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API 570 MODULE 7 API 578 PRACTICE QUESTIONS
Terms in this set (80)
API 578 provides guidelines for B
a material assurance system to
verify:
A) all materials
B) All alloy materials
C) only non-ferrous materials
D) only high-alloy materials
The material verification A
program specified by API 578
covers:
A) Only pressure-containing
components
B) only pipe, and fittings.
C) only pipe, fittings and welds
D) pressure-containing and
non-pressure containing
components
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An alloy material is any metallic C
material that contains alloying
elements that are added:
A) only to improve mechanical
properties
B) only to improve corrosion
resistance
C) To improve either
mechanical properties or
corrosion resistance.
An inspection lot includes: D
A) all materials from the
common source
B) all materials included on the
same purchase order
C) all materials of the same
material type (i.e 316 SS)
D) All materials from a
common source, of the same
material type and same heat
For construction and repair C
activities a written material
verification program should be
established by the :
A) API 570 Authorized
Inspector
B) engineering organization
C) Owner / user
D) repair organization
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The material verification D
program should cover PMI
testing of materials:
A) during construction of
piping systems
B) in existing piping systems
C) during repairs and
alterations of piping systems
D) In existing piping systems
and during construction,
repairs and alterations of
piping systems
During repairs, random PMI A
sampling of new components
is most appropriate for:
A) Low-risk piping systems
B) low alloy piping systems
C) stainless steel piping
systems
D) ferritic steel piping systems
E) all piping systems
Who has the responsibility to B
determine the extent of PMI
performed?
A) API 570 Authorized
inspector
B) Owner / user
C) piping engineer
D) repair organization
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During construction the Owner D
should consider 100% PMI of
new components on:
A) all piping systems
B) all alloys above P-5
C) exotic alloys
D) High-risk piping systems
Usually substituting an alloy for A
carbon steel does not cause a
problem. But hardenable alloys
may cause failure in some
carbon steel systems. Which of
the following process services
would substitute an alloy for
carbon steel NOT result in a
potential problem.
A) Benzene
B) hydrofluoric Acid (HF)
C) sulfuric acid
D) wet hydrogen sulfide
Who is responsible to assure C
that the material verification
program meets the guidelines
of API 578?
A) authorized inspector
B) examiner
C) Owner / user
D) piping engineer
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Who is responsibility to verify D
the adequacy of the material
verification program that is
performed by material
suppliers?
A) API PMI Specialist
B) Authorized Inspector
C) piping engineer
D) Owner / user
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Who has the responsibility to D
review and approve the
adequacy of the PMI program
used by fabricators?
A) API 570 Authorized
Inspector
B) API 578 Certified inspector
C) Engineering Organization
D) Owner / user
E) repair organization
A mill test report: C
A) eliminates the need for
further material verification
B) is a report showing material
discrepancies
C) Is an important part of the
material qualify assurance
program.
D) is issued by the owner upon
receipt of materials
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During construction, which of E
the following alloy
components DOES NOT need
to be covered by a material
verification program?
A) bolts
B) expansion joints
C) gaskets
D) pressure containing welds
E) All the above components
need to be checked : bolts,
expansion joints, gaskets,
pressure containing welds.
During alloy welding: C
A) One electrode from each
pallet should be identified
B) two electrodes from each
pallet should be identified
C) One electrode from each
lot or package should be
identified
D) two electrodes from each
lot or package should be
identified
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If alloy element(s) are D
contained in the flux of a
welding electrode, PMI testing:
A) is not necessary
B) is not necessary provided
appropriate documentation is
provided by the supplier
C) could be conducted on any
of the production welds
D) Could be conducted on a
"weld button" prior to
production welds.
New longitudinal welded C
alloyed pipe should:
A) never be used
B) always receive random PMI
testing of weld and base metal
C) Receive random PMI testing
of weld and base metal if there
is a reason to suspect
problems.
D) always receive 100% PMI
testing of weld and base metal
PMI of autogenous weld is: D
A) always required
B) never required
C) not required if the weld rod
was PMI tested
D) Not required if the base
metal was PMI tested.
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Who has the responsibility to C
determine the extent of PMI
testing required on existing
piping systems?
A) API Authorized inspector
B) engineering organization
C) Owner / user
D) repair organization
When prioritizing the need for A
PMI on existing piping systems,
which of the following is NOT a
factor to consider?
A) Age of the facility
B) consequence of failure
C) likelihood of failure
D) plant experience with
inadvertent material
substitutions
E) reason for the alloy
22. Incorrect substitution of A
carbon steel is most likely to
be found in :
- A) Chrome systems.
- B) stainless systems
- C) any ferritic systems
- D) any non-ferrous systems
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Which residual element in a D
carbon steel system HAS NOT
CAUSED increased corrosion
rates in HF acid piping system?
A) C
B) Cr
C) Cu
D) Fe
E) Ni
Low silicon carbon steel can A
corrode rapidly when exposed
to:
A) Hydrogen-free sulfidation
B) hydrogen-rich sulfidation
C) hydrogen-free oxidation
D) hydrogen-rich oxidation
Carbon steel can corrode A
rapidly in hydrogen-free
sulfidation when the silicon
content in carbon steel is:
A) <0.10%
B) >0.10%
C) <0.25%
D) >0.25%
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The owner decides to conduct A
PMI testing on some existing
piping systems. Which of the
following is a major factor in
prioritizing the pipe?
A) The effectiveness of the
construction & maintenance
practices
B) the effectiveness of the
inspection practices
C) age of the unit
D) line size
Which of the following piping D
components is most likely to
have a substitution with the
wrong material?
A) a 20" length of 6 NPS pipe
B) weld-neck flange
C) expansion joint
D) bolting
which of the following piping B
components is most likely to
have a substitution with the
wrong material?
A) a 10" length of 6 NPS 316L
SS pipe
B) 6 NPS Gate Valve
C) 4 NPS Monel elbow
D) slip-on flange
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Who has the responsibility to C
determine the extent of PMI
testing required during repairs
and alterations of piping
systems?
A) API 578 Authorized
inspector
B) engineering organization
C) Owner / user
D) repair organization
Who has the responsibility to C
evaluate the effectiveness of a
PMI program during repairs
and alterations?
A) API Authorized inspector
B) examiner
C) Owner / user
D) piping engineer
E) repair organization
During repairs and alterations B
the Owner should :
A) use NACE certified
examiners
B) Have a written procedure
describing their PMI program
C) PMI test 100% of all
materials
D) PMI test 100% of all alloy
materials
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PMI testing at the warehouse E
is:
A) done by only checking
material stampings
B) accomplished by the
Authorized Inspector
C) NOT important since
materials will be checked
during fabrication
D) NOT and important part of
the material verification
program
- E) NOT a substitute for PMI
testing required during
fabrication
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In the petrochemical industry, A
one common material mix-up
problem occurs:
A) When temporarily removing
spool pieces
B) when sending pumps out for
repair
C) by using carbon steel in a
300 series stainless steel in a
carbon steel system
D) by using 300 series stainless
steel in a carbon steel system
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Identification of material by B
visual stamps or markings:
A) is not an important part of
the material verification
program
B) Is not a substitute for PMI
testing
C) is important only on high
alloy materials
D) should only be done by
inspectors
How do portable X-Ray A
Fluorescence PMI tools work?
A) Radiation waves excite the
materials and the material
emits a different spectrum of
radiation that can be analyzed
B) Radiation waves excite the
materials and the material
emits a different spectrum of
light that can be analyzed
C) sound waves excite the
materials and the material
emits a different spectrum of
radiation that can be analyzed
D) sound waves excite the
materials and the material
emits a different spectrum of
light that can be analyzed
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PMI tools that use X-Ray A
Fluorescence can NOT detect:
A) Carbon
B) chrome
C) iron
D) molybdenum
How does Portable Optical A
Emission Spectrometry
determine the elements in a
material?
A) An electric arc causes a
spectrum of light to be emitted
from the tested material. The
light is analyzed.
B) An electric arc causes a
spectrum of radiation to be
emitted from the tested
material. The radiation is
analyzed.
C) x-rays striking the material
cause a spectrum of radiation
to be emitted from the tested
material. The radiation is
analyzed.
D) specific chemicals
deposited on the tested
material cause a spectrum of
colors to be emitted
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Chemical spot testing: D
A) is the fastest PMI technique
B) provides an accurate way to
determine the percentage of
the types of metals in the
material
C) uses droplets of acids or
caustic that are placed on the
component. Different colors
indicated different materials.
D) Removes a small amount of
surface metal that is placed in
a filter paper. Small droplets of
reagents are used on the
sample and different colors
indicated different materials.
PMI tools that use Resistivity E
Testing are NOT always able to
sort:
A) low chromes
B) high chromes
C) 300 series stainless steels
D) 400 series stainless steels
E) Low chromes and 300 series
stainless steels
F) high chromes and 400 series
stainless steels
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PMI testing equipment should B
be :
A) calibrated every 4 hrs.
B) Calibrated as specified by
the manufacturer.
C) used only by the
manufacturer's personnel
D) used by owner / user
personnel
All personnel performing PMI C
tests should be:
A) qualified by national exam
B) qualified by the owner / user
C) Knowledgeable about the
operation of the PMI test
equipment
D) knowledgeable about the
operation of the plant where
the PMI is conducted
Qualifications for personnel D
performing PMI testing should
be submitted and reviewed by:
A) API
B) ASNT
C) the Authorized Inspection
D) The Owner / User
E) the Piping Engineer
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When PMI testing indicates D
that an alloy is outside the
range allowed on the material
spec, the component can:
A) never be used
B) be used if the alloy
percentages exceed
requirements
C) be used in low risk piping
systems
D) Be used if accepted by the
Owner / User following an
assessment
An alloy weld overlay is B
applied to carbon steel base
metal. What will occur?
A) cracking due to differential
expansion rates
B) Dilution
C) lack of fusion
D) underbead cracking
An alloy weld overlay is C
applied to a carbon steel base
metal. Who has the
responsibility to establish the
minimum alloy requirements of
the as-deposited weld metal?
A) API 570 Authorized
Inspector
B) engineering organization
C) Owner / user
D) repair organization
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What is the appropriate action E
to take when an incorrect
material is located during a
PMI sampling of an inspection
lot?
A) inspect 2 more items from
the inspection lot
B) inspect 50% of the items
from the inspection lot
C) inspect 100% of the items
from the inspection lot
D) inspection all items supplied
by that manufacturer
E) A more extensive inspection
of the lot should be
considered
A color code system for pipe is D
specified by:
A) ASME B31.3
B) ASME 16.34
C) NACE 3389
D) PFI ES22
Identification of materials by B
color coding:
A) is NOT an important part of
the material verification
program
B) Is NOT a substitute for PMI
testing
C) is important only on high
alloy materials
D) should only be done by
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Which of the following is NOT B
required when the onwer's PMI
system requires physical
marking of components?
A) whether the marking should
remain legible for the
component's life
B) The name of individual doing
the marking
C) if colors are used, a
description of color used for
each alloy
Marking pens should NOT D
contain chlorides or :
A) carbon
B) chrome
C) oxides
D) Sulfur
When PMI testing is conducted D
on a new piping system, the
documentation of the PMI
results should be kept:
A) until the piping system is
operational
B) 1 year
C) until piping system is no
longer in operation
D) Until piping system is
removed/scrapped
E) forever
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API 578 provides guidelines for B
a quality assurance system to
verify:
A) all materials
B) All alloy materials
C) only non-ferrous materials
D) only high-alloy materials
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An alloy material is any metallic C
material that contains alloying
elements that are added:
A) only to improve mechanical
properties
B) only to improve corrosion
resistance
C) To improve either
mechanical properties or
improve corrosion
An inspection lot includes: D
A) all materials from same
supplier
B) all materials included on the
same purchase order
C) all materials of the same
material type (i.e 316SS)
D) All materials of the same
material type from the same
supplier and heat.
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A documented material B
verification program should be
established by the:
A) authorized inspector
B) Owner / User
C) repair organization
D) engineering orgaqnization
The material verification D
program should cover PMI
testing of materials:
A) during construction of
piping systems
B) in existing piping systems
C) during repairs and
alterations of piping systems
D) In existing piping systems
and during construction,
repairs and alterations of
piping systems.
Random sampling is most A
appropriate for:
A) Low-risk systems
B) low alloy systems
C) stainless steel systems
D) ferritic steel systems
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Who has the responsibility to B
determine the extent of PMI
performed?
A) authorized inspector
B) Owner / User
C) repair organization
D) engineering organization
Who has the responsibility to B
verify that the material
verification program is
properly implemented?
A) authorized inspector
B) Owner / User
C) repair organization
D) engineering organization
Who has the responsibility to B
review and approve the
adequacy of the PMI program
used by fabricators and
material suppliers?
A) authorized inspector
B) Owner / User
C) repair organization
D) engineering organization
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A mill test report: C
A) eliminates the need for
further material verification
B) is a report showing material
discrepancies
C) Is an important part of the
material qualify assurance
program.
D) is issued by the owner upon
receipt of materials
The material verification A
program specified by APY 578
covers:
A) Only pressure-containing
components
B) only pipe and fittings
C) only pipe, fittings and welds
D) pressure-containing and
non-pressure containing
components
The material verification C
program specified by APY 578
covers:
A) Only pressure-containing
components
B) only pipe and fittings
C) only pipe, fittings and welds
D) pressure-containing and
non-pressure containing
components
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During alloy welding: C
A) one electrode from each
box should be sampled
B) two electrodes from each
box should be sampled
C) One electrode from each
lot should be sampled
D) two electrodes from each
lot should be sampled
If alloy element(s) are D
contained in the flux of a
welding electrode, PMI testing:
A) is not necessary
B) is not necessary provided
appropriate documentation is
provided by the supplier
C) could be conducted on any
of the production welds.
D) Could be conducted on a
weld button prior to
production welds
New longitudinal welded C
alloyed pipe should:
A) never be used
B) be used only if the Quality
Factor is 1.0
C) Receive random PMI testing
required on existing piping
systems?
D) receive 100% PMI testing of
weld and base metal
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Who has responsibility to B
determine the extent of PMI
testing required on existing
piping systems?
A) authorized inspector
B) Owner/User
C) repair organization
D) engineering organization
Incorrect substitution of A
carbon steel is most likely to
be found in :
A) Chrome steels
B) stainless steels
C) any ferritic steels
D) any non-ferrous
Which of the following piping D
components is most likely to
have a substitution with the
wrong material?
A) a 20" length of 6 NPS pipe
B) weld-neck flange
C) expansion joint
D) Bolting
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Which of the following piping B
components is most likely to
have a substitution with the
wrong material?
A) a 10" length of 6 NPS 316L
SS pipe
B) 6 NPS Gate Valve
C) 4 NPS Monel elbow
D) slip-on flange
Who has the responsibility to B
determine the extent of PMI
testing required during repairs
and alterations of piping
systems?
A)authorized inspector
B) Owner / User
C) repair organization
D) engineering organization
PMI testing at the warehouse E
is:
A) done by only checking
material stamping
B) accomplished by the
Authorized Inspector
C) not important since
materials will be checked
during fabrication
D) not an important part of the
material verification program
E) NOT a substitute for PMI
testing during fabrication
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Identification of materials by B
visual stamps or markings:
A) is not an important part of
the material verification
program
B) Is NOT a substitute for PMI
testing
C) is important only on high
alloy materials
D) should only be done by the
inspectors
PMI tools that use X-Ray B
fluorescence can NOT detect:
A) carbon content
B) Carbon component
C) iron content
D) molybdenum content
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How does Portable Optical A
Emission Spectrometry
determine the elements in a
material?
A) An electric arc causes a
spectrum of light to be emitted
from the tested material. The
light is analyzed.
B) X-rays striking the material
cause a spectrum of x-rays to
be emitted from the tested
material. The x-rays are
analyzed
C) specific chemicals
deposited on the tested
material cause a spectrum of
colors to be emitted. The
colors are analyzed.
D) the surface is polished and
etched. A replication is
preformed and is analyzed
with a microscope.
PMI testing equipment should B
be:
A) calibrated every 4 hrs
B) Calibrated as specified by
the manufacturer
C) used only be the
manufacturer's personnel
D) used by owner/user
personnel
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All personnel performing PMI C
tests should be:
A) qualified by national exam
B) qualified by the owner/user
C) Knowledgeable about the
operation of the PMI test
equipment
D) knowledgeable about the
operation of the plant where
the PMI is conducted
An alloy weld overlay is B
applied to carbon steel base
metal. Who has the
responsibility to establish the
minimum alloy requirements of
the as-deposited weld metal?
A) authorized inspector
B) Owner / user
C) repair organization
D) engineering organization
What is the appropriate action C
to take when an incorrect
material is located during a
PMI sampling of new materials
A) inspect 2 more items from
the inspection lot
B) inspect 50% of the items
from the inspection lot
C) Inspect 100% of the items
from the inspection lot.
D) inspection all items supplied
by that manufacturer
API 570 MODULE 7 API 578 PRACTICE QUESTIONS
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Marking pens should NOT D
contain chlorides or:
A) carbon
B) chrome
C) oxides
D) sulfur
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