Ansi Z535.4-2002
Ansi Z535.4-2002
4-2002
                                                                                                                                        Revision of
                                                                                                                                  ANSI Z535.4-1998
Secretariat:
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                                       The information in this publication was considered technically sound by the consensus of
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                                                                                                                                                               ANSI Z535.4-2002
                                                                                                               Contents
                                                                                                                                                                                Page
Foreword ......................................................................................................................... vi
1 Introduction ....................................................................................................................1
2.2 Purpose.............................................................................................................1
3.1 Application.........................................................................................................2
3.2 Exceptions.........................................................................................................2
4 Definitions ......................................................................................................................2
5 Sign classification...........................................................................................................4
                                                                                                                                                                                           iii
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7.2.1 DANGER..............................................................................................5
7.2.2 WARNING............................................................................................6
7.6.3 When special circumstances preclude the use of safety colors ..........6
9.1 Location.............................................................................................................7
                                                 iv
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10.2.1 Maintenance.........................................................................................8
11 Safety symbols...............................................................................................................8
12 References.....................................................................................................................8
Figures
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                                  4       Three-panel sign – horizontal format ...........................................................................11
Annexes
B Principles and guidelines for the design of product safety signs and labels................15
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                                             ANSI Z535.4-2002
                                             Foreword        (Neither this foreword nor any of the informative annexes is a part of American National Standard
                                             Z535.4-2002.)
                                             In 1979, the ANSI Z53 Committee on Safety Colors was combined with the ANSI Z35 Committee on
                                             Safety Signs to form the ANSI Z535 Committee on Safety Signs and Colors. This committee has the
                                             following scope:
                                                      To develop standards for the design, application, and use of signs, colors and symbols intended
                                                      to identify and warn against specific hazards and for other accident prevention purposes.
                                             Five subcommittees were created and assigned the tasks of updating the ANSI Z53 and Z35 Standards,
                                             and writing new standards. The five standards include:
                                                  •   ANSI Z535.1, Safety Color Code [ANSI Z54.1-1979 was updated and combined into this standard
                                                      in 1991.]
                                                  •   ANSI Z535.2, Environmental and Facility Safety Sign [ANSI Z35.1-1972 and Z35.4-1972 were
                                                      updated and combined into this standard in 1991.]
                                                  •   ANSI Z535.3, Criteria for Safety Symbols [new in 1991]
                                                  •   ANSI Z535.4, Product Safety Signs and Labels [new in 1991]
                                                  •   ANSI Z535.5, Accident Prevention Tags (For Temporary Hazards) [ANSI Z35.2-1974 was
                                                      updated and combined into this standard in 1991.]
                                             Together these five standards contain information needed to specify formats, colors, and symbols for
                                             safety signs used in environmental and facility applications, product applications, and accident prevention
                                             tags.
This standard was prepared by Subcommittee Z535.4 on Product Safety Signs and Labels.
                                             This foreword and all of the Annexes are considered to be informative and are not an official part of this
                                             standard. In the vocabulary of writing standards, the word “informative” is meant to convey that the
                                             information presented is for informational purposes only and is not considered to be mandatory in nature.
                                             The body of this standard is “normative”, meaning that this information is considered to be mandatory.
                                             This Standard provides guidelines for the design of safety signs and labels for application to products.
                                             The core guidelines contained in this standard were initially published in the first edition of this Standard.
                                             This first edition became available in 1992. In the 1998 revision, Annex A was added to explain the use of
                                             safety label components in collateral material used with the product, and Annex B was added to provide
                                             helpful principles and guidelines for the design of product safety signs.
                                             In this 2002 revision, Annex C was added to describe the use of ISO formats for product safety signs and
                                             labels and Annex D was added to provide translations for signal words.
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                                             This standard was processed and approved for submittal to ANSI by the Accredited Standards
                                             Committee on Safety Signs and Colors, ANSI Z535. Committee approval of this standard does not
                                             necessarily imply that all committee members voted for its approval. At the time it approved this standard,
                                             the Z535 Committee had the following members:
                                             vi
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                                               Subcommittee Z535.4 on Product safety Signs and Labels, which developed this revision of the standard,
                                               had the following members:
                                                      Gary Bell
                                                      Shelley Waters Deppa
                                                      Alan Dorris
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                                                      Nathan Dorris
                                                      Russell Marhefka
                                                      B. Jay Martin
                                                      James McElwee
                                                      Richard Olesen
                                                      William Pagic
                                                      Geoffrey Peckham
                                                      Edward Roszkowski
                                                      Jean Schiller
                                                      George Whelchel
                                                      Sharon White
                                                      Michael Wogolter
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                                                                                                                        ANSI Z535.4-2002
                          1               Introduction
                          The design of safety signs1 for products has been influenced for many years by standards originally
                          developed for accident prevention signs to be used in the general environment. As product safety signs
                          evolved, some basic differences developed between their characteristics and those of environmental
                          safety signs: Environmental safety signs are usually larger, observed at longer distances, and frequently
                          contain lesser amounts of information for visual clarity at a distance. Product safety signs are likely to
                          contain more information within a smaller format, are usually observed at closer distances, and must
                          physically and visually integrate with a wide range of product size, shape, and color characteristics.
                          Attempts by product manufacturers to address these variable characteristics have produced numerous
                          approaches to the graphic treatment of such signs.
                          This standard sets forth a hazard communication system developed specifically for product safety signs
                          and labels. It consolidates a number of previous graphic approaches into a common design direction
                          carefully selected to present product hazard information in an orderly and visually consistent manner for
                          effective communication.
The ANSI Z535.4 standard developed for Product Safety Signs and Labels complements the ANSI
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                          Z535.2 standard developed for Environmental and Facility Safety Signs. These standards are similar in
                          many respects. However, they each address different physical and visual requirements as noted above.
                          As a result, the Accredited Standards Committee Z535 has recognized and affirmed the need for these
                          two separate standards.
                          This standard sets forth performance requirements for the design, application, use, and placement of
                          safety signs and labels intended to identify potential hazards for persons using, operating, servicing, or in
                          proximity to, a wide variety of products
2.2 Purpose
                          The purposes of this standard are: (1) to establish a uniform and consistent visual layout for safety signs
                          and labels applied to a wide variety of products, (2) to minimize the proliferation of designs for product
                          safety signs and labels and (3) to establish a national uniform system for the recognition of potential
                          personal injury hazards for those persons using products.
                          There are a number of existing American National Standards which are recognized for particular
                          industries or specific uses. Compliance with such a standard may be considered for the particular industry
                          or use. It is not the intent of this ANSI Z535.4 standard to replace existing standards or regulations which
                          1
                              In this standard, the term “sign” will be used to mean either a product safety sign or label.
                                                                                                                                        1
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                          are uniquely applicable to a specific industry or use. It is the intent to encourage adoption of this standard
                          in subsequent revisions of other standards and regulations.
                          This standard provides guidance for manufacturers, employers, distributors, and others who have a
                          desire to alert persons to potential personal injury hazards inherent with products.
3.2 Exceptions
                          Should any of the requirements of this standard conflict with federal, state, or municipal regulations, such
                          conflict shall not invalidate other requirements of this standard.
                          4               Definitions
                          4.1     accident: An occurrence in a sequence of events that produces unintended injury, death or
                          property damage.
                          4.2    colors: Colors specified in this standard shall conform to American National Standard Safety
                          Color Code, ANSI Z535.1-2001.
4.5 Intent
                          4.5.4 informative: Refers to those portions of this Standard provided only for purposes of clarification,
                          illustration, and general information. Those portions of the standard considered informative do not contain
                          mandatory requirements. The Foreword and all of the Annexes are considered informative.
                          4.5.5 normative: Refers to those portions of the Standard containing the mandatory requirements
                          (shall), as well as the recommended practices (should). The body of this Standard is considered
                          normative.
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                                                4.7      panel: Area of the safety sign having a distinctive background color different from adjacent areas
                                                of the sign, or which is clearly delineated by a line, border, or margin. There are three (3) types of panels
                                                a sign may use: signal word, message and safety symbol.
                                                4.7.1 signal word panel: Area of the safety sign that contains the signal word. For personal injury
                                                hazards, the signal word panel shall contain the safety alert symbol.
                                                4.7.2 message panel: Area of the safety sign that contains the word messages which identify the
                                                hazard, indicate how to avoid the hazard, and advise of the probable consequence of not avoiding the
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                                                hazard. The order in which the content appears in the message panel is flexible. Factors to consider
                                                when determining the order of a word message’s content include the target audience’s degree of prior
                                                knowledge of the hazard and the reaction time required to avoid the hazard. When information on
                                                consequence, avoidance, or type of hazard is readily inferred, this information may be omitted from the
                                                message panel. See Annex B 3.1.
4.7.3 safety symbol panel: Area of the safety sign that contains the safety symbol.
                                                4.10     safety alert symbol: A symbol which indicates a potential personal injury hazard. It is composed
                                                of an equilateral triangle surrounding an exclamation mark. The safety alert symbol shall not be used to
                                                alert persons to property-damage-only accidents. (See Annex A.)
                                                4.11     safety sign: A visual alerting device in the form of a decal, label, placard, cord tag, or other
                                                marking such as an embossing, stamping, etching, or other process which advises the observer of the
                                                nature and degree of the potential hazard(s). It may also describe safety precautions or evasive actions to
                                                take, or provide other directions to eliminate or reduce the hazard.
                                                4.11.1 environmental/facility safety sign: Sign or placard in a work or public area that provides safety
                                                information about the immediate environment.
                                                4.11.2 product safety sign or label: Sign, label, cord tag, or decal affixed to a product that provides
                                                safety information about that product. The product safety sign should identify the hazard, the degree or
                                                level of hazard seriousness, the probable consequence of involvement with the hazard, and how the
                                                hazard can be avoided. (See 4.7.2 message panel.)
                                                4.11.2.1 permanent safety sign or label: Information affixed to a product to warn against potential
                                                exposure to hazards inherent in the normal use associated with the product, or which might be created
                                                during other reasonably anticipated product use or misuse. The sign or label is to be permanently affixed
                                                to the product so that it cannot be easily removed.
                                                4.11.2.2 temporary safety sign or tag: Information affixed to a product or its container to warn of a
                                                temporary hazard created by situations such as shipment, setup, service or repair. Temporary safety
                                                signs and tags are removed when the hazard no longer exists.
                                                                                                                                                   3
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                          4.12    sign classifications: Various categories of signs, each with a distinct signal word and colors,
                          which represent different levels of hazard seriousness.
                          4.13    signal word: The word that calls attention to the safety sign and designates a degree or level of
                          hazard seriousness. The signal words for product safety signs are DANGER, WARNING, and CAUTION.
                          4.13.1 DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death
                          or serious injury. This signal word is to be limited to the most extreme situations.
                          4.13.2 WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death
                          or serious injury.
                          4.13.3 CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor
                          or moderate injury. It may also be used to alert against unsafe practices.
                          NOTE—DANGER or WARNING should not be considered for property damage accidents unless personal injury risk appropriate to
                          these levels is also involved. CAUTION is permitted for property-damage-only accidents. The safety alert symbol shall not be used
                          to alert persons to property-damage-only accidents.
                          4.14    safety symbol: A graphic representation intended to convey a message without the use of
                          words. It may represent a hazard, a hazardous situation, a precaution to avoid a hazard, a result of not
                          avoiding a hazard, or any combination of these messages. (See ANSI Z535.3-2001, Criteria for Safety
                          Symbols.)
                          5               Sign classification
                          5.1             Hazard classification
                          Product safety signs and labels are classified according to the relative seriousness of the hazard
                          situation. The classification is based on the probability of being injured if the hazard is not avoided, and
                          on the severity of the resulting injury. For products, there are three hazard classifications which are
                          denoted by the signal words DANGER, WARNING, or CAUTION
                          When no federal, state, or local government code, regulation, standard, or guideline specifies a particular
                          signal word, selection of the signal word shall be made in accordance with the definitions provided in
                          Section 4.
                          When more than one hazard exists on a product, either in close proximity to each other, or which might
                          be preventable from a common location, it is permissible to use only one safety sign or label, provided
                          that the information effectively addresses each hazard.
                          When multiple hazard situations are addressed on one sign or label, and the hazards are classified at
                          different levels of seriousness, the signal word corresponding to the greatest hazard level shall be used.
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                          A product safety sign or label consists of a signal word panel plus a message panel. A safety symbol
                          panel may be used to communicate parts, or all, of the elements of a message panel (see 4.7.2 message
                          panel).
                          A safety alert symbol, when used with the signal word, shall precede the signal word. The base of the
                          safety alert symbol shall be on the same horizontal line as the base of the letters of the signal word. The
                          height of the safety alert symbol shall equal or exceed the signal word letter height.
6.4 Distinctiveness
                          A safety sign or label shall be distinctive on the product. A contrasting border may be used on the sign to
                          achieve distinctiveness.
                          Multiple messages should be provided with sufficient space between them, when feasible, to prevent
                          them from visually blending together.
                          When detailed instructions, precautions, or consequences require lengthy verbiage, it shall be permissible
                          to refer the user to the proper instruction manual.
The safety symbol should be readily understood and should effectively communicate the message.
7.2.1 DANGER
The word DANGER shall be in safety white letters on a safety red background.
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7.2.2 WARNING
The word WARNING shall be in safety black letters on a safety orange background.
7.2.3 CAUTION
The word CAUTION shall be in safety black letters on a safety yellow background.
                          The solid triangle portion shall be the same color as the signal word lettering, and the exclamation mark
                          portion shall be the same color as the signal word panel background.
                          The message panel should have either black lettering on a white background or white lettering on a black
                          background.
                          The safety symbol panel should normally have a black symbol on a white background. Other colors may
                          be used for safety symbol emphasis, such as safety red for fire, etc.
7.5 Border
The border should normally be white. If necessary to achieve better contrast, the border may be black.
Other colors may be used for compliance with other standards (see 3.2 Exceptions).
                          When special circumstances limit the use of sign colors to two colors, the colors assigned to the signal
                          word panel may also be used for the message and safety symbol panels provided that the panel colors
                          contrast with the background color of the product.
                          When special circumstances preclude the use of safety colors on base materials such as wood,
                          cardboard, metal, plastic, etc., the marking used should (when feasible) contrast with the background
                          color of the base material.
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                          Message panel lettering should be a combination of upper and lower case letters. Upper case only
                          lettering may be used for short messages or emphasis of individual words.
8.2.1 Lettering
                          Lettering shall be of a size that enables a person with normal vision, including corrected vision, to read
                          the safety sign or label message panel text at a safe viewing distance from the hazard.
                          Determination of safe viewing distance for the message panel text shall take into consideration a
                          reasonable hazard avoidance reaction time.
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                          8.2.3           Signal word letter height
                          Signal word letter height should be at least 50 percent greater than the height of a capital H in the
                          majority of the message panel wording.
                          Product safety signs and labels shall be placed such that they will: (1) be readily visible to the intended
                          viewer and (2) alert the viewer to the potential hazard in time to take appropriate action.
                          NOTE—Paragraphs 8.2.1 thru 8.2.3, paragraph 9.1 and Annex B provide guidance for determining ‘legibility’ and ‘safe viewing
                          distance’.
9.2 Protection
                          When feasible, placement of the sign or label should provide protection from foreseeable damage, fading,
                          or visual obstruction caused by abrasion, ultraviolet light, or substances such as lubricants, chemicals
                          and dirt.
                          Product safety signs or labels shall have a reasonable expected life with good color stability, symbol
                          legibility, and word message legibility when viewed at a safe viewing distance as described in Section 8.2.
                          Reasonable expected life shall take into consideration the expected life of the product and the
                          foreseeable environment of use.
                          The manufacturer should include information on maintenance or replacement of safety signs or labels as
                          detailed in 10.2.1 through 10.2.3. If accompanying collateral material is provided, this information may be
                          included in the collateral material.
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10.2.1 Maintenance
                          Product safety signs or labels should be periodically inspected and cleaned by the product user as
                          necessary to maintain good legibility for safe viewing distance as described in Section 8.2
10.2.2 Replacement
                          Product safety signs or labels should be replaced by the product user when they no longer meet the
                          legibility requirements for safe viewing distance as described in Section 8.2. In cases where products
                          have an extensive expected life or where exposed to extreme conditions, the product user should contact
                          either the product manufacturer or some other source to determine a means for obtaining replacement
                          signs or labels.
                          Installation of new or replacement safety signs or labels should be in accordance with the sign or label
                          manufacturer’s recommended procedure.
                          11              Safety symbols
                          11.1            General
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                          11.1.1 Safety symbols
Safety symbols are graphic representations chosen to clearly convey a specific alerting message.
                          The conveyed message of a safety symbol is to describe the type of hazard, potential consequences of
                          the hazard, or evasive/avoidance actions to be taken. When used, the safety symbol shall be compatible
                          with the word message(s).
                          Safety symbols may be used to clarify, supplement or substitute for a portion or all of a word message
                          found in the message panel. A symbol may only be used to substitute for a portion or all of a word
                          message if it has been demonstrated to be satisfactorily comprehended (e.g., Annex B of ANSI Z535.3)
                          or there is a means (e.g., instructions, training materials, manuals, etc.) to inform people of the symbol’s
                          meaning.
                          12              References
                          12.1            General
                          This standard shall be used in conjunction with American National Standards listed in 12.2. Other
                          standards listed in 12.3 and other publications listed in 12.4 contain additional information that may be
                          useful in completing the requirements of this standard.
                          When the following American National Standards are superseded by a revision approved by the
                          American National Standards Institute, Inc., the revision shall apply:
1. American National Standards Institute (ANSI). Safety Color Code, ANSI Z535.1-2002.
                          8
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                                  2. American National Standards Institute (ANSI). Environmental and Facility Safety Signs, ANSI
                                     Z535.2-2002.
3. American National Standards Institute (ANSI). Criteria for Safety Symbols, ANSI Z535.3-2002.
                                  4. American National Standards Institute (ANSI). Safety Tags and Barricade Tapes (for Temporary
                                     Hazards) ANSI Z535.5-2002.
                                  2. Underwriters Laboratories, Inc. (UL). Standard for Marking and Labeling Systems. Northbrook IL:
                                     UL969-1995.
1. FMC Corporation, Product Safety Sign and Label System, FMC: Santa Clara, CA. 1985.
2. Smith, Sidney L., Letter Size and Legibility, Human Factors, 1979, 21 (60, 661-670).
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                                  3. Howett, Gerald L., Size of Letters Required for Visibility as a Function of Viewing Distance and
                                     Observer Visual Acuity, National Bureau of Standards, 1983.
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                                                                         Figure 2
                                                                    Three-Panel Sign
                                                                   – Horizontal Format
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                                                                                                 11
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                                                                                                                              ANSI Z535.4-2002
                                                                                             Annex A
                                                                                           (informative)
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A1 Scope
                                         It is important that the meaning of a product safety label is clearly understood by those who use or service
                                         the product. To increase the understanding of a safety label’s components, the ANSI Z535 committee
                                         strongly encourages product manufacturers to incorporate the following information in their products’
                                         collateral material (e.g. operation manuals, instructions, safety literature, service manuals, etc.). Doing so
                                         will assist in the objective of achieving a national uniform system for the recognition of potential personal
                                         injury hazards. In addition, reproducing your products’ safety labels in accompanying collateral material is
                                         recommended.
                                         Explain the meaning of the safety alert symbol. Then use this symbol whenever a safety-related message
                                         is written that warns of a potential personal injury hazard. In literature that makes note of potential
                                         personal injury hazards, the safety alert symbol can be used alone or in combination with the proper
                                         signal word to call attention to the hazard information. The following artwork may be used for this
                                         purpose.
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                              Explain the meaning of the different signal words as defined by the ANSI Z535.4 standard. Such training
                              is necessary to increase understanding of the multi-tier hazard classification system. The following
                              artwork may be used for this purpose. (NOTE—The use of the appropriate color for each signal word panel is desirable.)
                              Explain the meaning of the safety symbols used on your safety labels. This enables the viewer to better
                              understand the meaning of the graphics and makes future recognition of the safety symbols more
                              instantaneous. Additional information may be added in your literature to further explain the meaning of
                              each safety symbol. See ANSI Z535.3 Criteria for Safety Symbols for more information about safety
                              symbol selection, design and testing.
                              14
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                                                                                             Annex B
                                                                                           (informative)
                                                                   This annex is not an official part of the body of this standard.
                                 Principles And Guidelines for the Design of Product Safety Signs and Labels
B1 Scope
                          Good consistent visual design helps to effectively communicate hazard information. This annex provides
                          the designer with information on widely recognized principles that can aid in the development of effective
                          product safety signs.1, 2
The safety alert symbol and signal word should be positioned close together and centered in the signal
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                          word panel. Note that the signal word should always be typeset using all capital letters. (See Annex A.)
                          The word message on a product safety sign typically communicates information to an observer on the
                          type of hazard, the consequence of not avoiding the hazard and how to avoid the hazard. Many factors
                          must be considered when determining whether to omit consequence, avoidance or type of hazard
                          information in the word message. Factors to consider include whether the message can be inferred from
                          a symbol, other text messages, user training or the context in which the safety sign is used.
                          The order in which the content appears in the message panel is flexible. Factors to consider when
                          determining the order of a word message’s content include the target audience’s degree of prior
                          knowledge of the hazard and the reaction time required to avoid the hazard.
                          As a general rule of thumb, the hazard message should come first when there are many feasible
                          action/avoidance alternatives, however, action/avoidance messages should come first when there are few
                          avoidance alternatives. Figure 3 illustrates a word message that explains the type of hazard and
                          consequences of interaction with the hazard before it describes the hazard avoidance information.
                          1
                            In this Annex, the term “sign” will be used to mean either a product safety sign or label.
                          2
                            NOTE—Every safety sign must be considered on its own terms. Limitations on space or other unique conditions
                          may justify variance from these principles. Examples of word messages are provided to illustrate how principles
                          related to grammatical structure, writing style and print layout can enhance the safety sign. These examples are not
                          intended to prescribe standardized word messages for the hazards mentioned in the examples.
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                                               ANSI Z535.4-2002
                                               Placing the information in this order would be appropriate if it is found that the audience needs to know
                                               what the hazard is before they would follow the avoidance information presented on the label. This format
                                               assumes that there is time to read the entire word message and still avoid the hazard.
                                               Figure 4 illustrates a word message that places the hazard avoidance information first. Ordering the word
                                               message in this way would be appropriate if a person needs to immediately follow the avoidance
                                               information in order prevent interaction with the hazard.
                                                                       Moving parts
                                                                       can crush and
                                                                       cut.                                    Keep out.
                                                                       Keep hands
                                                                       clear while                             Hazardous
                                                                       operating.
                                                                                                               Voltage inside.
                                                                       Lockout power
                                                                       before
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Figure 3 Figure 4
                                               There are many issues that must be considered when developing a word message; from sentence
                                               structure to typesetting specifications. The length of the word message depends on the amount of
                                               information that needs to be communicated to a person to allow them to understand and avoid the
                                               hazard. Once this information is determined, it should be written and formatted in a manner that is
                                               concise and easily understood. The following are several principles that can be applied to the word
                                               message to achieve this objective.
                                               Write in a “headline style.” Compare the sample word messages shown below. The “headline style”
                                               example eliminates nonessential words and omits pronouns (“this,” “that,” “they,”) articles (“a,” “the,” “an,”)
                                               and forms of the verb “to be” (“is,” “are,” “were”). Avoid hyphenation when at all possible.
                                                        Moving parts can crush and cut.                    This machine has moving parts that can
                                                        Keep guard in place.                               crush and cut. Keep the guard in place
                                                        Lockout power before servicing.                    while operating this machine. Before
                                                                                                           servicing is performed, lockout power.
                                               16
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                                                                                                                           ANSI Z535.4-2002
                          Write sentences in the active voice, rather than the passive voice. This means placing the subject of the
                          sentence first, the action (verb) next, and the object (noun) last. Often the subject “you” or “your” can be
                          inferred from the sentence and is unnecessary.
                                   Keep hands away from rotating blade.                            Your hands must be kept away from
                                                                                                   rotating blade.
                                   Lockout power before servicing
                                   equipment.                                                      Power must be locked out before servicing
                                                                                                   equipment.
                                   Immediately replace guards after repair
                                   or adjustment.                                                  After repair and adjustment, immediately
                                                                                                   replace guards.
                          Avoid the use of prepositional phrases. Prepositional phrases can often be eliminated or replaced with
                          one word.
                          Keep only essential hazard-related information in the product safety sign. If necessary, consideration can
                          be given to referring the viewer to another source for additional safety information. Examples of such
                          sources include safety instruction labels, operation manuals, service manuals, operating procedures and
                          safety bulletins.
                          To enhance readability, the word message arrangement in an outline format should be considered. The
                          addition of bullets may also be considered to help separate portions of the word message.
                           Moving parts can crush and                             Moving parts can crush                 Moving parts can crush
                           cut.                                                   and cut.                               and cut. Keep hands clear
                                                                                                                         while operating. Lockout
                           Keep hands clear while                                 •   Keep hands clear while             power before servicing.
                           operating.                                                 operating.
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                                           ANSI Z535.4-2002
                                           Left aligned “ragged right” text should be used for all but one-line text messages (which can be either left
                                           aligned or centered). Left alignment aids in readability by creating a vertical line that the eye naturally
                                           locates when searching for the next line of text. Justified text should be avoided because the added
                                           space between words makes it more difficult to read.
                                           The preferred format for text is the use of mixed upper and lower case where only the first letter of the first
                                           word in a sentence is capitalized. The use of all upper case letters for the word message is discouraged
                                           because it is more difficult to read quickly than lower case type. On occasion, a single word or phrase
                                           may be set in upper case letters to provide emphasis.
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Mixed Case Lettering Selective Use of Upper Case All Upper Case
                                                Moving parts can crush and          Moving parts can crush and             MOVING PARTS CAN
                                                cut.                                cut.                                   CRUSH AND CUT.
                                           Sans serif typestyles are preferred for short word messages. Serif typestyles may be used but should be
                                           limited to safety labels which contain large amounts of text. The important specification to look for when
                                           choosing a typestyle is the stroke “width-to-height” ratio. This ratio refers to the width of the letter and the
                                           strokes used to create the letter and should be between 1:6 -1:8 (see reference 3, Paragraph 12.4).
                                           18
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                                                                                                                                             ANSI Z535.4-2002
                                                  The correct spacing between lines of text, between words, and between letters helps to make a word
                                                  message easier to read. The amount of space between lines of text is called leading. Lines of text should
                                                  be separated by leading that is approximately 120% of the type point size (e.g. 10 point type should have
                                                  12 point leading, 14 point type should have 16.8 point leading, etc.). Additional leading should be added
                                                  to separate portions of a word message, as shown in the outline format illustrated in B3.3.5. The space
                                                  between words and between letters is called tracking. For purposes of legibility, it is important to use
                                                  proper word and letter spacing when typesetting the word message.
                                                                                                 This is an example of
                                                      This is an example of a                    a w o r d m e s s a g e w it h                  This is an example of a word
                                                      word message with proper                                                                   message with not enough
                                                      leading and word letter                    too much leading and                            leading and not enough
                                                      spacing.                                   t o o mu c h w o r d l e t t e r                word/ letter spacing.
                                                                                                 spacing.
                                                  The word message’s type can be black on a white background or white on a black background. This
                                                  choice should be based on which is more legible. But legibility is dependent on more than type color.
                                                  Factors such as type size, amount of text, reading distance, contrast with the product surface, and lighting
                                                  conditions must all be considered.
B3.3.11 Comprehension
                                                  The word message should be written so that it can be understood by the target audience (i.e. those who
                                                  are to use and/or service the product). This means choosing words that accurately describe the specific
                                                  hazard and avoidance information in terms the intended audience will understand.
                                                  Legibility of the word message at the minimum safe viewing distance3 determines the proper letter size for
                                                  the word messages. The letter size/safe viewing distance guidelines in Table 1 defines the letter size
                                                  required for legibility at the given viewing distance. The height of the capital letter “H” identifies the type’s
                                                  letter size. Note that the letter sizes shown indicate the minimum or recommended word message letter
                                                  size. Letter size may need to be larger for the following reasons:
                                                  3
                                                    The minimum safe distance refers to the closest distance a person can be to the label and still have time to follow
                                                  the safety sign’s message to avoid the hazard.
                                                                                                                                                               19
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                                           ANSI Z535.4-2002
                                           A formatted sign with the selected letter size word messages should be visually examined in the
                                           environment expected for actual use (lighting, background, angle, etc.), and tested for legibility in that
                                           environment by persons representative of the expected viewers. It is advisable to test different letter sizes
                                           to determine the optimum size for legibility at the desired viewing distance.
                                           Type size is defined in “points,” a term that was used to describe the space required for lead type
                                           characters. Point sizes measure from the top of the capital letters to the bottom of the lower case letters
                                           with descenders (e.g. the bottom of the letter “g” or “j” etc.). One point equals 0.01384 inches, or
                                           approximately 1/72 of an inch. Although type faces vary slightly, a practical guide for defining type size is
                                           based on using the capital letter “H” for measurement purposes. Since the character “H” has no
                                           descender, it is possible to use a conversion factor of 0.01 inches = 1 point of type size. Thus, 12-point
                                           type yields a capital “H” approximately 0.12 inches high. For metric purposes, use a conversion factor of
                                           3.9 points =1 mm of height for a capital “H”.
                                           Recommended Letter Heights For Favorable Reading Conditions:
                                           2 Feet Or Less: Viewing Distance (in.) / 150
                                           >2 To 20 Feet: Viewing Distance [(ft. - 2) x .03] + .16
                                           Over 20 Feet: Viewing Distance (ft.) / 28.6
                                           Recommended Letter Heights For Unfavorable Reading Conditions (All Distances):
                                           Viewing Distance (ft.) x .084
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Table 1 – Examples of word message letter heights and minimum safe viewing distances
                                                Minimum Safe Minimum Letter Height for Recommended Letter Height              Recommended Letter
                                                   Viewing        FAVORABLE Reading         for FAVORABLE Reading             Height for FAVORABLE
                                                  Distance3       Conditions                Conditions                        Reading Conditions
                                               1 Foot or less*             .08 inch                     .08 inch                     .084 inch
                                               2 Feet                      .10 inch                     .16 inch                     .168 inch
                                               3 Feet                      .12 inch                     .19 inch                     .252 inch
                                               4 Feet                      .14 inch                     .22 inch                     .336 inch
                                               5 Feet                      .16 inch                     .25 inch                     .420 inch
                                               6 Feet                      .18 inch                     .28 inch                     .504 inch
                                               7 Feet                      .20 inch                     .31 inch                     .588 inch
                                               8 Feet                      .22 inch                     .34 inch                     .672 inch
                                               *.08-inch type is the suggested minimum type size for use on product safety signs, except for small
                                               products , .06-inch type size may be used.
                                           3
                                             The minimum safe viewing distance refers to the closest distance a person can be to the label and still have time to
                                           follow the safety sign’s message to avoid the hazard.
                                           20
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                                                                                                                         ANSI Z535.4-2002
                                           Well designed safety symbols can often communicate hazard information quickly and across language
                                           and literacy barriers. Although the ANSI Z535.4 standard allows word-message-only formats for safety
                                           labels, the use of safety symbols is encouraged whenever practical. (See ANSI Z535.3 Criteria For
                                           Safety Symbols for additional information concerning safety symbol selection, design, and testing.)
B5 Multi-lingual formats
                                           Figures 9 and 10 illustrate horizontal formats for bilingual safety labels. In figure 9, the English word
                                           message and signal word may appear on either the right or left side. The text and signal word panels may
                                           be widened to accommodate longer word messages.
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Figure 9 Figure 10
                                                                                                                                         21
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                          ANSI Z535.4-2002
                          The safety alert symbol and signal word should be positioned close together and centered in each signal
                          word panel of a bilingual safety sign. (See B2.)
                          A slightly smaller type size may be needed to accommodate the length of a translated signal word or
                          word message.
B6 Multi-hazard formats
                          If multiple hazards exist at one location or if there is only enough space for a single safety label, a multi-
                          hazard label may need to be considered. The use of safety symbols in multi-hazard formats is optional
                          but encouraged. Additional safety symbols can be added to these formats as needed. The signal word
                          corresponding to the hazard with the greatest seriousness level should be used. (See ANSI Z535.4,
                          section 5.3.2.) The hazard with the greatest seriousness level should be ordered first in the word
                          message. White type on a black background is used in these examples to highlight the safety symbol and
                          word message panels. The following options can be considered when designing multi-hazard signs.
                          Use one of the standard three-panel formats shown in Figures 2, 3 and 4 of the ANSI Z535.4 standard
                          and use a single symbol to communicate the most important hazard. Use the outline format to separate
                          the various hazard word messages. (See B3.2.5.)
                          Use the two-panel signal word/word message formats shown in Figures 5 and 6 of the ANSI Z535.4
                          standard. Use the outline format to separate the various hazard word messages (see B3.2.5).
                          Use one of the multi-symbol formats shown in Figures 11 through 13. In formats 11 and 12, place the
                          most important safety symbol in the upper left panel so that it is “read” first and order the word message
                          segments so they correspond to the order of the safety symbol (“reading” the safety symbols from left to
                          right or top to bottom). If the format shown in figure 12 is used, arrange the word message segments so
                          they line up opposite the appropriate safety symbol panel.
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                                                                                                     ANSI Z535.4-2002
Figure 11 Figure 12
Figure 13 --```-`-`,,`,,`,`,,`---
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                                             ANSI Z535.4-2002
                                             24
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                                                                                                                          ANSI Z535.4-2002
                                                                                   Annex C
                                                                                 (informative)
                                                                   The use of ISO safety signs for products
                          ISO standards such as ISO 3864 and other ISO industry-specific standards exist for product safety signs
                          and labels. These ISO-formatted safety signs have been used internationally for many years.
                          In some instances, it may be possible for a safety sign or label to be in conformance with ANSI Z535.4
                          and an ISO standard. In other instances, conformance with one standard will not result in conformance
                          with one or more aspects of the other.
                          A decision to convey all or a portion of a product’s safety information in the form of ISO-formatted signs
                          may be based on many factors. Such factors include, but are not limited to, the product’s anticipated
                          market, the movement of the product from country to country during its expected life, the target
                          audience’s characteristics, and space availability on the product.
                          Harmonization activities between ANSI Z535 and ISO standards have been on-going since 1995 and the
                          next revision of ANSI Z535.4 will reflect the latest developments in this effort.
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                                                                                                                  ANSI Z535.4-2002
                                                                             Annex D
                                                                           (informative)
                                                                   Translations of signal words
D1 Scope
                          Translation of the signal words and word message are optional considerations. If the signal word of a
                          safety sign is to be translated, the translations in Table D1 should be used.
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                                                                      Revisions 2006
                          The ANSI Accredited Standards Committee Z535 plans to issue the next revisions of the Z535 Standards
                          (.1 through .5) in December 2006. In order to meet that deadline, the committee developed the following
                          tentative timetable:
                          All proposed changes must be submitted by June 30, 2004. Any proposals received after that date
                          will be deferred to subsequent revisions. In order to facilitate the next revision, proposed changes must
                          be submitted on a form for that specific purpose, which is on the back of this page. Please send this form
                          to:
                                                                                                                                      29
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Address_______________________________________________________________________
                             Representing___________________________________________________________________
                                                         (Please indicate organization or self.)
1. a. Standard Title______________________________________________________
b. Section/Paragraph___________________________________________________
3. Proposal (Include the proposed new or revised text, or identify the words to be deleted.)
_______________________________________________________
_______________________________________________________
                             (This original material is the submitter’s own idea based upon his/her own experience, thought, or
                             research, and to the best of his/her knowledge, is not copied from another source.)
                             I agree to give NEMA all and full rights, including rights of copyright, in this proposal, and I
                             understand that I acquire no rights in any standards publication in which this proposal in this or
                             another similar or analogous form is used.
                                                                                           _______________________________________
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                             Please do not write in the space below.
                             30
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