CAPSCREW, M12X1-3/4X35mm, PC8.8, (torque to 58-70
lb-ft/79-95 Nm)
211 8310356 4 HARDENED WASHER, 12MM
212 8630019 1 O-RING
K1 8880218 4 STRAP KIT, (includes qty. 2 of item 114 & qty. 4 of item 115)
K2 8880219 1 STRAP KIT, (includes qty. 2 of item 116 & qty. 4 of item 117)

118 6036/6042 31200731

SECTION 5 - DRIVE TRAIN
FIGURE 5-2. FRONT AXLE (ZF)

120 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-2. FRONT AXLE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001103625 1 FRONT AXLE, (includes all items) F
Ref INPUT, (See FRONT AXLE - INPUT for Breakdown)
Ref LIMITED SLIP DIFFERENTIAL, (See FRONT AXLE - LIMITED
SLIP DIFFERENTIAL for Breakdown)
Ref AXLE CASING, (See FRONT AXLE - AXLE CASING for
Breakdown)
Ref M-DISK BRAKE, (See FRONT AXLE - M-DISK BRAKE for
Breakdown)
Ref BRAKE, (See FRONT AXLE - BRAKE for Breakdown)
Ref JOINT HOUSING, (See FRONT AXLE - JOINT HOUSING for
Breakdown)
Ref PLANETARY DRIVE, (See FRONT AXLE - PLANETARY DRIVE
for Breakdown)

31200731 6036/6042 121

SECTION 5 - DRIVE TRAIN
FIGURE 5-3. FRONT AXLE - INPUT (ZF)

122 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-3. FRONT AXLE - INPUT (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022774 1 BEVEL GEAR
1 70022775 1 PINION
2 80304169 1 SHIM, S=1.85
2 80304147 1 SHIM, S=1.9
2 80304160 1 SHIM, S=0.1
2 80304159 1 SHIM, S=0.2
2 80304158 1 SHIM, S=0.3
2 80304157 1 SHIM, S=0.5
2 80304156 1 SHIM, S=0.6
2 80304162 1 SHIM, S=0.65
2 80304155 1 SHIM, S=0.7
2 80304161 1 SHIM, S=0.75
2 80304154 1 SHIM, S=0.8
2 80304153 1 SHIM, S=0.9
2 80304152 1 SHIM, S=1.0
2 80304146 1 SHIM, S=1.2
2 80304163 1 SHIM, S=1.25
2 80304151 1 SHIM, S=1.3
2 80304164 1 SHIM, S=1.35
2 80304150 1 SHIM, S=1.4
2 80304165 1 SHIM, S=1.45
2 80304145 1 SHIM, S=1.5
2 80304166 1 SHIM, S=1.55
2 80304149 1 SHIM, S=1.6
2 80304167 1 SHIM, S=1.65
2 80304148 1 SHIM, S=1.7
2 80304168 1 SHIM, S=1.75
2 80304144 1 SHIM, S=1.8
3 80304047 1 ROLLER BEARING
4 80304088 1 RING, S=16.0
4 80304089 1 RING, S=16.1
4 80304090 1 RING, S=16.2
4 80304091 1 RING, S=16.3
4 80304092 1 RING, S=16.4
4 80304093 1 RING, S=16.5
4 80304110 1 RING, S=16.56
4 80304094 1 RING, S=16.6
4 80304111 1 RING, S=16.62
4 80304112 1 RING, S=16.64
4 80304124 1 RING, S=16.66
4 80304113 1 RING, S=16.68
4 80304095 1 RING, S=16.7
4 70022216 1 RING, S=16.72
4 80304115 1 RING, S=16.74
4 80304117 1 RING, S=16.76
4 80304118 1 RING, S=16.78
4 80304096 1 RING, S=16.8
4 80304119 1 RING, S=16.82
4 80304120 1 RING, S=16.84
4 80304104 1 RING, S=16.86

31200731 6036/6042 123

SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
4 80304121 1 RING, S=16.88
4 80304122 1 RING, S=16.9
4 80304097 1 RING, S=16.92
4 80304123 1 RING, S=16.94
4 80304125 1 RING, S=16.96
4 80304107 1 RING, S=16.98
4 80304126 1 RING, S=17.0
4 80304127 1 RING, S=17.02
4 80304108 1 RING, S=17.04
4 80304128 1 RING, S=17.06
4 80304129 1 RING, S=17.08
4 80304099 1 RING, S=17.10
4 80304130 1 RING, S=17.12
4 80304131 1 RING, S=17.14
4 80304132 1 RING, S=17.16
4 80304133 1 RING, S=17.18
4 80304100 1 RING, S=17.2
4 80304134 1 RING, S=17.22
4 80304135 1 RING, S=17.24
4 80304136 1 RING, S=17.26
4 80304137 1 RING, S=17.28
4 80304101 1 RING, S=17.3
4 80304102 1 RING, S=17.4
5 1319353 1 ROLLER BEARING
6 70022220 1 SHAFT SEAL
7 70022245 1 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022776 1 SCREEN SHEET

124 6036/6042 31200731

SECTION 5 - DRIVE TRAIN
FIGURE 5-4. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (ZF)

126 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-4. FRONT AXLE - LIMITED SLIP DIFFERENTIAL (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022226 1 DIFFERENTIAL CASE
2 70022263 AR O.CLUTCH DISC, A=1.2
2 70022264 AR O.CLUTCH DISC, A=1.3
3 70022260 8 I.CLUTCH DISC
4 70022261 2 PRESSURE DISC
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70022200 2 SLOTTED PIN
11 70022229 1 COVER
12 Ref BEVEL GEAR, (See Front Axle - Input for Breakdown)
13 70022211 16 CAP SCREW, M12X1.5X35

31200731 6036/6042 127

SECTION 5 - DRIVE TRAIN
FIGURE 5-5. FRONT AXLE - AXLE CASING (ZF)

128 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-5. FRONT AXLE - AXLE CASING (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022255 2 AXLE CASING
2 70022259 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 RING
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X1X16
10 70022777 2 SCREW PLUG
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 70022246 1 BRACKET
20 70022247 1 BRACKET
21 1319423 2 GREASE FITTING
22 70022182 2 FLANGE BUSHING
23 70022205 2 O-RING
24 70022219 2 V-RING
25 1319441 4 BUSHING
26 70022254 1 BRACKET
27 1001103619 3 HEX HD CAPSCREW, M22X1.5X80
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X1.5X55

31200731 6036/6042 129

SECTION 5 - DRIVE TRAIN
FIGURE 5-6. FRONT AXLE - M-DISK BRAKE (ZF)

130 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-6. FRONT AXLE - M-DISK BRAKE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022778 2 BRAKE HOUSING
2 1319578 2 SCREW PLUG
3 70022209 6 CAP SCREW, M12X105
4 70022779 10 O-RING
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACKUP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 2 SLOT PIN
16 1319214 6 CAP SCREW, M8X40
17 70022196 8 O.CLUTCH DISC
18 70022176 6 I.CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022780 2 SCREW PLUG, (not shown)
23 8036447 2 BEARING
24 1319537 2 SHIM, A=0.95
24 1319545 2 SHIM, A=1.05
24 1319539 2 SHIM, A=1.15
24 1319540 2 SHIM, A=1.25
24 1319542 2 SHIM, A=1.35

31200731 6036/6042 131

SECTION 5 - DRIVE TRAIN
FIGURE 5-7. FRONT AXLE - BRAKE (ZF)

132 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-7. FRONT AXLE - BRAKE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022199 2 SNAP RING
2 70022252 2 WASHER
3 70022251 2 PISTON
4 70022191 2 PISTON PACKING
5 70022192 2 ROD SEAL
6 70022195 2 CUP SPRING
7 70022780 2 SCREW PLUG, (not shown)
8 70022248 14 PRESSURE PIN
9 70022202 14 O-RING
10 Ref BRAKE HOUSING, (See FRONT AXLE - M-DISK BRAKE for
Breakdown)

31200731 6036/6042 133

SECTION 5 - DRIVE TRAIN
FIGURE 5-8. FRONT AXLE - JOINT HOUSING (ZF)

134 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-8. FRONT AXLE - JOINT HOUSING (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022237 1 JOINT HOUSING, (left side)
2 70022238 1 JOINT HOUSING, (right side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (includes items 12
thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022783 16 HEX SCREW, M14X70
19 70022234 16 CENTERING BUSHING
20 70022249 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
24 Ref SPRING WASHER, (See DRIVE TRAIN COMPONENTS for
Breakdown)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5

31200731 6036/6042 135

SECTION 5 - DRIVE TRAIN
FIGURE 5-9. FRONT AXLE - PLANETARY DRIVE (ZF)

136 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-9. FRONT AXLE - PLANETARY DRIVE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT
3 70022233 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022256 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 3 CYL ROLLER BEARING
7 70022197 3 RETAINING RING
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (See FRONT AXLE - JOINT HOUSING for Breakdown)

31200731 6036/6042 137

SECTION 5 - DRIVE TRAIN
FIGURE 5-10. FRONT AXLE ASSEMBLY (DANA)

138 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-10. FRONT AXLE ASSEMBLY (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1001147378 Ref FRONT AXLE ASSEMBLY, (includes all items) A
1 Ref FRONT AXLE, (See Separate Breakdown in this Section)
2 1001147265 1 BRACKET, SWAY PIVOT ASSEMBLY
3 91471213 2 PLATE, RETAINER
4 90027475 4 WASHER
5 83201147 4 HEX HD CAP SCREW, 1-8X8-1/2

31200731 6036/6042 139

SECTION 5 - DRIVE TRAIN
FIGURE 5-11. FRONT AXLE (DANA)

140 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-11. FRONT AXLE (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001147377 1 FRONT AXLE B
Ref CENTRAL HOUSING, (See Separate Breakdown in this Section)
Ref DIFFERENTIAL, (See Separate Breakdown in this Section)
Ref HUB REDUCTION, (See Separate Breakdown in this Section)
Ref BRAKE, (See Separate Breakdown in this Section)
Ref STEERING, (See Separate Breakdown in this Section)
Ref TRUNION, (See Separate Breakdown in this Section)

31200731 6036/6042 141

SECTION 5 - DRIVE TRAIN
FIGURE 5-12. FRONT AXLE - CENTRAL HOUSING (DANA)

142 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-12. FRONT AXLE - CENTRAL HOUSING (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474507 3 O-RING
2 70024872 1 COVER
3 7029426 1 HOUSING
4 91514098 1 PLUG
5 91474512 1 VENT
7 91514188 1 PLUG
8 91474513 1 MAGNET PLUG
9 80204005 1 CIRCLIP

31200731 6036/6042 143

SECTION 5 - DRIVE TRAIN
FIGURE 5-13. FRONT AXLE - DIFFERENTIAL (DANA)

144 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-13. FRONT AXLE - DIFFERENTIAL (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474528 1 NUT
2 70022797 1 FLANGE AND COVER KIT
4 91474532 1 SEAL
5 91474591 4 BOLT
6 91474550 4 CIRCLIP
7 91474529 1 O-RING
8 91474533 1 RING NUT
9 91474539 1 SPACER
10 91474537 1 SHIM
11 91474542 1 SHIM
12 3968141 2 BEARING, TAPER ROLLER
13 70026134 1 BEVEL GEAR SET
14 91514134 2 BOLT
15 70026031 2 ROLLER BEARING
17 91474549 2 DIFFERENTIAL SIDE GEAR
18 7029129 4 DIFFERENTIAL PINION
19 7029131 4 PIN AND CIRCLIP KIT
20 91474551 4 CIRCLIP
21 91474553 4 FRICTION WASHER
23 91514123 12 BOLT
24 91474547 2 RING NUT
27 8007751 1 CARRIER, DIFFERENTIAL
28 7028710 1 SLIP DIFFERENTIAL
29 8007755 2 CLUTCH DISC KIT

31200731 6036/6042 145

SECTION 5 - DRIVE TRAIN
FIGURE 5-14. FRONT AXLE - HUB REDUCTION (DANA)

146 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-14. FRONT AXLE - HUB REDUCTION (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91514082 2 NUT
2 91514081 2 BOLT
3 70026135 2 AXLE CASE
4 70025548 24 STUD
5 91514084 32 SEALING WASHER
6 91514149 2 REDUCTION BUSHING
7 91514147 2 SEAL
8 91514146 2 BEARING, BALL
9 80204071 2 CIRCLIP
10 91514148 2 O-RING
11 70026624 2 DOUBLE UNIVERSAL JOINT
12 91514111 1 THRUST BUSHING
13 7028714 2 BUSHING
14 91514123 24 BOLT
15 91474524 2 COVER
16 80204117 2 PLUG
17 91514099 2 GREASE FITTNG
18 91514112 2 PIVOT PIN
19 7028715 2 PIVOT PIN
20 7028716 2 DUST EXCLUDER
21 91514095 2 BEARING
22 7028717 1 STEERING CASE
23 70025857 2 SEAL
25 91474513 2 MAGNET PLUG
26 91514188 4 PLUG W/SEALING WASHER
27 7028720 1 STEER CASE, (LF, RR)
28 7028721 2 SEAL
29 91474576 4 BEARING
30 80214120 20 STUD, WHEEL
31 7028722 2 WHEEL HUB
32 91514181 2 O-RING
33 70024147 2 RING GEAR
34 7028723 2 RING GEAR SUPPORT
35 7028724 6 CIRCLIP
36 7028725 6 PINION
38 91474584 20 NUT
40 91514189 4 COUNTERSUNK BOLT
41 7026731 2 CARRIER, PLANET GEAR
42 70027315 20 STUD
44 91514175 2 CIRCLIP
45 91514117 4 BOLT
46 80204065 4 NUT
49 91474582 2 LOCKING PLATE
50 80204005 2 CIRCLIP
57 91514115 6 SHIM, 0.019
59 70040710 2 PLANET GEAR CARRIER
62 91474507 2 O-RING
63 70025014 8 STUD
66 7028729 1 POSITION KIT, (RF, LR)
67 7028730 1 POSITION KIT, (LF, RR)

31200731 6036/6042 147

SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
69 91514083 32 NUT
70 7028731 6 BEARING
71 7028732 6 BEARING
73 7028733 4 STEERING BOLT
77 70025551 2 RING GEAR SUPPORT ASSEMBLY

148 6036/6042 31200731

SECTION 5 - DRIVE TRAIN
FIGURE 5-15. FRONT AXLE - BRAKE (DANA)

150 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-15. FRONT AXLE - BRAKE (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 7028734 1 SPACER
2 91474559 4 SPRING
3 91474560 2 PISTON
4 91474561 2 O-RING
5 91514167 4 O-RING
6 91514153 4 BACK-UP RING
7 7028735 2 COVER
8 91474562 2 O-RING
9 91474563 2 BACK-UP RING
10 91474564 2 PISTON
11 91474565 2 BRAKE DISC
12 91514159 6 SPRING
13 91514160 6 ADJUSTING BOLT
14 91474568 8 BRAKE DISC
15 91474569 8 BRAKE DISC
16 91474570 2 SPACER
17 7028736 4 BOLT
18 7029788 6 ADJUSTING BOLT
19 91514165 6 FRICTION SPRING
20 80204060 4 NUT
21 80204108 4 WASHER, LOCK
22 80204281 4 BOLT, BLEEDING
23 80204117 4 PLUG
24 91474573 2 SHIM, 0.50MM
25 91514154 4 PLUG W/SEAL WASHER

31200731 6036/6042 151

SECTION 5 - DRIVE TRAIN
FIGURE 5-16. FRONT AXLE - STEERING (DANA)

152 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-16. FRONT AXLE - STEERING (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474522 4 CYLINDER BOLT
4 70026137 1 CYLINDER
5 70026138 2 BAR

31200731 6036/6042 153

SECTION 5 - DRIVE TRAIN
FIGURE 5-17. FRONT AXLE - TRUNION (DANA)

154 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-17. FRONT AXLE - TRUNION (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474516 2 REDUCTION BUSHING
2 91474515 1 THRUST BUSHING
3 NSS 1 SUPPORT, (use 7029282 for replacement)
4 91514099 1 GREASE FITTING
5 80204117 1 PLUG
6 7029282 1 SUPPORT ASSEMBLY
7 7029283 1 SUPPORT ASSEMBLY
8 NSS 1 SUPPORT, (use 7029283 for replacement)

31200731 6036/6042 155

SECTION 5 - DRIVE TRAIN
FIGURE 5-18. REAR AXLE (ZF)

156 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-18. REAR AXLE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001106727 1 REAR AXLE, (6036), (includes all items) F
2 1001103630 1 REAR AXLE, (6042), (includes all items) F
Ref INPUT, (See REAR AXLE - INPUT for Breakdown)
Ref LIMITED SLIP DIFFERENTIAL, (See REAR AXLE -
DIFFERENTIAL for Breakdown)
Ref AXLE CASING, (See REAR AXLE - AXLE CASING for
Breakdown)
Ref M-DISK BRAKE, (See REAR AXLE - M-DISK BRAKE for
Breakdown)
Ref JOINT HOUSING, (See REAR AXLE - JOINT HOUSING for
Breakdown)
Ref PLANETARY DRIVE, (See REAR AXLE - PLANETARY DRIVE for
Breakdown)

31200731 6036/6042 157

SECTION 5 - DRIVE TRAIN
FIGURE 5-19. REAR AXLE - INPUT (ZF)

158 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-19. REAR AXLE - INPUT (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022786 1 BEVEL GEAR, (6036)
1 70022787 1 PINION, (6036)
1 70022280 1 BEVEL GEAR SET, (6042)
2 80304160 1 SHIM, S=0.1
2 80304159 1 SHIM, S=0.2
2 80304158 1 SHIM, S=0.3
2 80304157 1 SHIM, S=0.5
2 80304156 1 SHIM, S=0.6
2 80304162 1 SHIM, S=0.65
2 80304155 1 SHIM, S=0.7
2 80304161 1 SHIM, S=0.75
2 80304154 1 SHIM, S=0.8
2 80304153 1 SHIM, S=0.9
2 80304152 1 SHIM, S=1.0
2 80304146 1 SHIM, S=1.2
2 80304163 1 SHIM, S=1.25
2 80304151 1 SHIM, S=1.3
2 80304164 1 SHIM, S=1.35
2 80304150 1 SHIM, S=1.4
2 80304165 1 SHIM, S=1.45
2 80304145 1 SHIM, S=1.5
2 80304166 1 SHIM, S=1.55
2 80304149 1 SHIM, S=1.6
2 80304167 1 SHIM, S=1.65
2 80304148 1 SHIM, S=1.7
2 80304168 1 SHIM, S=1.75
2 80304144 1 SHIM, S=1.8
2 80304169 1 SHIM, S=1.85
2 80304147 1 SHIM, S=1.9
2 80304143 1 SHIM, S=2.0
3 80304047 1 ROLLER BEARING, (6036)
3 70022231 1 ROLLER BEARING, (6042)
4 80304088 1 RING, S=16.00
4 80304089 1 RING, S=16.10
4 80304090 1 RING, S=16.20
4 80304091 1 RING, S=16.30
4 80304092 1 RING, S=16.40
4 80304093 1 RING, S=16.50
4 80304094 1 RING, S=16.60
4 80304095 1 RING, S=16.70
4 80304096 1 RING, S=16.80
4 80304097 1 RING, S=16.92
4 80304099 1 RING, S=17.10
4 80304100 1 RING, S=17.20
4 80304101 1 RING, S=17.30
4 80304102 1 RING, S=17.40
4 80304104 1 RING, S=16.86
4 80304107 1 RING, S=16.98
4 80304108 1 RING, S=17.04
4 80304110 1 RING, S=16.56

31200731 6036/6042 159

SECTION 5 - DRIVE TRAIN
ITEM PART NUMBER QTY DESCRIPTION REV
4 80304111 1 RING, S=16.62
4 80304112 1 RING, S=16.64
4 80304113 1 RING, S=16.68
4 80304114 1 RING, S=16.72
4 80304115 1 RING, S=16.74
4 80304117 1 RING, S=16.76
4 80304118 1 RING, S=16.78
4 80304119 1 RING, S=16.82
4 80304120 1 RING, S=16.84
4 80304121 1 RING, S=16.88
4 80304122 1 RING, S=16.90
4 80304123 1 RING, S=16.94
4 80304124 1 RING, S=16.66
4 80304125 1 RING, S=16.96
4 80304126 1 RING, S=17.00
4 80304127 1 RING, S=17.02
4 80304128 1 RING, S=17.06
4 80304129 1 RING, S=17.08
4 80304130 1 RING, S=17.12
4 80304131 1 RING, S=17.14
4 80304132 1 RING, S=17.16
4 80304133 1 RING, S=17.18
4 80304134 1 RING, S=17.22
4 80304135 1 RING, S=17.24
4 80304136 1 RING, S=17.26
4 80304137 1 RING, S=17.28
5 1319353 1 ROLLER BEARING
6 70022220 1 SEAL SHAFT
7 70022245 1 END YOKE
8 80304082 1 WASHER
9 70022213 1 HEX NUT
10 70022244 1 SCREEN SHEET

160 6036/6042 31200731

SECTION 5 - DRIVE TRAIN
FIGURE 5-20. REAR AXLE - DIFFERENTIAL (ZF)

162 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-20. REAR AXLE - DIFFERENTIAL (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022229 1 COVER
2 70023910 1 DIFFERENTIAL CASE
3 70022284 2 THRUST WASHER
4 70022285 2 DIFFERENTIAL RING, A=15.0
5 70022225 2 AXLE BEVEL GEAR
6 70022185 4 DIFFERENTIAL BEVEL GEAR
7 70022262 4 THRUST WASHER
8 70022227 1 DIFFERENTIAL AXLE
9 70022228 2 DIFFERENTIAL AXLE
10 70023904 2 SLOT PIN
11 70022211 16 CAPSCREW

31200731 6036/6042 163

SECTION 5 - DRIVE TRAIN
FIGURE 5-21. REAR AXLE - AXLE CASING (ZF)

164 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-21. REAR AXLE - AXLE CASING (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022255 2 AXLE CASING
2 70022259 1 AXLE DRIVE HOUSING
3 70022206 28 HEX HD CAPSCREW, M18X180
4 1319578 4 SCREW PLUG
5 70022241 2 BUSHING
6 70022204 2 O-RING
7 70022217 2 RING
8 10731790 2 BEARING
9 70022201 2 SET SCREW, M10X1X16
10 70022777 2 SCREW PLUG, (6036)
10 1319666 2 SCREW PLUG, (6042)
12 70022174 2 TIE ROD, (includes items 13 thru 16)
13 70022175 1 BALL JOINT
14 70022172 1 AXIAL JOINT
15 8036758 1 LOCKNUT
16 8036759 1 HEX NUT
17 1319436 1 BREATHER
18 8036418 1 SCREW PLUG
19 70022247 1 BRACKET
20 70022246 1 BRACKET
21 1319423 2 GREASE FITTING
22 70022182 2 FLANGE BUSHING
23 70022205 2 O-RING
24 70022219 2 V-RING
25 1319441 4 BUSHING
26 70022254 1 BRACKET, (6042)
27 1001103619 3 HEX HD CAPSCREW, M22X1.5X80, (6042)
101 70022173 1 STEERING CYLINDER, (includes items 102 thru 106)
102 70022177 1 PISTON ROD
103 70022184 2 BREAK HEAD
104 70022181 2 RETAINING RING
105 70022180 2 RETAINING RING
106 70022178 1 SEAL KIT
107 70022789 4 CAPSCREW, M22X1.5X55, (6036)
107 70022210 4 CAPSCREW, M22X1.5X55, (6042)

31200731 6036/6042 165

SECTION 5 - DRIVE TRAIN
FIGURE 5-22. REAR AXLE - M-DISK BRAKE (ZF)

166 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-22. REAR AXLE - M-DISK BRAKE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022788 2 BRAKE HOUSING, (6036)
1 70022282 2 BRAKE HOUSING, (6042)
2 1319578 2 SCREW PLUG
3 70022209 6 CAP SCREW, M12X105
4 70022779 10 O-RING, (6036)
4 8036847 10 O-RING, (6042)
5 80304462 4 O-RING
6 70022250 2 PISTON
7 70022190 2 PISTON PACKING
8 70022193 2 BACKUP RING
9 70022189 2 PISTON PACKING
10 70022194 2 BACKUP RING
11 70022236 2 RING
12 70022183 2 CUP SPRING
13 70022198 2 RETAINING RING
14 70022235 2 WASHER
15 70022186 8 SLOT PIN
16 1319214 6 CAP SCREW, M8X40
17 70022196 8 O.CLUTCH DISC
18 70022176 6 I.CLUTCH DISC
19 70022253 2 DISC CARRIER
20 10731949 4 RETAINING RING
21 70022171 2 BREATHER
22 70022280 2 SCREW PLUG, (6036), (not shown)
22 70022215 2 SCREW PLUG, (6042), (not shown)
23 8036447 2 BEARING
24 1319537 AR SHIM, A=0.95
24 1319545 AR SHIM, A=1.05
24 1319539 AR SHIM, A=1.15
24 1319540 AR SHIM, A=1.25
24 1319542 AR SHIM, A=1.35

31200731 6036/6042 167

SECTION 5 - DRIVE TRAIN
FIGURE 5-23. REAR AXLE - JOINT HOUSING (ZF)

168 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-23. REAR AXLE - JOINT HOUSING (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022237 1 JOINT HOUSING, (right side)
2 70022238 1 JOINT HOUSING, (left side)
3 70022223 4 ROLLER BEARING
4 1319447 4 SHAFT SEAL
5 70022240 4 BEARING PIN
6 1319464 16 HEX SCREW, M16X40
7 70022179 2 BUSHING
8 10731789 2 RETAINING RING
9 70022218 2 SHAFT SEAL
10 1321226 2 RETAINING RING
11 70022781 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (6036), (includes
items 12 thru 15)
11 70022170 2 UNIVERSAL COUPLING DRIVE SHAFT ASSY, (6042), (includes
items 12 thru 15)
12 70021554 2 JOINT CROSS
13 70022782 1 CENTRAL PIECE, (6036)
13 70021553 1 CENTRAL PIECE, (6042)
14 70022187 1 FORK SHAFT
15 70022188 1 FORK SHAFT
16 80304173 2 SHAFT SEAL
17 1319472 4 ROLLER BEARING
18 70022783 16 HEX SCREW, M14X70, (6036)
18 70022208 16 HEX SCREW, M14X70, (6042)
19 70022234 16 CENTERING BUSHING
20 70022249 2 HUB
21 70022203 2 O-RING
22 70022230 20 WHEEL BOLT
23 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENT for Breakdown)
24 Ref SPRING WASHER, (See DRIVE TRAIN COMPONENT for
Breakdown)
25 8036330 4 STOP SCREW, M14X1.5
26 70022257 2 SPACER TUBE
27 1319477 2 HEX NUT, M14X1.5

31200731 6036/6042 169

SECTION 5 - DRIVE TRAIN
FIGURE 5-24. REAR AXLE - PLANETARY DRIVE (ZF)

170 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-24. REAR AXLE - PLANETARY DRIVE (ZF)

ITEM PART NUMBER QTY DESCRIPTION REV

1 70022242 1 RING GEAR
2 70022784 2 SUN GEAR SHAFT, (6036)
2 70022239 2 SUN GEAR SHAFT, (6042)
3 70022233 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7)
4 70022256 1 PLANETARY CARRIER
5 70022243 3 PLANETARY GEAR
6 70022785 3 CYL ROLLER BEARING, (6036)
6 70022221 3 CYL ROLLER BEARING, (6042)
7 70022197 3 RETAINING RING
8 1319578 2 SCREW PLUG
9 70022207 4 HEX SCREW, M12X30
10 Ref HUB, (See REAR AXLE - JOINT HOUSING for Breakdown)

31200731 6036/6042 171

SECTION 5 - DRIVE TRAIN
FIGURE 5-25. REAR AXLE ASSEMBLY (DANA)

172 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-25. REAR AXLE ASSEMBLY (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1001147380 1 REAR AXLE ASSEMBLY, (includes all items) A
1 Ref REAR AXLE (See Separate Breakdown in this Section)
2 1001147265 1 BRACKET, SWAY PIVOT ASSEMBLY
3 91471213 2 PLATE, RETAINER
4 90027475 4 WASHER
5 83201147 4 HEX HD CAP SCREW, 1-8X8-1/2

31200731 6036/6042 173

SECTION 5 - DRIVE TRAIN
FIGURE 5-26. REAR AXLE (DANA)

174 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-26. REAR AXLE (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001147379 1 REAR AXLE B
Ref CENTRAL HOUSING, (See Separate Breakdown in this Section)
Ref DIFFERENTIAL, (See Separate Breakdown in this Section)
Ref HUB REDUCTION, (See Separate Breakdown in this Section)
Ref BRAKE, (See Separate Breakdown in this Section)
Ref STEERING, (See Separate Breakdown in this Section)
Ref TRUNION, (See Separate Breakdown in this Section)

31200731 6036/6042 175

SECTION 5 - DRIVE TRAIN
FIGURE 5-27. REAR AXLE - CENTRAL HOUSING (DANA)

176 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-27. REAR AXLE - CENTRAL HOUSING (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474507 3 O-RING
2 70024519 1 COVER
3 7029426 1 HOUSING
4 91514098 1 PLUG
5 91474512 1 VENT
7 91514188 1 PLUG
8 91474513 1 MAGNET PLUG
9 80204005 1 CIRCLIP

31200731 6036/6042 177

SECTION 5 - DRIVE TRAIN
FIGURE 5-28. REAR AXLE - DIFFERENTIAL (DANA)

178 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-28. REAR AXLE - DIFFERENTIAL (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474529 1 O-RING
2 91474537 1 SHIM
3 70026139 1 BEVEL GEAR SET
4 70026031 2 ROLLER BEARING
5 91474547 2 RING NUT
6 91474591 4 BOLT
7 91514134 2 BOLT
8 91514123 12 BOLT
9 91474593 2 FRICTION WASHER
10 91474594 2 DIFFERENTIAL SIDE GEAR
11 7029131 4 PIN AND CIRCLIP KIT
12 91474551 4 CIRCLIP
13 91474553 4 FRICTION WASHER
14 7029129 4 DIFFERENTIAL PINION
15 91474595 1 DIFFERENTIAL CARRIER
16 3968141 2 BEARING, TAPER ROLLER
17 91474542 1 SHIM
18 91474539 1 SPACER
19 91474533 1 RING NUT
20 91474532 1 SEAL
22 70022797 1 FLANGE AND COVER KIT
23 91474528 1 NUT
24 91474550 4 CIRCLIP
25 91474596 1 DIFFERENTIAL KIT

31200731 6036/6042 179

SECTION 5 - DRIVE TRAIN
FIGURE 5-29. REAR AXLE - HUB REDUCTION (DANA)

180 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-29. REAR AXLE - HUB REDUCTION (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91514082 2 NUT
2 91514081 2 BOLT
3 70026140 2 AXLE CASE
4 70022799 32 BOLT
6 91514149 2 REDUCTION BUSHING
7 91514147 2 SEAL
8 91514146 2 BEARING, BALL
9 80204071 2 CIRCLIP
10 91514148 2 O-RING
11 70026141 2 DOUBLE UNIVERSAL JOINT
12 91514111 1 THRUST BUSHING
13 7028714 2 BUSHING
14 91514123 24 BOLT
15 91474524 2 COVER
16 80204117 2 PLUG
17 91514099 2 GREASE FITTNG
18 91514112 2 PIVOT PIN
19 7028715 2 PIVOT PIN
20 7028716 2 DUST EXCLUDER
21 91514095 2 BEARING
22 7028717 1 STEERING CASE
23 70025857 2 SEAL
25 91474513 2 MAGNET PLUG
26 91514188 4 PLUG W/SEALING WASHER
27 7028720 1 STEER CASE, (LF, RR)
28 7028721 2 SEAL
29 91474576 4 BEARING
30 80214120 20 STUD, WHEEL
31 7029737 2 WHEEL HUB
32 91514181 2 O-RING
33 91474580 2 RING GEAR
34 91474581 2 RING GEAR SUPPORT
35 91474585 8 CIRCLIP
36 91474586 8 PLANET GEAR
37 91474587 8 BEARING
40 91514189 4 COUNTERSUNK BOLT
41 7029286 2 PLANET GEAR CARRIER
42 70027315 20 STUD
43 91474584 20 NUT
44 91474579 2 CIRCLIP
45 91514117 4 BOLT
46 80204065 4 NUT
49 91474582 2 LOCKING PLATE
50 80204005 2 CIRCLIP
57 91514115 2 SHIM, 0.019
60 7029431 2 PLANET GEAR CARRIER
65 7028729 1 POSITION KIT, (RF, LR)
66 7028730 1 POSITION KIT, (LF, RR)
72 7028733 4 STEERING BOLT
76 7029736 2 RING GEAR SUPPORT

31200731 6036/6042 181

SECTION 5 - DRIVE TRAIN
FIGURE 5-30. REAR AXLE - BRAKE (DANA)

182 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-30. REAR AXLE - BRAKE (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474568 8 BRAKE DISC
2 7029786 6 ADJUSTING BOLT
3 91514165 6 FRICTION SPRING
4 N.S.S. 2 PISTON, (use 70024525 for replacement)
5 91514159 6 SPRING
6 3984436 2 RING, BACK-UP
7 3984458 2 O-RING
8 3984447 2 RING, BACK-UP
9 3984469 2 O-RING
10 91474569 10 BRAKE DISC
11 80204281 2 BOLT, BLEEDING
12 80204117 2 PLUG
13 70021613 2 PILOT BOLT
14 70024525 2 PISTON POSITION KIT
17 91514154 2 PLUG W/SEAL WASHER
18 91514160 6 ADJUSTING BOLT

31200731 6036/6042 183

SECTION 5 - DRIVE TRAIN
FIGURE 5-31. REAR AXLE - STEERING (DANA)

184 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-31. REAR AXLE - STEERING (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474522 4 CYLINDER BOLT
4 70026137 1 CYLINDER
5 70026138 2 BAR

31200731 6036/6042 185

SECTION 5 - DRIVE TRAIN
FIGURE 5-32. REAR AXLE - TRUNION (DANA)

186 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-32. REAR AXLE - TRUNION (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1 91474516 2 REDUCTION BUSHING
2 91474515 1 THRUST BUSHING
3 N.S.S. 1 SUPPORT ASSEMBLY, (use 7029283 for replacement)
4 91514099 1 GREASE FITTING
5 80204117 1 PLUG
6 7029282 1 SUPPORT ASSEMBLY
7 7029283 1 SUPPORT ASSEMBLY
8 N.S.S. 1 SUPPORT ASSEMBLY, (use 7029282 for replacement)

31200731 6036/6042 187

SECTION 5 - DRIVE TRAIN
FIGURE 5-33. ZF TRANSMISSION INSTALLATION

188 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-33. ZF TRANSMISSION INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001108524 Ref TRANSMISSION INSTALLATION, (not available to order, see items A
1 thru 13 for service)
1 7054351 4 REBOUND WASHER
2 7138634 2 TRANSMISSION MOUNT BRACKET
3 8223232 1 TRANSMISSION TEMPERATURE SWITCH
4 8278007 4 RUBBER MOUNT
5 8303724 4 HEX HD CAPSCREW, 3/4-10X3-1/2, (torque to 180-320 ft-lb/244-
434 Nm)
6 8307049 8 LOCKWASHER, M16
7 8310067 4 HEX LOCK NUT, 3/4-10
8 8310215 8 HEX HD CAPSCREW, M16X40, GR8.8, (torque to 107-192 lb-
ft/145-260 Nm)
9 8406105 1 TUBE CLIP
10 2131210 1 ADAPTER, 90, (includes o-ring)
11 2131212 1 ADAPTER, 90, (includes o-ring)
12 8760548 1 ADAPTER, STRAIGHT, (includes o-ring)
13 8841036 1 TRANSMISSION, 4WG98-TC AA
13 Ref ENGINE CONNECTION AND CONVERTER, (See ZF
TRANSMISSION - ENGINE CONNECTION AND CONVERTER
for Breakdown)
13 Ref INPUT SHAFTS, (See ZF TRANSMISSION - INPUT SHAFTS for
Breakdown)
13 Ref GEARBOX HOUSING, (See ZF TRANSMISSION - GEARBOX
HOUSING for Breakdown)
13 Ref COUPLING GROUP 1, (See ZF TRANSMISSION - COUPLING
GROUP 1 for Breakdown)
13 Ref COUPLING GROUP 2, (See ZF TRANSMISSION - COUPLING
GROUP 2 for Breakdown)
13 Ref COUPLING GROUP 3, (See ZF TRANSMISSION - COUPLING
GROUP 3 for Breakdown)
13 Ref COUPLING GROUP 4, (See ZF TRANSMISSION - COUPLING
GROUP 4 for Breakdown)
13 Ref REVERSING GEAR GROUP 1, (See ZF TRANSMISSION -
REVERSING GEAR GROUP 1 for Breakdown)
13 Ref REVERSING GEAR GROUP 2, (See ZF TRANSMISSION -
REVERSING GEAR GROUP 2 for Breakdown)
13 Ref OUTPUT, (See ZF TRANSMISSION - OUTPUT for Breakdown)
13 Ref CONTROL UNIT, (See ZF TRANSMISSION - CONTROL UNIT
for Breakdown)
13 Ref VALVE HOUSING ASSY, (See ZF TRANSMISSION - VALVE
HOUSING ASSEMBLY for Breakdown)
13 Ref VALVE BLOCK ASSY, (See ZF TRANSMISSION - VALVE
BLOCK ASSEMBLY for Breakdown)
13 Ref OIL PUMP AND FILTER, (See ZF TRANSMISSION - OIL PUMP
AND FILTER for Breakdown

31200731 6036/6042 189

SECTION 5 - DRIVE TRAIN
FIGURE 5-34. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER

190 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-34. ZF TRANSMISSION - ENGINE CONNECTION AND CONVERTER

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319203 1 DIAPHRAGM
2 1319204 4 HEX HD CAPSCREW, M10X18mm
3 10732095 4 WASHER, 10.5
4 10731702 8 HEX HD CAPSCREW, M10X16mm
5 1319213 1 WASHER
6 70023482 1 INPUT SHAFT
7 1319209 1 BALL BEARING
8 1319210 1 RETAINING RING
9 8036021 1 COVER
10 8036022 1 CONVERTER
11 10731748 12 HEX HD CAPSCREW, M10X45mm
12 10731751 12 HEX NUT, M10
13 1319211 1 END YOKE
14 1319205 1 WASHER
15 70023483 2 HEX HD CAPSCREW

31200731 6036/6042 191

SECTION 5 - DRIVE TRAIN
FIGURE 5-35. ZF TRANSMISSION - INPUT SHAFTS

192 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-35. ZF TRANSMISSION - INPUT SHAFTS

ITEM PART NUMBER QTY DESCRIPTION REV

1 8036023 1 TURBINE SHAFT
2 1319557 1 STATOR SHAFT
3 1319558 1 BEARING BUSHING
4 1319563 1 BALL BEARING
5 10731913 1 SNAP RING
6 80304405 1 RETAINING RING, 55X2.00
7 1319565 1 PISTON RING, 55X3.00
8 1319566 1 CENTRAL SHAFT

31200731 6036/6042 193

SECTION 5 - DRIVE TRAIN
FIGURE 5-36. ZF TRANSMISSION - GEARBOX HOUSING

194 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-36. ZF TRANSMISSION - GEARBOX HOUSING

ITEM PART NUMBER QTY DESCRIPTION REV

1 8036024 1 HOUSING I
2 8036025 1 HOUSING II
3 1319569 36 HEX HD CAPSCREW, M10X30mm
4 1319570 6 HEX HD CAPSCREW, M10X50mm
5 1319571 2 CYLINDRICAL PIN, M6X24mm
6 10731744 1 BREATHER
7 1319574 1 CONVERTER BELL
8 1319575 1 BEARING BUSHING
9 1319576 1 SHAFT SEAL
10 1319577 6 SOCKET HD CAPSCREW, M10X50mm
11 1319569 23 HEX HD CAPSCREW, M10X30mm
12 1319578 1 DRAIN PLUG, 7/8-14
13 8036026 1 OIL SUCTION PIPE
14 1319581 1 O-RING, 30X3.00
15 1319582 2 SOCKET HD CAPSCREW, M8X20mm
16 1319583 6 O-RING, 14X2.00
17 1319584 6 FIXING PLATE
18 1319585 11 SOCKET HD CAPSCREW, M8X16mm
19 1319586 1 PIPE
20 1319587 1 PIPE
21 8036027 1 PIPE
22 8036028 1 SCREEN SHEET
23 1319590 1 BRACKET

31200731 6036/6042 195

SECTION 5 - DRIVE TRAIN
FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 1

196 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-37. ZF TRANSMISSION - COUPLING GROUP 1

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319591 1 COUPLING
2 1319592 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 12 LIN. CLUTCH DISC
9 7026759 12 O. CLUTCH DISC
10 7026760 1 SHIM, END
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319607 1 DISC CARRIER
15 1319608 1 ROLLER BEARING
16 1319609 1 ROLLER BEARING
16 1319610 1 ROLLER BEARING
16 1319611 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

31200731 6036/6042 197

SECTION 5 - DRIVE TRAIN
FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 2

198 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-38. ZF TRANSMISSION - COUPLING GROUP 2

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319613 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING, 40X1.75
8 7026758 8 LIN. CLUTCH DISC
9 7026759 8 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319614 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 8036190 1 ROLLER BEARING ASSY
16 7029532 1 OUTER RING
16 7029533 1 INNER RING
17 1319612 2 PISTON RING, 30X2.00

31200731 6036/6042 199

SECTION 5 - DRIVE TRAIN
FIGURE 5-39. ZF TRANSMISSION - COUPLING GROUP 3

200 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-39. ZF TRANSMISSION - COUPLING GROUP 3

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319616 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING, 52X3.00
4 1319594 1 O-RING, 115X3.00
5 1319595 5 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 8 LIN. CLUTCH DISC
9 7026759 8 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319619 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
14 1319622 1 RETAINING RING, 3.10
14 1319623 1 RETAINING RING, 3.00
14 1319624 1 RETAINING RING, 2.90
14 1319625 1 RETAINING RING, 2.80
14 1319626 1 RETAINING RING, 2.70
14 1319627 1 RETAINING RING, 2.60
14 1319628 1 RETAINING RING, 38X2.50
14 1319629 1 RETAINING RING, 38X2.40
14 1319630 1 RETAINING RING, 38X2.30
14 1319631 1 RETAINING RING, 38X2.20
14 1319632 1 RETAINING RING, 38X2.10
15 8036190 1 ROLLER BEARING ASSY
15 7029532 1 OUTER RING
15 7029533 1 INNER RING
16 1319633 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

31200731 6036/6042 201

SECTION 5 - DRIVE TRAIN
FIGURE 5-40. ZF TRANSMISSION - COUPLING GROUP 4

202 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-40. ZF TRANSMISSION - COUPLING GROUP 4

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319634 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 5 CUP SPRING
6 1319596 1 SHIM, 2.00
7 10731845 2 RETAINING RING
8 7026758 8 LIN. CLUTCH DISC
9 7026759 8 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319605 2 ROLLER CAGE
13 1319606 2 ROLLER CAGE
14 1319635 1 DISC CARRIER
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

31200731 6036/6042 203

SECTION 5 - DRIVE TRAIN
FIGURE 5-41. ZF TRANSMISSION - REVERSING GEAR GROUP 1

204 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-41. ZF TRANSMISSION - REVERSING GEAR GROUP 1

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319637 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN. CLUTCH DISC
9 7026759 11 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
14 1319622 1 RETAINING RING, 3.10
14 1319623 1 RETAINING RING, 3.00
14 1319624 1 RETAINING RING, 2.90
14 1319625 1 RETAINING RING, 2.80
14 1319626 1 RETAINING RING, 2.70
14 1319627 1 RETAINING RING, 2.60
14 1319628 1 RETAINING RING, 2.50
14 1319629 1 RETAINING RING, 2.40
14 1319630 1 RETAINING RING, 2.30
14 1319631 1 RETAINING RING, 2.20
14 1319632 1 RETAINING RING, 2.10
15 1319615 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

31200731 6036/6042 205

SECTION 5 - DRIVE TRAIN
FIGURE 5-42. ZF TRANSMISSION - REVERSING GEAR GROUP 2

206 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-42. ZF TRANSMISSION - REVERSING GEAR GROUP 2

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319639 1 COUPLING
2 8036029 1 PISTON
3 1319593 1 O-RING
4 1319594 1 O-RING
5 1319595 7 CUP SPRING
6 1319617 1 SUPPORT SHIM
7 1319618 1 ROLLER BEARING
8 7026758 11 LIN. CLUTCH DISC
9 7026759 11 O. CLUTCH DISC
10 7026760 1 END SHIM
11 1319600 1 SNAP RING, 4.00
11 1319601 1 SNAP RING, 3.50
11 1319602 1 SNAP RING, 3.00
11 1319603 1 SNAP RING, 2.50
11 1319604 1 SNAP RING, 2.00
12 1319638 1 DISC CARRIER
13 1319620 1 ROLLER BEARING
14 1319621 1 RETAINING RING, 3.20
14 1319622 1 RETAINING RING, 3.10
14 1319623 1 RETAINING RING, 3.00
14 1319624 1 RETAINING RING, 2.90
14 1319625 1 RETAINING RING, 2.80
14 1319626 1 RETAINING RING, 2.70
14 1319627 1 RETAINING RING, 2.60
14 1319628 1 RETAINING RING, 2.50
14 1319629 1 RETAINING RING, 2.40
14 1319630 1 RETAINING RING, 2.30
14 1319631 1 RETAINING RING, 2.20
14 1319632 1 RETAINING RING, 2.10
15 1319608 1 ROLLER BEARING
16 1319636 1 ROLLER BEARING
17 1319612 2 PISTON RING, 30X2.00

31200731 6036/6042 207

SECTION 5 - DRIVE TRAIN
FIGURE 5-43. ZF TRANSMISSION - OUTPUT

208 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-43. ZF TRANSMISSION - OUTPUT

ITEM PART NUMBER QTY DESCRIPTION REV

1 8036030 1 OUTPUT SHAFT
2 1319641 2 SHAFT SEAL
3 7027273 2 OUTPUT FLANGE
4 N.S.S. 1 ROLLER BEARING ASSY
4 70020430 1 CUP
4 70020431 1 CONE
5 1319643 1 ROLLER BEARING
6 8036031 1 SCREEN SHEET
7 1319646 5 HEX HD CAPSCREW, M6X10mm
8 1319647 2 SCREEN SHEET
9 10839156 2 O-RING
10 1319648 2 WASHER 10.00
11 1319649 2 TAB WASHER
12 10731959 4 HEX HD CAPSCREW, M8X25mm
13 8036032 1 INTERMEDIATE SHAFT
14 1319633 1 ROLLER BEARING
15 8036190 1 ROLLER BEARING ASSY
15 7029532 1 OUTER RING
15 7029533 1 INNER RING

31200731 6036/6042 209

SECTION 5 - DRIVE TRAIN
FIGURE 5-44. ZF TRANSMISSION - CONTROL UNIT

210 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-44. ZF TRANSMISSION - CONTROL UNIT

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319650 1 GASKET
2 8036033 1 DUCT PLATE
3 10732072 1 COMPRESSION SPRING
4 10732071 1 BALL
5 1319652 1 ORIFICE
6 1319661 19 WASHER, 6.4
7 70020425 1 INTERM. SHEET
8 7029037 19 HEX HD CAPSCREW, M6X60MM
9 1319659 43 TORX SCREW, M8X30mm
10 70020426 1 INTERM. SHEET
11 Ref VALVE HOUSING, (See ZF TRANSMISSION - VALVE HOUSING
ASSEMBLY for Breakdown)
12 Ref VALVE BLOCK, (See ZF TRANSMISSION - VALVE BLOCK
ASSEMBLY for Breakdown)

31200731 6036/6042 211

SECTION 5 - DRIVE TRAIN
FIGURE 5-45. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY

212 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-45. ZF TRANSMISSION - VALVE HOUSING ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

8036040 1 VALVE HOUSING ASSY, (includes all items)
1 1319671 1 VALVE HOUSING
2 1319670 7 SCREW PLUG, M10X1mm
3 10731709 7 O-RING
4 8036036 1 WASHER, 1.00
5 8036037 1 PISTON
6 1319673 1 COMPRESSION SPRING
7 8036038 1 COMPRESSION SPRING
8 1319674 1 PISTON
9 1319675 1 WASHER, 3.60
9 1319676 1 WASHER, 3.20
9 1319677 1 WASHER, 2.80
9 1319678 1 WASHER, 2.40
9 1319679 1 WASHER, 2.00
10 1319680 1 COMPRESSION SPRING
11 1319681 1 CONTROL PISTON
12 1319682 1 LOCKWASHER, 12.0
13 1319683 1 COMPRESSION SPRING
14 1319684 1 COMPRESSION SPRING
15 1319685 1 WASHER, 2.00
15 1319686 1 WASHER, 1.00
15 1319687 1 WASHER, 0.50
15 1319688 1 WASHER, 0.30
15 1319689 1 WASHER, 0.20
16 1319690 1 PISTON
17 1319691 1 SEAL
18 1319692 1 COVER
19 1319693 6 SOCKET HD CAPSCREW, M6X25MM
20 1319661 16 WASHER, 6.4
21 1319652 1 ORIFICE
22 1319694 1 VALVE
23 1319695 1 PISTON
24 1319696 1 COMPRESSION SPRING
25 1319697 1 PISTON
26 1319698 1 COMPRESSION SPRING
27 1319699 1 SPACER SLEEVE
28 1319700 1 PLUG
29 1319701 1 FIXING PLATE
30 1319702 3 SOLENOID VALVE
31 10732063 3 FIXING PLATE
32 1319703 3 HEX HD CAPSCREW, M5X12MM
33 10732064 3 WASHER, 2.00
34 1319704 1 WIRING HARNESS
35 1319705 1 SEAL
36 8036039 1 COVER
37 1319707 1 RETAINING CLAMP
38 1319693 6 HEX HD CAPSCREW, M6X25MM
39 1319708 4 HEX HD CAPSCREW, M6X60MM
40 1319670 1 SCREW PLUG, M10X1MM
41 10731709 1 O-RING, 8X1.5MM

31200731 6036/6042 213

SECTION 5 - DRIVE TRAIN
FIGURE 5-46. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY

214 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-46. ZF TRANSMISSION - VALVE BLOCK ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1319717 1 VALVE BLOCK ASSY, (includes all items), (1-piece gasket design)
1 70020427 1 VALVE BLOCK
2 1319710 3 PISTON
3 1319696 3 COMPRESSION SPRING
4 1319702 3 SOLENOID VALVE
5 10732063 3 FIXING PLATE
6 1319703 3 SOCKET HD CAPSCREW, M5X12MM
7 1319711 1 WIRING HARNESS
8 1319707 1 RETAINING CLAMP
9 1319712 1 GASKET
10 1319713 1 COVER
11 1319714 9 HEX HD CAPSCREW, M5X32MM
12 1319715 9 WASHER, 5.3
13 1319670 3 SCREW PLUG, M10X1MM
14 10731709 3 O-RING

31200731 6036/6042 215

SECTION 5 - DRIVE TRAIN
FIGURE 5-47. ZF TRANSMISSION - OIL PUMP AND FILTER

216 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-47. ZF TRANSMISSION - OIL PUMP AND FILTER

ITEM PART NUMBER QTY DESCRIPTION REV

1 1319718 1 PUMP, (includes item 2)
1 7029417 1 O-RING, (between pump halves), (not shown)
2 8036250 1 O-RING
3 1319719 2 O-RING
4 1319720 1 AXIAL WASHER, 40X60X1
5 1319721 1 AXIAL NEEDLE CAGE
6 1319722 1 ANGLE DISC
7 1319723 1 SPACER BUSHING
8 1319724 1 O-RING
9 1319725 4 HEX HD CAPSCREW, M12X115MM
10 1319726 1 TRANSMISSION FILTER
11 8036041 1 DIPSTICK TUBE
12 8036042 1 DIPSTICK
13 1319585 1 SOCKET HD CAPSCREW, M8X16MM
14 1319582 1 SOCKET HD CAPSCREW, M8X20MM
15 1319581 1 O-RING

31200731 6036/6042 217

SECTION 5 - DRIVE TRAIN
FIGURE 5-48. FENDER INSTALLATION

218 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-48. FENDER INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

7150697 1 FENDER INSTALLATION, (includes items 1 thru 5) C
1 7150696 2 RH FENDER AND BRACKET ASSY, (includes items 101 thru 105) G
2 7150695 2 LH FENDER AND BRACKET ASSY, (includes items 101 thru 105) G
3 8310164 16 HEX HD CAPSCREW, M12X1-3/4X40
4 8307220 16 PLAIN WASHER, M12
5 8307025 16 LOCKWASHER, M12
101 0903609 1 FENDER MOUNTING BRACKET
102 7150706 1 FENDER
103 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
104 8305644 4 HEX LOCKNUT, 1/2-13
105 8307206 8 PLAIN WASHER, 1/2
K1 7147400 1 FENDER FIELD KIT, (four wheel installation)

31200731 6036/6042 219

SECTION 5 - DRIVE TRAIN
FIGURE 5-49. FENDER INSTALLATION (DANA)

220 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-49. FENDER INSTALLATION (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1001150656 1 FENDER INSTALLATION, (includes items 1 thru 13) B
1 1001150652 2 BRACKET, FENDER WELDMENT
3 91514118 16 STUD, FENDER
4 4811902 32 WASHER, M8
6 0760812 16 HEX HD SCREW, M8X40
9 83191010 16 LOCKWASHER, M12
10 91513266 16 HEX NUT, M12X1.25
11 1001095650 AR ADHESIVE, LOCTITE 243
12 1001150655 2 BRACKET, FENDER WELDMENT
13 1001154055 4 DUNLOFLEX FENDER, WITH FIXING HOLES

31200731 6036/6042 221

SECTION 5 - DRIVE TRAIN
FIGURE 5-50. WHEEL ASSEMBLY PNEUMATIC

222 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-50. WHEEL ASSEMBLY PNEUMATIC

ITEM PART NUMBER QTY DESCRIPTION REV

7138658 1 TIRE AND RIM ASSY, (right side), 13.00X24, 12 PLY, G2, (includes D
items 1, 7 & 9)
7138659 1 TIRE AND RIM ASSY, (left side), 13.00X24, 12 PLY, (includes items D
1, 7 & 9)
7138660 1 TIRE AND RIM ASSY, (right side), 15.50X25, 12 PLY, G2, (includes D
items 2, 8 & 9)
7138661 1 TIRE AND RIM ASSY, (left side), 15.50X25, 12 PLY, G2, (includes E
items 2, 8 & 9)
1001100324 1 TIRE AND RIM ASSY, 370/75-28, 14 PLY, (includes items 9, 102 & C
103)
91405035 1 TIRE AND RIM ASSY, (right side), (DANA), 13.00X24, G2, (includes I
items 1, 9 & 10)
91405036 1 TIRE AND RIM ASSY, (left side), (DANA), 13.00X24, G2, (includes I
items 1, 9 & 10)
91475031 1 TIRE AND RIM ASSY, (right side), (DANA), 15.50X25, G2, (includes D
items 2, 9 & 11)
91475032 1 TIRE AND RIM ASSY, (left side), (DANA), 15.50X25, G2, (includes D
items 2, 9 & 11)
1001100323 1 TIRE AND RIM ASSY, (DANA), 370/75-28, .219 OFFSET, B
(includes items 9, 103 & 104)
1 8780031 1 TIRE, 13.00X24, 12 PLY
2 8780036 1 TIRE, 15.50X25, 12 PLY
7 7301054 1 RIM, 9X24, 1.06 OFFSET
8 7301056 1 RIM, 13X25, 1.18 OFFSET
9 8786514 1 VALVE STEM
10 91473206 1 RIM, 24X9
11 91473207 1 RIM, 24X13
102 1001100005 1 RIM, 28X11, 1.18 OFFSET
103 1001100284 1 TIRE, 370/75-28, 14 PLY
104 1001099976 1 RIM, 28X11.00
151 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for Breakdown)
N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE
BRAND OF TIRE.

31200731 6036/6042 223

SECTION 5 - DRIVE TRAIN
FIGURE 5-51. WHEEL ASSEMBLY FOAM FILLED AND SOLID

224 6036/6042 31200731

 SECTION 5 - DRIVE TRAIN
FIGURE 5-51. WHEEL ASSEMBLY FOAM FILLED AND SOLID

ITEM PART NUMBER QTY DESCRIPTION REV

1 7139159 1 TIRE AND RIM ASSY, (right side), FOAM FILLED, 13.00X24, 12 D
PLY, G-2
1 7139160 1 TIRE AND RIM ASSY, (left side), FOAM FILLED, 13.00X24, 12 D
PLY, G-2
1 7139161 1 TIRE AND RIM ASSY, (right side), FOAM FILLED, 15.50X25, 12 C
PLY, L2
1 7139162 1 TIRE AND RIM ASSY, (left side), FOAM FILLED, 15.50X25, 12 C
PLY, L2
1 4520319 1 ROCK TIRE AND RIM ASSY, FOAM FILLED, 13.00X24, 12 PLY, B
G-3, (6042)
1 1001121085 1 TIRE AND RIM ASSY, 370/75-28, 14 PLY, FOAM FILLED, 464 lb A
1 91475054 1 TIRE AND RIM ASSY, (right side), (DANA), FOAM FILLED, E
13.00X24, G2
1 91475055 1 TIRE AND RIM ASSY, (left side), (DANA), FOAM FILLED, E
13.00X24, G2
1 4520449 1 TIRE AND RIM ASSY, (right side), (DANA), FOAM FILLED, A
15.50X25, G2
1 4520450 1 TIRE AND RIM ASSY, (left side), (DANA), FOAM FILLED, A
15.50X25, G2
1 1001121101 1 TIRE AND RIM ASSY, 370/75-28, (DANA), FOAM FILLED, .219 B
OFFSET
1 91535019 1 TIRE AND RIM ASSY, (DANA), FOAM FILLED, 13.00X24 D
2 4520648 1 SOLID TIRE SET, TY CUSHION, 13.00X24, (includes items 101 B
thru 104) (Prior to SN 0160060011)
2 1001151107 1 SOLIDEAL TIRE SET, 13.00-24, (includes items 101 thru 104) A
2 1001151106 1 SOLIDEAL TIRE SET, 13.00-24, (DANA), (includes items 101 & A
102)
101 4520649 2 RH SOLID TIRE AND WHEEL ASSY (Prior to SN 0160060011) B
101 1001151100 2 RH SOLIDEAL TIRE AND WHEEL ASSY, 13.00-24 A
101 1001151098 2 RH SOLIDEAL TIRE AND WHEEL ASSY, 13.00-24 (DANA) A
102 4520650 2 LH SOLID TIRE AND WHEEL ASSY (Prior to SN 0160060011) B
102 1001151099 2 LH SOLIDEAL TIRE AND WHEEL ASSY, 13.00-24 A
102 1001151097 2 LH SOLIDEAL TIRE AND WHEEL ASSY, 13.00-24 (DANA) A
103 Ref WHEEL NUT, (See DRIVE TRAIN COMPONENTS for
Breakdown)
104 Ref LOCK WASHER, (See DRIVE TRAIN COMPONENTS for
Breakdown)
N1 Note Ref WHEN ORDERING TIRES CONTACT JLG AND SPECIFY THE
BRAND OF TIRE.
N1 Note Ref ASSEMBLIES MAY REQUIRE BALLAST/FOAM FILLING TO
MANUFACTURER’S SPECIFICATIONS PRIOR TO INSTALLING
ON A MACHINE. REFER TO OPERATION AND SAFETY OR
SERVICE MANUALS. PURCHASE INDIVIDUAL TIRE AND/OR
RIM ONLY IF ABLE TO FOAM FILL TIRE AND WHEEL
ASSEMBLY, OTHERWISE, PURCHASE COMPLETE ASSEMBLY.

31200731 6036/6042 225

 SECTION 6 - CAB

SECTION 6 - CAB

31200731 6036/6042 227

SECTION 6 - CAB
FIGURE 6-1. CAB INSTALLATION

228 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-1. CAB INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001121741 Ref OPEN CAB INSTALLATION, (not available to order, See items 1 E
thru 23 for service)
1001121742 Ref ENCLOSED CAB INSTALLATION, (if equipped for ULS), (not D
available to order, See items 1 thru 23 for service)
1001135038 Ref ENCLOSED CAB INSTALLATION, (if equipped for LS), (not D
available to order, See items 1 thru 23 for service)
1 8310493 4 HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 480 lb-ft/650
Nm)
2 8307011 4 LOCKWASHER, 7/8
3 8305644 4 LOCKNUT, 1/2-13
4 1001141427 1 CAB STEP MOUNT
5 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2
6 8307112 4 FLAT WASHER, 1/2
7 8990147 1 MANUAL HOLDER
8 8310085 3 LOCKNUT, 10-24
9 8307201 3 FLAT WASHER, 10
10 1001148177 1 RECTANGULAR MIRROR
11 1001114675 1 MIRROR ARM
12 8307024 2 LOCKWASHER, M6
13 0700610 2 HEX HD CAPSCREW, M6-1X20MM
14 8866348 1 RIGHT MIRROR, (includes mounting hardware)
15 8866351 1 CONVEX GLASS REPLACEMENT LENS, 6-1/2X10
16 4791500 1 STAR LOCKWASHER, 5/16
17 8466306 1 TILT ANGLE GAUGE
18 1001102844 2 U-BOLT, 1/4-20X2-1/2
19 8310382 8 FLANGE NUT, 1/4-20
20 7138944 2 BRUSH STRIP ASSY
21 8303982 6 SELF-TAPPING SCREW, 1/4-20X3/4
22 Ref CAB ASSY, (See CAB ASSEMBLY for Breakdown)
23 Ref SEAT ASSY, (See OPERATORS SEAT for Breakdown)
24 Ref BRAKE ASSY, (See CONTROLS SECTION for Breakdown)
25 Ref THROTTLE ASSY, (See CONTROLS SECTION for Breakdown)
26 Ref STEERING COLUMN ASSY, (See CONTROLS SECTION for
Breakdown)

31200731 6036/6042 229

SECTION 6 - CAB
FIGURE 6-2. CAB ASSEMBLY

230 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-2. CAB ASSEMBLY

ITEM PART NUMBER QTY DESCRIPTION REV

1001122456 1 ENCLOSED CAB WITH HEATER, (includes all items) D
1 1001122457 1 OPEN CAB, (includes items 101 thru 106) C
2 Ref CAB HEATER ASSY, (See CAB HEATER for Breakdown)
3 7139050 1 ENCLOSED CAB WITH TOP AND FRONT WIPERS, (less F
heater), (includes 4 thru 48)
4 7028737 1 REAR WINDOW
5 91404301 1 HAMMER
6 91404299 1 ESCAPE DECAL
7 91404298 3 RIVET
10 8036050 1 RIGHT SIDE SLIDER WINDOW, (includes items 11 thru 17)
11 8036197 1 REAR SLIDE GLASS
12 8036196 1 FRONT SLIDE GLASS
13 Kit 1 CAPSCREW
14 Kit 1 SPACER
15 Kit 1 LATCH
16 Kit 1 LOCK BLOCK
17 Kit 1 KNOB ASSY
18 8036073 1 LEFT SIDE REAR GLASS
19 8036069 1 FEMALE DOOR RETAINER
20 8036057 1 UPPER WIRE DUCT
21 8036058 1 LOWER WIRE DUCT
22 8036059 1 STRIKER NUT PLATE WELDMENT
23 8036060 1 STRIKER BOLT BRACKET
24 8035437 2 LOCK SCREW, 1/4-20X3/4
25 8036061 1 FLAT WASHER, 17/32X1.06X0.094
26 8035639 1 CENTER LOCKNUT, 7/16-14
27 1001109478 1 STRIKER LATCH
28 8035487 2 SCREW, 1/4-20X5/8
29 8035416 2 LOCKWASHER, 1/4X.49ODX.07
30 8035479 2 ACORN NUT, 1/4-20
31 8036066 1 RUBBER CONE BUMPER
32 Ref FRONT WINDSHIELD WIPER ASSY, (See WIPERS for
Breakdown)
33 Ref SKYLIGHT WIPER ASSY, (See WIPERS for Breakdown)
34 Ref RESERVOIR WITH MOTOR, (See WIPERS for Breakdown)
35 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 36 thru 43)
36 7138958 1 SKYLIGHT GLASS
37 7139316 1 UPPER WINDSHIELD CLIP
38 7138951 1 WINDSHIELD GLASS
39 7139298 1 LOWER WINDSHIELD PLATE
40 7139299 1 BULB SEAL, 0.22X0.35X14-3/4
41 8310529 5 SELF TAPPING SCREW, #10-16X3/4
42 8035490 8 SETTING BLOCKS
43 8035523 AR URETHANE SEALANT, (apply to items 10, 18, 36 & 37)
44 7139301 AR FOAM
45 0835416 1 WASHER, 0.32 IDX0.57 ODX0.09
46 8035479 1 ACORN NUT, 1/4-20
47 8035416 2 LOCKWASHER, 1/4X0.49 ODX0.07
48 Ref DOOR ASSY, (See CAB DOOR ASSEMBLY for Breakdown)
101 7302074 1 LOWER CONSOLE PANEL

31200731 6036/6042 231

SECTION 6 - CAB
ITEM PART NUMBER QTY DESCRIPTION REV
102 7302073 1 RIGHT SIDE CONSOLE ACCESS PANEL
103 1001129610 1 RIGHT FRONT CONSOLE PANEL
104 7302076 1 LEFT FRONT CONSOLE PANEL
105 7302077 1 SIDE CONSOLE PANEL
106 8303034 20 TRUSS HD TORX SCREW, 1/4-20X3/4
K1 8036199 1 LATCH ASSY KIT, (includes items 13 thru 15)
K2 8036198 1 FRICTION LOCK ASSY KIT, (includes items 16 & 17)

232 6036/6042 31200731

SECTION 6 - CAB
FIGURE 6-3. CAB DOOR ASSEMBLY (Prior to SN 0160050424)

234 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-3. CAB DOOR ASSEMBLY (Prior to SN 0160050424)

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001109007 1 LOWER DOOR ASSY, (uses round key), (includes items 2 thru 26 & B
item 40)
2 8033856 6 TORX SCREW, 1/4-20
3 1001103509 6 HEX RIVNUT, 1/4-20
4 80384192 1 INNER DOOR HANDLE
5 80384187 2 ROD END RETAINING CLIP
6 80384193 1 INSIDE DOOR BEZEL
7 8036085 4 HEX RIVNUT, #10-24
8 8035439 1 ROTARY LATCH
9 91344032 1 INSIDE CAB HANDLE
10 8036090 1 LOWER DOOR WELDMENT
11 8036093 1 INTERIOR LATCH LINKAGE
12 8036094 1 LOWER DOOR FOAM
13 8036095 1 LATCH BOX ACCESS PLATE
14 8036096 1 DOOR RESTRAINT STRAP
15 8036097 1 EXTERIOR LATCH LINKAGE WELDMENT
16 8036098 1 EXTENSION SPRING, 0.219X1-1/2X0.023
17 1001105892 1 PADDLE LATCH, (uses rounded key), (includes item 18) A
18 70021948 1 ROUND KEY
19 91404315 1 DOOR LEVER RELEASE
20 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)
21 8036088 8 SCREW, #10-24X3/4
22 91404319 1 SLAM LATCH
23 91404317 1 SCREW, #8-32X1-1/8
24 91404318 1 NYLON LOCKNUT, #8-32
25 8036091 2 SLAM LATCH SPACER
26 8036092 1 SLAM LATCH SHAFT WELDMENT
27 1001109406 1 UPPER DOOR ASSY, (includes items 28 thru 36) B
28 8036077 1 UPPER DOOR WELDMENT
29 8036105 2 TORX SCREW, 1/4-20
30 8035416 2 WASHER, 1/4 IDX0.49 OD
31 8036078 1 SLAM LATCH STRIKER
32 8036079 1 LEFT SIDE DOOR GLASS
33 8036080 1 RETAINER
34 8036076 1 BULB SEAL, 15.5mmX10, (cut to fit)
35 8035523 AR URETHANE SEALANT, (apply to item 32)
36 70020628 2 WASHER
37 8036065 6 HEX DOME CAP
38 8035631 2 BOLT, 3/8-16X4-1/2
39 8036064 1 BOLT, 3/8-16X6-1/2
40 8035632 3 HEX NUT, 3/8-16
41 80264074 4 BOLT, 1/4-20X3/4

31200731 6036/6042 235

SECTION 6 - CAB
FIGURE 6-4. CAB DOOR ASSEMBLY (SN 0160050424 to Present)

236 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-4. CAB DOOR ASSEMBLY (SN 0160050424 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

1001145035 1 CAB DOOR ASSEMBLY, (includes items 1 & 2) B
1 1001150229 1 CAB DOOR, (includes items 101 & items 201 thru 222) A
2 1001150233 1 CAB DOOR WINDOW, (includes items 301 thru 316) C
101 1001081241 1 CAB DOOR HANDLE
201 8034800 2 FLAT WASHER
202 1001108078 9 TRUSS HD SCREW
203 8035490 7 SETTING BLOCK
204 70025354 2 RETAINING CLIP
205 70021108 1 BOLT
206 70021077 2 BOLT
207 70021078 1 HEX NUT
208 1001108591 2 PAN HD BOLT
209 1001108603 2 ACORN NUT
211 1001081247 1 CAM LATCH, LH
213 70021948 2 CAB KEY, (not shown)
214 70025347 3 HINGE
215 8036096 1 DOOR RESTRAINT ATRAP
217 70024900 1 DOOR GLASS
218 70024903 1 DOOR SEAL
219 Ref DOOR FOAM
220 Ref LATCH COVER
221 70025348 6 DOOR SHIM
222 8036694 1 EXTERIOR LATCH LINKAGE
301 80364037 1 WASHER, .375
302 70021096 4 HEX NUT, M8X1.25, CL10.9
303 91474492 1 MALE DOOR HOLD OPEN
304 70021090 3 SEAL
305 1001081246 5 WINDOW CAP ASSY, M8
306 1001081244 1 HANDLE LEVER LATCH, (includes pivot lever, lever handle and
latch block)
307 70021092 4 CARRIAGE BOLT, M8X1.25X30
308 70021093 1 LOCKNUT, M8X1.25
310 70021095 1 HEX BOLT, M8X65, GR8.8
311 70024608 1 HINGED DOOR GLASS
312 70024954 1 HINGED GLASS SEAL
313 1001081242 2 DUEL MOUNT HINGE
314 1001081266 2 HINGE SPACER
315 80364009 1 SIKA URETHANE
316 1001174264 1 GRAB BAR

31200731 6036/6042 237

SECTION 6 - CAB
FIGURE 6-5. SOFT CAB ENCLOSURE

238 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-5. SOFT CAB ENCLOSURE

ITEM PART NUMBER QTY DESCRIPTION REV

7139250 1 SOFT CAB ENCLOSURE KIT, (includes all items) AC
1 7139444 1 WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9)
2 7138958 1 SKYLIGHT GLASS
3 7139316 1 UPPER WINDSHIELD CLIP
4 7139299 1 BLACK BULB SEAL, .22X.35X14.75
5 7138951 1 WINDSHIELD GLASS
6 7139298 1 LOWER WINDSHIELD PLATE
7 8035490 8 SETTING BLOCK, 1/8X1/4X2
8 8310529 5 SELF TAPPING SCREW, #10-16X3/4
9 8035523 1 URETHANE SEALANT, (apply to items 2 & 3)
10 7139290 1 SOFT CAB ENCLOSURE KIT, (includes items 11, 12 & 13)
11 7139293 1 SOFT REAR SECTION
12 7139292 1 SOFT DOOR SECTION
13 7139294 1 VELCRO KIT
13 7139295 1 VELCRO BRAND HOOK STRIP 1-1/2X10, ORANGE, (not
shown)
13 7139296 3 VELCRO BRAND HOOK STRIP 2X10, ORANGE, (not shown)

31200731 6036/6042 239

SECTION 6 - CAB
FIGURE 6-6. WIPERS

240 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-6. WIPERS

ITEM PART NUMBER QTY DESCRIPTION REV

8036056 1 FRONT WINDSHIELD WIPER ASSY, (includes items 1 thru 31)
1 8035392 1 28 IN WIPER FLEX BLADE
2 8035393 1 24 IN FLEX WIPER ARM ASSY, (includes items 3 thru 7)
3 N.S.S. 1 LOCKNUT
4 N.S.S. 1 SPRAYER NOZZLE
5 N.S.S. 1 BOLT
6 N.S.S. 1 HOSE CLIPS
7 N.S.S. 1 HOSE
8 1001081310 1 WET ARM ADAPTOR
9 8036100 1 FRONT WIPER MOTOR SPACER
10 7029860 1 WIPER MOTOR ASSY, (includes items 11 thru 17)
11 N.S.S. 1 FLAT WASHER, 5/16
12 N.S.S. 1 HEX HD CAPSCREW, 1/4-28X1
13 N.S.S. 1 WIPER MOTOR BRACKET
14 N.S.S. 1 NUT
15 8035409 1 CONNECTING LINK
16 N.S.S. 1 FLAT WASHER, 0.560X.251X.015
17 N.S.S. 1 SPRING CLIP
18 8035411 1 WIPER ARM DRIVE
19 8036099 1 WIPER SHAFT AND PIVOT ASSY, (includes items 20 thru 26)
20 N.S.S. 1 RUBBER WASHER
21 N.S.S. 1 METAL WASHER
22 N.S.S. 1 HEX JAM NUT, 11/16-18
23 N.S.S. 1 RUBBER CAP
24 N.S.S. 1 KNURLED DRIVER
25 N.S.S. 1 LOCKWASHER, 3/8, (internal tooth)
26 N.S.S. 1 ACORN NUT, 1/4-28
27 8034815 1 PANTO ADAPTER ASSY, (includes items 28 thru 30)
28 N.S.S. 1 GASKET
29 N.S.S. 1 LOCKWASHER,1/4, (internal tooth)
30 N.S.S. 1 ACORN NUT, 1/4-28
31 80384207 2 HEX HD CAPSCREW, 1/4-28X3/4
32 8036070 1 WIPER HARNESS
33 8035479 3 NUT, 1/4-20
34 8035416 3 LOCKWASHER, 1/4
35 1001111112 1 RESERVOIR
35 70025480 1 Pump, Reservoir
36 8036072 1 WASHER HOSE CONNECTOR TEE
37 8033075 1 WASHER HOSE, 120
38 8584001 AR TY-RAP
39 Ref FRONT WINDSHIELD WIPER SWITCH, (See ELECTRICAL
SECTION for Breakdown)
40 Ref SKYLIGHT WINDSHIELD WIPER SWITCH, (See ELECTRICAL
SECTION for Breakdown)
41 Ref WINDSHIELD WASHER SWITCH, (See ELECTRICAL SECTION
for Breakdown)
42 80264045 3 SCREW, 1/4-20X5/8
8036049 1 SKYLIGHT WIPER ASSY, (includes items 101 thru 109)
101 8035492 1 SKYLIGHT WIPER MOTOR
102 8035493 1 WIPER MOTOR COVER

31200731 6036/6042 241

SECTION 6 - CAB
ITEM PART NUMBER QTY DESCRIPTION REV
103 8035498 1 WIPER BLADE
104 8035500 1 WIPER ARM
105 8035499 1 WET KIT
106 1001081310 1 WET ARM ADAPTER
107 8036102 2 MACHINE SCREW, #10-24X1-1/2
108 8035496 1 PLASTIC CLAMP BLOCK
109 8036103 1 WIPER MOUNT WELDMENT

242 6036/6042 31200731

SECTION 6 - CAB
FIGURE 6-7. OPERATORS SEAT

244 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-7. OPERATORS SEAT

ITEM PART NUMBER QTY DESCRIPTION REV

1001101085 1 SUSPENSION SEAT, (includes items 1 thru 7) D
1 7026900 1 BACK CUSHION KIT
2 7026902 1 BACK PANEL KIT
3 7026905 1 SEAT BELT KIT
3 91565064 1 SEAT BELT, 3IN (California Only), (not included with 1001101085)
4 7026906 1 TETHER KIT
5 7026901 1 SEAT CUSHION KIT
6 7026799 1 KNOB KIT
7 7026798 1 SLIDE KIT
8 70023040 1 SHOCK ABSORBER KIT, (not shown), (includes one shock
absorber, two shock pins and two hex nuts)
9 70023041 1 SPRING AND SADDLE KIT, (not shown)
10 70023890 1 BOOT KIT, (not shown)
101 8305626 6 HEX LOCKNUT, 5/16-18
102 8307106 6 PLAIN WASHER, 5/16
103 7138858 1 ARM REST
K1 70023139 1 SEAT BELT KIT, 3 IN, (includes female and retractor ends)

31200731 6036/6042 245

SECTION 6 - CAB
FIGURE 6-8. CAB HEATER

246 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-8. CAB HEATER

ITEM PART NUMBER QTY DESCRIPTION REV

1001125837 1 CAB HEATER KIT, (includes items 1 thru 34) B
1 8035479 4 ACORN NUT, 1/4-20
2 8035416 14 LOCKWASHER, 1/4 IDX.49 OD
3 1001103509 4 HEX PILOT RIVNUT, 1/4-20X.305
4 91344043 4 BOLT, 1/4-20X.625
5 80364020 2 SLOT EDGE TRIM, 2.69
6 8035406 2 WIDE NYLON TIE
7 8036110 1 HOSE ASSY
8 8035417 12 HEX NUT, 1/4-20, GR5
9 8035402 1 4IN ROUND LOUVER, WITH 2-1/2 COLLAR
10 8035668 2 RECTANGULAR LOUVER, 49mmX121mm
11 8035431 1 HOSE ADAPTER, 2-1/2
12 1001081073 8 PAN HEAD SELF TAPPING SCREW, #8-15X1/2
13 8036112 6 CARRIAGE BOLT, 1/4-20X1
14 1001125774 1 HEATER B
15 8036114 1 PANEL/CABLE HEATER CONTROL
15 8036388 2 POSITIONING KNOB, (includes set screw and brass insert)
16 1001081375 1 AIR FILTER
17 1001081376 1 RUBBER O-RING
18 1001081045 1 HEATER WATER VALVE
19 8036118 1 HEATER WIRE HARNESS
20 8036119 1 HEATER LOUVER PANEL
21 8036120 1 HEATER DUCT
22 8036121 1 FILTER ACCESS PLATE
23 8036122 1 HEATER MOUNT WELDMENT
24 8036124 2 RUBBER HOSE, 90
25 8410009 4 HOSE CLAMP
26 91404298 4 POP RIVET
27 1001081046 2 COPPER SPLICE, 5/8 HEATER HOSE
28 1001081049 2 SPLIT RUBBER GROMMET
29 8036128 4 SCREW, #6-32X1/2
30 8035599 1 FOAM, .25X.5X1
31 8405202 1 CLAMP
32 8036129 4 NYLOCK NUT, #6-32
33 8033856 8 SCREW, 1/4-20X3/4
34 7139301 2 FOAM, 1/16X1/2X28
1001122289 Ref CAB HEATER HOSE INSTALLATION, (if equipped for ULS), (not C
available to order, See items 101 thru 114 for service)
1001100221 Ref CAB HEATER HOSE INSTALLATION, (if equipped for LS), (not E
available to order, See items 101 thru 114 for service)
101 2180535 1 HOSE BARB FITTING
103 8303757 1 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5
104 8307004 1 LOCKWASHER, 5/16
105 8405007 4 GEAR CLAMP, 1.25 DIA MAX
106 8750024 1 CLAMP SET
107 8750025 1 COVER PLATE
109 86983651 1 STREET TEE, 3/8X3/8, (if equipped for ULS)
110 1001100225 1 CAB HEATER HOSE, (if equipped for ULS)
110 1001100225 2 CAB HEATER HOSE, (if equipped for LS)
111 1001122559 1 CAB HEATER HOSE, (if equipped for ULS)

31200731 6036/6042 247

SECTION 6 - CAB
ITEM PART NUMBER QTY DESCRIPTION REV
113 8360005 1 SHUT OFF VALVE
114 1001133874 1 ELBOW, 90, (if equipped for ULS)
114 1001120819 1 ELBOW, 90, (if equipped for LS)
214 Ref STRAIGHT ADAPTER, (See ENGINE AND ATTACHING PARTS
SECTION for Breakdown)
215 Ref HOSE BARB COUPLING, (See ENGINE AND ATTACHING PARTS
SECTION for Breakdown)
K1 7148100 1 FIELD INSTALLATION HEATER KIT, (includes items1 thru 31, 38,
39 & 50 thru 53)

248 6036/6042 31200731

SECTION 6 - CAB
FIGURE 6-9. REAR DROPOUT WINDOW INSTALLATION

250 6036/6042 31200731

 SECTION 6 - CAB
FIGURE 6-9. REAR DROPOUT WINDOW INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001162806 Ref REAR DROPOUT WINDOW INSTALLATION, (ANSI) A
1001167250 Ref REAR DROPOUT WINDOW INSTALLATION,(ENGLISH/FRENCH) A
1001167251 Ref REAR DROPOUT WINDOW INSTALLATION, (ISO) A
1 1001160071 2 DECAL, REAR EMERGENCY EXIT, (ANSI)
1 1001160787 2 DECAL, REAR EMERGENCY EXIT, (ENGLISH/FRENCH)
1 1001160912 2 DECAL, REAR EMERGENCY EXIT, (ISO)
2 1001162804 1 WINDOW, REAR DROPOUT, (includes items 101 thru 117)
101 4740553 4 WASHER
102 8034800 4 WASHER, FLAT
103 70025901 4 BOLT
104 70025902 3 WASHER
105 70025903 2 TURN HANDLE
106 70025904 6 WASHER
107 1001162829 2 GRAB HANDLE
108 70025906 1 TURN HANDLE
109 70025907 3 RECEPTACLE
110 N.S.S. 4 SLEEVE
111 70025911 3 CATCH, OUTSIDE WINDOW
112 70025912 3 RETAINER CLIP
113 70026463 1 SEAL
114 70026464 1 REAR DROP OUT GLASS
115 70026465 2 CATCH, INSIDE WINDOW
116 70026466 1 LOWER CATCH, INSIDE WINDOW
117 91344046 1 ADHESIVE SEALANT

31200731 6036/6042 251

 SECTION 7 - CONTROLS

SECTION 7 - CONTROLS

31200731 6036/6042 253

SECTION 7 - CONTROLS
FIGURE 7-1. BRAKE

254 6036/6042 31200731

 SECTION 7 - CONTROLS
FIGURE 7-1. BRAKE

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001103113 1 BRAKE PEDAL (Prior to SN 0160054307)
1 1001143305 1 BRAKE PEDAL (SN 0160054307 to Present)
2 8303658 2 HEX HD CAPSCREW, 1/2-13X2, GR5
3 8307206 4 FLAT WASHER, 1/2
4 7129521 2 BRAKE PEDAL PIVOT
5 8305644 2 HEX LOCKNUT, 1/2-13
6 91513180 2 ACTUATOR
7 91511145 1 TIE BAR
8 8303755 4 HEX HD CAPSCREW, M10X30mm, GR8.8
9 8307023 4 LOCK WASHER, M10
10 Ref BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
11 Ref BRAKE SWITCH, (See ELECTRICAL SECTION for Breakdown)
12 3311502 1 NUT 5/16 (SN 0160054307 to Present)
13 8303739 1 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 (SN 0160054307 to
Present)

31200731 6036/6042 255

SECTION 7 - CONTROLS
FIGURE 7-2. ACCELERATOR

256 6036/6042 31200731

 SECTION 7 - CONTROLS
FIGURE 7-2. ACCELERATOR

ITEM PART NUMBER QTY DESCRIPTION REV

1001129813 1 THROTTLE PEDAL ADAPTER ASSY, (includes items 1 thru 5) A
1 3576442 1 THROTTLE ADAPTER PLATE
2 8303745 4 HEX HD CAPSCREW, 5/16-18X5/8, GR5
3 8307106 4 FLAT WASHER, 5/16
4 8310725 3 BUTTON HD CAPSCREW, 1/4-20X1-1/4
5 1001129870 1 THROTTLE PEDAL ACCELERATOR

31200731 6036/6042 257

SECTION 7 - CONTROLS
FIGURE 7-3. STEERING COLUMN

258 6036/6042 31200731

 SECTION 7 - CONTROLS
FIGURE 7-3. STEERING COLUMN

ITEM PART NUMBER QTY DESCRIPTION REV

1 1600429 1 TRANSMISSION RANGE SELECTOR SHIFTER, (torque included
mounting hardware to 25 lb-in/2.8 Nm)
5 7138833 1 STEERING COLUMN
5 7029367 1 HORN BRUSH KIT
6 7138836 1 STEERING WHEEL
8 7138878 1 STEERING WHEEL CAP, (with horn button switch)
13 8303534 4 FLAT HD CAPSCREW, #10-16X1-1/4, (torque to 13 lb-ft/17.6 Nm)
20 8305916 1 STEERING COLUMN NUT, (torque to 50 lb-ft/67.79 Nm)
21 8307005 4 LOCKWASHER, 3/8

31200731 6036/6042 259

SECTION 7 - CONTROLS
FIGURE 7-4. BOOM CONTROL

260 6036/6042 31200731

 SECTION 7 - CONTROLS
FIGURE 7-4. BOOM CONTROL

ITEM PART NUMBER QTY DESCRIPTION REV

1 8224045 1 JOYSTICK WITH GATE, (includes items 2 & 3) AB
2 8580110 1 KNOB
3 8160419 1 BOOT
4 8310143 4 TRUSS HD CAPSCREW, 1/4X1
5 8310144 4 PROP TEE NUT
6 1001132550 2 CONTROL CABLE
7 8301443 2 CLEVIS PIN, 3/16X1
8 8302470 2 HAIR PIN, 3/32
9 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
10 8630021 2 O-RING
11 4812300 6 FLAT WASHER, M16
12 0100011 AR LOCTITE 242, (apply to item 6)

31200731 6036/6042 261

SECTION 7 - CONTROLS
FIGURE 7-5. FRAME LEVEL AND ATTACHMENT TILT CONTROL

262 6036/6042 31200731

 SECTION 7 - CONTROLS
FIGURE 7-5. FRAME LEVEL AND ATTACHMENT TILT CONTROL

ITEM PART NUMBER QTY DESCRIPTION REV

1 8224047 1 JOYSTICK WITH GATE, (includes items 2 & 3) AB
2 8580110 1 KNOB
3 8160419 1 BOOT
4 7098142 2 SPACER
5 88261017 4 HEX HD CAPSCREW, 1/4-20X7/8
6 8310001 8 HEX NUT, 1/4-20
7 8303540 4 HEX HD CAPSCREW, 1/4X1
8 8307109 4 FLAT WASHER, 1/4
9 1001132551 2 CONTROL CABLE
10 8301443 2 CLEVIS PIN, 3/16X1
11 8302470 2 HAIR PIN, 3/32
12 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
13 4812300 6 FLAT WASHER, M16
14 0100011 AR LOCTITE 242, (apply to item 9)

31200731 6036/6042 263

SECTION 7 - CONTROLS
FIGURE 7-6. AUXILIARY HYDRAULIC CONTROL

264 6036/6042 31200731

 SECTION 7 - CONTROLS
FIGURE 7-6. AUXILIARY HYDRAULIC CONTROL

ITEM PART NUMBER QTY DESCRIPTION REV

1 8160406 1 CONTROLLER, (includes items 2 & 3) AB
2 8580110 1 KNOB
3 8160418 1 BOOT
4 8303758 2 HEX HD CAPSCREW, 1/4-20X2
5 4105621 1 AUXILIARY CONTROL DECAL
6 8305004 2 HEX NUT, 1/4-20
7 7091323 1 CONTROLLER SUPPORT
8 8305906 3 RETAINING NUT, 5/16-18
9 8307004 3 LOCKWASHER, 5/16
10 8303697 3 HEX HD CAPSCREW, 5/16-18X3/4
11 7125871 AR CONDUIT, 0.5X8
12 8024023 1 AUXILIARY HYDRAULICS CONTROL CABLE ASSY, (includes
items 13 thru 15)
13 8160078 1 CONTROL CABLE
14 8302470 1 HAIR PIN
15 8301443 1 CLEVIS PIN
16 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
17 4812300 3 FLAT WASHER, M16

31200731 6036/6042 265

 SECTION 8 - HYDRAULIC CIRCUITS

SECTION 8 - HYDRAULIC CIRCUITS

31200731 6036/6042 267

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. SUPPLY CIRCUIT

268 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS

31200731 6036/6042 269

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-1. SUPPLY CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

1001125136 Ref HYDRAULIC TRANSMISSION COOLER PLUMBING C
INSTALLATION, (if equipped for ULS), (not available to order, see
items 1 thru 13 for service)
1001131526 Ref HYDRAULIC TRANSMISSION COOLER PLUMBING A
INSTALLATION, (if equipped for LS), (not available to order, see
items 8 thru 13 for service)
2 0641605 1 HEX HD CAPSCREW, 3/8-16X5/8, GR5
3 4711600 1 WASHER, 3/8
6 8406302 1 HOSE CLAMP
8 8750040 2 CLAMP SET, (if equipped for ULS)
8 8750040 4 CLAMP SET, (if equipped for LS)
9 1001126385 1 HOSE ASSY, (if equipped for ULS)
9 1001132545 1 HOSE ASSY, (if equipped for LS)
10 1001126386 1 HOSE ASSY, (if equipped for ULS)
10 1001132546 1 HOSE ASSY, (if equipped for LS)
11 8303757 2 HEX HD CAPSCREW, 5/16-18X2-1/5, GR5, (if equipped for ULS)
11 8303757 4 HEX HD CAPSCREW, 5/16-18X2-1/5, GR5, (if equipped for LS)
12 8307004 2 LOCKWASHER, 5/16, (if equipped for ULS)
12 8307004 4 LOCKWASHER, 5/16, (if equipped for LS)
13 8750025 2 TWIN COVER PLATE, (if equipped for ULS)
13 8750025 4 TWIN COVER PLATE, (if equipped for LS)
14 Ref ADAPTER, 90, (See ENGINE AND ATTACHING PARTS SECTION
for Breakdown)
15 Ref RADIATOR, (See ENGINE AND ATTACHING PARTS SECTION for
Breakdown)
16 Ref POWER BRAKE VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
17 8770109 1 ELBOW, 90, (includes o-ring)
18 8770120 1 ELBOW, 90, (includes o-ring)
19 2220371 1 ADAPTER, CONNECTOR
20 2172106 1 ADAPTER, 90, (includes o-ring)
21 8902175 1 SHUTTLE VALVE
22 2221123 1 ADAPTER, CONNECTOR, (includes o-ring)
23 2130606 1 ADAPTER, 90, (includes o-ring)
24 2220603 1 ADAPTER, CONNECTOR
25 1001146563 1 STEERING UNIT
27 8760140 1 INLET CHECK VALVE
29 2716696 1 HOSE ASSY
30 2716699 1 HOSE ASSY
31 2716700 1 HOSE ASSY
32 7139212 1 ORIFICE DISK
33 8303755 4 HEX HD CAPSCREW, M10X1.5X30, GR8.8
34 8307023 4 LOCKWASHER, M10
35 8630003 1 O-RING
36 8760237 1 ADAPTER, BULKHEAD FITTING, 45
37 2220657 2 ADAPTER, 45
38 8770189 2 ADAPTER, BULKHEAD FITTING, 45
39 2716769 1 HOSE ASSY
40 2716771 1 HOSE ASSY
41 7139523 Ref UNLOADER VALVE ASSY, (not available to order, see items 46 D
thru 50 for service)

270 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
42 Ref SECONDARY FUNCTION MANIFOLD, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
43 8307005 3 LOCKWASHER, 0.375
44 8307203 3 WASHER, 0.312
45 8310525 3 HEX HD CAPSCREW, 3/8-16X10, GR8
46 8430032 2 DUST CAP
47 8430033 2 ADAPTER, DIAGNOSTIC CONNECTOR
48 2220596 1 ADAPTER, 90
49 2220473 1 ADAPTER, 90
50 Ref UNLOADER VALVE, (See HYDRAULIC COMPONENTS SECTION
for Breakdown)
51 8430032 3 DUST CAP
52 8430046 3 ADAPTER, DIAGNOSTIC FITTING
53 2220373 1 ADAPTER, STRAIGHT
54 2220371 1 ADAPTER, STRAIGHT
55 8760268 1 ADAPTER, 90
56 2220473 2 ADAPTER, 90
57 2220238 1 ADAPTER, PLUG, (not shown)
58 2220381 1 ADAPTER, STRAIGHT, (long)
7300914 Ref HYDRAULIC PUMP ASSY, (not available to order, see items 59 E
thru 74 for service)
59 2716780 1 HOSE ASSY
60 2716808 1 HOSE ASSY
61 8303626 4 HEX HD CAPSCREW, 0.5-13X1.50, GR5, (torque to 80-90 lb-
ft/108.4-122 Nm)
62 8303675 4 HEX HD CAPSCREW, 3/8-16X1.25, GR5, (torque to 33-37 lb-
ft/44.7-50.1 Nm)
63 8307005 4 LOCKWASHER, 0.375
64 8307007 4 LOCKWASHER, 0.5
65 8405209 1 CLAMP, T-BOLT
66 8530030 2 FLANGE HALF
67 10717672 2 FLANGE HALF
68 8640123 1 O-RING
69 8640208 1 O-RING
70 2220435 1 ADAPTER, CONNECTOR
71 8303519 4 HEX HD CAPSCREW, M12X1.75X35, GR8.8, (torque to 58-70 lb-
ft/78.6-94.9 Nm)
72 8310356 4 WASHER, 12mm
73 Ref GEAR PUMP, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
74 8630019 1 O-RING
75 2131210 1 ADAPTER, 90, (includes o-ring), (if equipped for ULS)
75 2131210 2 ADAPTER, 90, (includes o-ring), (if equipped for LS)
76 2131212 1 ADAPTER, 90, (includes o-ring), (if equipped for ULS)
77 8760548 1 ADAPTER, CONNECTOR, (if equipped for ULS)
78 2716762 1 HOSE ASSY
79 2716781 1 HOSE ASSY
80 2717033 1 HOSE ASSY
81 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
82 8303675 8 HEX HD CAPSCREW, 3/8-16X1.25, GR5
83 8307005 8 LOCKWASHER, 0.375
84 8310337 1 CARRIAGE BOLT, 1/2-13X2.50

31200731 6036/6042 271

SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
85 8310523 3 HEX FLANGE NUT, 0.50-13
86 8310524 2 CARRIAGE BOLT, 1/2-13X1.75
87 8530030 4 FLANGE HALF
88 8640123 2 O-RING
89 7139993 1 CHECK VALVE
90 8630003 1 O-RING
91 2220371 1 ADAPTER, CONNECTOR
92 2172106 1 ADAPTER, 90, (includes o-ring)
93 2110606 1 ADAPTER, CONNECTOR, (includes o-ring)
94 2220635 1 RUN TEE
95 2716761 1 HOSE ASSY
96 1001166292 1 HOSE ASSY

272 6036/6042 31200731

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-2. DUMP CIRCUIT

274 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-2. DUMP CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

1001125135 Ref HYDRAULIC COOLER PLUMBING INSTALLATION, (not available C
to order, see item 1 thru 16 & 58 for service)
1 7139788 1 MANIFOLD BLOCK
2 8303107 4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5
3 0641605 1 HEX HD CAPSCREW, 3/8-16X5/8, GR5
4 8303757 1 HEX HD CAPSCREW, 5/16-18X2-1/5, GR5
5 8307004 1 LOCKWASHER, 5/16
6 8307005 4 LOCKWASHER, 3/8
7 4711600 1 WASHER, 3/8
8 8406302 2 CLAMP
9 8530030 2 FLANGE
10 8750025 1 TWIN COVER PLATE
11 8750026 2 STACKING BOLT, (if equipped for ULS)
11 8750026 1 STACKING BOLT, (if equipped for LS)
12 8750040 3 TWIN CLAMP SET, (if equipped for ULS)
12 8750040 1 TWIN CLAMP SET, (if equipped for LS)
13 2220435 1 ADAPTER, STRAIGHT
14 8760273 1 ADAPTER, 45
15 1001125275 1 HOSE ASSY, (if equipped for ULS)
15 1001132573 1 HOSE ASSY, (if equipped for LS)
16 1001125276 1 HOSE ASSY, (if equipped for ULS)
16 1001132572 1 HOSE ASSY, (if equipped for LS)
17 Ref ADAPTER, 90, (See ENGINE AND ATTACHING PARTS SECTION
for Breakdown)
18 Ref RADIATOR, (See ENGINE AND ATTACHING PARTS SECTION for
Breakdown)
19 Ref FUEL/HYDRAULIC TANK ASSY, (not shown), (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
20 Ref POWER BRAKE VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
21 8770175 1 ADAPTER, 90, (includes o-ring)
22 2220373 1 ADAPTER, STRAIGHT
23 2716696 1 HOSE ASSY
24 2754736 1 HOSE ASSY
25 2230035 1 ADAPTER, 45
26 8760237 1 ADAPTER, BULKHEAD FITTING, 45
27 2220683 1 ADAPTER, 45
28 2754737 1 HOSE ASSY
29 2716774 1 HOSE ASSY
30 8307004 1 LOCKWASHER, 0.312
31 8310009 1 HEX HD CAPSCREW, 0.312-18X2, GR5
32 8750012 1 STACKING BOLT
33 8750027 2 TWIN CLAMP SET
34 8769128 1 TWIN COVER PLATE
35 8750017 1 CLAMP LOCKING PLATE
36 2220602 1 ADAPTER, RUN TEE
37 8640123 1 O-RING, (if equipped for LS)
38 2716772 1 HOSE ASSY
39 2716783 1 HOSE ASSY
40 2716807 1 HOSE ASSY
41 8303675 4 HEX HD CAPSCREW, 3/8-16X1.25, GR5

31200731 6036/6042 275

SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
42 8307005 4 LOCKWASHER, 0.375
43 8530030 2 FLANGE HALF
44 8640123 1 O-RING
45 8303757 1 HEX HD CAPSCREW, 0.312-18X2.50, GR5
46 8307004 1 LOCKWASHER, 5/16
47 8750040 1 CLAMP SET
48 8750025 1 TWIN COVER PLATE
49 2220655 2 ADAPTER, 90
50 2220700 1 ADAPTER, RUN TEE
51 2220622 1 ADAPTER, CONNECTOR
52 8770173 1 CHECK VALVE
53 Ref HOSE CLAMP SET, (See SUPPLY CIRCUIT for Breakdown)
54 Ref HYDRAULIC OIL COOLER, (See ENGINE AND ATTACHING
PARTS SECTION for Breakdown)
55 Ref SECONDARY FUNCTION MANIFOLD, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
56 Ref STEERING UNIT, (See SUPPLY CIRCUIT for Breakdown)
57 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
58 8584007 AR TIE WRAP, (not shown)

276 6036/6042 31200731

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-3. STEER SELECT CIRCUIT

278 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-3. STEER SELECT CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

3 2716775 1 HOSE ASSY
4 2716776 1 HOSE ASSY
102 2220373 2 ADAPTER, CONNECTOR
201 2716673 1 HOSE ASSY
202 2716673 1 HOSE ASSY
302 2220596 2 ADAPTER, 90, ELBOW (ZF)
302 2220596 1 ADAPTER, 90, ELBOW (DANA)
308 2220373 1 CONNECTOR (DANA)
402 2716696 1 HOSE ASSY
403 2716696 1 HOSE ASSY
412 Ref STEERING UNIT, (See SUPPLY CIRCUIT for Breakdown)
418 8760237 2 ADAPTER, BULKHEAD, 45
504 2716773 1 HOSE ASSY
506 7138942 1 STEER SELECT MANIFOLD ASSY, (includes items 601 thru 604) C
601 2220373 2 ADAPTER, CONNECTOR
602 2220474 1 ADAPTER, 90, (long)
603 2220596 1 ADAPTER, 90
604 Ref STEER SELECT VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
702 2220500 2 ADAPTER, 45

31200731 6036/6042 279

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-4. SERVICE BRAKE CIRCUIT

280 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-4. SERVICE BRAKE CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

1 2716763 1 HOSE ASSY
2 2716763 1 HOSE ASSY
101 2220371 2 CONNECTOR (ZF)
103 2220473 1 ELBOW, 90 (ZF)
104 2220606 1 RUN TEE (ZF)
105 2220635 1 RUN TEE (ZF)
105 2220635 2 RUN TEE (DANA)
106 2716670 1 HOSE ASSY (ZF)
107 2716670 1 HOSE ASSY (ZF)
108 8770064 4 CONNECTOR (DANA)
109 1001155016 1 HOSE ASSY (DANA)
110 1001155017 1 HOSE ASSY (DANA)
203 2716766 1 HOSE ASSY
204 8303264 1 HEX HD CAPSCREW, 0.438-14X1.50, GR8
205 8307004 1 LOCKWASHER, 0.312
206 8750015 1 CLAMP SE
207 8750017 1 LOCKING PLATE
208 8769123 1 TWIN PLATE COVER
301 2220473 1 ELBOW, 90 (ZF)
303 2220606 1 RUN TEE (ZF)
304 2716670 1 HOSE ASSY (ZF)
305 8770064 2 CONNECTOR (DANA)
306 2220635 1 RUN TEE (DANA)
307 1001202628 1 HOSE ASSY (DANA)
408 2716699 1 HOSE ASSY
409 2716699 1 HOSE ASSY
414 7139212 2 ORIFICE DISK
417 8630003 2 O-RING
419 2220657 1 ELBOW, 45
421 8770189 2 BULKHEAD FITTING, 45
506 2220473 1 ELBOW, 90
508 Ref SECONDARY FUNCTION MANIFOLD, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
615 8310393 2 CARRIAGE BOLT, 5/16-18X2.75, GR2, (torque to 18.5-21 lb-ft/25.0-
28.4Nm)
616 8310420 2 FLANGE-NUT, 0.312-18
704 8430032 1 DUST CAP
705 2170706 1 RUN TEE
708 8430081 1 DIAGNOSTIC FITTING
801 Ref POWER BRAKE VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
802 8770109 2 ELBOW, 90

31200731 6036/6042 281

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-5. LIFT CYLINDER CIRCUIT

282 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-5. LIFT CYLINDER CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

7300928 Ref HOIST PLUMBING ASSY INSTALLATION, (not available to order, E
see items 1 thru 8 for service)
1 2716675 1 HOSE ASSY
2 2716675 1 HOSE ASSY
3 2716784 1 HOSE ASSY
4 2716785 1 HOSE ASSY
5 8750040 1 TWIN CLAMP SET, 1.18 DIA
6 8750026 1 STACKING BOLT, (torque to 11.6-21 lb-ft)
7 2220375 2 ADAPTER, STRAIGHT
8 2220695 2 ADAPTER, RUN TEE
103 2220451 1 STRAIGHT CONNECTOR
106 2220655 1 ELBOW, 90, (swivel nut)
109 2220578 1 ELBOW, 90
118 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
230 Ref LIFT CYLINDER, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)

31200731 6036/6042 283

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-6. EXTEND/RETRACT CYLINDER CIRCUIT

284 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-6. EXTEND/RETRACT CYLINDER CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

1001126178 Ref HYDRAULIC EXTEND/RETRACT PLUMBING INSTALL, (not A
available to order, see items 1 thru 6 for service)
1 8303757 1 HEX HD CAPSCREW, 0.312-18X2.500, GR5
2 8307004 1 LOCKWASHER, 5/16
3 8750025 1 TWIN COVER PLATE
4 8750026 3 STACKING BOLT
5 8750040 4 TWIN CLAMP SET
6 1001114202 2 HOSE ASSY
101 2755060 1 HOSE ASSY
102 2755060 1 HOSE ASSY
110 Ref BULKHEAD SHEET, RH, (See TILT AND TILT COMPENSATING
CYLINDER CIRCUIT for Breakdown)
215 8770157 2 ELBOW, 90
218 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
304 Ref EXTEND/RETRACT CYLINDER, (See HYDRAULIC
COMPONENTS SECTION for Breakdown)
305 2716760 1 HOSE ASSY, (6036)
305 2717018 1 HOSE ASSY, (6042)
306 2716760 1 HOSE ASSY, (6036)
306 2717018 1 HOSE ASSY, (6042)
339 7139730 1 TUBE ASSY, (6036)
339 7300670 1 TUBE ASSY, (6042)
340 7139731 1 TUBE ASSY, (6036)
340 7300671 1 TUBE ASSY, (6042)
377 8303746 1 HEX HD CAPSCREW, 5/16-18X1-3/4
393 2220567 2 ADAPTER, 90, (6036)
393 2220578 2 ADAPTER, 90, (6042)
396 8769128 1 TWIN COVER PLATE
397 8769139 1 TWIN CLAMP SET, 0.750 DIA
401 8760468 2 ADAPTER, BULKHEAD NUT

31200731 6036/6042 285

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-7. TILT AND TILT COMPENSATING CYLINDER CIRCUIT

286 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-7. TILT AND TILT COMPENSATING CYLINDER CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

1001126030 Ref HYDRAULIC FORK PLUMBING INSTALL, (not available to order, B
see items 1 thru 6 for service)
1 8307004 3 LOCKWASHER, 5/16
2 8310009 3 HEX HD CAPSCREW, 5/16-18X2, GR5
3 8750017 3 TWIN CLAMP LOCKING PLATE
4 8750027 3 CLAMP SET
5 8769128 3 TWIN COVER PLATE
6 1001126043 2 HOSE ASSY
105 Ref TWIN CLAMP SET, (See SUPPLY CIRCUIT for Breakdown)
203 2716773 1 HOSE ASSY, (6036)
203 2716684 1 HOSE ASSY, (6042)
204 2716773 1 HOSE ASSY, (6036)
204 2716684 1 HOSE ASSY, (6042)
205 2716773 1 HOSE ASSY, (6036)
205 2716684 1 HOSE ASSY, (6042)
206 2716773 1 HOSE ASSY, (6036)
206 2716684 1 HOSE ASSY, (6042)
207 2716714 1 HOSE ASSY
208 2716714 1 HOSE ASSY
209 7139504 1 BULKHEAD SHEET, LH
210 7139505 1 BULKHEAD SHEET, RH
211 7300214 2 TUBE ASSY
212 8305006 4 HEX NUT, 5/16-18
213 8307004 4 LOCKWASHER, 5/16
214 8307203 4 PLAIN WASHER, 0.312
215 8310009 4 HEX HD CAPSCREW, 5/16-18X2.00
216 2220373 4 ADAPTER, STRAIGHT
218 8760463 2 ADAPTER, BULKHEAD LOCKNUT
219 8760477 2 ADAPTER, BULKHEAD RUN TEE
308 2220596 1 ELBOW, 90
316 2220474 1 ELBOW, 90
318 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
401 2713452 1 HOSE ASSY
402 2713452 1 HOSE ASSY
403 Ref TILT CYLINDER, (See HYDRAULIC COMPONENTS SECTION for
Breakdown)
423 7116733 1 HOSE PULLEY ASSY
441 7300672 1 BOOM ATTACHMENT TILT TUBE, (retract)
442 7300673 1 BOOM ATTACHMENT TILT TUBE, (extend)
459 8303715 3 HEX HD CAPSCREW, 5/16-18X1-1/4, GR
460 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5, (6042)
467 8307004 2 LOCKWASHER, 5/16, (6042)
491 8750003 4 CLAMP HALF, 5/8, (6042)
492 2220373 2 CONNECTOR
494 8769122 3 TWIN CLAMP SET, 5/8
495 8769123 3 TWIN COVER PLATE
498 8769149 1 COVER PLATE, (6042)
499 8769161 2 CLAMP HALF, 3/4, (6042)
500 8760465 2 BULKHEAD NUT

31200731 6036/6042 287

SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
601 7116812 4 PULLEY ROLLER
602 7116642 5 DIVIDER
603 7116652 1 RH BRACKET
604 7116662 1 LH BRACKET
605 7116691 10 SPACER
606 8310235 1 HEX SOCKET SHOULDER SCREW, 1/2X5
607 8305645 2 LOCKNUT, 3/8-16
608 8310209 1 HEX HD CAPSCREW, 1/2-13X6
609 8305644 1 LOCKNUT, 1/2-13
610 8307206 2 FLAT WASHER, 1/2
611 8310245 1 HEX SOCKET SHOULDER SCREW, 1/2X4
612 8307204 1 FLAT WASHER, 3/8
733 Ref COMPENSATING CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)

288 6036/6042 31200731

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-8. AUXILIARY HYDRAULIC

290 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-8. AUXILIARY HYDRAULIC

ITEM PART NUMBER QTY DESCRIPTION REV

7310011 Ref FRAME AUXILIARY HYDRAULIC INSTALL, (6036), (not available C
to order, see items 1 thru 13 for service)
7310022 Ref FRAME AUXILIARY HYDRAULIC INSTALL, (6042), (not available C
to order, see items 1 thru 13 & 107 for service)
1 2716713 1 HOSE ASSY
2 2716713 1 HOSE ASSY
3 2716768 1 HOSE ASSY
4 2716768 1 HOSE ASSY
5 8307004 3 LOCKWASHER, 5/16, (6036)
5 8307004 2 LOCKWASHER, 5/16, (6042)
6 8310009 3 HEX HD CAPSCREW, 5/16-18X2, (6036)
6 8310009 2 HEX HD CAPSCREW, 5/16-18X2, (6042)
7 8750027 3 TWIN CLAMP SET, .84 DIA
8 8750017 3 SAFETY LOCK SINGLE PLATE
9 2220373 1 STRAIGHT CONNECTOR
10 2220381 1 CONNECTOR
11 2230044 2 BULKHEAD ELBOW, 90
12 8765204 2 ELBOW, 90, (swivel nut)
13 8769128 2 TWIN COVER PLATE
107 8750012 1 STACKING BOLT, (6042)
200 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
7139968 Ref BOOM AUXILIARY HYDRAULIC INSTALL, (6036), (not available to F
order, see items 301 thru 319 for service)
7300678 Ref FRAME AUXILIARY HYDRAULIC INSTALL, (6042), (not available D
to order, see items 302, 303, 306 thru 312, 314 thru 316 & 319 thru
418 for service)
301 2716792 2 HOSE ASSY
302 7139728 1 TUBE ASSY, (6036)
302 7300674 1 TUBE ASSY, (6042)
303 7139729 1 TUBE ASSY, (6036)
303 7300675 1 TUBE ASSY, (6042)
304 7150837 1 TUBE ASSY
305 7150838 1 TUBE ASSY
306 8420053 1 DUST PLUG, #8
307 8420055 1 DUST CAP, #8
308 91403413 1 FEMALE QUICK DISCONNECT
309 91403414 1 MALE QUICK DISCONNECT
311 8750011 3 STACKING BOLT, 0.3125
312 8750017 3 TWIN LOCKING PLATE
313 8750029 2 CLAMP SET
314 2230025 2 BULKHEAD STRAIGHT UNION
315 8760465 2 ADAPTER, BULKHEAD NUT
316 8769122 3 CLAMP SET
317 8769155 4 STACKING BOLT, (6036)
317 8769155 3 STACKING BOLT, (6042)
318 2230025 2 BULKHEAD STRAIGHT UNION
319 2220651 2 STRAIGHT CONNECTOR
401 2713082 1 HOSE ASSY
402 2713082 1 HOSE ASSY
403 7111402 1 HOSE CLAMP SUPPORT

31200731 6036/6042 291

SECTION 8 - HYDRAULIC CIRCUITS
ITEM PART NUMBER QTY DESCRIPTION REV
406 8303622 2 HEX HD CAPSCREW, 3/8-16X2, GR5
407 8307203 2 WASHER, 0.312
408 8310081 2 HEX HD CAPSCREW, 3/8-18X5, GR5
418 8769161 2 CLAMP HALF
501 Ref BOOM HYDRAULIC COMPONENTS, (See TILT AND TILT
COMPENSATING CYLINDER CIRCUIT for Breakdown)

292 6036/6042 31200731

SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-9. FRAME LEVEL CIRCUIT

294 6036/6042 31200731

 SECTION 8 - HYDRAULIC CIRCUITS
FIGURE 8-9. FRAME LEVEL CIRCUIT

ITEM PART NUMBER QTY DESCRIPTION REV

7300931 Ref FRAME TILT PLUMBING ASSY INSTALLATION, (not available to E
order, see items 1 thru 17 for service)
1 2716764 2 HOSE ASSY, (6036)
1 2716764 1 HOSE ASSY, (6042)
2 2717019 1 HOSE ASSY
3 2717020 1 HOSE ASSY
4 2717021 1 HOSE ASSY
6 8303264 1 HEX HD CAPSCREW, .438-14X1.50, GR8
7 8307004 1 LOCKWASHER, 5/16
8 8750027 1 TWIN CLAMP SET, .84 IN DIA
9 8750017 1 LOCKING PLATE
10 2220371 1 STRAIGHT CONNECTOR
11 8760268 3 ELBOW, 90, (swivel nut)
12 2220473 1 ELBOW, 90
13 2220501 1 ELBOW, 45
15 8769128 1 TWIN COVER PLATE
16 8902857 1 CONNECTOR SPECIAL WITH CHECK VALVE
17 8902858 1 CONNECTOR SPECIAL WITH CHECK VALVE, (1 black wrench
face)
104 2220372 1 ADAPTER, STRAIGHT, (6036)
104 2220372 3 ADAPTER, STRAIGHT, (6042)
107 8760268 1 ADAPTER, 90
118 Ref MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
231 Ref FRAME LEVEL CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
232 Ref STABILIZER CYLINDER, (See HYDRAULIC COMPONENTS
SECTION for Breakdown)
303 2220373 1 ADAPTER, CONNECTOR, (6036)
313 2220619 1 ADAPTER, CONNECTOR, (6036)

31200731 6036/6042 295

 SECTION 9 - HYDRAULIC COMPONENTS

SECTION 9 - HYDRAULIC COMPONENTS

31200731 6036/6042 297

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. LIFT CYLINDER (6036)

298 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-1. LIFT CYLINDER (6036)

ITEM PART NUMBER QTY DESCRIPTION REV

1684464 2 BOOM LIFT/LOWER CYLINDER, (6036), (includes items 1 thru 19) B
1 N.S.S. 1 TUBE WELDMENT
2 7029328 1 PO CHECK VALVE
2 8025655 1 SEAL KIT
3 7029327 1 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35
lb-ft)
3 7029330 1 SEAL KIT
4 8036536 1 LOCKNUT, (torque to 1735-1885 lb-ft)
5 7029336 1 PISTON
6 7029333 1 GLAND
7 7029337 1 ROD WELDMENT
8 7029334 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
9 8036537 2 SET SCREW, 3/8-16X3/8
10 7029335 1 O-RING
11 Kit 1 O-RING
12 Kit 1 CAPPED T-SEAL
13 Kit 1 O-RING
14 Kit 1 BACK-UP RING
15 Kit 1 DEEP Z-SEAL
16 Kit 1 WIPER SEAL
17 Kit 1 PRECISION WEARBAND
18 Kit 2 PRECISION WEARBAND
19 Kit 2 NYLON BALL
20 8526011 1 LOCTITE 27, (apply to item 4)
105 3423227 1 CYLINDER PIN
116 8303782 1 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 1 HEX LOCKNUT, 1/2-13
124 8520001 1 LUBE FITTING, STRAIGHT
125 8520003 1 GREASE FITTING, 90
126 8522012 AR ANTI SIEZE LUBE
K1 8036782 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 11 thru 19)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200731 6036/6042 299

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-2. LIFT CYLINDER (6042)

300 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-2. LIFT CYLINDER (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

1684537 2 BOOM LIFT/LOWER CYLINDER, (6042), (includes items 1 thru 15) B
1 N.S.S. 1 CYLINDER TUBE
2 8036398 1 LOCKING COLLAR, (torque to 300-400 lb-ft)
3 8036397 1 PISTON
4 8036396 1 GLAND
5 8036489 1 WELDMENT ROD
6 8036394 1 LOCKNUT, (torque to 1750-2000 lb-ft)
7 8035321 2 COUNTERBALANCE VALVE, (4000 ± 50 PSI), (torque to 30-35
lb-ft)
7 8035327 1 SEAL KIT
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 2 PRECISION WEARBAND
15 Kit 2 PRECISION WEARBAND
16 8526011 1 LOCTITE 271, (apply to item 6)
105 3423227 2 CYLINDER PIN
116 8303782 2 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 2 HEX LOCKNUT, 1/2-13
124 8520001 1 LUBE FITTING, STRAIGHT
125 8520003 1 LUBE FITTING, 90
126 8522012 AR ANTI-SEIZE LUBE
K1 8036132 1 LIFT/LOWER CYLINDER SEAL KIT, (includes items 8 thru 15)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200731 6036/6042 301

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-3. EXTEND/RETRACT CYLINDER

302 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-3. EXTEND/RETRACT CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

2717008 1 BOOM EXTEND/RETRACT CYLINDER, (includes items 1 thru 24) F
1 70020369 1 CYLINDER TUBE
2 8036402 1 PISTON, (torque to 330-390 lb-ft)
3 8036403 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8036498 1 ROD SPACER
5 8036499 1 WELDMENT ROD
6 8035536 1 SETSCREW, 5/16-18X.50, (Loctite 243 and torque to 10-26 lb-ft)
7 8036406 1 SETSCREW, 5/16-18X.38, (Loctite 243 and torque to 10-12 lb-ft)
8 8036590 1 COUNTERBALANCE VALVE - NON-ADJUSTABLE SET AT 4,000
PSI, (torque to 40-50 lb-ft)
8 8205656 1 SEAL KIT
9 Kit 1 O-RING
10 Kit 1 O-RING
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 2 BACK-UP RING
14 Kit 1 BACK-UP RING
15 Kit 1 WIPER SEAL
16 Kit 1 PISTON SEAL
17 Kit 1 WIPER SEAL
18 Kit 2 WEARBAND
19 Kit 2 WEARBAND
20 Kit 2 LOCKING INSERT
21 Kit 1 SQUARE RING
22 Kit 1 BUFFER SEAL
23 8520013 2 STRAIGHT GREASE FITTING
24 8036229 1 PO CHECK VALVE, (torque to 40-50 lb-ft)
24 8205656 1 SEAL KIT
25 8526011 AR LOCTITE 271, (apply to item 2)
111 7081621 1 EXTEND CYLINDER BASE PIN, (6036)
111 7096552 1 EXTEND CYLINDER BASE PIN, (6042)
112 7081631 1 EXTEND CYLINDER ROD END PIN, (6036)
112 7096562 1 EXTEND CYLINDER ROD END PIN, (6042)
184 8522012 AR ANI SEIZE LUBE
189 8642234 4 RETAINING RING, (6036)
189 8642224 4 RETAINING RING, (6042)
K1 8036502 1 SEAL KIT, (includes items 9 thru 22)

31200731 6036/6042 303

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-4. ATTACHMENT TILT CYLINDER

304 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-4. ATTACHMENT TILT CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

2716614 1 ATTACHMENT TILT CYLINDER, (includes all items) E
1 8036149 2 BEARING
2 70023265 1 WELDMENT TUBE
3 8036392 1 PISTON, (Loctite 243 and torque to 200-300 lb-ft)
4 8036391 1 GLAND, (torque to 300-400 lb-ft)
5 8036389 1 WELDMENT ROD
6 8036144 1 STRAIGHT LUBE FITTING
7 8520034 1 LUBE FITTING, 45
8 8035321 1 COUNTERBALANCE VALVE, (4000 PSI), (torque to 30-35 lb-ft)
8 8035327 1 SEAL KIT
9 8036393 1 CHECK VALVE, (torque to 30-35 lb-ft)
9 8205655 1 SEAL KIT
10 8035536 2 SET SCREW, 5/16-18X.5, (Loctite 243 and torque to 155-175 lb-ft)
11 8036390 1 ROD SPACER
12 Kit 1 O-RING
13 Kit 1 O-RING
14 Kit 1 O-RING
15 Kit 2 DYNAMIC BACK-UP RING
16 Kit 1 DEEP Z-SEAL
17 Kit 1 CAPPED T-SEAL
18 Kit 1 WIPER SEAL
19 Kit 2 PRECISION WEARBAND
20 Kit 2 PRECISION WEARBAND
21 Kit 2 LOCKING INSERT
22 Kit 1 DYNAMIC BACK-UP RING
113 7095522 1 FORK TILT CYLINDER BASE PIN
118 7083992 1 FORK TILT CYLINDER ROD END PIN
156 8303772 1 HEX HD CAPSCREW, 1/2-13X5, GR5
158 8305644 1 HEX LOCKNUT, 1/2-13
184 8522012 AR ANI SEIZE LUBE
188 8642234 2 RETAINING RING, (6036)
188 8642224 2 RETAINING RING, (6042)
K1 8035720 1 ATTACHMENT TILT CYLINDER SEAL KIT, (includes items 12 thru
22)

31200731 6036/6042 305

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-5. TILT COMPENSATION CYLINDER

306 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-5. TILT COMPENSATION CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

2717260 2 SLAVE CYLINDER, (includes items 1 thru 15) B
1 N.S.S. 1 CYLINDER TUBE
2 7029247 1 PISTON
3 7029250 1 GUIDE, (torque 300-350 lb-ft)
4 7029251 1 ROD
5 7017278 1 LOCKNUT, 1-1/8-12, (torque 650-700 lb-ft)
6 7029249 1 O-RING
7 7017283 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)
8 Kit 1 O-RING
9 Kit 2 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER RING
14 Kit 2 WEAR RING
15 Kit 1 WEAR RING
105 3423227 2 CYLINDER PIN
116 8303782 2 HEX HD CAPSCREW, 1/2-13X4, GR5
120 8305644 2 HEX LOCKNUT, 1/2-13
124 8520001 1 LUBE FITTING, STRAIGHT
125 8520003 1 LUBE FITTING, 90
126 8522012 AR ANTI-SEIZE LUBE
K1 7028739 1 SEAL KIT, (includes items 8 thru 15)
N1 Note Ref QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200731 6036/6042 307

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-6. FRAME LEVEL CYLINDER (6036)

308 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-6. FRAME LEVEL CYLINDER (6036)

ITEM PART NUMBER QTY DESCRIPTION REV

1001091901 1 FRAME LEVEL CYLINDER, (6036), (includes items 1 thru 17) C
1 N.S.S. 1 TUBE WELDMENT
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8035758 1 ROD WELDMENT
5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)
6 1001091885 2 COUNTERBALANCE VALVE - SERIES 10, (torque to 35-40 lb-ft)
6 70021583 1 SEAL KIT
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 1 PRECISION WEARBAND
15 Kit 2 PRECISION WEARBAND
16 Kit 1 LOCKING INSERT
17 8035785 2 HEX PLUG
18 8526011 AR LOCTITE TREADLOCKER 271, (apply to item 5)
109 7137142 2 SLAVE CYLINDER PIN
115 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
119 8305626 2 HEX LOCKNUT, 5/16-18
124 8520001 2 LUBE FITTING, STRAIGHT
126 8522012 AR ANTI SIEZE LUBE
K1 8035326 1 FRAME LEVEL CYLINDER SEAL KIT, (includes items 7 thru 16)

31200731 6036/6042 309

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-7. FRAME LEVEL CYLINDER (6042)

310 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-7. FRAME LEVEL CYLINDER (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

2716563 1 FRAME LEVEL CYLINDER, (6042), (includes items 1 thru 16) (Be D
sure to check the part number on your cylinder prior to ordering
replacement parts)
1 N.S.S. 1 WELDMENT TUBE
2 8035323 1 PISTON
3 8035324 1 HEAD GLAND, (torque to 300-400 lb-ft)
4 8035758 1 WELDMENT ROD
5 8035322 1 HEX LOCKNUT, 1.50-12, (torque to 1100-1250 lb-ft)
6 8035757 2 PO CHECK VALVE - SERIES 10, (torque to 35-40 lb-ft)
6 8035327 2 SEAL KIT
7 Kit 1 O-RING
8 Kit 1 O-RING
9 Kit 1 O-RING
10 Kit 1 BACK-UP RING
11 Kit 1 DEEP Z-SEAL
12 Kit 1 CAPPED T-SEAL
13 Kit 1 WIPER SEAL
14 Kit 1 PRECISION WEARBAND
15 Kit 2 PRECISION WEARBAND
16 Kit 1 LOCKING INSERT
17 8526011 AR LOCTITE 271, (apply to item 5)
109 7137142 2 SLAVE CYLINDER PIN
115 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
119 8305626 2 HEX LOCKNUT, 5/16-18
124 8520001 2 LUBE FITTING, STRAIGHT
126 8522012 AR ANTI SIEZE LUBE
K1 8035326 1 FRAME LEVEL CYLINDER SEAL KIT, (includes items 7 thru 16)

31200731 6036/6042 311

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-8. FRAME LEVEL CYLINDER (6042)

312 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-8. FRAME LEVEL CYLINDER (6042)

ITEM PART NUMBER QTY DESCRIPTION REV

1001180762 Ref FRAME LEVEL CYLINDER, (6042), (Be sure to check the part C
number on your cylinder prior to ordering replacement parts)
1 70027689 1 TUBE ASSEMBLY
2 70027690 1 ROD ASSEMBLY
3 70027691 1 GLAND
4 Kit 1 DUST WIPER
5 70027244 1 RETAIN RING
6 Kit 1 ROD SEAL
7 Kit 1 BACK UP RING
8 Kit 1 BUFFER RING
9 70004637 1 DRY BEARING
10 Kit 1 O-RING
11 Kit 1 BACK UP RING
12 Kit 1 O-RING
13 70027692 1 PISTON
14 Kit 1 PISTON SEAL
15 Kit 1 WEAR RING
16 Kit 1 O-RING
17 70022564 1 STEEL BALL
18 70022563 1 SET SCREW
19 70027693 2 CHECK VALVE
20 70027694 2 HEX. SOC. PLUG
21 70027695 2 HEX. PLUG
22 2220883 3 HEX. SOC. PLUG
101 70027696 1 SEAL KIT, (includes items 4, 6, 7, 8, 10, 11, 12, 14 thru 16)

31200731 6036/6042 313

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-9. STABILI-TRAK CYLINDER

314 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-9. STABILI-TRAK CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

2717198 1 STABIL-TRAK CYLINDER, (includes items 1 thru 22) E
1 N.S.S. 1 WELDMENT TUBE
2 8035781 2 CONICAL ORIFICE DISK, .060 DIA
3 8036582 1 CHECK VALVE, (torque to 20-25 lb-ft)
3 7017496 1 SEAL KIT
4 8036826 1 PISTON
5 8036828 1 GUIDE, (torque to 300-350 lb-ft)
6 8036827 1 ROD WELDMENT
7 7029153 1 O-RING
8 8036811 1 HEX SOCKET SET SCREW, 1/4-20X3/8, (torque to 3-4 lb-ft)
9 8036825 1 LOCKNUT, 1-1/2-12, (torque to 1175-1400 lb-ft)
10 8035282 1 PRESSURE REDUCING VALVE, (torque to 35-40 lb-ft)
10 8032994 1 SEAL KIT
11 8035281 2 PO CHECK VALVE, SERIES 10, (torque to 35-40 lb-ft)
11 8036192 2 SEAL KIT
12 7029246 5 SOLENOID COIL, (torque to 25-30 lb-ft)
13 8036581 4 SOLENOID VALVE, 2 WAY, 12V
13 7017496 4 SEAL KIT
14 8036580 1 SOLENOID VALVE, 4 WAY, 12V
14 7012903 1 SEAL KIT
15 Kit 1 O-RING
16 Kit 1 WEAR RING
17 Kit 2 O-RING
18 Kit 1 BACK-UP RING
19 Kit 1 DEEP Z-SEAL
20 Kit 1 CAPPED T-SEAL
21 Kit 1 WIPER RING
22 Kit 2 WEAR RING
109 7137142 2 SLAVE CYLINDER PIN
115 8303752 2 HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
119 8305626 2 HEX LOCKNUT, 5/16-18
124 8520001 2 LUBE FITTING, STRAIGHT
126 8522012 AR ANTI SIEZE LUBE
K1 8036747 1 SEAL KIT, (includes items 15 thru 22)

31200731 6036/6042 315

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-10. SIDE TILT CARRIAGE CYLINDER (Prior to SN 0160066473, Excluding 0160021284)

316 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-10. SIDE TILT CARRIAGE CYLINDER (Prior to SN 0160066473, Excluding 0160021284)

ITEM PART NUMBER QTY DESCRIPTION REV

1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) C
1 70022038 1 BARREL ASSY
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
3 70022042 1 SEAL KIT
4 70021908 1 ROD BEARING
4 70022043 1 SEAL KIT
5 90022230 1 HEX NUT
6 7029760 1 CAPSCREW
7 4640438 2 CHECK VALVE
7 2900770 1 SEAL KIT
8 91044080 2 GREASE FITTING
K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)

31200731 6036/6042 317

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-11. SIDE TILT CARRIAGE CYLINDER (SN 0160066473 to Present, Including 0160021284)

318 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-11. SIDE TILT CARRIAGE CYLINDER (SN 0160066473 to Present, Including 0160021284)

ITEM PART NUMBER QTY DESCRIPTION REV

1001163414 Ref SIDE TILT CYLINDER A
1 70026056 1 BARREL
2 70026057 1 ROD
3 70026058 1 HEAD, PISTON
4 70025606 2 NIPPLE, GREASE
5 70024020 2 FITTING, GREASE
6 70003849 1 GLAND
7 70025959 2 PLUG
8 70026059 2 VALVE, P.O. CHECK
9 70002219 1 RING, INTERNAL SNAP
10 70026060 4 RING, INTERNAL SNAP
11 70026061 2 BEARING, SPHERICAL
12 70024262 2 PLUG
13 70002224 1 RING, LOCKING
14 Kit 2 RING, ROD BEARING
15 Kit 2 RING, PISTON BEARING
16 Kit 1 SEAL, PISTON
17 Kit 1 O-RING
18 Kit 1 RING, BACK-UP
19 Kit 1 SEAL, ROD
20 Kit 1 O-RING
21 Kit 1 SEAL, WIPER
101 70026062 1 SEAL KIT, (includes items 14 thru 21)

31200731 6036/6042 319

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-12. 50 IN SIDE SHIFT CARRIAGE CYLINDER

320 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-12. 50 IN SIDE SHIFT CARRIAGE CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

70024539 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) B
2 Kit 2 ROD SEAL
3 70024547 2 O-RING
4 Kit 2 ROD WIPER SEAL
5 70024548 2 RETAINER SEAL
6 N.S.S. 1 ROD
7 N.S.S. 1 BARREL
K1 70024549 1 SEAL KIT, (includes items 2 & 4)

31200731 6036/6042 321

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-13. 72 IN 90, SWING CARRIAGE CYLINDER

322 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-13. 72 IN 90, SWING CARRIAGE CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) A
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7 7024574 1 SEAL KIT
8 8033786 1 COUNTER BALANCE VALVE, (preset to 3000 psi)
8 8205655 1 SEAL KIT
11 Kit 1 O-RING
12 Kit 1 O-RING
13 Kit 1 O-RING
14 Kit 1 SQUARE RING
15 Kit 1 BACKUP RING
16 Kit 1 SEAL
17 Kit 1 PISTON SEAL
18 Kit 1 ROD WIPER
19 Kit 2 WEARBAND
20 Kit 1 WEARBAND
21 Kit 2 INSERT
22 Kit 2 INSERT
K1 2915023 1 SEAL KIT, (includes items 11 thru 22)

31200731 6036/6042 323

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-14. GRAPPLE BUCKET CYLINDER

324 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-14. GRAPPLE BUCKET CYLINDER

ITEM PART NUMBER QTY DESCRIPTION REV

70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
4 90554045 2 GREASE FITTING
5 70021440 1 HEX NUT
6 Kit 1 PISTON RING
7 Kit 1 O-RING
8 70021451 1 PISTON
9 Kit 1 O-RING
10 70021444 1 WASHER
11 Kit 1 O-RING
12 Kit 1 BACK-UP WASHER
13 Kit 1 O-RING
14 70021446 1 CYLINDER GLAND
15 Kit 1 POLY-PAK SEAL
16 Kit 1 ROD WIPER
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING
K1 70021452 1 SEAL KIT (includes items 6, 7, 9, 11 thru 13, 15 & 16)

31200731 6036/6042 325

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-15. MAIN CONTROL VALVE

326 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-15. MAIN CONTROL VALVE

ITEM PART NUMBER QTY DESCRIPTION REV

8902187 1 MAIN CONTROL VALVE, (includes all items) AD
1 8035848 1 OUTLET SECTION ASSY
2 8036177 1 FRAME LEVEL SECTION ASSY
3 8036178 2 ATTACHMENT TILT AND AUXILIARY HYDRAULIC SECTION
ASSY
4 8035849 1 MID-INLET SECTION ASSY
5 8036179 2 BOOM EXTEND/RETRACT AND BOOM LIFT/LOWER SECTION
ASSY
6 8036263 1 EXTEND/RETRACT AND LIFT/LOWER SECTION ASSY OUTLET
7 8036175 2 RELIEF ASSY VALVE - (Preset at 3250 ± 50 psi) (224 ± 3,4 bar)
8 8036174 2 RELIEF ASSY VALVE - (Preset at 3250 ± 50 psi) (224 ± 3,4 bar)
9 8035844 1 MAIN RELIEF VALVE - (Preset at 3500 ± 50 psi) (242 ± 3,4 bar)
10 8035834 4 PLUG, #10
11 8035843 2 PLUG
12 8760419 2 PLUG, #6, (not used on machines with auxiliary hydraulics)
13 8035835 1 PLUG, #10
14 8035346 1 NUT
15 8036283 1 TIE ROAD
16 8035348 2 NUT
17 8036284 2 TIE ROAD
18 8035347 1 NUT
19 8036282 1 TIE ROAD
20 8035381 2 NUT
21 8036281 2 TIE ROAD
22 8036533 2 O-RING
23 8036517 4 O-RING
24 7013903 1 O-RING
25 7013930 1 PLUG
26 7013928 1 O-RING
K1 8036180 1 COMPLETE VALVE SEAL KIT

31200731 6036/6042 327

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-16. GEAR PUMP

328 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-16. GEAR PUMP

ITEM PART NUMBER QTY DESCRIPTION REV

8440162 1 GEAR PUMP, (includes all items) AA
1 N.S.S. 1 SEC HOUSING
2 N.S.S. 1 PEC HOUSING
3 8036428 1 GEAR HOUSING
4 8036271 1 GEAR SHAFT SET
5 N.S.S. 4 WASHER
6 8035745 4 HEX HD CAPSCREW
7 8035744 1 SPLINE ADAPTER
8 N.S.S. 2 THRUST PLATE
9 Kit 1 LIP SEAL
10 Kit 2 CHANNEL SEAL
11 Kit 2 BACK-UP SEAL
12 Kit 2 SQUARE R SEAL
13 83671037 4 DOWEL PIN
K1 8036429 1 GEAR PUMP SEAL KIT, (includes items 9 thru 12)

31200731 6036/6042 329

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (Prior to SN 0160069202)

330 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-17. FUEL/HYDRAULIC TANK ASSEMBLY (Prior to SN 0160069202)

ITEM PART NUMBER QTY DESCRIPTION REV

1001100218 1 FUEL/HYDRAULIC TANK ASSEMBLY, (includes all items) I
1 7301862 1 FUEL/HYDRAULIC TANK
2 7024441 1 SIGHT GAUGE
3 7301252 1 RETURN FILTER ELEMENT
4 1001091752 1 INTAKE FILTER HEAD
5 7138209 2 HYDRAULIC TANK GASKET
6 7139077 2 FILLER/BREATHER
7 2220500 1 ELBOW, 45, (includes o-ring)
8 7139076 1 PLATE
9 8305626 8 HEX LOCKNUT, 5/16-18
10 1001145026 1 FUEL SENDER
11 8310163 11 PAN HD SCREW, #10-24X5/8
12 8760552 1 TEE FITTING
13 2220239 2 PLUG, (includes o-ring)
14 7138740 1 SUCTION STRAINER
14 7029716 1 O-RING
15 8430034 2 ELBOW, 90, (includes o-ring)
17 2220237 1 HEX HD PLUG, #6, (includes o-ring)
18 8223226 1 HYDRAULIC TEMPERATURE SWITCH

31200731 6036/6042 331

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-18. HYDRAULIC/FUEL TANK ASSEMBLY (SN 0160069202 to Present)

332 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-18. HYDRAULIC/FUEL TANK ASSEMBLY (SN 0160069202 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

1001169466 1 HYDRAULI\FUEL TANK ASSEMBLY I
1 1001199096 1 WELDMENT, HYDRAULIC\FUEL TANK
2 7139077 2 FILLER\BREATHER
3 1001145026 1 SENSOR, FUEL
4 1001199116 1 COVER, HYDRAULIC FILLER
5 1001170329 1 WASHER, M8
6 3300429 1 NUT, HEX 5/16-18
7 1001199135 1 ASSEMBLY, COVER
8 1001199136 1 SPRING
9 1001199177 1 GASKET
10 1001199205 1 ELEMENT, FILTER
11 8303697 1 BOLT, HEX HD5/16-18X3/4
12 2220239 2 PLUG
13 7024441 1 GAUGE, SIGHT
14 1001199199 1 LATCH
15 1001199181 1 COVER, DEF TANK
16 8760552 1 TEE, BRANCH
17 1001178776 1 ELBOW, 90
18 1001199210 1 ELBOW, 90
19 2220577 1 ADAPTER
20 2220635 1 TEE, RUN
21 2220375 2 ADAPTER
22 2220499 1 ELBOW, 45
23 8770048 1 ELBOW, 45
101 70024152 1 KIT, FILTER

31200731 6036/6042 333

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-19. DIRECTIONAL CONTROL VALVES

334 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-19. DIRECTIONAL CONTROL VALVES

ITEM PART NUMBER QTY DESCRIPTION REV

1 1001103151 1 UNLOADER VALVE, (includes items 2 thru 4) B
2 70022718 1 DIFFERENTIAL PRESSURE SENSE VALVE, (torque to 60-65 lb-
ft)
2 8034562 1 SEAL KIT
3 70022717 1 RELIEF VALVE, (2700 PSI, [186 bar]), (torque to 37-41 lb-ft)
3 8032693 1 SEAL KIT
4 70022716 1 CHECK VALVE, (180 psi [12,4 bar]), (torque to 40 lb-ft)
4 7009764 1 SEAL KIT
5 1001103152 1 STEER SELECT VALVE, (includes item 6) (SN 0160037903 to
Present)
6 8640017 AR O-RING
7 8902111 1 STEER SELECT VALVE SUBPLATE
8 8310326 2 SOCKET HD CAPSCREW, 5/16-18X1.125, (torque to 18.5-21 lb-ft)
9 8310327 4 SOCKET HD CAPSCREW, #10-24X1.125, (torque to 18.5-21 lb-ft)
100 1001103149 1 SECONDARY FUNCTION MANIFOLD, (ZF) (includes items 101 C
thru 108)
100 1001150269 1 SECONDARY FUNCTION MANIFOLD, (DANA) (includes items 101 B
thru 107)
101 70022720 1 PRESSURE REDUCING VALVE, (2500 PSI, [172 bar]), (torque to
21 lb-ft)
101 70027770 1 SEAL KIT
102 70022719 1 PRESSURE REDUCING VALVE, (ZF) (550 PSI, [38 bar]), (torque
to 37-41 lb-ft)
102 N.S.S. 1 SEAL KIT
102 70027769 1 PRESSURE REDUCING VALVE (DANA)
102 8032693 1 SEAL KIT
103 70022721 1 RELIEF VALVE, (ZF) (650 PSI, [45 bar]), (torque to 37-41 lb-ft)
103 N.S.S. 1 SEAL KIT
103 70027771 1 RELIEF VALVE (DANA)
103 8032693 1 SEAL KIT
104 91474023 1 CHECK VALVE, (torque to 23-27 lb-ft)
104 7010769 1 SEAL KIT
105 70022723 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft)
105 7010769 1 SEAL KIT
106 70022724 2 SOLENOID COIL WITH INTEGRATED DIODE
107 70022722 1 SOLENOID VALVE CARTRIDGE, (torque to 23-27 lb-ft)
107 7010769 1 SEAL KIT
108 N.S.S. 2 NUT, (torque to 4-6 lb-ft)
210 8307005 3 LOCKWASHER, 3/8
211 8307203 3 WASHER, 5/16
217 8310525 3 HEX HD CAPSCREW, 3/8-16X1.00, GR8, (torque to 46-52 lb-ft)

31200731 6036/6042 335

SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-20. BRAKE VALVE

336 6036/6042 31200731

 SECTION 9 - HYDRAULIC COMPONENTS
FIGURE 9-20. BRAKE VALVE

ITEM PART NUMBER QTY DESCRIPTION REV

1001106836 1 BRAKE VALVE, (includes all items) A
1 91474454 1 SCREW
2 91474442 2 PIN
3 70020659 2 SPRING
4 91474441 2 WIPER
5 70020660 1 COVER
6 91474440 2 WIPER
7 70020661 1 COVER
8 91474439 2 QUAD RING
9 70020662 2 PISTON
10 70020663 2 PISTON RING
11 70023037 2 PIN
12 91474438 2 SPRING
13 91474452 1 BALL
14 91474450 4 PLUG
15 91474451 4 O-RING
16 91474453 2 O-RING
17 91514199 2 BACKUP RING
18 91474455 1 DUMP PISTON
19 91474456 1 DUMP SPOOL
20 70020665 1 SPRING
21 91474458 1 PLUG
22 91514198 2 O-RING
23 70020666 1 INLET SEAT
24 70020667 1 O-RING
25 70020668 1 RETAINER
26 70020669 1 SPRING
27 91474447 1 PISTON
28 91474446 1 SEAT
29 70020670 1 BALL
30 70020671 1 SPRING
31 70020672 1 SPRING
32 91514197 3 O-RING
33 91474443 1 PLUG
34 70020673 2 NEEDLE ROLLER
35 70020674 2 MAKE-UP CHECK
36 91474434 2 PLUG
37 91474435 2 O-RING
38 70020675 2 SPRING
39 70020676 2 SPRING GUIDE
40 70020677 2 SPRING
41 70020678 2 ORIFICE
43 70020679 2 SPRING
44 91474459 1 PLUG
45 91474460 1 O-RING
46 70020680 1 PLUG
47 70020681 1 O-RING
48 70020682 1 ORIFICE
49 70023039 1 ORIFICE
50 N.S.S. 1 HOUSING

31200731 6036/6042 337

SECTION 9 - HYDRAULIC COMPONENTS
ITEM PART NUMBER QTY DESCRIPTION REV
51 N.S.S. 2 SPOOL
52 70023038 2 POPPET

338 6036/6042 31200731

 SECTION 10 - ELECTRICAL

SECTION 10 - ELECTRICAL

31200731 6036/6042 339

SECTION 10 - ELECTRICAL
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION

340 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001129652 Ref ELECTRICAL INSTALLATION, (6036), (if equipped for ULS), (not H
available to order, see items 1 thru 56 on ENGINE
COMPARTMENT ELECTRICAL INSTALLATION and items on CAB
ELECTRICAL INSTALLATION for Breakdown)
1001129651 Ref ELECTRICAL INSTALLATION, (6042), (if equipped for ULS), (not I
available to order, see items 1 thru 56, 509 on ENGINE
COMPARTMENT ELECTRICAL INSTALLATION and items on CAB
ELECTRICAL INSTALLATION for Breakdown)
1 0641404 3 HEX HD CAPSCREW, 1/4-20X1/2, GR5
2 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
3 0761010 1 HEX HD CAPSCREW, M10X20, GR8.8, (torque to 31 lb-ft/43 Nm)
6 4240017 7 TIE STRAP
7 4711400 5 WASHER, 1/4
8 4812000 1 WASHER, 10MM
16 8270621 1 BACK-UP ALARM
18 8305624 2 HEX LOCKNUT, 1/4-20
19 8305645 1 HEX LOCKNUT, 3/8-16, (torque to 31 lb-ft/43 Nm)
23 8307110 1 WASHER, 3/8
25 8310046 1 LOCKWASHER, 10mm
30 1001127212 Ref RELAY PANEL INSTALLATION, (includes items 101 thru 112) E
31 1001128663 1 BATTERY CABLE, NEGATIVE
34 1001142513 Ref BATTERY INSTALLATION, (not available to order, see items 301 A
thru 304 for service)
35 Ref ENGINE/CHASSIS HARNESS, (see ENGINE HARNESS for
Breakdown)
38 1001129768 1 STARTER POWER CABLE
39 1001129769 1 BUSS POWER CABLE
40 1001129795 1 GRID HEATER POWER CABLE
41 1001129796 1 ALTERNATOR POWER CABLE
42 1001129797 1 HTR FUSE TO HTR RELAY
43 1001130568 1 ALTERNATOR GROUND CABLE
44 1001130927 1 TEMPORARY MAF/WIF HARNESS
45 8750027 1 TWIN CLAMP
46 3290801 1 HEX NUT, M8X1.25
47 4831900 1 LOCKWASHER, 8MM
48 8305652 1 HEX NUT, M6X1
49 8303739 1 HEX HD CAPSCREW, 0.312-18X1.25, GR5
50 8303746 1 HEX HD CAPSCREW, 0.312-18X1.750, GR5
51 8750015 1 TWIN CLAMP SET
52 8769128 2 TWIN COVER PLATE
53 1001133172 1 ENGINE GROUND CABLE (Prior to SN 0160046471)
54 1001134452 Ref RELAY PANEL COVER INSTALLATION, (not available to order, D
see items 401 thru 404 for service)
55 4831700 1 LOCKWASHER, 6mm
56 1001135710 1 STARTER GROUND CABLE
101 0641415 2 HEX HD CAPSCREW, 1/4-20X1-7/8, GR5
102 4761400 2 LOCKWASHER, 1/4
103 8303545 5 HEX HD CAPSCREW, M6X14, GR8.8
104 8307219 5 WASHER, 6mm
105 1001117308 1 TROMBETTA RELAY, 20 AMP, (includes items 201 thru 204) A
106 1001118245 1 FUSE, 25 AMP
107 1001126581 1 RELAY MOUNT BRACKET

31200731 6036/6042 341

SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
108 1001163729 1 POWER MODULE RELY, RED
109 1001127699 1 POWER MODULE FUSE
110 1001127700 1 AMG FUSE HOLDER
111 1001129615 1 BUS CONNECTION BAR
112 90206196 9 in TRIM-LOK
201 3300220 2 SPEC WASHER NUT
202 3321001 2 HEX NUT, #10-32
203 4761000 2 LOCKWASHER, #10
204 1001111424 2 COPPER WASHER, 0.312
301 77143006 2 WHIZ LOCK NUT, 5/16-18
302 91081640 2 BATTERY HOLD DOWN BOLT
303 91401281 1 BATTERY HOLD DOWN BRACKET
304 0400075 1 12V BATTERY
401 90206196 9 in VINYL TRIM
402 1001135770 1 PUSH-ON RETAINER
403 1001127142 1 RELAY PANEL COVER
404 1001135777 1 WING HEAD FASTNER ASSEMBLY
509 1001130307 1 BOOM SENSOR, (6042)

342 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-2. ENGINE COMPARTMENT ELECTRICAL INSTALLATION

344 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-2. ENGINE COMPARTMENT ELECTRICAL INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001132988 Ref ELECTRICAL INSTALLATION, (6036),(if equipped for LS), (not G
available to order, see items 1 thru 48 on ENGINE
COMPARTMENT ELECTRICAL INSTALLATION IF EQUIPPED
FOR ULS and items on ENGINE COMPARTMENT ELECTRICAL
INSTALLATION IF EQUIPPED FOR LS for Breakdown)
1001132987 Ref ELECTRICAL INSTALLATION, (6042),(if equipped for LS), (not H
available to order, see items 1 thru 48 & item 512 on ENGINE
COMPARTMENT ELECTRICAL INSTALLATION IF EQUIPPED
FOR ULS and items on ENGINE COMPARTMENT ELECTRICAL
INSTALLATION IF EQUIPPED FOR LS for Breakdown)
1 0641404 3 HEX HD CAPSCREW, 1/4-20X1/2, GR5
2 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5
3 0761010 1 HEX HD CAPSCREW, M10X20, GR8.8, (torque to 31 lb-ft/43 Nm)
4 8750027 1 TWIN CLAMP
5 3290601 1 HEX NUT, M6X1
6 3290801 1 HEX NUT, M8X1.25
7 4240017 7 TIE STRAP
8 4711400 5 WASHER, 1/4
9 4812000 1 WASHER, 10mm
10 4831700 1 SPRING LOCKWASHER, 6mm
11 4831900 1 SPRING LOCKWASHER, 8mm
19 8270621 1 BACK-UP ALARM
20 8303739 1 HEX HD CAPSCREW, 0.312-18X1.25, GR5
21 8303746 1 HEX HD CAPSCREW, 0.312-18X1.750, GR5
23 8305624 2 HEX LOCKNUT, 0.250-20
24 8305645 1 HEX LOCKNUT, 0.375-16, (torque to 31.71 lb-ft/43Nm)
28 8307110 1 NARROW WASHER, 0.375
30 8310046 1 LOCK WASHER, M10
32 8750015 1 TWIN CLAMP SET
33 8769128 2 TWIN COVER PLATE
34 1001127212 1 RELAY PANEL INSTALLATION, (includes items 101 thru 112) E
35 1001128663 1 BATTERY CABLE, NEGATIVE
36 1001128783 1 BATTERY INSTALLATION, (includes items 301 thru 304) B
39 1001129768 1 STARTER POWER CABLE
40 1001129769 1 BUSS POWER CABLE
41 1001129795 1 GRID HEATER POWER CABLE
42 1001129796 1 ALTERNATOR POWER CABLE
43 1001129797 1 HTR FUSE TO HTR RELAY
44 1001130568 1 ALTERNATOR GROUND CABLE
45 1001133171 1 STARTER GROUND CABLE
46 1001133172 1 ENGINE GROUND CABLE (Prior to SN 0160046471)
47 Ref ENGINE/CHASSIS HARNESS, (See ENGINE HARNESS for
Breakdown)
48 1001134452 1 RELAY PANEL COVER ASSY, (includes items 401 thru 404) D
101 0641415 2 HEX HD CAPSCREW, 1/4-20X1-7/8, GR5
102 4761400 2 LOCKWASHER, 1/4
103 8303545 5 HEX HD CAPSCREW, M6X1X14, GR8.8
104 8307219 5 WASHER, M6
105 1001117308 1 TROMBETTA RELAY, 20 AMP, (includes items 201 thru 204) A
106 1001118245 1 FUSE, 25 AMP
107 1001126581 1 RELAY MOUNT BRACKET
108 1001163729 1 POWER MODULE RELY, RED

31200731 6036/6042 345

SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
109 1001127699 1 POWER MODULE FUSE
110 1001127700 1 AMG FUSE HOLDER
111 1001129615 1 BUS CONNECTION BAR
112 90206196 9 in TRIM-LOK
201 3300220 2 SPEC WASHER NUT
202 3321001 2 HEX NUT, #10-32
203 4761000 2 LOCKWASHER, #10
204 1001111424 2 COPPER WASHER, 0.312
301 77143006 2 WHIZ LOCK NUT, 5/16-18
302 91081640 2 BATTERY HOLD DOWN BOLT
303 91401281 1 BATTERY HOLD DOWN BRACKET
304 1001101043 1 BATTERY, GROUP 31, 12 VOLT, (no longer available, use
1001155219 for replacement)
304 1001155219 1 BATTERY, GROUP 31, 12 VOLT
401 90206196 9 in VINYL TRIM
402 1001135770 1 PUSH-ON RETAINER
403 1001127142 1 RELAY PANEL COVER
404 1001135777 1 WING HEAD FASTNER ASSEMBLY
512 1001130307 1 BOOM SENSOR, (6042)

346 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-3. CAB ELECTRICAL INSTALLATION

348 6036/6042 31200731

 SECTION 10 - ELECTRICAL

31200731 6036/6042 349

SECTION 10 - ELECTRICAL
FIGURE 10-3. CAB ELECTRICAL INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001129652 Ref ELECTRICAL INSTALLATION, (6036), (if equipped for ULS), (not H
available to order, See items on ENGINE COMPARTMENT
ELECTRICAL INSTALLATION IF EQUIPPED FOR ULS and items 9
thru 37 on ENGINE COMPARTMENT ELECTRICAL
INSTALLATION IF EQUIPPED FOR LS for Breakdown)
1001129651 Ref ELECTRICAL INSTALLATION, (6042), (if equipped for ULS), (not I
available to order, See items on ENGINE COMPARTMENT
ELECTRICAL INSTALLATION IF EQUIPPED FOR ULS and items 9
thru 62 on ENGINE COMPARTMENT ELECTRICAL
INSTALLATION IF EQUIPPED FOR LS for Breakdown)
9 8225119 7 SEALED RELAY, (6036)
9 8225119 9 SEALED RELAY, (6042)
10 8229233 2 FUSE, 7.5 AMP, (6036)
10 8229233 4 FUSE, 7.5 AMP, (6042)
11 8229234 4 FUSE, 10 AMP
13 8229237 2 FUSE, 15 AMP
14 8229238 2 FUSE, 40 AMP
15 8270620 1 SIGNAL HORN
17 8305002 3 HEX NUT, #10-24
18 8305624 1 HEX LOCKNUT, 0.250-20
20 8307003 3 LOCKWASHER, #10
21 8307027 2 LOCK WASHER, EXTERNAL TOOTH
22 8307106 4 WASHER, 0.312
24 8307111 3 WASHER, #10
28 8582007 4 SPARE FUSE CLIP
35 Ref ENGINE/CHASSIS HARNESS, (See ENGINE HARNESS for
Breakdown)
36 Ref DASH/THROTTLE HARNESS, (See DASH/THROTTLE
HARNESS for Breakdown)
37 Ref CAB HARNESS, (See CAB POWER DISTRIBUTION HARNESS
for Breakdown)
57 8223025 1 SERVICE BRAKE SWITCH, (6042)
58 8303540 2 HEX HD CAPSCREW, 1/4X1
59 8305004 2 HEX NUT, 1/4-20
60 8307002 2 LOCKWASHER, 1/4
61 8307109 2 FLAT WASHER, 1/4
62 1001143307 1 BRAKE SWITCH BRACKET

350 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-4. CAB ELECTRICAL INSTALLATION

352 6036/6042 31200731

 SECTION 10 - ELECTRICAL

31200731 6036/6042 353

SECTION 10 - ELECTRICAL
FIGURE 10-4. CAB ELECTRICAL INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001132988 Ref ELECTRICAL INSTALLATION, (6036), (if equipped for LS), (not G
available to order, See items on ENGINE COMPARTMENT
ELECTRICAL INSTALLATION and items 12 thru 47 on CAB
ELECTRICAL INSTALLATION for service)
1001132987 Ref ELECTRICAL INSTALLATION, (6042), (if equipped for LS), (not H
available to order, See items on ENGINE COMPARTMENT
ELECTRICAL INSTALLATION and items 12 thru 54 on CAB
ELECTRICAL INSTALLATION for service)
12 8225119 7 SEALED RELAY, (6036)
12 8225119 9 SEALED RELAY, (6042)
13 8229233 2 FUSE, 7.5 AMP, (6036)
13 8229233 4 FUSE, 7.5 AMP, (6042)
14 8229234 4 FUSE, 10 AMP
16 8229237 2 FUSE, 15 AMP
17 8229238 2 FUSE, 40 AMP
18 8270620 1 SIGNAL HORN
22 8305002 3 HEX NUT, #10-24
23 8305624 1 HEX LOCKNUT, 0.250-20
25 8307003 3 LOCKWASHER, #10
26 8307027 2 LOCK WASHER, EXTERNAL TOOTH
27 8307106 4 WASHER, 0.312
29 8307111 3 WASHER, #10
31 8582007 4 SPARE FUSE CLIP
37 Ref DASH/THROTTLE HARNESS, (See DASH/THROTTLE
HARNESS for Breakdown)
38 Ref CAB HARNESS, (See CAB POWER DISTRIBUTION HARNESS
for Breakdown)
47 Ref ENGINE/CHASSIS HARNESS, (See ENGINE HARNESS for
Breakdown)
49 8223025 1 SERVICE BRAKE SWITCH, (6042)
50 8303540 2 HEX HD CAPSCREW, 1/4X1
51 8305004 2 HEX NUT, 1/4-20
52 8307002 2 LOCKWASHER, 1/4
53 8307109 2 FLAT WASHER, 1/4
54 1001143307 1 BRAKE SWITCH BRACKET

354 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-5. CAB SWITCHES

356 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-5. CAB SWITCHES

ITEM PART NUMBER QTY DESCRIPTION REV

2 4360569 2 BEZEL SWITCH
3 4360690 1 IGNITION SWITCH
3 8035807 AR KEY, (with cover)
11 8223037 1 STEER SELECT SWITCH
12 8223054 1 PARK BRAKE SWITCH
36 1001126864 1 INSTRUMENT CLUSTER, (includes hourmeter)
112 8223043 2 WINDSCREEN WIPER SWITCH
113 8223044 1 WINDSCREEN WASHER SWITCH

31200731 6036/6042 357

SECTION 10 - ELECTRICAL
FIGURE 10-6. ROAD LIGHTING INSTALLATION

358 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-6. ROAD LIGHTING INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001130894 Ref ROAD LIGHTING INSTALLATION, (not available to order, see C
items 1 thru 29 for service)
1 7150679 1 LH ROADLIGHT ASSY, (includes items 101 thru 105) C
2 7150689 1 RH ROADLIGHT ASSY, (includes items 101 thru 105) C
3 7150699 1 LH ROADLIGHT BRACKET ASSY
3 7150685 1 LH ROADLIGHT BRACKET
3 7150702 1 FRONT ROADLIGHT, (torque nut to 7-15 lb-ft/9-20 Nm)
3 8036216 6 HEADLIGHT LENS SCREW
3 8036212 1 HEADLIGHT LENS
3 8036213 1 HEADLIGHT BULB, 12V 60/55W
3 8036214 1 BLINKER BULB, 12V 5W
3 8036215 1 WIRING HARNESS, (includes 6-way connector)
3 8036209 1 LEFT AMBER HEADLIGHT LENS
4 7150716 1 RH ROADLIGHT BRACKET ASSY
4 7150717 1 RH ROADLIGHT BRACKET
4 7150703 1 FRONT ROADLIGHT, (torque nut to 7-15 lb-ft/9-20 Nm)
4 8036210 1 RIGHT AMBER HEADLIGHT LENS
4 8036216 6 HEADLIGHT LENS SCREW
4 8036212 1 HEADLIGHT LENS
4 8036213 1 HEADLIGHT BULB, 12V, 60/55W
4 8036214 1 BLINKER BULB, 12V, 5W
4 8036215 1 WIRING HARNESS, (includes 6-way connector)
5 7150730 1 WORKLIGHT HARNESS
6 Ref ROAD LIGHT HARNESS, (See ROAD LIGHTING HARNESS for J
Breakdown)
7 8223057 1 BRAKE LIGHT SWITCH
8 8223059 1 WORKLIGHT SWITCH
9 8223060 1 HAZARD SWITCH
10 8223073 1 TURN SIGNAL LEVER
11 8225119 1 RELAY
12 8229233 1 FUSE, 7.5AMP
13 8229235 2 FUSE, 20AMP
14 8229238 1 FUSE, 40AMP
15 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8
16 8303771 10 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5
17 8305626 1 HEX LOCKNUT, 5/16-18
18 8305645 10 HEX LOCKNUT, 3/8
19 8307204 20 FLAT WASHER, 3/8
21 8500203 1 FLASHER, 12V
22 8584001 32 TIE WRAP
23 8584018 2 TIE MOUNT
25 1001096314 1 WORKLIGHT
25 8036216 4 WORKLIGHT LENS SCREW
27 8036218 1 WORKLIGHT HALOGEN BULB
27 88501005 1 HEX NUT, 5/16-18
28 4891600 1 STEEL WASHER, 3/8
29 8582007 1 SPARE FUSE CLIP
101 7150681 1 LH WORKLIGHT BRACKET ASSY
101 7150680 1 RH WORKLIGHT BRACKET ASSY
102 1001096314 1 WORKLIGHT

31200731 6036/6042 359

SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
102 8036216 4 WORKLIGHT LENS SCREW
102 8036218 1 WORKLIGHT HALOGEN BULB
103 7150690 1 TAIL/INDICATOR LIGHT D
103 N.S.S. 1 TAIL LIGHT LENS SCREW
103 8036219 1 TAIL LIGHT LENS
103 8036221 1 BLINKER BULB, 12V, 21W
103 8036222 1 TAIL AND BRAKE LIGHT BULB, 12V, 21/5W
103 8036220 1 WIRING HARNESS, (includes 4-way connector)
104 8303745 1 HEX HD CAPSCREW, 5/16-18X5/8
105 8305626 1 HEX LOCKNUT, 5/16-18

360 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-7. WORK LIGHTING INSTALLATION

362 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-7. WORK LIGHTING INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001130896 Ref WORK LIGHTING INSTALLATION, (not available to order, see B
items 1 thru 20 for service)
1 7150673 2 WORKLIGHT ASSY, (front right and rear left sides), (includes item D
13)
1 1001097080 2 WORKLIGHT BRACKET, (front right and rear left)
2 7150688 2 WORKLIGHT ASSY, (front left and rear right), (includes item 13) D
2 1001097079 2 WORKLIGHT BRACKET, (front left and rear right)
3 Ref WORK LIGHTING HARNESS, (See WORK LIGHTING HARNESS I
for Breakdown)
4 7150730 1 BOOM WORKLIGHT HARNESS
5 8223059 1 WORKLIGHT SWITCH
6 8229233 1 LIGHT SWITCH FUSE, 7.5 AMP, (Tan)
7 8229238 1 WORKLIGHT FUSE, 40 AMP, (Orange)
8 8303771 8 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5
9 0641511 1 HEX HD CAPSCREW, 5/16-18X1-3/8
10 8305626 1 LOCKNUT, 5/16-18
11 8305645 8 HEX NUT, 3/8
12 8307204 16 FLAT WASHER, 3/8
14 8584001 32 PLASTIC TIE WRAP
15 8584018 2 TIE MOUNT
17 1001096314 1 WORKLIGHT
17 8036216 4 WORKLIGHT LENS SCREW
17 8036218 1 WORKLIGHT HALOGEN BULB
19 88501005 1 HEX NUT, 5/16-18
20 4891600 1 WASHER, 3/8

31200731 6036/6042 363

SECTION 10 - ELECTRICAL
FIGURE 10-8. ROTATING BEACON INSTALLATION

364 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-8. ROTATING BEACON INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001130897 1 ROTATING BEACON INSTALLATION, OPEN CAB, (includes all A
items)
1001130898 1 ROTATING BEACON INSTALLATION, CLOSED CAB, (includes A
items 1 thru 6)
1 0100009 AR SEALANT
2 8223038 1 BEACON SWITCH
3 8229233 1 FUSE, 7.5 AMP
4 8500066 1 ROTATING BEACON LIGHT
5 7139263 1 WIRE ASSY
6 7139269 1 WIRE ASSY FROM SWITCH
7 7139267 1 UPPER WIRE DUCT
8 7139268 1 LOWER WIRE DUCT

31200731 6036/6042 365

SECTION 10 - ELECTRICAL
FIGURE 10-9. ENGINE HARNESS

366 6036/6042 31200731

 SECTION 10 - ELECTRICAL

31200731 6036/6042 367

SECTION 10 - ELECTRICAL
FIGURE 10-9. ENGINE HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV

1001129759 1 ENGINE HARNESS, (IF EQUIPPED FOR ULS), (includes all items) J
1 8220927 1 CONNECTOR
1 1001116728 11 TERMINAL
1 4460458 11 SEAL
1 1001116747 4 TERMINAL
1 8220089 4 SEAL
2 4461157 1 CONNECTOR
2 4460475 2 TERMINAL
2 4460458 2 SEAL
3 8220548 1 CONNECTOR
3 1001116692 6 TERMINAL
3 4460466 17 PLUG
4 80963056 1 CONNECTOR
4 4460850 1 TERMINAL
4 80963067 1 SEAL
5 8220929 1 CONNECTOR
5 1001116729 13 TERMINAL
5 1001116745 1 TERMINAL
5 1001116727 1 PLUG
6 1001117068 1 CONNECTOR
6 8220124 2 TERMINAL
7 8220536 2 CONNECTOR
7 1001129513 4 TERMINAL
8 4460744 2 CONNECTOR
8 1001116728 4 TERMINAL
8 8220081 4 SEAL
8 1001116727 2 PLUG
9 1001119004 2 CONNECTOR
9 1001116728 1 TERMINAL
10 4460955 7 CONNECTOR
10 1001116748 2 TERMINAL
11 4460042 2 RING TERMINAL
11 4460042 1 RING TERMINAL
12 1001117021 1 CONNECTOR
12 1001116728 2 TERMINAL
12 4460458 2 SEAL
13 1001117026 1 CONNECTOR
13 1001116729 2 TERMINAL
14 4460256 2 RING TERMINAL
14 4460256 1 RING TERMINAL
15 1001126208 1 CONNECTOR
15 1001119619 22 TERMINAL
15 4460518 38 SEAL PLUG
16 4461095 1 TERMINAL
16 4461094 2 TERMINAL
16 4460466 1 PLUG
17 8220164 1 RING TERMINAL
17 8220164 2 RING TERMINAL
18 4460142 1 RING TERMINAL
18 1001117111 1 FORK TERMINAL

368 6036/6042 31200731

 SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
19 4460476 1 CONNECTOR
19 4460475 3 TERMINAL
19 4460458 3 PLUG
20 1001125027 1 METRI-PACK CONNECTOR
20 8220124 3 TERMINAL
21 1001117070 1 CONNECTOR
21 1001116734 2 TERMINAL
22 4460247 2 RING TERMINAL
22 4460247 1 RING TERMINAL
23 1001118282 1 CONNECTOR
23 1001116734 1 TERMINAL
23 1001116732 2 TERMINAL
23 1001116733 1 TERMINAL
24 1001116950 1 CONNECTOR
24 4460465 2 SOCKET TERMINAL
25 4460312 2 RING TERMINAL
25 4460312 1 RING TERMINAL
26 1001125748 1 CONNECTOR
26 1001129773 2 SEAL PLUG
26 1001125773 1 TERMINAL
27 1001117021 1 METRI-PACK CONNECTOR
27 1001116728 2 TERMINAL
27 8220081 2 SEAL
28 4460019 1 RING TERMINAL
28 4460019 2 RING TERMINAL
29 4460019 4 RING TERMINAL
29 4460019 1 RING TERMINAL
30 4460312 1 RING TERMINAL
30 4460312 2 RING TERMINAL
31 4460884 1 CONNECTOR
31 4460465 3 TERMINAL
31 4460466 1 PLUG

31200731 6036/6042 369

SECTION 10 - ELECTRICAL
FIGURE 10-10. ENGINE HARNESS

370 6036/6042 31200731

 SECTION 10 - ELECTRICAL

31200731 6036/6042 371

SECTION 10 - ELECTRICAL
FIGURE 10-10. ENGINE HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV

1001133350 1 ENGINE HARNESS, (IF EQUIPPED FOR LS), (includes all items) H
1 8220927 1 CONNECTOR
1 1001116728 12 TERMINAL
1 1001116747 3 TERMINAL
1 8220081 12 CABLE SEAL, METRI-PACK
1 8220089 3 CABLE SEAL TERMINAL, METRI-PACK
2 4461157 1 CONNECTOR
2 4460475 2 TERMINAL
2 8220081 2 CABLE SEAL, METRI-PACK
3 8220548 1 CONNECTOR
3 1001116692 7 SOCKET TERMINAL
3 4460466 16 SEALING PLUG TERMINAL
4 80963056 1 CONNECTOR
4 4460979 1 TERMINAL
5 8220929 1 CONNECTOR
5 1001116729 14 TERMINAL
6 1001117068 1 METRI-PACK CONNECTOR
6 8220124 2 TERMINAL
7 8220536 2 CONNECTOR
7 1001129513 4 SOCKET TERMINAL
8 4460744 2 METRI-PACK CONNECTOR
8 1001116728 4 TERMINAL
8 1001116727 2 PLUG
8 8220081 2 CABLE SEAL, METRI-PACK
9 1001119004 2 METRI-PACK CONNECTOR
9 1001116728 1 TERMINAL
10 4460955 7 CONNECTOR
10 1001116748 2 TERMINAL
11 4460042 2 RING TERMINAL
11 4460042 1 RING TERMINAL
12 1001117021 1 METRI-PACK CONNECTOR
12 1001116747 2 TERMINAL
13 1001117026 1 METRI-PACK CONNECTOR
13 1001116729 2 TERMINAL
14 4460256 2 RING TERMINAL
14 4460256 1 RING TERMINAL
15 1001116810 1 CONNECTOR
15 4460509 4 SOCKET TERMINAL
16 1001116831 1 CONNECTOR
16 1001119619 11 SOCKET TERMINAL
16 4460518 49 SEALING PLUG TERMINAL
17 4460897 1 TERMINAL
17 4460464 2 TERMINAL
18 4461095 1 CONNECTOR
18 4460943 2 TERMINAL
18 4460466 1 SEAL PLUG
19 4460019 5 RING TERMINAL
20 4460142 1 RING TERMINAL
20 1001117111 1 FORK TERMINAL
21 4460476 2 TERMINAL

372 6036/6042 31200731

 SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
21 4460475 3 TERMINAL
22 1001117070 1 METRI-PACK CONNECTOR
22 1001116734 2 TERMINAL
23 4460247 2 RING TERMINAL
23 4460247 1 RING TERMINAL
24 1001116950 1 AMPSEAL 16 CONNECTOR
24 4460465 2 SOCKET TERMINAL
25 4460312 3 RING TERMINAL
25 4460312 4 RING TERMINAL
26 1001125748 1 CONNECTOR
26 1001125773 2 TERMINAL
27 4460891 1 TERMINAL
27 4460465 2 SOCKET TERMINAL
28 1001117021 1 METRI-PACK CONNECTOR
28 1001116728 2 TERMINAL
28 8220081 2 CABLE SEAL, METRI-PACK
29 4460019 1 RING TERMINAL
29 8220164 1 RING TERMINAL
30 8220164 1 RING TERMINAL
30 8220164 2 RING TERMINAL
31 4460312 1 RING TERMINAL
31 4460312 2 RING TERMINAL
32 4460884 1 CONNECTOR
32 4460465 3 TERMINAL
32 4460466 1 SEALING PLUG TERMINAL

31200731 6036/6042 373

SECTION 10 - ELECTRICAL
FIGURE 10-11. CAB POWER DISTRIBUTION HARNESS (Prior to SN 0160065986)

374 6036/6042 31200731

 SECTION 10 - ELECTRICAL

31200731 6036/6042 375

SECTION 10 - ELECTRICAL

376 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-11. CAB POWER DISTRIBUTION HARNESS (Prior to SN 0160065986)

ITEM PART NUMBER QTY DESCRIPTION REV

1001129762 1 CAB POWER DISTRIBUTION HARNESS, (includes all items) I
(Prior to SN 0160065986)
1 1001117021 1 PLUG, METRI-PACK, SERIES 280, 2 POSITION
2 8220890 1 SECONDARY LOCK, 2 WAY, SEALED METRI-PACK
3 4460206 3 MALE BLADE
5 1001121728 2 CONNECTOR, FEMALE, 1 POSITION
6 1001121726 1 PLUG, METRI-PACK, SERIES 280, 5 POSITION
9 4460458 1 SEAL TERMINAL, METRI-PACK, SERIES 280
10 70024672 4 FEMALE BLADE TERMINAL
15 1001116728 15 TERMINAL, METRI-PACK, 280 SERIES
16 8220970 13 CONNECTOR
17 70024244 2 4 FUSE MODULE
18 70024245 3 MOUNTING LEG
19 4461103 20 LOCKING WEDGE
20 70024246 1 BUS BAR
21 70024247 1 BUS BAR INSULATOR
22 4460872 1 PLUG, AMPSEAL, 14 POSITION
23 4461101 10 LOCKING WEDGE
25 80363178 1 CONNECTOR
26 1001121728 2 CONNECTOR, FEMALE
27 1001121726 1 CONNECTOR, FEMALE, 5 POSITION, METRI-PACK
28 7026439 2 CONNECTOR
29 8220929 11 CONNECTOR, METRI-PACK, 15 POSITION, MALE
30 70024253 11 TPA LOCK
31 8220927 1 CONNECTOR, METRI-PACK, 15 POSITION, FEMALE
32 70024254 1 TPA LOCK
33 70024255 1 SEAL
34 4460905 4 HOLE SEAL PLUG TERMINAL, AMPSEAL
35 91554018 1 CONNECTOR
36 70020891 3 TERMINAL
37 8220553 1 RECEPTACLE
38 70021825 1 WEDGE LOCK
39 70024256 1 SIDE LOCK
40 7116562 3 CONNECTOR, MALE
42 70024257 1 CONNECTOR
43 1001096134 3 FUSE COVER HOLDER
44 1001116734 2 TERMINAL, METRI-PACK, FEMALE
45 70022747 20 TERMINAL
46 70024258 1 TERMINAL, METRI-PACK, FEMALE
47 1001116735 7 TERMINAL, METRI-PACK, FEMALE
48 4460871 8 AMPSEAL SOCKET TERMINAL
49 1001121730 2 TERMINAL, FEMALE, METRI-PACK
50 8220160 2 CABLE SEAL TERMINAL, FEMALE, METRI-PACK
51 8220125 2 TERMINAL, FEMALE, METRI-PACK
52 8220089 6 CABLE SEAL TERMINAL, METRI-PACK
53 8220081 18 CABLE SEAL, METRI-PACK
54 1001116727 2 CAVITY PLUG, METRI-PACK
55 80363179 1 LOCK WEDGE
56 4460464 9 TERMINAL
57 4460466 3 SEALING PLUG TERMINAL

31200731 6036/6042 377

SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
58 70024248 1 2 FUSE MODULE
59 70024249 1 FUSE TERMINAL, WITH SPRING CLIP
60 70024250 3 FUSE TERMINAL, WITH SPRING CLIP
61 70024251 9 FUSE TERMINAL, WITH SPRING CLIP
62 70024252 13 SECONDARY LOCK
63 4460419 17 TERMINAL, FEMALE, METRI-PACK
64 4461102 30 SECONDARY LOCK
65 1001116747 2 TERMINAL, FEMALE, METRI-PACK
66 1001116745 4 TERMINAL, MALE, METRI-PACK
67 1001116729 1 TERMINAL, MALE, METRI-PACK
68 1001116736 9 TERMINAL, FEMALE, UNSEALED
69 1001116737 4 TERMINAL, FEMALE, UNSEALED
71 70024259 2 TERMINAL, MALE, METRI-PACK
72 4461189 1 TERMINAL, MALE, METRI-PACK
73 80963055 1 CONNECTOR, WEATHER-PACK
74 4460790 1 TERMINAL, FEMALE SLEEVE SOCKET
76 70024673 4 FEMALE BLADE TERMINAL
77 4460466 1 SEAL, PLUG
78 4460944 1 SOCKET, FEMALE
79 1001116975 1 CONNECTOR
82 1001116733 3 TERMINAL, FEMALE
83 1001117019 3 CONNECTOR, MALE
84 1001149712 1 CAP AND LANYARD
85 1001125784 1 LOCKWASHER
86 1001125785 1 PANEL NUT
87 70024674 1 MALE BLADE TERMINAL

378 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-12. CAB POWER DISTRIBUTION HARNESS (SN 0160065986 to Present)

380 6036/6042 31200731

 SECTION 10 - ELECTRICAL

31200731 6036/6042 381

SECTION 10 - ELECTRICAL
FIGURE 10-12. CAB POWER DISTRIBUTION HARNESS (SN 0160065986 to Present)

ITEM PART NUMBER QTY DESCRIPTION REV

1001178285 1 CAB POWER DISTRIBUTION HARNESS I
1 4460872 1 CONNECTOR
4460871 10 TERMINAL, SOCKET
4460905 4 PLUG, SEAL
2 1001112612 1 CONNECTOR
1001149712 1 CAP
1001125784 1 LOCKWASHER
1001125785 1 NUT
4460464 6 TERMINAL
4460466 3 PLUG
3 4460884 1 CONNECTOR
80604021 1 LOCK, WEDGE
4460465 4 TERMINAL
4 4460930 1 CONNECTOR
80604025 1 LOCK, WEDGE
4460465 6 TERMINAL
4460466 2 PLUG
5 4460761 1 CONNECTOR
1001118378 4 TERMINAL
6 1001200833 1 TERMINAL
7 1001117064 1 CONNECTOR
91554014 6 TERMINAL
8 1001116808 1 CONNECTOR
4460909 1 HOUSING
4460915 1 LOCK, WEDGE
1001126008 10 TERMINAL, SOCKET
4460518 2 TERMINAL, PLUG
9 4460970 1 CONNECTOR
80363179 1 LOCK, WEDGE
4460464 9 TERMINAL
4460466 3 PLUG
10 8220904 1 CONNECTOR
4460419 6 TERMINAL
11 1001117119 1 CONNECTOR
1001159186 4 TERMINAL
12 4460891 1 CONNECTOR
80604018 1 LOCK, WEDGE
1001157890 1 TERMINAL
4460942 1 TERMINAL
13 1001117106 1 TERMINAL, RING
14 1001117106 1 TERMINAL, RING
15 1001117106 1 TERMINAL, RING
16 1001117106 1 TERMINAL, RING
17 4460836 1 CONNECTOR
80604016 1 LOCK, WEDGE
4460509 5 TERMINAL, SOCKET
4460465 6 TERMINAL
4460466 1 PLUG
18 1001116812 1 CONNECTOR
91554019 1 LOCK, WEDGE

382 6036/6042 31200731

 SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
4461070 1 CONNECTOR
4460465 2 TERMINAL
4460466 1 PLUG
19 1001116774 1 CONNECTOR
4460908 1 HOUSING
4460915 1 LOCK, WEDGE
1001126008 12 TERMINAL, SOCKET
20 8220904 1 CONNECTOR
4460419 8 TERMINAL
1001195760 2 TERMINAL
21 8220051 1 TERMINAL
22 4460933 1 CONNECTOR
80604016 1 LOCK, WEDGE
1001003174 3 TERMINAL, SOCKET
4460465 7 TERMINAL
4460466 2 TERMINAL
23 4460897 1 CONNECTOR
80604018 1 LOCK, WEDGE
4460464 2 TERMINAL
24 4460891 1 CONNECTOR
80604018 1 LOCK, WEDGE
4460465 1 TERMINAL
1001157890 1 TERMINAL
25 4460930 1 CONNECTOR
8220525 1 LOCK, WEDGE
4460465 3 TERMINAL
1001157890 2 TERMINAL
4460466 3 PLUG
26 4461017 1 CONNECTOR
80604018 1 LOCK, WEDGE
4460508 2 TERMINAL, SOCKET
27 1001117119 1 CONNECTOR
1001159186 2 TERMINAL
28 8220051 1 TERMINAL
29 80963061 1 CONNECTOR
4460790 4 TERMINAL, SOCKET
8220089 4 SEAL
30 8220927 1 CONNECTOR
70024256 1 LOCK, SLIDE
70024255 1 SEAL, CONNECTOR
70024254 1 LOCK, SECONDARY
1001116747 12 TERMINAL
8220081 12 SEAL
4460746 3 TERMINAL
4460458 3 SEAL
31 8220929 1 CONNECTOR
70024253 1 LOCK, SECONDARY
8220097 12 TERMINAL
8220125 2 TERMINAL
4460458 14 SEAL
1001116727 1 PLUG

31200731 6036/6042 383

SECTION 10 - ELECTRICAL
ITEM PART NUMBER QTY DESCRIPTION REV
32 1001121726 1 CONNECTOR
70026219 1 LOCK, TPA
8220125 2 TERMINAL
8220089 2 SEAL
1001116726 1 TERMINAL
4460458 1 SEAL
1001116727 2 PLUG
33 4460970 1 CONNECTOR
80363179 1 LOCK, WEDGE
4460466 6 TERMINAL
4460464 6 TERMINAL
34 1001121728 1 CONNECTOR, PACKARD FEMALE, 1POS
70026218 1 LOCK, TPA
1001121730 1 TERMINAL
35 1001121728 1 CONNECTOR,PACKARD FEMALE, 1POS
70026218 1 LOCK, TPA
1001121730 1 TERMINAL
36 1001200845 3 LEG, MOUNTING
1001205172 11 RELAY,MICRO 280, 12V, 35 AMP
1001129285 3 FUSE,MINI DIODE
1001177198 6 MODULE, 2 FUSE
1001187952 3 ASSEMBLY, ELECTRICAL
8229261 2 FUSE, TYPE 5 A
8229233 4 FUSE, TYPE 7.5 A
8229234 7 FUSE, TYPE 10 A
8229237 1 FUSE, TYPE 15 A
8229235 4 FUSE, TYPE 20 A
8229238 1 FUSE, TYPE 40 A
1001116710 11 TERMINAL
1001116712 3 TERMINAL
1001210779 1 TERMINAL
1001192050 10 TERMINAL
1001210776 4 TERMINAL
1001192049 11 TERMINAL
1001210778 2 TERMINAL
1001210777 8 TERMINAL

384 6036/6042 31200731

SECTION 10 - ELECTRICAL
FIGURE 10-13. DASH/THROTTLE HARNESS

386 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-13. DASH/THROTTLE HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV

1001129760 1 DASH/THROTTLE HARNESS, (includes all items) B
3 4460476 1 CONNECTOR
4 4460979 3 TERMINAL
5 4460458 6 SEAL
6 4460459 1 CONNECTOR
7 4460743 3 TERMINAL
13 8220552 1 CONNECTOR
14 1001116693 9 TERMINAL
15 4460466 14 SEALING PLUG TERMINAL
16 8220970 1 CONNECTOR
17 1001116737 1 TERMINAL
18 Ref CONNECTOR
19 Ref TERMINAL

31200731 6036/6042 387

SECTION 10 - ELECTRICAL
FIGURE 10-14. ROAD LIGHTING HARNESS

388 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-14. ROAD LIGHTING HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV

7150741 1 ROAD LIGHTING HARNESS, (includes all items) J
2 8220971 5 CONNECTOR
3 1001116737 1 UNSEALED TERMINAL, FEMALE
4 70024259 4 TERMINAL, MALE, METRI-PACK
5 8220970 5 CONNECTOR
6 1001116736 5 UNSEALED TERMINAL
8 7026439 1 CONNECTOR
9 1001117079 1 CONNECTOR
10 4460419 14 METRI-PACK TERMINAL
11 4460933 1 CONNECTOR PLUG
12 4460465 8 SOCKET CONNECTOR
13 8220081 3 SEAL
14 80604016 1 WEDGE LOCK
15 4460466 4 SEALING PLUG TERMINAL
16 1001117026 2 METRI-PACK SEALED CONNECTOR
17 8220890 2 SECONDARY LOCK
18 1001116745 3 METRI-PACK TERMINAL
19 4460894 2 PLUG CONNECTOR
20 80604023 2 WEDGE LOCK
21 70020888 18 TERMINAL SOCKET
22 4460466 2 SEALING PLUG TERMINAL
23 4460884 2 PLUG CONNECTOR
24 80604021 2 WEDGE LOCK
25 8220089 1 SEAL
26 1001116729 1 METRI-PACK TERMINAL

31200731 6036/6042 389

SECTION 10 - ELECTRICAL
FIGURE 10-15. WORK LIGHTING HARNESS

390 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-15. WORK LIGHTING HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV

7150707 1 WORK LIGHTING HARNESS, (includes all items) I
2 8220971 2 CONNECTOR
3 1001116737 1 TERMINAL, FEMALE, UNSEALED
4 70024259 1 TERMINAL, MALE, METRI-PACK
6 7026439 1 CONNECTOR
7 4460419 6 METRI-PACK, TERMINAL, FEMALE
8 1001117026 1 METRI-PACK SEALED CONNECTOR, 2 POSITION
9 8220890 1 SECONDARY LOCK
10 8220081 2 CABLE SEAL, WEATHER/METRI-PACK
11 1001116729 2 TERMINAL, MALE, METRI-PACK

31200731 6036/6042 391

SECTION 10 - ELECTRICAL
FIGURE 10-16. TELEMATICS INSTALLATION, UNITED RENTALS

392 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-16. TELEMATICS INSTALLATION, UNITED RENTALS

ITEM PART NUMBER QTY DESCRIPTION REV

1001195610 Ref TELEMATICS INSTALLATION, UNITED RENTALS A
1 N.S.S. 1 TELEMATICS KIT
2 1001195423 1 HARNESS, JUMPER

31200731 6036/6042 393

SECTION 10 - ELECTRICAL
FIGURE 10-17. REVERSE SENSING SYSTEM INSTALLATION

394 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-17. REVERSE SENSING SYSTEM INSTALLATION

ITEM PART NUMBER QTY DESCRIPTION REV

1001154331 1 REVERSE SENSING SYSTEM INSTALLATION, (includes all items) B
1 0140011 1 ALARM
2 0641406 4 HEX HD CAPSCREW, 1/4-20X3/4, GR5
3 3931012 4 SOCKET HD CAPSCREW, 10-24X3/4
4 4240033 AR WIRE TIE
5 4711400 8 WASHER, 1/4
6 8305004 4 HEX NUT, 1/4-20
8 1001154375 1 BRACKET
9 1001159876 1 REVERSE SENSOR HARNESS, (see Separate Breakdown in this
section)
10 1001161023 2 PLATE
11 1001182358 1 REVERSE SENSOR CONTROL
12 1001182863 1 ALARM BRACKET
13 0641418 1 HEX HD CAPSCREW, 1/4-20X2-3/4, GR5

31200731 6036/6042 395

SECTION 10 - ELECTRICAL
FIGURE 10-18. REVERSE SENSOR HARNESS

396 6036/6042 31200731

 SECTION 10 - ELECTRICAL
FIGURE 10-18. REVERSE SENSOR HARNESS

ITEM PART NUMBER QTY DESCRIPTION REV

1001159876 1 REVERSE SENSOR HARNESS, (includes all items) B
1 1001098122 1 RING TERMINAL
2 1001098122 1 RING TERMINAL
3 1001117026 1 CONNECTOR
4 1001116745 2 TERMINAL
5 4460458 2 SEAL
6 1001117021 1 CONNECTOR
7 1001116728 2 TERMINAL
8 4460458 2 SEAL
9 1001175733 1 CONNECTOR
10 N.S.S. 3 PLUG

31200731 6036/6042 397

 SECTION 11 - DECALS

SECTION 11 - DECALS

31200731 6036/6042 399

SECTION 11 - DECALS
FIGURE 11-1. CAB AND FRAME DECALS

400 6036/6042 31200731

 SECTION 11 - DECALS

31200731 6036/6042 401

SECTION 11 - DECALS
FIGURE 11-1. CAB AND FRAME DECALS

ITEM PART NUMBER QTY DESCRIPTION REV

1001142442 Ref DECAL INSTALLATION, (6036), (ZF), (ISO), (if equipped for LS), E
(not available to order, see items 1 thru 53, 56 & 57 on CAB AND
FRAME DECALS and items on BOOM DECALS for service)
1001125357 Ref DECAL INSTALLATION, (6036), (ZF), (ISO), (if equipped for ULS), F
(not available to order, see items 1 thru 57 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1001125356 Ref DECAL INSTALLATION, (6036), (ZF), (ANSI), (not available to G
order, see items 1 thru 57 on CAB AND FRAME DECALS and items
on BOOM DECALS for service)
1001163641 Ref DECAL INSTALLATION, (6036), (ENGLISH/ FRENCH), (not A
available to order, see items 1 thru 56 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1001142441 Ref DECAL INSTALLATION, (6042), (ZF), (ISO), (if equipped for LS), D
(not available to order, see items 1 thru 53, 56 & 57 on CAB AND
FRAME DECALS and items on BOOM DECALS for service)
1001125359 Ref DECAL INSTALLATION, (6042), (ZF), (ISO), (if equipped for ULS), E
(not available to order, see items 1 thru 56 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1001125358 Ref DECAL INSTALLATION, (6042), (ZF), (ANSI), (not available to F
order, see items 1 thru 56 on CAB AND FRAME DECALS and items
on BOOM DECALS for service)
1001163643 Ref DECAL INSTALLATION, (6042), (ENGLISH/ FRENCH), (not A
available to order, see items 1 thru 56 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1 4108302 1 HYDRAULIC OIL LEVEL DECAL, (6036)
1 4100181 1 HYDRAULIC OIL LEVEL DECAL, (6042)
2 4105171 1 DIESEL FUEL FILL DECAL
5 4107462 1 SIDE CONSOLE DECAL
7 3251813 1 USA DECAL
8 4100181 1 HYDRAULIC OIL FILL DECAL, (6036)
8 4108302 1 HYDRAULIC OIL FILL DECAL, (6042)
9 1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
9 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
9 1001163210 1 DECAL, ELECTROCUTION HAZARD , (ENGLISH/ FRENCH)
10 1706288 1 TIP HAZARD DECAL, (ISO)
10 1706306 1 TIP HAZARD DECAL, (ANSI)
10 1001163285 1 DECAL, TIP OVER WARNING, (ENGLISH/ FRENCH)
12 1706171 2 MODEL NUMBER DECAL, (6036)
12 1706172 2 MODEL NUMBER DECAL, (6042)
13 1706281 1 BATTERY WARNING DECAL, (ISO)
13 1706296 1 BATTERY WARNING DECAL, (ANSI)
13 1001163174 1 DECAL, BATTERY WARNING, (ENGLISH/ FRENCH)
15 1704885 1 WEBSITE DECAL
17 4110176 1 FRONT FRAME STRIPE LH SIDE DECAL
18 4110177 1 FRONT FRAME STRIPE RH SIDE DECAL
19 4110178 1 LEFT REAR FRAME STRIPE DECAL, (6036)
19 4110362 1 LEFT REAR FRAME STRIPE DECAL, (6042)
20 4110179 1 REAR FRAME STRIP RH SIDE DECAL
21 1706202 1 LH ENGINE DOOR STRIPE DECAL, (6036)
21 1001162590 1 LH ENGINE DOOR STRIPE DECAL, (6036). (ANSI)
21 1706204 1 LH ENGINE DOOR STRIPE DECAL, (6042)
22 1706203 1 RH ENGINE DOOR STRIPE DECAL
22 1001162591 1 RH ENG DOOR STRIPE DECAL, (ANSI), (ENGLISH/ FRENCH)

402 6036/6042 31200731

 SECTION 11 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
23 4110182 1 MID FRAME STRIPE DECAL, (6036)
23 4110364 1 MID FRAME STRIPE DECAL, (6042)
23 1001151083 1 DECAL, MID FRAME STRIPE (ENGLISH/ FRENCH)
24 4110183 1 MID FRAME RH SIDE STRIPE DECAL
25 1706285 2 MOVING PARTS WARNING DECAL, (ISO)
25 1706301 2 MOVING PARTS WARNING DECAL, (ANSI)
25 1001163222 2 DECAL, MOVING PARTS (ENGLISH/ FRENCH)
26 1001129767 1 OVERLAY RH DECAL, (ISO)
26 1001129766 1 OVERLAY RH DECAL, (ANSI)
26 1001165771 1 OVERLAY RIGHT HAND, (ENGLISH/ FRENCH)
27 1001110282 1 OVERLAY LH DECAL, (ISO)
27 4110188 1 OVERLAY LH DECAL, (ANSI)
27 1001165804 1 OVERLAY LEFT HAND, (ENGLISH/ FRENCH)
28 1001109597 1 LUBRICATION CHART DECAL, (6036)
28 1001109598 1 LUBRICATION CHART DECAL, (6042)
29 4110226 4 LIFT POINT/TIE DOWN DECAL
30 1001143904 1 MAINTENANCE CHART DECAL, (ANSI), (ISO), (if equipped for
ULS)
30 1001109596 1 DECAL, MAINTENANCE CHART, (ENGLISH/ FRENCH), (ISO), (if
equipped for LS)
30 1001154700 1 DECAL, MAINTENANCE CHART, (6042), (ENGLISH/ FRENCH)
35 N.S.S. 1 SN PLATE
43 8466306 1 TILT ANGLE GAUGE
45 Ref RECTANGULAR MIRROR, (See CAB SECTION for Breakdown)
47 10139087 1 ANTI SLIP ADHESIVE STRIP
49 1001092877 1 CRUSH HAZARD WARNING DECAL, (ISO)
49 1706850 1 CRUSH HAZARD WARNING DECAL, (ANSI)
49 1001163304 1 DECAL, CRUSH HAZARD WARNING,, (ENGLISH/ FRENCH)
50 1001092878 1 NO RIDERS DECAL, (ISO)
50 1706768 1 NO RIDERS DECAL, (ANSI)
50 1001163300 1 DECAL, NO RIDERS, (ENGLISH/ FRENCH)
51 1706098 2 ETHER STARTING WARNING DECAL, (ISO)
51 1706300 2 ETHER STARTING WARNING DECAL, (ANSI)
51 1001163212 2 DECAL,WARNING NO EITHER, (ENGLISH/ FRENCH)
52 1001109053 1 COOLANT FILL DECAL
53 1701640 1 MANUAL DECAL
54 1001125387 2 ULTRA LOW SULFUR DECAL
54 1001163355 2 DECAL, ULTRA LOW SULFUR FUEL (ENGLISH/ FRENCH)
55 1001139578 1 HOT FLUID WARNING DECAL
55 1001163323 1 DECAL, HOT FLUID WARNING, (ENGLISH/ FRENCH)
56 1001131271 1 TELEHANDLERS PATENT DECAL
57 1001143852 1 EXPORT DECAL, (if equipped for LS)
58 1702631 1 DECAL,BAR CODE ASSY
101 1001106012 1 CAPACITY CHART BOOKLET, (6036), (ANSI)
101 1001127753 1 CAPACITY CHART BOOKLET, (6036), (ISO)
101 1001110412 1 OPTIONAL CAPACITY CHART BOOKLET, (6036), (ANSI)
101 1001127755 1 OPTIONAL CAPACITY CHART BOOKLET, (6036), (ISO)
101 1001106013 1 CAPACITY CHART BOOKLET, (6042), (ANSI)
101 1001127593 1 CAPACITY CHART BOOKLET, (6042), (ISO)
101 1001110413 1 OPTIONAL CAPACITY CHART BOOKLET, (6042), (ANSI)
101 1001127594 1 OPTIONAL CAPACITY CHART BOOKLET, (6042), (ISO)
201 1001153473 1 REAR DOOR SKYTRAK DECAL (SN 0160053077 to Present)

31200731 6036/6042 403

SECTION 11 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
301 1001160072 1 REVERSE SENSING SYSTEM DECAL, (ANSI)
301 1001160945 1 REVERSE SENSING SYSTEM DECAL, (ENGLISH/FRENCH)
301 1001160916 1 REVERSE SENSING SYSTEM DECAL, (ISO)

404 6036/6042 31200731

SECTION 11 - DECALS
FIGURE 11-2. CAB AND FRAME DECALS (DANA)

406 6036/6042 31200731

 SECTION 11 - DECALS

31200731 6036/6042 407

SECTION 11 - DECALS
FIGURE 11-2. CAB AND FRAME DECALS (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1001151375 Ref DECAL INSTALLATION, (6036), (ISO), (if equipped for LS), (not E
available to order, see items 2 thru 48 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1001151374 Ref DECAL INSTALLATION, (6036), (ISO), (if equipped for ULS), (not F
available to order, see items 2 thru 46 & 48 thru 50 on CAB AND
FRAME DECALS and items on BOOM DECALS for service)
1001151373 Ref DECAL INSTALLATION, (6036), (ANSI), (not available to order, see E
items 2 thru 46 & 48 thru 50 CAB AND FRAME DECALS and items
on BOOM DECALS for service)
1001155466 Ref DECAL INSTALLATION, (6042), (ISO), (if equipped for LS), (not D
available to order, see items 2 thru 48 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1001155465 Ref DECAL INSTALLATION, (6042), (ISO), (if equipped for ULS), (not D
available to order, see items 2 thru 46 & 48 thru 50 on CAB AND
FRAME DECALS and items on BOOM DECALS for service)
1001155464 Ref DECAL INSTALLATION, (6042), (ANSI), (not available to order, see D
items 2 thru 46 & 48 thru 50 on CAB AND FRAME DECALS and
items on BOOM DECALS for service)
2 1701640 1 MANUAL DECAL
3 1704885 1 WEBSITE DECAL
4 N.S.S. 1 SN PLATE
5 1706098 2 ETHER STARTING WARNING DECAL, (ISO)
5 1706300 2 ETHER STARTING WARNING DECAL, (ANSI)
6 1706171 2 MODEL NUMBER DECAL, (6036)
6 1706172 2 MODEL NUMBER DECAL, (6042)
7 1001162591 1 RH ENG DOOR STRIPE DECAL
8 1001162590 1 LH ENGINE DOOR STRIPE DECAL, (6036)
8 1706204 1 LH ENGINE DOOR STRIPE DECAL, (6042)
9 1706281 1 BATTERY WARNING DECAL, (ISO)
9 1706296 1 BATTERY WARNING DECAL, (ANSI)
11 1706284 1 ELECTROCUTION HAZARD DECAL, (ISO)
11 1706299 1 ELECTROCUTION HAZARD DECAL, (ANSI)
12 1706288 1 TIP HAZARD DECAL, (ISO)
12 1706306 1 TIP HAZARD DECAL, (ANSI)
13 1706285 2 MOVING PARTS WARNING DECAL, (ISO)
13 1706301 2 MOVING PARTS WARNING DECAL, (ANSI)
14 3251813 1 USA DECAL
15 4100181 1 HYDRAULIC OIL FILL DECAL, (ISO)
15 4108302 1 HYDRAULIC OIL FILL DECAL, (ANSI)
16 4105171 1 DIESEL FUEL FILL DECAL
19 4107462 1 SIDE CONSOLE DECAL
20 4108302 1 HYDRAULIC OIL LEVEL DECAL
21 4110176 1 FRONT FRAME STRIPE LH SIDE DECAL
22 4110177 1 FRONT FRAME STRIPE RH SIDE DECAL
23 4110179 1 REAR FRAME STRIP RH SIDE DECAL
24 4110183 1 MID FRAME RH SIDE STRIPE DECAL
25 1001129767 1 OVERLAY RH DECAL, (ISO)
25 1001129766 1 OVERLAY RH DECAL, (ANSI)
26 1001110282 1 OVERLAY LH DECAL, (ISO)
26 4110188 1 OVERLAY LH DECAL, (ANSI)
27 4110226 4 LIFT POINT/TIE DOWN DECAL
28 4110362 1 LEFT REAR FRAME STRIPE DECAL

408 6036/6042 31200731

 SECTION 11 - DECALS
ITEM PART NUMBER QTY DESCRIPTION REV
33 8466306 1 TILT ANGLE GAUGE
35 10139087 1 ANTI SLIP ADHESIVE STRIP
36 1001092877 1 CRUSH HAZARD WARNING DECAL, (ISO)
36 1706850 1 CRUSH HAZARD WARNING DECAL, (ANSI)
37 1001092878 1 NO RIDERS DECAL, (ISO)
37 1706768 1 NO RIDERS DECAL, (ANSI)
40 1001109053 1 COOLANT FILL DECAL
41 1001154701 1 MAINTENANCE CHART DECAL, (if equipped for LS)
41 1001154700 1 MAINTENANCE CHART DECAL, (ANSI), (ISO), (if equipped for
ULS)
42 1001109597 1 LUBRICATION CHART DECAL, (6036)
42 1001109598 1 LUBRICATION CHART DECAL, (6042)
44 1001131271 1 TELEHANDLERS PATENT DECAL
46 1001151083 1 DECAL, MID FRAME STRIPE, (6036)
46 4110364 1 MID FRAME STRIPE DECAL, (6042)
47 1001143852 1 EXPORT DECAL
48 1702631 1 DECAL,BAR CODE ASSY
49 1001125387 2 ULTRA LOW SULFUR DECAL
50 1001139578 1 HOT FLUID WARNING DECAL

31200731 6036/6042 409

SECTION 11 - DECALS
FIGURE 11-3. BOOM DECALS

410 6036/6042 31200731

 SECTION 11 - DECALS
FIGURE 11-3. BOOM DECALS

ITEM PART NUMBER QTY DESCRIPTION REV

1001142442 Ref DECAL INSTALLTION, (6036), (ISO), (if equipped for LS), (not E
available to order, see items 3 thru 31 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001125357 Ref DECAL INSTALLTION, (6036), (ISO), (if equipped for ULS), (not F
available to order, see items 3 thru 31 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001125356 Ref DECAL INSTALLTION, (6036), (ANSI), (not available to order, see G
items 3 thru 31 on BOOM DECALS and items on CAB AND FRAME
DECALS for service)
1001142441 Ref DECAL INSTALLTION, (6042), (ISO), (if equipped for LS), (not D
available to order, see items 3 thru 31 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001125359 Ref DECAL INSTALLTION, (6042), (ISO), (if equipped for ULS), (not E
available to order, see items 3 thru 31 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001125358 Ref DECAL INSTALLTION, (6042), (ANSI), (not available to order, see F
items 3 thru 31 on BOOM DECALS and items on CAB AND FRAME
DECALS for service)
3 4105262 1 BOOM ANGLE INDICATOR DECAL
4 4107442 1 BOOM EXTEND LETTERS DECAL
31 1706282 1 CARRYING PERSONNEL DECAL, (ISO)
31 1706298 1 CARRYING PERSONNEL DECAL, (ANSI)
31 1001163206 1 DECAL, CARRY PERSONNEL, (ENGLISH/ FRENCH)
32 Ref BOOM ANGLE INDICATOR PLATE AND MOUNTING
HARDWARE, (See BOOM SECTION for Breakdown)
0274067 Ref SKYTRAK DECAL INSTALLATION, (not available to order, (6036), B
see item 101 for service)
0274038 Ref SKYTRAK DECAL INSTALLATION, (not available to order, (6042), B
see item 101 for service)
101 1706176 2 BOOM DECAL, SKYTRAK

31200731 6036/6042 411

SECTION 11 - DECALS
FIGURE 11-4. BOOM DECALS (DANA)

412 6036/6042 31200731

 SECTION 11 - DECALS
FIGURE 11-4. BOOM DECALS (DANA)

ITEM PART NUMBER QTY DESCRIPTION REV

1001151375 Ref DECAL INSTALLATION, (6036), (ISO), (if equipped for LS), (not E
available to order, see items 10 thru 18 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001151374 Ref DECAL INSTALLATION, (6036), (ISO), (if equipped for ULS), (not F
available to order, see items 10 thru 18 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001151373 Ref DECAL INSTALLATION, (6036), (ANSI), (not available to order, see E
items 10 thru 18 on BOOM DECALS and items on CAB AND
FRAME DECALS for service)
1001155466 Ref DECAL INSTALLATION, (6042), (ISO), (if equipped for LS), (not D
available to order, see items 10 thru 18 on CAB AND FRAME
DECALS and items on BOOM DECALS for service)
1001155465 Ref DECAL INSTALLATION, (6042), (ISO), (if equipped for ULS), (not D
available to order, see items 10 thru 18 on BOOM DECALS and
items on CAB AND FRAME DECALS for service)
1001155464 Ref DECAL INSTALLATION, (6042), (ANSI), (not available to order, see D
items 10 thru 18 on BOOM DECALS and items on CAB AND
FRAME DECALS for service)
10 1706282 1 CARRYING PERSONNEL DECAL, (ISO)
10 1706298 1 CARRYING PERSONNEL DECAL, (ANSI)
17 4105262 1 BOOM ANGLE INDICATOR DECAL
18 4107442 1 BOOM EXTEND LETTERS DECAL

31200731 6036/6042 413

 SECTION 12 - RECOMMENDED SPARE PARTS

SECTION 12 - RECOMMENDED SPARE PARTS

31200731 6036/6042 415

SECTION 12 - RECOMMENDED SPARE PARTS
FIGURE 12-1. RECOMMENDED SPARE PARTS

ITEM PART NUMBER QTY DESCRIPTION REV

Note Ref NOTE: THE FOLLOWING LIST WILL SERVICE FLEETS OF
MACHINES (BUILT TO CURRENT PRODUCTION PER DATE ON
THE FRONT COVER) WITH REPAIR PARTS WHICH CAN BE
INSTALLED IN THE FIELD. PARTS FROM THE LIST SHOULD
BE REPLACED WHEN INVENTORY IS DEPLETED TO KEEP
SERVICE PARTS STOCK SUPPLIED. FOR FURTHER
INFORMATION, CONTACT YOUR JLG DEALER OR THE JLG
INDUSTRIES PARTS DEPARTMENT.
Ref BOOM ASSEMBLY
2713452 2 TILT CYLINDER HOSE
2716714 2 BOOM HOSE
7079572 AR WEAR PAD
7111572 AR HIGH CAPACITY WEAR PAD
7082311 AR INSERT, WEAR PAD
7082342 AR SHIM, 0.075
7082362 AR SHIM, 0.134
7096702 AR WEAR PAD SPACER, 0.50
7096772 AR WEAR PAD SPACER, 0.62
7096882 AR WEAR PAD SPACER, 0.62
7085442 AR WEAR PAD SPACER, 0.88
Ref ENGINE
713977 1 FILLER BREATHER ASSEMBLY
1001121646 1 FAN, (if equipped for ULS)
1001098559 1 FAN, (if equipped for LS)
70024274 1 FAN BELT, (if equipped for ULS)
70024285 1 FAN BELT, (if equipped for LS)
Ref DRIVE TRAIN
1600429 1 TRANSMISSION SELECTOR CONTROL
1319726 1 TRANSMISSION FILTER
1319472 8 WHEEL HUB BEARING
Ref HYDRAULIC SYSTEM
8224045 1 BOOM JOYSTICK ASSEMBLY
8036502 1 BOOM EXTEND/RETRACT CYLINDER SEAL KIT
8036782 1 BOOM LIFT/LOWER CYLINDER SEAL KIT, (6036)
8036132 1 BOOM LIFT/LOWER CYLINDER SEAL KIT, (6042)
8035326 1 FRAME LEVEL CYLINDER SEAL KIT
8035720 1 ATTACHMENT TILT CYLINDER SEAL KIT
8036747 1 STABIL-TRAK CYLINDER SEAL KIT
7028739 1 TILT COMPENSATION CYLINDER SEAL KIT
2915023 1 SWING CARRIAGE CYLINDER SEAL KIT
70022041 1 SIDE TILT CARRIAGE CYLINDER SEAL KIT
70021452 1 GRAPPLE BUCKET CYLINDER SEAL KIT
7138740 1 TANK STRAINER
7139077 1 FILLER/BREATHER
7024441 1 FLUID LEVEL SIGHT GAUGE
Ref ELECTRICAL
7118222 1 FUEL LEVEL SENDER ASSEMBLY
8270621 1 BACKUP ALARM
4360690 1 IGNITION SWITCH
70024276 1 ALTERNATOR, (if equipped for ULS)

416 6036/6042 31200731

 SECTION 12 - RECOMMENDED SPARE PARTS
ITEM PART NUMBER QTY DESCRIPTION REV
70021849 1 ALTERNATOR, (if equipped for LS)
8270620 1 HORN
Ref MISC.
8035807 1 IGNITION KEY WITH COVER
8342808 1 ENGINE COVER KEY
70021948 1 DOOR KEY
80904003 1 HYDRAULIC TEST KIT
31200749 1 OPERATION AND SAFETY MANUAL
31200796 1 SERVICE MANUAL
Ref SPECIAL TOOLS
80304484 1 PRY BAR SET, ZF AXLE
80304480 1 TWO-ARMED PULLER, ZF AXLE
7025854 1 TWO-ARMED PULLER, ZF AXLE
70010241 1 THREADED RING, M105X3, ZF AXLE
70010239 1 TWO-ARMED PULLER, 160-150MM, ZF AXLE AND
TRANSMISSION
70023172 1 GRIPPING INSERT SUPER, ZF AXLE
70023173 1 BACK-OFF INSERT, REAR ZF AXLE
70023174 1 EYE BOLT ASSORTMENT, ZF AXLE AND TRANSMISSION
70022872 1 INTERNAL EXTRACTOR, 45-58MM, ZF AXLE AND
TRANSMISSION
70022873 1 INTERNAL EXTRACTOR, 70-100MM, ZF AXLE
70022871 1 COUNTER SUPPORT, REAR, ZF AXLE AND TRANSMISSION
7029740 1 DRIVER, ZF AXLE
7029739 1 DRIVER, ZF AXLE
7029738 1 DRIVER, ZF AXLE
70010244 1 INTERNAL EXTRACTOR, ZF AXLE
70010245 1 COUNTER SUPPORT, ZF AXLE
70022866 1 SPANNER, ZF AXLE
70022867 1 TORQUE SPANNER, 5-45NM, ZF AXLE
80304492 1 WHEEL BOLT PULLER BASIC SET, ZF AXLE
70110101 1 DRIVER, ZF AXLE
80304498 1 HANDLE, ZF AXLE
70010281 1 SLOTTED NUT WRENCH, ZF AXLE
70010283 1 INSTALLER, ZF AXLE
70010284 1 INSTALLER, ZF AXLE
80304497 1 HP-PUMP, ZF AXLE
7025856 1 STRIKER, ZF AXLE
70010243 1 MEASURING HUB, 9/16IN-18UNF

31200731 6036/6042 417

 PART NUMBER INDEX

PART NUMBER INDEX

31200731 6036/6042 419

PART NUMBER INDEX

0100009 ..................... 365 1001090064 ................ 47 1001101115 ................ 55 1001116728 ...... 368, 369,
0100011 .. 47, 81, 85, 105, 1001090134 .............. 317 1001101116 ................ 55 372, 373, 377, 397
109, 111, 261, 263 1001090140 ................ 47 1001101845 ................ 39 1001116729 ...... 368, 372,
0100019 ....................... 13 1001091752 .............. 331 1001101861 ................ 39 378, 389, 391
0100063 ....................... 45 1001091885 .............. 309 1001101956 ................ 47 1001116732 ............... 369
0140011 ..................... 395 1001091901 .............. 309 1001102212 .............. 103 1001116733 ....... 369, 378
0240156 ....................... 63 1001092391 ................ 57 1001102378 ................ 47 1001116734 ...... 369, 373,
0274038 ..................... 411 1001092481 ................ 59 1001102813 ................ 59 377
0274067 ..................... 411 1001092482 ................ 59 1001102844 .............. 229 1001116735 ............... 377
0400075 ..................... 342 1001092877 ...... 403, 409 1001102931 ................ 93 1001116736 ....... 378, 389
0641404 ............. 341, 345 1001092878 ...... 403, 409 1001102933 ................ 93 1001116737 ...... 378, 387,
0641405 ................. 59, 99 1001093171 ................ 61 1001103113 .............. 255 389, 391
0641406 ...... 99, 341, 345, 1001093273 ................ 63 1001103149 .............. 335 1001116745 ...... 368, 378,
395 1001093377 .......... 55, 63 1001103151 .............. 335 389, 397
0641415 ............. 341, 345 1001093465 ................ 63 1001103152 .............. 335 1001116747 ...... 368, 372,
0641418 ..................... 395 1001094330 ................ 63 1001103182 .............. 323 378, 383
0641506 ....................... 93 1001094783 ................ 13 1001103509 ...... 235, 247 1001116748 ....... 368, 372
0641507 ..................... 109 1001094784 ................ 13 1001103619 ...... 129, 165 1001116774 ............... 383
0641508 ............... 99, 111 1001094830 ................ 63 1001103625 .............. 121 1001116808 ............... 382
0641511 ............. 359, 363 1001095418 ................ 53 1001103630 .............. 157 1001116810 ............... 372
0641516 ................. 81, 85 1001095650 .............. 221 1001103637 ................ 59 1001116812 ............... 382
0641605 ............. 270, 275 1001095810 ................ 59 1001103730 ................ 59 1001116831 ............... 372
0641607 ..................... 111 1001096019 ................ 59 1001103736 ................ 59 1001116950 ....... 369, 373
0641611 ................. 93, 95 1001096020 ................ 59 1001104795 .............. 117 1001116975 ............... 378
0641612 ................. 47, 97 1001096021 ................ 59 1001105892 .............. 235 1001117019 ............... 378
0641614 ....................... 99 1001096023 ................ 59 1001106012 .............. 403 1001117021 ...... 368, 369,
0641618 ..................... 103 1001096024 ................ 59 1001106013 .............. 403 372, 373, 377, 397
0641718 ..................... 103 1001096025 ................ 59 1001106727 .............. 157 1001117026 ...... 368, 372,
0642032 ................. 45, 47 1001096134 .............. 377 1001106728 .............. 117 389, 391, 397
0642222 ....................... 13 1001096162 ................ 59 1001106836 .............. 337 1001117064 ............... 382
0642628 ....................... 13 1001096314 ...... 359, 363 1001108078 .............. 237 1001117068 ....... 368, 372
0681506 ..................... 103 1001096404 .......... 21, 23 1001108524 .............. 189 1001117070 ....... 369, 373
0681810 ....................... 47 1001096435 .............. 103 1001108591 .............. 237 1001117079 ............... 389
0681826 ................. 81, 85 1001096436 .............. 103 1001108603 .............. 237 1001117106 ............... 382
0682228 ................. 81, 85 1001097079 .............. 363 1001108668 ................ 76 1001117111 ....... 368, 372
0700610 ..................... 229 1001097080 .............. 363 1001109007 .............. 235 1001117119 ....... 382, 383
0701214 ....................... 85 1001097335 ................ 99 1001109053 ...... 403, 409 1001117244 ............... 103
0710819 ....................... 81 1001097735 ................ 39 1001109230 ................ 99 1001117308 ....... 341, 345
0711015 ................. 81, 85 1001098089 ................ 31 1001109406 .............. 235 1001118245 ....... 341, 345
0711016 ....................... 81 1001098122 .............. 397 1001109478 .............. 231 1001118282 ............... 369
0711214 ....................... 81 1001098559 ........ 85, 416 1001109536 .......... 81, 85 1001118378 ............... 382
0712040 ..................... 117 1001098769 .......... 21, 23 1001109596 .............. 403 1001118742 ........... 81, 85
0741610 ....................... 47 1001098977 .............. 107 1001109597 ...... 403, 409 1001119004 ....... 368, 372
0760612 ..................... 105 1001099113 ................ 47 1001109598 ...... 403, 409 1001119619 ....... 368, 372
0760812 ..................... 221 1001099115 ................ 47 1001110282 ...... 403, 408 1001120068 ................. 99
0761010 ....... 85, 341, 345 1001099351 ................ 73 1001110412 .............. 403 1001120082 ............... 105
0761012 ....................... 81 1001099496 ................ 15 1001110413 .............. 403 1001120083 ............... 105
0835416 ..................... 231 1001099497 ................ 15 1001110704 ................ 53 1001120341 ................. 81
0860520 ....................... 59 1001099901 ................ 69 1001111112 .............. 241 1001120687 ................. 81
0903609 ..................... 219 1001099902 ................ 69 1001111190 ................ 53 1001120819 ............... 248
0930020 ....................... 67 1001099976 .............. 223 1001111424 ...... 342, 346 1001120869 ................. 99
1001003174 ............... 383 1001100005 .............. 223 1001111821 .............. 103 1001120914 ................. 47
1001081045 ............... 247 1001100218 .............. 331 1001112612 .............. 382 1001120915 ................. 47
1001081046 ............... 247 1001100221 .............. 247 1001113511 ................ 93 1001120947 ................. 99
1001081049 ............... 247 1001100225 .............. 247 1001114112 ................ 13 1001121085 ............... 225
1001081073 ............... 247 1001100227 ................ 55 1001114202 .............. 285 1001121101 ............... 225
1001081241 ............... 237 1001100228 ................ 55 1001114495 ................ 99 1001121242 ................. 81
1001081242 ............... 237 1001100229 ................ 55 1001114675 .............. 229 1001121245 ................. 81
1001081244 ............... 237 1001100284 .............. 223 1001114780 .............. 103 1001121246 ............... 105
1001081246 ............... 237 1001100323 .............. 223 1001116692 ...... 368, 372 1001121247 ............... 107
1001081247 ............... 237 1001100324 .............. 223 1001116693 .............. 387 1001121252 ................. 89
1001081266 ............... 237 1001100822 ................ 65 1001116710 .............. 384 1001121254 ................. 99
1001081310 ....... 241, 242 1001100823 ................ 65 1001116712 .............. 384 1001121255 ................. 99
1001081375 ............... 247 1001100824 ................ 65 1001116726 .............. 384 1001121256 ........... 93, 95
1001081376 ............... 247 1001101043 .............. 346 1001116727 ..... 368, 372, 1001121257 ................. 97
1001090063 ................. 47 1001101085 .............. 245 377, 383, 384 1001121271 ................. 99

420 6036/6042 31200731

 PART NUMBER INDEX
1001121272 .............. 103 1001128340................. 99 1001132004 ......... 85, 111 1001150269 .............. 335
1001121408 ................ 13 1001128341................. 99 1001132154 ............... 111 1001150349 .............. 117
1001121444 ................ 13 1001128342................. 99 1001132173 ................. 97 1001150489 ................ 17
1001121493 ................ 99 1001128343................. 99 1001132514 ................. 45 1001150490 ................ 17
1001121494 ................ 99 1001128363............... 109 1001132545 ............... 270 1001150492 ................ 17
1001121596 .......... 81, 85 1001128364............... 109 1001132546 ............... 270 1001150496 ................ 17
1001121646 ........ 81, 416 1001128507............... 105 1001132550 ............... 261 1001150516 ................ 91
1001121726 ...... 377, 384 1001128544............... 105 1001132551 ............... 263 1001150518 ................ 89
1001121728 ...... 377, 384 1001128663....... 341, 345 1001132572 ............... 275 1001150523 ................ 89
1001121730 ...... 377, 384 1001128783............... 345 1001132573 ............... 275 1001150525 ................ 91
1001121741 .............. 229 1001128808............... 105 1001132987 ....... 345, 354 1001150652 .............. 221
1001121742 .............. 229 1001128901............... 109 1001132988 ....... 345, 354 1001150655 .............. 221
1001121955 ................ 99 1001129191................. 81 1001133072 ................. 47 1001150656 .............. 221
1001122289 .............. 247 1001129285............... 384 1001133171 ............... 345 1001150738 ................ 17
1001122456 .............. 231 1001129497............... 109 1001133172 ....... 341, 345 1001151083 ...... 403, 409
1001122457 .............. 231 1001129513....... 368, 372 1001133350 ............... 372 1001151097 .............. 225
1001122559 .............. 247 1001129610............... 232 1001133534 ................. 97 1001151098 .............. 225
1001122560 ................ 99 1001129615....... 342, 346 1001133871 ................. 99 1001151099 .............. 225
1001122801 ................ 99 1001129651....... 341, 350 1001133874 ............... 248 1001151100 .............. 225
1001122807 ................ 99 1001129652....... 341, 350 1001134452 ....... 341, 345 1001151106 .............. 225
1001125027 .............. 369 1001129759............... 368 1001134466 ................. 93 1001151107 .............. 225
1001125038 .......... 93, 95 1001129760............... 387 1001134467 ................. 93 1001151373 ...... 408, 413
1001125039 .......... 93, 95 1001129762............... 377 1001134516 ................. 93 1001151374 ...... 408, 413
1001125040 .......... 95, 97 1001129766....... 403, 408 1001134843 ............... 105 1001151375 ...... 408, 413
1001125135 .............. 275 1001129767....... 403, 408 1001134844 ............... 105 1001151561 ................ 45
1001125136 .............. 270 1001129768....... 341, 345 1001135011 ................. 97 1001152651 ................ 17
1001125275 .............. 275 1001129769....... 341, 345 1001135038 ............... 229 1001152652 ................ 17
1001125276 .............. 275 1001129773............... 369 1001135710 ............... 341 1001153473 .............. 403
1001125356 ...... 402, 411 1001129795....... 341, 345 1001135770 ....... 342, 346 1001153912 ................ 99
1001125357 ...... 402, 411 1001129796....... 341, 345 1001135777 ....... 342, 346 1001153913 ................ 99
1001125358 ...... 402, 411 1001129797....... 341, 345 1001136157 ................. 97 1001154055 .............. 221
1001125359 ...... 402, 411 1001129813............... 257 1001136358 ................. 93 1001154331 .............. 395
1001125387 ...... 403, 409 1001129870............... 257 1001136975 ..... 93, 95, 97 1001154375 .............. 395
1001125495 .......... 81, 85 1001130307....... 342, 346 1001137512 ................. 57 1001154700 ...... 403, 409
1001125748 ...... 369, 373 1001130568....... 341, 345 1001138700 ................. 93 1001154701 .............. 409
1001125773 ...... 369, 373 1001130894............... 359 1001139578 ....... 403, 409 1001155016 .............. 281
1001125774 .............. 247 1001130896............... 363 1001140672 ................. 99 1001155017 .............. 281
1001125784 ...... 378, 382 1001130897............... 365 1001141427 ............... 229 1001155219 .............. 346
1001125785 ...... 378, 382 1001130898............... 365 1001142441 ....... 402, 411 1001155464 ...... 408, 413
1001125837 .............. 247 1001130927............... 341 1001142442 ....... 402, 411 1001155465 ...... 408, 413
1001126008 ...... 382, 383 1001131179................. 15 1001142513 ............... 341 1001155466 ...... 408, 413
1001126030 .............. 287 1001131243................. 15 1001142790 ................. 49 1001157890 ...... 382, 383
1001126043 .............. 287 1001131244................. 15 1001143305 ............... 255 1001159186 ...... 382, 383
1001126178 .............. 285 1001131246................. 15 1001143307 ....... 350, 354 1001159876 ...... 395, 397
1001126208 .............. 368 1001131271....... 403, 409 1001143852 ....... 403, 409 1001160071 .............. 251
1001126385 .............. 270 1001131334................. 15 1001143904 ............... 403 1001160072 .............. 404
1001126386 .............. 270 1001131344................. 91 1001145026 ....... 331, 333 1001160787 .............. 251
1001126581 ...... 341, 345 1001131383................. 85 1001145035 ............... 237 1001160912 .............. 251
1001126864 .............. 357 1001131384................. 85 1001146084 ................. 45 1001160916 .............. 404
1001127142 ...... 342, 346 1001131385................. 85 1001146086 ................. 45 1001160945 .............. 404
1001127212 ...... 341, 345 1001131387............... 103 1001146088 ................. 45 1001161023 .............. 395
1001127418 ................ 99 1001131485............... 111 1001146159 ................. 45 1001162590 ...... 402, 408
1001127591 ................ 99 1001131488............... 107 1001146160 ................. 45 1001162591 ...... 402, 408
1001127593 .............. 403 1001131526............... 270 1001146563 ............... 270 1001162804 .............. 251
1001127594 .............. 403 1001131576............... 111 1001147265 ....... 139, 173 1001162806 .............. 251
1001127699 ...... 342, 346 1001131577............... 111 1001147377 ............... 141 1001162829 .............. 251
1001127700 ...... 342, 346 1001131578............... 111 1001147378 ............... 139 1001163174 .............. 402
1001127753 .............. 403 1001131594............... 103 1001147379 ............... 175 1001163206 .............. 411
1001127755 .............. 403 1001131596............... 103 1001147380 ............... 173 1001163210 .............. 402
1001127855 .............. 109 1001131645............... 103 1001147874 ............... 117 1001163212 .............. 403
1001127856 .............. 109 1001131646............... 103 1001147875 ............... 117 1001163222 .............. 403
1001127857 .............. 109 1001131772............... 111 1001148177 ............... 229 1001163285 .............. 402
1001127858 ...... 109, 111 1001131819............... 103 1001149487 ................. 13 1001163300 .............. 403
1001127864 .............. 111 1001131820............... 103 1001149525 ................. 13 1001163304 .............. 403
1001127867 .............. 111 1001131958............... 103 1001149712 ....... 378, 382 1001163323 .............. 403
1001127980 ................ 99 1001131959............... 103 1001150229 ............... 237 1001163355 .............. 403
1001128339 ................ 99 1001131996............... 111 1001150233 ............... 237 1001163414 .............. 319

31200731 6036/6042 421

PART NUMBER INDEX
1001163641 ............... 402 10732071 .................. 211 1319602 ... 197, 199, 201, 1319685..................... 213
1001163643 ............... 402 10732072 .................. 211 203, 205, 207 1319686..................... 213
1001163729 ....... 342, 345 10732095 .................. 191 1319603 ... 197, 199, 201, 1319687..................... 213
1001165771 ............... 403 10732150 .................... 15 203, 205, 207 1319688..................... 213
1001165804 ............... 403 10839156 .................. 209 1319604 ... 197, 199, 201, 1319689..................... 213
1001166292 ............... 272 1101312 .............. 91, 107 203, 205, 207 1319690..................... 213
1001167250 ............... 251 1101313 .............. 91, 107 1319605 .... 197, 199, 203 1319691..................... 213
1001167251 ............... 251 1170021 ...................... 45 1319606 .... 197, 199, 203 1319692..................... 213
1001169466 ............... 333 1170024 ...................... 45 1319607 .................... 197 1319693..................... 213
1001170329 ............... 333 1170054 ...................... 47 1319608 ............ 197, 207 1319694..................... 213
1001174264 ............... 237 1170057 ...................... 47 1319609 .................... 197 1319695..................... 213
1001175733 ............... 397 1319203 .................... 191 1319610 .................... 197 1319696............. 213, 215
1001176515 ................. 71 1319204 .................... 191 1319611 .................... 197 1319697..................... 213
1001177198 ............... 384 1319205 .................... 191 1319612 ... 197, 199, 201, 1319698..................... 213
1001178285 ............... 382 1319209 .................... 191 203, 205, 207 1319699..................... 213
1001178776 ............... 333 1319210 .................... 191 1319613 .................... 199 1319700..................... 213
1001180762 ............... 313 1319211 .................... 191 1319614 .................... 199 1319701..................... 213
1001182094 ................. 95 1319213 .................... 191 1319615 .... 199, 203, 205 1319702............. 213, 215
1001182225 ................. 89 1319214 ............ 131, 167 1319616 .................... 201 1319703............. 213, 215
1001182358 ............... 395 1319353 ............ 124, 160 1319617 .... 201, 205, 207 1319704..................... 213
1001182863 ............... 395 1319423 ............ 129, 165 1319618 .... 201, 205, 207 1319705..................... 213
1001187887 ................. 17 1319436 ............ 129, 165 1319619 .................... 201 1319707............. 213, 215
1001187952 ............... 384 1319441 ............ 129, 165 1319620 .... 201, 205, 207 1319708..................... 213
1001190341 ................. 17 1319447 ............ 135, 169 1319621 .... 201, 205, 207 1319710..................... 215
1001192049 ............... 384 1319464 ............ 135, 169 1319622 .... 201, 205, 207 1319711..................... 215
1001192050 ............... 384 1319472 .... 135, 169, 416 1319623 .... 201, 205, 207 1319712..................... 215
1001195423 ............... 393 1319477 ............ 135, 169 1319624 .... 201, 205, 207 1319713..................... 215
1001195610 ............... 393 1319537 ............ 131, 167 1319625 .... 201, 205, 207 1319714..................... 215
1001195760 ............... 383 1319539 ............ 131, 167 1319626 .... 201, 205, 207 1319715..................... 215
1001199096 ............... 333 1319540 ............ 131, 167 1319627 .... 201, 205, 207 1319717..................... 215
1001199116 ............... 333 1319542 ............ 131, 167 1319628 .... 201, 205, 207 1319718..................... 217
1001199135 ............... 333 1319545 ............ 131, 167 1319629 .... 201, 205, 207 1319719..................... 217
1001199136 ............... 333 1319557 .................... 193 1319630 .... 201, 205, 207 1319720..................... 217
1001199177 ............... 333 1319558 .................... 193 1319631 .... 201, 205, 207 1319721..................... 217
1001199181 ............... 333 1319563 .................... 193 1319632 .... 201, 205, 207 1319722..................... 217
1001199199 ............... 333 1319565 .................... 193 1319633 ............ 201, 209 1319723..................... 217
1001199205 ............... 333 1319566 .................... 193 1319634 .................... 203 1319724..................... 217
1001199210 ............... 333 1319569 .................... 195 1319635 .................... 203 1319725..................... 217
1001200833 ............... 382 1319570 .................... 195 1319636 .... 203, 205, 207 1319726. 89, 91, 217, 416
1001200845 ............... 384 1319571 .................... 195 1319637 .................... 205 1320022....................... 99
1001202628 ............... 281 1319574 .................... 195 1319638 ............ 205, 207 1321226............. 135, 169
1001205172 ............... 384 1319575 .................... 195 1319639 .................... 207 1560028....................... 13
1001210776 ............... 384 1319576 .................... 195 1319641 .................... 209 1600429............. 259, 416
1001210777 ............... 384 1319577 .................... 195 1319643 .................... 209 1684464..................... 299
1001210778 ............... 384 1319578 ....129, 131, 137, 1319646 .................... 209 1684537..................... 301
1001210779 ............... 384 165, 167, 171, 195 1319647 .................... 209 1701509....................... 59
10139087 ........... 403, 409 1319581 ............ 195, 217 1319648 .................... 209 1701640............. 403, 408
10268515 ................... 107 1319582 ............ 195, 217 1319649 .................... 209 1702631............. 403, 409
10268516 ................... 107 1319583 .................... 195 1319650 .................... 211 1702773....................... 59
1060379 ....................... 59 1319584 .................... 195 1319652 ............ 211, 213 1704277....................... 59
10700334 ........... 109, 111 1319585 ............ 195, 217 1319659 .................... 211 1704885....... 59, 402, 408
10704137 ..................... 85 1319586 .................... 195 1319661 ............ 211, 213 1706098............. 403, 408
10705034 ..................... 51 1319587 .................... 195 1319666 .................... 165 1706171............. 402, 408
10717672 ................... 271 1319590 .................... 195 1319670 ............ 213, 215 1706172............. 402, 408
10731702 ................... 191 1319591 .................... 197 1319671 .................... 213 1706176..................... 411
10731709 ........... 213, 215 1319592 .................... 197 1319673 .................... 213 1706202..................... 402
10731744 ................... 195 1319593 ....197, 199, 201, 1319674 .................... 213 1706203..................... 402
10731748 ................... 191 203, 205, 207 1319675 .................... 213 1706204............. 402, 408
10731751 ................... 191 1319594 ....197, 199, 201, 1319676 .................... 213 1706281............. 402, 408
10731789 ........... 135, 169 203, 205, 207 1319677 .................... 213 1706282............. 411, 413
10731790 ........... 129, 165 1319595 ....197, 199, 201, 1319678 .................... 213 1706284............. 402, 408
10731845 ... 197, 199, 203 203, 205, 207 1319679 .................... 213 1706285............. 403, 408
10731913 ................... 193 1319596 .... 197, 199, 203 1319680 .................... 213 1706288............. 402, 408
10731949 ........... 131, 167 1319600 ....197, 199, 201, 1319681 .................... 213 1706296............. 402, 408
10731959 ................... 209 203, 205, 207 1319682 .................... 213 1706298............. 411, 413
10732063 ........... 213, 215 1319601 ....197, 199, 201, 1319683 .................... 213 1706299............. 402, 408
10732064 ................... 213 203, 205, 207 1319684 .................... 213 1706300............. 403, 408

422 6036/6042 31200731

 PART NUMBER INDEX
1706301 ............ 403, 408 2713082 .................... 291 3311401 ..................... 103 4460466 ....368, 369, 372,
1706306 ............ 402, 408 2713452 ............ 287, 416 3311405 ....................... 59 373, 377, 378, 382,
1706768 ............ 403, 409 2716563 .................... 311 3311502 ..................... 255 383, 384, 387, 389
1706850 ............ 403, 409 2716614 .................... 305 3311601 ................. 25, 27 4460475 ....368, 369, 372,
1706892 ...................... 59 2716670 .................... 281 3311605 ..................... 103 373
2080040 ...................... 59 2716673 .................... 279 3321001 ............. 342, 346 4460476 .... 369, 372, 387
2110606 ........ 47, 51, 272 2716675 .................... 283 3332015 ..................... 117 4460508 .................... 383
2110808 ...................... 47 2716684 .................... 287 3421453 ....................... 59 4460509 ............ 372, 382
2130606 .............. 51, 270 2716696 .... 270, 275, 279 3423226 ................. 21, 23 4460518 .... 368, 372, 382
2130608 ...................... 51 2716699 ............ 270, 281 3423227 ..... 299, 301, 307 4460743 .................... 387
2131210 ............ 189, 271 2716700 .................... 270 3423242 ................. 45, 47 4460744 ............ 368, 372
2131212 ...... 99, 189, 271 2716713 .................... 291 3423275 ................. 45, 47 4460746 .................... 383
2170706 .................... 281 2716714 ............ 287, 416 3423276 ........... 45, 47, 53 4460761 .................... 382
2172106 ...... 47, 270, 272 2716760 .................... 285 3423307 ....................... 47 4460790 ............ 378, 383
2180104 .................... 105 2716761 .................... 272 3520072 ....................... 59 4460836 .................... 382
2180535 .................... 247 2716762 .................... 271 3576442 ..................... 257 4460850 .................... 368
2220218 ...................... 97 2716763 .................... 281 3760170 ....................... 59 4460871 ............ 377, 382
2220237 .................... 331 2716764 .................... 295 3820020 ....................... 59 4460872 ............ 377, 382
2220238 .................... 271 2716766 .................... 281 3841203 ....................... 47 4460884 ....369, 373, 382,
2220239 ............ 331, 333 2716768 .................... 291 3931012 ..................... 395 389
2220371 ... 270, 271, 272, 2716769 .................... 270 3968141 ............. 145, 179 4460891 .... 373, 382, 383
281, 295 2716771 .................... 270 3984436 ..................... 183 4460894 .................... 389
2220372 .................... 295 2716772 .................... 275 3984447 ..................... 183 4460897 ............ 372, 383
2220373 ... 271, 275, 279, 2716773 ............ 279, 287 3984458 ..................... 183 4460905 ............ 377, 382
287, 291, 295 2716774 .................... 275 3984469 ..................... 183 4460908 .................... 383
2220375 ............ 283, 333 2716775 .................... 279 4100181 ............. 402, 408 4460909 .................... 382
2220381 ............ 271, 291 2716776 .................... 279 4105171 ............. 402, 408 4460915 ............ 382, 383
2220415 ...................... 53 2716780 .................... 271 4105262 ............. 411, 413 4460930 ............ 382, 383
2220435 ............ 271, 275 2716781 .................... 271 4105621 ..................... 265 4460933 ............ 383, 389
2220451 .................... 283 2716783 .................... 275 4107442 ............. 411, 413 4460942 .................... 382
2220473 ..... 53, 271, 281, 2716784 .................... 283 4107462 ............. 402, 408 4460943 .................... 372
295 2716785 .................... 283 4108302 ............. 402, 408 4460944 .................... 378
2220474 ............ 279, 287 2716792 .................... 291 4110176 ............. 402, 408 4460955 ............ 368, 372
2220499 .................... 333 2716807 .................... 275 4110177 ............. 402, 408 4460970 ............ 382, 384
2220500 ............ 279, 331 2716808 .................... 271 4110178 ..................... 402 4460979 ............ 372, 387
2220501 .................... 295 2717008 .................... 303 4110179 ............. 402, 408 4461017 .................... 383
2220567 .................... 285 2717018 .................... 285 4110182 ..................... 403 4461070 .................... 383
2220577 .................... 333 2717019 .................... 295 4110183 ............. 403, 408 4461094 .................... 368
2220578 ............ 283, 285 2717020 .................... 295 4110188 ............. 403, 408 4461095 ............ 368, 372
2220596 .... 271, 279, 287 2717021 .................... 295 4110226 ............. 403, 408 4461101 .................... 377
2220602 .................... 275 2717033 .................... 271 4110362 ............. 402, 408 4461102 .................... 378
2220603 .................... 270 2717160 ...................... 51 4110364 ............. 403, 409 4461103 .................... 377
2220606 .................... 281 2717161 ...................... 51 4110422 ................. 69, 73 4461157 ............ 368, 372
2220609 ...................... 53 2717162 ...................... 51 4110473 ....................... 51 4461189 .................... 378
2220619 .................... 295 2717198 .................... 315 4240017 .. 93, 95, 97, 341, 4520319 .................... 225
2220622 .................... 276 2717260 .................... 307 345 4520449 .................... 225
2220628 ...................... 53 2717283 ...................... 51 4240033 ..................... 395 4520450 .................... 225
2220635 .... 272, 281, 333 2717287 ...................... 53 4360569 ..................... 357 4520648 .................... 225
2220651 .................... 291 2720637 .................... 107 4360690 ............. 357, 416 4520649 .................... 225
2220655 ............ 276, 283 2754736 .................... 275 4420037 ................. 15, 17 4520650 .................... 225
2220657 ............ 270, 281 2754737 .................... 275 4460019 ..... 369, 372, 373 4640438 .................... 317
2220683 .................... 275 2755060 .................... 285 4460042 ............. 368, 372 4641501 ...................... 51
2220695 .................... 283 2900770 .................... 317 4460142 ............. 368, 372 4641502 ...................... 51
2220700 .................... 276 2915023 ............ 323, 416 4460206 ..................... 377 4711400 59, 99, 341, 345,
2220883 .................... 313 2940074 ...................... 59 4460247 ............. 369, 373 395
2221123 .................... 270 31200160 .................... 59 4460256 ............. 368, 372 4711500 .. 81, 85, 93, 103
2221301 .................... 105 31200336 .................... 59 4460312 ............. 369, 373 4711600 ....21, 23, 93, 95,
2230025 .................... 291 31200387 .................... 59 4460419 .... 378, 382, 383, 97, 270, 275
2230035 .................... 275 31200388 .................... 59 389, 391 4711700 .................... 103
2230044 .................... 291 31200749 .................. 417 4460458 .... 368, 369, 377, 4740362 .................... 103
2340037 ...................... 57 31200796 .................. 417 383, 384, 387, 397 4740553 .................... 251
2340038 ...................... 57 3251813 ............ 402, 408 4460459 ..................... 387 4751500 .................... 107
2340039 ...................... 57 3290601 .................... 345 4460464 .... 372, 377, 382, 4751600 .................... 103
2340045 ...................... 57 3290801 ............ 341, 345 383, 384 4751700 .................... 103
2340046 ...................... 57 3300220 ............ 342, 346 4460465 .... 369, 373, 382, 4761000 ............ 342, 346
24921332 .................. 109 3300240 ................ 45, 47 383, 389 4761400 ............ 341, 345
2600281 ...................... 59 3300429 .................... 333 4761500 ................ 81, 85

31200731 6036/6042 423

PART NUMBER INDEX
4791500 ............... 13, 229 70020891 .................. 377 70022176 .......... 131, 167 70022248 ................... 133
4811700 ..................... 105 70021077 .................. 237 70022177 .......... 129, 165 70022249 ........... 135, 169
4811900 ................. 81, 85 70021078 .................. 237 70022178 .......... 129, 165 70022250 ........... 131, 167
4811902 ..................... 221 70021090 .................. 237 70022179 .......... 135, 169 70022251 ................... 133
4812000 . 81, 85, 341, 345 70021092 .................. 237 70022180 .......... 129, 165 70022252 ................... 133
4812100 ................. 81, 85 70021093 .................. 237 70022181 .......... 129, 165 70022253 ........... 131, 167
4812300 ..... 261, 263, 265 70021095 .................. 237 70022182 .......... 129, 165 70022254 ........... 129, 165
4831700 ............. 341, 345 70021096 .................. 237 70022183 .......... 131, 167 70022255 ........... 129, 165
4831900 ....... 85, 341, 345 70021108 .................. 237 70022184 .......... 129, 165 70022256 ........... 137, 171
4832000 ....................... 81 70021342 .............. 67, 73 70022185 .......... 127, 163 70022257 ........... 135, 169
4846452 ....................... 59 70021349 .................... 73 70022186 .......... 131, 167 70022259 ........... 129, 165
4891500 ............. 109, 111 70021358 .................... 67 70022187 .......... 135, 169 70022260 ................... 127
4891600 ..... 111, 359, 363 70021359 .................... 67 70022188 .......... 135, 169 70022261 ................... 127
4891700 ............. 109, 111 70021360 .................... 67 70022189 .......... 131, 167 70022262 ........... 127, 163
4891800 ....................... 47 70021361 .................... 67 70022190 .......... 131, 167 70022263 ................... 127
4892200 ....................... 13 70021362 .................... 67 70022191 .................. 133 70022264 ................... 127
4892600 ....................... 13 70021366 .................... 67 70022192 .................. 133 70022280 ........... 159, 167
5724622 ................. 25, 27 70021367 .................... 67 70022193 .......... 131, 167 70022282 ................... 167
5906392 ....................... 39 70021387 .................... 67 70022194 .......... 131, 167 70022284 ................... 163
6604662 ....................... 53 70021391 .................... 67 70022195 .................. 133 70022285 ................... 163
70002219 ................... 319 70021392 .................... 67 70022196 .......... 131, 167 70022527 ..................... 67
70002224 ................... 319 70021393 .................. 325 70022197 .......... 137, 171 70022563 ................... 313
70003849 ................... 319 70021415 .................... 73 70022198 .......... 131, 167 70022564 ................... 313
70004637 ................... 313 70021440 ............ 71, 325 70022199 .................. 133 70022694 ................... 103
70010239 ................... 417 70021444 .................. 325 70022200 .................. 127 70022695 ................... 103
70010241 ................... 417 70021446 .................. 325 70022201 .......... 129, 165 70022696 ................... 103
70010243 ................... 417 70021447 .................. 325 70022202 .................. 133 70022716 ................... 335
70010244 ................... 417 70021448 .................. 325 70022203 .......... 135, 169 70022717 ................... 335
70010245 ................... 417 70021451 .................. 325 70022204 .......... 129, 165 70022718 ................... 335
70010281 ................... 417 70021452 .......... 325, 416 70022205 .......... 129, 165 70022719 ................... 335
70010283 ................... 417 70021464 .................. 325 70022206 .......... 129, 165 70022720 ................... 335
70010284 ................... 417 70021465 .................. 325 70022207 .......... 137, 171 70022721 ................... 335
70020228 ................... 113 70021466 .................. 325 70022208 .................. 169 70022722 ................... 335
70020369 ................... 303 70021553 .................. 169 70022209 .......... 131, 167 70022723 ................... 335
70020425 ................... 211 70021554 .......... 135, 169 70022210 .................. 165 70022724 ................... 335
70020426 ................... 211 70021583 .................. 309 70022211 .......... 127, 163 70022747 ................... 377
70020427 ................... 215 70021584 .................... 91 70022213 .......... 124, 160 70022774 ................... 123
70020428 ................... 323 70021613 .................. 183 70022215 .................. 167 70022775 ................... 123
70020430 ................... 209 70021825 .................. 377 70022216 .................. 123 70022776 ................... 124
70020431 ................... 209 70021849 ............ 91, 417 70022217 .......... 129, 165 70022777 ........... 129, 165
70020555 ..................... 61 70021850 .................... 91 70022218 .......... 135, 169 70022778 ................... 131
70020562 ..................... 67 70021908 .................. 317 70022219 .......... 129, 165 70022779 ........... 131, 167
70020628 ................... 235 70021921 .................... 73 70022220 .......... 124, 160 70022780 ........... 131, 133
70020659 ................... 337 70021935 .................... 73 70022221 .................. 171 70022781 ........... 135, 169
70020660 ................... 337 70021948 .. 235, 237, 417 70022223 .......... 135, 169 70022782 ........... 135, 169
70020661 ................... 337 70021977 .................... 73 70022225 .......... 127, 163 70022783 ........... 135, 169
70020662 ................... 337 70021978 .................... 73 70022226 .................. 127 70022784 ........... 137, 171
70020663 ................... 337 70021979 .................... 73 70022227 .......... 127, 163 70022785 ........... 137, 171
70020665 ................... 337 70021980 .................... 67 70022228 .......... 127, 163 70022786 ................... 159
70020666 ................... 337 70021981 .................... 67 70022229 .......... 127, 163 70022787 ................... 159
70020667 ................... 337 70021982 .................... 67 70022230 .......... 135, 169 70022788 ................... 167
70020668 ................... 337 70022028 .................... 73 70022231 .................. 159 70022789 ........... 129, 165
70020669 ................... 337 70022038 .................. 317 70022233 .......... 137, 171 70022797 ........... 145, 179
70020670 ................... 337 70022039 .................. 317 70022234 .......... 135, 169 70022799 ................... 181
70020671 ................... 337 70022040 .................. 317 70022235 .......... 131, 167 70022842 ............... 89, 91
70020672 ................... 337 70022041 .......... 317, 416 70022236 .......... 131, 167 70022844 ............... 89, 91
70020673 ................... 337 70022042 .................. 317 70022237 .......... 135, 169 70022846 ............... 89, 91
70020674 ................... 337 70022043 .................. 317 70022238 .......... 135, 169 70022866 ................... 417
70020675 ................... 337 70022044 .................. 323 70022239 .................. 171 70022867 ................... 417
70020676 ................... 337 70022045 .................. 323 70022240 .......... 135, 169 70022871 ................... 417
70020677 ................... 337 70022046 .................. 323 70022241 .......... 129, 165 70022872 ................... 417
70020678 ................... 337 70022170 .................. 169 70022242 .......... 137, 171 70022873 ................... 417
70020679 ................... 337 70022171 .......... 131, 167 70022243 .......... 137, 171 70022931 ..................... 76
70020680 ................... 337 70022172 .......... 129, 165 70022244 .................. 160 70022932 ..................... 76
70020681 ................... 337 70022173 .......... 129, 165 70022245 .......... 124, 160 70022934 ..................... 76
70020682 ................... 337 70022174 .......... 129, 165 70022246 .......... 129, 165 70022935 ..................... 77
70020888 ................... 389 70022175 .......... 129, 165 70022247 .......... 129, 165 70022936 ..................... 76

424 6036/6042 31200731

 PART NUMBER INDEX
70022937 .................... 77 70024160 .................... 97 70024954 ................... 237 7012903 .................... 315
70022939 .................... 77 70024161 .................... 97 70025014 ................... 147 7013903 .................... 327
70022942 .................... 77 70024162 .................... 97 70025347 ................... 237 7013928 .................... 327
70022946 .................... 77 70024176 ............ 89, 105 70025348 ................... 237 7013930 .................... 327
70022949 .................... 77 70024177 ............ 89, 105 70025354 ................... 237 7017278 .................... 307
70022950 .................... 77 70024244 .................. 377 70025480 ................... 241 7017283 .................... 307
70022952 .................... 77 70024245 .................. 377 70025540 ................... 100 7017496 .................... 315
70022957 .................... 76 70024246 .................. 377 70025541 ................... 100 7024441 .... 331, 333, 416
70022960 .................... 76 70024247 .................. 377 70025542 ................... 100 7024574 .................... 323
70022969 .................... 76 70024248 .................. 378 70025548 ................... 147 7025854 .................... 417
70022970 .................... 76 70024249 .................. 378 70025551 ................... 148 7025856 .................... 417
70022980 .................... 77 70024250 .................. 378 70025606 ................... 319 7026439 .... 377, 389, 391
70022984 .................... 76 70024251 .................. 378 70025857 ........... 147, 181 7026731 .................... 147
70022985 .................... 76 70024252 .................. 378 70025901 ................... 251 7026758 ....197, 199, 201,
70022987 .................... 76 70024253 .......... 377, 383 70025902 ................... 251 203, 205, 207
70022990 .................... 77 70024254 .......... 377, 383 70025903 ................... 251 7026759 ....197, 199, 201,
70022992 .................... 76 70024255 .......... 377, 383 70025904 ................... 251 203, 205, 207
70022993 .................... 76 70024256 .......... 377, 383 70025906 ................... 251 7026760 ....197, 199, 201,
70022994 .................... 76 70024257 .................. 377 70025907 ................... 251 203, 205, 207
70022995 .................... 76 70024258 .................. 377 70025911 ................... 251 7026798 .................... 245
70022997 .................... 49 70024259 .. 378, 389, 391 70025912 ................... 251 7026799 .................... 245
70022998 .................... 77 70024262 .................. 319 70025959 ................... 319 7026900 .................... 245
70023003 .................... 76 70024269 .................. 105 70026031 ........... 145, 179 7026901 .................... 245
70023004 .................... 76 70024270 .................. 105 70026056 ................... 319 7026902 .................... 245
70023005 .................... 77 70024271 .................. 105 70026057 ................... 319 7026905 .................... 245
70023006 .................... 77 70024274 ............ 89, 416 70026058 ................... 319 7026906 .................... 245
70023007 .................... 77 70024275 .................... 89 70026059 ................... 319 7027273 .................... 209
70023008 .................... 76 70024276 ............ 89, 416 70026060 ................... 319 7028710 .................... 145
70023009 .................... 76 70024277 .................... 89 70026061 ................... 319 7028714 ............ 147, 181
70023010 .................... 76 70024278 .................... 89 70026062 ................... 319 7028715 ............ 147, 181
70023014 .................... 76 70024279 .................... 89 70026134 ................... 145 7028716 ............ 147, 181
70023015 .................... 77 70024280 .................... 89 70026135 ................... 147 7028717 ............ 147, 181
70023016 .................... 76 70024281 .................... 89 70026137 ........... 153, 185 7028720 ............ 147, 181
70023037 .................. 337 70024284 .................... 89 70026138 ........... 153, 185 7028721 ............ 147, 181
70023038 .................. 338 70024285 ............ 91, 416 70026139 ................... 179 7028722 .................... 147
70023039 .................. 337 70024286 .................... 91 70026140 ................... 181 7028723 .................... 147
70023040 .................. 245 70024519 .................. 177 70026141 ................... 181 7028724 .................... 147
70023041 .................. 245 70024525 .................. 183 70026218 ................... 384 7028725 .................... 147
70023139 .................. 245 70024530 .................. 100 70026219 ................... 384 7028729 ............ 147, 181
70023172 .................. 417 70024535 .................... 49 70026463 ................... 251 7028730 ............ 147, 181
70023173 .................. 417 70024536 .................... 49 70026464 ................... 251 7028731 .................... 148
70023174 .................. 417 70024537 .................... 49 70026465 ................... 251 7028732 .................... 148
70023265 .................. 305 70024538 .................... 49 70026466 ................... 251 7028733 ............ 148, 181
70023482 .................. 191 70024539 .................. 321 70026624 ................... 147 7028734 .................... 151
70023483 .................. 191 70024540 .................... 49 70026699 ..................... 71 7028735 .................... 151
70023565 .................... 91 70024541 .................... 49 70026747 ..................... 71 7028736 .................... 151
70023600 .................. 103 70024542 .................... 49 70026944 ..................... 71 7028737 .................... 231
70023601 .................. 103 70024543 .................... 49 70026946 ..................... 71 7028739 ............ 307, 416
70023812 .................... 89 70024544 .................... 49 70026948 ..................... 71 7029037 .................... 211
70023890 .................. 245 70024545 .................... 49 70026949 ..................... 71 7029129 ............ 145, 179
70023904 .................. 163 70024546 .................... 49 70027244 ................... 313 7029131 ............ 145, 179
70023910 .................. 163 70024547 .................. 321 70027315 ........... 147, 181 7029153 .................... 315
70023925 .................... 77 70024548 .................. 321 70027689 ................... 313 7029246 .................... 315
70024020 .................. 319 70024549 .................. 321 70027690 ................... 313 7029247 .................... 307
70024062 .................... 71 70024550 .................... 49 70027691 ................... 313 7029249 .................... 307
70024123 .................... 49 70024551 .................... 49 70027692 ................... 313 7029250 .................... 307
70024147 .................. 147 70024552 .................... 49 70027693 ................... 313 7029251 .................... 307
70024148 .................... 99 70024553 .................... 49 70027694 ................... 313 7029264 .................... 113
70024149 .................... 99 70024554 .................... 49 70027695 ................... 313 7029265 .................... 113
70024150 .................... 99 70024555 .................... 49 70027696 ................... 313 7029271 .................... 117
70024151 .................. 100 70024608 .................. 237 70027769 ................... 335 7029282 ............ 155, 187
70024152 .................. 333 70024672 .................. 377 70027770 ................... 335 7029283 ............ 155, 187
70024155 .................... 97 70024673 .................. 378 70027771 ................... 335 7029286 .................... 181
70024156 .............. 91, 97 70024674 .................. 378 70040710 ................... 147 7029327 .................... 299
70024157 .................... 97 70024872 .................. 143 7009764 ..................... 335 7029328 .................... 299
70024158 .................... 97 70024900 .................. 237 7010769 ..................... 335 7029330 .................... 299
70024159 .................... 97 70024903 .................. 237 70110101 ................... 417 7029333 .................... 299

31200731 6036/6042 425

PART NUMBER INDEX
7029334 ..................... 299 7116642 .................... 288 7139316 ............ 231, 239 7301500................. 81, 85
7029335 ..................... 299 7116652 .................... 288 7139406 ................ 15, 17 7301579....................... 51
7029336 ..................... 299 7116662 .................... 288 7139416 ................ 39, 41 7301862..................... 331
7029337 ..................... 299 7116691 .................... 288 7139444 ............ 231, 239 7302028..................... 117
7029367 ..................... 259 7116733 .................... 287 7139455 ................ 15, 17 7302051....................... 23
7029417 ..................... 217 7116792 ...................... 23 7139504 .................... 287 7302052....................... 27
7029426 ............. 143, 177 7116812 .................... 288 7139505 .................... 287 7302055....................... 21
7029431 ..................... 181 7116822 ...................... 21 7139523 .................... 270 7302056....................... 25
7029520 ....................... 61 7117031 ...................... 41 7139613 ...................... 13 7302073..................... 232
7029521 ....................... 61 7117094 ...................... 33 7139689 ...................... 41 7302074..................... 231
7029532 ..... 199, 201, 209 7117113 ...................... 35 7139690 ...................... 39 7302076..................... 232
7029533 ..... 199, 201, 209 7118222 .................... 416 7139692 ................ 39, 41 7302077..................... 232
7029692 ................. 67, 73 7118882 ...................... 37 7139714 ................ 15, 17 7302341..................... 117
7029714 ....................... 67 7118892 ...................... 37 7139728 .................... 291 7310011..................... 291
7029716 ..................... 331 7124301 ...................... 13 7139729 .................... 291 7310022..................... 291
7029736 ..................... 181 7124471 ...................... 13 7139730 .................... 285 77143006 ........... 342, 346
7029737 ..................... 181 7125811 ...................... 23 7139731 .................... 285 8007751..................... 145
7029738 ..................... 417 7125871 .............. 13, 265 713977 ...................... 416 8007755..................... 145
7029739 ..................... 417 7126662 ...................... 39 7139788 .................... 275 80204005 .. 143, 147, 177,
7029740 ..................... 417 7129521 .................... 255 7139863 ...................... 37 181
7029760 ..................... 317 7137142 ..... 13, 309, 311, 7139864 ...................... 37 80204060 ................... 151
7029786 ..................... 183 315 7139918 ...................... 51 80204065 ........... 147, 181
7029788 ..................... 151 7138209 .................... 331 7139968 .................... 291 80204071 ........... 147, 181
7029860 ..................... 241 7138634 .................... 189 7139993 .................... 272 80204108 ................... 151
7054351 ......... 81, 85, 189 7138658 .................... 223 7147400 .................... 219 80204117 .. 147, 151, 155,
7057141 ............... 99, 103 7138659 .................... 223 7148100 .................... 248 181, 183, 187
7062922 ....................... 53 7138660 .................... 223 7150579 .................... 117 80204281 ........... 151, 183
7063432 ....................... 39 7138661 .................... 223 7150580 .................... 117 80214120 ........... 147, 181
7063452 ....................... 39 7138740 ............ 331, 416 7150608 ................ 15, 17 8024023..................... 265
7079572 .... 25, 27, 29, 31, 7138833 .................... 259 7150661 ...................... 15 8025655..................... 299
33, 35, 416 7138836 .................... 259 7150673 .................... 363 80264045 ................... 241
7080244 ....................... 29 7138858 .................... 245 7150679 .................... 359 80264074 ................... 235
7081621 ..................... 303 7138878 .................... 259 7150680 .................... 359 80304047 ........... 123, 159
7081631 ..................... 303 7138942 .................... 279 7150681 .................... 359 80304082 ........... 124, 160
7082311 .... 25, 27, 29, 31, 7138944 .................... 229 7150685 .................... 359 80304088 ........... 123, 159
33, 35, 416 7138951 ............ 231, 239 7150688 .................... 363 80304089 ........... 123, 159
7082342 .... 27, 29, 31, 35, 7138958 ............ 231, 239 7150689 .................... 359 80304090 ........... 123, 159
416 7138977 ...................... 41 7150690 .................... 360 80304091 ........... 123, 159
7082362 .... 25, 27, 29, 31, 7138978 ...................... 41 7150695 .................... 219 80304092 ........... 123, 159
33, 35, 416 7138979 ...................... 41 7150696 .................... 219 80304093 ........... 123, 159
7083922 ....................... 21 7138986 ...................... 41 7150697 .................... 219 80304094 ........... 123, 159
7083992 ..................... 305 7139032 ................ 39, 41 7150699 .................... 359 80304095 ........... 123, 159
7085442 ... 25, 29, 33, 416 7139050 .................... 231 7150702 .................... 359 80304096 ........... 123, 159
7085542 ....................... 21 7139076 .................... 331 7150703 .................... 359 80304097 ........... 124, 159
7085552 ....................... 37 7139077 89, 91, 331, 333, 7150706 .................... 219 80304099 ........... 124, 159
7085562 ....................... 37 416 7150707 .................... 391 80304100 ........... 124, 159
7085571 ....................... 37 7139156 ...................... 13 7150716 .................... 359 80304101 ........... 124, 159
7091323 ..................... 265 7139159 .................... 225 7150717 .................... 359 80304102 ........... 124, 159
7095312 ....................... 23 7139160 .................... 225 7150730 ............ 359, 363 80304104 ........... 123, 159
7095352 ....................... 23 7139161 .................... 225 7150741 .................... 389 80304107 ........... 124, 159
7095522 ..................... 305 7139162 .................... 225 7150837 .................... 291 80304108 ........... 124, 159
7095831 ................. 81, 85 7139180 ...................... 39 7150838 .................... 291 80304110 ........... 123, 159
7096491 ....................... 33 7139212 ............ 270, 281 7300214 .................... 287 80304111 ........... 123, 160
7096552 ..................... 303 7139250 .................... 239 7300670 .................... 285 80304112 ........... 123, 160
7096562 ..................... 303 7139263 .................... 365 7300671 .................... 285 80304113 ........... 123, 160
7096702 ......... 31, 35, 416 7139267 .................... 365 7300672 .................... 287 80304114 ................... 160
7096772 ............... 27, 416 7139268 .................... 365 7300673 .................... 287 80304115 ........... 123, 160
7096882 ... 27, 31, 35, 416 7139269 .................... 365 7300674 .................... 291 80304117 ........... 123, 160
7098142 ..................... 263 7139290 .................... 239 7300675 .................... 291 80304118 ........... 123, 160
7110702 ....................... 53 7139292 .................... 239 7300678 .................... 291 80304119 ........... 123, 160
7111402 ..................... 291 7139293 .................... 239 7300914 .................... 271 80304120 ........... 123, 160
7111572 .... 25, 27, 29, 31, 7139294 .................... 239 7300928 .................... 283 80304121 ........... 124, 160
33, 35, 416 7139295 .................... 239 7300931 .................... 295 80304122 ........... 124, 160
7112642 ....................... 55 7139296 .................... 239 7301054 .................... 223 80304123 ........... 124, 160
7114112 ....................... 39 7139298 ............ 231, 239 7301056 .................... 223 80304124 ........... 123, 160
7114941 ....................... 55 7139299 ............ 231, 239 7301252 .............. 91, 331 80304125 ........... 124, 160
7116562 ..................... 377 7139301 ............ 231, 247 7301295 ...................... 51 80304126 ........... 124, 160

426 6036/6042 31200731

 PART NUMBER INDEX
80304127 .......... 124, 160 8035392 .................... 241 8036050 ..................... 231 8036215 .................... 359
80304128 .......... 124, 160 8035393 .................... 241 8036056 ..................... 241 8036216 .... 359, 360, 363
80304129 .......... 124, 160 8035402 .................... 247 8036057 ..................... 231 8036218 .... 359, 360, 363
80304130 .......... 124, 160 8035406 .................... 247 8036058 ..................... 231 8036219 .................... 360
80304131 .......... 124, 160 8035409 .................... 241 8036059 ..................... 231 8036220 .................... 360
80304132 .......... 124, 160 8035411 .................... 241 8036060 ..................... 231 8036221 .................... 360
80304133 .......... 124, 160 8035416 ... 231, 235, 241, 8036061 ..................... 231 8036222 .................... 360
80304134 .......... 124, 160 247 8036064 ..................... 235 8036229 .................... 303
80304135 .......... 124, 160 8035417 .................... 247 8036065 ..................... 235 8036250 .................... 217
80304136 .......... 124, 160 8035431 .................... 247 8036066 ..................... 231 8036263 .................... 327
80304137 .......... 124, 160 8035437 .................... 231 8036069 ..................... 231 8036271 .................... 329
80304143 .................. 159 8035439 .................... 235 8036070 ..................... 241 8036281 .................... 327
80304144 .......... 123, 159 8035479 .... 231, 241, 247 8036072 ..................... 241 8036282 .................... 327
80304145 .......... 123, 159 8035487 .................... 231 8036073 ..................... 231 8036283 .................... 327
80304146 .......... 123, 159 8035490 .... 231, 237, 239 8036076 ..................... 235 8036284 .................... 327
80304147 .......... 123, 159 8035492 .................... 241 8036077 ..................... 235 80363178 .................. 377
80304148 .......... 123, 159 8035493 .................... 241 8036078 ..................... 235 80363179 .. 377, 382, 384
80304149 .......... 123, 159 8035496 .................... 242 8036079 ..................... 235 8036330 ............ 135, 169
80304150 .......... 123, 159 8035498 .................... 242 8036080 ..................... 235 8036388 .................... 247
80304151 .......... 123, 159 8035499 .................... 242 8036085 ..................... 235 8036389 .................... 305
80304152 .......... 123, 159 8035500 .................... 242 8036088 ..................... 235 8036390 .................... 305
80304153 .......... 123, 159 8035523 .... 231, 235, 239 8036090 ..................... 235 8036391 .................... 305
80304154 .......... 123, 159 8035536 .... 303, 305, 323 8036091 ..................... 235 8036392 .................... 305
80304155 .......... 123, 159 8035599 .................... 247 8036092 ..................... 235 8036393 .................... 305
80304156 .......... 123, 159 8035631 .................... 235 8036093 ..................... 235 8036394 .................... 301
80304157 .......... 123, 159 8035632 .................... 235 8036094 ..................... 235 8036396 .................... 301
80304158 .......... 123, 159 8035639 .................... 231 8036095 ..................... 235 8036397 .................... 301
80304159 .......... 123, 159 8035668 .................... 247 8036096 ............. 235, 237 8036398 .................... 301
80304160 .......... 123, 159 8035720 ............ 305, 416 8036097 ..................... 235 80364009 .................. 237
80304161 .......... 123, 159 8035744 .................... 329 8036098 ..................... 235 8036402 .................... 303
80304162 .......... 123, 159 8035745 .................... 329 8036099 ..................... 241 80364020 .................. 247
80304163 .......... 123, 159 8035757 .................... 311 8036100 ..................... 241 8036403 .................... 303
80304164 .......... 123, 159 8035758 ............ 309, 311 8036102 ..................... 242 80364037 .................. 237
80304165 .......... 123, 159 8035779 .................... 117 8036103 ..................... 242 8036406 .................... 303
80304166 .......... 123, 159 8035781 .................... 315 8036105 ..................... 235 8036418 ............ 129, 165
80304167 .......... 123, 159 8035785 .................... 309 8036110 ..................... 247 8036428 .................... 329
80304168 .......... 123, 159 8035807 ............ 357, 417 8036112 ..................... 247 8036429 .................... 329
80304169 .......... 123, 159 8035834 .................... 327 8036114 ..................... 247 8036433 .................... 117
80304173 .......... 135, 169 8035835 .................... 327 8036118 ..................... 247 8036447 ............ 131, 167
80304405 .................. 193 8035843 .................... 327 8036119 ..................... 247 8036489 .................... 301
80304462 .......... 131, 167 8035844 .................... 327 8036120 ..................... 247 8036498 .................... 303
80304480 .................. 417 8035848 .................... 327 8036121 ..................... 247 8036499 .................... 303
80304484 .................. 417 8035849 .................... 327 8036122 ..................... 247 8036502 ............ 303, 416
80304492 .................. 417 8035862 .................... 323 8036124 ..................... 247 8036517 .................... 327
80304497 .................. 417 8035863 .................... 323 8036128 ..................... 247 8036533 .................... 327
80304498 .................. 417 8036021 .................... 191 8036129 ..................... 247 8036536 .................... 299
8032693 .................... 335 8036022 .................... 191 8036132 ............. 301, 416 8036537 .................... 299
8032994 .................... 315 8036023 .................... 193 8036144 ..................... 305 8036580 .................... 315
8033075 .................... 241 8036024 .................... 195 8036149 ..................... 305 8036581 .................... 315
8033651 .................... 117 8036025 .................... 195 8036174 ..................... 327 8036582 .................... 315
8033786 .................... 323 8036026 .................... 195 8036175 ..................... 327 8036590 .................... 303
8033856 ............ 235, 247 8036027 .................... 195 8036177 ..................... 327 8036694 .................... 237
8034562 .................... 335 8036028 .................... 195 8036178 ..................... 327 8036747 ............ 315, 416
8034800 ............ 237, 251 8036029 ... 199, 201, 203, 8036179 ..................... 327 8036758 ............ 129, 165
8034815 .................... 241 205, 207 8036180 ..................... 327 8036759 ............ 129, 165
8035281 .................... 315 8036030 .................... 209 8036190 ..... 199, 201, 209 8036782 ............ 299, 416
8035282 .................... 315 8036031 .................... 209 8036192 ..................... 315 8036811 .................... 315
8035321 ............ 301, 305 8036032 .................... 209 8036196 ..................... 231 8036825 .................... 315
8035322 ............ 309, 311 8036033 .................... 211 8036197 ..................... 231 8036826 .................... 315
8035323 ............ 309, 311 8036036 .................... 213 8036198 ..................... 232 8036827 .................... 315
8035324 ............ 309, 311 8036037 .................... 213 8036199 ..................... 232 8036828 .................... 315
8035326 .... 309, 311, 416 8036038 .................... 213 8036204 ....................... 91 8036847 .................... 167
8035327 .... 301, 305, 311 8036039 .................... 213 8036209 ..................... 359 80373094 .................. 107
8035346 .................... 327 8036040 .................... 213 8036210 ..................... 359 80384187 .................. 235
8035347 .................... 327 8036041 .................... 217 8036212 ..................... 359 80384192 .................. 235
8035348 .................... 327 8036042 .................... 217 8036213 ..................... 359 80384193 .................. 235
8035381 .................... 327 8036049 .................... 241 8036214 ..................... 359 80384207 .................. 241

31200731 6036/6042 427

PART NUMBER INDEX
8050001 ............... 13, 117 8229238 ....350, 354, 359, 8305624 ..... 51, 341, 345, 8310143..................... 261
80604016 ... 382, 383, 389 363, 384 350, 354 8310144..................... 261
80604018 ........... 382, 383 8229261 .................... 384 8305626 ..... 13, 107, 245, 8310160....................... 53
80604021 ........... 382, 389 8270620 .... 350, 354, 417 309, 311, 315, 331, 8310161 ....................... 53
80604023 ................... 389 8270621 .... 341, 345, 416 359, 360, 363 8310163..................... 331
80604025 ................... 382 8278007 ........ 81, 85, 189 8305643 ... 21, 23, 39, 51, 8310164..................... 219
8065062 ....................... 53 8278012 ................ 81, 85 53 8310209..................... 288
8065640 ........... 13, 21, 23 8278020 .............. 99, 103 8305644 ... 13, 39, 55, 81, 8310215..................... 189
8065641 ....................... 13 8301443 .... 261, 263, 265 85, 219, 229, 255, 288, 8310235..................... 288
80904003 ................... 417 8302470 15, 17, 261, 263, 299, 301, 305, 307 8310245..................... 288
80963055 ................... 378 265 8305645 ... 21, 23, 39, 41, 8310266....................... 37
80963056 ........... 368, 372 8303034 .................... 232 288, 341, 345, 359, 363 8310276....................... 37
80963061 ................... 383 8303041 ...................... 27 8305646 ................ 39, 41 8310281....................... 99
80963067 ................... 368 8303107 .................... 275 8305652 .................... 341 8310302....................... 51
8124138 ................. 39, 41 8303264 ............ 281, 295 8305906 ........ 21, 23, 265 8310326..................... 335
8127021 ....................... 41 8303519 ............ 118, 271 8305916 .................... 259 8310327..................... 335
8127022 ....................... 39 8303534 .................... 259 8307002 15, 17, 350, 354 8310337..................... 271
8127024 ................. 39, 41 8303540 .... 263, 350, 354 8307003 ............ 350, 354 8310356............. 118, 271
8160078 ..................... 265 8303545 ............ 341, 345 8307004 15, 17, 247, 265, 8310382..................... 229
8160406 ..................... 265 8303615 ................ 15, 17 270, 275, 276, 281, 8310393..................... 281
8160418 ..................... 265 8303620 ................ 27, 31 285, 287, 291, 295 8310420..................... 281
8160419 ............. 261, 263 8303621 ................ 27, 31 8307005 ... 25, 27, 29, 31, 8310425..................... 117
8205655 ............. 305, 323 8303622 .................... 292 33, 35, 259, 271, 275, 8310431................. 21, 23
8205656 ..................... 303 8303624 ................ 39, 41 276, 335 8310435....................... 51
8220051 ..................... 383 8303626 ..... 55, 219, 229, 8307006 .................... 117 8310479..................... 117
8220081 .... 368, 369, 372, 271 8307007 .. 39, 41, 55, 271 8310481..................... 117
373, 377, 383, 389, 391 8303634 .......... 39, 51, 53 8307009 ...................... 13 8310493..................... 229
8220089 .... 368, 372, 377, 8303638 ...................... 37 8307011 .................... 229 8310494..................... 107
383, 384, 389 8303655 ................ 21, 23 8307012 ...................... 13 8310497................. 21, 23
8220097 ..................... 383 8303656 ................ 15, 17 8307023 ............ 255, 270 8310523..................... 272
8220124 ..... 368, 369, 372 8303657 ...................... 29 8307024 .................... 229 8310524..................... 272
8220125 ..... 377, 383, 384 8303658 .............. 51, 255 8307025 .................... 219 8310525............. 271, 335
8220160 ..................... 377 8303666 ................ 21, 23 8307027 ............ 350, 354 8310529............. 231, 239
8220164 ............. 368, 373 8303675 ...... 35, 271, 275 8307049 .................... 189 8310620..................... 117
8220525 ..................... 383 8303679 .... 25, 29, 33, 35 8307104 .......... 37, 39, 41 8310658................. 15, 17
8220536 ............. 368, 372 8303681 ....25, 27, 29, 31, 8307106 . 21, 23, 99, 245, 8310708....................... 21
8220548 ............. 368, 372 33, 35 257, 350, 354 8310712....................... 21
8220552 ..................... 387 8303697 .21, 23, 265, 333 8307109 .... 263, 350, 354 8310725..................... 257
8220553 ..................... 377 8303715 .............. 53, 287 8307110 ............ 341, 345 83191010 ................... 221
8220890 ..... 377, 389, 391 8303724 .................... 189 8307111 ............ 350, 354 83201147 ........... 139, 173
8220904 ............. 382, 383 8303729 ................ 15, 17 8307112 .............. 55, 229 8320265....................... 89
8220927 .... 368, 372, 377, 8303738 .......... 25, 29, 33 8307201 .................... 229 8342808......... 15, 17, 417
383 8303739 .... 255, 341, 345 8307202 ................ 15, 17 8360005..................... 248
8220929 .... 368, 372, 377, 8303745 ............ 257, 360 8307203 15, 17, 271, 287, 83671037 ................... 329
383 8303746 .... 285, 341, 345 292, 335 83683175 ................... 111
8220970 ..... 377, 387, 389 8303752 ..... 13, 287, 309, 8307204 ... 25, 27, 29, 31, 8405007... 81, 85, 99, 247
8220971 ............. 389, 391 311, 315 33, 35, 288, 359, 363 8405104..................... 103
8223025 ............. 350, 354 8303755 .81, 85, 255, 270 8307206 .... 219, 255, 288 8405201............... 99, 103
8223037 ..................... 357 8303757 ....247, 270, 275, 8307219 ............ 341, 345 8405202..................... 247
8223038 ..................... 365 276, 285 8307220 .................... 219 8405209..................... 271
8223043 ..................... 357 8303758 .................... 265 8307221 .................... 105 8405212............... 99, 103
8223044 ..................... 357 8303771 ............ 359, 363 8307904 .......... 21, 23, 53 8405301..................... 105
8223054 ..................... 357 8303772 .................... 305 8307910 ................ 21, 23 8405305..................... 107
8223057 ..................... 359 8303782 ..... 13, 299, 301, 8307911 ................ 21, 23 8405402..................... 105
8223059 ............. 359, 363 307 8307918 .......... 21, 23, 53 8405502..................... 105
8223060 ..................... 359 8303784 ........ 81, 85, 107 8310001 .................... 263 8405505..................... 107
8223073 ..................... 359 8303798 .................... 105 8310009 .... 275, 287, 291 8406101................. 85, 93
8223226 ..................... 331 8303982 .................... 229 8310019 ................ 39, 41 8406105......... 81, 85, 189
8223232 ..................... 189 8305002 ............ 350, 354 8310020 ...................... 39 8406302............. 270, 275
8224045 ............. 261, 416 8305004 15, 17, 265, 350, 8310046 ............ 341, 345 8410009..................... 247
8224047 ..................... 263 354, 395 8310061 .................... 117 8410021..................... 107
8225119 ..... 350, 354, 359 8305006 ........ 15, 17, 287 8310067 ........ 81, 85, 189 8420053 .... 47, 49, 51, 53,
8229233 .... 350, 354, 359, 8305008 ...................... 99 8310081 .................... 292 291
363, 365, 384 8305012 ...................... 55 8310085 .................... 229 8420055.... 47, 49, 51, 53,
8229234 ..... 350, 354, 384 8305014 ...................... 13 8310093 ................ 21, 23 291
8229235 ............. 359, 384 8305021 ...................... 13 8310109 .................... 103 8420213............... 99, 100
8229237 ..... 350, 354, 384 8305619 ...................... 37 8310129 ...................... 13 8420221..................... 105

428 6036/6042 31200731

 PART NUMBER INDEX
8430032 ............ 271, 281 8760463 .................... 287 91044080 ................... 317 91474559 .................. 151
8430033 .................... 271 8760465 ............ 287, 291 91081640 ........... 342, 346 91474560 .................. 151
8430034 .............. 97, 331 8760468 .................... 285 91343011 ..................... 99 91474561 .................. 151
8430046 .................... 271 8760477 .................... 287 91344032 ................... 235 91474562 .................. 151
8430081 .................... 281 8760548 ............ 189, 271 91344043 ................... 247 91474563 .................. 151
8440162 .................... 329 8760552 ............ 331, 333 91344046 ................... 251 91474564 .................. 151
8466306 .... 229, 403, 409 8765204 .................... 291 91364023 ................... 107 91474565 .................. 151
8500066 .................... 365 8769122 ............ 287, 291 91401281 ........... 342, 346 91474568 .......... 151, 183
8500203 .................... 359 8769123 ............ 281, 287 91403193 ........... 117, 118 91474569 .......... 151, 183
8520001 ... 13, 21, 23, 39, 8769128 ... 275, 285, 287, 91403413 .. 47, 49, 51, 53, 91474570 .................. 151
299, 301, 307, 309, 291, 295, 341, 345 77, 291 91474573 .................. 151
311, 315 8769132 ...................... 53 91403414 .. 47, 49, 51, 53, 91474576 .......... 147, 181
8520003 ..... 41, 299, 301, 8769139 .................... 285 77, 291 91474579 .................. 181
307 8769149 .................... 287 91404298 ........... 231, 247 91474580 .................. 181
8520013 .............. 23, 303 8769155 .................... 291 91404299 ................... 231 91474581 .................. 181
8520034 .................... 305 8769161 ............ 287, 292 91404301 ................... 231 91474582 .......... 147, 181
8522012 . 37, 39, 41, 299, 8770016 ...................... 53 91404315 ................... 235 91474584 .......... 147, 181
301, 303, 305, 307, 8770048 .................... 333 91404317 ................... 235 91474585 .................. 181
309, 311, 315 8770064 .................... 281 91404318 ................... 235 91474586 .................. 181
8526007 ... 25, 27, 31, 35, 8770109 ............ 270, 281 91404319 ................... 235 91474587 .................. 181
37, 81, 85 8770120 .................... 270 91405035 ................... 223 91474591 .......... 145, 179
8526011 ... 299, 301, 303, 8770157 .................... 285 91405036 ................... 223 91474593 .................. 179
309, 311 8770173 .................... 276 91471213 ........... 139, 173 91474594 .................. 179
8526406 ...................... 39 8770175 .................... 275 91473206 ................... 223 91474595 .................. 179
8530030 ... 271, 272, 275, 8770189 ............ 270, 281 91473207 ................... 223 91474596 .................. 179
276 8780031 .................... 223 91474023 ................... 335 91475031 .................. 223
8580110 .... 261, 263, 265 8780036 .................... 223 91474434 ................... 337 91475032 .................. 223
8580315 ...................... 53 8786514 .................... 223 91474435 ................... 337 91475054 .................. 225
8580420 ................ 15, 17 8786572 .................... 118 91474438 ................... 337 91475055 .................. 225
8582007 .... 350, 354, 359 8786573 .................... 117 91474439 ................... 337 91511145 .................. 255
8584001 ..... 53, 241, 359, 88261017 .................. 263 91474440 ................... 337 91513180 .................. 255
363 8841036 .................... 189 91474441 ................... 337 91513266 .................. 221
8584007 .................... 276 8841319 .................... 113 91474442 ................... 337 91514081 .......... 147, 181
8584018 ............ 359, 363 88501005 .......... 359, 363 91474443 ................... 337 91514082 .......... 147, 181
8630003 ..... 51, 270, 272, 8866348 .............. 13, 229 91474446 ................... 337 91514083 .................. 148
281 8866351 .................... 229 91474447 ................... 337 91514084 .................. 147
8630019 ............ 118, 271 88671001 .................... 47 91474450 ................... 337 91514095 .......... 147, 181
8630021 .................... 261 8880218 .................... 118 91474451 ................... 337 91514098 .......... 143, 177
8640017 .................... 335 8880219 .................... 118 91474452 ................... 337 91514099 ..147, 155, 181,
8640123 ... 271, 272, 275, 8902111 .................... 335 91474453 ................... 337 187
276 8902175 .................... 270 91474454 ................... 337 91514111 .......... 147, 181
8640208 .................... 271 8902187 .................... 327 91474455 ................... 337 91514112 .......... 147, 181
8642207 ...................... 53 8902857 .................... 295 91474456 ................... 337 91514115 .......... 147, 181
8642224 ............ 303, 305 8902858 .................... 295 91474458 ................... 337 91514117 .......... 147, 181
8642234 ...... 21, 303, 305 8933070 .................... 103 91474459 ................... 337 91514118 .................. 221
8642237 ................ 39, 41 8990147 .................... 229 91474460 ................... 337 91514123 ..145, 147, 179,
86983651 .................. 247 90022230 .................. 317 91474492 ................... 237 181
8750003 .................... 287 90027475 .......... 139, 173 91474507 ... 143, 147, 177 91514134 .......... 145, 179
8750011 .................... 291 90200003 .. 45, 47, 51, 53 91474512 ........... 143, 177 91514146 .......... 147, 181
8750012 ............ 275, 291 90206196 ..... 15, 17, 342, 91474513 .. 143, 147, 177, 91514147 .......... 147, 181
8750015 .... 281, 341, 345 346 181 91514148 .......... 147, 181
8750017 ... 275, 281, 287, 90451058 .................... 51 91474515 ........... 155, 187 91514149 .......... 147, 181
291, 295 90554016 ........ 67, 71, 73 91474516 ........... 155, 187 91514153 .................. 151
8750024 .................... 247 90554017 .................... 67 91474522 ........... 153, 185 91514154 .......... 151, 183
8750025 ... 247, 270, 275, 90554018 .................... 67 91474524 ........... 147, 181 91514159 .......... 151, 183
276, 285 90554020 .................... 73 91474528 ........... 145, 179 91514160 .......... 151, 183
8750026 .... 275, 283, 285 90554033 .................... 71 91474529 ........... 145, 179 91514165 .......... 151, 183
8750027 ... 275, 287, 291, 90554034 .................... 71 91474532 ........... 145, 179 91514167 .................. 151
295, 341, 345 90554042 .................... 73 91474533 ........... 145, 179 91514175 .................. 147
8750029 .................... 291 90554045 .................. 325 91474537 ........... 145, 179 91514181 .......... 147, 181
8750040 ... 270, 275, 276, 90554054 .................... 73 91474539 ........... 145, 179 91514188 ..143, 147, 177,
283, 285 90554062 .............. 67, 73 91474542 ........... 145, 179 181
8760140 .................... 270 90554065 .................... 67 91474547 ........... 145, 179 91514189 .......... 147, 181
8760237 .... 270, 275, 279 90554076 .............. 67, 73 91474549 ................... 145 91514197 .................. 337
8760268 ............ 271, 295 90554080 .................... 61 91474550 ........... 145, 179 91514198 .................. 337
8760273 .................... 275 91043125 .................... 77 91474551 ........... 145, 179 91514199 .................. 337
8760419 .................... 327 91043126 .................... 77 91474553 ........... 145, 179 91535019 .................. 225

31200731 6036/6042 429

PART NUMBER INDEX
91554014 ................... 382 91563070 .................. 103 91565094 .................... 61
91554018 ................... 377 91563129 .......... 105, 107 N.S.S. . 71, 251, 393, 397,
91554019 ................... 382 91565064 .................. 245 408

430 6036/6042 31200731