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Metal Garden Shed: Owner'S Manual

This document provides assembly instructions for a 6' x 4' metal storage shed. It includes a parts list identifying all included components, such as the base bars, door panels, roof panels, and hardware. The assembly requires two people and takes 2-3 hours. Tools needed for installation include gloves, a ladder, drill, screwdrivers, pliers, square, tape measure, and eye protection.

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elmicak
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
1K views33 pages

Metal Garden Shed: Owner'S Manual

This document provides assembly instructions for a 6' x 4' metal storage shed. It includes a parts list identifying all included components, such as the base bars, door panels, roof panels, and hardware. The assembly requires two people and takes 2-3 hours. Tools needed for installation include gloves, a ladder, drill, screwdrivers, pliers, square, tape measure, and eye protection.

Uploaded by

elmicak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 33

A L L P U R P O S E M E T A L S T O R A G E S H E D S

Pent Roof Type


Metal Garden Shed
OWNER’S MANUAL /
Instructions for Assembly
Size 6’x 4’
Ver: 1.0

Customer
Service Hotline
(800) 483-4674
www.uspolymersinc.com

Requires two people and takes 2-3 hours for Installation.

• Tall Walk in Shed


• Quick & Easy Assembly
• Ridge Reinforced Walls
• Wide Double Doors
• Available in Various Sizes

Call us for any missing or damaged par ts.


Do not return to the store.
Parts List

Note: Check all par ts prior to installation. ACCESSORIES

CODE DESCRIPTION QTY CODE DESCRIPTION QTY PROFILES

BLC BASE BAR BACK LEFT 1 BS BOTTOM SLIDER 4


BRC BASE BAR BACK RIGHT 1 DH DOOR HANDLE 2
BSC BASE BAR SIDE LEFT & RIGHT 2 TC TOP CORNER 4
BBFC BASE BAR FRONT LEFT & RIGHT 2 TS TOP SLIDER 4
ECC ENTRANCE TAPER CHANNEL 1 VC VENTILATION COVER 2 BASE BAR
(BLC, BRC, BSC)
TOP ANGLE SIDE
(ASLR)

DCLC DOOR COLUMN PROFILE LEFT 1 PW PLASTIC WASHER 3 slabs


DCRC DOOR COLUMN PROFILE RIGHT 1 PC PLASTIC SCREW COVER 3 slabs
ABLR TOP ANGLE BACK LEFT & RIGHT 2 S1 DIA. 4.2 x 10mm. (5/32” x 3/8”)
ASLR TOP ANGLE SIDE LEFT & RIGHT 2 SHEET METAL SCREW 138
SCC SLIDING CHANNEL COVER 1 S2 DIA. 4.2 x 16mm. (5/32” x 5/8”)
BASE BAR ENTRANCE TAPER
SSB SLIDING CHANNEL SUPPORT 1 SHEET METAL SCREW 30 (BBFC) CHANNEL (ECC)

SLC SLIDING CHANNEL LEFT 1 S3 M4 x 16mm. (5/32” x 5/8”)


SRC SLIDING CHANNEL RIGHT 1 MACHINE SCREW W/ NUT 80
RSLR ROOF SUPPORT LEFT & RIGHT 2
RSM ROOF SUPPORT MIDDLE 1
SBSLR SUPPORT BRACKET SIDE LEFT & RIGHT 3 ACCESSORIES DOOR COLUMN PROFILE DOOR COLUMN PROFILE
LEFT (DCLC) RIGHT (DCRC)
GPSLR GABLE PANEL SUPPORT SIDE LEFT & RIGHT 4
GPCLR GABLE PANEL SUPPORT CENTER LEFT & RIGHT 4
RFRC ROOF FLASHING (FRONT RIGHT / BACK LEFT) 2
RFLC ROOF FLASHING (FRONT LEFT / BACK RIGHT) 2
RFSLR ROOF FLASHING SIDE LEFT & RIGHT 2
TSLC DOOR PANEL STRIP TOP LEFT 1 BOTTOM SLIDER
(BS)
DOOR HANDLE
(DH)
SLIDING CHANNEL COVER TOP ANGLE BACK
(SCC) (ABLR)

TSRC DOOR PANEL STRIP TOP RIGHT 1


BDSC DOOR PANEL STRIP BOTTOM LEFT/RIGHT 2
DSSC DOOR PANEL STRIP SIDE LEFT & RIGHT 2
DSCC DOOR PANEL STRIP CROSS 4
WCFC WALL PANEL CORNER FRONT LEFT & RIGHT 2 TOP CORNERS TOP SLIDER SLIDING CHANNEL SLIDING CHANNEL
(TS)
WCBC WALL PANEL CORNER BACK LEFT & RIGHT 2 (TC) (SLC, SRC) SUPPORT (SSB)

WSC WALL PANEL SIDE 3


WFLC WALL PANEL FRONT LEFT 1
WFRC WALL PANEL FRONT RIGHT 1
GPSL GABLE PANEL SIDE LEFT 1
GPSR GABLE PANEL SIDE RIGHT 1 PLASTIC WASHER PLASTIC SCREW COVER
(PC)
ROOF SUPPORT DOOR PANEL STRIP SIDE
AND CROSS
(PW) (RSLR, RSM)
FB1C FASCIA BOARD FRONT LEFT 1 (DSSC, DSCC)

FB2C FASCIA BOARD FRONT RIGHT 1


RPSLR ROOF PANEL SIDE LEFT & RIGHT 2
RPCLR ROOF PANEL CENTER LEFT & RIGHT 2
DPLC DOOR PANEL LEFT 1
DPRC DOOR PANEL RIGHT 1 SHEET METAL SCREW
(S1),(S2)
MACHINE SCREW WITH
NUT (S3)
SUPPORT BRACKET
(SBSLR)
ROOF FLASHING
(RFSLR, RFLC, RFRC)

VENTILATION COVER DOOR PANEL STRIP

Tools You Will Need


(VC) TOP AND BOTTOM
(TSLC, TSRC, BDSC)

Hand Gloves 8’Step Ladder


Cordless Drill - Philips Head Adjustable pliers
Screw driver - Philips Head Level - 3ft.
Carpenters Square Tape Measure
Eye Protector GABLE PANEL SUPPORT
(GPCLR)
GABLE PANEL SUPPORT
(GPSLR)

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.


Exploded View

RFSLR
RFRC
RPSLR

RPCLR
RFLC
RFLC
RPCLR

RPSLR
GPSL RFRC
RFSLR
SBSLR
RSLR
GPSLR GPCLR
SBSLR
RSM

FB1C GPCLR RSLR

SBSLR
GPSLR
FB2C GPSLR
GPSR

ASLR ABLR
WSC
ABLR WSC
WCBC SLC
WSC

WCFC SRC ASLR


SSB

BSC BLC

BBFC BRC
WFLC
ECC WCBC
BSC
BBFC WCFC
WFRC
DCLC
SCC

DCRC

DPLC

DPRC

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.


Duramax Storage Shed
Limited Fifteen Year Warranty

U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or
workmanship for a period of fifteen years from the date of purchase.

This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original
purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring,
labor, installation or any other costs related thereto.

This warranty only covers failures due to defects in material or workmanship which occurs during normal
use and does not extend to color change arising due to normal weathering or to damage resulting from
misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including
proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.

Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in
a dated sales slip and clear photograph of the part to:

U.S. Polymers, Inc.


6915 Slauson Avenue
Commerce, CA 90040

We reserve the right to discontinue or change components. If a component has been discontinued or is
not available,
U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.

Limits and Exclusions

There are no express warranties except as listed above. The warrantor shall not be liable for incidental or
consequential damages resulting from the use of this product, or arising out of any breach of this warranty.
All express warranties are limited to the warranty period set forth above . Some states do not allow the
exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to
you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to
state or country to country.

IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.


A. Foundation & Base Frame Wooden Platform (Not Included)
The following are the list of lumber and
Note: It is important that these instructions sizes you will need.
are followed step by step. Pressure Treated - Wood Studs:
3ea 2” x 4” x 71” (50mm x 88.9mm x 1803.4mm)
2ea 2” x 4” x 47” (50mm x 88.9mm x 1193.8mm)
DuraMax must be installed on a level wooden platform
or a level concrete foundation. Exterior Grade (CDX) - 3/4” (19mm) plywood
1ea 3/4” x 4” x 78” (19mm x 1193.8mm x 1981.2mm)

L-Brackets: 4ea
Wooden platform is extra and
Note is not included. Don’t install
under windy conditions.

Note
Parts needed:
(1) Base bar back left (BLC)
(1) Base bar back right (BRC)
(2) Base bar side left & right (BSC)
(2) Base bar front left & right (BBFC)
Lay 50mm x 88.9mm Flat
(1) Entrance taper channel (ECC)
(12) Sheet metal screws (S1)
(18) Sheet metal screws (S2)

1 . Use pressure treated wood studs 2”x 4”


(50mm x 88.9mm) to create a platform frame that
has an outside dimension of 47” x 78”
(1193.80mm x 1981.20mm).

2. Using exterior grade CDX 3/4” (19mm) plywood,


cut the sheets to form solid foundation as shown.
Foundation must be square and level.

78”(1981.20mm)

1
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
3 . Assemble base bar back left (BLC) and base
bar back right (BRC) with four (S1) screws.
See fig. 1 & 2.

Note Take care of sharp edges. BLC

S1

BLC
BRC

BRC

Fig.1 Fig.2
4 . Place the base bar assembly on top of the Left
Back
foundation. Use (S2) screws to fix the assembly to
foundation. BLC
S2

BRC

Front
Right

5 . Insert the base bar side (BSC) into (BLC) &


(BRC) secure with two (S1) screws on both sides.
See blowup.
Step 1 S1 BLC
BSC

BRC
BLC
BSC
BSC

Fig.1
Step 2

BRC S1

BSC

Fig.2
2
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
6 . Using a carpenter square, line up the corners.
Secure the base (BSC) to the foundation with (S2)
screws. See blowup.

S2 BSC

BSC

7 . Place the base bar (BBFC) on top of (BSC) on


both sides. Secure with (S1) screw to (BSC) on
both corners. See fig. 1 & 2.
S1

BBFC BBFC
BBFC

BSC
BSC BBFC

Fig.1 Fig.2

8. Using the carpenter square, line up the corners.


Secure the base (BBFC) to the foundation with (S2)
screws.

S2

BBFC

BBFC

3
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
9 . Place the entrance taper channel (ECC) on top
of the (BBFC). Secure with (S2) screws to the
foundation. See fig. 1 & 2.
S2

ECC BBFC

ECC

BBFC
BBFC

Fig.1 Fig.2

10 . Measure in all direction as shown in figure.


Make the base bar assembly in a perfect square.
BLC
BSC

Concrete foundation BBFC


BRC

10a . (Concrete foundation) Using a carpenter’s


square, line up corners. Align Base bars, mark the ECC
concrete at the holes in the base and drill concrete BSC
with 1/4” (dia. 6mm) concrete bit to accept anchor
bolts to a 1 3/4” (44mm) depth. Replace base and BBFC
secure with 1/4” x 1 3/8” (M6 x 35mm) anchor bolts
(not provided).

B. Walls & Columns

Note All panels are clearly marked


and care should be taken to
use the correct one.

Parts Needed:
(1) Wall panel front right (WFRC) (2) Top angle side Left & Right (ASLR)
(1) Wall panel front left (WFLC) (1) Sliding channel support (SSB)
(2) Wall panel corner front left & right (WCFC) (1) Sliding channel cover (SCC)
(2) Wall panel corner back left & right (WCBC) (4) Top slider (TS)
(3) Wall panel side (WSC) (1) Door column profile left (DCLC)
(1) Sliding channel right (SRC) (1) Door column profile right (DCRC)
(1) Sliding channel left (SLC) (2) Top angle back left & right (ABLR)
(54) Plastic washer (PW)
(64) Sheet metal screw (S1)
(8) Machine screw (S3)

4
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
1. Place the wall panel (WFRC) on the base bar
(BBFC). Front right side of the shed line up the holes
with base bar. Secure with (S1) screws with washers
from outside.

WFRC

WFRC

S1
Front

BBFC

2. Place the wall panelcorner front (WCFC) on the


base bar (BSC). Line up the holes with base bar and 1
use (S1) screws with washers to Secure.
Make sure the overlapping
Note position is as shown in fig.1
WCFC

WFRC

S1
BSC

2
WFRC

BBFC BSC
WCFC

Fig.1 Fig.2

3. Use (S3) bolt and nut with washers to join together


the wall panels.

WFRC WCFC

S3

5
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
4. Place the sliding channel right (SRC) on top of
the wall panel (WFRC) from inside. See the position
SRC
in fig.1. Line up the holes with wall panel. Use (S1)
screws with washers to fix. See fig.2

S1
SRC
SRC

WCFC
WFRC
WCFC
WCFC

Fig.1 Fig.2

5. Insert the 2 pieces of (TS) Top slider into the


sliding channel. See blowup.
Make sure the position of the
Note projection on (TS) towards
inside.
SRC

TS WFRC

TS
SRC

Front

6. Place the wall panel (WFLC) on the base bar


(BBFC). Front left side of the shed. Line up to holes
with base bar. Secure with (S1) screws with washers
from outside.

WFLC

WFLC

S1
Front

BBFC

6
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
7. Place the wall panel corner front (WCFC) on the 1
base bar (BSC). Line up the holes with base bar
and use (S1) screws with washers to secure.

Make sure the overlapping


Note position is as shown in fig.1
WCFC WFLC

S1 BSC

WCFC WFLC
BSC BBFC

Fig.1 Fig.2
8. Use (S3) bolt and nut with washer to join together
the wall panels.

WCFC
WFLC

S3

9. Place the sliding channel left (SLC) on top of the


wall panel (WFLC) from inside. See the position in fig1.
Line up the holes with wall panel use (S1) screws
with washers to fix. See fig. 2 SLC

S1
SLC

WFLC WFLC

WFLC

Fig.1 Fig.2

7
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
10. Insert the 2 pieces of (TS) Top slider into the
sliding channel. See blowup.
Make sure the position
Note of the projection on top
slider towards inside.
SLC

TS

TS
SLC

Front

11. Place the sliding channel support (SSB) on


the sliding channel (SLC) & (SRC). See fig.1. Align
the holes with sliding channels and secure with
(S1) screws. See fig. 2.
SRC

SRC SRC SLC

S1
SLC SSB
SLC SSB
SSB

Fig.1 Fig.2

12. Place the wall panel corner back (WCBC) on


the base bar (BSC) and overlap to wall panel
(WCFC). Line up the wholes with base bar and use
(S1) screws with washers to secure. Use (S3) bolt
and nut with washer to join together in the middle of
the wall panel.
WCFC

WCBC WCFC WCBC


S1

BSC

Back
BSC

8
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
13. Place the wall panel (WSC) on the base bar (BLC).
Line up the holes with base bar. Secure with (S1)
screws with washers. Use (S3) bolt and nut with
washer to join together in the middle of the wall
panel. See fig.1.
Make sure the overlapping
Note position is as shown in fig.2.
WSC WCBC

BLC
S3

WCBC S1
WSC

Fig.1 Fig.2
14. Place the top angle back left (ABLR) on top of
the wall panel (WSC) from inside. See the position in
fig.1. Line up holes with wall panel. Use (S1) screws ABLR
with washers to fix. See fig. 2

S1
ABLR
ABLR

WSC

WCBC

Fig.1 Fig.2

15. Place the top angle side (ASLR) on top of the


wall panels (WCBC) & (WCFC). Line up the holes and
secure with (S1) screws with washers. See fig.1 & 2.

Top angle (ABLR) must


Note sit on top angle (ASLR). ABLR ASLR

ASLR WCFC
ABLR ABLR ASLR
WCBC

WCBC
WCBC

9 Fig.1 Fig.2
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
16. Place the wall panel corner back (WCBC) on
the base bar (BSC). Line up the holes with base bar
and use (S1) screws with washers to secure. Use
(S3) bolt and nut with washer to join together in the
middle of the wall panel.

WCBC

S3
BSC

S1
Back

17. Place the wall panel (WSC) on the base bar (BRC).
Line up the holes with base bar and use (S1) screws
with washers to secure. Use (S3) bolt and nut with
washer to join together in the middle of the wall panel.
See fig. 2.
Make sure the overlapping
Note position of panels is as WCBC WSC
shown in fig. 1.

BLC
S3
BRC
Back

WCBC
WSC

Fig.1 Fig.2
18. Place the top angle back right (ABLR) on top
of the wall panel (WSC) from inside. See the position
in fig.1. Line up the holes with wall panel use (S1)
screws with washers to secure. See fig. 2 ABLR

ABLR
ABLR
WSC

WCBC WSC
S1

Fig.1 Fig.2

10
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
19. Join top angle back left & right (ABLR) together
with (S1) screws. See blown up.

S1

ABLR ABLR

20. Place the top angle side (ASLR) on top of the wall
panels (WCFC) & (WCBC) from inside. Line up the holes
with panels and secure with (S1) screws with washers.
Top angle (ABLR) must sit
Note on top angle (ASLR)
ASLR

ABLR

ASLR WCFC
ABLR ASLR ABLR
ABLR
WCBC

WCBC
WCBC WCBC

Fig.1 Fig.2

21. Place the wall panel (WSC) on the base bar and
secure with (S1) screws with washers to base bar
& top angle. Use (S3) bolt and nut with washer to
join together in middle of the wall panel. See fig. 2.

Note Make sure the overlapping


position. See fig.1.
WSC

S1
S3

WSC
Back

WSC

11 Fig.1 Fig.2
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
22. Place the left door column (DCLC) on top of the
base bar (BBFC) and insert into the wall panel.
See Blowup.

DCLC

DCLC

BBFC DCLC

Fig.1 Fig.2

23. Secure the door column with (S1) screws.


Repeat the same for the right door column (DCRC).

S1

DCLC
DCLC

24. Place the sliding channel cover (SCC) on top of


the sliding channel (SLC & SRC). Secure with two (S1)
screws. See blowup.
S1

SCC

SCC

12
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
C. Roof

Note All parts are clearly marked


and care should be taken to
Note Remove the Polyethylene Film
before assembling.
use the correct one.

Parts Needed:
(1) Fascia Board left (FB1C) (2) Roof Flashing front left / back right (RFLC)
(1) Fascia Board right (FB2C) (2) Roof Flashing front right / back left (RFRC)
(1) Gable Panel side left (GPSL) (2) Ventilation cover (VC)
(1) Gable Panel side right (GPSR) (4) Top corners (TC)
(2) Roof Support left / right (RSLR) (60) Plastic washers (PW)
(1) Roof Support middle (RSM) (54) Sheet metal screw (S1)
(3) Support Bracket side left / right (SBSLR) (4) Sheet metal screw (S2)
(4) Gable Panel support side left / right (GPSLR) (47) Machine screw with nut (S3)
(4) Gable Panel support center left / right (GPCLR)
(2) Roof Panel side left / right (RPSLR)
(2) Roof Panel center left / right (RPCLR)
(2) Roof Flashing side left / right (RFSLR)

1. Assemble Fascia board (FB1C & FB2C) with center support


(GPCLR). Align all matching holes and secure with (S3) bolt
and nut with plastic washers (PW). See figure. FB1C

GPCLR
S3

GPCLR
S3

GPCLR

FB2C
GPCLR
GPCLR

GPCLR

Fig.1

13
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
2. Place assembled Fascia board (FB2C) on top
of the sliding channel (SRC). Align the holes with
sliding channel and secure with (S1) screws from
inside. See figures. FB2C

FB2C SRC
S1 FB2C

SRC
SRC

Fig.1 Fig.2

3. Place assembled Fascia board (FB1C) on top


of the sliding channel (SLC). Align the holes with
sliding channel and secure with (S1) screws from FB1C
inside. See figures.

SLC

FB2C
FB1C
FB1C
S1

SLC

SLC

Fig.1 Fig.2

4. Join fascia board (FB1C & FB2C) together with


fascia board support (GPSLR). Align the holes. Use
(S3) bolt & nut to join the fascia boards and (S1) screws FB1C
to fix to the sliding channels (SLC & SRC). See fig.
SLC

FB2C
FB1C FB1C GPSLR
S3 SRC

FB2C SLC FB2C SLC

SRC SRC S1
GPSLR

Fig.1 Fig.2

14
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
5. Place the Gable Panel (GPSL) on top of the top angle
side (ASLR). Insert the gable panel into the top angle back
(ABLR). Align the holes with top angle and secure with GPSL
(S1) screws. See figures.
FB1C
GPSL ASLR
GPSL
ASLR ASLR

ABLR ABLR ABLR

S1
Fig.1 Fig.2
GPSL

ABLR
Fig.3

6. Join fascia board (FB1C) with the gable panel (GPSL) GPSLR
together with fascia board support (GPSLR), secure with
(S3) bolt and nuts. See figure.

GPSLR FB1C GPSL

GPSL GPSL
FB1C FB1C

S3

Fig.1 Fig.2

7. Place the Gable Panel (GPSR) on top of the top angle


side (ASLR). Insert the gable panel into the top angle back
(ABLR). Align the holes with top angle and secure with FB2C
(S1) screws. See figures. GPSR

ASLR

ABLR

15
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
8. Join fascia board (FB2C) with the gable panel (GPSR)
together with fascia board support (GPSLR), secure with
(S3) bolt and nuts. See figure.
FB2C

GPSLR GPSR
GPSLR

GPSR FB2C GPSR FB2C

S3

Fig.1 Fig.2

9. Join two roof supports (RSLR) together with support


bracket (SBSLR) at the middle. Align the holes and secure
with (S3) bolt and nut. Fix (SBSLR) on both ends and
secure with (S3) bolt and nut. Taper side must be positioned
upward when installed. See figures.
RSLR
SBSLR

RSLR
RSLR
RSLR RSLR
SBSLR
RSLR

SBSLR
S3
SBSLR

RSLR RSLR

Make sure the taper side


SBSLR
Note (RSLR) must be up.
S3

10. Fix assembled roof support (RSLR) to the side gable


panel (GPSL & GPSR). Align the holes and secure with
(S3) bolt and nut with plastic washers (PW). See figure.
GPSR

RSLR
S3

RSLR GPSR GPSR


GPSL RSLR GPSL GPSL

16
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
11. Fix the roof support middle (RSM) on the joined fascia
board (FB1C & FB2C) in front and roof support (RSLR)
on the other side. Line up the holes and secure with (S3) FB1C
bolt and nuts. See figure.

FB1C FB1C RSLR


RSM
FB2C
FB2C
FB2C

RSLR
RSM

S3
Fig.1

S3
RSLR

RSM

Fig.2

12. Place the roof panel (RPCLR) on top of fascia S3


S3
board (FB1C). Line up the holes and secure with (S3)
S3 S1
bolt and nut with washers (PW). Use (S1) screws with
washers when fixing to roof support (RSLR) and top
S1
angle (ABLR). Line up the holes. GPSL
S1 S1
S3 FB1C
S1
RPCLR
S1

RPCLR RSLR

FB1C ABLR

13. Place the roof panel (RPSLR) on the roof structure,


gable panel (GPSL) and fascia board (FB1C). Line up
all the holes and secure with (S1) screws with washers S1
S3
and (S3) bolt and nut with washers. Follow screw marks S1
where ever required.
S1
Make sure the overlapping
Note position is as shown in the
S1 S1
blown up. S1
RPSLR
S1
RPSLR
RPCLR

RPCLR

17
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
14. Place the roof panel (RPCLR) on top of fascia
board (FB2C). Line up the holes and secure with (S3) S3
bolt and nut with washers (PW). Use (S1) screws with S3
washers when fixing to roof support (RSLR) and top S3 RPSLR
angle (ABLR). Line up the holes. S1
S1
Make sure the overlapping
Note position is as shown in the FB2C S1
RPCLR

blown up. RPCLR S1


S1
RSLR S1
RPCLR
ABLR

RPCLR
RPCLR

15. Place the roof panel (RPSLR) on the roof structure, RPSLR
gable panel (GPSL) and fascia board (FB2C). Line up
all the holes and secure with (S1) screws with washers RPCLR
and (S3) bolt and nut with washers. Follow screw marks S3
where ever required. S3 RPCLR
Make sure the overlapping
Note position is as shown in the
RPSLR S1
blown up. S3

S1 S1

S3
RPCLR
S1

RPSLR

16. Assemble roof flashing (RFSLR) left and right with


Roof panels as shown in the figure. Use (S1) screws with RFSLR
washers to secure.

RFSLR

18
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
17. Assemble roof flashing (RFLC & RFRC) with RFRC
roof panels as shown in the figure. Use (S1) screws
with washers to secure. RFLC

RFLC

RFRC

18. Place the top corners (TC) on the roof flashing joints
and secure with (S2) screws with washers.

S2

TC

19. Insert the ventilation cover (VC) left and right into
the Fascia board and secure with (S1) screws.

S1

VC

19
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
20
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
D. Door
Parts Needed:
(1) Door panel left (DPLC)
(1) Door panel right (DPRC)
(4) Door panel strip cross (DSCC)
(2) Door panel strips side left and right (DSSC)
(1) Door panel strip top left (TSLC)
(1) Door panel strip top right (TSRC)
(2) Door panel strip bottom left/right (BDSC)
(2) Door handle (DH)
(4) Bottom Slider (BS)
(22) Plastic washer (PW)
(10) Sheet metal screw (S1)
(26) Machine screw (S3)

TSLC

TSRC

DSCC DPLC

DSSC DSCC
DPRC
BDSC DSCC

Left Door
DSCC
BDSC
DSSC

Right Door

21
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
Right Door Assembly
1 . Assemble the door panel strip side (DSSC) to
the door panel right (DPRC) from inside. Use (S3)
bolt and nut with washers.

Note Remove the Polyethylene Film


before assembling.

S3
DPRC
DSSC

DSSC

2. Assemble the door panel strip cross (DSCC) with


door panel from inside. The strip one edge should go
inside the (DSSC) and other edge inside the door panel.
Use (S3) bolt and nut with washers.

DSCC

S3

DPRC

DSCC

22
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
3. Secure the door panel strip cross (DSCC) to the door
panel strip side (DSSC) with (S1) screws. See blow up details.

DSCC

DSCC
S1

DSSC
DSCC

DSSC
DSCC

4. Assemble the door panel strip (TSRC) with door 3


panel. Make sure the door panel top edge to be
inserted into the (TSRC). See fig.1. TSRC
Secure the (TSRC) to the (DSSC) with (S1) screws.
See fig. 2. 2
Secure the other end through the door panel to the
(DSCC) with (S1) screws. See fig. 3.

TSRC
TSRC

DPRC S1
DPRC

DPRC
DSSC
DSSC
Fig.1 Fig.2

S1
TSRC

5
BDSC

Fig.3 4
23
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
4a. Assemble the door panel strip (BDSC) with door
panel. Make sure the bottom edge of the door panel
to be inserted into the (BDSC). Secure with (S1)
screws to the (DSCC) and (DPRC) to the other side.
See fig. 5. Use (S3) bolt and nut with washer with
door panel. See fig. 4.

DSSC DPRC
DSCC
S3
BDSC

BDSC
S1 S1

Fig.4 Fig.5

5. Assemble the bottom slider (BS) to the door panel


bottom side at both edge with (S3) bolt and nut with
washer.

S3 DSSC

DPRC

BS

24
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
6 . Fix the door handle (DH) with door panel from
front side with (S3) bolt and nut.

DPRC

DH
S3

Left Door Assembly

7. Assemble the door panel strip side (DSSC) to


the door panel left (DPLC) from inside. Use (S3) bolt
and nut with washers.
Remove the Polyethylene Film
Note before assembling.

S3 DPLC
DSSC

DSSC

25
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
8. Assemble the door panel strip cross (DSCC) with
door panel from inside. The strip one edge should go
inside the (DSSC) and other edge inside the door panel.
Use (S3) bolt and nut with washers.

S3 DSCC

DPLC

DSCC

9. Secure the door panel strip cross (DSCC) to the


door panel strip side (DSSC) with (S1) screws. See
blow up details.

DSCC
DSSC
DSCC

S1
DSSC

DSCC

DSCC

26
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
10. Assemble the door panel strip (TSLC) with 3
door pane. Make sure the door panel top edge to
be inserted into the (TSLC). See fig.1. Secure the TSLC
(TSLC) to the (DSCC) with (S1) screws. See fig. 2.
Secure the other end through the door panel to the 2
(DSCC) with (S1) screws. See fig. 3.

TSLC
TSLC

DPLC

DPLC DSSC
S1
DSSC

Fig.1 Fig.2

S1
TSLC
4
BDSC
DPLC

Fig.3

10a. Assemble the door panel strip (BDSC) with


door panel. Make sure the bottom edge of the door
panel to be inserted into the (BDSC). Secure with
(S1) screws to the (DPLC) and (DSCC) to the other
side. See fig. 4. Use (S3) bolt and nut with washer
with door panel. See fig. 5.

DSSC
DPLC
S3
DSCC BDSC

BDSC
S1 S1

Fig.4 Fig.5

27
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
11. Assemble the bottom slider (BS) to the door panel
bottom side at both edge with (S3) bolt and nut with
washers.

DPLC S3

DPLC

BS

12. Fix the door handle (DH) with door panel from
front side with (S3) bolt and nut.

DPLC

DH

S3

28
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
13. Slide the door panel assembly into the base
bar front (BBFC) & (ECC). Make sure the bottom
slider (BS) should slide inside the base bar front and
entrance taper channel. See fig.1. Fix the door panel
top to the top slider (TS) with (S1) screws.
See fig. 2 & 3.

TS
S1

BBFC

BS
Fig.1 Fig.2

TS
TS
S1 BS ECC

SC

Fig.3
13a. To get proper alignment of the door realign the Fig.4 Fig.5
holes with door panel. See fig.

TS

IMPORTANT
14. Fix the plastic screw cover (PC) to the screws
and bolts edge from inside to prevent injury.

PC PC

29
We recommend to clear your metal shed of snow after each snowfall
IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

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