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Hand Guard Deflectors: Installation Instructions

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0% found this document useful (0 votes)
100 views5 pages

Hand Guard Deflectors: Installation Instructions

Uploaded by

Josh Lin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation Instructions

HAND GUARD DEFLECTORS


Accessory Name Parts Number Application Model Issue Date Publication No.
08P70-K1T-J50 CRF300L/
HAND GUARD DEFLECTORS April 2021 MII 17703
08P70-KZZ-D20 CRF300LA

Introduction
ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED
ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. Honda Motor Co., Ltd.
RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY
OBLIGATION WHATSOEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION.
THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda
MOTORCYCLES, MOTOR SCOOTERS OR ATVS.

Honda Dealer:
Please give a copy of these instructions to your customer.

Customer:
Bo install this accessory requires specialized knowledge, special tools and equipment. It is recommended to have a Honda dealer
install this accessory.

How To Read These Symbols


Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety messages
and other information throughout this manual.
WARNING You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
CAUTION You CAN be HURT if you don't follow instructions.
NOTICE The purpose of this message is to help prevent damage to your vehicle, other property, or the environment.
NOTE Things you want to know, things that are useful to know.
Follow the instructions of the Service Manual.
Follow the other symbol instructions of the "Installation Instructions BASIC".

Instruction Other Symbols


The symbols used throughout this instructions show specific service procedures.
Refer to "Installation Instructions BASIC" for description of each symbol.

INFORMATION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

• Take care not to damage the painted surfaces of the motorcycle.


• Save all removed parts unless otherwise indicated.

© Honda Motor Co., Ltd. 2021 1 of 5 71K1T080


Installation Instructions
PARTS LIST
The instruction manual and installation instructions are included in this kit, be sure to give them to the customer.
<08P70-K1T-J50>
Component No. Parts Name Qty Parts No.
(1) Right hand guard 1 -
(2) Left hand guard 1 -
(6) (3) Left hand guard stay 1 53841-KZZ-J00
(4) 6 x 14 mm screw 1 90115-MGZ-J00
(1)
(5) (5) Left lever pivot bolt 1 90113-KZZ-J00
(6) Right lever pivot bolt 1 90114-KZZ-J01
(4) (7) Washer 1 94102-10700
(8) 6 mm flange nut 1 94050-06070
(2)
(9) 6 mm SH flange bolt 1 90013-GHB-670
Installation Instructions
(10) 1 -
URL

(8)
(7)

(10)
(3)
(9)

<08P70-KZZ-D20>
Component No. Parts Name Qty Parts No.
(1) Right hand guard 1 -
(2) Left hand guard 1 -
(6) (3) Left hand guard stay 1 53841-KZZ-J00
(1)
(4) 6 x 14 mm screw 1 90115-MGZ-J00
(5) (5) Left lever pivot bolt 1 90113-KZZ-J00
(6) Right lever pivot bolt 1 90114-KZZ-J01
(4) (7) Washer 1 94102-10700
(8) 6 mm flange nut 1 94050-06070
(2)
(9) 6 mm SH flange bolt 1 96001-0602507
Installation Instructions
(10) 1 -
URL

(8)
(7)

(10)
(3)
(9)

TORQUE INFORMATION
ITEM N·m (kgf·m)
6 x 14 mm screw 10 (1.0)
Left lever pivot bolt 1.0 (0.1)
Right lever pivot bolt 1.0 (0.1)
6 mm flange nut 5.9 (0.6)
6 mm SH flange bolt 12 (1.2)

Refer to the Service Manual for the torque values including standard torque of the removed parts. ( )

© Honda Motor Co., Ltd. 2021 2 of 5 72K1T080


Installation Instructions
INSTALLATION
1. Remove as shown.
Left side:

PIVOT BOLT
(Save.)

BOLT
(Save.)

NUT

2. Install as shown.

Left side:
MIRROR
Align the lever bracket mating surface with the punch mark.
Tighten the upper bolt first, then tighten the lower bolt.

MATING
SURFACE
(6) (7)
1.0 N·m (3)

(6)
10 N·m
PUNCH MARK

(2) (9)
12 N·m

NUT
(Reuse.)
5.9 N·m

© Honda Motor Co., Ltd. 2021 3 of 5 71K1T080


Installation Instructions
3. Remove as shown.
Right side:
PIVOT BOLT
(Save.)

NUT
(Loosen.)

NUT
HANDLE LEVER COVER (Save.)
(Save.)

4. Install as shown.
Right side:

(6)
1.0 N·m

(8)
5.9 N·m

© Honda Motor Co., Ltd. 2021 4 of 5 72K1T080


Installation Instructions
5. Install as shown.
Right side:

NUT

Measure the gap with


the Right Hand Guard THROTTLE CABLE
(1) against the master cylinder.

2 - 3 mm

© Honda Motor Co., Ltd. 2021 5 of 5 71K1T080

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