DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
List of figures
      Fig 1.1 – Single Shaft Organic Waste Shredding Machine
      Fig 1.2 – OWS-3 Organic Waste Shredder Machine
      Fig 1.3 – RUR Green Gold Aerobic Home Composter
      Fig 1.4 – Automatic Double Shaft Organic Waste Shredding Machine
      Fig 4.1.1 – Frame
      Fig 4.1.2 – Hopper
      Fig 4.1.3 – Motor
      Fig 4.1.4- Cutting Blade
      Fig 4.1.5.a – Shaft
      Fig 4.1.5.b – Shaft Coupling
      Fig 4.2: Material flow diagram
      Fig 5.1 – Top View of Shredder
      Fig 5.2 – Front View of Shredder
      Fig 5.3 – Isometric View of Shredder
      Fig 5.4 – General Assembly of Shredder
      Fig 5.5 – Total Deformation of Shaft
      Fig 5.6 – Equivalent Stress Analysis of shaft
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      1. INTRODUCTION
      1.1 INTRODUCTION
      In the present era of the 21st century the major problem in developing countries are the
      substantial problems arising due to organic waste. Being an agriculture dependent country
      India produces a large amount of organic residues which then leads to the several problems
      of its disposal. These organic residues prevail upon the problems such as incineration,
      landfills, soil erosion, bad odor, air pollution and increase in carbon dioxide level in the
      atmosphere. Thus we need to ensure an efficient alternative to these problems. We plan to
      convert this organic waste into useful resources such as compost which adds on a considerable
      value to our farming. In CSR journal, it is stated that “Indians waste as much food as the
      whole of the United Kingdom consumes”. With over 1.3 billion people in a nation like India,
      millions are still sleeping hungry. According to the United Nations development program,
      about 40% of food which is produced is wasted in India. Government of India is working in
      the direction of food waste management. The food waste in the kitchen being a part of food
      waste remains unnoticed, this provides scope for “Organic food shredder”. This equipment
      chops the kitchen waste in small pieces and hence makes it more suitable for compost making,
      yeast is added as a catalyst in the process of composting.
      There are different types of organic shredder. They can be classified as follows
      1)     Number of shaft [ single shaft / double shaft / multi shaft ]
      2)     Mode of operating [ manual / semi-automatic / fully automatic]
      3)     Use of energy [Electrical / mechanical /solar ]
      4)     Size [compact/ small/ huge]
      5)     Application [farm/ municipalities / domestic use ]
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      a) Single Shaft Organic Waste Shredding Machine
      The organic waste shredders process biological and biogenic waste to generate an optimal
      substrate for further utilization in your biogas plant or in your disposal business. The
      application area ranges from green or garden waste to food waste and expired goods including
      packaging to slaughterhouse waste.
                                 Shredding Material               Waste
                                 Shredding Capacity          500-1000 kg/hr
                              Shredding Machine Type           Single Shaft
                                  Automation Grade              Automatic
                                          Size                      600
                                         Speed                     1200
                                Bag Volume In Liters              100 kg
                                    Cutting Width                 25 mm
                              Motor Capacity In Watts             10 HP
                                     Motor Power                  3 phase
                                        Weight                    500 kg
                            Fig 1.1: Single Shaft Organic Waste Shredding Machine
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      b) OWS-3 Organic Waste Shredder Machine
      The Major advantage it has on dual shaft shredders is, it can give comparatively
      higher throughput at lower capital investment and motor HP. Also even 1 HP OWS
      and process coconuts.
      Advantages:
      •     over the similar design models in the market
      •     Cutting chamber can be opened easily without disturbing rotor bearings
      •     Controlled spray area output particles
      •     Sturdy stand and rugged body
      •     Base heavy design - Less vibrations and noise
      •     Least cost in the segment
      Disadvantages:
      •     High speed operation - Noise during shredding, operator safety training
      required
      •     Wear parts - Hammers, screen will gradually wear off and will require
      replacement as per the machine usage.
      •     Jamming - long, fibrous items may get wound on rotter and can cause jam.
      In such a case the cutting chamber needs to be open to remove the coiled material.
      Also the feeding should be gradual. (We have added special feature so that the
      chamber opening is made very simple than that in similar models in market)
                              Fig 1.2: OWS-3 Organic Waste Shredder Machine
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      c) RUR Green Gold Aerobic Home Composter
      •      Efficient Odor Free Process and All kitchen waste like fruit and vegetable peels, tea
      n coffee grounds, egg shells, leftover cooked food, meat and fish bones, flowers can be
      composted easily and efficiently!
      •      User friendly, cascadable and portable unit Ideal for a Family of 3 to 4 generating upto
      1Kg/Day of Organic Waste. Convert Kitchen & Organic Waste to compost in 4-6 Weeks
      Proudly Made in India and aligns with UN SDGs and Swaach Bharat Mission!! We provide
      complimentary training by our in-house expert team on composting for the first two
      composting cycles via phone/email/whatsapp.
      •      Home Composting Made Easy!
      •      Care Instructions: Wear gloves and a mask while handling kitchen & garden waste
      and compost. Keep away from direct sunlight. Use a sack/perforated plastic bucket/RGGC
      mate for curing of harvested compost. Compost yield is approx.10-15% of kitchen waste
      •      Say no to Landfills, Say no to Stinky composting and Say yes to RGGC!
      •      Item Dimensions L x W x H : 91.4 x 66 x 91.4 Centimeters
                              Fig 1.3: RUR Green Gold Aerobic Home Composter
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      c) Automatic Double Shaft Organic Waste Shredding Machine
      Shreds Organic waste such as Mixed Food Waste, Leaves and Bones. Essential Machine for
      Community Composting as it
      1) Reduces Particle Size up to 10mm
      2) Faster Composting.
      3) No Odor Composting.
      4) Better Quality of Finished Compost.
      5) Better Aeration
      Ideal for Community Composting - Apartments, Temples, Schools, Colleges, Government
      Organization and other communities.
                           Shredding Machine Type         Double Shaft
                           Automatic Grade                Automatic
                           Shredding Material             Waste
                           Shredding Capacity             1-500 kg/hr
                           Size                           10 square feet space
                           Motor Power                    2HP to 3 HP
                       Fig 1.4: Automatic Double Shaft Organic Waste Shredding Machine
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      1.2 OBJECTIVE
      The main of project is to design the prototype and it is as follow –
      • Design and manufacturing of Organic Waste Shredder for compost.
      • Design based on DFX (Environmental Manufacturing).
      • Reduction of operating time.
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      2. LITERATURE REVIEW
      There are various machines already present in the market for agricultural organic waste.
      Here we are only focusing on household waste and producing compost enough for
      household gardens. The product will be compact and could fit in any kitchen space. We
      have read different research papers, and we noticed that the machines are bulky and are
      bound for heavy usage. We noticed different types of mechanisms for shredding, we are
      going to use a single shaft multi cutter mechanism which is most appropriate to our
      applications.
      2.1 P.B.Khope et al., Proposed the Design of experimental set-up for establishing empirical
      relationship for chaff cutter energized by human powered flywheel motor. This machine used
      to chop the forage into small pieces for easy consumption by the animals. In the human
      powered flywheel motor concept, the bicycle mechanism for converting and transmitting
      human energy through padding to rotational kinetic energy of flywheel is hereby proposed.
      The energy stored in the flywheel can be used for the actual cutting process. [10]
      2.2 Ajinkya S. Hande et al., in their research work carried out project on Methodology for
      Design and Fabrication of Portable Organic waste chopping Machine. Organic waste is fed
      uniformly through feeding drum and tray. Then the shaft rotated at 1440 rpm through electric
      motor by means of pulleys makes the chopping drum to cut the waste by the effect of impact
      shear obtained from the shearing blades. Then the cut pieces pass through the concave holes
      of the sieve & come out of the machine. [1]
      2.3 Mohamad Khatib Iqbal, proposed “Development of coconut leaves cutter ”A shredder
      machine mainly consists of cutter, mounted on dual shaft, motor is attached at the base,
      smaller pulley at the motor end gives drive with the help V-belt to bigger pulley which is
      connected to gear. One gear will give drive to other gear, and Barrel rotates in the opposite
      direction with the help of these gears. Shaft it rotates at 520 rpm at this time coconut leaves
      fed into the hopper for high rotational speed of cutter assembly coconut leaves get convert
      into powder. [6]
      2.4 S Nithyananth et al. They have developed a Design of waste shredder machine. The waste
      shredder a machine is an attachment as like a ploughing attachment. Shredder can be operated
      with Tractor- power take off shaft. The power from the Tractor is transmitted to the assembly.
      The assembly consists of one fixed blade and five circular blades. [7]
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      2.5 Ganesh U L, Vinod V Rampur, Ashok R Banagar their proposed organic portable shredder
      machine capable of operating at rated speed of 700RPM and able to implement in agricultural
      fields for developing a raw material for compost. The above machine is a prototype and can
      be enhanced depending on requirement and can be integrated with vermin compost or in
      generating any other organic fertilizers, since it has good cutting efficiency and chopping
      them to a powder form. [4]
      2.6 I.M.Sanjay Kumar, DR. T.R. Hemanth Kumar The developed model is simple, efficient,
      requires less time and cost effective when compared to the existing available model.
      Importance is given towards user friendly in operation and mainly towards safety. The
      rotating elements like belt and pulley and gears are covered, so it is fully safety to operator.
      The assembly was checked for its sturdiness and was found to be reliable. The overall
      performance of shredder machine was satisfactory by considering the quantity of powder
      produced with respect to time. [11]
      2.7 Pavankumar S B, Sachin K R, Shankar R, Thyagaraja B, Dr. T. Madhusudhan they
      conclude that atomize machine is better option to shred the organic waste instead of using
      manual operated shredder. In this we designed the machine by considering the various factors
      into consideration. The machine is made for small businessman, therefore the work carried
      out by these machine is less. [5]
      2.8 Arun K A, Arun P Unnikrishnan, Febins P M, Basil Bava, Sreerej T S, Rinto K Anto this
      project is intended to empower the agricultural field. The main stages of the project can be
      classified into 3 categories study design and analysis and at each categories there are so many
      activities required to complete this project. Determine a specific set of crushing process
      parameters and the corresponding crushing process forces to best represent a crushing
      machine in the industry. Design a crushing machine which have high crushing rate at
      minimum production cost based up on the design considerations and accessibility. [3]
      2.9 Sreenivas H T, Sundeep Y, Ajay Krishna T M, Naveen Kumar K H, Dr. N Krishnamurthy
      the machine will be ideal equipment for chopping the crop residues to obtain organic compost.
      In the process of completion of the work our ideas and thought are development towards the
      mechanisms and technologies of the equipment. Similarly we can say that for the purpose of
      shredding the organic waste this is economical and ideal machine which can bring a drastic
      change in the economic condition of farmers thereby improving their standard of living. [12]
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      3. METHODOLOGY
      3.1 DESCRIPTION
      The method we followed to complete the project is as follows,
            1. Analysis of Machine Requirements
            2. Design Calculation
            3. Material Selection
            4. Fabrication of Part and Assembling
            5. Final Production of Output Machine
            6. Cost Analysis and Product Specification and Finalization
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      4. PARTS DETAILS AND WORKING
      4.1 Parts Details
      4.1.1 FRAME
      A frame is a structural system that supports other components of a physical construction or
      steel frame that limits the construction's extent. The frame will be made of mild steel that will
      provide strength to the frame. Dimension of the frame would be 250 X 100 X 200 mm
      (L x B x H). The motor will be mounted on the frame. And the frame will provide the
      structural support to the shredder.
                                   Fig 4.1.1 – Frame of organic waste shredder
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      4.1.2 HOPPER
      A hopper is a pyramid or cone shaped container, to hold particular matter or flow of material.
      Hoppers must be designed such that they are easy to load. More importantly, hoppers must
      be designed such that they are easy to unload, while hopper is a funnel shaped container, also
      feeder in the equipment. Through the hopper the feeded organic waste drops on the cutting
      blades for further operations. . The hopper is inclined in such a way that the kitchen waste
      which is to be inserted through the hopper will directly come in contact with the blades. The
      hopper will be made of stainless steel as the moisture of the waste will not affect the fife of
      the hopper giving sufficient strength. The hopper will be constructed in such a way that the
      waste particle fall on the sides of the throat of the hopper so that the waste does not comes
      out of the hopper. The outer dimension of the hopper would be 200 X 200 mm and the throat
      dimensions would be 100 X 100 mm and the thickness of the stainless steel sheet would be
      1.25 mm.
                                             Fig 4.1.2 – Hopper
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      4.1.3 MOTOR
      Gear motors are complete motive force systems consisting of an electric motor and a
      reduction gear train integrated into one easy-to-mount and -configure package. This greatly
      reduces the complexity and cost of designing and constructing power tools, machines and
      appliances calling for high torque at relatively low shaft speed or RPM. Gear motors allow
      the use of economical low-horsepower motors to provide great motive force at low speed
      such as in lifts, winches, medical tables, jacks and robotics. There are many types of gear
      motors: Parallel shaft gear motors, planetary gear motors, helical gears, spur gears.
      This is 12V DC motor which has a gearbox of 50mm diameter. The planetary type gearbox
      of this motor has a metal gears and a center shaft. The Shaft of the motor is loaded with
      bearing for wear resistance and smooth operation.
      Features:
      1.     Brushed permanent magnet DC motor
      2.     Variable speed and reversible
      3.     Planetary Gear Box
                                      Fig 4.1.3 – Planetary Geared Motor
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      4.1.4 CUTTING BLADE
      The cutter is made up of an Alloy Steel piece of diameter 90-mm, thickness of 5mm. The
      cutter is bolted to a blade holder which is attached to the main shaft. Since the cutter is bolted
      to the blade holder free movement of the blade is possible. Along the circumference of the
      shaft 4 blade holders are attached. Along the length of the shaft 8 blade holders are attached
      spacing 1.5 inch between each one of them. Therefore, the total number of blades is 10. The
      blade would be face locked with the shaft so that is any hard piece breaks the blade than it’s
      easy to repair or replace the blade. The blade would be 90 mm of diameter having its bore
      diameter 20 mm and thickness of the blade would be 1.5 mm
                                           Fig 4.1.4 – Cutting Blade
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      4.1.5 SHAFT AND SHAFT COUPLING
      4.1.5. A SHAFT
      A shaft is rotating machine element, usually circular in cross section and which is used to
      transmit power from one part to another part or from a machine which is a power producer to
      power machine, which absorbs power. The various members such as cutting blades, gears and
      pulley are mounted on it. Material used for the shaft is EN 8 steel.
                                             Fig 4.1.5.a – Shaft
      4.1.5. B SHAFT COUPLING
      A coupling is a type of general purpose power transmission coupling that also can be used in
      motion control applications. It is designed to transmit torque while damping system vibrations
      and accommodating misalignment, which protects other components from damage. Jaw
      couplings are composed of three parts which consist of two metallic hubs and an elastomer
      insert called an element, but commonly referred to as a "spider". Considerations for elastomer
      selection include ability to dampen vibration, ability to handle misalignment, operational
      temperature range, speed of equipment, and chemical conditions. Jaw couplings are
      considered "fail-safe" because, should the elastomer fail or wear away, the jaw coupling hub
      teeth will mate, much like teeth on two gears, and continue to transmit torque.
                                         Fig 4.1.5.b – Shaft Coupling
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      4.2 WORKING
      The organic waste (fruit/vegetable peels and remains, tea etc.) through the hopper falls on the
      cutting blades. A 24 V, electric supply is given to the DC motor which converts electric supply
      to motive power. Further this motor power is transmitted to the shaft through coupling. The
      rotation of blades causes a cutting and chopping action on the waste, after a fine chop it falls
      down in the container. Now the chopped waste is ready to compost adding a little compost
      and yeast will boost the process.
      As due to rotation of the cutters, the feed will get thrown up, for that we are giving a slant
      entrance that will send feed to a side of the throat, so the cutter rotational torque will be used
      in the chopping and cutting. The output is collected in a bin kept at the bottom of the shredder.
      The Material used for construction of the hopper would be stainless steel, while EN 8 steel
      would be used for manufacturing of shaft on which the cutting blade would be mounted. The
      blade will be face locked with the shaft so that it can be replaced or repaired, when any hard
      particle is feeded while cutting operation can break the cutting blade. As we are using
      shaft coupling to transfer motion of motor to shaft.                 We will require An AC to DC
      converter that will give power to the motor for its working. Hopper and motor both will
      be mounted on a frame, made up of mild steel
                                          Fig 4.2: Material flow diagram
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      5. DESIGN CALCULATION
      5.1 CALCULATIONS
         •        Body Material: - Stainless Steel
         •        Shaft Material: - EN8
         •        CALCULATION OF SHAFT: -
      𝜏= maximum shear stress
                              𝑁
      𝜎= yield stress = 450 (𝑚𝑚)2
      𝑓𝑠= factor of safety = 3
                                                          𝜎 ∗ 0.5
                                                     𝜏=
                                                            𝑓𝑠
      Putting the value, we get
                                                 𝑁
                                    𝜏 = 75 (𝑚𝑚)2
         1. Calculation for dia (d) of shaft: -
             3                  2         2
      d=     √16 ∗ √[(𝐾𝑏 ∗ 𝑀𝑏) + (𝐾𝑡 ∗ 𝑀𝑡) ]
                        𝜋 ∗ 𝜏 ∗ 0.075
      Where;
         •        Kb = 1.75
         •        Mb = 57049.4 N-mm
         •        Kt = 1.5
         •        Mt = 764.33 N-mm
      Putting the above values in equation (ii) we get
         •        d = 19.75mm
         •        d = 20 mm (approx.)
         2. Torque of shaft (𝑇𝑠 ):-
                 𝜋𝑑 3 𝜏
      𝑇𝑠 =
                  16
      Putting the value of "𝜏" 𝑎𝑛𝑑 "𝑑“, we get
      𝑻𝒔 = 116.18 N-m
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
         3. Torque calculation of motor (𝑇)
         4. Where ;
            • P = Power = 40 W
                                   2𝜋𝑁𝑇
            • W = work done =
                                    60
                 P
            𝑇
                 W
                  𝑃∗60
            𝑇=
                  2𝜋𝑁
                  40∗60∗1000
            𝑇=
                  2∗3.14∗500
            𝑇 = 1,29,563.256 N-mm
            𝑻 = 129.56 N-m
      5.2 DESIGN
                                              200 mm
                                                                     200 mm
                                               100 mm
                                     Fig 5.1- Top view of shredder
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
                                                                   150 mm
                                                                   150 mm
                                 Fig 5.2- Front View of shredder
                                                                      300 mm
                            Fig 5.3- Isometric view of shredder
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
                                                                             200 mm
                   250 mm
                                                                    100 mm
                            Fig 5.4- General Assembly of shredder
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      5.3 ANALYSIS
                            Fig 5.5:- Total Deformation of Shaft
                             Total Deformation of Shaft
                          0.0002970 mm                     0.00026403 mm
                          0.00019802 mm                    0.00016502 mm
                          0.00013201 mm                     9.9011e-5 mm
                          6.6007e-5 mm                      3.3004e-5 mm
                       Maximum Deformation = 0.0002970 mm
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
       5.3.2 Equivalent Stress Analysis of shaft
       Max. Stress:-           0.6639 N/mm2
       Load :-                  50N
       Dimension of Shaft :-    d = 20 mm l = 140 mm
       Torque :-                116.18 N-m
                               Fig 5.6:- Equivalent Stress Analysis of shaft
                                Equivalent Stress Analysis of shaft
                                    0.6639 MPa                   0.51861 MPa
                                   0.44596 MPa                   0.37332 MPa
                                   0.30067 MPa                   0.22802 MPa
                                   0.15538 MPa                  0.010084 MPa
                                 Maximum Stress = 0.6639 MPa
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      6. BILL OF MATERIAL
                   SHREDDING MACHINE 01SM410000
                                           Material                 Raw       Material
     S.no   Drawing No   Description Qty              Final Size
                                                                   Material   Number
                                                                    Size       (ERP)
                           Body             As Per     As Per       As Per
      1     01SM410100               1                                           -
                         Assembly          Drawing    Drawing      Drawing
                           Frame            As Per     As Per       As Per
      2     01SM410200               1                                           -
                         Assembly          Drawing    Drawing      Drawing
                           Drive            As Per     As Per       As Per
      3     01SM410300               1                                           -
                         Assembly          Drawing    Drawing      Drawing
                                                                                         38
DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
                       BODY ASSEMBLY 01SM410100
                                           Material                    Raw         Material
   S.no   Drawing No    Description Qty               Final Size
                                                                      Material     Number
                                                                       Size         (ERP)
                                                      200 X 200 X    400 X 400 X
     1    01SM410101      Hopper      1     SS 304                                     -
                                                         1.25            1.25
                                                      100 X 100 X    150 X 150 X
     2    01SM410102       Throat     1     SS 304                                     -
                                                         1.25            1.25
     3    01SM410103       Shaft      1      EN-8     Ø 20 X 100      Ø25 X 110        -
                           Cutter
                        (OD: 90 mm,          Alloy
     4         -                      10                   -               -           -
                        ID: 20 mm            Steel
                        Teeth: 40)
                          Bearing
     5         -                      2        -           -               -           -
                          6202-2Z
                                                                    *All Dimensions are in mm
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
                   FRAME ASSEMBLY 01SM410200
                                                                      Raw       Material
                                         Material
   S.no   Drawing No   Description Qty              Final Size      Material    Number
                                                                      Size       (ERP)
                        Horizontal                    As Per       Ø15 X 0.75
     1    01SM410201                 1   MS pipe                                   -
                          Stand                      Drawing         X 1600
                         Vertical                     As Per       Ø15 X 0.75
     2    01SM410202                 1   MS pipe                                   -
                          Stand                      Drawing         X 1200
                                                               *All Dimensions are in mm
                                                                                           40
DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
                       DRIVE ASSEMBLY 01SM410300
                                                                          Final Size
                                                              Material
                                                                                       Material
                                                                                                  Material
                                                                                                  Number
                                                                                                   (ERP)
                                                                                        Raw
   S.no   Drawing No           Description
                                                                                        Size
                                                       Qty
                        Coupling (Diameter: 30mm
                              Shape: Round
                                                             Alloy        As per        As per
     1    01SM410301                                   1                                           -
                          Surface Finishing: Zinc            Steel       Standard      Standard
                             Powder Coated)
                       Motor (Rated Torque (N-cm):
                                    45
     2        -                                        1       -                  -       -
                           Rated Voltage: 12 V
                          Rated current: 1.92 A)
                        Ac to Dc convertor (Output
                         Voltage: 12 V DC, Input
     3        -                                        1       -                  -       -        -
                       Voltage: 230 V AC, Current: 6
                                  Amp)
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      7. CONCLUSION AND FUTURE SCOPE
      On-site food waste systems are alternatives to landfill disposal and can facilitate compliance
      with the proposed waste ban. These systems can be used as an alternative or a complement to
      off-site composting of food waste. While interviews with staff at facilities using these
      technologies indicate general success at reducing the volume and weight of food waste
      generated, a number of potential concerns also came to light. Many of these systems are
      relatively new to the market and have not been thoroughly tested. While our findings suggest
      that they can be a valuable component of an institutional food waste management program,
      they also point to the need for careful planning and due diligence prior to purchase. For this
      semester we have completed the design of different components that includes
      calculations, CAD model and analysis. We used CREO 7.0 for CAD model and ANSYS
      workbench for analysis of the shaft. For the next session we have manufacturing and
      assembly of the components of the shredder.
      The following are the important points drawn from our work:
         •   Machine cost is less compared to other shredder machine.
         •    Blades can be easily removable.
         •   Highly skilled labours are not required.
      7.1 FUTURE SCOPE
      1. By increasing the cutting speed the efficiency can be increased. Also by using more number
      of cutting blades the output efficiency & productivity can be increased if required.
      2. The machine can be made movable by providing wheels or tire to it which can move more
      freely without any problem.
      3. By increasing the size of the cutting chamber and power more amount of waste residue can
      be continuously feed in the machine cutting chamber.
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DESIGN AND FABRICATION OF ORGANIC WASTE SHREDDER
      7. REFERENCES
      [1] Ajinkya S Hande, Vivek Padole, “Methodology for Design and Fabrication of portable
      organic waste chopping machine to obtain compost”, Volume 2, International Journal of
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