Faa Approved Airplane Flight Manual Supplement P/N 140-590039-0015 For Garrett Gtcp36-150W Auxiliary Power Unit
Faa Approved Airplane Flight Manual Supplement P/N 140-590039-0015 For Garrett Gtcp36-150W Auxiliary Power Unit
Use the List Of Effective Pages to determine the current status of this supplement.
1 of 20 Original 0
2 of 20 Original 0
3 of 20 Original 0
4 of 20 Original 0
5 of 20 Original 0
6 of 20 Original 0
7 of 20 Original 0
8 of 20 Original 0
9 of 20 Original 0
10 of 20 Original 0
11 of 20 Original 0
12 of 20 Original 0
13 of 20 Original 0
14 of 20 Original 0
15 of 20 Original 0
16 of 20 Original 0
17 of 20 Original 0
18 of 20 Original 0
19 of 20 Original 0
20 of 20 Original 0
                                    LOG OF REVISIONS
   Rev     Page                                    Date
                              Description                    FAA Approved
   No.     No(s)                               of Revision
                                                        CONTENTS
                                                                                                                      Page
INTRODUCTION .................................................................................................. 6 of 20
Page
AUTOMATIC SHUTDOWN.............................................................................. 15 of 20
APU OPERATIONS......................................................................................... 16 of 20
INTRODUCTION
The information provided in this supplement is applicable to Hawker 750 airplanes with the
Garrett GTCP36-150W Auxiliary Power System installed in accordance with the Supplemental
Type Certificate (STC) ST00459NY.
NOTE: All references to switches and indicators in this supplement refer to the APU, unless
      specifically called out as "airplane".
The information contained herein supplements or supersedes the basic Airplane Flight Manual
only in those areas listed within this supplement. For limitations, procedures and performance
information not listed within this supplement, consult the basic Airplane Flight Manual.
SECTION 1 - GENERAL
SYSTEM DESCRIPTION
Auxiliary Power Unit Installation
The Auxiliary Power Unit (APU) is installed in the rear equipment bay to provide environmental
bleed air and DC electrical power for operating the airplane and its environmental systems
during ground and in flight operations. The unit is installed in a fire and secondary fragmentation
containment enclosure located in the rear of the equipment bay between frames 20 and 21.
The installation includes mounting structure, air inlets for the APU and generator, fuel inlet, APU
exhaust shrouding and shielding, fire detection and extinguishing. APU system drains are
located on the left and right side of the airplane below the main engine pylons. Access to the
APU oil dipstick/fill port is provided by a quick release panel located on the left side of the
enclosure.
The APU starter/generator is connected to the airplane via the STARTER and PS2 Bus systems.
APU bleed air is supplied to the airplane ECS system via the APU load control valve and check
valve which prevents main engine bleed flow through the APU.
Starter Generator
The Lucas starter/generator provides rotational starting capability to the APU when powered
from the airplane battery or from the external 28 VDC power connection, via the airplane start
bus.
When in the generating mode, the starter/generator output is normally connected to the PS2 and
PE busbars. PS1 busbar can also be energized by selecting the airplane BUS TIE switch on the
flight compartment overhead roof panel to CLOSE.
Generator outputs are monitored and displayed on the APU control panel.
The APU will automatically shut down and a fire extinguisher will discharge 5 seconds after the
detection of the fire alarm. Fire extinguisher thermal relief is directed into the APU enclosure and
the APU will not spool after fire extinguisher discharge or relief.
Switches and indicators for the fire control system are located on the APU control panel
(Figure 1).
The APU control panel is located on the inboard face of the pilot’s bulkhead and contains the
following switches and indicators for the operation of the APU:
Fire extinguisher switch - Guarded     Initiates action to the ECU to shut down the APU.
toggle switch.                         Manually discharges fire extinguisher.
RPM indicator.                         Indicates APU revolutions per minute.
EGT indicator.                         Indicates APU Exhaust Gas Temperature in °F X 100.
D.C. LOAD meter.                       Indicates percent of load being generated by APU.
                                       Illuminates amber when oil pressure is less than 35
LOW OIL PRESS annunciator.
                                       PSIG - APU shuts down.
                                       Illuminates amber when temperature is above
HIGH OIL TEMP annunciator.
                                       325° F - APU shuts down.
                                       Illuminates amber if the load control valve fails to close
BLEED AIR VALVE FAIL annunciator.
                                       when BLEED AIR switch is selected OFF.
APU GEN annunciator.                   Illuminates amber when generator is off-line.
BLEED AIR ON annunciator.              Illuminates green when load control valve opens.
                                       Illuminates green to indicate the APU has reached
READY TO LOAD annunciator.
                                       operating speed.
LAMP TEST toggle switch.               Ensures all panel annunciator lamps are operable.
BLEED AIR toggle switch.               Opens and closes the load control valve.
STOP button.                           Initiates action to the ECU to shutdown the APU.
                                       A combination switch/light which illuminates red when
                                       fire detectors sense an over temperature condition -
                                       Fire bell will sound.
                                       With the APU off, pushing the switch/light tests the fire
APU FIRE switch/light.
                                       detection circuit. APU FIRE will illuminate - Fire bell
                                       will sound.
                              APU CONTROL
                                          APU RPM %
                              0 20 40          60     80 100 120               RPM indicator
                                              RPM
                                     APU EGT °F X 100
                              0      3        6       9      12      15        EGT indicator
                                              EGT
                                          GEN LOAD
                              0 .2       .4    .6     .8     1.0    1.2    D.C. LOAD meter
D.C. LOAD
                              APU LIMITATIONS
                              OPERATING 0-30,000 FT
                              STARTING              0-20,000 FT
  Fire extinguisher
                                                             APU          APU FIRE
  switch
                                                             FIRE         switch/light
   • Guarded toggle
      switch                                              PUSH TO TEST
                                                                           • APU fire warning
                                                                             light
                                                   FIRE
                                                                           • Fire detection
                                       Figure 1                              test switch
                                   APU Control Panel
P/N 140-590039-0015                           Section - 7                          Page 9 of 20
Original Issue: Feb 8, 2008
                                           FAA Approved Airplane Flight Manual Supplement
Fuel System
The APU utilizes fuel from the airplane left main fuel tank. A tap in the fuel supply tube in the left
pylon supplies fuel through shrouded fuel lines, through an APU fuel shut-off valve and a check
valve. The MASTER switch on the APU control panel (Figure 1) is used to control the operation
of the APU shut-off valve.
Drain System
APU drain lines are located below the left and right main engine pylons and at the lower fuselage.
Any fluids (fuel, oil or water) leaking from the APU enclosure, inlets or shrouded lines will drain
out the fittings through hoses/tubes to the airplane drain outlets.
The life of the Hot Section Components will be extended by operating the APU at no-load
governed speed for at least two minutes prior to the application of a bleed air load. The two-
minute stabilization at no-load RPM will reduce peak stresses during start and operation by 50%.
This will substantially reduce the potential for crack initiation.
Automatic ECU shutdown of the APU will occur in-flight or on the ground if any of the following
occur:
1. APU fire
5. Overcurrent to ECU
  APU GLC interlock relay .........................Prevents APU generator being excited onto a
                                                   possible busbar fault while generator control switch
                                                   is set to CLOSE.
  Ground power auxiliary relay ..................Inhibits GLC input supply when ground power is
                                                 being used.
  Start Inhibit relay .....................................Energized to allow APU to start. Relay energizes
                                                           when battery switch is on and main battery
                                                           connectors are de-energized.
Periodically, as a maintenance function, the generator control unit is tested for its ability to trip
the generator off-line in the event of overvoltage. This test is performed by momentarily
positioning the MAIN TEST switch to the OVV position and noting that the APU GEN warning
annunciator illuminates amber and the APU ammeter drops to zero.
Positioning the GEN switch momentarily to CLOSE will bring the APU generator back on-line
and extinguish the APU GEN warning annunciator. Under normal operating conditions, the
transition from starting mode to generating mode is automatic. Manual control of the generator
function is provided by a GEN CLOSE/TRIP switch located on the APU control panel. The switch
is spring loaded against either operating position.
One 300 AMP starter/generator current limiter is located on the GA panel which requires
maintenance action if replacement is required.
Six other system protective fuses are located on the ZK-P, GA and GA-2 panels which require
maintenance action if replacement is required.
SECTION 2 - LIMITATIONS
OPERATING LIMITS
  Maximum RPM........................................110%
  Maximum operating EGT ........................1350° F
  Operation to ............................................0 - 30,000 ft pressure altitude
  Starting to................................................0 - 20,000 ft pressure altitude
Minimum allowable Static Air Temperature (SAT) for starting of APU - by oil type
  Type II oil per MIL-L-23699 .....................-40° C
  Type I oil per MIL-L-7808 ........................-55° C
NOTE: Shut down the APU if the READY TO LOAD light does not illuminate within 60 seconds
      of start.
IN-FLIGHT STARTS
Do not attempt an in-flight start of the APU if both main generators have failed.
Start of the APU is prohibited if No. 1 engine has been shutdown due to fire or engine failure.
Prior to the next flight, the APU and rear equipment bay must be inspected for damage.
Both systems may be operated briefly (1 minute maximum) during change over from one system
to the other.
Flight operations of the APU are not approved when the airplane is in icing conditions.
ATTENDED OPERATION
The APU must be attended when passengers are on board.
REQUIRED PLACARDS
On or adjacent to APU control panel:
                                        APU LIMITATIONS
                       OPERATING ............................................0-30,000 FT
                       STARTING ..............................................0-20,000 FT
Airplane refueling with the APU running is prohibited if the ambient temperature is above
40° C or when the airplane contains JP4 or is being refueled with JP4.
                                                                                                      APU
                   Fire Bell Sounds and                  APU                      With
                                                         FIRE                                         FIRE
  STOP.......................................................Push (momentarily)
  MASTER .................................................OFF
  FIRE extinguisher....................................Lift guard, Select On
Subsequent Action
Land at the nearest suitable airport.
The cause of the fire warning must be investigated and corrected prior to the next flight.
NOTES:
    1. Do not return the MASTER switch to ON.
    2. The APU FIRE annunciator will remain illuminated and the fire bell will continue to sound
       until the over temperature condition falls below the system set-point and one of the
       following actions are taken:
         (a) Pushing the APU FIRE switch/light on the APU control panel, or
         (b) Pushing the APU LOCK-OFF RESET switch located in the aft
             compartment where the APU is installed.
    3. When an APU fire warning occurs, the APU will immediately and automatically shut down
       and the fire extinguisher will discharge after 5 seconds.
     4. Activation of the APU FIRE switch/light does not illuminate the airplane
        MWS flashers.
WARNING: A FAILED APU START WITH TWO INOPERATIVE MAIN GENERATORS MAY
         DEPLETE THE MAIN AIRPLANE BATTERIES.
MASTER................................................. OFF
NOTES:
     1. Automatic shutdown may occur during ground or in-flight operations.
     2. Do not return the MASTER switch to ON, since this will reset the ECU and remove the
        BITE indicators necessary to determine the cause of the shutdown.
3. After shutdown, all annunciator lights will extinguish unless caused by fire.
4. Prior to the next flight, the APU and rear equipment bay must be inspected for damage.
FAILURE TO START
If the APU fails to start within 10 seconds after setting the MASTER switch to start
  STOP...................................................... Push (momentarily)
  MASTER................................................. OFF
GENERATOR FAILURE
                                                      APU
                                                      GEN
If annunciator extinguishes
  Continue APU operations.
                                                               BLEED AIR
                                                               VALVE FAIL
CAUTION: DO NOT OPEN THE AIRPLANE MAIN AIR VALVES UNTIL THE APU LOAD
         CONTROL VALVE MALFUNCTION IS CORRECTED.
STARTING ON GROUND
  Airplane left LP fuel cock.........................OPEN
  MASTER .................................................ON
  DC LOAD meter ......................................Reads zero
  RPM indicator..........................................Reads zero
  EGT indicator ..........................................Reads approximately ambient
  Airplane LH fuel pump.............................ON,
                                                    EMERG (when using airplane batteries).
  FUEL 1 LO PRESS annunciator
  (airplane overhead roof panel) ................Extinguished
CAUTION: IF THE AIRPLANE IS LEFT UNATTENDED WITH THE APU OPERATING, THE
         MAIN AIRPLANE BATTERIES SHOULD BE LEFT ON.
STARTING IN FLIGHT
 Airplane left LP fuel cock.........................OPEN (left main engine operating)
 MASTER .................................................ON
 DC LOAD meter ......................................Reads zero
 RPM indicator..........................................Reads zero
 EGT indicator ..........................................Reads approximately ambient or 0 if ambient is
                                                         lower.
 Airplane LH fuel pump ............................ON
 FUEL 1 LO PRESS annunciator
 (airplane overhead roof panel) ................Extinguished
  NOTE: If the BLEED AIR VALVE FAIL annunciator remains illuminated, refer to the
        BLEED AIR VALVE FAILURE procedure in the ABNORMAL PROCEDURES,
        Sub-section 4.05 of this supplement.
APU SHUTDOWN
  NOTE: For shutdown, electrical and bleed loads should remain as they have been. Changing
        these loads, just prior to APU shutdown, exposes the hot section components to
        additional thermal gradient changes that will increase potential for crack propagation.
If APU accessory loads are changed, allow a minimum of 3 minutes to elapse prior to shutdown.
  STOP.......................................................Push (momentarily)
  RPM indicator..........................................Check decrease in RPM
  EGT indicator ..........................................Check decrease in temperature
  MASTER .................................................OFF when RPM indicates zero
SECTION 5 - PERFORMANCE
No Change.
The following serialized major components are included in the above total: