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CC-Link RS-232 Module Guide

This document provides safety precautions for using a CC-Link System RS-232 Interface Module. It warns that incorrect handling could cause hazardous conditions resulting in death, injury or property damage. It outlines design, installation, wiring, and startup precautions and cautions the user to always follow safety instructions, shut off power before handling, and not touch terminals while power is on.

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0% found this document useful (0 votes)
65 views104 pages

CC-Link RS-232 Module Guide

This document provides safety precautions for using a CC-Link System RS-232 Interface Module. It warns that incorrect handling could cause hazardous conditions resulting in death, injury or property damage. It outlines design, installation, wiring, and startup precautions and cautions the user to always follow safety instructions, shut off power before handling, and not touch terminals while power is on.

Uploaded by

vuitinhnhd9817
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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CC-Link System RS-232 Interface Module

User's Manual (MELSOFT Connection Mode)


SAFETY PRECAUTIONS
(Always read these instructions before using this equipment.)

Before using this product, please read this manual and the relevant manuals introduced in this manual
carefully and pay full attention to safety to handle the product correctly.
The instructions given in this manual are concerned with this product only. For the safety instructions of the
programmable controller system, please read the user's manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: "WARNING" and "CAUTION".

WARNING Indicates that incorrect handling may cause hazardous conditions,


resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,


CAUTION resulting in minor or moderate injury or property damage.

Note that the CAUTION level may lead to a serious consequence according to the circumstances.
Always follow the instructions of both levels because they are important to personal safety.

Please save this manual to make it accessible when required and always forward it to the end user.

[Design Precautions]
WARNING
● When controlling a running programmable controller (data modification) by connecting a peripheral
to a CPU module or connecting a personal computer to an intelligent/special function module, create
an interlock circuit on the sequence program so that the whole system will operate safely all the time.
Also, before performing other controls (e.g. program modification, operating status change (status
control)), read this manual carefully and ensure the safety.
Especially, in the control from an external device to a programmable controller in a remote location,
some programmable-controller-side problems cannot be resolved immediately due to a data
communication failure.
To prevent this, establish corrective procedures for communication failure between the external
device and the programmable controller CPU, as well as creating an interlock circuit on the
sequence program.

● In the case of a data link error, the operation status of a faulty station is as shown below. Using the
communication status information, create an interlock circuit on the sequence program for the
system to operate safely.
Incorrect output or malfunction can lead to an accident.
(1) All of general-purpose inputs from this module turn OFF.
(2) All of general-purpose outputs from this module turn OFF.

● Depending on the module failure, inputs and outputs may turn ON or OFF incorrectly.
For I/O signals that may cause a serious accident, provide an external monitoring circuit.

A-1
CAUTION
● Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other.
They should be installed 100 mm (3.94 inch) or more from each other.
Not doing so could result in noise that would cause erroneous operation.

● Always use the data link terminal block for connection of a CC-Link dedicated cable to a master
module.
Care must be taken because, if the cable is incorrectly inserted into the general-purpose I/O terminal
block instead of the data link terminal block, the module will break down.

[Installation Precautions]
CAUTION
● Use the programmable controller in an environment that meets the general specifications given in
this manual.
Using this programmable controller in an environment outside the range of the general specifications
could result in electric shock, fire, erroneous operation, and damage to or deterioration of the
product.

● Using a tool specified by the manufacturer, correctly press, crimp, or solder the wires of the
connector and securely connect the connector to the module.
Incomplete connection may cause a short circuit and/or malfunctions.

● Do not directly touch the module's conductive parts or electronic components.


Touching the conductive parts could cause an operation failure or give damage to the module.

● Securely fix the module with the DIN rail or installation screws. Installation screws must be tightened
within the specified torque range.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module or a short circuit.

● Completely connect each cable connector to each receptacle.


Incomplete connection may cause a malfunction due to poor contact.

A-2
[Wiring Precautions]
CAUTION
● Be sure to shut off all phases of the external power supply used by the system before installation or
wiring.
Failure to do so may cause an electric shock, damage to the product and/or malfunctions.

● Attach the terminal cover to the product before energizing and operating the system after installation
or wiring.
Failure to do so may cause an electric shock.

● Be sure to ground the FG terminals and LG terminals to the protective ground conductor.
Failure to do so may result in malfunctions.

A-3
[Wiring Precautions]
CAUTION
● Use applicable solderless terminals and tighten them within the specified torque range. If any spade
solderless terminal is used, it may be disconnected when a terminal block screw comes loose,
resulting in failure.

● When wiring in the programmable controller, be sure that it is done correctly by checking the
product's rated voltage and the terminal layout.
Connecting a power supply that is different from the rating or incorrectly wiring the product could
result in fire or damage.

● Tighten the terminal screws with the specified torque.


If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation.
Overtightening a terminal screw may damage the screw, resulting in a short circuit or malfunction.

● Be sure there are no foreign substances such as sawdust or wiring debris inside the module.
Such debris could cause fires, damage, or erroneous operation.

● Place the connection wires and cables in a duct or clamp them.


If not, dangling cables may swing or inadvertently be pulled, resulting in damage to the module and/
or cables or malfunctions due to poor cable connection.

● Do not install the control cable(s) together with the communication cable(s).
Doing so may cause malfunctions due to noise.

● When disconnecting a communication or power cable from the module, do not pull it by holding the
cable part.
For a cable with connector, hold the connector and disconnect it from the module.
For a cable without connector, loosen the connector screw and disconnect the cable.
Pulling the cable that is still connected to the module may damage the module and/or cable and
cause malfunctions due to poor cable connection.

● Make sure that the interface type is correct before connecting the cable.
Do not connect a cable to a module that has different interface specification.
Doing so will cause a module failure.

● Using a tool specified by the manufacturer, correctly press, crimp, or solder the wires of the
connector and securely connect the connector to the module.
Failure to do so may result in a malfunction or failure of the module.

A-4
[Startup·Maintenance Precautions]
CAUTION
● Before performing online operations (especially, program modification, forced output or operating
status change) through connection between a running CPU module and a peripheral, read this
manual carefully and ensure the safety.
An improper operation will cause mechanical damage or accidents.

● Do not touch terminals while the power is ON.


Doing so may cause an electric shock.

● Be sure to shut off all phases of the external power supply used by the system before cleaning or
retightening the terminal screw or module fixing screw.
Failure to do so may result in a failure or malfunction of the module.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw and/or module, resulting in a drop of the module, a short
circuit or malfunctions.

● Do not touch any connector under the cover on the front of the module.
Doing so may result in a failure or malfunction of the module.

● Do not disassemble or remodel the module.


Doing so may cause a failure, malfunctions, personal injuries and/or a fire.

● Do not drop or apply a strong shock to the module since the case is made of resin.
Doing so will damage the module.

● Be sure to shut off all phases of the external power supply before mounting or removing the module
to/from the panel.
Failure to do so may result in a failure or malfunction of the module.

● Do not install/remove the terminal block more than 50 times after the first use of the product.
(IEC 61131-2 compliant)

● Before handling the module, touch a conducting object such as a grounded metal to discharge the
static electricity from the human body.
Failure to do so may cause the module to fail or malfunction.

● Do not change the switch settings while the power is ON.


Doing so may cause a failure or malfunctions.

● The terminal cover must be closed all the time, except during installation, wiring or operation check.
If the cover remains open, it may cause damage to the module, a short circuit due to cable
connection failure, or malfunctions.

A-5
[Disposal Precautions]
CAUTION
● When disposing of this product, treat it as industrial waste.

A-6
CONDITIONS OF USE FOR THE PRODUCT
(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major
or serious accident; and
ii) where the backup and fail-safe function are systematically or automatically provided outside of
the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general
industries.
MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT
LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT,
WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR
LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR
USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS,
OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY
MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT in;
• Nuclear Power Plants and any other power plants operated by Power companies, and/or any
other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
• Railway companies or Public service purposes, and/or any other cases in which establishment of
a special quality assurance system is required by the Purchaser or End User.
• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as
Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation,
Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or
Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a
significant risk of injury to the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the
PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT
is limited only for the specific applications agreed to by Mitsubishi and provided further that no
special quality assurance or fail-safe, redundant or other safety features which exceed the general
specifications of the PRODUCTs are required. For details, please contact the Mitsubishi
representative in your region.

A-7
REVISIONS

* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Jul., 2007 SH(NA)-080687ENG-A First edition
Sep., 2008 SH(NA)-080687ENG-B Partially revised
SAFETY PRECAUTIONS, ABOUT MANUALS, Compliance with the EMC and
Low Voltage Directives, GENERIC TERMS AND ABBREVIATIONS, Section 2.2,
2.3, 3.2, 3.5.1, 4.2.1, 5.1.1, 5.2, 6.1.3, 6.2.3
Added
Section 2.4
Oct., 2014 SH(NA)-080687ENG-C Partially revised
SAFETY PRECAUTIONS, Related manuals, Compliance with the EMC and Low
Voltage Directives, HOW TO USE MANUALS, GENERIC TERMS AND
ABBREVIATION, DEFINITIONS OF TERMINOLOGY, Chapter 1, Section 1.1,
2.1 to 2.3, 3.1 to 3.4, 3.5.1, 3.7.1, 3.7.3, 4.1, 4.2, 4.2.1, 5.1.1, 5.2, 5.4, Chapter 6,
Section 6.1, Chapter 7, Section 7.1, Appendix 1.1, 1.2
Added
Section 2.5, 6.1, Appendix 3
Change
Section 6.1→6.2, Section 6.2→6.3

Japanese Manual Version SH-080686-D


This manual confers no industrial property rights or any rights of any other kinds, nor does it confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.

2007 MITSUBISHI ELECTRIC CORPORATION

A-8
INTRODUCTION

Thank you for purchasing the Mitsubishi MELSEC-A series programmable controller.
Before using the product, please read this manual carefully to familiarize yourself with the features and
performance of the A series programmable controller to ensure proper use of the product.

CONTENTS
SAFETY PRECAUTIONS .................................................................................................................................A - 1
CONDITIONS OF USE FOR THE PRODUCT..................................................................................................A - 7
REVISIONS.......................................................................................................................................................A - 8
ABOUT MANUALS ......................................................................................................................................... A - 11
COMPLIANCE With THE EMC AND LOW VOLTAGE DIRECTIVES.............................................................A - 12
HOW TO USE MANUALS............................................................................................................................... A - 13
GENERIC TERMS AND ABBREVIATIONS....................................................................................................A - 16
DEFINITIONS OF TERMINOLOGY................................................................................................................ A - 18
PACKING LIST ............................................................................................................................................... A - 19

CHAPTER 1 OVERVIEW 1 - 1 to 1 - 5
1.1 Features........................................................................................................................................... 1 - 2

CHAPTER 2 SYSTEM CONFIGURATION 2 - 1 to 2 - 8


2.1 System Configuration ...................................................................................................................... 2 - 1
2.2 Applicable System ........................................................................................................................... 2 - 2
2.3 Precautions for System Configuration ............................................................................................. 2 - 3
2.4 Checking the Hardware Version ...................................................................................................... 2 - 8
2.5 Checking the Production Number (SERIAL).................................................................................... 2 - 8

CHAPTER 3 SPECIFICATIONS 3 - 1 to 3 - 13
3.1 General Specifications..................................................................................................................... 3 - 1
3.2 Performance Specifications ............................................................................................................. 3 - 2
3.3 Function List .................................................................................................................................... 3 - 3
3.4 CC-Link Dedicated Cable Specifications ......................................................................................... 3 - 4
3.5 RS-232 Interface Specifications ...................................................................................................... 3 - 5
3.5.1 RS-232 connector specifications .............................................................................................. 3 - 5
3.5.2 RS-232 cable specifications ..................................................................................................... 3 - 5
3.6 General-purpose I/O Specifications................................................................................................. 3 - 6
3.7 Remote I/O and Remote Register ................................................................................................... 3 - 7
3.7.1 Remote I/O list.......................................................................................................................... 3 - 7
3.7.2 Remote I/O details.................................................................................................................... 3 - 9
3.7.3 Remote register list................................................................................................................. 3 - 10
3.8 Buffer Memory ............................................................................................................................... 3 - 12
3.8.1 Buffer memory list................................................................................................................... 3 - 12

A-9
CHAPTER 4 FUNCTIONS 4 - 1 to 4 - 5
4.1 Selecting Mode and Function(s) ...................................................................................................... 4 - 1
4.2 MELSOFT Connection Function ...................................................................................................... 4 - 2
4.2.1 Accessible range ...................................................................................................................... 4 - 4

CHAPTER 5 PREPARATORY PROCEDURES AND SETTING 5 - 1 to 5 - 14


5.1 Implementation and Installation ....................................................................................................... 5 - 1
5.1.1 Handling precautions ................................................................................................................ 5 - 1
5.2 Preparatory Procedures and Setting ............................................................................................... 5 - 3
5.3 Installation Environment .................................................................................................................. 5 - 4
5.4 Part Names and Settings ................................................................................................................. 5 - 4
5.5 AJ65BT-R2N Single Unit Test ....................................................................................................... 5 - 10
5.5.1 Hardware test ......................................................................................................................... 5 - 10
5.6 Wiring............................................................................................................................................. 5 - 12
5.6.1 CC-Link dedicated cable connection method ......................................................................... 5 - 12
5.6.2 External device connection method........................................................................................ 5 - 13

CHAPTER 6 MELSOFT CONNECTION MODE SETTING 6 - 1 to 6 - 21


6.1 Setting When LCPU is Used............................................................................................................ 6 - 2
6.1.1 Switch settings of each station ................................................................................................. 6 - 3
6.1.2 Parameter setting ..................................................................................................................... 6 - 4
6.1.3 Connection target setting.......................................................................................................... 6 - 6
6.2 Setting When QCPU (Q mode)/QnACPU is Used ........................................................................... 6 - 7
6.2.1 Switch settings of each station ................................................................................................. 6 - 8
6.2.2 Parameter setting ................................................................................................................... 6 - 10
6.2.3 Connection target setting ....................................................................................................... 6 - 13
6.3 Setting When ACPU/QCPU (A mode) is Used .............................................................................. 6 - 15
6.3.1 Switch settings of each station ............................................................................................... 6 - 16
6.3.2 Parameter setting ................................................................................................................... 6 - 18
6.3.3 Connection target setting ....................................................................................................... 6 - 21

CHAPTER 7 TROUBLESHOOTING 7 - 1 to 7 - 7
7.1 Troubleshooting When Using the MELSOFT Connection Function ................................................ 7 - 2
7.2 Error Code List................................................................................................................................. 7 - 7

APPENDICES App - 1 to App - 5


Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3 ..................................................App - 1
Appendix 1.1 Specifications comparisons ......................................................................................App - 1
Appendix 1.2 Procedures and precautions for replacing AJ65BT-G4-S3 with AJ65BT-R2N.........App - 3
Appendix 2 External Dimensions.........................................................................................................App - 4
Appendix 3 RS-232 Interfaces Used for the AJ65BT-R2N..................................................................App - 4

INDEX Index - 1 to Index - 1

A - 10
ABOUT MANUALS

The following manuals are also related to this product.


Please purchase it if necessary.

Related manuals

Manual number
Manual name
(Model code)
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol Mode)
SH-080685ENG
Nonprocedural protocol mode of the AJ65BT-R2N
(13JZ00)
(Sold separately)
MELSEC iQ-R CC-Link System Master/Local Module User's Manual (Startup)
Specifications, procedures before operation, system configuration, wiring, and communication examples of the CC- SH-081269ENG
Link system master/local module (13JX10)
(Sold separately)
MELSEC iQ-R CC-Link System Master/Local Module User's Manual (Application)
Functions, parameter settings, programming, troubleshooting, I/O signals, and buffer memory of the CC-Link SH-081270ENG
system master/local module (13JX19)
(Sold separately)
MELSEC-Q CC-Link System Master/Local Module User's Manual
System configuration, performance specifications, functions, handling, wiring, and troubleshooting of the CC-Link SH-080394E
system master/local module (13JR64)
(Sold separately)
MELSEC-L CC-Link System Master/Local Module User's Manual
Settings, specifications, handling, data communication methods, and troubleshooting of the built-in CC-Link function SH-080895ENG
of the CPU module or the CC-Link system master/local module (13JZ41)
(Sold separately)
CC-Link System Master/Local Module Type AJ61QBT11/A1SJ61QBT11 User's Manual
System configuration, performance specifications, functions, handling, wiring, and troubleshooting of the CC-Link IB-66722
system master/local module (13J873)
(Sold separately)
CC-Link System Master/Local Module Type AJ61BT11/A1SJ61BT11 User's Manual
System configuration, performance specifications, functions, handling, wiring, and troubleshooting of the CC-Link IB-66721
system master/local module (13J872)
(Sold separately)
MELSEC iQ-R Programming Manual (Instructions, Standard Functions/Function Blocks)
Instructions for the CPU module, dedicated instructions for the intelligent function modules, and standard functions/ SH-081266ENG
function blocks (-)
(Sold separately)
QnACPU Programming Manual (Special Function Module)
SH-4013
Dedicated instructions for the special function module of the QnA series programmable controller CPU
(13JF56)
(Sold separately)
Type AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode) Programming Manual (Dedicated Instructions)
IB-66251
Instructions extended for the AnSHCPU/AnACPU/AnUCPU
(13J742)
(Sold separately)

A - 11
COMPLIANCE WITH THE EMC AND LOW VOLTAGE DIRECTIVES

(1) For programmable controller system


To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage
Directives when incorporated into other machinery or equipment, certain measures
may be necessary. Please refer to one of the following manuals.
• User's manual for the CPU module or head module used
• Safety Guidelines
(This manual is included with the CPU module, base unit, or head module.)
The CE mark on the side of the programmable controller indicates compliance with
EMC and Low Voltage Directives.

(2) For the product


To ensure that this product maintains EMC and Low Voltage Directives, please refer
to one of the manuals listed under (1).

A - 12
HOW TO USE MANUALS

This section explains how to use manuals when using the AJ65BT-R2N CC-Link system
RS-232 interface module.

(1) User's manuals for the AJ65BT-R2N


The following manuals describe the AJ65BT-R2N.
Refer the manual(s) suitable for the intended use.

Hard
ware Nonprocedural MELSOFT
Protocol Connection
Mode Mode
(Packed)

CC-Link System RS-232 CC-Link System RS-232


CC-Link System RS-232
Interface Module User's Interface Module User's
Purpose Interface Module User's
Manual (Nonprocedural Manual (MELSOFT
Manual (Hardware)
Protocol Mode) Connection Mode)

Checking part names and specifications of AJ65BT-


R2N Details Details
Outline

Confirming how to connect AJ65BT-R2N to external


device Details Details
Outline

Checking remote I/O and remote register of AJ65BT-


R2N Details Details

Confirming Nonprocedural protocol mode of AJ65BT-


R2N
•Functions
•Program examples
•Error codes
•Troubleshooting Details
•Differences between AJ65BT-R2N and AJ65BT-R2
Confirming MELSOFT connection mode of AJ65BT-
R2N
•Functions
•Error code
•Troubleshooting
Details
•Differences between AJ65BT-R2N and AJ65BT-G4-
S3

A - 13
(2) About this manual
Use this manual when you want to know the following:

(a) Features of the AJ65BT-R2N


Section 1.1 Features

(b) System configurations and applicable systems


Section 2.1 System Configuration
Section 2.2 Applicable System

(c) Performance specifications of the AJ65BT-R2N


Section 3.2 Performance Specifications

(d) Functions of the AJ65BT-R2N


CHAPTER 4 FUNCTIONS

(e) Preparatory procedures and setting of the AJ65BT-R2N


Section 5.2 Preparatory Procedures and Setting

(f) How to configure the MELSOFT connection mode settings


Section 6.1 Setting When LCPU is Used
Section 6.2 Setting When QCPU (Q mode)/QnACPU is Used
Section 6.3 Setting When ACPU/QCPU (A mode) is Used

(g) How to solve the error that has occurred


Section 7.1 Troubleshooting When Using the MELSOFT Connection
Function
Section 7.2 Error Code List

(h) Differences between the AJ65BT-R2N and AJ65BT-G4-S3


Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3

A - 14
(3) Page layout

Reference Chapter index


Reference sections and
The right-side index shows the chapter
reference manuals are
of the current page.
shown with .

Section title
The section of the current page can be
viewed at a glance.

The above page is for the purpose of illustration only and is different from actual pages.
This manual also contains the following kinds of descriptions.

Describes precautions or important functions related to the explanation on the


page.

Remark
Indicates references and/or useful information about the explanation on the page.

A - 15
GENERIC TERMS AND ABBREVIATIONS

Unless otherwise stated, this manual uses the following generic terms and abbreviations
to describe the AJ65BT-R2N CC-Link system RS-232 interface module.

Generic term/
Description
abbreviation
AJ65BT-R2N Abbreviation for the AJ65BT-R2N CC-Link system RS-232 interface module
RCPU Generic term for the R04CPU, R08CPU, R16CPU, R32CPU, and R120CPU
Generic term for the Basic model QCPU, High Performance model QCPU, Process CPU,
QCPU (Q mode)
Redundant CPU, and Universal model QCPU
Generic term for the L02SCPU, L02SCPU-P, L02CPU, L02CPU-P, L06CPU, L06CPU-P, L26CPU,
LCPU
L26CPU-P, L26CPU-BT, and L26CPU-PBT
QCPU (A mode) Generic term for the Q02CPU-A, Q02HCPU-A, and Q06HCPU-A
Generic term for the Q2ACPU, Q2ACPU-S1, Q2ASCPU, Q2ASCPU-S1, Q2ASHCPU,
QnACPU
Q2ASHCPU-S1, Q3ACPU, Q4ACPU, and Q4ARCPU
Generic term for the A0J2HCPU, A1SCPU, A1SCPUC24-R2, A1SHCPU, A1SJCPU, A1SJCPU-
AnNCPU S3, A1SJHCPU, A1NCPU, A2CCPU, A2CCPUC24, A2CCPUC24-PRF, A2CJCPU, A2NCPU,
A2NCPU-S1, A2SCPU, A2SHCPU, and A1FXCPU
AnACPU Generic term for the A2ACPU, A2ACPU-S1, A3NCPU, and A3ACPU
Generic term for the A2UCPU, A2UCPU-S1, A2USCPU, A2USCPU-S1, A2USHCPU-S1,
AnUCPU
A3UCPU, and A4UCPU
ACPU Generic term for the AnNCPU, AnACPU, and AnUCPU
GX Developer
GX Works2 The product name of the software package for the MELSEC programmable controllers
GX Works3
Engineering tool Generic term for GX Developer and GX Works2
Generic term for equipment such as an ID controller, barcode reader or personal computer, which
External device
is connected to the AJ65BT-R2N for data communication.
Master module Generic term for modules that can serve as a master station
Module used as a remote I/O station, remote device station or intelligent device station
Remote module Generic term for the AJ65BTB - , AJ65BTC - , AJ65BT-64AD, AJ65BT-64DAV, and
AJ65BT-64DAI, etc.
Link device A device (RX, RY, RWr, RWw, SB, SW) in a CC-Link module
Link special relay (for CC-Link)
SB Bitwise information showing the module operating status or data link status of the master/local
station
Link special register (for CC-Link)
SW Information in units of 16 bits, which shows the module operating status or data link status of the
master/local station
Remote input (for CC-Link)
RX
Bitwise information that is input from a remote station to a master station
Remote output (for CC-Link)
RY
Bitwise information that is output from a master station to a remote station
Remote register (Write area for CC-Link)
RWw
Information that is output from a master station to a remote station in units of 16 bits
Remote register (Read area for CC-Link)
RWr
Information that is output from a master station to a remote station in units of 16 bits

(Continued to the next page)

A - 16
(From previous page)
Generic term/
Description
abbreviation
Mode selected when not increasing the cyclic transmission data size, or when replacing the
Remote net ver.1 mode
QJ61BT11 with the QJ61BT11N
Remote net ver.2 mode Mode selected when constructing a new system with the cyclic transmission data size increased
Remote net additional Mode selected when adding a Ver.2 station to a remote net ver.1 mode system and increasing the
mode cyclic transmission data size

A - 17
DEFINITIONS OF TERMINOLOGY

Definitions of the terms used in this manual are explained below.

Term Description
A function of communication with another station, which is used when requested by a dedicated
Transient transmission
instruction or engineering tool.
A function by which data are periodically exchanged among master stations and other stations
Cyclic transmission
on the same system using link devices

M H
Buffer memory address of the master station

R2N H
Buffer memory address of the AJ65BT-R2N
A station that exchanges I/O signals (bit data) and I/O data (word data) with another station by
Intelligent device station cyclic transmission. This station responds to a transient transmission request from another
station and also issues a transient transmission request to another station.
Buffer memory of the master station, which is automatically refreshed with data in the buffer
Auto-refresh buffer
memory of the AJ65BT-R2N
By using the Send-frame-1 area, arbitrary data can be sent with one frame added to each of the
Send-frame-1 area beginning and end of the data.

R2N 118H to 119H are used.


By using the Send-frame-2 area, up to 100 frames can be added to the data to be sent.
Send-frame-2 area
R2N 120H to 185H are used.
Data name for fixed format data to be contained in a message transferred between the AJ65BT-
R2N and external device. It is registered to the module with the frame function and used for data
Registration frame transmission/reception.
There are two frame types: Default registration frames that have been registered in the AJ65BT-
R2N and User registration frames that the user is required to register to the E2PROM.
Buffer memory auto- Function that automatically refreshes the buffer memory of the AJ65BT-R2N and the auto-
refresh function refresh buffer of the master station
Station that has a programmable controller CPU and can communicate with the master station
Local station
and other local stations
Master station Station that controls remote stations, local stations, and intelligent device stations.
Nonprocedural protocol Procedure for exchanging any data between the external device and AJ65BT-R2N

A - 18
PACKING LIST

The following is included in the package of the AJ65BT-R2N CC-Link system RS-232
interface module.

Model Product name Quantity


AJ65BT-R2N The AJ65BT-R2N CC-Link system RS-232 interface module 1

A - 19
1 OVERVIEW

CHAPTER 1 OVERVIEW

This manual describes the specifications, functions, preparatory procedures and setting,
and troubleshooting of the AJ65BT-R2N CC-Link system RS-232 interface module
(hereinafter referred to as AJ65BT-R2N).
When applying a program example introduced in this manual to an actual system, make
sure to examine the applicability and confirm that it will not cause system control
problems.
The AJ65BT-R2N can access a programmable controller CPU by connecting a personal
computer running the engineering tool.

Master station
Remote I/O station
Remote device station AJ65BT-R2N
Engineering tool

RS-232
Terminating resistor CC-Link Terminating resistor
Figure 1.1 When connecting the engineering tool

Remark
This manual describes the functions, preparatory procedures and setting, and
troubleshooting in the MELSOFT connection mode.
For those in the Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)

1-1
1 OVERVIEW

1
1.1 Features

OVERVIEW
This section explains the features of the AJ65BT-R2N.

(1) Engineering tool connection allows access to another station.


The AJ65BT-R2N can access a programmable controller CPU by connecting a 2
personal computer running the engineering tool.

CONFIGURATION
Section 4.2 MELSOFT Connection Function

SYSTEM
Master station
Remote I/O station
Remote device station AJ65BT-R2N
Engineering tool 3

SPECIFICATIONS
RS-232
Terminating resistor CC-Link Terminating resistor
Figure 1.2 Connection with the engineering tool

4
(2) Nonprocedural data communication is available using an RS-232 cable.
Any data can be sent and received in a nonprocedural way by connecting an RS-232
cable between the AJ65BT-R2N and an external device.

FUNCTIONS
Variable or fixed length data can be transmitted, to meet the specifications of external
devices.
For details of Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
5
Protocol Mode)

PROCEDURES AND
PREPARATORY
AJ65BT-R2N External device

SETTING
Send data

Receive data 6

MELSOFT CONNECTION
MODE SETTING
RS-232 cable
Figure 1.3 Nonprocedural communication function

(3) Communication method between master module and AJ65BT-R2N is


selectable. 7
The following two kinds of communications are available between a master module
TROUBLESHOOTING

and the AJ65BT-R2N.


• Send/receive buffer communication function
• Buffer memory auto-refresh function
For details of Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
APPENDICES

1.1 Features 1-2


1 OVERVIEW

(a) The send/receive buffer communication function allows effective use of the
transmission path.
By using this function, only the necessary data of the specified size can be sent/
received at any given timing.
This can improve the transmission line efficiency (link scan time) because
unnecessary data will not be transferred.

Performed by sequence program


Programmable controller CPU Master module
Performed by remote I/O signals

AJ65BT-R2N

U \G Buffer memory Buffer memory


Send Send
TO buffer area
Receive Receive
FROM buffer area

Figure 1.4 Send/receive buffer communication function

(b) The buffer memory auto-refresh function makes communication easier.


The buffer memories of the AJ65BT-R2N and master station are refreshed
automatically at a timing set in the AJ65BT-R2N.
The buffer memory auto-refresh function eliminates the need for creating
programs for reading/writing data between the AJ65BT-R2N and master station.
Data can be read or written with intelligent function module devices or FROM/TO
instructions, which makes programming easier.

Performed by sequence program


Programmable controller CPU Master module
Automatically refreshed

AJ65BT-R2N

U \G

Buffer memory
TO (Auto-refresh buffer) Buffer memory

FROM

Figure 1.5 Buffer memory auto-refresh function

1-3 1.1 Features


1 OVERVIEW

1
(4) Frames can be added at the time of data exchange with the external device.
Any fixed data (frame) can be added to the beginning and end of the original data,

OVERVIEW
which allows data communications in any data format appropriate to the specifications
of the external device.
There are two frame types: Default registration frames that have been registered in 2
the AJ65BT-R2N and User registration frames that the user is required to register to
the E2PROM.

CONFIGURATION
For details of Nonprocedural protocol mode, refer to the following manual.

SYSTEM
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)
3
Any frame can be added!

SPECIFICATIONS
Arbitrary data

Sending data

Arbitrary data 4
AJ65BT-R2N Receiving data External device

Figure 1.6 User registration frame function

FUNCTIONS
(5) Data can be sent automatically upon satisfaction of user-defined conditions.
When user-specified send conditions (values in RX, RY and/or RW) are met, data are
automatically sent to the external device. 5
For details of Nonprocedural protocol mode, refer to the following manual.

PROCEDURES AND
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural

PREPARATORY
Protocol Mode)

SETTING
6

MELSOFT CONNECTION
MODE SETTING

Master module

7
Monitoring the status
End frame Start frame
of RX, RY, RW, etc.
TROUBLESHOOTING

Arbitrary data

Upon satisfaction of conditions,


data are sent.

AJ65BT-R2N External device

Figure 1.7 Monitoring-based transmission function


APPENDICES

1.1 Features 1-4


1 OVERVIEW

(6) General-purpose inputs and outputs (2 points for each) are featured as
standard.
General-purpose inputs and outputs (2 points for each) are provided as standard.
Synchronizing signals with a barcode reader or ID controller can be directly input or
output without placing any other remote I/O module.
For details of Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)

1-5 1.1 Features


2 SYSTEM CONFIGURATION

1
CHAPTER 2 SYSTEM CONFIGURATION

OVERVIEW
2.1 System Configuration

This section gives system configuration examples for using the AJ65BT-R2N. 2
Up to 26 AJ65BT-R2Ns can be connected to a single master station.

CONFIGURATION
(1) System configuration examples when using Nonprocedural protocol mode

SYSTEM
(a) When connecting a barcode reader

Master station
3
Remote I/O station
Remote device station AJ65BT-R2N

SPECIFICATIONS
RS-232

Barcode reader

Reading

Terminating resistor
CC-Link
Terminating resistor 4
Figure 2.1 When connecting a barcode reader

(b) When connecting an ID controller

FUNCTIONS
Master station
Remote I/O station
Remote device station AJ65BT-R2N

RS-232
5
Read/write head

PROCEDURES AND
Read/Write

PREPARATORY
CC-Link

SETTING
Terminating resistor Terminating resistor
RFID controller

Data carrier
Figure 2.2 When connecting an ID controller 6

MELSOFT CONNECTION
(2) System configuration example when using MELSOFT connection mode
(a) When connecting the engineering tool MODE SETTING

Master station
Remote I/O station
Remote device station AJ65BT-R2N 7
Engineering tool
TROUBLESHOOTING

RS-232
Terminating resistor CC-Link Terminating resistor
Figure 2.3 When connecting the engineering tool
APPENDICES

2.1 System Configuration 2-1


2 SYSTEM CONFIGURATION

2.2 Applicable System

This section describes applicable systems.

(1) Applicable master modules


The following master modules can be used with the AJ65BT-R2N.

Table 2.1 Applicable master modules

Master module
Applicability
Series Model
MELSEC iQ-R series RJ61BT11
QJ61BT11N
Q series
QJ61BT11
L26CPU-BT
L series L26CPU-PBT
LJ61BT11
AJ61QBT11
QnA series
A1SJ61QBT11
AJ61BT11
A series
A1SJ61BT11
A80BD-J61BT11
A80BDE-J61BT11
Personal computer board
Q80BD-J61BT11N
Q81BD-J61BT11
FX series FX2N-16CCL-M

: Applicable, : N/A

Remark
For a master module other than the above, contact the manufacturer before using
it.

(2) Software package


When using MELSOFT connection mode, use the following software package.

Table 2.2 Software package

Product name Model Remarks


Use Version 6 or later.
GX Developer SWnD5C-GPPW-E
("n" in the model name must be 6 or greater.)
GX Works2 SWnDNC-GXW2-J -

2-2 2.2 Applicable System


2 SYSTEM CONFIGURATION

1
2.3 Precautions for System Configuration

OVERVIEW
This section describes precautions for system configuration.

(1) Functions and supported versions of the related products


The following shows the year and month of manufacture, function versions, software 2
versions of the related products that support the AJ65BT-R2N functions, and explains
how to check the information.

CONFIGURATION
For the availability of the MELSOFT connection function of when routing through a

SYSTEM
network, refer to the following.
Section 4.2.1 Accessible range

Table 2.3 Supported versions of the related products


3
Function
Supported versions of the related products

SPECIFICATIONS
Nonprocedural protocol mode MELSOFT connection mode
MELSEC iQ-R
RJ61BT11
series
QJ61BT11N
(Function version B or later for
accessing to the non control
4
Q series
QJ61BT11 CPU mounted on the master/
local module in the multiple CPU
systems)

FUNCTIONS
L26CPU-BT
Master/local module L series L26CPU-PBT
LJ61BT11

QnA series
AJ61QBT11 5
Year and month of manufacture
A1SJ61QBT11 Function version B or later and
is 9707 or later, and function

PROCEDURES AND
AJ61BT11 software version J or later
A series version is B or later

PREPARATORY
A1SJ61BT11
A80BD-J61BT11

SETTING
Personal A80BDE-J61BT11
computer board Q80BD-J61BT11N
Q81BD-J61BT11 6

MELSOFT CONNECTION
GX Developer Version 6 or later
Software package GX Works2

MODE SETTING
GX Works3

: Applicable, : N/A

7
TROUBLESHOOTING
APPENDICES

2.3 Precautions for System Configuration 2-3


2 SYSTEM CONFIGURATION

(a) Checking the function version of a Q series programmable controller


1) Checking it on the "rating plate" on the side face of the module
The suffix of the SERIAL code indicates the function version of the module.

MODEL
Function version

SERIAL 050320000000000 -B

Relevant regulation standards

MADE IN JAPAN

Figure 2.4 Rating plate

2) Checking it in GX Developer
The following explains how to check the function version of the module by
using GX Developer.
The function version is displayed on the "Product Information List" or "Module's
Detailed Information" screen of GX Developer.
How to check the function version on the "Product Information List" screen is
shown below.

[Operation procedure]
[Diagnostics] [System Monitor] [Product Information List]

Figure 2.5 Product Information List

[Ver.]
The function version of the module is displayed in the Ver. column.

2-4 2.3 Precautions for System Configuration


2 SYSTEM CONFIGURATION

1
3) Checking it in GX Works2
The following explains how to check the function version of the module by
using GX Works2.

OVERVIEW
The function version is displayed on the "Product Information List" or "Module's
Detailed Information" screen of GX Works2.
How to check the function version on the "Product Information List" screen is 2
shown below.

CONFIGURATION
[Operation procedure]
[Diagnostics] [System Monitor] [Product Information List]

SYSTEM
3

SPECIFICATIONS
4

FUNCTIONS
5

PROCEDURES AND
PREPARATORY
Figure 2.6 Product Information List

SETTING
[Ver.]
The function version of the module is displayed in the Ver. column. 6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

2.3 Precautions for System Configuration 2-5


2 SYSTEM CONFIGURATION

(b) Checking the year and month of manufacture, function version and software
version of a QnA or A series programmable controller
1) Checking the year and month of manufacture and function version on the
"rating plate" on the side of the module
The year and month of manufacture and the function version are shown in the
DATE field of the rating plate.

<Large type>

<Small type>
PROGRAMMABLE CONTROLLER

DATE 0512 B
MODEL

POWER
DATE 0512 B
MADE IN JAPAN BD992C103H06
MADE IN JAPAN BD992C154H06

Year and month of Year and month of


manufacture manufacture
Function version Function version
Figure 2.7 Rating plate

2) Checking the software version by the module version label sticked on the
module front
The software version of the module is printed on the module version label.

Software version
Hardware version

Software version
Hardware version
Figure 2.8 Module version label

2-6 2.3 Precautions for System Configuration


2 SYSTEM CONFIGURATION

1
(c) Checking the software version of the GX Developer
1) Check the software version of the GX Developer.

OVERVIEW
The software version is displayed on the "Product infromation" screen of GX
Developer.
[Operation procedure]
2
[Help] [Product information]

CONFIGURATION
SYSTEM
3

SPECIFICATIONS
4

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
Figure 2.9 Product information

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

2.3 Precautions for System Configuration 2-7


2 SYSTEM CONFIGURATION

2.4 Checking the Hardware Version

The hardware version of the AJ65BT-R2N can be checked in the DATE section on the
rating plate.

Relevant regulation standards

Software version
Hardware version
Year and month of manufacture
Figure 2.10 Hardware version

2.5 Checking the Production Number (SERIAL)

The production number (SERIAL) of the AJ65BT-R2N can be checked in the SERIAL
section on the rating plate.

MODEL
Relevant regulation standards

SERIAL
MADE IN JAPAN

Production number (SERIAL)

Figure 2.11 Production number

2-8 2.4 Checking the Hardware Version


3 SPECIFICATIONS

1
CHAPTER 3 SPECIFICATIONS

OVERVIEW
3.1 General Specifications

This section describes general specifications of the AJ65BT-R2N. 2


Table 3.1 General Specifications

CONFIGURATION
Item Specification
Operating ambient

SYSTEM
0 to 55
temperature
Storage ambient
temperature
-20 to 75 3
Operating ambient humidity
10 to 90%RH, condensation not allowed
Storage ambient humidity

SPECIFICATIONS
Constant Half
Frequency No. of sweeps
acceleration amplitude
For 5 to 8.4Hz 3.5mm
10 times each in X, Y,
Compliant with JIS B intermittent
Vibration resistance 8.4 to 150Hz 9.8m/s2 and Z directions
3502, IEC 61131-2 vibration
For
4
5 to 8.4Hz 1.75mm
continuous
vibration
8.4 to 150Hz 4.9m/s2

Shock resistance Compliant with JIS B 3502, IEC 61131-2 (147m/s2, 3 times each in X, Y and Z directions)

FUNCTIONS
Operating atmosphere No corrosive gases
Operating altitude*1 0 to 2000m
Installation location Inside control panel
5
Overvoltage category*2  or lower
Pollution degree*3 2 or lower

PROCEDURES AND
PREPARATORY
* 1 Do not use or store the programmable controller in an environment where the atmospheric
pressure is higher than the one at 0m elevation.

SETTING
Doing so may cause malfunctions. For use in a compressed-air environment, please consult your
local Mitsubishi representative.
* 2 It indicates the device is to be connected to which power distribution part, within the area from the
public electricity network to machinery on the premises.
6

MELSOFT CONNECTION
Category  applies to devices to which power is supplied from fixed installations. The surge
voltage withstand for devices rated up to 300V is 2500V.

MODE SETTING
* 3 This is an index showing the degree of the conductive pollution that can occur in the environment
where the device is used.
In Pollution degree 2, only nonconductive pollution occurs. Occasionally, however, temporary
conductivity caused by condensation can be expected.

7
TROUBLESHOOTING
APPENDICES

3.1 General Specifications 3-1


3 SPECIFICATIONS

3.2 Performance Specifications

This section describes performance specifications of the AJ65BT-R2N.

Table 3.2 Performance Specifications

Item Specification
RS-232
Interface RS-232 compliant (D-Sub 9P)
Communication method Full-duplex communication method
Synchronization method Asynchronous method
300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600*1, 115200*1(bps)
Transmission speed
(Select with RS-232 transmission setting switches.)
Transmission distance Up to 15m
Start bit 1
Data Data bit 7/8
format Parity bit 1 (Vertical parity)/None
Stop bit 1/2
Error
Parity check Checked (even/odd)/Not checked
detection
Communication control (Flow DTR/DSR (ER/DR) control
control) DC1/DC3 control
OS reception area 5120 bytes
CC-Link
Transmission path Bus (RS-485)
CC-Link station type Intelligent device station
Connection cable CC-Link dedicated cable/CC-Link high-performance cable/CC-Link Ver.1.10-compatible cable*2
Exclusive station count 1 station (RX/RY: 32 points each, RWw/RWr: 4 points each)
No. of writes to E2PROM Up to 100,000 times
Withstand voltage One minute at 500VAC between all external DC terminals and ground
Insulation resistance 500VDC between all external DC terminals and ground, 10M or more with insulation resistance tester
DC type noise voltage: 500Vp-p, tested by noise simulator of noise width of 1 s and noise frequency of
Noise immunity
25 to 60Hz
M4 0.7mm 16mm or larger
Module fixing screw
DIN-rail mounting is also possible.
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe (Compliant with IEC 60715)
24VDC (Ripple ratio: 5% or less) (Allowable voltage range: 20.4 to 26.4VDC)
External power supply
Current consumption: 0.11A (TYP. 24VDC)
Allowable momentary power
1ms
failure time
External dimensions 80(H) 170(W) 47(D) [mm]
Weight 0.40kg

* 1 Unless data are sent concurrently from the AJ65BT-R2N and external-device sides in
Nonprocedural protocol mode, communication at 57600bps or 115200bps is available.
If data is communicated simultaneously, the RS-232 receive overrun error (BB23H) may occur.
* 2 Combined use of CC-Link Ver.1.10-compatible cables, CC-Link dedicated cables (Ver.1.00) and/
or CC-Link high-performance cables is not allowed.
If cables of different types are used, normal data transmission cannot be ensured.
Also, terminating resistors appropriate to the cable type must be used.

3-2 3.2 Performance Specifications


3 SPECIFICATIONS

1
3.3 Function List

OVERVIEW
This section describes function list of the AJ65BT-R2N.

Table 3.3 Function list

Function Description
Reference 2
section
Nonprocedural protocol mode

CONFIGURATION
Send/receive buffer When only the necessary data in the required size is specified by the user, sends/
communication function receives it in a given timing.

SYSTEM
Buffer memory auto-refresh Automatically refreshes a buffer memory between the AJ65BT-R2N and the master
function station in a timing set by the AJ65BT-R2N.
Performs the following processings. 3
AJ65BT-R2N initialization •Stop the processing in execution
function •Initialize the AJ65BT-R2N

SPECIFICATIONS
•Enable the setting written to a buffer memory
User registration frame Sends the data with adding the specific data, and receives the data where the specific
function data from the external device is added.
Monitoring-based
Sends data specified in the send table if the send condition specified by the user is met.
transmission function
Cancels the send processing which has already been requested to the AJ65BT-R2N from
4
Send cancel function
the master module.
*1
Forced receive completion Forcibly completes data reception from the external device, and reads the received data if
function the data reception is not completed.

FUNCTIONS
Discontinues or restarts data sending depending on the status of the OS reception area of
Flow control function
the AJ65BT-R2N or the request from the external device.
ASCII-binary conversion Sends/receives data in ASCII code when data is communicated between the AJ65BT-
function R2N and the external device. 5
Assigns a part of a buffer memory of the AJ65BT-R2N to the remote register (RW), and
RW refresh function
monitors the buffer memory.

PROCEDURES AND
OS reception area clear

PREPARATORY
Clears data in the OS reception area of the AJ65BT-R2N.
function

SETTING
Registers the setting value of the AJ65BT-R2N to E2PROM, and uses the setting value of
2
E PROM function the buffer memory registered in E2PROM as an initial value at the time of the AJ65BT-
R2N startup. 6

MELSOFT CONNECTION
Reads the signal status of the RS-232 interface stored in a buffer memory of the AJ65BT-
RS-232 signal control function
R2N, and controls output.

MODE SETTING
MELSOFT connection mode
MELSOFT connection Accesses the programmable controller CPU when connecting the AJ65BT-R2N to the
Section 4.2
function engineering tool.

* 1 For details of Nonprocedural protocol mode, refer to the following manual.


CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol Mode) 7
TROUBLESHOOTING
APPENDICES

3.3 Function List 3-3


3 SPECIFICATIONS

3.4 CC-Link Dedicated Cable Specifications

In CC-Link systems, use CC-Link dedicated cables.


The performance of the CC-Link system cannot be guaranteed when any other than
dedicated CC-Link cables is used.
For more information, visit the following website.
CC-Link Partner Association (www.cc-link.org)

Remark
Refer to the CC-Link Cable Wiring Manual issued by the CC-Link Partner
Association.

3-4 3.4 CC-Link Dedicated Cable Specifications


3 SPECIFICATIONS

1
3.5 RS-232 Interface Specifications

OVERVIEW
3.5.1 RS-232 connector specifications

The following describes specifications of the RS-232 connector connected to the external
2
device.

CONFIGURATION
5 4 3 2 1

SYSTEM
9 8 7 6 3
Figure 3.1 RS-232 connector

SPECIFICATIONS
Table 3.4 RS-232 connector specifications

Signal direction
Pin No. Mnemonic Signal name External
AJ65BT-R2N
device
1 CD Receive carrier detect 4
2 RD (RXD) Receive data
3 SD (TXD) Send data
4 DTR (ER) Data terminal ready

FUNCTIONS
5 SG Signal ground
6 DSR (DR) Data set ready
7 RS (RTS) Request to send
8 CS (CTS) Clear to send 5
9 Unused

PROCEDURES AND
PREPARATORY
(1) Interface connector

SETTING
Connectors of 9-pin D-sub (female) screw type (mating screw M2.6) are used as RS-
232 interface connectors for the AJ65BT-R2N.
For the relevant models, refer to Appendix 3. 6
For the AJ65BT-R2N side cable, use a connector shell appropriate to the above.

MELSOFT CONNECTION
The screw size for the connector is M2.6.

MODE SETTING
Use the following model as a connector shell of the AJ65BT-R2N side connection
cable.
• DDK Ltd.
Plug, shell: 17JE-23090-02 (D8A) (-CG)
7
3.5.2 RS-232 cable specifications
TROUBLESHOOTING

Use an RS-232 cable that is compliant with the RS-232 standard, in a length of 15m or
less.
(Recommended cable)
• Oki Electric Cable Co., Ltd.
7/0.127 P HRV-SV ( : Specify the number of pairs.)
APPENDICES

3.5 RS-232 Interface Specifications 3-5


3.5.1 RS-232 connector specifications
3 SPECIFICATIONS

3.6 General-purpose I/O Specifications

For general-purpose I/O specifications of the AJ65BT-R2N, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol
Mode)

3-6 3.6 General-purpose I/O Specifications


3 SPECIFICATIONS

1
3.7 Remote I/O and Remote Register

OVERVIEW
The following describes the remote I/O and remote register of the AJ65BT-R2N.

3.7.1 Remote I/O list


2
The remote I/O list of the AJ65BT-R2N is shown below.

CONFIGURATION
SYSTEM
The "n" in device No. of the remote I/O depends on the number of occupied points
of the module mounted on the station whose station No. is smaller than that of the
AJ65BT-R2N. 3
The following shows an example when a local station compatible with Remote net

SPECIFICATIONS
ver.1 mode is mounted on the station whose station No. is smaller than that of the
AJ65BT-R2N.
In case of the following example, RX40 to RX5F are used as the remote input of
the AJ65BT-R2N. 4
Ver.1-compatible local station AJ65BT-R2N
Master station (Station No.1: Occupies 2 stations) (Station No.2: Occupies 1 station)

FUNCTIONS
Remote input RX Remote input RX Remote input RX
RX00 to RX0F RX00 to RX0F RX00 to RX0F
Local station's remote input area RX10 to RX1F RX10 to RX1F RX10 to RX1F
corresponding to RX of master station RX20 to RX2F
RX30 to RX3F
RX20 to RX2F
RX30 to RX3F
RX20 to RX2F
RX30 to RX3F
5
AJ65BT-R2N's remote input area RX40 to RX4F RX40 to RX4F RX40 to RX4F

PROCEDURES AND
corresponding to RX of master station RX50 to RX5F RX50 to RX5F RX50 to RX5F
RX60 to RX6F RX60 to RX6F RX60 to RX6F

PREPARATORY
RX70 to RX7F RX70 to RX7F RX70 to RX7F

SETTING
RX80 to RX8F RX80 to RX8F RX80 to RX8F
RX90 to RX9F RX90 to RX9F RX90 to RX9F
RXA0 to RXAF RXA0 to RXAF RXA0 to RXAF

MELSOFT CONNECTION
RX7F0 to RX7FF RX7F0 to RX7FF RX7F0 to RX7FF

MODE SETTING
Figure 3.2 Example of remote input area

When mounting a slave station compatible with Remote net ver.2 mode or
Remote net additional mode on the station whose station No. is smaller than that 7
of the AJ65BT-R2N, refer to the following manual.
TROUBLESHOOTING

User's manual for the master module used


APPENDICES

3.7 Remote I/O and Remote Register 3-7


3.7.1 Remote I/O list
3 SPECIFICATIONS

(1) Remote I/O list


The remote I/O list describes the remote I/O used in MELSOFT connection mode
only.
For the remote I/O used in Nonprocedural protocol mode, refer to the following
manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)

Table 3.5 I/O signal list in MELSOFT connection mode

Signal direction AJ65BT-R2N Master station Signal direction Master station AJ65BT-R2N
Device No. Signal name Device No. Signal name
RXn0 RYn0
RXn1 RYn1
RXn2 RYn2
RXn3 RYn3
RXn4 Use prohibited*1 RYn4
RXn5 RYn5
Use prohibited*1
RXn6 RYn6
RXn7 RYn7
RXn8 RYn8
RXn9 CS (CTS) signal RYn9
RXnA Signal status DSR (DR) signal RYnA
RXnB CD signal RYnB
RXnC RYnC
General-purpose external input signal General-purpose external output signal
RXnD RYnD
RXnE RYnE
RXnF RYnF
RX(n+1)0 RY(n+1)0
Use prohibited
RX(n+1)1 RY(n+1)1
RX(n+1)2 RY(n+1)2
RX(n+1)3 RY(n+1)3 Use prohibited
RX(n+1)4 RY(n+1)4
RX(n+1)5 RY(n+1)5
Mode setting switch status signal
RX(n+1)6 RY(n+1)6
RX(n+1)7 RY(n+1)7
RX(n+1)8 RY(n+1)8
RX(n+1)9 RY(n+1)9
Use prohibited*1 Use prohibited*1
RX(n+1)A RY(n+1)A
RX(n+1)B RY(n+1)B
RX(n+1)C RY(n+1)C Use prohibited
Use prohibited
RX(n+1)D RY(n+1)D
RX(n+1)E Use prohibited*1 RY(n+1)E Use prohibited*1
RX(n+1)F Use prohibited RY(n+1)F Use prohibited

* 1 Available when Nonprocedural protocol mode is used.

Do not output (turn ON) the "Use prohibited" signal among the I/O signals for the
programmable controller CPU.
Doing so may cause malfunction of the programmable controller system.

3-8 3.7 Remote I/O and Remote Register


3.7.1 Remote I/O list
3 SPECIFICATIONS

1
3.7.2 Remote I/O details

The following describes details of the remote I/O of the AJ65BT-R2N.

OVERVIEW
Only the remote I/O used in MELSOFT connection mode is described.
For the remote I/O used in Nonprocedural protocol mode, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol 2
Mode)

CONFIGURATION
(1) Signal status: CS (CTS) signal (RXn9), DSR (DR) signal (RXnA), and CD

SYSTEM
signal (RXnB)
Signal status is used to check the status of the control signals (CS (CTS) signal, DSR
(DR) signal, and CD signal) in RS-232 communication. 3
(2) General-purpose external output signal (RYnC and RYnD)

SPECIFICATIONS
General-purpose external output signals (RYnC and RYnD) are used to turn ON/OFF
the general-purpose external outputs (YC and YD) of the AJ65BT-R2N.
RYnC corresponds to YC, and RYnD corresponds to YD, respectively.

(3) General-purpose external input signal (RXnC and RXnD)


4
General-purpose external input signals (RXnC and RXnD) are used to check the
status of the general-purpose external inputs (XC and XD) of the AJ65BT-R2N.

FUNCTIONS
General-purpose external input signals (RXnC and RXnD) are indicated by ON/OFF.
RXnC corresponds to XC, and RXnD corresponds to XD, respectively.

(4) Mode setting switch status signal (RX(n+1)4 to RX(n+1)7) 5


Mode setting switch status signals (RX(n+1)4 to RX(n+1)7) are used to check the

PROCEDURES AND
status of Mode setting switch.

PREPARATORY
Table 3.6 Mode setting switch status signal

SETTING
Mode setting
Name RX(n+1)7 RX(n+1)6 RX(n+1)5 RX(n+1)4
switch
Send/receive 6

MELSOFT CONNECTION
buffer
0 Mode 0 0 0 0 0
communication

MODE SETTING
Nonprocedural function
1 protocol mode Mode 1 0 0 0 1
Buffer memory
2 Mode 2 0 0 1 0
auto-refresh
3 Mode 3 0 0 1 1
function
4
5 MELSOFT connection mode
Mode 4 0
0
1
1
0
0
0
1
7
6 0 1 1 0
TROUBLESHOOTING

7 0 1 1 1
8 1 0 0 0
9 1 0 0 1
A 1 0 1 0
Unused
B 1 0 1 1
C 1 1 0 0
D 1 1 0 1
E 1 1 1 0
F 1 1 1 1
APPENDICES

3.7 Remote I/O and Remote Register 3-9


3.7.2 Remote I/O details
3 SPECIFICATIONS

3.7.3 Remote register list

The following describes the remote register list of the AJ65BT-R2N.

The "m" in device No. of the remote register depends on the number of occupied
points of the module mounted on the station whose station No. is smaller than that
of the AJ65BT-R2N.

The following shows an example when a local station compatible with Remote net
ver.1 mode is mounted on the station whose station No. is smaller than that of the
AJ65BT-R2N.
In case of the following example, RWw8 to RWwB are used as the remote register
of the AJ65BT-R2N.

Ver.1-compatible local station AJ65BT-R2N


Master station (Station No.1: Occupies 2 stations) (Station No.2: Occupies 1 station)
Remote register RWw Remote register RWw Remote register RWw
RWw0 RWw0 RWw0
RWw1 RWw1 RWw1
RWw2 RWw2 RWw2
Local station's remote register area RWw3 RWw3 RWw3
corresponding to RWw of master station
RWw4 RWw4 RWw4
RWw5 RWw5 RWw5
RWw6 RWw6 RWw6
RWw7 RWw7 RWw7
RWw8 RWw8 RWw8
AJ65BT-R2N's remote register area RWw9 RWw9 RWw9
corresponding to RWw of master station
RWwA RWwA RWwA
RWwB RWwB RWwB
RWwC RWwC RWwC
RWwD RWwD RWwD

RWwFF RWwFF RWwFF

Figure 3.3 Example of remote register area

When mounting a slave station compatible with Remote net ver.2 mode or
Remote net additional mode on the station whose station No. is smaller than that
of the AJ65BT-R2N, refer to the following manual.
User's manual for the master module used

3 - 10 3.7 Remote I/O and Remote Register


3.7.3 Remote register list
3 SPECIFICATIONS

1
(1) Remote register list
The remote register list describes the remote register used in MELSOFT connection

OVERVIEW
mode only.
For the remote register used in Nonprocedural protocol mode, refer to the following
manual. 2
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)

CONFIGURATION
Table 3.7 Remote register list in MELSOFT connection mode

SYSTEM
Device No. Signal name Device No. Signal name
RWrm RWwm
RWr(m+1)
Use prohibited
RWw(m+1)
Use prohibited 3
RWr(m+2) RWw(m+2)
RWr(m+3) RWw(m+3)

SPECIFICATIONS
4

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

3.7 Remote I/O and Remote Register 3 - 11


3.7.3 Remote register list
3 SPECIFICATIONS

3.8 Buffer Memory

3.8.1 Buffer memory list

The following describes the buffer memory list.


Contents of set buffer memory of the AJ65BT-R2N can be returned to default by turning
ON power supply of the AJ65BT-R2N again or reset operation.
However, if registering changed contents of buffer memory of the AJ65BT-R2N to the
E2PROM of the AJ65BT-R2N, the initial value of E2PROM will be written when turning ON
power supply of the AJ65BT-R2N.
For details, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol
Mode)

(1) How buffer memory list is organized


The following shows how buffer memory list is organized.

1 2 3 4 5 6 7 8

R2N Address Read/ E2PROM Reference


Name Default Refresh Initialization
HEX. DEC. Write register section
Figure 3.4 Organization of list

Table 3.8 Organization of list

No. Name Description

1 R2N Address The address of buffer memory of the AJ65BT-R2N in hexadecimal or decimal.

2 Name The name of buffer memory of the AJ65BT-R2N.

3 Default The value at factory default setting of the AJ65BT-R2N.


Applicability of reading/writing.
•R: Readable only
4 Read/Write
•W: Writable only
•R/W: Readable and writable
Shows which of the master station or the AJ65BT-R2N refreshes the buffer memory value of the
AJ65BT-R2N.
5 Refresh •M: Refresh is performed by the master station
•R2N: Refresh is performed by the AJ65BT-R2N
•Both: Refresh is performed by the master station and the AJ65BT-R2N
Shows whether the initialization is necessary or not when changing the buffer memory value of the
AJ65BT-R2N.
6 Initialization
•Needed: Initialization is necessary
•Not needed: Initialization is not necessary
Shows whether contents of buffer memory of the AJ65BT-R2N can be registered to the E2PROM of
the AJ65BT-R2N or not.
7 E2PROM register
•Available: Registration to E2PROM is possible
•N/A: Registration to E2PROM is not possible

8 Reference section Chapter and section of the detailed description.

3 - 12 3.8 Buffer Memory


3.8.1 Buffer memory list
3 SPECIFICATIONS

1
(2) Buffer memory list
The buffer memory list describes the buffer memory used in MELSOFT connection

OVERVIEW
mode only.
For the buffer memory used in Nonprocedural protocol mode, refer to the following
manual. 2
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)

CONFIGURATION
Table 3.9 Buffer memory list

SYSTEM
R2N Address Read/ E2PROM Reference
Name Default Refresh Initialization
HEX. DEC. Write register section

1A0H 416 Station No. setting switch 0*1


3
Data link transmission speed
1A1H 417 156*1 Section 5.4
setting switch

SPECIFICATIONS
1A2H 418 Mode setting switch 0H*1 R R2N Not needed N/A
Buffer memory default setting
1A7H 423 0H
status storage
1BFH 447 Software version storage *2
4
* 1 The switch setting status at factory default setting.
* 2 Varies depending on software version.

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

3.8 Buffer Memory 3 - 13


3.8.1 Buffer memory list
4 FUNCTIONS

CHAPTER 4 FUNCTIONS

4.1 Selecting Mode and Function(s)

This section explains how to select the mode and function(s) of the AJ65BT-R2N.

The modes of the AJ65BT-R2N are shown below.


Select a mode that is suitable for the intended use.

(1) Communication with nonprocedural protocol


Use the Nonprocedural protocol mode for exchanging data by nonprocedural protocol
through an RS-232 cable connected between the AJ65BT-R2N and external device.
For selection of functions used in Nonprocedural protocol mode, refer to the following.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural
Protocol Mode)

(2) Connection with the engineering tool


Use the MELSOFT connection function when accessing a programmable controller
CPU via the AJ65BT-R2N from a personal computer where the engineering tool is
installed.
For the MELSOFT connection function, refer to the following.
Section 4.2 MELSOFT Connection Function

(3) Hardware test


Perform the hardware test when checking whether a single unit of the AJ65BT-R2N
operates normally or not.
For the hardware test, refer to the following.
Section 5.5.1 Hardware test

4-1 4.1 Selecting Mode and Function(s)


4 FUNCTIONS

1
4.2 MELSOFT Connection Function

OVERVIEW
The MELSOFT connection function allows the AJ65BT-R2N to access a programmable
controller CPU by connecting a personal computer running the engineering tool.
When this function is active, the RS-232 transmission speed is the speed set in the
engineering tool. 2

CONFIGURATION
Engineering tool

SYSTEM
AJ65BT-R2N

CC-Link
CPU master
station
CPU
CC-Link
local station
CPU CC-Link
local station 3

SPECIFICATIONS
CC-Link

Figure 4.1 MELSOFT connection function

(1) MELSOFT connection function setting method


The following explains how to set the MELSOFT connection function. 4
(a) Set the AJ65BT-R2N switches as shown below.
• Mode setting switch: 5

FUNCTIONS
• RS-232 transmission setting switches (SW1 to SW8): All OFF
Section 5.4 Part Names and Settings

(b) Reapply power to or reset the AJ65BT-R2N to change the mode to MELSOFT 5
connection mode.

PROCEDURES AND
PREPARATORY
Remark

SETTING
In MELSOFT connection mode, the sequence program on the master station side
and buffer memory setting of the AJ65BT-R2N are not required.
For setting examples, refer to the following. 6

MELSOFT CONNECTION
CHAPTER 6 MELSOFT CONNECTION MODE SETTING

MODE SETTING
(2) Accessible range
For the accessible range of the AJ65BT-R2N, refer to the following.
Section 4.2.1 Accessible range 7
TROUBLESHOOTING

(3) Precautions for use of the MELSOFT connection function


(a) Buffer memory access method in MELSOFT connection mode
Since the buffer memory auto-refresh function does not work in MELSOFT
connection mode, the auto-refresh buffer of the master station is not refreshed
with data in the AJ65BT-R2N buffer memory.
In addition, only reading the AJ65BT-R2N buffer memory (e.g. RIRD instruction) is
allowed.
Writing (e.g. RIWT instruction) will cause an error (BB41H: Command error).
APPENDICES

4.2 MELSOFT Connection Function 4-2


4 FUNCTIONS

(b) Precautions for online operation


1) An online operation from an external device via the AJ65BT-R2N must be
started after the L RUN LED of the AJ65BT-R2N turns ON.
No online operations can be performed while the L RUN LED is OFF.
Upon completion of the initial communication on the CC-Link, the L RUN LED
of the AJ65BT-R2N turns ON.
2) When accessing a programmable controller CPU through the following CC-
Link system, the access time is approx. 40 seconds.

Table 4.1 Standard access time

Item Description
CC-Link system Connection of master station and AJ65BT-R2N only
Access target CPU Q12HCPU (STOP status) on master station
•CC-Link system: 10Mbps
Data transmission speed •Between AJ65BT-R2N and external device: 19200bps
(Using the engineering tool)
Access Reading or writing sequence program (10k steps)

When accessing a programmable controller CPU on a heterogeneous


network, a delay may occur depending on the number of accessing stations
and access conditions.

(c) Precautions for using the AJ61BT11 or A1SJ61BT11


When using the AJ61BT11 or A1SJ61BT11, a "communication error" can occur in
the external device connected to the AJ65BT-R2N in rare cases.
Check the following and take corrective actions.
1) Cause
The programmable controller CPU may have frequently executed FROM/TO
instructions to the buffer memory of the AJ61BT11 or A1SJ61BT11.
• Access from a programmable controller CPU takes priority.
Therefore, frequent access to the buffer memory will not only increase the
scan time of the programmable controller CPU but also cause a
"communication error" due to a delay in the processing of the AJ61BT11
or A1SJ61BT11.
2) Corrective action
In the case of access to the buffer memory of the AJ61BT11 or A1SJ61BT11,
add a contact to the FROM/TO instruction so that the input signal (XnC) to the
module is OFF.
(XnC: FROM/TO enable/disable signal, when XnC is OFF, execution of the
FROM/TO instruction is enabled.)
By adding the contact by which XnC remains OFF, data communication can be
performed normally.

4-3 4.2 MELSOFT Connection Function


4 FUNCTIONS

1
4.2.1 Accessible range

This section shows a system that is configured within the accessible range of the AJ65BT-

OVERVIEW
R2N, and whether each target CPU can be accessed or not.

(1) System configuration 2

CONFIGURATION
Engineering tool AJ65BT-R2N
1 3

SYSTEM
CPU on CC-Link Relay Target Target
connected module module CPU module
station

2 3
CC-Link Relay network

Figure 4.2 Accessible range

SPECIFICATIONS
(2) Accessible range
The accessible range is shown below.
Access can be made to any CPU on the connected station 1 . 4
Table 4.2 Accessible range

3 : Target CPU

FUNCTIONS
1 : CPU on
2 : Relay network QCPU
QCPU AnACPU,
connected station RCPU LCPU QnACPU (A mode),
(Q mode) AnNCPU
AnUCPU
5
CC-Link IE Field Network
CC-Link IE Controller

PROCEDURES AND
Network

PREPARATORY
RCPU
MELSECNET(II)

SETTING
Ethernet
Computer link
CC-Link IE Field Network
6

MELSOFT CONNECTION
CC-Link IE Controller
Network
MELSECNET/H MODE SETTING

QCPU (Q mode) MELSECNET/10

MELSECNET(II)

Ethernet
7
TROUBLESHOOTING

Computer link

CC-Link IE Field Network


MELSECNET(II)
LCPU
Ethernet
Computer link

MELSECNET/10

MELSECNET(II)
QnACPU
APPENDICES

Ethernet

Computer link

4.2 MELSOFT Connection Function 4-4


4.2.1 Accessible range
4 FUNCTIONS

3 : Target CPU
1 : CPU on
2 : Relay network QCPU
QCPU AnACPU,
connected station RCPU LCPU QnACPU (A mode),
(Q mode) AnNCPU
AnUCPU
MELSECNET/10

QCPU (A mode), MELSECNET(II)


AnUCPU Ethernet

Computer link

MELSECNET/10

MELSECNET(II)
AnACPU, AnNCPU
Ethernet

Computer link

: Accessible, : Not accessible, : N/A

4-5 4.2 MELSOFT Connection Function


4.2.1 Accessible range
5 PREPARATORY PROCEDURES AND SETTING

1
CHAPTER 5 PREPARATORY PROCEDURES AND
SETTING

OVERVIEW
5.1 Implementation and Installation 2
5.1.1 Handling precautions

CONFIGURATION
SYSTEM
The following describes precautions for handling the AJ65BT-R2N.

WARNING 3
● Do not touch terminals or connectors while the power is ON.

SPECIFICATIONS
Doing so may cause electric shock or malfunctions.
● Do not touch any connector under the cover on the front of the module.
Doing so may result in a failure or malfunction of the module.

4
CAUTION
● Take care to prevent foreign matter such as dust or wire chips from entering the module.
Failure to do so may cause a fire, failure or malfunctions.

FUNCTIONS
● Do not disassemble or remodel the module.
Doing so may cause a failure, malfunctions, personal injuries and/or a fire.
● Do not drop or apply a strong shock to the module since the case is made of resin. 5
Doing so will damage the module.

PROCEDURES AND
● Tighten terminal screws within the specified torque range.

PREPARATORY
A loose screw may cause a short circuit or malfunction.

SETTING
Overtightening a terminal screw may damage the screw, resulting in a short circuit or malfunction.
● When disposing of this product, treat it as industrial waste.
● Use the module in an environment that meets the general specifications given in this manual. 6
Operating it in any other environment may cause an electric shock, fire, malfunction, product

MELSOFT CONNECTION
damage or deterioration.
MODE SETTING
● Securely fix the module with the DIN rail or installation screws. Installation screws must be tightened
within the specified torque range.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module or a short circuit. 7
● Be sure to shut off all phases of the external power supply before mounting or removing the module
TROUBLESHOOTING

to/from the panel.


Failure to do so may result in a failure or malfunction of the module.
APPENDICES

5.1 Implementation and Installation 5-1


5.1.1 Handling precautions
5 PREPARATORY PROCEDURES AND SETTING

(1) Tighten the module mounting screws within the following ranges.
Table 5.1 Screw tightening torque

Screw Tightening torque range Remarks


Module mounting screw (M4) 0.78 to 1.18N·m
Terminal block terminal screw (M3.5) 0.59 to 0.88N·m
Terminal block mounting screw (M4) 0.98 to 1.37N·m
Screw hole depth: L=3.2mm or less
RS-232 cable connector screw (M2.6) 0.20 to 0.39N·m
(Internal dimension from end face)

(2) When using the DIN rail adapter, pay attention to the following.
(a) Applicable DIN rail type (Compliant with IEC 60715)
• TH35-7.5Fe
• TH35-7.5Al
• TH35-15Fe

(b) DIN rail mounting screw pitch


When installing a DIN rail, tighten the screws at a pitch of 200mm or less.

(3) For the operation of the station number setting switch, data link transmission
speed setting switch, and mode setting switch, use the screwdriver that meets
the following recommended screwdriver dimensions. Failure to do so may
result in damage to the switch.

Recommended screwdriver dimensions


Blade edge width (L) 2.0 to 2.4mm
Blade edge thickness (W) 0.5 to 0.6mm

L W

Front view of blade edge Side view of blade edge

5-2 5.1 Implementation and Installation


5.1.1 Handling precautions
5 PREPARATORY PROCEDURES AND SETTING

1
5.2 Preparatory Procedures and Setting

OVERVIEW
This section describes the preparatory procedures of the AJ65BT-R2N.

Start 2
Section 5.5.1 Hardware test

CONFIGURATION
Perform hardware test for AJ65BT-R2N.

SYSTEM
Perform hardware test for master module. User's manual for the master module to be
used
3
Power OFF AJ65BT-R2N and master module.

SPECIFICATIONS
Connect master module and AJ65BT-R2N with Section 5.6 Wiring
CC-Link dedicated cable.
Connect AJ65BT-R2N and external device with
RS-232 cable.

User's manual for the master module to be


4
Set switches of master module.*1
used

Section 5.4 Part Names and Settings

FUNCTIONS
Set switches of AJ65BT-R2N.

Power ON external device, AJ65BT-R2N, and


master-module-mounted station in this order.
5

PROCEDURES AND
User's manual for the master module to be
Perform data link line test from master module.

PREPARATORY
used

SETTING
•User's manual for the master module to
Set parameters to master module.
be used
•CHAPTER 6 MELSOFT CONNECTION 6

MELSOFT CONNECTION
Start data link. MODE SETTING

Exchange data with external device or engineering tool.*2 MODE SETTING

End
7
Figure 5.1 Preparatory procedures and setting
TROUBLESHOOTING

* 1 When the AJ61BT11 or A1SJ61BT11 is used, set the condition setting switch SW8 to be OFF
(Intelli. mode).
* 2 To use a general-purpose output on a module of hardware version A, the +24V input terminal
must be wired on the general-purpose I/O terminal block.
APPENDICES

5.2 Preparatory Procedures and Setting 5-3


5 PREPARATORY PROCEDURES AND SETTING

5.3 Installation Environment

(1) AJ65BT-R2N
For the AJ65BT-R2N installation environment, refer to the following.
Section 3.1 General Specifications

(2) CC-Link
For the installation environment of the CC-Link system, refer to the following.
User's manual for the master module to be used

5.4 Part Names and Settings

This section describes the part names, description of LEDs, and each switch of the
AJ65BT-R2N.

1 4 3 2

6 7 8

Figure 5.2 Appearance of the AJ65BT-R2N

5-4 5.3 Installation Environment


5 PREPARATORY PROCEDURES AND SETTING

Table 5.2 Part names

OVERVIEW
No. Name Description
Indicate the operating status of the AJ65BT-R2N.
1 Indicator LEDs
For details, refer to (1) in this section.
Set a station No. for the AJ65BT-R2N. (Factory default: 0) 2
2 Station No. setting switch Setting range: 1 to 64
Set the tens place of the station No. with " 10", and the ones place with " 1".

CONFIGURATION
Data link transmission speed setting Set the transmission speed of the AJ65BT-R2N.
3 switch For details, refer to (2) in this section.

SYSTEM
Set the operation status of the AJ65BT-R2N.
4 Mode setting switch
For details, refer to (3) in this section.

5
RS-232 transmission setting Set the RS-232 transmission specifications. 3
switches For details, refer to (4) in this section.
Connect a CC-Link dedicated cable for power supply and data link. (Detachable terminal

SPECIFICATIONS
block)

DA DG +24V 24G

6 Data link terminal block

DB SLD (FG)

FUNCTIONS
7 RS-232 interface Connect an RS-232 cable for connection to an external device.

8 General-purpose I/O terminal block Connect input/output wires. (Detachable terminal block)

9 Reset switch Used to return to the power-up status. 5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

5.4 Part Names and Settings 5-5


5 PREPARATORY PROCEDURES AND SETTING

(1) Indicator LEDs

2
1 3

Figure 5.3 Indicator LEDs

Table 5.3 Indicator LEDs

LED Status Description


ON Power is ON
PW
OFF Power is OFF
ON Operating normally
•24V DC power failure or watchdog timer error occurred
RUN •In MELSOFT connection mode, any of the RS-232 transmission setting switches SW1 to SW8
OFF
is ON
•Incorrect switch setting
ON Communicating normally
L RUN •Communication failure or timeout error occurred
OFF
•Incorrect switch setting
1 ON Data being sent by data link
SD Flashing Data being sent by data link
OFF Data not sent by data link
ON Data being received by data link
RD Flashing Data being received by data link
OFF Data not received by data link
ON Invalid transmission speed or station No. setting
Flashing regularly Transmission speed or station No. setting changed after power-ON
L ERR. Flashing •Terminating resistor not connected
irregularly •AJ65BT-R2N or CC-Link dedicated cable affected by noise
OFF Communicating normally
ON RS-232 data being sent
SD Flashing RS-232 data being sent
OFF RS-232 data not sent
ON RS-232 data being received
2 RD Flashing RS-232 data being received
OFF RS-232 data not received
ON When Nonprocedural protocol mode is active, RS-232 transmission error
ERR. •In Nonprocedural protocol mode, normal communication
OFF
•In MELSOFT connection mode, always OFF
ON General-purpose input (XC, XD) is ON
XC, XD
OFF General-purpose input (XC, XD) is OFF
3 ON General-purpose output (YC, YD) is ON
YC, YD
OFF General-purpose output (YC, YD) is OFF

5-6 5.4 Part Names and Settings


5 PREPARATORY PROCEDURES AND SETTING

1
(2) Data link transmission speed setting switch

OVERVIEW
2
Figure 5.4 Data link transmission speed setting switch

CONFIGURATION
Table 5.4 Data link transmission speed setting switch

SYSTEM
Setting Transmission speed
0*1 156kbps
1 625kbps 3
2 2.5Mbps
3 5Mbps

SPECIFICATIONS
4 10Mbps
· Use prohibited
* 1 Data link transmission speed setting switch at factory default setting is 0 (156kbps).

4
(3) Mode setting switch
When MELSOFT connection mode is used, set Mode setting switch to 5 (MELSOFT
connection mode).

FUNCTIONS
5

PROCEDURES AND
Figure 5.5 Mode setting switch

PREPARATORY
Table 5.5 Mode setting switch

SETTING
Setting Name Description
For send/receive
buffer
Communications are performed in Nonprocedural protocol 6
0*1 Mode 0 mode.

MELSOFT CONNECTION
communication
Set this when using the send/receive buffer communication
Nonprocedural function
function.
MODE SETTING
1 protocol mode Mode 1
2 For buffer memory Mode 2 Communications are performed in Nonprocedural protocol
3 auto-refresh function Mode 3 mode.
4 Mode 4 Set this when using the buffer memory auto-refresh function.
5 MELSOFT connection mode Used for communications with the engineering tool 7
6
TROUBLESHOOTING

7
8 Setting error (RUN LED OFF)
9 Use prohibited
A
B
Use prohibited
C
D Hardware test mode Set this when conducting a hardware test.
E
Use prohibited Setting error (RUN LED OFF)
F
APPENDICES

* 1 Mode setting switch at factory default setting is 0 (Nonprocedural protocol mode).

5.4 Part Names and Settings 5-7


5 PREPARATORY PROCEDURES AND SETTING

(4) RS-232 transmission setting switches


When MELSOFT connection mode is used, turn OFF SW1 to SW8.
If any of SW1 to SW8 is ON, the setting error (RUN LED is OFF) may occur.

Figure 5.6 RS-232 transmission setting switches

Table 5.6 RS-232 transmission setting switches

Switch status
Switch No. Setting item Factory default setting
ON OFF
SW1
SW2
Transmission speed For details, refer to Table 5.7 OFF
SW3
SW4
SW5 Data bit length 8 7 ON
SW6 Present None
Parity bit
SW7 Even Odd OFF
SW8 Stop bit length 2 1

Table 5.7 RS-232 transmission setting switches (SW1 to SW4)

Switch No.
Setting item
SW1 SW2 SW3 SW4
300bps OFF OFF OFF OFF
600bps ON OFF OFF OFF
1200bps OFF ON OFF OFF
2400bps ON ON OFF OFF
Transmission 4800bps OFF OFF ON OFF
speed 9600bps ON OFF ON OFF
19200bps OFF ON ON OFF
38400bps ON ON ON OFF
57600bps OFF OFF OFF ON
115200bps ON OFF OFF ON

Unless data are sent concurrently from the AJ65BT-R2N and external-device
sides in Nonprocedural protocol mode, communication at 57600bps or 115200bps
is available.
If data is communicated simultaneously, the RS-232 receive overrun error
(BB23H) may occur.

5-8 5.4 Part Names and Settings


5 PREPARATORY PROCEDURES AND SETTING

1
(5) Checking switch status with buffer memory
The switch status of the AJ65BT-R2N can be checked with R2N addresses 1A0H to

OVERVIEW
1A6H.

Table 5.8 Checking switch status with buffer memory


2
R2N Address Name Description
Station No. setting switch status of the AJ65BT-R2N is stored.

CONFIGURATION
1A0H Station No. setting switch
•Storage range: 1 to 64 (Default: 0)
Data link transmission speed setting switch status of the AJ65BT-R2N is stored.

SYSTEM
•156 : 156kbps (Default)
Data link transmission speed setting •625 : 625kbps
1A1H
switch •2500 : 2.5Mbps 3
•5000 : 5Mbps
•10000 : 10Mbps

SPECIFICATIONS
Mode setting switch status of the AJ65BT-R2N is stored.
•0H : When send/receive buffer communication function is used
•1H to 4H : When buffer memory auto-refresh function is used
•5H : In MELSOFT connection mode
1A2H Mode setting switch
•6H to CH : Area that cannot be set
4
•DH : In hardware test
•EH, FH : Area that cannot be set
•Storage range : 0H to FH (Default: 0H)
1A3H RS-232 transmission speed Not used for MELSOFT connection mode.

FUNCTIONS
1A4H RS-232 data bit length
R2N 1A3H to 1A6H are used for Nonprocedural protocol mode.
1A5H RS-232 parity bit
CC-Link System RS-232 Interface Module User's Manual
1A6H RS-232 stop bit length
(Nonprocedural Protocol Mode) 5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

5.4 Part Names and Settings 5-9


5 PREPARATORY PROCEDURES AND SETTING

5.5 AJ65BT-R2N Single Unit Test

Check if the single unit of the AJ65BT-R2N operates normally.


Always perform a test before configuring the system.

5.5.1 Hardware test

The following describes a hardware test of the AJ65BT-R2N.


Perform a test according to the following procedures.

Start

Disconnect CC-Link dedicated cable from AJ65BT-R2N.

Connect RS-232 loopback connector. (1) Cable wiring in this section

Set switches of AJ65BT-R2N. (2) Each switch setting in this section

Power ON AJ65BT-R2N.

Check ERR. LED for RS-232. (3) RS-232 LEDs in this section

Figure 5.7 Hardware test procedure

(1) Cable wiring


The following shows specifications of the RS-232 loopback connector.
Create the RS-232 loopback connector in accordance with the RS-232 loopback
connector wire connection shown below.

Table 5.9 RS-232 loopback connector connection

AJ65BT-R2N side (DTE)


RS-232 connector Loopback connector wire connection
Signal mnemonic Pin No.
CD 1
RD (RXD) 2
5 4 3 2 1
SD (TXD) 3
DTR (ER) 4
SG 5
DSR (DR) 6
9 8 7 6 RS (RTS) 7
CS (CTS) 8
- 9

5 - 10 5.5 AJ65BT-R2N Single Unit Test


5.5.1 Hardware test
5 PREPARATORY PROCEDURES AND SETTING

In Hardware test mode, the data for check is sent to the CC-Link at the time of

OVERVIEW
CC-Link loopback check.
Disconnect a wiring of the CC-Link before performing a hardware test.
2
(2) Each switch setting

CONFIGURATION
Set the AJ65BT-R2N switches as shown below.

SYSTEM
Table 5.10 Each switch setting

Item Description Set value


" 10":0
3
Station No. setting switch Station No.1
" 1":1

SPECIFICATIONS
Data link transmission speed setting switch 10Mbps 4
Mode setting switch Hardware test mode D
SW1 to SW4 Transmission speed: 300bps OFF
RS-232 transmission setting SW5 Data bit length: 8 ON
switches SW6, SW7
SW8
Parity bit: None
Stop bit length: 1
OFF
OFF
4

(3) RS-232 LEDs

FUNCTIONS
(a) At normal status
ERR. LED of the RS-232 is flashing.
If LED flashes 30 seconds or more, the RS-232 is normal.
5
(b) At error status

PROCEDURES AND
ERR. LED of the RS-232 is turned ON.

PREPARATORY
Errors are indicated depending on the YC LED/YD LED status as shown below.

SETTING
Table 5.11 YC LED/YD LED status

LED status Test name Description Corrective action


6

MELSOFT CONNECTION
ROM test ROM check error
The hardware has an error.

MODE SETTING
Please consult your local Mitsubishi
representative, explaining a detailed
description of the problem.
RAM test RAM check error

7
Disconnect the CC-Link dedicated cable.
TROUBLESHOOTING

The hardware has an error or the CC- If the ERR. LED will not flash even after
Data link loopback test Link dedicated cable is still disconnecting a cable, please consult your
connected. local Mitsubishi representative, explaining a
detailed description of the problem.
Mount a loopback connector.
The hardware has an error or the RS- If the ERR. LED will not flash even after
RS-232 loopback test 232 loopback connector is not mounting a connector, please consult your
mounted. local Mitsubishi representative, explaining a
detailed description of the problem.
APPENDICES

: OFF, : ON

5.5 AJ65BT-R2N Single Unit Test 5 - 11


5.5.1 Hardware test
5 PREPARATORY PROCEDURES AND SETTING

5.6 Wiring

5.6.1 CC-Link dedicated cable connection method

The following describes the connection method of a CC-Link dedicated cable.

CAUTION
● Be sure to shut off all phases of the external power supply used by the system before installation or
wiring.
Failure to do so may cause an electric shock or damage to the product.
● Attach the terminal cover to the product before energizing and operating the system after installation
or wiring.
Failure to do so may cause an electric shock.
● Be sure to shut off all phases of the external power supply used by the system before cleaning or
retightening the terminal screw.
Failure to do so may result in a failure or malfunction of the module.
A loose screw may cause a drop of the module, short circuit or malfunction.
Overtightening may damage the screw, resulting in a drop of the module, short circuit or malfunction.
● Do not install the control or communication cable(s) together with the main circuit or power cables.
Keep a distance of 100mm or more between them.
Failure to do so may cause malfunctions due to noise.
● Always ground the FG terminal to the protective ground conductor.
Failure to do so may result in electric shock or malfunctions.
● Check the rated voltage and terminal layout and then wire the module correctly.
Connecting a power supply of a different voltage rating or incorrect wiring may cause a fire or failure.
● Completely connect each cable connector to each receptacle.
Failure to do so may cause malfunctions due to poor contact.
● Place the connection wires and cables in a duct or clamp them.
If not, dangling cables may swing or inadvertently be pulled, resulting in damage to the module and/
or cables or malfunctions due to poor cable connection.
● Do not install the control cable(s) together with the communication cable(s).
Doing so may cause malfunctions due to noise.
● Always use the data link terminal block for connection of a CC-Link dedicated cable to a master
module.
Care must be taken because, if the cable is incorrectly inserted into the general-purpose I/O terminal
block instead of the data link terminal block, the module will break down.

5 - 12 5.6 Wiring
5.6.1 CC-Link dedicated cable connection method
5 PREPARATORY PROCEDURES AND SETTING

1
The following shows how to connect the AJ65BT-R2N to a master module and a remote
module with CC-Link dedicated cables.

OVERVIEW
Master module AJ65BT-R2N Remote module
(Blue)
DA DA DA
Terminating resistor
DB
(White)
(Yellow)
DB DB
Terminating resistor
2
DG DG DG
SLD CC-Link dedicated cable SLD CC-Link dedicated cable SLD

CONFIGURATION
FG 24V 24V
24G 24G

SYSTEM
FG FG

Figure 5.8 Connection between AJ65BT-R2N and master module


3

SPECIFICATIONS
Be sure to connect terminating resistors, which are supplied with the master
module, to modules on both ends of the data link network. (Connect it between
DA and DB.)

4
5.6.2 External device connection method

FUNCTIONS
The following shows how to connect the AJ65BT-R2N and the external device of the RS-
232.

(1) Connection method 5


When connecting the AJ65BT-R2N and the external device, connect them as shown

PROCEDURES AND
below.

PREPARATORY
Table 5.12 Connection method

SETTING
AJ65BT-R2N side (DTE) External device (DTE)
Signal mnemonic Pin No.
Cable connection and signaling
Signal mnemonic 6

MELSOFT CONNECTION
SD 3 SD
RD 2 RD

MODE SETTING
RS 7 RS
CS 8 CS
DR 6 DR
SG 5 SG
CD 1 CD
ER 4 ER 7
TROUBLESHOOTING
APPENDICES

5.6 Wiring 5 - 13
5.6.2 External device connection method
5 PREPARATORY PROCEDURES AND SETTING

(2) Precautions for connection


(a) Connect the FG signal line and shield of the RS-232 cable as follows:

Table 5.13 Precautions for connection

RS-232 cable Connection method Remarks


Connected to the screw clamp of the •Do not short-circuit the FG and SG signal lines of the
FG signal
AJ65BT-R2N side connector. RS-232 cable.
Connected to the screw clamp of the •If the FG and SG signal lines are connected inside the
Shield AJ65BT-R2N side connector. external-device side, do not connect the FG signal
(Not connected to external device) line on the AJ65BT-R2N side to the external device.

(b) When data communication cannot be performed normally due to external noise,
connect the wires as follows:
1) Connect the FG terminals of both stations with the shield of the RS-232 cable.
For the external device side, refer to the handling instructions for the external
device.
2) Each signal line (except for SG) must be twisted with the SG signal line.
3) FG of the AJ65BT-R2N is connected to the screw clamp of the connector,
acting as FG of the module.

(AJ65BT-R2N side) Shield (External device side)

Connector chassis FG

SD RD

RD SD

DSR DTR

DTR DSR

SG SG

Figure 5.9 Precautions for connection

(c) Do not connect an RS-422 device to the RS-232 interface.


Doing so will damage the RS-422 interface of the connected device, resulting in
communication failure.

5 - 14 5.6 Wiring
5.6.2 External device connection method
6 MELSOFT CONNECTION MODE SETTING

1
CHAPTER 6 MELSOFT CONNECTION MODE SETTING

OVERVIEW
This chapter describes the setting example per programmable controller CPU of the
master station when the MELSOFT connection mode is used.
The following shows the system configuration of the setting example described in this 2
chapter.

CONFIGURATION
Master station Remote I/O station AJ65BT-R2N

SYSTEM
Station No.0 Station No.1 Station No.2
Occupies 1 station. Occupies 1 station.
Engineering tool
3

SPECIFICATIONS
RS-232
Terminating resistor CC-Link Terminating resistor

Figure 6.1 System configuration

(a) Master station 4


Table 6.1 Information of master station

Item Description

FUNCTIONS
Station No. 0
Transmission speed of data link 156kbps
CC-Link version Ver. 1
Start I/O No. Mounting position of master module 5
All connect count 2

PROCEDURES AND
(b) Remote I/O station

PREPARATORY
Table 6.2 Information of remote I/O station

SETTING
Item Description
Station No.
Transmission speed of data link
1
156kbps
6

MELSOFT CONNECTION
CC-Link version Ver. 1
No. of occupied stations Occupies 1 station

MODE SETTING
(c) AJ65BT-R2N

Table 6.3 Information of AJ65BT-R2N

Item Description 7
Station No. 2
TROUBLESHOOTING

Transmission speed of data link 156kbps


CC-Link version Ver. 1
No. of occupied stations Occupies 1 station
Mode setting switch 5 (MELSOFT connection mode)
APPENDICES

6-1
6 MELSOFT CONNECTION MODE SETTING

6.1 Setting When LCPU is Used

This section describes the setting example when the programmable controller CPU of the
master station is the LCPU.

Start

Set switches of remote I/O module and


Section 6.2.1 Switch settings of each station
AJ65BT-R2N.

Connect GX Works2 to programmable controller


CPU on master station.

Section 6.2.2 Parameter setting


Set network parameters in GX Works2.

Set communication route in [Transfer Setup] of GX


Section 6.2.3 Connection target setting
Works2, and perform communication test.

End

Figure 6.2 Setting procedure

6-2 6.1 Setting When LCPU is Used


6 MELSOFT CONNECTION MODE SETTING

1
6.1.1 Switch settings of each station

(1) Switch setting of remote I/O station

OVERVIEW
For how to set switch setting, refer to the manual for the remote I/O station.

Table 6.4 Switch setting of remote I/O station


2
Item Description
Station No. Station No.1

CONFIGURATION
Transmission speed 156kbps

SYSTEM
(2) Switch setting of AJ65BT-R2N
Set each switch setting of the AJ65BT-R2N.
3
Table 6.5 Switch setting of AJ65BT-R2N

Item Description Set value

SPECIFICATIONS
10:0
Station No. setting switch Station No.2
1:2
Data link transmission speed setting
156kbps 0
switch
Mode setting switch MELSOFT connection mode 5 (Fixed)
4
RS-232
transmission setting SW1 to SW8 Set all to OFF OFF (Fixed)
switches

FUNCTIONS
(3) Precautions for switch setting
(a) Set the station No. setting switch of the AJ65BT-R2N within the following range. 5
1) When accessing to the master station or local station connected to the CC-link

PROCEDURES AND
system

PREPARATORY
Set the station No. setting switch of the AJ65BT-R2N within the range of 1 to

SETTING
64.
2) When accessing to the programmable controller CPU connected to the other
network system 6

MELSOFT CONNECTION
Access can be made to the programmable controller CPU connected to the
other network system via the master station or local station in the CC-Link
MODE SETTING
system where the AJ65BT-R2N is connected.
• When the programmable controller CPU of the access destination is Q
series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1
7
to 64.
TROUBLESHOOTING

• When the programmable controller CPU of the access destination is QnA


series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1
to 63.

(b) As for the RS-232 transmission setting switches of the AJ65BT-R2N, set SW1 to
SW8 to OFF.
APPENDICES

6.1 Setting When LCPU is Used 6-3


6.1.1 Switch settings of each station
6 MELSOFT CONNECTION MODE SETTING

6.1.2 Parameter setting

Set the parameter setting by [Network parameters] of GX Works2.

(1) Network parameter setting

Figure 6.3 [Setting the CC-Link list.] dialog box

(a) Operational setting

Figure 6.4 [Operational settings module 1] dialog box

6-4 6.1 Setting When LCPU is Used


6.1.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

1
(b) CC-Link configuration setting

OVERVIEW
2

CONFIGURATION
SYSTEM
3

SPECIFICATIONS
Figure 6.5 [CC-Link Configuration Module 1] dialog box

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.1 Setting When LCPU is Used 6-5


6.1.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

6.1.3 Connection target setting

Set the connection target by [Transfer Setup] of GX Works2.

Figure 6.6 [Transfer Setup] dialog box

Table 6.6 Connection target setting

No. Setting item Setting Detailed setting


PC-side IF Serial setting
1 PC side I/F Serial •COM port: COM1
•Transmission speed: 19.2kbps
PLC side I/F detailed setting of G4 module
2 PLC side I/F G4 module
•Model (mode): AJ65BT-G4-S3 (Q mode)
Other station Detailed setting
3 Other station specification Other station (Single network) •Check at communication time: 30 seconds
•Retry times: 0 time
Network communication route Detailed setting of CC-Link
4 Network route CC-Link
•Station No.: 0

Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].

6-6 6.1 Setting When LCPU is Used


6.1.3 Connection target setting
6 MELSOFT CONNECTION MODE SETTING

1
6.2 Setting When QCPU (Q mode)/QnACPU is Used

OVERVIEW
This section describes the setting example when the programmable controller CPU of the
master station is the QCPU (Q mode) or the QnACPU.

2
Start

CONFIGURATION
Set switches of master module, remote I/O
Section 6.2.1 Switch settings of each station
module and AJ65BT-R2N.

SYSTEM
Connect the engineering tool to programmable
controller CPU on master station. 3

SPECIFICATIONS
Section 6.2.2 Parameter setting
Set network parameters in the engineering tool.

Set communication route in [Transfer Setup] of the Section 6.2.3 Connection target setting
engineering tool, and perform communication test.
4
End

FUNCTIONS
Figure 6.7 Setting procedure

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.2 Setting When QCPU (Q mode)/QnACPU is Used 6-7


6 MELSOFT CONNECTION MODE SETTING

6.2.1 Switch settings of each station

(1) Switch setting of master station


Set the switch setting of the master station by each switch of the master module.

(a) When the master module is the QJ61BT11N or QJ61BT11

Table 6.7 Switch setting in case of QJ61BT11N or QJ61BT11

Item Description Set value


10:0
Station No. setting switch Master station
1:0
Transmission speed/mode setting
Transmission speed156kbps (Online mode) 0
switch

(b) When the master module is the AJ61QBT11 or A1SJ61QBT11

Table 6.8 Switch setting in case of AJ61QBT11 or A1SJ61QBT11

Item Description Set value


10:0
Station No. setting switch Master station
1:0
Mode setting switch Online mode (Remote net mode) 0
Transmission speed setting switch 156kbps 0
SW1 Station type: Master station/Local station OFF
SW2, SW3 Use prohibited OFF
Condition setting
SW4 Input data status of data link error station: Cleared OFF
switch
SW5, SW6 No. of occupied stations; Invalid OFF
SW7, SW8 Use prohibited OFF

(2) Switch setting of remote I/O station


For how to set switch setting, refer to the manual for the remote I/O station.

Table 6.9 Switch setting of remote I/O station

Item Description
Station No. Station No.1
Transmission speed 156kbps

(3) Switch setting of AJ65BT-R2N


Set each switch setting of the AJ65BT-R2N.

Table 6.10 Switch setting of AJ65BT-R2N

Item Description Set value


10:0
Station No. setting switch Station No.2
1:2
Data link transmission speed setting
156kbps 0
switch
Mode setting switch MELSOFT connection mode 5 (Fixed)
RS-232
transmission setting SW1 to SW8 Set all to OFF OFF (Fixed)
switches

6-8 6.2 Setting When QCPU (Q mode)/QnACPU is Used


6.2.1 Switch settings of each station
6 MELSOFT CONNECTION MODE SETTING

1
(4) Precautions for switch setting

OVERVIEW
(a) Set the station No. setting switch of the AJ65BT-R2N within the following range.
1) When accessing to the master station or local station connected to the CC-link
system
Set the station No. setting switch of the AJ65BT-R2N within the range of 1 to
2
64.

CONFIGURATION
2) When accessing to the programmable controller CPU connected to the other
network system

SYSTEM
Access can be made to the programmable controller CPU connected to the
other network system via the master station or local station in the CC-Link
system where the AJ65BT-R2N is connected. 3
• When access target programmable controller CPU is the Q series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1

SPECIFICATIONS
to 64.
• When access target programmable controller CPU is the QnA series
Set the station No. setting switch of the AJ65BT-R2N within the range of 1
to 63. 4
(b) As for the RS-232 transmission setting switches of the AJ65BT-R2N, set SW1 to
SW8 to OFF.

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.2 Setting When QCPU (Q mode)/QnACPU is Used 6-9


6.2.1 Switch settings of each station
6 MELSOFT CONNECTION MODE SETTING

6.2.2 Parameter setting

(1) When the master module is the QJ61BT11N or QJ61BT11


Set the parameter setting by using the engineering tool.
This section describes the parameter setting of when GX Developer is used.
When GX Works2 is used, refer to the following.
MELSEC-Q CC-Link System Master/Local Module User's Manual

(a) Network parameter setting

Figure 6.8 [Setting the CC-Link list.] dialog box

6 - 10 6.2 Setting When QCPU (Q mode)/QnACPU is Used


6.2.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

1
(b) Operational setting

OVERVIEW
2

CONFIGURATION
SYSTEM
3

SPECIFICATIONS
Figure 6.9 [Operational settings module 1] dialog box

(c) Station information setting


4

FUNCTIONS
5

PROCEDURES AND
PREPARATORY
Figure 6.10 [Station information. Module 1] dialog box

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.2 Setting When QCPU (Q mode)/QnACPU is Used 6 - 11


6.2.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

(2) When the master module is the AJ61QBT11N or A1SJ61QBT11


(a) Network parameter setting
Set the parameter setting by [Network parameters] of GX Developer.

Figure 6.11 [Setting the CC-Link list.] dialog box

(b) Station information setting

Figure 6.12 [Station information. Module 1] dialog box

6 - 12 6.2 Setting When QCPU (Q mode)/QnACPU is Used


6.2.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

1
6.2.3 Connection target setting

Set the connection target by [Transfer Setup] of the engineering tool.

OVERVIEW
(1) For GX Developer
2
1

CONFIGURATION
SYSTEM
2

SPECIFICATIONS
3

FUNCTIONS
Figure 6.13 [Transfer Setup] dialog box

Table 6.11 Connection target setting

No. Setting item Setting Detailed setting


5
PC-side IF Serial setting

PROCEDURES AND
1 PC side I/F Serial •COM port: COM1

PREPARATORY
•Transmission speed: 19.2kbps

SETTING
PLC side I/F detailed setting of G4 module
2 PLC side I/F G4 module
•Model (mode): AJ65BT-G4-S3 (Q mode)
Other station Detailed setting
3 Other station specification Other station (Single network) •Check at communication time: 30 seconds 6

MELSOFT CONNECTION
•Retry times: 0 time
Network communication route Detailed setting of CC-Link
4 Network route CC-Link
MODE SETTING
•Station No.: 0

Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].
7
TROUBLESHOOTING
APPENDICES

6.2 Setting When QCPU (Q mode)/QnACPU is Used 6 - 13


6.2.3 Connection target setting
6 MELSOFT CONNECTION MODE SETTING

(2) For GX Works2

Figure 6.14 [Transfer Setup] dialog box

Table 6.12 Connection target setting

No. Setting item Setting Detailed setting


PC-side IF Serial setting
1 PC side I/F Serial •COM port: COM1
•Transmission speed: 19.2kbps
PLC side I/F detailed setting of G4 module
2 PLC side I/F G4 module
•Model (mode): AJ65BT-G4-S3 (Q mode)
Other station Detailed setting
3 Other station specification Other station (Single network) •Check at communication time: 30 seconds
•Retry times: 0 time
Network communication route Detailed setting of CC-Link
4 Network route CC-Link
•Station No.: 0

Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].

6 - 14 6.2 Setting When QCPU (Q mode)/QnACPU is Used


6.2.3 Connection target setting
6 MELSOFT CONNECTION MODE SETTING

1
6.3 Setting When ACPU/QCPU (A mode) is Used

OVERVIEW
This section describes the setting example when the programmable controller CPU of the
master station is the ACPU or QCPU (A mode).

2
Start

CONFIGURATION
Set switches of master module, remote I/O Section 6.3.1 Switch settings of each station
module and AJ65BT-R2N.

SYSTEM
Connect GX Developer to programmable
controller CPU on master station. 3

SPECIFICATIONS
Set parameters. Section 6.3.2 Parameter setting

Set communication route in [Transfer Setup] of Section 6.3.3 Connection target setting
GX Developer, and perform communication test.
4
End

Figure 6.15 Setting procedure

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.3 Setting When ACPU/QCPU (A mode) is Used 6 - 15


6 MELSOFT CONNECTION MODE SETTING

6.3.1 Switch settings of each station

(1) Switch setting of master station


Set the switch setting of the master station by each switch setting.

Table 6.13 Switch setting of master station

Item Description Set value


10:0
Station No. setting switch Master station
1:0
Mode setting switch Online mode (Remote net mode) 0
Transmission speed setting switch 156kbps 0
SW1 Station type: Master station/Local station OFF
SW2, SW3 Use prohibited OFF
Condition setting SW4 Input data status of data link error station: Cleared OFF
switch SW5, SW6 No. of occupied stations; Invalid OFF
SW7 Use prohibited OFF
SW8 Module mode: Intelli. mode OFF (Fixed)

(2) Switch setting of remote I/O station


For how to set switch setting, refer to the manual for the remote I/O station.

Table 6.14 Switch setting of remote I/O station

Item Description
Transmission speed setting switch 156kbps
Station No. setting switch Station No.1

(3) Switch setting of AJ65BT-R2N


Set each switch setting of the AJ65BT-R2N.

Table 6.15 Switch setting of AJ65BT-R2N

Item Description Set value


10:0
Station No. setting switch Station No.2
1:2
Data link transmission speed setting
156kbps 0
switch
Mode setting switch MELSOFT connection mode 5 (Fixed)
RS-232
transmission setting SW1 to SW8 Set all to beOFF OFF (Fixed)
switches

6 - 16 6.3 Setting When ACPU/QCPU (A mode) is Used


6.3.1 Switch settings of each station
6 MELSOFT CONNECTION MODE SETTING

1
(4) Precautions for switch setting

OVERVIEW
(a) Set the station No. of the AJ65BT-R2N within the following range.
1) When accessing to the master station or local station connected to the CC-link
system
Set the station No. setting switch of the AJ65BT-R2N within the range of 1 to
2
64.

CONFIGURATION
2) When accessing to the programmable controller CPU connected to the other
network system

SYSTEM
When accessing to the A series programmable controller CPU via the master
station or local station in the CC-Link system connected to the AJ65BT-R2N,
set the station No. setting switch of the AJ65BT-R2N within the range of 1 to 3
63.

SPECIFICATIONS
(b) Set the condition setting switch SW8 of the master station or local station to OFF
(Intelli. mode).

(c) As for the RS-232 transmission setting switches of the AJ65BT-R2N, set SW1 to
SW8 to OFF. 4

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.3 Setting When ACPU/QCPU (A mode) is Used 6 - 17


6.3.1 Switch settings of each station
6 MELSOFT CONNECTION MODE SETTING

6.3.2 Parameter setting

Set the parameter setting by the sequence program.


The following describes devices used in the program example in this section.

Table 6.16 Device used in program example

Device Description Device Description


X0 Module error (Master station) M100 Master station parameter setting start pulse signal
Data link start by parameters in buffer memory Device turned ON for one scan after the dedicated
X6 M101
normally completed (Master station) instruction is executed
Data link start by parameters in buffer memory failed Device turned ON for one scan when write failed after
X7 M102
(Master station) the dedicated instruction is executed
D100 or
X0F Module ready (Master station) Setting value of master station
later
Y0 Refresh instruction (Master station) D107 Error code
Request for data link start by parameters in buffer
Y6
memory (Master station)

(1) When using dedicated instruction


The program example using a dedicated instruction is shown below.

Turns ON Master station parameter setting


start pulse signal.

Synchronous mode enable/disable

No. of modules connected

Slave station setting information on remote


I/O station

Slave station setting information on AJ65BT-R2N

Send buffer size

Receive buffer size

Auto-refresh buffer size

Dedicated instruction name

Start I/O No. of master module

Link parameter storage device

Device that is turned ON for one scan after


execution of dedicated instruction

Termination of dedicated instruction

Reads error code from master module


buffer memory.

Figure 6.16 Program example when using dedicated instruction

6 - 18 6.3 Setting When ACPU/QCPU (A mode) is Used


6.3.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

1
Table 6.17 Parameter setting for using dedicated instruction

Item Set value

OVERVIEW
Synchronous mode valid/invalid 0 (When synchronization invalid)
Number of stations connected for
2
communication

Slave station setting information Slave station information


No. of occupied
Station No.
2
slave stations
Remote I/O
0 (Remote I/O station) 1 1

CONFIGURATION
station
AJ65BT-R2N 2 (Intelligent device station) 1 2

SYSTEM
3

SPECIFICATIONS
4

FUNCTIONS
5

PROCEDURES AND
PREPARATORY

SETTING
6

MELSOFT CONNECTION
MODE SETTING

7
TROUBLESHOOTING
APPENDICES

6.3 Setting When ACPU/QCPU (A mode) is Used 6 - 19


6.3.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

(2) When using FROM/TO instruction


The program example using the FROM/TO instruction is shown below.

Turns ON Master station parameter setting


start pulse signal.

No. of modules connected

Writes to master module buffer memory.

Remote I/O station information

AJ65BT-R2N station information

Writes to master module buffer memory.

Send buffer size

Receive buffer size

Auto-refresh buffer size

Writes to master module buffer memory.

Turns ON Refresh instruction.

Turns ON Request for data link start by


parameters in buffer memory.
Resets Request for data link start by
parameters in buffer memory.
Reads error code from master module
buffer memory.
Resets data link start by parameters in
buffer memory.

Figure 6.17 Program example when using FROM/TO instruction

Table 6.18 Parameter setting for using FROM/TO instruction

Item Set value


Number of stations connected for
2
communication
No. of occupied
Slave station setting information Slave station information Station No.
slave stations
Remote I/O
0 (Remote I/O station) 1 1
station
AJ65BT-R2N 2 (Intelligent device station) 1 2

6 - 20 6.3 Setting When ACPU/QCPU (A mode) is Used


6.3.2 Parameter setting
6 MELSOFT CONNECTION MODE SETTING

1
6.3.3 Connection target setting

Set the connection target by [Transfer Setup] of GX Developer.

OVERVIEW
1 2

CONFIGURATION
2

SYSTEM
3
3

SPECIFICATIONS
4

Figure 6.18 [Transfer Setup] dialog box

FUNCTIONS
Table 6.19 Connection target setting

No. Setting item Setting Detailed setting


PC-side IF Serial setting
5
1 PC side I/F Serial •COM port: COM1

PROCEDURES AND
•Transmission speed: 19.2kbps

PREPARATORY
PLC side I/F detailed setting of G4 module
2 PLC side I/F G4 module
•Model (mode): AJ65BT-G4-S3 (Q mode)

SETTING
Other station Detailed setting
3 Other station specification Other station (Single network) •Check at communication time: 30 seconds
•Retry times: 0 time 6

MELSOFT CONNECTION
Network communication route Detailed setting of CC-Link
4 Network route CC-Link
•Station No.: 0

MODE SETTING

Be sure to select AJ65BT-G4-S3 (Q mode) for the model of [PLC side I/F detailed
setting of G4 module].
7
TROUBLESHOOTING
APPENDICES

6.3 Setting When ACPU/QCPU (A mode) is Used 6 - 21


6.3.3 Connection target setting
7 TROUBLESHOOTING

CHAPTER 7 TROUBLESHOOTING

This chapter describes the troubleshooting procedures and error codes of the AJ65BT-
R2N.
For troubleshooting and error codes, check the modules in the following order.

(1) Programmable controller CPU used


For troubleshooting and error codes, refer to the following.
User's manual for the programmable controller CPU used

(2) Master module used


For troubleshooting and error codes, refer to the following.
User's manual for the master module used

(3) AJ65BT-R2N
For troubleshooting and error codes, refer to the following.
Section 7.1 Troubleshooting When Using the MELSOFT Connection Function
Section 7.2 Error Code List

7-1
7 TROUBLESHOOTING

1
7.1 Troubleshooting When Using the MELSOFT Connection
Function

OVERVIEW
(1) Troubleshooting list
The following is a troubleshooting list of the AJ65BT-R2N.
2
Table 7.1 Troubleshooting list

CONFIGURATION
Symptom Cause Action
•Correct the switch setting.

SYSTEM
Incorrect switch setting Section 5.4 Part Names and Settings
•Check if all of the RS-232 transmission setting
switches are set to OFF.
•Reapply power to or reset the AJ65BT-R2N.
3
•If the RUN LED does not turn ON even after that,
check the following.

SPECIFICATIONS
(1) Check the conditions of the AJ65BT-R2N
installation, terminal block, and wiring.
(2) Check if the system is used in an
environment that satisfies the general

RUN LED turned OFF.


specifications. 4
(3) Check if power capacity is sufficient
(4) The hardware may be faulty.
A watchdog timer error has occurred.
Check if the hardware of the AJ65BT-R2N is

FUNCTIONS
normal, according to this manual.

Section 5.5.1 Hardware test


Or, replace the module and check the
operation. 5
If the problem persists, the hardware of the

PROCEDURES AND
AJ65BT-R2N may be faulty.
Please consult your local Mitsubishi

PREPARATORY
representative, explaining a detailed description of

SETTING
the problem.
•Check the indicator LEDs and take corrective
A CC-Link communication error has occurred.

The RS-232 cable is not properly connected


actions.
6

MELSOFT CONNECTION
between the AJ65BT-R2N and engineering •Correct the RS-232 cable connection.
Unable to operate programmable tool.

MODE SETTING
controller CPU from the engineering
•Correct the switch setting.
tool.
Section 5.4 Part Names and Settings
Incorrect switch setting •Check if the Mode setting switch is set to 5, and
the RS-232 transmission setting switches are set
to all OFF.
7
TROUBLESHOOTING

(Continued to next page)


APPENDICES

7.1 Troubleshooting When Using the MELSOFT Connection Function 7-2


7 TROUBLESHOOTING

(From previous page)

Table 7.1Troubleshooting list (Continued)


Symptom Cause Action
•When an error message, "Cannot communicate
with the PLC." is displayed in the engineering
tool, check the following.
•Check if the specified target station No. is
correct.
•Check the RS-232 cable connected
between the AJ65BT-R2N and GX
Unable to access from the engineering tool to Developer for any fault.
the programmable controller CPU. •When the AJ61BT11 or A1SJ61BT11 is used,
confirm the restrictions on the use of the
MELSOFT connection mode.

Section 4.2 (3) Precautions for use of the


MELSOFT connection function
•When the access target is AJ61BT11 or
Unable to operate programmable
A1SJ61BT11, check if the condition setting
controller CPU from the engineering
switch, SW8 is set to OFF (Intelli. mode).
tool.
•If an error message meaning the following is
displayed in the engineering tool, check the
station No. setting for the access target.
•Password has not been changed.
•Unable to receive data from the
programmable controller. (Timeout)
Some settings in the engineering tool are not •The programmable controller type is
correct. different.
•When an online operation is not possible in the
correct setting, or when an error message other
than the above is displayed, refer to the following
manual and take corrective actions.

Operating manual for the engineering tool


used
When using AJ61BT11 or
The programmable controller CPU has •In the case of access to the buffer memory of the
A1SJ61BT11, access to
frequently executed FROM/TO instructions to AJ61BT11 or A1SJ61BT11, add a contact to the
programmable controller from GX
the buffer memory of the AJ61BT11 or FROM/TO instruction so that the input signal
Developer connected to AJ65BT-R2N
A1SJ61BT11. (XnC) to the module is OFF.
generates communication error.

7-3 7.1 Troubleshooting When Using the MELSOFT Connection Function


7 TROUBLESHOOTING

1
(2) Troubleshooting when the master station's ERR. LED flashes
The following explains how to troubleshoot the system when the master station's

OVERVIEW
ERR. LED flashes.

(a) Master station side troubleshooting


2
ERR. LED flashes on master station.

CONFIGURATION
SYSTEM
Parameter settings match No Correct parameter settings or actual
system configuration? system configuration.

Yes
3

SPECIFICATIONS
Is any of master station link No
special registers, SW0080 to SW0083 Master station may be faulty. Please consult your
(Other station data link local Mitsubishi representative, explaining a
status) ON? detailed description of the problem.

Yes 4
Is any of master station link No
special registers, SW0098 to SW009B

FUNCTIONS
(Station No. overlap
status) ON?

Yes

Identify which bit is ON in SW0098 to Identify which bit is ON in SW0080 to 5


SW009B, and check corresponding module. SW0083, and check corresponding module.
(2)(b) Slave station side (2)(c) Slave station side

PROCEDURES AND
troubleshooting (When link special troubleshooting (When link special

PREPARATORY
register (SW0098 to SW009B) register (SW0080 to SW0083) turned
End
turned ON) in this section ON) in this section

SETTING
Figure 7.1 Troubleshooting when the master station's ERR. LED flashes

MELSOFT CONNECTION
(b) Slave station side troubleshooting (When link special register (SW0098 to
SW009B) turned ON)

MODE SETTING

Identify which bit is ON in SW0098 to SW009B,


and check corresponding module.

7
TROUBLESHOOTING

Are Station No. setting No


switches correctly set?

Correct setting of Station No. setting switches.


Yes

Reapply power to or reset slave station.

The module may be faulty. Please consult your


local Mitsubishi representative, explaining a
detailed description of the problem. End
APPENDICES

Figure 7.2 When link special register (SW0098 to SW009B) turned ON

7.1 Troubleshooting When Using the MELSOFT Connection Function 7-4


7 TROUBLESHOOTING

(c) Slave station side troubleshooting (When link special register (SW0080 to
SW0083) turned ON)

Identify which bit is ON in SW0080 to


SW0083, and check corresponding module.

No
Was it powered ON? Power it ON.

Yes

Is supply
No No Bring supply voltage within
Is POWER LED ON? voltage within specified
specified range.
range?

Yes Yes

The module may be faulty. Please


consult your local Mitsubishi
representative, explaining a detailed
description of the problem.

No Is RS-232 cable No
Is RD LED flashing? Correct RS-232 cable wiring.
wired correctly? *1

Yes
Yes

The module may be faulty. Please


consult your local Mitsubishi
representative, explaining a detailed
description of the problem.

End

1)

(Continued to next page)

Figure 7.3 When link special register (SW0080 to SW0083) turned ON

7-5 7.1 Troubleshooting When Using the MELSOFT Connection Function


7 TROUBLESHOOTING

(From previous page)

OVERVIEW
1)

Is L RUN LED ON?


No No Is transmission speed No 2
Is SD LED flashing?
setting correct?

CONFIGURATION
Yes Yes
Yes
Set correct transmission speed.

SYSTEM
No
Is SD LED flashing?

Yes
Reapply power to or reset slave
station. 3

SPECIFICATIONS
The module may be faulty. No
Is RS-232 cable wired
Please consult your local
correctly? *1
Mitsubishi representative,
explaining a detailed description of

4
the problem.
Yes

Connect RS-232 cable correctly.

FUNCTIONS
The module (Transmission speed
setting switch) may be faulty. Please
consult your local Mitsubishi
representative, explaining a
detailed description of the problem.
5

PROCEDURES AND
PREPARATORY
Are Station No. setting
switches set correctly? No
(Not duplicated with other

SETTING
station number?)

Yes
6

MELSOFT CONNECTION
The module (Station No. setting Correct station No. setting.
switches) may be faulty. Please
consult your local Mitsubishi

MODE SETTING
representative, explaining a
detailed description of the problem. Reapply power to or reset slave
station.

Are Station No. setting


switches set correctly? No
(Not duplicated with other
station number?)
7
TROUBLESHOOTING

Yes

The module (Station No. setting Correct station No. setting.


switches) may be faulty. Please
consult your local Mitsubishi
representative, explaining a
detailed description of the problem. Reapply power to or reset slave
station.

End

*1 Check for short circuit, reverse connection, disconnection, terminating resistor, FG connection,
APPENDICES

overall cable distance, and block distance.


Figure 7.3 When link special register (SW0080 to SW0083) turned ON (Continued)

7.1 Troubleshooting When Using the MELSOFT Connection Function 7-6


7 TROUBLESHOOTING

7.2 Error Code List

This section explains the error codes of the AJ65BT-R2N.

(1) How to check an error code


Check an error code in the completion status of a dedicated instruction.

(2) Error code list


The following list shows only the error code that may occur in MELSOFT connection
mode.

Table 7.2 Error code list

Error code Error name Cause Action


•Do not write data to the buffer memory in MELSOFT
In MELSOFT connection mode, a write
MELSOFT connection connection mode.
BB43H command to the buffer memory was
mode command error •Change the mode of the AJ65BT-R2N to
received.
Nonprocedural protocol mode.

7-7 7.2 Error Code List


APPENDICES

1
APPENDICES

OVERVIEW
Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3

Appendix 1.1 Specifications comparisons 2

CONFIGURATION
In this section, the performance specifications, applicable software packages and
functions are compared between the AJ65BT-R2N and AJ65BT-G4-S3.

SYSTEM
(1) Performance specifications comparisons
The table below shows performance specifications comparisons between the 3
AJ65BT-R2N and AJ65BT-G4-S3.

SPECIFICATIONS
Table App.1 Performance specifications comparisons

Item AJ65BT-R2N AJ65BT-G4-S3


Interface RS-232 compliant (D-Sub 9P) RS-422 compliant
Communication method Full-duplex communication method
Synchronization method Asynchronous method 4
9600, 19200, 38400 (bps)
Transmission speed 9600, 19200, 38400, 57600, 115200 (bps)
(Selected by operation setting DIP switch)
Up to 30m
Transmission distance Up to 15m

FUNCTIONS
(When using AC300R4)
Start bit 1
Data bit 8
Data format
Parity bit 1 (Vertical parity) 5
Stop bit 1
Error

PROCEDURES AND
Parity check Checked (Odd)
detection

PREPARATORY
CC-Link

SETTING
Transmission path Bus (RS-485)
CC-Link station type Intelligent device station
Connection cable CC-Link dedicated cable/CC-Link high-performance cable/CC-Link Ver.1.10-compatible cable 6
No. of occupied stations 1 station (RX/RY: 32 points each, RWw/RWr: 4 points each)

MELSOFT CONNECTION
Withstand voltage One minute at 500VAC between all external DC terminals and ground

MODE SETTING
Insulation resistance 500VDC between all external DC terminals and ground, 10M or more with insulation resistance tester
DC type noise voltage: 500Vp-p
Noise immunity
Tested by noise simulator of noise width of 1 s, and noise frequency of 25 to 60Hz
M4 0.7mm 16mm or larger
Module fixing screw
DIN-rail mounting is also possible. 7
Applicable DIN rail TH35-7.5Fe, TH35-7.5Al, TH35-15Fe (Compliant with IEC 60715)
TROUBLESHOOTING

24VDC (Ripple ratio: 5% or less)


24VDC (15.6V to 28.8V)
External power supply (Allowable voltage range: 20.4 to 26.4VDC)
Current consumption: 0.11A Current consumption: 0.19A
Allowable momentary power
1ms
failure time
External dimensions 80(H) 170(W) 47(D) [mm] 80(H) 170(W) 63.5(D) [mm]
Weight 0.40kg 0.36kg
APPENDICES

Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3 App - 1


Appendix 1.1 Specifications comparisons
APPENDICES

(2) Applicable software packages


The applicable software packages are compared between the AJ65BT-R2N and
AJ65BT-G4-S3 as shown below.

Table App.2 Applicable software packages

External device
AJ65BT-R2N AJ65BT-G4-S3
Applicable software packages
GX Works2

Windows - GX Developer (Version 6 or later)


Personal based GX Developer (Version 5 or
computer earlier)
SWnIVD-GPPA (n = 2 to 4)
IBM PC/AT
SWnIVD-GPPQ (n = 0 to 2)

: Applicable, : N/A

(3) Function comparisons


The table below shows function comparisons between the AJ65BT-R2N and AJ65BT-
G4-S3.

Table App.3 Function comparisons

Function AJ65BT-R2N AJ65BT-G4-S3 Changes from AJ65BT-G4-S3


Nonprocedural protocol mode *1
Changes in applicable software packages
MELSOFT connection mode
Appendix 1.1 (2) Applicable software packages

: Available, : Partially restricted, : N/A


* 1 For details, refer to the following manual.
CC-Link System RS-232 Interface Module User's Manual (Nonprocedural Protocol Mode)

App - 2 Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3


Appendix 1.1 Specifications comparisons
APPENDICES

1
Appendix 1.2 Procedures and precautions for replacing AJ65BT-G4-S3
with AJ65BT-R2N

OVERVIEW
(1) Procedures for replacing AJ65BT-G4-S3 with AJ65BT-R2N

2
Start

CONFIGURATION
Prepare cable for connection between AJ65BT-
R2N and external device.

SYSTEM
Stop the system in operation.
3
Set AJ65BT-R2N switches as follows:
Section 5.4 Part Names and Settings

SPECIFICATIONS
Mode setting switch: 5
RS-232 transmission setting switches: All OFF
Station No. setting switches: Same as A65BT-G4-S3
Data link transmission speed setting switch
: Same as AJ65BT-G4-S3

4
Remove AJ65BT-G4-S3 from system, and
install AJ65BT-R2N.

FUNCTIONS
Replace cable connected between AJ65BT-R2N
and external device with RS-232 cable.

Start the system. 5

PROCEDURES AND
End

PREPARATORY
Figure App.1 Procedures for replacing AJ65BT-G4-S3 with AJ65BT-R2N

SETTING
6

MELSOFT CONNECTION
There is no need to change the parameter settings of the master station.

MODE SETTING

(2) Precautions for replacing AJ65BT-G4-S3 with AJ65BT-R2N


(a) Use the engineering tool for the external device.
7
(b) The AJ65BT-G4-S3 can be replaced with the AJ65BT-R2N only when it can be
TROUBLESHOOTING

used in Q mode.
If QnA or A mode has been used in the AJ65BT-G4-S3, set the AJ65BT-R2N into
Q mode.

(c) Use an RS-232 cable for connection between the AJ65BT-R2N and external
device.
APPENDICES

Appendix 1 Differences between AJ65BT-R2N and AJ65BT-G4-S3 App - 3


Appendix 1.2 Procedures and precautions for replacing AJ65BT-G4-S3 with AJ65BT-R2N
APPENDICES

Appendix 2 External Dimensions

(0.35)
9

(1.85)
47
2- 4.5 installation hole

(0.18)
4.5

(1.87)
47.5
71(2.79)
80(3.14)

161(6.33) Center of DIN rail


4.5
(0.18)
170(6.69)

Unit: mm(inch)

Figure App.2 External dimensions

Appendix 3 RS-232 Interfaces Used for the AJ65BT-R2N

The connectors listed below are used as RS-232 interface connectors.

Table App.4 RS-232 interfaces used for the AJ65BT-R2N

Hardware version or production number


Module model Manufacturer Model
(SERIAL)
C or earlier DDK Ltd. 17JE-13090-37(D23A)-FA
AJ65BT-R2N D or later, or production number (SERIAL)
OMRON Corporation XM3F-0920-112
(first five digits) of "16041" or later

App - 4 Appendix 2 External Dimensions


Memo
APPENDICES

Appendix 3 RS-232 Interfaces Used for the AJ65BT-R2N


App - 5
PREPARATORY
MELSOFT CONNECTION PROCEDURES AND SYSTEM

7
6
5
4
3
2
1

APPENDICES TROUBLESHOOTING MODE SETTING SETTING FUNCTIONS SPECIFICATIONS CONFIGURATION OVERVIEW


INDEX
[A] Setting When LCPU is Used.................................. 6-2
Accessible range ................................................... 4-4 Connection target setting ................................... 6-6
Applicable system.................................................. 2-2 Parameter setting ............................................... 6-4
Master module ................................................... 2-2 Switch settings of each station ........................... 6-3
Software package .............................................. 2-2 Setting When QCPU (Q mode)/QnACPU is Used
Supported versions ............................................ 2-3 ............................................................................... 6-7
Connection target setting ................................. 6-13
Parameter setting ............................................. 6-10
[B]
Switch settings of each station ........................... 6-8
Buffer memory list................................................ 3-12 System configuration ............................................. 2-1

[D] [T]
Differences between AJ65BT-R2N and Troubleshooting ..................................................... 7-2
AJ65BT-G4-S3 .................................................. App-1 Master station side troubleshooting ................... 7-4
Replacing ....................................................... App-3 Troubleshooting list ............................................ 7-2
Specifications comparisons............................ App-1
[W]
[E]
Wiring................................................................... 5-12
Error code list ........................................................ 7-7 CC-Link dedicated cable connection method... 5-12
External device connection method ................. 5-13
[G]
General specifications ........................................... 3-1

[H]
Hardware test ...................................................... 5-10

[M]
MELSOFT connection function.............................. 4-2
MELSOFT connection mode setting...................... 6-1

[P]
Part names and settings ........................................ 5-4
Checking switch status with buffer memory ....... 5-9
Data link transmission speed setting switch....... 5-7
Indicator LEDs.................................................... 5-6
Mode setting switch............................................ 5-7
RS-232 transmission setting switches ............... 5-8
Performance Specifications ................................... 3-2
Preparatory Procedures and Setting ..................... 5-3

[R]
Remote I/O details ................................................. 3-9
Remote I/O list ....................................................... 3-7
Remote register list.............................................. 3-10
RS-232
Cable specifications ........................................... 3-5
Connector specifications .................................... 3-5

[S]
Setting When ACPU/QCPU (A mode) is Used .... 6-15
Connection target setting ................................. 6-21
Parameter setting............................................. 6-18
Switch settings of each station......................... 6-16

Index - 1
WARRANTY
Please confirm the following product warranty details before using this product.

1. Gratis Warranty Term and Gratis Warranty Range


If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the
product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or
Mitsubishi Service Company.
However, if repairs are required onsite at domestic or overseas location, expenses to send an engineer will be
solely at the customer's discretion. Mitsubishi shall not be held responsible for any re-commissioning,
maintenance, or testing on-site that involves replacement of the failed module.
[Gratis Warranty Term]
The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated
place.
Note that after manufacture and shipment from Mitsubishi, the maximum distribution period shall be six (6) months,
and the longest gratis warranty term after manufacturing shall be eighteen (18) months. The gratis warranty term of
repair parts shall not exceed the gratis warranty term before repairs.
[Gratis Warranty Range]
(1) The range shall be limited to normal use within the usage state, usage methods and usage environment, etc.,
which follow the conditions and precautions, etc., given in the instruction manual, user's manual and caution
labels on the product.
(2) Even within the gratis warranty term, repairs shall be charged for in the following cases.
1. Failure occurring from inappropriate storage or handling, carelessness or negligence by the user. Failure
caused by the user's hardware or software design.
2. Failure caused by unapproved modifications, etc., to the product by the user.
3. When the Mitsubishi product is assembled into a user's device, Failure that could have been avoided if
functions or structures, judged as necessary in the legal safety measures the user's device is subject to or
as necessary by industry standards, had been provided.
4. Failure that could have been avoided if consumable parts (battery, backlight, fuse, etc.) designated in the
instruction manual had been correctly serviced or replaced.
5. Failure caused by external irresistible forces such as fires or abnormal voltages, and Failure caused by
force majeure such as earthquakes, lightning, wind and water damage.
6. Failure caused by reasons unpredictable by scientific technology standards at time of shipment from
Mitsubishi.
7. Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user.

2. Onerous repair term after discontinuation of production


(1) Mitsubishi shall accept onerous product repairs for seven (7) years after production of the product is
discontinued.
Discontinuation of production shall be notified with Mitsubishi Technical Bulletins, etc.
(2) Product supply (including repair parts) is not available after production is discontinued.

3. Overseas service
Overseas, repairs shall be accepted by Mitsubishi's local overseas FA Center. Note that the repair conditions at
each FA Center may differ.

4. Exclusion of loss in opportunity and secondary loss from warranty liability


Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation of damages caused by any
cause found not to be the responsibility of Mitsubishi, loss in opportunity, lost profits incurred to the user by Failures
of Mitsubishi products, special damages and secondary damages whether foreseeable or not, compensation for
accidents, and compensation for damages to products other than Mitsubishi products, replacement by the user,
maintenance of on-site equipment, start-up test run and other tasks.

5. Changes in product specifications


The specifications given in the catalogs, manuals or technical documents are subject to change without prior notice.
Microsoft, Windows, Windows Vista, Windows NT, Windows XP, Windows Server, Visio, Excel, PowerPoint,
Visual Basic, Visual C++, and Access are either registered trademarks or trademarks of Microsoft Corporation in
the United States, Japan, and other countries.
Intel, Pentium, and Celeron are either registered trademarks or trademarks of Intel Corporation in the United
States and other countries.
Ethernet is a registered trademark of Xerox Corp.
All other company names and product names used in this manual are either trademarks or registered
trademarks of their respective companies.

SH(NA)-080687ENG-C
SH(NA)-080687ENG-C(1410)MEE
MODEL: AJ65BT-R2N-U-MEL-E
MODEL CODE: 13JZ01

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN

When exported from Japan, this manual does not require application to the
Ministry of Economy, Trade and Industry for service transaction permission.

Specifications subject to change without notice.

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