INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART #: 2643U003 MODEL NO.: DB2435-4917
GOV. REGULATION: 5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4.236 PERKINS ENGINES LIMITED EDITION NO.: 6
APPLICATION: AGRICULTURAL DATED: 02-07-00

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.

USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.970" ± .001"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.04 ± .025 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) LONG. 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95)
a. TEMPERATURE AT INLET: 110°-115°F (43°-46°C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(14 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READOUT DEVICE: #23745. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-004 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2200 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A a. SET TRANSFER PUMP PRESSURE FOR 80-85 PSI,
#1 CYL.-8-O'CLOCK** THOT MAX.(∠C) N/A (552-586 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. (∠ F) N/A PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 6. 2200 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
67-68 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 2375 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
AIR TIMED TO HOUSING FLANGE (SEE SPECIAL NOTES)(S.B. 177) 10-12 mm³/STROKE.
8. 800 RPM (L.I.): SET L.I. SCREW FOR 10-12 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 9. CHECK POINTS:
(REF. SL-222)
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO THROTTLE T.P.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. RPM POSITION mm³/STROKE PRESSURE
2. 2375 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN a. 150 WOT 40 MIN. 10 MIN.**
4 MAX. mm³/STROKE. b. 400 WOT* 4 MAX. ---
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) c. 800 L.I. 10-12 ---
d. 1500 WOT 73.3-76.3 ---
THROTTLE e. 2200 WOT 67-68 80-85***
RPM POSITION mm³/STROKE f. 2200 WOT* 4 MAX. ---
a. 150 WOT 37 MIN. g. 2375 WOT 10-12 ---
b. 400 WOT* 4 MAX. h. 2425 WOT 5 MAX. ---
c. 800 L.I.** 10-12
d. 1500 WOT 71.3-78.3 * SHUT-OFF LEVER IN SHUT-OFF POSITION ** (69 kPa)
e. 2200 WOT 65-70 *** (552-586 kPa)
f. 2200 WOT* 4 MAX.
g. 2375 WOT** 10-12 10. SPECIAL NOTES:
h. 2450 WOT 5 MAX. a. TORQUE ALL FASTENERS PER S.B. 106.
b. SEAL FASTENERS PER S.B. 134R AND 365R1.
* SHUT-OFF LEVER IN SHUT-OFF POSITION c. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
** RESET USING LOW OR HIGH IDLE SCREW, IF NECESSARY 7244-27 WITH INSERT 7244-28 AND PILOT RING 7244-26D
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 296° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

© STANADYNE Automotive Corp. All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2435-4917 EDITION 6 DATED 02/07/2000 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(62143)

21660 1 SCREW ASSY-VENT

SEAL, DRIVE SHAFT BLK 2 10453 OR 21661-21665

11331 2 SCREW, HEAD LOCKING

SHAFT, DRIVE 1 21519

REF. S.B. 378 12259 1 SCREW, PAN HEAD
10464 1 WASHER, SEALING
SEAL, O-RING 1 16371 26180 1 BEARING, THRUST
HOUSING ASSY, PUMP 1 33052 21521 1 WASHER, THRUST

SCREW, NAME PLATE 2 24419 10443 1 RING, RETAINING

NAME PLATE 1 28771 21522 2 WASHER, DR SH SPRING
11354 1 WASHER, PLAIN
GASKET, TIMING COVER 1 27603
27602 1 SEAL, O-RING
SCREW,HEX WASH HD M 2 21194 11363 1 SCREW, HEAD LOCATING
COVER, TIMING WINDOW 1 23107 10393 1 SCREW, HEX CAP

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60065)
32100 1 HEAD & ROTOR ASSY
11086 2 PLUNGER, BASIC
ROLLER, CAM 2 11141 USE 11087-11090 (STD)
OR 11097-11100 (O/S)
SHOE, CAM ROLLER STD 2 20116 AS IND. ON ROTOR SB 60R
11438 1 SCREW, SOCKET SET
12216 1 SCREW, HEAD PLUG
CAM RING 1 21687 20727 4 CONNECTOR, FUEL LINE

29710 1 SCREW, TX DR SOC HD

29384 1 PLATE-LOCK
SEAL, O-RING 1 27245 27601 1 SEAL, O-RING
13827 1 VALVE, DELIVERY 30MM
SPRING, LEAF 1 11196 OR 13828 (O/S) AS REQ’D
REF. S.B. 143B
SCREW, LEAF SPRING 1 11175 13837 1 SCREW, DEL VALV

SPRING, DLVY VALVE 1 16441

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60023)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANS. PUMP
20511 4 BLADE, TRANS PUMP
OR 20512 REF. S.B. 304
20528 1 RING, LINER LOCATING

28987 1 REG. ASSY, TRANS.PUMP

SPRING, T.P. BLADE 2 15699
ROLL PIN 1 19837
SEAL, REG. SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATOR 1 19895

PLUG ASSY, TP REG 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TRANS PUMP END

NOTES:

INDENTED ITEMS INCLUDED

DB2435-4917 EDITION 6 DATED 02/07/2000 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60720)
SPRING, GOV CONTROL 1 18074
BROWN-BROWN 12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 14482
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOV ARM 1 12214
SEAL, O-RING 2 31332 24726 1 STUD, GUIDE
NUT, PIVOT SHAFT RET. 2 12288 22134 1 ARM ASSY-MET.VALVE
SPACER, GOV SPRING 1 15284 20849 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MET.VALVE SPRG
20359 1 SPRING, MTR VALVE
SLEEVE, GOV. THRUST 1 14483

WEIGHT, GOVERNOR 6 11643

WASHER, THRUST 1 20222

RING, RETAINING 1 12285 29111 1 RETAINER ASSY, GOV WT

NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22250 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60718)

SCREW, LEVER ADJUST 2 21646 12234 1 SHAFT ASSY, SHUT OFF

NUT, HEX 2 12174

SEAL, O-RING 2 17438

WASHER, SPACER 2 14408 12249 1 CAM, SHUT-OFF
SHAFT ASSY, THROTTLE 1 29366 12221 1 LEVER, THROTTLE FORK
NUT, HEX 1 12174 12972 1 SCREW, LEVER ADJUST
SCREW, LEVER ADJUST 1 12972 12174 1 NUT, HEX

17605 1 HOOK ASSY-GOV.LINKAGE

12360 1 SCREW, HEX HEAD MACH.
12362 1 LOCKWASHER,SHAKEPROOF
17604 1 HOOK, GOV LINK

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION

(60446)

26564 1 REG ASSY, HSG PRESS

27607 1 SEAL, O-RING

SCREW, BUTTON HD CAP 3 22351 30789 1 CAP, COVER SCREW

30788 1 CUP, COVER SCREW

SEAL, RECT SECTION 1 27244

21210 1 COVER, GOV CONTROL

NOTES:

INDENTED ITEMS INCLUDED

DB2435-4917 EDITION 6 DATED 02/07/2000 PAGE 4 OF 4

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 09/14/1990 20098 1
GASKET KIT 24373 03/05/1991 20546 2
PILOT TUBE REPLACEMENT (REF SB 171C) 32980 06/04/1991 20666 3
11/11/1992 21485 4
06/17/1994 22964 5
02/07/2000 26664 6

INDENTED ITEMS INCLUDED