DTC P2138 APP SENSOR
DTC P2138 APP SENSOR                                                                                                                       PFP:18002
Component Description                                                                                                                         UBS00NMK
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
                                                                                                       PBIB1741E
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
CONSULT-II Reference Value in Data Monitor Mode                                                                                               UBS00NML
Specification data are reference values.
   MONITOR ITEM                                              CONDITION                                                  SPECIFICATION
                         ●   Ignition switch: ON                   Accelerator pedal: Fully released            0.5 - 1.0V
 ACCEL SEN 1
                             (Engine stopped)                      Accelerator pedal: Fully depressed           4.2 - 4.8V
                         ●   Ignition switch: ON                   Accelerator pedal: Fully released            0.5 - 1.0V
 ACCEL SEN 2*
                             (Engine stopped)                      Accelerator pedal: Fully depressed           4.2 - 4.8V
                         ●   Ignition switch: ON                   Accelerator pedal: Fully released            ON
 CLSD THL POS
                             (Engine stopped)                      Accelerator pedal: Slightly depressed        OFF
*: Accelerator pedal position sensor 2 signal is converted by ECM internally. Thus, it differ from ECM terminal voltage.
On Board Diagnosis Logic                                                                                                                     UBS00NMM
This self-diagnosis has the one trip detection logic.
NOTE:
If DTC P2138 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-466, "DTC P0643 SENSOR POWER SUPPLY" .
 DTC No.      Trouble diagnosis name                      DTC detecting condition                                  Possible cause
                                                                                                  ●   Harness or connector
                                                                                                      (APP sensor 1 and 2 circuit is open or
             Accelerator pedal position     Rationally incorrect voltage is sent to ECM               shorted.)
 P2138                                                                                                (TP sensor circuit is shorted.)
             sensor circuit range/per-      compared with the signals from APP sensor 1
 2138
             formance                       and APP sensor 2.                                     ●   Accelerator pedal position sensor 1 and 2
                                                                                                  ●   Electric throttle control actuator
                                                                                                      (TP sensor)
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
                                                   Engine operating condition in fail-safe mode
 The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
 degrees.
 The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
 So, the acceleration will be poor.
Revision: July 2005                                               EC-562                                                              2006 Titan
                                     DTC P2138 APP SENSOR
DTC Confirmation Procedure                                                                       UBS00NMN
                                                                                                          A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:                                                                                       EC
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
     WITH CONSULT-II
1.   Turn ignition switch ON.                                                                               C
2.   Select “DATA MONITOR” mode with CONSULT-II.
3.   Start engine and let it idle for 1 second.
                                                                                                            D
4.   If DTC is detected, go to EC-565, "Diagnostic Procedure" .
                                                                                               SEF058Y
     WITH GST                                                                                               G
Follow the procedure “WITH CONSULT-II” above.
Revision: July 2005                               EC-563                                    2006 Titan
                      DTC P2138 APP SENSOR
Wiring Diagram                                    UBS00NMO
                                             BBWA1709E
Revision: July 2005          EC-564          2006 Titan
                                          DTC P2138 APP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:                                                                                                                      A
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
 TER-                                                                                                                         EC
            WIRE
 MINAL                        ITEM                                CONDITION                    DATA (DC Voltage)
           COLOR
  NO.
                   Sensor power supply                                                                                        C
     47    Y                                    [Ignition switch: ON]                    Approximately 5V
                   (TP sensor)
                                                [Engine is running]
                   Sensor ground
     82    B/R                                  ●   Warm-up condition                    Approximately 0V                     D
                   (APP sensor 1)
                                                ●   Idle speed
                                                [Engine is running]
                   Sensor ground
     83    G/W                                  ●   Warm-up condition                    Approximately 0V                     E
                   (APP sensor 2)
                                                ●   Idle speed
                   Sensor power supply
     90    L                                    [Ignition switch: ON]                    Approximately 5V
                   (APP sensor 1)                                                                                             F
                   Sensor power supply
     91    W/R                                  [Ignition switch: ON]                    Approximately 5V
                   (APP sensor 2)
                                                [Ignition switch: ON]                                                         G
                                                ●   Engine: Stopped                      0.25 - 0.50V
                   Accelerator pedal position   ●   Accelerator pedal: Fully released
     98    G/R                                                                                                                H
                   sensor 2                     [Ignition switch: ON]
                                                ●   Engine: Stopped                      2.0 - 2.5V
                                                ●   Accelerator pedal: Fully depressed
                                                                                                                               I
                                                [Ignition switch: ON]
                                                ●   Engine: Stopped                      0.5 - 1.0V
                   Accelerator pedal position   ●   Accelerator pedal: Fully released
     106   BR/W                                                                                                               J
                   sensor 1                     [Ignition switch: ON]
                                                ●   Engine: Stopped                      4.2 - 4.8V
                                                ●   Accelerator pedal: Fully depressed                                        K
Diagnostic Procedure                                                                                               UBS00NMP
1. CHECK GROUND CONNECTIONS                                                                                                   L
1.    Turn ignition switch OFF.
2.    Loosen and retighten three ground screws on the body.
      Refer to EC-156, "Ground Inspection" .                                                                                  M
                                                                                                            BBIA0354E
OK or NG
 OK    >> GO TO 2.
 NG    >> Repair or replace ground connections.
Revision: July 2005                                       EC-565                                            2006 Titan
                                   DTC P2138 APP SENSOR
2. CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1.   Disconnect accelerator pedal position (APP) sensor harness
     connector.
2.   Turn ignition switch ON.
                                                                                     BBIA0361E
3.   Check voltage between APP sensor terminal 7 and ground with
     CONSULT-II or tester.
       Voltage: Approximately 5V
OK or NG
 OK    >> GO TO 3.
 NG    >> Repair open circuit or short to ground or short to power
          in harness or connectors.
                                                                                     PBIB2070E
3. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1.   Turn ignition switch ON.
2.   Check voltage between APP sensor terminal 6 and ground with
     CONSULT-II or tester.
       Voltage: Approximately 5V
OK or NG
 OK    >> GO TO 8.
 NG    >> GO TO 4.
                                                                                     PBIB2069E
4. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II
1.   Turn ignition switch OFF.
2.   Disconnect ECM harness connector.
3.   Check harness continuity between APP sensor terminal 6 and ECM terminal 91.
     Refer to Wiring Diagram.
       Continuity should exist.
OK or NG
 OK    >> GO TO 5.
 NG    >> Repair open circuit in harness or connectors.
Revision: July 2005                             EC-566                             2006 Titan
                                         DTC P2138 APP SENSOR
5. CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III                                                                  A
Check harness for short to power and short to ground, between the following terminals
      ECM terminal                       Sensor terminal                Reference Wiring Diagram
                                                                                                                EC
           47           Electric throttle control actuator terminal 2           EC-557
           91           APP sensor terminal 6                                   EC-564
OK or NG                                                                                                        C
 OK    >> GO TO 6.
 NG    >> Repair short to ground or short to power in harness connectors.
                                                                                                                D
6. CHECK THROTTLE POSITION SENSOR
Refer to EC-569, "Component Inspection" .
                                                                                                                E
OK or NG
 OK      >> GO TO 12.
 NG      >> GO TO 7.
                                                                                                                F
7. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1.   Replace the electric throttle control actuator.                                                            G
2.   Perform EC-83, "Throttle Valve Closed Position Learning" .
3.   Perform EC-85, "Idle Air Volume Learning" .
                                                                                                                H
         >> INSPECTION END
8. CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT                                                            I
1.   Turn ignition switch OFF.
2.   Disconnect ECM harness connector.                                                                          J
3.   Check harness continuity between ECM terminal 82 and APP sensor terminal 1, ECM terminal 83 and
     APP sensor terminal 3.
     Refer to Wiring Diagram.                                                                                   K
        Continuity should exist.
4. Also check harness for short to ground and short to power.
                                                                                                                L
OK or NG
 OK    >> GO TO 9.
 NG    >> Repair open circuit or short to ground or short to power in harness or connectors.
                                                                                                                M
9. CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1.   Check harness continuity between ECM terminal 106 and APP sensor terminal 2, ECM terminal 98 and
     APP sensor terminal 5.
     Refer to Wiring Diagram.
        Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
 OK    >> GO TO 10.
 NG    >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: July 2005                                       EC-567                                   2006 Titan
                                    DTC P2138 APP SENSOR
10. CHECK ACCELERATOR PEDAL POSITION SENSOR
Refer to EC-569, "Component Inspection" .
OK or NG
 OK      >> GO TO 12.
 NG      >> GO TO 11.
11. REPLACE ACCELERATOR PEDAL ASSEMBLY
1.   Replace the accelerator pedal assembly.
2.   Perform EC-83, "Accelerator Pedal Released Position Learning" .
3.   Perform EC-83, "Throttle Valve Closed Position Learning" .
4.   Perform EC-85, "Idle Air Volume Learning" .
         >> INSPECTION END
12. CHECK INTERMITTENT INCIDENT
Refer to EC-150, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
         >> INSPECTION END
Revision: July 2005                             EC-568                 2006 Titan
                                          DTC P2138 APP SENSOR
Component Inspection                                                       UBS00NMQ
ACCELERATOR PEDAL POSITION SENSOR                                                     A
1.   Reconnect all harness connectors disconnected.
2.   Turn ignition switch ON.
3.   Check voltage between ECM terminals 106 (APP sensor 1 sig-                       EC
     nal), 98 (APP sensor 2 signal) and ground under the following
     conditions.
                                                                                      C
           Terminal             Accelerator pedal      Voltage
 106                             Fully released       0.5 - 1.0V
  (Accelerator pedal position
 sensor 1)                      Fully depressed       4.2 - 4.8V                      D
 98                              Fully released       0.25 - 0.5V
 (Accelerator pedal position
 sensor 2)                      Fully depressed       2.0 - 2.5V                      E
                                                                         MBIB0023E
4.   If NG, replace accelerator pedal assembly and go to next step.
5.   Perform EC-83, "Accelerator Pedal Released Position Learning" .
                                                                                      F
6.   Perform EC-83, "Throttle Valve Closed Position Learning" .
7.   Perform EC-85, "Idle Air Volume Learning" .
Removal and Installation                                                   UBS00NMR   G
ACCELERATOR PEDAL
Refer to ACC-3, "ACCELERATOR CONTROL SYSTEM" .
                                                                                      H
Revision: July 2005                                 EC-569             2006 Titan