Motion Controller User Guide
Motion Controller User Guide
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Ⅰ.Features .............................................................................................................................. 3
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Ⅰ.Features
• Number of controlled axis: Single axis; can achieve a variety of complex operation: positioning
  control and non-positioning control;
• The maximum output frequency: 40KHZ;
• Output frequency resolution: 1Hz;
• Programmable maximum number of rows: 99;
• Signal input: 6 (optical isolation);
• Signal output: 3 (optical isolation);
• A continuous displacement range: -7,999,999 ~ 7,999,999;
• Operating state: Auto-run mode, manual operation, the program edit mode, parameter setting
  status;
• Lifting speed curve: 2 (optimization);
•Display digits: 8 digital display, manual / automatic status display, run / stop status display, the
 number of steps / counts / procedures display, edit the program, parameter display, input /
 output status display, pulse and direction display ;
• Auto-run feature: You can edit, you can control the start and stop operation ect. automatically
  through the panel buttons and adding switches that connected to the back of the terminals;
• Manual operation functions: position adjustment (manual jog speed and jog the number of
  steps can be set);
• Parameter setting function: Starting frequency, acceleration and deceleration curve, reverse
  clearance, manually run length, manual speed, back to zero speed and interrupt jump the line
  all can be set;
• Program editing functions: You can insert, delete, modify the program. The controller can
  identify the error Instruction;
• Return to Zero features: It can return to zero from the positive and negative directions
  automatically
•The number of programming instructions: 14;
•External operating functions: interrupt operation through parameter setting and add switches
  that connected to the terminals A and B;
• Power supply:DC 24V;
Ⅱ.Front panel diagram
1. 8 digital led Segment displays;
2. 6 input status indicator;
3. 3 output status indicator;
4. CP pulse signal indicator;
5. CW direction signal indicator;
6 Keys: 10 keys total, and most of the composite keys,
they represent different functions in different states,
in
the following description, we just take one of the
functions represents a key.                                        Figure I: operation panel
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Ⅲ. Back panel diagram and signal descriptions
1. CP, CW, OPTO for stepper motor drive signal ;
CP: pulse signal
CW: direction signal
0PT0: Public male end before the two signals
2. RUN: Start running the program, The same function as
“Run” of the operation panel;
3. STOP: Pause program is run automatically, The same
function as “Pause” of the operation panel, After starting
again, the program continues to run;
4. A: A operation
   B: B operation
                                                                     Figure II: Back panel diagram
“A operation” and “B operation” this is a major feature of the controller:
For stepper motors, we generally quantitative positioning control, such as controlling the
displacement of the motor must be running at a constant speed ,In this way it is easy to solve,
just put the amount and speed of displacement of the programming can be.
    But there are quite a lot of control is not positioning in advance, such as controlling the
stepper motor in one direction from the starting point to start running until he hit a switch after
stroke stop, then reverse direction back to the starting point. Another example requires the
stepper motor running back and forth between the two limit switch several times, and so on. In
these operations, we do not know in advance the specific value of the stepper motor
displacement, and how they should be programmed it? The controller uses: to interrupt the
operation, which we call "A Operation" and "B operation” ,for example," A operations", workers
workflow is: when the program is running. If "A operation" signal input, motor decelerates to
stop, Program interruption, the controller remembers interrupted coordinate values, the program
jumps to the "A operation" entry address specified programs run the program;
5. IN1 and IN2 Switching signal input terminal
6.OUT1, OUT2 and OUT3 Switching signal output terminal,
7.COM +, COM- : the power supply of external input and output devices, this power supply is
  DC24V, COM + is the positive terminal of the power supply,COM- negative side;
8. +24V: The positive power supply ,GND: Negative power supply;
The signal RUN, STOP, A , B , IN1, IN2 called the input signal, they have the same input interface
circuit. OUT1, OUT2,0UT3 called the output signal. They have the same output interface circuit.
Both input and output optical isolation circuit to ensure that the internal and external controllers
do not interfere with each other;
The state of the input signal and output signal, corresponding indicator on the panel. For input,
input low (switch is closed) Indicator light; For output signal, the output 0 is low, the light is off,
the opposite will light.
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                                Figure Ⅲ switch input circuit
When the switch is turned on, Input level is low, on the front panel indicator lights, the program
is defined as 0.
                                                                     CP CW OPTO
    Input devices: External
    Start button、Limit switch 、            ST-PMC1                              stepper motor drive
    Photoelectric switch
                                          Stepper Motor Controller              r
                                                       OUT1-3
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                                                                         press ∧ ∨ to set another
                                                                         parameter
                                          Press Edit/Quit                      CP ------
     Power on or Rest                    more than 2 seconds
                                                                          Parameter setting status
A:After power on or Rest, Coordinates                                          Jf ------
to reset, As the coordinate zero, In           Press Edit/Quit
standby mode;
B: Memory is not cleared, the data
transferred  to   the    last  stored                                     Press     Enter         edit
memory(Please refer to the "Program                                       parameter
Edit")                                                                         Jf   00400
A operation or
B operation                                                                 press∧∨edit number
                                                                                 10400
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Ⅵ. parameter setting:
      Out of the way of parameter setting status is: In manual mode, press Edit and hold the
button for 2 seconds or more , enter the parameter setting state. After parameter setting is
complete, press the Quit button to return to manual mode (parameters will be saved).
Parameters displayed in two rows, the first row shows the name of the parameter, the second
line shows the parameter data.
Parameter changes: After entering the parameter setting state, the first line of the display:
jf------. Former two parameter name in flashing: press∧∨, Will display the next or previous
parameter name, press Enter, Will enter the edit state (next row) parameter data, when the first
bit of data flashing display, press∧∨, data will be changed. press <>, Will move to the next
one to be modified, after the data modification, press Enter Save changes, press Cancel discard
changes and exit.
 N   Name                parameter         Data range                               Parameter Description
 O                       display form     (unit)
 1   Off frequency       JF- - - - - -     400-3999       If the set value is less than 400Hz, the system will alarm;
                         JF X X X X X X    (Hz)           Users can set different off frequencies according to their actual situation
 2   Rising        and   rS- - - - - -    L、 H            The controller has two internal optimization rising and falling speed curve,L is
     falling curve       rS          X    (stripe)        a slow curve; H to a faster curve, to select a different rate of rise and fall curve
                                                          based on the actual load situation.
 3   Backlash            CC- - - - - -    0-9999           Mainly used to compensate the rotation mechanism(such as a
     compensation        CC     XXXX      (pulses         screw, gear, etc.) The amount of displacement caused by the backlash
                                          number)
                                                          error
                                                          compensation is not displayed on the controller.
 4   Manual              HL- - - - - -    1-999999        In manual mode, the manual operation is a displacement of the
     increment           HL X X X X       (pulses         stepper motor; If the set value is equal to 0, the system will alarm.
                         XX               number)
 5   Manual speed        HF- - - - - -    1-39999         In manual mode, manual operation is running speed stepper motor; If the set
                         HF X X X X X     (Hz)            value is equal to 0, the system will alarm.
                         X
 6   Back to      zero   bF- - - - - -    1-39999         When zeroing operation, stepper motor speed; If the set value is equal to 0, the
     speed               bF X X X X X X   (Hz)            system will alarm
 7   A      Operation"   Na- - - - - -    00-99           When the program is running, if the "A Operation" signal input port, the motor
     entry address       NA         XX    (Line number)   for the deceleration stop the program at this interruption, the application
                                                          remembers interrupted coordinate values, the program will jump to this line
                                                          number specified
                                                          by the program at run the program.
 8   B      Operation"   nB- - - - - -    00-99           When the program is running, such as Gao "B Operation" end signal input, the
     entry address       nB         XX    (Line number)   motor will slow down to stop the program at this interruption, the application
                                                          remembers interrupted coordinate values, the program will jump to this line
                                                          number specified by the program run the program.
 9   Pulse mode          CP- - - - - -    0、1             CP = O represented as a single pulse output, CP-side rear panel output step
                         CP          X                    pulse, CW-ended output direction level; CP = I expressed as a single pulse
                                                          output, CP-ended output on the rear panel forward step pulse, CW-ended
                                                          output inversion step pulse.
In short, the set parameters through ∧∨<> "Enter", "Cancel" six buttons to complete the six:
by moving left and right keys to move the cursor to the appropriate position, then the digital
display will beat, and then through the upper and lower keys to change the value: use the Enter
key to enter the data modification status, after the data modification is completed, confirm with
the Enter key to exit or discard the changes with Cancel button. Please refer to the "List of
operational processes."
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Ⅶ. program editing and Detailed instructions:
Out of the way the program editor is: In manual mode, press the "Edit" button. To enter the
program edit state. After the program editing is complete, press the "Quit" button back to
manual mode (parameters are automatically saved)
Program area of the controller can edit up to 99 instructions, each instruction in the program
there is a line number, line number for automatic numbering starts from OO arranged in order,
you can insert or delete a row in the program, but the line number will be reassigned.
The program format is: Each program is divided into two-line display (except no parameter
program), the first line displays the line number and command name, and the second line shows
the instruction data. The last instruction of the program is fixed to "END",
In short, modify the program by "∧” “V" "<” “>" “insert” “delete” "Enter" "Cancel" eight
buttons to complete: by moving left and right keys to move the cursor to the appropriate position,
then beat the digital display will then change the value via the arrow keys: Use the Enter key
enter data modification status, after the data modification is completed, confirm with the Enter
key to exit or discard the changes with Cancel button. Please refer to the operation flow chart.
 Clear the         When the program editing line numbers flashing, press and hold " Clear "button
 program           for 2 seconds or more, until the first 00-line instructions for END time.
                   First clear the program area, then only one program, 00 row END command,
                   and then press the "Insert" button, Directive 00 line program into a PAUSE, and
                   flashing display; press the "∧" "∨"command name was changed; until you find
                   the desired command, and then press the" Enter "to enter the command data
                   area (no parameters for command, enter the program after the completion of this
 entry a     new   section entry), press ∧∨<>to modify, After the changes are complete press
 program           the "Enter" button, enter this line program is completed, you can see the next line
                   becomes END command, then press the "Insert" key entry program with the
                   same way until all program entry is completed.
                   Special Note: When you enter a new program obviously is the correct procedure,
                   but the alarm controller error, this happens in a branch instruction: like JUMP
                   instruction, J-BIT directive, J -CNT if these three directive Skip the line number
                   where this instruction is greater than the current line number, due to the jump
                   target has not been entered, the controller will misjudge entry line number is
                   wrong, in order to avoid this, we require a new program at the time of entry, these
                   three instructions Jump in the line number that appears temporarily replaced with
                   00, after the program is completed entry, Change the line number 00 to the
                   correct line number.
Modify program Reference above, " entry a new program " approach, modify the current program
 Insert program    When the program edit state line number is flashing, press the "Insert" button to
                   insert a new row above the current program, the program modification operations.
 Delete program    When the flashing line number in the program editor, press the "Delete" key, the
                   program is deleted, the following program automatically move up.
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Browse             When the program editor line numbers flashing, press "∧" "∨", you can browse
program            command name of each line of the program, but you want a quick look at the
                   instruction parameters, how to do it, you just click the "<" key, the parameters will
                   flashing a second.
 2                       HH_G-LEN                When executing this directive, the controller will be conferred the
      Displacement       ±XXXXXX                 latest SPEED assignment, displacement volume parameter
      directive                                  settings specified in this directive set off frequency, acceleration
                                                 and deceleration curve, backlash compensation, and control the
                                                 motor running; If this instruction is not SPEED assignment, place
                                                 start frequency for running speed; Parameters of the first one is
                                                 the sign bit, 0 for positive displacement, - for negative
                                                 displacement; Parameters: -7999999 - +7999999 Unit: pulse
                                                 number if the argument is 0, it will alarm
 3    Speed              HH_SPEED                All run this program following this directive will set the speed to
      assignment         XXXXX                   run until the next occurrence rate assignment directive;
      directive                                  Range of parameters: I a 39,999 unit: pulses / sec (Hz)
                                                 If the parameter is 0, it will alarm.
 6    Cycle              HH 一 LOOP               From the current line to the specified line through the loop; first
       directive         XXXXXXX                 two digits of the line number (requires less than the current line),
                                                 after five of cycles (0 defined as infinite). When the line number
                                                 than the current line number, the system will alarm.
 8    Output             HH 一 OUT                The first three parameters from left to right correspond to the
      directive          XXXX                    output terminals 0UT1-0UT3; while the corresponding front panel
                                                 LEDs 1-3 every three output has three options: O, I, N:.
                                                 0- corresponding output terminal is high, the load is not
                                                 conducting, panel lights off.
                                                 I- corresponding output terminal is low, the load is turned on, the
                                                 panel lights.
                                                 N- Maintain previous working state
                                                 The last one parameter, control buzzer
                                                 When 0- execute this command, a short buzzer sound; (Note: in
                                                 order to execute the program after the end of the next sound)
                                                 When 1- execute this command, a long buzzer sound; Note: in
                                                 order to execute the program after the end of the next sound)
                                                 When N- execute this command, the buzzer does not sound.
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  9     Positioning      HH_J-BIT             The first two jumps for the line number indicating the position, the
        Jump             XX XX                fifth bit input port IN1-IN2 is one of them; eighth to jump condition
                                              (0 or 1); measured when the input port is set Jump to the
                                              directive line when the state number, otherwise, the order of
                                              execution. END command line number line number is exceeded,
                                              will alarm.
 10     Counting         HH_J-CNT             counter directive, The first two digits is the line number, specify
        Jump             XX XXXXX             the location of the jump program; after five of the set value. When
                                              the counter counts to or greater than the set value, then jump to
                                              a specific line number, otherwise the order of execution. END
                                              command line number line number is exceeded, it will clarm.
 11     Variable         HH_60-AB             This directive is the displacement instruction, run mode like
        displacement           ±x             HH-G-LEN±X XX XXX X , different is running displacement can't
                                              know ahead of time, this is a variable displacement, generated
                                              by the interrupt operation, the controller receives an interrupt
                                              signal, the motor slows down to stop, at this point coordinates, is
                                              the variable
 12     Counter          HH 一 CNT-1           This directive counter instruction, the internal controller has a
        is               No arguments         counter unit with a capacity of 999,999, the counter value can
        incremented 1                         display real-time status display counter; counter values are not
        directive                             automatically saved when power is off, unless you manually click
                                              counter storage key “﹥”. After power on, it will automatically be
                                              transferred to the stored value of the latest counter, this counter
                                              incremented1 by this directive.
 13      counter clear   HH_CNT-0             This instruction to counter reset; This directive can also be
        directive        No arguments         invoked with the button (in automatic mode),press: “V”to clear
                                              counter.
 14     Coordinate       HH-CLR               Execute this directive, the current coordinates and display are
        cleared                               cleared, The controller redefines this coordinates of the new
                                              coordinate zero ..
 15     End              HH 一 END             End the program , When the program is running this directive,
        of directive     No arguments         the controller automatically run ends
                                              The directive, can’t be edited, and always at the last line of the
                                              program.
digital tube will be displayed as to       ,indicate that the manual states. Press“<” or “>”, the
motor will run manually in different directions, Speed and displacement of the running, as
determined by HF and HL of the parameters set, please refer to "Figure 6: Controller operation
flow chart “.
Ⅸ. Automatic operation mode
Power on the controller or press the reset button, automatically makes the coordinates cleared,
and redefines this coordinates of the new coordinate zero, reads the counter value, the controller
is in standby mode, press "Run "button or enter a start signal from the terminal, the controller
from the first row 00 program starts to run until the run to the last program END, then
automatically run ended, the controller returns to standby mode. Please refer to "Figure 6:
Controller Operation Flowchart"
In automatic mode, there are three kinds of different sub-states:
1. Standby mode: indicates that the controller is ready to run the program, simply press the Run
button or the input signal to start the program,after the run, also in this state.
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2. Autorun program status: indicating that the controller is running the program.
3. The automatic operation stop state: the controller is running the program is the stop button or
input from the terminal stop signal interruption .Run the program will wait to be started again at
the breakpoint.
In autorun program status:there are three different ways :( display by pressing the same key
“step” “count” “∧” to shift)
1. Step number display: controller displays the current coordinate values, unit: pulse number:
2. Count display mode: The controller displays the counter value of the counter unit:a single
current number:
3. Program display: controller displays the current program line and in which the program name.
To be able to distinguish between a good three sub-state automaton states and three display
mode on the display, we use a different display mode to display the difference between the first
two :( see table below)
           Display               Corresponding state                Description
                                 Step     number    (coordinates)   When the actual coordinate values
                                 display,                           displayed over six digits (including the
                                 To be run in automatic mode        sign bit), only Show the last six
                                                                    digits
Ⅹ. Installation dimensions
The controller uses the embedded instrument shell, small size and light weight (500g), recite the
front panel is 71mm*71mm, length of 105mm, specific dimensions shown below:
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                            Figure Ⅶ:installation dimensions
Ⅺ. Editing and application examples:
Example 1:
Parameter requirements: off frequency 2. 5KHz, lifting speed faster, backlash compensation is 0;
Operational requirements: to speed 2. 9KHz run 98,765 steps, then run 8765 steps in the
opposite direction at a speed of 15KHz, stop.
Parameter list:( Enter the parameter list parameter setting status changes) JF = 02500, rS = H, CC
= OOOO.
Program Listing:00 SPEED 02900          ; assignment to run below the speed 2. 9KHz
                  01 G-LEN 0009876 ; motor running 98,765 steps forward
                  02 SPEED 15000         ; assignment to run below the speed of 15KHz
                  03 G-LEN -0008765 ; 8765 step motor is running in the opposite direction
                 04 END                   ;  End of program;
Example 2:
Parameter requirements: When the starting frequency is 2.5KHz,the Lifting speed is Slow and
Backlash compensation is 12;
Operating Requirements:When running,Require for that after the buzzer tweet for a short
time,run 1234567 step as the speed of 39KHZ, Making three outputs for 101 state, after delaying
the time for 55.9 seconds, let the last two outputs state is 11, Program pause here, Until run
again, let the motor return to the starting point at the same rate on the other side that is
the 888 step positions, After reaching a predetermined position, the buzzer will tweet for a long
time, then the program ends!
Parameter List:(Enter the parameter setting mode to modify) JF = 02500, rS = L, CC = 0012.
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Program Listing :( enter the program edit state)
00 OUT nnn0 ; Let the buzzer tweet for a short time
01 SPEED 39000 ; Assign the speed as 39KHz
02 G-LEN 01234567 ; Motor runs forward 1234567 step
03 OUT 101n ; Making three outputs for 101 state
04 DELAY 0055900 ; delaying the time for 55.9 seconds
05 OUT n11n ; let the last two outputs state is 11
06 PAUSE ;     Program pause here
07 GOTO -0000888 ; let the motor return to the starting point on the other side that is the 888
step positions
08 OUT nnn1 ; Let the buzzer tweet for a long time
09 END ;    the program ends!
Example 3:
Operating Requirements: (Ignore the parameter setting) One object, from zero that run for
2.9KHz speed to run forward 100 step (this point as the reference point of the object); After the
reference point stopped, the output is 010; Detect the input, if INI = 0, the motor will return to
zero at the same speed. If INI ≠ 0, the motor will run forward 10,000 steps at a speed of 15KHz
and let buzzer alarm for a short time; And then will return to the reference point at a speed of
35KHz. If INI = 0, then return to zero, Otherwise, continue to follow the way of the first to
run.After return to zero ,The buzzer will alarm for a long time.
Program Listing :( enter the program edit state)
00 SPEED 02900 ;Assign the speed as 2.9KHz
01 G-LEN 00000100 ;Motor runs forward 100 steps
02 OUT 010n ; Let output state is 010
03 J-BIT 11 1 0 ;
04 SPEED 15000 ; IN1 ≠ 0, then assign the new speed as 15KHz
05 G-LEN 00010000 ; Motor runs forward 10000 steps again
06 OUT nnn0 ; Let buzzer alarm for a short time
07 SPEED 35000 ; Assign the speed as 35KHz, For setting the speed of returning to the
reference point
08 GOTO 00000100 ; Motor return to the reference point at the speed of 15KHz
09 LOOP 03 00000 ; Motor will run for an infinite loop ,until IN1 = 0, it will return to zero
10 SPEED 02900 ; Assign the speed of returning to zero as 2.9KHz
11 GOTO 00000000 ; Motor returns to zero at the of speed 2.9KHz
12 OUT nnn1 ; After return to zero ,The buzzer will alarm for a long time
13 END ; the program ends!
Example 4:
Operating Requirements: (Ignore the parameter setting) One object, from zero that run for a
high speed to run forward Until it came to the front of the limit switch, Then return to zero at the
same rate, the program ends. (Assume the system beginning frequency is 500Hz, the distance
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from the zero to proximity switch is greater than 100 000 steps, less than 100010 steps). Design
analysis: the variable displacement of this movement does not know its precise value, but only
know it's a general range (belong to a unknown variable). We use a method for interrupting
operation to solve this problem. We connect the limit switch to the A operating port, Due the
interrupt operation,the motor will slow down to stop, If run to the limit switch as a high-speed
directly,will produce overshoot, In order to avoid the overshoot, we use this method that the first
run as a high-speed ,then run as a low-speed (low-speed is below the starting frequency).
Parameter List:(Enter the parameter setting mode to modify) Setting A Operator address nA = 04,
other parameters are ignored.
Program Listing :( enter the program edit state)
00 SPEED 39000 ; assign the speed as 39KHz
01 G-LEN 0099000 ; First, high-speed close to, but can’t hit the limit switch
02 SPEED 00400 ; low-speed frequency must below the starting frequency
03 G-LEN 07999999 ; The amount of displacement is set to the maximum, to reach the limit
switch
04 SPEED 39000 ; A Operator, assign the return to zero speed as 39KHz
05 GO-AB -A ; In the opposite direction, running the same amount of displacement,back to zero
06 END; the program ends!
 3    Speed          02 SPEED     Run this directive following assignment speed; 12345Hz     SPEED           SPD
      assignment     12345        1-39999, pulses / sec (Hz)
      directive
 4    Delay          03 DELAY     Delay time: 1234567 ms 1-7999999, ms                       DELAY           OLY
      directive      1234567
 5    Uncondition    04 JUMP      Unconditional jump to the line XII program runs            JUMP           JMP
      al      jump    12          00-99, line number
      directive
 6    Cycle          05 LOOP      Jump from the current line to the (05) to 03 lines                         LOP
      directive      03 12345     for 12,345 cycles 1-99999 (0 defined as infinite),         LOOP
                                  Times (only forward loop)
 7    Move to        06    GOTO   Control the motor running to coordinate the                GOTO            GOT
      a position     -1234567     position of -7999999- + is -1,234,567 7,999,999,
                                  the number of pulses (0 equivalent return to zero)
 8    Output         07 OUT       Switch output is: 0UT = (K 0UT2 = 1,0UT3                    OUT            OUT
      directive       03 01 N 0   unchanged internal buzzer a short sound (a =
                                  long beep, N = no sound)
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9    Positioning      08     J-BiT   If IN2 = 0, then 1.2 = Line number which     jumps       J-BIT               J-B
     Jump             19     20      to line 19 execution data,
                                     5 = input port, 8 = Jump status
10   Counting         09 J-CNT 20    If the counter value> 12345, then jump to 20-line        J-CNT               J-C
     Jump             12345          program execution 0-59999, natural number
11   Variable         09    GO-AB    If the motor is running: the absolute value of the       Go-rb               GRB
     displacemen      -A             displacement amount of A, A opposite to the
     t                               direction and the soil A, ± B, the number of
                                     pulses (Note: A, B itself as a symbol number)
14   Coordinate       13     CLR     Current coordinates and displays are cleared, the         CLR                CLR
     cleared                         motor this location as a new zero
15   End       of     13     END     End of program lines, the directive can’t be              END                END
     directive                       edited, it always located at the last line.
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ⅩⅣ. Button search form
Button   Function    Instruction                      Use of state                              Use
                                                                                                method
         run         Start the program runs;          Auto waiting to run status;                Click
                     startup program continues        run automatically stopped state;
                     to run                           When executing directive pause
         home        let motor return to zero         Auto waiting to run status; The            Click
                     (position when power is          automatic operation stop status;
                     on)
         count       Displays the status switch       Auto waiting to run status                 Click
                     to count display mode
         Program     Displays the status switch       Auto waiting to run status                 Click
                     to program display mode
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Counter
is cleared
Move         Current position move to the   Program edit     status;     parameter   Click
cursor to    right                          setting status
right
Counter      Save the current counter       Auto waiting to run status               Click
save         value
reset        Reset Controller                                                        Click
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