CC-Link RS-232 Module Guide
CC-Link RS-232 Module Guide
Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
The instructions given in this manual are concerned with this product only. For the safety instructions of the
programmable controller system, please read the user's manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: "WARNING" and "CAUTION".
Note that the CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to personal safety.
Please save this manual to make it accessible when required and always forward it to the end user.
[Design Precautions]
WARNING
● When controlling a running programmable controller (data modification) by connecting a peripheral
to a CPU module or connecting a personal computer to an intelligent/special function module, create
an interlock circuit on the sequence program so that the whole system will operate safely all the time.
Also, before performing other controls (e.g. program modification, operating status change (status
control)), read this manual carefully and ensure the safety.
Especially, in the control from an external device to a programmable controller in a remote location,
some programmable-controller-side problems cannot be resolved immediately due to a data
communication failure.
To prevent this, establish corrective procedures for communication failure between the external
device and the programmable controller CPU, as well as creating an interlock circuit on the
sequence program.
● In the case of a data link error, the operation status of a faulty station is as shown below. Using the
communication status information, create an interlock circuit on the sequence program for the
system to operate safely.
Incorrect output or malfunction can lead to an accident.
(1) All of general-purpose inputs from this module turn OFF.
(2) All of general-purpose outputs from this module turn OFF.
● Depending on the module failure, inputs and outputs may turn ON or OFF incorrectly.
For I/O signals that may cause a serious accident, provide an external monitoring circuit.
A-1
CAUTION
● Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other.
They should be installed 100 mm (3.94 inch) or more from each other.
Not doing so could result in noise that would cause erroneous operation.
● Always use the data link terminal block for connection of a CC-Link dedicated cable to a master
module.
Care must be taken because, if the cable is incorrectly inserted into the general-purpose I/O terminal
block instead of the data link terminal block, the module will break down.
[Installation Precautions]
CAUTION
● Use the programmable controller in an environment that meets the general specifications given in
this manual.
Using this programmable controller in an environment outside the range of the general specifications
could result in electric shock, fire, erroneous operation, and damage to or deterioration of the
product.
● Using a tool specified by the manufacturer, correctly press, crimp, or solder the wires of the
connector and securely connect the connector to the module.
Incomplete connection may cause a short circuit and/or malfunctions.
● Securely fix the module with the DIN rail or installation screws. Installation screws must be tightened
within the specified torque range.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module or a short circuit.
A-2
[Wiring Precautions]
CAUTION
● Be sure to shut off all phases of the external power supply used by the system before installation or
wiring.
Failure to do so may cause an electric shock, damage to the product and/or malfunctions.
● Attach the terminal cover to the product before energizing and operating the system after installation
or wiring.
Failure to do so may cause an electric shock.
● Be sure to ground the FG terminals and LG terminals to the protective ground conductor.
Failure to do so may result in malfunctions.
A-3
[Wiring Precautions]
CAUTION
● Use applicable solderless terminals and tighten them within the specified torque range. If any spade
solderless terminal is used, it may be disconnected when a terminal block screw comes loose,
resulting in failure.
● When wiring in the programmable controller, be sure that it is done correctly by checking the
product's rated voltage and the terminal layout.
Connecting a power supply that is different from the rating or incorrectly wiring the product could
result in fire or damage.
● Be sure there are no foreign substances such as sawdust or wiring debris inside the module.
Such debris could cause fires, damage, or erroneous operation.
● Do not install the control cable(s) together with the communication cable(s).
Doing so may cause malfunctions due to noise.
● When disconnecting a communication or power cable from the module, do not pull it by holding the
cable part.
For a cable with connector, hold the connector and disconnect it from the module.
For a cable without connector, loosen the connector screw and disconnect the cable.
Pulling the cable that is still connected to the module may damage the module and/or cable and
cause malfunctions due to poor cable connection.
● Make sure that the interface type is correct before connecting the cable.
Do not connect a cable to a module that has different interface specification.
Doing so will cause a module failure.
● Using a tool specified by the manufacturer, correctly press, crimp, or solder the wires of the
connector and securely connect the connector to the module.
Failure to do so may result in a malfunction or failure of the module.
A-4
[Startup·Maintenance Precautions]
CAUTION
● Before performing online operations (especially, program modification, forced output or operating
status change) through connection between a running CPU module and a peripheral, read this
manual carefully and ensure the safety.
An improper operation will cause mechanical damage or accidents.
● Be sure to shut off all phases of the external power supply used by the system before cleaning or
retightening the terminal screw or module fixing screw.
Failure to do so may result in a failure or malfunction of the module.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw and/or module, resulting in a drop of the module, a short
circuit or malfunctions.
● Do not touch any connector under the cover on the front of the module.
Doing so may result in a failure or malfunction of the module.
● Do not drop or apply a strong shock to the module since the case is made of resin.
Doing so will damage the module.
● Be sure to shut off all phases of the external power supply before mounting or removing the module
to/from the panel.
Failure to do so may result in a failure or malfunction of the module.
● Do not install/remove the terminal block more than 50 times after the first use of the product.
(IEC 61131-2 compliant)
● Before handling the module, touch a conducting object such as a grounded metal to discharge the
static electricity from the human body.
Failure to do so may cause the module to fail or malfunction.
● The terminal cover must be closed all the time, except during installation, wiring or operation check.
If the cover remains open, it may cause damage to the module, a short circuit due to cable
connection failure, or malfunctions.
A-5
[Disposal Precautions]
CAUTION
● When disposing of this product, treat it as industrial waste.
A-6
CONDITIONS OF USE FOR THE PRODUCT
(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major
or serious accident; and
ii) where the backup and fail-safe function are systematically or automatically provided outside of
the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general
industries.
MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT
LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT,
WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR
LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR
USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS,
OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY
MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any
other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of
a special quality assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as
Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation,
Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or
Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a
significant risk of injury to the public or property.
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the
PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT
is limited only for the specific applications agreed to by Mitsubishi and provided further that no
special quality assurance or fail-safe, redundant or other safety features which exceed the general
specifications of the PRODUCTs are required. For details, please contact the Mitsubishi
representative in your region.
A-7
REVISIONS
* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Jul., 2007 SH(NA)-080687ENG-A First edition
Sep., 2008 SH(NA)-080687ENG-B Partially revised
SAFETY PRECAUTIONS, ABOUT MANUALS, Compliance with the EMC and
Low Voltage Directives, GENERIC TERMS AND ABBREVIATIONS, Section 2.2,
2.3, 3.2, 3.5.1, 4.2.1, 5.1.1, 5.2, 6.1.3, 6.2.3
Added
Section 2.4
Oct., 2014 SH(NA)-080687ENG-C Partially revised
SAFETY PRECAUTIONS, Related manuals, Compliance with the EMC and Low
Voltage Directives, HOW TO USE MANUALS, GENERIC TERMS AND
ABBREVIATION, DEFINITIONS OF TERMINOLOGY, Chapter 1, Section 1.1,
2.1 to 2.3, 3.1 to 3.4, 3.5.1, 3.7.1, 3.7.3, 4.1, 4.2, 4.2.1, 5.1.1, 5.2, 5.4, Chapter 6,
Section 6.1, Chapter 7, Section 7.1, Appendix 1.1, 1.2
Added
Section 2.5, 6.1, Appendix 3
Change
Section 6.1→6.2, Section 6.2→6.3
A-8
INTRODUCTION
Thank you for purchasing the Mitsubishi MELSEC-A series programmable controller.
Before using the product, please read this manual carefully to familiarize yourself with the features and
performance of the A series programmable controller to ensure proper use of the product.
CONTENTS
SAFETY PRECAUTIONS .................................................................................................................................A - 1
CONDITIONS OF USE FOR THE PRODUCT..................................................................................................A - 7
REVISIONS.......................................................................................................................................................A - 8
ABOUT MANUALS ......................................................................................................................................... A - 11
COMPLIANCE With THE EMC AND LOW VOLTAGE DIRECTIVES.............................................................A - 12
HOW TO USE MANUALS............................................................................................................................... A - 13
GENERIC TERMS AND ABBREVIATIONS....................................................................................................A - 16
DEFINITIONS OF TERMINOLOGY................................................................................................................ A - 18
PACKING LIST ............................................................................................................................................... A - 19
CHAPTER 1 OVERVIEW 1 - 1 to 1 - 5
1.1 Features........................................................................................................................................... 1 - 2
CHAPTER 3 SPECIFICATIONS 3 - 1 to 3 - 13
3.1 General Specifications..................................................................................................................... 3 - 1
3.2 Performance Specifications ............................................................................................................. 3 - 2
3.3 Function List .................................................................................................................................... 3 - 3
3.4 CC-Link Dedicated Cable Specifications ......................................................................................... 3 - 4
3.5 RS-232 Interface Specifications ...................................................................................................... 3 - 5
3.5.1 RS-232 connector specifications .............................................................................................. 3 - 5
3.5.2 RS-232 cable specifications ..................................................................................................... 3 - 5
3.6 General-purpose I/O Specifications................................................................................................. 3 - 6
3.7 Remote I/O and Remote Register ................................................................................................... 3 - 7
3.7.1 Remote I/O list.......................................................................................................................... 3 - 7
3.7.2 Remote I/O details.................................................................................................................... 3 - 9
3.7.3 Remote register list................................................................................................................. 3 - 10
3.8 Buffer Memory ............................................................................................................................... 3 - 12
3.8.1 Buffer memory list................................................................................................................... 3 - 12
A-9
CHAPTER 4 FUNCTIONS 4 - 1 to 4 - 5
4.1 Selecting Mode and Function(s) ...................................................................................................... 4 - 1
4.2 MELSOFT Connection Function ...................................................................................................... 4 - 2
4.2.1 Accessible range ...................................................................................................................... 4 - 4
CHAPTER 7 TROUBLESHOOTING 7 - 1 to 7 - 7
7.1 Troubleshooting When Using the MELSOFT Connection Function ................................................ 7 - 2
7.2 Error Code List................................................................................................................................. 7 - 7
A - 10
ABOUT MANUALS
Related manuals
Manual number
Manual name
(Model code)
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol Mode)
SH-080685ENG
Nonprocedural protocol mode of the AJ65BT-R2N
(13JZ00)
(Sold separately)
MELSEC iQ-R CC-Link System Master/Local Module User's Manual (Startup)
Specifications, procedures before operation, system configuration, wiring, and communication examples of the CC- SH-081269ENG
Link system master/local module (13JX10)
(Sold separately)
MELSEC iQ-R CC-Link System Master/Local Module User's Manual (Application)
Functions, parameter settings, programming, troubleshooting, I/O signals, and buffer memory of the CC-Link SH-081270ENG
system master/local module (13JX19)
(Sold separately)
MELSEC-Q CC-Link System Master/Local Module User's Manual
System configuration, performance specifications, functions, handling, wiring, and troubleshooting of the CC-Link SH-080394E
system master/local module (13JR64)
(Sold separately)
MELSEC-L CC-Link System Master/Local Module User's Manual
Settings, specifications, handling, data communication methods, and troubleshooting of the built-in CC-Link function SH-080895ENG
of the CPU module or the CC-Link system master/local module (13JZ41)
(Sold separately)
CC-Link System Master/Local Module Type AJ61QBT11/A1SJ61QBT11 User's Manual
System configuration, performance specifications, functions, handling, wiring, and troubleshooting of the CC-Link IB-66722
system master/local module (13J873)
(Sold separately)
CC-Link System Master/Local Module Type AJ61BT11/A1SJ61BT11 User's Manual
System configuration, performance specifications, functions, handling, wiring, and troubleshooting of the CC-Link IB-66721
system master/local module (13J872)
(Sold separately)
MELSEC iQ-R Programming Manual (Instructions, Standard Functions/Function Blocks)
Instructions for the CPU module, dedicated instructions for the intelligent function modules, and standard functions/ SH-081266ENG
function blocks (-)
(Sold separately)
QnACPU Programming Manual (Special Function Module)
SH-4013
Dedicated instructions for the special function module of the QnA series programmable controller CPU
(13JF56)
(Sold separately)
Type AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode) Programming Manual (Dedicated Instructions)
IB-66251
Instructions extended for the AnSHCPU/AnACPU/AnUCPU
(13J742)
(Sold separately)
A - 11
COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES
A - 12
HOW TO USE MANUALS
This section explains how to use manuals when using the AJ65BT-R2N CC-Link system
RS-232 interface module.
Hard
ware Nonprocedural MELSOFT
Protocol Connection
Mode Mode
(Packed)
A - 13
(2) About this manual
Use this manual when you want to know the following:
A - 14
(3) Page layout
Section title
The section of the current page can be
viewed at a glance.
The above page is for the purpose of illustration only and is different from actual pages.
This manual also contains the following kinds of descriptions.
Remark
Indicates references and/or useful information about the explanation on the page.
A - 15
GENERIC TERMS AND ABBREVIATIONS
Unless otherwise stated, this manual uses the following generic terms and abbreviations
to describe the AJ65BT-R2N CC-Link system RS-232 interface module.
Generic term/
Description
abbreviation
AJ65BT-R2N Abbreviation for the AJ65BT-R2N CC-Link system RS-232 interface module
RCPU Generic term for the R04CPU, R08CPU, R16CPU, R32CPU, and R120CPU
Generic term for the Basic model QCPU, High Performance model QCPU, Process CPU,
QCPU (Q mode)
Redundant CPU, and Universal model QCPU
Generic term for the L02SCPU, L02SCPU-P, L02CPU, L02CPU-P, L06CPU, L06CPU-P, L26CPU,
LCPU
L26CPU-P, L26CPU-BT, and L26CPU-PBT
QCPU (A mode) Generic term for the Q02CPU-A, Q02HCPU-A, and Q06HCPU-A
Generic term for the Q2ACPU, Q2ACPU-S1, Q2ASCPU, Q2ASCPU-S1, Q2ASHCPU,
QnACPU
Q2ASHCPU-S1, Q3ACPU, Q4ACPU, and Q4ARCPU
Generic term for the A0J2HCPU, A1SCPU, A1SCPUC24-R2, A1SHCPU, A1SJCPU, A1SJCPU-
AnNCPU S3, A1SJHCPU, A1NCPU, A2CCPU, A2CCPUC24, A2CCPUC24-PRF, A2CJCPU, A2NCPU,
A2NCPU-S1, A2SCPU, A2SHCPU, and A1FXCPU
AnACPU Generic term for the A2ACPU, A2ACPU-S1, A3NCPU, and A3ACPU
Generic term for the A2UCPU, A2UCPU-S1, A2USCPU, A2USCPU-S1, A2USHCPU-S1,
AnUCPU
A3UCPU, and A4UCPU
ACPU Generic term for the AnNCPU, AnACPU, and AnUCPU
GX Developer
GX Works2 The product name of the software package for the MELSEC programmable controllers
GX Works3
Engineering tool Generic term for GX Developer and GX Works2
Generic term for equipment such as an ID controller, barcode reader or personal computer, which
External device
is connected to the AJ65BT-R2N for data communication.
Master module Generic term for modules that can serve as a master station
Module used as a remote I/O station, remote device station or intelligent device station
Remote module Generic term for the AJ65BTB - , AJ65BTC - , AJ65BT-64AD, AJ65BT-64DAV, and
AJ65BT-64DAI, etc.
Link device A device (RX, RY, RWr, RWw, SB, SW) in a CC-Link module
Link special relay (for CC-Link)
SB Bitwise information showing the module operating status or data link status of the master/local
station
Link special register (for CC-Link)
SW Information in units of 16 bits, which shows the module operating status or data link status of the
master/local station
Remote input (for CC-Link)
RX
Bitwise information that is input from a remote station to a master station
Remote output (for CC-Link)
RY
Bitwise information that is output from a master station to a remote station
Remote register (Write area for CC-Link)
RWw
Information that is output from a master station to a remote station in units of 16 bits
Remote register (Read area for CC-Link)
RWr
Information that is output from a master station to a remote station in units of 16 bits
A - 16
(From previous page)
Generic term/
Description
abbreviation
Mode selected when not increasing the cyclic transmission data size, or when replacing the
Remote net ver.1 mode
QJ61BT11 with the QJ61BT11N
Remote net ver.2 mode Mode selected when constructing a new system with the cyclic transmission data size increased
Remote net additional Mode selected when adding a Ver.2 station to a remote net ver.1 mode system and increasing the
mode cyclic transmission data size
A - 17
DEFINITIONS OF TERMINOLOGY
Term Description
A function of communication with another station, which is used when requested by a dedicated
Transient transmission
instruction or engineering tool.
A function by which data are periodically exchanged among master stations and other stations
Cyclic transmission
on the same system using link devices
M H
Buffer memory address of the master station
R2N H
Buffer memory address of the AJ65BT-R2N
A station that exchanges I/O signals (bit data) and I/O data (word data) with another station by
Intelligent device station cyclic transmission. This station responds to a transient transmission request from another
station and also issues a transient transmission request to another station.
Buffer memory of the master station, which is automatically refreshed with data in the buffer
Auto-refresh buffer
memory of the AJ65BT-R2N
By using the Send-frame-1 area, arbitrary data can be sent with one frame added to each of the
Send-frame-1 area beginning and end of the data.
A - 18
PACKING LIST
The following is included in the package of the AJ65BT-R2N CC-Link system RS-232
interface module.
A - 19
1 OVERVIEW
CHAPTER 1 OVERVIEW
This manual describes the specifications, functions, preparatory procedures and setting,
and troubleshooting of the AJ65BT-R2N CC-Link system RS-232 interface module
(hereinafter referred to as AJ65BT-R2N).
When applying a program example introduced in this manual to an actual system, make
sure to examine the applicability and confirm that it will not cause system control
problems.
The AJ65BT-R2N can access a programmable controller CPU by connecting a personal
computer running the engineering tool.
Master station
Remote I/O station
Remote device station AJ65BT-R2N
Engineering tool
RS-232
Terminating resistor CC-Link Terminating resistor
Figure 1.1 When connecting the engineering tool
Remark
This manual describes the functions, preparatory procedures and setting, and
troubleshooting in the MELSOFT connection mode.
For those in the Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
1-1
1 OVERVIEW
1
1.1 Features
OVERVIEW
This section explains the features of the AJ65BT-R2N.
CONFIGURATION
Section 4.2 MELSOFT Connection Function
SYSTEM
Master station
Remote I/O station
Remote device station AJ65BT-R2N
Engineering tool 3
SPECIFICATIONS
RS-232
Terminating resistor CC-Link Terminating resistor
Figure 1.2 Connection with the engineering tool
4
(2) Nonprocedural data communication is available using an RS-232 cable.
Any data can be sent and received in a nonprocedural way by connecting an RS-232
cable between the AJ65BT-R2N and an external device.
FUNCTIONS
Variable or fixed length data can be transmitted, to meet the specifications of external
devices.
For details of Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
5
Protocol Mode)
PROCEDURES AND
PREPARATORY
AJ65BT-R2N External device
SETTING
Send data
Receive data 6
MELSOFT CONNECTION
MODE SETTING
RS-232 cable
Figure 1.3 Nonprocedural communication function
(a) The send/receive buffer communication function allows effective use of the
transmission path.
By using this function, only the necessary data of the specified size can be sent/
received at any given timing.
This can improve the transmission line efficiency (link scan time) because
unnecessary data will not be transferred.
AJ65BT-R2N
AJ65BT-R2N
U \G
Buffer memory
TO (Auto-refresh buffer) Buffer memory
FROM
1
(4) Frames can be added at the time of data exchange with the external device.
Any fixed data (frame) can be added to the beginning and end of the original data,
OVERVIEW
which allows data communications in any data format appropriate to the specifications
of the external device.
There are two frame types: Default registration frames that have been registered in 2
the AJ65BT-R2N and User registration frames that the user is required to register to
the E2PROM.
CONFIGURATION
For details of Nonprocedural protocol mode, refer to the following manual.
SYSTEM
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
3
Any frame can be added!
SPECIFICATIONS
Arbitrary data
Sending data
Arbitrary data 4
AJ65BT-R2N Receiving data External device
FUNCTIONS
(5) Data can be sent automatically upon satisfaction of user-defined conditions.
When user-specified send conditions (values in RX, RY and/or RW) are met, data are
automatically sent to the external device. 5
For details of Nonprocedural protocol mode, refer to the following manual.
PROCEDURES AND
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
PREPARATORY
Protocol Mode)
SETTING
6
MELSOFT CONNECTION
MODE SETTING
Master module
7
Monitoring the status
End frame Start frame
of RX, RY, RW, etc.
TROUBLESHOOTING
Arbitrary data
(6) General-purpose inputs and outputs (2 points for each) are featured as
standard.
General-purpose inputs and outputs (2 points for each) are provided as standard.
Synchronizing signals with a barcode reader or ID controller can be directly input or
output without placing any other remote I/O module.
For details of Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
1
CHAPTER 2 SYSTEM CONFIGURATION
OVERVIEW
2.1 System Configuration
This section gives system configuration examples for using the AJ65BT-R2N. 2
Up to 26 AJ65BT-R2Ns can be connected to a single master station.
CONFIGURATION
(1) System configuration examples when using Nonprocedural protocol mode
SYSTEM
(a) When connecting a barcode reader
Master station
3
Remote I/O station
Remote device station AJ65BT-R2N
SPECIFICATIONS
RS-232
Barcode reader
Reading
Terminating resistor
CC-Link
Terminating resistor 4
Figure 2.1 When connecting a barcode reader
FUNCTIONS
Master station
Remote I/O station
Remote device station AJ65BT-R2N
RS-232
5
Read/write head
PROCEDURES AND
Read/Write
PREPARATORY
CC-Link
SETTING
Terminating resistor Terminating resistor
RFID controller
Data carrier
Figure 2.2 When connecting an ID controller 6
MELSOFT CONNECTION
(2) System configuration example when using MELSOFT connection mode
(a) When connecting the engineering tool MODE SETTING
Master station
Remote I/O station
Remote device station AJ65BT-R2N 7
Engineering tool
TROUBLESHOOTING
RS-232
Terminating resistor CC-Link Terminating resistor
Figure 2.3 When connecting the engineering tool
APPENDICES
Master module
Applicability
Series Model
MELSEC iQ-R series RJ61BT11
QJ61BT11N
Q series
QJ61BT11
L26CPU-BT
L series L26CPU-PBT
LJ61BT11
AJ61QBT11
QnA series
A1SJ61QBT11
AJ61BT11
A series
A1SJ61BT11
A80BD-J61BT11
A80BDE-J61BT11
Personal computer board
Q80BD-J61BT11N
Q81BD-J61BT11
FX series FX2N-16CCL-M
: Applicable, : N/A
Remark
For a master module other than the above, contact the manufacturer before using
it.
1
2.3 Precautions for System Configuration
OVERVIEW
This section describes precautions for system configuration.
CONFIGURATION
For the availability of the MELSOFT connection function of when routing through a
SYSTEM
network, refer to the following.
Section 4.2.1 Accessible range
SPECIFICATIONS
Nonprocedural protocol mode MELSOFT connection mode
MELSEC iQ-R
RJ61BT11
series
QJ61BT11N
(Function version B or later for
accessing to the non control
4
Q series
QJ61BT11 CPU mounted on the master/
local module in the multiple CPU
systems)
FUNCTIONS
L26CPU-BT
Master/local module L series L26CPU-PBT
LJ61BT11
QnA series
AJ61QBT11 5
Year and month of manufacture
A1SJ61QBT11 Function version B or later and
is 9707 or later, and function
PROCEDURES AND
AJ61BT11 software version J or later
A series version is B or later
PREPARATORY
A1SJ61BT11
A80BD-J61BT11
SETTING
Personal A80BDE-J61BT11
computer board Q80BD-J61BT11N
Q81BD-J61BT11 6
MELSOFT CONNECTION
GX Developer Version 6 or later
Software package GX Works2
MODE SETTING
GX Works3
: Applicable, : N/A
7
TROUBLESHOOTING
APPENDICES
MODEL
Function version
SERIAL 050320000000000 -B
MADE IN JAPAN
2) Checking it in GX Developer
The following explains how to check the function version of the module by
using GX Developer.
The function version is displayed on the "Product Information List" or "Module's
Detailed Information" screen of GX Developer.
How to check the function version on the "Product Information List" screen is
shown below.
[Operation procedure]
[Diagnostics] [System Monitor] [Product Information List]
[Ver.]
The function version of the module is displayed in the Ver. column.
1
3) Checking it in GX Works2
The following explains how to check the function version of the module by
using GX Works2.
OVERVIEW
The function version is displayed on the "Product Information List" or "Module's
Detailed Information" screen of GX Works2.
How to check the function version on the "Product Information List" screen is 2
shown below.
CONFIGURATION
[Operation procedure]
[Diagnostics] [System Monitor] [Product Information List]
SYSTEM
3
SPECIFICATIONS
4
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
Figure 2.6 Product Information List
SETTING
[Ver.]
The function version of the module is displayed in the Ver. column. 6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
(b) Checking the year and month of manufacture, function version and software
version of a QnA or A series programmable controller
1) Checking the year and month of manufacture and function version on the
"rating plate" on the side of the module
The year and month of manufacture and the function version are shown in the
DATE field of the rating plate.
<Large type>
<Small type>
PROGRAMMABLE CONTROLLER
DATE 0512 B
MODEL
POWER
DATE 0512 B
MADE IN JAPAN BD992C103H06
MADE IN JAPAN BD992C154H06
2) Checking the software version by the module version label sticked on the
module front
The software version of the module is printed on the module version label.
Software version
Hardware version
Software version
Hardware version
Figure 2.8 Module version label
1
(c) Checking the software version of the GX Developer
1) Check the software version of the GX Developer.
OVERVIEW
The software version is displayed on the "Product infromation" screen of GX
Developer.
[Operation procedure]
2
[Help] [Product information]
CONFIGURATION
SYSTEM
3
SPECIFICATIONS
4
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
Figure 2.9 Product information
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
The hardware version of the AJ65BT-R2N can be checked in the DATE section on the
rating plate.
Software version
Hardware version
Year and month of manufacture
Figure 2.10 Hardware version
The production number (SERIAL) of the AJ65BT-R2N can be checked in the SERIAL
section on the rating plate.
MODEL
Relevant regulation standards
SERIAL
MADE IN JAPAN
1
CHAPTER 3 SPECIFICATIONS
OVERVIEW
3.1 General Specifications
CONFIGURATION
Item Specification
Operating ambient
SYSTEM
0 to 55
temperature
Storage ambient
temperature
-20 to 75 3
Operating ambient humidity
10 to 90%RH, condensation not allowed
Storage ambient humidity
SPECIFICATIONS
Constant Half
Frequency No. of sweeps
acceleration amplitude
For 5 to 8.4Hz 3.5mm
10 times each in X, Y,
Compliant with JIS B intermittent
Vibration resistance 8.4 to 150Hz 9.8m/s2 and Z directions
3502, IEC 61131-2 vibration
For
4
5 to 8.4Hz 1.75mm
continuous
vibration
8.4 to 150Hz 4.9m/s2
Shock resistance Compliant with JIS B 3502, IEC 61131-2 (147m/s2, 3 times each in X, Y and Z directions)
FUNCTIONS
Operating atmosphere No corrosive gases
Operating altitude*1 0 to 2000m
Installation location Inside control panel
5
Overvoltage category*2 or lower
Pollution degree*3 2 or lower
PROCEDURES AND
PREPARATORY
* 1 Do not use or store the programmable controller in an environment where the atmospheric
pressure is higher than the one at 0m elevation.
SETTING
Doing so may cause malfunctions. For use in a compressed-air environment, please consult your
local Mitsubishi representative.
* 2 It indicates the device is to be connected to which power distribution part, within the area from the
public electricity network to machinery on the premises.
6
MELSOFT CONNECTION
Category applies to devices to which power is supplied from fixed installations. The surge
voltage withstand for devices rated up to 300V is 2500V.
MODE SETTING
* 3 This is an index showing the degree of the conductive pollution that can occur in the environment
where the device is used.
In Pollution degree 2, only nonconductive pollution occurs. Occasionally, however, temporary
conductivity caused by condensation can be expected.
7
TROUBLESHOOTING
APPENDICES
Item Specification
RS-232
Interface RS-232 compliant (D-Sub 9P)
Communication method Full-duplex communication method
Synchronization method Asynchronous method
300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600*1, 115200*1(bps)
Transmission speed
(Select with RS-232 transmission setting switches.)
Transmission distance Up to 15m
Start bit 1
Data Data bit 7/8
format Parity bit 1 (Vertical parity)/None
Stop bit 1/2
Error
Parity check Checked (even/odd)/Not checked
detection
Communication control (Flow DTR/DSR (ER/DR) control
control) DC1/DC3 control
OS reception area 5120 bytes
CC-Link
Transmission path Bus (RS-485)
CC-Link station type Intelligent device station
Connection cable CC-Link dedicated cable/CC-Link high-performance cable/CC-Link Ver.1.10-compatible cable*2
Exclusive station count 1 station (RX/RY: 32 points each, RWw/RWr: 4 points each)
No. of writes to E2PROM Up to 100,000 times
Withstand voltage One minute at 500VAC between all external DC terminals and ground
Insulation resistance 500VDC between all external DC terminals and ground, 10M or more with insulation resistance tester
DC type noise voltage: 500Vp-p, tested by noise simulator of noise width of 1 s and noise frequency of
Noise immunity
25 to 60Hz
M4 0.7mm 16mm or larger
Module fixing screw
DIN-rail mounting is also possible.
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe (Compliant with IEC 60715)
24VDC (Ripple ratio: 5% or less) (Allowable voltage range: 20.4 to 26.4VDC)
External power supply
Current consumption: 0.11A (TYP. 24VDC)
Allowable momentary power
1ms
failure time
External dimensions 80(H) 170(W) 47(D) [mm]
Weight 0.40kg
* 1 Unless data are sent concurrently from the AJ65BT-R2N and external-device sides in
Nonprocedural protocol mode, communication at 57600bps or 115200bps is available.
If data is communicated simultaneously, the RS-232 receive overrun error (BB23H) may occur.
* 2 Combined use of CC-Link Ver.1.10-compatible cables, CC-Link dedicated cables (Ver.1.00) and/
or CC-Link high-performance cables is not allowed.
If cables of different types are used, normal data transmission cannot be ensured.
Also, terminating resistors appropriate to the cable type must be used.
1
3.3 Function List
OVERVIEW
This section describes function list of the AJ65BT-R2N.
Function Description
Reference 2
section
Nonprocedural protocol mode
CONFIGURATION
Send/receive buffer When only the necessary data in the required size is specified by the user, sends/
communication function receives it in a given timing.
SYSTEM
Buffer memory auto-refresh Automatically refreshes a buffer memory between the AJ65BT-R2N and the master
function station in a timing set by the AJ65BT-R2N.
Performs the following processings. 3
AJ65BT-R2N initialization •Stop the processing in execution
function •Initialize the AJ65BT-R2N
SPECIFICATIONS
•Enable the setting written to a buffer memory
User registration frame Sends the data with adding the specific data, and receives the data where the specific
function data from the external device is added.
Monitoring-based
Sends data specified in the send table if the send condition specified by the user is met.
transmission function
Cancels the send processing which has already been requested to the AJ65BT-R2N from
4
Send cancel function
the master module.
*1
Forced receive completion Forcibly completes data reception from the external device, and reads the received data if
function the data reception is not completed.
FUNCTIONS
Discontinues or restarts data sending depending on the status of the OS reception area of
Flow control function
the AJ65BT-R2N or the request from the external device.
ASCII-binary conversion Sends/receives data in ASCII code when data is communicated between the AJ65BT-
function R2N and the external device. 5
Assigns a part of a buffer memory of the AJ65BT-R2N to the remote register (RW), and
RW refresh function
monitors the buffer memory.
PROCEDURES AND
OS reception area clear
PREPARATORY
Clears data in the OS reception area of the AJ65BT-R2N.
function
SETTING
Registers the setting value of the AJ65BT-R2N to E2PROM, and uses the setting value of
2
E PROM function the buffer memory registered in E2PROM as an initial value at the time of the AJ65BT-
R2N startup. 6
MELSOFT CONNECTION
Reads the signal status of the RS-232 interface stored in a buffer memory of the AJ65BT-
RS-232 signal control function
R2N, and controls output.
MODE SETTING
MELSOFT connection mode
MELSOFT connection Accesses the programmable controller CPU when connecting the AJ65BT-R2N to the
Section 4.2
function engineering tool.
Remark
Refer to the CC-Link Cable Wiring Manual issued by the CC-Link Partner
Association.
1
3.5 RS-232 Interface Specifications
OVERVIEW
3.5.1 RS-232 connector specifications
The following describes specifications of the RS-232 connector connected to the external
2
device.
CONFIGURATION
5 4 3 2 1
SYSTEM
9 8 7 6 3
Figure 3.1 RS-232 connector
SPECIFICATIONS
Table 3.4 RS-232 connector specifications
Signal direction
Pin No. Mnemonic Signal name External
AJ65BT-R2N
device
1 CD Receive carrier detect 4
2 RD (RXD) Receive data
3 SD (TXD) Send data
4 DTR (ER) Data terminal ready
FUNCTIONS
5 SG Signal ground
6 DSR (DR) Data set ready
7 RS (RTS) Request to send
8 CS (CTS) Clear to send 5
9 Unused
PROCEDURES AND
PREPARATORY
(1) Interface connector
SETTING
Connectors of 9-pin D-sub (female) screw type (mating screw M2.6) are used as RS-
232 interface connectors for the AJ65BT-R2N.
For the relevant models, refer to Appendix 3. 6
For the AJ65BT-R2N side cable, use a connector shell appropriate to the above.
MELSOFT CONNECTION
The screw size for the connector is M2.6.
MODE SETTING
Use the following model as a connector shell of the AJ65BT-R2N side connection
cable.
• DDK Ltd.
Plug, shell: 17JE-23090-02 (D8A) (-CG)
7
3.5.2 RS-232 cable specifications
TROUBLESHOOTING
Use an RS-232 cable that is compliant with the RS-232 standard, in a length of 15m or
less.
(Recommended cable)
• Oki Electric Cable Co., Ltd.
7/0.127 P HRV-SV ( : Specify the number of pairs.)
APPENDICES
For general-purpose I/O specifications of the AJ65BT-R2N, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol
Mode)
1
3.7 Remote I/O and Remote Register
OVERVIEW
The following describes the remote I/O and remote register of the AJ65BT-R2N.
CONFIGURATION
SYSTEM
The "n" in device No. of the remote I/O depends on the number of occupied points
of the module mounted on the station whose station No. is smaller than that of the
AJ65BT-R2N. 3
The following shows an example when a local station compatible with Remote net
SPECIFICATIONS
ver.1 mode is mounted on the station whose station No. is smaller than that of the
AJ65BT-R2N.
In case of the following example, RX40 to RX5F are used as the remote input of
the AJ65BT-R2N. 4
Ver.1-compatible local station AJ65BT-R2N
Master station (Station No.1: Occupies 2 stations) (Station No.2: Occupies 1 station)
FUNCTIONS
Remote input RX Remote input RX Remote input RX
RX00 to RX0F RX00 to RX0F RX00 to RX0F
Local station's remote input area RX10 to RX1F RX10 to RX1F RX10 to RX1F
corresponding to RX of master station RX20 to RX2F
RX30 to RX3F
RX20 to RX2F
RX30 to RX3F
RX20 to RX2F
RX30 to RX3F
5
AJ65BT-R2N's remote input area RX40 to RX4F RX40 to RX4F RX40 to RX4F
PROCEDURES AND
corresponding to RX of master station RX50 to RX5F RX50 to RX5F RX50 to RX5F
RX60 to RX6F RX60 to RX6F RX60 to RX6F
PREPARATORY
RX70 to RX7F RX70 to RX7F RX70 to RX7F
SETTING
RX80 to RX8F RX80 to RX8F RX80 to RX8F
RX90 to RX9F RX90 to RX9F RX90 to RX9F
RXA0 to RXAF RXA0 to RXAF RXA0 to RXAF
MELSOFT CONNECTION
RX7F0 to RX7FF RX7F0 to RX7FF RX7F0 to RX7FF
MODE SETTING
Figure 3.2 Example of remote input area
When mounting a slave station compatible with Remote net ver.2 mode or
Remote net additional mode on the station whose station No. is smaller than that 7
of the AJ65BT-R2N, refer to the following manual.
TROUBLESHOOTING
Signal direction AJ65BT-R2N Master station Signal direction Master station AJ65BT-R2N
Device No. Signal name Device No. Signal name
RXn0 RYn0
RXn1 RYn1
RXn2 RYn2
RXn3 RYn3
RXn4 Use prohibited*1 RYn4
RXn5 RYn5
Use prohibited*1
RXn6 RYn6
RXn7 RYn7
RXn8 RYn8
RXn9 CS (CTS) signal RYn9
RXnA Signal status DSR (DR) signal RYnA
RXnB CD signal RYnB
RXnC RYnC
General-purpose external input signal General-purpose external output signal
RXnD RYnD
RXnE RYnE
RXnF RYnF
RX(n+1)0 RY(n+1)0
Use prohibited
RX(n+1)1 RY(n+1)1
RX(n+1)2 RY(n+1)2
RX(n+1)3 RY(n+1)3 Use prohibited
RX(n+1)4 RY(n+1)4
RX(n+1)5 RY(n+1)5
Mode setting switch status signal
RX(n+1)6 RY(n+1)6
RX(n+1)7 RY(n+1)7
RX(n+1)8 RY(n+1)8
RX(n+1)9 RY(n+1)9
Use prohibited*1 Use prohibited*1
RX(n+1)A RY(n+1)A
RX(n+1)B RY(n+1)B
RX(n+1)C RY(n+1)C Use prohibited
Use prohibited
RX(n+1)D RY(n+1)D
RX(n+1)E Use prohibited*1 RY(n+1)E Use prohibited*1
RX(n+1)F Use prohibited RY(n+1)F Use prohibited
Do not output (turn ON) the "Use prohibited" signal among the I/O signals for the
programmable controller CPU.
Doing so may cause malfunction of the programmable controller system.
1
3.7.2 Remote I/O details
OVERVIEW
Only the remote I/O used in MELSOFT connection mode is described.
For the remote I/O used in Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol 2
Mode)
CONFIGURATION
(1) Signal status: CS (CTS) signal (RXn9), DSR (DR) signal (RXnA), and CD
SYSTEM
signal (RXnB)
Signal status is used to check the status of the control signals (CS (CTS) signal, DSR
(DR) signal, and CD signal) in RS-232 communication. 3
(2) General-purpose external output signal (RYnC and RYnD)
SPECIFICATIONS
General-purpose external output signals (RYnC and RYnD) are used to turn ON/OFF
the general-purpose external outputs (YC and YD) of the AJ65BT-R2N.
RYnC corresponds to YC, and RYnD corresponds to YD, respectively.
FUNCTIONS
General-purpose external input signals (RXnC and RXnD) are indicated by ON/OFF.
RXnC corresponds to XC, and RXnD corresponds to XD, respectively.
PROCEDURES AND
status of Mode setting switch.
PREPARATORY
Table 3.6 Mode setting switch status signal
SETTING
Mode setting
Name RX(n+1)7 RX(n+1)6 RX(n+1)5 RX(n+1)4
switch
Send/receive 6
MELSOFT CONNECTION
buffer
0 Mode 0 0 0 0 0
communication
MODE SETTING
Nonprocedural function
1 protocol mode Mode 1 0 0 0 1
Buffer memory
2 Mode 2 0 0 1 0
auto-refresh
3 Mode 3 0 0 1 1
function
4
5 MELSOFT connection mode
Mode 4 0
0
1
1
0
0
0
1
7
6 0 1 1 0
TROUBLESHOOTING
7 0 1 1 1
8 1 0 0 0
9 1 0 0 1
A 1 0 1 0
Unused
B 1 0 1 1
C 1 1 0 0
D 1 1 0 1
E 1 1 1 0
F 1 1 1 1
APPENDICES
The "m" in device No. of the remote register depends on the number of occupied
points of the module mounted on the station whose station No. is smaller than that
of the AJ65BT-R2N.
The following shows an example when a local station compatible with Remote net
ver.1 mode is mounted on the station whose station No. is smaller than that of the
AJ65BT-R2N.
In case of the following example, RWw8 to RWwB are used as the remote register
of the AJ65BT-R2N.
When mounting a slave station compatible with Remote net ver.2 mode or
Remote net additional mode on the station whose station No. is smaller than that
of the AJ65BT-R2N, refer to the following manual.
User's manual for the master module used
1
(1) Remote register list
The remote register list describes the remote register used in MELSOFT connection
OVERVIEW
mode only.
For the remote register used in Nonprocedural protocol mode, refer to the following
manual. 2
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
CONFIGURATION
Table 3.7 Remote register list in MELSOFT connection mode
SYSTEM
Device No. Signal name Device No. Signal name
RWrm RWwm
RWr(m+1)
Use prohibited
RWw(m+1)
Use prohibited 3
RWr(m+2) RWw(m+2)
RWr(m+3) RWw(m+3)
SPECIFICATIONS
4
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
1 2 3 4 5 6 7 8
1 R2N Address The address of buffer memory of the AJ65BT-R2N in hexadecimal or decimal.
1
(2) Buffer memory list
The buffer memory list describes the buffer memory used in MELSOFT connection
OVERVIEW
mode only.
For the buffer memory used in Nonprocedural protocol mode, refer to the following
manual. 2
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
CONFIGURATION
Table 3.9 Buffer memory list
SYSTEM
R2N Address Read/ E2PROM Reference
Name Default Refresh Initialization
HEX. DEC. Write register section
SPECIFICATIONS
1A2H 418 Mode setting switch 0H*1 R R2N Not needed N/A
Buffer memory default setting
1A7H 423 0H
status storage
1BFH 447 Software version storage *2
4
* 1 The switch setting status at factory default setting.
* 2 Varies depending on software version.
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
CHAPTER 4 FUNCTIONS
This section explains how to select the mode and function(s) of the AJ65BT-R2N.
1
4.2 MELSOFT Connection Function
OVERVIEW
The MELSOFT connection function allows the AJ65BT-R2N to access a programmable
controller CPU by connecting a personal computer running the engineering tool.
When this function is active, the RS-232 transmission speed is the speed set in the
engineering tool. 2
CONFIGURATION
Engineering tool
SYSTEM
AJ65BT-R2N
CC-Link
CPU master
station
CPU
CC-Link
local station
CPU CC-Link
local station 3
SPECIFICATIONS
CC-Link
FUNCTIONS
• RS-232 transmission setting switches (SW1 to SW8): All OFF
Section 5.4 Part Names and Settings
(b) Reapply power to or reset the AJ65BT-R2N to change the mode to MELSOFT 5
connection mode.
PROCEDURES AND
PREPARATORY
Remark
SETTING
In MELSOFT connection mode, the sequence program on the master station side
and buffer memory setting of the AJ65BT-R2N are not required.
For setting examples, refer to the following. 6
MELSOFT CONNECTION
CHAPTER 6 MELSOFT CONNECTION MODE SETTING
MODE SETTING
(2) Accessible range
For the accessible range of the AJ65BT-R2N, refer to the following.
Section 4.2.1 Accessible range 7
TROUBLESHOOTING
Item Description
CC-Link system Connection of master station and AJ65BT-R2N only
Access target CPU Q12HCPU (STOP status) on master station
•CC-Link system: 10Mbps
Data transmission speed •Between AJ65BT-R2N and external device: 19200bps
(Using the engineering tool)
Access Reading or writing sequence program (10k steps)
1
4.2.1 Accessible range
This section shows a system that is configured within the accessible range of the AJ65BT-
OVERVIEW
R2N, and whether each target CPU can be accessed or not.
CONFIGURATION
Engineering tool AJ65BT-R2N
1 3
SYSTEM
CPU on CC-Link Relay Target Target
connected module module CPU module
station
2 3
CC-Link Relay network
SPECIFICATIONS
(2) Accessible range
The accessible range is shown below.
Access can be made to any CPU on the connected station 1 . 4
Table 4.2 Accessible range
3 : Target CPU
FUNCTIONS
1 : CPU on
2 : Relay network QCPU
QCPU AnACPU,
connected station RCPU LCPU QnACPU (A mode),
(Q mode) AnNCPU
AnUCPU
5
CC-Link IE Field Network
CC-Link IE Controller
PROCEDURES AND
Network
PREPARATORY
RCPU
MELSECNET(II)
SETTING
Ethernet
Computer link
CC-Link IE Field Network
6
MELSOFT CONNECTION
CC-Link IE Controller
Network
MELSECNET/H MODE SETTING
MELSECNET(II)
Ethernet
7
TROUBLESHOOTING
Computer link
MELSECNET/10
MELSECNET(II)
QnACPU
APPENDICES
Ethernet
Computer link
3 : Target CPU
1 : CPU on
2 : Relay network QCPU
QCPU AnACPU,
connected station RCPU LCPU QnACPU (A mode),
(Q mode) AnNCPU
AnUCPU
MELSECNET/10
Computer link
MELSECNET/10
MELSECNET(II)
AnACPU, AnNCPU
Ethernet
Computer link
1
CHAPTER 5 PREPARATORY PROCEDURES AND
SETTING
OVERVIEW
5.1 Implementation and Installation 2
5.1.1 Handling precautions
CONFIGURATION
SYSTEM
The following describes precautions for handling the AJ65BT-R2N.
WARNING 3
● Do not touch terminals or connectors while the power is ON.
SPECIFICATIONS
Doing so may cause electric shock or malfunctions.
● Do not touch any connector under the cover on the front of the module.
Doing so may result in a failure or malfunction of the module.
4
CAUTION
● Take care to prevent foreign matter such as dust or wire chips from entering the module.
Failure to do so may cause a fire, failure or malfunctions.
FUNCTIONS
● Do not disassemble or remodel the module.
Doing so may cause a failure, malfunctions, personal injuries and/or a fire.
● Do not drop or apply a strong shock to the module since the case is made of resin. 5
Doing so will damage the module.
PROCEDURES AND
● Tighten terminal screws within the specified torque range.
PREPARATORY
A loose screw may cause a short circuit or malfunction.
SETTING
Overtightening a terminal screw may damage the screw, resulting in a short circuit or malfunction.
● When disposing of this product, treat it as industrial waste.
● Use the module in an environment that meets the general specifications given in this manual. 6
Operating it in any other environment may cause an electric shock, fire, malfunction, product
MELSOFT CONNECTION
damage or deterioration.
MODE SETTING
● Securely fix the module with the DIN rail or installation screws. Installation screws must be tightened
within the specified torque range.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module or a short circuit. 7
● Be sure to shut off all phases of the external power supply before mounting or removing the module
TROUBLESHOOTING
(1) Tighten the module mounting screws within the following ranges.
Table 5.1 Screw tightening torque
(2) When using the DIN rail adapter, pay attention to the following.
(a) Applicable DIN rail type (Compliant with IEC 60715)
• TH35-7.5Fe
• TH35-7.5Al
• TH35-15Fe
(3) For the operation of the station number setting switch, data link transmission
speed setting switch, and mode setting switch, use the screwdriver that meets
the following recommended screwdriver dimensions. Failure to do so may
result in damage to the switch.
L W
1
5.2 Preparatory Procedures and Setting
OVERVIEW
This section describes the preparatory procedures of the AJ65BT-R2N.
Start 2
Section 5.5.1 Hardware test
CONFIGURATION
Perform hardware test for AJ65BT-R2N.
SYSTEM
Perform hardware test for master module. User's manual for the master module to be
used
3
Power OFF AJ65BT-R2N and master module.
SPECIFICATIONS
Connect master module and AJ65BT-R2N with Section 5.6 Wiring
CC-Link dedicated cable.
Connect AJ65BT-R2N and external device with
RS-232 cable.
FUNCTIONS
Set switches of AJ65BT-R2N.
PROCEDURES AND
User's manual for the master module to be
Perform data link line test from master module.
PREPARATORY
used
SETTING
•User's manual for the master module to
Set parameters to master module.
be used
•CHAPTER 6 MELSOFT CONNECTION 6
MELSOFT CONNECTION
Start data link. MODE SETTING
End
7
Figure 5.1 Preparatory procedures and setting
TROUBLESHOOTING
* 1 When the AJ61BT11 or A1SJ61BT11 is used, set the condition setting switch SW8 to be OFF
(Intelli. mode).
* 2 To use a general-purpose output on a module of hardware version A, the +24V input terminal
must be wired on the general-purpose I/O terminal block.
APPENDICES
(1) AJ65BT-R2N
For the AJ65BT-R2N installation environment, refer to the following.
Section 3.1 General Specifications
(2) CC-Link
For the installation environment of the CC-Link system, refer to the following.
User's manual for the master module to be used
This section describes the part names, description of LEDs, and each switch of the
AJ65BT-R2N.
1 4 3 2
6 7 8
OVERVIEW
No. Name Description
Indicate the operating status of the AJ65BT-R2N.
1 Indicator LEDs
For details, refer to (1) in this section.
Set a station No. for the AJ65BT-R2N. (Factory default: 0) 2
2 Station No. setting switch Setting range: 1 to 64
Set the tens place of the station No. with " 10", and the ones place with " 1".
CONFIGURATION
Data link transmission speed setting Set the transmission speed of the AJ65BT-R2N.
3 switch For details, refer to (2) in this section.
SYSTEM
Set the operation status of the AJ65BT-R2N.
4 Mode setting switch
For details, refer to (3) in this section.
5
RS-232 transmission setting Set the RS-232 transmission specifications. 3
switches For details, refer to (4) in this section.
Connect a CC-Link dedicated cable for power supply and data link. (Detachable terminal
SPECIFICATIONS
block)
DA DG +24V 24G
DB SLD (FG)
FUNCTIONS
7 RS-232 interface Connect an RS-232 cable for connection to an external device.
8 General-purpose I/O terminal block Connect input/output wires. (Detachable terminal block)
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
2
1 3
1
(2) Data link transmission speed setting switch
OVERVIEW
2
Figure 5.4 Data link transmission speed setting switch
CONFIGURATION
Table 5.4 Data link transmission speed setting switch
SYSTEM
Setting Transmission speed
0*1 156kbps
1 625kbps 3
2 2.5Mbps
3 5Mbps
SPECIFICATIONS
4 10Mbps
· Use prohibited
* 1 Data link transmission speed setting switch at factory default setting is 0 (156kbps).
4
(3) Mode setting switch
When MELSOFT connection mode is used, set Mode setting switch to 5 (MELSOFT
connection mode).
FUNCTIONS
5
PROCEDURES AND
Figure 5.5 Mode setting switch
PREPARATORY
Table 5.5 Mode setting switch
SETTING
Setting Name Description
For send/receive
buffer
Communications are performed in Nonprocedural protocol 6
0*1 Mode 0 mode.
MELSOFT CONNECTION
communication
Set this when using the send/receive buffer communication
Nonprocedural function
function.
MODE SETTING
1 protocol mode Mode 1
2 For buffer memory Mode 2 Communications are performed in Nonprocedural protocol
3 auto-refresh function Mode 3 mode.
4 Mode 4 Set this when using the buffer memory auto-refresh function.
5 MELSOFT connection mode Used for communications with the engineering tool 7
6
TROUBLESHOOTING
7
8 Setting error (RUN LED OFF)
9 Use prohibited
A
B
Use prohibited
C
D Hardware test mode Set this when conducting a hardware test.
E
Use prohibited Setting error (RUN LED OFF)
F
APPENDICES
Switch status
Switch No. Setting item Factory default setting
ON OFF
SW1
SW2
Transmission speed For details, refer to Table 5.7 OFF
SW3
SW4
SW5 Data bit length 8 7 ON
SW6 Present None
Parity bit
SW7 Even Odd OFF
SW8 Stop bit length 2 1
Switch No.
Setting item
SW1 SW2 SW3 SW4
300bps OFF OFF OFF OFF
600bps ON OFF OFF OFF
1200bps OFF ON OFF OFF
2400bps ON ON OFF OFF
Transmission 4800bps OFF OFF ON OFF
speed 9600bps ON OFF ON OFF
19200bps OFF ON ON OFF
38400bps ON ON ON OFF
57600bps OFF OFF OFF ON
115200bps ON OFF OFF ON
Unless data are sent concurrently from the AJ65BT-R2N and external-device
sides in Nonprocedural protocol mode, communication at 57600bps or 115200bps
is available.
If data is communicated simultaneously, the RS-232 receive overrun error
(BB23H) may occur.
1
(5) Checking switch status with buffer memory
The switch status of the AJ65BT-R2N can be checked with R2N addresses 1A0H to
OVERVIEW
1A6H.
CONFIGURATION
1A0H Station No. setting switch
•Storage range: 1 to 64 (Default: 0)
Data link transmission speed setting switch status of the AJ65BT-R2N is stored.
SYSTEM
•156 : 156kbps (Default)
Data link transmission speed setting •625 : 625kbps
1A1H
switch •2500 : 2.5Mbps 3
•5000 : 5Mbps
•10000 : 10Mbps
SPECIFICATIONS
Mode setting switch status of the AJ65BT-R2N is stored.
•0H : When send/receive buffer communication function is used
•1H to 4H : When buffer memory auto-refresh function is used
•5H : In MELSOFT connection mode
1A2H Mode setting switch
•6H to CH : Area that cannot be set
4
•DH : In hardware test
•EH, FH : Area that cannot be set
•Storage range : 0H to FH (Default: 0H)
1A3H RS-232 transmission speed Not used for MELSOFT connection mode.
FUNCTIONS
1A4H RS-232 data bit length
R2N 1A3H to 1A6H are used for Nonprocedural protocol mode.
1A5H RS-232 parity bit
CC-Link System RS-232 Interface Module User's Manual
1A6H RS-232 stop bit length
(Nonprocedural Protocol Mode) 5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
Start
Power ON AJ65BT-R2N.
Check ERR. LED for RS-232. (3) RS-232 LEDs in this section
In Hardware test mode, the data for check is sent to the CC-Link at the time of
OVERVIEW
CC-Link loopback check.
Disconnect a wiring of the CC-Link before performing a hardware test.
2
(2) Each switch setting
CONFIGURATION
Set the AJ65BT-R2N switches as shown below.
SYSTEM
Table 5.10 Each switch setting
SPECIFICATIONS
Data link transmission speed setting switch 10Mbps 4
Mode setting switch Hardware test mode D
SW1 to SW4 Transmission speed: 300bps OFF
RS-232 transmission setting SW5 Data bit length: 8 ON
switches SW6, SW7
SW8
Parity bit: None
Stop bit length: 1
OFF
OFF
4
FUNCTIONS
(a) At normal status
ERR. LED of the RS-232 is flashing.
If LED flashes 30 seconds or more, the RS-232 is normal.
5
(b) At error status
PROCEDURES AND
ERR. LED of the RS-232 is turned ON.
PREPARATORY
Errors are indicated depending on the YC LED/YD LED status as shown below.
SETTING
Table 5.11 YC LED/YD LED status
MELSOFT CONNECTION
ROM test ROM check error
The hardware has an error.
MODE SETTING
Please consult your local Mitsubishi
representative, explaining a detailed
description of the problem.
RAM test RAM check error
7
Disconnect the CC-Link dedicated cable.
TROUBLESHOOTING
The hardware has an error or the CC- If the ERR. LED will not flash even after
Data link loopback test Link dedicated cable is still disconnecting a cable, please consult your
connected. local Mitsubishi representative, explaining a
detailed description of the problem.
Mount a loopback connector.
The hardware has an error or the RS- If the ERR. LED will not flash even after
RS-232 loopback test 232 loopback connector is not mounting a connector, please consult your
mounted. local Mitsubishi representative, explaining a
detailed description of the problem.
APPENDICES
: OFF, : ON
5.6 Wiring
CAUTION
● Be sure to shut off all phases of the external power supply used by the system before installation or
wiring.
Failure to do so may cause an electric shock or damage to the product.
● Attach the terminal cover to the product before energizing and operating the system after installation
or wiring.
Failure to do so may cause an electric shock.
● Be sure to shut off all phases of the external power supply used by the system before cleaning or
retightening the terminal screw.
Failure to do so may result in a failure or malfunction of the module.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module, short circuit or malfunction.
● Do not install the control or communication cable(s) together with the main circuit or power cables.
Keep a distance of 100mm or more between them.
Failure to do so may cause malfunctions due to noise.
● Always ground the FG terminal to the protective ground conductor.
Failure to do so may result in electric shock or malfunctions.
● Check the rated voltage and terminal layout and then wire the module correctly.
Connecting a power supply of a different voltage rating or incorrect wiring may cause a fire or failure.
● Completely connect each cable connector to each receptacle.
Failure to do so may cause malfunctions due to poor contact.
● Place the connection wires and cables in a duct or clamp them.
If not, dangling cables may swing or inadvertently be pulled, resulting in damage to the module and/
or cables or malfunctions due to poor cable connection.
● Do not install the control cable(s) together with the communication cable(s).
Doing so may cause malfunctions due to noise.
● Always use the data link terminal block for connection of a CC-Link dedicated cable to a master
module.
Care must be taken because, if the cable is incorrectly inserted into the general-purpose I/O terminal
block instead of the data link terminal block, the module will break down.
5 - 12 5.6 Wiring
5.6.1 CC-Link dedicated cable connection method
5 PREPARATORY PROCEDURES AND SETTING
1
The following shows how to connect the AJ65BT-R2N to a master module and a remote
module with CC-Link dedicated cables.
OVERVIEW
Master module AJ65BT-R2N Remote module
(Blue)
DA DA DA
Terminating resistor
DB
(White)
(Yellow)
DB DB
Terminating resistor
2
DG DG DG
SLD CC-Link dedicated cable SLD CC-Link dedicated cable SLD
CONFIGURATION
FG 24V 24V
24G 24G
SYSTEM
FG FG
SPECIFICATIONS
Be sure to connect terminating resistors, which are supplied with the master
module, to modules on both ends of the data link network. (Connect it between
DA and DB.)
4
5.6.2 External device connection method
FUNCTIONS
The following shows how to connect the AJ65BT-R2N and the external device of the RS-
232.
PROCEDURES AND
below.
PREPARATORY
Table 5.12 Connection method
SETTING
AJ65BT-R2N side (DTE) External device (DTE)
Signal mnemonic Pin No.
Cable connection and signaling
Signal mnemonic 6
MELSOFT CONNECTION
SD 3 SD
RD 2 RD
MODE SETTING
RS 7 RS
CS 8 CS
DR 6 DR
SG 5 SG
CD 1 CD
ER 4 ER 7
TROUBLESHOOTING
APPENDICES
5.6 Wiring 5 - 13
5.6.2 External device connection method
5 PREPARATORY PROCEDURES AND SETTING
(b) When data communication cannot be performed normally due to external noise,
connect the wires as follows:
1) Connect the FG terminals of both stations with the shield of the RS-232 cable.
For the external device side, refer to the handling instructions for the external
device.
2) Each signal line (except for SG) must be twisted with the SG signal line.
3) FG of the AJ65BT-R2N is connected to the screw clamp of the connector,
acting as FG of the module.
Connector chassis FG
SD RD
RD SD
DSR DTR
DTR DSR
SG SG
5 - 14 5.6 Wiring
5.6.2 External device connection method
6 MELSOFT CONNECTION MODE SETTING
1
CHAPTER 6 MELSOFT CONNECTION MODE SETTING
OVERVIEW
This chapter describes the setting example per programmable controller CPU of the
master station when the MELSOFT connection mode is used.
The following shows the system configuration of the setting example described in this 2
chapter.
CONFIGURATION
Master station Remote I/O station AJ65BT-R2N
SYSTEM
Station No.0 Station No.1 Station No.2
Occupies 1 station. Occupies 1 station.
Engineering tool
3
SPECIFICATIONS
RS-232
Terminating resistor CC-Link Terminating resistor
Item Description
FUNCTIONS
Station No. 0
Transmission speed of data link 156kbps
CC-Link version Ver. 1
Start I/O No. Mounting position of master module 5
All connect count 2
PROCEDURES AND
(b) Remote I/O station
PREPARATORY
Table 6.2 Information of remote I/O station
SETTING
Item Description
Station No.
Transmission speed of data link
1
156kbps
6
MELSOFT CONNECTION
CC-Link version Ver. 1
No. of occupied stations Occupies 1 station
MODE SETTING
(c) AJ65BT-R2N
Item Description 7
Station No. 2
TROUBLESHOOTING
6-1
6 MELSOFT CONNECTION MODE SETTING
This section describes the setting example when the programmable controller CPU of the
master station is the LCPU.
Start
End
1
6.1.1 Switch settings of each station
OVERVIEW
For how to set switch setting, refer to the manual for the remote I/O station.
CONFIGURATION
Transmission speed 156kbps
SYSTEM
(2) Switch setting of AJ65BT-R2N
Set each switch setting of the AJ65BT-R2N.
3
Table 6.5 Switch setting of AJ65BT-R2N
SPECIFICATIONS
10:0
Station No. setting switch Station No.2
1:2
Data link transmission speed setting
156kbps 0
switch
Mode setting switch MELSOFT connection mode 5 (Fixed)
4
RS-232
transmission setting SW1 to SW8 Set all to OFF OFF (Fixed)
switches
FUNCTIONS
(3) Precautions for switch setting
(a) Set the station No. setting switch of the AJ65BT-R2N within the following range. 5
1) When accessing to the master station or local station connected to the CC-link
PROCEDURES AND
system
PREPARATORY
Set the station No. setting switch of the AJ65BT-R2N within the range of 1 to
SETTING
64.
2) When accessing to the programmable controller CPU connected to the other
network system 6
MELSOFT CONNECTION
Access can be made to the programmable controller CPU connected to the
other network system via the master station or local station in the CC-Link
MODE SETTING
system where the AJ65BT-R2N is connected.
• When the programmable controller CPU of the access destination is Q
series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1
7
to 64.
TROUBLESHOOTING
(b) As for the RS-232 transmission setting switches of the AJ65BT-R2N, set SW1 to
SW8 to OFF.
APPENDICES
1
(b) CC-Link configuration setting
OVERVIEW
2
CONFIGURATION
SYSTEM
3
SPECIFICATIONS
Figure 6.5 [CC-Link Configuration Module 1] dialog box
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].
1
6.2 Setting When QCPU (Q mode)/QnACPU is Used
OVERVIEW
This section describes the setting example when the programmable controller CPU of the
master station is the QCPU (Q mode) or the QnACPU.
2
Start
CONFIGURATION
Set switches of master module, remote I/O
Section 6.2.1 Switch settings of each station
module and AJ65BT-R2N.
SYSTEM
Connect the engineering tool to programmable
controller CPU on master station. 3
SPECIFICATIONS
Section 6.2.2 Parameter setting
Set network parameters in the engineering tool.
Set communication route in [Transfer Setup] of the Section 6.2.3 Connection target setting
engineering tool, and perform communication test.
4
End
FUNCTIONS
Figure 6.7 Setting procedure
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
Item Description
Station No. Station No.1
Transmission speed 156kbps
1
(4) Precautions for switch setting
OVERVIEW
(a) Set the station No. setting switch of the AJ65BT-R2N within the following range.
1) When accessing to the master station or local station connected to the CC-link
system
Set the station No. setting switch of the AJ65BT-R2N within the range of 1 to
2
64.
CONFIGURATION
2) When accessing to the programmable controller CPU connected to the other
network system
SYSTEM
Access can be made to the programmable controller CPU connected to the
other network system via the master station or local station in the CC-Link
system where the AJ65BT-R2N is connected. 3
• When access target programmable controller CPU is the Q series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1
SPECIFICATIONS
to 64.
• When access target programmable controller CPU is the QnA series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1
to 63. 4
(b) As for the RS-232 transmission setting switches of the AJ65BT-R2N, set SW1 to
SW8 to OFF.
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
1
(b) Operational setting
OVERVIEW
2
CONFIGURATION
SYSTEM
3
SPECIFICATIONS
Figure 6.9 [Operational settings module 1] dialog box
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
Figure 6.10 [Station information. Module 1] dialog box
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
1
6.2.3 Connection target setting
OVERVIEW
(1) For GX Developer
2
1
CONFIGURATION
SYSTEM
2
SPECIFICATIONS
3
FUNCTIONS
Figure 6.13 [Transfer Setup] dialog box
PROCEDURES AND
1 PC side I/F Serial •COM port: COM1
PREPARATORY
•Transmission speed: 19.2kbps
SETTING
PLC side I/F detailed setting of G4 module
2 PLC side I/F G4 module
•Model (mode): AJ65BT-G4-S3 (Q mode)
Other station Detailed setting
3 Other station specification Other station (Single network) •Check at communication time: 30 seconds 6
MELSOFT CONNECTION
•Retry times: 0 time
Network communication route Detailed setting of CC-Link
4 Network route CC-Link
MODE SETTING
•Station No.: 0
Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].
7
TROUBLESHOOTING
APPENDICES
Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].
1
6.3 Setting When ACPU/QCPU (A mode) is Used
OVERVIEW
This section describes the setting example when the programmable controller CPU of the
master station is the ACPU or QCPU (A mode).
2
Start
CONFIGURATION
Set switches of master module, remote I/O Section 6.3.1 Switch settings of each station
module and AJ65BT-R2N.
SYSTEM
Connect GX Developer to programmable
controller CPU on master station. 3
SPECIFICATIONS
Set parameters. Section 6.3.2 Parameter setting
Set communication route in [Transfer Setup] of Section 6.3.3 Connection target setting
GX Developer, and perform communication test.
4
End
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
Item Description
Transmission speed setting switch 156kbps
Station No. setting switch Station No.1
1
(4) Precautions for switch setting
OVERVIEW
(a) Set the station No. of the AJ65BT-R2N within the following range.
1) When accessing to the master station or local station connected to the CC-link
system
Set the station No. setting switch of the AJ65BT-R2N within the range of 1 to
2
64.
CONFIGURATION
2) When accessing to the programmable controller CPU connected to the other
network system
SYSTEM
When accessing to the A series programmable controller CPU via the master
station or local station in the CC-Link system connected to the AJ65BT-R2N,
set the station No. setting switch of the AJ65BT-R2N within the range of 1 to 3
63.
SPECIFICATIONS
(b) Set the condition setting switch SW8 of the master station or local station to OFF
(Intelli. mode).
(c) As for the RS-232 transmission setting switches of the AJ65BT-R2N, set SW1 to
SW8 to OFF. 4
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
1
Table 6.17 Parameter setting for using dedicated instruction
OVERVIEW
Synchronous mode valid/invalid 0 (When synchronization invalid)
Number of stations connected for
2
communication
CONFIGURATION
station
AJ65BT-R2N 2 (Intelligent device station) 1 2
SYSTEM
3
SPECIFICATIONS
4
FUNCTIONS
5
PROCEDURES AND
PREPARATORY
SETTING
6
MELSOFT CONNECTION
MODE SETTING
7
TROUBLESHOOTING
APPENDICES
1
6.3.3 Connection target setting
OVERVIEW
1 2
CONFIGURATION
2
SYSTEM
3
3
SPECIFICATIONS
4
FUNCTIONS
Table 6.19 Connection target setting
PROCEDURES AND
•Transmission speed: 19.2kbps
PREPARATORY
PLC side I/F detailed setting of G4 module
2 PLC side I/F G4 module
•Model (mode): AJ65BT-G4-S3 (Q mode)
SETTING
Other station Detailed setting
3 Other station specification Other station (Single network) •Check at communication time: 30 seconds
•Retry times: 0 time 6
MELSOFT CONNECTION
Network communication route Detailed setting of CC-Link
4 Network route CC-Link
•Station No.: 0
MODE SETTING
Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].
7
TROUBLESHOOTING
APPENDICES
CHAPTER 7 TROUBLESHOOTING
This chapter describes the troubleshooting procedures and error codes of the AJ65BT-
R2N.
For troubleshooting and error codes, check the modules in the following order.
(3) AJ65BT-R2N
For troubleshooting and error codes, refer to the following.
Section 7.1 Troubleshooting When Using the MELSOFT Connection Function
Section 7.2 Error Code List
7-1
7 TROUBLESHOOTING
1
7.1 Troubleshooting When Using the MELSOFT Connection
Function
OVERVIEW
(1) Troubleshooting list
The following is a troubleshooting list of the AJ65BT-R2N.
2
Table 7.1 Troubleshooting list
CONFIGURATION
Symptom Cause Action
•Correct the switch setting.
SYSTEM
Incorrect switch setting Section 5.4 Part Names and Settings
•Check if all of the RS-232 transmission setting
switches are set to OFF.
•Reapply power to or reset the AJ65BT-R2N.
3
•If the RUN LED does not turn ON even after that,
check the following.
SPECIFICATIONS
(1) Check the conditions of the AJ65BT-R2N
installation, terminal block, and wiring.
(2) Check if the system is used in an
environment that satisfies the general
FUNCTIONS
normal, according to this manual.
PROCEDURES AND
AJ65BT-R2N may be faulty.
Please consult your local Mitsubishi
PREPARATORY
representative, explaining a detailed description of
SETTING
the problem.
•Check the indicator LEDs and take corrective
A CC-Link communication error has occurred.
MELSOFT CONNECTION
between the AJ65BT-R2N and engineering •Correct the RS-232 cable connection.
Unable to operate programmable tool.
MODE SETTING
controller CPU from the engineering
•Correct the switch setting.
tool.
Section 5.4 Part Names and Settings
Incorrect switch setting •Check if the Mode setting switch is set to 5, and
the RS-232 transmission setting switches are set
to all OFF.
7
TROUBLESHOOTING
1
(2) Troubleshooting when the master station's ERR. LED flashes
The following explains how to troubleshoot the system when the master station's
OVERVIEW
ERR. LED flashes.
CONFIGURATION
SYSTEM
Parameter settings match No Correct parameter settings or actual
system configuration? system configuration.
Yes
3
SPECIFICATIONS
Is any of master station link No
special registers, SW0080 to SW0083 Master station may be faulty. Please consult your
(Other station data link local Mitsubishi representative, explaining a
status) ON? detailed description of the problem.
Yes 4
Is any of master station link No
special registers, SW0098 to SW009B
FUNCTIONS
(Station No. overlap
status) ON?
Yes
PROCEDURES AND
troubleshooting (When link special troubleshooting (When link special
PREPARATORY
register (SW0098 to SW009B) register (SW0080 to SW0083) turned
End
turned ON) in this section ON) in this section
SETTING
Figure 7.1 Troubleshooting when the master station's ERR. LED flashes
MELSOFT CONNECTION
(b) Slave station side troubleshooting (When link special register (SW0098 to
SW009B) turned ON)
MODE SETTING
7
TROUBLESHOOTING
(c) Slave station side troubleshooting (When link special register (SW0080 to
SW0083) turned ON)
No
Was it powered ON? Power it ON.
Yes
Is supply
No No Bring supply voltage within
Is POWER LED ON? voltage within specified
specified range.
range?
Yes Yes
No Is RS-232 cable No
Is RD LED flashing? Correct RS-232 cable wiring.
wired correctly? *1
Yes
Yes
End
1)
OVERVIEW
1)
CONFIGURATION
Yes Yes
Yes
Set correct transmission speed.
SYSTEM
No
Is SD LED flashing?
Yes
Reapply power to or reset slave
station. 3
SPECIFICATIONS
The module may be faulty. No
Is RS-232 cable wired
Please consult your local
correctly? *1
Mitsubishi representative,
explaining a detailed description of
4
the problem.
Yes
FUNCTIONS
The module (Transmission speed
setting switch) may be faulty. Please
consult your local Mitsubishi
representative, explaining a
detailed description of the problem.
5
PROCEDURES AND
PREPARATORY
Are Station No. setting
switches set correctly? No
(Not duplicated with other
SETTING
station number?)
Yes
6
MELSOFT CONNECTION
The module (Station No. setting Correct station No. setting.
switches) may be faulty. Please
consult your local Mitsubishi
MODE SETTING
representative, explaining a
detailed description of the problem. Reapply power to or reset slave
station.
Yes
End
*1 Check for short circuit, reverse connection, disconnection, terminating resistor, FG connection,
APPENDICES
1
APPENDICES
OVERVIEW
Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3
CONFIGURATION
In this section, the performance specifications, applicable software packages and
functions are compared between the AJ65BT-R2N and AJ65BT-G4-S3.
SYSTEM
(1) Performance specifications comparisons
The table below shows performance specifications comparisons between the 3
AJ65BT-R2N and AJ65BT-G4-S3.
SPECIFICATIONS
Table App.1 Performance specifications comparisons
FUNCTIONS
(When using AC300R4)
Start bit 1
Data bit 8
Data format
Parity bit 1 (Vertical parity) 5
Stop bit 1
Error
PROCEDURES AND
Parity check Checked (Odd)
detection
PREPARATORY
CC-Link
SETTING
Transmission path Bus (RS-485)
CC-Link station type Intelligent device station
Connection cable CC-Link dedicated cable/CC-Link high-performance cable/CC-Link Ver.1.10-compatible cable 6
No. of occupied stations 1 station (RX/RY: 32 points each, RWw/RWr: 4 points each)
MELSOFT CONNECTION
Withstand voltage One minute at 500VAC between all external DC terminals and ground
MODE SETTING
Insulation resistance 500VDC between all external DC terminals and ground, 10M or more with insulation resistance tester
DC type noise voltage: 500Vp-p
Noise immunity
Tested by noise simulator of noise width of 1 s, and noise frequency of 25 to 60Hz
M4 0.7mm 16mm or larger
Module fixing screw
DIN-rail mounting is also possible. 7
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe (Compliant with IEC 60715)
TROUBLESHOOTING
External device
AJ65BT-R2N AJ65BT-G4-S3
Applicable software packages
GX Works2
: Applicable, : N/A
1
Appendix 1.2 Procedures and precautions for replacing AJ65BT-G4-S3
with AJ65BT-R2N
OVERVIEW
(1) Procedures for replacing AJ65BT-G4-S3 with AJ65BT-R2N
2
Start
CONFIGURATION
Prepare cable for connection between AJ65BT-
R2N and external device.
SYSTEM
Stop the system in operation.
3
Set AJ65BT-R2N switches as follows:
Section 5.4 Part Names and Settings
SPECIFICATIONS
Mode setting switch: 5
RS-232 transmission setting switches: All OFF
Station No. setting switches: Same as A65BT-G4-S3
Data link transmission speed setting switch
: Same as AJ65BT-G4-S3
4
Remove AJ65BT-G4-S3 from system, and
install AJ65BT-R2N.
FUNCTIONS
Replace cable connected between AJ65BT-R2N
and external device with RS-232 cable.
PROCEDURES AND
End
PREPARATORY
Figure App.1 Procedures for replacing AJ65BT-G4-S3 with AJ65BT-R2N
SETTING
6
MELSOFT CONNECTION
There is no need to change the parameter settings of the master station.
MODE SETTING
used in Q mode.
If QnA or A mode has been used in the AJ65BT-G4-S3, set the AJ65BT-R2N into
Q mode.
(c) Use an RS-232 cable for connection between the AJ65BT-R2N and external
device.
APPENDICES
(0.35)
9
(1.85)
47
2- 4.5 installation hole
(0.18)
4.5
(1.87)
47.5
71(2.79)
80(3.14)
Unit: mm(inch)
7
6
5
4
3
2
1
[D] [T]
Differences between AJ65BT-R2N and Troubleshooting ..................................................... 7-2
AJ65BT-G4-S3 .................................................. App-1 Master station side troubleshooting ................... 7-4
Replacing ....................................................... App-3 Troubleshooting list ............................................ 7-2
Specifications comparisons............................ App-1
[W]
[E]
Wiring................................................................... 5-12
Error code list ........................................................ 7-7 CC-Link dedicated cable connection method... 5-12
External device connection method ................. 5-13
[G]
General specifications ........................................... 3-1
[H]
Hardware test ...................................................... 5-10
[M]
MELSOFT connection function.............................. 4-2
MELSOFT connection mode setting...................... 6-1
[P]
Part names and settings ........................................ 5-4
Checking switch status with buffer memory ....... 5-9
Data link transmission speed setting switch....... 5-7
Indicator LEDs.................................................... 5-6
Mode setting switch............................................ 5-7
RS-232 transmission setting switches ............... 5-8
Performance Specifications ................................... 3-2
Preparatory Procedures and Setting ..................... 5-3
[R]
Remote I/O details ................................................. 3-9
Remote I/O list ....................................................... 3-7
Remote register list.............................................. 3-10
RS-232
Cable specifications ........................................... 3-5
Connector specifications .................................... 3-5
[S]
Setting When ACPU/QCPU (A mode) is Used .... 6-15
Connection target setting ................................. 6-21
Parameter setting............................................. 6-18
Switch settings of each station......................... 6-16
Index - 1
WARRANTY
Please confirm the following product warranty details before using this product.
3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at
each FA Center may differ.
SH(NA)-080687ENG-C
SH(NA)-080687ENG-C(1410)MEE
MODEL: AJ65BT-R2N-U-MEL-E
MODEL CODE: 13JZ01
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN
When exported from Japan, this manual does not require application to the
Ministry of Economy, Trade and Industry for service transaction permission.