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DIAGNOSTICS       –   SFI SYSTEM (April, 2003)                                         05DIS–01
    DTC                   P0505                IDLE AIR CONTROL SYSTEM
    DTC                   P0511                IDLE AIR CONTROL CIRCUIT
CIRCUIT DESCRIPTION
                                                            The rotary solenoid type idle air control (IAC) valve is located
                                       Intake Air           under the throttle body and intake air bypassing the throttle
                                       Chamber              valve flows into the IAC valve through the passage.
                Throttle Valve
                                                            In this way the intake air volume bypassing the throttle valve is
                                                            regulated, controls the engine speed.
From
Air
                                                            The ECM operates the IAC valve only to perform idle–up and
Cleaner                                                     provide feedback for the target idling speed.
Signal
          ECM
                  Valve                To Cylinder
                            IAC Valve
                                                  A58697
  DTC No.                          DTC Detecting Condition                                                  Trouble Area
                                                                                  Open or short in idle air control (IAC) valve circuit
                Idle air continues to vary greatly from target speed              Idle air control (IAC) valve is stuck or closed
   P0505
                (2 trip detection logic)
                                                                                  A/C switch circuit
                                                                                  Air induction system
   P0511        Open or short ISC circuit                                         PCV valve and hose
                                                                                  ECM
2004 COROLLA (RM1037U)
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                                         DIAGNOSTICS   –   SFI SYSTEM (April, 2003)
MONITOR DESCRIPTION
    Idle Engine
    RPM
                                                                      Large
                                                                                                  Maximum
                              Target RPM
                                                           Learned Value
                                                           Angle of ISC
                                                                           0
                                Actual Idle RPM                                                   Minimum
                                                                     Small
                                           Time                                                   Time
                                                                                                            A82389
The idle speeds are determined depending on the volume of air that passes through the IAC valve. When
the volume is large, the idle speed becomes higher. When the volume is small, the idle speed becomes lower.
The IAC valve controls the air volume that bypasses the throttle valve. The engine control module (ECM)
sends duty signals to the IAC valve and drives the IAC valve stepper motor to determine the air volume that
bypasses the throttle valve.
Although the ECM regulates the idle engine RPM with the feedback control in several vehicle stopped, actual
idle RPM does not reach the targeted RPM and a learned valve angle of the idle air control (IAC) remains
at the maximum or remains at the minimum, the ECM determines to detect malfunction in the IAC system.
Example:
If the RPM difference between the targeted and actual idle engine RPMs exceeds 200 rpm (*1) with the ve-
hicle stopped in an idle, and this occurs 5 times, or if the learned value angle of the IAC remains at its maxi-
mum or minimum angle for 5 seconds, P505 is detected.
P0511 is detected as an open/short circuit in the IAC if the rate of duty signal input to the IAC valve has stuck
at 0 or 100 %.
*1: Threshold RPM is varied by an engine load.
 2004 COROLLA (RM1037U)
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                                                        DIAGNOSTICS         –   SFI SYSTEM (April, 2003)
MONITOR STRATEGY
                                                                    P0505                          Idle air control valve
               Related DTCs
                                                                    P0511                          Idle air control valve
                                                                 Main sensors                      Crankshaft position sensor
       Required sensors/components                                                                 Vehicle speed sensor, engine coolant tempera-
                                                                Related sensors
                                                                                                   ture sensor
                                                P0505 Functional check: once per driving cycle
          Frequency of operation
                                                P0505 Range check, P0511: continuous
                                                P0505 Functional check: 10 minutes
                  Duration
                                                P0505 Range check, P0511: 10 seconds
                                                P0505 Functional check: 2 driving cycles
                MIL operation
                                                P0505 Range check, P0511: Immediately
          Sequence of operation                 None
TYPICAL ENABLING CONDITION
                                                                                            Specification
                     Item
                                                                   Minimum                                              Maximum
The monitor will run whenever the follow-
                                                                           See ”List of Disable a Monitor” (On page 05–25)
ing DTCs are not present
P0505 Functional check:
Battery voltage                                                      11 V                                                     –
Engine coolant temperature                                       75C (167F)                                                 –
Idle                                                                                 ON (more than 6 seconds)
Vehicle speed                                                          –                                            1.8 mph (3 km/h)
Engine speed                                                        400 rpm                                                   –
P0505 Range check:
Output signal duty                                                   10 %                                                   90 %
Battery voltage                                                      10 V                                                     –
P0511:
Output signal duty                                                   10 %                                                   90 %
Battery voltage                                                      10 V                                                     –
Time after first missing of voltage change                          10 sec                                                    –
TYPICAL MALFUNCTION THRESHOLDS
                       Detection Criteria                                                             Threshold
P0505 Functional check:
Following conditions are met
                                                                                               Case1: A and B (5 times)
(At idle (after running with more than 6.2 mph (10 km/h)
                                                                                                Case2: B (5 seconds)
per trip)
A. Either of the following conditions is met:                                                           1 or 2
1. Deviation of engine speed
                                                                                      Less than – 100 rpm or more than 200 rpm
(When shift position N or A/C ON)
2. Deviation of engine speed
                                                                                      Less than – 100 rpm or more than 150 rpm
(When shift position D or A/C OFF)
B. Either of the following condition is met:                                                            1 or 2
1. IAC flow rate learning value (A/C OFF)                                               0.5 L/sec or less or 2.75 L/sec or more
2. IAC flow rate learning value (A/C ON)                                               0.22 L/sec or less or 0.98 L/sec or more
P0505 Range check:
Number of missing output voltage change                                                          2,000 times or more
P0511:
Number of missing output voltage change                                                          1,000 times or more
2004 COROLLA (RM1037U)
                                                                                        Author:                     Date:                 418
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                                                               DIAGNOSTICS      –    SFI SYSTEM (April, 2003)
COMPONENT OPERATING RANGE
                              Parameter                                                                   Standard value
P0505, P0511:
Time while no missing voltage change                                                                  0.5 seconds or more
WIRING DIAGRAM
                                Instrument                                                                        Instrument
                                Panel J/B                                                                         Panel J/B
                                                                          Ignition Switch
                      3               AM2              6                             IG2                     5                   12
                                                                 B        5   AM2          6    B–W
                     IM                               IM                                                     IL                  IC
             B–R
                                                                                                                       10
                                                                                                      B–W                             B–W
                                                                                                                       EA1
   2     IA4                                                                        3
                               R–W                              B–W
                                                                                    EA1
             B–R
         1                1               1                1
                                                                                                                                      ECM
         2            2                       EFI
                                       5      Relay 1
                                EFI
       1              1
               MAIN
                                       3               2
                                                                              I1
    1 1A                                  1                1                  IAC Valve
        B          Engine
                   Rome J/B                                                                                            5
                   and R/B                                                                        1    B–L                   RSO
                                                                                       DUTY                            E3
                                              B
                                   9 EA1
              FL                                  B                  2
              MAIN                                                       VISC
                                                               W–B
                                                                                                                  B            C
                                                                                                  3 W–B                               W–B
                                                                                           GND                    J5           J4
                Battery
                                                                                                                   Junction
                                                       ED                                                                                   EC
                                                                                                                   Connector
                                                                                                                                                 A84938
2004 COROLLA (RM1037U)
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                                             DIAGNOSTICS   –   SFI SYSTEM (April, 2003)
INSPECTION PROCEDURE
HINT:
         When the throttle position is slightly opened (the accelerator pedal is slightly depressed) because a
          floor carpet is overlapped on the accelerator pedal, or if not fully releasing the accelerator pedal, etc.,
          DTC P505 will possibly be detected.
         Read freeze frame data using the hand−held tester or the OBD II scan tool. Freeze frame data records
          the engine conditions when a malfunction is detected. When troubleshooting, it is useful for determin-
          ing whether the vehicle was running or stopped, the engine was warmed up or not, the air–fuel ratio
          was lean or rich, etc. at the time of the malfunction.
Hand–held tester:
      1      CHECK OTHER DTC OUTPUT
(a)       Connect the hand–held tester to the DLC3.
(b)       Turn the ignition switch ON and push the hand–held tester main switch ON.
(c)       Read the DTCs.
          Result:
                   Display (DTC output)                                            Proceed to
                         P0505                                                            A
                  P0511 and other DTCs                                                    B
                                                      B        Go to step 7
      2      CHECK CONNECTION OF PCV HOSE
                                                     NG        REPAIR OR REPLACE PCV HOSE
      OK
      3      CHECK AIR INDUCTION SYSTEM
                                                     NG        REPAIR OR REPLACE
      OK
 2004 COROLLA (RM1037U)
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                                          DIAGNOSTICS     –   SFI SYSTEM (April, 2003)
      4      PERFORM ACTIVE TEST USING HAND–HELD TESTER(CHECK IAC VALVE
             OPERATION)
(a)       Warm up the engine to the normal operating temperature.
(b)       Switch off all the accessories.
(c)       Switch off the A/C.
(d)       Shift the lever into the neutral position.
(e)       Connect the hand–held tester to the DLC3.
(f)       Select the item ”DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / ISC DUTY RATIO”.
(g)       Check that the engine RPM varies when changing the ISC duty ratio.
          Engine RPM:
          Engine RPM fluctuates up and down in response to the ISC duty ratio variation.
                                                  OK          CHECK FOR INTERMITTENT PROBLEMS
                                                              (See page 05–41)
      NG
      5      CHECK A/C SIGNAL CIRCUIT
                                                  NG          REPAIR OR REPLACE
      OK
      6      CHECK BLOCKAGE OF IAC VALVE AND PASSAGE TO BYPASS THROTTLE
             VALVE
                                                  NG          REPLACE IDLE AIR CONTROL VALVE
      OK
      7      CHECK HARNESS AND CONNECTOR
 Wire Harness Side:                             (a)   Disconnect the I1 IAC valve connector.
          ISC valve Connector                   (b)   Turn the ignition switch ON.
             I1
                                                (c)   Measure the voltage between the terminals of the IAC
                                                      valve wire harness side connector.
                                                      Standard:
                   1   2   3
                                                          Tester Connection                Specified Condition
      VISC (+)                                         VISC (I1–2) – GND (I1–3)                 9 to 14 V
                  Front View GND (–)            (d)   Reconnect the IAC valve connector.
                                       A66264
                                                  NG          REPAIR OR             REPLACE     HARNESS          OR
                                                              CONNECTOR
      OK
 2004 COROLLA (RM1037U)
                                                                      Author:            Date:                 421
                                                                                                                           05–257
                                              DIAGNOSTICS       –   SFI SYSTEM (April, 2003)
      8      CHECK HARNESS AND CONNECTOR(IAC VALVE – ECM)
                                                    (a)       Disconnect the I1 IAC valve connector.
                                                    (b)       Disconnect the E3 ECM connector.
            E3                                      (c)       Check the resistance between the wire harness side con-
                                                              nectors.
                                                              Standard (Check for open):
                                                                          Tester Connection                     Specified Condition
                      RSO                                             DUTY (I1–1) – RSO (E3–5)
                                                                                                                    Below 1 Ω
  E01                                                                  GND (I1–3) – E01 (E3–7)
                    ECM Connector          A65743             Standard (Check for short):
                                                                          Tester Connection                     Specified Condition
 Wire Harness Side:                                            DUTY (I1–1) or RSO (E3–5) – Body ground           10 kΩ or higher
          ISC valve Connector                       (d)       Reconnect the ECM connector.
             I1                                     (e)       Reconnect the IAC valve connector.
                     1    2    3
            DUTY                    GND
                    Front View
                                           A66264     NG            REPAIR OR             REPLACE             HARNESS           OR
                                                                    CONNECTOR
      OK
      9      INSPECT IDLE AIR CONTROL VALVE (See page 10–1)
                                                      NG            REPLACE IDLE AIR CONTROL VALVE
      OK
  REPLACE ECM (See page 10–11)
OBD II scan tool (excluding hand–held tester):
      1      CHECK OTHER DTC OUTPUT
(a)       Connect the hand–held tester to the DLC3.
          Result:
                   Display (DTC output)                                                 Proceed to
                          P0505                                                                A
                  ”P0511” and other DTCs                                                       B
                                                          B         Go to step 6
 2004 COROLLA (RM1037U)
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                                      DIAGNOSTICS     –   SFI SYSTEM (April, 2003)
   2     CHECK CONNECTION OF PCV HOSE
                                              NG          REPAIR OR REPLACE PCV HOSE
  OK
   3     CHECK AIR INDUCTION SYSTEM
                                              NG          REPAIR OR REPLACE
  OK
   4     CHECK A/C SIGNAL CIRCUIT
                                              NG          REPAIR OR REPLACE
  OK
   5     CHECK BLOCKAGE OF IAC VALVE AND PASSAGE TO BYPASS THROTTLE
         VALVE
                                              NG          REPAIR OR REPLACE IDLE AIR CONTROL
                                                          VALVE
  OK
   6     CHECK HARNESS AND CONNECTOR
 Wire Harness Side:                         (a)   Disconnect the I1 IAC valve connector.
          ISC valve Connector               (b)   Turn the ignition switch ON.
         I1
                                            (c)   Measure the voltage between the terminals of the IAC
                                                  valve wire harness side connector.
                                                  Standard:
               1   2     3
                                                      Tester Connection                Specified Condition
  VISC (+)                                         VISC (I1–2) – GND (I1–3)                 9 to 14 V
              Front View GND (–)            (d)   Reconnect the IAC valve connector.
                                   A66264
                                              NG          REPAIR OR             REPLACE     HARNESS          OR
                                                          CONNECTOR
  OK
2004 COROLLA (RM1037U)
                                                                  Author:            Date:                 423
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                                      DIAGNOSTICS    –   SFI SYSTEM (April, 2003)
  7     CHECK HARNESS AND CONNECTOR(IAC VALVE – ECM)
                                            (a)   Disconnect the I1 IAC valve connector.
                                            (b)   Disconnect the E3 ECM connector.
       E3                                   (c)   Check the resistance between the wire harness side con-
                                                  nectors.
                                                  Standard (Check for open):
                                                               Tester Connection                    Specified Condition
                RSO                                        DUTY (I1–1) – RSO (E3–5)
                                                                                                        Below 1 Ω
E01                                                         GND (I1–3) – E01 (E3–7)
              ECM Connector        A65743         Standard (Check for short):
                                                               Tester Connection                    Specified Condition
Wire Harness Side:                                  DUTY (I1–1) or RSO (E3–5) – Body ground          10 kΩ or higher
         ISC valve Connector                (d)   Reconnect the ECM connector.
         I1                                 (e)   Reconnect the IAC valve connector.
               1   2     3
       DUTY                  GND
               Front View                     NG         REPAIR OR             REPLACE            HARNESS           OR
                                   A66264
                                                         CONNECTOR
  OK
  8     INSPECT IDLE AIR CONTROL VALVE (See page 10–1)
                                              NG         REPAIR OR REPLACE IDLE AIR CONTROL
                                                         VALVE
  OK
 REPLACE ECM(See page 10–11)
2004 COROLLA (RM1037U)
                                                                Author:                 Date:                  424