INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2100 CUSTOMER PART NO.: RE-504068 MODEL NO.: DB4629-5655
GOV. REGULATION: 7-10 % CUSTOMER NAME & ADDRESS: SUPERSEDES
ENGINE: 6068T JOHN DEERE DUBUQUE EDITION NO.: 10
APPLICATION: 7610 TRACTOR DATED: 04-05-04
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTING: CON'T
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 7. 2100 RPM (WOT):
.055" (1.4 mm) ID X 25" (635 mm) LONG. a. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
2. CALIBRATING INJECTORS........... SAE J968/ISO 7440: PUMP PRESSURE (STEP 5).
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) b. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B.201) 8. 1600 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1.0°.
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 9. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
b. SUPPLY PRESSURE (S.B.334): 5.0 ± 0.5 PSI 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
(35 ± 3 kPa) AT PUMP INLET. 10. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
4. CAM MOVEMENT READ-OUT DEVICE: #23745. 103.5-104.5 mm³/STROKE.
11. 1300 RPM (ADJ): ADJUST THROTTLE TO OBTAIN 25 mm³/STROKE,
PUMP INSTALLATION: IT-083 SET LLA TO 5.25°.
ROTATION-C-* LEVER ANGLES (REF.) 12. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
NAME PLATE-L-SIDE** THOT MIN.(∠B) 21° 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) 4° 13. 900 RPM (WOT): TURN IN FUEL LIMITER ADJUSTING SCREW UNTIL
THROTTLE-L-SIDE** S.O. (∠ E) N/A IT BOTTOMS.
TIMING MARK N/A S.O. (∠ F) N/A 14. 900 RPM (WOT): ADJUST ORIFICE SCREW TO OBTAIN 102.5-103.5
E.S.O. (12V E.T.R.) mm³/STROKE.
15. 1100 RPM (WOT): BACK OUT FUEL LIMITER ADJUSTING SCREW TO
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END OBTAIN 99-100 mm³/STROKE.
16. 2100 RPM (WOT): OPERATE PUMP FOR 15 SECONDS.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 17. 2100 RPM (WOT): SET TORQUE SCREW FOR 83-84 mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 18. 1100 RPM (WOT): CHECK FUEL DELIVERY FOR 99-100 mm³/STROKE.
READJUST IF NECESSARY.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 19. 900 RPM (WOT): CHECK FUEL DELIVERY FOR 102.5-103.5
(REF. SL-222) mm³/STROKE. READJUST ORIFICE SCREW IF NECESSARY AND
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO REPEAT STEP 12. PROCEED TO NEXT STEP ONLY IF NO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. ADJUSTMENT IS NEEDED.
2. 2300 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 20. 2300 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 8-14
mm³/STROKE.
OBTAIN 8-14 mm³/STROKE. 21. 875 RPM (L.I.): SET LOW IDLE SCREW FOR 13-15 mm³/STROKE.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 22. CHECK POINTS:
THROTTLE THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE RPM POSITION mm³/STROKE ADVANCE PRESSURE
a. 2350 WOT 5 MAX. --- a. 2350 WOT 5 MAX. --- ---
b. 2300 WOT 8-14 8.0°-9.0°
c. 2100 WOT * 4 MAX. --- b. 2300 WOT 8-14 8.0°-9.0 ° ---
d. 1300 ADJ. 23-27 4.25° -6.25° c. 2100 WOT * 4 MAX. --- ---
e. 2100 WOT 80.5-86.5 1.5°- 2.5° d. 2100 ADJ. 61-67 2.75° MAX. ---
f. 1600 WOT --- 0°-2.0° e. 1300 ADJ. 24.5-25.5 4.75°-5.75° ---
g. 1300 WOT 102-106 0° f. 2100 WOT 83-84 1.5°-2.5° ---
h. 1100 WOT 89.5-109.5 --- g. 1600 WOT --- 0.5°-1.5° ---
i. 900 WOT 93-113 --- h. 1300 WOT 103.5-104.5 0° 71-73***
j. 1600 ADJ *** 48-52 6.5°-7.5° i. 1100 WOT 98.5-100.5 --- ---
k. 400 WOT *** --- 6.5°-7.5° j. 900 WOT 102-104 --- ---
l. 875 L.I. ** 13-15 --- k. 1500 ADJ **** 48-52 6.5° - 7.5° ---
m. 400 WOT * 4 MAX. --- l. 500 WOT **** --- 6.5° - 7.5° ---
n. 150 WOT 35 MIN. --- m. 875 L.I. 13-15 0.5° MIN. ---
n. 400 WOT * 4 MAX. --- ---
* E.S.O. DE-ENERGIZED o. 150 WOT 37 MIN. --- 10 MIN.**
** RESET USING LOW IDLE SCREW, IF NECESSARY
*** COLD START SOLENOID ENERGIZED * E.S.O. DE-ENERGIZED ** (69 kPa) ***(490-504 kPa)
**** COLD START SOLENOID ENERGIZED
PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. ROLLER-TO-ROLLER DIMENSION: 1.965" ± .0015" 23. SPECIAL NOTES:
(49.91 mm ± 0.04 mm) a. TORQUE ALL FASTENERS PER S.B. 106.
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. b. SEAL FASTENERS PER S.B. 134A AND 365R1.
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) d. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
(USE KIT #23093 S.B. 95). POSITION PER S.B. 164.
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO e. FOR SERVICE ONLY:
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
4. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE 7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CAP 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS. CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
5. 400 RPM (WOT): CYLINDER OUTLET. SET TOOL TO 208° AND INSTALL TO DRIVE
a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX. SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
(60 kPa) HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
6. 1300 RPM (WOT): SET TRANSFER PUMP PRESSURE FOR 71-73 PSI, ACCURACY. IF INTERFERANCE BETWEEN STRAIGHT EDGE
(490-504 kPa)(SUPPLY SET PER TEST STAND NOTE 3B) AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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DB4629-5655 EDITION 10 DATED 04/05/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63635)
DRIVESHAFT 1 32880 26359 1 BEARING, NEEDLE
NUT, HEX 1 26346 36534 1 SEAL, DRIVE SHAFT
WASHER, DRIVESHAFT 1 32787 30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
23107 1 COVER, TIMING WINDOW
SCREW, BUTTON HD CAP 1 22601
21194 2 SCREW, HEX HEAD
WASHER, SEALING 1 27606
27603 1 GASKET, TIMING WINDOW CVR
SCREW ASSY, VENT 1 21660
OR 21661-21665 33909 1 NUT, TORQUE SCR LKG
HOUSING ASSY, PUMP 1 33591 33910 1 CUP, TAMPER RESISTANT
SCREW, HEX HEAD 2 11331 17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE
26468 1 WASHER, THRUST
SEAL, RECT SECTION 1 26470
28381 1 WASHER, DRSFT SPRING
SCREW, RIVET 2 24419
26469 1 RING, RETAINING
NAMEPLATE 1 10394 28749 1 BEARING, THRUST
27268 1 SEAL, O-RING
32866 1 SEAL, O-RING
33307 1 SLV ASSY, VALVE BODY
SEAL, O-RING 1 17438 32944 1 COIL, COLD ADV SOL 12V
32955 1 NUT, LOCK
SEAL, O-RING 1 32884
SCREW, LLA ORIFICE 1 33985
NOTES: FOR CSA SOLENOID COMPONENTS SEE SPECIAL SERVICE NOTE AND REF S.B. 373A

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(61202)
ROLLER, CAM 4 11141 34345 1 H&R ASSY, HYD 6 CYL
SHOE, CAM ROLLER 4 20120 11056 2 PLUNGER, ROTOR
OR 20119 (-.010) OR USE 11057-11060 (STD)
20118 (-.020) AS REQ'D OR 11062-11065 (O/S)
PER S.B.332 AS IND. ON ROTOR S.B.60R
20101 2 PLUNGER, ROTOR
USE 20102-20105 (STD)
OR 20107-20110 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
11438 3 SCREW, SET
SPRING, LEAF 2 29363 20727 6 CONNECTOR, FUEL LINE
SCREW, LEAF SPR ADJ 2 15619 27245 1 SEAL, O-RING
NUT, FUEL LIMIT LOCK 1 33083 32163 1 RING, CAM
SEAL, O-RING 1 32534 21213 1 VALVE, DELIVERY
SCREW, ADJABLE ORF 1 33211 OR 21214 (O/S) AS REQ'D
REF S.B. 143B
PISTON, REGULATING 1 19895
SCREW, ACC PSTN RET 1 17050 20127 1 SCREW, RETAINING
SPRING, ACCUMULATOR 1 33615 20128 1 STOP, DELIVERY VALVE
GUIDE, ACC SPRING 1 33616 20129 1 SPRING, DLVY VALVE
33253 1 PISTON, FUEL LIMITER
FILTER, HD LCTING SCR 1 24565 33428 1 SPRING, REGULATING
SEAL, O-RING 1 27601 33274 1 SCREW, FUEL LIMITER
PLATE, SINTERED LOCK 1 29384 33082 1 NUT, FUEL LIMIT LOCK
33084 2 PLUG, WELCH
SCREW, SKT HEAD CAP 1 29710 27602 1 SEAL, O-RING
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(62083)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 21232 1 LINER, TRANSFER PUMP
34759 4 BLADE, TRANSFER PUMP
OR 20511, 20512, 34758
REFERENCE S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
33040 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4629-5655 EDITION 10 DATED 04/05/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63312)
SPRING, GOV CONTROL 1 18074
BROWN-BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE

SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288
SPACER, GOV SPRING 1 15284 22134 1 ARM ASSY, MTR VALVE
21917 1 SPRING, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 32895 1 VALVE, METERING
* SEE NOTE
WASHER, THRUST 1 19860

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 32966 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60288)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 12019 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12169 1 SCREW, HEX HEAD

SPACER, THROT LVR ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 17605 1 HOOK ASSY, GOV LKGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
SPRING, THROT LEVER 1 13003 17604 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(63718)
SEAL, O RING 1 32948
PLUG ASSY, ADVANCE 1 34641 34633 1 SEAL, RECT SECTION
PISTON, LLA 1 34028
PLUG, SPEED ADV ADJ 1 33905
SPRING, LLA 1 34281 27268 1 SEAL, O-RING
SEAL, O-RING 1 33613 33012 4 SCREW, SOCKET HD CAP
SCREW, SPRING ADJ 1 33614
SEAL, O RING 1 32948
33010 1 PLUG, ADVANCE
CAP, LLA 1 35109 34050 1 PISTON, COLD ADVANCE
SCREW, ORIFICE 1 32562
32561 1 RING, RETAINING
PISTON, ADVANCE 1 33587 33011 1 SEAL, O-RING

SEAT, SPRING 1 23197

SPRING, SERVO ADVANCE 1 33167
VALVE, SERVO ADVANCE 1 32818
27602 2 SEAL, O-RING
PIN, ADVANCE CAM 1 21147
SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056 33238 1 SCREW ASSY, HD LCTING

NOTES:

INDENTED ITEMS INCLUDED

DB4629-5655 EDITION 10 DATED 04/05/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60493)
22109 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, HEX LOCK
SCREW, BUTTON HD CAP 3 22351 22985 1 TERMINAL, BLADE
21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 WASHER, INTL TOOTH

WASHER, INTL TOOTH 1 18493 30789 1 CAP, COVER SCREW

NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW
12500 2 WASHER, FIBER
SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 09/13/1999 26351 1
ESO MOUNTING AND GROUNDING KIT 26431 11/01/1999 26413 2
GASKET KIT 33702 12/13/1999 26351 3
CSA SOLENOID KIT 12V NON-DELAY 37055 01/05/2000 26640 4
04/04/2000 26351 5
02/27/2001 27223 6
10/01/2003 28200 7
01/13/2004 28511 8
02/17/2004 28568 9
04/05/2004 28650 10

INDENTED ITEMS INCLUDED