Template For ENG STDS
WORLDWIDE
                                                               ENGINEERING                                Test Procedure                                               GMW3205
                                                               STANDARDS
                                                        Determining the Resistance to Odor Propagation
                                                                      of Interior Materials
                  1 Introduction
                  Note: Nothing in this standard supercedes applicable laws and regulations.
                  Note: In the event of conflict between the English and domestic language, the English language shall take
                  precedence.
                  1.1 Purpose. This standard shall be used to determine the odor propagation of automotive interior materials
                  (e.g. fabric, coated fabrics (vinyls), carpets, padding, insulators, felts, plastic parts, interior paints etc.) when
                  subjected to elevated temperatures and high humidity.
                  1.3 Applicability. Automotive interior materials (e.g. fabric, coated fabrics (vinyls), carpets, padding, insulators,
                  felts plastic parts, interior paints, etc.).
                  1.3 Remarks. This standard is written to communize the determination of odor propagation within GM.
                  2 References
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                  Note: Only the latest approved standards are applicable unless otherwise specified.
                  2.1 External Standards/Specifications.
                   None
                  2.2 GM Standards/Specifications.
                   None
                  2.3 Additional References.
                  VDA 270
                  3 Resources
                  3.1 Facilities.
                  3.1.1 Calibration. The test facilities and equipment shall be in good working order and shall have a valid
                  calibration label.
                  3.1.2 Alternatives. Alternative test facilities and equipment may also be used. However, all measuring variables
                  as specified in this standard shall be determined correctly with respect to their physical definition.
                  3.1.3 Air circulating oven capable of maintaining the required temperature to within ± 2 °C.
                  3.2 Equipment.
                  3.2.1 One (1) test container is required for each coding plus a control container. The test container, lid and rack
                  shall not release or absorb any odorous volatiles. Do not use plastic containers or plastic lids. Only containers
                  and lids of metal or containers of glass shall be used. The recommended metal containers (paint style cans) are
                  ≈ 1 l. The lids may be pressure sealed for each test. If all glass containers are used, the lid shall be sealed by
                  means of a plain ground joint. Sealing grease or sealing rings shall not be used. Use of tape to keep desiccators
                  lids from sliding off the desiccators during the oven exposure is recommended if necessary.
                  Any necessary support shelves or racks within the container shall be made of glass/glazed ceramics or stainless
                  steel. Make sure that if glazed ceramics are used, that the plates are fully covered but the glaze so that no odor
                  absorption will occur.
                  The test container including lid and possibly the insert shall be cleaned carefully prior to each test. It shall have
                  no individual smell.
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                     GM WORLDWIDE ENGINEERING STANDARDS                                                                                            Template For ENG STDS                               GMW3205
                  3.2.2 Suitable cutting tools for preparation of test specimens.
                  3.2.3 Distilled or deionized water.
                  3.3 Test Vehicle/Test Piece. The size of the test specimens shall be governed by the amount of the material
                  used in the vehicle, and shall be selected to give the approximate ratios of test specimen volume and test
                  container volume according to Table 1 for cut goods (e.g. textiles, plastic roll good, leather, etc.), for weighable
                  parts (e.g. speaker panels, instrument panel, door panel) use the formula in Table 2.
                  For parts that consist of more than one individual part (e.g. door panel) the test shall be performed individually
                  for each material.
                  Typical composite materials shall be evaluated as a composite.
                                                           Table 1: Coding for Cut Goods
                                                                          Coding   Test specimen volume         :    Test container volume                       Example of materials for test
                                                                            1                1                  :                   20                                           Padding felts
                                                                            2                1                  :                   50                                        Carpets, fabrics
                                                                            3                1                  :                  100                                            Plastic films
                                                                            4                1                  :                  500                                       Parts for paneling
                                                                            5                1                  :                 1000                            Small parts as speaker panels
                                                                            6                1                  :         to specification                                     to requirements
                                                                                                       Table 2: Formulas for Weighable Parts
                                                                                            P                                                      T
                                                                                                                                        4
                                                                                         < 500 g                                     =       ×P×V
                                                                                                                                      1000 l
                                                                                                                                     3              g
                                                                                    500 g < P < 1000 g                      =             × P + 0.5   ×V
                                                                                                                                   1000 l           l
                                                                                                                                  2              g
                                                                                   1000 g < P < 3000 g                      =	         × P + 1.5   	× V
                                                                                                                                1000 l           l
                                                                                                                                  1              g
                                                                                       3000 g < P                            =	        ×	P	+	4.5   	×	V
                                                                                                                                1000 l           l
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                  P = Mass of the part in g
                  V = Volume of the test container in l
                  T = Mass of the test piece in g
                  The specific coding will be shown on the individual engineering drawings, material specifications etc. The coding
                  system is defined in paragraph 8.
                  Where test specimens are taken from large components, they shall be cut to a thickness of 20 mm max.
                  A test specimen may consist of several individual pieces.
                  Run a minimum of one test for each required coding.
                  3.3.1 To calculate the test specimen size according to Table 1, first define the test specimen area that will fit flat
                  on the support shelf or rack. Define the thickness of the material and calculate the volume in mm 3. Multiply the
                  test specimen volume by 10-6 to convert to l (Liters). Define the air volume of the test container in l. Divide the
                  test container volume by the test specimen volume. If the ratio does not equal the required ratio, then cut a
                  second test specimen the same size, double the thickness value and calculate the ratio as above. Use the
                  number of test specimens that comes the closest to the required ratio.
                  To calculate the test specimen weight according to Table 2: Weight the part to be tested in g and calculate
                  according the applicable formula.
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                     GM WORLDWIDE ENGINEERING STANDARDS                                                                        Template For ENG STDS                                          GMW3205
                  3.4 Test Time. (24± 0.5) h heating and 2 h cool down plus 168 h conditioning at room temperature before the
                  test can be started.
                  3.5 Test Required Information. For test required information see GMW16853, "3.1.7 Test Required
                  information".
                  3.6 Personnel/Skills. Not applicable.
                  4 Procedure
                  4.1 Preparation. See paragraph 3.3.
                  4.2 Conditions.
                  4.2.1 Environmental Conditions. See paragraph 4.3.
                  4.2.2 Test Conditions. Deviations from the requirements of this standard shall have been agreed upon. Such
                  requirements shall be specified on component drawings, test certificates, reports, etc.
                  4.2.2.1 Test specimens shall be produced immediately upon receipt of parts or materials and tested shortly
                  thereafter. In the event that testing cannot begin immediately, the pieces or parts to undergo testing shall be
                  wrapped in an impermeable, odorless material such as aluminum foil until testing begins. This way the as-
                  received or installation condition is checked.
                  4.2.2.2 If the received part has an odor rating < 6, when evaluated per the odor panel procedure, no testing is
                  required. The sample does not meet the requirements.
                  4.3 Instructions.
                  Note: This Test Procedure depends on coding A, B or C for test specimen conditioning.
                  To obtain consistent data, carefully select your odor panel. Odor panelists shall not smoke heavily, wear cologne
                  or perfume, chew gum or tobacco or have sinus problems. The odor test shall be performed in an area that is
                  odor free. Persons evaluating odor shall rate the specimens individually and not share information before the
                  last odor panelist has evaluated the specimens.
                  4.3.1 Wet Condition - Coding A.
                  4.3.1.1 Sufficient distilled or deionized water shall be placed in the test container, so as to ensure that some
                  water remains at end of test.
                  If a 1 l metal can is used, place ≈ 2 ml of distilled or deionized water in the can.
                  If an all glass container is used, the container size may vary. Calculate the volume of the glass container and
                  use enough distilled or deionized water to fit it ≈ 10 % by volume.
                  4.3.1.2 For a glass container the test specimen shall be placed on a support shelf or rack in the test container to
                  exclude direct contact by the test specimen with the water. It is not necessary to reduce the container volume
                  by the volume occupied by the support rack.
                  To prevent direct contact of the test specimen with the water when using the can, the water (2 ml) shall be put
                  in a small ceramic crucible on the bottom of the can.
                  4.3.1.3 Pressure seal the lid of the metal can. If a desiccator is used, tape the lid closed to prevent the lid from
                  sliding during storage. The test container shall then be placed in the oven for (24 ± 0.5) h at (+70 ± 2) °C.
                  4.3.2 Dry Condition - Coding B.
                  4.3.2.1 The test specimen shall be placed in the test container. For a 1 liter can, pressure seal the lid. If a
                  desiccator is used, avoid specimen contact with the bottom, and tape the lid closed to prevent the lid from sliding
                  during storage.
                  4.3.2.2 The test container shall then be placed in the oven operating for (24± 0.5) h at (+70 ± 2) °C.
                  4.3.3 High Temperature Condition - Coding C.
                  4.3.3.1 The test specimen shall be placed in the test container. For a 1 l can, pressure seal the lid. If a desiccator
                  is used, avoid specimen contact with the bottom, and tape the lid closed to prevent the lid from sliding during
                  storage.
                  4.3.3.2 The test container shall then be placed in the oven operating for (24 ±0.5) h at (+105 ± 2) °C.
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                                                                         GM WORLDWIDE ENGINEERING STANDARDS                                           Template For ENG STDS                               GMW3205
                  4.3.4 Control Container Procedure.
                  4.3.4.1 An empty test container shall be placed in the oven with the containers that are used to test the specimens
                  for odor. The empty containers shall be identical to the test containers with the specimens inside. It is not
                  necessary to include an empty test container that contains water.
                  4.3.4.2 The test container shall then be placed in the oven operating for (24 /-0.5) h at (+70 ± 2) °C.
                  4.3.5 Odor Testing. If 1 liter metal cans are used, the odor test may be performed immediately upon removal
                  from the oven. When evaluating odor, the (empty) control container shall be held ≈ 15 cm from the odor panelist´s
                  nose. With a cupped hand, draw the air from the can to the nose an inhale slowly. The lid shall not be of the can
                  for longer than five seconds. Immediately, repeat the procedure for the first specimen to be evaluated and record
                  the rating. After at least 2 minutes, repeat the process again for the next specimen.
                  Ensure that all metal cans have been pressure sealed and returned to the oven for at least 15 minutes before
                  the next odor panelist evaluates the odor.
                  If all glass containers are used, following the specified period in the oven the test containers shall be removed,
                  and allowed to remain out of the oven for a minimum of two hours at (+23 ± 5) °C before evaluating odor. Odor
                  panelists shall slide the top of the desiccators open far enough to allow the panelist to insert his/her nose and
                  close the lid quickly. Do not raise the lid off the desiccators. After each evaluation, it is not necessary to place
                  the desiccators in the oven between odor panelists.
                  5 Data
                  5.1 Calculations. Not applicable.
                  5.2 Interpretation of Results. Any odor shall be evaluated by six individual test persons using the classification
                  given below. No more than half of the "odor committee" shall be chemists.
                                                          Table 3: Odor Classification
                                                                         Rating   Description for all materials except leather                Description for leather materials
                                                                           10     Odorless                                                    Odorless
                                                                            9     Just noticeable                                             Just noticeable
                                                                            8     Noticeable, trace                                           Noticeable, trace
                                                                            7     Clearly noticeable, but not objectionable                   Clearly noticeable, agreeable leather fragrance
                                                                            6     Tolerable                                                   Typical leather fragrance
                                                                            5     Borderline tolerable                                        Leather fragrance
                                                                            4     Objectionable                                               Strong leather fragrance
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                                                                            3     Annoying                                                    Annoying leather fragrance
                                                                            2     Severe                                                      Very severe leather fragrance
                                                                            1     Intolerable                                                 Intolerable
                  Optional: In addition to the rating a description of the odor can be made. See Appendix A for example evaluation
                  sheet. This description then shall be provided with the results.
                  Calculate the average of individual ratings (see paragraph 5.3).
                  If difference between highest and lowest ratings is greater than five units, test shall be repeated with different
                  evaluators, if possible.
                  All of the results from the first and second test shall then be averaged.
                  5.3 Test Documentation. With reference to this standard, the resistance to odor propagation shall be indicated
                  as the overall average of the mean four (4) individual ratings (i.e. the highest and the lowest individual rating
                  shall be omitted) rounded to one decimal place: x.0 or x.5 under consideration of the rounding rule.
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                     GM WORLDWIDE ENGINEERING STANDARDS                                                                        Template For ENG STDS                               GMW3205
                  6 Safety
                  This Engineering Standard may involve safety requirements for hazardous materials, the method of operations
                  and equipment. This standard does not propose to address all the safety issues associated with its use. It is the
                  responsibility of the user of this standard to ensure compliance with all appropriate safety and health practices.
                  This would include any specific training that may be required. The safety and health standards include site
                  specific rules and procedures, company rules and procedures, and Government Standards. Contact shall be
                  made with the appropriate site Safety and Health personnel for further direction and guidance in these matters.
                  7 Notes
                  7.1 Glossary. Not applicable.
                  7.2 Acronyms, Abbreviations, and Symbols. Not applicable.
                  8 Coding System
                  This standard shall be referenced in other documents, drawings, etc., as follows:
                  For example:
                  "Test to GMW3205 Coding A"
                  Coding A: Conditioning according to paragraph 4.3
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                  9 Release and Revisions
                  This standard was originated in January 1999. It was first approved by WWW Interior Trim Team in June 1999.
                  It was first published in May 1999.
                     Issue              Publication Date                                                     Description (Organization)
                         1                     MAY 1999                            Initial publication.
                         2                     DEC 2000                            Reformat revision (GMNA)
                         3                      JAN 2011                           Content completely revised.
                         4                     FEB 2011                            Paragraph 5.2: “4 test persons” changed to “six individual test persons”
                         5                     AUG 2016                            5 year refresh update
                                                                                   Paragraphs 3.4, 3.5 text added
                                                                                   Paragraph 4.2.2.2 added
                                                                                   Appendix B: Rating Scale according to VDA 270 added
                                                                                   Minor changes
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                     GM WORLDWIDE ENGINEERING STANDARDS                                                                        Template For ENG STDS                               GMW3205
                  Appendix A
                  A1 Definition
                  A1.1 Odor Propagation. Odor propagation as determined by this test method shall be defined as the tendency
                  for a test material to release volatile constituents of a smell, when subjected to elevated temperatures and/or
                  high humidity.
                                                                    Table A1: Example for Evaluation Sheet Odor Description
                   Additional information regarding GMW3205-Odor
                   Date:                                                                                   Tester:
                   Test-ID:
                   Please comment on the odor
                   1. How does it smell:
                   (e.g. sweat, burnt, fishy, aromatic, rotten, pleasant, unpleasant, sweet, sour, like amines, like solvents, oily, tar,
                   agricultural etc.)
                   2. How does it affect you?
                   (e.g. nose biting, nose refreshing, makes head dizzy, nauseating, makes one caught, eye irritating etc.)
                                                                                                                                                                                                    --`,,`,`,,``,````,`,`,``,``,,`,`-`-`,,`,,`,`,,`---
                   3. Further comments
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                     GM WORLDWIDE ENGINEERING STANDARDS                                                                                              Template For ENG STDS                       GMW3205
                  Appendix B
                  B1 Cross Reference to replaced Local Specifications
                                                                                                     Rating of
                                                                GMW3205                                                                                        VDA 270
                                                                          1                                                                                        6.0
                                                                          2                                                                                        5.0
                                                                          3                                                                                        4.5
                                                                          4                                                                                        4.0
                                                                          5                                                                                        3.5
                                                                          6                                                                                        3.0
                                                                          7                                                                                        2.5
                                                                          8                                                                                        2.0
                                                                          9                                                                                        1.5
                                                                        10                                                                                         1.0
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Provided by IHS Markit under license with General Motors                                                                  Licensee=Edscha Engineering GmbH Hohenhagener, Remscheid/5929361003, User=Silva,
Reproduction, distribution or publication of these standards is expressly prohib                                          Not for Resale, 04/05/2021 08:18:33 MDT