A New Thermoelectric
Generator for Rural
                                  Elect rification
Jon M. Schroeder                 A new solid-state electric generator      An inexpensive, alternative-energy
The Trymer Company               can convert almost any available fuel     electrification system is needed in the
                                 into low-cost electricity. It has prom-   United States and Canada. A stand-
                                 ising application in undeveloped          alone, electric power supply would
                                 countries as well as in North             increase productivity and save money
                                 America.                                  in a number of industries, including
                                                                           farming, ranching, and light manu-
                                                                           facturing, as well as provide electric-
                       Control   &      ,.
                                               Assemb~of
                                               One-Sized
                                                                           ity to more isolated areas such as
                                                                           recreational areas. An even larger
                                                                           market for rural electrification exists
                                                                           in less developed parts of the world,
                                                                           where engine-driven generators are
                                                                           the only alternative.
                                                                           Concept Description
                                                                           The Trymer Company has developed
                                                                           a portable, solid-state, electric gener-
                                                                           ator based on the thermocouple
                                                                           principle. A specially configured
                                                                           ring of metal plates produces a very
                                                                           high electric-current circulation when
                                                                           it is heated (see the figure). The cur-
                                                                           rent store of energy can be tapped to
                                                                           provide a source of ac and dc electric
                                                                           power, and electrical energy can be
                                             Load
                                                                           stored overnight. This generator
             Thermoelectric Generator Mechanism                            operates with fuels, such as heat from
                                                                           various wastes, solar, wood, propane,
                                                                           or petroleum. It can produce 5 kW of
                                 Introduction                              power, at 120 V, 60 Hz; and its
                                                                           weight of 75 Ibs allows portability.
                                 Rural electrification currently re-       There are no moving parts to cause
                                 quires installing expensive, overhead     vibration or to make noise.
                                 electric transmission lines. These
                                 transmission lines need right-of-way      The thermocouple principle requires
                                 clearing that devastates more vegeta-     the ends of two different metal wires
                                 tion than the area serviced. An alter-    to be twisted together, one terminal
                                 native--onsite power generation using     heated and the other cooled. This
                                 a motor-driven electric generator--is     causes current flow in the wires. The
                                 costly and often beyond the reach of      magnitude of the current depends on
                                 most buyers. These generators also        the temperature difference between
                                 have short lives.                         terminals, the characteristics of the
metals, and the electrical resistance     for defense applications and for pros-   types of products: electrical power
of the two wires. Typical power from      pecting and mapping of natural           supplies for the transportation indus-
a thermocouple is one-thousandth the      resources.                               try and a 60-HzJ600-h4Wh, diurnal,
energy needed to power a light bulb.                                               magnetic energy store for utility grid
                                          A key advantage of this concept is       leveling. The partner should have
To improve thermocouple perform-          that it uses a wide form of common,      product development experience and
ance, the number of junctions is in-      energy-producing products. These         manufacturing and distribution capa-
creased and placed closer together to     products include hay, grass, coal,       bilities. The markets for each of
reduce resistance. Connecting junc-       animal dung, renewable fuels, and        these products are projected to be
tions in a loop increases current cir-    wood byproducts.                         greater than $100 million over the
culation to a maximum, thereby                                                     next 5 years.
realizing the highest magnetic field      Key Experimental
and the highest magnetic energy                                                    The 5-kW rural generator is expected
store. A thermoelectric energy store      Results                                  to be completed in 1995, and a distri-
requires a means of drawing energy                                                 butor will be selected to market a
from the circulating current store as     Laboratory tests on the generator        family of thermoelectric generators
electricity. This is done using a spe-    have achieved densities up to            for sale to Third World countries.
cial Hall switch that converts mag-        120,000 ampshn.’, which have been       This type of product is expected to
netic energy into conditioned elec-       verified independently. Other testing    have appeal to a government market,
trical energy as needed.                  shows that more than 1,000 V can be      including the Federal Emergency
                                          tapped by the Hall effect using a        Management Agency and the U.S.
                                           1-Tesla, 60-Hz field applied to a
Economics and Market                      junction; output frequencies from 1
                                                                                   Department of Defense. The portable
                                                                                   generator can serve as an engine
Potential                                 Hz to 1 Ghz were achieved. Engi-         starter or an auxiliary power unit.
                                          neering studies performed at the         The primary goal is to supply a unit
Applications of this technology           Pulse Power Directorate at Picatinny     that sells in the international market
include the transportation field’s need   Arsenal, New Jersey tested energy        for about $500.
for high-energy, low-polluting elec-      densities for specific applications
tric power supplies for automobiles,      ranging from high-speed train suspen-
busses, trains, trucks, tanks, and                                                 For further information, contact
                                          sion, biomolecular separation, auto-
ships. This technology can be used        motive electric power supplies, and
                                                                                   Jon M. Schroeder
as a suspension system for high-          ship propulsion. Selected perform-
                                                                                   The Trymer Company
speed trains and for magnetic suspen-     ance data developed with various-
                                                                                   14301 Bagdad Road
sion of machine elements such as ro-      sized laboratory models are sum-
                                                                                   Leander, Tx 78641
tating shafts and sliding bearings.       marized in the table below.
                                                                                   Phone: (512) 259-1 141
                                                                                     Fax: (512) 259-3833
Utility companies can benefit from        Future Development
this technology by generating addi-
tional electricity from waste heat        Needs                                    Compiled by
                                                                                   Pacific Northwest Laboratory for the U.S.
sources, with the capability for bank-                                             Department of Energy, Innovative Concepts
ing some electrical energy for later      Trymer seeks development partner(s)      Program 590240. This flier was printed on
use. Related applications will be in      to prototype and commercialize two       recycled paper.
the field of magnetic plasma confine-
ment for producing electrical energy
from fusion. The technology can                                 Performance Data from Testing
also be used for biomolecular refin-                                                                       Fuel
ing of pharmaceuticals and for more                           System Rating           Power             Consumption
sensitive, low-cost magnetic                  Operating
resonance imaging (MRI). Wireless,             Temp.        Voltage     Amps       kW        HP      MBtuhr         GaVh
high-energy power transmission for             240°C         6.6        12,000     79        134      0.4            3.1
terrestrial and space-based power is            340°C          8.9      17,000     151      256         0.7           5.3
possible with this technology. Mag-
netic sensing, beyond the sensitivity           540°C         14.9      26,000     387      656          1.5         11.7
of radar and infrared, is also possible