600W 1/8th Brick DCDC Module Datasheet
600W 1/8th Brick DCDC Module Datasheet
                                                                                               Features
                                                                                               Electrical
                                                                                                   Peak Efficiency up to 97.3% @54Vin
                                                                                                   PMBus communication
                                                                                                   Fully regulated output voltage
                                                                                                   Fully protected: Input UVLO. Output OVP, OCP
                                                                                                    and OTP
                                                                                                   Monotonic and pre-biased startup
                                                                                                   No minimum load required
                                                                                                   Non-isolated
                                                                                               Mechanical
                                                                                                   Size: 58.4x22.8x12.7mm
Recommended Layout
Vin+(1) Vout+(5)
                                                                                                         Sig_GND(7)
                                                                               C2,Pgood(6)
                                                                                             Addr0(12)
                                                                                             Addr1(11)
                                                                   Clock(10)
                                                                    Alert(9)
                                                         Data(8)
                                         Vin-(3)                                                                         Vout-(4)
3.3V
1k×3
                                                       R1 R2 R3
               Data
                                                                                                                  3.3V
               Alert
      MCU      Clock                                                                                                     1k
              SGND                                                                                                            Power good
                                                       C1 C2 C3
R1/R2/R3/C1/C2/C3 value are 49.9ohm/49.9ohm/49.9ohm /10p/10p/10p, and should be close to brick in application.
                         /                16V/22uF/X7R/1206/MLCC                                            6                    /
                                                                                                                                           Near to the Vo+ and
     Cout
                                                                                                                                           Vo- pin of the Module
                PCR1C102MCL1GS               16V/1000uF/10*12.7                                             1                 Nichicon
TA=25°C
Figure 1: Efficiency vs. Output Power Figure 2: Loss vs. Output Power
Figure 3: Full Load Input Characteristics Figure 4: Output Voltage vs. Load Current
TA=25°C,
Figure 5: Remote On/Off (negative logic) at full load           Figure 6: Input Voltage Start-up at full load
Vin=54V, Iout = Io, max                                         Vin=54V, Iout = Io, max
Time: 10ms/div.                                                 Time: 40ms/div.
Vout (top trace): 4V/div;                                       Vout (top trace): 4V/div;
Vremote On/Off signal (bottom trace): 2V/div.                   Vin (bottom trace): 30V/div.
TA=25°C, Vin=54Vdc
Figure 9: Test Setup Diagram for Input Ripple Current            Figure 10: Input Terminal Ripple Current, ic, at max output
Note: Measured input reflected-ripple current with a simulated   current and nominal input voltage with 12µH source impedance
source Inductance of 12μH. Measure current as shown above.       and 100µF electrolytic capacitor (100 mA/div, 2us/div).
Figure 11: Test Setup for Output Voltage Noise and Ripple        Figure 12: Output Voltage Ripple and Noise at nominal
                                                                 input voltage and max load current (20 mV/div, 2us/div)
                                                                 Load cap: 1000uF, 20% ceramic, 80% Oscon.
                                                                 Bandwidth: 20MHz.
Safety Considerations
The power module must be installed in compliance with the
spacing and separation requirements of the end-user’s safety
agency standard, i.e., IEC 62368-1: 2014 (2nd edition), EN
62368-1: 2014 + A11: 2017, UL 62368-1, 2nd Edition, 2014-              Figure 14: Remote On/Off Implementation
12-01 and CSA C22.2 No. 62368-1-14, 2nd Edition, 2014-12.
IEC 60950-1: 2005, 2nd Edition + A1: 2009 + A2: 2013, EN       Over-Current Protection
60950-1: 2006 + A11: 2009 + A1: 2010 + A12: 2011 + A2:
2013, UL 60950-1, 2nd Edition, 2019-05-09 and CSA C22.2        The modules include an internal output over-current
No. 60950-1-07, 2nd Edition, 2014-10, if the system in which   protection circuit, which will endure current limiting for an
the power module is to be used must meet safety agency         unlimited duration during output overload. If the output
requirements.                                                  current exceeds the OCP set point, the modules will shut
                                                               down (hiccup mode). The modules will try to restart after
                                                               shutdown. If the overload condition still exists, the module will
For IEC/EN/UL/CSA 60950-1:
                                                               shut down again. This restart trial will continue until the
DC input and DC output are considered as SELV circuits,
                                                               overload condition is corrected.
functional insulation is investigated between input circuit
and output circuit.
Over-Temperature Protection
The over-temperature protection consists of circuitry that
provides protection from thermal damage. If the temperature
exceeds the over-temperature threshold the module will shut
down. The module will restart after the temperature is within
specification.
                             Exponent Resolution
               Vin              -3     0.125V
               Vo               -9    19.53mV
                Io              -4     62.5mA
          Temperature           -2         /
       Switching frequency      -2      1Khz
              Time              -1      0.5ms
                                                                  Compatible
                       Command       Command            Transfer with standard      Data        Default   Range    Data Expon
         Command                                                                                                                           Note
                         Code        description          type    PMBUS or         Format        value     limit   units -ent
                                                                      not?
                                                          R/W    Refer to below
OPERATION               0x01     Turn on or off                                    Bit field     0x80       /       /     /                  /
                                                          byte    description;
                                 Configures primary       R/W                                                                   0x1D (Neg Logic);
ON_OFF_CONFIG           0x02                                          Yes          Bit field     0x1D       /       /     /
                                 on/off & command         byte                                                                  0x1F (Pos Logic);
                                 Clear any fault bits    Send
CLEAR_FAULTS            0x03                                          Yes              /           /        /       /     /                  /
                                 that have been set      byte
                                 Control writing to       R/W                                                                   To protect accidental
WRITE_PROTECT           0x10                                          Yes              /         0x80       /       /     /
                                 the PMBUS device.        byte                                                                  changes.
                                                                                                                                The FLASH must be
                                                                                                                                unlocked (referring to
                                                                                                                                Command 0xEC) before
                                 Stores operating
                                                         Send                                                                   sending this command.
STORE_DEFAULT_ALL       0x11     parameters from                      Yes              /           /        /       /     /
                                                         byte                                                                   This command is effective
                                 RAM to data flash
                                                                                                                                to the parameter of all
                                                                                                                                command in the table
                                                                                                                                except 0xEC
                                 Restores operating                                                                             This command can't be
                                                         Send
RESTORE_DEFAULT_ALL     0x12     parameters from                      Yes              /           /        /       /     /     issued when the power unit
                                                         byte
                                 data flash to RAM                                                                              is running.
                                 Read the PMBUS          Read                                                                   Only for
PMBUS_CMD_CAPABILITY    0x19                                          Yes              /         0xB0       /       /     /
                                 capability              byte                                                                   E50SN12051NKDHF
                                 Read Vo data            Read
VOUT_MODE               0x20                                          Yes         mode+exp       0x17       /       /     /                  /
                                 format                  byte
                                 Read the output         Read
VOUT_COMMAND            0x21                                          Yes         Vout Linear    12.2       /       V    -9                  /
                                 voltage                 word
                                 Read the switching      Read                     Frequency
FREQUENCY_SWITCH        0x33                                          Yes                        250        /      KHz   -2                  /
                                 frequency               word                       linear
                                 Read the turn on
                                                                                                                                VIN_ON should be higher
                                 voltage threshold of    R/W
VIN_ON                  0x35                                          Yes         Vin Linear      39      38~40     V    -3     than VIN_OFF, and keep
                                 Vin under voltage       word
                                                                                                                                2V hysteresis.
                                 lockout
                                 Read the turn off
                                                                                                                                VIN_ON should be higher
                                 voltage threshold of    R/W
VIN_OFF                 0x36                                          Yes         Vin Linear      37      36~38     V    -3     than VIN_OFF, and keep
                                 Vin under voltage       word
                                                                                                                                2V hysteresis.
                                 lockout
OPERATION [0x01]
 Bit number                Purpose                    Bit Value                                Meaning                             Default Settings, 0x80
      7:         Enable/Disable the module                1              Output is enabled                                                   1
                                                          0              Output is disabled
     6:0         Reserved                                                                                                                  0000000
     7:6         Response settings                      11        Unit shuts down and responds according to the                     11
                                                                  retry settings
     5:3         Retry setting                         111        Unit continuously restarts while fault is present                 111
                                                                  until commanded off
                                                       000        Unit does not attempt to restart on fault
     2:0         Delay time setting                    000        No delay supported                                                000
STATUS_WORD [0x79]
High byte
    Bit number                               Purpose                               Bit Value                           Meaning
                                                                                       1                               Occurred
           7        An output over voltage fault or warning
                                                                                       0                              No Occurred
                                                                                       1                               Occurred
           6        An output over current fault or warning
                                                                                       0                              No Occurred
                    An input voltage fault, including over voltage and under           1                               Occurred
           5
                    voltage                                                            0                              No Occurred
           4        Reserved
                                                                                         1                             is negated
           3        Power_Good
                                                                                         0                                 ok
           2:0      Reserved
Low byte
    Bit number                           Purpose                       Bit Value       Meaning
         7       Reserved
                 OFF (The unit is not providing power to the output,      1            Occurred
        6
                 regardless of the reason)                                0           No Occurred
                                                                          1            Occurred
        5        An output over voltage fault
                                                                          0           No Occurred
                                                                          1            Occurred
        4        An output over current fault
                                                                          0           No Occurred
                                                                          1            Occurred
        3        An input under voltage fault
                                                                          0           No Occurred
                                                                          1            Occurred
        2        A temperature fault or warning
                                                                          0           No Occurred
                                                                          1           Occurred;
        1        CML (A communications, memory or logic fault)
                                                                          0           No Occurred
        0        Reserved
STATUS_VOUT [0x7A]
   Bit number                            Purpose                       Bit Value       Meaning
        7                                                                  1           Occurred
                 Output over voltage fault
                                                                           0          No Occurred
                                                                           1           Occurred
        6        Output over voltage warning
                                                                           0          No Occurred
       5:0       Reserved
STATUS_IOUT [0x7B]
    Bit number                           Purpose                       Bit Value        Meaning
                                                                           1            Occurred
        7        Output over current fault
                                                                           0           No Occurred
        6        Reserved
                                                                          1             Occurred
        5        Output over current warning
                                                                          0            No Occurred
       4:0       Reserved
STATUS_INPUT [0x7C]
    Bit number                           Purpose                       Bit Value        Meaning
                                                                           1            Occurred
        7        Reserved
                                                                           0           No Occurred
       6: 5      Reserved
                                                                          1            Occurred;
        4        Input under voltage fault
                                                                          0            No Occurred
       3:0       Reserved
STATUS_TEMPERATURE [0x7D]
    Bit number                           Purpose                       Bit Value        Meaning
                                                                           1            Occurred
        7                         Over temperature fault
                                                                           0           No Occurred
                                                                           1            Occurred
        6                       Over temperature warning
                                                                           0           No Occurred
       5:0                               Reserved
STATUS_CML [0x7E]
    Bit number                           Purpose                       Bit Value        Meaning
         7                                                                 1            Occurred
                 Invalid/Unsupported Command Received
                                                                           0           No Occurred
                                                                           1            Occurred
        6        Invalid/Unsupported Data Received
                                                                           0           No Occurred
                                                                           1            Occurred
        5        Packet Error Check Failed
                                                                           0           No Occurred
       4:0       Reserved
Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel.
Delta’s DC/DC power modules are characterized in heated vertical wind tunnels that simulate the thermal environments
encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks
in which the power modules are mounted.
The following figure shows the wind tunnel characterization setup. The power module is mounted on a 185mmX185mm, 105μm
(3Oz), 6 layers’ test PWB and is vertically positioned within the wind tunnel. The airflow channel width is 73.6mm (2.90”), and the
gap between the airflow channel and top side of the power module is constantly kept at 6.35mm (0.25’’).
MODULE
                                              AIR VELOCITY
                                              AND AMBIENT                               50.8(2.00")
                                              TEMPERATURE
                                              SURED BELOW
                                              THE MODULE
AIR FLOW
Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)
Thermal Derating
Heat can be removed by increasing airflow over the module. To enhance system reliability, the power module should always be
operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of
the unit may be affected.
                                                                Air Flow
                                                                                                                                                                                  Air Flow
 Figure 16: Hot spot 1 temperature measurement location                                                                Figure 18: Hot spot 2 temperature measurement location
The allowed maximum hot spot1 temperature is defined at 118℃.                                                          The allowed maximum hot spot2 temperature is defined at 118℃.
                     E50SN12051(Standard) Output Power vs. Ambient Temperature and Air Velocity                                              E50SN12051(Standard) Output Power vs. Ambient Temperature and Air Velocity
      Output Power (W)        @Vin = 54V (Transverse Orientation,With Heat Spreader)                                          Output Power (W) @Vin = 54V (Transverse Orientation,With 0.5" Height Heat Sink ETL050A)
600 600
500                                                                                                                     500
                         100LFM                                                                                                                                   100LFM
                                       200LFM
400                                                                                                                     400
                                                300LFM                                                                                                                  200LFM
                                                         400LFM                                                                                                                300LFM
300                                                                                                                     300
                                                                                                                                                                                    400LFM
                                                                500LFM
200                                                                                                                     200
                                                                        600LFM                                                                                                          500LFM
                                                                                                                                                                                         600LFM
100                                                                                                                     100
  0                                                                                                                       0
      25        30       35       40       45       50     55      60       65      70       75        80        85           25        30       35      40       45      50       55      60       65       70      75        80        85
                                                                                            Ambient Temperature (℃)                                                                                                 Ambient Temperature (℃)
Figure 17: Output Power vs. Ambient Temperature and Air                                                               Figure 19: Output Power vs. Ambient Temperature and Air
Velocity @Vin = 54V (Transverse Orientation, Airflow from Vin-                                                        Velocity @Vin = 54V (Transverse Orientation, Airflow from Vin-
to Vin+, With Base-plate)                                                                                             to Vin+, With 0.5” Height Heat Sink ETL050A)
Reflow soldering is not a suggested method for through-hole power modules due to many process and reliability
concerns. If you have this kind of application requirement, please contact Delta sales or FAE for further confirmation.
The typical recommended (for double-side circuit board) preheat temperature is 115+/-10 ℃ on the top side
(component side) of the circuit board. The circuit-board bottom-side preheat temperature is typically recommended to
be greater than 135℃ and preferably within 100℃ of the solder-wave temperature. A maximum recommended
preheat up rate is 3℃/s. A maximum recommended solder pot temperature is 255+/-5℃ with solder-wave dwell time
of 3~6 seconds. The cooling down rate is typically recommended to be 6℃/s maximum.
Hand-Soldering Guideline
Shielding cap is requested to mount on DCDC module if with heat-spreader/heat-sink, to prevent the customer
side high temperature of reflow to re-melt the DCDC module’s internal component’s soldering joint.
                   Temp.
                                Peak Temp. 240 ~ 245 ℃
CONTACT US:
Website: www.deltaww.com/dcdc                Email: dcdc@deltaww.com
USA:                                         Europe:                                      Asia & the rest of world:
Telephone:                                   Telephone: +31-20-655-0967                   Telephone: +886 3 4526107
East Coast: 978-656-3993                     Fax: +31-20-655-0999                         Ext. 6220~6226
West Coast: 510-668-5100                                                                  Fax: +886 3 4513485
Fax: (978) 656 3964
WARRANTY
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request
from Delta.
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use,
nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication
or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications