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Industrial Hand Chain Hoists Guide

The document describes the Yale hand chain hoist model Yalelift 360. It has a capacity ranging from 500 to 20,000 kg. Key features include an enclosed housing that protects components in tough conditions, a 360 degree rotating chain guide for operation from any position, and a brake system for safety and durability. Options include an overload protection device and corrosion resistant versions. Technical specifications and dimensions are provided for different models.

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Elsad Huseynov
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0% found this document useful (0 votes)
211 views15 pages

Industrial Hand Chain Hoists Guide

The document describes the Yale hand chain hoist model Yalelift 360. It has a capacity ranging from 500 to 20,000 kg. Key features include an enclosed housing that protects components in tough conditions, a 360 degree rotating chain guide for operation from any position, and a brake system for safety and durability. Options include an overload protection device and corrosion resistant versions. Technical specifications and dimensions are provided for different models.

Uploaded by

Elsad Huseynov
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

Hoisting Equipment Hand chain hoists

Hand chain hoist


model Yalelift 360
Capacity 500 - 20000 kg
Areas of operation as well as operator conditions have
been improved far beyond those of a classical hand chain
hoist.

Features
• The enclosed robust stamped steel housing protects all
internal components even in the toughest conditions.
• The extremely low headroom allows maximum use of
the lifting height.
• The revolutionary 360° rotating hand chain guide
allows the operator to work from virtually any position,
in confined spaces or above the load. The Yalelift can
even be operated from the side of the load which also

n t e d ! makes it possible to use the hoist for horizontal pulling

e
  Pat ting hand
or tensioning. Due to the additional flexibility, the opera-
tor is no longer forced to work in the danger zone near

 Rota guide
the load.
• The brake system is extremely quiet and guarantees

chain
operational safety and improved serviceability due to
omission of the vulnerable ratchet pawls. All parts are
made of high quality materials, additionally zinc-plated
or yellow-chromated to increase corrosion prevention.
• Chain guide and gearbox are almost totally enclosed.
Even under the toughest conditions the internal gear-
box remains protected.
• The hardened load sheave with four precision ma-
Available in explosion proof version chined pockets ensures accurate movement of the load
(please see page 448). chain.
• The surface protected zinc-plated alloy steel load
chains fulfil all requirements of current national and
international standards and regulations.
• Drop forged load and suspension hooks that yield
under overload instead of breaking, are made of high
tensile steel. The hooks are fitted with robust safety
latches and rotate 360°.

Options
• Adjustable overload protection device.
Chain guide High quality encapsulated
ball bearings and sliding • Chain container
bushes for smooth and ef- • Corrosion resistant version
fortless operation.

INFO
Easy modification from Yalelift 360 to Yalelift IT is
possible.

Yale hoists and trolleys are not designed for passenger


elevation applications and must not be used for this
purpose.

22
Hoisting Equipment Hand chain hoists

Hand chain hoist


model Yalelift 360 20 t
Capacity 20000 kg
The brake system used in the Yalelift series is also
employed in the Yalelift 360 20 t, setting standards in
terms of operational safety and serviceability. The brake
is extremely quiet and wear resistant. In spite of its high
capacity, the Yalelift 360 20 t features a compact design.

Features
• All components are made of high quality materials,
some components are zinc-plated or yellow-chromated
for added corrosion protection. This ensures that also
heaviest loads are held reliably.
• The enclosed robust stamped steel body resists in the
toughest conditions and allows outside operation.
• The hardened load sheave with five precision machined
pockets ensures accurate movement of the load chain.
• The low headroom (hook-to-hook dimension 1010 mm)
allows maximum use of the lifting height.
• The Yalelift 360 20 t is equipped with six chain falls
only which results in higher speed and lower weight.

Options
• Adjustable overload protection device.
• Chain container
• Corrosion resistant version

The robust stamped steel The precisely machined load


housing with four stay bolts sheave ensures accurate
is resistant to the toughest movement of the load chain.
working conditions.

23
Hoisting Equipment Hand chain hoists

Technical data model Yalelift


Model EAN-No. Capacity Number of Chain Lift per 1 m Handle pull Weight at
4025092* chain falls dimensions hand chain at WLL standard lift
d x p overhaul (3 m)
kg mm mm daN kg
YL 500 *288545 500 1 5 x 15 33 21 9
YL 1000 *288552 1000 1 6 x 18 20 30 13
YL 2000 *288569 2000 1 8 x 24 14 32 20
YL 3000 *941129 3000 1 10 x 30 12 38 29
YL 5000 *941143 5000 2 10 x 30 6 34 38
YL 10000 *291842 10000 3 10 x 30 4 44 71
YL 20000 *292153 20000 6 10 x 30 2 2 x 44 196

24
Hoisting Equipment Hand chain hoists

Dimensions model Yalelift


Model YL 500 YL 1000 YL 2000 YL 3000 YL 5000 YL 10000 YL 20000
A min., mm 300 335 395 520 654 825 1065
B, mm 17 22 30 38 45 68 85
C, mm 24 29 35 40 47 68 64
D, mm 133 156 182 220 220 220 303
E, mm 148 175 203 250 250 383 555
F, mm 148 167 194 219 219 219 250
G, mm 139 164 192 225 242 326 391
H, mm 206 242 283 335 352 436 501
I, mm 24 24 31 34 21 136 –
K, mm 61 70 83 95 95 95 396
L, mm 87 97 111 124 124 124 125
M, mm 110 125 156 178 285 401 471
N, mm 14 19 22 30 37 50 56

Model Yalelift 360, 500 - 3000 kg, single fall Model Yalelift 360, 5000 kg, double fall

Model Yalelift 360, 10000 kg, three fall Model Yalelift 360, 20000 kg, six fall

25
Hoisting Equipment Hand chain hoists

Hand chain hoist


model VSIII
Capacity 250 - 5000 kg
The newly designed hand chain hoist VSIII is an innovative
further development introduced by Yale. The improved
hand chain guide prevents canting or jamming of the
hand chain, leading to a smooth running of the chain.
High quality bearings on side plates, gearbox and load
chain sheave ensure smooth operation of load chain and
drive pinion.
Optimized hand forces set standards for easy operation.

Features
• Strong bolts between side plates and housing cover
and the reinforced hand wheel cover ensure increased
stability.
• Precision machined guide rollers ensure smooth
running of the load chain.
• High quality bearings for gearbox, side plates and load
chain sheave permit a long service life.
• Zinc-plated and yellow-chromated brake parts and
guide rollers ensure increased corrosion protection.
• Zinc-plated load chain as standard for added corrosion
protection.

Options
• Overload protection device
• Chain container

Load chain sheave with Side plate with ball bearing Housing cover with ball
needle bearing bearing

26
Hoisting Equipment Hand chain hoists

Technical data model VSIII


Model EAN-No. Capacity Chain Lift per 1 m Handle pull Weight at
4025092* in kg/ dimensions hand chain at WLL standard lift
number of d x p overhaul (3 m)
chain falls mm mm daN kg
VSIII 0,25/1 *665322 250/1 4 x 12 50 20 3.9
VSIII 0,5/1 *949545 500/1 5 x 15 26 21 9.0
VSIII 1,0/1 *949927 1000/1 6 x 18 24 24 11.5
VSIII 1,5/1 *593854 1500/1 8 x 24 17 30 17.5
VSIII 2,0/1 *949934 2000/1 8 x 24 19 32 19.0
VSIII 2,0/2 *949941 2000/2 6 x 18 15 29 17.3
VSIII 3,0/1 *949958 3000/1 10 x 30 12 40 31.0
VSIII 3,0/2 *949965 3000/2 8 x 24 10 37 27.0
VSIII 5,0/2 *949972 5000/2 10 x 30 8 41 43.0

Dimensions model VSIII


Model VSIII 0,25/1 VSIII 0,5/1 VSIII 1,0/1 VSIII 1,5/1 VSIII 2,0/1 VSIII 2,0/2 VSIII 3,0/1 VSIII 3,0/2 VSIII 5,0/2
A min., mm 290 350 380 450 460 490 570 580 700
B, mm 12 21 27 33 37 37 46 46 56
C, mm 26 28 32 37 41 41 44 44 50
D, mm 11 16 19 22 27 27 31 31 37
E, mm 118 145 158 180 205 170 240 220 250
F, mm 113 140 155 175 180 155 210 175 190
G, mm 65 80 87 85 94 87 110 94 95
H, mm 48 60 68 90 86 68 100 81 95
K, mm 190 240 270 300 320 285 370 340 410

Model VSIII, 250 - 3000 kg, single fall Model VSIII, 2000 - 5000 kg, double fall

INFO
Option: Chain container

Yale hoists and trolleys are not designed for passenger


elevation applications and must not be used for this
purpose.

27
Hoisting Equipment Hand chain hoists

Hand chain hoist


with integrated push or geared
type trolley
model Yalelift IT
Capacity 500 - 20000 kg
The combination of the Yalelift 360 with a low headroom
manual trolley provides even more flexibility in the ap­
plication of the Yalelift 360.

Features
• All units of this series up to a capacity of 3000 kg are
provided with single chain fall and the min. headroom
(Dim. A) has been further reduced. Ideal for applica-
tions with low ceilings and limited headroom.
• The proven and almost stepless adjustment system
allows quick and easy assembly of the trolley.
• Trolleys up to 5 t are offered for two beam ranges.
Range A for a flange width up to 180 mm is standard
and covers approx. 80 % of all applications.
Conversion to range B for beam width up to 300 mm
Depicted rubber buffers are
available optionally.
can be easily accomplished.
• The trolley wheels are designed for a max. beam profile
incline of 14 % (DIN 1025 - part 1), excellent rolling
features are guaranteed by prelubricated, encapsulated
ball bearings.
• Anti-drop and anti-tilt devices as standard.

Options
• Adjustable overload protection device.
• Chain container
• Rubber buffers
Available in explosion proof version • Corrosion resistant version
(please see page 452). • Beam locking device to secure the unloaded trolley in a
fixed position on the beam (park position e.g. on ships).
Available up to a capacity of 5000 kg.

28
Hoisting Equipment Hand chain hoists

Technical data model Yalelift ITP/G


Model EAN-No. Capacity Size Beam flange Beam flange Curve radius Weight at Weight at Weight at Weight at
4025092* in kg/ width thickness min. standard lift standard lift standard lift standard lift
number of b t max. (3 m) (3 m) (3 m) (3 m)
chain falls -P -G with with
locking device locking device
-P -G
mm mm m kg kg kg kg
YLIT 500 *288255 500/1 A 50 - 180 19 0.9 20 24 26 31
YLIT 500 – 500/1 B 180 - 300 19 0.9 21 25 27 32
YLIT 1000 *292221 1000/1 A 50 - 180 19 0.9 27 32 35 40
YLIT 1000 – 1000/1 B 180 - 300 19 0.9 29 33 37 41
YLIT 2000 *291798 2000/1 A 58 - 180 19 1.15 44 49 52 57
YLIT 2000 – 2000/1 B 180 - 300 19 1.15 46 50 54 58
YLIT 3000 *291804 3000/1 A 74 - 180 27 1.5 77 82 86 91
YLIT 3000 – 3000/1 B 180 - 300 27 1.4 79 84 88 93
YLIT 5000 *291828 5000/2 A 98 - 180 27 2.0 125 130 135 140
YLIT 5000 – 5000/2 B 180 - 300 27 1.8 129 134 139 144
YLIT 10000 *080996 10000/3 B 125 - 310 40 1.8 – 202 – 212
YLIT 20000 ¹ *172325 20000/6 B 180 - 310 40 9.5 – on request – on request
¹ Dimensions on request
P in connection with weight = with push trolley  G in connection with weight = with geared trolley

Chain guide High quality encapsulated The robust stamped steel The precisely machined load
ball bearings and sliding housing with four stay bolts sheave ensures accurate
bushes for smooth and ef- is resistant to the toughest movement of the load chain.
fortless operation. working conditions.

INFO
Yale hoists and trolleys are not designed for passenger
elevation applications and must not be used for this
purpose.

29
Hoisting Equipment Hand chain hoists

Dimensions model Yalelift IT


Model YLIT 500 YLIT 1000 YLIT 2000 YLIT 3000 YLIT 5000 YLIT 10000
A min., mm 245 272 323 382 550 784
A1, mm 158 178 205.5 252 260.5 380
A2, mm – – – – – –
B, mm 17 22 30 38 45 68
C, mm 24 29 35 40 47 68
D, mm 14 19 22 30 37 50
F (Geared trolley), mm 92 92 91 107 149.5 113
H1, mm 24.5 24 23.5 32 30.5 55
I (Push trolley), mm 71.5 71.5 95.5 131 142.5 169
I (Geared trolley), mm 76.5 76.5 98 132.5 148.5 169
L, mm 270 310 360 445 525 430
L1, mm 130 130 150 180 209 200
L2, mm 159 175 207 256 283 261
L3, mm – – – – – –
L4, mm – – – – – –
M, mm M 18 M 22 M 27 M 30 M 42 M 48
O, mm 60 60 80 112 125 150
P (Geared trolley), mm 108 110 112 112 117 158
T (Area A), mm 280 290 305 320 364 –
T (Area B), mm 400 410 425 440 484 540

Model Yalelift ITP, 500 - 3000 kg, single fall Model Yalelift ITP/ITG, 5000 kg, double fall

Model Yalelift ITG, 500 - 3000 kg, single fall Model Yalelift ITG, 10000 kg, three fall

30
Hoisting Equipment Hand chain hoists

Hand chain hoist


with integrated push or geared
type trolley (low headroom)
model Yalelift LH
Capacity 500 - 10000 kg
The hand chain hoist model Yalelift LH with integrated
low headroom manual trolley is the consequent further
development of the Yalelift IT. Wherever an even smaller
headroom is essential, the Yalelift LH is the ideal choice.

Features
• The specially developed chain reeving system and
chain guide allow the bottom block to be pulled laterally
to the hoist even further up and almost against the
beam flange.

e x t r e m ely 
  with droom
• The integrated design of the innovative Yalelift LH uses
the same manual trolleys as incorporated in the Yalelift

low hea
IT series.
• All models of the LH series up to 3000 kg capacity are
provided with single chain fall.
• The proven and almost stepless adjustment system
allows quick and easy assembly of the trolley.
• The trolleys up to 5 t are offered for two beam ranges.
Range A for a flange width up to 180 mm is standard
and covers approx. 80 % of all requirements.
Conversion to range B for beam width up to 300 mm
can be easily accomplished.
• The trolley wheels are designed for a max. beam profile
incline of 14 % (DIN 1025 - part 1), excellent rolling
features are guaranteed by prelubricated, encapsulated
ball bearings.
• The low headroom version of the Yalelift IT is
adju­stable to fit a wide range of beam profiles
(e.g. INP, IPE, IPB).
• Anti-drop and anti-tilt devices as standard.
• Excellent rolling features due to machined steel wheels Available in explosion proof version
mounted on pre-lubricated, encapsulated ball bearings. (please see page 456).

Options
• Adjustable overload protection device.
• Chain container
• Corrosion resistant version.
• Beam locking device to secure the unloaded trolley in a
fixed position on the beam (park position e.g. on ships).

31
Hoisting Equipment Hand chain hoists

Technical data model Yalelift LH


Model EAN-No. Capacity Size Beam flange Beam flange Curve radius Weight at Weight at Weight at Weight at
4025092* in kg/ width thickness min. standard lift standard lift standard lift standard lift
number of b t max. (3 m) (3 m) (3 m) (3 m)
chain falls -P -G with with
locking device locking device
-P -G
mm mm m kg kg kg kg
YLLH 500 *293082 500/1 A 60 - 180 19 0.9 27 31 33 38
YLLH 500 – 500/1 B 180 - 300 19 0.9 27 32 34 38
YLLH 1000 *293167 1000/1 A 70 - 180 19 0.9 35 40 43 48
YLLH 1000 – 1000/1 B 180 - 300 19 0.9 36 41 44 49
YLLH 2000 *319676 2000/1 A 82 - 180 19 1.15 61 65 69 73
YLLH 2000 – 2000/1 B 180 - 300 19 1.15 62 67 70 75
YLLH 3000 *319669 3000/1 A 100 - 180 19 1.5 107 112 116 121
YLLH 3000 – 3000/1 B 180 - 300 19 1.4 109 114 118 123
YLLH 5000 *319652 5000/2 A 110 - 180 27 2.0 152 157 162 167
YLLH 5000 – 5000/2 B 180 - 300 27 1.8 156 161 166 171
YLLH 10000 – 10000/3 A 125 - 210 40 1.8 224 230 234 239
YLLH 10000 – 10000/3 B 190 - 310 40 1.8 227 232 237 242
P in connection with weight = with push trolley
G in connection with weight = with geared trolley

Model Yalelift LHP, 500 - 3000 kg, single fall

INFO
Yale hoists and trolleys are not designed for passenger
elevation applications and must not be used for this
purpose.

Model Yalelift LHG, 500 - 3000 kg, single fall

32
Hoisting Equipment Hand chain hoists

Dimensions model Yalelift LH


Model YLLH 500 YLLH 1000 YLLH 2000 YLLH 3000 YLLH 5000 YLLH 10000
A min., mm 188 211 264 316 425 565
A1, mm 223 250 289 346 345 365
A2, mm 381 427 511 614 612 665
B, mm 17 22 30 38 45 68
C, mm 24 29 35 40 47 68
D, mm 14 19 22 30 37 50
F (Geared trolley), mm 92 92 91 107 150 150
H1, mm 24 24 24 32 31 45
I (Push trolley), mm 72 72 96 131 143 170
I (Geared trolley), mm 77 77 98 133 149 170
L, mm 270 310 360 445 525 485
L1, mm 130 130 150 180 209 225
L2, mm 444 488 582 690 720 805
L3, mm 124 135 172 203 175 215
L4, mm 184 201 230 265 283 348
M, mm M 18 M 22 M 27 M 30 M 42 M 48
O, mm 60 60 80 112 125 150
P (Geared trolley), mm 108 110 112 112 117 165
T (Area A), mm 280 290 305 320 364 440
T (Area B), mm 400 410 425 440 484 540

Model Yalelift LHP/LHG, 5000 kg, double fall

Model Yalelift LHG, 10000 kg, three fall

33
Hoisting Equipment Hand chain hoists

Swivel truck low headroom


trolley hoist suitable for
extreme curve radius
model VLRP and model VLRG
Capacity 250 - 6000 kg
The hand chain hoist series VLR with integrated manual
trolley drive features extremely low headroom capabilities
and provides optimal usage of the available storage space
in confined areas.
Hand wheel and gear case are positioned outside the
reach of the bottom flange, thus allowing the bottom block
to be raised almost until the underside of the beam. The
swivel truck feature of the trolley suspension enables
travelling on extremely short radius curves.

Features
• All-steel construction with zinc-plated load and hand
chains.
• The integrated swivel truck trolley suspension permits
application on runways with extremely narrow radii.
• All units are built to order for a predetermined beam
dimension. They cannot be adjusted retro-actively to
other beam sizes.
• Anti-drop and anti-tilt devices as standard.
• The rotating hand chain guide allows side-pull of the
trolley hand chain in travel direction.

Options
• Overload protection device
• Chain container
• Buffers

INFO
Yale hoists and trolleys are not designed for passenger
elevation applications and must not be used for this
purpose.

Beam profile and dimension as well as curve radius must


always be specified when ordering.

34
Hoisting Equipment Hand chain hoists & manual trolleys

Compact low headroom


trolley hoist with
integrated manual trolley
model VNRP and model VNRG
Capacity 1500 - 24000 kg
On account of a special chain reeving system and cor-
responding chain guide the trolley hoist series VNR offers
minimum headroom and maximum usage of the available
room height. These hoists have been specially designed
for heavy industrial applications.

Features
• All-steel construction with zinc-plated load and hand
chains.
• All units are built to order for a predetermined beam
dimension. They cannot be adjusted retro-actively to
other beam sizes.
• Anti-drop and anti-tilt devices as standard.

Options
• Chain container
• Buffers

a d r o o m  
l o w h e
e l y
 extrem ined spaces
for conf
Swivel truck trolley
with low headroom and
extremely short curve radius
model VLHP and model VLHG
Capacity 250 - 6000 kg
The manual trolley series VLH features extremely low
headroom. The swivel truck construction allows negotia-
tion of very short curve radius.

Features
• All-steel construction with low headroom
• All units are built to order for a predetermined beam
dimension. They cannot be adjusted retro-actively to
other beam sizes.
• Anti-drop and anti-tilt devices as standard.

Options
• Buffers
• Large variety of special versions.

35
Hoisting Equipment Corrosion protection CR & Accessories

Corrosion protection CR
More life expectancy.
All models of the Yalelift programme can be supplied with
corrosion resistant features which include zinc-plated load
chain and stainless steel hand chain as standard.

Corrosion protection
Corrosion starts on the surface of components due to
reaction of environmental influences. This affects the
mechanical properties of the components, e.g. breaking
load and total ultimate elongation.
Many components are supplied in black (unmachined),
bright (machined) or painted condition. This offers certain
protection but after only a short period of time corrosion
can begin.
With the application of a protective coating, the develop-
ment of corrosion can be reduced and delayed, thus
extending the service life of the treated components.

Applications
Completely corrosion resistant units with either zinc-plated
or stainless steel hand and load chains should be used in
all conditions with increased requirements towards corro-
sion protection.
Typical applications are in food processing (e.g. dairy,
abattoir, etc.), chemical industries (e.g. paper, dye indus-
tries), farming and sewage treatment.

Locking device
Available in explosion proof version More grip.
(see page 452). Yale trolleys can be delivered with a locking device to
secure the unit (Parking position, e.g. shipping industry).

Chain container
More comfort.
The chain containers for the Yalelift programme consist of
a robust, powder-coated steel frame with a flexible chain
bag made from high tensile Cordura textile fabric.
Available in different sizes. Special sizes on request.

Overload protection
More control.
The overload protection device of the Yalelift programme
reliably prevents excessive load take-up of the hoist during
operation. The overload protection device provides addi-
tional safety with regard to possible false estimation of the
load weight and thus increases the lifetime of the hoist.

36

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